95-0100 Hse MS
95-0100 Hse MS
EP 95-0100
Acknowledgement
HSE
MANUAL
CONTENTS 8 Review 85
Introduction iii
Appendices
1 Leadership and Commitment 1 I Group Policy Guidelines on Health, Safety
and the Environment 87
2 Policy and Strategic Objectives 5
3 Organisation, Responsibilities, Glossary 89
Resources, Standards and
Documents 11 References 97
3.1 Organisational Structure and
Responsibilities 12 Index 99
3.2 Management Representative(s) 15
3.3 Resources 16
3.4 Competence 17
3.5 Contractors 19
3.6 Communication 21
3.7 Documentation and its Control 25
7 Audit 81
INTRODUCTION
Objective
The objectives of this document are to:
provide EP operating companies (Opcos) with complete and comprehensive guidance on all
aspects of an HSE Management System
promote a common framework recognisable by EP contractors worldwide thereby easing
prequalification, assessment and interfacing of management systems and joint preparation of
Safety (HSE) Cases.
policy &
strategic
objectives
organisation
resources &
review Leadership documentation
&
Commitment
implementation evaluation
& & risk
monitoring management
planning
audit
The E&P Forum representation of the HSE Management System is shown above. The Shell
equivalent representation appears at the beginning of each chapter of this document.
Within an Opco, a number of processes will be ongoing and typically these might include Survey
Operations, Concept Development, Design, Construction, Production and Maintenance and
Decommissioning/Abandonment. Each of these processes contributes to the 'do' or 'implement' part of
the Corporate Business Process Loop and each have a 'plan', 'do', 'check' and 'feedback' loop of their
own. Figure II gives a graphical presentation of this layered management system concept. Within each
process there are a number of activities and tasks which have their own Business Process Loop.
The processes, activities and related data entities of a typical Shell EP Opco have been identified in
the EP Business Model (EPBM). A part of the EPBM lists and describes the activities that achieve the
defined objectives and is common across Opcos. The Business Processes in which activities are linked
run across organisational boundaries and give a complete coverage of the activities of the business.
These activities listings are an excellent starting point for an Opco when describing its business,
allowing business process linkage and integration.
Plan
PROCESSES eg Survey
Plan Drilling
ACTIVITIES
Development
plan
Feedback Feed-
Back f-bk Do do
DO
chk
DO
Check
Check
Check Check
Any management system which was to describe the Business Process Loop for every activity and task
would be completely unworkable. The key therefore is the identification of those critical activities
which require formalised controls. In the case of business processes involving Health, Safety and
Environment, identification of HSE-critical activities is done using a technique called the Hazards and
Effects Management Process (HEMP).
Note: In previous guidelines for the Safety Management System (SMS), the process was identified in
terms of hazard only. The basic structure, approach and application of the Hazard Management
Process in the SMS is, however, identical.
This process allows HSE-critical activities to be adequately addressed before things go wrong rather
than in reaction to things going wrong.
Organisation, Responsibilities
Resources, Standards and Doc.
Implementation Monitoring
Senior management of the company should provide strong, visible leadership and commitment, and
ensure that this commitment is translated into the necessary resources, to develop, operate and
maintain the HSE MS and to attain the policy and strategic objectives. Management should ensure
that full account is taken of HSE policy requirements and should provide support for local actions
taken to protect health, safety and the environment.
The company should create and sustain a company culture that supports the HSE MS, based on:
belief in the company’s desire to improve HSE performance
motivation to improve personal HSE performance
acceptance of individual responsibility and accountability for HSE performance
participation and involvement at all levels in HSE MS development
commitment to an effective HSE MS.
Employees of both the company and its contractors should be involved in the creation and
maintenance of such a supportive culture.
The foundation of an HSE MS is leadership and commitment from the top management of the
company, and its readiness to provide adequate resources for HSE matters.
Particular attention is drawn to the importance of senior management providing a visible expression
of commitment. Failure to do so will undermine the credibility of HSE policy and objectives.
Organisation, Responsibilities
Resources, Standards and Doc.
Implementation Monitoring
The company’s management should define and document its HSE policies and strategic objectives
and ensure that they:
are consistent with those of any parent company
are relevant to its activities, products and services, and their effects on HSE
are consistent with the company’s other policies
have equal importance with the company’s other policies and objectives
are implemented and maintained at all organisational levels
are publicly available
commit the company to meet or exceed all relevant regulatory and legislative requirements
apply responsible standards of its own where laws and regulations do not exist
commit the company to reduce the risks and hazards to health, safety and the environment of its
activities, products and services to levels which are as low as reasonably practicable
provide for the setting of HSE objectives that commit the company to continuous efforts to
improve HSE performance.
The company should establish and periodically review strategic HSE objectives. Such objectives
should be consistent with the company’s policy and reflect the activities, relevant HSE hazards and
effects, operational and business requirements, and the views of employees, contractors, customers
and companies engaged in similar activities.
A company may choose to publish an integrated HSE policy or it may prefer to treat health, safety
and environmental policies separately. Whichever course is adopted, the policies will need to address
the topics identified in these Guidelines.
It is important that policy be initiated, developed, actively supported and endorsed by management at
the highest level, and be made available in readily understood form to interested parties-eg through
the company’s annual report and in booklets and displays. The company will need to identify any
regulatory requirements for HSE policies and to satisfy such requirements.
Health and safety policy may, for example, include commitments to:
Establish safe and healthy procedures and practices in all operations, and strive towards an
incident-free workplace
Provide properly engineered facilities, plant and equipment and maintain them in a safe and
secure condition
Promote openness and participation in health and safety matters
Provide training to enable staff to work in a healthy and safe way
Undertake health and safety awareness and education campaigns.
The environmental policy may, for example, state commitments to:
Undertake all operations with proper regard for the environment, and strive to reduce
environmental risk to a level that is as low as reasonably practicable
Reduce waste and the consumption of materials, fuel and energy
Reduce, and avoid where practicable, emissions and discharges
Provide staff training and awareness programmes
Participate in environmental initiatives and regulatory developments
Reduce the hazards and adverse environmental effects of new developments to a level that is as
low as reasonably practicable
Work towards the goal of environmentally sustainable economic development.
The policies of companies with good HSE records typically also refer to, for example, the:
Importance of effective organisation to successful HSE management
Importance of communication with interested parties
Need, as in other areas of the business, for a systematic, planned approach to HSE
Frequent role of management control failure in causing incidents.
Terminology
Different companies use the same terms in different ways. The Shell publication (Ref. 1)
provides definitions for most terms in business planning including mission, vision,
objective and targets. The key Shell definitions relevant to this section are:
Objectives: 'goals which the organisation wishes to achieve over the long term. Provides a
basis for judging progress and achievements' ('What do we want?').
Strategies: 'the framework for plans to achieve the objectives. Used as a screen for
possible plans' ('How will we do it?')
Targets: 'goals identified and agreed for in the following year, subsequently used as a
basis for performance assessment'. ('How do we measure our success?')
In this document the term 'strategic objective' has been used and is the same as to the Shell
term 'objective'.
Commitment
to the pursuit of objectives
HSE is as important as other business objectives
demonstrates openness to employees, customers, shareholders and society
demonstrates determination to achieve continuous improvement
Cognisance
demonstrates to employees, customers, shareholders and society that the company
recognises and accepts its responsibilities
recognises that most accidents if not all accidents/injuries/incidents are avoidable
understands the need for competent, motivated staff.
Control
demonstrates that policies form part of a structure of controls
demonstrates a consistent approach to the business
recognises that most accidents/injuries/incidents are failures in control.
position within the industry: Shell companies aim to be among the leaders in their
respective industries in matters of HSE.
compliance with legislation: Shell companies accept full compliance with legislative
requirements as a starting point for their policies.
line management responsibility: The execution of HSE policies is a line
management responsibility.
assessments in planning stages: HSE matters should be assessed before entering into
new activities.
contractors’ HSE standards: Contractors’ HSE policies should be fully compatible
with those of Shell.
interests of stakeholders: Shareholders, employees, customers and society have
legitimate concerns which should be answered.
regulations and industry standards: continual improvements in the developments of
regulations and industry standards in HSE will come about by working with legislators
and others.
In addition to the Opco HSE policy, a company will need to establish specific policies.
These might include policies on drugs and alcohol abuse (Ref. 2), AIDS (Ref. 3), smoking
(Ref. 4), road safety, gas flaring and others. Because these policies focus on a particular
HSE topic, they can be very specific in content. The referenced documents provide
assistance to Opcos in updating their policies.
In view of the Shell policy guidelines on health promotion and the increasing public
pressure for measures against active and passive smoking, a position paper on smoking and
passive smoking in the workplace was sent to Opcos in 1994 with a recommendation that
Opcos continue to review their position with regard to smoking at work. Copies of this paper
can be obtained from SIEP.
The HSE policy should be made easily available for company employees and external
parties, as appropriate, for example:
all new and existing employees should receive a personal copy of the company HSE
policy after an open discussion of how the contents relate to his/her function with
his/her supervisor
the policy should be on display in/within the company premises in a prominent
location.
This chapter addresses the organisation of people, resources and documentation for sound HSE
performance.
Organisation, Responsibilities
Resources, Standards and Doc.
Implementation Monitoring
All individual function, activity and operations/business unit managers (eg Operations,
Drilling, Production, Exploration, Engineering, Services, Marketing, Contracts, Research and
Development, Procurement, Petroleum Engineering, Legal, Finance and Site Personnel)—
implement the HSE MS in their areas of responsibility (in consultation with employees) and
effective two-way communication and training programmes on HSE matters.
each employee should be made aware of his or her individual HSE role,
accountabilities and responsibilities
each employee should be given the necessary authority commensurate with individual
levels of responsibility
the HSE elements of each position in an organisation (role/duty, responsibility and
accountability and reporting relationships) should be clearly defined in writing and
issued individually
responsibility will not be taken seriously if appropriate authority is not given and if
accountability is not assigned through recognised management procedures.
Activities
If an Opco has adopted the EP Business Model (EPBM) to describe the business activities
and information flow, then the organisational roles, responsibilities and accountabilities
should be aligned with the EPBM.
Assets
Care should be taken to assign ownership of HSE Cases with asset ownership.
Function of HSE Department and Advisers
HSE departments should act in an advisory capacity; they are neither responsible nor
accountable for HSE performance in the line but for providing impartial professional HSE
advice to enable management at all levels to fulfil their HSE responsibilities. This advice
includes provision of the following to Opco management:
guidance on incident reporting, investigation and follow-up
communication on HSE developments generated in SIPM, other Opcos, industry and
within government departments
guidance on external HSE developments (national and international) including
(inter)national legal issues, societal expectations, and non-governmental organisations
In most Shell Opcos, the Management Representative responsible for the co-ordination,
implementation and maintenance of the HSE Management System is the most senior
manager responsible for the process or asset to which the HSE Management System applies.
A general manager or Chief Executive who nominates a manager to have specific
responsibilities for HSE matters or become a 'Management Representative' should specify
clearly what has been delegated, eg:
attendance at meetings
participation in investigations
selection and specification of key HSE staff
duties with respect to assessment of company HSE performance
means of measuring performance of positions.
The HSE manager normally acts in an advisory capacity as described under 3.1. He or she is
often delegated the responsibility for maintenance of the HSE MS on behalf of the Chief
Executive or Senior Manager and should be directly in contact with him for its update. The
application of the HSE MS to a local operation or plant will always be the
responsibility of local line management in accordance with the asset management
hierarchy.
3.3 Resources
Senior management should allocate sufficient resources to ensure the effective operation of the HSE
MS, taking account of advice from the management representative(s), line management and HSE
specialists. Resource allocation should be reviewed regularly as parts of the review of the HSE MS
(see chapter 8), of management of change (see 5.4 ) and of risk management (see chapter 4).
Resource allocation should be considered as it applies to all parts of the HSE MS; issues to consider
include, among others:
Facilities, plant and equipment to meet legislative and regulatory requirements
Personnel, equipment and infrastructure to respond to and mitigate emergency situations
Availability of management for HSE audits and reviews
Resource allocation for new developments.
Depending on the particular circumstances of the company, the management representative and other
managers may need support from specialist advisers to accomplish their tasks effectively.
The allocation of necessary and justified resources for HSE matters is widely regarded by staff and
other interested parties as indicative of corporate commitment to HSE policy and objectives.
3.4 Competence
Basic procedures for competence assurance are as follows:
identify manner in which tasks are to be performed
identify competencies (abilities, skills, knowledge) required
select appropriate staff
provide training if necessary
review performance.
General
The company should maintain procedures for ensuring that personnel performing specific assigned
HSE-critical activities and tasks are competent on the basis of appropriate:
personal abilities
skills developed through experience, and
acquired knowledge.
Systems for competence assurance should apply both to initial recruitment and to selection for new
activities, and to both staff and contractors. The continuing competence of personnel to perform their
duties should be regularly reviewed and assessed, including appropriate consideration of personal
development and training required to achieve competence for changing activities and technologies
(see 'Training' on following page). Procedures for competence assurance include, amongst others:
systematic analysis of requirements for tasks
assessment of individuals’ performance against defined criteria
documented evidence of individual competence
programmes for periodic re-assessment.
In addition to allocating responsibilities, management will need to determine the level of competence
—based on personal abilities, skills, experience, formal qualification and training—necessary to
ensure the capability of personnel to carry out HSE-critical functions. Activities and roles which
affect the HSE performance should be included in job descriptions and performance appraisals.
Structured and documented competence assurance systems and procedures help to facilitate the
processes of:
Determining the competence requirements of particular activities
Defining and recording criteria for competence
Assessing individuals against the defined criteria
Documenting and certifying competence when necessary
Identifying aspects where personnel are not yet judged competent
Training individuals to increase competence in those areas
Periodic re-assessing of competent personnel
Assessing competence for job transfers and new activities and technologies.
Training—including refresher courses—helps ensure that:
All personnel can make an appropriate contribution to good HSE performance.
New recruits, and staff assigned to new tasks, equipment and procedures, understand their roles
and responsibilities for HSE matters.
Managers understand the HSE MS, have the necessary knowledge to play their part in it, and
appreciate the criteria by which its effectiveness will be judged.
Training
The company should maintain procedures to ensure and increase competence through identification of
training needs and provision of appropriate training for all personnel. Training may be provided
through formal courses and/or through structured development in the workplace. The extent and
nature of training should be sufficient to ensure achievement of the company’s policy and objectives,
and should meet or exceed that required by legislation and regulations. Appropriate records of training
should be maintained (see ‘Records’ 6.3) and refresher training scheduled as required.
The basic procedures for effective company training procedures are as follows:
consider tasks and individuals
identify type/extent/frequency of training needed
prepare training course/material
record training conducted
obtain participant feedback
evaluate effectiveness.
Systems should be developed to monitor the effectiveness of training programmes and to introduce
improvements where necessary.
EP 95-0120 provides more detailed guidance on competency and training in Shell EP.
3.5 Contractors
The company should maintain procedures to ensure that its contractors operate a management system
that is consistent with the requirements and provisions of these HSE MS Guidelines and that it is
compatible with the HSE MS of the company. Procedures should facilitate interfacing of contractors’
activities with those of the company and with those of other contractors, as appropriate. This may be
achieved by means of a specific interface document between company and contractor so that any
differences may be resolved, and procedures agreed, before work commences. Although all the
recommendations in these Guidelines may be applicable to the contracted organisation, the procedures
should pay particular attention to the following:
selection of contractors, including (amongst other considerations) specific assessment of their
HSE policy, practices and performance and the adequacy of their HSE MS, commensurate with
the risks associated with the services to be provided
effective communication (see 3.6) of the key elements of the company’s HSE MS, and of the
standards of worker and environmental protection expected from the contractor, including
agreed HSE objectives and performance criteria
sharing by company and contractor of relevant information which may impact on the HSE
performance of either
the requirement that each contractor have an effective and relevant training programme which
includes records and procedures for assessing the need for further training
definition of methods for monitoring and assessing contractor performance against agreed HSE
objectives and performance criteria.
Contractors and sub-contractors play a substantial role in the EP industry, often working within a
facility and alongside a company’s own workforce; the activities in which they are engaged (eg
construction and major maintenance) are typically non-routine and are in exposed situations.
For those reasons, these Guidelines have been designed to apply equally to the operations of a
principal or contracting company.
Records and safety statistics have generally indicated that contractors’ employees are involved in
incidents more frequently than are employees of the principal company. They may be less familiar
with site-specific hazards than are the company’s own employees. For these reasons it is particularly
important to consider how the HSE MS of a company (whether itself a principal or contracting
organisation) is interfaced with that of its contractors and sub-contractors. In this context, particular
attention is drawn to:
Establishing clear communication between company and contractor staff, at all levels
Procedures for the management of change
Permit-to-Work systems
Incident reporting and follow-up
Emergency plans and their communication
Audit and review
Communication of hazards and individual risks, and roles in risk management.
However contracted activities will also need to be considered in other parts of the HSE MS.
3.6 Communication
The company should maintain procedures to ensure that its employees, and those of its contractors
and partners, at all levels, are aware of the:
importance of compliance with the HSE policy and objectives, and their individual roles and
responsibilities in achieving it
HSE risks and hazards of their work activities and the preventive and mitigation measures (see
chapter 4) and emergency response procedures that have been established (see 5.5)
potential consequences of departure from agreed operating procedures
mechanisms for suggesting, to management, improvements in the procedures which they and
others operate.
Maintaining means of external communication in times of emergency is especially important and
special contingency arrangements should be in place (see 'Contingency and emergency planning' see
5.5).
The company should maintain procedures for communication of HSE information, consistent with its
policy and with applicable legislation and regulations. The company should, whilst protecting
confidential information, make available its HSE experience to employees, contractors, customers and
companies engaged in similar activities to facilitate improvements in industry HSE performance.
The company should maintain procedures for receiving and responding to communications from
employees, contractors, customers, government agencies and the public concerning its HSE
performance and management. Community awareness and consultation programmes should be
maintained where appropriate.
Effective communication requires careful consideration of the message to be transmitted—or the
information to be sought—and to the most appropriate medium for doing so.
Effective two-way communication on HSE issues, including awareness programmes and campaigns
directed towards specific HSE concerns, are important means of motivating staff towards a proper
regard for HSE issues.
The need to communicate in an appropriate language and style needs to be borne constantly in mind,
particularly when transmitting technical information to non-specialists. HSE-critical procedures and
instructions (such as emergency evacuation instructions, and recovery measures in the event of oil
spillage) need to be in a language and style that is understood by site staff. Cultural and language
barriers to communication (such as those for personnel whose mother tongue is not the main site
language) need to be identified. Communications must be tested regularly.
Community awareness and consultation programmes may be effective for responding to legitimate
community concerns about the HSE effects of facilities.
Hierarchy of meetings
A transparent structure of meetings and information flow both upwards and downwards
must be available and understood at all levels. The most senior executive of the Opco shall
chair an HSE Steering Group Meeting or equivalent. A description of the hierarchy of the
HSE meetings should indicate the frequencies, the information flow and the terms of
reference for the meetings. The broad objectives of a typical HSE Committee meeting are
described in 'Function of HSE committees', below.
All employees and contractors should be involved in HSE meetings which should include
tool box meetings held at the workplace.
Information flow
Communication methods are many and varied but those commonly used for HSE matters
are:
minutes of meetings
departmental HSE Plans and performance targets
bulletins
quarterly video
newsflashes
posted performance indicators
E-Mail HSE news
HSE information phone line
external reporting of environmental data is described in chapter 6.
Feedback
The following are the key points about feedback as an important feature for HSE
management:
assessment: feedback is essential; it is the only way of assessing effectiveness of
communication.
continuity: there should be a two-way flow of HSE communication at all levels; if
there is not an open exchange at higher levels then information ceases to flow at lower
ones.
responsiveness: when there is a serious problem the workforce need timely assurance
that it is being tackled promptly.
improvement: ideas and responses should be encouraged, whether or not they are
immediately constructive.
criticism: regard upward flow of criticism as healthy and normal; lack of criticism
should be treated with unease (perhaps the workforce has given up trying to get
through to management).
interpretation: be prepared to have to investigate the true meaning behind feedback.
filters: beware of filters against upward flow of 'bad news' for management, ie 'no
news is bad news for HSE'.
reward: consider schemes for rewarding the flow of feedback as an indication of
encouragement. Recognition is often valued more than material rewards.
Motivation
Motivation is the process of creating the right circumstances for people to want to work and
behave in the right way. This is equally true for HSE.
Management needs to create the necessary peripheral conditions (eg sound HSE
management systems, through working conditions). Absence of these may result in
employee dissatisfaction but the motivation factors are different from these peripheral issues
and are associated with the experiences of the job itself.
In order to motivate and modify behaviour in HSE matters, HSE must be built into
individual jobs. The consequences of inappropriate behaviour must be made clear. Methods
for promoting motivation include:
Making individuals and groups more aware about why there is a need for HSE
controls (eg procedures, training)
Encouraging group and individual HSE problem-solving and target-setting
Providing ideas for HSE self-inspection and monitoring
Making HSE rules and procedures part of everyone's job
Recognising and making an example of evidence of safe and environmentally sound
working practices
Encouraging group self-enforcement and shared responsibility
Designing jobs with complete elements of work for individuals
Involving individuals at the work face in incident investigation by more than post-
accident interviews.
The direct and personal interest shown by a supervisor in his subordinate’s work through
congratulation or criticism remains the most powerful motivational and behaviour
modification technique in HSE matters.
Incentive schemes can provide motivation and focus but should not be complex and time
consuming to manage and above all must be seen to be fair. They should preferably not be
based on indicators, eg lost time incident (LTI) or total recordable case frequency (TRCF).
Suggestion schemes can be motivational but reasons for non-implementation or rejection
must be managed positively.
HSE performance boards sited in prominent and public locations with regular update
provides focus to the HSE effort.
Information on serious incidents should be disseminated as soon as possible even if
incomplete. Delay can convey lack of concern.
'Theme of the Month' is an effective approach where effort is focused on a particular
problem. Posters, videos and training packs can assist in reaching a large workforce or a
workforce with different languages.
It is often the most highly motivated individuals who 'bend the rules' or violate the
regulations since they perceive this to be necessary to get the job done. It is line
management’s job to counter these perceptions and to create a culture whereby following
sensible rules also improves efficiency and motivation.
Document control
The company should maintain procedures for controlling HSE MS documents to ensure that:
they can be identified with the appropriate company, division, function or activity
they are periodically reviewed, revised as necessary and approved for adequacy by authorised
personnel prior to issue
current versions are available at those locations where they are needed
when obsolete, they are promptly removed from all points of issue and points of use.
Documentation should be legible, dated (with dates of revision), readily identifiable, numbered (with
a version number), maintained in an orderly manner and retained for a specified period. Policies and
responsibilities should be established for the modification of documents, and their availability to
employees, contractors, government agencies and the public.
The primary purpose of the documentation is to provide an adequate description of the HSE MS, and
to serve as a permanent reference to the implementation and maintenance of that system.
Documentation may be in paper, electronic, or other format, but it is important to ensure consistency
in approach and content, and in control, review and amendment of procedures.
Proper documentation enhances HSE management efficiency through:
Channelling information efficiently to where it is used and needed by staff
Aiding awareness of responsibilities and correct task performance
Avoiding information-dependency on individuals
Guidelines on the preparation of the principal HSE documents, describing the HSE
Management System and an HSE Case are included EP 95-0310, in Volume 3 of this
Manual. These are summarised below:
a vehicle for Opcos to satisfy themselves, by way of joint HSE Case preparation that
contractors will set and achieve the same standards as those of the Opco.
In particular it must show:
the Opco has an effective HSE MS in place for the operation or facility concerned
all the significant hazards and effects have been identified, assessed, eliminated
wherever possible, and controls in place to manage the remaining hazards, with
appropriate recovery plans in the event of loss of control
the risks have been evaluated and measures taken to reduce the risks to a level that is
As Low As Reasonably Practicable (ALARP).
The HSE Case should be presented in the form of operation-specific objectives,
performance standards and acceptance criteria. It should describe the actual level of risk
management being achieved and how the gap between intended and actual achievement is
determined, measured, monitored and reduced. It should be a clear and concise document,
with connections between the parts clearly apparent so that it can be used for reference and
be auditable as shown in Figure 3.2.
Figure 3.2 The HSE Case
instructions if defence systems are reduced, eg alarm systems disabled for maintenance
restrictions in adverse weather conditions
restrictions when concurrent operations are underway
limits of operating parameters under atypical conditions.
The most convenient way of representing such information is often in the form of a matrix
with failure modes or restrictions on the x-axis and the associated permitted operations on
the y-axis.
iv) HSE-critical Operations Procedures
Some of the control and recovery measures may refer to specific procedures (HSE-critical
Operations Procedures). Each of these procedures includes a statement of the hazard
management objectives and any assumptions in its preparation.
Part 6: Remedial Work Plan
Part 6 is a demonstration of the commitment to improvement by resolving any corrective
actions arising from the hazards and effects assessments, with action parties and completion
dates.
Part 7: Conclusion and Statement of Fitness
Part 7 presents the conclusions concerning the objectives of the HSE Case and a Statement
of Fitness for the operation or facility.
HSE Documentation Control principles
In order for HSE documentation to function effectively they need certain controls:
management controls for formal administration
custodianship for technical correctness
communication for correct use.
The principles for management control of documents are:
identification by division, function or activity
approval by authorised personnel (custodian) prior to issue
clear differentiation between that which is mandatory and that which is guidance only
review and revision, as appropriate, regularly and systematically or in cases where a
response is required to a specific need
availability of current version at all locations where required
definition and understanding of change and modification procedures
removal promptly from all points of issue and use when obsolete.
Organisation, Responsibilities
Resources, Standards and Doc.
Implementation Monitoring
In the E&P Forum HSE MS Guidelines this process is called Evaluation and Risk
Management. The level of risk tolerated by the company should be defined to the extent
possible in the HSE Policy and Strategic Objectives. These must clearly link with the more
detailed objectives and criteria in the HSE or Safety Case and be applicable to the actual
operation taking place. Thus the cascade of objectives and criteria may be considered in the
following way:
HSE Establish screening criteria (consider here legal requirements and levels)
Management
System Establish risk tolerability levels
Manual and
HSE Case
Assess the risk via the Hazards and Effects Management Process
HSE Case Set specific tolerability limits reflected in practical measures and linked to levels of risk
tolerability.
Thus the HSE Management System provides the corporate direction and strategic view on
how the company intends to carry out a programme of continuous improvement in its HSE
performance. The HSE Case describes how these intentions are translated into practice at the
workplace.
Identification
Identifying and managing hazards and adverse effects of activities is a vital part of HSE
management. The Hazards and Effects Management Process is designed to do this and in
Shell EP, this process has been divided into the four basic steps of Identify, Assess, Control
and Recover. These four steps are inherent in many existing techniques used in HSE. The
hazards and effects management process is not a new concept.
For illustrative reasons the four steps are described sequentially. In practice, the stages are
not always distinct, and many decisions about the overall process are taken as a whole. In
more complex situations the process tends to be iterative but in all cases must lead to the
reduction of risk to a level that is as low as reasonably practicable (ALARP).
This process should be applied to past, current and new activities and assets. It involves the
assessment of HSE impacts or potential impacts on people, on the environment and on
assets and should include the full life cycle of the activity or asset from inception to
termination.
The requirement to involve all organisational levels in the identification of hazards and
effects means that briefing and awareness programmes must be available for all levels in the
appropriate languages. The impact of this change in approach should not be underestimated.
Training in hazards and effects management for all levels of line staff will be required.
Hazards and effects which could lead either directly, or indirectly to a hazardous event or to
harm to the environment or to health can be identified in many different ways. These are
described in Volume 3 of this Manual but are summarised below.
Broadly, the hazards and effects identification process is based on:
Experience/Judgement: Experienced staff at all levels provide a sound basis for hazard
identification.
Checklists: Checklists can be developed to facilitate hazards and effects identification.
However, the use of checklists must not be allowed to restrict the scope of the process.
Standards: Industry Codes and Standards reflect collective knowledge and experience,
accumulated on the broadest possible operational base. They generally focus on hazards
assessment and control, but are underpinned by the hazard and effects identification process.
4.2 Evaluation
Procedures should be maintained to evaluate (assess) risks and effects from identified hazards against
screening criteria, taking account of probabilities of occurrence and severity of consequences for:
people
environment
assets.
It should be noted that any evaluation technique provides results which themselves may be subject to
a range of uncertainties. Consequently formal risk evaluation techniques are used in conjunction with
the judgement of experienced personnel, regulators and the community.
Risk evaluation should:
include effects of activities, products and services
address effects and risks arising from both human and hardware factors
solicit input from personnel directly involved with the risk area
be conducted by qualified and competent personnel
be conducted according to appropriate and documented methods
be updated at specified intervals.
Evaluation of health and safety risks and effects should include, where appropriate, consideration of:
fire and explosion
impacts and collisions
drowning, asphyxiation and electrocution
chronic and acute exposure to chemical, physical and biological agents
ergonomic factors.
Evaluation of acute and chronic environmental effects should include, where appropriate,
consideration of:
controlled and uncontrolled emissions of matter and energy to land, water and the atmosphere
generation and disposal of solid and other wastes
use of land, water, fuels and energy, and other natural resources
noise, odour, dust, vibration
effects on specific parts of the environment including ecosystems
effects on archaeological and cultural sites and artefacts, natural areas, parks and conservation
areas.
Evaluation of the risks posed by the identified hazards, however sophisticated the detailed techniques
employed (eg HAZOPs and HAZAN, QRA, health risk assessment, EIA), requires consideration of
both the severity of the consequences of a potential event and the probability of its occurrence.
RISK = PROBABILITY OF OCCURRENCE x SEVERITY OF CONSEQUENCES
Risks of different events can then be compared and considered against screening criteria. Such
criteria are most often a range of considerations or values and can take a variety of quantitative or
qualitative forms.
There may be considerable uncertainty attached to the estimate of the probability of an event; the
severity of the consequences if the hazard is realised may be more readily and precisely definable.
This 'two-factor model' can be used to evaluate the acute safety and/or environmental risks of a
specific incident (eg blow-out or oil spill).
The evaluation of chronic effects on the environment arising out of a company’s operations, however,
will need to take account of some 'events' which are regular or continuous, and intentional such as
the discharge of effluent or the operation of gas flares. For such effects:
RISK = SEVERITY OF CONSEQUENCES = EXPOSURE x DEGREE OF HARMFULNESS
(eg toxicity, disturbance to habitat)
Similarly, in health risk assessment the probability of some degree of exposure may be 100%; thus:
RISK = SEVERITY OF CONSEQUENCES = EXPOSURE x DEGREE OF HARMFULNESS
(eg toxicity)
Regulatory controls, health surveillance programmes or epidemiological studies (within the company
or externally) may indicate exposure to health hazards, chronic effects and the need for risk reduction
measures. Harmful agents (agents capable of causing chronic and/or acute adverse health effects)
include chemicals (eg hydrogen sulphide, hydrocarbon vapours, solvents, coating materials),
biological agents (eg pathogenic organisms causing malaria and legionella) and physical agents (eg
ionising radiation, cold and heat stress, dust, noise and vibration). Ergonomic factors (eg equipment
design and cumulative effects of repetitive movements) relating to the manner in which tasks are
performed will also need to be considered.
The results of formal risk evaluation facilitate:
Assessment of the feasibility of the proposed activity, based on compliance with the defined
screening criteria
Identification of the need for specific prevention, mitigation and/or recovery measures
Identification of permitted operations (eg simultaneous operations)
Identification of monitoring requirements (eg for emission and exposure monitoring)
Prioritisation of opportunities for improvement.
Evaluation of HSE risks requires access to information on the probabilities of specific events and/or
on the nature and severity of likely consequences; sources of such information include, for example:
Internal knowledge and experience of managers and HSE experts
Industry frequency and failure rate databases and co-operative research programmes
Relevant international, national and company standards and codes of practice
Industry and trade association codes of practice and other guidance
Company and external R&D aimed at identifying hazards and effects, and assessing and reducing the
risks associated with them, is to be encouraged.
Determination of risk
As described above, risk is the product of probability of occurrence times the severity of
consequences. In the preceding E&P Forum text, a second definition for risk has been
provided for environmental or health hazards namely exposure times degree of harmfulness.
The base definition of probability times severity of consequences is equally applicable in H
& E and the probability of occurrence can refer to the exceedance of pre set limits, eg
exposure levels or pollution levels for 'chronic' or routine hazards.
Screening criteria are values or standards against which the identified hazard or effect can be
judged. They can be established against legal and scientifically derived limits, or other
considerations like probability of occurrence and severity of consequence.
Some HSE screening criteria will be defined by local legislation but in the absence of
specific legislation, the company should adopt appropriate, internationally or Shell Group
accepted criteria. This should apply equally to health, safety and environmental criteria,
such as occupational exposure limits, engineering standards and environmental quality
standards.
The Screening Criteria are used during all phases of the hazards and effects management
process including the Control and Recovery phases to establish performance criteria against
which the effectiveness of agreed controls can be measured.
The risk matrix is a graphical portrayal of risk as the product of probability (exposure,
frequency or likelihood) and consequence and has broad applicability for qualitative risk
determination and graphical presentation of risk criteria.
The worst-case consequence is plotted against the highest probability and compared with the
resulting risk categorisation on the matrix.
The level of risk tolerability can be categorised on the matrix by shading in areas of
intolerable risk, areas that require risk reduction considerations and areas that are subject to
the normal, ongoing improvement processes.
The matrix shows risk on a scenario-by-scenario basis which may be combined with care to
provide a determination of the overall risk at a facility. It is however difficult to address a
highly complex system or a chain of events with competing variables influencing risk.
Additionally its application in the area of Hazards and Effects Management is clearly less
straightforward and interpretation and modification would be required.
A commonly used basis for qualitative criteria is comparison of the level of risk with that of
similar operations.
Iteration
It must be recognised that the control, assessment and identification parts of the process are
inter-related and that it will be necessary for the hazard or hazardous effect to be reassessed
following the putting into place of preventive or mitigating control measures. It is possible
that controls in themselves may present additional hazards or a worsening of the hazardous
effect. An iterative approach must lead to the reduction of risk to a level that is as low as
reasonably practicable (ALARP).
The documentation relating to the hazards and effects analysis and the management of the
hazards and effects is included in Parts 3 & 5 of the HSE Case (see 3.7 Documentation and
its Control).
The trending of performance against criteria over time provides a suitable technique for
developing simple performance indicators. These are 'vital signs' indicators showing the
extent of successful performance against set criteria over time. In particular where the
ALARP principle has been specifically addressed they should encompass the major risk
parameters and assumptions. This enables the risk profile of the facility or
operation to be monitored over time. From past experience almost all major excursions from
agreed and tolerable limits and almost every serious accident is preceded by indications that
all is not as it should be. The audit and review cycle will pick up any non-conformance but
should not be used as a routine monitoring and management tool. Performance criteria and
associated performance indicators must be established to serve this purpose on a day-to-day
basis.
Permit-to-Work systems
Plans that take account of human factors
Clear and well-communicated work instructions
Use of Material Safety Data Sheets (MSDS)
Prophylactic medical treatments such as vaccination/immunisation
Alcohol and drug-use programmes.
Measures are also required to mitigate or lessen the adverse effects, in the event that a prevention
measure fails, and are therefore employed during abnormal or emergency situations. Such measures
include, amongst others:
Ignition control systems
Blast walls
Secondary tank containments
Passive fire protection
Gas/fire/smoke detection.
Contingency and emergency planning is addressed more fully in 5.5.
Many control aspects of design, prevention and mitigation, are inherent in the standards. EP
95-0230 provides an overview and guidance on the Design application of these standards
with respect to HSE. An example is the classification of areas which are hazardous with
respect to the siting of electrical equipment. This is essential input to a control activity
which the design engineer must prepare for the operator of the facility.
The controls that have to be implemented in the operations and abandonment phase are
listed in the hazards and effects register (eg procedures, work instructions, legislation,
design, personal competence, permit-to-work, standards, atmospheric emission
measurement, discharge monitoring, etc). All the threats and possible initiating events must
be controlled. If the users of the procedures consider the controls are not suitable or
acceptable then their assistance in developing more appropriate controls must be sought.
A comparison with what is in place will show any gaps or deficiencies that need to be
rectified.
A number of reference documents will be repeatedly used in describing controls to be
applied in the management of hazards. Some of these are listed below and are described and
are referred to in more detail in Volume 3.
Title Reference
Health Risk Assessment (Ref. 5)
Chemical Hazards: Health Risk (Ref. 6)
Assessment and Exposure Evaluation
Quantifying Atmospheric Emissions EP 95-0377
Permit-to-Work EP 95-0315 (E&P Forum)
Personal Protective Equipment Guide (Ref. 7)
Hazardous Area Classification (Ref. 8)
Safe Handling of Chemicals EP 95-0319
Waste Management Guidelines EP 95-0390 (E&P Forum)
Classifying Waste EP 95-0391
H2S in Operations EP 95-0317
Guidelines which describe contingency and consequence planning are given in 5.5 and EP
95-0316.
This chapter addresses the firm planning of work activities, including the risk reduction measures
(selected through the evaluation and risk management process). This includes planning for existing
operations, managing changes and developing emergency response measures.
Organisation, Responsibilities
Resources, Standards and Doc.
Implementation Monitoring
5.1 General
The company should maintain, within its overall work programme, plans for achieving HSE
objectives and performance criteria. These plans should include:
a clear description of the objectives
designation of responsibility for setting and achieving objectives and performance criteria at
each relevant function and level of the organisation
the means by which they are to be achieved
resource requirements
time scales for implementation
programmes for motivating and encouraging personnel toward a suitable HSE culture
mechanisms to provide feedback to personnel on HSE performance
processes to recognise good personal and team HSE performance (eg safety award schemes)
mechanism for evaluation and follow-up.
As the means of achieving the company’s HSE policy and objectives, soundly-based improvement
plans are key components of the HSE MS. Such plans require adequate resources and visible
commitment from all personnel. Ideally, such plans will form an integral part of the company’s
overall business plans.
HSE Plans may require development for such activities as:
Acquisitions
New developments
Existing operations
Modifications to existing facilities
Abandonment programmes
Geological surveys
Seismic surveys
Exploration or development programmes.
The resourcing requirements and time-scales also require definition to ensure that manpower is
available and that necessary budget commitments can be made.
Consultation with regulatory authorities and other external bodies drafting legislation, regulations
and standards is recommended to ensure that planning takes account (so far as is possible) of future
legislative and regulatory requirements.
There are three levels of planning, corresponding to the three organisational and quality
levels of Corporate, Process and Task. They are shown below, together with the typical time
scale that each covers and the level of detail involved:
Table 5.1 The three levels of planning (corporate, process, task) and the level of detail
involved in each case
Organisational Planning Typical time scale Level of detail
level
HSE management at corporate level is largely associated with forming policy and strategic
objectives as described in chapter 2. The two lower levels jointly correspond to most
operational and project-related planning requirements and are described below.
Planning in the context of HSE management involves developing strategies to meet the
objectives and targets for the organisation as a whole, each department and each section of
it. This requires the organisation to define its objectives and for each department or section
to set its own targets in order to meet these objectives. The use of planning at this level is
critical in improving environmental performance as reduction in wastes and emissions is
often a long term process requiring budgeting and allocation of resources well in advance.
HSE management planning at the process level consists largely of the framework aspects
described in chapter 3, namely:
organisation, roles, responsibilities
communications
competence and training
contractor management
standards
rehabilitation
waste management
emission/discharge control.
HSE task level planning consists of determining:
adequate personnel resources to do the work
adequate equipment, tools, services, etc to do the work
a safe workplace
a safe method of working
procedures to do the work
an adequate time scale for the work.
These elements will have been previously determined in the hazard assessments as being the
necessary controls needed to manage the risk. They must, as a minimum, satisfy legislative
requirements but are frequently set in the absence of such requirements.
It is preferable that key personnel charged with implementation should have been involved
in the planning stage. This is not always possible and in such circumstances these key
personnel need to be familiarised with the plans. Even for those instances where continuity
of key personnel between involvement in planning and implementation is achieved, it is
good practice to remind participants of the key HSE issues of the plan, prior to
implementation.
The activities which can be described as 'HSE-critical' must have procedures. An HSE-
critical activity is one which includes any of the four elements of the Hazards and Effects
Management Process, ie identification, assessment, control and recovery.
In an Opco where the EP Business Model (EPBM) has been adopted HSE-critical activities
will be identified as such areas where procedures are particularly necessary to cover
interfaces between different groups or disciplines and where co-ordination is vital to achieve
a successful HSE outcome.
In addition to the points made above, procedures should be:
subject to a regular and formalised system of review, approval and update
dated and easily updatable
identified with a custodian
accessible (not just physically evident but user-friendly and well indexed).
In a development or project, change control means the process by which proposals to change
from an originally agreed scope or terms of reference are reviewed and approval sought. The
EP Project Management Guide EP 90-400 (Ref. 10) describes the essential elements of such
a system.
In an operating plant, a change proposal may include a proposal to change hardware,
operating procedures or any aspect of the operation including, for example, level of
competence or change in throughput. A procedure to ensure that such changes are reviewed
must be clearly described and should involve the custodian of the appropriate HSE Case.
He/she should ensure that the HSE MS documentation is maintained up-to-date and that the
necessary hazards and effects assessment has been undertaken to confirm the continued
validity of the HSE Case.
It is important that standards and guidelines clearly differentiate between mandatory
requirements and guidance to facilitate the change process.
Of particular concern in this context are gradual changes such as discharge composition or
production creeping outside the design envelope. These need particular vigilance. Similarly,
a change in the type of chemicals used or the encroachment of local dwellings on land
adjacent to process plant might all constitute a change of circumstances requiring re-
assessment.
Organisation, Responsibilities
Resources, Standards and Doc.
Implementation Monitoring
Contractors
Where activities involve contractors, the process of familiarisation with the Opco's plans is
especially important. Involvement of contractor’s key personnel jointly with the Opco in the
planning stage, whilst desirable, may not be feasible. The process of initiating
familiarisation of the contractor with the plan is then essential and is typically carried out as
part of a formal kick-off meeting. The initial period of a contract can be particularly
vulnerable to HSE incidents.
For further guidance see EP 95-0110.
6.2 Monitoring
The company should maintain procedures for monitoring relevant aspects of HSE performance and
for establishing and maintaining records of the results. For each relevant activity or area, the company
should:
identify and document the monitoring information to be obtained, and specify the accuracy
required of results
specify and document monitoring procedures, and locations and frequencies of measurement
establish, document and maintain measurement quality control procedures
establish and document procedures for data handling and interpretation
establish and document actions to be taken when results breach performance criteria (see
'Objectives and performance criteria' (4.4); 'Risk reduction measures' (4.5); and 'Non-
compliance and corrective action' (see 6.4)
assess and document the validity of affected data when monitoring systems are found to be
malfunctioning
safeguard measurement systems from unauthorised adjustments or damage.
Procedures are required for both active and reactive monitoring. Active monitoring provides
information in the absence of any incident, ill-health or damage to the receiving environment. It
includes checking that HSE MS requirements (eg procedures) are being complied with, and that
objectives and performance criteria are met. Reactive monitoring provides information on incidents
(including near-miss incidents, ill-health or environmental damage) that have occurred and provides
insights into the means of preventing similar incidents in the future.
Monitoring provides the means of measuring performance against established requirements,
including objectives, targets and performance criteria. Thus, monitoring may include such activities
as:
Regular monitoring of progress towards objectives and targets achieved by implementation of
HSE Plans
Regular inspection of facilities, plant and equipment against specific performance criteria
Systematic observation of the work and behaviour of first line supervisors to assess compliance
with procedures and work instructions
Regular analysis of discharges, emissions and waste disposal
Health surveillance of staff, including exposure monitoring and medical surveillance.
Monitoring facilitates control of HSE-critical activities and processes, and the detail and frequency
of measurement needs to reflect the nature and extent of the risks involved, and concentrate on the
areas where it produces the most benefit. Thus 'higher-risk' facilities, plant, activities and tasks
require monitoring in more detail and at a greater frequency.
Monitoring covers the entire range of monitoring activities from those carried out by
individuals at the workplace (which may comprise a simple visual check by a supervisor or
skilled worker of the work being carried out by a helper) through the more detailed checks
carried out by a co-pilot on take-off to the assessment of activity or task performance by the
use of performance indicators.
Often what is meant by monitoring in an Opco is incident follow-up and this will remain an
important aspect. However, in the HSE Management System it is only one part of the two-
pronged approach that includes active as well as reactive monitoring.
Table 6.1 relates the common monitoring techniques most used at the three levels in the
quality triangle, ie task, process and corporate. Each technique targets the operational arena
in a different way and in quality management terms the approach of each technique can be
represented by coverage of a different part of the quality triangle.
Table 6.1 The common monitoring techniques
Task Process Corporate
Management/HSE/inspections • • •
Systematic inspections • •
Auditing • • •
Further details of each technique, how the results should be interpreted, etc can be found in
the references in Table 6.2.
Reactive monitoring
All HSE incidents should be investigated and analysed in accordance with the procedures
described in 'Incident reporting' see 6.5. Most Opcos use GUARD (Group Unified Accident
Reporting Data Base) or a variation of this computerised data handling system to manage
and analyse incident data generated within the Opco and the Group GUARD provides the
opportunity to retrieve data, prepare enhanced reports, detailed analysis and monitor the
status of follow-up actions.
Most importantly this allows an Opco to compare it’s performance with other Opcos
internationally.
Targets for reactive performance are provided in the Group Annual HSE Report with
reactive indicators being used to appraise and compare such performance.
Definitions of the terms used are provided in the guides (see Refs. 14, 17 and 18).
The main principles involved in such reports are:
Quantity of statistics: the amount of data required to be recorded by individual Opcos
for their own use will normally be more than needed for annual Group reporting.
Coverage: statistics should cover the HSE-critical operations and all employees with
separate data compiled for contractors.
Categorisation: reporting should be divided on a functional basis.
Standardisation: reporting should be by use of standard forms.
Performance indicators: Safety is reported by four indicators (Fatality Frequency,
Lost Time Injury Frequency, Total Reportable Case Frequency and Severity); Health
uses two types of indicators (exposure performance indicators and occupational illness
performance indicators).
Environmental indicators focus on:
– planned and unplanned emissions to atmosphere
– planned and unplanned aqueous effluent to surface water
– planned and unplanned disposal of waste
– contamination of soil and groundwater
– incidents (complaints, fires, spills, non-compliance)
– use of energy and natural resources.
6.3 Records
The company should maintain a system of records in order to demonstrate the extent of compliance
with its HSE policy and its requirements, and to record the extent to which planned objectives and
performance criteria have been met.
Procedures should be maintained to ensure the integrity, accessibility and control of such records—
which should include relevant contractor and procurement records, the results of audits and reviews
(see chapters 7 and 8), training records (see 3.4 'Competence') and employee medical records.
The retention times of records should be established and recorded, and procedures should be
maintained regarding their availability and confidentiality.
Records are the evidence of the ongoing operation of the HSE MS. Care is to be taken to limit them to
the extent necessary for the specific application, but they need to be kept in order and designed to
enable assessment of compliance with policy and of the extent to which objectives are being achieved.
Relevant records compiled under other parts of the overall management system need not be
duplicated, but means of access to them is to be specified. In addition to legislative and regulatory
requirements, and of significant hazards and environmental effects, records should include:
Reports of audits and reviews
Situations of non-compliance with HSE policy, and of improvement actions
Any incidents and follow-up actions
Any complaints and follow-up actions
Appropriate supplier and contractor information
Inspection and maintenance reports
Product identification and composition data
Monitoring data
Training records.
Records provide historic information on reported incidents and cases of non-compliance with the
HSE MS, and can thus provide useful information on long-term trends. For example, analysis of
records of medical treatments might show an increasing frequency of stomach complaints, suggesting
a possible problem in the food handling area or potable water system. Similarly, analysis of records
of oil in produced water might show a gradual increase over time, indicating a possible change in
reservoir fluids or a need for maintenance/modification of the treatment system.
SSHC Incident
Investigation and Analysis
Guide
(Ref. 19)
SPSECC Recommendations to
SSHC Guide for Safety SSHC Guide for Health
Functions for Reporting
Performance Reporting Performance Reporting
Environmental Performance
(Ref. 17) (Ref. 14)
Statistics (Ref. 18)
EP 89-2460
SSHC Incident SPSECC Guide to Opcos on
EP 95-0321 Guidelines for Inventory
Potential Matrix External Environmental
Tripod-BETA Monitoring and
(Ref. 20) Reporting (Ref. 21)
Reporting (Ref. 22)
In Shell Opcos the responsibility for agreeing the follow-up and action parties is normally
vested in a hierarchy of HSE committees. The important feature is the clear definition of
responsibilities and terms of reference of these committees.
7 AUDIT
('Auditing and Reviewing' in the E&P Forum HSE MS Guidelines has been split into chapters 7
and 8 in this manual)
Chapters 7 and 8 address the periodic assessment of system performance, effectiveness and inherent
suitability.
Organisation, Responsibilities
Resources, Standards and Doc.
Implementation Monitoring
The company should maintain procedures for audits to be carried out, as a normal part of business
control, in order to determine:
whether or not HSE management system elements and activities conform to planned
arrangements, and are implemented effectively
the effective functioning of the HSE MS in fulfilling the company’s HSE policy, objectives and
performance criteria
compliance with relevant legislative requirements
identification of areas for improvement, leading to progressively better HSE management.
For this purpose, it should maintain an audit plan, dealing with the following:
specific activities and areas to be audited. Audits should cover the operation of the HSE MS and
the extent of its integration into line activities, and should specifically address the following
elements of the HSE MS model:
– organisation, resources and documentation
– evaluation and risk management
– planning
In EP, wide and varied use is made of audits as a means to provide independent advice and
assurance on the maintenance and improvement of a well-balanced business control
framework appropriate to the organisation. HSE audits are specifically evaluating the
elements of the HSE MS and focus on Health, Safety and Environment or any combination
thereof. Auditors selected should be independent of the process audited and should have
relevant experience. It is not the role of audit to ensure compliance with controls: nor should
periodic audit replace the responsibility of accountable managers to assess and appraise
from their own resources on a continuing basis. Cross-audit and review (sometimes called
peer review) is to be encouraged as it forms an important part of the cultural change and the
process of continuous improvement in HSE performance. Corrective actions arising should
be logged and actioned as for any other audit action.
The audits may be carried out by internal audit teams for some of which SIPM would
provide a leader. The involvement of SIPM in the Opco HSE audit schedule provides the
following benefits:
it is a service to the Opco, offered to assist Opco management in ensuring that their
verification process is adequate and stands up to independent scrutiny
it serves the transfer of know-how, between Opcos, between Opco and SIPM and,
through registration of the audit report as an SIPM document, provides feedback
(learning) to SIPM as input to the development of Group standards
it assists in the consistent implementation of the HSE policy and principles as well as
in implementation of the HSE MS structure
in new ventures, it strengthens the Opco’s position vis-à-vis (international) contractors
in enhancing safety of the operation
it provides a training opportunity for staff
it represents one of the means for SIPM to discharge its responsibilities as Technical
Adviser.
Additionally, it endeavours to contribute to the enhancement of safety, health and the
environmental management in the Opco.
It should be noted that SIPM’s involvement in Opco auditing is provided under the terms of
the applicable Service Agreement and at the Opco’s request. The SIPM-led audit should be
considered an integral part of the internal Opco auditing programme, which is approved by
the Chief Executive.
Audit Plan
Opcos should have a rolling (eg five year) audit plan of which the HSE audits form an
integral part. This plan should provide full coverage of all facilities and activities on a fixed
timescale, which is appropriate to the facility/activity and the criticality of the operation.
The first year plan should be detailed and, as far as feasible, 'frozen' before the end of the
previous year. Any SIPM-led HSE audit should by then have been agreed, in order to enable
timely resourcing.
SIPM audit reports, audit reporting and follow-up
The current practice in SIPM-led HSE auditing includes for the report to be drafted in the
Opco with wording and contents agreed by all audit team members and Opco management
endorsement of the wording of the main findings. This final draft is taken to SIPM (copies
are left with the Opco for follow-up initiation) where final editing is completed and the
report formally issued as a confidential Group EP report.
The Opco is responsible for the follow-up of the recommendations made, HSE audits should
be subjected to the same follow-up procedure as the other audits and reviews. For SIPM-led
HSE audits SIPM wishes to monitor the progress made in implementing the
recommendations. The purpose is to assure that the areas of concern identified during the
audit are adequately understood and considered and that in case of variations and rejections
of recommendations, proper attention has been paid to the elimination of the concerns.
Contractor auditing
In EP operations, contractors play a key role in executing work that is not considered part of
core activities. As a consequence, contractor working practices will require verification, if
the overall HSE norms are to be maintained.
In this respect, SIPM’s attention is particularly focused on the large international
contractors, for two main reasons:
Group HSE experience with the contractors needs to be disseminated in a manner
similar to all other technical experience
in new ventures, the less mature Opco requires the Group support and influence to
ensure that Group HSE norms are adhered to by the contractors.
Opcos need to focus their attention on their large, local contractors as well as on the smaller
(international) body-shop type contractors. Because of the high level of involvement of
contractors in EP operations, Opcos should encourage contractors to participate as team
members in auditing of contractor operations.
Further information and references
Reference is made to EP 93-1600 (Ref. 23) which states SIPM-EP’s recommendations with
respect to internal auditing in EP Opcos including audits carried out by SIEP. The various
types of audits and reviews are discussed together with the Group’s policy on internal
auditing and the SIPM-EP recommendations regarding the audit and review process.
The guideline addresses the planning of an audit programme in an Opco and provides
general guidance on the implementation of the programme.
More detailed guidance on the conduct of HSE audits is included in EP 95-0130.
8 REVIEW
('Auditing and Reviewing' in the E&P Forum HSE MS Guidelines has been split into chapters 7
and 8 in this manual)
Organisation, Responsibilities
Resources, Standards and Doc.
Implementation Monitoring
The company’s senior management should, at appropriate intervals, review the HSE MS and its
performance, to ensure its continuing suitability and effectiveness. The review should specifically, but
not exclusively, address:
the possible need for changes to the policy and objectives, in the light of changing
circumstances and the commitment to strive for continual improvement
resource allocation for HSE MS implementation and maintenance
sites and/or situations on the basis of evaluated hazards and risks, and emergency planning.
The review process should be documented, and its results recorded, to facilitate implementation of
consequent changes.
Reviews should be used to reinforce continuous efforts to improve HSE performance.
The scope of reviews includes the company and its activities, products and services with a focus on
HSE MS and HSE-critical activities. Thus, for example, a review of the HSE MS elements for
designing a new facility would examine the extent to which the HSE objectives for the project
required revision, judge whether or not resource allocation to the project was satisfactory in relation
to HSE matters, and determine the extent to which any audit recommendations had been successfully
implemented.
Reviews are to be carried out by appropriate members of, or competent independent personnel
appointed by, the company’s senior management. Issues to be addressed as part of the process will
typically include:
any recommendations which have been made in audit reports, and whether or not these have
been implemented
the continuing suitability of HSE policy, and possible revision to address, for example:
– Emerging/growing HSE concerns in specific areas
– Developing understanding of HSE issues
– Potential regulatory developments
– Concerns of employees, contractors, customers, government agencies and the public
– Market pressures
– Changing company activities and locations
– Changes in the sensitivity of the environment.
the continuing suitability of, and possible revisions to, HSE objectives, and consequent
amendments to the HSE Plan and other HSE MS elements and documentation.
Reports of reviews need to make clear why they were conducted (eg routine procedure, organisational
changes, developments in understanding of HSE issues, changes in environmental sensitivity,
regulatory developments, reported deficiencies in HSE MS).
Reviews should be used to reinforce the continuous efforts to improve HSE performance.
Senior management should at appropriate intervals review the effectiveness and suitability
of the HSE Management System. Reviews should be structured to appraise each of the
seven elements of the Model Management System and where appropriate assistance should
be sought from the technical advisers in SIEP. Recommendations from reviews of
performance against HSE Plans, audits, operations reviews and management facility
inspections are useful input into the HSE MS. Results from the appraisal process should
form part of the annual pre-programme or programme discussion cycle.
HSE Cases should be reviewed periodically, and no less than every three years. Review of
the effectiveness of the HSE Case should also take place after changes to the organisational
structure, an unsatisfactory HSE audit, major modifications to the facility or subsequent to
an incident on the facility where consequences may have been or were significant.
At department level annual HSE Plans should be monitored on a regular basis and form part
of a continuous appraisal process. Performance against the department HSE Plan should be
reviewed on a monthly basis.
APPENDIX I
GROUP POLICY GUIDELINES ON HEALTH, SAFETY AND
THE ENVIRONMENT
It is the policy of Shell companies to conduct their activities in such a way as to take foremost account
of the health and safety of their employees and of other persons, and to give proper regard to the
conservation of the environment. They aim to be among the leaders in their respective industries in
these matters.
From the starting point of full compliance with legislative requirements, Shell companies pursue this
policy through company strategies and action plans, through visible management commitment and
through the individual contributions of their employees, supported by education and training.
Health
Shell companies seek to conduct their activities in such a way as to avoid harm to the health of
their employees and others, and to promote, as appropriate, the health of their employees.
Safety
Shell companies work on the principle that all injuries should be prevented and actively promote
amongst all those associated with their activities the high standards of safety consciousness and
discipline that this principle demands.
Environment
Shell companies:
pursue in their operations progressive reductions of emissions, effluents and discharges of waste
materials that are known to have a negative impact on the environment, with the ultimate aim of
eliminating them
aim to provide products and services supported with practical advice which, when used in
accordance with this advice, will not cause injury or undue effects on the environment
promote protection of environments which may be affected by the development of their
activities and seek continuous improvement in efficiency of use of natural resources and energy.
conduct or support research towards the improvement of health, safety and environmental
aspects of their products, processes and operations
facilitate the transfer to others, freely or on a commercial basis, of know-how developed by
Shell companies in these fields.
GLOSSARY
For the purposes of these HSE MS Guidelines, the following definitions apply.
acceptance criteria Expresses the level of health, safety and/or environmental
performance deemed acceptable for a given period or phase of
activities. They may be defined both in quantitative and
qualitative terms.
Source: E&P Forum Guidelines for the Development and
Application of Health, Safety and Environmental Management
Systems 1994 (Ref. 24)
accident See 'incident'.
activity Work to be carried out as part of a process characterised by a
set of specific inputs and tasks that produce a set of outputs to
meet customer requirements.
Source: EP 92-0945 Service Business Process Guidelines (Ref.
25)
activity specification sheet The documentation of activity that outlines the hazard
management objectives when undertaking the activity, the
methods used to achieve the objectives, the business controls
used to ensure achievement of the objectives and the person
accountable for achievement of the objectives.
acute effect Effects which occur suddenly and in a short time following
exposure.
As Low As Reasonably To reduce a risk to a level which is as low as reasonably
Practicable practicable involves balancing reduction in risk against the
(ALARP) time, trouble, difficulty and cost of achieving it. This level
represents the point, objectively assessed, at which the time,
trouble, difficulty and cost of further reduction measures
become unreasonably disproportionate to the additional risk
reduction obtained.
Source: E&P Forum Guidelines for the Development and
Application of Health, Safety and Environmental Management
Systems 1994 (Ref. 24)
assessment (or evaluation) The process of analysing and evaluating hazards. It involves
both causal and consequence analysis and requires
determination of likelihood and risk.
barrier A measure put in place to prevent the release of a hazard, or to
provide protection once a hazard or effect is released. Barriers
may be physical (shields, isolation, separation, protective
devices) or non-physical (procedures, warnings, training, drills).
‘bow-tie’ diagram A pictorial representation of how a hazard can be hypothetically
released and further developed into a number of consequences.
The left hand side of the diagram is constructed from the fault
tree (causal) analysis and involve those threats associated with
the hazard, the controls associated with each threat and any
factors that escalate likelihood. The right hand side of the
diagram is constructed from the hazard event tree
(consequence) analysis and involves escalation factors and
recovery preparedness measures. The centre of the bow tie is
commonly referred to as the ‘top event’.
Hazards and Effects The structured hazard analysis methodology involving hazard
Management Process (HEMP) Identification, Assessment, Control and Recovery and
comparison with screening and performance criteria. To
manage a hazard completely requires that all four steps must be
in place and recorded.
Hazards and Effects Register A hazard management communication document that
demonstrates that hazards have been identified, assessed, are
being properly controlled and that recovery preparedness
measures are in place in the event control is ever lost.
Health, Safety and The company structure, responsibilities, practices, procedures,
Environmental Management processes and resources for implementing health, safety and
System (HSE MS) environmental management.
Source: E&P Forum Guidelines for the Development and
Application of Health, Safety and Environmental Management
Systems 1994 (Ref. 24)
Health, Safety and The broad goals, arising from the HSE policy, that a company
Environmental (HSE) strategic sets itself to achieve, and which should be quantified wherever
objectives practicable.
Source: E&P Forum Guidelines for the Development and
Application of Health, Safety and Environmental Management
Systems 1994 (Ref. 24)
In Shell terminology this means objectives. Goals which the
organisation wishes to achieve over the long-term provides a
basis for judging progress and achievements. Strategies provide
the framework for plans to achieve the objectives used as a
screen for possible plans.
Health, Safety and A public statement of the intentions and principles of action of
Environmental (HSE) Policy the company regarding its health, safety and environmental
effects, giving rise to its strategic and detailed objectives.
Source: E&P Forum Guidelines for the Development and
Application of Health, Safety and Environmental Management
Systems 1994 (Ref. 24)
incident An event or chain of events which has caused or could have
caused injury, illness and/or damage (loss) to assets, the
environment or third parties. (The word 'accident' is used to
denote an incident, which has caused injury, illness and/or
damage, but the term also has connotations of 'bad luck' in
common speech and is therefore avoided by others. In this
manual, only the
term 'incident' has been used - in the above sense which
embraces the concept of 'accident').
Source: E&P Forum Guidelines for the Development and
Application of Health, Safety and Environmental Management
Systems 1994 (Ref. 24), and SHSEC publication 'Incident
Investigation and Analysis'
(Ref. 26)
An incident involves the release or near release of a hazard.
initiating factor See 'threat'.
likelihood analysis The process of estimating the likelihood of an event. Also
referred to as probability analysis.
mitigation Measures taken to reduce the consequences of a potential
Manual of Permitted Defines the limit of safe operation permitted for a particular
Operations (MOPO) asset if control and/or mitigation measures are reduced and/or
removed with the objective of maintaining a tolerable level of
risk. Considers combinations of hazards and hazardous events.
performance criteria Performance criteria describe the measurable standards set by
company management to which an activity or system element is
to perform. (Some companies may refer to performance criteria
as goals or targets.)
Source: E&P Forum Guidelines for the Development and
Application of Health, Safety and Environmental Management
Systems 1994 (Ref. 24)
performance indicator Comparative, quantitative measures of actual events, against
previously specified targets, which provide a qualitative
indication of future projected performance based on current
achievement.
physical effects modelling The estimation of the magnitude of a potential 'top event' using
mathematical models and correlations. The models and
correlations are typically design tools, such as: dispersion, fire-
heat flux and temperature versus time, explosion overpressures
and structural response.
prevention Completely eliminating a threat, escalation factor or a hazard.
procedure A documented series of steps to be carried out in a logical order
for a defined operation or in a given situation.
Source: E&P Forum Guidelines for the Development and
Application of Health, Safety and Environmental Management
Systems 1994 (Ref. 24)
process A logical sequence of inter-related activities.
Source: EP 92-0945 Business Process Management Guidelines
(Ref. 25)
Quantitative Risk Assessment Quantitative evaluation of the risk imposed by a system design,
(QRA) whether those risks are from human, hardware or software
failures, or environmental events, or from combinations of such
failures/events.
recovery preparedness All technical, operational and organisational measures that limit
measures(sometimes 'recovery the chain of consequences arising from the first hazardous event
measures') (or 'top event'). These can 1) reduce the likelihood that the first
hazardous event or 'top event' will develop into further
consequences and 2) provide life saving capabilities should the
REFERENCES
1 PL88 R03, Country Business Planning - Group Planning Publication, SIPC.
2 Drugs and Alcohol Abuse Employment Guidelines, SIPC, December 1993.
3 AIDS - Employment Guidelines SIPC, December 1993.
4 HSE Division Digest No 55, Smoking and Passive Smoking at Work, SIPC, March 1995.
5 Health Risk Assessment, SHSEC, September 1994.
6 Chemical Hazards: Health Risk Assessment and Exposure Evaluation, SSHC, 1995.
7 Personal Protective Equipment Guide, SSHC, 1989.
8 DEP 80.00.10.10, Hazardous Area Classification, SIPM, 1995 (in preparation).
9 EP 93-2015, Operations Reference Plan for Assets, SIPM, 1993.
10 EP 90-400, The Project Management Guide, SIPM, 1990 (under revision).
11 Medical Emergency Guidelines for Management, SHSEC, 1994.
12 HSE 94023, Medical Emergency Guidelines for Health Care Professionals and First Aiders,
January 1995.
13 HSE 94023a, Guidance to First Aiders, January 1995.
14 Guide for Health Performance Reporting, SSHC, November 1993.
15 Unsafe Act Auditing, SSC, 1987.
16 Safety and Environment Management Inspection, SIPM, November 1994.
17 Guide for Safety Performance Reporting, SSHC, December 1992.
18 Recommendations to Functions for Reporting Environmental Performance Statistics,
SPSECC, August 1992.
19 Incident Investigation and Analysis Guide, SSHC, August 1993.
20 Incident Potential Matrix, SSHC, October 1991.
21 Guide for Operating Companies on External Environmental Reporting, SPSEC, 1992.
22 EP 89-2460, Guidelines for Inventory Monitoring and Reporting, SIPM, 1989.
23 EP 93-1600, EP Guideline on Audits and Reviews, SIPM, 1993.
24 Report No. 6.36/210, Guidelines for the Development and Application of Health, Safety
and Environmental Management System, E&P Forum, July 1994.
25 EP 92-0945, Service Business Process Guidelines, SIPM, 1992.
26 HS(G)65, Successful Health and Safety Management, Health and Safety Executive,
HMSO, 1991.
27 ISO/CD 14 690, Health, Safety and Environmental Management Systems, ISO.
GUARD, 83
A
H
Accountability, 1, 17, 35
Hazard assessment, 45, 66
Active monitoring, 82, 84
Hazards register, 62
ALARP, 33, 44, 50, 54
Health surveillance, 48, 81
Alcohol and drugs, 60
HSE Adviser, 24
Asset integrity, 59, 67
HSE Case, 16, 29, 31, 33, 37, 42, 55, 73, 99
Asset management, 17
HSE Committee, 24, 92
Authority, 14, 15, 17, 72, 87, 91
HSE department, 16
Awareness, 6, 23, 29, 44, 76
HSE Plans, 3, 24, 64, 81, 84, 99
B HSE rules, 27
Belief, 1 HSE-critical activities, 19, 35, 56, 71, 81, 98
Biological agents, 47, 48
I
C Incident classification, 89
Change control, 67, 73 Incident investigation, 3, 27, 88
Chemicals, 48, 62, 73 Incident Potential Matrix, 51
Chronic incidents, 59 Inspection, 16, 27, 67, 83, 86, 99
Cognisance, 9
J
Commitment, 1, 2, 6, 8, 18, 37, 56, 59, 79, 84, 100
Job description, 19
Competence assurance, 19
E M
Management HSE inspections, 84
Education, 6, 100
Meetings, 24
Emergency response, 23, 59, 63, 67, 74, 75
Mitigation measures, 23, 59
Emergency situations, 18, 28, 43, 60, 75
Motivation, 26, 27
Engineering standards, 51
G O
P T
Participation, 1, 6, 14, 24, 31, 43, 56 Targets, 7, 24, 65, 81, 82, 85
Preventive actions, 87
U
Probability, 8, Error! Not a valid bookmark in index entry on
page 53, 59 Unsafe act auditing, 82, 84
Q W
QRA, 18, 50, 52 Waste, 6, 9, 47, 62, 65, 81, 85, 100
Quality control, 81
R
Reactive monitoring, 81, 82
Recognition, 9, 26
Recruitment, 19
Reporting relationship, 15
Reputation, 49
Risk tolerability, 8, 52
Risk/benefit analysis, 52
S
Screening criteria, 36, 40, 42, 47, Error! Not a valid bookmark
in index entry on page 52, 59
Skills, 19
Stakeholders, 11
Steering group, 24
Strategies, 8, 43, 65