1

Schedule of Machinery
Season- 2017-2018
Capacity in M.T. of cane per day
Rated – 1500 TCD
Actual Installed- 1500 TCD
Name and address of the factory: - Vardhan Agro Processing LTD, Trimali, Pusesavali
Tal: - Khatav, Dist: - Satara. Pin- 415510
Registration no of the factory: - U01119PN2011PLC140015 Dated -29/06/2011
Name of manufacture of the plant: - S.S. Engineers Pune. For sugar & Phadtare Fabtech,
Indapur.

I) CANE MILLING PLANT

1) WEIGH BRIDGE:-
a) For truck and tractors
Make Jyoti Weighing Scale
Type Digital load cell Computerized
Capacity 40 ton
Size 12 * 3 Meter

2) CANE UNLOADER:-
Bridge One, Span – 20 Meter, Lifting Height 11
Meter.
Trollies Two
Capacity 7.5 MT
Make S.S. Engineer. Two motion electric drive
motor

3) CANE FEED TABLE:-

One no having 6 mtr width and 7 mtr length
installed right angle to main cane carrier
feeder table MS fabricated steel construction
no 8 strands 150 MM pitch having duty steel
drag type chain of breaking strength. 11 Kw
ACVFD Drive with Planetary Gearbox.

4) CANE CARRIER:-
a) Size width & length one cc 1200 mm width 31485 mm length
Between center of angle – 18
Horizontal part & feeding Feeding depth 1400 mm
Depth

b) Drive 30 KW / 40 HP * 1440 RPM Kirloskar

make TEFC Planetary gear box variable
speed 120 to 1500 ACVFD Drive.
 2

5) CANE PREPARATION:-
a) Cane Kicker No of knives 24, swing Dia 1400 mm, and
make S.S. Engineer. Drive 30 HP 1500
RPM
Helical gear box single stage output -280
RPM
b) Cane Chopper No of knives 36, swing Dia 1400, and make
S.S.
Engineer, Helical gear box single stage out
put -280 RPM
Drive 150 HP, ACVFD.

c) Fibrizer:- One no swing hammer type dia –1800

MM hammer no 66 having weight 20 kg
revolution per min 750 motor 800 hp 625
kw With 165 ̊ anvil plate.

d) First rack carrier Width 1200 mm, length 22750 mm, angle -
36 ̊

Drive 30 HP 1440 RPM Kirloskar make TEFC

reduction gear box variable speed 0 to 1500

6) INTER RACK CARRIER

3 Nos 150 mm pitch chain having load
40000 Kg
Drive 20 HP * 1440 RPM TEFC motor
through reduction Planetary gear box size
30: 1 Top gear make.

7) MILLS:-
State no’s of mill & each
Mill dia in mm Four no of mills each having 610
mm dia and 1200 mm length
pressure and feeding arrangement is
provided for first and fourth
 3

Particular I MILL II MILL III MILL IV MILL

TOP ROLLER
Pitch of grooving in mm 50 35 35 30
Depth of grove in mm 41 28 28 24
Grooving angle 50 50 50 50
Spl . groving CHEV RON CHEV RON CHEV RON CHEV RON
FEED ROLLER
Pitch of grooving in mm 50 35 35 30
Depth of grove in mm 60 42 42 36
Grooving angle 35 35 35 35
Spl . groving CHE MESS MESS MESS MESS
DISCHARGE ROLLER
Pitch of grooving in mm 50 35 35 30
Depth of grove in mm 46 32 32 28
Grooving angle 45 45 45 45
Spl . groving
Mill Setting In Mm
Top To Feed 45.5 33 28 24
Top To Discharge 17.5 14 11 09
Seeting Of Trash Plate 80 50 40 35
Speed Of Roller Rpm 5 4.8 4.8 4.8
Hydraulic System POWER PACK HYDRAULIC
Hydraulic Load On Top Roller 810/1524 MM

A.C. VFD DRIVE – Mill Station

Nos 4
Make Desto Automation.
Rating 225 KW
Model type
Input supply Three phase ,415 v,50 HZ
Output current 471A
Output voltage 415 V
Configuration 3 Phase, 6 pulse, fully controlled,
non regenerative digital drive

8) JUICE SCREEN DEVICE :-

a) DSM screen Not Applicable

b) Rotary juice screen

Make Jord Engineering. drum Screen
dia 1400 mm length 2400 mm screen
 4
area 15.36 sq.mtr. slit opening 0.50
mm

10) BAGASSE ELEVATOR :- Type – Rake length-22190 mm

width – 1000 mm drive motor 30 HP

11) RETURN BAGASSE CARRIER :- Pocket center to center -32500 mm

width -1000 mm, motor 40 HP / 30
KW RPM 1440

II ) CLARIFICATION PLANT

1) MEASUREMENT OR WEIGHTMENT OF RAW JUICE :-

a) Measuring equipment no One no of mass flow meter
type and working capacity in cub.mtr. single state tube mass flow meter
90 m3/hr
b) Imbibitions Of Hot Water One no of volumetric flow meter
capacity 60 m3 / hr
2) JUICE HEATER :-
State no. type and heating surface Total 6 no. juice heater ( vertical high
of each and purpose for which is used velocity)
Make and type S.S. Engineer, make vertical juice heater
Heating surface sq.mtr. 150
No of juice heater 6
Tube dimention 45x1.2 x 4000 Lg
Total no of passes 20
No. of tube per passes 14
Tube material SS
OD of juice heater 1360
Total no of tubes 280

3) JUICE DEFICATION TANK :-

State no type and working One no.
Capacity of each in cub.mtr. Type – continuous . juice
Defecation tank with stirrer
arrangement
80 HL capacity
5) SETTLER
State no type and working capacity One no
in cub. Mtr. Of each Type- 444
 5
Make Make – HI-Tech Eng. merrut
Dia Dia- 7.300 mtr.
Height Comparment Height-1525mtr.
No of compartment & juice Compartment 4 Nos.
holding capacity. 272 cub. Mtr capacity

6) VACCUME FILTER :-
Nos. One no.
Type Rotary vaccume filter
Filtering area 37 mtr.sq.
Size 8 * 16 feet
Make HI-Tech Eng. merrut

7) SO2 GAS PLANT :-

State no Two nos
Type Continuous type
Capacity 70 kg per hr
Make Vishwa system
Burining area 0.6 sqr.mtr.

8) MILK OF LIME PLANT :-

Make Vishwa system
Type Rotary lime slaker
Size 1000 * 6 THK * 4300 long
Capacity 600 Kg per hr
Motor 3 HP 1440 RPM
Gear box Planetary type

9) CARBONATION PLANT :- Not applicable

10) ALTERNATE EQUIPMENT :- Not applicable

11) EVAPORATION AND BOILING PLANT

VAPOUR BLEEDING: - A pan boiling on second body vapor and

first sulphur juice heating
B & C pan boiling on first body vapor &
second sulpher juice heating
Raw juice heating on third body vapor

Body Heating surface Tube dimension Body dia Vapor pipe Inlet dia No of
sq.mtr. od*thk*lg in MM outlet dia tubes
1 st 1200 45*1.2*2000 Lg 5000 970 550 4496
 6
II nd 700 45*1.2*2000 Lg 4400 920 750 2622
III rd 400 45*1.2* 2000 Lg 3130 670 750 1500
IV th 200 45*1.2*2000 Lg 2400 920 750 756

12) SYRUP TREATMENT PLANT

A) UNSULPHITED SYRUP TANK

No 1
Working capacity 40 HL

B) FILTERS Not Applicable

C) SYRUP STORAGE TANK

No 4 nos
Capacity 10 cub.mtr.
D) MELT
No 1nos
Capacity 20 cub.mtr
E) A- LIGHT
No 1 nos
Capacity 20 cub.mtr
F) A- HEAVY
No 3 nos
Capacity 20 cub.mtr

G) B- HEAVY
No 2 nos
Capacity 20 cub.mtr.
H) C-LIGHT
Not Applicable

13) VACUM PAN :-

No 3 nos
Type Calendria Center Flow
Capacity 40 MT each

Sr Normal strike Heating Tube size No of Vapor Used for

no capacity MT surface tubes pipe dia
Sq. mtr. In mm
1 40 185 90OD * 1.6 * 730 910 B – M/c
750 Lg boiling
2 40 185 90 OD * 1.6 * 730 910 B – M/c
750 Lg Boiling
3 40 185 90OD * 1.6 * 730 910 B – M/c
750Lg boiling
 7

14) CONDENSATE PLANT:-

Condensers Evaporators Pan

No 1 4
Type Singl entery condenser Singl entery condenser
Vapor entery 900 mm 900 mm
Water entery 200 mm 200 mm
Dia of condenser 750 mm 900 mm
Tail pipe dia 200 mm 200 mm
Establishing vaccum 625 mm of HG 625 mm of HG

15) CONDENSER WATER PUMP

No 3
Make Kirloskar Ele.Com.Ltd

Type 300 / 400 BST

Capacity 1200 cub.mtr / hr.
Head 22 mtr.

16) PRIMING PUMP

No 1
Type LR-81
Capacity 81 / 710 MM HG
Motor HP 10

17) WATER COOLING SYSTEM

SPRAY PUMP
No 2
Make Mather plant
Type 14 /16 ALE
Capacity 1200 CUB.MTR / HR
Head 22 MTR
Motor 90 KW

SPRAY POND
Size 115 * 41.5 mtr.
No 1
No of nozzles 168
 8

18) CRYSTALLIZER
Horizontal U shaped open type crystallizer

Type Cap MT Used for Motor make Gear box

HP RPM
Air cooled 45 A 3 1440 Planitary
Air cooled 45 A 3 1440 Planitary
Air cooled 45 B 3 1440 Planitary
Air cooled 45 B 3 1440 Planitary
Water cooled 45 C 1.5 1440 Planitary
Water cooled 45 C 1.5 1440 Planitary
Water cooled 45 C 1.5 1440 Planitary

Type Used for Cap MT Gear box Motor

HP RPM
U shaped Dry seed 20 Planitary 1.5 1440
open
U shaped B - seed 20 Planitary 1.5 1440
open
V.C. Round B – grain 30 Planitary 1.5 1440
closed
V.C. Round C – grain 30 Planitary 1.5 1440
closed

19) CENTRIFUGAL MACHINE

Make Type Cap kg Used for Motor Qty

NHEC Flat bottom 1250 A 135 kw 2

NHEC NK-1100 10000 B 50 KW 2

12000
NHEC NK-1100 6000 C 50 KW 2
8000
NHEC NK-1100 10000 C/A 50 KW 1
12000

AIR COMPRESSOR
Make Chicago Penumetic
Type PC- 40
Final pressure 7.2 Kg / cm2
Free air delivery FM- 191.0
 9
Motor power 40 HP

20) SUGAR DRYERS

HOPPER
Total no 3
Make Padmesh Enterprises
Type Plan Tray And Multy Tray
Width 1500 mm each
Length 12000 mm each

21) AIR BLOWER

A) HOT AIR BLOWER
No 1
Cap 5000 CFM
Drive 5 HP
Rpm 1440
Head 100 MM

B) COLD AIR BLOWER

No 1
Cap 5000 CFM
Drive 5 HP
Rpm 1440
Head 100 MM

C) SUPER HEATER
Make Vishwa System Nashik
Cap 20 cub.mtr
Inlet water temp 70
Out water temp 120
Steam pressure 7 kg / cm 2

D) TRASIENT HEATER
Make Vishwa System Nashik
Cap 8 MT / HR
Temp rise 10
H.S. 4.3 SQR.MTR.

E) SUGAR GRADER
 10
Make International Combution
Cap 15 MT / HR
Type SL-15-66
Screen mesh 6,8,10,12,14,20
Grade of sugar l-30,M-30,S-30

F) SUGAR ELEVATOR
Make MEB Machine and eng.
Cap 15 T / HR
Type Bucket
Height 12 mtr.
Motor 5 HP

G) SUGAR MELTER
Make Unique Miraj
Cap 20 T / hr

22) FINAL MOLASSES WEIGHING METER

Make MANAS
Cap 6 CUB.MTR / HR
Type Magnetic

23) FINAL MOLASSES STORAGE TANK

No 1
Dia 24 mtr.
Height 9.55 mtr
Cap 4500 cub.mtr.

KHANDSARI SUGAR
24)SYRUP STORAGE TANK
No. 1
Cap. 50HL

25)RAB CONCENTRATED

Make
No.
 11

Sr Normal strike Heating Tube size No of Vapor Used for

no capacity MT surface tubes pipe dia
Sq. mtr. In mm
1 40 185 38OD * 1.6 * 1278 400 A Hand
750 Lg operated–
M/c
boiling
2 40 185 38OD * 1.6 * 1278 400 A Hand
750 Lg operated
– M/c
Boiling
3 40 185 38OD * 1.6 * 1278 400 A Hand
750Lg operated
– M/c
Boiling
4 40 185 38OD * 1.6 * 1278 400 A Hand
750Lg operated
– M/c
Boiling
5 40 185 38OD * 1.6 * 1278 400 A Hand
750Lg operated
– M/c
Boiling
6 40 185 38OD * 1.6 * 1278 400 A Hand
750Lg operated
– M/c
Boiling
7 40 185 38OD * 1.6 * 1278 400 A Hand
750 Lg operated
– M/c
Boiling
8 40 185 38OD * 1.6 * 1278 400 A Hand
750 Lg operated
– M/c
Boiling
9 40 185 38OD * 1.6 * 1278 400
750Lg
 12

III) EFFLUENT TREATMENT PLANT

Arragement for effluent treatment plant is

suggested by MPCB
Make NEEL WATER TREATMENT SYSTEM
Cap 500 cub. Mtr. Per day
V notch chamber
Bar screen 0.6 m2 area
Oil grease trap 2.5 m3 vol
Equalization tank 75 m3
Primary clarifier 37.5 m3 vol.
Doasing tank 0.5 m3 vol.
First aeration tank 600 m3 vol.
Second aeration tank 150 m3 vol
Secondary clarifier 50 m3 vol
Sludge drying bed 75 m3 vol
After treatment effluent is disposed on land
for irrigation.

IV) BOILER

Make Phadtare Fabtech Pvt Ltd

Type Water Tube – Bagasse Fire
Design and working pressure 45 KG / CM 2, 440 0c
Hydraulic test pressure 55 KG / CM 2
Boiler capacity 40 TON / HR
Total heating surface 2016 M2

I.D. FAN
No 1
Make Boitaly boy
Type Blower
Fan speed 760 RPM
Capacity 57 Cub. Mtr. / sec.
Motor Semens make 250 HP 750RPM

F.D. FAN

No 1
 13
Make HI-TECH Eng.
Type Blower
Capacity 38 Cub. Mtr./ sec.
Motor Semenc make 100 HP 1440 RPM

S.A. FAN

No 1
Make HI-TECH Eng.
Type Blower
Capacity 11 Cub. Mtr./ sec.
Motor Semenc make75 HP 1440 RPM
CHIMNEY
Type RCC
Height 65 mtr.
Dia 3 mtr

FEED WATER PUMP

No 2
Make KSB
Type WL-65 / 10
Capacity 50 Cub. Mtr / hr
Head 474 mtr.
Motor Scmens make 225 HP 2900 RPM

P.R.D.S.STATION
There are two no of P.R.D.Stations
1. 32 kg / cm 2 to 7 kg / cm 2
Capacity 6 T / HR
Inlet steam temp 380 0c
Out let steam temp 175 0c

2. 1. 32 kg / cm 2 to 1.5 kg / cm 2
Capacity 25 T / HR
Inlet steam temp 380 0c
Out let steam temp 135 0c
 14

V) POWER PLANT
T.G. SET
STEAM TURBINE
Make Triveni Eng. & Ind. ltd.
Type & model Multistage impulse type / FR-14A-197
Speed in RPM 8325
Gear box ratio 555: 1
Inlet steam pressure 32 KG /CM2
Temp 380 0c
Capacity 3000 KW
Out let steam pressure 1.5 KG / CM2

GENERATOR
Make TD Power System Pvt. Ltd
Type Cylindrical rotor type / TC 110
KW / KVA 3000 / 3750
Speed 1500
Voltage 440
Current 4921
Power factor 0.8
Phase 3
Frequency 50 HZ

D.G. SET
I) Make Kirlosker
Type Direct injuction turbo charged four stroke
Water cooled
No of cylinder 6
RPM 1500
KW / KVA 256 / 320
Volt 440

II) Make Kirlosker

Type Direct injuction turbo charged four stroke
Water cooled
No of cylinder 4
RPM 1500
KW / KVA 120 / 160
Volt 440
 15

MACHINARY OF WORK SHOP

A) LATHE MACHINE :- Brand new payal make 9 feet lathe machine

complete with standard accessories 3/8 “
hollow spindle 1400 ABC 455 mm height of
center 325 mm width of bed fitted with 5 HP
3 phase 1440 RPM motor , V Belt switches
B) SHAPING MACHINE :- Brand new omega make 32” shaping
machine complete with standard accessories
fitted with 3 phase suitable electric motor V
belt switchecs

C) DRILLING MACHINE : - Brand new prashant make 25 mm drilling

machine fitted with 1 HP 3 phase 1440 RPM
motor V belt switches

D) OTHER SMALL ITEM IN THE WORK SHOP:-

1) Metal cutting hack saw machine : Brand new jaswant make 10 “ hack saw
machine complete with 2 HP 3 phase 1440
RPM motor V belt switches
2) Grinding machine :- Brand new rajlaxmi make bench grinder
wheel size 300 * 40 * 25.40 mm 2 HP 3
Phase 1440 RPM motor
3) Welding machine :-

No 4
Make Ador
Phase 3
16