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Macro Air Sabs Methodology - Sept 2016

This document provides details on the Macro Air SABS wall system methodology. It consists of expanded adhesive foam and EPS boards with a Mas coating of glass fiber reinforced concrete. The methodology includes hauling materials, EPS installation, MEPFS installation, Mas coating application, and sealant application. Key steps are cleaning and preparing surfaces, applying adhesive and installing EPS boards, cutting openings for utilities, applying the Mas coating in layers, and sealing joints.

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jerico dizon
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2K views26 pages

Macro Air Sabs Methodology - Sept 2016

This document provides details on the Macro Air SABS wall system methodology. It consists of expanded adhesive foam and EPS boards with a Mas coating of glass fiber reinforced concrete. The methodology includes hauling materials, EPS installation, MEPFS installation, Mas coating application, and sealant application. Key steps are cleaning and preparing surfaces, applying adhesive and installing EPS boards, cutting openings for utilities, applying the Mas coating in layers, and sealing joints.

Uploaded by

jerico dizon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MACRO AIR SABS WALL SYSTEM

METHODOLOGY
MACRO AIR SABS WALL COMPOSITION
Expanded Adhesive Macro Air Sabs
Foam (Hither or Fisher)
EPS Boards (Saebi Alternative Building
(Expandable Polystyrine) Systems):
This is composite building
system with EPS and Macro
Air Sabs structural coatings
consisting of MAS Premix,
Sand, MAS additives and
Interior Finished water as the main
(By Others) component.

Mas Coating
(Glass Fiber Reinforced
Concrete)
MACROAIR SABS WALL SYSTEM.
METHODOLOGY
Scope of Works Outline
 Hauling works
 Eps Installation
 MEPFS Installation
 Mas Coating – Masonry Works
 Sealant Application
HAULING WORKS
Hauling Works
Horizontal Hauling

Unloading and Hauling of Hauling of Materials


Hauling of Materials to using Construction
Materials Staging Area Elevator Only
Hauling Works
Vertical Hauling

Loading of Materials using


Construction Elevator Unloading of Materials Proper Staging of Eps
Only to Active Floor Area Materials
EPS INSTALLATION
EPS installation
 1. Tools and Equipments

Tape Meter Sponge Foam Thermo Cutter Paint Brush

Blade Cutter CF – DS1 Rasps 5” Common Nail


EPS installation
 1. Tools and Equipments

Hot Wire Cutter

Level Bar
Ladder
EPS installation

 2. Materials

EPS Corner Aide Nails

PU Foam as per
approved
Eps Installation
Line &Grade

Cleaning of Surface Reference Line on Establish Wall Setting


Slabs Layout
Eps Installation
ICC Mortar Filling

Curing Time for minimum of 6 hours


Fill the hole with mortar
prior to installation
Eps Installation – Preparations prior to Coating
Incorporated Door Lintel and Stiffener (Thickened Wall )
Door Lintel and Section Detail Door Lintel and
Stiffener Detail Stiffener Inclusion
Coating Application
Incorporated Door Lintel and Stiffener (Thickened Wall )
Door Lintel and Stiffener Built-In Door Lintel and
Door Stiffener
Eps Installation
Dowell Installation
Dowell Preparation Dowell Installation with Pipe
Sleeves
Eps Installation
Eps Installation Procedure

After the joints has cured remove


Application of PU Adhesive Eps Installation the nails and trim the excess PU
Adhesive using blade cutter
MEPFS INSTALLATION
Mepfs Installation
Standard MEPFS Cutting , Installation and Restoration

Restoration of Wall Using PU


Layout of MEPFS Embedment Cutting of MEPFS Block out Adhesive and EPS Materials
Using Thermo Foam Cutter
( After the Testing )
Mepfs Installation - MEPFS Alternative Sequence
( embeddments after coating of wall surface )

2) Leave Out
1) Direct Coating
• 2 Options for MAS Coating : Coating of wall surface leaving
Cutting of coated Walls suing out the MEPFS area.Then, Rough
Thermo Foam Cutter (By MEPFS). ins of MEPFS piping, followed by
1) Direct Coating - Immediate Then, rough ins of MEPFS piping, testing prior to finishing coat or
coating of entire surface w/o followed by testing prior to restoration of wall using mortar
finishing coat
MEPFS embeddments filling ( optional only )

2) Leave Out - Immediate coating


of surface leaving out the MEPFS
area
MAS COATING
APPLICATION
MAS COATING

 1. Tools and Equipments

Paddle and Power Mixer Wheel Borrow/Sack Drum Pail


MAS COATING
 2. Materials

Sand, 40kg Pre-Mix, 40 kg Additive Water


MAS Coating - Masonry
MAS Coating Preparation

Mix the water and MAS Add the the glass fiber into the
Additives using Shear Mixer Mixing with set of MAS
mixture Premix and Sand
for 1 minute
MAS Coating - Masonry
MAS Coating Application
Start MAS Application
from the bottom to top Door Lintel and Door Install nylon string for
portion of the EPS wall for Stiffiner Area will be reference of the final Macro Air Sabs Wall
the initial coating (scracth First Mas Coated for coating thickness Finishes
coat) Allignment Purposes.
SEALANT
APPLICATION
Sealant Application
Sealant Application

Use masking tape as


Flatten the sealant by Removal of Masking
sealant guide with Application of Sealant. using spatula tape
12mm thickness

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