Basic Engineering Design Basis–Part B DOCUMENT No.

of 1 x 125 MW CONCENTRATED A250-000-14-42-ODB-1001 Rev.1

SOLAR THERMAL PROJECT
Page 35 of 46

TABLE-10.1A
INSULATION THICKNESS TABLE FOR HEAT CONSERVAION (IH & IT)
Material: Rock Wool (IS 8183 – 1993 Gr.4) for process temperature upto 550ºC
(Insulation thickness in mm)
Nominal Operating Temperatures, Deg.C
Dia
inches Upto 126- 151- 201- 251- 301- 351- 401- 451- 501- 551- 601- 651- 701-
125 150 200 250 300 350 400 450 500 550 600 650 700 760
0.5 25 25 30 40 45 55 60 70 85 95 NA NA NA NA
0.75 25 25 30 40 45 55 65 75 85 100 NA NA NA NA
1 25 25 35 45 50 60 70 80 90 105 NA NA NA NA
1.5 25 25 35 45 50 65 75 85 100 115 NA NA NA NA
2 25 25 35 50 55 65 80 90 105 120 NA NA NA NA
3 25 25 40 50 60 70 85 100 115 130 NA NA NA NA
4 25 25 40 55 60 75 90 105 120 135 NA NA NA NA
6 25 30 40 55 65 80 95 110 130 150 NA NA NA NA
8 25 30 45 60 70 85 100 120 135 155 NA NA NA NA
10 25 30 45 60 70 85 105 120 140 165 NA NA NA NA
12 25 30 45 60 70 90 105 125 145 170 NA NA NA NA
14 25 30 45 60 70 90 110 130 150 170 NA NA NA NA
16 25 30 45 65 75 90 110 130 150 175 NA NA NA NA
18 25 30 45 65 75 90 110 135 155 180 NA NA NA NA
20 &
25 30 45 65 75 95 115 135 155 180 NA NA NA NA
Above

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 Basic Engineering Design Basis–Part B DOCUMENT No.
of 1 x 125 MW CONCENTRATED A250-000-14-42-ODB-1001 Rev.1
SOLAR THERMAL PROJECT
Page 36 of 46

TABLE-10.1B
INSULATION THICKNESS TABLE FOR HEAT CONSERVAION (IH & IT)
Material: Inner Layer : Calcium Silicate (IS 9428-1993), Outer Layer: Rock Wool (IS 8183-1993 Gr.4)
Thickness is shown as Inner-layer/Outer layer. For process temperature from 551°C-760ºC
(Insulation thickness in mm)
Nominal
Dia Operating Temperatures, Deg.C
inches Upto 126- 151- 201- 251- 301- 351- 401- 451- 501- 551-600 601- 651- 701-760
125 150 200 250 300 350 400 450 500 550 650 700
0.5 - - - - - - - - - - 50/50 50/65 50/75 50/90
0.75 - - - - - - - - - - 50/55 50/70 50/80 50/95
1 - - - - - - - - - - 50/60 50/75 50/85 50/105
1.5 - - - - - - - - - - 50/70 50/85 50/100 50/115
2 - - - - - - - - - - 50/75 50/90 50/105 50/125
3 - - - - - - - - - - 50/90 50/105 50/120 55/140
4 - - - - - - - - - - 50/95 50/110 50/130 60/140
6 - - - - - - - - - - 50/105 50/125 50/145 70/150
8 - - - - - - - - - - 50/115 50/135 55/150 75/155
10 - - - - - - - - - - 50/125 50/145 60/155 85/160
12 - - - - - - - - - - 50/130 50/150 65/160 90/160
14 - - - - - - - - - - 50/130 50/150 65/160 90/165
16 - - - - - - - - - - 50/135 50/155 70/165 95/165
18 - - - - - - - - - - 50/140 50/160 70/165 100/165
20 & - - - - - - - - - - 50/140 50/165 75/170 100/170
Above

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 Basic Engineering Design Basis–Part B DOCUMENT No.
of 1 x 125 MW CONCENTRATED A250-000-14-42-ODB-1001 Rev.1
SOLAR THERMAL PROJECT
Page 37 of 46

TABLE-10.2A
INSULATION THICKNESS TABLE FOR PERSONNEL PROTECTION (IS)
Material
Cellular Glass (ASTM C 552-91) for process temperatures upto 350ºC.
Rock Wool (IS 8183 – 1993 Gr 4) for Process temperatures upto 550ºC.
Calcium Silicate (IS 9428 – 1993) for Process temperatures from 551°C – 760ºC.
(Insulation thickness in mm)
Nominal
Dia Operating Temperatures, Deg.C
inches Upto 126- 151- 201- 251- 301- 351- 401- 451- 501- 551- 601- 651- 701-
125 150 200 250 300 350 400 450 500 550 600 650 700 760
0.5 25 25 25 25 30 35 40 50 55 65 80 90 105 115
0.75 25 25 25 25 30 35 45 50 60 70 85 100 110 125
1 25 25 25 25 30 40 45 55 65 75 90 105 115 130
1.5 25 25 25 25 35 45 50 60 70 80 100 115 130 145
2 25 25 25 30 35 45 55 65 75 85 110 120 135 155
3 25 25 25 30 40 50 60 70 85 95 120 135 150 170
4 25 25 25 35 45 55 65 75 90 105 130 145 165 185
6 25 25 25 35 45 60 70 85 100 115 145 165 180 205
8 25 25 25 40 50 60 75 90 105 125 155 175 195 220
10 25 25 30 40 50 65 80 95 110 130 165 185 205 230
12 25 25 30 40 55 70 85 100 115 135 170 190 210 235
14 25 25 30 40 55 70 85 100 120 140 175 195 215 240
16 25 25 30 45 55 70 90 105 125 140 175 200 220 245
18 25 25 30 45 60 75 90 105 125 145 180 205 225 250
20 & 25 25 30 45 60 75 90 110 125 145 185 205 230 255
Above

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128 of 2132
 Basic Engineering Design Basis–Part B DOCUMENT No.
of 1 x 125 MW CONCENTRATED A250-000-14-42-ODB-1001 Rev.1
SOLAR THERMAL PROJECT
Page 38 of 46

TABLE-10.2B
INSULATION THICKNESS TABLE FOR PERSONNEL PROTECTION (IS)
Material
Inner Layer : Calcium Silicate (IS 9428-1993)
Outer Layer:Rock Wool (IS 8183-1993 Gr.4)
Thickness is shown as Inner Layer/Outer Layer. For process temperature from 551°C-760ºC.
(Insulation thickness in mm)
Nominal
Dia Operating Temperatures, Deg.C
inches Upto 126- 151- 201- 251- 301- 351- 401- 451- 501- 551-600 601-650 651-700 701-
125 150 200 250 300 350 400 450 500 550 760
0.5 - - - - - - - - - - 50/30 50/40 50/50 50/60
0.75 - - - - - - - - - - 50/35 50/45 50/55 50/70
1 - - - - - - - - - - 50/40 50/50 50/60 50/75
1.5 - - - - - - - - - - 50/50 50/60 50/70 50/90
2 - - - - - - - - - - 50/55 50/65 50/80 50/95
3 - - - - - - - - - - 50/65 50/80 50/95 50/110
4 - - - - - - - - - - 50/75 50/90 50/105 55/120
6 - - - - - - - - - - 50/85 50/105 50/120 65/130
8 - - - - - - - - - - 50/95 50/115 50/135 70/135
10 - - - - - - - - - - 50/105 50/125 55/135 75/140
12 - - - - - - - - - - 50/110 50/130 60/140 80/145
14 - - - - - - - - - - 50/110 50/130 60/140 85/145
16 - - - - - - - - - - 50/115 50/135 60/145 90/150
18 - - - - - - - - - - 50/120 50/140 65/145 90/150
20 & - - - - - - - - - - 50/120 50/140 65/150 95/150
Above

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