Thermo Mechanical Analysis Clean Version
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Qinghua Yu, Fideline Tchuenbou-Magaia, Bushra Al-Duri, Zhibing Zhang, Yulong Ding,
Yongliang Li *
*
Corresponding author. Tel.: +44 (0) 121 414 5135, Email: [email protected] (Y. Li)
Abstract
efficient and flexible solution for cryogenic-temperature cold storage. In this paper, the phase
temperature cold storage consist of Dowtherm J (DJ) as core material and melamine
as the main component. Composite shell materials are adopted to avoid cracking by adding
aluminium oxide (Al2O3) nanoparticles or copper (Cu) coating into/on MF shell. In order to
explore the heat transfer behaviour and mechanical stability of the microcapsules during the
and buckling theory. Based on the proposed model, the effects of shell thickness, shell
compositions and microcapsule size are therefore studied on the variations of pressure
difference, freezing point, and latent heat. The cause of shell deformation is clearly explained
and the shell buckling modes are predicted using the model, which agree well with the
experimental observations. The critical core/shell size ratios of avoiding buckling are
Al2O3 nanoparticles and Cu coating into/on MF shell can markedly enhance the resistant to
buckling. In addition, special attention is paid to cold energy storage capacity of MEPCMSs,
storage.
Nomenclature
Roman letters 𝜀𝜀 strain
𝑎𝑎 shell thickness (m) 𝜅𝜅 correction factor
𝑐𝑐𝑝𝑝 specific heat (J·kg-1·K-1) 𝜆𝜆 thermal conductivity (W·m-1·K-1)
𝐸𝐸 Young’s modulus (Pa) 𝜈𝜈 Poisson’s ratio
𝐸𝐸𝐸𝐸 stored energy (J) 𝜌𝜌 density (kg·m-3)
𝑓𝑓 volumetric fraction 𝜎𝜎 stress (Pa)
𝐹𝐹 Legendre function
𝑔𝑔 chemical potential (kJ·kg-1) Subscripts
ℎ enthalpy (kJ·kg-1) 0 reference or initial
𝑘𝑘𝑓𝑓 foundation modulus (N/m3) 𝑎𝑎 atmospheric
𝐿𝐿 latent heat (kJ·kg-1) 𝑏𝑏 buckling
𝑛𝑛 buckling mode number 𝑐𝑐 shell
𝑃𝑃 pressure (Pa) 𝑐𝑐𝑐𝑐 critical
𝑟𝑟 radius (m) 𝑒𝑒 external surface of shell
𝑠𝑠 entropy (J·kg-1·K-1) 𝑒𝑒𝑒𝑒 equivalent
𝑡𝑡 time (s) 𝑓𝑓 freezing or freezing front
𝑇𝑇 temperature (K) 𝑖𝑖 shell/PCM interface or PCM
𝑢𝑢 displacement (m) 𝑙𝑙 liquid
𝑉𝑉 volume (m3) 𝑚𝑚 microcapsule
𝑟𝑟, 𝜃𝜃, 𝜑𝜑 spherical coordinates system
Greek letters 𝑠𝑠 solid
𝛼𝛼 thermal expansion coefficient (K-1)
𝛽𝛽 isothermal compressibility (Pa-1) Superscripts
𝛾𝛾 surface tension (N·m-1) ∗ holistic
𝛿𝛿, 𝜇𝜇 Lamé’s constant
1. Introduction
Liquid air energy storage (LAES) and pumped thermal electricity storage (PTES) are
two emerging grid scale thermal storage technologies, which are good solutions for the
intermittency and instability of electricity from renewable energy sources [1-3]. Cryogenic-
temperature cold storage is key to improving the overall performance of LAES and PTES
systems [4-6]. At present, the two systems generally utilize packed beds for cryogenic-
temperature cold storage. However, packed beds have much room for improvement in energy
storage capacity, efficiency and flexibility [7-10]. Microencapsulated phase change material
slurries (MEPCMSs) have great potential for dynamic and static cryogenic-temperature cold
storage applications as they combine the advantages of phase change materials (PCMs) and
liquid sensible energy storage materials, and are both transport media (heat transfer fluids)
and thermal storage media. MEPCMSs consist of a carrier liquid and PCM microcapsules
with a diameter of <100 μm, in general, small enough to be suspended in a carrier liquid.
Such partially melting and solidifying slurries can offer very high energy storage densities
and heat transfer rates in charging/discharging processes [11]. The good flowability of the
MEPCMSs allows them to be transported through pumping, and thus their flow rate can be
easily adjusted to realize the desired stored amount of cold energy and objective temperature.
Furthermore, their apparent specific heats at set temperatures can be designed by addition of
microcapsules with different melting point core PCM, in order to meet the significant specific
heat changes of transcritical/supercritical fluids [12]. Therefore, the MEPCMSs can offer a
much more flexible strategy for cold storage, which is extremely difficult to achieve using the
The utilisation of MEPCMSs will also have a significant impact on the cryogenic
industry such as natural gas liquefaction and cold recovery in re-gasification, and air
separation/liquefaction [13, 14]. However, most of the research has been conducted only on
1
moderate or high temperature MEPCMSs with melting points above -20 ˚C [15-18], whereas
little research can be found on cryogenic MEPCMSs. Technically, the cryogenic MEPCMSs
deformation or fragility of the shell of microcapsules and poor heat transfer under cryogenic
the stability of microcapsules under repeated pumping, cyclic heating and cooling as well as
PCM. A composite of mixed graphite and nitrate salts is considered as a solid sphere of PCM
encapsulated in a thick shell of graphite by Lopez et al. [19] and the shell was modelled as a
closed elastic spherical shell with a mobile internal wall and a non-moving external wall.
Based on this model, the effects of the shell Young’s modulus on the internal pressure,
melting point and latent heat, were examined. Pitié et al. [20] extended the model to a shell of
silicon carbide (SiC) with a free mobile external wall by incorporating the Lamé equations.
The variation of internal pressure due to the volume change during the melting process was
analytically calculated based on the extended model with a given volume fraction of melted
salts, leading to variations of melting point, enthalpy and stored energy. This indicates that
the coated PCM should have a low volumetric expansion causing a lower pressure increase so
that the coating SiC shell can avoid cracking. Based on the model, the temperature and
nitrate spheres were simulated at a constant surrounding temperature by Parrado et al. [21]. In
the simulations the heat transfer equation was decoupled with the mechanical stress equation.
Zhao et al. [22] compared the time of the melting/solidification process between metal and
non-metal encapsulated PCM particles using numerical simulations of heat transfer regardless
2
of pressure variation. The above investigations are only based on high-temperature thermal
particles. Mechanical response and properties of microcapsules near room temperature were
also evaluated via experiments by Giro-Paloma et al. [23] and Su et al. [24], without
considering the heat transfer behaviour. However, the thermo-mechanical behaviours of PCM
microcapsules have rarely been studied for the purpose of cold storage. In particular, the
effects of shell thickness and compositions on the thermo-mechanical behaviours have not
It should be noted that the PCM solidification processes in cold storage are different
from those in heat storage in terms of internal pressure and deformation mechanism of shells
[20, 25, 26]. Because of the volume shrinkage of PCM during solidification in cold storage
application, the internal pressure of microcapsule decreases while the external pressure is
constant [27, 28]. When the external pressure is higher than the internal pressure, the
spherical microcapsule shell is only subjected to uniform external pressure. The morphology
or deformation of such a pressurised spherical shell is then crucial to its properties, such as
optical, electromagnetic and heat transfer. The analytical studies of structural behaviour or
buckling of complete spherical/spheroidal shells under external pressure have been widely
conducted for various objects, including pressure vessels, spherical honeycombs [29], natural
fruits and vegetables [30], spherical viruses [31] and biological cells [32]. Timoshenko et al.
[33] was first to introduce the formulation and solving approach for pressurised buckling of
an empty and complete spherical shell based on the axisymmetric assumption and Rayleigh–
Ritz approach. Sato et al. [34] conducted comparative studies between the exact and
and Rayleigh–Ritz approach. These works show that the approximate formulations enable
sufficiently accurate values of the critical buckling pressure and the corresponding buckling
3
mode number to be obtained. It can also be inferred from the work of Sato et al. [34] that
when 𝑟𝑟𝑖𝑖 𝑘𝑘𝑓𝑓 ⁄𝐸𝐸𝑐𝑐 <10-3 (𝑟𝑟𝑖𝑖 is the core radius; 𝑘𝑘𝑓𝑓 is the core foundation modulus; and 𝐸𝐸𝑐𝑐 is the
shell Young’s modulus), the buckling behaviours of the shell filled with elastic materials is
spherical microcapsules containing PCM for cold storage application. The microcapsule
established for a single microcapsule during the PCM solidification process, taking into
𝑟𝑟𝑖𝑖 𝑘𝑘𝑓𝑓 ⁄𝐸𝐸𝑐𝑐 <10-5 in the present study which will be stated in Section 4, it is reasonable to
assume that the buckling theory and the corresponding solving approach for empty complete
spherical shells proposed by Timoshenko et al. [33] are applicable for the buckling analysis
of the shell of PCM microcapsules [34]. On the basis of the model, the influences of shell
thickness, shell composition and microcapsule size on the solidification process are studied,
including the variations of pressure difference, freezing point, latent heat, solidification
period and stored energy. The model is used to predict the critical bulking pressure and
buckling mode of microcapsules for specific shell thickness and composition. The predicted
buckling mode is then compared with experimental observations to validate the proposed
model. The energy storage capacities are also compared between MEPCMSs and typical
packed beds in LAES and PTES systems. This study can provide significant references for
the design of PCM microcapsules without buckling and with better cold storage performance
for MEPCMSs.
4
2. Microcapsule fabrications and testing
shell material and Dowtherm J (DJ) as core PCM. The DJ is an aromatic mixture containing
diethylbenzene as the main component with a freezing point of -81˚C, which was supplied by
Dow Chemical Company, US. MF precondensate was purchased from British Industrial
Plastics Ltd., UK. The MF shell microcapsules were fabricated via the in-situ polymerization
method [35]. The morphologies of fabricated microcapsules after undergoing thermal cycling
test were observed by a cryogenic scanning electron microscopy (Cryo-SEM, FEI Quanta
600 FEG SEM equipped with a Quorum PP2000T Cryo-stage). Fig. 1(a) displays the Cryo-
SEM image of the microcapsules with pure MF as shell material. It is observed that most of
the microcapsules are broken, which is likely due to high brittleness at cryogenic temperature
[36]. In order to avoid cracking, composite shell materials were adopted by adding
aluminium oxide (Al2O3) nanoparticles into MF or electroless copper (Cu) plating on the
surface of the MF shell to improve shell mechanical properties. All chemicals used in the
fabrication process of microcapsules were purchased from the Sigma-Aldrich, Inc., UK,
Reagent Co., Ltd., China) prior to its addition to the MF shell [37]. A certain amount of
Al2O3 nanoparticles were dispersed into C2H5OH by rapid agitation for 30 min and ultrasonic
vibration for 30 min. KH-570 dissolved in C2H5OH was subsequently added into the
suspension. After undergoing ultrasonic vibration for 30 min and continuous stirring for 2 h,
the reaction mixture was then filtered and rinsed with deionized water several times, and
finally dried in a vacuum dryer to obtain the modified Al2O3 nanoparticles. A certain amount
of modified Al2O3 nanoparticles were dispersed into core oil DJ with rapid agitation and
5
ultrasonic vibration. The other procedures about emulsification and polymerization were
similar to the fabrication of the pure MF shell microcapsules [35]. Eventually, most of the
with clean surfaces in an aqueous solution of SnCl2 and HCl at 30℃ for 15 min. The
sensitised MF microcapsules were then cleaned with deionized water and dispersed in a
solution of PdCl2 at 30℃ for 15 min to accomplish surface activation. The activated MF
microcapsules were then cleaned with deionized water and dispersed in the electroless Cu
plating solution to form a Cu coating. The solution comprised CuSO4, NaOH, HCHO,
NaKC4H4O6 and Na2EDTA (ethylene diamine tetraacetic acid). The pH and temperature of
The microcapsule with Cu coating is referred to as MF-Cu; the one with both Al2O3
nanoparticles in shell and Cu coating is named MF-Cu-Al. The Cryo-SEM images of the MF-
Cu and MF-Cu-Al microcapsules are shown in Figs. 1(b) and 1(c), respectively. The images
show that buckling has occurred for some of the MF-Cu microcapsules while the MF-Cu-Al
microcapsules still keep their spherical shape. The occurrence of buckling is closely related to
the mechanical properties of shell materials and the ratio of shell thickness to core radius,
which will be discussed in Section 4. The microcapsules that did not crack during thermal
cycling were then cut into two by an ultramicrotome (Reichert-Jung Ultracut E) to observe
the morphology under the Cryo-SEM. Transmission electron microscope (TEM, JEOL
1200EX) was used to examine shell thickness of the microcapsules. It is also shown in Figs.
1(a-c) that the diameter of the microcapsules is around 10 µm. And the particle size
measurements indicate that the size distribution of the fabricated microcapsules ranges from
10 µm to 100 µm as shown in Fig. 1(d). The chemical studies were performed on a SEM
6
(Hitachi TM3030) equipped with an energy-dispersive spectrometer (EDS). The existence of
Cu on the surface of the so-called MF-Cu and MF-Cu-Al microcapsules is confirmed by the
Cu element peaks in the EDS spectra as shown in Figs. 1(e, f). Similarly, the existence of
Al2O3 on the surface of the so-called MF-Cu-Al microcapsules is certified by the Al element
peak in the EDS spectrum as shown in Fig. 1(f), which indicates that the Al2O3 nanoparticles
3. Mathematical Models
solid/liquid PCM. The external radius of the microcapsule is labelled 𝑟𝑟𝑒𝑒 . The position of the
shell/PCM interface and the solidification front are referred to as 𝑟𝑟𝑖𝑖 and 𝑟𝑟𝑓𝑓 , respectively.
The main hypotheses applied in this model concerning the PCM and shell are as
follows: (a) the density 𝜌𝜌𝑙𝑙 , specific heat 𝑐𝑐𝑝𝑝𝑝𝑝 , and thermal conductivity 𝜆𝜆𝑙𝑙 are constant,
independent of pressure and temperature for the liquid phase of PCM; (b) the liquid pressure
within the shell is uniform; (c) as a result of the micro-size capsule, convection heat transfer
inside the shell is negligible; (d) viscous energy dissipation is also neglected; (e) the solid
phase of PCM possesses homogeneously constant values of density 𝜌𝜌𝑠𝑠 , specific heat 𝑐𝑐𝑝𝑝𝑝𝑝 and
thermal conductivity 𝜆𝜆𝑠𝑠 ; (f) the solid phase of PCM is deformable along with the shell
without effect on the shell deformation; (g) the shell is considered to be a homogeneous,
isotropic and exhibiting linear elastic behaviour indicated by Young’s modulus, with constant
values of density 𝜌𝜌𝑐𝑐 , specific heat 𝑐𝑐𝑝𝑝𝑝𝑝 and thermal conductivity 𝜆𝜆𝑐𝑐 ; (h) the external surface of
the shell is at known and uniform temperature and pressure; (i) the conditions of temperature
continuity and heat flux conservation are satisfied at the solidification front; (j) there are
7
equalities of temperature and pressure at the shell/PCM interface. The spherical symmetry
before buckling from above mentioned hypotheses allows reduction of the original three-
During the solidification process, the volume shrinkage of the PCM caused by the
𝜌𝜌𝑙𝑙 − 𝜌𝜌𝑠𝑠 ∗
∆𝑉𝑉 = 𝑉𝑉𝑙𝑙0 � � 𝑓𝑓 (𝑡𝑡) (1)
𝜌𝜌𝑠𝑠
where 𝑓𝑓 ∗ is the ratio of solidified volume at a time t to the initial volume 𝑉𝑉𝑙𝑙0 of liquid PCM,
spherical coordinate system (𝑟𝑟, 𝜃𝜃, 𝜑𝜑), the displacement, strain and stress fields of the shell
due to elastic deformation are only dependent on 𝑟𝑟 among the three coordinates. Furthermore,
the displacement 𝑢𝑢 only has radial component 𝑢𝑢𝑟𝑟 (i.e. 𝑢𝑢 = 𝑢𝑢𝑟𝑟 ); the strain only has normal
strain components 𝜀𝜀𝑟𝑟𝑟𝑟 , 𝜀𝜀𝜃𝜃𝜃𝜃 and 𝜀𝜀𝜑𝜑𝜑𝜑 with 𝜀𝜀𝜃𝜃𝜃𝜃 = 𝜀𝜀𝜑𝜑𝜑𝜑 ; and the stress also only has normal
stress components 𝜎𝜎𝑟𝑟𝑟𝑟 , 𝜎𝜎𝜃𝜃𝜃𝜃 and 𝜎𝜎𝜑𝜑𝜑𝜑 with 𝜎𝜎𝜃𝜃𝜃𝜃 = 𝜎𝜎𝜑𝜑𝜑𝜑 . Therefore, the equilibrium equation
The pressure at the shell/PCM interface is equal to the liquid pressure 𝑃𝑃, while the
pressure at the external surface of the shell is equal to ambient pressure 𝑃𝑃𝑎𝑎 (atmospheric).
Thus, the boundary conditions for the elastic deformation of the shell are
where 𝑟𝑟𝑖𝑖0 and 𝑟𝑟𝑒𝑒0 are the initial radii of the internal and external walls of the shell,
respectively.
8
The shell undergoes temperature change ∆𝑇𝑇 during the PCM solidification process. The
thermal stress should be taken into account, which is proportional to the thermal expansion
relations with thermal stress [20], the stress-displacement relations are obtained as
where 𝛿𝛿 and 𝜇𝜇 are Lamé’s constants related to the Young’s modulus 𝐸𝐸𝑐𝑐 and Poisson’s ratio 𝜈𝜈𝑐𝑐
as
𝐸𝐸𝑐𝑐 𝜈𝜈𝑐𝑐
𝛿𝛿 = ,
(1 + 𝜈𝜈𝑐𝑐 )(1 − 2𝜈𝜈𝑐𝑐 )
(6)
𝐸𝐸𝑐𝑐
𝜇𝜇 = .
2(1 + 𝜈𝜈𝑐𝑐 )
Substituting Eqns. (4) and (5) into Eqn. (2), yields the simplified Lamé’s equations as
𝑑𝑑 2 𝑢𝑢 2 𝑑𝑑𝑑𝑑 2𝑢𝑢
+ − = 0. (7)
𝑑𝑑𝑟𝑟 2 𝑟𝑟 𝑑𝑑𝑑𝑑 𝑟𝑟 2
Solving Eqn. (7) with the boundary conditions in Eqn. (3), yields the elastic description
of the system as
3 3 3 3
1 𝑟𝑟𝑖𝑖0 𝑟𝑟𝑒𝑒0 (𝑃𝑃 − 𝑃𝑃𝑎𝑎 ) (𝑟𝑟𝑖𝑖0 𝑃𝑃 − 𝑟𝑟𝑒𝑒0 𝑃𝑃𝑎𝑎 )𝑟𝑟
𝑢𝑢(𝑟𝑟) = 𝑟𝑟𝛼𝛼𝑐𝑐 ∆𝑇𝑇 + 3 � + �, (8)
𝑟𝑟𝑒𝑒0 − 𝑟𝑟𝑖𝑖03 4𝑟𝑟 2 𝜇𝜇 3𝛿𝛿 + 2𝜇𝜇
3 3
1 𝑟𝑟𝑖𝑖0 𝑟𝑟𝑒𝑒0 (𝑃𝑃 − 𝑃𝑃𝑎𝑎 ) 3 3
𝜎𝜎𝑟𝑟𝑟𝑟 (𝑟𝑟) = 3 3 �− + (𝑟𝑟𝑖𝑖0 𝑃𝑃 − 𝑟𝑟𝑖𝑖0 𝑃𝑃𝑎𝑎 )�, (9)
𝑟𝑟𝑒𝑒0 − 𝑟𝑟𝑖𝑖0 𝑟𝑟 3
3 3
1 𝑟𝑟𝑖𝑖0 𝑟𝑟𝑒𝑒0 (𝑃𝑃 − 𝑃𝑃𝑎𝑎 ) 3 3
𝜎𝜎𝜃𝜃𝜃𝜃 (𝑟𝑟) = 3 3 � + (𝑟𝑟𝑖𝑖0 𝑃𝑃 − 𝑟𝑟𝑒𝑒0 𝑃𝑃𝑎𝑎 )�.
𝑟𝑟𝑒𝑒0 − 𝑟𝑟𝑖𝑖0 2𝑟𝑟 3 (10)
4 3
∆𝑉𝑉 = 𝜋𝜋[(𝑢𝑢(𝑟𝑟𝑖𝑖0 ) + 𝑟𝑟𝑖𝑖0 )3 − 𝑟𝑟𝑖𝑖0 ], (11)
3
9
From Eqns. (1) and (11), it can be derived that
3 𝜌𝜌𝑙𝑙 − 𝜌𝜌𝑠𝑠
𝑢𝑢(𝑟𝑟𝑖𝑖0 ) = 𝑟𝑟𝑖𝑖0 � � 𝑓𝑓 ∗ (𝑡𝑡) + 1 − 1�, (12)
𝜌𝜌𝑠𝑠
Before shell formation in the in-situ polymerization process, the liquid PCMs are
dispersed in water as spherical droplets. Due to the surface tension, the internal pressure of
the droplet is larger than the external pressure. The internal pressure of the droplet can be
calculated according to the Young–Laplace equation. It can be assumed that the initial
internal pressure inside microcapsules after shell formation is equal to the internal pressure of
the droplet. The initial internal pressure is denoted as 𝑃𝑃𝑖𝑖 . Then the initial displacement at
3 𝜌𝜌𝑙𝑙 − 𝜌𝜌𝑠𝑠
𝑢𝑢(𝑟𝑟𝑖𝑖0 ) = 𝑟𝑟𝑖𝑖0 � � 𝑓𝑓 ∗ (𝑡𝑡) + 1 − 1� + 𝑢𝑢0 , (14)
𝜌𝜌𝑠𝑠
3 3 3 3 (1
2(𝑟𝑟𝑒𝑒0 − 𝑟𝑟𝑖𝑖0 )𝐸𝐸𝑐𝑐 � �(𝜌𝜌𝑙𝑙 − 𝜌𝜌𝑠𝑠 )𝑓𝑓 ∗ ⁄𝜌𝜌𝑠𝑠 + 1 − (1 + 𝛼𝛼𝑐𝑐 ∆𝑇𝑇) + 𝑢𝑢0 ⁄𝑟𝑟𝑖𝑖0 � + 3𝑟𝑟𝑒𝑒0 − 𝜈𝜈𝑐𝑐 )𝑃𝑃𝑎𝑎
𝑃𝑃 = 3 (2 3 . (15)
𝑟𝑟𝑖𝑖0 − 4𝜈𝜈𝑐𝑐 ) + 𝑟𝑟𝑒𝑒0 (1 + 𝜈𝜈𝑐𝑐 )
The liquid-solid phase equilibrium can be considered to exist at the solidification front,
making the chemical potential of liquid phase equal to that of solid phase. The chemical
potential can be approached by a second order Taylor expansion on the basis of some
1 1 𝑐𝑐𝑝𝑝𝑝𝑝0 2
𝑔𝑔𝑗𝑗 �𝑇𝑇𝑓𝑓 , 𝑃𝑃� = 𝑔𝑔𝑗𝑗0 − 𝑠𝑠𝑗𝑗0 �𝑇𝑇𝑓𝑓 − 𝑇𝑇𝑓𝑓0 � + (𝑃𝑃 − 𝑃𝑃0 ) − �𝑇𝑇𝑓𝑓 − 𝑇𝑇𝑓𝑓0 � (16)
𝜌𝜌𝑗𝑗0 2 𝑇𝑇0
10
1 𝛽𝛽𝑗𝑗0 𝛼𝛼𝑗𝑗0
− (𝑃𝑃 − 𝑃𝑃0 )2 + �𝑇𝑇 − 𝑇𝑇𝑓𝑓0 �(𝑃𝑃 − 𝑃𝑃0 ),
2 𝜌𝜌𝑗𝑗0 𝜌𝜌𝑗𝑗0 𝑓𝑓
where the index 𝑗𝑗 = 𝑙𝑙 or 𝑠𝑠 denotes liquid or solid phase; 𝑇𝑇𝑓𝑓 represents the freezing
temperature at the pressure 𝑃𝑃; 𝑔𝑔𝑗𝑗0 = 𝑔𝑔𝑗𝑗 �𝑇𝑇𝑓𝑓0 , 𝑃𝑃0 � represents the chemical potential at 𝑇𝑇𝑓𝑓0 and
𝑃𝑃0 ; 𝑇𝑇𝑓𝑓0 is the freezing temperature at 𝑃𝑃0 representing reference pressure (atmospheric); 𝑠𝑠𝑖𝑖 is
the specific entropy; 𝛼𝛼𝑖𝑖 represents the thermal expansion coefficient; and 𝛽𝛽𝑖𝑖 represents the
Applying the liquid-solid equilibrium condition (𝑔𝑔𝑙𝑙 = 𝑔𝑔𝑠𝑠 ), the following equation for
1 1 1 𝑐𝑐𝑝𝑝𝑝𝑝0 − 𝑐𝑐𝑝𝑝𝑝𝑝0 2
0 = −(𝑠𝑠𝑙𝑙0 − 𝑠𝑠𝑠𝑠0 )�𝑇𝑇𝑓𝑓 − 𝑇𝑇𝑓𝑓0 � + � − � (𝑃𝑃 − 𝑃𝑃0 ) − � � �𝑇𝑇𝑓𝑓 − 𝑇𝑇𝑓𝑓0 �
𝜌𝜌𝑙𝑙0 𝜌𝜌𝑠𝑠0 2 𝑇𝑇0
(17)
1 𝛽𝛽𝑙𝑙0 𝛽𝛽𝑠𝑠0 𝛼𝛼𝑙𝑙0 𝛼𝛼𝑠𝑠0
− � − � (𝑃𝑃 − 𝑃𝑃0 )2 + � − � �𝑇𝑇𝑓𝑓 − 𝑇𝑇𝑓𝑓0 �(𝑃𝑃 − 𝑃𝑃0 ).
2 𝜌𝜌𝑙𝑙0 𝜌𝜌𝑠𝑠0 𝜌𝜌𝑙𝑙0 𝜌𝜌𝑠𝑠0
Then via factorizing by �𝑇𝑇𝑓𝑓 − 𝑇𝑇𝑓𝑓0 � for Eqn. (17), the solution is derived as
with
1 𝑐𝑐𝑝𝑝𝑝𝑝0 − 𝑐𝑐𝑝𝑝𝑝𝑝0
𝑏𝑏 = � �,
2 𝑇𝑇𝑓𝑓0
𝛼𝛼𝑙𝑙0 𝛼𝛼𝑠𝑠0
𝑐𝑐 = (𝑠𝑠𝑙𝑙0 − 𝑠𝑠𝑠𝑠0 ) − � − � (𝑃𝑃 − 𝑃𝑃0 ), (19)
𝜌𝜌𝑙𝑙0 𝜌𝜌𝑠𝑠0
1 1 1 𝛽𝛽𝑙𝑙0 𝛽𝛽𝑠𝑠0
𝑑𝑑 = − � − � (𝑃𝑃 − 𝑃𝑃0 ) + � − � (𝑃𝑃 − 𝑃𝑃0 )2 .
𝜌𝜌𝑙𝑙0 𝜌𝜌𝑠𝑠0 2 𝜌𝜌𝑙𝑙0 𝜌𝜌𝑠𝑠0
In a similar way, the variation of latent heat with pressure can be predicted. The
enthalpy difference between the liquid and solid phases (i.e. latent heat) at thermodynamic
11
For estimation of entropy variation ∆𝑠𝑠𝑓𝑓 �𝑇𝑇𝑓𝑓 , 𝑃𝑃�, Eqns. (16) allows writing
and thus
Values of parameters 𝑠𝑠𝑙𝑙0 , 𝑠𝑠𝑠𝑠0 , 𝜌𝜌𝑙𝑙0 , 𝜌𝜌𝑠𝑠0 , 𝑐𝑐𝑝𝑝𝑝𝑝0 , 𝑐𝑐𝑝𝑝𝑝𝑝0, 𝛼𝛼𝑙𝑙0 , 𝛼𝛼𝑠𝑠0 , 𝛽𝛽𝑙𝑙0 , 𝛽𝛽𝑠𝑠0 are usually available
in the corresponding thermodynamic data bases. Eqns. (18-20) and (22) account for the
The enthalpy method based on a fixed grid [39] was used to model the PCM
solidification process while the temperature was directly solved. According to the hypotheses
where �𝜌𝜌𝑐𝑐𝑝𝑝 �𝑒𝑒𝑒𝑒 is the equivalent heat capacity; 𝑇𝑇𝑖𝑖 denotes the temperature distributions in the
PCM layer; 𝜆𝜆𝑒𝑒𝑒𝑒 is the equivalent thermal conductivity; 𝜌𝜌𝑒𝑒𝑒𝑒 is the equivalent density; Δℎ𝑓𝑓
represents the solidification enthalpy which can be defined as a product of latent heat 𝐿𝐿𝑓𝑓 and
local liquid fraction 𝑓𝑓𝑙𝑙 , i.e. Δℎ𝑓𝑓 = 𝑓𝑓𝑙𝑙 𝐿𝐿𝑓𝑓 ; and 𝑇𝑇𝑐𝑐 is the temperature distributions in the shell
12
𝜆𝜆𝑒𝑒𝑒𝑒 = 𝜆𝜆𝑙𝑙 𝑓𝑓𝑙𝑙 + 𝜆𝜆𝑠𝑠 (1 − 𝑓𝑓𝑙𝑙 ).
For the pure PCM with a fixed freezing point, the relationship between local liquid
1, 𝑇𝑇𝑝𝑝 ≥ 𝑇𝑇𝑓𝑓
𝑓𝑓𝑙𝑙 (𝑟𝑟, 𝑡𝑡) = � . (25)
0, 𝑇𝑇𝑝𝑝 < 𝑇𝑇𝑓𝑓
𝜕𝜕𝑇𝑇𝑖𝑖
−𝜆𝜆𝑒𝑒𝑒𝑒 = 0 at 𝑟𝑟 = 0,
𝜕𝜕𝜕𝜕
where 𝑇𝑇𝑒𝑒 (𝑡𝑡) is the temperature at the external surface of shell. Initially, 𝑇𝑇𝑖𝑖 (𝑟𝑟, 0) = 𝑇𝑇𝑐𝑐 (𝑟𝑟, 0) =
𝑇𝑇0 , which is uniform. For the integration of the phase change into pressure variation in Eqn.
3 𝑟𝑟𝑖𝑖 2
𝑓𝑓 ∗ (𝑡𝑡) = 1 − � 𝑟𝑟 𝑓𝑓𝑙𝑙 (𝑟𝑟, 𝑡𝑡)𝑑𝑑𝑑𝑑. (27)
𝑟𝑟𝑖𝑖03 0
The total energy stored within the microcapsule during solidification mainly consists of
𝑓𝑓 ∗ 𝑇𝑇(𝑓𝑓 ∗ )
∗)
𝐸𝐸𝐸𝐸(𝑓𝑓 = � 𝜌𝜌𝑙𝑙 𝑉𝑉𝑙𝑙0 𝐿𝐿𝑓𝑓 𝑑𝑑𝑑𝑑 + � 𝑉𝑉𝑙𝑙0 �𝜌𝜌𝑙𝑙 𝑐𝑐𝑝𝑝𝑝𝑝 𝑓𝑓𝑙𝑙 + 𝜌𝜌𝑠𝑠 𝑐𝑐𝑝𝑝𝑝𝑝 (1 − 𝑓𝑓𝑙𝑙 )�𝑑𝑑𝑑𝑑. (28)
0 𝑇𝑇(𝑓𝑓 ∗ =0)
If a spherical shell is subjected to uniform external pressure, it may retain its spherical
form and undergo only a uniform compression with radial displacement. The magnitude of
the uniform compressive stress in this case can be calculated by Eqns. (9) and (10). If the
pressure increases beyond a certain limit, the spherical equilibrium form of the compressed
shell may become unstable and buckling occurs [33]. As described before, the axisymmetric
assumption has little effect on the calculated values of the critical buckling pressure and the
13
corresponding buckling mode number [34]. Thus, it is assumed that the buckling deformation
is axisymmetric with respect to the vertical axis in order to simplify the calculation of the
critical pressure. Considering the discrepancy between theory and experiment existing during
buckling of spherical shell under uniform external pressure [33, 40], the actual critical
follows [33]:
2𝐸𝐸𝑐𝑐 𝑎𝑎2
𝑃𝑃𝑐𝑐𝑐𝑐 = 𝜅𝜅 (29)
𝑟𝑟𝑖𝑖2 �3(1 − 𝜈𝜈𝑐𝑐2 )
where 𝑎𝑎 is the shell thickness and 𝜅𝜅 is the correction factor which equals about 0.7 [41].
Because of axisymmetric buckling, the small displacements of the shell during bulking
from the compressed spherical form only have the components 𝑢𝑢𝑏𝑏𝜃𝜃 and 𝑢𝑢𝑏𝑏𝑟𝑟 , respectively, in
meridian and radial directions 𝜃𝜃 and 𝑟𝑟. The two components are calculated by [33]:
∞
𝑑𝑑𝑑𝑑𝑛𝑛 (cos 𝜃𝜃)
𝑢𝑢𝑏𝑏𝜃𝜃 = � 𝐴𝐴𝑛𝑛
𝑑𝑑𝑑𝑑
𝑚𝑚=1
(30)
∞
where 𝐹𝐹𝑛𝑛 (cos 𝜃𝜃) is Legendre functions; 𝐴𝐴𝑛𝑛 , 𝐵𝐵𝑛𝑛 can be obtained by solving
where 𝜔𝜔 = 𝑎𝑎2 ⁄(12𝑟𝑟𝑖𝑖2 ); 𝑚𝑚𝑛𝑛 = 𝑛𝑛(𝑛𝑛 + 1) − 2; 𝑛𝑛 is an integer representing the buckling mode
Heat transfer and mechanical behaviour of the microcapsule during PCM solidification
are simulated using validated models in Section 3. The temperature at the external surface of
the microcapsule is decreasing as the microcapsules flow with the slurry in a heat exchanger
for the charging process of cold energy. It is thus assumed that the temperature at the external
surface of the microcapsule decreases from -80˚C to -85˚C at a cooling rate of 5˚C/min over
the freezing point of -81˚C in the simulations. The external pressure of microcapsule is
constant and equal to atmospheric pressure (≈0.1 MPa). As mentioned in Section 3.2, the
initial internal pressure calculated according to the Young–Laplace equation equals about
The thermodynamic properties of PCM (DJ) at atmospheric pressure 𝑃𝑃0 are listed in
Table 1 [42]. The theoretical properties of pure MF are supplied in Table 2 for reference [43].
It should be noted that the actual properties of the fabricated shell depend on the actual
polymerization effect. Thus they are variable and different from the theoretical values,
especially for the Young’s modulus. The research of Giro-Paloma et al. [23] manifests that
the effective Young's modulus 𝐸𝐸𝑚𝑚 of primordial microcapsules with pure MF as shell is
subject to approximately normal random distribution with an average value of 30 MPa. The
value of 𝐸𝐸𝑚𝑚 has a linear relationship with the actual Young's modulus of the shell 𝐸𝐸𝑐𝑐 , which
is 𝐸𝐸𝑚𝑚 = 0.16𝑎𝑎𝐸𝐸𝑐𝑐 /(𝑟𝑟𝑖𝑖 + 𝑎𝑎) [44]. The calculated average value of 𝐸𝐸𝑐𝑐 for MF shell is therefore
about 0.6 GPa according to the values of 𝑟𝑟𝑖𝑖 and 𝑎𝑎 [23]. As described in Section 2, the shell is
made of composite materials of MF and Cu or Al2O3. The compositions of MF-Cu shell are
specified as 95% MF and 5% Cu by volume while those of MF-Cu-Al shell are specified as
90% MF, 5% Al2O3 and 5% Cu by volume. It is estimated by weighted average that 𝐸𝐸𝑐𝑐 is
around 1.0 GPa for MF-Cu shell and around 3.0 GPa for MF-Cu-Al shell. The Poisson’s
15
ratios for the three kinds of compositions are all between 0.2 and 0.4 and the value in this
range has little effect on the results. The Poisson’s ratio of the composite materials is thus
assumed to be 0.3. The estimated Young’s modulus can be used as a characteristic value to
In order to validate the proposed model, the results calculated based on the model
established in this paper were compared with those in literature [19, 39] for the same
problems and properties. Figs. 3(a, b) compare the temperature profile at t = 500 s and
solidification rate in terms of liquid fraction for a square cavity containing PCM between the
present study and the literature [39]. Results from both this study and literature are similar,
suggesting that the heat transfer model for phase change based on the enthalpy method in
Section 3.4 is reliable. Figs. 3(c, d) compare the variations of internal pressure, melting
temperature and latent heat during melting coupled with heat transfer for salt particles coated
in a graphite matrix between the current study and literature [19]. The results obtained in this
study show a satisfactory agreement with the literature, indicating that the pressure variation
model in Section 3.2 and pressure-dependent dynamic equilibrium model in Section 3.3
together with the heat transfer model in Section 3.4 are sufficiently accurate. Comparison of
the predicted results with experimental results in Section 4.5 also validates the buckling
The effects of shell thickness are analyzed for MF-Cu microcapsules with 𝑟𝑟𝑖𝑖 = 5 µm in
this section. Fig. 4(a) illustrates the evolutions of differences between external and internal
pressures under different shell thicknesses during the solidification process (𝑓𝑓 ∗ : 0 → 1). The
internal pressure is calculated from Eqn. (15). As a consequence of PCM volume shrinkage,
16
the internal pressure will be progressively decreased until zero and thus the pressure
difference will be progressively increased until 0.1 MPa. The increasing rate of pressure
difference decreases with the increase of 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 . The critical pressures calculated by Eqn. (29)
are traced to compare the progress of the pressure differences to the buckling limits of the
shells. Buckling occurs only when the pressure difference increases to the critical pressure.
The position as buckling occurs is marked according to the critical pressure represented by
horizontal line in the figure. Shell bulking will not occur for 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 20 or 50, while shell
bulking will occur for 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 100 or 120. This accounts for the phenomenon that buckling
occurs for some of the MF-Cu microcapsules in Fig 1(b). Compared with the case where
𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 100, the solid fraction as bulking occurs for 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 120 is smaller because the critical
pressure is lower, although the pressure difference increases more slowly. The above results
imply that reducing shell thickness leads to shell buckling or makes buckling occur at the
earlier solidification stage. The buckling limit indicates that it becomes impossible to
consider the heat transfer behaviour of PCM based on the mentioned approach when the
pressure difference is beyond the critical pressure. In order to compare the different shell
thicknesses and compositions, the following Figs. 4(b-d) and 5 still consider up to 100% of
The freezing point variations ( 𝑇𝑇𝑓𝑓 − 𝑇𝑇𝑓𝑓0 ) calculated from Eqn. (18) at different
solidification stages are shown in Fig. 4(b). It can be found that the freezing point slightly
decreases until a constant value is reached according to zero internal pressure as the
solidification process carries on. The coated PCM will no longer solidify at constant
temperature before the internal pressure decreases to zero. The decreasing rate of freezing
point dependent on the internal pressure decreases with the increase of 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 . The lowest
freezing point before shell buckling for 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 100 is lower than that for 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 120. Fig. 4(c)
shows the latent heat variations ( 𝐿𝐿𝑓𝑓 − 𝐿𝐿𝑓𝑓0 ) calculated from Eqn. (20) at different
17
solidification stages. As both the internal pressure and freezing point decrease, the latent heat
slightly increases. The increase of 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 slows the increase of latent heat in the solidification
process.
Fig. 4(d) illustrates the solidification time of PCM obtained by solving Eqn. (23) under
different shell thicknesses. The thickness has little influence on the total solidification period
of PCM at a shell thermal conductivity of 0.5 W·m-1·K-1. The effects of shell thicknesses
with different thermal conductivities on the solidification time of PCM are shown in Fig. 5.
For 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 100, the thermal conductivity of shell has nearly no influence on the PCM
solidification period. For 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 20, the solidification period of PCM increases with the
decrease in the thermal conductivity of the shell. The difference in the solidification period
between 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 20 and 100 also increases with the decrease of the thermal conductivity of
the shell. This implies that the shell thickness has considerable effect on the solidification
time and its increase extends the solidification period of PCM when the shell has low thermal
conductivity. This suggests that the shell thickness affects the heat transfer behaviour of
Comparative analysis is carried out among MF, MF-Cu and MF-Cu-Al microcapsules
with 𝑟𝑟𝑖𝑖 =5 µm and 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 =100. The differences of shell compositions are reflected in the
differences in the Young’s moduli as described above. Fig. 6(a) displays the evolution of
differences between external and internal pressures with solidification of PCM under
different shell compositions. Among the three kinds of microcapsules, the MF-Cu-Al
microcapsule with highest Young’s modulus has fastest increasing rate of pressure difference.
The pressure differences for the MF and MF-Cu microcapsules reach the critical buckling
pressures at 𝑓𝑓 ∗ = 0.56 and at 𝑓𝑓 ∗ = 0.52, respectively. As a result, shell buckling occurs at the
corresponding positions for the two microcapsules. Compared with the MF microcapsule, the
18
MF-Cu microcapsule buckles at an earlier solidification stage because of a higher rate of
increase in the pressure difference, although it has a higher critical pressure. Because the MF-
Cu-Al microcapsule possesses higher critical buckling pressure, the shell buckling does not
take place during solidification. This implies that the increase of Young’s modulus augments
the critical pressure and therefore avoids shell buckling. The reason why there are different
morphologies between the MF-Cu and MF-Cu-Al microcapsules in Figs. 1(b, c) can easily be
obtained from the above analysis. The calculation analysis and experimental test indicate that
using composite shell to elevate the Young’s modulus is a feasible method to avoid buckling.
As shown in Fig. 6(b), the MF-Cu-Al microcapsule has the lowest freezing point at the
same solidification stage among the three types of microcapsules before their freezing points
become constant, which is determined by its internal pressure. The lowered freezing point
will slow down the solidification process. The freezing point persistently decreases during the
whole solidification process for the MF microcapsule, rather than remaining constant at the
later solidification stage similar to the situation of other microcapsules. Fig. 6(c) indicates
that the MF-Cu-Al microcapsule exhibits the highest average value of latent heat among the
three types of microcapsules. This results in an increase of cold energy stored by releasing
latent heat. Fig. 6(d) shows that the shell compositions have a slight effect on the
solidification time. The MF-Cu-Al microcapsule exhibits the slowest solidification process,
which coincides with the situation of freezing point as shown in Fig. 6(b).
microcapsules with different sizes at 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 =100. It is obvious that the solidification period of
PCM increases as the microcapsule size increases. The exact solidification periods for
microcapsules with different sizes are shown in Fig. 7(a). The solidification periods for
microcapsules with 𝑟𝑟𝑖𝑖 = 5, 25 and 50 are 0.5 s, 2.1 s and 4.5 s, respectively. The solidification
19
period will directly influence the charging efficiency of cold energy. In addition, the starting
time for solidification is independent of the microcapsule size. The stored energy calculated
by Eqn. (28) is also examined for microcapsules with different sizes at the same 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 as
shown in Figs. 7(b, c). The stored latent energy increases linearly regardless of microcapsule
size, while the stored sensible energy is nearly constant because of the narrow temperature
According to the buckling theory, the condition for shell buckling is that the difference
between external and internal pressures should be greater than the critical buckling pressure.
The external pressure is atmospheric pressure and the minimum internal pressure is zero, so
that the maximum pressure difference is atmospheric pressure for the microcapsules. For
prescribed shell materials or compositions, the critical buckling pressure is only dependent on
𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 in accordance with Eq. (29). Fig. 8(a) depicts the variation of critical buckling pressure
with respect to 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 for the MF, MF-Cu and MF-Cu-Al shells. The figure shows that the
critical pressure decreases with an increase in 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 and the MF-Cu-Al shell has highest
critical pressure among the three shells at the same 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 . When 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 ≥ 72, 92 and 160 for the
MF, MF-Cu and MF-Cu-Al shells respectively, the critical pressure decreases below
atmospheric pressure (≈0.1 MPa), indicating that the pressure differences will exceed the
critical pressure at a certain solidification stage and buckling will thus occur. Thus, the
conditions for avoiding buckling during the solidification process for MF, MF-Cu and MF-
Cu-Al shells are 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 < 72, 92 and 160, respectively. This implies that the MF-Cu
microcapsule is easier to buckle than the MF-Cu-Al one, which explains the morphology
difference between the two kinds of microcapsules as shown in Figs 1(b, c).
As shown in Fig. 8(b), the buckling mode number obtained by solving Eqn. (32)
increases with 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 and coincides with the calculation of Sato et al. [34]. This suggests that
20
the microcapsules present different buckling modes at different 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 , because they are
corresponding to the mode numbers. Figs. 9(a, b) demonstrate the buckling modes of MF-Cu
microcapsules calculated from Eqn. (30) at 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 140 and 14, of which the mode numbers
are 23 and 6, respectively. The buckling waves on one side of symmetry axis are labeled with
numbers. The buckling deformation is asymmetric about the equator for the odd mode
number as shown in Fig. 9(a), whilst it is symmetric about the equator for the even mode
microcapsule obtained experimentally. The buckling on one side of the axis of symmetry
vanished when the microcapsules were cut. The calculated buckling deformation and mode
number at 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 140 as shown in Fig. 9(a) agree well with the image observed
experimentally as shown in Fig. 9(c). The condition for buckling is satisfied for the MF-Cu
microcapsule of 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 140, which means that the prediction about buckling is reasonable.
From the Cryo-SEM image in Fig. 9(c) the shell thickness cannot be obtained, but it can be
derived from the value of 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 in Fig. 9(a). The resulting shell thickness is about 36 nm.
experiments is shown in Fig. 9(d). It can be observed from this figure that the microcapsule
diameter is around 11 μm and the shell thickness is 386 nm. The value of 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 for the
microcapsule in Fig. 9(d) is about 14, which is the same as that in Fig. 9 (b). By Comparing
Figs. 9(b) and 9(d), it is easily found that the predicted buckling deformation and mode
number are highly consistent with the experimental observations at the same 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 . This
further confirms the validity of the proposed buckling model in Section 3.5. It should be
pointed out that the buckling condition for a microcapsule of 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 = 14 under atmospheric
pressure is 𝐸𝐸 ≤ 23 MPa, which is smaller than the adopted value of 𝐸𝐸 for the MF-Cu
microcapsule above. It can be inferred that the small value of 𝐸𝐸 is a consequence of a poor
quality of polymerization and electroless plating, which is likely to randomly occur during
21
the fabrication process of microcapsules.
A cold storage unit is the essential component for the PTES system [7, 45] and can also
be applied to improve the round trip efficiency of the LAES system [8, 46]. Both McTigue et
al. [7] and Sciacovelli et al. [8] used a packed bed as the cold storage unit for the PTES and
LAES systems, respectively. In the packed bed, the storage medium is spherical pebbles
made of Fe3O4 with an average void fraction of 0.35 for the PTES system, while it is
spherical quartzite rocks with an average void fraction of 0.38 for the LAES system. In this
study, it is attempted to use a tank containing MEPCMS as the cold storage unit instead of the
packed bed in the cryogenic temperature region. The selected MEPCMS consists of a carrier
liquid and the DJ microcapsules with an assumed volumetric concentration of 20%. Because
the working temperature regions in the cold storage units of the two systems are different, the
R22 and propane are adopted as the carrier liquid for PTES and LAES systems, respectively.
The thermophysical properties of R22 and propane come from the commercial software
REFPROP 8.0 developed by National Institute of Standards and Technology (NIST). The
[47].
Table 3 compares the energy storage capacity between the typical packed beds and the
selected MEPCMSs at the same pressure and temperature conditions for the PTES and LAES
systems, respectively. The calculation of energy storage density only considered the static
energy balance of heat transfer. For the PTES system, the mass-based energy storage density
of the MEPCMS is about 2.4 times that of the packed bed and the volume-based energy
storage density of the MEPCMS is 5.2 MJ/m3 greater than that of the packed bed. For the
LAES system, the MEPCMS has about 3.8 times the mass-based energy storage density and
around 1.8 times the volume-based energy storage density of the packed bed. Because of a
temperature gradient existing along the packed bed in actual applications, not all of the cold
22
storage medium can be fully utilized [48, 49]. Therefore, the difference in the energy storage
density between the MEPCMS and packed bed will be further enlarged in actual applications.
In view of its higher energy storage capacity, using the MEPCMS as a cold storage medium
5. Conclusions
spherical microcapsules containing PCM for cryogenic-temperature cold storage. The model
equations and buckling theory. During the charging process of cold energy, the PCM
solidification results in volume shrinkage and the pressure inside the microcapsule thus
the difference between external and internal pressures, a progressive diminution of freezing
point of the PCM and a progressive increase of its latent heat. When the pressure difference
behaviour of a microcapsule during the PCM solidification process were studied on the basis
of the developed model. The decrease of shell thickness slows down the decrease of internal
pressure, and thus diminishes the changing rates of freezing point and latent heat. The shell
thickness has little effect on the solidification time of PCM when the shell material has a high
thermal conductivity. When the critical pressure reduces below 0.1 MPa with the decrease in
shell thickness at the same core radius, shell buckling will occur during the solidification
process of PCM; Further decreasing shell thickness leads to the occurrence of shell buckling
at an earlier solidification stage. The Young’s modulus of the shell is increased by embedding
Al2O3 nanoparticles into or electroless Cu plating on the surface of MF the shell. The increase
23
in the Young’s modulus of the shell speeds up the variations of internal pressure, freezing
point and latent heat and thus leads to a slower solidification process, while enhancing the
resistance to buckling. The conditions for avoiding buckling during the solidification process
for MF, MF-Cu and MF-Cu-Al shells are that the ratio of core radius to shell thickness is less
than 72, 92 and 160, respectively. The buckling mode predicted by the thermo-mechanical
model is highly consistent with the experimental observations and the mode number increases
with the ratio of core radius to shell thickness. The model can be applied to predict the
conditions of avoiding shell buckling as well as the shell thickness or Young’s modulus based
The shell buckling and solidification time of PCM microcapsules are crucial to the heat
transfer behavior of MEPCMSs and charging efficiency of cold energy. The comparative
analysis indicates that MEPCMSs have higher cold energy storage capacity than packed
pebble beds in PTES and LAES systems. The present study can provide significant guidance
for precisely tailoring the key parameters of PCM microcapsules to enable successful and
Acknowledgement
The authors gratefully acknowledge the financial support of the Engineering and
Physical Sciences Research Council (EPSRC) of the United Kingdom under grants
24
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(a) (b)
12
(e)
(f)
Fig. 1 Microcapsules: (a,b,c) Cryo-SEM images of MF, MF-Cu and MF-Cu-Al microcapsules; (d) Size
30
Liquid PCM
Solid PCM
Shell
31
Dimensionless Temperature
0.5 1
0.3 0.9
Liquid Fraction
0.1 0.8
-0.1 0.7
Reference [39] Reference [39]
-0.3 Current study 0.6 Current study
-0.5 0.5
0 0.2 0.4 0.6 0.8 1 0 100 200 300 400 500
Dimensionless Distance Time (s)
(a) (b)
Reference [19]
500 Current study
100
400 550
300 90
200 500
80
100 Reference [19]
Current study
0 450 70
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Liquid Fraction Liquid Fraction
(c) (d)
Fig. 3 Comparison with references: (a) Temperature profile at t = 500 s; (b) Solidification rate; (c)
Pressure variation with solidification; (d) Variations of melting temperature and latent heat with
solidification.
32
0.12 0.2
ri/a=20
0.10
ri/a=50
0.08 0.0
ri/a=100
Buckling occurs
0.06 ri/a=120
-0.2 Buckling occurs
0.04 ri/a=20
0.02 ri/a=50
-0.4
ri/a=100
0.00
ri/a=120
-0.02 -0.6
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Solid Fraction Solid fraction
(a) (b)
16 12.5
Latent Heat Variation (J/kg)
ri/a=20
12 12.4 ri/a=50
Buckling occurs 12.3 ri/a=100
Time (s)
8 ri/a=120
12.2
4 ri/a=20
ri/a=50 12.1
0 ri/a=100 12.0
ri/a=120
-4 11.9
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Solid Fraction Solid Fraction
(c) (d)
Fig. 4 Effects of shell thickness during solidification: (a) Evolution of pressure differences; (b) Evolution
of freezing point variation; (c) Evolution of latent heat variation; (d) Time with respect to solid fraction.
33
12.8
ri/a=100, λc=0.50 Wm K
-1 -1
ri/a=100, λc=0.15 Wm K
-1 -1
ri/a=100, λc=0.05 Wm K
-1 -1
ri/a=20, λc=0.50 Wm K
-1 -1
12.6
ri/a=20, λc=0.15 Wm K
-1 -1
ri/a=20, λc=0.05 Wm K
-1 -1
12.4
Time (s)
12.2
12.0
11.8
0 0.2 0.4 0.6 0.8 1
Solid Fraction
Fig. 5 Effect of shell thickness with different thermal conductivities on solidification time.
34
0.12 0.2
MF
0.10
MF-Cu
0.08 0.0
MF-Cu-Al
0.06 Buckling occurs
Buckling occurs -0.2
0.04
MF
0.02 -0.4
MF-Cu
0.00 MF-Cu-Al
-0.02 -0.6
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Solid Fraction Solid Fraction
(a) (b)
16 12.5
Latent Heat Variation (J/kg)
12 12.4
12.3
Time (s)
8
Buckling occurs 12.2
4
12.1 MF
MF
0 MF-Cu 12.0 MF-Cu
MF-Cu-Al MF-Cu-Al
-4 11.9
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Solid Fraction Solid Fraction
(c) (d)
Fig. 6 Effects of shell compositions during solidification: (a) Evolution of difference pressures; (b)
Evolution of freezing point variation; (c) Evolution of latent heat variation; (d) Time with respect to solid
35
17
16 ri=5 µm
ri=25 µm
15 ri=50 µm
Time (s)
14
13
12
11
0 0.2 0.4 0.6 0.8 1
Solid Fraction
(a)
10 14
12
8
Energy (10 J)
Energy (10 J)
10
-7
-5
6 8
Latent Energy
Sensible Energy 6 Latent Energy
4 Sensible Energy
Total Energy
4 Total Energy
2
2
0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Solid Fraction Solid Fraction
(b) (c)
Fig. 7 Effects of microcapsule size during solidification: (a) Time with respect to solid fraction; (b,c)
36
0.8 Buckling Mode Number 30
Critical Pressure (MPa)
0.7
MF 25
0.6
MF-Cu 20
0.5 MF-Cu-Al
0.4 15
0.3
10
0.2 Current study
5 Reference [27]
0.1
0 0
60 80 100 120 140 160 10 40 70 100 130 160
ri/a ri/a
(a) (b)
Fig. 8 (a) Critical buckling pressure with respect to 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎 for different shell compositions; (b) Buckling
37
ri/a=140 ri/a=14
11 12 3
10
9
8
7
2
6
5
4
3
2 1 µm 1 µm
6 4 2 0 2 4 6 6 4 2 0 2 4 6
(a) (b)
8 9 10 11
7 12
6
5
3
4
3
2
2
1
1
(c) (d)
Fig. 9 Calculated buckling modes at 𝑟𝑟𝑖𝑖 ⁄𝑎𝑎= 140 (a) and 14 (b); Cross-sectional images of buckling MF-Cu
microcapsules under Cryo-SEM (c) and TEM (d). The waves are partially labeled with numbers and the
dot-dash line represents symmetry axis. The buckling on one side of symmetry axis vanished when the
38
Table 1 Properties of DJ used in simulations [42].
Properties Symbol Value Unit
DJ in Density 𝜌𝜌𝑙𝑙0 931.3 kg·m-3
liquid Specific heat 𝑐𝑐𝑝𝑝𝑝𝑝 1584 J·kg-1·K-1
state Compressibility 𝛽𝛽𝑙𝑙 1.72×10-10 Pa-1
Thermal expansion 𝛼𝛼𝑙𝑙 8.33×10-4 K-1
Thermal 𝜆𝜆𝑙𝑙 0.148 W·m-1·K-1
conductivity
Surface tension 𝛾𝛾𝑙𝑙 0.028 N·m-1
DJ in Density 𝜌𝜌𝑠𝑠0 950.0 kg·m-3
solid Specific heat 𝑐𝑐𝑝𝑝𝑝𝑝 1500 J·kg-1·K-1
state Compressibility 𝑐𝑐𝑝𝑝𝑝𝑝 0 Pa-1
Thermal expansion 𝛼𝛼𝑠𝑠 0 K-1
Thermal 𝜆𝜆𝑠𝑠 0.152 W·m-1·K-1
conductivity
L↔S Freezing temperature 𝑇𝑇𝑓𝑓0 -81 ℃
at 𝑃𝑃0
Latent heat at 𝐿𝐿𝑓𝑓0 80 kJ·kg-1
�𝑇𝑇𝑓𝑓0, 𝑃𝑃0 �
39
Table 2 Theoretical properties of MF [43].
Properties Symbol Value Unit
Density 𝜌𝜌𝑐𝑐 1500 kg·m-3
Specific heat 𝑐𝑐𝑝𝑝𝑝𝑝 1200 J·kg-1·K-1
Thermal expansion 𝛼𝛼𝑐𝑐 6.0×10-5 K-1
Thermal 𝜆𝜆𝑐𝑐 0.5 W·m-1·K-1
conductivity
Young’s modulus 𝐸𝐸𝑐𝑐 7.0×109 Pa
Poisson’s ratio 𝜈𝜈𝑐𝑐 0.29 --
40
Table 3 Comparison of energy storage capacity between a typical packed bed and the MEPCMS for PTES
and LAES. The storage materials are Fe3O4 (density 5175 kg/m3) and quartzite (density 2560 kg/m3) in the
packed beds for PTES and LAES systems, respectively. The carrier liquids are R22 and propane in the
41