AR09.20-P-1310QK Remove/install intake manifold 2.4.

09
ENGINE 271.940 in MODEL 203.042 /242 /742, 209.342 /442
ENGINE 271.941 in MODEL 211.242
ENGINE 271.946 in MODEL 203.046 /246 /746
ENGINE 271.948 in MODEL 203.040 /240 /740
ENGINE 271.941 in MODEL 211.042 except CODE (924) Bivalent natural gas drive
ENGINE 271.921 in MODEL 203.730
ENGINE 271.955 in MODEL 209.341 /441
ENGINE 271.956 in MODEL 211.241
ENGINE 271.956 in MODEL 211.041 except CODE (924) Bivalent natural gas drive
ENGINE 271.957 in MODEL 203.741

P09.20-2065-09

1 Engine cover 7 Clamp

2 Screw 8 Bolts
3 Wiring harness
5 Hose M16/6 Throttle valve actuator
6 Hose

8 Bolts
9 Bolts
10 Intake manifold
11 Fuel distributor rail

B17/8 Charge air temperature sensor

B28 Pressure sensor

P09.20-2070-06

Modification notes

© Daimler AG, 1/1/11, G/07/10 / ar09.20-p-1310qk / Remove/install intake manifold Page 1 of 3

ENGINE 271.940 in MODEL 203.042 /242 /742, 209.342 /442 ENGINE 271.941 in MODEL 211.242 ENGINE 271.946 in MODEL 203.046 /246 /746 ENGINE 271.948 in MODEL 203.040 /240 /740 .
16.5.06 "Disconnect/connect battery ground line" removed

Remove/install
1 Open engine hood Model 203 AR88.40-P-1000P
Model 209 AR88.40-P-1000Q
Model 211 AR88.40-P-1000T
2 Remove engine cover (1) Hold engine cover (1) with both hands
and pry it off.
3 Remove air filter housing AR09.10-P-1150Q
4.1 Remove charge air line Model 203, 209
For this step slacken upper and lower
hose clamp and remove charge air manifold
toward compressor.
4.2 Detach the charge air line from the throttle Model 211
valve actuator (M16/6) and set aside
5 Remove throttle valve actuator (M16/6) Model 203, 209 AR07.61-P-1401QK
6 Unplug connector of charge air temperature Detach clamp (7) on wiring harness for
sensor (B17/8) charge air temperature sensor (B17/8) from
intake manifold (10).
7 Detach hose (6) of crankcase ventilation
8 Detach hose (5) of tank ventilation system
from intake manifold (10).
9 Release fuel distributor rail (11) with injectors Remove only two bolts (8) and pry off
fuel distributor rail (11) (leave enough space
to remove the intake manifold (10)).
Model 203, 209 AR07.03-P-1450Q
Model 211 AR07.03-P-1450TK
*BA07.52-P-1001-01B
10 Slacken wiring harness (3) For this step unscrew bolt (2) and place
wiring harness (3) to the side.
11 Unplug connector for pressure sensor (B28)
12 Remove bolts (9) on intake manifold (10) *BA09.20-P-1001-01I
*001589810900
13 Remove intake manifold (10) For this step press wiring harness (3)
slightly to the side.
Installation: Clean sealing surfaces.
Replace seals on intake manifold (10).
Check that guide sleeves for intake manifold
(10) are correctly seated in cylinder head, in
order to prevent leaks.
14 Remove throttle valve actuator (M16/6) Model 211
When replacing intake manifold (10)
15 Remove pressure sensor (B28) When replacing intake manifold (10)
16 Remove charge air temperature sensor When replacing intake manifold (10)
(B17/8)
17 Install in the reverse order
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
18 Check for leaks with engine running
19 Read out and erase fault memory using Stored faults which may be caused by
STAR DIAGNOSIS assembly work, test work, removed lines or a
simulation, must be processed and erased
in fault memories after completing the work.
Connect STAR DIAGNOSIS and read out AD00.00-P-2000-04A
fault memory

Fuel distributor

Number Designation Engine

271.9

BA07.52-P-1001-01B Bolt, fuel distributor to cylinder head Stage 1 Nm 14

Stage 2 ° -

© Daimler AG, 1/1/11, G/07/10 / ar09.20-p-1310qk / Remove/install intake manifold Page 2 of 3

ENGINE 271.940 in MODEL 203.042 /242 /742, 209.342 /442 ENGINE 271.941 in MODEL 211.242 ENGINE 271.946 in MODEL 203.046 /246 /746 ENGINE 271.948 in MODEL 203.040 /240 /740 .
 Intake manifold

Number Designation Engine

271

BA09.20-P-1001-01I Bolt, intake manifold to cylinder head M7 Nm 14

001 589 81 09 00
Flexible head wrench set

© Daimler AG, 1/1/11, G/07/10 / ar09.20-p-1310qk / Remove/install intake manifold Page 3 of 3

ENGINE 271.940 in MODEL 203.042 /242 /742, 209.342 /442 ENGINE 271.941 in MODEL 211.242 ENGINE 271.946 in MODEL 203.046 /246 /746 ENGINE 271.948 in MODEL 203.040 /240 /740 .