Marine Fuel Oil, Its Iso Standard, Analysis and Corrective Action
Marine Fuel Oil, Its Iso Standard, Analysis and Corrective Action
SALIENT FEATURES:-
It provides for better fuel quality
Improvement of the safety levels in shipboard operation
Reduced engine damage and consequential risks
It specifies 4 categories of distillate fuel,one of which is for diesel engines for emergency
purpose, and 6 categories of residual fuel.
New features added in distillate fuel are:-
Lubricity:- Fuel has to possess lubricity if the sulfur content is less than 0.05% to avoid
fuel pump wear down
Oxidation stability:- This minimizes addition of bio-diesel to reduce storage risk on
board vessel.
New features added in Residual fuel are:-
CCAI:- It avoids uncharacteristic density viscosity relationship leading to ignition
problem.
Sodium: - It limits any sea water contamination and restrict high temperature corrosion.
New features added to both distillate and residue :-
Acid number:- It minimizes damage to diesel engine fuel injection for high acidic
compounds.
H2S :- Provides improvement margin for safety by reducing risk of exposure to ship
board crew.
THIS H2S FEATURE HAS COME IN FORCE FROM 1ST JULY 2012. AND THIS BRINGS THE
FIFTH EDITION OF ISO 8217 i.e. ISO 8217:2012. IT BECAME AVAILABLE ON 15TH
AUGUST 2012. IT ADDS TEST METHOD FOR H2S CONTENT.
1. Density:- Max limit is 991 kg/m3 ( for RMG grade) and 1010 kg/m ( for RMK grade).
Increased density will affect the centrifuge operation. It will be ineffective in water separation. It
will affect the engine performance.
If received bunker density is more than the specified limit inn RMG grade then its better to
de-bunker it unless vessel has ALCAP purification system.
2
2. Viscosity:- At 50 deg Celsius common viscosity for residual fuel is 180 cst or 380 cst, but it
can go up to 700 cst. It affects pump ability, preheating, settling/separation, atomization and
combustion. Increased viscosity is not a problem unless vessel has got sufficient heating
arrangements. Analysis report will state the correct amount of temperature to which the fuel
should be heated to maintain the viscosity as prescribed the engine manufacturers.
3. Sulfur:- It is now guided by the statutory requirements. If the value comes more than
maximum specified by the regulation, bunkers will need to be debunkered. However if the sulfur
content comes too low then correct grade of CLO will have to be used to avoid cold corrosion or
alkaline deposits on the piston top land.
4. Cat-fines:- Max limit is 60 ppm. The main problem with cat-fines are that they are not always
evenly distributed and sometimes are accumulated in sediments. They are very difficult to
remove as they are attracted to water droplets. To minimize the cat-fines key feature is to
remove them by separation in separators. For that always maintain the purifiers according to
manufacturer's recommendation. Ensure that separation is being carried out efficiently by
minimizing the feed and optimizing the temperature. Never ever by-pass the fine filters given in
the fuel line. It is better to keep one extra clean set and change them at regular interval. Keep
the fuel at above 70 deg in the settling tank and drain settling and service tanks at regular
intervals.
5. Water:- It is allowed up to 0.5% V/V for residual fuel and 0.3% for distillate fuel. Fresh water
contamination will lead to corrosion damage to fuel pumps and injectors. How ever serious
problems arises if the water content is sea water. It becomes more serious because of sodium
content in sea water. Sodium along with vanadium in 1:3 can cause high temperature corrosion.
It is recommended to remove the water content by centrifuge separation, giving sufficient setting
time in settling tanks, Sufficient heating in settling tanks and by frequent draining of the
settling/service tanks.
6. Ash:- Recommended value is 0.15% m/m for residual fuels. High ash content causes
deposits on the piston surface, exhaust valves, turbocharger blades and boiler tubes. During
combustion metal content is converted into solid ash which after certain temperature become
partly fluid thus adhering to the all parts stated above causing corrosion problems. Ash removal
is recommended by frequent cleaning of the parts. Turbochargers should be regularly dry
washed or wet washed. Boilers should be frequently soot blown and cleaned with water.
3. Weather decks
4. Ventilation coamings and ventilation ducts.
5. Air pipes
6. Windows, dead lights and side scuttles
7. Water tight doors
8. Exposed casings and sky lights.
9. Bilge level detection and alarm system
10. Anchor and mooring arrangements
11. Load line items like gangways, bulwark etc
12. Main and auxiliary steering gears including their associated equipment and
control equipment
13. Machinery space with particular attention to propulsion system and emergency
escape.
14. Means of communication between all critical places
15. Bilge pumping system and bilge wells, including operation of extended spindles,
self closing drain cocks and level alarms.
16. Pressure vessels including safety devices, relieving gears, insulation and gauges
17. Electrical equipment and cabling forming the main and emergency installations
are to be generally examined. Satisfactory operation of main and emergency sources of
power to be checked.
18. Remote control on QCV.
Condition of Class (COC) or recommendation are both synonymous terms used by IACS
societies for requirements that specific measures, repairs, request for survey etc. are to
be carried out by the owner within a specified time period in order to retain class.
ITS IMPACT:
If a COC is not dealt with within the time limit specifies,unless it is postponed before the
due date by agreement with the society, class of the vessel may be subject to suspension. And
when the class is suspended the society will notify the owner, flag administration and
underwriters. They will publish the information on its website and convey the information to
appropriate databases.
Change in the class status of vessels can have serious consequences for insurance
coverage. Vessel insurances automatically terminate when class is suspended( temporarily lost)
or cancelled (permanently lost) during the insurance period.
Being in class is essential for P & I coverage and P&I cover is essential to a vessel's ability
to trade. Also conducting routine checks PSC may ask for class certificates. Following and
incident like collision or coming into a port, PSC are very likely to check whether or not class
has made any recommendation.
When buying ship the prospective purchaser will want to know about the vessel class and its
class record history. Financiers of the vessel will also usually specify that a vessel must be
classed as a part of continuing warranties contained in loan agreement.
Now a days the average sulfur content of HFO used for marine diesel engines is about 2.7%.
This will further reduce with forthcoming stricter emission legislation. With such varying content
of sulfur in fuel forces us to use appropriate cylinder lub oil in the engines.
With the enforcement of new legislation regarding SOx emission, the engine maker's declared
without giving any thought that their engines are compatible with fuel having low sulfur including
distillate fuel.
But there was deep research and study about the use of appropriate cylinder oil in relation to
varying sulfur content of fuel.This study was required because of the presence of cold corrosion
in cylinder liners. The cold corrosion is considered to be the most influencing cause of wear in
the liners, which is basically due to the condensation of SO3 in exhaust gases.
In order to neutralize sulfuric acid the cylinder lub oil must contain appropriate alkaline
components. The BN is actually a measure of cylinder lub oil's ability to neutralize acid. The
Base number is therefore an important parameter in controlling corrosion on the cylinder liner
surface. Controlled corrosion is therefore important to ensure creation of adequate lub oil film on
the cylinder liner surface. If neutralization is too efficient, the liner surface may get polished i.e.
lub oil film may get damaged and thus risk of scuffing increases.
In other words, operating the engine with unmatched BN/ fuel sulfur content for long time could
result either in scuffing or excessive corrosion wear.
The total alkaline content of the cylinder oil has to match the sulfur content in the fuel in
accordance with the equation:-
Dosage= F*S% where F= 0.2 gm/kwh for the new large bore engines based on BN 70
cylinder oil.
The minimum feed rate for proper oil distribution and oil film thickness has so far been set at
down to 0.6gm/Kwh. This means that the theoretical limit, for using an ordinary BN 70 oil is 3%
sulfur content fuel at minimum feed rate. In other words an engine using 1% sulfur fuel at
dosage of 0.6gm/Kwh would therefore is over lubricated.
A fuel with sulfur content as low as 0.1% may thus need a combination of a low cylinder oil
dosage and a low BN oil.
As per MAN B&W, cylinder oil feed rate should also be changed as per BN of the oil. For
example, Cylinder feed rate is 1.1gm/Kwh for BN 70 oil and new BN 60 oil has to be used, the
new cylinder feed rate would correspond to 1.28gm/Kwh basis the formula:-
Old BN
New feed rate = Old feed rate X ------------------- = 1.1*70/60= 1.28gm/Kwh
New BN
Since engines are operated at different loads, hence cylinder oil feed rate should be adjusted
manually or automatically. Some of the engines adjust adjust cylinder feed rate automatically
using various control modes like
RPM Dependent
LOAD Dependent
MEP Dependent
Since some corrosion is beneficial to the engine condition as this keeps an open graphite
lamella structure of the liner surface from where the cylinder lubricant can spread The purpose
is therefore not to avoid corrosion but to control corrosion. This is done by adjusting the amount
of Base, or by optimizing the feed rate to the actual fuel sulfur level or a combination of both.
CAPITAL COST-
It depends on mainly two things. First is
How the ship is financed. If financed by loan, then it will depend on
Size of loan
Source of loan
Interest rate
Terms of loan
Final price of the ship will be; Final Price= Cash price + Interests= Cash price+ n*Installments
Chief engineer role of optimizing the costs incurred in a ship operation basically plays a
important role in reducing the Operating cost by maintaining the engine efficiency and
maintenance of all equipment so that there is no trading time loss. He can also optimize the
voyage cost by running the engines on economical speed.
7
The Required EEDI is the maximum allowable value of the attained EEDI permissible for a
specific ship type and size. The Required EEDI represents a minimum energy efficiency
requirement for new ships depending on ship type and size. This begins with a baseline in 2013
and is raised successively in three steps until 2025. The baseline for required EEDI is calculated
from the EEDI of vessels built after the millennium.The EEDI assesses the energy consumption
of the vessel at noral seafaring condition, taking into account the energy required for propulsion
and the hotel load for the crew. Energy consumed to maintain the cargo and for the
manoeuvring or ballasting is not considered. The Required EEDI is calculated for all ship types
using 100% of the dead weight at summer draft,except for passenger ships where GT is used.
According to MARPOL Annex 6 chapter 4 regulation 21 Required EEDI is:-
(1-x/100) * Reference line value
The reference value is defined by a line which is mathematically defined as :-
-c
Required EEDI = a*b
The value of a,b and c is as follows:-
a b c
Bulk carrier 961.7 dwt 0.447
Tankers 1218.8 dwt 0.488
Containers 174.22 dwt 0.201
The Required EEDI will be reduced by 'X' % each five year based on initial value (Phase 0) and
depending on vessel size. Below a certain size no reduction applies. Above a certain size
reduction is in general 10% for each reduction phase. In between of these sizes the reduction is
linearly interpolated.
ATTAINED EEDI
It means the EEDI value actually achieved by any individual ship. The attained EEDI is the
actual calculated and verified EEDI value for an individual ship based on the data in the EEDI
technical file. It shall be calculated for all ships of 400 GT and above. The attained EEDi must
be below the 'Required EEDI' limit prescribed in MARPOL.
CO2 emission
EEDI= ---------------------
Transport Work
8
CO2 emission is computed from the fuel consumption taking into account the carbon content of
the fuel. The fuel consumption is based on the power used for propulsion and auxiliary power
measured at defined design condition.
The transport work is estimated by the designated ship capacity multiplied by the ship's speed
measured at maximum summer load draft and at 75% of rated installed power. The total
propulsion power is also defined as 75% MCR of all main engines.
specified in code. Member states are required to provide financial security to ensure that
seafarer are duly repatriated in accordance with the code.
Reg 2.8 Career and sill development and opportunities for seafarer employment
Each member state shall have national policies to promote employment in the maritime sector
and to encourage career and skill development and greater employment opportunities for
seafarer.
Regulation 1.2
This regulation deals with medical fitness of a seafarer. Seafarer shall not work on a ship unless
they are certified as medically fit to perform their duties. The standard of medical examination is
without any prejudice to STCW 1978 as amended. A medical certificate issued in accordance
with the requirement of STCW shall be accepted by competent authority. Certificate should be
issued by duly qualified medical practitioner.
Regulation 1.3
This regulation deals with Training and qualification of seafarer. Seafarer shall not work on a
ship unless they are trained or certified as competent or otherwise qualified to perform their
duties. Training and certification should be in accordance with instruments adopted by IMO.
Regulation 1.4
This regulation deals with the recruitment and placement services. All seafarers shall have
access to an efficient,adequate and accountable system for finding employment on board ship
without charge to the seafarer. Each member state has to ensure that all private seafarer
recruitment and placement services shall be operated only with a standard system of licensing
or certification. Member state has to ensure that no fees or other charges are being paid by
seafarer except for national statutory medical certificate, national seafarer book and a passport.
Member state has to make sure that seafarers are informed of their rights and duties under their
employment agreement before the process of engagement.
We all know the procedure to be followed for a boiler survey. Also we know the safety parts
associated with any boiler survey. So, lets see which all parts should receive close attention
while inspecting a safety valve:
1. Check condition of internal parts of valve for sign of corrosion,galling and wear.
2. Check for pitting, cracking, resiliency and condition of spring
3. Check spindle for straightness and adjusting ring threads for freedom of
movement.
4. Check the discharge and drain piping, it should be well clear.
5. Check dampers to ensure that linkages are secured and well greased.
6. The faxes of seats and valve heads should be checked for damage with maker's
recommendation.
Now safety valve of an exhaust boiler can be set only out at sea when main engine is running.
So, this can be set by only a class 1 holder person serving as chief engineer on board the
vessel. Procedure for setting the valve is as follows:-
1. Ensure that overhauled valve can lift D/4 when spring tension is removed.
2. Take necessary safety precaution and arrange gagging tool and recently
calibrated master gauge.
3. The set pressure of the safety valve will be given by class and it will be same as
previous set pressure.
4. Main engine should be running minimum at 50% MCR so that sufficient exhaust
gas is produced to raise the exhaust boiler pressure.
5. Gag one of the safety valve so that only one valve is able to lift.
6. Slowly raise the boiler pressure and blow off the safety valve manually few times
for thermal expansion and to reduce the thermal stress on the valves.
7. Raise the steam pressure to the value at which the safety valve has to lift. If
valve does not lift reduce the steam pressure and then adjust the spring tension.
8. Carry out above procedure until valve lifts at correct pressure.
9. Measure distance between compression ring and valve body.
10. Same way set the other valve.
Once Chief engineer sets the safety valve of exhaust boiler, he has to prepare a statement for
the classification society. The statement should contain following:-
1. Identification number of vessel and valve adjusted.
2. date of adjustment.
3. Opening pressure of the valve
4. Closing pressure of valve
5. Name and signature of chief engineer.
Modern methods of turbocharging
PULSE CONVERTER SYSTEM:-
Concerning those pulse charging system due to long interval of air inlet and partial loss of air
inlet (multi inlet turbine) which lead a low efficiency of turbine, in order to improve the
performance of engine, pulse converting charging system is presented. Pulse converting system
tries to keep the advantage of pulse system which is its high available energy and the unsteady
flow at exhaust, meanwhile steady and effective flow condition can be obtained for turbine.
11
A real simple pulse converting system used for four cylinder engine is shown in the figure
below
It uses conventional pulse manifold, using a carefully designed connecting piece to connect a
manifold which has two branches to a single turbine. Through four cylinders connecting to an
inlet of turbine, it totally avoids the interval of air inlet among exhaust pipes. Comparing to
constant pressure system though inlet of turbine are different it avoids the situation of pulse
system operating in low efficiency. The design of connecting piece makes the least transmission
of pressure pulse from one pipe of the exhaust pipe to another, so it avoids that a cylinder's
exhaust pipe breaks another cylinder scavenging process. This type of pulse converter are
mostly used on medium speed engine especially 4 cylinder, 8 cylinder and 16 cylinder. If engine
has cylinder we should use two pulse converter, each pulse converter converting an inlet of
turbine.
SEQUENTIAL TURBOCHARGING:-
In this system a small turbo is used when the engine is running at lower RPM and at higher
engine RPM turbocharging is switched to larger high flow turbocharger. The gas flow between
the turbos is controlled using by-pass valve where operation modes are based on engine speed.
12
During low to medium speeds, when available spent exhaust energy is minimal, only small
turbocharger is active. During this period all of engine's exhaust energy is directed to the
primary turbocharger only, providing the small turbo's benefits of a lower boost thresh hold,
minimum turbo lag , and increased power output at lower engine speeds As RPM increases the
secondary turbocharger is partially activated in order to pre-spool prior to its full utilization Once
a preset engine speed or boost pressure is attained, valves controlling compressor and turbine
flow through the secondary turbocharger are opened completely.
2014
Difference between governors fitted on main propulsion engine and
Generator.
All marine vessels need some sort of speed control system to control and govern the speed of
marine diesel engine used for propulsion. It would be really impractical and dangerous to have a
ship without speed control mechanism fitted on it, and can lead to accidents such as collision or
grounding.
The speed control mentioned above is achieved with the help of a governor. Main role of a
governor is not to increase or decrease the speed which can be done via fuel control system (
13
similar to an accelerator on your car) but once the speed of the engine has been set, the job of
the governor is to maintain that despite the variations in load. In other words the governor
controls the speed variation and keeps the speed within restrained limits despite these
variations.
As per IACS each main engine is to be fitted with a speed governor so adjusted that the
engine speed can not exceed the rated speed by more than 15%.
so it can be concluded that governor fitted on main engine is a constant load governor. It
maintains constant load at different speed setting set by the fuel lever. Where as a governor
fitted on a generator is a constant speed governor. It maintains the engine rated speed despite
of load variations.
basis as USA and north american standards. To facilitate the NEMA member's involvement in
IEC standards development activities, NEMA sponsors the administration of a large numbers of
USA committees. These are called technical advisory groups (TAGs), mirror the associated IEC
technical committees and subcommittees in whose activities they participate. The participation
may be in the form of merely monitoring and commenting on draft documents issued by
committee, or may extend to leadership position in IEC committee.
R143 a 0 4300
R152 a 0 120
R 404 A 0 3784
R 407 C 0 1653
R 410 A 0 1975
R 134a is long term replacement for R-12 and is best performed in medium and high
temperature application.
R 410A is twice as efficient as R-22 but is recommended for new systems only.
R 407C is suitable for medium and high temperature application. And is suitable for new system
and for R-22 change over.
R 404A is suitable for low and medium temperature application. It is suitable for new marine
system.
To minimize the release of refrigerant gas from plant following steps should be taken:
During operation ---
During normal operation loss of refrigerant from leaking joints, seals, gaskets and
cracked pipe should be checked.
Loss of refrigerant from safety relief valve.
Damaged mechanical seals on open type compressor are frequent source of refrigerant
leaks. A clean dry system is essential for prolonged mechanical seal effectiveness to eliminate
emission. Compressor oils used for HCFC and HFC will absorb moisture readily and must keep
dry to prevent refrigerant decomposition.
Excessive vibration and excess water pressure should not be allowed in the condenser
to avoid tube failure.
Leak testing should be carried out regularly. Testing can be done by bubble testing with
soap solution or by electronic leak detection.
During maintenance ----
Loss of small quantities of refrigerant from charging lines during charging.
Before doing any maintenance gas should be recovered and not leaked in environment.
During maintenance compatible gaskets should be used which are compatible with the
gas and oil used in the system.
Evacuate the hoses before disconnecting temporary equipment.
Practice recovery and recycling when recharging dryers and filters.
LOOSE GEARS :-
Loose gear is any item which attaches the load to the appliance or an interchangeable
item in the load path, not permanently attached to the lifting appliance. Loose gear items include
---
16
Hooks, Blocks, Chains, Shackles, Swivels, Rings, Links, Slings, Grab bucket, Spreader,
Lifting beams and Lifting frames.
Loose gear should be thoroughly examined by a competent person at least once every year,
or more often as required by a national authority, company procedure, a competent body or
competent person.
Metallic loose gear items are generally to be made up of steel or alloy steel. wrought iron is
no longer permitted and any wrought iron items are to be condemned and replaced
immediately.
17
WIRE ROPES :- Wire rope is identified not only by its component parts, but also by its
construction. i.e. by the way the wires have been laid to form strands and by the way the
strands have been laid around the core.
One is right hand regular lay in which The strands are layed in clockwise direction around the
core and the wires in the strand are layed in a counter clockwise direction
Second is left hand regular lay in which The strands are layed in a counter clockwise direction
around the core and the wires in the strand are layed in a clockwise direction.
Third is Right hand lang lay in which The strands are layed in a clockwise direction around the
core and the wires in the strands are laid in clockwise direction.
Fourth is Left hand lang lay in which The strands are layed in a counter clockwise direction around
the core and the wires in the strand are laid in a counter clockwise direction
Every wire rope of lifting appliance or loose gear shall be inspected by a responsible person
once at least in
18
every three months. Ropes should be regularly greased and lubricated in accordance with
manufacturer's guidelines through out their working life. Ropes must be clearly marked in a way
which relates them uniquely to their test certificate . The surveyor will need to see:-
The tag, tally or the disc attached to the rope or filed within the vicinity of the winch or
marking on the ferrule of the end connection,The marking include the surveyor's or
manufacturer's stamp.The rope detail on related certificate.
Limits of wear down or corrosion:-5% of broken, worn or corroded wires in any length of 10 rope
diameter.
The protective storage unit may be in a retrievable fixed unit or free float unit when the
ship meets in a marine accident. The last 12 hours of stored data in the protected unit can be
recovered and replayed by the authorities or ship owners for incident investigation. Although the
primary purpose of VDR is for an accident investigation however there can be other uses of
recorded data for preventive maintenance.
Simplified voyage data recorder (S-VDR) as defined by the requirement of IMO
performance standard MSC 163(78) is a lower cost simplified version VDR for smaller ships
with only basic ship's data recorder.
1. Cargo access --
Cargo holds are accessible for the crew through lashing bridges and inclined ladders at
both ends of a container bay. These structures can be entered from main deck and from
alleyways next to the hold.
2. Ventilation --
The ventilation capacity is at least two air charges per hour based on the empty hold criteria.
These mechanical system work either by extraction from the bottom of the hold by means of
exhaust ventilation or with natural exhaust generated by a supply ventilator. The air flow on
open top ships is affected by air entering through the open holds. Due to open structure, gases
lighter than air can disappear even without mechanical ventilation.
6. Fire extinguishing --
The fire protection system for open top container holds is based on philosophy of containing
the fire in the bay of origin to cool adjacent areas to prevent structural damage. The holds are
protected by a fixed water spray system which is capable of spraying water into the cargo hold
from deck level downward. Spray nozzles are located circularly around each bay of the entire
open cargo hold. In case of fire the container bay of origin can be isolated with a water curtain.
meanwhile the adjacent containers and structures can be cooled. On the deck measures
include fire pumps, hydrants, hoses as well as portable fire extinguishers.
20
2013
CHECKS AND PRECAUTIONS FOR SLOW STEAMING
An increasing number of companies are trying the option of slow steaming to save fuel costs at
available opportunities. some times due to unavailability of charter or due to instruction of
charter ships are forced to sail on slow steaming. Normally when trying out main engine for low
load operation we generally try to run the main engine at slowest RPM at which the exhaust
boiler can cope and the auxiliary blowers are off and there is no chance that a sudden load
change due to course alteration or change in weather will lower the load and allow the auxiliary
blower to cut in intermittently.
Following are the checks and precautions that need to be taken for preparing marine engines
for slow steaming of ships:-
CHECKS FOR SLOW STEAMING:- In general in traditional marine engines few checks are
needed to be made if low load operation are carried out--
1. Frequent scavenge inspection and under piston area inspection, preferably at the
end of the voyage.
2. Check piston rings for breakage, fouling and lack of springiness.
3. Frequent inspection and cleaning of exhaust boiler.
4. Check cylinder lubrication rate and inspect liners and piston for over and under
lubrication and scuffing.
5. Check turbocharger RPM as well as scavenge air pressure.
6. Check and record the temperature difference of the exhaust gas between the
inlet and outlet of the turbocharger.
7. Check draft loss of the exhaust boiler if there is an increase by 1.5 times as
compared to the non fouled condition at the same load and decrease in steam pressure
this may indicate fouling of the exhaust boiler.
8. take frequent indicator cards and check main engine performance.
9. Drain air cooler of water frequently at least twice a watch.
10. Ensure EGB outlet is higher than 165 degree when 20 degree or above is used
as pinch point.
PRECAUTIONS AND MAINTENANCE FOR SLOW STEAMING OF SHIPS:- It is well known
fact that most breakdowns related to slow steaming occur not during slow steaming itself but
when the engine is again operated in the normal range. To avoid any breakdown when the
engine is again put back to normal operating mode, certain precautions and routines have to be
carried out diligently during slow steaming--
1. Keep jacket cooling water at optimum temperature of about 80- 85 deg and avoid
fluctuations.
2. Following periods of slow steaming it is essential that soot blowing operation is
carried out prior to increasing of power or shutting down the engine.
3. In load dependent cylinder lubricators slow steaming may lead to lower feed
rates hence more suitable higher BN base number cylinder oil may protect against
corrosion problems.
21
4. Reduction of engine load from 90% to 30% increase the resident time inside the
cylinder for each charge of cylinder oil by three times. This means higher BN cylinder oil
must be used.
5. When lower BN oil is used a higher feed rate must be used as per makers
calculation.
6. In case ultra slow steaming is done with auxiliary blowers running then extra
electric motors must be supplied and kept on board.
7. Fresh water generation will fall due to reduced heat load hence preheating the
jacket water may be considered to generate sufficient water.
8. Exhaust gas temperature after EGB should not be allowed to fall below 165 deg
to keep it above the dew point of sulfuric acid.
9. Regular engine load up should be done at least once every day for a period of
one hour to around 80 to 85 % of MCR to prevent fouling of the exhaust boiler and the
exhaust manifold.
10. Dry washing of turbine wheel and washing of the compressor must be carried out
during the load up.
11. Soot blowing of the EGB must also be carried out additionally during this period.
12. Avoid water condensation in the air coolers and keep scavenge temp around 40
to 45 deg
13. maintain hot well temperature by cooling water control of the condenser and
directly allowing some condensate to the hot well by by pass valve.
14. Good maintenance must be done for the fuel injectors.
15. Cold corrosion should be avoided. Care should be taken that cylinder outlet temp
should not drop below 250 deg.
16. Fuel oil viscosity should be between 12 to 13 CST
17. maintain high LT temp in central cooling plants for optimum scavenge temp and
jacket cooling water temp.
18. FWG may need to be bypassed to maintain jacket temperature on some ships.
19. Keep auxiliary blower continuously on in manual mode to avoid elevated exhaust
temperatures after the cut off and before the cut in period. Exhaust temperature above
450 deg can cause hot corrosion and burning of exhaust valves.
20. Low load operation can cause unburnt fuel and cylinder oil to be accumulated in
the exhaust manifold and may suddenly burn causing subsequent over speeding and
damage of the turbocharger when load is increased again. Carry out frequent exhaust
manifold inspection.
IV and VI gives IOPPC, IPPC, ISPPC and IAPPC to ships which comply with the regulations
laid down in the respective annexes. Like IOPP certificate is issued after initial survey before
ship is put in service or renewal survey in accordance with regulation 6 of annex I, to all ships of
400 Gt and above and to all oil Tankers of 150 Gt and above, by administration or an RO. C/E
should check that the certificate is valid.
2) RECORD KEEPING :- MARPOL requires vessel to carry various record book to log, carrying
out of operations having a potential for carrying pollution. These record books are subject to
inspection. For e.g. various records are ORB, CRB, and GRB described in annex I,II,and IV
respectively.
In particular to annex I regulation 17 says every ship of 400 GT and above and oil tankers
of 150 GT and above shall be provided with an oil record book part 1 which is for machinery
space operation. As C/E he should be careful to enter the following operations chronologically --
a) Ballasting or cleaning of oil fuel tanks
b) Discharge of dirty ballast or cleaning water from oil fuel tank
c) Collection and disposal of oil residues.
d) Discharge overboard or disposal otherwise of bilge water which has accumulated in
machinery spaces.
e) Bunkering of fuel or bulk lubricating oil
All the above operations shall be fully recorded without delay in ORB part 1. Each
completed operation shall be signed by officer in charge of the operation. It shall be preserved
for 3 years on board.
3) SURVEYS:- Ships are subjected to initial, renewal and intermediate surveys to ensure
system, arrangements and material fully comply with requirement.
Regulation 6 of Annex I says that oil tanker of 150 GT and above and all ships of 400 GT
and above shall be subjected to initial, renewal, intermediate and an annual survey with regards
to the enforcement of the provisions of this annex. As a C/E its his duty to ensure that all the
surveys ( class and statutory) are completed at time.
Shipper:- Who contracts for the carriage of goods by sea and delivers the goods into ship
owner's care, whether this party is seller or an agent of the seller.
Freight forwarder :- is a transport intermediary, operating in liner trades, who arranges the
export of another party's goods (by land, sea or air) and forwards the goods into the care of sea
carrier.
Carrier:- is a party who contracts with a shipper for the transport of goods by sea.
Consignee:- is a party to whom the goods are consigned or sent by the shipper. He may be
buyer or import agent for buyer.
Receiver:- is a party who takes receipt of the goods from the sea carrier at the port or place of
delivery.
Notify party:- is the party who must be informed by the carrier of the ship's arrival.
.a) The cargo lines which are to load or discharge the critical product, should be opened
and drained dry. This includes manifolds, droplines, pump discharge lines and
tank suction lines.
b) Cargo pumps and their associated air vessels, strainers and by-passes should be
opened and drained dry.
c) Individual tank suction valves should be opened and remain open during the
mopping process.
2. Coatings :- Coatings containing zinc may not be suitable for the carriage of aviation fuels
as zinc can dissolve into cargo and can reduce the thermal stability. Stainless steel is
subjected to attack by chlorinated compound.
3. Liquid compatibility :- If the grades are not compatible, each grade should be loaded
through a separate system with segregation provided by two valves or a blind.
4. Vapor compatibility :- If vapor mixing can occur each cargo should be loaded on a
separate cargo and vent system with vent system cross valves locked and tagged in
closed position. Interconnecting inert gas block valve can also be isolated.
But for doing all above SOLAS should be kept in mind after doing risk assessment.
Larger dirty product carriers are frequently switched between the crude trades and
refined dirty products. After carrying crude, the cargo tanks have to to go cleaning to remove
wax and crude residue, which might affect the flash point of the dirty products like fuel oil.
Some large product carriers have their tanks coated to reduce corrosion from crude
and water washing and facilitate changing from one to the other.
INERTING REQUIREMENT FOR PRODUCT CARRIER:-
1. If ship is carrying product of flash point greater than 60 deg Celsius, then inert
gas system need not to be fitted.
2. But of the cargoes are heated to 5 deg less than their flash point then tanks
should be inerted.
USCG REQUIREMENT :-
A new product carrier of at least 20,000 dwt shall be equipped with a cargo tank
protection system consisting of a fixed deck frothing system and a fixed gas inert system or if
product carrier carries dedicated products incompatible with cargo tanks protection system, an
alternate protection system authorized by secretary is required.
25
REPORTING PROCEDURE:-
1) INDSAR :- All ships between 100 GRT to 299 GRT which are not fully complying with the
GMDSS shall send relevant report through VHF CH 16 or MF band through coastguard station
located along the coastline of India. OR their owners can forward report to MRSC or MRCC(
nearest) to forward it to MRCC (Mumbai)
SOLAS complying vessel using INMARSAT -C can report through toll free code 43 through
LES ARVI.
2) INSPIRES Reporting :- Vessel not complying with SOLAS can send report as was the case in
INDSAR.
SOLAS complying vessels can mail at [email protected]
carbon content exceeds 15% m/m chances are higher for asphaltenes.
Though asphaltenes are useful component of fuel oil but high level of asphaltenes can
impair the combustion quality of the fuel oil, promoting increased wear and fouling of engine
components.
Asphaltenes cause sludge formation and deposits in fuel tanks and oil lines. Asphaltenes
should be kept soluble to prevent problem of sludge formation in centrifugal separation, filters
and on tank bottoms. To minimize compatibility risks care should be taken to avoid mixing
bunkers from different suppliers and sources in storage tanks on board.
asphaltenes the most polar and heaviest compounds of oil, associate themselves in solution
to form complex colloidal structures. This causes serious problems in diesel engines, fuel
systems, oil recovery and oil carrying pipelines.
PRECAUTIONS:-
1. Spot/ Drop test introduced by Oliensis. Uniform spot represents an oil in which
asphaltenes are stable whereas dark centered spot is diagnosis of unstable
asphaltenes.
2. There are asphaltene dispersants and fuel stabilizer to disperse existing
sediments and sludge and prevent new formation of sludge.
3. Fuel homogenization-- This will help in reducing the size of the fuel.
4. There are chemicals which can be added and they act on these concentrated
aromatic carbons and break up into the very fine particles and help to disperse
throughout the fuel oil system.
5. The chemical helps to homogenization of the fuel by dispersing the heavy phase
in the light phase.
6. The smaller units burn more easily in the flame zone there by reducing the
amount of unburned carbon residue in the combustion chamber, piston ring grooves,
lubrication oil and in the flue gas.
7. Fuel should be circulated from tank to tank on weekly basis to prevent sludge
formation.
HONGKONG CONVENTION ON SHIP RECYCLING 2009
SHIP RECYCLING:- It means the activity of complete or partial dismantling of a ship at a ship
recycling facility in order to recover components and materials for reprocessing and reuse whilst
taking care of hazardous and other material, and include associated operations such as storage
and treatment of components and materials on site, but not their further processing or disposal
in separate facilities.
THIS CONVENTION DOES NOT APPLY TO SHIP LESS THAN 500 GT.
Article 8 of the convention says about the inspection by PSC. Under this convention 2
certificates are issued. They are
1) each party shall prohibit or restrict the installation or use of hazardous material listed in
appendix 1 on ships entitled to fly its flag
2) Shall prohibit or restrict the installation or use of such material on ships, whilst in its ports,
shipyard, ship repair yard or offshore terminal.
Regulation 5:- Inventory of hazardous material
Each ship will have an inventory of hazardous material. Inventory shall be verified by
administration or RO taking into account guidelines developed by IMO.
After completion of recycling, the recycling facility should issue a statement of completion
and report to its competent authorities. The authorities should send a copy of statement to
administration which had issued the International ready for recycling certificate for the ship.
Report shall be issued within 14 days after completion of recycling and shall include a report on
incident and accidents damaging human health and environment.
An incorrect decision
An improperly performed action
An proper lack of action
The maritime safety depends on People, Technology, environment and Organizational factor.
People interact with technology, the environment and organizational factor. Sometimes the
weak link is people themselves, but often the weak link is the way the technology, environment
or organization factor influence the way the people perform.
HUMAN PERFORMANCE DEPENDS ON :-
Knowledge
Skill
Abilities
Memory
Motivation
Alertness
Effect of following factors on human performance:-
1. design of technology:- If design is such that all people are not accessible. Critical
information in automation is not displayed or if displayed it is in such a manner that it is
not easy to interpret.
2. Environment effect:- It includes physical work environment also like high
temperature, noise, ship movement and vibration affect people's decision making
abilities.
3. Organizational factors:- Both crew organization and and company policies affect
human performance. Crew size and training decisions directly affect crew workload. A
strict hierarchical command structure can inhibit effective team work, where as free
interactive communication can enhance it. Work schedules affect fatigue.
Below are the summaries of other human factors that need to be improved to enhance
safety:-
Fatigue:- It has been cited number one concern of mariners in two different studies
Inadequate communication:- Between ship mates, Master and Pilot, Ship to ship , Ship
to VTS
30
1. The carrier will have to a) make ship seaworthy b) Properly man, equip and
supply the ship and c) Make the holds or other cargo spaces fit and safe for reception,
carriage and preservation of goods.
2. Carrier shall properly and carefully load, handle, stow, carry, keep, care for and
discharge the goods carried.
3. After receiving the the goods into his charge the carrier or the master or agent of
carrier shall on demand of shipper issue to the shipper a bill of lading.
4. Such bill of lading shall be prima facie evidence of the receipt by the carrier of the
goods. However proof to the contrary shall not be admissible when the bill of lading has
been transferred to a third party acting in good faith.
5. If the receiver of goods has to give any notice of loss or damage in writing to the
carrier or agent within 3 days of receipt of goods. In any event the carrier and ship is
discharged of all liabilities if the time exceeds 1 year. However this period can be
extended by 3 months by court.
6. After loading a shipped bill of lading to be issued. But if any other document is
issued same may be deemed to constitute a ' shipped bill of lading'.
Article 4:- Rights and immunities
1. Neither the carrier nor the ship shall be liable for less or damage arising or
resulting from unseaworthiness unless caused by due diligence on the part of carrier.
2. Neither the ship nor the carrier shall be responsible for less or damage arising or
resulting from
act, neglect, or default of the master, mariner, pilot in the navigation or in the
management of ship.
fire unless caused by the actual fault or privity of carrier.
act of god
31
act of war
act of public enemies
etc
3. Neither the carrier nor the ship shall in any event be or become liable for any loss of
damage to or in connection with goods in any amount exceeding 666.67 SDR per package or
unit or 2 SDR/ kg of gross weight whichever is higher.
Article 5:- Surrender of rights and immunities, and increase of responsibilities and
liabilities
The carrier has liberty to surrender in whole or in part all or any of his immunities and in
return he can increase any of his responsibilities and liabilities under the rules provided they
should be embodied in the Bill of lading, issued to the shipper.
Article 9:- The monetary value taken in these rules are to be taken to the gold value.
Every cargo ship carrying dangerous cargo in bulk which is liable to emit a toxic or
flammable gas or causes oxygen depletion in the cargo space, shall be provided with an
appropriate instrument for measuring the concentration of gas or oxygen in the air or in such
spaces.
Cargo information:- 1. The shipper shall provide the master or his representative with
appropriate information on the cargo sufficiently in advance of loading to enable the precautions
which may be necessary for proper stowage and safe carriage of the cargo to be put into effect.
2. Cargo information shall include general description of cargo, gross mass of cargo, any
relevant property of cargo, trimming procedures, moisture contents and its transportable
moisture limits.
32
When an incident takes place involving loss or likely loss overboard of dangerous cargo
including packaged damaged goods, dangerous cargo in bulk, the master shall report the
particular of such an incident without delay and to the fullest extent possible to nearest coastal
state.
Part III ------
This part applies to a) dangerous goods in packaged forms b) Solid bulk cargoes c)
Deck cargoes including timber deck cargo
In all documents relating to the carriage of dangerous goods by sea where the goods are
named,the correct technical name of the goods and the U.N. number allotted to it in the IMDG
code shall be used. If the substance is marine pollutant, it should be clearly marked as that.
A copy of list of dangerous goods shipped and their location to be submitted to MMD in
India or to the person or if any organization by the port state authority in a port outside India
before departure.
Part V -----
Application to this part applies to carriage of a) liquefied gases b) dangerous or NOx
liquid substances in bulk.
Carriage of dangerous liquid chemicals in bulk shall be carried in accordance to the
requirement of a) IBC code, chemical tankers constructed on or after 1st july 1986 b) The code
of or the construction and equipment of ships carrying dangerous chemicals in bulk (BCH) code
for all other chemical tankers.
Similarly for liquefied gases in bulk a) IGC code tankers constructed on or after 1st July
1986 b) Gas code for all other tankers.
356 J:- If central government is satisfied that oil is escaping or is likely to escape from a tanker,
ship other than tanker or offshore installation and this is causing or threatens to cause pollution
of coastal water of India, may for purpose of minimizing the pollution issue notice to owner,
agent, master or charterer of the ship.
Notice may contain
action for preventing the escape of oil
action for removing oil
action for removal of the ship
action for removal of the oil slick on surface of sea
action to disperse the oil slicks on surface of sea
as specified in notice.
356 K:- Where any person fails to comply with the notice served on him in above section,
central government may convict the person. Any expenditure or liability incurred by central
government for oil pollution damage may be recovered from that person to whom the notice has
been issued and he fails to comply.
356 L:- Central government if finds necessary, direct by an order in writing, the owner of any
Indian ship, tug or barge to provide the services to the ship which is likely to cause oil pollution
or oil is escaping from ship.
33
356 M:- Central government may by notification in the official gazette, specify, there shall be
levied on every ship calling at any port in India being a ship which carries oil as cargo, a cess to
be called oil pollution cess. The cess may be utilized in providing reception facilities and for
combating oil pollution.
356 N:- Any ship which does not pay the cess will not get port clearance from the officer in
charge.
Prevention & Provision for containment of oil pollution under MS act 1958
With respect to MS act 1958 as amended, prevention and provision for containment of
accidental pollution of the sea by oil is given in part XI A. sections 356A to 356I deals with the
prevention and provision for containment.
1. 356 A:- Applies only on oil tankers of 150 GT or more and other ships of 400 GT
or above and offshore installations. Sections deals with incident of marine casualty or
acts relating to such casualty occurring with grave and imminent danger to Indian
coastline by deliberate, negligent or accidental release of oil into sea including such
incidents occurring on high seas.
2. 356 C:- No Indian oil tankers or other ships shall proceed to sea unless there is
in force, in respect to that ship, a certificate issued by central government to be called an
IOPP certificate.
3. 356 E:- For the purpose of preventing or reducing discharges of harmful
substances or mixtures containing such substances from oil tankers or other ships, the
central government may make rules requiring Indian oil tankers or other ships to be fitted
with an equipment as described in MARPOL 73/78, survey of equipment before issuing
of IOPP certificate.
4. 356 F:- Every Indian oil tanker or other Indian ship which carries substance a
subject to control by convention shall maintain, as may be required, record books in the
prescribed forms.
5. 356 G:- A surveyor may go at any time on board an oil tanker or other ship for
purpose of ensuring that ship is complying with the rules and regulations laid down in the
convention. He can check all the records and IOPP certificate for validity.
6. 356 H:- On report from a surveyor who has inspected the oil tanker or other ship,
that the provision of the convention has been contravened by the ship, DG can detain
the ship or proceed against the ship for recovery of cost of pollution damage.
7. 356 I:- Central government may direct, by order in writing, to the port authority to
provide for reception facilities to the ship.
TRAINING OF E/R PERSONNEL AND EVALUATION OF COMPETENCE
ROLE OF CHIEF ENGINEER TOWARDS SATISFACTORY TRAINING OF E/R
PERSONNEL:-
Chief engineer should establish a training program on board a ship. He should:
1. Break down various jobs into duties tasks and sub tasks.
2. Establish priorities of task.
3. Define performance standard for each task.
4. Identify proper mode of learning.
5. Collect data on profile of trained personnel
34
6. give trainee, independent of doing job and at the same time supervise his job
constantly.
7. Identify constraint like language, lack of training etc.
If a trainee is found to be lacking in knowledge in some areas, then the chief engineer must
discuss his weakness with him and must try to give him a chance to improve upon.
3) SAFE WORKING PRACTICES:- This is dealt with in chapter VI table A-VI/ 1-4, where by
specification for competence in safe working practice is laid down. Knowledge, understanding
and proficiency for the following must be imparted:-
Knowledge of safe attire is of prime importance, importance of safety while carrying out
various ship board operations should be explained. This includes personal safety, safety of
other men and machinery and safety of ship.
For engine room operation use of gloves, goggles, chemical handling suits while working with
hazardous chemicals, using gloves, goggles and shield while carrying out welding or cutting
jobs and use of PPE when on lathe, grinding machine etc.
Permit to work should be explained. All checklists while doing hot work, cold work, enclosed
space entry, electrical isolation should be complied with. Use of oxygen analyzer and HC
detector should be explained. Drills for enclosed space rescue such as from pump room should
be carried out weekly or fortnightly.
0.5% of the fuel currently used by global maritime traffic is HFO with sulphur content of less
than 0.5%. A switch to fuel with a maximum sulphur content of 0.1% will in practice will in
practice mean that vessel will have to use gas oil (MGO) as fuel, which is lot more expensive
than HFO.
As a result sea freight charges will increase considerably when the stringent
regulation on maximum sulphur content takes effect. Fuel cost contributes 30-55% of costs
incurred in running of ships. The difference in cost rise of fuel oil can be explained as follows:-
Let us suppose price of HFO with 1.5% Sulphur be Rs X.
Price of HFO with 1% sulphur will be Rs Y = 7-22% more than RsX
Price of HFO with 0.5% sulphur will be Rs Z = 13- 29% more than Rs X
Price of LFO ( Light fuel oil) with 0.1% sulphur will be 73 - 85% more than Rs X
If the forcing frequency of the externally applied vibration coincides with the
natural frequency of the hull, resonance occurs and considerable damage can result by the
compounding of overlapping excitation amplitudes.
For avoiding resonance either the frequency of the exciting external force or the natural
frequency of the hull must be changed.
The vibration characteristic of low speed 2 stroke engines can be split into 4
categories:-
1) External unbalance moments:- Caused by the inertia forces origination from the rotating
and reciprocating masses. The addition of counterweights and moment
compensators yield good result with respect to such external unbalanced moments.
2) Guide force moments :- Caused by transverse reaction forces acting on the cross head due
to connecting rod and crankshaft mechanism. Installation of the top bracing between the engine
upper platform brackets and the side casing increases frequency of resultant vibration to a level
where resonance will occur above normal engine speed.
3) Axial vibration :- When the crank throw is loaded by the gas pressure through the
connecting rod mechanism, the arms of the crank throw deflect in axial direction of the
crankshaft. The effect is minimized by the addition of an axial vibration damper.
4) Torsional vibration :- Resulting from varying gas pressure in the cylinders during working
cycle and the crankshaft/ connecting rod mechanism. Torsional vibration can be dealt with
introduction of tuning wheel, increase in diameter of shaft at design stage and use of material
with high tensile strength.
The natural frequency of hull depends on its rigidity and distribution of masses while
vibration level at resonance depends mainly on the magnitude of the external moments and the
engine position in relation to the vibration of the ship.
The magnitude of forced excitation due to propeller can be reduced by better wake
distribution and aft body configuration . Accordingly critical speed of engine is adjusted with
natural frequency.The natural frequency may be so adjusted that resonance occurs 30-70%
below specified engine speed at MCR. Conversely natural frequency may be adjusted such that
resonance occurs at 35-45% above engine speed at MCR.
FREIGHT FIXING
Have we ever thought how shipping freights are being fixed? The shipping services are divided
in two. One is Tramp shipping and another is Liner shipping.
1) TRAMP SHIPPING:-
Dry bulk, Oil and refined product, Chemical and Gas carriers freights are fixed under
Tramp shipping. Pricing is fully governed by law of supply and demand. Ships are chartered
under different terms and conditions including single voyage or consecutive voyage charter,
COA, time charter, trip charter or bare boat charter. Charter rates are quoted on a competitive
basis through brokers in various exchanges through out the world. Major elements which
influence the fixing of specific rate are:-
Ship specification
Trade and route
General market condition
Terms of charter party i.e. distribution of cost between owner and charterer.
Urgency of charter
Duration of charter
A special situation applies to tanker chartering. It is according to world scale.
2) LINER SHIPPING :-
General cargo and container ships freights are fixed under liner shipping. Liner services
are provided on the basis of fixed schedules and itineraries until recently these services were
controlled by cartels, called shipping conferences. A conference exists for each major trade
route and it is conferences that draw up tariffs, scheduling freight rates at which goods will be
transported. Two basic factors affect rate fixing in liner shipping:- a) Port and distance related
factors. b) Cargo related factors.
There are three types of conference rate including:-
1. COMMODITY RATE :- Rates are quoted individually for several hundred
commodities.
2. CLASS RATE :- Tariff specific commodities are grouped into limited
number of classes
3. COMMODITY-CLASS RATE :- Combination of above two
Liner freight tariffs are commonly based on liner terms under which carrier assumes
responsibility of loading and discharging expenses as well as carriage of goods by sea. Tariffs
are frequently amended in light of changes in relation of currencies, US $ is the currency of
international shipping, and the cost of bunker, through currency (CAF) and bunker (BAF)
adjustment factors. In addition surcharges are commonly applied to published tariffs for
39
unforeseeable reasons such as port congestion, excessive cargo weight or dimension and
insurance to cover war risk.
GENERAL CARGO:- Liner tariffs are assessed on either cargo weight measurement or value.
Goods measuring 40 cu ft/ 1000 kg are charged on cargo weight basis, and above that measure
by the measurement tariff scale. If goods are of very high value, they are charged irrespective of
weight and measurement on an advalorem basis.
CONTAINER SHIP:-
1) Less than container load( LCL) -- Rates are usually same as those charged for conventional
shipment.
2) Full container load ( FCL) -- For FCL containers there exists the principle of commodity box
rates (CBR). CBR is lump sum payable for the carriage of a container stuffed with
particular commodity. Rate is based on average utilization of the box e.g. 13 tons in 20 ft.
container. As a more recent development container carrier have introduced freight all kind (FAK)
principle. FAK rates are non discriminatory by treating all commodities the same way.
Despite the existence of conferences and because of the increasing role of independent
carrier in the liner trade, the rates actually charged vary widely and often deviate substantially
from published tariffs. Carriers offer loyalty bonuses and apply rebates in violation of conference
agreement.
MPS LIMITATION:-
40
1. Increase in MPS will increase the dynamic forces and moments and this will
affect bearings, bearing bolts etc.
2. If MPS is high time available for fuel consumption is less.
3. If MPS is low, compression will be isothermal but we want compression to be
adiabatic. Low MPS will cause compression temperature to be low resulting in
incomplete combustion and increase in fuel consumption.
4. Speed decreases service life of frictional parts.
MPS play an important role in exchange of gases. Beyond a certain piston speed the efficiency
of the gas exchange process drops sharply there by resulting in poor combustion.
emergency team, support team, boat preparation team etc. The duties of each personnel will be
clearly defined in different types of emergencies.
Similarly emergency team will also be formed in office which shall as soon as possible assist
the master to initiate, engage, command and co-ordinate the appropriate action as the situation
may require. The contingency team consists of the following person:- 1) Leader of team 2)
Technical 3) Operation 4) manning 5) Insurance 6) Legal 7) Administration
The Company has to set up above mentioned persons such that everybody is prepared and
know their duties in case an emergency is called. The company has to lay down a policy in
which the contingency team shall be ready at any time.
master to sign the completed page for both the parts. In some companies chief engineer
signs each page countersigned by master) until the day before arrival at port. If vessel
arrives in port with a partially filled page, master has to sign at the end of last entry in
that page.
2. The ORB part 1 should be shown to PSC ( or any authorized person) in the
presence of the chief engineer and all the questions related to the entries made, must be
answered directly by him. Part 2 may be shown by master. Photocopies of the ORB
may be provided to the PSC inspector, only if requested.
3. The ORB part 1 have to be kept in the personal custody of the chief engineer and
part 2 with master(or chief officer as delegated). and they are responsible for the proper
upkeep of the oil record book.
4. Certificate and instruction manuals of the following equipment must be readily
available with the chief engineer:
15 ppm Bilge separator, oil content monitor and automatic stopping device.
Waste oil incinerator
Auxiliary boiler ( In case used for waste oil incinerator)
ODMCS
5. Bilge and waste oil treatment system (piping, cabling and equipment) are always in good
operation, properly monitored and maintained. Maintenance and calibration records are
available. Operating instructions should be posted near the equipment and all officers
authorized to operate equipment mentioned in (4) above to be familiar with the operation of the
equipments.
6. The IOPP certificate and supplement must be readily available for cross verification with the
oil record book by the PSC inspector.
7. A copy of IOPP certificate together with supplements must be available with the chief
engineer for his reference. He must go through the certificate carefully and ensure that entries
especially made in the ORB with respect to the following are correct:
Tank names and capacities written in the certificate are same as what is written in the
ORB.
Actual capacity should not be more than capacity mentioned in the certificate.
Check the IOPP certificate supplement -- whether the boiler on your vessel is approved
for burning waste oil.
8. The receipts obtained after discharging waste oil or dirty water to ashore facilities must be
kept in the safe custody of chief engineer, attached to the oil record book.
9. A copy of the schematic pipeline diagram for bilge and sludge system should be displayed
near OWS and one additional copy should be available with chief engineer for reference. The
same is applicable for ODMCS which should be available with chief officer.
10. At least one spare new copy of ORBs must be available on board.
HOW TO FILL ORB?
RULES FOR COMPLETING ORB:-
4. When making entries in the ORB the date, operational code and item number
shall be inserted in the appropriate columns chronologically.
5. All officers and crew on board need to recognize that recording of ORB is
required by the rules and that the records are critical.
6. Tank nomenclature should be recorded as per the format noted within the
IOPPC.
7. Immediately upon completion of each operation/ job, the proper entries shall be
completed; in the way errors and omissions are avoided.
8. All entries in the ORB have to be recorded with indelible ink. Entries recorded in
pencil are not acceptable.
9. In case a wrong entry has been recorded in the ORB, it should be immediately
be struck through by a single line such that the wrong entry could still be read. No white
ink to be used for correction. The wrong entry will be signed by the officer in charge,
and the new correct entry follows.However, if a serious mistake is discovered in a later
stage, contemporaneous evidence is needed to prove that such an entry was wrong.
10. It is not permitted to leave any full lines empty between entries.
11. Oil record book shall be retained on board for the period of 3 years from the date
of last entry.
12. The vessel should have only one record book in use at a time.
13. In case an entry is missed out and this fact is realized later, a suitable entry has
to be recorded after the latest entry.
14. Where the vessel has an approval for discharging engine room bilges to slop
tanks, entry must be made both in ORB part 1 and ORB part 2 in case of such transfers.
15. Routine transfer of bunkers are not required to be entered in ORB.
16. Sooty waste generated from economizer water washing is categorized as waste
and is part of garbage. Hence it is not required to enter the same in ORB.
17. Weekly recording of quantities retained in bilge holding tank is voluntary and not
required by convention.
18. Recording of general maintenance of OWS is voluntary and not required to be
entered in ORB.
PREVENTION OF POLLUTION UNDER UNCLOS
PREVENTION OF POLLUTION UNDER UNCLOS:-
Prevention of pollution of sea is given in part XII, section 5 of UNCLOS. Following are the
relevant articles:-
ARTICLE 207 -- Pollution from land based sources
States shall adopt laws and regulations to prevent, reduce and control pollution of the
marine environment from land based sources, including rivers, estuaries, pipelines and outfall
structures, taking into account internationally agreed rules, standards and recommended
practices and procedures.
ARTICLE 209 -- Pollution from activities in the area. ( AREA means high seas)
States shall adopt laws and regulations to prevent, reduce and control pollution of the
marine environment from activities in area undertaken by vessels, installations, structures and
other devices flying their flag.
Every state must ensure that vessels flying their flag must comply with the international
laws and must adopt regulations to ensure their compliance.
State must take appropriate measures to ensure that all vessels flying their flags are
prohibited from sailing unless they are complying with international rules and standards.
State must ensure all vessels flying their flag are carrying on board all certificates as per
international requirement and must ensure periodical inspection of ships to ensure conformity of
these certificates with actual conditions on board. These certificates shall be accepted by other
states unless they have clear grounds for believing that the condition of the vessel does not
correspond substantially with the particulars of the certificate.
if a vessel commits a violation of international rules and standards, the flag state must
provide for immediate investigation.
Flag state conducting investigation of violation, may request assistance of any other
state, whose co-operation could be useful in clarifying the circumstances of the case.
State must, at written request of any state, investigate any violation committed by the
vessel flying its flag.
States must be prompt in responding to any request for information by any other flag
state.
flag state must fix adequate penalty for any vessel which violates the law. The penalty
must be adequate in severity, to discourage future violation.
DUTIES OF FLAG STATE UNDER UNCLOS
45
Duties of flag state is explained in article 94 of UNCLOS. It makes clear that the right of owning
a ship ( flying the flag of a country) makes the ship a part of the states national property. It also
entails duties and responsibilities.
1) Every state shall effectively exercise its jurisdiction and control in administrative, technical
and social matters over ships flying its flag.
2) In particular every state shall:-
a) Maintain a register of ships flying its flag with details except those who are excluded from
international regulation on account of their small size.
b) Assume jurisdiction under its internal law over each ship flying its flag and its master,
officers and crew in respect of administration, technical and social matters.
3) Every state shall take such measure for ships flying its flag as are necessary to ensure safety
at sea with regard, inter alia to:-
a) The construction, equipment,and seaworthiness of ship.
b) The manning of ships, labor conditions, and the training of crews, taking into account the
applicable international instruments.
c) The use of signals, the maintenance of communication and the prevention of collision.
4) Such measures shall include these necessary to ensure:-
a) That each ship, before registration and thereafter at appropriate intervals, is surveyed by a
qualified surveyor of ships and has on board such charts, nautical publications and
navigational equipment and instruments for safe navigation.
b) that each ship is in the charge of master, and officers who possess appropriate
qualifications, in particular in seamanship navigation, communications and marine engineering.
c) that the master, officers and to some extent appropriate the crew are fully conversant with
international regulation concerning safety of life at sea, marine pollution, prevention of collision
and maintenance of communication of radio.
5) In taking the measures called for in para (3) and (4) each state is required to conform to
generally accepted international regulations, procedures and practices and to take any step
which may be necessary to secure their observance.
6) A state which has clear grounds to believe that proper jurisdiction and control with respect to
a ship have not been exercised may report the facts to flag state, which in turn should take
remedy actions.
7) Each state shall cause an inquiry to be held by a suitably qualified person/ persons into every
marine casualty or incident of navigation on the high seas involving a ship flying its flag and
causing loss of life or any other incident involving another state or marine environment.
3) SENSITIVITY ANALYSIS:-
It measures the impact on project outcomes, of changing one or more key input values,
about which there is uncertainty. It reveals how profitable or unprofitable the project might be if
input values to the analysis turn out to be different from that assumed.
e.g. If a pessimistic, expected and optimistic values be selected for a variable, a sensitivity
analysis may be performed to see the outcome changes with change to each of the three
selected values in turn.
Sensitivity analysis helps identify critical inputs in order to facilitate choosing where to spend
extra resources. It also helps in anticipating and preparing for questions asked when defending
a project. Sensitivity analysis is a major of project worth.
Such evaluation can be used as a tool for ship construction where raw material price is a
variable.
usually called attributes. According to this decomposition each option O is first described by a
vector of value V of corresponding attribute. The vectors are then evaluated by utility function F.
Functions should be defined by decision maker goal. When applied on a particular option O
then function F yields a utility F(O). According to this value the option can be ranked and the
best one chosen. In multi attribute paradigm the decision maker knowledge about particular
problem is therefore described by attributes X and utility function F. In addition there is data
base of option O of vector V.
Options O Attributes
O1= V11, V12 .....V14 X1, X2, X3, X4 (
O2= V21, V22, ... V24
O3= V31, V32, .... V34 Utility function (F)
O4= V41, V42, ..... V44
F(O1), F(O2) F(O3) F(O4)
e.g. Selection of dry dock. In MADM problems the decision maker is often faced with the
problem of selecting alternatives that are associated with non commensurate of conflicting
attributes.
CONVENTION:-
A convention is a meeting of various states for a formal multilateral treaty with a broad
number of parties . Convention generally means coming together for a common objective.
Conventions are normally open for participation by the international community as a whole or by
a large number of states. Usually the instruments negotiated under the auspices of an
international organization or any of their organs is known as convention.
PROTOCOL:-
These are important treaty instruments made when major amendments are required to be
made to a convention which although already adopted, has not yet entered into force. For
example, MARPOL 73/78. The protocol to MARPOL was adopted in 1978 as the 1973
convention was not in force in 1978. But then the question arises that why there is a protocol for
SOLAS and ILLC in 1988. In 1988 both conventions were in force. The reason is of making
some amendments in their articles. In 1988, harmonization of certificates were adopted through
protocol in the conventions. For this the amendments were done in their articles. So protocol,
will be called when
1) Major amendments are done when convention is not in force.
2) When amendments are made in the articles.
49
3) When there amendments are done in chapter 1 of SOLAS as chapter 1 of SOLAS is the
articles.
EMERGENCY RESPONSE:-
Each and every person should be allotted his duties in case of different types of
emergencies. All personnel should be educated about their duties and responsibilities. Same to
be practiced during drills, performance assessed and shortcoming addressed. Also during drills
the importance of team work is emphasized which motivates people in acting faster and in
organized manner in any kind of emergency. The response time to be noted and brainstorming
sessions held to discuss means to improve response.
etc. Attitude is the established way of responding to people and situation based on values,
beliefs and assumptions. In an organization the individuals has to change the attitude with the
changes in the world. Attitude of a person affects his behavior.
Similarly level of motivation not only affect the perception and learning but also affects the
performance of the individual. Motivation also causes goal directed behavior.
So, both attitude and motivation are the factors which influence the human behavior. As
a person is motivated positively, his attitude changes towards organization goals. So, the
development is necessary.
into this type of cost estimation. All these information are kept secret. This method works only
with similar type of ship.
2) Direct method:- In this method during beginning of construction a rough estimate is given
and is improvised as the design progresses.
3) Parametric method:- It consists of dividing the ship cost estimation into chunks based on
previously available input or extrapolation of that data and finally summed up to give a total cost
estimate, which is generally more accurate than the other methods. System and subsystem
costs are characterized in a spread sheet or cost estimation programme as a programme of
overall matrices such as length, volume, displacement and propulsion powers. The proportions
are estimated through comparisons with similar ships.
Cost estimation approach requirement --- 3-tier hierarchy cost estimation
a) 1st tier – used at start of cost estimating process when limited information is available.
b) 2nd tier – preliminary design. It is based on about 125 data elements related to ship.
c) 3rd tied -- Contract design. It is based on 100 or 100 of data elements related to subsystem.
4) Standard method:- Some shipyards offer standard ship design for which cost characteristics
are well known.
poor communication, mal -operation, insufficient design review and inattention to warnings/
technical information.
Successful management of corrosion means that corrosion hazards are identified and the
associated risks are minimized by implementation of appropriate action before significant
damage is sustained by the installation. Use of corrosion inspection and corrosion monitoring in
a proactive way( determining the deterioration rate and action to change the rate) and predictive
maintenance ( maintenance action based on equipment condition) are effective strategies for
corrosion management.
Investigation into a series of marine casualties have revealed that about 40% of them have
resulted from structural failures and corrosion deterioration is found to be single largest factor
leading to such failures.
The first recommendation came in 1996 with ESP of hull structures of bulk carriers and
tankers, which specified the positive reporting of the condition of structural members in
corrosion prone area.
In order to combat corrosion deterioration of hull structure, the fight should ideally begin
from the building stage. The first serious and implementable regulatory measure was made in
1998, by amending SOLAS to include a corrosion prevention system for ballast tank.
CAS to ascertain the actual longitudinal strength after taking into account of the actual
corrosion deterioration was made mandatory in 2002 for all tankers older than 15 years. Class
societies were assigning CAP notations prior to this which was not mandatory.
Now GBS is mandatory. In 2006 PSPC (Performance standard for protective coating), which
stipulate the surface preparation and application of coating at new building stage and in their
subsequent inspection and planned maintenance throughout a vessel's life.
1. Under ISM code element 12.1, it says company should carry out internal safety
audit on board and ashore at intervals not exceeding 12 months to verify whether safety
and pollution prevention activities comply with the SMS. By this a company self
assesses the system.
2. Under element 12.2, it is mentioned that ship's SMS are to be reviewed by
company for effectiveness and to be proposed corrective action accordingly.
3. Under element 12.3, the audit and corrective action should be approved
procedure.
4. As per element 9.1, report of NC, accident and hazardous occurrences with the
proposed corrective action to be reported to company, so that as per the desired
objective can be achieved.
5. As per ISM element 5, where the master's review, overriding powers should be
clearly mentioned in SMS. Master's review of SMS is periodical. In this way SMS can be
assessed periodically.
6. Identification of training needs, resources of personnel, requirement of various
sumbols issued from the organization as per element 6.3,6.5 etc.
DIFFERENT ZONES OF SEA UNDER UNCLOS
UNCLOS:-United Nations Convention on the Law Of the Sea.
There were 2 earlier Conventions on same in 1958 and 1970. But both failed. UNCLOS 3
54
took place from 1973 to 1982. It defines the rights and responsibilities of nations in their use of
world's ocean, establishing guidelines for businesses, the environment and the management of
marine natural resources. It came in force in 1994. It has 17 parts in which 320 articles are
there. Apart from that it has 9 annexes.
Objective of UNCLOS:-
2) INTERNAL WATERS:- Covers all water and waterways on the landward side of the baseline.
the coastal state is free to set laws, regulate use, and use any resources. Foreign vessels have
no right of passage within internal waters.
4) ARCHIPELAGIC WATERS:- The convention set the Archipelagic states in the part IV which
also defines how the state can draw its territorial border. A baseline is drawn between the
outermost points of outermost island, subject to these points being sufficiently close to one
another. All waters inside this baseline are designated Archipelagic waters. The state has full
sovereignty over these waters(like internal water) but foreign vessels have right to innocent
passage(like territorial water).
5) CONTIGOUS ZONE:- It is defined in part II, section 4, article 33. Beyond 12 Nm limit, there is
further 12 Nm from territorial sea baseline, the contigous zone, in which a state can continue to
enforce law in four specific areas: Customs, taxation(fiscal), Immigration and Pollution(sanitary).
Vessels carrying noxious substance or waste may be turned away on public health and
environmental grounds.
6) EXCLUSIVE ECONOMIC ZONES (EEZ) :- Defined in part V, article 55 to 57. These extend
from the edge of the territorial sea out to 200 Nm( 370 Km, 230 miles) from the baseline. Within
this area, the coastal nation has sole exploitation rights over all natural resources. The EEZs
were introduced to halt the increasingly heated clashes over fishing rights, although oil was also
becoming important. Foreign nations have the freedom of navigation and overflight, subject to
the regulation of coastal states. Foreign states may also lay submarine pipes and cables.
55
7) CONTINENTAL SHELF:- It is defined in part VI, article 76. It is defined as the natural
prolongation of the land territory to the continental margin's outer edge, or 200 Nm from the
coastal state's baseline whichever is greater.A state continental shelf may exceed 200 Nm until
the natural prolongation ends.
However it may never exceed 350 Nm( 650 km, 400 miles) from the baseline, or it may never
exceed 100 Nm( 190 Km, 120 miles) beyond the 2500 meter isobath.( the line connecting the
depth of 2500 meters)
Coastal states have the right to harvest mineral and non living material in the subsoil of its
continental shelf, to the exclusion of the others. Coastal states have also the exclusive control
over living resources attached to the continental shelf, but not to creature living in the water
column beyond the EEZ.
8) HIGH SEAS:- Defined in part VII. Part of the sea not included in EEZ, in territorial sea or in
internal waters of a state or in the archipelagic waters of an archipelagic state. High seas are
open to all states for freedom of navigation, freedom of overflight, freedom to construct artificial
island and installation, freedom of fishing, freedom of scientific research. High seas shall be
reserved for peaceful purposes. Other high sea precautions are prevention of slave trade,
piracy, seizure of ship, illicit narcotics trafficking.
IMDG CODE
IMDG CODE:-
It was developed as a uniform international code for the transport of dangerous goods by
sea covering such matters as packing, container traffic and stowage, with particular reference to
segregation of incompatible substances.
Development of code:- It dates back to 1960 SOLAS conference. Working group of IMO MSC
began preparing the code in 1961 in co-operation with UN committee of experts on the transport
of dangerous goods. It was adopted in 4th assembly in 1965.
IMDG code classes:- For the purpose of this code, dangerous goods are classified in different
classes, to subdivide a number of these classes and to define and describe characteristic and
properties of the substances, material and article which will fall within each class or division.
There are 9 classes:-----
1. class 1 -- Explosives
2. class 2 -- Gases
3. class 3 -- Flammable liquids
4. class 4 -- Flammable solids; substances liable to spontaneous combustion,
substances which in contact with water emit flammable gases.
5. class 5 -- oxidising substances and organic peroxides
56
WORLDSCALE
WORLDSCALE:-
Purpose:- To establish a tanker to obtain the same net return per day at the same world scale
percentage regardless of the voyage actually undertaken.
Structure:- Based upon normal trading voyages of a notional standard vessel. Calculation is
based on the costs involved in the standard vessel performing a round voyage on the target
voyage( 15000 miles)
World scale schedule issued jointly ---
1) World scale association (LONDON) ltd. -- Rest of the world
2) World scale association ( NYC) INC -- Responsible for north, central and south America,
Carribean islands, Bermuda, Greenland and Hawaii.
nominated by the owners. The goods to carried and the total period are clearly defined, but the
shipment dates may be approximate. A stated minimum quantity must usually be loaded each
voyage with a "more or less" margin at the option of either the charterer ( MOLCO) or the
owners ( MOLOO).
In summary:
The owners agree to transport an agreed volume of cargo over specified period.
The charterer nominates cargoes and loading dates.
The owners nominate suitable vessels.
3) Accident/ incident investigation records are circulated through out the fleet for discussion and
subsequent filing.
4) Such reports also serve as evidence in the event of claims arising from an accident.
To highlight the importance of record keeping let us take an example of head injury due
to breaking of helmet by falling hammer.
We received helmets in store, the received ones were not of same standard we have
asked for. ( Requisition filed, Invoice filed)
Office was informed regarding this. ( Follow up done and continued, everything filed)
In between helmet was used and a hammer fell on the helmet breaking it and injuring
head. ( log book entry)
Incident report made and office informed.
During accident investigation requisition checked, invoice checked, office correspondence and
follow up checked, log book entry and incident reports studied. So, the filing of all documents
helped in a smooth investigation.
LAY TIME:-
It is defined in voyage charter party lay time interpretation rule as the period of time
agreed between the parties during which the owners will make and keep the vessel available for
loading or discharging without payment additional to the freight. It is time allowed to the
charterers for cargo operation without additional payment
It may be three types with respect to method of determining the duration --
1) Definite lay time -- it will be stated in charter party as 6 days --- or-- 48 running hours.
2) Calculable lay time --- It is determined by making a computation from information in the
charter party e.g. where a cargo weighing 20,000 tons is loaded at a rate of 10,000 tons/day,
the lay time will be 2 days.
3) Indefinite lay time -- The charter party may state that the cargo to be loaded with "
customary dispatch" or " customary quick dispatch" or " as fast as vessel can receive".
Lay time is usually agreed to commence after a elapse of an agreed period
after the vessel is ready in all respect to load and has served the charterer a written notice
called notice of readiness.
If the lay time is exceeded by the charterer, he has to pay the owner a compensation
called "demur rage".But if the ship has loaded or discharged quicker than lay time, the owner
will have to pay the charterer a compensation called " dispatch".
60
2) DESIGN:- The second major phase in ship acquisition is design. The design has various
meaning but with reference to the ship acquisition it basically means, preparing engineering
drawing, specification and to support these with calculation and experimental testing as
required. design establishes the configuration, form dimension, lay out and other characters
which can be represented visually.
Design --- a) concept
b) preliminary
c) contract
d) detailed
Design types include:- drawings, sketches, diagrams/schematic computer imaging, models etc.
Design engineering needs information on -- Output, capacity, capability, cost and delivery lead
time, weight and center of activity, dimensions, clearance required for maintenance, spare part
requirement, required maintenance, required services
3) COMMERCIAL:- The third phase in ship acquisition process mainly involves commercial
activities. It requires expertise of professionals in following areas --
a) Selection of yard for invitation
b) Request for expression of interest
c) Invitation to bid
61
4) PRODUCTION AND POST PRODUCTION:- The fourth phase in the ship acquisition process
involves the owner's activities during production.
Project management --
a) Fulfill original objectives
b) Keep project within budget
c) Keep project on schedule
d) Co-ordinate project team
e) Detect need for and take corrective action
f) Communicate progress to management
2) FREQUENTLY SOUND BILGE IN CHAIN LOCKER, FORE AND AFT PEAK TANKS,
COFFERDAMS AND OTHER VOID SPACES:-
Checking and sounding bilges in chain locker, fore and aft peak tanks, cofferdams and
other void spaces for water ingress will indicate any structural damage affecting water tight
integrity. The effect of stability will be same as described above. Also if the structural damage
will be in chain locker and fore peak tank, it will cause the vessel to trim by head, with more
green seas being taken at forward aggravating the problem.
62
4) IF SATISFIED WITH 1), 2), AND 3) TRIM SHIP BY STERN AND CORRECT ANY LIST:-
generally even keel is the desirable sailing condition, but in heavy seas if a trim by
stern is maintained particularly in ballast condition, then there would be less likelihood of
propeller/ rudder emerging out of water. Thus propeller racing and engine load fluctuation is
avoided giving better power and steering. A trim by head would cause more green seas to be
taken over the bows making the condition worse. Any list would reduce the roll angle necessary
for deck immersion, hence any list should be corrected.
2) COMPANY PERFORMANCE:- This is the new parameter in the Paris MOU inspection
regime. It takes into account detention and deficiency history of all ship's in a ISM's company
fleet. It is calculated daily over 36 months period. ISM deficiency will cause 5 points and rest 1
point.
a)Deficiency index of company= No. of deficiencies in all inspection in all ship / No. of
inspections in all ships
b) Detention index = No. of detention of all ship / No. of inspection in all ship
Company performance will be classed as High, medium, low, very low.
Index will be classified as
a) Below average -- if > 2 points below Paris MOU average
64
But there are some over riding factors also for inspection. Over riding factors are Priority I :- i)
Collision ii) Illegal discharge iii) Unsafe manoeuvering iv) Suspended or withdrawn class v) No
ship data in data base.
Unexpected factors are for priority II:- i) Outstanding deficiencies ii) previously detained ship iii)
Complaint iv) Cargo problem v) reporting by pilot
4) REPORTING OBLIGATION :- a) 72 hrs before ETA if eligible for expanded inspection. b) All
ships with HRP c) Any bulk carrier, tankers, passenger ships . 12 years of age.
24 hrs before ETA for every ship.
5) REFUSAL OF ACCESS:-
* If ship flies black listed flag, it will be banned after more than 2 detentions in the last 36
months.
* If the ship flies grey flag it will be banned after more than 2 detentions in the last 24 months.
Lifting of ban :- a) 1st ban -- after 3 months
b) 2nd ban -- after 12 months
c) 3rd ban -- after 24 months
d) 4th ban -- permanent
As a chief engineer if my ship is going to Paris MOU region, first of all I will check my
ship's profile and will check that no ISM related deficiencies are there.
movement of ship.
2) It is in prescribed form of company.
3) deck and engine log book is signed by the departmental heads of their respective
department.
4) Master can not be convicted and penalized if some entry is not made in the above log books.
5) These need not be submitted to administration.
6) Entries will be likely as follows
deck log book -- course, speed, weather, switching on and off of navigational lights, change
over of steering gear to auto/manual.
Engine log book --Engine parameters, any machinery breakdown, fuel oil, lubricating oil
consumption etc.
i) Use IRTC “group transit scheme” while transiting through Gulf of Aden.
j) Make adjustment to passage plan to conform to MSCHOA.
Now let us see what all are the Ship protection measures(SPM) :-
1) Provide additional look outs.
2) Rotate watch to provide watch keepers rest.
3) Ensure sufficient binoculars and keep vigilant watch on RADAR.
4) Put well constructed dummies.
5) All doors and hatches providing access to the bridge, accommodation and machinery
spaces should be properly secured.
6) Deploy razor wires on ship side. Electrified barriers can be used on ship other than
hydrocarbon carrying vessels, following a full risk assessment.
7) Use of water spray or foam monitors --- hot water and steams are more effective.
8) Manoeuvring practice
9) Safe muster points/citadel
10) Armed private maritime security contractors.
than 200 GT, shall enter into a agreement with every seaman whom he engages, in, and carries
to sea as one of his crew. An agreement with the crew shall be in the prescribed form and shall
be signed by the owner or agent and the master before any seaman signs the same.
The agreement with the crew shall contain the following particulars:-
1) The name, of the ship on board which the seaman undertakes to serve.
2) Either the nature and, as far as practicable, the duration of the intended voyage, and the
places or parts of the world, if any, to which the voyage or engagement is not to extend.
3) The number and description of the crew of different categories in each department.
4) The time at which each seaman is to be on board or begin work.
5) The capacity in which each seaman is to serve.
6) The amount of wages which each seaman is to receive.
7) A scale of provision which are to be furnished to each seaman.
8) A scale of warm clothing and a scale of extra provision to each seaman in specified cold
regions.
9) Any regulation as to conduct on board and as to fines or other lawful punishments for
misconduct which is sanctioned by central government and agreed by parties.
10) Payment of compensation for personal injury or death caused by accident arising out of and
in course of employment.
11) Stipulations relating to such other matters as may be prescribed.
TYPES OF SURVEYS
68
ANNUAL SURVEY:-
It is carried out 3 months before or after each anniversary date of
completion, commissioning or special survey. Purpose of annual survey is to do the general
inspection of items in relation to particular certificate. General inspections of items are done to
determine if they are maintained in good condition so that they can fulfill the functional
requirements for which they are installed on the vessel.
INTERMEDIATE SURVEY:-
It is held halfway approximately between special surveys. The window period for
intermediate survey is plus or minus 6 months. So, they are carried out on all ships, instead of
either second or third annual survey. Ultrasonic thickness gauging is done to find out whether
plates are within limit, where necessary surveyor attends gauging. The survey consists of
general examination of hull,machinery equipment ,fire fighting equipment etc. and detailed
examination of a certain part of them.
RENEWAL SURVEY:-
A renewal survey is carried out within a window period of plus or minus 3 months of
the 5th anniversary date. It involves a thorough inspection of hull, machinery and equipment to
confirm the structural integrity and fitness for intended purpose until next special survey. This
survey is carried out in dry dock and includes survey of side shell and bottom plating, sea chest,
sea suction, tail shaft, propeller and propeller shaft , rudder, anchor, anchor chain and mooring
equipment. Following satisfactory renewal, the certificate of class is renewed for a period of 5
years subject to annual and/or intermediate survey.
DAMAGE SURVEY:-
A damage survey is performed to access the extent of damage sustained, to compile a
list of recommended repairs and estimated cost to return the vessel to its condition before the
incident. A damage survey is required by insurance companies when a claim has been
submitted. It is part of a claim investigation to establish the probable cause and extent of
damage.
REPAIR SURVEY:-
Following repairs, a survey is again conducted in which a surveyor again assesses the
status of the vessel to ascertain if she has been restored to a condition meeting requirement.
Temporary repairs may be permitted by issuance of an appropriate recommendation or
condition of class. Where repairs are carried out at a place where the surveyor services are not
available, survey must be carried out at the earliest opportunity there after.
FUTURE OF PSC:-
The impact of PSC on ship's and shipowners has grown, with concern members of
regional PSC becoming more organized and professional in their approach to inspection. When
detention occurs, the name of ship is publicly announced and quoted in their regional shipping
magazines. Ships with history of detention will find it increasingly difficult to trade unless they
and their companies gear up fully to inspection criteria laid by the PSC. The prospect of global
PSC with exchange of information and harmonization of procedure and training has even more
exciting implication.This will also provide means for better analysis of the cause of incident and
casualties and keep in preventing their recurrence. The development of PSC gives us a chance
to replace secrecy with transparency and openness in shipping.
The PSC officers have been now a days more trained and professionalized. New inspection
regime (NIR) of Paris MOU says that low risk ships are rewarded with 36 months interval and
high risk ships subjected to inspection every 6 months. The PSC officer now a days is more
trained and they get special training on safety and environment. Now a days the different MOUs
organize concentrated inspection campaign focusing on particular area of compliance.
The diagram power vs shaft speed, the so called propeller curve, contains
useful information about the working point of the main engine and the propeller.
The diagram above shows the propeller curve. The X axis is of scale of RPM and the Y axis is
the scale of HP. Now there will be a maximum HP and Maximum rpm for the engine. Curve A
shows propeller power curve with too much pitch or diameter. With this pitch and diameter the
engine will not be able to drive the propeller at given RPM. Curve B shows propeller power
curve with too little pitch or diameter. This will cause the cavitation and over speed of the
propeller at rated horse power. Which I have already discussed. The propeller with ideal
pitch/diameter ratio will be the one whose propeller power curve and engine HP curve meets at
maximum RPM.
So, a propeller curve is a very much significance for chief engineer. From the curve he can
easily make out that for the particular engine power what will be the maximum rpm at which he
can run the engine to get good propeller efficiency. In case of fixed pitch propeller, when
operating in heavy weather condition, the propeller performance curves i.e. the combination of
power and speed (rpm); will change according to the physical laws and the actual propeller
curve can not be changed by the crew. But in case of controllable pitch propeller the pitch can
be altered to suite the conditions outside and best propeller efficiency can be achieved. For this
the chief engineer will require propeller curve.
claims may be allocated 100% to either owner or charterer or a 50%-50% allocation. Example
1) Unseaworthiness of vessel -- 100% owner
2) Claims due to loading, stowage, lashing, discharge -- 100% charterer unless the word
responsibility is added and master is responsible for above operations, then owner -- 50% and
charterer-- 50%
3) Claims for shortage and over carriage. 50% owner, 50% charterer.
present.
Because there is no specific peril requirement in rules X(b) and XI(b) of York-Antwerp
1994, which is related to expenses at port of discharge and wages of master and crew, claims
may be made for general average. This is 'general average by agreement' or 'artificial general
average'.
3) ADJUSTMENT
The process of adjusting a general average sacrifice or expenditure begins with the
'declaration' of the general average. general average claims must be submitted in writing to the
average adjuster within 12 months of the date of termination of the common maritime
adventure.
General average is ordinarily adjusted at the place where the voyage terminates
according to the law applicable there. The contract usually provides that the adjustment is
conducted accordingly to the York-Antwerp rule, unless the parties choose another mode of
adjustment. The actual adjustment is usually carried out by professional average adjuster,
usually at the shipowners request. The general average is apportioned by multiplying the value
of each contributory interest by a fraction, composed of the value of all the general average
expenses, divided by the sum of the contributory values.
Lastly, unless the general average claim is very large, adjusters find adjustment
quite innumerate.
P&I CLUBS
P&I clubs are properly called 'protection and indemnity association'. These are the association
of members shipowners and charterers owned and controlled by the insured shipowner or
charterer member, for the purpose, basically, of mutual insurance against third party liabilities
which arise in connection with the operation of ship. There are 13 members of the international
group of P&I clubs ( and their 4 associate clubs) and a number of small independent clubs. P&I
clubs are controlled by board of directors representing the shipowner members. Large claims
are examined and approved by directors. Clubs are managed by firms of insurance experts,
maritime lawyers and mariners operate on a non profit making basis. P&I club fund is
contributed by its member shipowners. Each shipowner contribution is decided on the basis of
1) Tonnage
2) Types of ship
3) Experience of claim with the particular shipowner
The premiums paid by shipowners are also referred as calls. Now the calls are divided in 3
parts
1) Advance call
2) Supplementary call
3) Over spill call
Insurance premiums are reviewed annually on a per ship/ fleet basis. Average claim ratio
over previous 5 years is taken into account to determine premiums.
9) Oil pollution liabilities are also limited and is announced for each policy year declared toward
the end of current year.
BILL OF LADING
BILL OF LADING:-
A bill of lading ---
1) is a receipt of goods either received(before shipment) or shipped on board.
2) is a good evidence of the existence and terms of a contract between the shipper and the
carrier. However, bill of lading is not a true contract, since it is usually signed by only one of the
parties.
3) is a document of title, signifying that the holder has the legal right to possession of the goods
it describes.
It can be said that the bill of lading is a document issued by a carrier, acknowledging that
specified goods have been received on board as cargo for conveyance to a named place for
delivery to the consignee, who is usually identified. The term is derived from the noun "Bill", a
75
schedule of cost for services supplied or to be supplied and from the verb "to lade" which means
to load a cargo onto a ship or other form of transport.
A typical bill of lading may contain the following:-
1) reference number
2) name and address of shipper and consignee
3) ports of loading and discharging
4) name of carrying vessel
5) number and kind of packages
6) gross weight
7) description of goods
8) place where freight is payable
9) numbers of original bill of lading
10) place and date of issue
11) signature of carrier/master
12) carrier's standard terms and conditions
5) The sacrifice or expenditure must be made for the purpose of preserving the property
from peril:-
The peril must have been real and substantial, although it need not have been imminent.
Example--
77
A vessel which lost main engine power in mid ocean would be in peril, even though the
weather at that time might be good. But later the ship and cargo would come to grief either by
running aground and breaking up.
2012
EFFECTIVE COMMUNICATION
COMMUNICATION:-
it is the transfer of one's ideas to another for mutual benefit. Communication is said to be
effective when delivered at the right time. Communication provides a means by which human
element of the system can be motivated such that the plans are executed willingly and
enthusiastically, thus more effectively. Hence communication plays vital role in motivating a
person even though there are differences in attitude of people.
Some of the communication barriers are:-
1) Badly expressed message
2) Defective and faulty translation/ interpretation
3) Media transmission loss
4) In attention of receiver
5) Premature evaluation
6) Distrust between communicator and receiver
7) Failure to communicate in time.
Above barriers should be removed while communicating and following guidelines should
be followed for effective communication:-
1) Plan your communication properly
2) Know your own abilities and limitation
3) Cash on your abilities and weakness of opponents.
4) Verify your ideas before communication
5) Consult others where necessary
6) Communicate at right time
7) Put right information at right time
8) Be consistent with follow up action and feedback
9) Make your message original, colorful and interesting
10) Gain interest and attention first
11) Execute thoroughly
As communication structure has 3 kinds of flow of communication, which may be called
official:-
1) Downward
2) Upward
3) Lateral
Hence communication has to be properly utilized among colleagues as well as superiors and
subordinates to create an atmosphere full of faith, trust and competitiveness.
The quality of interpersonal relationship is largely affected by the manner in which parties relate
to each other. How to relate to or affect other person reflects our personality. In order to
develop a close and binding relationship all parties must expose themselves to each other, so
that they can really get to know each other's strength and weakness.
JOHARI WINDOW:-
KNOWN TO UNKNOWN TO
SELF SELF
Every person has to develop in such a manner that the area marked ARENA increases
which will result in decrease of other areas i.e. blind, closed, and dark areas. A good manager
has to develop the ARENA as much as possible.
IMPLICATION OF MODEL:-
Whenever the ARENA is small, free and spontaneous interaction will be minimum.
If the ARENA is large there will be a greater chance of participation, in any relationship to make
any perceptual judgement helps the parties to achieve/ develop realities and mutual
expectations. Meeting these expectations improves relationship. As ARENA increases, closed
area or private self shrinks. self disclosure is the act of showing respect for sharing intimacy with
another person. Such an act of sharing requires trust in another person and encourages the
another person to follow suit in trusting you. There can be no teamwork without trust. Feedback
reduces the blind spot area and helps to increase our self awareness. Others see by our action
which may not be clear to self.
After getting all these information the underwriter assesses the risk and calculate a fair
rate or premium. The premium should represent a fair charge to cover the risk involved and to
make sure that the other members of the club do not have to subsidize or lose benefit as a
result of new entry.
Now the club will make a company audit with the management. This adds valuable
information for the club underwriter. In addition club will often require a survey of one or more
ship in the new fleet to ensure the quality and technical standard of ship. So, the owner should
keep their ships in good condition and should abide by the club's rule. Entry into club is often
dependent upon the ship being found satisfactory on inspection. Once the ship is accepted for
entry into the club, a certificate of entry will be issued. This will be the evidence of P&I insurance
which has to be shown in most ports.
personnel are able to communicate properly in execution of their duties related to SMS.
19) I will establish a plan for drills and exercises related to emergency shipboard situations and
check that personnel are responding to them as per company's established procedure.
5) Damage survey:- Damage survey of hull, machinery, equipment and permanent fitting are
done at the request of the shipowner or other interested parties and a factual report is issued.
6) Special survey:- Special surveys of hull and machinery are carried out at 5 yearly interval in
order to establish the condition of hull structure/machinery respectively to confirm the structural
integrity is in accordance with class requirement.
7) Annual and intermediate survey:- Must be carried out at their respective dates and within
their window periods. These are also carried out by the classification societies.
8) Approval of workshop:- They also approves workshop for manufacturing marine
components.
9) OFF hire/ ON hire survey:- It is done on behalf of owner's or charterer's to check the
condition of the ship.
10) Advisory services and other services:-
a) Inspecting technical features of all types of ship not covered under statutory surveys
b) Advising on lay up and recommissioning procedure
c) Noise and vibration measurement
d) Repairing and updating stability data
e) training for ships and shore staff on ISm code.
The classification society service is mainly on setting/ updating and monitoring hull structure and
essential shipboard engineering system, during construction and throughout a ship's service life.
A vessel must be in class all times while in service. For this vessels are being surveyed by
classification society surveyor at regular intervals. They carry out research and development in
ship's structure, engineering design and other safety aspect. They also provide technical
advisory services to shipowner and operator.
IMPORTANCE OF IACS:-
IACS was formed in 1968 with seven leading societies. In 1969 IACS was given consultative
status with IMO. It is the non governmental organization with observer status which is able to
develop and apply rules for structure, equipment and machinery. IACS frequently provides
technical input to IMO notably for studies into specific ship type and various safety and pollution
prevention issues. IACS is also playing a vital role in the introduction/ implementation of the ISM
82
code. The program of periodical hull survey consists of annual, intermediate and renewal
survey. These are carried out by surveyors to assess any damage or defect which would impair
the structural capability or watertight integrity of hull. Also IACS surveyors survey in new
construction which are built under their supervision. For this the constructional details and all
necessary particulars relevant to hull, equipment and machinery are submitted for approval of
classification society before work is commenced. Materials used and workmanship should be
satisfactory according to rules. IACS pass Unified resolution (UR) and Unified interpretation(U
I).
UNIFIED REQUIREMENTS:-
These are adopted resolutions on matters directly connected to or covered by specific rule
requirement and practices of classification societies and the general philosophy on which the
rules and practices of classification societies are established. Subject to the ratification of the
governing body of each member society,unified requirements shall be incorporated in the rules
and practices of member societies, within one year of approval by the IACS general policy
group. Unified requirements are minimum requirements and each member is free to set more
stringent requirements.
UNIFIED INTERPRETATION:-
These are adopted resolutions on matters arising from implementing the requirements of
IMO conventions or recommendation. Such adopted resolutions can involve uniform
interpretation of convention, regulation or IMO resolution on those matters which in the
convention are left to the satisfaction of administration or vaguely worded.
d) Monotony
e) Lack of worker friendly supervision
f) Continuous friction between superior and subordinate
g) Stagnation e.g. lack of career advancement
h) Poor working condition, interpersonal conflict
i) Personal problem i.e. family, friend etc
H&M COVER
HULL AND MACHINERY COVER:-
Hull and machinery cover, commonly known as H&M cover insures against ---
1) Actual or total constructive loss of ship's hull, machinery or equipment
2) Accidental damage to hull, machinery or equipment
3) Liability against owner of other vessel with which ship collides, commonly known as collision
liability. Normally collision liability is 3/4th of total liability but can be extended to 4/4th.
4) Liability for general average charges
5) Liability for salvage charges
H&M policies are generally time policies, the maximum period of insurance usually being
12 months. Coverage for a vessel under H&M policy is written with a vessel value, which has
been agreed upon between the shipowner and the policy underwriter. But it is not necessary to
insure property for its full value, and some assureds, in return for a lower premium, prefers to
carry part of the risk themselves. A H&M policy might state the insured value as for e.g.
$4,000,000 on hull and machinery valued at $ 5,000,000.
H&M cover is generally arranged for owners or managers by brokers, who acts as
agents of assureds. On instruction from assureds the broker prepares a slip for presentation of
the subject matter details to underwriters. The broker supplements the basic facts on the ship
with all material information about the risk as supplied by assured( under the principle of utmost
87
good faith).
The broker contacts with one or more underwriters to pay an agreed premium for a
policy covering loss or damage. Unless the insured value of the vessel is small, the broker takes
the slip first to an influential 'lead' underwriter, then to a succession of others, until the risk is
100% covered. Some underwriters may not be interested in covering any part of the risk, while
those who are interested will usually write a line only a small percentage of the insured value of
the ship. Each underwriter indicates acceptance of his share of risk by writing his signature or
initials against the line on the slip bearing the percentage he accepts on behalf of his syndicate
or company.
When the slip is complete, i.e. the risk is 100% covered, the broker prepares details of
the cover on a cover note and sends this to the assured for approval. If assured approves of the
term, a formal policy is drawn up.
The policy form has inner section for attaching the applicable clauses and
warranties. Standard clauses of H&M cover are:-
1) International hull clause
2) Institute war and strikes clauses
3) Builder's risk clause.
P & I INSURANCE
P&I INSURANCE:- Ship owners insure against loss of or damage to their ship with hull
underwriters. They look to P&I clubs for insurance against their liabilities to others. P&I stand for
protection and indemnity. P&I clubs offer ship owners and charterers various degrees of cover
e.g. Protection, Indemnity, Strikes, Freight, Demurrage and defence etc. Individual clubs may
offer slightly different types of cover, although in the main, most will offer the same basic cover.
Most clubs offer two principal classes of cover. Protection and Indemnity ( P&I) known as class
1 and Freight, demurrage and defense FD&D) known as class 2. P&I cover includes the
following liabilities:-
1) Cargo claims (short delivery, loss or damage to cargo etc.)
2) Crew claims( medical expenses, repatriation, compensation of death)
3) Collision liability( the extent not covered in H&M policy)
4) Fixed and floating objects( damage to docks, wharves and buoys)
5) Third party injury and death claims( from stevedores, crew and passengers)
6) Oil pollution liability( or pollution by other substance)
7) Miscellaneous claims( including fines for innocent breaches of regulation, diversion and
expenses)
FD&D cover indemnifies members for legal and related expenses incurred in connection with
disputes under charter parties and other contracts, as defined in club’s rule, but does not extend
to principal amount in dispute.
Member of a club is not obliged to enter for all the risks set out above but may choose to
take cover from his club in respect only of certain risk which he perceives as most pressing from
his point of view.
A year from noon GMT on 20th February to immediately prior to noon GMT on the next
following 20 February is the policy year.
While other insurance premiums are fixed on the basis of probabilities or actual calculation,
P&I insurance premiums are reviewed annually on a per ship and/or fleet basis. Several factors
are taken into account in the process, most importantly the claim records of vessel, specifically
88
the average loss- ratio (claims as percentage of premiums) over the previous 5 years. The
premium determined by the association and payable by the member may include the
following:-
1) Advance calls:- Means the whole of the budgeted premium for the year, payable in
quarterly installments.
2) Supplementary calls:- Later in the year, if claims have been heavier than expected, the
managers will ask members for a supplementary call to balance the books. Clubs aim to be
accurate in their prediction of future claims so as not to burden owners with supplementary
calls.
3) Over spill calls:- One or more over spill calls in respect of an over spill claim.
If there is a surplus at final closing of a policy year, the General body may distribute all or part of
the surplus among the members in proportion to the net annual calls paid for that policy year.
Refunds are made when income( calls + investment) exceeds outgoing( claims+ expenditure).
LIMITATION;- While the authority to carry out statutory surveys and inspection on behalf of flag
administration may be delegated to RO, the powers of enforcement of RO are limited. When
required repairs or corrective actions are not carried out or a survey is not passed satisfactorily,
RO's do not have the power to detain the ship. At the most RO can withdraw the statutory
certificate or declare them invalid, and notify the ship's flag state or port state where vessel
happens to be located for further action.
Also, ROs are not guarantors of safety of life at sea or seaworthiness of vessel
because classification societies has no control over how a vessel is operated and maintained in
between the periodic surveys which it conducts.
Acting as recognized organization, classification societies verify compliance with national/
international regulations adopted by a flag state. The RO cannot on its own interpret the
regulation, nor without permission use professional judgement to accept equivalent solutions.
The specific roles of a RO are defined in contract with the flag state and flag state
has the ultimate responsibility.
STATUTORY SERVICES:-
Through their extensive resources of manpower worldwide expertise and technology, the
classification societies have the capability to undertake surveys, maintain records and conduct
the technical review necessary to fulfill the requirement of various IMO convention and codes
based on national standards imposed by individual flag states. Classification society undertakes
89
PROPOSE SOLUTIONS
EVALUATE SOLUTIONS
IMPLEMENT SOLUTION
EVALUATE EFFECTIVENESS
CHAPTER CLOSED
Element 10.2.3 of ISM code requires the company to carry out appropriate corrective action to
ensure that the ship is maintained in conformity with rules and regulations.
2) IMPLIED WARRANTY:- These are not written in the policy but are implied by the law to exist
in the contract. They must be strictly complied with in the same way as expressed warranties.
There are two major implied warranties in marine insurance policies covering seaworthiness
and legality.
a) Seaworthiness:- With reference to H&M policy, if the policy is voyage policy, there is an
implied warranty that at the commencement of the voyage, the ship shall be seaworthy for the
purpose of particular adventure. A ship is deemed to be seaworthy when reasonably fit in all
respects to encounter the ordinary perils of the sea of the adventure insured.
But if it is a time policy, there is no implied warranty that the ship shall be seaworthy at any
stage of adventure but where, with the privity of the assured , the ship is sent to the sea in an
unseaworthy state, the insurer is not liable for any loss attributable to unseaworthiness.
b) Legality:- There is an implied warranty that the adventure insured is a lawful one and that, so
far as assured can control it, the adventure will be carried out in a lawful manner.
AN EXPRESS WARRANTY DOES NOT OVERRIDE AN IMPLIED WARRANTY
UNLESS THE TWO CONFLICT.
93
Annex 1 of MARPOL requires tankers of 150 GT and other ships of 400 GT and above to have
a SOPEP. It is well documented plan devised by experts and is ship specific in nature such that
there is no oversight. SOPEP clearly lists out the responsibilities of individual crew member in
the event of pollution incident and thereby considerably reduces the response time. A separate
SOPEP locker containing equipment for dealing with a pollution incident is demarcated. SOPEP
provides master with a list of contacts to approach during a pollution incident. Vessel tank and
pipe line diagrams are present in SOPEP to assist in mitigating the pollution. A SOPEP in
conjunction with regular drills will greatly reduce the extent of a pollution incident and assist in
gaining control over a situation rapidly.
To,
Mr. ………..
The superintendent
……….. company
Subject:- Major NC awarded during SMC audit
Good day sir,
This is in reference to earlier report number ………….. in which you have
received the list of major NCs awarded to this good vessel during SMC audit. I would like to
suggest the steps which should be taken for early sailing of vessel. Following are the list of NCs
and their remedial :-
1) LIST OF UP TO DATE VERSION OF NAVIGATIONAL CHART FOR INTENDED VOYAGE
NOT FOUND ON BRIDGE.
CORRECTIVE ACTION:- Please ask the local agent to provide the up to date version of above
said chart as soon as possible.
97
PREVENTIVE ACTION:- Company should provide the schedule of vessel well in advance so
that master can ask for the relevant chart in time.
2) PORT LIFE BOAT ENGINE NOT STARTING
Port life boat engine was not starting in front of auditor. Later discovered that there was water in
the fuel tank. Since the ship has open life boat it was suspected that water entered in the tank
while washing the bridge wing with deck water.
CORRECTIVE ACTION:- complete fuel oil tank drained and cleaned. Fuel oil line opened
up and water removed. Fresh oil was taken in the tank. Complete fuel line purged and
engine tried out satisfactorily.
PREVENTIVE ACTION:- The crew members were briefed about the danger related with water
entering in the fuel tank. Clear instruction is given to them that that bridge wing washing to be
carried out in supervision of a responsible officer.
3) OIL MIST DETECTOR OF MAIN ENGINE FOUND FAULTY
CORRECTIVE ACTION:- The OMD needs overhauling by workshop as its printed ckt. Board is
faulty. Sensors were cleaned but found no improvement. It was explained to the auditor that
engine room will be manned and temperature of crankcase will be monitored during watch by
watch keepers. He allowed the vessel to go to next port.
PREVENTIVE ACTION:- OMD needs five yearly servicing by an authorized workshop approved
by the maker. It is also prescribed in the manual. Hence, this has to be followed so that in future
the recurrence of the same can be avoided.
Please see the attached requisition to arrange the servicing of OMD at next port.
Thank you
Yours sincerely
…………………….
Chief engineer officer
A value of metacentric height gives accurate measure of stability only for small disturbances i.e.
angle not beyond 10 degree. For larger angle of heel, the righting lever GZ is used to measure
98
stability. In any stability analysis, the value of GZ is plotted over the entire range of heel angles
for which it is positive or restoring.
So, as a thumb rule we say that vessel stability is decided on its value of GM up to 10 degree
of heel. But is it possible that a vessel high on GM can be low on stability?
Yes, a ship high on GM can be low on stability. Let us consider the vessels which are built with
high forc’le and low working aft for e.g. offshore supply vessels. These vessels possess a large
upright GM value due to generous beam to length ratio. But these boats tend to tolerate less
heel angles than narrower boats. Also the vanishing stability of these vessels is relatively low.
The hull form of a vessel is an important factor in determining the characteristics of its stability.
Increased beam will result in higher value of GM and righting lever(GZ). However the point of
vanishing stability will be less. This is due to free trim effect. i.e. heeling of these vessels
produces a trimming moment by astern.
While taking over a new ship in shipyard as chief engineer the following governing
factors for having optimum stability in both the static and dynamic categories should be
inspected:-
1) The new ship must fulfill six criteria of intact stability as follows –
a) The area under righting lever curve is not to be less than 0.055 m.rad up to 30 degree heel
b) Area under GZ curve not less than 0.09 m-rad up to 40 degree heel
c) Area under GZ curve between 30 degree and 40 degree heel should not be less than 0.03 m-
rad
d) The righting lever GZ should be at least 0.2 meter at an angle of heel greater than or equal to
30 degree
e) The angle of heel for max GZ must be at least 25 degree and preferably greater than 30
99
degree.
f) Initial GM should be minimum 0.15 meter.
2) Elements affecting stability should be taken into account like beam wind of ships with large
windage area, icing of top side, water trapped on deck, rolling characteristics, following seas
etc.
3) Safe margin should be there for elements which reduce stability during voyage, regarding
being given to addition of weight, such as those due to absorption of water and icing and to
losses of weights such as those due to store and fuel.
4) For hips carrying passengers, in addition to the general intact stability criteria, the angle of
heel on account of turning of the ship through rudder should not exceed 10 degree. Also the
angle of heel on account of crowding of passengers to one side should not exceed 10 degree.
5) Apart from above, watertight integrity should also be checked. The reserve buoyancy of a
vessel is the measure of her stability.
B. RECOGNIZED ORGANISATION:-
AUTHORITY:- These are independent organizations which do not benefit from ship owners,
builders etc. Flag state often authorizes these recognized organization some responsibilities by
issuing official gazettes, notices or orders. In India section 7(3) and section 9(1A) of MS act
1958, as amended states that DG shipping can delegate some responsibilities as he think fit to
recognized organizations. So, RO is only working on behalf of flag state.
RESPONSIBILITY:-
1) Make construction rule book and get it verified by administration
2) Monitor the vessel construction in yard
3) Ensure that ship’s equipments are in sound and reliable condition
4) Ensure that ship’s various system comply with flag state rules and various international
convention
5) Survey the vessel. All survey reports to be submitted to flag state
6) Advice and give necessary technical guidance to owners for maintaining seaworthiness of
100
ship
7) Responsibility of ROs in today shipping world has increased as port states, charterers, P&I
clubs rely on them to confirm that vessel is classed all time and complies with international
conventions and safety standards
C. SHIP OWNER:-
AUTHORITY:- To carry out his responsibilities the ship owner is free to choose any state where
his ship can be registered and to choose any classification society recognized by that flag state.
RESPONSIBILITY:-
1) He has to maintain the condition of hull, m/c, cargo holds, cargo handling gears, safety etc. in
highest grade.
2) He has to maintain class notification assigned to him
3) He has to follow all the flag state’s regulation and the local regulations where his ship is
visiting
4) Call the surveyors to carry out different surveys and to revalidate the certificates
5) Report to flag state if any deficiency is developed on the ship which affects seaworthiness.
D. INSURANCE COMPANIES:-
AUTHORITY:- According to MS act 1958 as amended vessel has to only cover civil liability for
oil pollution.( Part X B of MS act). No other insurance like H&M and P&I is required according to
law. Owners require insurance for commercial purpose, otherwise they will not get business. So,
authority of insurance companies is limited to their own benefit that if unseaworthy vessels are
covered by them, they will have to pay more claims.
RESPONSIBILITY:-
1) Ensure that vessel is seaworthy before issuing insurance policy
2) Ensure vessel is under class and class condition is maintained
3) Ensure ship owners have good management expertise
4) Ensure ship owner is doing legal business.
12) ISPP
OUTLINE:- The maximum validity of all certificates except PSSC is 5 yrs. PSSC will be renewed
annually. Each full term of 5 years will follow directly from the previous one. A renewal survey
can be carried out up to 3 months before expiry of existing certificates. The new certificates will
still be dated from the expiry of previous one. Every certificate will be subjected to an annual,
intermediate and renewal survey. External survey is required for every cargo ship. A minimum
of two such inspections are required every 5 yrs and interval between two such inspections shall
not exceed 3 yrs.
The harmonized system provides a system for extension of certificate limited to 3 months to
enable a ship to complete its voyage or 1 month for ships engaged in short voyage. This
extension is also granted if ship is at port where adequate survey facilities are not available. A
written request must be submitted to administration or RO issuing the certificate on behalf of
administration, clearly stating reasons for extension.
When an extension is granted, period of validity of the new certificate will start from the
expiry date of existing certificate before extension.
In Indian waters, if vessel is in port with an expired statutory certificate and the port has not
adequate facility for survey the principal officer concerned may permit the ship to proceed from
that port to another port in India. Such extension shall not exceed one month.
So as per MS act 1958 as amended, master of the vessel should inform the government or P.O.
regarding the accident as soon as possible. Master can approach the following the station and
report about the accident and the present scenario:-
1) Coastal radio station
2) Port radio station
3) DG communication centre
102
Section 349 of MS act states that in every case of collision, in which it is practicable to do so,
the master of every vessel shall immediately after the occurrence, cause a statement regarding
occurrence and the circumstances under which it happened and same to be entered in official
log book.
Section 348 of MS act states that in every case of collision between two ships it shall be the
duty of the master or person in charge of each ship, without endangering his own vessel, crew
and passengers, render assistance to the other ship, her master, crew and passenger.
After the rescue operation is completed and the ship is restored in safe condition and the
environment is taken care of, the officer appointed by the central government in this behalf will
report in writing to the central government and may proceed to make a preliminary enquiry into
the casualty.
The purpose of the inquiry is to establish:-
1) The shipping casualty has occurred within the meaning of the act.
2) The voyage details leading to casualty
3) The events leading to casualty
4) The extent to which loss of life or loss of property has occurred due to the shipping casualty
5) The causes that led to the casualty- including acts of incompetency, negligence or
misconduct of the person
In conducting the preliminary inquiry the officer has the following responsibility:-
1) To inform the central government and the state government concerned where necessary, the
details of the shipping casualty occurring within their jurisdiction
2) To go on board the ship and inspect the same including machinery and equipment, but not
unnecessarily detaining or delaying her from proceeding her on any voyage
103
3) To enter and inspect any premises to facilitate the completion of the preliminary enquiry.
4) To summons the persons he think to take statement to complete the preliminary enquiry
5) To demand the production of all log books, documents or papers he considers necessary for
enquiry
6) To submit the report to the central government
Section 360 of the MS act says that the officer appointed to do the preliminary enquiry, whether
he has made a enquiry or not, may, and where the central government directs, shall make an
application to the court empowered, requesting it to make a formal enquiry into the casualty and
the court shall thereupon make such investigation.
A judicial magistrate of the first class specially empowered in this behalf by the central
government and metropolitan magistrate shall have the jurisdiction to make formal investigation
into shipping casualties.
The courts are assisted by assessors having requisite technical and are independent of all
the interest concerned. Assessors should not be less than 2 and more than 4. The assessors
shall attend during the investigation and deliver their opinions in writing, but the exercise of all
powers shall rest with the court. The assessors shall be chosen from a list to be prepared from
time to time by the central government.
Any court making a formal investigation into a shipping casualty may inquire into any charge
of incompetency or misconduct arising in the course of investigation, against any master, mate
or engineer.
Court has got the power to cancel or suspend the certificate of master, mate or engineer if they
are found to be guilty regarding the casualty happened due to wrongful act or default of such
master, mate or engineer.
Report of court, unless the cancellation or suspension of any officers’ certificate is not
involved, the court need not tell its decision in open court. It should transmit full report of
conclusion to central government.
1) Makes a ship and the owner legal and legally accepted substance.
2) The ship and the owner enjoy and are bounded to the local jurisdiction of the state
3) Establishes ship’s nationality and its identification
4) Allows the ship to trade commercially world wide
5) Avails privileges and protection of the flag state
6) Provides documentary evidence of the ownership
7) During wartime neutrality of the ship is shown by the flag it is flying
8) Facilitates the ship purchase, sale and mortgaging.
M.S. act 1958 as amended under section 22 states that all vessels above 15NT and on coast of
India should be registered.
1) SCR ( Selective catalytic reduction) :- In this system the exhaust gas is mixed with
ammonia before passing through a layer of special catalyst at a temperature between 300 deg
Celsius to 450 deg Celsius. The NOx is reduced to gaseous and harmless byproducts water
and nitrogen.
2) SNCR( Selective non catalytic reduction) :- In case of SNCR, the reaction between
ammonia and NOx takes place in a gaseous phase in a temperature window of between 800
and 900 deg Celsius.
The most effective method of NOx reduction is secondary measure. The advantages are:-
1) Secondary measures reduces Nox in case of SCR of up to 80- 95% and in case of SNCR 30-
50%. Whereas primary measures average Nox reduction is up to 25- 35%.
2) Possible side effects of primary measures are lower overall energy efficiency, increased
carbon mono-oxide and soot formation and hydrocarbon emission, corrosion due to reducing
atmosphere, increase in unburnt carbon in fly ash. So, this directly affects the combustion
process and some measures can also damage the engine components.
The secondary measures do not affect the engine component and combustion process.
c) If temporary underwater repair is possible it should be carried out, otherwise some of the
cargo will have to be offloaded to barge and it should be arranged by the company.
d) After this make the vessel aft trimmed as possible. Proceed towards nearest port where
repair is possible.
e) Vessel repair should be carried out in presence of class surveyor. After repair it must be
inspected and forepeak should be pressure tested.
f) While doing the above process, P&I correspondent should help the vessel so that extra and
unnecessary claims are not slapped on the vessel.
Since vessel has to proceed towards India, according to M.S.( construction of ship and survey)
rule 1991, if the vessel has met with an accident and she has lost her seaworthiness then she
cannot go to sea. So, in this case Indian administration would not allow the vessel to come to
India with damaged condition.
Vessel must carry out minimum repair at nearest repair yard and then
proceed to India from U.K. coast. On arrival India, ship should be inspected by D.G. approved
surveyor. However, it is mandatory for any Indian ship owner to report to D.G. about any
casualty happening on board their ship. Similarly, it is mandatory for the D.G. to carry out the
investigation in the casualty happening on their flagged ship.
prohibited.
Also, after 19 may 2005 any installation which contains ODS other that HCFC is prohibited.
Installation containing HCFC is permitted till 1st January 2020.
Records and documents to be maintained:-
a) A list of equipment containing ODS should be maintained.
b) If the ship has any rechargeable system containing ODS, then an ODS record book should
be maintained. This record book shall be approved by administration.
c) Entries in ODS record book shall be recorded in terms of mass( kg) of substance in respect
of—
i) Recharge of equipment
ii) Repair or maintenance
iii) Discharge of ODS to atmosphere either deliberate or non deliberate
iv) Discharge of ODS to land based facilities
v) Supply of ODS to ship
2) REGULATION 13 – NOx EMISSION CONTROL
This regulation applies to ships having engine > 130 KW. Engines are divided into 3 tiers and
each tier has different limitation on NOx emission depending on the RPM of engine. NOx
emission can be checked by 3 methods. So, records and checks to be maintained in the
different methods are:-
i) Engine parametric method –
a) ENGINE INTERNATIONAL AIR POLLUTION PREVENTION ( EIAPP) certificate is issued to
all the engines which fall under the above tiers. This certificate is issued after demonstrating
compliance with NOx emission limits. So, this certificate is required.
b) All certified engines are delivered with an individual technical file that contains the engine
specification of compliance with NOx regulation. This NOx technical file should be on board.
c) Engine parameter check method requires Imo marking on NOx influencing components. All
components are to fitted with identification markings according to technical file. The components
if renewed with new spares, the marking on new spares should be as per technical file and to be
maintained in a register.
ii) Simplified measurement method –
a) EIAPP certificate
b) Technical file
c) All recommendations from engine manufacturer and approved from administration concerning
simplified measurement method.
d) Test result.
iii) Direct monitoring and measurement method –
a) EIAPP certificate
b) Technical file including on board monitoring manual.
c) Approval of installed measuring equipment
d) Logged measurement results.
3) REGULATION 14 :- SOx EMISSION –
Under this regulation SOx emission is limited and the limitation is based on whether the ship is
in emission controlled area(ECA) or outside ECA.
Documents and records to be maintained are –
a) Ships using different fuel for ECA shall carry a written procedure showing how the fuel oil
changeover is to be done. This plan should be approved by the administration.
b) The date, time, position of the ship when any fuel oil changeover operation is completed
110
safety of personnel or the ship or a serious risk to the environment and requires immediate
corrective action. The new definition added to major NC after July 2010 is “ major NC now also
makes clear that this can be lack of effective and systematic implementation of requirement of
this ISM code.”
When a major NC is raised, corrective action must be implemented before a new
certificate can be issued or before existing certificate is endorsed at an annual DOC or
intermediate SMC verification. RO may ask to the company for immediate corrective action to at
least downgrade the major NC to an NC as early as possible. After verification of corrective
action by auditor a short term DOC or SMC valid for 3 months can be issued. Corrective action
for the NC and the time frame for the same can be then agreed. Also, a significant number of
NCs identified against the same section of the ISM code may be issued as a single major NC.
All major NCs including those that are downgraded before the completion of the audit are to be
reported to the flag state/ company/ master in writing.
NON- CONFORMITY:-
A non conformity means an observed situation where objective evidence indicates the non
fulfillment of a specified requirement of the ISM code.
When an NC is found, agreement must be reached with the management of the department
concerned that the perceived NC exists. Certificate can be issued or endorsed provided suitable
corrective action and appropriate time scale (not exceeding 3 months) is agreed. Closure of an
NC does not require a revisit by auditor. Written notification of completion of corrective action
accompanied where possible with objective evidence must be forwarded. An NC which is not
corrected with the stipulated time frame may be upgraded to a major NC and result in
invalidation of certificate.
EXTENSION OF SMC:-
When an extension of SMC is requested for, same can be done if a ship, at a time when SMC
expires is not in port in which it is to be verified. Then period by validity of the SMC may be
extended. But the extension period cannot exceed 3 months. A ship to which extension is
granted should not by virtue of such extension be allowed to leave port without a new SMC.
When the renewal verification is completed the new SMC is valid to a date not exceeding 5
years from the expiry date of the existing SMC, before the extension was granted.
REVISION OF AN ENTRY IN A CERTIFICATE:-
When the particulars, such as ship’s name, company’s name or address mentioned in the
SMC or DOC are changed, an additional audit to rewrite the SMC or DOC is required.
INVALIDATION OF SMC:- An SMC will be invalidated when
1) A company has not undergone an internal audit of ship annually.
2) There is evidence of major NC.
3) Corrective actions for NCs are not completed within agreed period of time.
4) Amendments in Ism code are not taken into account by the company.
5) DOC of the company is invalidated.
6) A ship is not maintaining class or the classification society is not authorized by the
administration.
7) Absence of adequate manning as per safe manning document unless the master is in
possession of a valid exemption from administration.
8) If a ship’s flag is changed or its company is changed.
INVALIDATION OF DOC:-
1) Corrective action for NC is not taken within agreed time period.
2) Company is not audited annually or has not requested for audit.
112
3) Applicable amendments to ISM code has not been taken into account.
4) There is an evidence of an unresolved major NC.
5) Cancellation is requested by DOC holder.
6) Company’s name and address is changed or company no longer exists.
would affect the calculation determining the position of loadline. This can be found out by
reviewing the records of condition of assignment.
Examples of items which may no longer fulfill the conditions could be:-
1) Coaming of hatches, ventilators, air pipes -- corrosion especially at weather deck level
2) Gangways, rails, bulwarks --- damaged or not properly secured, will hamper the safety of
crew
3) In engine room ship side valves and stub pieces can get corroded and thinned down with
time, so they need periodic inspection.
4) Sealing arrangements of closing devices are made of neoprene. They become hard with time
and needs renewal.
5) Corrosion reduces resilience of locking arrangement. So, they need to be inspected.
1) Check if navigational officers on watch understand function of ‘emergency stop’ and ‘override’
switches on main engine console on bridge.
2) Check whether maneuvering data is posted or not
3) Watch keeping schedule is posted or not
4) Emergency steering change over procedure posted on bridge. Also instruction for change
over from auto pilot to manual should be posted.
5) Carry out lamp test on main engine and steering console
6) Check all navigational lights are in working order from panel
7) Check both forward and aft horns are working
8) First aid kit to be available on the bridge
9) To check if any zone on fire panel is switched off or isolated and if duty officer is aware of
same.
10) To check whether window wiper is working or not
11) To check all navigational equipments are in working order
12) Check for pyrotechniques
13) Check whether general emergency alarm is working
14) Ventilator plan should be always posted on bridge
15) Emergency batteries should be checked for good order. Protective equipment should be
kept near the batteries.
C) AT DECK:- A complete round of deck should be taken and following items should be
checked:-
1) Company policy to be displayed prominently
2) Name of DPA and DO to be displayed prominently
3) All LSA and FFA items to be in place and in good condition
4) Use of PPEs on deck
5) Guardrails/ chains to be rigged around open hatches and walkway
6) Sounding pipe should be secured shut and marked to indicate compartment
7) Cargo and bunker drip trays to be free of oil
8) Flame screens on vent heads to be intact and of correct mesh size
9) Paint and thinners to be kept covered and secured in paint locker and eye wash available
10) Paint locker to be fitted with a fixed fire fighting arrangement and should be marked
11) Garbage to be stored in covered, marked, leak proof, non combustible bins.
12) Greasing of open gears to be verified
13) Operation of accommodation vent flaps
14) Galley vents and drip trays to be oil free
15) Condition of windlass/ winch brake lining
16) All deck crane maintenance to be checked. Cut outs to be checked
17) Is the forepeak valve free
18) Is hospital and provision store alarm tested as per policy
19) Remote stops for accommodation and engine room blower to try out.
20) First aid kit available in galley
21) All lubricating points to be clearly marked
D) CHIEF OFFICER:-
1) Check for knowledge and operation of deck hydraulics, steam system fundamentals and
emergency operation
2) Record of rest hour of crew
3) Operation and testing of gas detector
115
6) Shortage of bunkers ( if it can be proved that the vessel left port with adequate bunker for the
voyage and ran short as a consequence of weathering)
HOW A SHIP CAN CALL A PORT OF REFUGE?
1) As soon as the decision is taken to discontinue the voyage and make for a place for refuge,
inform the owner and the charterer (if any) stating the reasons for deviation. Give relevant
details to attending superintendent. He will inform the necessary insurance manager and class.
2) Record the ship’s position. Sound tanks for quantity for bunker on board. From the point until
departure from the port of refuge, keep accurate records of events and expenditure.
3) Request the owner to arrange the appointment of an agent at the port of refuge to handle the
vessel’s visit.
4) Call the agent as soon as his identity is known. Pass ETA and information necessary for
making preparation for vessel’s arrival, including tonnage, length, flag, P&I club, classification
society etc. Request the agent to notify :-
a) Port state administration if vessel is damaged or seaworthiness is affected.
b) Harbor master or port authority.
c) Pilot station, linesman, boatman, customs, port health etc.
d) Local correspondent of the owner’s P&I club.
3) Condition of vessel
So for a successful drydock there should be a good co-ordination between master and chief
engineer so that all the works are completed at time without any casualty. As a chief engineer
following are the exchange of information which will be necessary with the master:-
1) Class, survey and statutory requirement
2) Scope of work in drydock categorizing especially time required, shore gang required, work
that is to be done by engine room and dock staff.
3) ROB of bunkers and L.O. to be shared by master
4) Any requirement for pumping of black water, oil sludge to reception facilities and its
arrangement.
5) Spare requirements as to what all spares have arrived and what will be arriving.
6) List of survey items to be submitted to master.
7) Any special requirement like covering of vents, opening of tanks when grit blasting is
performed.
8) Co-ordination with master to required list and trim and put accordingly fuel oil and fresh water
tanks in use as advised by him.
9) Communicate with master as to be in touch with company regarding any new requirements
which ship will be fulfilling after dry dock. i.e. to fulfill any compliance towards statutory
requirements.
10) Any rules laid down by yard should be informed to ship personnel by master.
11) A pre docking tank cleaning and line washing plan to be informed by master to chief
engineer to mobilize the resources to carry out the operation.
12) All refit requirements to be submitted as stated with appropriate data e.g. pipe repair
material, location, staging required etc.
13) If any changes to be made in the emergency teams in the dry dock should be well consulted
before dry dock.
Delegation of responsibility to engine room staff:-
Preparedness for the same will start well in advance of the dry dock. The preparedness will
include the following:-
1) How to change over main engine and boiler in diesel oil.
2) How to change the ship power to shore power taking in account of voltage and frequency.
3) Requirement of cooling of fridge and A/C plant
4) Method of sewage disposal.
5) Securing of heavy weights.
6) Tanks and coffer dams to be sounded.
7) Chief engineer and second engineer who are management level personnel of engine room
department, to make a rough plan to delegate responsibility of various jobs.
8) Chief engineer will delegate responsibility for arranging spares as they arrive.
9) Personnel to prepare tags for various valves with job number and fix them on valve.
10) All safety aspects discussed and safety precautions to be followed. All engine room
personnel to be briefed about safety and asked to check the shore personnel regarding safe
working culture.
11) A day to day work report to be made and discussed to check whether all jobs are
proceeding as per schedule or there is some delay. If same look into them.
12) Chief engineer and second engineer to divide and co-ordinate various surveys which they
will oversee.
Now while undocking of vessel there should be proper co-ordination between ship and yard
121
personnel. Various inspection and co-operation with dry dock personnel are:-
1) Check about the plan of dry dock and ensure that all works have been completed.
2) Check paint work has been completed.
3) Hull repair completed.
4) All tanks plugs are in place and secured.
5) All anodes are fitted. Grease/ paper used on them while painting, are removed.
6) Echo sounder transducer is cleaned of paper and grease.
7) Propeller rope guard is fitted properly and propellers are on dock mark.
8) Oil is not leaking from stern tube.
9) Rudder plugs are in place.
10) Ensure all valves are shut.
11) Sea grids are in place
12) Ensure all tanks are at same level while entry so as to have same trim when refloating
13) Verify weight log certificate ( no heavy weight has been shifted)
LLOYD’S OPEN FORM:- A Lloyd’s open form, formally Lloyd’s standard form of salvage
agreement, but more commonly referred to as LOF, is a standard legal document for a
proposed salvage operation. The two page contract is published by Lloyd’s of London. It is
called open because it is literally open, without any money being stipulated for the salvage job.
The sum to be paid is determined later in London by a professional arbitrator. At the top of
page, beneath the title ‘salvage operation’ is a statement of contract’s fundamental promise “NO
CURE – NO PAY”. This means that the reward depends upon success and the recovery of
122
property.
First Lloyd’s form of salvage agreement was adopted in 1892. In its early edition ( up to
1970). LOF was straight “NO CURE -- NO PAY” contract. The 1980 edition moved away from
the traditional “NO CURE—NO PAY” principle by providing a safety net for salvers who agreed
to the salvage of loaded oil tanker. The safety net guaranteed that the salver’s expenses would
be paid in case where the value of the salved property was less than normal salvage award. In
addition salver could receive an increment of up to a maximum of 15% of his expenses.
An improved incentive scheme ‘special compensation’ was introduced in article 14 of the
International salvage convention 1989. This is paid by the ship owner when salver has
prevented or minimized damage to the environment. LOF 1980 ‘safety net’ only applied to
loaded oil tanker, but article 14 applies to all ships. The 1990 edition of LOF contract gave
immediate effect to article 14.
Although seen by the salver as welcome incentive, difficulties were experienced in several
salvage cases in assessing the amount of special compensation due under article 14. An
alternative means of assessing special compensation remuneration, known as SPECIAL
COMPENSATION P&I CLAUSE or SCOPIC clause, was therefore developed by salver’s P&I
club underwriters and other parties. To incorporate the SCOPIC clause improved version of
LOF came in force in 2000.
It is now globally recognized as the fourth pillar of international regulatory regime along with
SOLAS, MARPOL and STCW. It consolidates 68 ILO legal instruments relating seafarer
accommodation, rest hours, medicals, repatriation, minimum age, condition of employment etc.
The convention is organized into 3 main parts:-
1) Articles – which set out the broad principles and obligations
2) Regulations and Codes – with two parts
Part A :- Mandatory
Part B:- Non- mandatory
These are integrated and organized into five titles:-
1) TITLE 1:- Minimum requirement for seafarers to work on a ship
a) Age – Minimum age is 16 years
b) Medical certificate – Seafarer should be medically fit
c) Training and qualification – Seafarer should be duly trained and certified to work on board
ship.
d) Recruitment and placement – License to agencies
2) TITLE 2:- Conditions of employment
a) Seafarer employment agreement
b) Wages
c) Hours of work and hours of rest
d) Entitlement to leave
e) Repatriation
f) Seafarer compensation for the ship’s loss or foundering
g) Manning levels
h) Career and skill development and opportunities for seafarer employment
3) TITLE 3:- Accommodation, recreation facilities, food and catering
a) Accommodation and recreation facilities
b) Food and catering
4) TITLE 4 :- Health protection, medical care, welfare and social security protection
a) Medical care on board ship and ashore
b) Ship owner’s liability
c) Health and safety protection and accident protection
d) Access to shore based welfare facilities
e) Social security
5) TITLE 5 :- Compliance and enforcement
a) Flag state responsibilities – Flag state will issue two certificates after survey
i) Maritime labour certificate
ii) Maritime labour compliance
b) Port state responsibilities
On 20th august 2012 Russia and Philippines signed and ratified MLC 2006. This made 30
countries with 60% of world tonnage who had ratified the convention and thus it will come in
force on 13th august 2013.
Existing ILO convention will phase out as ILO members ratify the new convention.
There will be a transition period when some parallel convention will be in place. Countries those
do not ratify the MLC 2006 convention will be bound by the existing conventions.
NOVEL FEATURES OF MLC 2006:-
1) It is a single instrument covering all aspects – 68 key ILO conventions and recommendations
consolidated.
125
PLANNING:-
As drydocking is very important and costly affair it’s preplanning is required. As a chief
engineer different steps to prepare the vessel for drydocking are:-
1) Drawing of steering gear, rudder, propeller, ship side valves, and gratings are to be studied
and kept ready.
2) Last initial report to be checked regarding rudder drop, tail shaft, stern tube bearings, shaft
seals, poker gauge reading, pintle clearance etc.
3) Inventory of spares
4) Inventory of stores
5) CSM items due
6) Identification of defect and preparation of defect list.
7) Requirement of any specialized service
8) Job allotment
9) Job timing schedule
10) Safety
11) Assess paint requirement with master
12) See last anchor chain report and prepare for inspection.
in 2016. It means whose building contract is placed on/after 1st July 2016. In the absence of
building contract keel laid on/after 1st July 2017. And whose delivery is on/after 1st July 2020.
IMO Goal based standards are:-
1) Broad, overarching safety, environmental and/or security standards that ships are required to
meet during their lifecycle.
2) The required level to be achieved by the requirements applied by classification societies,
other RO, administration and IMO.
3) Clear, demonstrable, verifiable, long standing, implementable and achievable, irrespective of
ship design and technology.
4) Specific enough in order not to be open to differing interpretation.
These basic principles were developed to be applicable to all goal based new ship
construction standard. In the near future IMO may develop goal based standards for other areas
e.g. machinery, equipment, fire protection etc.
The committee agreed in principle on a five tier system.
TIER 1 :- GOALS –
Ships are to designed and constructed for a specified design life to be safe and environmentally
friendly when properly operated and maintained under the specified operating and
environmental condition, in intact and specified damage condition, throughout their life.
Here safety also includes the ship structure being arranged to provide safe access,
escape, inspection and proper maintenance.
TIER 2:- FUNCTIONAL REQUIRMENT ----
A set of requirements relevant to the functions of the ship structure is to be complied with in
order to meet the above mentioned goals. It consists of:-
a)DESIGN:--
1) Design life :- 25 years design life
2) Environmental condition:- North Atlantic environment
3) Structural strength:- Suitable safety margin at net scantling
4) Fatigue life:- 25 years fatigue life in north Atlantic
5) Residual strength:- Sufficient
6) Protection against corrosion:- Coating design life specified.
7) Structural redundancy
8) Water tight and weather tight integrity
9) Human element consideration
10) Design transparency
b) CONSTRUCTION:-
11) Construction quality procedures
12) Survey
128
c) IN SERVICE CONSIDERATION:-
13) Survey and maintenance
14) Structural accessibility
d) RECYCLING CONSIDERATION:-
15) Recycling
TIER 3:- VERIFICATION OF COMPLIANCE
It provides the instruments necessary for demonstrating that the detailed requirement in
TIER 4 and TIER 5 comply with TIER 1 goals and TIER 2 functional requirements. Verification
process is:-
1) RO or administration submits request for verification of its rule.
2) IMO appointed audit teams review.
3) Report of audit team goes to MSC
4) MSC takes decision on conformity with GBS
TIER 4:- Technical procedures and guidelines, including national and international guidelines.
TIER 5:- Industry standard, codes of practices and safety and quality systems for ship building,
operation, maintenance, training etc.
SHIP CONSTRUCTION FILE:- it will contain the specific information on how the functional
requirements of the GBS have been applied in ship design and construction. It shall be provided
upon delivery of a new ship, and kept on board a ship and/or ashore. It should be updated as
appropriate throughout ship’s life. Contents of SCF shall at least conform to the guidelines.
b)OFF HIRE SURVEY—The charterer must normally redeliver the vessel in same good order
as when she was delivered to the charterer, although a fair amount of wear and tear is
acceptable. This survey will be carried out normally by an independent surveyor, to ascertain
the extent of any damage done during the charter, quantity of bunker ROB etc. The redelivery
clause may provide for repair necessary to make the vessel seaworthy and that must be done
immediately on redelivery. OFF HIRE survey is similar to ON HIRE survey. ROB of bunker is
measured so that the vessel is handed over to the owner with same quantity as previously
recorded. Restoring the vessel’s condition and cargo spaces is charterer’s responsibility. A
redelivery certificate is issued to the master.
BAREBOAT CHARTER:- Survey procedure can be done in yard itself according to agreement.
In other cases there is thorough examination, considering the following points:-
1) Bunker on board
2) Stores and spares on board
3) General condition of vessel
4) Certificate validity
5) Tank condition
6) Sea worthiness
Chief engineer role:- He is responsible for maintain all equipments in good order. Bunkers on
board are to be properly calculated and records to be kept ready. Proper PMS to be in use to
maintain seaworthiness. It is more stringent survey, since the charterer takes the responsibility
of the vessel in full respect, except for capital cost. All crew members to be aware of safety
procedures and company’s QMS. Proper training and briefing to be given with respect to all
requirement before survey.
If a second hand ship is taken over by a chief engineer and is being put on a bareboat charter
he should check following with respect to ship:-
1) Visual inspection of vessel
2) Seaworthiness
3) Documentation
4) Machinery condition
5) Pipeline condition
6) Underwater part
7) LSA and FFA items
8) Sounding of all tanks and calculate bunker, lub oil
9) Navigation equipment condition
10) Critical machineries inventory
11) Inventory of spares and stores
12) ORB ( last 3 years )
13) Master and Chief engineer log book
14) Ship sea trial if possible
15) Machinery survey records and PMS
16) Cargo hold condition
17) Insulation check of all motors and alternators.
safety and antipollution standards. All countries share their findings with each other and the
ships that are found to be in violation of laid down standards are detained in port, until their
deficiencies are rectified.
OBJECTIVE OF PSC INSPECTION:- The objective of PSC inspection is to defeat and deter
owners from operating substandard ships that endanger not only the ship crew and the port, but
also the environment. This minimizes the threat to life, property and environment.
KEY ELEMENTS:- Key elements of PSC inspection are:-
1) Ensuring compliance with international rules regarding safety, marine pollution and threat to
working environment.
2) Detaining substandard vessel till all deficiencies are rectified.
3) Implementing a initially agreed figure of annually inspecting the minimum number.
4) Applying a targeting system. Selection is such that well run vessels are not harassed where
as blacklisted vessels will not be allowed to operate.
5) Harmonizing and strengthening to the greater extent PSC’s authority to carry out better
surveillance.
6) Providing technical assistance and training, where the need is identified.
AUTHORITY:- Authorities of PSC are clearly defined under the following instruments of IMO:-
1) SOLAS 1974
Regulation 1/19 ( chapter 1, regulation 19) – General provision/ control
Chapter IX, regulation 6 --- Management of safe operation ship
Chapter XI , regulation 4—special measures to enhance maritime safety
Chapter XI, regulation 2 – special measures to enhance maritime security.
2) MARPOL 73/ 78
Article 5 – Certificate and special rules on inspection of ships
Article 6—Detection of violation and enforcement of convention
Regulation 11 of annex 1 – PSC on operational requirement
Regulation 16 of annex II -- – PSC on operational requirement
Regulation 8 of annex III -- – PSC on operational requirement
Regulation 13 of annex IV -– PSC on operational requirement
Regulation 8 of annex V -- – PSC on operational requirement
Regulation 10 of annex VI--– PSC on operational requirement
3) LOADLINE CONVENTION
Article 21:- Limitation of draught, to which a ship on its international voyage is to be loaded
4) STCW 1978
Article X – control regulation ( Rights of PSCO to ensure all seafarers have appropriate
certificates)
Regulation ¼ -- control procedure
5) TONNAGE 1969
Article 12 – verification of tonnage certificate
Although Tonnage convention is not a safety convention, the revision A787 (19) has laid down
the guidelines for PSC. However the control provision of article 12 of TONNAGE 1969 does not
include the provision for detention of ships.
6) ILO CONVENTION
Article 4 of ILO convention number 147 gives provision for PSC.
131
6) Claims of a person, other than the person liable in respect of measures taken in order to
avert or minimize loss for which the person liable may limit his liability in accordance with
convention and further loss caused by such measures.
So any increase in underwater hull roughness will increase hull frictional resistance or
vessel drag resulting in additional power requirement with increased fuel consumption and cost
to maintain vessel speed. Factor responsible for hull fouling are:-
a) Use of improper techniques in applying paint.
b) Poor quality of applied paint.
c) Long port stays or anchorage.
d) Damaged hull surface.
e) Poor maintenance of hull protective system.
Appropriate measures should be taken regarding the above points to reduce the extent of hull
fouling of the ship. Antifouling paint of approved type and well maintained antifouling system
plays an important role in ship’s regular operating period between dry docks.
2) WEATHER CONDITION:- Ships are designed and constructed to withstand the forces of
nature up to certain extent for a certain time. Depending upon the area of trading, weather
conditions keep changing along with the condition of sea. Seasons of extreme nature are also
common in the ship’s routes. If climate/weather condition are favorable, it may result in a
133
positive slip i.e. ship travels more distance than given by the engine and with adverse weather
condition, the slip may be negative, that means that the actual distance travelled by ship is
lesser than the engine distance, resulting in extra fuel consumption due to higher power
demands and overloading of engines.
Good judgement and regular updates regarding weather condition helps the master
in choosing a route to avoid adverse weather condition. This may result in lesser fuel
consumption in long run. Engine manufacturer’s guideline should be strictly followed in severe
weather conditions. Governor load index, hunting, RPM, scavenge air limits, torque limits must
be taken into account to avoid thermal and mechanical overloading of the engine.
3) MAINTENANCE OF DIFFERENT ELEMENT IN FUEL OIL SYSTEM:- Although the condition
of the hull and weather play a significant role in regulating fuel consumption, elements which
directly control fuel have a proportional relation to the consumption of fuel. The different
elements of fuel oil system are:-
a) Fuel oil injector:- It should be regularly changed after fixed running hours as per maker’s
guidelines. Overhauled and tested valves to be used.
b) Fuel pumps:- Injector timings to be checked regularly and adjusted as required.
c) VIT:- Adjusted as per requirement.
d) Fuel oil filter:- Regular cleaning.
e) Viscotherm:- Regular maintenance and maintaining proper fuel oil temperature to achieve
desired viscosity as per fuel oil analysis report.
f) Service tanks:- Proper temperatures to be maintained.
g) Greasing of fuel linkage
h) Operation and maintenance of purifiers should be always carried out for proper
operation.
4) DAMAGE TO PROPELLER BLADE:- Propeller should be maintained in top condition at all
times. The main factors that detract from optimum condition are fouling, cavitations and physical
damage. But, any distortion from their true shape can cause an imbalance and hence vibration,
which in turn causes increased cavitations, loss of thrust, drive shaft damage, wear on
numerous bearing and increased fuel use due to decreased efficiency.
of it. Physical damage of this nature mostly causes vibration. The solution in this case is to trim
the blades equally to remove the damage and achieve proper balance, and reduce excessive
cavitations. But this should be done carefully as bad trimming can result in even worse problem.
There are 3 types of modification:-
a) Diameter reduction:- Easily and inexpensively performed underwater, this is the usual
method for increasing RPM and balancing the ratio. The blade tips are cropped and faired.
b) Pitch reduction:- This involves twisting of blades and can only be accurately done in a
workshop as blades need to be heated to prevent cracking. Although more expensive this is
most effective modification as there is no loss of blade material. It is ideally suited to blades
smaller than 4,000 mm diameter.
c) Trailing edge modification:- This is achieved by either bending the trailing edges or by
cutting them. Both operation can be performed in water and can achieve an effect on the RPM
of approximately 5%.
After the checks of documents and bunker quantity on barge, chief engineer should ensure that
sampling points are fixed. Sampling should be taken at one point only. All sampling should be
carried out either at barge manifold or ship’s manifold. The sample must be representative of
the total delivery and ideally taken by ‘drip feed’ at the discharge side of manifold, during the
course of pumping.
After deciding the location of sampling and sampling procedure, hose should be
connected. Barge master has to show valid hose pressure testing certificate to chief engineer. It
shall be chief engineer’s responsibility to prepare the vessel for receiving bunkers including
removing the blank flanges from the bunker manifolds, fitting gaskets and connecting hose.
After connecting hose bunkering can be started after confirmation by chief engineer.
the bunker barge tanks and cargo temperature as witnessed by both chief engineer and cargo
officer.
In case of any dispute regarding quantity of bunker received, the chief engineer of
vessel should raise a note of protest which shall be signed by both parties. An independent
surveyor may then be called to investigate the findings. This should be entered in log book or oil
record book.
This letter of protest should be delivered to supplier at the time or immediately after
completion of bunker, in the absence of which, any claim or complaint shall be deemed
absolutely waived. The master of bunker barge can also raise a letter of protest if he disagrees
with the alleged shortage. As per standard BIMCO bunker clause, within 15 days of delivery of
such fuel and letter of protest handed over to supplier as aforesaid, the customer must submit to
the company a formal claim in writing specifying precisely the extent of short delivery.
ENSURING CORRECT QUALITY:-
To ascertain about the quality of bunker, it is necessary to take the samples in prescribed
manner. The sample should be divided into 4 or 5 subsamples. Out of these one should be sent
to laboratory for analysis by the ship. The supplier has the duty to provide ship with MARPOL
sample and the seal number of this must be recorded in the BDN, along with seal numbers of
other samples. If the ship’s sample report comes and it shows bunker to be of lower quality or
not as per specification, ship staff should tender a complaint regarding quality. As per BIMCO
standard bunker clause this complaint should be tendered within 30 days of delivery. After
receiving the complaint the supplier will send their sample to laboratory and will match its result
with ship’s one. Otherwise both can choose an independent laboratory for testing the sample.
IMPORTANCE OF BDN AND STATUTORY REQUIREMENT:-
As per MARPOL 73/78 annex VI regulation 18, after completion of bunkering, details of fuel oil
for combustion purposes delivered to and used on board shall be recorded by means of bunker
delivery note(BDN). BDN will include the following:-
1) Name and IMO number of receiving ship.
2) Bunkering port
3) Name, address, and telephone number of marine fuel supplier.
4) Product name.
5) Quantity in metric tons.
6) Density at 15 degree Celsius
7) Sulphur content.
8) A declaration signed and certified by the fuel oil supplier’s representative that the fuel oil
supplied is in conformity with regulation 14 and 18 of Annex VI.
BDN should be kept on board for at least 3 years and should be readily available for inspection.
In case of any dispute regarding quality or quantity this serves as a vital document.
securing device failure, or failure of other deck fittings has been linked to green water loads.
This also caused structure failure and finally loss of the ship. Also the flooding of foremost hold
resulted in collapse of bulkhead between this hold and adjacent hold leading to progressive
flooding and finally sinking of vessels.
7) SPONTANEOUS COMBUSTION:- Transportation of coal and fishmeal can cause
spontaneous combustion. Coal emits combustible methane. If temperature in the hold is not
checked it can lead to spontaneous combustion and can cause fire.
8) MOISTURE IN CARGO:- Earlier the shippers were not bound to declare moisture in the
cargo. So, extra moisture in the cargo initially or moisture generated during the voyage led to
green water accumulation and free surface effect in the hold resulting in virtual loss of
metacentric height and making the vessel less stable. These had caused the vessels to heel
dangerously and finally capsize.
9) LOADING PATTERN:- Sometimes the ships broke on the berth while loading only. This
happened because of the casual approach towards loading by the ship’s crew. They didn’t
follow the loading pattern and because of this structural failure took place and caused the ship
to break while loading only.
Above are some reasons due to which a large number of bulk carriers were lost. All
these .factors were examined in detail by IMO and additional safety measures were introduced
in chapter XII of SOLAS. The measures proved to be effective and these reduced the structural
failure to a greater extent.
3) Record keeping:- Time, date, place and cause of injury should be recorded. The evidence
should be preserved and a witness statement should be taken. Write down all important medical
condition and drugs that were given to the person. The persons injured were wearing PPEs or
not. Take the statement of injured personnel as soon as possible if they are in position of giving
one. The most important report in case of personnel injuries is Master’s report. It is an important
evidence to judge whether the injury is work related or not. Photos of sites and other evidence
should be preserved.
4) Necessary documents and records required to honor only genuine claims
In case of P&I surveyor following documents should be kept ready:-
a) Master statement of fact
b) Witness report
c) Injured person statement
d) Communication with the owners, managers, medical advisors and authorities
e) Deviation report
f) Photos of place of evidence
g) Medical report book relating to important medical condition and all the drugs thet were given
to personnel
h) Evidence showing personnel wearing PPEs
i) Injured personnel familiarization with machinery form duly signed by him.
j) Safety instructions explained.
In case of H&M surveyor following documents should be kept ready:-
a) Chief engineer log book and official log book entry.
b) Master’s and chief engineer’s statement
c) Witness statement
d) Engine room crew statements
e) Main engine PMS records
f) Main engine bearings last renewal and evidence showing that only genuine bearings were
used.
g) Main engine crankcase lubricating oil report
h) Engine parameters at the time of incidence ( from log book or data logger)
i) Records showing last alarms and trips tried out ( from alarm logger)
j) Compliance with manufacturer or service letter received recently
All the above documents will be required by the surveyor appointed by H&M underwriter. After
the survey a damage survey report will be made. Now the main engine will be repaired. And
after that claims will be settled. Depending upon the nature of insurance and the clauses
inducted repairs can either be carried out by owner and later the claims can be settled or repair
tender can be floated by H&M underwriter only and they can carry out the repairs.
living with him in the society. Ship is like a society in which people from different socio-culture
background work and lives together.
CULTURE:- Culture is a system of values, beliefs, assumptions, and norms shared among a
group of people. The group can be a country, religion, profession, organization or even a
generation.
SOCIO CULTURAL DIFFERENCE BECOMING INTERPERSONAL CONFLICT
Major merchant ships trade internationally and have multinational crew on board. Thus the
environment on ship is mostly multicultural. Crew from different culture and different social
background have different beliefs, values, attitudes and perception. The culture within which a
person is brought up is very important determinant of behaviour of a person. The personality of
an individual to a marked extent is determined by the culture in which he is brought up. Each
culture expects and trains its members to behave in the ways that are acceptable to the group.
So, this type of environment where people work from different socio- cultural background, may
create problems. Being social animal, individuals have to interact with each other in day to day
activities. Given, the differences in beliefs, values, attitudes and needs, chances of interpersonal
conflicts are always there.
THREATS OF INTERPERSONAL CONFLICT:-
These perceived differences may seriously hamper not only the interpersonal relationship but
also the efficient running of the vessel. Interpersonal conflicts create an unhealthy atmosphere
on board and lower morale, thereby affecting productivity and safety. Interpersonal conflict
creates an unhealthy atmosphere on board and due to increasing workload people tend to lose
their piece of mind. This in turn results in reduction of concentration which may lead to an
accident on board, hence a safety hazard.
HOW INTERPERSONAL CONFLICT SHOULD BE RESOLVED ON BOARD:-
Interpersonal conflicts should be resolved by taking into consideration the nature of differences
between the parties in conflict. An amicable solution could be found by accepting differences
without conflict. Measures should be taken to develop a co-operative relationship based on job
related performances rather than communal/ racial basis. This will motivate people to work as a
team. A bias free approach must be taken and individuals must be respected for their skills and
efforts, irrespective of their socio- cultural background. A common language must be used for
communication. The key dimension of diversity management is to maintain the two dimensions
of unity and diversity in balance. Encourage healthy competition to motivate personnel at the
same time carrying out team building exercises.
Basically there is no thumb rule/ formula to resolve conflict and one should go by own
judgement and experience. Adopt strategies based on facts and not on prejudices, to achieve
trouble free peaceful relationships, which would yield positive result.
and Chennai and such other ports in India as central government may declare in its official
Gazettes.The basic steps are:-
A) APPLICATION FOR REGISTRY:- For registry of the ship under section 26 of act, an
application for the registry shall be made by individual, joint owner or company or society. The
owner makes a proposal to the Government of India. The application should be accompanied by
i) Declaration of ownership
ii) Builder's certificate
iii) Instrument of sale
Builder's certificate is the true account of the proper denomination and the tonnage of the ship
as estimated by the builder. If the ship is second hand purchase then instrument of sale is
required.
Name of the ship:- The owner or his agent shall give to registrar at the port of registry notice of
the name proposed for the ship at least 14 days before the date on which he desires to effect
the registry. At least 3 names should be proposed. On receipt of notice the registrar shall send it
to DGS. The name should be approved by the DG. DG checks the name and if the name is not
allotted to any other ship, the proposed name is allotted.The registrar also on receipt of
application applies to DG for allotment of an Official number.
B) SURVEY AND MEASUREMENT:- After the registrar has satisfied himself as to the evidence
of ownership, he shall arrange the ship to be surveyed by a surveyor and her tonnage
ascertained in accordance with MS ( Tonnage measurement of ship) rules 1997. Thereafter the
surveyor shall grant a certificate of survey in respect of the ship.
C) CARVING AND MARKING NOTE:- Where in respect of a ship an official number has been
allotted and the name approved by DG and certificate of survey granted by surveyor, the
registrar shall issue to owner a carving and marking note, which shall be returned to registrar
after the carving and marking have been duly carried out and certified by the surveyor.
D) ISSUE OF CERTIFICATE OF REGISTRY:- On completion of the preliminaries of registry,
the registrar shall enter the following particulars in respect of the ship.
i) The name of ship and the port where she belongs
ii) The ship identification number
iii) The particular respecting her origin stated in declaration of ownership, and
iv) The name and description of her registered owner or owners and the number of shares
owned by them.
On registry of a ship the registrar shall retain in his custody the following document:-
i) The surveyor’s certificate
ii) The builder’s certificate
iii) Any instrument of sale
iv) All declaration of ownership
On completion of the registry of an Indian ship the registrar shall grant a certificate of registry
containing the particulars respecting her as entered in register book with the name of her
Master.
error in ship operation and management this code was adopted in SOLAS. We also know that
under this code two certificates are issued by administration or any RO duly authorised by the
administration. First certificate is issued to the company as defined under ISM code and is
called DOCUMENT OF COMPLIANCE (DOC). This certificate is ship specific type. For example
a company will require a DOC for crude oil tankers and a separate DOC for dry bulk carrier and
so on.
The second certificate is issued to the particular ship and is called SAFETY MANAGEMENT
CERTIFICATE (SMC).
Let us see what is the process of issuing of these certificates in India under Directorate General
of Shipping.
Suppose a company has bought a second hand ship and the ship type is new to company. For
immediate sailing of the ship interim DOC and interim SMC will be required.
1) To get the interim DOC the company will have to follow the following procedure:-
An application on company letter head with following enclosures will have to be submitted to
ISM cell DGS –
a) Company SMS manual
b) ISM- 03 form with fees
c) ISM – 11/12 forms
d) Company incorporation certificate
e) Copies of ownership/ lease agreement/ rental agreement for office premises.
On receipt of the application, Auditor is nominated to scrutinize the SMS manual. The
company will be informed of nomination of the auditor and need to liase with auditor in case any
changes are required to be made in SMS manual. The nominated auditor hands over the SMS
manual on completion of scrutiny with intimation to DGS on the status of SMS manual. The
company should submit amended final approved SMS manual in soft copy to ISM cell of DGS.
On receipt of communication from auditor, the ISM cell nominates auditors for carrying out
interim DOC audit. DGS issues interim DOC for a maximum period 12 months on receipt and
scrutiny of interim DOC audit report from audit team. After obtaining the certificate, the company
is eligible to take over the vessel for technical management of the ship type stated in DOC.
2) Procedure to get interim SMC:-
Company in possession of interim DOC or DOC is eligible to apply for interim SMC audit for
ship. The application on company letter head with following enclosures is to be submitted to ISM
cell DGS and to INDIAN REGISTRAR OF SHIPPING (RO)—
a) ISM- 03 form
b) ISM- 01/02 form
c) Copy of certificate of registry of vessel
In Indian flag vessel SMC audits are carried out by IRS. On satisfactory completion of SMC
audit IRS issues short term interim SMC for 3 months and recommends to ISM cell DGS for
issuance of interim SMC valid for 6 months.
After getting interim DOC and short term interim SMC ship can sail under ISM code.
Now to get full term DOC, the company will be eligible after implementation of SMS for at least 3
months on the vessel and in company. Application on company letter head with ISM-03 form
with fees is to be submitted to ISM cell DGS. DGS nominates auditor and auditor does the initial
audit. The DGS issues DOC for a maximum period of 5 years subjected to annual verification on
receipt and scrutiny of initial DOC audit report from the audit team.
Company in possession of DOC (not interim DOC) and having implemented SMS on board the
ship for at least 3 months is eligible to apply for initial audit of ship. On satisfactory completion of
144
audit IRS issues SMC valid for 5 months and recommends to ISM cell DGS for issuance of
SMC valid for 5 years. DGS issues the SMC for 5 years subjected to one intermediate
verification.
So, above are the procedures by which any new type of ship can be inducted in a company and
can be operated under ISM code in INDIA.
6) A ship is said to be unsafe when its machinery or equipment is operated wrongly at any
instance by the ship's crew in the voyage.
7) Wrong procedure of ballasting, deballasting or negligence of crew towards stowage of cargo
makes the ship unsafe an any instance during voyage.
In broad perspective or loosely we can say that unseaworthiness depends on design factors
and physical factors. Also unseaworthy is a condition.
But ship becomes unsafe due to human factors. It is an act.
The most important technical measure is Energy efficiency design index ( EEDI) for new
ships and it aims at promoting the use of more energy efficient ( less polluting) equipment and
engine. The EEDI requires a minimum energy efficiency level per capacity mile (e.g. tonne mile)
for different ship type and size segments.It is expressed in grams of CO2 per ship's capacity
mile.A smaller EEDI means a more energy efficient ship design.
CO2 emission
EEDI = -------------------
Transport work
The CO2 emission represents total CO2 emission from combustion of fuel at design stage,
including propulsion and auxiliary engine taking into account the carbon content of the fuel in
question.If some innovative energy efficient technology or non conventional source of energy is
used on board, the energy saved by these means will be deducted from total CO2 emission,
based on actual efficiency of system.
Transport work is calculated by multiplying the ship's capacity as designed ( dead wt. for cargo
ship and gross tonnage for passenger ship) with the ship's design speed measured at maximum
design load condition.
OPERATIONAL MEASURES:-
Ship energy efficiency management plan ( SEEMP) is an operational measure that
establishes a mechanism to assist a shipping company and/or a ship to improve the energy
efficiency of its ship operation in a cost effective manner.The success can be achieved by 4
steps:-
1) Step 1- Establish a baseline. It is important to examine data, tools and processes in order to
determine a credible baseline from which goals, plans and actions all grow.
2) Step 2-- Identify improvement potential. Identify how much you can save. What initiatives you
need to take to realize the improvements.
3) Step 3- Implement and monitor. Put the plan into action and track performance using variety
of established system.
4) Step 4- Evaluate and update. The progress of the different improvement initiatives should be
regularly followed up by responsible person with the assessment of performance used to modify
future goals.
The IMO has set target for the reduction of GHG emission in different phases. The CO2
reduction level for first phase is set to 10% and it will be tightened every 5years.IMO has set
reduction rates until the period 2025 to 2030 when a 30% reduction is mandated for most ship
types calculated from a baseline representing the average efficiency for ships built between
year 2000 and year2010.
ANSWER:-----Every flag state has to carry out investigation in any casualty occurring on board
the ship flying its flag. This responsibility is laid down in various conventions of IMO. Following
are the conventions and articles under which above responsibility is laid down:-
147
1) UNCLOS:- Article 94(7) states that " each state shall cause an inquiry to be held by a suitably
qualified person/persons into every marine casualty or incident of navigation on the high seas
involving a ship flying its flag and causing loss of life or any other incident involving another
state or marine environment."
2) SOLAS 74:- Reg 1/ 21 states that " Each Administration undertakes to conduct an
investigation of any casualty occurring to any of its ships subject to the provisions of the present
convention when it judges that such an investigation may assist in determining what changes in
the present regulations might be desirable."
3) Article 12 of MARPOL73/78 and article 23 of ILLC also states more or less same as stated in
above conventions.
To harmonize the casualty investigation a code was adopted on 27th November 1997 in IMO
resolution A849(20) called casualty investigation code.
Lets us see the salient features of the code.
1) Necessity of code:- It was acknowledged that the investigation and proper analysis of
marine casualties and incidents can lead to greater awareness of casualty causation and result
in remedial measures including better training to enhance safety of life at sea and protection of
environment.
It was also recognized that a standard approach and cooperation
between governments, to marine casualty and incident investigation is necessary to correctly
identify the cause.
4) consultation and cooperation between states:- If casualty has taken place in territorial
water of any state then the coastal state should without delay report the matter to flag state.Also
if the casualty involves other parties all substantially interested parties to be informed by
investigating state.
When two or more states have agreed to the procedure for a marine
casualty investigation, the state conducting the investigation should allow representative of the
other state to:-
a) Question witness
b) view and examine documents and evidence
c) Produce witness and other evidence
d) Comment on and have their views properly reflected in final report.
e) Be provided with transcripts statement and final report relating to investigation.
6) Reporting to IMO:- After investigation the lead investigating state should circulate draft
report to coastal state and substantially interested state for comments. If no comment is
received within 30 days lead state should send the final report to IMO.
Very serious marine casualty means a ship casualty which involves total loss of ship, loss of life
or severe pollution
2) DENSITY:- Fuel is sold by weight; therefore density must be known to determine the mass of
fuel received. The importance of density relative to diesel engine operation lies in the fact that
today’s standard fuel/ water separating techniques are based upon the difference in density
between the two substances. Therefore, as the specific gravity of the fuel approaches 1.0,
centrifuging becomes less effective. Since diesel engine fuels should be free from water and the
salts normally dissolved there in, extra centrifuging will be required for high gravity fuel. High
specific gravity indicates a heavily cracked, aromatic fuel with poor combustion qualities which
can cause abnormal liner wear.
3) IGNITION QUALITY:-Ignition quality is indicated by cetane number. The lower the cetane
number of fuel, the greater ignition delay and the longer the period of time between fuel injection
and the beginning of rapid pressure rise associated with fuel ignition and combustion. This
ignition delay can result in hard knocking or noisy engine running, which is undesirable over
long period of time. The result could be poor fuel economy, loss of power and possibly even
engine damage.
4) VIT:- Variable injection timing of marine engine greatly applies on the quality of fuel oil
characteristics. Accordingly the timing of fuel pump can be advanced or retarded as per quality
of fuel oil. As all fuels are different they differ in their ignition quality. Some fuels have a reduced
‘ignition delay’ period and are considered to have a better ignition quality.
5) COMPTIBILITY:- Compatibility problems occur when heavy fuel oil with a high asphaltene
content are mixed with lighter fraction with a predominance of aliphatic hydrocarbons. The
mixing can cause precipitation of the asphaltene. It occurs when fuel oil suppliers blend in order
to reduce final fuel oil viscosity, specific gravity, or other fuel property. Incompatible fuel oils
result in rapid strainer and separator plugging with excessive sludge. In the diesel engine,
incompatible fuel oil can cause injection pump sticking, injector deposits, exhaust valve deposits
and turbocharger turbine deposits.
6) CARBON RESIDUE:- CCR is a measure of the tendency of a fuel to form carbon deposits
during combustion and indicates the relative coke forming tendencies of a heavy oil. Carbon rich
fuels are more difficult to burn and have combustion characteristics which lead to the formation
of soot and carbon deposits. Since carbon deposits are a major source of abrasive wear, the
CCR value is an important parameter for a diesel engine. A high CCR level denotes a high
residue level after combustion and may lead to ignition delay as well as after burning of carbon
deposits leading to engine fouling and abrasive wear. Fuels with high CCR values have an
increasing tendency to form carbon deposits on injection nozzles, pistons and in the ports of 2-
150
stroke engines. This causes reduction in the efficiency and performance of those components
and increased wear.