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Is 1180-2014

indian standred for transformer

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PRAKASH GUJJAR
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0% found this document useful (0 votes)
29 views22 pages

Is 1180-2014

indian standred for transformer

Uploaded by

PRAKASH GUJJAR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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erRd?

q qn6 lS 1180 (Part 1):2O14


(Reaffirmed 2008) [Amalgating lS 1180 (Part 2) : 1989]
lndian Standard

qr6,q-Trr td F+ds flilf{q Efqtn'F+{


irfr 2 soo kvA, 33 kv fqFrfu
qn' I fr._{R 5_jafoffio
-

+
Outdoor )Oil lmmersed
is[ributi ransformers Upto
a | 2 500 kvA, 33kv
-
ification
ral Ail lmm^".

i;,;i,;;;:ffi;

tcs 29.180

o Bts 2014

qRdrq qrf,f, q[
BUREAU OF INDIAN STANDARDS
qrl-+- qrFr, 9 T6rswtr6 qsr qFf, C ffi-ttoooz
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI.l 1OOO2
www.bis.org.in www.standardsbis.in

July 2O14 Price Group 8


ET l6
Transformers Sectionai Committee'

the Bureau. orlloil Srandards, afrer the draft finarized


il:J::";andard (Fourth Revision) was adopred bv council'
u"li by the Electrotechnical Division
by the Transfo.-"r, s""jonui
co**itt"", r,uo
"in."t"a
distribution Transformers
primarily of REC
180 (Part 2) was to address
range,upto'tOOwe'llkV'Forotherrangeofdistributiontransformers'
transformers"

levels:
fficiency that is' three energy efficiency
This standard recommends tu' uJ i star labelled transformers
respectively'
level 1, level 2 and level 3 of
asprescribedbyBEE.Itisrmtoatleastenergyefficiencylevell'lndue transformers
higher revels of energy efrrcient
course of time with rmpro
shall be ProgressivelY used'
tl'ar eral oil' As mineral oil is sem
stribution
of Natural/Synthetic Ester Oi
m envlronlne
between user and supplier'
e of such oil
(Continued on third cover)
IS 1180 (Part 1) :2014

Indian Standard
OUTDOOR TYPE OIL IMMERSED DISTRIBUTION
TRANSFORMERS UPTO AND INCLUDING
2 5OO KVA, 33KV SPECIFICATION
PART 1 MINERAL OIL IMMERSED
-
( Fourth Revision )
(and
or 33 kV and secondary voltage of 433 volt' 3 Phase
1 SCOPE
This standard specifies the requirements and tests
including standard loss levels of nrineral oil-
immersed, natural air-cooled, outdoor type, doublc-
wound distribution transformers for use in power
distribution systems with nominal system voltages up
to and including 33 kV and of foilowing types end
ratl n g s:

" Sealed transforlne rs fall in to two categories:

al Transformers in which the total volume of oil


together with air (or inert gas) or any
conlbination thereof, remains constant over
the temPerature range.
b) J}ansformers in which the total volume of oil'
gas) or any combination thereof'
vurlru'ro
uvtrl editions
of applying the most recent of the standards 1"-f::'ttu
varles.,over the temperature range and this
A.
listed in Annex
varlatlon is accommodated by a sealed
3 TERMINOLOGY flexible container (corrugated tank) or a

terms flexible membrane'


For the purpose of this standard, the following
and definitions shall apply in addition to those given Sealed type transformers usually have a bolted/
in IS 1885 (Part 38). clamped / welded cover consfiuctlon.

3.1 Distribution Transformer - A distributton 4 SERVICE CONDITIONS


transformer is a transformer that provides the final
voltage transformation in the electric power The provisions of IS 2026 (Part l) shall apply'

distribution system, stepping down the voltage Lrsed


5 GENERAL
in the distribution lines to the level used by the
customers. Tcchnical paramcters incltrding standard loss levels of
The distriburion line vollages are 3 3 kY 6 6 kV' three categories of distribution transformers are given
NOTE
- kV
llkV,22 and 33 kV in the country' The domestic supply in 6, 7 and 8.
for the consumers is 415 volt, 3 Phase (240 volt, I phase)'
50 Hz. Transformers wilh primary votlages of 3'3.6'6' | |
' 22 Other requirements as described in 9 to 22 are
rs 1180 (Part 1) : 2014 may be selected
as 415-
N.TF. Secondary voltage
of distributiot -
)Bl,lr*;;;;e""""ni between the user and the
types and ratings
applicable for ail su'Plier
transtbrmers'
s oF THRBE 6'6 windingc rnnectionsandPhaseDisplacement
FORMERS UP
iNoN-sP'q'Lno ;T,:;J1'J'
seelS2026 (Par

6.1 Ratings 1'


i:'J'*:Til::t
shall be as per Table winding. shail
The standard ratings
termlnal'
Table 1 Standard Ratings Methods
(Ctause 6'1) 6'? 'Iapping Range and'fapping
\vluu r- ^rnvider
equired-to^ be provided
6.7.1 No taps are norm
p"tifically specified by
upto 100 Lv't 'at'ngi'un
1La rrcAr
ttscr'
the
200 s1n6 ard ing range' rvi:t j,T:"1*
160 and 6.it
..'. 'L The orr"'
.Z |,,e
200 rating shall be as follows:
ii) Above I I kV up to and 61. 100. ltO rnd provided eb
inctuding 22 kV HV
iiil Above i2 kV up to and I00, 160 and 200 Windin
I
positions 4
-P -^-itinnc
NOTE ,.,
'' 1'
'*tion -t:#:?ff;;;;;
linn aL'J 5 nercenl
vw'vv"'
to -5 Per

6.2 Rated FrequencY of 2'5 Percent


Ine rateu
The "'----be 50 Hz'
ue9uw'vJ shail
rated frequencY be
t taP-changing arrang
6.3 Nominal System
Voltage of links or by means o 1y-
de
u
r ^r1 L^
r brtdrr
system voltage shall be chos
^h^c rateo swrlotr
.,,,r,^
*iitt -""t ".i"al locki
-.
rn"trtonical locki
I
shall
Nominal for pad-locking
inai.utor. e,r.ungi*"n,
fo'owing:
ollowing:
3'3' 6'6' 11 nd 33' rled
High Voltage (HV) -
ses and ImPedance Values
Energy
Rating tvith Regard to
6.8.1 Losse'i -Muttiple

Table 2'
Level
Table 2 Rated Basic Insulation
(clause 6'4) values given in Table
3'
(k'Pr g v o1:^.t'1
ffi" '"""'
Rated BIL
t5liffifuottu*'
srNo' Nominar 6.8. 1.2 For transf ormers h av i n

,"1"Ji""r"uing iz tvtt'e
:t:: r:::"1:
permissible
(3) Ii;V.iJ", exJeed by 5'percent
of the
total loss u"rut' 't'url-not
mentioned in Table 3'
maximum total I
s

tran ving voltage


r25 6'8'1'3 For
l7o
170 KV altu
Zl kV and uP
uY '" to tt ::
v) r' 22
''1OY
tloi tos varr.res shall not exceed.bv
"'-
vaiues mentioned
]IlT;:'a"'
in Table 3'
.^,-t"-r""-r total ioss
Ratios
6.5 No-Load Voltage 6'8'2 lnpedance
voltage ratros shall be as tbllows 75'c for different
The no-load
tl: impedance at
l1 000/433 ::::T:^.:ed
3 300t433-2s0, 6 600/433-2s0'
2;v ratinss is as per rable 3'
250.22000/433:;;""J:t-onolo:3

2
lS 1180 (Part 1) : 2014

r able 3 *'ffi#r il
rt;:;::;ffi:
(W)
Maximum Total Loss
sl Rating Impe<lance : :-': EnergyEJficiency
"''-'"irrits
,il. Ail; (percent)
ffi Energv-Efficiencv
Level l

,i) _ toi _

g HV 3 o'o' I t
I'tux Density
L'ensrrY I - -J'
6.9 Permissible Flux rr
AI
flux den 'v.': t"I-o^i::::
tn' Lv
-
6.9.1 The maximum
voltage ard Ratings
core and yoke at rated *.t'-tf::::*?,t"^::
coreanoyoKtr4r"'"*'';fi*r2.5percentcombined
o'-" ,.oncifv r r{h<:t"(atnuse'l.l)
a -^ -^+^A,,^lfe oe ano
voltage and
don frornrated
1.9 Tesla.
r^,:^-. in cnnndrt of flux
calcula[ions in support
denstty"ld
densttY -
OTE The desrgn ll
shall
-
be furnished bY t
shall not
6.9.2 No-load curren meas
' r r'-11 1^orl be and 2 5oo

vur
maximum oI rull luau and 2 50U

6.10 Limits of l.emPeratu


r
Level (BrL)
610 1 The tvpe of cooring ' ,.0 Rated Basic Insutation
.
(BlL) shall be as given
levei'unrrr^L^l
The rated basic insulation
in Table 5
Level
'I-able 5 Rated Basic l4sulation
oll wnen resleu rrr r^1,"' "o 1
r(Clause 4\
7 '4)
by thermometer) fortop
withls2026(Part2)' ""
ffiRated-Basicrnsulation
stNo' Nominar
t'-i; Lever(kvp)
7 TECTTNTCAL PARAM-EIPT:,31T*1"""-
l;iffii;'iid;ila\ To):'?l*l$3
;T6#i'"'iln""t'-9 IJ1,::^If"|il'"
(1)
(3)
(1, (2,
fiiH,ifi.A''^iio uVa (N'N-'EALED AND ij il ::
12

SEALED TYPE) iii) ;; 125


iv) :: 170
.,i 33
7.1 Ratings
be as per Table 4'
The standard ratings shall 7.5 No-Load Voltage
Ratios

I'requency shall be as followsl


?.2 Rated The no-load voltage ratios
The rated frequency shall
be 50 Hz. 3 300t433-250, 6 600/433-250,, ]]^q00/433-250'
7.3 Nominal System Voltage
the
- 22 Oo0l433-250 and 33 000/433-250
v

Nominal system vottase


sha'be chosen rrom [?li,;il,"":f::lr:",[";t;t?"i,:,TlT'ii:i#l;itt*
following: 1
ril:1''::1:*i:r';:'il:'*:1":'ff'il:
;J:ffi:"]:."" andPhaseDispracement
en in Table 6'
above
7.8.1'2 For transformers
hav
issible
I 1 kV and uP to and
includin of the
total loss values shall
not e 6'
maximum total ioss values
above
having'/91:aqe class
7'8'1'3 For transformers i:tv,..i'e permissible
terminal' be 22 kY and,o ," ;;.i;;uJing
1)] can a]so
[Dyn1, see |S 2026(Part
sysrem and applicati"",:tT"^{:t:
same canat :n'5:*tk','*:U -""*,:lJJinrff':';:."
rent vector grouPs' [he
1.8'2 lmPedance
adopted' at 75'C for
. rr..aL^ro
Methods ;- reconrm€rtuvu
The v''-'"'p.,impedance
."""".,.ended percent
and Tapping tubt"
7.T Tapping Ranges
when taps are 6.

and overnuxing
ffi;Jf;ft:'l,iTi"T:.ranses'
HV
Winding taPPed
1
Number of taP Positions
Voltage variations 1.9 Tesla'
ations ln suPPort of flux
denslty

nufac( urer

n cent oI
red bY
'
'5Percent of
rated ?:"ilq
of
oad current by 5 percent
locking shall be provide
?.7.3 For ratings great
Prov ture-.se
changers maY be
.NAN as per lS
from+5 Percent to -1 of cooling shall be
7.8 Losses and rmped irt%iJf;pe
shall not
7.8.1 I'ttsses-Miltipl 7.10.2 The permissibie reslstance
Efficiency exceed the iimits of 45"c
measured
?'8'1'1 For transforme method for transformer
the total losses (no-lo
Class Transformer
Losses Up to 11 kV
Table 6 Maximum Total
(ClauseT'8'1'1)
(W)
Nlaxinlutn Total Loss
Sl No. Rating
(kvA)
Imped ance
(Percent) ) iJ1,r r t" n'u-r* * "
o' r f
u:29:""" t* "
EnerP EflicientY Level
-'-------"^-----, --:' .--------'-'--
SOo/oLoad l0Ui Load
G-:^
504oLoad rrr"b/"t.;
l}}okLoad
504oLoad l00o/o Loao (7) (8) (e)
(s) (b)
(3) (4) 2'700
(1) 2 930 920
3 150 980 2150
050 3 100 955
450 I 025
r) 250
4.50 100 3 2'15
r 215 I 450 l 150 3 330
ii) 315 3 875 I 430 4 100
4,50 300 4 300
iii) 400 4 750 r 5 t0 4 850
450 600 5 300 | 145
iv) 500 5 855 I 860 2 620 7 000
4.5t1 I0tjll 2190 7 700
v) 630
3 000 I 000 9 200 3 220 8 400
r 000 500 r0 750 3 300 ll 300
vl) 3 600 ll 800 3 970
r 250 5.00 4 200 14 100
vii) 4 500 l3 500 15 000 4 790
1 600 6.25 5 050 17 500
viii) A)5 5 400 l7 000 18 500 5 900
2 000 20 000 6 150
ix) 6.2J 6 500
x) 2 500
IS 1180 (Part 1) :2014

tested in accordance
bv thermometer
for top oi1 when
with lS 2026 Qart2)'

and PolaritY
8.6 Number of Phases
Phase)'
Nr'rmber of phases
shall be one (Single
8.1 Ratings r^Lr^ ? polarity: Addirive or Subtracttve ,
7
shall be as per Table
The standard ratings
Ratings 8'7 Tap Changing Arrangement
Table 7 Standard
(Clause 8'1) Taps are not required'
Values
Nominal
c-"rom Voltase 8.8 Losses and ImPedance
gwithRegardtoEnergy
8'8'lLosses-Multip
EfriciencY
< *.rr.t t"' o o llkV'thetonl
;J,i5;t'[.:i:1
;:r"rtnolo. percenrofrated
8.2 Rated FrequencY
shall be 50 Hz'
The rated frequencY

83 Nominal SYstem Voltage


shall be chosen from
Nominal system voltage
following:

Percent or
the
il;i;;;;-';'d gYlq
il:";il: loss in Table 9'
imum total values given

8,8'2 InPedance
-^r^anr i-r imnedance at 75'C fo
Therecommendedpercenrimpeda^nceat75.Cfor
Table 9'
be as per
different tuungt shai
Density and Overfluxing
(1) 8.9 Permissible Flux
The maximum flux
i)
125 8.9.1
170 .or. unO Yoke at rated vol
densitY w
such that the flgx
and frequencY vartz
voltagc
8.5 No-Load Voltage
Ratio
does not bxcee I I '9 Tesla'
i*q"?t.V
ratios shall be ars follows: in suPport of flux denstty
The no-load voltage NOTE The design calculations
- by the mlnufacturer
11000/250v .i'"nri l" iutnitrt"d
11 000/\6 / 250v
upto 11 kv
rabre e Maximum rotar
Losses:ltf"F:;:ffiJ;:ilTrmers
8 8 1 3)
ia,rrt. ,.t I I' 8'8' l'2 rnd
nffir*n"u- Total Loss {w)
Impedance TGsY afl'itn'Y kvel2

ffi
Rating
SI kt'tl I

ffi
(kvA) (Percent ) E11i,i,,'1
No.
-},,*gy'
:8)
(6) '15
(4) 30
95 r50
40
35
r70 ))
2.5 60 6l i90
i) 5 10 190 1)4
260
4.00 265 82 95
ii) 10
95 l0 300
to 4.00
iii) t25 340
25 400
iv)
$ 1180 (Part 1) : 2014 the
affecting the sealing"of
cover and also without followtng
shall meet the
tr anstbrnler' The arrangement
requirements:
HV and LV Bushings:
Th
current. bu
ou
8.10 Limits of TemPerature-rise of
shall be ONAN as per bushing shall bc of either
Pot
8.10.1 The type of cooling shalt have-embedd:! ,*"*'
lS 2026 (Part 2)' material, like cpoxy and
tn" tnt"'nut HV and LV bushing inside
Metal portion of
thetankshallremarndippedinoilinalloperattng
conditions'
be used subject
NorE -
^y.::y-'^:"li:tl"
to agreenlent between t
''^T:il"ljeT,l

10.1.4 Gaskets shall " of syn[hetic rubber or


IALS resistant lo hot transformer
9S synthetic rurbberized
d in the transformer shall oil
a? : iJ,.!

9.1 Indian Standards: s of bu shi


con 10. 1 .5 The di melns.lon
ro the rollowing
1e-s ::,tl:,,:"j' ::i::
Indian
electrical steel - voltage class-e-E:";;;ii;;"i"'m
a) Cold rolled grain oriented against them:
IS 3024 ; si..irt,r' m9iirioneo
Amorphous core material - (lS und -- f:'.lass For Porcelaitt For Metal
b) Vatog,
Parls Parls
preParation)
rqt',-irtSi'
onclucror - IS ts ts 3347
c) CoPPer/Alumtnul-:
lopper/Aluminumconouc:"',-;:, )vt i- OtV 3347
rs 7404. Is 12444' ts t5 l)
t
(Part 1/Sec (Par1l/Sec2)
rs9i,
A' !1:., -+- :s, ts 3347
series as given in Annex /
"ii
.',3.6 kV bushrrrgs IS 3347
n:1
(Part 2/Sec I ) (Part 2/Sec 2)
d) Kraft PaPer - lS 9 IS 3347 IS 3347
Annex A' 12 kV busltittgs (Pafi 3/Sec 2)
(Par1 3i Sec 1)
board - IS 15 IS 3347 rs 3347
e) Press 24 kV bushings
(Part 4isec 2)
(Part 4/Sec 1)
l) Mineral oil - IS 335 IS 3347
IS 3347
36 kV bushings (Pafi 5/Sec 2)
NOTE Use of other-insul (Part 5/Sec I )
- to
sYnthetic organic esler.l5
the user and the suPPller'
Transformers
10.2 !-or Single Phase
10 TERMINAL ARRANGEMENT
For I Iu..6 ,zz,Jz, and
332'6 eutral
Transformers be eutral
10.1 For Three Phase end of the HV winding
shall
O'
shall be fitted on high
volnge
through l.l kV bushrng' Neu
10.1.1 The ranstormers of 'ult
adequate
a t'nned copper strip
t"* ""t*ge sides *iil "lt;T::iil::!H ?1 ;; cottnected to tank by
"^J S] ZC.
hall conlorm to lS 2099' two HV bushings 'shall
For I i, 22, 33 kV transformers'
i4 Nos l shall conl'ornt of both ends of HV winding'
e low voltag" side maY be ; ".;;;t termination
and
of PVC/XLPE cables of be fixed to the top-cover
The HV bushings shall be fixed to the
i'1 kV class shatl
suitable stze' *" iU o",nttgiof
user' a suitable cable-end
box transformer tank on sides'
10.1.2 If required by the voltage Positions of Terminals
voltage and or low
on tr''" t'lgr' 10.3 Marking and Relative
ffi;;t;;'i;"J 2026
side. Appropriate characters
in accordance with'IS
to
tvp marked upon or adjacent
il# t5';;;],;' ino'tiutv
..,ili ;x":
10.1.3
replac
d
]l'^:-:*tt
:i:::fJT: terminals.

6
IS 1180 (Part 1) : 2014

alsobemarked
rN AIr{
11 MINIMUM CLEARANCES i1il ;::1;il'"t;t'',il'transformermav
rhe minimum fY:::,,T1;:t1itJ,lil;;':;:'lil
Lv arru '!r v ve" " lrrri l::.:::.;il5;::;i^'i\;k;,Zl"r:;:;:::,,
'or rhereunder
::;#;t"JlTces '$1:'lHliilxl;;u.'i'n"gorotioT T*
(Air) crearances Berween il; ff:^,.]i fft*lp!*i:Hffi*1**;:
rabre 10 Externar
on Tiansformers or producers may be
ootat
nrrrt irrg, Mounted manutircturers
(Clause 71) Bu'"ou f lndian Standards'

ase Phase'to-Earth
14 MOUNTING
Ivruurr '^^' ARRANGEMENT
Clcarlnce tn mn
ulearaucsr"mm Clcaranceinmm
Voltage
,1\ e) (3) 14.1 Theunder- seof.allt*":lY::,fft::""H?H':
up.
/tt
r-r
i1ilv
rs
w- iT
Vl

,X!
f^
;10
200kvA ratings shall
\,^.. aq shown in Fig. 6 to
i8.',XJTil:iffi ;;'i;.s ^ :i:ll'i.Tf,;Ll"
piinth'
n-ioglo a ptadorm or
it^[T.:ilili^0,. ",
transformers beyond
14'2 The under-ba to make them suitable
transltlrlrterD with air filled"- ;'::i:l3ii;';;
11.1 For transformers "' onrr
and nhnse-to-
phase-to- ror moun
the phase-to-phase
;;;J;;;u^ut'' p". ruur" I r' arrangemenl may be
earth clearance shall
be u, 14.3 Sr.ri
-rabre 11Air crearances in cable Box ,1fi; XTJ:il'J:n::"fi:
(Clause | | 'l) .' sulplier.
1 .

are pole mounted type


hase transformers
',:1

" l4'4 '-" '; with two *":ttilP t:.gtj:::t"T


""ill. 20 -"
2o
ztr
?: :ilililf;i';;i'bf
fi',q'bolls ot zu r"m diameter
meansor

l. t kV is. litci,
of minimum
Up to
19
Irkv l.t,kv ;'a
,'"'^
t)u
ljx lounting r'sq
----..-ti-o are made with steel
lugs are
22kv ::" thickness.

15 TRANSFORMER'TANK
Construction
15.1 Constructtutt
or seaied type transtormer'
15.1'1 For non-sealed
be of plain tank configuratton
transforner tont"tun tank
with/without nn' o''cooling tubes' The
"di;;; corr
call also bc made of
MARKING thickness' also used
for'
13
covers shall be bolted/
13.1 Rating Plate wirh tank rim so as to m
provided *"l.li:':t"1.1:: sign in case of w
transformer shall be curb de
Each
"r^1" steer matertrr
aluminium/starnless
"t ^*aized ;il:lill'l.ri:,,:::;:':'"'

f'
in

li;l;?'lTi::1"fi 'lll":lil'ir;f:ilffi:
tank wh'e the transrormer
ror example, bv etching'
engraving or stamplns' tJi::ffiil*:;l"tt
be carried out by
13.2 Terminal Marking late 15'1'3 All we]ding oper tions shall
Each rransformer shall
providedrvl'n,t.:Tl"l qualified welders'
be
with Fig. 3 to Fig t be such that the core
and
marking plate in u..oroun." ,r.r.o rhe tank design s al.l
,frl"tr"u"i is applicabie. windings can be lifted
freely'
mar5lne For single phase sealed
t1ry,::i"t"*ers' the
13.3 rhe rating and terminal ll1ti: Tlt,i:
t 1s.1's
at the option of the tank'shall be folded
combined into one-flate .i.cular base pi"ui"
"0g".
manufacturer' 1
$ 1180 (Part 1) : 2014

/ ,7 1 t-l-'
| tn I L \)''.',4
l-1 L'LL
-+

ANSFORMER
DISTRIBUTICN
'P

S errsr
TRANSFoRN/ER LEVEL
ENERCY EFFICIENCY

w
STANDARD
Xt"#'#^:-13

Inu IVlASS OF
nvetRES
] rv

AZ
FREQUENCY

VECTOR CROUP
& YEAR OF MFG

IMPEDANCE VOLT
%

IAPPINGS

FOR HV VARIATION
IN STIPS FROM

CUSTOMER

ORDER NUMBLR
e /rDI 1N DIA

All dimensions in milltmetres'

TRalsponule ns
Ftc, 1 Rnrrr'rc Plnte not THtee Punse
up to 25 kVA' the
overlap For single phase transformers tonstruction round
upward for at least 25
mm'to have sufficient transformertank shall o" oitoUott
a pressure
sidewall of the transformer' capable of withstanding
i""i,tl"ni"ur in shape and shall be
and a vacuum of 760 mm of mercury'
Requirements of 100 kPa
15.2 Pressure and Vacuum transformers up to 2 500
kVA'
uP to 200 kVA' Plain 15.2.2 Forthree phase
tot'ugptiont shall be designed
tanding a Pressure oI transformer tanks with the top or the
il;;t;;t"; 15 kPa tJu*o'"d at
of
0 mm of mercurY' Limiting
are specified in 21'5'1'
tank with no leakage'
values of the deflectrons trl1firmll wittt
sealed type
tank shal.l be
kVA Plain 15.2'3 For three phase
ressure of 80 kPa ano
a .""1,*"'u"0"1:.::lo.-*;*--r:ifl '.?:i"'"J11
values of the constructlol
and robusl
rY. Limiting
n 21.5.2. 80 kPa without anY deformatton'

8
IS 1180 (Part 1) : 2014

+/ rll-\lL\a1r)
TlwL!

TR AN SFORMIR
DISTRIBUTION

LEVEL
EI..lERGY LFTICIENCY
I eurs

STANDARD

fHv
)
BIL 1
LLV
HV

AMPERES
LV

FREOUENCY
IZ

OF IVFG
VECTOR GROUP

IMPEDANCE VOL]

CUSTOMTR

ORDER NUMBER

IN INDIA

All dimensions in millimerres'

pon Srt.tct-g Pue'se TneuspoRMERS


Frc. 2 Rnrtnc Plnre or
be painted with vamish
15.5 Inside of tank shall coat of
surfaces one
oil resistant paint' For ";;;"1or one- coat,of epoxy
paint
,a.t".r" *tit;g powder oase
orimer two coats of polyurethane
rq ror
raute tz shalibe t"lsrred
the
ilH: r norm
oDerating conditions' oaint
tank does not exceed 0'4 ur*o. ighly I
exposed to atmosphere special aPPlication exte
15.3 All bolts/nuts/washers
to agreement between
shall be as follows:
manufacturer'
stainless steel'
a) Size 12mm or below - NON-SEALED TYPE
b) Above 12 mm steel with suitable finish 16 CONSERVATOR FOR
- with passivation or hot TRANSFORMERS
like electro galvanized with
ratings 63 \VA and ab-ove
diP galvanized' 16.1 Transformers of
Type lll the provision of conservator
15.4 Gaskets wherever
used shall conform to ;;; ;;il;;nsruction'
c rs 42s3 (Part 2)'
;;;"';;;;;lrrYP" as Per
o
IS 1180 (Part 1) : 2014
a

All dimensions in millimetres


pon Tunee PH'qse TnnNsponueRs wtrH
TAPS
Ftc. 4 TenvrNAL MARKINc Ple're

l0
$ f180 (Part 1) : 2014

Fro. 5 TenurNnl MlnrtNc

{--r--
lll
!lI Il
I
|i it
'ir .i ,

AII dimensions in millimetres


DIMENSIoNS oF TRANSFoRMERS
UP ro 200 kVA
Frc. 6 Moqr'rrtNc

Transformers
Table 12 Paint Scheme for Distribution
(Clquse 15.5)

No. of Coats Totql DrY Film Thickness, Miz'


Paint TyPe Area to be Painted (microns)
SlNo.
(4) (s)
(3)
(1) (2)
0l 30
Inside 60
D Thermo setting Powder Pamt
Outside
0l

Liquid paint 30
ii) Outside 0l
a) EpoxY (Primer) 02 25 each
Outside 35 /10
b) PolYurethane (finish coat) 0l
Inside
noioit resistant Painwarnish
"i
oi| qlye-and
sealed, type 16.2 When a conservator is provided'
is mandatory. For coriugated tank and device shall be fixed
i* plti" "t O.hydrating breathing provided
inert gas cusnron'
transformers with or without io ,t, ,onr.ruaior which shall also be with a
conservator is not required'

ll
IS 1180 (Part 1) : 2014

2 500 1 200 800

1 800 1 000 /cu


1 000 800 / ou
ouv 700 600
oou 700 800
450
r/
+
_J--
Brs euIE 500
400
700
800 450
415
I
100 415
i

----]-i*-" I

All dintcnsions tn

used as Per n.lutual agre


NOTE Bidirectional rollers can also be
-

.1 Standard Fittings
be provided:
Thc following standard iittings shall

temperature;

TO
17 ABILITY OF TRANSFORMERS
CIRCUIT
WTHSTAND EXTERNAL SHORT
type
Theperformancaof transformelunderexternal
sholt- c) Air release device (for non-sealed
circuit conditions sf'att ie in accordance
with lS 2026 transformers)

(Part5).d)Ratingandterminalmarkingpiates;
18 EFFICIENCY AND REGULATION
iencY and regulations are
ed on sPecified loading at
wer factor and conrPuted in
and Annex C resPectivelY'
other'. power factors as
NOTE Efficiency and regulations at
- shall also be conrpu(ed three phase transformers;
agreed between ,n" ut"t und supplier

t2
IS 1180 (Part 1) : 2014

Jacking pads (for transformer


above I 600
g) Thermometer Pocket with caP;
c)
kvA);
;; oil filling holes having (17+' nominal.si-ze h) Buchhoiz relay (for transformers
above 200
thread) with cover (for sealed
type
kVA);
transformers without conservator) ; (for transformer
upper end it
J/ Masnetic oil level gauge
i)
r/ An extended pipe connection on abo've I 600 kVA) v ith low oil level
*irtt weldei cover for sealed lype
be suitably a'larm conlact;
transformers' The pipe should pressure
lo enable!se k) Non return valve (for conducting
threaded over a sufficient length
after st);
of a refilling/siphon connection
te
vent (up
Pressure relief device or explosion
removing the welded cover or m)
any otner
of reuse; to 200 kVA);
similar arrangement capable transformers
tilling hole may n) Protection retay for sealed type
The bottom dlarn valve and
NOTE
- for internal parameters that ls pressure'
also be used for filtration Purpose' (above
temperature, ol1 level and gas detection
Lifting lugs for the complete translormer
as
k) I 000 kvA):
,oal ut f- .ot" and winding assembly;
p) 4 No's antr-t less steel tlt::t:'^:.i11
m)
'^'' Nitrogen/air frlling device/pipe with welded breakawaY
.o".i capabie of reuse (fol sealed type
transformer); scribes some of the fittings and
vent above
n) Pressure relief device or explosion
200 kvA;
p) One frlter valve o
(for transformers
q) Unidirectional flat ro
I tests as described tn 2l'2
above 200 kVA);
t' )d as per relevant parts of
r) Inspection hole (fbr
il leakage test shall be
kVA);
s) Pressure gauge for s

radiators and nitrogt conducted on all units)


kVA); - ^L^u ^^hor r,,re rhe routine tests:
t)HvsideneutralgroThefollowingshallconsttute[heroutlneteslwinding resistance US 2026
of the HV bushing t 3) Measurement oi
earth); (Part l)l'
check of
u) LV earthing arrang( b) Measurement of voltage ratio and
(Part 1)l'
transformers; and phase displacement tls 2026
ol short-circuit impedance
v) Buchhoiz relay tbr I c) Measurement
whenapplicable) and load
kvA' (principal tapping'
pltt"nt and 100 percent load
loss at SO
20.2 Option tIS 2026 (Part l)l'
as additional fittings d) Measurement of no-load loss and curront
The followrn
r specified: tIS 2026 (Part 1)l'
ar the option
e) y:1t^:tt*"nt of insulation res'istance
a) Dehydratingbreatherinlieuofplainbreathing ' tls 2026 (Part 1)l'
device for transformers up to
200 kVA; 2026
for 0 rlOuc{ over-vollage withstand test [IS
. b) Filter valve (1Ya" nominal size thread) (Part 3)i'
transtbrmers up to 200 kVA; g) Separate-source voltage withstand test
lightnine
c) Arcing horns or suitable ratingnun'ronttt'i tls 2026 (Part 3)l'
arestors for H'f side - 3 Nos' for
h) Pressure test (see 21'5)'
up to 200 kVA; j) oil leakage test ('see 21'5)
d) Bird guard;
e)Terminal2l'3Typel.ests(tobeconductedononeunit)
f) oil tem dicator and winding The following shall constitute the type tests:
s for transformets above
temperat a) Lightning impulse test IIS 2026 (Part 3)]'
200 kvA;
13
$ 1180 (Part 1) : 2014

2026 (Part 2)l' b) Conugated tanks


b) Temperature-rise test tIS
*tu'o'"d total loss (N1"-"
at The co
NOTE
- Uu*'t*
* ituJ-t"tt
rated excitation
at maximum
::::lt
t"p tested
temperatu re) at I 00.
percent atmosp
converted to 'C reference
rise test
75
during temperature
Ioading shall be supplied tank f;
2026 (Part 5)] at any point'
c) Short-circuit withstand test IIS

u"ro."-uno^i'fi:l?r"''"u" c) Seated
:T'::':iJ3t.,t. per IS 2026 (Part l)
as The tr
test shall be conoucted
testeo
d) Pressure test (see 21'5)
on one unit) iitr;
21.4 Special Tests (to be conducted
at any point'
the special tests which
The following shall constitute
between the test (routine test)
shall be carried out by mutual
agreement 21'5'1'3 oil leakage
user and the supplier'
supplier. and sealed
d
d.and sealec
ru^ -.oonrhtet tr
The assembled rr
2026 (Part fitt in position'
a) Determination of sound ievels IIS type with all
kp rpcred A' to twice the
10)l 5)l
^L^lr
shall be tested a-
8 h'
2026 (Part 6t the base of the tank for
b) Shorr-circuit withstand test tIS normal head me

il;" L*, 0""r"^un1^1t:'i^::?l' 'o""" corrugation' he tested for


ffi; - .:::ffi#;;;; i' ,1,^..::"::'];^,,,
qh-aJr
".lt-t::T::::fli
)y:i;, volta
:::::#;; measured
ili:::1::::e
tank ror

c) No load current ar \12.5 percent be no leakage at any point'


Gee 5.9'3)' 200 kvA and up to
Tho recr iq nerformed formers above

the values given below'


PLate
Lengtlt of
Deflection
5'0 mm
UP to 750 mm
the 751 mm to I 250 mm
6'5 mm
and seal formers'
shall be ir pressure of 1 251 mm to 1 750 mm
8'0 mm
n and vac m of mercury
Above 1 751 mm
9.0 mm

t;"1.:;"* 2l'5'2'2 Pressttre test (routine test)


deflection of flat plates' after
pressure 1
shall not exceed the values
;;;* has been released'
given below'

Length of Ptate
De'flection

UP to 750 mm
5 mtn

751 to 1 250 mm
65 mm lcakage at any pornt'

21.5.1,2 Pressure (routine test)

at any polnt'
at anY Point'
t4
IS 1180 (Part 1) : 2014

presswe maintainod inside


35 kPa above atmosphere any
(routine test)
2I.5.2.3 Oil leakage test
i*'i""u r.t 10 min''lhere should be no leakage at
for non-sealed and sealed polnt.
The assembled transformer
including bushing in position shall (routine test)
,tn" -tin nffings 21.5.3.3 Oil leakage test
"it to twica'l: n:l*ul
be tested at a pressure equivaient
8 h' There
;;;;;"r"."i at th" base of the tank for
point' Tank with
should be no leakage at any
shall bo tested for oil leakage test a
""r.tt",i".. at the top of the tank for
;;;;." of 15 kPa measured point'
'e
tt. fn... should be no leakage at any
up
21.5.3 For Single Phase Distribution Trunslornters
to Including 25 kVA

INF.RMATI.N REQUIRED wIrH


llll;li,'"l' :: "':::::::'Jl, 0..,,u," o,
r9g
g1 22

oe supplied bv
;:;x***::m::ffi*:#1"Tffi#ll
tank.
of th Annex D.
'ihe
d order to the Purchaser

2L.5.3.2 Pressure (routine


test)

be tested at a pressure of
The transformer tank shall

LIST OF REP.TERRE
t'r'{.rj
and stnPs
/S No. Title 6i*"nrion. for Porcelain
transformer bushings for
use tn
lightlY Polluted atmosPheres
u; i; and including I kV'
Section I Porcelain Parts
Up ," and including 1 kV'
Section 2 Metal Parts
1992 Solid pressboard for etectrical 1.e kv Bushings, Section I
15.16: ,Jirtn rr.. ,, ,

purpose
^tnlectranicat 1 /t
979
' Porcelain Parts
:"0 tV Bushings, Section 2
testing of metals ' Metal
1608 : 2005 - tlT; ZtSec 2) :

Tensile testing parts


(Part3/Sec l) I l.S Lv Bushings, Section I
38
ularY: Part
:

Porcelain Par[s
1988
d reactors ^ li,S tv Bushings, Section 2 Metal
(Part3/Sec 2) :
icat PurPose I 988 parts
s: (Part4/Sec l): i.+ kv gustrings' Sectionl Porcelain

(Part 1): 2011 parts


(Part 2) : 2010 2) i+ tv Sutttings, Section 2 Metal
ipu.t:j, zoos iicreerrir: rests
"'
and '
parts
io tv gurtings, Section I Porcelain
"1:f::i''
rnd short circnit
1) :

parts
(Part 5/sec 2) : ii tv suthtings, Secdon 2 Metal
sound levels parts
1919
ernative voltages
Fittings and accessories for
power
3639 :1966
steel sheets transformers
3024:2006 Grain oriented electrical
15
IS 1180 (Part 1) : 2014
Part 2 Cork
4253 Qart2) : Cork composition sheet:
2008 uou tuoot
l"u aluminum conductors
nductors
Iar conductors
ered coPPer conductors:
und conductors electrical Conductors
types
:lain bushing I 3730 Specification for particular
. voltages uP to and i
8999:2003 PiPe threads whe
joints are made on the threads -
nbY t gauges
tP ectrical
9335(Part1): D; general
lg.lg
requirements
(Part 2) : 1998 Methods of lest
(Part 3/Sec 1) : ip""iircuriont io' .individual
1 General
1984 m'aterials, Section
purposes eiectrical PaPer

e 18)
RING EFFICIENCY

Total losses comPrise:

and
constant at all loads;
B-l.1Theeffrciencytobedeclaredistheratioofthea)No-loadloss,whichisconsideredtobe
output in kW to the
calculated
r' N"
i"p";"-lW;;d
L
Load loss' which varies
with load'
as under' b)
outpur_Inpul-Tota.lLossesThetotalloss,onloadisthesumof(a)and(b)'
EfficiencY (n) = 1n'u, InPut

l6
IS 1180 (Part 1) : 2014

ANNEX C
(Clouse 18)
VOLTAGE REGULATION
CALCULATION OF INHERENT

REGULATION ExTo = 100 ExlE;


C-1 INHERENTVOUIAGE
EtTo = \A0 ErlE
n = Ia/l', and
me
/a=currenti that
short cir
load
obtained on
on the output side and with rated voltage
Let the inPut side'
! = rated current in winding excitedl
E = rated voltage of winding excited;
Isc = curreot measured in winding excited
Ezsc = voltage measured across winding excited
(imPedance voltage);
Psc = watts measured across winding excited
n'.4 For arM!.{tumed load orher than rated
load-and
' tor. the Percentage regulation is
Exsc = reactancevoltage=./,'rr.-(fJ ;;
I 1t:c7 roxi I to;

Psc corrected to 75oC, and trom


psc cu
from cu
(n.Exo/o)'
to 1;
1: nErVo+\-^L
and
any assumed load other than rated load
regulation is
er factor cos f, the percentage
telY equal to:

n. Eto/o cos Q

200

above formulae are sufficiently accurate


for
Er Vo+\ C-1.6 The
transformers covered by this standard'

t'7
2014
$ 1L80 Gart 1) :
ANNEX D
(Clause 22'I)
AND ORDBR
RBQUI*"O
*'' I ENQUIRY
INFORMATION
o il'il'il::;T*li ill!^:[::J'i[:Y;
tion ['^:il;:;;. may be readabre'
given in all cases: indicato
ation stroutdUe
tobe complied mav be required
particulars or,r,.,p".ir,ration inrormation
a) il:,po:..j],::ffi|inoil
with; sformer for
exampLe given:
b) ;;;;i;;*"' Soiar dutv'to be .,^rtooe rest iS required'
v"t'i9:i:il;'rt""pp"o
o'J"'uu'n'
phase unitl
""' ''J;i!lil'
if specific
Single or three
c) "*t*ott ;ru,"O.ur,"n''
u in sYsteml
of Phases
sea-level' if
in excess of

wpe; to
rers will bq subjected
feeding
nd traction
nal service conditions;
is to be
el measurement
required;
if
m) Highest. volta
'windins);. t,:l'l;J:.
of the transformer
tank'

of s
^ .1,,c(ii
n) Method. ,on,rol. required
o", con
ger
winding);
p) lnsulation 'for exan.pl" pole mounted'
frequencY
q) Connection n, including
t 3) Any other ot referred to
'i Neutral
winding) reference
' above wn
s) SPecialre
transPort

18
(Continued from second cover)

experienceisavailable,sgparatestandardtoDistributiontransformersfrlledwithNatural/SyntheticEstersshall
be brought out. .Power Transformers
from IEC 60076- l:
taken while preparing this standard,
Considerable assistance has also been '
Part 1: General' .
-
Following deviations with respect to IEC standard have been made:

a)Separatestandardispreparedfordistributiontransformersuptorating2500kVA'
b) Ambient conditions are different' and
are different'
c) Temperature rises of oil and windings

Thisstandardisintendedtocoverthegenerictechni:alspecificationsanditdoesnotincludeallthenecessary
between the purchaser and the manufacturer
calls for aireement
provisions of a contract. However, the standard
in certarn cases.
(IS 2026)'
Unlike, standard on Power Transformers
view t
manufacturingconfigurations and practices with a
transformers in the countrY'
Bureau of Indian Standards

under the Bttrectu o'f Intlian standards


Act' 1986 to promote
BIS is a statutory institution establishcd
harmoniousdevelopmentoftheactivitiesofstandardization,markingandquaiitycertificationofgoods
the country'
and attending to connected matters in

Copyright
part of these publications may be reproduced
in any form
BIS has the copyrr itsp in the course of
. Thi, do.. not preclude the free use,
without the prior n in
, such as symbols and sizes' type or grade designations'
implementing the of n
t be Director (Pr'rblications)' BIS'
Enquiries relating t

Review of Indian Standards

Amanrlmcnis are isstted to standards as the need arises on the basis


of co

are ne !4NU' uP
needed; if the review indicates [hat changes
in possession of the la ments or
should ascertain that they are
'BIS Catalogue' and 'standards : Monthly Additions'

This Indian Standard has been developed


from Doc No': ET 16 (6686)'+'5

Text Affected
Amend No.

REAi$ INDIAN STANDARDS

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