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Tapes Solutions

The document discusses 3M solutions for the appliance industry. It provides an agenda covering 3M team introduction, market trends in appliances, bonding and assembly solutions, global applications, sound management solutions, and other 3M solutions. The document outlines 3M's technology, manufacturing capabilities, and global footprint to develop customized solutions for customers.

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0% found this document useful (0 votes)
90 views50 pages

Tapes Solutions

The document discusses 3M solutions for the appliance industry. It provides an agenda covering 3M team introduction, market trends in appliances, bonding and assembly solutions, global applications, sound management solutions, and other 3M solutions. The document outlines 3M's technology, manufacturing capabilities, and global footprint to develop customized solutions for customers.

Uploaded by

Aura
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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3M Solutions for

Appliance Industry
Serhan Karakoc
Dragos Teodorescu
October 2020
Agenda

3M Team Introduction

Market Trends of Appliance

Bonding & Assembly Solutions

Break

Global Applications

Sound Management Solutions

Other 3M Solutions

Q&A

© 3M 2020 . All Rights Reserved. 2


Our Vision

3M Technology Advancing
Every Company

3M Products Enhancing
Every Home

3M Innovation Improving
Every Life

© 3M 2020 . All Rights Reserved. 3


3M’s Fundamental Strengths

Technology Manufacturing Global capabilities Brand


Ability to share and Utilization of 3M Subsidiary front- and back- Brand equity in the
combine elements of manufacturing footprint office footprint that allows 3M brand and in
3M’s broad technology and technology, for the effective strategic brands that
portfolio to produce including process trade development, adaptation are shared across
unique, differentiated secrets, leading to and commercialization of business groups.
products, translating higher-performing products.
to premium margins. products and lower unit
costs.

© 3M 2020 . All Rights Reserved. 4


Global Coverage - Manufacturing and R&D Key

Plants in 37 countries Manufacturing/Converting

Labs in 36 countries Technical Capabilities

Sweden Russia
Canada Netherlands
Germany
Poland Korea

Belgium

China Japan
UK

Austria
France Hong Kong
United
States Spain
Thailand

Italy Taiwan
Mexico
Venezuela
Turkey
Costa Rica Israel
Philippines
3M Gulf
Panama

Colombia Australia
South Africa India Malaysia Vietnam

Brazil
Chile Singapore
Indonesia
Argentina New Zealand

© 3M 2020 . All Rights Reserved.


South East Europe – World of Appliances

Emre Banaz Dragos Teodorescu Serhan Karakoc


SEE Appliance ML Sales Supervisor-Romania Senior AE; SEE Appliance

© 3M 2020 . All Rights Reserved. 6


s

Market Trends of Appliance

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Mass Production Trends

Faster cycle Productivity Drive for Sustainability


times demands greater cost requirements
efficiencies

Light- More Increased Technology


weighting eco-friendly automation of innovations/
materials manufacturing/ disruptions
assembly
processes

© 3M 2020 . All Rights Reserved. 8


Appliance Market Trends
Energy Efficiency

Sound Management

Visual Appearance/Personalization

Smart Connectivity/IoT/Digitalization

Multi-Functional Appliances

Green Materials

Ease of Use

Wellness

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Bonding & Assembly Solutions

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Remaking the World of Making Things

We’re experts in helping you turn your design vision into a manufactured reality

Understand Solve design Innovate Scale and Support post


material challenges production automate implementation
performance processes operations

© 3M 2020 . All Rights Reserved. 11


Business Units

Bonding tapes Adhesives & sealants Specialty solutions

Easy to apply and durable solutions that Solutions developed within a deep Broadest product range from design-in to
fit into industry needs manufacturing process understanding consumables

Design-in/ Permanent Performance Qualification

© 3M 2020 . All Rights Reserved. 12


Specialty Solutions
Conducting
Often, applications require one surface to conduct
heat or coolness to another. For this type of
application, 3M 425 or 3M 1470 Metal Foil Tapes
can provide solutions. Excellent heat conductivity
improves the energy and thermal efficiency.

Shielding
Sensitive surfaces often times need to be shielded
from harsh chemicals, heat or the cold of
surrounding operations. 3M 363 Metal Foil Tape
has a multitude of solutions for this set of needs.

Noise Reduction
Vibration caused noise on the surfaces can be
minimized with 3M 2542 Damping Foil Specialty
Tape. This tape converts vibrational energy to
negligible dissipating heat.

© 3M 2020 . All Rights Reserved. 13


Specialty Solutions
Slick Surface
3M UHMW Tapes provide a slick surface eliminating
the friction and can be used for squeak and rattle
applications. These product family has a great
abrasion resistance as well.

Ventilation
3M Venting Tape 394 & 3294 are used to cover
openings in the cabinets of refrigerator during the
foam-in-place manufacturing process. The air-
permeable, non-woven backings are designed to keep
foam inside the appliance cavities, while eliminating
voids.

Temporary Fixing
3M Filament Tape 8915 is a clear polypropylene
backing reinforced with glass yarn filaments. 3M
Strapping Tape 8899HP has a high strength, tensilized
polypropylene backing. It provides balanced adhesion
and stain resistance on surfaces such as painted
metals, stainless steel, plastic and glass.

© 3M 2020 . All Rights Reserved. 14


Tapes & Adhesives Product Portfolio

Adhesive Load Bearing Capability 3M™ Scotch-Weld™


Type Overlap Shear (MPa) Structural Adhesives
Structural Adhesives 7 – 40
Curing Hot Melts 2.8 – 7
Sealants 2 – 5.5 3M™ Scotch-Weld™ PUR
Foam Tapes 0.3 – 3
Hot Melts & Contact 0.3 – 1
3M ATT & DCT 0.01 – 0.1
3M™ Adhesive Sealants
Polyurethane and Hybrids

3M™ Hot Melt Adhesives

3M™ Foam Tapes & VHB

3M™ Contact and Spray Adhesives


3M™
3M™ Adhesive Transfer Tapes, Reclosable Fasteners
3M™ Double-Coated Tapes

© 3M 2020 . All Rights Reserved. 15


Thin Bonding Tapes

Hard to Bond High Temperature


General Use Metal Bonding Silicone Bonding
Plastics Applications
- 3M™ Tissue Tapes - 3M™ 200MP - 3M™ 300LSE - 3M™ Silicone Tapes - 3M™ 100MP
- Paper carrier - Transfer or PET - Transfer or PET - Transfer or PET - Transfer
- Low cost - Designed for metals - Especially for PE, PP - Silicone to others - Durable, strong bonds
- Rough surfaces - Demanding apps - Curved surfaces - Special conditions - High temperature
- Up to 120 °C - Up to 204 °C - Up to 150 °C - Up to 260 °C - Up to 260 °C

© 3M 2020 . All Rights Reserved. 16


VHB Tapes Energy Absorption: Stress and energy is
absorbed in the tape and not transferred to the
bond line.
• Absorbs the impacts
• Provides a water tight seal Stress Relaxation: Over time, stress is relaxed
• Better appearance of the assembly away from the bond, and absorbed by the tape.

• Offers high strength, durability and quality 3M VHB Provides the Strength and Protects the
• Environmental durability and high dynamic strength Bond

• Fast, easy and reliable alternative to traditional fasteners

Viscous Elastic Viscoelastic

© 3M 2020 . All Rights Reserved. 17


Dual Lock™ Reclosable Fasteners

The product feature mushroom-shaped polyolefin stems that snap In combination with VHB tapes, it Dual lock is available in 3
together, forming a high tensile closure and serviceability. is suitable for attachment to low different types of stem densities.
energy substrates.

Stems Temperature
Product Adhesive Color Engaged Thickness
(qty/square inches) Resistance
SJ3550 250 White Acrylic Black 5.7 mm 93 °C
SJ3551 400 White Acrylic Black 5.7 mm 93 °C
SJ3552 170 White Acrylic Black 5.7 mm 93 °C
SJ3560 250 Clear Acrylic Clear 5.7 mm 104 °C
SJ4570 Thin Profile LSE Acrylic Clear 2.5 mm 70 °C

© 3M 2020 . All Rights Reserved. 18


Adhesives and
Sealants
Whether bonding for structural strength, sealing
against moisture or attaching to porous materials,
3M hot melts, sealants, liquid and sprayable
adhesives are up to the task. No matter the
material, strength, durability or flexibility required,
a full line of 3M bonding and assembly solutions
combines trusted performance with adhesive
expertise.

• Cyanoacrylate adhesives
• Sealants
• Sprayable adhesives
• Hot melts
• Reactive polyurethane (PUR)
• 2K structural adhesives

© 3M 2020 . All Rights Reserved. 19


Hot Melt Adhesives

© 3M 2020 . All Rights Reserved. 20


Spray Adhesives

3M™ Super 77™ 3M™ HoldFast 70 3M™ Fastbond™


Multipurpose Multipurpose Spray Adhesive Insulation
Applications Spray Adhesive Adhesive 49

3M™ Hi-Strength 90 3M™ Hi-Strength 3M™ Fastbond™


Heavy Duty Spray Adhesive Postforming Contact Adhesive
Applications Adhesive 94 CA 30NF

Foam & Fabric 3M™ Foam Fast 74 3M™ Fastbond™


Spray Adhesive Foam Adhesive
Applications 100NF

Aerosol Cylinder Solvent-Based Water-Based


Bulk Bulk
© 3M 2020 . All Rights Reserved. 21
Acrylic Structural Adhesives
NVH
Stiff bonds resist vibration and
reduce opportunities for loose
parts to make unwanted noise
Lightweighting
Adhering to new materials and
distributing stress along the Strength
entire bond area helps designers Acrylics are nearly as strong as
use thinner and lighter materials epoxies, with a chemistry that
Process Efficiency
Acrylics have faster cure speeds and can be modified to provide both
higher tolerance for unprepared surfaces high peel and shear strength
than epoxies or urethanes

Innovation in Design
The ability of structural adhesives to
bond a wide variety of substrates
allows the freedom to design for
the best materials available

Aesthetics
Structural adhesives
provide better product Impact Resistance
appearance through Depending on the chemistry, structural
invisible joints and adhesive bonds provide the strength or
Water Intrusion Bonding flexibility to resist shock, vibration and
smooth bond lines
Structural adhesives provide a Acrylics adhere to a wide variety of impact loads
continuous bond line to prevent materials, including many plastics
the migration of fluids, dust and
© 3M 2020 . All Rights Reserved. dirt 22
Epoxy Structural Adhesives Water Intrusion
Structural adhesives provide a
continuous bond line to prevent the
migration of fluids, dust and dirt

Strength
Process Efficiency
Epoxies have the greatest
Different chemistries provide a variety of
strength and durability of
surface preparation, open time and
all structural adhesives
strength-build times so you can find the
Innovation in Design
best options for your process
The ability of structural
adhesives to bond a wide
variety of substrates allows
NVH the freedom to design for the
Vibration resistance best materials available
reduces opportunities
for unwanted noise

Bonding
Structural adhesives bond Lightweighting
dissimilar materials and also Adhering to new materials
provide insulation to resist and distributing stress along
corrosion when bonding the entire bond area helps
two different metals Aesthetics Impact Resistance designers use thinner and
Structural adhesives Epoxy bonds have exceptional lighter materials
provide better product resistance to shock, vibration
appearance through and impact loads
invisible joints and
© 3M 2020 . All Rights Reserved. smooth bond lines 23
s

Automated Applications

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Automation Scales

Straight Line Laminator


Human operators push straight parts through a dispenser to apply tape and pressure. A cut
option is available but only in the X-direction.

Custom Automation
Capabilities include activator application, tape application with liner removal, tape cut, speed
control, automated infeed and discharge.

Factory Automation/Robotics
Robotic arm with automated tape head. 4 axis movement handles the job without human
interaction.

Connected Automation
Comprises of either custom automation, factory automation or both. System collects data
during tape application, it is categorized and submitted for evaluation.

© 3M 2020 . All Rights Reserved. 25


s

Global Applications

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Applications on Refrigerator
8
1 Bracket bonding of racks, drawers and glass shelves
2 Vacuum insulation panel attachment
1 7 9
4 3 Attach decorative trim to interior surfaces of refrigerator
4 Attach cooling coils to inner surface before foaming
10 5 Secure racks, shelves and instructions during assembly and shipment
2
5 6 6 Attach decorative trim to plastic drawers and shelves
3 7 Touch panel attachment
11 12
8 Splice EPDM gaskets
9 Attach logo to the door
10 Secure water dispenser tubing on the back of the unit
13
11 Handle bracket & trim attachment
12 Keep foam from escaping through holes & edges
15
14 13 Secure doors during assembly and shipment
14 Glass door bonding in front of the refrigerator
15 Secure power cord during assembly and shipping

27
© 3M 2020 . All Rights Reserved.
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Sound Management Solutions

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Thinsulate Acoustic Insulation

© 3M 2020 . All Rights Reserved. 29


Thinsulate Material

 70% : 30% PP / PET Microfiber-Mix


 100 % PP scrim

 Thickness: 8 mm - 41 mm
 Weight: 200 g/m² - 400 g/m²

1 m² Thinsulate: Distance from Berlin to Mexico


1 kg Thinsulate: Round the world

© 3M 2020 . All Rights Reserved. 30


Hydrophobic Properties

© 3M 2020 . All Rights Reserved. 31


No Odour and Fungus

© 3M 2020 . All Rights Reserved. 32


Compressibility

© 3M 2020 . All Rights Reserved. 33


Assembly
Ultrasonic Welding Tape or Hotmelt / Spray Adhesive Mechanical Attachment

© 3M 2020 . All Rights Reserved. 34


Different Performance Ranges

© 3M 2020 . All Rights Reserved. 35


Automotive Applications

© 3M 2020 . All Rights Reserved. 36


Appliance Applications

© 3M 2020 . All Rights Reserved. 37


Engineered Damping Material
• Adhesive Backing: Allows for easier application and higher performance
than most of other CLD materials
• Less weight: Provides comparable performance to constrained layer
damping at half the weight
• Flexible material: applies easily to irregular or curved surfaces
• Available in 2 thicknesses: 1.6 mm and 2.9 mm
• Target applications: Vibration damping on panels, motors/pumps, chassis,
thumbler, compressor

Constraining layer
Dissipating layer
Stand-off layer
Adhesive layer
Panel to be damped

Higher strain and shear allow for improved


damping compared to other CLDs
© 3M 2020 . All Rights Reserved. 38
Conformability

© 3M 2020 . All Rights Reserved. 39


Product Properties
3M™ Engineered Damping Material EDM1000 Series
EDM1016 EDM1029
Material composition Polypropylene, acrylic adhesive, aluminum
Constraining layer 0.125 mm thick, aluminum
Pressure sensitive adhesive layer 0.10 mm thick, acrylic
Stand-off layer (polypropylene
1.3 mm 2.55 mm
structure)
Material thickness without liner 1.6 mm 2.9 mm
Basis Weight 1.1 kg/m2 1.55 kg/m²
Density
Flammability per FMVSS302 Self-extinguishing
Temperature Resistance 150 °C for 1 hour
Shelf life 6 months

Constraining layer (aluminum)


Pressure sensitive adhesive

Stand-off layer
Pressure sensitive adhesive
Panel / vehicle body

© 3M 2020 . All Rights Reserved. 40


Comparison vs. Butyl

© 3M 2020 . All Rights Reserved. 41


Appliance Applications

© 3M 2020 . All Rights Reserved. 42


Damping Foil
Damping foil tape minimizes the vibration caused noise on the
surfaces. This tape converts vibrational energy to negligible heat
that readily dissipates.

19 October
© 3M 2020. All Rights Reserved. 43
UHMW Tapes
Ultra High Moleculer Weight polyethylene tapes are film coated with a rubber adhesive which provides an excellent abrasion
resistant and slick surface. These tapes feature a unique combination of properties that make it ideal for many tough impact
wear or sliding applications.

• Noise reduction between dissimilar parts.


• Reduce squeaks, rattles and other noises that occur with movement
• Slick surface for easy glide for drawers and cabinets. 3M tape 5425
Backing Thickness: 0.08 mm
Total Tape Thickness: 0.13 mm
Temperature Use Range: -34° C to 107°C

3M tape 5421
Backing Thickness: 0.13 mm
Total Tape Thickness: 0.17 mm
Temperature Use Range: -34° C to 107°C

3M tape 5423
Backing Thickness: 0.25 mm
Total Tape Thickness: 0.30 mm
Temperature Use Range: -34° C to 107°C

19 October
© 3M 2020. All Rights Reserved. 44
s

Other 3M Solutions

19 October
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Di-Noc Decorative Films

© 3M 2020 . All Rights Reserved. 46


Dead-Front Displays
• 3M Color Stable Film Series • Color: Black, slightly tinted
• Film thicknesses: • Film material: Nano – carbon polyester
• CS5: 0,045mm • Adhesive: Pressure sensitive acrylic
• CS20 & CS35 & CS50: 0,035 mm • Top coating: Abrasion resistant hard coat

Visible Light Visible Light


Transmitted Reflected
Clear Glass
89% 8%
(6mm)

CS 5 9% 5%

CS 20 19% 5%

CS 35 39% 5%

CS 50 52% 5%

© 3M 2020 . All Rights Reserved. 47


NOVEC Engineered Fluids
• PCB coating to protect against moisture
• External protection for erosion or chemicals
• Thickness from 1 micron to 10 microns
• Coating in less than 1 minute
• UV resistant
• Temporary or permanent solutions

https://www.youtube.com/watch?v=oC0F7jFk2rg

© 3M 2020 . All Rights Reserved. 48


Flame Barrier
• Flexible fire barrier sheet
• Excellent ignitability resistance
• Excellent arc resistance
• Good dielectric strength
• Not flammable until 960 °C
• UL 94 5VA 40 ˚C 122 ˚C

• Thermal & moisture stable


• Good convertibility - material is easily slit, cut, formed and die cut

Typical Applications:
• General purpose lighting luminaires (including LED type)
• Electric and hybrid electric vehicles (between batteries)
• Appliances (vacuum cleaners, cookers, refrigerators etc.)
• Electrical devices (timers, actuators, switches, etc.)
w/ Flame w/o Flame
Barrier Barrier

© 3M 2020 . All Rights Reserved. 49


19 October
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