CFD Analysis of Propeller Performance in Oblique Flow: Giulio Dubbioso, Roberto Muscari, Andrea Di Mascio
CFD Analysis of Propeller Performance in Oblique Flow: Giulio Dubbioso, Roberto Muscari, Andrea Di Mascio
1
CNR-INSEAN (Italian Ship M odel Basin), Rome, Italy
2
CNR-IAC (Istituto per le applicazioni del Calcolo M auro Picone), Rome, Italy
298
In the present work the performance of a rotating propeller time–derivative in the governing equations is
set at incidence with respect to the inflow is investigated approximated by a second order accurate, three–point
by means of an approach based on the numerical solution backward finite difference formula (Di Mascio et al 2004).
of the unsteady Reynolds averaged Navier—Stokes Finally, the rotation of the propeller is simulated by a
equations (uRaNSe). The selected propeller is the four dynamic overlapping grids algorithm (Muscari & Di
bladed INSEAN E779A model, for which high quality data Mascio 2005, Muscari et al 2006).
for CFD validation exist Salvatore et al 2004). The
3 TEST CASE
hydrodynamic solver is the in-house code χnavis, which is
The propeller selected for this study is the E779A INSEAN
a finite volume uRaNSe solver. The rotation of the
model, a modified Wageningen propeller characterised by
propeller with respect to the fixed background is handled
a constant pitch distribution and very low skew. View of
by a dynamic overset grids technique.
the propeller is shown in Figure 2 whereas the essential
2 MATHEMATICAL MODEL geometric characteristics are summarized in Table 1.
The numerical method is based on the integration of the
URANSE, the turbulent viscosity being calculated by
means of a proper turbulence model. The INSEAN code
χnavis implements several turbulence models, ranging
from algebraic ones (Baldwin & Lomax 1978, Smagorinsky
1963) to two–equations differential models (Lam &
Bremhorst 1981, Chang et al 1995). For the present results,
the one–equation model by Spalart & Allmaras (1994) was
used, supported be previous results on a rotating
propeller and rudder-propeller interaction (Muscari et al
(2011)). Figure 2: Propeller E779A overview
Proper boundary conditions are enforced at the physical
boundaries of the numerical domain (sketched in Figure 1). Diameter 0.227m
In particular, on the solid walls the velocity of the fluid is Number of Blades 4
set equal to the local velocity of the body; at the inflow, P/D 1.1
the velocity is set to the undisturbed flow value, whereas Table 1: Propeller E779 characteristics
at the outflow the pressure is set equal to zero; finally, on The propeller has been tested for two different advance
the free surface, whose location is determined by a coefficients J=U∞/nD (namely, J=0.88 and J=0.60),
kinematic condition, the continuity of stresses across the covering a relatively broad set of incidence angles (10°,
surface is enforced (dynamic condition). 20° and 30°). Numerical computations have been carried
out with the medium grid for each case in the test matrix, in
order to investigate and characterize the global behaviour
of the propeller. Furthermore, computations on the finest
grid have also been performed for the two conditions that
may be more representative of a real ship maneuvering
scenario, namely J=0.88 at 10° and J=0.6 at 30°. The
former case is typically met during the firsts instants of the
Figure 1: Topology of the numerical domain. Left: complete manoeuvre (the propeller loading is close to the one
domain; Right: propeller near field experienced during the approach phase, and the low
values of lateral and rotational speed result in low drift
The numerical algorithm is based on a finite volume
angle in correspondence of the propeller location); after
technique with pressure and velocity co–located at cell
the first phase, hull speed reduction and coupled s way-
center. Viscous terms are integrated by a standard second
yaw motion cause the propeller to operate at low advance
order centered scheme, whereas for the convective and
coefficient and at high incidence with respect to the mean
pressure terms three different schemes can be chosen: a
flow, that is at a regime represented by the second fine
second order ENO (Essentially Non Oscillatory) scheme, a
grid simulation. Figure 2 shows the inertial frame of
third order upwind scheme and a fourth order centered
reference adopted for the numerical simulations: the x axis,
scheme (Di Mascio et al 2008). The third order upwind
pointing downstream, coincides with the propeller axis of
scheme was used for the computations shown in the
rotation; z axis is directed upward and the y axis follows
following, as it represents the best trade–off between
the right hand rule. In the numerical simulations, the
small numerical dissipation and good robustness. Of
rotational speed of the propeller has been kept fixed to a
course, because of the treatment of the viscous terms, the
value of n=25rps; the different values of the advance
scheme remains formally second order in space.
coefficients J are obtained by changing the resultant
The simulation of the free–surface is performed by a
inflow velocity U∞=(u ∞2+v∞2) 0.5; the oblique flow
single–phase level set algorithm (Di Mascio et al 2007). An
conditions have been achieved by varying the resultant
ENO technique (similar to the one used for the bulk flow)
angle of attack in the horizontal plane x-y, namely setting
is used to solve the level set equations. The physical
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u ∞=U∞cosβ and v∞=U∞sinβ. Unless otherwise specified, all
quantities have been cast in non-dimensional form by
using as reference values the propeller radius
Lref=0.1135m, the velocity of the blade tip
(Uref=nπD≈17.85m/s) and the density of fluid
(ρ=1000kg/m3). Therefore the non-dimensional period of
revolution is T=2π. The Reynolds number is the same of
the physical experiment carried out in pure axial flow
conditions, i.e. Rn=UrefLref/ν=1.78∙10^6.
4 MESH DETAILS
The computational mesh adopted in the numerical
simulations consists of 75 overlapping blocks for a total of
about 11.3 million volumes. A multigrid technique is
exploited in order to achieve a faster convergence of the
inner (pseudo--time) iteration, so four levels of
computational mesh are used. Each level is obtained from
the finer one by removing every other vertex along each
spatial direction. Details of the cells distribution for the
finest discretization is listed in Table 2.
M EDIU FINE Figure 3: Overview of meshing strategy
M It has to be observed that, in order to achieve a mesh
4 BLADES 0.295M 2.36M 20.9% distribution aligned with the mean flow of the propeller
HUB 0.085M 0.64M 5.6% slipstream in the horizontal plane x-y, the near wake mesh
NEAR WAKE (TIP) 0.388M 3.11M 27.5% has been set at a different (lower) angle with respect to the
NEAR WAKE 0.266M 2.13M 18.8% orientation of the inflow speed U∞ and the background.
(OTHER) Finally, the time step has been set to Δt=0.01745,
BUFFER 0.236M 1.89M 16.7% corresponding to a rotation of one degree for the propeller
BACKGROUND 0.148M 1.18M 10.4% blade, in the case of the finer grid.
TOTAL 1.415M 11.3M 100%
Table 2: Mesh details (finer grid)
The physical domain has been divided into three different
regions: propeller and near wake field, buffer region and
background. Each blade, both fore and aft parts of the hub
have been represented by an "O-grid" topology, whereas
the rest of the mesh is made up by concentric toroidal
blocks that cover the whole computational domain. For the
sake of clarity on the mesh strategy followed, two different
slices in the planes x=0 and z=0 are represented in Figure
3. In particular, cells are clustered up to 5 radii in the
downstream direction, where it can be expected that the
peculiar features of the flow be resolved accurately (tip
and hub vortices). Grid distribution is such that the
thickness of the first cell on the wall is always below 1 in
terms of wall units (y + =O(1)), the boundary layer being
described by about 32 cells. Apart from the blocks fitted
around the geometry, most of the cells are placed in the
toroidal blocks that are used to track the propeller wake;
moreover, the buffer toroidal block is used to improve grid
overlapping quality between the near wake and the
background. For the sake of completeness, the mesh on
the blade surface and on a plane cutting the blade at
r/R=0.7 are represented in
5 NUMERICAL RESULTS
Numerical results are mainly focused on forces and
moments generated by the propeller; in order to explain
300
the essential features of the phenomenon, pressure In Figure 6 side force and in-plane moments are reported,
distribution on the blade and representative propeller in an alternative fashion, as percentages of longitudinal
sections during a complete cycle will be presented. thrust and torque.
Unfortunately, due to the lack of experimental data in
oblique flow conditions, validation of the numerical
results has not been performed. It has to be remarked,
however, that excellent agreement with experimental
results has been obtained by the same numerical
methodology for analyzing a similar propeller in pure axial
flow condition (Muscari & Di Mascio 2009) and behind a
fully appended hull (Muscari et al 2011), both in terms of
global loads and flow field features in the downstream
wake.
In the following description, propeller forces (pedix T) and
moments (pedix Q) have been non-dimensionalized as
follows:
Ti
K Ti
N 2 D 4
(1)
Qi
K Qi
N D2 5
301
and compared to the case of pure axial flow condition
(pedix β=0°).
302
attack is reduced due to the increase of the axial velocity following discussion is centred on the same conditions
component. analyzed with the finest grid resolution (J=0.88 and
J=0.60 at incidence of 10° and 30°, respectively).
303
coarse 0.139 0.033 0.003 0.328 0.100 0.065
medium 0.144 0.029 0.005 0.307 0.098 0.072
fine 0.142 0.029 0.007 0.295 0.097 0.073
Table 5: Convergence results; J=0.88
GRID K Tx KTy KTz 10K Qx 10K Q 10KQz
y
coarse 0.031 0.065 0.005 0.579 0.253 0.208
medium 0.327 0.06 0.011 0.583 0.251 0.23
fine 0.325 0.057 0.012 0.565 0.251 0.229
Table 6: Convergence results; J=0.60
load medium fine E Extr. U N%
K Tx 0.144 0.141 2.2E-3 0.139 1.58
K Ty 0.029 0.029 0.0 0.029 0
K Tz 0.005 0.007 -1.2E-3 0.008 -14.63
10KQx 0.307 0.295 1.27E-2 0.282 4.5
10KQ 0.098 0.097 2.0E-4 0.097 0.21
y
10KQz 0.072 0.073 -1.5E-3 0.075 -2
Figure 13: Pressure field: J=0.60
Table 7: Grid convergence analysis; J=0.88
5.4 Verification
As a final remark, it can be said that the propeller loads
For the two test conditions analyzed, computations have
computed via the medium grid are very close to the finer
been performed considering three different mesh
grid results, and, for the purpose of performance
resolutions, in order to get a rigorous evaluation of the
prediction, can be considered reliable.
numerical uncertainty. In Table 5 and Table 6 propeller
load medium fine E Extr. U N%
loads are summarized for three grid levels. When following
the procedure suggested in (Roache 1997), grid K Tx 0.327 0.325 1.6E-3 0.323 0.49
convergence results with three grid level were poor, K Ty 0.06 0.057 2.5E-3 0.055 4.55
oscillatory convergence being observed in some cases. K Tz 0.011 0.012 -8E-4 0.013 -6.2
This is probably to be ascribed to the inability of the 10KQx 0.583 0.565 1.85E-2 0.546 3.39
coarse grid to resolve the main flow features. As a 10KQ 0.251 0.251 1E-4 0.251 0.04
consequence, only results on the medium and fine grids y
have been taken into account to estimate grid 10KQz 0.229 0.228 1E-3 0.227 0.44
convergence. In particular, the solution variation has been Table 8: Grid convergence analysis; J=0.60
computed as:
6 CONCLUSION
The INSEAN E779A propeller in oblique flow conditions
E f 2 f1 /(1 r ) p
(4)
has been investigated by means of a dynamic overlapping
grid technique; in particular, a relative wide range of angle
where f1 and f2 are the solution on the fine and medium of incidence (up to 30°) has been considered for two
grid, r the refinement factor (r=2, as stated before) and p is propeller loading conditions, namely at moderate (J=0.88)
the "formal" order of accuracy (p=2, for the present and at medium-high (J=0.60) loading. The focus has been
solver). Then, the uncertainty is evaluated by: mainly centred on the behavior of the propeller in terms of
U N FS E (5) global loads. As a result of the non symmetric inflow
where FS is a safety factor assumed equal to 3, according condition, relevant in--plane loads, which are usually not
to Roache. of concern in pure axial flow condition or in hull--behind
Outcome of the grid convergence is summarized in Table 7 condition in straight ahead motion, are generated by the
and Table 8: the uncertainty is lower than 5% for the propeller. In particular, in a common off-design scenario of
propeller loads at both conditions, with the exception for ship operation (i.e., maneuvering), these components may
the vertical component KTz; it has to be pointed out, increase up to 20% of the thrust and 40% of the torque, for
however, that this component is much smaller than the the side force and in plane moments (pitching and
others, and consequently, the numerical solver and the yawing), respectively. The description of the pressure
grid strategy adopted can be regarded as successful in developing on the blade during a complete revolution
capturing the essential peculiar phenomena. further supported the comprehension of force generation.
Unfortunately, due to the lack of experiments in oblique
GRID KTx KTy KTz 10K Qx 10KQ 10K Qz flow conditions, a validation of the numerical
y computations has not been carried out; in this regard,
304
however, it has to be remarked that the very accurate Di Mascio, A., Broglia, R. & Muscari, R. (2008). ‘Numerical
results obtained in open water tests (axisymmetric flow) simulations of viscous flow around a naval combatant
and the low uncertainty evaluated by means of two grid in regular head waves’. Proceedings of 6th Osaka
levels in oblique test, can be considered a valuable Colloquium on Seakeping and Stability of Ships ,
support for the accuracy of present computations. Osaka, Japan.
ACKNOWLEDGMENTS D. Durante, R. Broglia, R. Muscari, A. Di Mascio, (2010),
This work was partially supported by the Italian Ministry ‘Numerical Simulations of a turning circle manoeuvre
of Education, University and Research through the for a fully appended hull’, Proceedings of 28th
research project RITMARE. Numerical computations Symposium on Naval Hydrodynamics , Pasadena,
presented here have been performed on the parallel California.
machines of CASPUR Supercomputing Center (Rome); J. G. Leishmann, T. S. Beddoes, (1989) ‘A semi-empirical
their support is gratefully acknowledged. model for dynamic stall’, Journal of American
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