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E-402 Calc

This document provides the alert and reject thickness limits for parts of a waste heat boiler, including U-tubes and the bottom dome on the tube side. It summarizes the design specifications, materials of construction, and thickness calculations according to the AD-MARKBLETT code for both the design and operating cases. The calculated minimum required thicknesses are compared to the provided, alert, and reject thickness limits for the U-tubes and bottom dome.

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biren shah
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55 views5 pages

E-402 Calc

This document provides the alert and reject thickness limits for parts of a waste heat boiler, including U-tubes and the bottom dome on the tube side. It summarizes the design specifications, materials of construction, and thickness calculations according to the AD-MARKBLETT code for both the design and operating cases. The calculated minimum required thicknesses are compared to the provided, alert, and reject thickness limits for the U-tubes and bottom dome.

Uploaded by

biren shah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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GUJARAT NARMADA VALLEY FERTILIZERS & CHEMICALS LTD.

Design & Construction Department


Summary of Alert & Reject Thickness Limit

Item No E-703 (Waste Heat Boiler) of M/s FBM


Plant Ammonia
Manufacturer M/s FBM Ltd.
Drawing No. N 42355 of M/s FBM Ltd.
Bottom Dome Size (Tube Side) 1792 MM ID x 120 MM THK
Bottom Dome MOC (Tube Side) X10CrMo910
Design Data
Design code AD-MARKBLETTER
Shell side Tube side
Design Pressure (Barg) 120 255
Design Temperature (°C) 326 450
Operating Pressure (Barg) 107 200
Operating Temperature (°C) 317 450
Service Fluid BFW / STEAM SYN GAS
0 For Tubes,
Corrosion Allowance (MM) 3 3 For
Dome
Joint Efficiency (E) 1 1

Tube Data
Tube type U -Tube, seamless
Tube MOC X10NiCrAlTi3220 (1.4876) equivalent to INCOLLOY 800
Tube OD (MM) 26.9
Tube Thickness (MM) 3
Straight Tube Length (MM) 6585 - 6835
No .of U-Tubes 284
Tube Pattern Triangular
Tube Pitch (MM) 42.5

Alert & Reject Limit Based on Design Case


Provided Alert Limit,
Corrosion Reject Limit,
Sr. No. Part Name Thickness,
Allowance, MM MM
MM MM
1 U Tubes 0 3 2.25 1.75
2 Bottom Spherical Dome (Tube Side) 3 120 117.50 115.50

Alert & Reject Limit Based on Operating Case


Provided Alert Limit,
Corrosion Reject Limit,
Sr. No. Part Name Thickness,
Allowance, MM MM
MM MM
1 U Tubes 0 3 1.90 0.79
2 Bottom Spherical Dome (Tube Side) 3 120 100.00 95.00
Tube Thickness Calculation Based On AD-MARKBLETT For E-703 (FBM)

DESIGN CASE

DESIGN DATA
1 DESIGN PRESSURE p 93 BARg
2 DESIGN TEMPERATURE T 450 DEG.C
3 OUTER DIA OF TUBE Da 31.8 MM

4 MOC OF TUBE X10NiCrAlTI3220 (1.4876) INCOLLOY 800

5 FACTOR ALLOWING FOR WEAKENINGS v 1


6 ALLOWABLE STRESS VALUE, FOR TUBE K 274.00 N/MM^2
7 SAFETY FACTOR AT DESIGN TEMP. S 1.5
8 MANUFACTURING ALLOWANCE c1 0 MM
9 CORROSION ALLOWANCE c2 0 MM
10 SPECIFIED THICKNESS s 2 MM

A TUBE UNDER INTERNAL PRESSURE


Thickness Calculation As Per AD-MARKNLETT B1 (5), (WITH C.A.)

s= Da * P + c1 + c2 = 0.79 MM
(20*(K/S)*v ) + P

SPECIFIED THICKNESS s 3.00 MM


Alert Limit for Tubes s 2.25 MM
Reject Limit for Tubes s 1.75 MM
Tube Thickness Calculation Based On AD-MARKBLETT For E-703 (FBM)

OPERATING CASE

DESIGN DATA
1 DESIGN PRESSURE p 93 BARg
2 DESIGN TEMPERATURE T 450 DEG.C
3 OUTER DIA OF TUBE Da 31.8 MM
4 MOC OF SHELL X10NiCrAlTI3220 (1.4876) INCOLLOY 800
5 FACTOR ALLOWING FOR WEAKENINGS v 1
6 ALLOWABLE STRESS VALUE, FOR SHELL K 274.00 N/MM^2 182.666666666667
7 SAFETY FACTOR AT DESIGN TEMP. S 1.5
8 MANUFACTURING ALLOWANCE c1 0 MM
9 CORROSION ALLOWANCE c2 0 MM
10 SPECIFIED THICKNESS s 3 MM

A TUBE UNDER INTERNAL PRESSURE


Thickness Calculation As Per AD-MARKNLETT B1 (5), (WITH C.A.)

s= Da * P + c1 + c2 = 0.79 MM
(20*(K/S)*v ) + p

Specified Thickness for Tubes s 3.00 MM


Alert Limit for Tubes s 1.90 MM
Reject Limit for Tubes s 0.79 MM
Dome Thickness Calculation Based On AD-MARKBLETT For E-703 (FBM)

DESIGN CASE

DESIGN DATA
1 DESIGN PRESSURE p 255 BARg
2 DESIGN TEMPERATURE T 450 DEG.C

3 OUTER DIA OF DOME Da 2032 MM


4 MOC OF DOME X10CrMo910

5 FACTOR ALLOWING FOR WEAKENINGS v 1


6 ALLOWABLE STRESS VALUE, FOR DOME K 159.00 N/MM^2

7 SAFETY FACTOR AT DESIGN TEMP. S 1.5


8 MANUFACTURING ALLOWANCE c1 0 MM
9 CORROSION ALLOWANCE c2 3 MM

A DOME UNDER INTERNAL PRESSURE


Thickness Calculation As Per AD-MARKNLETT B1 , (WITH C.A.)

s= Da * P + c1 + c2 = 118.27 MM
(40*(K/S)*v ) + p

Thickness Calculation As Per AD-MARKNLETT B1 (WITH OUT C.A.)


s= Da * P = 115.27 MM
(40*(K/S)*v ) + p

Specified Thickness for Dome s 120.00 MM


Alert Limit for Dome s 117.50 MM
Reject Limit for Dome s 115.50 MM
Dome Thickness Calculation Based On AD-MARKBLETT For E-703 (FBM)

OPERATING CASE

DESIGN DATA
1 DESIGN PRESSURE p 200 BARg
2 DESIGN TEMPERATURE T 450 DEG.C

3 OUTER DIA OF DOME Da 2032 MM


4 MOC OF DOME X10CrMo910

5 FACTOR ALLOWING FOR WEAKENINGS v 1


6 ALLOWABLE STRESS VALUE, FOR DOME K 159.00 N/MM^2
7 SAFETY FACTOR AT DESIGN TEMP. S 1.5
8 MANUFACTURING ALLOWANCE c1 0 MM
9 CORROSION ALLOWANCE c2 3 MM

A DOME UNDER INTERNAL PRESSURE


Thickness Calculation As Per AD-MARKNLETT B1 , (WITH C.A.)

s= Da * P + c1 + c2 = 94.53 MM
(40*(K/S)*v ) + p

Thickness Calculation As Per AD-MARKNLETT B1 (WITH OUT C.A.)


s= Da * P = 91.53 MM
(40*(K/S)*v ) + p

Specified Thickness for Dome s 120.00 MM


Alert Limit for Dome s 100.00 MM
Reject Limit for Dome s 95.00 MM

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