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STORAGE TANK SELECTION, SIZING AND TROUBLESHOOTING, Kolmetz

Handbook Of Process Equipment Design

Article · June 2011

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 Page : 1 of 92

KLM Technology Rev: 02

Group
Practical Engineering ENGINEERING SOLUTIONS Rev 01 June 2011
Guidelines for Processing
Plant Solutions Rev 02 June 2012
www.klmtechgroup.com

Co Author:
KLM Technology Group Kolmetz Handbook
Rev 1 Karl Kolmetz
P. O. Box 281 Of Process Equipment Design Rev 2 Aprilia Jaya
Bandar Johor Bahru,
80000 Johor Bahru,
Johor, West Malaysia STORAGE TANK SELECTION, Editor / Author:
SIZING AND TROUBLESHOOTING
Karl Kolmetz

(ENGINEERING DESIGN GUIDELINES)

TABLE OF CONTENT

INTRODUCTION

Scope 5

General Design Considerations 6

TYPES OF TANKS

Fixed Roof Tanks 7

External floating roof tanks 11

Internal floating roof tanks 15

Domed external floating roof tanks 18

Horizontal tanks 20

Pressure tanks 22

Variable vapor space tanks 23

 Page 2 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

TANK SEALS AND FITTINGS 25

External and Domed External Floating Roof Rim Seals 25

External and Domed External Floating Roof Deck Fittings 32

DEFINITIONS 45

NOMENCLATURE 53

THEORY OF THE DESIGN 55

1. Tank Dimension 55

2. Atmospheric storage tank 59

3. Pressure Storage Tank 63

4. Refrigerated Storage 65

5. Emissions Losses 66

A. Total Losses from Fixed Roof Tanks 66

B. Total Losses from Floating Roof Tanks 69

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 3 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

APPLICATION 75

Example 1: Dimension of tank calculation 75

Example 2: Fixed Roof Tank Emission (Cone Roof and Dome Roof) 78

Example 3: Floating Roof Emission Losses 81

REFEREENCE 84

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 4 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

LIST OF TABLE

Table 1: Maximum allowable stress value (f) 56

Table 2: Maximum allowable efficiencies for Arc and Gas welded joints 57

Table 3: Dimension of icr, rc, and sf 58

Table 4: Size of innage and outage of tank 61

Table 5: Nozzle service for tank 62

Table 6: Paint Factors for Fixed Roof Tanks 67

Table 7: Rim-seal loss factor 71

Table 8: Average Clingage Factors (Cs) 72

Table 9: Typical Number of Columns as a Function of Tank Diameter 72

Table 10: Deck-Fitting Loss Factors and Typical Number oF Deck Fitting 78

LIST OF FIGURE

Figure 1: Fixed Roof Tanks 9

Figure 2: Fixed Roof Tanks 2 10

Figure 3: External Floating Roof Tanks 12

Figure 4: External Floating Roof Tanks 2 13

Figure 5: Typical List of Floating Roof Fittings 14

Figure 6: Internal Floating Roof 17

Figure 7: Dome External Floating Roof 19

Figure 8: Schematics of above-ground horizontal (a) and underground tanks (b) 21

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 5 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

Figure 9: Scheme of Pressure Tank 22

Figure 10: Variable Vapor Space Tanks 24

Figure 11: Vapor mounted primary seals 26

Figure 12: Liquid-mounted and mechanical shoe primary seals 27

Figure 13: Secondary rim seals 29

Figure 14: Access Hatch 32

Figure 15: Gauge float 33

Figure 16: Sample ports 34

Figure 17: Rim vent 35

Figure 18: Deck drains 36

Figure 19: Deck leg 37

Figure 20: Slotted and unslotted guidepoles 38

Figure 21: Vacuum breaker 41

Figure 22: Fixed Roof Support Column 43

Figure 23: Ladder and well 44

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 6 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

INTRODUCTION

Scope

This design guideline covers the sizing and selection methods of a storage tank
system used in the typical process industries. It helps engineers understand the basic
design of different types of storage tank systems and increases their knowledge in
selection and sizing.

The selection section contains the explanation for the suitability of types of tank
system used in processing industries, which are based on the environmental
regulations, location, and process materials involved.

All the important parameters used in this guideline are well explained in the definition
section which helps the reader understand the meaning of the parameters and the
terms used.

The theory section includes sizing theory and formulations for the tanking systems
design.

In the application section, three cases examples are included by guiding the reader
step by step to do tank sizing.

In the end of this guideline, example specification data sheets for the tank system are
included which is created based on an industrial example. Calculation spreadsheet is
included as well and to aid user more understand and to apply the theory for
calculations.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 7 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

General Design Considerations

Storage vessels containing organic and non organic liquids and vapors can be found
in many industries, including;

(1) petroleum producing and refining,

(2) petrochemical and chemical manufacturing,
(3) bulk storage and transfer operations, and
(4) other industries consuming or producing liquids and vapors.

Liquids and vapors in the petroleum industry, usually called petroleum liquids or
vapors, generally are mixtures of hydrocarbons having dissimilar true vapor pressures.
Examples would include jet fuel, diesel, gasoline and crude oil.

Liquids and vapors in the chemical industry, usually called volatile organic liquids and
vapor, are composed of pure chemicals or mixtures of chemicals with similar true
vapor pressures. Examples would include benzene, styrene, and alcohols).

Liquids and vapors in the bulk storage and transfer operations can be organic or
hydrocarbon in nature. Example would include all of the above including acids and
bases.

All those chemical should keep in the right storage tank. Design and safety concern
has come to a great concern as reported case of fires and explosion for the storage
tank has been increasing over the years and these accident cause injuries and
fatalities. Spills and tank fires not only causing environment pollution, there would also
be severe financial consequences and significant impact on the future business due to
the industry reputation.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 8 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

TYPES OF STORAGE TANKS

Seven types of vessels are used to store volatile organic liquids:

1. Fixed-roof tanks;

2. External floating roof tanks;

3. Internal floating roof tanks;

4. Domed external floating roof tanks;

5. Horizontal tanks;

6. Pressure tanks; and

7. Variable vapor space tanks.

The first four tank types are cylindrical in shape with the axis oriented perpendicular to
the foundation. These tanks are almost exclusively above ground. Horizontal tanks
(i.e., with the axis parallel to the foundation) can be used above ground and below
ground.

Pressure tanks often are horizontally oriented and "bullet" or spherically shaped to
maintain structural integrity at high pressures. They are located above ground.
Variable vapor space tanks can be cylindrical or spherical in shape.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 9 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

1. Fixed-Roof Tanks

Of currently used tank designs, the fixed-roof tank is the least expensive to construct
and is generally considered the minimum acceptable equipment for storing VOL's
(volatile organic liquids). A typical fixed-roof tank, which is shown in Figure 1 below,
consists of a cylindrical steel shell with a cone- or dome-shaped roof that is
permanently affixed to the tank shell. Most recently built tanks are of all-welded
construction and are designed to be both liquid- and vapor-tight. However, older tanks
may be of riveted or bolted construction and may not be vapor-tight.

A breather valve (pressure-vacuum valve), which is commonly installed on many

fixed-roof tanks, allows the tank to operate at a slight internal pressure or vacuum.
Breather vents are typically set at 0.19 kPa (0.75 in. w.c.) on atmospheric pressure
fixed-roof tanks. Because this valve prevents the release of vapors during only very
small changes in temperature, barometric pressure, or liquid level, the emissions from
a fixed-roof tank can be appreciable.

For fixed-roof tanks, the nominal capacity is the geometric volume from the bottom of
the tank up to the curb angle, which is a metallic angle that is welded along the
periphery at the top of the cylindrical portion of the tank.

Additionally, gauge hatches/sample wells, float gauges, and roof manholes provide
accessibility to these tanks and also serve as potential sources of volatile emissions.
Breather vents may be called conservation vents, although hardly any conservation of
vapors occurs at such low pressure settings. Generally, the term conservation vent is
used to describe a pressure setting of 17 kPa (67 in. w.c.) or less. Vents with settings
greater than 17 kPa (67 in. w.c.) are commonly called `pressure' vents.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 10 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

Figure 1: Fixed Roof Tanks 1.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 11 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

Figure 2: Fixed Roof Tanks 2

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 12 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

2. External Floating Roof Tanks

A typical external floating roof tank consists of an open-topped cylindrical steel shell
equipped with a roof that floats on the surface of the stored liquid, rising and falling
with the liquid level. The floating roof is comprised of a deck, fittings, and rim seal
system. Floating roof decks are constructed of welded steel plates and are of three
general types: pan, pontoon, and double deck.

Although numerous pan-type decks are currently in use, the present trend is toward
pontoon and double-deck type floating roofs. The two most common types of external
floating-roof tanks are shown in Figures 3 and 4.

Manufacturers supply various versions of these basic types of floating decks, which
are tailored to emphasize particular features, such as full liquid contact, load-carrying
capacity, roof stability, or pontoon arrangement. The liquid surface is covered by the
floating deck, except in the small annular space between the deck and the shell; the
deck may contact the liquid or float directly above the surface on pontoons.

External floating roof tanks are equipped with a rim seal system, which is attached to
the roof perimeter and contacts the tank wall. The rim seal system slides against the
tank wall as the roof is raised and lowered. The floating deck is also equipped with
fittings that penetrate the deck and serve operational functions. The external floating
roof design is such that evaporative losses from the stored liquid are limited to losses
from the rim seal system and deck fittings (standing storage loss) and any exposed
liquid on the tank walls (withdrawal loss).

In external floating roof design. the roof is made to rest on the stored liquid and is free
to move with the level of the liquid. These tanks reduce evaporation losses and control
breathing losses while filling. They are preferred for storage of petroleum products
with a true vapor pressure of 10.3 to 76.5 kPa absolute.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 13 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

Figure 3: External Floating Roof Tanks 1

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 14 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

Figure 4: External Floating Roof Tanks 2

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 15 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

Figure 5: Typical List of Floating Roof Fittings

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 16 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

3. Internal Floating Roof Tanks

An internal floating roof tank has both a permanent fixed roof and a floating roof
inside. There are two basic types of internal floating roof tanks: tanks in which the
fixed roof is supported by vertical columns within the tank; and tanks with a self-
supporting fixed roof and no internal support columns. The fixed roof is not necessarily
free of openings but does span the entire open plan area of the vessel. Fixed roof
tanks that have been retrofitted to employ an internal floating roof are typically of the
first type, while external floating roof tanks that have been converted to an internal
floating roof tank typically have a self-supporting roof.

Tanks initially constructed with both a fixed roof and an internal floating roof may be of
either type. An internal floating roof tank has both a permanently affixed roof and a
roof that floats inside the tank on the liquid surface (contact deck) or is supported on
pontoons several inches above the liquid surface (noncontact deck). The internal
floating roof rises and falls with the liquid level. A typical internal floating roof tank is
shown in figure below

Contact-type decks include (1) aluminum sandwich panels with a honeycombed

aluminum core floating in contact with the liquid; (2) resin-coated, fiberglass-reinforced
polyester (FRP), buoyant panels floating in contact with the liquid; and (3) pan-type
steel roofs, floating in contact with the liquid with or without the aid of pontoons. The
majority of contact internal floating decks currently in VOL service are pan-type steel
or aluminum sandwich panel type. The FRP decks are less common.

Several variations of the pan-type contact steel roof exist. The design may include
bulkheads or open compartments around the perimeter of the deck so that any liquid
that may leak or spill onto the deck is contained. Alternatively, the bulkheads may be
covered to form sealed compartments (i.e., pontoons), or the entire pan may be
covered to form a sealed, double deck, steel floating roof. Generally, construction is of
welded steel.

Noncontact-type decks are the most common type of deck currently in use, and
typically consist of an aluminum deck laid on an aluminum grid framework supported
above the liquid surface by tubular aluminum pontoons. The deck skin for the
noncontact-type floating decks is typically constructed of rolled aluminum sheets
(about 1.5 meters [m] [4.9 feet (ft)] wide and 0.58 millimeter [mm] [0.023 inches (in)]
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 17 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

thick). The overlapping aluminum sheets are joined by bolted aluminum clamping bars
that run perpendicular to the pontoons to improve the rigidity of the frame.

The deck skin seams can be metal on metal or gasketed with a polymeric material.
The pontoons and clamping bars form the structural frame of the floating deck. Deck
seams in the noncontact internal floating roof design are a source of emissions.
Aluminum sandwich panel contact-type internal floating roofs also share this design
feature. The sandwich panels are joined with bolted mechanical fasteners that are
similar in concept to the noncontact deck skin clamping bars. Steel pan contact
internal floating roofs are constructed of welded steel sheets and therefore have no
deck seams. Similarly, the resin-coated, reinforced fiberglass panel decks have no
apparent deck seams. The panels are butted and lapped with resin-impregnated
fiberglass fabric strips.

The internal floating roof physically occupies a finite volume of space that reduces the
maximum liquid storage capacity of the tank. When the tank is completely full, the
floating roof touches or nearly touches the fixed roof. Consequently, the effective
height of the tank decreases, thus limiting the storage capacity. The reduction in the
effective height varies from about 0.15 to 0.6 m (0.5 to 2 ft), depending on the type
and design of the floating roof employed.

All types of internal floating roofs, like external floating roofs, commonly incorporate
rim seals that slide against the tank wall as the roof moves up and down. Circulation
vents and an open vent at the top of the fixed roof are generally provided to minimize
the accumulation of hydrocarbon vapors in concentrations approaching the flammable
range. Flame arresters are an option that can be used to protect the vessel from fire or
explosion. When these are used, circulation vents are not provided. Tank venting
occurs through a pressure-vacuum vent and flame arrestor.

The design features of internal floating roof can be summary as follow

1. A truly vapor tight metal to metal clamp beam develops the full strength of the
deck skin itself
2. A patented pivot joint eliminates stress at pontoon ends by allowing flexure
where it is needed

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 18 of 92
KLM Technology Kolmetz Handbook
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Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

3. Pontoon saddles support the clamp beams on the pontoon and distribute the
concentrated load to assure against localized buckling
4. Bolted connections are corrosion resistant 300 series stainless steel fixings
5. Reduces emissions from fixed roof tanks by up to 97% & meets VOC control
and Environmental Protection Standards

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 19 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

Figure 6: Internal Floating Roof

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 20 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

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4. Domed External Floating Roof Tanks

Domed external floating roof tanks have the heavier type of deck used in external
floating roof tanks as well as a fixed roof at the top of the shell like internal floating roof
tanks. Domed external floating roof tanks usually result from retrofitting an external
floating roof tank with a fixed roof. A typical domed external floating roof tank is
shown in Figure 7.

As with the internal floating roof tanks, the function of the fixed roof is not to act as a
vapor barrier, but to block the wind. The type of fixed roof most commonly used is a
self supporting aluminum dome roof, which is of bolted construction. Like the internal
floating roof tanks, these tanks are freely vented by circulation vents at the top of the
fixed roof. The deck fittings and rim seals, however, are basically identical to those on
external floating roof tanks.

Aluminum dome roof have some advance features :

1. The Clear Span design eliminates the need for interior support structures while
high strength aluminum alloys and corrosion resistant materials provide for a long
service life.
2. Properly designed tension rings ensure that the lateral force generated by the
dome is not translated to the tank shell, eliminating the need for additional tank
shell reinforcement or modifications.
3. Beams are designed with an extruded continuous threaded bolting slot. This
bolting slot provides more thread engagement area and more pull resistance than
in conventional designs.
4. The overlapping panels naturally shed water and are secured in place with a
patented Batten Bar and hidden gasket system. This deign allows the roof panels
to flex while keeping sheets from puckering and bolts from leaking.
5. Aluminum Dome reduces wind induced vapor losses, aids in odor abatement and
provides significant emission credits.
6. Floating roof and seal maintenance are drastically reduced due to the lack of
rainwater and UV exposure.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 21 of 92
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Practical Engineering STORAGE TANK SELECTION AND

Guidelines
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Figure 7: Dome External Floating Roof

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 22 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
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5. Horizontal Tanks

Horizontal tanks are constructed for both above-ground and underground service.
Figures 8 present schematics of typical underground and above-ground horizontal
tanks. Horizontal tanks are usually constructed of steel, steel with a fiberglass
overlay, or fiberglass-reinforced polyester. Horizontal tanks are generally small
storage tanks with capacities of less than 75,710 L (20,000 gallons).

Horizontal tanks are constructed such that the length of the tank is not greater than six
times the diameter to ensure structural integrity. Horizontal tanks are usually equipped
with pressure-vacuum vents, gauge hatches and sample wells, and manholes

to provide accessibility to these tanks. In addition, underground tanks may be

cathodically protected to prevent corrosion of the tank shell. Cathodic protection is
accomplished by placing sacrificial anodes in the tank that are connected to an
impressed current system or by using galvanic anodes in the tank. However, internal
cathodic protection is no longer widely used in the petroleum industry, due to
corrosion inhibitors that are now found in most refined petroleum products.

The potential emission sources for above-ground horizontal tanks are the same as
those for fixed-roof tanks. Emissions from underground storage tanks are mainly
associated with changes in the liquid level in the tank. Losses due to changes in
temperature or barometric pressure are minimal for underground tanks because the
surrounding earth limits the diurnal temperature change and changes in the
barometric pressure would result in only small losses.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 23 of 92
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Guidelines
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(a)

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 24 of 92
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Fit pipe
Vent line
Float vent valve in vent
line for over protection
Product delivery line
Product discharge

Dielectric bushing providing

electrical insulation between
tank and all connecting lines
Cathodic monitoring system
Access manway
Cathodically-
processed epoxy Striker plate below fill pipe
coasted steel
Submerged
product delivery
pump
Sacrificial anodes
Compacted bed of sand or gravel
(b)

Figure 8: schematics of typical above-ground horizontal (a) and underground tanks (b)

6. Pressure Tanks

Two classes of pressure tanks are in general use: low pressure (2.5 to 15 psig) and
high pressure (higher than 15 psig). Pressure tanks generally are used for storing
organic liquids and gases with high vapor pressures and are found in many sizes and
shapes, depending on the operating pressure of the tank. Pressure tanks are
equipped with a pressure/vacuum vent that is set to prevent venting loss from boiling
and breathing loss from daily temperature or barometric pressure changes.

The pressure tank allows the pump to run occasionally instead of every time a faucet
is opened. The basic system is often enhanced, either by necessity or for improved
performance, with a constant pressure delivery system.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 25 of 92
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Practical Engineering STORAGE TANK SELECTION AND

Guidelines
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Figure 9: Scheme of Pressure Tank

7. Variable Vapor Space Tanks

Variable vapor space tanks are equipped with expandable vapor reservoirs to
accommodate vapor volume fluctuations attributable to temperature and barometric
pressure changes. Although variable vapor space tanks are sometimes used
independently, they are normally connected to the vapor spaces of one or more fixed
roof tanks. The two most common types of variable vapor space tanks are lifter roof
tanks and flexible diaphragm tanks. Lifter roof tanks have a telescoping roof that fits
loosely around the outside of the main tank wall. The space between the roof and the
wall is closed by either a wet seal, which is a trough filled with liquid, or a dry seal,
which uses a flexible coated fabric.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 26 of 92
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Practical Engineering STORAGE TANK SELECTION AND

Guidelines
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Flexible diaphragm tanks use flexible membranes to provide expandable volume.

They may be either separate gasholder units or integral units mounted atop fixed roof
tanks. Variable vapor space tank losses occur during tank filling when vapor is
displaced by liquid. Loss of vapor occurs only when the tank's vapor storage capacity
is exceeded.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 27 of 92
KLM Technology Kolmetz Handbook
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Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
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Figure 10: Variable Vapor Space Tanks

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 28 of 92
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Guidelines
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DEFINITIONS

Above Ground Storage Tank (AST) - any one or combination of tanks, including
pipes connected thereto and any ancillary equipment and containment system, that is
used to contain an accumulation of liquids or gases, and the volume of which,
including the volume of connected piping.

Accuracy - The ability of a measuring instrument to indicate values closely

approximating the true value of the quantity measured.

Atmospheric Storage Tank – a storage tank which has been designed to operate at
pressures from atmospheric through 0.5 psig

Autoignition Temperature - The temperature to which a flammable mixture of vapor

and air in the explosive range must be heated for ignition to occur spontaneously
without external source of ignition.

API Gravity (Relative Density) - A means used by the petroleum industry to

express the density of petroleum liquids. API gravity is measured by a hydrometer
instrument having a scale graduated in degrees API. The relation between API gravity
and relative density (formerly called specific gravity) is:

API Gravity at 60 Deg. F. = 141.5 - 131.5

Relative Density 60F/60F

Ballast Water - Oil contaminated water contained in the cargo compartments of

marine vessels. Ballast water is taken aboard empty or near empty vessels to provide
a safe level of stability for the vessel. Tankers arriving at a shipping dock to take on
product, discharge ballast water into a shore side storage tanks for subsequent
wastewater treatment. This operation is known as de-ballasting.

Barrel (BBL) - A unit of volume equal to 42 U.S. gallons or 9702.0 cubic inches.

Blocked Operation - The use of a single process unit alternately in more than one
operation to manufacture various grades of product. Lube oils and certain chemicals
such as linear paraffins are often made in blocked operation.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 29 of 92
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Guidelines
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Breathing Loss - Loss associated with thermal expansion and contraction of the
vapor space, resulting from the daily temperature cycle or any such temperature cycle
that can be induced by weather conditions such as rainstorms.

BS&W (Bottom sediment and water) - The sludge and water which settles to the
bottom of storage tanks, as measured by standard test method and expressed in
volume percent.

Calibration Tables (Gauge Or Tank Tables, Innage/ Ullage Tables) - Tables

developed by recognized industry methods that represent volumes in each tank
according to the liquid (innage) or empty space (ullage) measured in the tank. The
tables are entered with linear measurements (for example, feet, inches, meters,
centimeters) to obtain calibrated volumes (for example, barrels, cubic meters or cubic
feet).

Closed Gauging System - A method of obtaining measurements of the tank contents

without opening the tank. This may be accomplished by using automatic tank gauges
or by taking measurements through a pressure/vapor lock standpipe. This type of
gauging is done extensively on vessels with inert gas systems.

Closed System Gauging Unit - Closed gauging system measurement equipment

specially designed to be used with a specific type of standpipe/vapor lock. The unit
may have a single purpose such as taking temperature, ullages, watercuts or
samples, or may be a combined unit capable of performing all necessary
measurement functions.

Coalescer - A device used to cause the separation and removal of one liquid from
another such as water from a petroleum liquid.

Cone Bottom Up - A tank bottom configuration that slopes up from the side to the
center. This configuration is usually limited to locations with poor soil conditions, small
diameter tanks such as in marketing terminals, and molten sulfur tanks.

Cone Bottom Down - A tank bottom configuration that slopes down from the side to
the center. The apex for either cone bottom up or down is generally but not
necessarily located at the center of the tank.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 30 of 92
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Guidelines
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Critical Zone - A term used to define the liquid level in a floating roof type storage
tank from the point where floating of the roof begins to the point where the roof is fully
floating. Sometimes known as the “inaccurate zone” or “partially floating region.” The
critical zone is identified on tank calibration tables where appropriate.

Density - The density of a homogeneous substance is the ratio of its mass to its
volume. The density varies as the temperature changes and it is usually expressed as
the mass per unit volume at a specified temperature.

Absolute Density – The mass of a substance per unit volume at a specified

temperature.

Relative Density - The ratio of the mass of a given volume of fluid to the mass
of an equal volume of pure water at the same temperature and pressure. Relative
density replaces the term “specific gravity”.

Relative Density At 60 - Fluid relative density measured against water with
both materials at 60 degrees F and reference pressure of 14.696 psia (or
equilibrium pressure). Equivalent to “RD 60/60”.

Dike - A dike is an earthen or concrete wall providing a specified liquid retention for
the enclosed vessel(s).

Dome Roof - A fixed truss roof design that is in the shape of a dome. The dome roof
can be designed to carry small internal pressures of 1 to 1.5 psig (7 to 10 kPa gage).
In special cases, roofs can be designed for higher pressure, but such designs are
usually not economical.

Explosive Limits - These are the limits of the explosive (flammable) range, i.e., the
range between the minimum and maximum concentrations of a flammable vapor in
air, which form explosive mixtures. These conditions may exist in the vapor space of
ordinary fixed roof tanks.

Flash Point - The lowest temperature of a petroleum liquid at which sufficient vapors
are produced to form a mixture with air that will ignite in the presence of an ignition
source, as measured under specified conditions in standardized test apparatus.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 31 of 92
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Guidelines
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Floating Roof - A roof which floats on the surface of the liquid in a tank. The floating
roof is used to eliminate a vapor space in atmospheric storage tanks, thereby reducing
evaporation losses and providing increased safety. A floating roof may be installed in
either an open roof (external floater) or a cone roof tank (internal floater).

Flush Nozzle - A rectangular tank nozzle which enters the side of the tank and has
the underside flush with the tank bottom.

Frangible Roof - A frangible roof is basically a weak roof-to-shell seam which will
rupture before any other part of the tank fails if over pressurized.

Gauging Equipment - Equipment that indicates the level of a liquid inside the tank
relative to the tank base line.

Gauging - A process of measuring height of a liquid in a storage tank usually

using a weighted graduated steel tape and bob.

Alternate Innage Gauge - The innage obtained by subtracting the measured

distance between the surface of the liquid in the tank and the reference point
from the official reference height of the tank.
Alternate Ullage Gauge - The ullage obtained by subtracting the measured
height of the liquid in the tank from the official reference height of the tank.

Innage Gauge (Dip, Sounding) - The height of the liquid surface from the
bottom of the tank (or datum plate).

Ullage (Outage) Gauge - The distance from the liquid surface to the top of the
tank (or reference point).

Gross Tankage Volume - The total geometric tank volume below the shell height.

High Temperature Tanks - Tanks which are operated at temperatures above 265°F
(130°C).

Low Pressure Storage Tank - a storage tank which has been designed to operate at
pressures above 0.5 psig but not more than 15 psig.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 32 of 92
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Guidelines
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Net Tank Volume - The total usable volume inside a tank. Net volume equals gross
volume less the volume equivalent attributable to tank heel.

Pour Point - The lowest temperature at which oil will pour or flow when it is chilled
under prescribed ASTM test conditions.

Pressure - The amount of force exerted on a unit of area by a fluid.

Absolute Pressure - The pressure referenced to a perfect vacuum as zero

pounds per square inch absolute.
Atmospheric Pressure - The pressure exerted by the atmosphere. Although
this pressure varies with altitude, barometric pressure and humidity, the
atmospheric pressure can be defined in custody transfer contracts, or by state and
federal authorities. Atmospheric pressure is most often stated as 14.696 pounds
per square inch absolute.
Back Pressure - The operating pressure level measured upstream from a
control valve.
Gauge Pressure - That pressure measured relative to atmospheric pressure as
zero, usually designated psig.
High Vapor Pressure - A fluid which, at the measurement or proving
temperature, has a vapor pressure that is equal to or higher than atmospheric
pressure.
Low Vapor Pressure - A fluid which, at the measurement or proving
temperature, has a vapor pressure that is less than atmospheric pressure.
Reid Vapor Pressure (RVP) - The vapor pressure of a fluid at 100 degrees
Fahrenheit as determined by test method ASTM D 323-58. RVP is one of the
important specifications for gasoline and solvents. It is a measure of the vapor
pressure of a sample at 100°F (38°C), in the presence of air. A test is made in a
bomb, and the results are reported in pounds per square inch absolute.
Static Pressure - The pressure in a fluid that is exerted normal to the surface. In
a moving fluid, the static pressure is measured at right angles to the direction of
flow.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 33 of 92
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Guidelines
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Pressure Storage - A storage vessel whose design pressure is greater than 2.5 psig
(17 kPa).

Pressure Vacuum Vent (P-V Vent) - A particular type of vent used on tank roofs
which reduces normal breathing losses and protects the tank from external ignition
sources. Unlike the open type of vent, the P-V vent is normally closed, but opens
under the action of slight internal pressure or vacuum.

Pyrophoric Material - A material which forms under oxygen deficient conditions,

which when exposed to air, will oxidize and slowly build up in temperature until
glowing red particles can ignite flammable mixtures.

Refrigerated Storage - Any conventional storage vessel in which the contents are
stored below ambient temperature.

Rundown Line - The pipeline from a process unit to a tank, through which the unit's
production flows.

Sampling - The process of obtaining a sample of the material in the tank, container
or pipeline to use for testing or other purposes. This can be achieved by automatic or
manual means. The following are the most common types of samples taken:

All-Levels Sample - A sample obtained by lowering a weighted, stoppered

bottle or beaker or bottle to a point 1 foot (0.3 meter) above the free water level
and then, with a sharp jerk of the line opening the sampler and raising it at a
rate that it is about 75% full (a maximum of 85% full) as it emerges from the
liquid.

Automatic Sample - A sample taken by automatic means. The two basic

types of automatic samples are:

Flow-Proportional Sample - A sample taken by an automatic sampler

from a pipeline at a rate that is proportional to the liquid flow rate.

Time-Proportional Sample - A sample taken from a pipeline at regular

intervals during a batch transfer period.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 34 of 92
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Guidelines
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Bottom Sample - A spot sample taken from the material at the bottom of the
tank.

Lower Sample - A spot sample obtained at the midpoint of the lower third of
the tank contents.

Middle Sample - A spot sample obtained at the midpoint of the middle of the
tank contents.

Running Sample - A sample obtained by submerging an unstoppered beaker

or bottle from the surface of the liquid to a point as near as possible to the
shore tank draw off point or about one foot above the level of the free water in a
ship tank, and then raising it without letting it rest, at a rate so that it will be
about 75% full as it emerges from the liquid.

Spot Sample - A sample taken at a specific “spot” within a tank using a

stoppered bottle or beaker and lowering it to the level of desired sample then
opening it and allowing it to remain at that level until full. A thief or a zone
sampler may also be used to obtain spot samples.

Tap Sample - A sample taken from a valve or connection on a tank or

pipeline.

Upper Sample - A spot sample obtained at the midpoint of the upper of the
tank contents.

Upper, Middle, Lower Samples - Spot samples taken from the upper third,
the middle and lower thirds of the liquid in the tank. The samples so taken may
then be composited or analyzed separately.

Seals for Floating Roof - The mechanism that seals the space between the
periphery of the floating roof and the tank shell. The primary seal separates the stored
liquid from the atmosphere by sealing the gap between the floating roof and the tank
shell. Secondary seals are flexible metal or rubber seals that span the gap between
the tank wall and the floating roof, above the primary seal.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 35 of 92
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Guidelines
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Sludge - The material that settles to the bottom of crude tanks and which cannot be
removed by normal pumping means.

Tank Stripping Operation - The complete pumping out of a storage tank until it is
empty. Temporary pumps are usually used for this operation.

Underground Storage Tank (UST) - means any one or combination of tanks,

including underground pipes connected thereto and any underground ancillary
equipment and containment system, that is used to contain an accumulation of
regulated substances, and the volume of which, including the volume of underground
pipes connected thereto, is ten percent or more beneath the surface of the ground.

Volume - The amount of space occupied by a fluid at certain conditions of

temperature and pressure. Various types of VOLUMES used in marine custody
transfer are defined as follows:

Gross Observed Volume (GOV) - The total volume of all petroleum liquids and
sediment and water, excluding free water, at observed temperature and pressure.
Gross Standard Volume (GSV) - The total volume of all petroleum liquids and
sediment and water, excluding free water, corrected by the appropriate volume
correction factor (Ctl) for the observed temperature and API gravity, relative
density, or density to a standard temperature such as 60F or 15C and also
corrected by the applicable pressure correction factor (Cpl) and meter factor.
Indicated Volume - The change in meter reading that occurs during a receipt or
delivery.
Net Standard Volume (NSV) - The total volume of all petroleum liquids,
excluding sediment and water and free water, corrected by the appropriate volume
correction factor (Ctl) for the observed temperature and API Gravity, relative
density, or density to a standard temperature such as 60F or 15C and also
corrected by the applicable pressure correction factor (Cpl) and meter factor.
On Board Quantity (OBQ) - The material remaining in vessel tanks, void
spaces, and/or pipelines prior to loading. On-board quantity includes water, oil,
slops, oil residue, oil/water emulsions, sludge, and sediment.

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 36 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

Remaining On Board (ROB) - The material remaining in vessel tanks, void

spaces, and/or pipelines after discharge. Remaining on board quantity includes
water, oil, slops, oil residue, oil/water emulsions, sludge, and sediment.
Total Calculated Volume (TCV) - The total volume of all petroleum liquids
and sediment and water, corrected by the appropriate volume correction factor
(Ctl) for the observed temperature and API gravity, relative density, or density to a
standard temperature such as 60F or 15C and also corrected by the applicable
pressure factor (Cpl) and meter factor, and all free water measured at observed
temperature and pressure (gross standard volume plus free water).
Total Observed Volume (TOV) - The total measured volume of all petroleum
liquids, sediment and water, and free water at observed temperature and
pressure.

NOMENCLATURE

c Corrosion factor
CS Shell clingage factor, bbl/1,000 ft2
D Tank diameter, ft
Di Tank inlet diameter, ft
Do Outlet diameter tank, ft
E Welded joint efficiencies
f Allowable stress, psi
g Gravity acceleration, m/s2
hh Head height, in
hl Liquid level in tank, ft
HS Tank shell height, ft
HVO Vapor space outage, ft
HRO Roof outage, ft
I Daily total solar insolation on a horizontal surface, Btu/ft2 day
icr Inside corner radius, in
KC Product factor
KD Deck seam loss per unit seam length factor, lb-mole/ft-yr
KE Vapor space expansion factor
KFi Loss factor for a particular type of deck fitting, lb-mole/yri
KFai Zero wind speed loss factor for a particular type of fitting, lb-mole/yr
KFbi Wind speed loss factor a particular type of fitting, lb-mole/(mph)myr
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 37 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

KN Working loss turnover factor

KP Working loss product factor
KRa Zero wind speed rim seal loss factor, lb-mole/ft-yr
KRb Wind speed, lb-mole/(mph)nft-yr
KS Vented vapor saturation factor
Kv Fitting wind speed correction factor.
LF Deck fitting loss, lb/yr
LR Rim seal loss, lb/yr
LS Standing storage losses, lb/yr
LT Total losses, lb/yr
LW Working losses, lb/yr
LWD Withdrawal loss, lb/yr
m Loss factor for a particular type of deck fitting.
mL Liquid mass, lb
MV Vapor molecular weight, lb/lb-mole
N Number of turnovers per year
n Seal-related wind speed exponent
NC Number of fixed roof support columns
Nf Typical number of fitting
ρL Liquid density, lb/ft3
P Vapor pressure function
PA Atmospheric pressure, psia
Pdesign Design pressure, psi
Poperasi Operation tank pressure, atm
Phidrostatik Hidrostatik pressure, atm
PVA Vapor pressure liquid surface temperature, psia
Q Annual net throughput, bbl/yr
R Ideal gas constant , psia ft3/lb-mole °R
r inlet spherical, in
rc Radius of crown, in
RS Tank shell radius, ft
SD Deck seam length factor, ft/ft2
sf Straight flange, in
SR Tank cone roof slope, ft/ft
TAmax Daily maximum ambient temperature, °R
TAmin Daily minimum ambient temperature, °R
th Head thickness, in

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
 Page 38 of 92
KLM Technology Kolmetz Handbook
Group Of Process Equipment Design Rev: 02

Practical Engineering STORAGE TANK SELECTION AND

Guidelines
for Processing Plant Solutions
SIZING
JUNE 2012
www.klmtechgroup.com (ENGINEERING DESIGN GUIDELINES)

TL Daily average liquid surface temperature, °R

tt Tank thickness, in
v Average ambient wind speed at tank site, mph
VL Volume liquid, ft3
VT Tank volume, ft3
VV Vapor space volume, ft3
W Stress intensification factor for torispherical head

Greek Letters

α Tank paint solar absorptance.

ρ Density, lb/ft3

Superscript

L liquid phase
V vapor phase

These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.

This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.

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