PHILIPPINE NATIONAL iS ISO 44272002 STANDARD aso published 1996) PWWA NM 201:2002 ICS 23,040.20 Polyethylene (PE) pipes for water supply - Specifications BUREAU OF PHILIPPINE STANDARDS CERTIFIED TRUE COPY Philippine Natiggal Standard (PNS) By: __RIZALE! Date : 25 NOVEMBER 2020 , YBIAS BUREAU OF PRODUCT STANDARDS EXCLUSIVE USE OF CHEUNGLEE CORPORATION 2020-01156 Copying and sharing are prohibited.PHILIPPINE NATIONAL STANDARD Amendment PNS 1SO 4427:2002/AMD. 01:2002 N02 PNS ISO 4427:2002 was approved by the Bureau of Product Standards with the following, modifications: Clause/Sub-clause 3.5 Effects on water quality of pipes intended for the conveyance of water for human consumption. Relative to 4.14 on smallest wall thickness — Tables 3 and 4 8 Marking Annex Explanation: Modification ‘Add “Conformance of this provision shall be certified by a testing institute accredited by the Bureau of Product Standards” after the last sentence. Replaces tables 3 and 4 ‘Add ~ the Bureau of Product Standards “ check mark =the number ofthis PNS standard Revise the last sentence to read “The word potable water has to be included if the pipe is intended for drinking water.” Add as Annex. B “Manufacturers Sampling,” (informative) In the calculation of Tables 3 and 4, a nominal pressure of 6.3 bar (0.63 MPa) has been used. EXCLUSIVE USE OF CHEUNGLEE CORPORATION 2020-01156 Copying and sharing are prohibited.PNS ISO 4427:2002/ PWWA NM 201:2002 Table 4— Polyethylene pipes with a design stress 6, of 6.3 MPa r r Pipe series 1 r ‘ 0 38 S63 33 st Nominal Standard aimension Taio SDR21_T SDRI7_T SDR13.6 T SDRIT [SDR9 Nominal pressure PN “for o, = 8 MPa_ d PNG” [ PNS | PNIO_[ PNIZ5 [PNT 7 ‘Nominal wall thickness, €n- 16 o : - ‘ 20 = = = = 25 = = = 23 32 - 23 24 3.0 40 23 x 30° 3.7 50. 24 3.0 37 46 63 3.0 38 47 38 75. 3.6 45 3.6 68 90 43 Sa 67 8.2 110) $3 66 81 10.0 125 6.0. 74 92 it 140 6.7 83 10.3 127 160 77 aS 18 46 180 8.6 10.7 133 16.4 200, 3.6. 119 147 182 225 10.8 13.4 16.6 20.5 350. 148 184 7 280 16.6 20.6 25.4 [315 18.7 Bs. 8.6 355 211 26.1 32.2 4007 237 204 363 450, 26.7 331 40.9 500. 29.7 36.8 a5.a 560, 33.2 a2 50.8 = 630. 374 465, 372 = 710. az 32.2, : z 800. 474 58.8 = = ‘900 333 a : : 000, 395 : : = 200. z = 2 : 1400 : : - : A T6001 = : : : : "' The pipe series number is derived from the ratio 6, is the design stress at 20°C and pps, is ., the maximum allowable operating pressure of the pipe at 20°C. * The nominal pressure PN corresponds to the maximum allowable operating pressure pens, in bars, ofthe pipe at 20°C. >) For calculation purposes, a nominal pressure of 6.3 bar (0.63 MPa) has been used. EXCLUSIVE USE OF CHEUNGLEE CORPORATION 2020-01156 Copying and sharing are prohibited.INTERNATIONAL ISO STANDARD aA27T First Edition 1996-12-15 Polyethylene (PE) pipes for water supply = Specifications EXCLUSIVE USE OF CHEUNGLEE CORPORATION 2020-01156 Copying and sharing are prohibited,180 + ISO 4427:1996 (E) 35 Effects on water quality of pipes intended for t8 conveyance of water for human 41 Dimensions of pipes: outside diameters, nominal Bressues acd wal cheeses. 42 Ovality 43 Length of pipe 44 Pressure reduction factors for PE pipeline ‘systems for use at temperature above 20°C ... 10 6 Mechanical characteristics 2 51 Hydrostatic strength ..... 12 52 _ Retestin cases of failure 13 6 Physical characteristics 3 61 Thoral stability of pipes PE 63, PE 80 and PE 100 62 Longitudinal reversion. 63 cel. | Eile ego seen coucwes z 13 8 1“ 14 4 ‘A Procedure for exposure to outdoor weathering 16 ©1S0 1996 EXCLUSIVE USE OF CHEUNGLEE CORPORATION 2020-01156 Copying and sharing are prohibited.©1S0 ISO 4427:1996 (E) 1SO 3126: 1974, Plastic pipes - Measurement of dimensions. 180 4065: 1996, Therrhoplastics pipes - Universal wall thickness table. 180 4607: 1978, Plastics - Methods of exposure to natural weathering. 180 6259-1: - " , Thermoplastic pipes- Determination of tensile properties ~ Part 1: General test method, 180 6259-3: - ", Thermoplastic pipes- Determination of tensile properties - Part 3: Polyolefin pipes. ISO 6964: 1986, Polyplefin pipes and fitings - Determination of carbon black content by calcination ‘and pyrolysis - Test méthod and basic specification, ISOFTR 9080: 1992, Themoplastics pipes for the transport of fluids - Methods of extrapolation of ‘hydrostatic stress rupture date fo determine the long-term hydrostatic strength of thermoplastics pipe materials, 380 10897:1991, Determination of the thermal stability of polyethylene (PE) for use in gas pipes and fittings. 180 11420; 1996, Method for the assessment of the degree of carbon black dispersion in polyolefin pipes, fittings and compounds. ISO 11922-1:-", Thermoplastics pipes for the conveyance of fuids ~ Dimensions and tolerances ~ Part 1: Metric series. 1SO 12162: 1995, Thermoplastics materials for pipes and fittings for pressure applications - Classification and designation - Overall service (design) coefficient. 1SO 13761: 1996, Piastics pipes and fittings - Pressuré teduction factors for polyethylene pipeline systems for use at temperatures above 20°C. 180 13049:- ", Method for the assessment of the degree of pigment dispersion in polyolefin pipes, {fitings and compounds. ‘Guidelines for drinking water quality, Volume 1: Recommendations, WHO, Geneva, 1964. EEC Council Directive of 15th July 1980 on the quality of water intended for human consumption, Official Journal of the European Communities 2229, pp 11 to 29, To be published! Pe publishes (Revision of 1804606:2974, 1602607:1972, LSC) 60: 1976 and ESC 3609-4977) EXCLUSIVE USE OF CHEUNGLEE CORPORATION 2020-01156 Copying and sharing are prohibited.@1s0 ISO 4427:1996 (E) 3.5 Effects ‘on water quality of pipes intended for the conveyance of water for * human consumption When used under conditions for which they are designed, materials in contact with or likely to come into contact with drinking water shall not constitute a toxic hazard, shall not support microbial growth and shaill not give rise to unpleasant taste or odour, cloudiness or discoloration of the water. ‘The concentrations of substances, chernicals and biological agents leached from materials in contact with drinking water, and measurements of the relevant organoleptic physical parameters, shall not ‘exceed the maximum values recommended by the World Health Organization in its publication Guidelines for drinking water quality, Volume 1 Recommendations, or as required by the EEC Council Directive of 15 July 1980 on the quality of water intended for human consumption, whichever is the more stringent in each case NOTE - Certain additional requirements may apply as required due to local water quality and safety ‘fegulations, 3.6 Designation and classification ‘The compound shall be designated by the material type (@.g PE 80) conforming to the applicable level ‘of minimum required strength (MRS) specified in table 1, when the lower confidence limit eye. for the ‘compound is determined in accordance with ISO/TR 9080 and this exc. 1s classified in accordance ‘with ISO 12182 to obtain the MRS. ‘The validity of the designation shall be certified by the Compound manufacturer or in he case of ‘Masier-batches by the pipe manufacturer. ‘The design stress cp of a pipe shall be obtained by applying a design coefficient C of not less than 1,25 to the MRS value for the material. NOTE - Engineers may wish to apply a greater design coefficient in accordance with iSO 12162, depending on operating conditions and environmental considerations. Table 1 - Designation of Material Designation of IRS at 60 years and 20°C | “Maximum allowable hydrostatic material design stress, cs MPa MPa PE 109. 10 8 PESO 8 63 Pees 63 5 PEO 4 32 PE 32 32 25 ‘The relationship between MRS and o for various design coeffiecients is given in table 2 EXCLUSIVE USE OF CHEUNGLEE CORPORATION 2020-01156 Copying and sharing are prohibited.eo 180 4427:1996 (E) Table 3 - Polyethylene Pipes with a design stress os of 8 MPa 88 206 s a 355 322 400 363 450 409 500 45,4 560 508 620 72 710 800 a 800 2 1000 3 i 2) The pipe series number is derived from the ratio o3/pews, where osis the design stress at 20°C and ‘Pris, Is the maximum allowable operating pressure of the pipe at 20°C, 2) The nominal pressure PN corresponds to the maximum allowable ‘operating pressure’ pays, , in bars, ‘of the pipe at 20°C. EXCLUSIVE USE OF CHEUNGLEE CORPORATION 2020-01156 Copying and sharing are prohibited.@180 ISO 4427:1996 (E) Table 5 - Polyethylene pipes with a design stress cz of 5 MPa SABsseussa 123 15, na | mo | owas 3 8 140 v7 | 17 | 92 160 4s | 79 | 219 160 164 | 201 | 246 200 182 | 24 | 274 228 205 | 22 | 208 250 227 | 279 | a2 280 a4 | 313 | 388 a 365, 397 | 485 400 47 | S47 450 503 | 61s 500 558 s 580 ry 7 630 z = 1) The pipe series numbers derived from the ratio oe/ Prws where a Is the design stress at 20°C and Pras is the maximum allowable operating pressure of the pipe at 20°C 2) The nominal pressure PN corresponds to the maximum allowable operating pressure pews. in bars, of the pipe at 20°C, EXCLUSIVE USE OF CHEUNGLEE CORPORATION 2020-01156 Copying and sharing are prohibited.ISO 4427:1996 (E) 1 7 ay 0.8 | | 06 |-— O4 Ce 02 1d ° 20 2s 30 8 “0 ‘Temperature, °C ‘Figure 1 ~ Pressure reduction factor versus temperature, applicable to 2 S0-year lifetime ‘Table 7 — Pressure reduetion factors at temperatures up to 40 °C. applicable to 50-year lifetime EXCLUSIVE USE OF CHEUNGLEE CORPORATION 2020-01156 Copying and sharing are prohibited.4427:1996 (E) 5.2 Retest in cases of failure at 80°C ‘A brittle fracture in less than 165 h shall constitute a failure. If in the 165 h test, a test piece fails in @ ductile mode in less than 165h, a retest shall be performed ata lower stress. The new test stress, and the new minimum failure time, shall be selected from the line through the stress/time points given in table 9. Table 9 - Hydrostatic strength at 80 °C -Retest requirements PE a2 PE@ PEGS, PE 80, PE 100 ‘Stess | Min | Stess | Min | Stess | Min | Stress | Min | Stress | Min failure failure failure failure failure time time time time time MPa h MPa h MPa h MPa h MPa i 20 wes | 25 | 165 35 165 46 | 15 | 55 | 165 19 227 | 24 20 | 34 285 45 29 | 54 233 18 aio | 23 323 33 538 44 | 263 | 53 332 17 a6 | 22 463 | 32 | 100 | 43 304 52 | 476 16 e7 | 24 675 42 533 | 51 68 45 | 1000 | 20 | 1000 44 727 50 | 1000 40 | 1000 6 Physical characteristics 6.1 Thermal stability of pipes manufactured from PE 63, PE 80 and PE 100 ‘When determined in accordance with ISOITR 10837, the induction time for test specimens taken from pipes manufactured from PE 63, PE 80 and PE 100 shall be either af least 20 min when tested at 200 °C, or an equivalent period when tested at 210 °C, provided the equivalence is supported by @ clear ‘correlation between results obtained at 200°C or 210 °C, respectively. The test specimens shall be taken from the inside surface of the pipe. 6.2 Longitudinal reversion When determined in accordance with ISO 2505-1, method A or 8, using one of the following temperatures, as applicable: 10°C +2 °C for PE 63, PE 80 and PE 100 100°C #2*C for PE'32 and PE 40, and the test times given in ISO 2505-2, the value of the longitudinal reversion shall be not greater than 3%. For pipes with an outside diameter greater than 200 mm, longitudinally cut segments may be used. EXCLUSIVE USE OF CHEUNGLEE CORPORATION 2020-01156 Copying and sharing are prohibited.ISO 4427:1996 (E) ‘ Annex A he (normative) Procedure for exposure to outdoor weathering ” AA Exposure aspects and site ‘Test racks and specimen fixtures shall be made from inert materials which will not affect test results. ‘When non-corrosive aluminium alloys, stainless steel or ceramics have beri found suitable. Brass, ‘steel or copper not be used in the vicinity of test specimens. The test site shall be equipped with instruments to record the energy received and the ambient temperature. The equipment.shall be capable of supporting specimens of pipe such that the exposed surface of the specimen is at 45° to the horizontal, facing towards the equator. Normally, the exposure site shall bbe on open ground away from trees and buildings. For exposure in the northem hemisphere, no ‘obstruction, including adjacent range in an easterly, southerly or westerly direction shall subtend a vertical angle greater than 20 *, or in @ north direction greater than 45°, For exposure in the southern hemisphere, corresponding provisions apply A.2. Test specimens ‘The test specimens shall be approximately 1m iong. They shall be solected from the thinnest-wall pipes with random range of diameters. The batch of pipes from which the specimens are selected ‘shall conform to a requirements of this international Standard, A.3 Procedure ‘Mark each pipe specimen to identify it, and record the mounting position of each. Expose the specimens to a total solar energy of at least 3,5 Guim’. ‘Then remove the specimens and test them in accordance with the provisions of 6.3. Where the ‘Specimen that tested includes only part of the pipe cross-section, e.g. @ tensile dumb-bell or part of ‘he surface layer, it shall be taken from the weathered crown of the exposed specimen " For additional information, see ISO 4607 EXCLUSIVE USE OF CHEUNGLEE CORPORATION 2020-01156 Copying and sharing are prohibited.