LINE DIAGRAM

DVC, KTPS

Drawn and Compiled by-

Santosh Kumar Singh
EA (M), DVC, KTPS
E-mail- [email protected]
 KTPS

From the HOP’s desk

I have great pleasure to know that Commissioning Team of DVC, KTPS has prepared multicolor
“Line Diagram” of KTPS for improvement of knowledge about the system. There is no end of learning
and successful organization understands that learning leads to business leverage..
The design of this booklet is user friendly containing all the intricate details of the scheme for easy
learning, efficient monitoring, safe isolation and normalization of the system. The booklet is found to be
very convenient for day to day jobs and user can easily understand and visualize the system and
schemes. The scheme drawn in this booklet titled “Line Diagram” contain fine details of the scheme as
erected in DVC, KTPS.
I am sure that all employees and new entrants to operation will make use of this book as a
immediate reference for improving their skills.
I convey my warmest greeting to all employees in commissioning and operation department and
wish them all success..

K.N. Singh
Dated:06/05/2013 Chief Engineer-1 & HOP
DVC, KTPS
 KTPS

Greetings
Organizational goal can only be achieved by improving the skills of their employees. For
this purpose it is important to provide better inputs time to time.
The effort of Commissioning Team of DVC, KTPS is highly appreciated regarding
preparation of a unique booklet titled as “Line Diagram”. This booklet is compact in size, and
contains all the useful information for regular work at DVC, KTPS as well as the new employees.
I wish this booklet will be one of the tool to fulfill the requirement of the employees during
their work to improve their knowledge and skills.

S.D. Roy
Dated: 29/04/2013 Chief Engineer (O&M)
DVC, KTPS
 KTPS

Message
Power Plant performance depends the efficient & correct operation of equipment &
systems. For this the operators must have an accurate knowledge of the equipment & system.
This can be achieved by regular practice & continuous learning with the help of correct inputs.
I am glad to learn that the Commissioning Team of DVC, KTPS has put its effort in this
direction by preparing an unique booklet “Line Diagram” for DVC, KTPS. This booklet contains
important inputs, which will be beneficial for the operators for their regular practices &
improvement.
I wish the effort and purpose of the Commissioning Team of DVC, KTPS may become fruitful
in enhancing the knowledge and skills of operators of DVC, KTPS.

B.N. Sah
Dated: 29/04/2013 Dy. Chief Engineer (M)
DVC, KTPS
 KTPS

Forwarding
Efficient & reliable operation of Thermal Power Plant depends upon the awareness of the various
systems by operation & maintenance personnel about the Plant.
It is an endeavor by the Commissioning Team of DVC, KTPS to provide its employees necessary
inputs for understanding of the system and thereby improving there knowledge & skill .
I sincerely thanks Sri Santosh Kumar Singh, EA (M), DVC, KTPS for compiling & drawing of the
multicolor “Line Diagram” of KTPS.
I hope this Schematic Booklet will be useful tool for learning & improving productivity.

S.B.R.K. Murthy
Dated: 29/04/2013 Superintending Engineer (M)
DVC, KTPS
 KTPS

Acknowledgment
Thorough knowledge of the system is fundamental requirement for efficient operation of the
Thermal Power Plant and there are so many ways to get the knowledge. But everyone wants a manual
compact in size, reliable, and very effective.
I feel great pleasure in presenting this Multicolor “Line Diagram” containing the basic inputs to
trace the important lines during operation. I hope the “Line Diagram” will help the New trainee and
working personnel equally.
As ever before, I take this opportunity to thank Sri S.B.R.K. Murthy, SE (M), DVC, KTPS for
providing me such a wonderful opportunity and keep faith on me.
I also thank Sri Swapan Kumar Mondal, EE (M), DVC, KTPS, Sri Akhilendu Singh, EE (M), DVC,
KTPS, Other Senior Officers and Colleagues for their kind suggestions and motivation.
Every suggestions for improvement of “Line Diagram” will be thankfully acknowledged and
incorporated accordingly.

Santosh Kumar Singh

Dated: 29/04/2013 Engineer Assistant (M)
DVC, KTPS
 KTPS

Disclaimer

Enough Care was taken on drawing and compiling of Line Diagram. Even then any Mistake found or doubt faced,
please conform and follow the instructions of experienced superior. Before operating any equipment , don’t be in hurry to
act. Always think before you act.
 KTPS

CONTENTS
WATER SYSTEM AND CONDENSER
01 Auxiliary Cooling Water system 17 LP Heaters Extractions and Drips
02 ECW Pumps and PHE System 18 LPH and HPH Air Vents and Drains
03 ECW System (Full view) 19 HP By-Pass System
04 DM Makeup and CST Connections 20 LP By-Pass System
05 CEP Connections 21 Seal Steam System
06 Condensate System 22 Deaerator Connections
07 Feed Water System 23 Auxiliary Steam System
08 GSC Blower Connections 24 Mal Valve Flash Tank Connections
09 Circulating Water System 25 HP Flash Tank Connections

10 COLTC system 26 LP Flash Tank Connections

11 Condenser Connections 27 SDFT and UFT Connections
12 Condenser Air Evacuation System (V/pumps) 28 SVD Flash Tank Connections
13 Condensate Polishing Unit BOILER FEED PUMPS AND CONNECTIONS
STEAM SYSTEM AND HEAT EXCHANGERS 29 MDBFP-Seal and Cool Water Lines
14 HP Turbine Steam Circuit 30 MDBFP-Feed Water and Oil System
15 IP Turbine and LP turbine Steam Circuit 31 TDBFP-A Feed Water System
16 HP Heaters Extractions and Drips 32 TDBFP-A Turbine Steam Circuit
 KTPS

CONTENTS
33 TDBFP- Seal and Cool Water Lines GENERATOR AND SEAL OIL SYSTEM
34 TDBFP- MOT Connections 49 Generator- Seal Oil System
35 TDBFP- Lubricating Oil System 50 Generator- Gas Filling and Vent System
36 TDBFP- Jacking Oil System 51 Generator- H2 Drier Connections
37 TDBFP- MOT Oil Purification System 52 Generator- Primary Water System
38 TDBFP- MOT Coolers and Filters 53 Generator- BCVE Fans Connection
MAIN TURBINE MOT AND CFT OIL 54 Generator- Gas Cooling Water System and LLD
39 Main Turbine- MOT Connections DOSING SYSTEM
40 Main Turbine- Lubricating Oil System 55 Hydrazine Dosing System

41 Main Turbine - Jacking Oil System 56 Ammonia Dosing System

42 Main Turbine- MOT Coolers and Filters 57 Phosphate Dosing System
43 Main Turbine- MOT Oil Purification System 58 Sodium Hydroxide Dosing System
44 Central Lub. Oil Storage Tanks Connections 59 Notes
45 Central Lub. Oil Storage Tanks- Centrifuge

46 Control fluid Tank and Pumps

47 CFT Oil Purification System

48 CFT Cooler and Draining System
 KTPS

LEGENDS
Manual Operated Valve Pressure Relief Valve Vent to Pit

M
Motor Operated Valve Safety Valve Drain Funnel

S
Solinoid Operated Valve T Steam Trap Orifice

H
Hydraulic Operated Valve Filter/Strainer Throttle

Pneumatic Operated Valve “Y” Type Strainer Syphon

Non Return Valve (NRV) Two Way Valve Pressure Regulator

FC NRV Three Way Valve Power Cylinder Control Valve

M
Motor Operated Butter Fly Valve Three Way Valve Blower

Butter Fly Valve (Damper) View Glass Blower

S
Three Way Solenoid Valve Motor and Pump

Differential Pressure Regulating Valve (DPRV) Nozzle Flow

 PART - 1
WATER SYSTEMS AND CONDENSER
 AUXILIARY COOLING WATER SYSTEM KTPS
VACUUM PUMPS SEAL WATER COOLERS
ECW OUT
ACW21 ACW23 ACW25

ECW IN
PHE-A PHE-A

ACW26
FOR VACUUM PUMP-A FOR VACUUM PUMP-B (SG) (TG)

ACW32
ACW31

ACW27
ACW22 ACW24

PHE-B
PHE-B
(SG)
(TG)

ACW28
LP TURBINE

ACW33
ACW34
ECW IN

ACW39
LPH-1
PHE-C

ACW29
RIGHT
(TG)

ACW30
CONDENSER
STATION AUX.
CW RETURN

ACW35

ACW37

ACW36
LEFT

ACW RETURN INTERCONNECTION WITH U#2

ACW RETURN
ACW38
CW SUPPLY

M
M

SCS-GEAR MOTOR
TO CHLORINATION PLANT
ACW14 ACW15

SCS-GEAR MOTOR
SCS-STRAINER

SCS-STRAINER
DRAIN
ACW-B
CT-1
D

CW PUMP HOUSE

M
C

ACW1
ACW2

ACW3
B

ACW17

ACW19
A

ACW-A

ACW8

ACW6
ACW7

1
SCS-FLUSHING PUMPS

ACW PUMPS AND SELF CLEANING STRAINERS

 ECW PUMPS AND PHE SYSTEM KTPS

NaOH DOSING
TANK

ECW TANK-TG ECW TANK-SG

ECW62

ECW63
ECW69 ECW103

ECW SUPPLY HEADER (TG)

ECW70

ECW RETURN HEADER (SG)

M ACW OUT
ACW IN
ECW1

ECW4

ECW5

PHE-A ECW15
ECWP-A
(TG)

ECW12
(TG)
SAMPLING TO VACUUM PUMP
M HEAT EXCHANGERS
ECW2

ECW6

ECW7
ECWP-B
(TG)

PHE-B ECW16
ECW13
ECW10 (TG)
M
ECW-11
ECW3

ECW8

ECW9
ECWP-C
(TG)

PHE-C ECW17
ECW14
(TG)
ECW102

ECW101

SAMPLING
ECW-18

ECW100 FROM BFP COOLER

TO BFP COOLER
SAMPLING PHE-A
(SG)
ECWP-A

ECWP-B

ECW-82 ECW83
(SG)

(SG)
ECW78

ECW77

ECW85

ECW81
M M ECW79

ECW75 ECW80 ECW76 SAMPLING PHE-B

(SG)
ECW-87 ECW84
ECW86
ECW SUPPLY HEADER (SG)

ECW RETURN HEADER (SG)

2
 ECW SYSTEM (FULL VIEW) KTPS

SEAL OIL COOLER (AIR)

SEAL OIL COOLER (H 2)

MOT COOLERS

CFT COOLERS
MOT
CENTRIFUGE
GENERATOR H2 COOLER
PW COOLER
EXCITER

M
ECWP-A
(TG)

M
ECWP-B
(TG)

M
TDBFP-B TDBFP-A
ACW OUT
ECWP-C
(TG)

ACW IN

TDBFP MOT
TDBFP MOT MDBFP
PHE-A CENTRIFUGE

TDBFP MOT

TDBFP MOT
(TG) CENTRIFUGE

COOLERS

COOLERS
PHE-B
(TG)
CEP-C CEP-B CEP-A

PHE-C
(TG)

MDBFP-L/O

CEP BEARING COOLING LINE

MDBFP-W/O COOLERS
COOLERS
PHE-A
(SG)
ECWP-A

ECWP-B
(SG)

(SG)

M M

PHE-B
(SG)

ECW SUPPLY HEADER (SG)

ECW RETURN HEADER (SG)

3
 DM MAKEUP AND CST CONNECTION KTPS

FILL AND MAKEUP LINE

ECW TANK NORMAL
ECW TANK ECW TANK

M
M
DM MAKEUP

M
M
(TG) (SG)
CST FILL AND MAKEUP LINE FROM

WATER PUMPS
DM WATER MAKEUP PUMPS

MAKEUP LINE TO
ECW SYSTEM (SG) MAKEUP LINE TO
ECW SYSTEM (SG)
NaOH TANK FILLING/MAKEUP LINE
M

DMV-16
ECW TANK EMERGENCY
MAKEUP TANK

PRIMARY WATER
SYSTEM MAKEUP LINE
STORAGE TANK
CONDENSATE

CDV-47

LP TURBINE
NaOH BREATHER

HOT WELL EMERGENCY

MAKEUP AND FILL LINE LPH-1

CONDENSER
RETICULATION TO CST TANK
DMV47 DMV20 DMV19

M
D MV2 4

GRAVITY MAKEUP
LINE TO CONDENSER
DMV49

CTP-A

SEAL POT
M
DMV23

DMV15

HOT WELL NORMAL MAKEUP AND FILL

DMV14
DMV13

M
LINE FROM DM MAKEUP WATER PUMPS CEP-C CEP-B CEP-A

CONDENSATE LINE TO LPH-1

CTP-B

GSC
DMV18
DMV17
DMV16

CEP DISCHARGE
HEADER
M TO LP BYPASS
M CONDENSATE SPILL LINE SPRAY

CST PUMP HOUSE/COMPRESSOR HOUSE 4

 CEP CONNECTION KTPS

CEP-A CONNECTION

CEP MIN R/C LINE TO CONDENSER

FROM CEP SUCTION HEADER

CEP-C DISCHARGE VENT

LPFT
CEP-B DISCHARGE VENT
CEP-C

CEP DISCHARGE HEADER

ECW IN
CEP-B
ECW OUT
TO CEP-B & C

CONDENSER

DISCHARGE VENT
CEP
BALANCING LINE
(SUCTION VENT
MOTOR CEP SEAL WATER LINE

CDV-11
/CANSTER VENT)

TO CEP-C SUCTION

CDV-10
TO CEP-B SUCTION
CEP SUCTION HEADER

S
CEP MIN R/C LINE

BEARING
CSV-7 CSV-4
CDV-4
M

CDV-1

TO HEADERS
M

VIEW GLASS
CDV-7
CSV-1
EXPANSION BELLOW
STRAINR

CEP CANISTER BOX

5
 CONDENSATE SYSTEM KTPS
MAL VALVES FT SPRAY LP BYPASS SPRAY LINES
EXHAUST HOOD
SPRAY
M CDV49
CDV47
CDV37 LP TURBINE

DEAERATOR

CST
CDV46
LPH-1
FEED STORAGE TANK
DRAIN COOLER
CONDENSATE FLOW ORIFICE

CEP-A MIN R/C

CONDENSER
DRV-45

CDV11
CDV13
CDV15
CSV3 CSV2 CSV1

CDV44
DRV-46
DRAIN TO UFT CDV28

CDV43

CDV45
M

CDV10
CDV12
CDV14

M
CEP-C CEP-B CEP-A

CSV29
CEP SUCTION

CDV42
M
CRV49 CRV48 CRV47

HEADER CDV28 IBV

EXCESS CONDENSATE
CDV3

CDV2

CDV1
CRV51

CDV5

CDV8

CDV4
CDV17

CDV7
CDV9
CDV6

TO CST
M

M
M
M
GSC
SAMPLING LINE CDV16 CDV18

CDV40 CDV39 CDV38 CEP GLAND SEALING

M GSC MIN R/C
CDV33

OVERFLOW AND CDV41 CDV27

MAIN CONDENSATE
M

DRAIN TO LPFT M

AUX. PRDS SPRAY

CONTROL STATION
M M

C D V2 4
CDV32 CDV26 CDV25

CDV22
CDV21

CDV23
NH3 DOSING
LPH-3 LPH-2 N2H4 DOSING
CDV34 CDV31

CDV20
M M M M M

CDV85
CPU

CDV19
CDV35 CDV36 CDV30
M M

CDV34 IBV CDV31 IBV

TO SCAPH SPRAY CDV54

CDV60
CDV55
CDV71

CDV72

TO BOILER FILL LINE

TO VALVE GLAND SEALING(CDV151 TO 200) TO NH3, N2H4 & PO4 DOSING
6
 FEED WATER SYSTEM KTPS

TO ECONOMISER INLET TDBFP-A R/C LINE TDBFP-B R/C LINE

FCV2 FCV7 TO SUPER HEATER SPRAY
FCV9
FCV6

DEAERATOR TO RE-HEATER SPRAY

AD AMMONIA DOSING
FCV4 FCV8
CHDV12
M

AD HD HYDRAZINE DOSING
FEED STORAGE TANK CHDV15

CHDV13
M

CHDV11
AD M

CHDV16 M AD
M

HD CHDV14
HD M

CHDV6
CHDV19
CHDV7

CHDV10 HD

CHDV5
CHDV8
FSV3 FSV2 FSV1
FDV22 FDV28 FDV20 FDV26 FDV24 FDV18
MDBFP-C FDV27
TDBFP-B FDV25 FDV17
TDBFP-A
FDV21 FDV19 FDV23

FCV5

R/C LINE
FCV1
FCV3
FDV3 FDV2 FDV1
BFP DISCHARGE HEADER FDV5

M
FDV6
M

M
M

M
FDV4

M
30% FLOW LINE
FDV13 TO HP BYPASS SPRAY LINE
FDV15 FDV14
M M TO APRDS SPRAY

TO BOILER FILL LINE

TO BOILER FDV9
M

M
M

M
M FDV16 M FDV7
M FILL LINE
FDV-44
TO BOILER DRUM
THROUGH M
100% FLOW LINE
ECONOMISER
HPH-5A FDV11
M
FDV12
M
HPH-5B
TO SH SPRAY
M M

100% BYPASS
50% BYPASS

HPH-6A HPH-6B
M M

M M

FDV8 FDV10

7
 GSC BLOWER CONNECTIONS KTPS
AIR AND UNCONDENSABLE
ATMOSPHERE GASES TO ATMOSPHERE
GSC BLOWER-A
M

MAW80 A A011 ATMOSPHERE

GSC BLOWER-B M

GSC BYPASS TO
MAW80 A A012 ATMOSPHERE

MAW80 A A007

MAW80 A A001
M
HPT IPT LPT
CDV16
GLAND STEAM CDV18
CONDENSER

SEAL STEAM EXHAUST TO GSC

CONDENSER

LPDFT
TDBFP SEAL STEAM STRAINER
DRIP LINE TO LPDFT
EXHAUST TO GSC

LINE FOR INITIAL DRAINING (DRIP)

TO LP HETERS
CEP-C CEP-B CEP-A

TDBFP-B TDBFP-A
CEP DISCHARGE HEADER

8
 CIRCULATING WATER SYSTEM KTPS

COLTCS LINE TO BALL MONITORING SYSTEM

COLTCS LINE TO CW SYSTEM

LPH-1 ARV (CW14)

ARV (CW15)

MESH FOR
CW16
STOPPING
OLTCS BALLS M
M M

CONDENSER CW17
M
M M

CW13
M

PASS-B
CW12
M

PASS-A
COLTCS LINE TO CW SYSTEM

CW LINE-CW PUMPS TO
CONDENSER

COLTCS LINE TO BALL MONITORING SYSTEM CW LINE CONDENSER TO CT

9
 COLTC SYSTEM KTPS
CW LINE PASS-A IN/OUT CW LINE PASS-B IN/OUT
CW LINE FROM CONDENSER CW LINE TO CONDENSER CW LINE FROM CONDENSER CW LINE TO CONDENSER

BALLS BALLS

M M BALLS M M BALLS

MESH MESH

BALL MONITOR BALL MONITOR

M M

M M
BALL CIRCULATION

BALL CIRCULATION
PUMP AND MOTOR

PUMP AND MOTOR

BALL VESSEL BALL VESSEL

10
 CONDENSER CONNECTIONS KTPS

LPH-2 VENT EXHAUST HOOD SPRAY

LPH-1 VENT
LPH-1 LPH-3 VENT

NORMAL HOT WELL MAKEUP LINE

EMER-HOT WELL MAKEUP LINE (CST)
MAL VALVES FT VENTS GSC MIN R/C LINE

VACUUM BREAK LINE

MAL VALVES FT VENTS VACUUM PUMP SUCTION LINE
VACUUM PUMP SUCTION LINE

SDFT VENTS HPDFT VENT

LPBP LINE
TDBFP-A EXHAUST LPBP LINE
TDBFP-B EXHAUST LPDFT VENT

LEAK STEAM DRAIN

HPT EVACUATION LINE CONDENSER CEP-A R/C LINE
CEP-B R/C LINE
FROM CPU SYSTEM CEP-C R/C LINE
(RINSING LINE)
CEP-A VACUUM BALANCING LINE
CEP-B VACUUM BALANCING LINE
CEP-C VACUUM BALANCING LINE

HOT WELL LEVEL TRANSMITTER LINE HOT WELL LEVEL TRANSMITTER LINE

MAL VALVES FT DRAIN HPDFT DRAIN

MAL VALVES FT DRAIN LPDFT DRAIN
SDFT DRAINS
HOT WELL DRAINS
HOT WELL DRAINS

11
 CONDENSER AIR EVACUATION SYSTEM-V/PUMPS KTPS

EXHAUST WITH SILENCER

LPT S

SMV23 SMV24

VACUUM BREAKER VALVE

SEPARATOR
AIR FLOW
MEASUREMENT S AIR EJECTOR
DEVICE
SMV25 SMV26 CONDENSER
TANK
S
TANK
OVERFLOW
LEVEL GAUGE

TO VACUUM PUMP-2
S

MAKEUP LINE
(FROM ECW)

SEAL WATER
VACUUM PUMP
CIRCULATION PUMP MOTOR
VACUUM
PUMP

SEALING LIQUID IN

VENT AT NEAR LPBP (8.5M)

HEAT EXCHANGER
ACW IN
ACW OUT HEAT EXCHANGER OUTLET TO CW OUTLET (L)

12
 CONDENSATE POLISHING UNIT KTPS

FROM CEP DISCHARGE

TREATED CONDENSATE
TO DM PLANT
FROM DM PLANT
TO LP HEATERS

S
S

S
S

S
CPU VESSEL-1 CPU VESSEL-2
S

S S
S

S
S

S
S S
S

S S

S
S

S
S
S
S

S
CDV-51

COMPRESSOR MOTOR
TO CONDENSER HOTWEL
13
 PART - 2
STEAM SYSTEM AND HEAT EXCHANGERS
 HP TURBINE STEAM CIRCUIT KTPS

TO/FROM SEAL STEAM HEADER (SPINDLE LEAK)

STRAINER

DRAIN TO MAL VALVES FT

HPSV-1

HPCV-1 TO/FROM SEAL STEAM HEADER (SPINDLE LEAK)

DRAIN TO SDFT

DRAIN TO UFT

I SEAL RING LEAK OFF LINE U SEAL RING LEAK OFF TO SS HEADER
TO SS HEADER HP TURBINE

BALANCING LINE TO
IP-LP CROSS AROUND
HPCV-2 TO/FROM SEAL STEAM HEADER (SPINDLE LEAK)

HPT EVACUATION LINE

TO CONDENSER HPSV-2
DRAIN TO SDFT

DRAIN TO MAL VALVES FT

CRH NRV
HPT CASING DRAIN TO
MAL VALVES FT
TO/FROM SEAL STEAM HEADER (SPINDLE LEAK)

DRAIN TO MAL VALVES FT

TDBFP-A TDBFP-B
DRAIN TO UFT

DRAIN TO SDFT TURBINE TURBINE

TO RE-HEATER

HPBP LINES EXTRACTION NO-6

MS LINE TO HPT

TO APRDS
HPH-6A HPH-6B
TO APRDS
TO DEAERATOR

TO SEAL STEAM

14
 IP TURBINE AND LP TURBINE STEAM CIRCUIT KTPS

DRAIN LINE TO MAL VALVES FT

TO/FROM SEAL STEAM U SEAL RING LEAK OFF LINES TO SS HEADER
HEADER (SPINDLE LEAK)
BALANCE LINE TO IP-LP CROSS AROUND

IPSV-1
CROSS AROUND PIPE
LPBP LINE (L)

IPCV-1
WARMUP LINE

STRAINER
DRAIN LINE
TO MAL VALVES FT
IP TURBINE LP TURBINE
DRAIN LINE TO UFT

DRAIN LINE TO SDFT

IPCV-2
EXTRACTION-1
LPBP LINE (R)

(FOUR LINE)

IPSV-2 LPH-1
WARMUP LINE
EXTRACTION-2
MAL VALVES FT
DRAIN LINE TO

TO/FROM SEAL STEAM EXTRACTION-3

HEADER (SPINDLE LEAK)
STRAINER LPH-3
CONDENSER
EXTRACTION-5
HRH LINE TO IPT
DRAIN LINE TO UFT

EXTRACTION-4.1
TO DEAERATOR
LPH-2
DRAIN LINE TO SDFT

EXTRACTION-4.2

LPBP WARMUP LINE

TDBFP TDBFP
TURBINE-A TURBINE-B
HPH-5A HPH-5B
15
 HP HEATERS EXTRACTION AND DRIPS KTPS

DEAERATOR

FEED STORAGE TANK

HP TURBINE IP TURBINE LP TURBINE

DRV-22

CRH NRV
DRV-15

DRV-11
EXV-09 MAL-47 LPH-1
CRH LINE TO RE-HEATER

EXV-10 M DRV-5

LINE DRAINS

MAL VALVES FT
NORMAL DRIP HPH-5A TO DEAERATOR

EXTRACTION-5

DRV-25

HPFT
LINE DRAINS DRV-18
NORMAL DRIP HPH-5B TO DEAERATOR

CONDENSER
CRH LINE
TO TDBFP
M

EXV-102
M
EXV-23 M M EXV-147

EXV-101
M
EXV-22 EXV-34 EXV-21

HPH-5B HPH-5A
DRV-8 DRV-2
ALTERNATE DRIP
HPH-5A TO HPDFT
ALTERNATE DRIP HPH-5B TO HPDFT

EXTRACTION-6 EXV-23
M EXV-24 M

DRAIN LINE
EXV-26 EXV-25 DRAIN LINE

HPH-6B NORMAL DRIP HPH-6B TO 5B

HPH-6A
ALTERNATE DRIP HPH-6A TO HPDFT

NORMAL DRIP HPH-6A TO 5A

ALTERNATE DRIP HPH-6B TO HPDFT

16
 LP HEATERS EXTRACTION AND DRIPS KTPS

LP TURBINE

EXTRACTION NO.-1 (FOUR LINES)

EXTRACTION NO.-3
EXTRACTION NO.-2
NORMAL DRIP LPH-2 TO LPH-1
LPH-1
NORMAL DRIP LPH-1
DRV-34 TO DRAIN COOLER

LPDFT

DRV-31
CONDENSER
EXTRACTION
LINE DRAINS
EXV-118
M
EXV-119
M
M
EXV-03
EXV-04 M MAL-55 EXTRACTION
EXV-01 LINE DRAINS
EXV-12

MAL-54 EXV-02
DRAIN
M

COOLER

DRV-37
EXV-11
M

LPH-3 LPH-2

DRV-28 ALTERNATE DRIP LPH-2 TO LPFT

ALTERNATE DRIP LPH-3 TO LPFT

17
 LPH AND HPH AIR VENTS AND DRIPS KTPS

SMV-21

SMV-20
SMV-19
M
LP TURBINE

LPH-1
SMV-18
LPH-1 SMV-15

SMV-17

SMV-16
HPDFT

M
SMV-09
CONDENSER

SMV-12

SMV-03
SMV-06
LPH-2

SMV-13

SMV-14
M
SMV-04

SMV-05

SMV-01
SMV-02
LPH-3
M

M
HPH-6B HPH-6A
TO ATM.

FEED WATER LINES

SVD FT
SMV-07
SMV-08
SMV-10

SMV-11

M
M

HPH-5B HPH-5A
DRAIN TO PIT

18
 HP BY-PASS SYSTEM KTPS
HPCV-1
HPSV1

HP TURBINE IP TURBINE LP TURBINE

HPCV-2 LPH-1
HPSV2 VENT TO ATM

CRH NRV BPV-101

H

UFT
DRAIN LINES TO UFT H

BPV-102 CONDENSER
BPE-01
BPV-03

BPV-04

H
H

BP-01
H
BPV-05

BPV-06
CRH LINE TO RE-HEATER

DRAIN TO PIT
BPE-02
H
BP-02
H

HP BY-PASS ATTEMPERATION LINE

BD-01
H BPV-07 BFP DISCHARGE HEADER

HP BY-PASS VALVES FEED WATER TO HP-HEATERS

WARM-UP LINES
HP BY-PASS LINES TO CRH LINE

TDBFP-B TDBFP-A MDBFP-C

19
 LP BY-PASS SYSTEM KTPS
WARM-UP LINE

LP BY-PASS LINES

IPSV-1

TO MAL VALVES F.T. SPRAY

IPCV-1
LPBP LINE DRAINS

HP TURBINE IP TURBINE LP TURBINE

LP BY-PASS
SPRAY VALVES
CONTROL RACK

LPBP CV-SV(R)
IPSV-2
IPCV-2
M

HRHV-110
HRHV-114
M

SDFT
WARM-UP LINE DRAINS
HRHV-109
M

LPBP CV-SV(L)
HRHV-113 CONDENSER

TO EXHAUST HOOD SPRAY

M
HRH LINE TO IP TURBINE

LPBP VALVES SPINDLE

LEAK-OFF LINE

SEAL STEAM HEADER CEP-C CEP-B CEP-A

LP BY-PASS WATER
GSC INJECTION VALVES

LP BY-PASS SPRAY LINE

CONDENSATE LINE TO CPU AND LPH-1

CST
20
 SEAL STEAM SYSTEM KTPS

SEAL STEAM EXHAUST HEADER TO GSC BLOWER

U-SEAL RING LEAK-OFF LINES
FROM TDBFP TURBINE
SEAL STEAM EXHAUST
HPSV-1 GSC
HPCV-1
U-SEAL RING
LEAK-OFF LINES

IPSV,CV-1

HP TURBINE IP TURBINE LP TURBINE

IPSV,CV-2

LEAK STEAM TO
HPCV-2 IPT EXHAUST

HPSV-2

HPT EVACUATION
VALVE
M

CRH NRV

HPCV,SV,AND IPCV,SV
SPINDLE LEAK-OFF LINES
LPBP CV AND SV
HRH LINE TO IPT

MS LINE TO HPT
CRH LINE TO RH

SPINDLE LEAK-OFF LINES

SEAL STEAM HEADER
MAW 15AA001
M
MAW 55AA001
M
CONDENSER
MAW 10AA001

A.S./CRH LINE TO SSH H MAW 50AA010 M

H
MAW 50AA001
M
MAW 10AA010
EXCESS SEAL STEAM TO CONDENSER
DRAIN TO HPFT
DRAIN TO MAL FT

21
 DEAERATOR CONNECTION KTPS

SMV-22
DMV-34 DMV-35

M
DEAERATOR FILL LINE
VACUUM BREAKER LINE CONDENSATE LINE TO D/A
CBD
DEAERATOR FCV-02 FCV-07

FCV-09
FCV-04

EXV-14
EXTRACTION NO.-4.2 TO DEAERATOR
ASV-11

DRV-22 FCV-06 FCV-08 EXTRACTION NO.-4.1 TO TDBFP-A&B

DRV-21

DRV-23
FEED STORAGE TANK HP TURBINE IP TURBINE LP TURBINE
DRV-14

DRV-15

DRV-16

ASV-06

M
ASV-079

ASV-05
ASV-07

ASV-08
M

ASV-010 DRV-48
T
D/A OVERFLOW TO UFT

MAL-51
TO SVD FT TO LPDFT CONDENSER

M
CRHV-09

CRHV-08 EXV-06 EXV-05

M
M
CRHV-159

EXV-13
M

EXV-115
MAL VALVES FT

M
T

CRHV-05

TO LPDFT
CRHV-07
CRHV-06

TO LPDFT

FCV-02

FCV-01
FCV-03

TO SVD FT
CRHV-115
M

R/C LINE
R/C LINE R/C LINE
CRH TAPPING TO D/A PEGGING

A.S TO D/A TO HPDFT

PEGGING
ASV-44

MDBFP-C FCV-05
TDBFP-B FCV-03 FCV-01
TDBFP-A
HRH-5B NORMAL DRIP TO D/A

HRH-5A NORMAL DRIP TO D/A

HPH-5A HPH-6A
DRV-20 DRV-13
M
CRH LINE TO RE-HEATER
ASV-70 ASV-69
HPH-5B HPH-6B
CRH LINE TO SEAL STEAM SYSTEM

22
 AUXILIARY STEAM SYSTEM KTPS
CDV-87
ASV-21 ASV-22 CDV-95 CDV-88 M
M ASV-23 SPRAY WATER
FROM MS LINE CDV-86
LINE FROM BFP
DESUPERHEATER M M DISCHARGE
ASV-24

CDV-98
M CDV-99
ASV-75 CDV-97

M
ASV-123
TO IBD ASV-74
ASV-73 T
TO SDFT ASV-124 ASV-122 CDV-90 CDV-89
ASV-25 CDV-91 M
M ASV-121
ASV-27 ASV-31
FROM CRH LINE
ASV-65 M M
ASV-28 ASV-32

CDV-96
M

CDV-93
ASV-30 CDV-94 CDV-92
ASV-33
HIGH TEMP. UNIT AUX. ASV-29
STEAM HEADER UNIT#1 ASV-128 ASV-34 ASV-35 LOW TEMP. UNIT AUX. STEAM HEADER UNIT#1
ASV-133
TO SDVFT T M ASV-36 ASV-37
TO SDVFT ASV-134 T ASV-132
ASV-129 ASV-127

ASV-77

ASV-55
ASV-48

ASV-44

ASV-47
ASV-126
DESUPERHEATER FROM CRH LINE
ASV-131

ASV-68 ASV-67

ASV-76

ASV-54

ASV-46
M

ASV-137
FROM U#2 H.T. HEADER
ASV-69
PLANT
M

TO A/C

TO BFP
FOR MILL
BLOWER
FOR A.H.

ASV-136

ASV-138
SPARE CONNECTION
SHOOT

ASV-62 ASV-61 HIGH TEMP. AUX. TURBINE T

FRO FUTURE STEAM STATION ASV-70 ASV-188
& GLAND

PROVISION FOR TURBINE WET STEAM WASH

ASV-63

ASV-139

OIL ATOMIZATION
T

FOR DEAERATOR
CONNECTION HEADER SEAL

FOR SCAPH
ASV-189 ASV-187

FOR FUEL

PEGGING
ASV-173 TO MAIN
T

TO SVDFT
TURBINE ASV-186
TO SVDFT

ASV-51

ASV-174 ASV-172 ASV-173

GLAND SEAL TO SVDFT
ASV-171 ASV-172
T ASV-174
ASV-143

ASV-142
T ASV-144 TO SVDFT
ASV-171
TO SVDFT

TO HP FLASH TANK
ASV-50

ASV-141
M

FOR FUTURE CONNECTION

ASV-49 ASV-64 LOW TEMP. STATION AUX. STEAM HEADER
ASV-143
ASV-71
ASV-47

T
ASV-59

ASV-78

ASV-58
ASV-179
ASV-57

ASV-142 ASV-144 ASV-72

TO FUEL OIL
HTB. & TRACING ASV-178
T
ASV-180
ASV-141 TO SVDFT SPARE CONNECTION
TO SVDFT

SYSTEM
FROM U#2 FOR FUEL OIL
LOW T.H. UNLOADING TO PUMPING & HEATING UNIT ASV-177
BOILER
ACID
CLEANING
23
 MAL VALVES FLASH TANKS (BOX) CONNECTION KTPS

SPRAY LINE
SPRAY LINE
I J K L M N

C D E
A B G H

M
M

M
M

FLASH BOX
FLASH BOX (TANK)-2
M

(TANK)-1 (BOILER SIDE)

(GT SIDE) CONDENSER

A DRAIN BEFORE HPCV-1 (MAL 11 AA 011) 16 G DRAIN BEFORE HPCV-2 (MAL 12 AA 011) 16
B DRAIN BEFORE IPCV-1 (MAL 26 AA 011) 17 H DRAIN BEFORE IPCV-2 (MAL 27 AA 011) 17
C DRAIN AFTER IPCV-1 (MAL 31 AA 011) 17 I SEAL STEAM DRAIN (MAL 81 AA 011) 23
D DRAIN AFTER IPCV-2 (MAL 32 AA 011) 17 J EXTRACTION NO-2 DRAIN (MAL 55 AA 011) 19
E HPT CASING DRAIN (MAL 22 AA 011) 16 K EXTRACTION NO-3 DRAIN (MAL 54 AA 011) 19
E DRAIN BEFORE CRH NRV (MAL 65) 16 L EXTRACTION NO-4.2 DRAIN (MAL 52 AA 011) 34
M EXTRACTION NO-4.1 DRAIN (MAL 51 AA 011) 24
N EXTRACTION NO-5 DRAIN (MAL 47 AA 011) 18

24
 HP FLASH TANK CONNECTION KTPS

A B C D E F G H I J
SPARE
M M M M M M M

T T T T T T T P Q R S
M

K L M N O
T
DRV-6 DRV-5 DRV-4

SPARE
M M M M M

T T T U
DRV-12 DRV-11 DRV-10

V
HPFT DRV-26 DRV-25 DRV-24

W
DRV-19 DRV-18 DRV-17
CONDENSER

A EXV-147 (EXTRACTION NO.-5 LINE DRAIN) 16 M CRHV-129 (CRH TO TDBFP-B LINE DRAIN BEFORE BLOCK VALVE) 34
B TDBFP-A GLAND SEAL STSYEM LINE DRAIN (GS-20) 34 N EXV-101 (EXTRACTION NO.-6A LIE DRAIN) 18
C TDBFP-B GLAND SEAL STEAM LINE DRAIN (GS-20) 34 O EXV-102 (EXTRACTION NO-6B LINE DRAIN) 18
D ASV-152 (MAIN TURBINE GLAND SEAL SYSTEM LINE DRAIN) 23 P AIR VENT TO HPH-6A 20
E ASV-104 (TDBFP-A AUX. STEAM LIE DRAIN BEFORE BLOCK VALVE) 34 Q AIR VENT TO HPH-6B 20
F ASV-109 (TDBFP-B AUX. STEAM LINE DRAIN BEFORE BLOC VALVE) 34 R AIR VENT TO HPH-5A 20
G CRHV-135 (STEAM DRAI OF BFP-A TURBINE) 34 S AIR VENT TO HPH-5B 20
H CRHV-141 (TDBFP-A LIE DRAIN BEFORE ESV) 34 T HPH-6A EMERGENCY DRIP 18
I CRHV-145 (STEAM DRAIN OF TDBFP-B TURBINE) 24 U HPH-6B EMERGENCY DRIP 18
J CRHV-153 (TDBFP-B LINE DRAIN BEFORE ESV) 34 V HPH-5A EMERGENCY DRIP 18
K CRHV-115 (CRH TO D/A REGG. LINE DRAIN) 24 W HPH-5B EMERGENCY DRIP 18
L CRHV-122 (CRH TO TDBFP-A LINE DRAIN BEFORE BLOCK VALVE) 34
25
 LP FLASH TANK CONNECTION KTPS

DRV-31

DRV-30 DRV-32

F
DRV-37

DRV-36 DRV-38

G O
DRV-48

DRV-47 DRV-49 P
H
Q
DRV-51

I
J R
K
A B C D E S
L DR-1
M M M M M
M T
M DR-02
T T T M M

N U
M
DR-2
V
LPFT DR-01

CONDENSER

A CRHV-159 (CRH TO D/A PEGGING LINE DRAIN) 24 I TDBFP-A LEAK STEAM LINE 34 Q GSC DRIP LINE 09
B EXV-109 (EXTRACTION NO.-4.2 LINE DRAIN) 34 J TDBFP-B LEAK STEAM LINE 34 R DRAIN COOLER DRIP LINE 19
C EXV-105 (EXTRACTION NO.-4.1 LIE DRAIN) 24 K SCAPH DRAIN LINE (PRIMARY) S A/C PLANT DRAIN LINE (STEAM)

D EXV-118 (EXTRACTION NO.-3 LIE DRAIN) 19 L SCAPH DRAIN LINE (SECONDARY) T CEP-A DISCHARGE VET LINE 06
E EXV-119 (EXTRACTION NO.-2 LIE DRAIN) 19 M DR-1 (TDBFP-A TURBINE DRAIN) 34 U CEP-B DISCHARGE VENT LINE 06
F LPH-3 EMERGENCY DRIP LINE 19 N DR-2 (TDBFP-A TURBINE DRAIN) 34 V CEP-C DISCHARGE VENT LINE 06
G LPH-2 EMERGENCY DRIP LINE 19 O DR-01 (TDBFP-B TURBINE DRAIN) 34
G DEAERATOR OVERFLOW AND DRAIN LINE 24 P DR-02 (TDBFP-B TURBINE DRAIN) 34
26
 SDFT AND UFT CONNECTION KTPS

DEAERATOR DRAIN
VENT TO ATMOSPHERE

SPRAY LINE
SPRAY LINE
MS LINE STRAINER DRAIN (LEFT)

STEAM VENT
MS LINE STRAINER DRAIN (RIGHT)

M
LP BY-PASS VALVE WARM-UP LINE DRAIN (LEFT)
LP BY-PASS LINE DRAIN (RIGHT)

M
M

CONDENSER

M
UFT SDFT
LINE DRAIN (RIGHT)
LINE DRAIN (LEFT)
HPBP WARMUP

HPBP WARMUP

M
DRAIN LINE TO PIT
DRAIN
HRH LINE STRAINER DRAIN (LEFT) CRH NRV AND AFTER
NRV LINE DRAIN LP BY-PASS VALVE WARM-UP
LINE DRAIN (RIGHT)
LP BY-PASS LINE DRAIN (LEFT)
HRH LINE STRAINER DRAIN (RIGHT)

27
 SVD FLASH TANK CONNECTION KTPS

25 DRAIN LINES SVDFT = SAFETY VALVE DISCHARGE FLASH TANK

AUX. STEAM DRAIN VENT TO ATMOSPHERE

MANIFOLD

H I J K

G
F A
L M N O P
E
B
D
C
SVDFT
DRAIN TO PIT

A LPH-2 SAFETY VALVE DISCHARGE LINE 20 I LT STATION HEADER DRAIN 25

B LPH-3 SAFETY VALVE DISCHARGE LINE 20 J A.S. TO D/A PEGGING LINE DRAIN 24
C LPH-5A SAFETY VALVE DISCHARGE LINE 20 K A.S. TO D/A PEGGING LINE DRAIN 24
D LPH-5B SAFETY VALVE DISCHARGE LINE 20 L LT HEADER INTERCONNECTION LINE DRAIN 25
E LPH-6A SAFETY VALVE DISCHARGE LINE 20 M LT UNIT A.S. HEADER LINE DRAIN 25
F LPH-6B SAFETY VALVE DISCHARGE LINE 20 N HT UNIT A.S. HEADER LINE DRAIN 25
G LT PRDS SAFETY VALVE DISCHARGE LINE 25 O LT PRDS D/S LINE DRAIN 25
H LT PRDS SAFETY VALVE DISCHARGE LINE 25

28
 PART - 3
BOILER FEED PUMPS
 MD-BFP SEAL AND COOL WATER LINES KTPS
ECW IN
ECW OUT
ECW-44 ECW-46
BOOSTER PUMP
JACKET COOLING LINES

COOLER

HYDRAULIC
COUPLING
MOTOR MAIN PUMP
SEAL WATER LINES

COOLER
JACKET COOLING LINES
ECW-43 ECW-45
ECW OUT
ECW IN

MAGNETIC FILTERS MAGNETIC FILTERS

MAGNETIC FILTERS MAGNETIC FILTERS
SEAL WATER COOLERS
SEAL WATER COOLERS

SEAL SEAL
WATER WATER
COOLERS COOLERS

ECW-37
ECW-52 ECW OUT
ECW OUT

ECW IN ECW-36
ECW IN
ECW-51

29
 MD-BFP-FEED WATER AND OIL SYSTEM KTPS
MAIN PUMP DISCHARGE
M
BOOSTER PUMP SUCTION LINE FROM D/A

RE-HEATER ATTEMPERATOR
AMMONIA DOSING

CRHV-13

SUPER HEATER ATTEMPERATOR

M HYDRAZINE DOSING

FDV-28
FDV-06

FDV-05
M

M
CRHV-07

STRAINER FSV-03

FDV-22
CONICAL FILTER

R/C TO D/A
LUB. OIL FILTER
BOOSTER PUMP
LUB. OIL PUMP

HYDRAULIC
COUPLING
COUPLING COUPLING COUPLING

MOTOR MAIN PUMP

VIEW
GLASS
BALANCING LINE

W/O COOLER L/O COOLER

ECW IN

W/O COOLER L/O COOLER

ECW OUT
ECW-38

ECW OUT
M

30
 TDBFP- A FEED WATER SYSTEM KTPS

MAIN PUMP DISCHARGE

M
BOOSTER PUMP SUCTION LINE FROM D/A

RE-HEATER ATTEMPERATOR
AMMONIA DOSING

CRHV-11

SUPER HEATER ATTEMPERATOR

M HYDRAZINE DOSING

FDV-24
FDV-05

FDV-01
M

M
CRHV-05

STRAINER FSV-01

FDV-18
CONICAL FILTER

R/C TO D/A

BOOSTER PUMP

BARRING
GEAR

GEAR
BOX

TURBINE MAIN PUMP

BALANCING LINE

TDBFP-A = TDBFP VALVE NUMBERS

FSV-01 = FSV-02 FCV-01 = FCV-03
FSV-04 = FSV-05 FCV-18 = FCV-20
FSV-24 = FSV-26 CRHV-11 = CRHV-12
CRHV-05 = CRHV-06

31
 TDBFP- A TURBINE STEAM CIRCUIT KTPS
EXHAUST HOOD SPRAY
CRHV-12 TO ATM. M
M EXV-31 VENT TO ATM.
M

CRHV-141
ACV

M
CRHV-01
M
ESV
TO HPFT
TO TDBFP-B TO TDBFP-B MCV

CRHV-122
M

SEAL STEAM EXHAUST LINE

TO TO TDBFP-B
HPFT

FROM M
A.S. HEADER
TO HPFT
ASV-104

LEAK SEAL STEAM

SEAL STEAM EXHAUST LINE TO GLAND SEAL STEAM

DR-1
GS-20

FROM TDBFP-B SEAL STEAM EXHAUST

GSC

DR-2

CRHV-135
M LSCV

M
M

M
GSCV GS-10
M

GS-03

TO LPFT
EXT. NO.-4.1
TO HPFT

TO HPFT
TO LPFT

TO LPFT
M
CONDENSER EXHAUST LINE TO CONDENSER

M
RUPTURE DIAPHRAGM TO ATM.
MAL-52

EXT. NO.-4.2
TD BFP-A=TD BFP-B VALVE NUMBERS
M

EXV-15
EXV-109
TO MAL FT M CRHV-135=CRHV-145 EXV-31=EXV-32 GS-20=G.S-20
EXT. NO.-6
CRHV-141=CRHV-153 EXV-27=EXV-28 GS-03=G.S-03
CRHV-01=CRHV-03 ASV-104=ASV-109 GSCV=GSCV
CRH LINE TO
RE-HEATER TO HPH-6B TO HPH-6A CRHV-12=CRHV-13 DR-1=DR-01 LSCV=LSCV
TO LPFT CRHV-122=CRHV-129
32
 TDBFP-SEAL AND COOL WATER LINES KTPS

BOOSTER PUMP

BARRING
GEAR

GEAR
BOX
TURBINE MAIN PUMP
JACKET COOLING LINES

JACKET
COOLING JACKING OIL LINES
LINES

MAGNETIC FILTERS MAGNETIC FILTERS

MAGNETIC FILTERS MAGNETIC FILTERS
SEAL WATER COOLERS
SEAL WATER COOLERS

SEAL SEAL
WATER WATER
COOLERS COOLERS

ECW-27 ECW-25
ECW OUT ECW OUT

ECW IN ECW-24
ECW IN
ECW-26

For TDBFP-B: ECW-24=ECW-30, ECW-25=ECW-31

ECW-26= ECW-32, ECW-27=ECW-33
33
 TDBFP-MOT CONNECTIONS KTPS
LUB. OIL HEADER TO BEARIGS
RETURN OIL TO MOT FROM BEARING
COOLER-TOP COLLER VENT LINE
LUB. OIL TO BEARINGS

TO ATM.
COOLER-BOTTOM
OIL TRAP

EMERGENCY OIL TO BEARINGS

JACKING OIL
FROM RESERVE OIL TANK

V/G
VEF

TO GOVERNING OIL AND

DEFOMER

BARRING GEAR OIL

EOP
SIMPLEX FILTER

FILTER FILTER
S
AOP-B

TDBFP- MOT S
AOP-A

COP

S S
TO RESERVE OIL TANK (COT/DOT)

R/C CV BYPASS LINE

R/C CONTROL V/V

JOP Pr. REGULATING V/V
TOP

LUB. OIL CV BYPASS LINE

LUB. OIL CONTROL V/V

LUB. OIL HEADER TO BEARINGS

34
 TDBFP- LUBRICATING OIL SYSTEM KTPS

M
BARRING GEAR ROTATING OIL LINE

BARRING
GEAR

GEAR
BOX
TURBINE MAIN PUMP

COOLER-TOP
LUB. OIL TO BEARINGS

COOLER-BOTTOM DRAIN LINE TO MOT

DUMP WELL
LUB. OIL HEADER TO BEARIGS

TRIP OIL
CONTROL
OIL
DEFOMER

EOP

SIMPLEX FILTER

FILTER FILTER AOP-B

S
TO CONTROL OIL AND
BARRING GEAR

TDBFP- MOT S
AOP-A

S
S

35
 TDBFP- JACKING OIL SYSTEM KTPS

BOOSTER PUMP

BARRING
GEAR

GEAR
BOX
TURBINE MAIN PUMP

RETURN OIL TO MOT FROM

JACKING OIL

BEARINGS
Pr. REGULATOR

COOLER-TOP
LUB. OIL HEADER TO BEARIGS

COOLER-BOTTOM

JACKING OIL
DEFOMER Pr. REGULATOR

EOP

FILTER FILTER AOP-B

S

TDBFP- MOT S
AOP-A JOP

S
S

FILTER

36
 TDBFP- MOT PURIFICATION SYSTEM KTPS

ECW FOR
HEATER BOX

HEATER BOX VENT LINE

ECW FOR BOWL SEALING

FLOW METER
FINE FILTER

V/G

V/G

REGULATOR

ANTI FLOOD TANK

BOOSTER
PUMP CENTRIFUGE
RECIRCULATION LINE

CENTRIFUGE GEAR BOX FEED

MOTOR PUMP

V/G
Y-TYPE STRAINER
MOT

37
 TDBFP- MOT COOLER AND FILTER KTPS
ECW INLET
ECW OUTLET
ECW TO TDBFP SEAL AND COOL WATER
ECW FROM TDBFP
SEAL AND COOL ECW-28

ECW TO COOLERS
WATER ECW-29 ECW TO TDBFP MOT CENTRIFUGE
VENT LINE

ECW FROM COOLERS

TDBFP MOT COOLER-TOP

LUB. OIL INLET

CV-1 TO COOLER FROM AOP

TDBFP MOT COOLER-BOTTOM

ORIFICE

CV-2 V/G

VENT LINE
MOT FILTERS

MOT FILTERS

TDBFP MOT

LUB. OIL TO TDBFP BEARINGS

38
 PART - 4
MAIN TURBINE MOT AND CFT OIL
 MAIN TURBINE- MOT CONNECTIONS KTPS

LUB. OIL HEADER TO BEARINGS

JACKING OIL LINE

RETURN OIL FROM BEARINGS
S

FROM BEARING CHAMBERS OIL VENT

FILTERS
EMERGENCY OIL TO BEARING

COOLER

COOLER
MOP/AOP DISCHARGE
TO ATM.

MOP SUCTION JOP Pr.

OIL SEPERATOR
REGULATOR FILTERS
LUB. OIL DRAIN
COOLER VENT

FILTERS DRAIN
FROM DOP

AOP-1 AOP-2 EOP JOP DCJOP

VAPOUR
EXTRACTION FAN
FROM RESERVE OIL TANK

CENTRIFUGE
OIL PUMP

TO RESERVE OIL TANK SAMPLING LINE

39
 MAIN TURBINE- LUBRICATING OIL SYSTEM KTPS

BARRING GEAR

MOP
1 HPT 2 IPT 3 LPT 4 5 GENERATOR 6 EXCITER 7
INJECTOR

SOST
M
BARRING GEAR VALVE- MAV-51

RETURN OIL HEADER TO MOT

TEMP. CONTROL V/V

S

TO ATM.
LUB. OIL TO BRGs.
FILTERS

EOP DICH. ONLY TO BRGs.

AOP-1 AOP-2 EOP JOP DCJOP

MOP/AOP
DISCHARGE
MOT SUCTION

TO DRAIN OIL TANK

VEF

COOLER

COOLER
40
 MAIN TURBINE- JACKING OIL SYSTEM KTPS

1 HPT 2 IPT 3 LPT 4 5 GENERATOR 6 EXCITER 7

THROTTLERS THROTTLERS

FILTERS

Pr. REGULATOR

TO DRAIN OIL TANK

AOP-1 AOP-2 EOP JOP DCJOP

RETURN OIL HEADER

FROM BRGs.
JACKING OIL RETURNED
THROUGH BEARING OIL
RETURN LINE

41
 MAIN TURBINE- MOT COOLER AND FILTER KTPS
LUB. OIL TO BRGs.

GAUGE BACK DRAIN

CENTRIFUGE

COOLER-A

COOLER-B
OIL PUMP
FILTERS
MOT

ECW OUT

ECW IN

GAUGE BACK DRAIN

LINE FROM MOP/AOP
FROM RESERVE OIL TANK

MOT VEF OIL SEPARATOR DRAIN

JACKING OIL FILTER DRAIN

SOST AND SOST SYPHON DRAIN

AOP-1 AOP-2 EOP JOP

DCJOP DRAIN
DRAIN OIL
OIL
PUMP /CLEAN OIL
RETURN OIL FROM BRGs TANK

CFT ROOM

42
 MAIN TURBINE- MOT PURIFICATION SYSTEM KTPS

ECW FOR
HEATER BOX

HEATER BOX

SEAL WATER LINE (ECW)

FLOW METER
FINE FILTER
HEADER FROM BRGs
RETURN OIL

REGULATOR

ANTI FLOOD TANK

PURIFIED OIL CENTRIFUGE TO MOT

CENTRIFUGE

RECIRCULATION LINE
DRAIN LINE TO
DRAIN OIL TANK CENTRIFUGE GEAR BOX FEED
MOTOR PUMP
MAIN TURBINE

MOT S DRAIN TO DIRTY OIL TANK

(WASTE FLUID TANK)OR TO PIT
TO COT/DOT

FROM FILTER COOLER AND

GAUGE RACK DRAINS

43
 CENTRAL LUB OIL STORAGE TANKS CONNECTION KTPS
RETURN OIL FROM TURBINE BEARINGS

OIL UNLOADING VESSEL

MAIN TURBINE
MOT
VENT FLAME ARRESTER
LOV-02

LOV-01

CENTRIFUGE OIL PUMP

LOV-25 LOV-13

COT DOT

LOV-33
LOV-21 LOV-14
LOV-26

LOV-19
LOV-30

LOV-34
LOV-22

LOV-12
LOV-18
LOV-11
FOR BARRING

FILTERS
FILLING LINE

DOP
COP

LOV-28
LOV-32
LOV-27 LOV-29 LOV-24 LOV-23 LOV-17 LOV-16 LOV-15

LOV-04

LOV-03

TDBFP-A TDBFP-B
TOP TOP
MOT MOT
44
 CENTRAL LUBE OIL STORAGE TANKS-CENTRIFUGE KTPS

ECW FOR
HEATER BOX

HEATER BOX

VENT LINE
SEAL WATER LINE (ECW)
SAMPLING LINE

FLOW METER
ECW OVERFLOW AND DRAIN

COT
COT

REGULATOR

ANTI FLOOD TANK

TO OIL TANKS

BOWL
RECIRCULATION LINE

SAMPLING LINE

CENTRIFUGE GEAR BOX FEED

MOTOR PUMP

S
FROM OIL TANKS
VIEW GLASS

45
 CONTROL FLUID TANK AND PUMPS KTPS

ACCUMULATORS
TEMP. CONTROL V/V

AIR LINE FROM SYSTEM

S

08 BAR CONTROL OIL LINE

OIL STRIPPER
TO ATM.
RETURN OIL LINE FROM SYSTEM

32 BAR CONTROL OIL LINE

AIR FILTER

TO WFT
TO DFT

PUMP-1

PUMP-2

COOLER

COOLER
VEF

ECW IN
ECW OUT

CONTROL FLUID TANK

46
 CFT OIL PURIFICATION SYSTEM KTPS
FROM COOLERS DRAIN
FROM VALVES CONTROL RACK FILTERS DRAIN
RETURN OIL FROM SYSTEM
FULLERS EARTH FILTERS
FINE FILTER
FROM ACCUMULATOR AND 8-BAR LINE DRAIN MECHANICAL FILTER
A- COOLER VENT
B- ACCUMULATOR LINE RELIEF Y
C- 8 BAR DRAIN LINE AFTER TEMP.
CONTROL VALVE
D- 32 BAR LINE DRAIN
E- COOLER VENT (B)
F- COOLER OUTLET LINE DRAIN

A B C D E F
HEATER

SAMPLING LINE

R/C PUMP- 1 R/C PUMP- 2

CONTROL FLUID TANK

(DPT- DRY PROTECTION TANK)

DPT

47
 CFT COOLERS AND DRAINING SYSTEM KTPS

MOT ROOM FLOOR

OIL CANAL DRAIN

CF RACK DRAIN
OIL STIPPER DRAIN

TO GOVERNING SYSTEM

DRAIN
S
TEMPERATURE
CONTROL
VALVE

WASTE
FLUID TANK

COOLER

COOLER
/DIRTY OIL
TANK
RETURN OIL
FROM CF
32 BAR CONTROL OIL SYSTEM

ECW IN

ECW OUT
PUMP-1

PUMP-2

R/C LINE TO CFT THROUGH FILTERS

R/C PUMP- 2

FROM SYSTEM DRAINS

R/C PUMP- 1

FROM EARTH FILTERS DRAIN

CONTROL FLUID TANK

DPT

48
 PART - 5
GENERATOR AND SEAL OIL SYSTEM
 GENERATOR - SEAL OIL SYSTEM KTPS

AIR SIDE SEAL OIL

AIR SIDE SEAL OIL

RING RELIEF OIL

RING RELIEF OIL
H 2SIDE SEAL OIL

H 2SIDE SEAL OIL

GENERATOR

VENT TO ATM.
THROUGH BCVEF
5 6
GENERATOR PRE CHAMBERS

TO MOT
SOST

AIR SIDE SO COOLERS

OIL IMPULSE LINE

H2 IMPULSE LINE
H2 SIDE EQUALIZING

DPRV DPRV
VALVES

LLD STATION

SOT MAKEUP
SOT H2 SIDE SO COOLERS
FILTERS

COOLER

COOLER
FILTERS

ECW OUT
ECW IN
OIL IMPULSE LINE
DPRV
H2 IMPULSE LINE
SOT - SEAL OIL TANK
SOST - SEAL OIL STORAGE TANK
DPRV - DIFFERENTIAL PER. REG. V/V
H2 SIDE SOP-1 AIR SIDE SOP-1 AIR SIDE SOP-2 DC SOP
49
 GENERATOR - GAS FILL AND VENT SYSTEM KTPS

PRIMARY WATER TANK

GENERATOR ATMOSPHERE
TO ATM. N2 FILLING
THROUGH LINE
BCVE FANS

COMPRESSED AIR LINE

SAMPLING LINE

H2 FILLING LINE
100.00

ATMOSPHERE
PRESSURE GAUGE

GAS SUPPLY DIGITAL

DISPLAY DEVICE

CO2 FILLING
LINE
PRESSURE REGULATORS H2 FILL AND VENT BOARD

N2 PRESSURE
REGULATOR

H2 FILLING RACK FLASH EVAPORATOR N2 CYLINDER

CO2 FILLING RACK
PRESSURE REGULATORS

50
 GENERATOR - H2 DRIER CONNECTIONS KTPS

TO ATMOSPHERE WASTE GAS LINE TO

PRIMARY WATER TANK THROUGH BCVE FANS ATMOSPHERE

GENERATOR

H2 GAS TO GENERATOR FROM DRIER

H2 GAS TO DRIER

OIL TRAP

VIEW GLASS VIEW GLASS

H2 DRIER H2 DRIER
LIMIT SWITCH
TOWER-A TOWER-B
CHANGE-OVER HANDLE

BLOWER AIR IN FOR REGENERATION

HEATER

BLOWER H2 DRIER TOWER-A IS IN SERVICE

AND H2 DRIER TOWER-B IS IN
REGENERATION POSITION

51
 GENERATOR - PRIMARY WATER SYSTEM KTPS

PRIMARY WATER TANK

FILTER/MESH

S MOTOR & PUMP

TO ATM.
THROUGH GENERATOR
BCVE FANS
ALKALISER
NaOH
STORAGE
N2 CHARGING LINE TO
TANK
PRIMARY WATER TAK

ION EXCHANGER
MAGNETIC
FILTERS STATOR BUSH OUT
STATOR BUSH IN
ECW OUT
STATOR COOLING WATER INLET

ATMOSPHERE

FINE FILTER
COOLER

COOLER

FLOW METER

N2 PRESSURE
ECW IN RECIRCULATION LINE
REGULATOR

TEMP. CONTROL VALVE

MAKEUP WATER LINE TAPPING FROM
DM MAKEUP WATER PUMPS
N2 CYLINDER

52
 GENERATOR- BCVE FAN CONNECTIONS KTPS
PRIMARY WATER TANK

1 HPT 2 IPT 3 LPT 4 5 GENERATOR 6 EXCITER 7

TO ATMOSPHERE
OIL SEPARATOR LINE

SOST

BCVEF-1

DRAIN LINE FROM H2 BCVEF-2

DRAIN OIL TRAP
OIL SEPARATOR LINE
OIL TANK

H2 DRIER

53
 GENERATOR- GAS COOLING WATER SYSTEM AND LLD KTPS

COOLER-A
H2 GAS
COOLERS

EXCITER GENERATOR
H2 GAS
COOLER-B COOLERS
E
A C D F
G
B

ECW OUT
HEADER
VIEW ECW IN
GLASS
HEADER
ECW-17

ECW-16 ECW-18 ECW-19

TEMP. CONTROL V/V

ECW IN
ECW IN
ECW OUT ECW OUT

A,B = T. BOX BOTTOM LEAK C = T. BOX TOP LEAK D = GEN. CENTER LEAK E,F,G = T.E LEAKAGE 54
 PART - 6
CHEMICAL DOSING SYSTEM
 HYDRAZINE (N2H4) DOSING SYSTEM KTPS

TO BOILER INITIAL FILL LINE

AMMONIA DOSING

CHDV-19
TO CEP DISCHARGE LINE
DOSING STORAGE SETTING CHDV-18 CHDV-17
CHDV-05
AND DISPLAY BOARD

CHDV-20
M
PUMP-A PUMP-B
BFP-A
20.0 20.0 S/LINE
CONDENSATE TAPPING LINE
CHDV-06
TO BFP SUCTION LINE M
BFP-B
DM WATER TAPPING LINE S/LINE
CHDV-07
M
BFP-C
TO AMMONIA
S/LINE
DOSING
STIRRER MOTOR
N2H4 MEASURING TANK

DOSING PUMP-1 DOSING PUMP-2

FLUSHING LINE

N2H4 MIXING CUM

STORAGE TANK BREATHER TANK DOSING PUMP
MAX. DISCHARGE
PR. IS 45 KG/CM2

55
 AMMONIA(NH3) DOSING SYSTEM KTPS

TO BOILER INITIAL FILL LINE

HYDRAZINE DOSING

CHDV-17
TO CEP DISCHARGE LINE
DOSING STORAGE SETTING CHDV-20 CHDV-19
CHDV-11
AND DISPLAY BOARD

CHDV-18
M
PUMP-A PUMP-B
BFP-A
20.0 20.0 S/LINE
CONDENSATE TAPPING LINE
CHDV-12
TO BFP SUCTION LINE M
BFP-B
DM WATER TAPPING LINE S/LINE
CHDV-13
M
BFP-C
TO HYDRAZINE
S/LINE
DOSING
STIRRER MOTOR
NH3 MEASURING TANK

DOSING PUMP-1 DOSING PUMP-2

FLUSHING LINE

NH3 MIXING CUM

STORAGE TANK BREATHER TANK DOSING PUMP
MAX. DISCHARGE
PR. IS 45 KG/CM2

56
 PHOSPHATE (PO4) DOSING SYSTEM KTPS

STIRRER MOTOR DM WATER TAPPING LINE

CONDENSATE TAPPING LINE

STIRRER MOTOR

TO BOILER DRUM
MEASURING
TANK

MIXING
TANK

DOSING PUMP-1 DOSING PUMP-2

DOSING STORAGE SETTING
AND DISPLAY BOARD

PUMP-A PUMP-B

40.0 40.0

57
 SODIUM HYDRAXIDE (NaOH) DOSING SYSTEM KTPS

STIRRER MOTOR
NaOH MIXING CUM
STORAGE TANK

BREATHER TANK

DM WATER MAKEUP AND FILL LINE

TO ECW PUMPS SUCTION LINE

ECW TANK-SG ECW TANK-TG

ECW TANKS NORMAL FILLING LINE

TG SIDE SG SIDE
FROM DM PLANT

DMV-75

58
 KTPS

NOTES