Pressure regulator

FRS

4.10

Technical description Application

The DUNGS pressure regulator, type Gas pressure regulator for gas burn-
FRS, has an adjustable setpoint ers and gas equipment. It does not
spring. The pressure regulator com- contain any non-ferrous metals, suit-
plies with EN 88 and DIN 3380: able for gases of up to max. 0.1 vol.%
- Input pressures up to 500 mbar H2S, dry. Suitable for gases of families
Printed in Germany • Rösler Druck • Edition 10.03 • Nr. 214 743

- High flow rate 1, 2, 3 and other neutral gaseous

- Sturdy, precise and sensitive regu- media.
lation of regulator output pressure
- Inlet pressure compensation dia- Approval
phragms EC type test approval as per EC Gas
- Safety diaphragms Appliance Directive:
- Internal pulse for regulator output FRS … CE-0085 AQ7126
pressure as standard, optional ex- Approvals in other important gas con-
ternal pulse connection optional on suming countries.
both sides
- Rp 3/8 to Rp 2 thread connection
- DN 20 to DN 150 flange connection

1…6
 FRS Spring-loaded pressure regulator with adjustable setpoint spring. Internal tap of regulator output
pressure. External pulse connections optional, suitable for controlling regulator output pressure.

Specifications

Nominal diameters DN 10 15 20 25 40 50 65 80 100 125 150

Pipe thread as per ISO 7/1 Rp 3/8 1/2 3/4 1 1 1/2 2
Flange Connection flange as per DIN 2501 Part 1, to fit preweld flanges as per DIN
2633 (PN 16) DN 40 to DN 150, ISO 7005-2 (PN 16)

Max. operating pressure up to 500 mbar (50 kPa)

Pressure regulator Pressure regulator as per EN 88, Class A, Group 2, DIN 3380, RG 10

Input pressure range + 5 mbar or p2 +2.5 mbar up to 500 mbar

Pressure stage PN 1

Output pressure range 2.5 mbar to 200 mbar as a factor of adjustable setpoint spring

Materials of gas-conveying parts Housing: aluminium, steel

Seals and diaphragms: NBR

Ambient temperature -15 °C to + 70 °C

Installation position Regulator dome from vertically upright to lying horizontally

Measuring/ignition gas connections G 1/4 ISO 228 on both sides in inlet section

Pulse connection Internal in outlet section,

Optional: external on housing on both sides

Blow-off line Blow-off line only required in special cases. Safety diaphragms are installed.
Connection: G 1/4 ISO 228 to Rp 1; from Rp 1 1/2, DN 40: G 1/2 ISO 228

Pressure taps

1 Breathing plug, blow-off line.

2 Connection for external pulse 1

G 1/4 ISO 228 screw plug on both
sides, optional

3 G 1/4 ISO 228 screw plug in input

section on both sides
2

2…6
 Spring selection
The output pressure is provided by the moving parts. The pressure regu- adjustable spring, other output pres-
the force of the installed adjustable lator is equipped with the blue spring sures can be adjusted.
spring and the force due to weight of No. 4 as standard. By exchanging the

Setpoint spring 2,5…9 5…13 5…20 10…30 25…55 30…70 60…110 100…150 140…200
range [mbar] Spring 1 Spring 2 Spring 3 Spring 4 Spring 5 Spring 6 Spring 7 Spring 8 Spring 9
Spring colour brown white orange blue red yellow black pink grey
Nominal width Rp/DN Standard
Rp 3/8, Rp 1/2 229 817 229 818 229 820 229 821 229 822 229 823 229 824 229 825 229 826
Rp 3/4 229 833 229 834 229 835 229 836 229 837 229 838 229 839 229 840 229 841
Rp 1 229 842 229 843 229 844 229 845 229 846 229 847 229 848 229 849 229 850
Rp 1 1/2, DN 40 229 851 229 852 229 853 229 854 229 869 229 870 229 871 229 872 229 873
Rp 2, DN 50 229 874 229 875 229 876 229 877 229 878 229 879 229 880 229 881 229 882
DN 65, 80 229 883 229 884 229 885 229 886 229 887 229 888 229 889 229 890 229 891
DN 100 229 892 229 893 229 894 229 895 229 896 229 897 229 898 229 899 229 900
DN 125 229 901 229 902 229 903 229 904 229 905 229 906 229 907 229 908 243 416
DN 150 229 909 229 910 229 911 229 912 229 913 229 914 229 915 229 916 243 417

Dimensions

b b

e e
h

h
d

d
g

g
DN

DN
c
c

f f
a a

Type Order No. Order No. pmax. Rp / DN Dimensions [mm] Weight

Internal External [mbar] [kg]
pulse pulse a b c d e f g h

FRS 503 086 462 220 998 500 Rp 3/8 75 115 24 143 G 1/4 G 1/4 G 1/8 225 0.60
FRS 505 070 383 211 817 500 Rp 1/2 75 115 24 143 G 1/4 G 1/4 G 1/8 225 0.60
FRS 507 070 391 220 999 500 Rp 3/4 100 130 28 165 G 1/4 G 1/4 G 1/8 245 1.00
FRS 510 070 409 210 381 500 Rp 1 110 145 33 190 G 1/4 G 1/4 G 1/8 310 1.20
FRS 515 058 446 221 000 500 Rp 1 1/2 150 195 40 250 G 1/2 G 1/4 G 1/4 365 2.50
FRS 520 058 628 208 237 500 Rp 2 170 250 47 310 G 1/2 G 1/4 G 1/4 450 3.50
FRS 5040 065 144 214 474 500 DN 40 200 195 65 280 G 1/2 G 1/4 G 1/4 395 3.50
FRS 5050 065 151 183 600 500 DN 50 230 250 75 340 G 1/2 G 1/4 G 1/4 480 5.00
FRS 5065 058 792 183 930 500 DN 65 290 285 95 405 G 1/2 G 1/4 G 1/4 590 7.50
FRS 5080 079 681 183 940 500 DN 80 310 285 95 405 G 1/2 G 1/4 G 1/4 590 10.00
FRS 5100 082 552 211 019 500 DN 100 350 350 105 495 G 1/2 G 1/4 G 1/4 760 16.00
FRS 5125 013 250 208 301 500 DN 125 400 400 135 635 G 1/2 G 1/4 G 1/4 1000 28.00
FRS 5150 013 268 208 302 500 DN 150 480 480 160 780 G 1/2 G 1/4 G 1/4 1180 38.00

3…6
Functional description Instructions
Do not route condensate
Functions according to the force com- Gas-conveying lines, pulse and con-
from lines into the pressure
parison principle between the force of: nection lines must be made of steel
regulator.
- the adjustable setpoint spring and at least PN 1, DN 6. The lines must
Protect the pressure regulator
- the differential pressure at the work- be resistant to thermal, chemical and
from fouling by means of a suit-
ing diaphragm mechanical loads. The lines must be
able dirt trap.
- the force due to weight of the mov- durable and resistant to deformation
ing parts and cracks.
Do not apply combustion
The adjustable spring acts with the
gas or combustion gas air
force due to weight of the moving
mixtures to the installation cham-
parts. The output pressure is adjusted
ber of the adjustable spring. Pres-
depending on the pretension of the
sure regulators for this applica-
adjustable spring and the installation
tion on request only.
position.

FRS 515 sectional drawing

Pressure regulator in operating position

10

7
6

4
p1 p2 3
2
1

1 Housing 4 Compensation diaphragm 7 Safety diaphragm

2 Regulating cup 5 Diaphragm disk 8 Breathing plug
3 Pulse tap, internal 6 Working diaphragm 9 Setpoint spring
10 Adjustment device

4…6
 Equipment preselection, blocked tween input pressure p1 and regulator lator to be selected.
pressure regulators output pressure p2 in connection with The pressure drop over blocked pres-
You can preselect the nominal di- the maximum volumetric flow Vmax de- sure regulators is described by the
ameter using the volumetric flow termine the nominal width of the pres- "mechanically open" characteristic.
pressure drop characteristic of the sure regulator. The operating point The final determination is performed
pressure regulators in mechanically described by ∆pmin and Vmax is left of according to the dimension specified
open state. The pressure drop be- the nominal width of the pressure regu- by the gas appliance manufacturer.

Volumetric flow pressure drop characteristic

mechanically open

Rp 21/2
Rp 11/2

DN 100
DN 125

DN 150
Rp 3/8
Rp 1/2

Rp 3/4

DN 40

DN 50

DN 65
DN 80
Rp 1

Rp 2
100
90
80
70
60
50
40

30

20

10
9
8
7
6
∆p [mbar]

5
4

2 Basis + 15° C, 1013 mbar, trocken

Based on + 15° C, 1013 mbar, dry
Base + 15° C, 1013 mbar, sec
Base + 15° C, 1013 mbar, secco

1 2 4 6 8 10 20 40 60 80 100 200 400 600 800 1000 2000 4000

° [m 3/h] Luft / Air / Aria dv = 1,00
Vn

1 2 4 6 8 10 20 40 60 80 100 200 400 600 800 1000 2000 4000

° [m 3/h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Vn

°
V °
= V x f
verwendetes Gas/gas used/ gaz utilisé/gas utilizzato Luft/air/air/aria
Gasart Dichte
Type of gas Density
Type de gaz Densité dv f
Tipo di gas Densità
[kg/m3]

Erdgas/Nat.Gas/ 0.81 0.65 1.24

Dichte Luft Gaz naturel/Gas metano
Air density
Densité de l'air Stadtgas/City gas/ 0.58 0.47 1.46
Densità dell'aria Gaz de ville/Gas città
f=
spez. Gweicht des verwendeten Gases Flüssiggas/LPG/ 2.08 1.67 0.77
Spec. weight of gas used Gaz liquide/Gas liquido
poids spécifique du gaz utilisé
peso specifico del gas utilizzato Luft/Air/ 1.24 1.00 1.00
Air/Aria

5…6
 Pressure regulator
FRS

Flow
o
diagramo in regulated state, where p2 = 20 mbar
Vmin = 0,05 x Vmax

Rp 1 1/2

DN 100

DN 125

DN 150
Rp 3/8

Rp 1/2

Rp 3/4

DN 40

DN 50

DN 65

DN 80
Rp 1

Rp 2
500
400

300

200

150

150
Recommended operating range

DN
100
80

60
50
40

30
∆p [mbar]

20

10
8

6
5
4

2 Basis + 15° C, 1013 mbar, trocken

Based on + 15° C, 1013 mbar, dry
Base + 15° C, 1013 mbar, sec
Base + 15° C, 1013 mbar, secco

1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000 2000 4000

° [m /h] Luft / Air / Aria dv = 1,00
Vn
3

2 3 4 5 6 8 10 20 30 40 50 60 80 100 200 300 400 600 800 1000 2000 4000

3
° [m /h] Erdgas/Natural gas/Gaz Naturel/Gas metano dv = 0,65
Vn

We reserve the right to make any changes in the interest of technical progress.

Head Offices and Factory Postal address

Karl Dungs GmbH & Co. KG Karl Dungs GmbH & Co. KG
Siemensstraße 6-10 Postfach 12 29
D-73660 Urbach, Germany D-73602 Schorndorf, Germany
Telephone +49 (0)7181-804-0 e-mail [email protected]
Fax +49 (0)7181-804-166 Internet www.dungs.com 6…6