Difference Glass Fibers Orientation
Difference Glass Fibers Orientation
ﺍﻝﺨﻼﺼﺔ
ﻴﻬﺩﻑ ﻫﺫﺍ ﺍﻝﺒﺤﺙ ﺇﻝﻰ ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺘﻐﻴﻴﺭ ﻨﺴﺒﺔ ﺍﻝﺘﺩﻋﻴﻡ ﺒﺎﻷﻝﻴﺎﻑ ﻋﻠﻰ ﺍﻝﺨﻭﺍﺹ ﺍﻝﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻝﻠﻤﺎﺩﺓ ﺍﻝﻤﺭﻜﺒﺔ ﺍﻝﻤﻜﻭﻨﺔ ﻤـﻥ ﺭﺍﺘـﻨﺞ
ﻭﻗﺩ ﺸﻤﻠﺕ ﻫﺫﻩ ﺍﻝﺨﻭﺍﺹ ﻜل ﻤـﻥ،(2.6g/cm3) ( ﺫﺍﺕ ﻜﺜﺎﻓﺔ ﺴﻁﺤﻴﺔ45°-0°)ﺍﻝﻔﻨﻴل ﺃﺴﺘﺭ ﺍﻝﻤﻘﻭﻯ ﺒﺄﻝﻴﺎﻑ ﺍﻝﺯﺠﺎﺝ ﺜﻨﺎﺌﻴﺔ ﺍﻹﺘﺠﺎﻩ
ﻤﻘﺎﻭﻤﺔ ﺍﻝﺼﺩﻤﺔ ﻭﻤﻘﺎﻭﻤﺔ ﺍﻝﺸﺩ ﻭﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﻀﻐﺎﻁ ﻭﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﺤﻴﺙ ﺘﻡ ﻓﻲ ﺍﻝﺒﺩﺍﻴﺔ ﺇﺴﺘﺨﺭﺍﺝ ﺍﻝﺨﻭﺍﺹ ﺍﻝﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻝـﺭﺍﺘﻨﺞ
(%60,%40,%20) ﺍﻝﻔﻨﻴل ﺃﺴﺘﺭ ﻗﺒل ﺘﺩﻋﻴﻤﻪ ﺒﺎﻷﻝﻴﺎﻑ ﺒﻌﺩﻫﺎ ﺘﻡ ﺘﺩﻋﻴﻡ ﺍﻝﺭﺍﺘﻨﺞ ﺒﻨﺴﺏ ﻭﺯﻨﻴﺔ ﻤﺨﺘﻠﻔـﺔ ﻤـﻥ ﺃﻝﻴـﺎﻑ ﺍﻝﺯﺠـﺎﺝ
. ﻭ ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺫﻝﻙ ﻋﻠﻰ ﺍﻝﺨﻭﺍﺹ ﺍﻝﻤﺫﻜﻭﺭﺓ
ﺃﻝﻴﺎﻑ ﺍﻝﺯﺠﺎﺝ، ﺭﺍﺘﻨﺞ ﺍﻝﻔﻨﻴل ﺃﺴﺘﺭ، ﺍﻝﺨﻭﺍﺹ ﺍﻝﻤﻴﻜﺎﻨﻴﻜﻴﺔ، ﺍﻝﻤﺎﺩﺓ ﺍﻝﻤﺭﻜﺒﺔ: ﺍﻝﻜﻠﻤﺎﺕ ﺍﻝﺩﺍﻝﺔ
Abstract
The objective of this research is to study the effect of changing the reinforcement percentage by
fibers on mechanical properties for composite material consist of vinyl ester resin reinforced by
biaxial glass fibers(0°-45°)with (2.6g/cm3) density which includes impact strength , tensile strength
, compression strength , and flexural strength where the mechanical properties for vinyl ester resin
were extracted before reinforced by fibers, then the resin was reinforced by different weight
percentage from glass fibers(20%,40%,60%) and studied its effect on the above mechanical
properties as illustrated in the diagrams .
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).(Introduction ﺍﻝﻤﻘﺩﻤﺔ
ﺘﺘﻜﻭﻥ ﺍﻝﻤﺎﺩﺓ ﺍﻝﻤﺭﻜﺒﺔ ﻤﻥ ﺩﻤﺞ ﻤﺎﺩﺘﻴﻥ ﺃﻭ ﺃﻜﺜﺭ ﻭﺘﺸﻤل ﺍﻝﺨﻼﺌﻁ ) (Blendsﻭﺍﻝﺒﻼﺴﺘﻙ ) Reinforced
(Plasticﻤﺨﺘﻠﻔﺘﻲ ﺍﻝﺨﻭﺍﺹ ﺍﻝﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻝﻔﻴﺯﻴﺎﺌﻴﺔ .ﺇﻥ ﻋﻤﻠﻴﺔ ﺍﻝﺩﻤﺞ ﻫﺫﻩ ﺘﺅﺩﻱ ﺇﻝﻰ ﺍﻝﺤﺼﻭل ﻋﻠﻰ ﻤﺎﺩﺓ
ﺠﺩﻴﺩﺓ ﺫﺍﺕ ﺨﻭﺍﺹ ﻫﻨﺩﺴﻴﺔ ﻭﻓﻴﺯﻴﺎﺌﻴﺔ ﺘﺨﺘﻠﻑ ﻋﻥ ﺨﻭﺍﺹ ﺍﻝﻤﻭﺍﺩ ﺍﻝﺩﺍﺨﻠﺔ ﻓﻲ ﺘﺭﻜﻴﺒﻬﺎ .ﻴﻭﺠﺩ ﻓﻲ ﺍﻝﻁﺒﻴﻌﺔ ﺍﻝﻜﺜﻴﺭ
ﻤﻥ ﺍﻷﻤﺜﻠﺔ ﻋﻠﻰ ﺍﻝﻤﻭﺍﺩ ﺍﻝﻤﺭﻜﺒﺔ ﻭﻤﻨﻬﺎ ﺃﻝﻴﺎﻑ ﺍﻝﺴﻠﻴﻠﻭﺯ ﻤﻊ ﻤﺎﺩﺓ ﺍﻝﺨﺸﺏ]ﻋﻠﻲ .[1999،ﺃﻤﺎ ﻓﻲ ﺍﻝﺼﻨﺎﻋﺔ ﻓﺈﻥ
ﺘﻘﻭﻴﺔ ﺍﻝﺭﺍﺘﻨﺠﺎﺕ ﺒﺎﻷﻝﻴﺎﻑ ﺍﻝﺼﻨﺎﻋﻴﺔ ﻫﻲ ﺍﻷﻜﺜﺭ ﺇﻨﺘﺸﺎﺭﹰﺍ .ﻭ ﻝﺘﺼﻨﻴﻊ ﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ ﻴﺠﺏ ﺘﻭﻓﺭ ﻤﺎﺩﺘﻴﻥ ﻫﻤﺎ -:
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ﻝﻠﺭﺍﺘﻨﺞ ﻭﻋﻠﻰ ﻭﺯﻨﻪ ﺍﻝﺠﺯﻴﺌﻲ ﻭﻋﻠﻰ ﺍﻝﻘﻭﻯ ﺍﻝﺠﺯﻴﺌﻴﺔ ]ﺃﻤل .[1995،ﻜﻤﺎ ﺘﻌﺘﻤﺩ ﻫﺫﻩ ﺍﻝﺨﻭﺍﺹ ﺇﻝﻰ ﺤﺩ ﻜﺒﻴﺭ ﻋﻠﻰ
ﻤﻭﺍﺩ ﺍﻝﺘﻘﻭﻴﺔ ﻭﻋﻠﻰ ﺍﻝﻤﻭﺍﺩ ﺍﻝﻤﻀﺎﻓﺔ ﻤﺜل ﺍﻝﺤﺸﻭﺍﺕ ﻭﺍﻝﻤﻠﺩﻨﺎﺕ .ﻭﻤﻥ ﺍﻝﺨﻭﺍﺹ ﺍﻝﻤﻨﺎﻗـﺸﺔ ﻓـﻲ ﻫـﺫﺍ ﺍﻝﺒﺤـﺙ
ﻤﺎ ﻴﺄﺘﻲ :
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عدد خاص مجلة القادسية للعلوم الھندسية
المؤتمر العلمي الثاني لكلية الھندسة – جامعة القادسية 20-19تشرين األول 2009
ﺘﻡ ﺇﻀﺎﻓﺔ ﻨﺴﺏ ﻤﺨﺘﻠﻔﺔ ﻤﻥ ﺃﻝﻴﺎﻑ ﺍﻝﺯﺠﺎﺝ ﺜﻨﺎﺌﻴﺔ ﺍﻹﺘﺠﺎﻩ ) (%60,%40,%20ﻜﻨﺴﺏ ﻭﺯﻨﻴﺔ ﻝﺘﺼﻨﻴﻊ ﻋﻴﻨـﺎﺕ
ﺍﻹﺨﺘﺒﺎﺭﺍﺕ ﺃﻋﻼﻩ ﻭﺒﻭﺍﻗﻊ ﺜﻼﺙ ﻋﻴﻨﺎﺕ ﻝﻜل ﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ ﻭﺃﺨﺫ ﻤﻌﺩل ﺍﻝﻘﺭﺍﺀﺍﺕ ﻝﺘﻘﻠﻴﺹ ﺍﻹﻨﺤﺭﺍﻑ ﺍﻝﺤﺎﺼل ﻓﻲ
ﺍﻝﻨﺘﺎﺌﺞ ﺇﻥ ﻭﺠﺩ .
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-1ﻤﻘﺎﻭﻤﺔ ﺍﻝﺼﺩﻤﺔ .ﺍﻝﺸﻜل ﺭﻗﻡ ) (1ﻴﻭﻀﺢ ﻗﻴﻡ ﻤﻘﺎﻭﻤﺔ ﺍﻝﺼﺩﻤﺔ ﻤﻊ ﻨﺴﺒﺔ ﺍﻝﺘﺩﻋﻴﻡ ﺒﺎﻷﻝﻴﺎﻑ ،ﺤﻴـﺙ ﺘﻌﺘﺒـﺭ
ﻤﻘﺎﻭﻤﺔ ﺍﻝﺼﺩﻤﺔ ﺒﺸﻜل ﻋﺎﻡ ﻤﻨﺨﻔﻀﺔ ﻝﻠﺭﺍﺘﻨﺠﺎﺕ ﻨﻅﺭﹰﺍ ﻝﻬﺸﺎﺸﺘﻬﺎ ﻭﻝﻜﻥ ﺒﻌﺩ ﺘﺩﻋﻴﻤﻬﺎ ﺒﺎﻷﻝﻴﺎﻑ ﺘﺯﺩﺍﺩ ﻗﻴﻤﺔ ﻤﻘﺎﻭﻤﺔ
ﺍﻝﺼﺩﻤﺔ ﻭﻴﺭﺠﻊ ﺍﻝﺴﺒﺏ ﻓﻲ ﺫﻝﻙ ﺇﻝﻰ ﻜﻭﻥ ﺍﻷﻝﻴﺎﻑ ﺴﻭﻑ ﺘﺘﺤﻤل ﺍﻝﺠﺯﺀ ﺍﻷﻜﺒﺭ ﻤﻥ ﻁﺎﻗﺔ ﺍﻝﺼﺩﻡ ﺍﻝﻤﺴﻠﻁﺔ ﻋﻠـﻰ
ﺍﻝﻤﺎﺩﺓ ﺍﻝﻤﺭﻜﺒﺔ ﻤﻤﺎ ﻴﺤﺴﻥ ﻫﺫﻩ ﺍﻝﻤﻘﺎﻭﻤﺔ .ﻭﻫﻜﺫﺍ ﺘﺯﺩﺍﺩ ﻤﻘﺎﻭﻤﺔ ﺍﻝﺼﺩﻤﺔ ﻤﻊ ﺯﻴـﺎﺩﺓ ﻨـﺴﺒﺔ ﺍﻝﺘـﺩﻋﻴﻡ ﺒﺎﻷﻝﻴـﺎﻑ
ﺇﻝﻰ) (%40ﻭ ). (%60
-2ﻤﻘﺎﻭﻤﺔ ﺍﻝﺸﺩ .ﺘﻌﺘﺒﺭ ﺍﻝﺭﺍﺘﻨﺠﺎﺕ ﻤﻥ ﺍﻝﻤﻭﺍﺩ ﺍﻝﻬﺸﺔ ﺤﻴﺙ ﻤﻘﺎﻭﻤﺘﻬﺎ ﻝﻠﺸﺩ ﻤﻨﺨﻔﻀﺔ ﺠﺩﹰﺍ ﻭﻫﺫﺍ ﻤـﺎ ﻨـﺭﺍﻩ ﻓـﻲ
ﺍﻝﺸﻜل ﺭﻗﻡ ) ، (2ﻭﻝﻜﻥ ﻋﻨﺩ ﺇﻀﺎﻓﺔ ﺍﻷﻝﻴﺎﻑ ﺇﻝﻰ ﻫﺫﻩ ﺍﻝﻤﻭﺍﺩ ﺘﺘﺤﺴﻥ ﻤﻘﺎﻭﻤﺘﻬﺎ ﻝﻠﺸﺩ ﺒﺼﻭﺭﺓ ﻜﺒﻴـﺭﺓ ﺤﻴـﺙ ﺇﻥ
ﺍﻝﺠﺯﺀ ﺍﻷﻋﻅﻡ ﻤﻥ ﺍﻝﺠﻬﺩ ﺍﻝﻤﺴﻠﻁ ﺘﺘﺤﻤﻠﻪ ﺍﻷﻝﻴﺎﻑ ﻤﻤﺎ ﻴﺭﻓﻊ ﻤﻘﺎﻭﻤﺔ ﺍﻝﺸﺩ ﻝﻠﻤﺎﺩﺓ ﺍﻝﻤﺭﻜﺒـﺔ ﻭﺫﻝـﻙ ﻷﻥ ﺍﻷﻝﻴـﺎﻑ
ﺘﺘﻤﻴﺯ ﺒﻤﻁﻴﻠﻴﺘﻬﺎ ﺍﻝﻤﻨﺨﻔﻀﺔ .ﻭﺘﺯﺩﺍﺩ ﻤﻘﺎﻭﻤﺔ ﺍﻝﺸﺩ ﺒﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻷﻝﻴﺎﻑ ﺍﻝﻤﻀﺎﻓﺔ ﺤﻴﺙ ﺘﺸﻐِل ﺍﻷﻝﻴﺎﻑ ﺤﻴﺯ ﺃﻜﺒﺭ
ﺩﺍﺨل ﺍﻝﺭﺍﺘﻨﺞ ﻤﻤﺎ ﻴﺴﻤﺢ ﺒﺘﻭﺯﻴﻊ ﺍﻝﺤِﻤل ﺍﻝﻤﺴﻠﻁ ﻋﻠﻴﻬﺎ ﺒﺸﻜل ﺃﻓﻀل .
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المؤتمر العلمي الثاني لكلية الھندسة – جامعة القادسية 20-19تشرين األول 2009
-3ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﻀﻐﺎﻁ .ﺇﻥ ﺘﺩﻋﻴﻡ ﺍﻝﻤﻭﺍﺩ ﺍﻝﺭﺍﺘﻨﺠﻴﺔ ﺒﺎﻷﻝﻴﺎﻑ ﻴﺅﺩﻱ ﺇﻝﻰ ﺇﺭﺘﻔﺎﻉ ﻗﻴﻡ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨـﻀﻐﺎﻁ ﻝﻠﻤـﺎﺩﺓ
ﺍﻝﻤﺭﻜﺒﺔ ﺍﻝﻨﺎﺘﺠﺔ ﻤﻥ ﻫﺫﺍ ﺍﻝﺘﺩﻋﻴﻡ ﻭﻫﺫﺍ ﻭﺍﻀﺢ ﻤﻥ ﺨﻼل ﺍﻝﺸﻜل ﺭﻗﻡ ) (3ﺍﻝﺫﻱ ﻴﻤﺜل ﺇﺨﺘﺒﺎﺭ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨـﻀﻐﺎﻁ
ﻝﺭﺍﺘﻨﺞ ﺍﻝﻔﻨﻴل ﺃﺴﺘﺭ ﺍﻝﻤﻘﻭﻯ ﺒﺄﻝﻴﺎﻑ ﺍﻝﺯﺠﺎﺝ ،ﺤﻴﺙ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﻀﻐﺎﻁ ﺘﺭﺘﻔﻊ ﺒﺸﻜل ﺤﺎﺩ ﻋﻨﺩ ﺍﻝﺘـﺴﻠﻴﺢ ﺒﺄﻝﻴـﺎﻑ
ﺍﻝﺯﺠﺎﺝ ﻨﻅﺭﹰﺍ ﻝﺘﻭﺯﻴﻊ ﺍﻝﺤِﻤل ﻋﻠﻰ ﺍﻷﻝﻴﺎﻑ ﻭﻜﺫﻝﻙ ﻜﻔﺎﺀﺓ ﺍﻝﺭﺒﻁ ﺒﻴﻥ ﺍﻝﻤﺎﺩﺓ ﺍﻷﺴﺎﺱ ﻭﺃﻝﻴﺎﻑ ﺍﻝﺘﺩﻋﻴﻡ ﻤﻤﺎ ﻭﻴﺭﻓـﻊ
ﻗﻴﻡ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﻀﻐﺎﻁ .ﻭﺘﺯﺩﺍﺩ ﻤﻘﺎﻭﻤﺔ ﺍﻝﻤﺎﺩﺓ ﺍﻝﻤﺭﻜﺒﺔ ﻝﻺﻨﻀﻐﺎﻁ ﻤﻊ ﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻷﻝﻴﺎﻑ ﺍﻝﻤﻀﺎﻓﺔ ﻝﻨﻔﺱ ﺍﻝﺴﺒﺏ
ﺍﻝﻤﺫﻜﻭﺭ ﺃﻋﻼﻩ .
-4ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ .ﺘﻤﺘﻠﻙ ﺍﻝﻤﻭﺍﺩ ﺍﻝﺒﻭﻝﻴﻤﺭﻴﺔ ﻤﻘﺎﻭﻤﺔ ﺇﻨﺜﻨﺎﺀ ﻤﻨﺨﻔﻀﺔ ﻭﻫﺫﺍ ﺭﺍﺠﻊ ﺇﻝﻰ ﻫﺸﺎﺸﺔ ﻫﺫﻩ ﺍﻝﻤﻭﺍﺩ ﻭﻜﻤﺎ
ﻤﻭﻀﺢ ﻓﻲ ﺍﻝﺸﻜل ﺭﻗﻡ ) (4ﺍﻝﺫﻱ ﻴﻤﺜل ﺇﺨﺘﺒﺎﺭ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﻝﺭﺍﺘﻨﺞ ﺍﻝﻔﻨﻴل ﺃﺴﺘﺭ ﺍﻝﻤﺩﻋﻡ ﺒﺄﻝﻴﺎﻑ ﺍﻝﺯﺠﺎﺝ ﺤﻴﺙ
ﺘﻜﻭﻥ ﻗﻴﻤﺔ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﻤﻨﺨﻔﻀﺔ ﻗﺒل ﺍﻝﺘﺩﻋﻴﻡ ﺒﺎﻷﻝﻴﺎﻑ ،ﻭﻝﻜﻥ ﻫﺫﻩ ﺍﻝﻤﻘﺎﻭﻤﺔ ﺘﺒﺩﺃ ﺒﺎﻹﺭﺘﻔﺎﻉ ﻝﻬﺫﺍ ﺍﻝﺭﺍﺘﻨﺞ ﺒﻌﺩ
ﺘﺩﻋﻴﻤﻪ ﺒﺄﻝﻴﺎﻑ ﺍﻝﺯﺠﺎﺝ ﻭﻴﻌﻭﺩ ﺍﻝﺴﺒﺏ ﻓﻲ ﺫﻝﻙ ﺇﻝﻰ ﺇﺭﺘﻔﺎﻉ ﻤﻌﺎﻤل ﻤﺭﻭﻨﺔ ﻫﺫﻩ ﺍﻷﻝﻴﺎﻑ ﻤﻤﺎ ﻴﺅﺩﻱ ﺇﻝﻰ ﺘﺤﻤﻠﻬﺎ ﺇﻝﻰ
ﺍﻝﺠﺯﺀ ﺍﻷﻜﺒﺭ ﻤﻥ ﺍﻝﺤﻤل ﺍﻝﻤﺴﻠﻁ ﻋﻠﻰ ﺍﻝﻤﺎﺩﺓ ﺍﻝﻤﺭﻜﺒﺔ ﻤﻤﺎ ﻴﺅﺩﻱ ﺒﺩﻭﺭﻩ ﺇﻝﻰ ﺯﻴﺎﺩﺓ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﻝﻬﺫﻩ ﺍﻝﻤـﺎﺩﺓ
ﺍﻝﻤﺩﻋﻤﺔ ﺒﺎﻷﻝﻴﺎﻑ .ﻭﺘﺯﺩﺍﺩ ﻫﺫﻩ ﺍﻝﻤﻘﺎﻭﻤﺔ ﻤﻊ ﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻝﺘﺩﻋﻴﻡ ﺒﺎﻷﻝﻴﺎﻑ .
ﻤﻥ ﺨﻼل ﺍﻝﻨﺘﺎﺌﺞ ﺍﻝﺘﻲ ﺘﻡ ﺍﻝﺤﺼﻭل ﻋﻠﻴﻬﺎ ﻴﻤﻜﻥ ﺍﻝﺨﺭﻭﺝ ﺒﺎﻹﺴﺘﻨﺘﺎﺠﺎﺕ ﺍﻝﺘﺎﻝﻴﺔ :
-1ﺇﻨﺨﻔﺎﺽ ﻗﻴﻡ ﺍﻝﺨﻭﺍﺹ ﺍﻝﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻝﺭﺍﺘﻨﺞ ﺍﻝﻔﻨﻴل ﺃﺴﺘﺭ ﻜﻭﻨﻪ ﻤﻥ ﺍﻝﻤﻭﺍﺩ ﺍﻝﻬﺸﺔ .
-2ﺘﺤﺴﻥ ﻗﻴﻡ ﻫﺫﻩ ﺍﻝﺨﻭﺍﺹ ﺍﻝﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻝﺭﺍﺘﻨﺞ ﺍﻝﻔﻨﻴل ﺃﺴﺘﺭ ﺒﻌﺩ ﺘﺩﻋﻴﻤﻪ ﺒﺄﻝﻴﺎﻑ ﺍﻝﺯﺠـﺎﺝ ﺜﻨﺎﺌﻴـﺔ ﺍﻹﺘﺠـﺎﻩ ﻷﻥ
ﺍﻝﺤِﻤل ﺍﻷﻜﺒﺭ ﺍﻝﻤﺴﻠﻁ ﻋﻠﻰ ﺍﻝﻤﺎﺩﺓ ﺍﻝﻤﺭﻜﺒﺔ ﺍﻝﻨﺎﺘﺠﺔ ﺴﻭﻑ ﺘﺘﺤﻤﻠﻪ ﺍﻷﻝﻴﺎﻑ .ﻭﺘﺯﺩﺍﺩ ﻗﻴﻡ ﺍﻝﺨﻭﺍﺹ ﺍﻝﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻤﻊ
ﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻷﻝﻴﺎﻑ ﺍﻝﻤﻀﺎﻓﺔ .
-2ﺩ .ﻋﺒﺩ ﺍﻝﻔﺘﺎﺡ ﻤﺤﻤﻭﺩ ﻁﺎﻫﺭ ” ﺃﺴﺎﺴﻴﺎﺕ ﻋﻠﻡ ﻭﺘﻘﻨﻴﺔ ﺍﻝﺒﻠﻤﺭﺍﺕ “ ﺩﺍﺭ ﺍﻝﻤﺭﻴﺦ ﻝﻠﻨﺸﺭ ،ﺍﻝﺭﻴﺎﺽ -ﺍﻝﻤﻤﻠﻜﺔ
ﺍﻝﻌﺭﺒﻴﺔ ﺍﻝﺴﻌﻭﺩﻴﺔ . 2000 ،
4- Freedonia “Glass Fibers”, US Industry Forecasts to 2011 and 2016, 2007.
102
عدد خاص مجلة القادسية للعلوم الھندسية
، ﺭﺴﺎﻝﺔ ﻤﺎﺠـﺴﺘﻴﺭ، “ ﺃﻤل ﻋﻠﻲ ﺭﺠﺏ ” ﺩﺭﺍﺴﺔ ﺍﻝﺨﻭﺍﺹ ﺍﻝﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻝﻤﻭﺍﺩ ﻤﺭﻜﺒﺔ ﻭ ﻤﻭﺍﺩ ﻤﺭﻜﺒﺔ ﻫﺠﻴﻨﺔ-5
. 1995 ، ﺍﻝﺠﺎﻤﻌﺔ ﺍﻝﺘﻜﻨﻭﻝﻭﺠﻴﺔ، ﻫﻨﺩﺴﺔ ﺍﻝﻤﻜﺎﺌﻥ ﻭﺍﻝﻤﻌﺩﺍﺕ
240
220
200
180
Impact Strength (Kj/m2)
160
140
120
100
80
60
40
20
0 10 20 30 40 50 60 70 80
Reinforcing Percentage (%)
103
عدد خاص لمؤتمر العلمي الثاني لكلية الھندسة – جامعة القادسية 20-19تشرين األول 2009 مجلة القادسية للعلوم ا
الھندسية
350
300
200
150
100
50
0
200
180
160
)Compression Strength (Mpa
140
120
100
80
60
40
20
0
104
عدد خاص مجلة القادسية للعلوم الھندسية
0.20
0.16
0.08
0.04
0.00
0 10 20 30 40 50 60 70 80
)Reinforcing Percentage (%
105
Journal of Babylon 20 ل /اوم اد /ادد) ( /اد) (
2012 University/Engineering
5 Science/ No.(5)/ Vol.(20):2012
ﺘﺄﺜﻴﺭ ﺇﻀﺎﻓﺔ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻋﻠﻰ ﺍﻟﺨﻭﺍﺹ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﻭﺍﺩ ﺍﻟﻤﺘﺭﺍﻜﺒﺔ ﺍﻟﻤﺘﻘﺩﻤﺔ
ﻋﻠﻲ إﺑﺮاھﯿﻢ اﻟﻤﻮﺳﻮي
اﻟﻤﻌﮭﺪ اﻟﺘﻘﻨﻲ – ﺑﺎﺑﻞ
ﺍﻟﺨﻼﺼﺔ
ﻴﻬﺩﻑ ﻫﺫﺍ ﺍﻟﺒﺤﺙ ﺇﻟﻰ ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺇﻀﺎﻓﺔ ﻤﻌﻴﻕ ﻟﹼﻬﺏ ﻻﻋﻀﻭﻱ ﻤﺘﻤﺜل ﺒﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ) ( Sb2O3ﻋﻠﻰ ﺍﻟﻤﻭﺼـﻠﻴﺔ
ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻤﺎﺩﺓ ﻤﺘﺭﺍﻜﺒﺔ ﻤﺘﻘﺩﻤﺔ ﻤﻜﻭﻨﺔ ﻤﻥ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺍﻟﻤﻘﻁﻌﺔ ﻨـﻭﻉ ) (Sﺫﺍﺕ ﻜﺜﺎﻓـﺔ
ﺴﻁﺤﻴﺔ ) . (550g\cm2ﺘﻡ ﺇﻀﺎﻓﺔ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺒﻨﺴﺏ ﻤﺨﺘﻠﻔـﺔ ﺇﻟﻰ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺘﺭﺍﻜﺒﺔ ﺍﻟﻨﻬﺎﺌﻴﺔ )(%40,%30, %20,%10
ﻭﻗﻴﺎﺱ ﻤﺩﻯ ﺍﻟﺘﻐﻴﺭ ﻓﻲ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺘﺭﺍﻜﺒﺔ ﻋﻥ ﻁﺭﻴﻕ ﺇﺴﺘﺨﺩﺍﻡ ﻤﻌﺎﺩﻟﺔ ﻓﻭﺭﻴﺭ ﻟﺤﺴﺎﺏ ﺍﻟﺘﻐﻴﺭ ﻓـﻲ ﻗﻴﻤـﺔ ﻤﻌﺎﻤـل
ﺍﻟﺘﻭﺼﻴل ﺍﻟﺤﺭﺍﺭﻱ ) (kﻟﻠﻤﺎﺩﺓ ﺍﻟﻨﺎﺘﺠﺔ ﻗﺒل ﻭﺒﻌﺩ ﺇﻀﺎﻓﺔ ﻤﻌﻴﻕ ﺍﻟﻠﹼﻬﺏ ﺍﻟﻼﻋﻀﻭﻱ ،ﻭﻤﻥ ﺨﻼل ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﺘﻲ ﺘﻡ ﺍﻟﺤﺼﻭل ﻋﻠﻴﻬﺎ ﻤـﻥ
ﺇﺨﺘﺒﺎﺭ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭﺠﹺﺩ ﺇﻨﻬﺎ ﺘﺤﺴﻨﺕ ﻗﻴﻤﺘﻬﺎ ﻤﻥ ) (1.116W/m.°cﺇﻟﻰ ) (1.22W/m.°cﺒﻌﺩ ﺇﻀـﺎﻓﺔ ﺜﺎﻟـﺙ ﺃُﻭﻜﺴـﻴﺩ
ﺍﻷﻨﺘﻴﻤﻭﻥ ﺇﻟﻴﻬﺎ ﺒﻨﺴﺒﺔ ). (%40
ﺍﻟﻜﻠﻤﺎﺕ ﺍﻟﺩﺍﻟﺔ :ﻤﻌﻴﻕ ﻟﹼﻬﺏ ﻻﻋﻀﻭﻱ ،ﻤﺎﺩﺓ ﻤﺘﺭﺍﻜﺒﺔ ،ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ .
1547
ادد) /(5اد)2012 (20 ل /اوم اد/
ﻗﺎﻡ ﺍﻟﺒﺎﺤﺙ ] [Ali,2003ﺒﺩﺭﺍﺴﺔ ﺍﻟﺨﻭﺍﺹ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ) (Sb2O3ﻭﺍﻟﺘﻲ ﺸﻤﻠﺕ ﻜل ﻤـﻥ
ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭﺍﻟﺴﻌﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ .ﻟﻘﺩ ﺘﻡ ﺇﻀﺎﻓﺔ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺒﺸﻜل ﺤﺸﻭﺓ ﺇﻟﻰ ﻤـﺎﺩﺓ ﻤﺘﺭﺍﻜﺒـﺔ
ﻤﻜﻭﻨﺔ ﻤﻥ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺍﻟﻤﻘﻁﻌﺔ ﻨﻭﻉ ) (Eﺤﻴـﺙ ﺘﺤﺴـﻨﺕ ﻗﻴﻤـﺔ
ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﻌﺩ ﺇﻀﺎﻓﺔ ﺍﻷُﻭﻜﺴﻴﺩ ﺍﻟﺜﻼﺜﻲ ﺇﻟﻴﻬﺎ.ﺃﻤﺎ ﺍﻟﺒﺎﺤﺜﺎﻥ ] [Mushtaq ,Saad 2008ﻓﻘﺩ ﻗﺎﻤﺎ ﺒﻁﻼﺀ
ﺴﻁﺢ ﻤﺎﺩﺓ ﻤﺘﺭﺍﻜﺒﺔ ﻤﻌﺩﻨﻴﺔ ﺫﺍﺕ ﺃﺴﺎﺱ AMCSﺒﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻭﺤﺴﺎﺏ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤـﺎﺩﺓ
ﺍﻟﻨﺎﺘﺠﺔ .ﻜﺫﻟﻙ ﻗﺎﻡ ﺍﻟﺒﺎﺤﺙ ] [Ali,2010ﺒﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺇﻀﺎﻓﺔ ﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﻫﻲ ﺭﺍﺒﻊ ﺃُﻭﻜﺴـﻴﺩ ﺍﻷﻨﺘﻴﻤـﻭﻥ
ﻋﻠﻰ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻤﺎﺩﺓ ﻤﺘﺭﺍﻜﺒﺔ ﻤﻜﻭﻨﺔ ﻤﻥ ﺭﺍﺘﻨﺞ ﺍﻹﺭﻟﺩﺍﻴﺕ ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺒﺸﻜل ﻅﻔﺎﺌﺭ ﻤﺤﺎﻜﺔ
ﺜﻨﺎﺌﻴﺔ ﺍﻹﺘﺠﺎﻩ ) (90º- 0ºﻨﻭﻉ ) (Eﺤﻴﺙ ﺘﺤﺴﻨﺕ ﻗﻴﻤﺔ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﻌﺩ ﺇﻀﺎﻓﺔ ﺍﻷُﻭﻜﺴﻴﺩ .ﺇﻥ ﺍﻟﺘﻁﺒﻴﻘﺎﺕ
ﺍﻟﺼﻨﺎﻋﻴﺔ ﻟﻠﻤﻭﺍﺩ ﺍﻟﺘﻲ ﺘﺴﺘﺨﺩﻡ ﻓﻴﻬﺎ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻫﻲ ﻓﻲ ﺍﻟﺩﻭﺍﺌﺭ ﺍﻹﻟﻜﺘﺭﻭﻨﻴﺔ ﻭﺃﻟـﻭﺍﺡ ﺍﻟﻤـﻭﺍﺩ ﺍﻟﻤﺭﻜﺒـﺔ
ﻭﻏﻴﺭﻫﺎ ﻤﻥ ﺍﻟﺘﻁﺒﻴﻘﺎﺕ .
n
1548
Journal of Babylon ل /اوم اد /ادد) ( /اد) (
2012 University/Engineering
20 5 Science/ No.(5)/ Vol.(20):2012
Sb
Sb
O O
Sb O Sb
1549
ادد) /(5اد)2012 (20 ل /اوم اد/
ﺘﻡ ﻓﻲ ﻫﺫﺍ ﺍﻟﺒﺤﺙ ﺇﺴﺘﺨﺩﺍﻡ ﺍﻟﻤﻭﺍﺩ ﺍﻟﺘﺎﻟﻴﺔ :
1550
Journal of Babylon ل /اوم اد /ادد) ( /اد) (
2012 University/Engineering
20 5 Science/ No.(5)/ Vol.(20):2012
1551
Journal of Babylon ( )د ا/( )دد ا/دوم ا ا/ ل
2012 University/Engineering
20 5 Science/ No.(5)/ Vol.(20):2012
1.12 1.15
Thermal Conductivity, k (W/m. ºC)
1.08 1.10
1.00 1.00
0.96 0.95
0.92 0.90
20 30 40 50 60 20 30 40 50 60
Temperature, ºC Temperature, ºC
ﺗﻐﯿﺮ اﻟﺘﻮﺻﯿﻞ اﻟﺤﺮاري ﻟﻠﻤﺎدة اﻟﻤﺘﺮاﻛﺒﺔ: (5) اﻟﺸﻜﻞ رﻗﻢ اﻟﻤﻮﺻﻠﯿﺔ اﻟﺤﺮارﯾﺔ ﻟﻠﻤﺎدة اﻟﻤﺘﺮاﻛﺒﺔ: (4) اﻟﺸﻜﻞ رﻗﻢ
Sb2O3 %10 ﻋﻨﺪ إﺿﺎﻓﺔ
1.30 1.15
Thermal Conductivity, k (W/m. ºC)
Thermal Conductivity, k (W/m. ºC)
1.20
1.10
1.10
1.05
1.00
1.00
0.90
0.80 0.95
20 30 40 50 60 20 30 40 50 60
Temperature, ºC Temperature, ºC
ﺗﻐﯿﺮ اﻟﺘﻮﺻﯿﻞ اﻟﺤﺮاري ﻟﻠﻤﺎدة اﻟﻤﺘﺮاﻛﺒﺔ: (7) اﻟﺸﻜﻞ رﻗﻢ ﺗﻐﯿﺮ اﻟﺘﻮﺻﯿﻞ اﻟﺤﺮاري ﻟﻠﻤﺎدة اﻟﻤﺘﺮاﻛﺒﺔ: (6) اﻟﺸﻜﻞ رﻗﻢ
Sb2O3 %30 ﻋﻨﺪ إﺿﺎﻓﺔ Sb2O3 %20 ﻋﻨﺪ إﺿﺎﻓﺔ
1552
Journal of Babylon ( )د ا/( )دد ا/دوم ا ا/ ل
2012 University/Engineering
20 5 Science/ No.(5)/ Vol.(20):2012
1.60 1.60
Thermal Conductivity, k (W/m. ºC)
1.20
1.20
1.00
Composite Material
Composite + 10% Sb2O3 1.00
0.80 Composite + 20% Sb2O3
Composite + 30% Sb2O3
Composite + 40% Sb2O3
0.60 0.80
20 30 40 50 60 20 30 40 50 60
Temperature, ºC Temperature, ºC
ﻣﻘﺎرﻧﺔ ﺑﯿﻦ اﻟﺤﺎﻻت اﻟﺨﻤﺴﺔ: (9) اﻟﺸﻜﻞ رﻗﻢ ﺗﻐﯿﺮ اﻟﺘﻮﺻﯿﻞ اﻟﺤﺮاري ﻟﻠﻤﺎدة: (8) اﻟﺸﻜﻞ رﻗﻢ
Sb2O3 %40 اﻟﻤﺘﺮاﻛﺒﺔ ﻋﻨﺪ إﺿﺎﻓﺔ
. (References) ﺍﻟﻤﺼﺎﺩﺭ
Agency for Toxic Substances and Disease Registry U.S.Public Health Service
(ATSDR) ,1992 “Toxicological Profile for Antimony and Compounds ”,September.
Ali Ibrahim Moslem,2003 “ Study Using of Antimony Trioxide Material as a Flame
Retardant Material ”, MSC Thesis , Engineering College , Babylon University ,
Iraq.
1553
2012 (20)د ا/(5)ددا /دوم ا ا/ ل
Palms and Glass Fibers” , Journal of Babylon University , Engineering Sciences ,
Vol 9 , No 5 , pp.867 – 876.
Michel Biron , 2007 “ Thermoplastics and Thermoplastic Composites ” , First
Edition , Elsevier.
Mushtaq T. Al-Bdiry , Saad H. Al-Shafaie ,2008“ Improvement of Temperature
Resistance of Al-Mg/Al2O3 Composite by Coating with Antimony Trioxide Film ”
,Al-Qadisiya Journal for Engineering Science, Vol 1 , No 2 .
1554
The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A)
ISSN :-1819-2076
*** **
130
Ali I. et.al. The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A)
List of Contents
Page
No. Title
No.
ZIZIPHUS LEAVES EXTRACT AS CORROSION
10 INHIBITOR FOR MILD STEEL IN 3.5 M NaCl
75-82
Ali H. A. A. Abduallah Adnan A. Ateik A. A. Sultan
ITO/PHT/Metal
11 83-90
12 91-101
13 102-114
14 115-129
15 130-137
The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A)
(%40,%30, %20,%10)
(550g\cm2) (S)
(k)
ABSTRACT
This research aims to study the effect of inorganic flame retardant addition namely antimony
trioxide on thermal conductivity of advanced composite material consist of unsaturated polyester
resin reinforced by S type chopped glass fibers with density (550g/cm2) . different percents of
antimony trioxide (10%, 20%,30%,40%) added to composite material and affect on thermal
conductivity by using Fourier equation to calculate the thermal conductivity coefficient (k) for this
composite material before and after addition of flame retardant material ,where the thermal
Ali I. et.al. The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A)
conductivity value improved after added trioxide and the best increment in conductivity was at
(40%) from antimony trioxide .
Keywords: Inorganic Flame Retardant , Composite Material , Thermal Conductivity .
(Introduction)
(Composite Material)
Matrix Material
Reinforcement Material
(Sb2O3) [Ali]
(E)
1
[Mushtaq ,Saad 2008]
AMCS
Ali
Thermosetting Resins
Cross
Linking
260?C
(300?C)
8
1
O O O O O O
HOC-C=C-C O-C-C-O-C- --C-O-C-C-O-C-C=C-C--O-C-C-OH
n
Ester Groups n=3-6
1
(Antimony Trioxide)
( Sb2O3 )
(Cubic)
[9]
(Orthorhombic)
570oC
10
(Sb2O3) 1 570oC
1
Sb2O3
(g/cm3) (?C) (?C)
5.2(Cubic) , 5.67(Rhombohedral) 1425 656
Ali I. et.al. The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A)
10
Sb2O3
(Thermal Conductivity)
[11]
(In-Plane
[12]
(Experimental Work)
( Palatel A420 )
(BASF Aktiengesellschaft)
(Glass Fibers)
S- (550 g/cm2)
(K and C Moulding Ltd)
(Antimony Trioxide)
( ) (10µ) (Sb2O3)
(BDH Chemical Ltd Pool England)
(%60) (%40)
(3 25 mm
(%40,%30, %20, %10) mm)
75?C
( k) (Fourier Law)
T
Q k A
X
(W) Q
( W/m.?C ) k
(m2) A
( ?C/m ) T
X
[12]
13
(k)
[12]
(Conclusions)
1.12 1.15
Thermal Conductivity, k (W/m. ?C)
1.08 1.10
1.00 1.00
0.96 0.95
0.92 0.90
20 30 40 50 60 20 30 40 50 60
Temperature, ?C Temperature, ?C
Sb2O3 %10
1.30 1.15
Thermal Conductivity, k (W/m. ?C)
Thermal Conductivity, k (W/m. ?C)
1.20
1.10
1.10
1.05
1.00
1.00
0.90
0.80 0.95
20 30 40 50 60 20 30 40 50 60
Temperature, ?C Temperature, ?C
Sb2O3 %30 Sb2O3 %20
1.60 1.60
Composite Material
1.50 C.M + 10% Sb2O3
Thermal Conductivity, k (W/m. ?C)
Thermal Conductivity, k (W /m. ?C)
1.20 1.20
1.10
1.00 1.00
0.90
0.80 0.80
20 30 40 50 60 20 30 40 50 60
Temperature, ?C Temperature, ?C
Sb2O3 %40
Ali I. et.al. The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A)
(References)
ﺘﺄﺜﻴﺭ ﻨﺴﺒﺔ ﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ ﻋﻠﻰ ﺍﻟﺨﻭﺍﺹ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻟﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ
ﺒﻭﻟﻴﻤﻴﺭﻴﺔ
ﺴﺎﺠﺩ ﻋﺒﺩ ﺍﻟﺨﻀﺭ ﻋﺒﺩ ﺍﷲ ﻋﻠﻲ ﺇﺒﺭﺍﻫﻴﻡ ﺍﻟﻤﻭﺴﻭﻱ ﺩ.ﻋﺒﺎﺱ ﻋﻠﻴﻭﻱ ﺍﻟﺠﺒﻭﺭﻱ
ﺍﻟﻤﻌﻬﺩ ﺍﻟﺘﻘﻨﻲ – ﺒﺎﺒل ﺍﻟﻤﻌﻬﺩ ﺍﻟﺘﻘﻨﻲ – ﺒﺎﺒل ﺠﺎﻤﻌﺔ ﺍﻟﻘﺎﺩﺴﻴﺔ
ﻗﺴﻡ ﺍﻟﻤﻴﻜﺎﻨﻴﻙ ﻗﺴﻡ ﺍﻟﻤﻴﻜﺎﻨﻴﻙ ﻜﻠﻴﺔ ﺍﻟﻬﻨﺩﺴﺔ
ﺍﻟﺨﻼﺼﺔ:
ﻴﻬﺩﻑ ﻫﺫﺍ ﺍﻟﺒﺤﺙ ﺇﻟﻰ ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺘﻐﻴﻴﺭ ﻨﺴﺒﺔ ﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ ﻋﻠﻰ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴـﺔ
ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻟﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ ﺒﻭﻟﻴﻤﻴﺭﻴﺔ ﻤﻜﻭﻨﺔ ﻤﻥ ﺭﺍﺘـﻨﺞ ﺍﻹﻴﺒﻭﻜـﺴﻲ ﻨـﻭﻉ ﻜﻭﻨﺒﻜـﺴﺘﺭﺍ
) (EP-10ﺍﻟﻤﺩﻋﻡ ﺒﺎﻷﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺠﻴﺔ ﺜﻨﺎﺌﻴﺔ ﺍﻹﺘﺠـﺎﻩ) (45º-0ºﻨـﻭﻉ ) (Sﺫﺍﺕ ﻜﺜﺎﻓـﺔ ﺴـﻁﺤﻴﺔ
) (550g\cm2ﺤﻴــﺙ ﺘــﻡ ﺇﺴــﺘﺨﺩﺍﻡ ﻨــﺴﺏ ﺘﻘﻭﻴــﺔ ﻤﺨﺘﻠﻔــﺔ ﻟﻠــﺭﺍﺘﻨﺞ ﺒﻬــﺫﻩ ﺍﻷﻟﻴــﺎﻑ
) (%80،%60،%40،%2ﻭﺩﺭﺍﺴﺔ ﻤﺩﻯ ﺘﺄﺜﻴﺭ ﺫﻟﻙ ﻋﻠﻰ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴـﺔ ﻟﻠﻤـﺎﺩﺓ ﺍﻟﻤﺭﻜﺒـﺔ
ﻨﺘﻴﺠﺔ ﻟﻬﺫﺍ ﺍﻟﺘﻐﻴﻴﺭ ﺤﻴﺙ ﺇﺴﺘﹸﺨﺩﻤﺕ ﻤﻌﺎﺩﻟﺔ ﻓﻭﺭﻴﺭ ﻟﺤﺴﺎﺏ ﺍﻟﺘﻐﻴﺭ ﻓـﻲ ﻗﻴﻤـﺔ ﻤﻌﺎﻤـل ﺍﻟﺘﻭﺼـﻴل
ﺍﻟﺤﺭﺍﺭﻱ ) (kﺤﻴﺙ ﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﻨﺴﺏ ﻤﺨﺘﻠﻔـﺔ ﻤـﻥ ﺍﻷﻟﻴـﺎﻑ ﻟﺘﻘﻭﻴـﺔ ﻤـﺎﺩﺓ ﺍﻟـﺭﺍﺘﻨﺞ ﻭﻫـﻲ
) (%60, %40, %20ﻓﻲ ﺘﻘﻭﻴﺔ ﻨﻤﺎﺫﺝ ﺍﻹﺨﺘﺒﺎﺭﺍﺕ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﺍﻟﺨﺎﺼﺔ ﺒﺤﺴﺎﺏ ﻜل ﻤﻥ ﻤﻘﺎﻭﻤـﺔ
ﺍﻟﺼﺩﻤﺔ ،ﻤﻘﺎﻭﻤﺔ ﺍﻟﺸﺩ ،ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﻀﻐﺎﻁ ،ﻭﻜﻤﺎ ﻤﻭﻀﺢ ﻓﻲ ﺍﻟﻤﺨﻁﻁﺎﺕ ﺍﻟﺒﻴﺎﻨﻴﺔ ﺒـﻴﻥ ﺩﺭﺠـﺔ
ﺍﻟﺤﺭﺍﺭﺓ ﻭ ﻤﻌﺎﻤل ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ) (kﻭﺒﻴﻥ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﻨﺴﺒﺔ ﺍﻟﺘﻘﻭﻴﺔ.
ABSTRACT
The objective of this research is to study the effect the change of reinforcement
percentage by fibers on the thermal conductivity for polymeric composite material
consist of conbextra epoxy (EP-10) resin reinforced by biaxial woven roving S–type
glass fibers (0º-45º) with density (550 g/cm2) where we used different percentage of
fibers reinforcement to the resin (20%,40%,60%,80%) and studied the influence that on
thermal conductivity for composite material due to this change, and we used Fourier
70
):(Introduction – Iﺍﻟﻤﻘﺩﻤﺔ
ﻋﺭﻓﺕﹾ ﺘﻘﻨﻴﺔ ﺘﺼﻨﻴﻊ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﺭﻜﺒﺔ ﺒﺄﺒﺴﻁ ﺼﻭﺭﻫﺎ ﻤﻨﺫ ﻗﺭﻭﻥ ﻋِﺩﺓ ﺤﻴﺙ ﺇﺴﺘﺨﺩﻤﻬﺎ ﺍﻟﺒﺎﺒﻠﻴﻭﻥ ﻓﻲ
ﺒﻨﺎﺀ ﺒﻴﻭﺘﻬﻡ ﻋﻥ ﻁﺭﻴﻕ ﺨﻠﻁ ﻨﺸﺎﺭﺓ ﺍﻟﺨﺸﺏ ﺒﻤﺎﺩﺓ ﺍﻟﻁﻴﻥ ﻟﺘﻘﻭﻴﺕ .ﺘﺘﻜﻭﻥ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻤﻥ ﺠﻤﻊ
ﻤﺎﺩﺘﻴﻥ ﻤﺨﺘﻠﻔﺘﻲ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻔﻴﺯﻴﺎﺌﻴﺔ ﻭﺍﻟﻐﺭﺽ ﻤﻥ ﻫﺫﺍ ﺍﻟﺠﻤﻊ ﻫﻭ ﺇﺴﺘﻨﺒﺎﻁ ﺨﻭﺍﺹ
ﺠﺩﻴﺩﺓ ﻟﻡ ﺘﻜﻥ ﻤﺘﻭﻓﺭﺓ ﻓﻲ ﺍﻟﻤﻭﺍﺩ ﺍﻷﺼﻠﻴﺔ ]ﻋﻠﻲ .[2003،ﻴﻭﺠﺩ ﻓﻲ ﺍﻟﻁﺒﻴﻌﺔ ﺍﻟﻜﺜﻴﺭ ﻤﻥ ﺍﻷﻤﺜﻠﺔ ﻋﻠﻰ
ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﺭﻜﺒﺔ ﻭﻤﻨﻬﺎ ﺃﻟﻴﺎﻑ ﺍﻟﺴﻠﻴﻠﻭﺯ ﻤﻊ ﻤﺎﺩﺓ ﺍﻟﺨﺸﺏ .ﺃﻤﺎ ﻓﻲ ﺍﻟﺼﻨﺎﻋﺔ ﻓﺈﻥ ﺘﻘﻭﻴﺔ ﺍﻟﺭﺍﺘﻨﺠﺎﺕ
ﺒﺎﻷﻟﻴﺎﻑ ﺍﻟﺼﻨﺎﻋﻴﺔ ﻫﻲ ﺍﻷﻜﺜﺭ ﺇﻨﺘﺸﺎﺭﺍﹰ .ﻭ ﻟﺘﺼﻨﻴﻊ ﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ ﻴﺠﺏ ﺘﻭﻓﺭ ﻤﺎﺩﺘﻴﻥ ﻫﻤﺎ:
71
72
73
74
) (Metaphenylene Diamicﺍﻟﺫﻱ ﻴﻀﺎﻑ ﺇﻟﻰ ﺍﻟﺭﺍﺘﻨﺞ ﺒﻨﺴﺒﺔ ] [3:1ﺤﻴﺙ ﻴﺤﺩﺙ ﺍﻟﺘﻔﺎﻋل
ﻤﻌﻬﻤﺎ ﻓﻲ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﻐﺭﻓﺔ .ﺘﻭﻀﻊ ﻜﻤﻴﺔ ﻤﻥ ﺍﻟﺭﺍﺘﻨﺞ ﻋﻠﻰ ﺴﻁﺢ ﺍﻟﻘﺎﻟﺏ ﺍﻟﺩﺍﺨﻠﻲ ﻭﺘﻨﺸﺭ
ﺒﻔﺭﺸﺎﺓ ﻟﻀﻤﺎﻥ ﺘﻭﺯﻴﻌﻪ ﺒﺎﻨﺘﻅﺎﻡ ﺒﻌﺩﻫﺎ ﺘﻭﻀﻊ ﺍﻟﻁﺒﻘﺔ ﺍﻷﻭﻟﻰ ﻤﻥ ﺍﻷﻟﻴﺎﻑ ﺜﻡ ﻨﻀﻊ ﻜﻤﻴﺔ ﺃﺨﺭﻯ ﻤﻥ
ﺍﻟﺭﺍﺘﻨﺞ ﻋﻠﻴﻬﺎ ﻭﻫﻜﺫﺍ ﻟﺒﻘﻴﺔ ﺍﻟﻁﺒﻘﺎﺕ ﻟﺘﺘﻜﻭﻥ ﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ ﺒﺎﻟﺴﻤﻙ ﺍﻟﻤﻁﻠﻭﺏ ﻭﻫﻭ) ، (3mmﺜﻡ
ﻜﺒﺴﺕ ﻫﺫﻩ ﺍﻟﻨﻤﺎﺫﺝ ﻭﺘﺭﻜﺕ ﻟﺘﺘﺼﻠﺏ ،ﺒﻌﺩﻫﺎ ﺘﻡ ﺇﺨﺭﺍﺠﻬﺎ ﻤﻥ ﺍﻟﻘﺎﻟﺏ ﻭﻭﻀﻌﺕ ﻓﻲ ﻓﺭﻥ ﺩﺭﺠﺔ
) (75 ºCﻹﻜﻤﺎل ﺍﻟﺘﺼﻠﺏ. ﺤﺭﺍﺭﺘﻪ
75
)The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A
ﺍﻟﺸﻜل ﺭﻗﻡ ) ( 1ﻴﻭﻀﺢ ﺠﻬﺎﺯ ﻗﻴﺎﺱ ﺍﻟﻤﻭﺼِﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ )(Heat Conduction Unit
ﻭﺍﻟﻤﺼﻨﻊ ﻤﻥ ﻗﺒل ﺸﺭﻜﺔ ) .(P.A.Hilton Ltd Englandﻴﻌﺘﻤﺩ ﻤﺒﺩﺃ ﻋﻤل ﻫﺫﺍ ﺍﻟﺠﻬﺎﺯ ﻋﻠﻰ
ﺘﺴﻠﻴﻁ ﻗﺩﺭﺓ ﻜﻬﺭﺒﺎﺌﻴﺔ ﻟﺘﺴﺨﻴﻥ ﺍﻟﻌﻴﻨﺔ ﺍﻟﻤﻭﺠﻭﺩﺓ ﺩﺍﺨل ﺍﻟﺠﻬﺎﺯ ﻭﻫﻲ ﻋﻴﻨﺔ ﻗﺭﺼﻴﺔ ﺍﻟﺸﻜل .ﺒﻌﺩ ﺫﻟﻙ
ﺘﻘﻭﻡ ﻤﺤﺎﺭ ﻴﺭ ﺇﻟﻜﺘﺭﻭﻨﻴﺔ ﻤﻭﺯﻋﺔ ﻋﻠﻰ ﺠﺎﻨﺒﻲ ﺍﻟﻌﻴﻨﺔ ﻭﻜل ﻤﺤﺭﺍﺭ ﻴﺒﻌﺩ ﻋﻥ ﺍﻵﺨﺭ ﺒﻤﺴﺎﻓﺔ
) (10mmﺘﻘﻭﻡ ﺒﻘﻴﺎﺱ ﺍﻟﺘﻐﻴﺭ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﻋﻠﻰ ﺠﺎﻨﺒﻲ ﺍﻟﻌﻴﻨﺔ .
76
77
)The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A
ﻭﻋﻨﺩ ﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ ﺇﻟﻰ ) (%40ﻭﺇﻨﺨﻔﺎﺽ ﻨﺴﺒﺔ ﺍﻟﺭﺍﺘﻨﺞ ﺇﻟﻰ ) (%60ﻭﻜﻤﺎ ﻤﻭﻀﺢ
ﻓﻲ ﺍﻟﺸﻜل ﺭﻗﻡ ) (3ﺍﻟﺫﻱ ﻴﻤﺜل ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﺍﻟﻤﻜﻭﻨﺔ ﻤﻥ ) (%60ﺭﺍﺘﻨﺞ ﻭ
) (%40ﺃﻟﻴﺎﻑ ﺤﻴﺙ ﺘﺯﺩﺍﺩ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ،ﻭﻫﺫﻩ ﺍﻟﺯﻴﺎﺩﺓ ﻓﻲ ﺍﻟﻤﻭﺼﻠﻴﺔ
ﻤﺘﻭﻗﻌﺔ ﻨﻅﺭﺍﹰ ﻟﻘﺩﺭﺓ ﺍﻷﻟﻴﺎﻑ ﻋﻠﻰ ﺍﻟﺘﻭﺼﻴل ﺍﻟﺤﺭﺍﺭﻱ ﻤﻘﺎﺭﻨﺔ ﺒﺎﻟﻤﺎﺩﺓ ﺍﻟﺭﺍﺘﻨﺠﻴﺔ .
ﻭﺘﺯﺩﺍﺩ ﻫﺫﻩ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻨﺩ ﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻷﻟﻴﺎﻑ ﺇﻟﻰ) (%60ﻭﻜﻤﺎ ﻫﻭ ﻤﺩﺭﺝ ﻓﻲ ﺍﻟﺸﻜل
ﺭﻗﻡ ) (4ﻭﺍﻟﺫﻱ ﻴﻤﺜل ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﺍﻟﻤﻜﻭﻨﺔ ﻤﻥ ) (%40ﺭﺍﺘﻨﺞ ﻭ )(%60
ﺃﻟﻴﺎﻑ ﻭﺍﻟﺴﺒﺏ ﻓﻲ ﻫﺫﻩ ﺍﻟﺯﻴﺎﺩﺓ ﻫﻭ ﻭﺠﻭﺩ ﻨﺴﺒﺔ ﻜﺒﻴﺭﺓ ﻤﻥ ﺍﻷﻟﻴﺎﻑ ﺩﺍﺨل ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻭﺍﻟﺘﻲ
ﺘﻌﺘﺒﺭ ﻤﻭﺼل ﺠﻴﺩ ﻟﻠﺤﺭﺍﺭﺓ ﻜﻤﺎ ﺫﻜﺭﻨﺎ ﺴﺎﺒﻘﺎﹰ ].[F.Rondeaux, 2001
ﻭﺒﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ ﺇﻟﻰ ) (%80ﻭﻜﻤﺎ ﻤﻭﻀﺢ ﻓﻲ ﺍﻟﺸﻜل ﺭﻗﻡ ) ، (5ﺘﺯﺩﺍﺩ ﺍﻟﻤﻭﺼﻠﻴﺔ
ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﺒﺸﻜل ﻜﺒﻴﺭ ﻨﺘﻴﺠﺔ ﻟﻠﻜﺴﺭ ﺍﻟﺤﺠﻤﻲ ﺍﻟﻜﺒﻴﺭ ﻟﻸﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺠﻴﺔ ﺩﺍﺨل ﻫﺫﻩ
ﺍﻟﻤﺎﺩﺓ ﻭﺍﻟﺫﻱ ﻴﺅﺩﻱ ﺒﺎﻟﻨﺘﻴﺠﺔ ﺇﻟﻰ ﺯﻴﺎﺩﺓ ﻜﻤﻴﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻤﻨﻘﻭﻟﺔ ﺒﻭﺍﺴﻁﺔ ﻫﺫﻩ ﺍﻷﻟﻴﺎﻑ ﻋﺒﺭ ﺍﻟﻤﺎﺩﺓ
ﺍﻟﻤﺭﻜﺒﺔ .
ﺇﻥ ﻋﻤﻠﻴﺔ ﺍﻟﺘﻘﻭﻴﺔ ﻫﺫﻩ ﻤﻔﻴﺩﺓ ﻓﻲ ﺍﻟﺘﻁﺒﻴﻘﺎﺕ ﺍﻟﺘﻲ ﺘﺘﻁﻠﺏ ﺘﻭﺼﻴل ﺤﺭﺍﺭﻱ ﺠﻴﺩ ﻤﻊ ﺨﻭﺍﺹ ﻤﻴﻜﺎﻨﻴﻜﻴﺔ
ﺠﻴﺩﺓ ﻭﻟﻜﻥ ﻋﻨﺩ ﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻟﺘﻘﻭﻴﺔ ﺇﻟﻰ ﺤﺩ ﻜﺒﻴﺭ ﻴﻜﻭﻥ ﻨﺘﻴﺠﺔ ﺫﻟﻙ ﺨﺴﺎﺭﺓ ﻓﻲ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ
] .[F.Rondeaux, 2001ﺍﻟﺸﻜل ﺭﻗﻡ ) (6ﻴﻤﺜل ﻤﻘﺎﺭﻨﺔ ﺒﻴﻥ ﻨﺴﺏ ﺍﻟﺘﻘﻭﻴﺔ ﺍﻷﺭﺒﻌﺔ .
78
ﺍﻹﺨﺘﺒﺎﺭﺍﺕ ﺍﻟﺘﻲ ﺃُﺠﺭﻴﺕ ﻋﻠﻰ ﺭﺍﺘﻨﺞ ﺍﻹﻴﺒﻭﻜﺴﻲ ﻨﻭﻉ ﻜﻭﻨﺒﻜﺴﺘﺭﺍ ) (EP-10ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ
ﺍﻟﺯﺠﺎﺝ ﺜﻨﺎﺌﻴﺔ ﺍﻹﺘﺠﺎﻩ ﺤﺼﻠﻨﺎ ﻋﻠﻰ ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﻤﻭﻀﺤﺔ ﻓﻲ ﺍﻟﻤﺨﻁﻁﺎﺕ ﺍﻟﺒﻴﺎﻨﻴﺔ ﻭﺍﻟﺘﻲ ﺘﹸﻤﺜل ﻗﻴﻡ
ﻤﻘﺎﻭﻤﺔ ﺍﻟﺸﺩ ﻭﻤﻘﺎﻭﻤﺔ ﺍﻟﺼﺩﻤﺔ ﻭﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﻀﻐﺎﻁ ﻨﺴﺒﺔ ﺇﻟﻰ ﻨﺴﺒﺔ ﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ .
-1ﻤﻘﺎﻭﻤﺔ ﺍﻟﺼﺩﻤﺔ .ﺍﻟﺸﻜل ﺭﻗﻡ ) (7ﻴﻭﻀﺢ ﻗﻴﻡ ﻤﻘﺎﻭﻤﺔ ﺍﻟﺼﺩﻤﺔ ﻤﻊ ﻨﺴﺒﺔ ﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ ،
ﺤﻴﺙ ﺘﻌﺘﺒﺭ ﻤﻘﺎﻭﻤﺔ ﺍﻟﺼﺩﻤﺔ ﺒﺸﻜل ﻋﺎﻡ ﻤﻨﺨﻔﻀﺔ ﻟﻠﺭﺍﺘﻨﺠﺎﺕ ﻨﻅﺭﺍﹰ ﻟﻬﺸﺎﺸﺘﻬﺎ ﻭﻟﻜﻥ ﺒﻌﺩ ﺘﻘﻭﻴﺘﻬﺎ
ﺒﺎﻷﻟﻴﺎﻑ ﺘﺯﺩﺍﺩ ﻗﻴﻤﺔ ﻤﻘﺎﻭﻤﺔ ﺍﻟﺼﺩﻤﺔ ﻭﻴﺭﺠﻊ ﺍﻟﺴﺒﺏ ﻓﻲ ﺫﻟﻙ ﺇﻟﻰ ﻜﻭﻥ ﺍﻷﻟﻴﺎﻑ ﺴﻭﻑ ﺘﺘﺤﻤل
ﺍﻟﺠﺯﺀ ﺍﻷﻜﺒﺭ ﻤﻥ ﻁﺎﻗﺔ ﺍﻟﺼﺩﻡ ﺍﻟﻤﺴﻠﻁﺔ ﻋﻠﻰ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻤﻤﺎ ﻴﺤﺴﻥ ﻫﺫﻩ ﺍﻟﻤﻘﺎﻭﻤﺔ .ﻭﻫﻜﺫﺍ
ﺘﺯﺩﺍﺩ ﻤﻘﺎﻭﻤﺔ ﺍﻟﺼﺩﻤﺔ ﻤﻊ ﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ ﺇﻟﻰ) (%40ﻭ ).[Ali, 2009] (%60
-2ﻤﻘﺎﻭﻤﺔ ﺍﻟﺸﺩ .ﺘﻌﺘﺒﺭ ﺍﻟﺭﺍﺘﻨﺠﺎﺕ ﻤﻥ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻬﺸﺔ ﺤﻴﺙ ﻤﻘﺎﻭﻤﺘﻬﺎ ﻟﻠﺸﺩ ﻤﻨﺨﻔﻀﺔ ﺠﺩﺍﹰ ﻭﻫﺫﺍ ﻤﺎ
ﻨﺭﺍﻩ ﻓﻲ ﺍﻟﺸﻜل ﺭﻗﻡ ) ، (8ﻭﻟﻜﻥ ﻋﻨﺩ ﺇﻀﺎﻓﺔ ﺍﻷﻟﻴﺎﻑ ﺇﻟﻰ ﻫﺫﻩ ﺍﻟﻤﻭﺍﺩ ﺘﺘﺤﺴﻥ ﻤﻘﺎﻭﻤﺘﻬﺎ ﻟﻠﺸﺩ
ﺒﺼﻭﺭﺓ ﻜﺒﻴﺭﺓ ﺤﻴﺙ ﺇﻥ ﺍﻟﺠﺯﺀ ﺍﻷﻋﻅﻡ ﻤﻥ ﺍﻟﺠﻬﺩ ﺍﻟﻤﺴﻠﻁ ﺘﺘﺤﻤﻠﻪ ﺍﻷﻟﻴﺎﻑ ﻤﻤﺎ ﻴﺭﻓﻊ ﻤﻘﺎﻭﻤﺔ ﺍﻟﺸﺩ
ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻭﺫﻟﻙ ﻷﻥ ﺍﻷﻟﻴﺎﻑ ﺘﺘﻤﻴﺯ ﺒﻤﻁﻴﻠﻴﺘﻬﺎ ﺍﻟﻤﻨﺨﻔﻀﺔ .ﻭﺘﺯﺩﺍﺩ ﻤﻘﺎﻭﻤﺔ ﺍﻟﺸﺩ ﺒﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ
ﺍﻷﻟﻴﺎﻑ ﺍﻟﻤﻀﺎﻓﺔ ﺤﻴﺙ ﺘﺸﻐِل ﺍﻷﻟﻴﺎﻑ ﺤﻴﺯ ﺃﻜﺒﺭ ﺩﺍﺨل ﺍﻟﺭﺍﺘﻨﺞ ﻤﻤﺎ ﻴﺴﻤﺢ ﺒﺘﻭﺯﻴﻊ ﺍﻟﺤِﻤل ﺍﻟﻤﺴﻠﻁ
ﻋﻠﻴﻬﺎ ﺒﺸﻜل ﺃﻓﻀل ].[Ali, 2009
-3ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﻀﻐﺎﻁ .ﺇﻥ ﺍﻟﺘﻘﻭﻴﺔ ﺍﻟﻤﻭﺍﺩ ﺍﻟﺭﺍﺘﻨﺠﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ ﻴﺅﺩﻱ ﺇﻟﻰ ﺇﺭﺘﻔﺎﻉ ﻗﻴﻡ ﻤﻘﺎﻭﻤﺔ
ﺍﻹﻨﻀﻐﺎﻁ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﺍﻟﻨﺎﺘﺠﺔ ﻤﻥ ﻫﺫﻩ ﺍﻟﺘﻘﻭﻴﺔ ﻭﻫﺫﺍ ﻭﺍﻀﺢ ﻤﻥ ﺨﻼل ﺍﻟﺸﻜل ﺭﻗﻡ ) (9ﺍﻟﺫﻱ
ﻴﻤﺜل ﺇﺨﺘﺒﺎﺭ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﻀﻐﺎﻁ ﻟﺭﺍﺘﻨﺞ ﺍﻹﻴﺒﻭﻜﺴﻲ ﻨﻭﻉ ﻜﻭﻨﺒﻜﺴﺘﺭﺍ ) (EP-10ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ
ﺍﻟﺯﺠﺎﺝ ،ﺤﻴﺙ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﻀﻐﺎﻁ ﺘﺭﺘﻔﻊ ﺒﺸﻜل ﺤﺎﺩ ﻋﻨﺩ ﺍﻟﺘﺴﻠﻴﺢ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﻨﻅﺭﺍﹰ ﻟﺘﻭﺯﻴﻊ
ﺍﻟﺤِﻤل ﻋﻠﻰ ﺍﻷﻟﻴﺎﻑ ﻭﻜﺫﻟﻙ ﻜﻔﺎﺀﺓ ﺍﻟﺭﺒﻁ ﺒﻴﻥ ﺍﻟﻤﺎﺩﺓ ﺍﻷﺴﺎﺱ ﻭﺃﻟﻴﺎﻑ ﺍﻟﺘﻘﻭﻴﺔ ﻤﻤﺎ ﻭﻴﺭﻓﻊ ﻗﻴﻡ ﻤﻘﺎﻭﻤﺔ
ﺍﻹﻨﻀﻐﺎﻁ .ﻭﺘﺯﺩﺍﺩ ﻤﻘﺎﻭﻤﺔ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻟﻺﻨﻀﻐﺎﻁ ﻤﻊ ﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻷﻟﻴﺎﻑ ﺍﻟﻤﻀﺎﻓﺔ ﻟﻨﻔﺱ
ﺍﻟﺴﺒﺏ ﺍﻟﻤﺫﻜﻭﺭ ﺃﻋﻼﻩ ].[Kiichi , 2009
-VIIﺍﻹﺴﺘﻨﺘﺎﺠﺎﺕ ).(Conclusions
ﻤﻥ ﺨﻼل ﺍﻟﻤﺨﻁﻁﺎﺕ ﺍﻟﺒﻴﺎﻨﻴﺔ ﺍﻟﺘﻲ ﺘﻭﻀﺢ ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﺘﻲ ﺘﻡ ﺍﻟﺤﺼﻭل ﻋﻠﻴﻬﺎ ﻤﻥ ﺇﺨﺘﺒﺎﺭ ﺍﻟﻤﻭﺼﻠﻴﺔ
ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭﺍﻹﺨﺘﺒﺎﺭﺍﺕ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻨﺴﺘﻨﺘﺞ ﺍﻵﺘﻲ :
-1ﺘﺤﺴﻥ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺭﺍﺘﻨﺞ ﺍﻹﻴﺒﻭﻜﺴﻲ ﻨﻭﻉ ﻜﻭﻨﺒﻜﺴﺘﺭﺍ ) (EP-10ﺒﻌﺩ ﺘﻘﻭﻴﺘﻪ ﺒﺄﻟﻴﺎﻑ
ﺍﻟﺯﺠﺎﺝ ﺒﺴﺒﺏ ﻗﺩﺭﺓ ﺍﻷﻟﻴﺎﻑ ﻟﻠﺘﻭﺼﻴل ﺍﻟﺤﺭﺍﺭﻱ .
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The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A)
ﺯﻴﺎﺩﺓ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻤﻊ ﺯﻴﺎﺩﺓ ﺩﺭﺠﺔ ﺍﻟﺤﺭﺍﺭﺓ ﻭﺍﻟﺴﺒﺏ ﻴﺭﺠﻊ ﺇﻟﻰ ﺍﻟﺘﻘﻭﻴﺔ-2
. ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﻭﺍﻟﺘﻲ ﺘﻌﺘﺒﺭ ﻤﻭﺼل ﺠﻴﺩﺓ ﻟﻠﺤﺭﺍﺭﺓ ﻤﻘﺎﺭﻨﺔ ﺒﺎﻟﻤﺎﺩﺓ ﺍﻷﺴﺎﺱ
( ﻜﻭﻨﻪ ﻤﻥEP-10) ﺇﻨﺨﻔﺎﺽ ﻗﻴﻡ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻟﺭﺍﺘﻨﺞ ﺍﻹﻴﺒﻭﻜﺴﻲ ﻨﻭﻉ ﻜﻭﻨﺒﻜﺴﺘﺭﺍ-3
. ﺍﻟﻤﻭﺍﺩ ﺍﻟﻬﺸﺔ ﻜﻤﻌﻅﻡ ﺍﻟﺭﺍﺘﻨﺠﺎﺕ
( ﺒﻌﺩEP-10) ﻥ ﻗﻴﻡ ﻫﺫﻩ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻟﺭﺍﺘﻨﺞ ﺍﻹﻴﺒﻭﻜﺴﻲ ﻨﻭﻉ ﻜﻭﻨﺒﻜﺴﺘﺭﺍ ﺘﺤﺴ-4
ﺘﻘﻭﻴﺘﻪ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺜﻨﺎﺌﻴﺔ ﺍﻹﺘﺠﺎﻩ ﻷﻥ ﺍﻟﺤِﻤل ﺍﻷﻜﺒﺭ ﺍﻟﻤﺴﻠﻁ ﻋﻠﻰ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﺍﻟﻨﺎﺘﺠﺔ ﺴﻭﻑ
. ﻭﺘﺘﺤﺴﻥ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻤﻊ ﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻷﻟﻴﺎﻑ ﺍﻟﻤﻀﺎﻓﺔ. ﺘﺘﺤﻤﻠﻪ ﺍﻷﻟﻴﺎﻑ
.(References) ﺍﻟﻤﺼﺎﺩﺭ-VIII
Ali I.Al-Mosawi, (2009) . “ Study of Some Mechanical Properties for
Polymeric Composite Material Reinforced by Fibers ” , Journal of Al-
Qadisiya for Engineering Sciences , Vol 2 , No 1 ,pp.14 – 24 .
Autar K. Kaw ,(2006). “Mechanics of Composite Materials” , 2nd Edition ,
Taylor & Francis Group, LLC .
Daniel Gay , Suong V. Hoa , Stephen W. Tsai ,(2003). “Composite
Materials Design and Applications” , CRC Press LLC .
Dr. Kahtan K.Al-Khazraji , Ali I.Al-Mosawi , (2004) . “Effect Study of
Magnesium Oxide on Thermal Conductivity of Unsaturated Polyester
Resin” , , Journal of Babylon University , Engineering Sciences , Vol 9 ,
No 5 ,pp.859 – 866 .
F.Rondeaux , ph. Bredy and J.M.Rey,(2001) . “Thermal Conductivity
Measurements of Epoxy Systems at Low Temperature” , Cryogenic
Engineering Conference (CEC), USA, July 16-20 .
Kiichi Hasegawa1), Hiroshi Hirano1), Joji Kadota1), Masahiro ABE2),
Satoshi Matsuda2), Hajime Kishi2) and Atsushi Murakami2) , (2009) .
“Properties of GFRP Using Matrix Resin of Epoxy/ Acrylate
Interpenetrating Polymer Network” , Journal of the Society of Materials
Science, Japan Vol.54 No.4 , pp.447 – 452 .
Market Report ,(2007) . “Glass Fibers US Industry Forecasts to 2011 and
2016”, Freedonia publisher .
80
ﺴﺎﺠﺩ ﻋﺒﺩ ﺍﻟﺨﻀﺭ ﻋﺒﺩ ﺍﷲ ” . (2006)،ﺘﺤﺴﻴﻥ ﺠﺴﺎﺀﺓ ﺍﻹﻨﺤﻨﺎﺀ ﻟﻤﻭﺍﺩ ﻤﺘﺭﺍﻜﺒﺔ ﺒﻭﻟﻴﻤﻴﺭﻴﺔ “ ،
ﺭﺴﺎﻟﺔ ﺩﺒﻠﻭﻡ ﻋﺎﻟﻲ ،ﺍﻟﻜﻠﻴﺔ ﺍﻟﺘﻘﻨﻴﺔ – ﺒﻐﺩﺍﺩ ،ﻫﻴﺌﺔ ﺍﻟﺘﻌﻠﻴﻡ ﺍﻟﺘﻘﻨﻲ .
ﻋﻠﻲ ﺇﺒﺭﺍﻫﻴﻡ ﻤﺴﻠﻡ ” . (2003)،ﺩﺭﺍﺴﺔ ﺇﺴﺘﺨﺩﺍﻡ ﻤﺎﺩﺓ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻜﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ
ﻟﻠﹼﻬﺏ“،ﺭﺴﺎﻟﺔ ﻤﺎﺠﺴﺘﻴﺭ ،ﻜﻠﻴﺔ ﺍﻟﻬﻨﺩﺴﺔ ،ﺠﺎﻤﻌﺔ ﺒﺎﺒل .
2.0 1.0
0.9
1.9
0.8
0.7
1.8
0.6
0.5
1.7
0.4
0.3
1.6
0.2
1.5 0.1
0 5 10 15 20 25 30 35 40 45 50 55 60 0 5 10 15 20 25 30 35 40 45 50 55 60
)Temperature,(ºC )Temperature,(ºC
ﺍﻟﺸﻜل ﺭﻗﻡ ) :(3ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﺍﻟﺸﻜل ﺭﻗﻡ ) :(2ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ
) %60ﺭﺍﺘﻨﺞ %40 +ﺃﻟﻴﺎﻑ( ﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ ) %80ﺭﺍﺘﻨﺞ %20 +ﺃﻟﻴﺎﻑ( ﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ
2.0 2.0
)Thermal Conductivity, k (W/m. ºC
1.9 1.9
1.8 1.8
1.7 1.7
1.6 1.6
1.5 1.5
0 5 10 15 20 25 30 35 40 45 50 55 60 0 5 10 15 20 25 30 35 40 45 50 55 60
)Temperature,(ºC )Temperature,(ºC
ﺍﻟﺸﻜل ﺭﻗﻡ ) :(5ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﺍﻟﺸﻜل ﺭﻗﻡ ) :(4ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ
) %20ﺭﺍﺘﻨﺞ %80 +ﺃﻟﻴﺎﻑ( ﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ ) %40ﺭﺍﺘﻨﺞ %60 +ﺃﻟﻴﺎﻑ( ﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ
81
The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A)
200 2.0
160 1.6
Impact Strength (Kj/m2)
140 1.4
120 1.2
100 1.0
80 0.8
60 0.6
80%Resin+20%Fibers
40 0.4
60%Resin+40%Fibers
40%Resin+60%Fibers
20 0.2
20%Resin+80%Fibers
0 0.0
0 10 20 30 40 50 60 70 80 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Reinforcing Percentage (%) Temperature,(ºC)
إﺧﺘﺒﺎر ﻣﻘﺎوﻣﺔ اﻟﺼﺪﻣﺔ ﻟﻠﻤﺎدة اﻟﻤﺮﻛﺒﺔ: (7) اﻟﺸﻜﻞ رﻗﻢ اﻟﻤﻮﺻﻠﯿﺔ اﻟﺤﺮارﯾﺔ ﻟﻨﺴﺐ اﻟﺘﻘﻮﯾﺔ اﻷرﺑﻌﺔ:(6) اﻟﺸﻜﻞ رﻗﻢ
220 400
200
350
Compression Strength (Mpa)
180
Tensile Strength (N/m )
2
300
160
140 250
120
200
100
80 150
60
100
40
50
20
0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
82
ﳎﻠﺔ
ﺟﺎﻣﻌﺔ ﺑﺎﺑﻞ
ﺍﻟﻌﻠﻮﻡ ﺍﻟﺼﺮﻓﺔ ﻭﺍﻟﺘﻄﺒﻴﻘﻴﺔ
امن ا
ﺠﻠﻴل ﻜﺭﻴﻡ ﺍﻟﺨﻔﺎﺠﻲ ﻗﺤﻁﺎﻥ ﺨﻠﻑ ﺍﻟﺨﺯﺭﺠﻲ ﻋﻠﻲ ﺇﺒﺭﺍﻫﻴﻡ ﺍﻟﻤﻭﺴﻭﻱ
ﺠﺎﻤﻌﺔ ﺒﺎﺒل ﺍﻟﺠﺎﻤﻌﺔ ﺍﻟﺘﻜﻨﻭﻟﻭﺠﻴﺔ ﺍﻟﻤﻌﻬﺩ ﺍﻟﺘﻘﻨﻲ – ﺒﺎﺒل
ﺍﻟﺨﻼﺼﺔ
ﻓﻲ ﺍﻟﺩﺭﺍﺴﺔ ﺍﻟﺤﺎﻟﻴﺔ ﺘﻡ ﺇﺴﺘﻌﺭﺍﺽ ﻁﺭﻴﻘﺔ ﺘﺤﻀﻴﺭ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻭﻁﺭﻴﻘﺔ ﺘﺼﻨﻴﻊ ﺍﻟﻁﺒﻘﺔ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﺍﻟﻤﻜﻭﻨـﺔ ﻤـﻥ ﻫـﺫﺍ
ﺍﻷُﻭﻜﺴﻴﺩ ﺍﻟﺘﻲ ﺘﻜﻭﻥ ﺒﺸﻜل ﻁﺒﻘﺔ ﻁﻼﺀ ﺒﺴﻤﻙ ) (2mmﻴﺘﻡ ﻟﺼﻘﻬﺎ ﻋﻠﻰ ﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ ﻤﻜﻭﻨﺔ ﻤﻥ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﻭﺃﻟﻴـﺎﻑ
ﺍﻟﺯﺠﺎﺝ ﺍﻟﻤﻘﻁﻌﺔ ﺤﻴﺙ ﺘﻌﻤل ﻫﺫﻩ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻜﻤﺎﺩﺓ ﻻﺼﻘﺔ ﻭﺩﺍﻋﻤﺔ ﻟﻁﺒﻘﺔ ﺍﻷُﻭﻜﺴﻴﺩ ﺍﻟﻌﺎﺯﻟﺔ ﻭﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ .ﻭﻟﺘﻘﻴﻴﻡ ﻜﻔﺎﺀﺓ ﺃُﻭﻜـﺴﻴﺩ
ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻓﻲ ﺇﻋﺎﻗﺔ ﺍﻟﹼﻠﻬﺏ ﻓﻘﺩ ﺘﻡ ﺇﺠﺭﺍﺀ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻴﻪ ﺒﺎﻟﺸﹸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ ﺍﻟﺫﻱ ﺘﻡ ﺒﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ) .(2000ºCﻟﻘﺩ
ﺃﻅﻬﺭﺕ ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﺘﻲ ﺘﻡ ﺍﻟﺤﺼﻭل ﻋﻠﻴﻬﺎ ﻤﻥ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻜﻔﺎﺀﺓ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻜﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻓﻲ ﻫﺫﻩ ﺍﻟﺩﺭﺠﺔ .
ﻟﻘﺩ ﺒﻴﻨﺕ ﺍﻟﺩﺭﺍﺴﺔ ﺍﻟﺤﺎﻟﻴﺔ ﺃﻴﻀﺎﹰ ﺃﻨﻪ ﺒﺎﻹﻤﻜﺎﻥ ﺘﺤﺴﻴﻥ ﺍﻟﺨﻭﺍﺹ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻷُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻤﻥ ﺨﻼل ﺇﻀﺎﻓﺔ ﻤﺎﺩﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ
ﻭﺍﻟﺘﻲ ﺘﻌﺘﺒﺭ ﻤﻥ ﻤﻌﻴﻘﺎﺕ ﺍﻟﻠﹼﻬﺏ ﻏﻴﺭ ﺍﻟﻌﻀﻭﻴﺔ ﺤﻴﺙ ﺘﻤﺘﻠﻙ ﺍﻟﻘﺩﺭﺓ ﻋﻠﻰ ﺇﻋﺎﻗﺔ ﺇﻨﺘﺸﺎﺭ ﺍﻟﻠﹼﻬﺏ ﻭﺒﺎﻟﺘﺎﻟﻲ ﺯﻴﺎﺩﺓ ﻜﻔﺎﺀﺓ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ
ﻓﻲ ﺇﻋﺎﻗﺔ ﺍﻟﹼﻠﻬﺏ .
ﺍﻟﻜﻠﻤﺎﺕ ﺍﻟﺩﺍﻟﺔ :ﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ ،ﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ،ﻤﻘﺎﻭﻤﺔ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ .
Abstract
In the present study , the preparation method of antimony trioxide were expressed ,as well as
described the manufacturing method to form insulation layer from this oxide as a thickness of coating
layer (2mm) , paste on the composite material consist from unsaturated polyester resin and glass fibers
which acts as a paste and hold material to the insulation and flame retardant oxide. thermal erosion test
at (2000°C) was done to evaluate the performance of the antimony trioxide efficiency to flame
retardancy The result obtained from thermal erosion test show that the antimony trioxide efficiency as a
flame retardant material at this temperature. This study also indicated the possibility of improving
thermal properties of antimony trioxide by addition zinc borate which able to prevent flame spread and
increasing efficient of antimony trioxide to flame retardancy .
Keywords: Composite Material, Flame Retardant Material, Thermal Erosion
Resistance.
). (Introduction ﺍﻟﻤﻘﺩﻤﺔ
ﺇﻥ ﺘﻌﺭﺽ ﺍﻟﻤﻨﺸﺂﺕ ﺍﻟﺼﻨﺎﻋﻴﺔ ﻟﻤﺨﺎﻁﺭ ﺍﻟﺤﺭﺍﺌﻕ ﺍﻟﻤﺴﺘﻤﺭﺓ ﺍﻟﺘﻲ ﺘﺴﺒﺏ ﺍﻟﺨﺴﺎﺌﺭ ﺍﻟﺒﺸﺭﻴﺔ ﻭﺍﻟﻤﺎﺩﻴﺔ ﻓﺭﺽ ﻋﻠﻰ
ﺍﻟﻘﺎﺌﻤﻴﻥ ﻋﻠﻰ ﻫﺫﻩ ﺍﻟﻤﻨﺸﺂﺕ ﺇﺴﺘﺨﺩﺍﻡ ﻤﻭﺍﺩ ﻟﻬﺎ ﺍﻟﻘﺎﺒﻠﻴﺔ ﻋﻠﻰ ﻤﻘﺎﻭﻤﺔ ﺍﻟﻠﹼﻬﺏ ﺍﻟﻤﺘﻭﻟﺩ ﻤﻥ ﺍﻟﺤﺭﺍﺌﻕ ﻭﻓﻲ ﻨﻔـﺱ ﺍﻟﻭﻗـﺕ
ﺘﻌﻤل ﻜﻤﺎﺩﺓ ﻋﺎﺯﻟﺔ ﻭﺘﻌﺭﻑ ﻫﺫﻩ ﺍﻟﻤﻭﺍﺩ ﺒﺎﻟﻤﻭﺍﺩ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ (Flame Retardant Materials )ﻭﺍﻟﺘﻲ ﻴﻤﻜـﻥ
ﺘﻌﺭﻴﻔﻬﺎ ﻋﻠﻰ ﺇﻨﻬﺎ ﻤﻭﺍﺩ ﻜﻴﻤﻴﺎﺌﻴﺔ ﻟﻬﺎ ﺍﻟﻘﺩﺭﺓ ﻋﻠﻰ ﺘﺤﻤل ﺍﻟﻠﹼﻬﺏ ﺍﻟﻤﺒﺎﺸﺭ ﺤﻴﺙ ﺘﻌﻤل ﻋﻠﻰ ﻤﻨﻊ ﻨﻔـﺎﺫﻩ ﺩﺍﺨـل ﺍﻟﻤـﺎﺩﺓ
ﻭﻜﺫﻟﻙ ﻤﻨﻊ ﺇﻨﺘﺸﺎﺭﻩ ﻭﺤﺘﻰ ﺇﺨﻤﺎﺩﻩ ﺒﺸﻜل ﻜﺎﻤل ،ﻭﺘﻀﺎﻑ ﺇﻟﻰ ﻤﻭﺍﺩ ﻟﻴﺱ ﻟﻬﺎ ﺍﻟﻘﺩﺭﺓ ﻋﻠﻰ ﻤﻘﺎﻭﻤﺔ ﺍﻟﻠﹼﻬـﺏ ﻟﺘﺤـﺴﻴﻥ
][Ali,2003
.ﻭﺘﻀﺎﻑ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﺃﺜﻨﺎﺀ ﺃﻭ ﺒﻌﺩ ﺘﺼﻨﻴﻊ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤـﺭﺍﺩ ﺤﻤﺎﻴﺘﻬـﺎ ﻤـﻥ ﺨﻭﺍﺼﻬﺎ ﺍﻟﺤﺭﺍﺭﻴﺔ
ﺍﻹﺤﺘﺭﺍﻕ .ﺇﻥ ﺘﻁﻭﺭ ﻤﻌﻴﻘﺎﺕ ﺍﻟﻠﹼﻬﺏ ﺴﻤﺢ ﺒﺎﻹﺴﺘﻌﻤﺎل ﺍﻵﻤﻥ ﻟﻠﻤﻭﺍﺩ ﺍﻟﺘﻲ ﻟﻬﺎ ﺍﻟﻘﺎﺒﻠﻴﺔ ﻟﻺﺸﺘﻌﺎل ﻋﻥ ﻁﺭﻴﻕ ﺨﻔـﺽ
ﻗﺎﺒﻠﻴﺘﻬﺎ ﻟﻺﺸﺘﻌﺎل ﻭﺨﻔﺽ ﻤﻌﺩل ﺇﺤﺘﺭﺍﻗﻬﺎ ] .[Jürgen,1998ﺇﻥ ﻋﻤﻠﻴﺔ ﺇﻋﺎﻗﺔ ﺍﻟﻠﹼﻬﺏ ﺃﻭ ﺤﺘﻰ ﺇﻴﻘﺎﻓﻪ ﺘﻌﺘﻤﺩ ﻋﻠـﻰ ﻁﺒﻴﻌـﺔ
ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ،ﺤﻴﺙ ﻴﻤﻜﻥ ﺃﻥ ﺘﻌﻤل ﻤﻌﻴﻘﺎﺕ ﺍﻟﻠﹼﻬﺏ ﻜﻴﻤﻴﺎﺌﻴﺎﹰ ﺃﻭ ﻓﻴﺯﻴﺎﺌﻴـﺎﹰ ﻓـﻲ ﺍﻟﺤﺎﻟـﺔ ﺍﻟـﺼﻠﺒﺔ ﻭﺍﻟـﺴﺎﺌﻠﺔ
ﻭﺍﻟﻐﺎﺯﻴﺔ ،ﺇﺫ ﺘﺘﺩﺍﺨل ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻤﻊ ﻋﻤﻠﻴﺔ ﺍﻹﺤﺘﺭﺍﻕ) (Combustion processﺨﻼل ﻤﺭﺍﺤل ﻤﺨﺘﻠﻔـﺔ
ﻤﻥ ﻫﺫﻩ ﺍﻟﻌﻤﻠﻴﺔ ﻭﺒﻜﻼﻡ ﺁﺨﺭ ﺃﺜﻨﺎﺀ ﺍﻟﺘﺴﺨﻴﻥ ) (Heatingﻭﺍﻟﺘﻔﻜـﻙ ﺃﻭ ﺍﻟﺘﺤﻠـل ) (Decompositionﻭﺍﻹﺸـﺘﻌﺎل
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3 and Applied Science/ No.(3)/ Vol.(19):2011
) (Ignitionﺃﻭ ﺇﻨﺘﺸﺎﺭ ﺍﻟﻠﹼﻬﺏ ) (Flame spreadﻭﻓﻴﻤﺎ ﻴﺄﺘﻲ ﻋﺭﺽ ﻟﻜل ﻤﻥ ﺍﻟﻔﻌل ﺍﻟﻔﻴﺯﻴﺎﻭﻱ ﻭﺍﻟﻔﻌل ﺍﻟﻜﻴﻤﻴﺎﻭﻱ
ﻹﻋﺎﻗﺔ ﺍﻟﻠﹼﻬﺏ].[Horrocks,2009
ﺘﺴﻌﻰ ﻫﺫﻩ ﺍﻟﺩﺭﺍﺴﺔ ﺇﻟﻰ ﺘﺤﻘﻴﻕ ﻫﺩﻓﻴﻥ ﺃﺴﺎﺴﻴﻴﻥ :ﺍﻷﻭل ﻫﻭ ﺘﺤﻀﻴﺭ ﻭﺘﺼﻨﻴﻊ ﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻤﻜﻭﻨﺔ ﻤﻥ ﺃُﻭﻜـﺴﻴﺩ
ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ) (Antimony Trioxideﻟﻬﺎ ﺍﻟﻘﺩﺭﺓ ﻋﻠﻰ ﺇﻋﺎﻗﺔ ﺇﻨﺘﺸﺎﺭ ﺍﻟﻠﹼﻬﺏ ﻭﺒﺎﻟﺘﺎﻟﻲ ﺇﺨﻤﺎﺩﻩ ﻤﻤـﺎ ﻴﻘﻠـل ﻤـﻥ
ﺍﻷﺨﻁﺎﺭ ﺍﻟﻤﺘﻭﻟﺩﺓ ﻤﻥ ﺍﻟﺤﺭﺍﺌﻕ ،ﻭﺍﻟﺜﺎﻨﻲ ﻫﻭ ﺘﺤﺴﻴﻥ ﻜﻔﺎﺀﺓ ﻫﺫﺍ ﺍﻷُﻭﻜﺴﻴﺩ ﻹﻋﺎﻗﺔ ﺍﻟﻠﹼﻬﺏ ﻋﻥ ﻁﺭﻴﻕ ﺇﺴـﺘﺨﺩﺍﻡ ﺘﻘﻨﻴـﺔ
ﺍﻟﺠﻤﻊ ﺒﻴﻥ ﻤﺎﺩﺘﻴﻥ ﻤﻌﻴﻘﺘﻴﻥ ﻟﻠﹼﻬﺏ ﻭﻫﻲ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻭﺍﻟﺘﻲ ﺘﻀﺎﻑ ﺒﻨﺴﺏ ﻤﺨﺘﻠﻔﺔ ﺇﻟﻰ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ.
ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ). (Antimony Trioxide
ﻴﻨﺘﻤﻲ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﺇﻟﻰ ﻤﺠﻤﻭﻋﺔ ﻤﻌﻴﻘﺎﺕ ﺍﻟﻠﹼﻬﺏ ﻏﻴﺭ ﺍﻟﻌﻀﻭﻴﺔ)(Inorganic Flame Retardants
ﻭﻴﻤﺘﻠﻙ ﺍﻟﺼﻴﻐﺔ ﺍﻟﻜﻴﻤﻴﺎﺌﻴﺔ ) ( Sb2O3ﺃﻭ ) ، ( Sb4O6ﻭﻴﻜﻭﻥ ﺫﺍ ﻟﻭﻥ ﺃﺒﻴﺽ ﺃﻭ ﻋﺩﻴﻡ ﺍﻟﻠﻭﻥ ﺇﻋﺘﻤﺎﺩﺍﹰ ﻋﻠﻰ
ﺘﺭﻜﻴﺒﻪ ﺍﻟﺩﺍﺨﻠﻲ ،ﺤﻴﺙ ﻴﻜﻭﻥ ﺍﻟﺘﺭﻜﻴﺏ ﺍﻟﻤﻜﻌﺏ ) (Cubicﻋﺩﻴﻡ ﺍﻟﻠﻭﻥ ،ﺒﻴﻨﻤﺎ ﻴﻜﻭﻥ ﺍﻟﺘﺭﻜﻴﺏ
.ﻴﻜﻭﻥ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﺍﻟﻤﻜﻌﺏ ﻤﺴﺘﻘﺭﺍﹰ ﺘﺤﺕ ][EFRA,2002
ﺍﻟﻤﻌﻴﻨﻲ ) (Orthorhombicﺫﺍ ﻟﻭﻥ ﺃﺒﻴﺽ
ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ) ، (570oCﻓﻲ ﺤﻴﻥ ﺇﻥ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﺍﻟﻤﻌﻴﻨﻲ ﻴﻜﻭﻥ ﻤﺴﺘﻘﺭﺍﹰ ﻓﻭﻕ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ
) .[Chemserve,2000] (570oCﻴﻀﺎﻑ ﺇﻟﻰ ﺍﻟﻤﺭﻜﺒﺎﺕ ﺍﻟﻬﺎﻟﻭﺠﻴﻨﻴﺔ ﻓﻴﻌﻤل ﻋﻠﻰ ﺯﻴﺎﺩﺓ ﻜﻔﺎﺀﺘﻬﺎ ﻓﻲ ﺇﻋﺎﻗﺔ ﺍﻟﻠﱠﻬﺏ ﻭﺒﺫﻟﻙ
ﻴﻘﻠل ﻤﻥ ﻜﻤﻴﺎﺕ ﺇﻀﺎﻓﺔ ﻫﺫﻩ ﺍﻟﻤﺭﻜﺒﺎﺕ ،ﺇﺫ ﺃﻥ ﻋﺩﻡ ﻭﺠﻭﺩ ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻓﻲ ﺍﻟﻤﺭﻜﺒﺎﺕ ﺍﻟﻬﺎﻟﻭﺠﻴﻨﻴﺔ
ﻴﺘﻁﻠﺏ ﺇﻀﺎﻓﺔ ﻜﻤﻴﺔ ﻤﻘﺩﺍﺭﻫﺎ ﻤﺭﺘﻴﻥ ﻤﻥ ﺍﻟﻤﺭﻜﺏ ﺍﻟﻬﺎﻟﻭﺠﻴﻨﻲ ﻟﻠﺤﺼﻭل ﻋﻠﻰ ﻤﻨﺘﺞ ﻤﻌﻴﻕ ﻟﻠﱠﻬﺏ ﺫﻭ ﻜﻔﺎﺀﺓ ﺘﻤﺎﺜل
ﻜﻔﺎﺀﺘﻪ ﻓﻲ ﺤﺎل ﻭﺠﻭﺩ ﺍﻷُﻭﻜﺴﻴﺩ ﺍﻟﺜﻼﺜﻲ ﻭﺒﻬﺫﺍ ﻓﺈﻥ ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻴﻌﻤل ﻋﻠﻰ ﺨﻔﺽ ﺍﻟﻜﻠﻔﺔ ﺃﻭﻻﹰ ﻭﺜﺎﻨﻴﺎﹰ
ﻴﺴﺎﻋﺩ ﻋﻠﻰ ﺘﺤﺴﻴﻥ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻔﻴﺯﻴﺎﺌﻴﺔ .
ﻋﻨﺩ ﺘﻌﺭﺽ ﻫﺫﺍ ﺍﻟﻨﻭﻉ ﻤﻥ ﻤﻌﻴﻘﺎﺕ ﺍﻟﻠﱠﻬﺏ ﺇﻟﻰ ﺍﻟﺤﺭﺍﺭﺓ ﻓﺈﻨﻪ ﻻ ﻴﺘﺒﺨﺭ ﻭﺇﻨﻤﺎ ﻴﺘﺤﻠل ﻭﻴﺤﺭﺭ ﻏﺎﺯﺍﺕ ﻏﻴﺭ ﻗﺎﺒﻠﺔ
ﻟﻼﺸﺘﻌﺎل ﻤﺜل ﺒﺨﺎﺭ ﺍﻟﻤﺎﺀ ﻭﺜﺎﻨﻲ ﺃُﻭﻜﺴﻴﺩ ﺍﻟﻜﺎﺭﺒﻭﻥ ﻭﺜﺎﻨﻲ ﺃُﻭﻜﺴﻴﺩ ﺍﻟﻜﺒﺭﻴﺕ ﻭﻜﻠﻭﺭﻴﺩ ﺍﻟﻬﻴﺩﺭﻭﺠﻴﻥ ﻭﻏﻴﺭﻫﺎ ﻤﻥ ﺍﻟﻐﺎﺯﺍﺕ.
ﻴﻨﺘﺞ ﺃﻜﺜﺭ ﻫﺫﻩ ﺍﻟﻤﺭﻜﺒﺎﺕ ﺘﻔﺎﻋﻼﺕ ﻤﺎﺼﺔ ﻟﻠﺤﺭﺍﺭﺓ ) . (Endothermic Reactionsﺘﻌﺘﻤﺩ ﺁﻟﻴﺔ ﻋﻤﻠﻬﺎ ﻋﻠﻰ
ﺘﻔﻜﻜﻬﺎ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻌﺎﻟﻴﺔ ﻤﻤﺎ ﻴﺅﺩﻱ ﺇﻟﻰ ﺘﺤﺭﻴﺭﻫﺎ ﻟﻐﺎﺯﺍﺕ ﻏﻴﺭ ﻗﺎﺒﻠﺔ ﻟﻺﺸﺘﻌﺎل ﺘﻌﻤل ﻋﻠﻰ ﺘﺨﻔﻴﻑ ﻤﺯﻴﺞ
ﺍﻟﻐﺎﺯﺍﺕ ﺍﻟﻘﺎﺒﻠﺔ ﻟﻺﺸﺘﻌﺎل ﻭﻤﻥ ﺜﻡ ﻋﺯل ﺴﻁﺢ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻠﺩﺍﺌﻨﻴﺔ ﻋﻥ ﺍﻹﺘﺼﺎل ﺒﺎﻷﻭﻜﺴﺠﻴﻥ ﻜﺫﻟﻙ ﺘﻜﻭﻥ ﻁﺒﻘﺔ ﺯﺠﺎﺠﻴﺔ
ﺤﺎﻤﻴﺔ ﻋﻠﻰ ﺍﻟﻁﺒﻘﺔ ﺍﻟﺴﻔﻠﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺘﻤﻨﻊ ﺘﺄﺜﻴﺭﺍﺕ ﺍﻷﻭﻜﺴﺠﻴﻥ ﻭﺍﻟﺤﺭﺍﺭﺓ .ﺘﻤﺜل ﻫﺫﻩ ﺍﻟﻤﺠﻤﻭﻋﺔ ﺤﻭﺍﻟﻲ ) (%50ﻤﻥ
ﺤﺠﻡ ﺍﻹﻨﺘﺎﺝ ﺍﻟﻌﺎﻟﻤﻲ ﻟﻠﻤﻭﺍﺩ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﱠﻬﺏ ]. [Chemical Land21,2000
ﺇﻥ ﺇﻀﺎﻓﺔ ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻴﺴﺎﻋﺩ ﻋﻠﻰ ﺇﺴﺘﻨﺒﺎﻁ ﺨﻭﺍﺹ ﺠﺩﻴﺩﺓ ﻏﻴﺭ ﻤﺘﻭﻓﺭﺓ ﻓﻲ ﺍﻟﻤﻨﺘﺠﺎﺕ ﺃﻭ ﻴﻜﻭﻥ ﻤﻥ
ﺍﻟﺼﻌﺏ ﺍﻟﺤﺼﻭل ﻋﻠﻴﻬﺎ ﺒﺩﻭﻥ ﺇﻀﺎﻓﺘﻪ ﻭﻤﻥ ﻫﺫﻩ ﺍﻟﺨﻭﺍﺹ ﺘﻌﺩﻴل ﺍﻻﺤﺘﻜﺎﻙ ﻭﺘﺜﺒﻴﺕ ﻟﻤﻌﺎﻥ ﺍﻷﺼﺒﺎﻍ ﻏﻴﺭ ﺍﻟﻌﻀﻭﻴﺔ
،ﺜﺎﺒﺕ ﺍﻟﻨﻔﺎﺫﻴﺔ ﻟﻠﻁﻼﺀ ﺒﺎﻟﻤﻴﻨﺎﺀ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻌﺎﻟﻴﺔ ] .[EFRA,2002ﺍﻟﺠﺩﻭل ﺭﻗﻡ ) (1ﻴﺒﻴﻥ ﺒﻌﺽ ﺨﻭﺍﺹ
ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ) ، (Sb2O3ﻭﺍﻟﺸﻜل ﺭﻗﻡ) (1ﻴﺒﻴﻥ ﺍﻟﺘﺭﻜﻴﺏ ﺍﻟﻜﻴﻤﻴﺎﺌﻲ ﻟﻬﺫﺍ ﺍﻷُﻭﻜﺴﻴﺩ .
][ATSDR,1992
ﺍﻟﺠﺩﻭل ﺭﻗﻡ) : (1ﺨﻭﺍﺹ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ)(Sb2O3
Property )Melting Point(ºC) Boiling Point(ºC )Density(g/cm3
Value 656 1425 )5.2(Cubic) , 5.67(Rhombohedral
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ادد) /(3اد)2011 (19 ل /اوم ار واط/
][Chemical Land21,2000
ﺍﻟﺠﺩﻭل ﺭﻗﻡ ) :(2ﺒﻌﺽ ﺨﻭﺍﺹ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ
Property Appearance Melting Point °C Density g/cm3 PH Mol Wt
Value White Crystalline 980 3.64 7.6 434.62
-1ﻤﻭﺍﺩ ﺍﻷﺴﺎﺱ) : (Matrix Materialﻭﺘﻜﻭﻥ ﺃﻤﺎ ﻤﻭﺍﺩ ﻤﻌﺩﻨﻴﺔ ﺃﻭ ﺴﻴﺭﺍﻤﻴﻜﻴﺔ ﺃﻭ ﻤﻭﺍﺩ ﺭﺍﺘﻨﺠﻴﺔ ﻭﻫﻲ ﺍﻷﻜﺜﺭ
ﺇﺴﺘﻌﻤﺎﻻﹰ ﻭﺇﻨﺘﺸﺎﺭﺍﹰ ﻟِﻤﺎ ﺘﺘﻤﻴﺯ ﺒﻪ ﻤﻥ ﺨﻭﺍﺹ ﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺤﺭﺍﺭﻴﺔ ﺠﻴﺩﺓ.ﻭﻤﻥ ﺍﻷﻤﺜﻠﺔ ﻋﻠﻰ ﺍﻟﻤﻭﺍﺩ ﺍﻟﺭﺍﺘﻨﺠﻴﺔ ﻫﻭ ﺭﺍﺘﻨﺞ
ﺍﻟﻔﻴﻨﻭل ،ﺍﻹﻴﺒﻭﻜﺴﻲ ،ﻭﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ].[Mallick,2007
-2ﻤﺎﺩﺓ ﺍﻟﺘﻘﻭﻴﺔ ) :(Reinforcement Materialﻫﻨﺎﻙ ﻋﺩﺓ ﻁﺭﻕ ﻟﻠﺘﻘﻭﻴﺔ ﻤﻨﻬﺎ ﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻟﺩﻗﺎﺌﻕ ،ﺍﻟﺘﻘﻭﻴﺔ
ﺒﺎﻟﺘﺸﺘﺕ ،ﻭﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ ﻭﻜﻤﺜﺎل ﻋﻠﻰ ﺃﻨﻭﺍﻉ ﺍﻷﻟﻴﺎﻑ ﺍﻟﻤﺴﺘﺨﺩﻤﺔ ﻫﻲ ﺃﻟﻴﺎﻑ ﺍﻟﻜﺎﺭﺒﻭﻥ ﻭﺃﻟﻴﺎﻑ ﻜﻴﻔﻼﺭ ﻭ ﺃﻟﻴﺎﻑ
ﺍﻟﺯﺠﺎﺝ ].[US Industry, 2007
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2011 University/Pure
3 and Applied Science/ No.(3)/ Vol.(19):2011
-1ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ) : (Antimony Trioxide - Sb2O3ﻭﻫﻭ ﻋﺒﺎﺭﺓ ﻋﻥ ﻤﺴﺤﻭﻕ ﺃﺒﻴﺽ ﺫﻭ ﺘﺭﻜﻴﺏ
ﻤﻌﻴﻨﻲ ﺘﻡ ﺘﺤﻀﻴﺭﻩ ﻤﻥ ﺘﺴﺨﻴﻥ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﻤﻌﺩﻨﻲ .
) : (Zinc Borateﺇﺴــﺘﺨﺩﻤﺕ ﻤــﺎﺩﺓ ﺒــﻭﺭﺍﺕ ﺍﻟﺯﻨــﻙ 2335ﺫﺍﺕ ﺍﻟﺭﻤــﺯ -2ﺒــﻭﺭﺍﺕ ﺍﻟﺯﻨــﻙ
) (2ZnO.3B2O3.3.5H2Oﻭﺍﻟﻤﺠﻬﺯﺓ ﻤﻥ ﻗﺒل ﺸﺭﻜﺔ ) (C-Tech Corporationﻭﺍﻟﺘﻲ ﺘﺘﻤﺘﻊ ﺒﻘﺩﺭﺓ ﺠﻴﺩﺓ ﻋﻠﻰ
ﺇﻋﺎﻗﺔ ﺍﻟﻠﹼﻬﺏ ﻭﺍﻟﺠﺩﻭل ﺭﻗﻡ ) (3ﻴﻭﻀﺢ ﺍﻟﺘﺭﻜﻴﺏ ﺍﻟﻜﻴﻤﻴﺎﺌﻲ ﻟﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺍﻟﻤﺴﺘﺨﺩﻤﺔ ﻓﻲ ﺍﻟﺒﺤﺙ .
) : (Unsaturated Polyester Resinﺘﻡ ﻓﻲ ﻫـﺫﺍ ﺍﻟﺒﺤـﺙ ﺇﺴـﺘﺨﺩﺍﻡ -3ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ
ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ) . ( Palatel A420
) :(Glass Fibersﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﺤﺼﻴﺭﺓ ﻤﻥ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺍﻟﻤﻘﻁﻌﺔ ﻨـﻭﻉ E-ﺫﺍﺕ ﻜﺜﺎﻓـﺔ -4ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ
).(600g/cm3
2mm
4mm
2mm
ﺍﻟﻘﻁﻌﺔ ﺍﻟﻔﻭﻻﺫﻴﺔ
ﺍﻟﺸﻜل ﺭﻗﻡ) : (2ﺸﻜل ﺘﺨﻁﻴﻁﻲ ﻟﻌﻴﻨﺔ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ
ﻁﺭﻴﻘﺔ ﺘﺼﻨﻴﻊ ﻨﻤﺎﺫﺝ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺘﺘﻡ ﺒﺘﻬﻴﺌﺔ ﻗﻁﻊ ﺩﺍﺌﺭﻴﺔ ﺍﻟﺸﻜل ﻤﻥ ﺍﻷﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺠﻴﺔ ﺍﻟﻤﻘﻁﻌﺔ ﻭﺒﻘﻁﺭ
) (80 mmﻭﺒﻨﻔﺱ ﺃﺒﻌﺎﺩ ﺍﻟﻘﺎﻟﺏ ﺍﻟﻤﻌﺩﻨﻲ ﺍﻟﻤﻭﻀﺢ ﻓﻲ ﺍﻟﺸﻜل ﺭﻗﻡ ) (4ﺇﺫ ﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﺍﻟﻘﻭﻟﺒﺔ ﺍﻟﻴﺩﻭﻴﺔ ﻭﺍﻟﺘﻲ ﺘﻌـﺭﻑ
) ( Hand Lay Upﻓﻲ ﺘﺤﻀﻴﺭ ﻫﺫﻩ ﺍﻟﻨﻤﺎﺫﺝ .ﺘﻡ ﻁﻼﺀ ﺍﻟﻘﺎﻟﺏ ﺍﻟﻤﻌﺩﻨﻲ ﺒﻤﺎﺩﺓ ﺍﻟﻭﺭﻨﻴﺵ ﻟﺘﻔﺎﺩﻱ ﺇﻟﺘـﺼﺎﻕ ﺒﺈﺴﻡ
ﺍﻟﻨﻤﺎﺫﺝ ﺒﻌﺩﻫﺎ ﻴﺭﺵ ﺍﻟﻘﺎﻟﺏ ﺒﻤﺎﺩﺓ ﺒﻭﻟﻲ ﻓﻨﻴل ﺍﻟﻜﺤﻭل ) (polyvinyl Alcoholﺍﻟﺫﻱ ﻴﺴﻬل ﻓـﺼل ﺍﻟﻨﻤـﺎﺫﺝ ﻤـﻥ
ﺍﻟﻘﺎﻟﺏ .ﻴﺘﻡ ﺇﻀﺎﻓﺔ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﺠﻠﺔ ﺇﻟﻰ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﻭﺘﺨﻠﻁ ﺠﻴﺩﺍﹰ ﻤﻌـﻪ ﺘـﺴﻤﻰ ﻫـﺫﻩ ﺍﻟﻤـﺎﺩﺓ
1228
ادد) /(3اد)2011 (19 ل /اوم ار واط/
) (Cobalt Octoatelﻭﺍﻟﺘﻲ ﺘﺤﺘﻭﻱ ﻋﻠﻰ ﻜﻭﺒﺎﻟﺕ ﻓﻌﺎل ﺒﻨﺴﺒﺔ ) (6%ﺒﻌـﺩﻫﺎ ﺘـﻀﺎﻑ ﺇﻟﻴـﻪ ﺍﻟﻤـﺎﺩﺓ ﺍﻟﻤـﺼﻠﺩﺓ
) (MEKPOﺒﻨﺴﺒﺔ ). (2%
ﻴﺘﻡ ﻭﻀﻊ ﻜﻤﻴﺔ ﻤﻥ ﺍﻟﺭﺍﺘﻨﺞ ﻋﻠﻰ ﺴﻁﺢ ﺍﻟﻘﺎﻟﺏ ﺍﻟﺩﺍﺨﻠﻲ ﻭﺘﻨﺸﺭ ﺒﻔﺭﺸﺎﺓ ﻟﻀﻤﺎﻥ ﺘﻭﺯﻴﻌﻪ ﺒﺎﻨﺘﻅﺎﻡ ﺒﻌﺩﻫﺎ ﺘﻭﻀﻊ ﺍﻟﻁﺒﻘﺔ
ﺍﻷﻭﻟﻰ ﻤﻥ ﺍﻷﻟﻴﺎﻑ ﺜﻡ ﻨﻀﻊ ﻜﻤﻴﺔ ﺃﺨﺭﻯ ﻤﻥ ﺍﻟﺭﺍﺘﻨﺞ ﻋﻠﻴﻬﺎ ﻭﻫﻜﺫﺍ ﻟﺒﻘﻴﺔ ﺍﻟﻁﺒﻘﺎﺕ ﻟﺘﺘﻜﻭﻥ ﻤـﺎﺩﺓ ﻤﺭﻜﺒـﺔ ﺒﺎﻟـﺴﻤﻙ
ﺍﻟﻤﻁﻠﻭﺏ .ﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﺍﻟﻁﺭﻴﻘﺔ ﺍﻟﻭﺯﻨﻴﺔ ﻓﻲ ﺤﺴﺎﺏ ﻜﻤﻴﺔ ﻜل ﻤﻥ ﺍﻷﻟﻴﺎﻑ ﻭﺍﻟﺭﺍﺘﻨﺞ ﺍﻟﻤﺴﺘﺨﺩﻤﺔ ﻓﻲ ﺘﺼﻨﻴﻊ ﺍﻟﻤـﺎﺩﺓ
ﺍﻟﻤﺭﻜﺒﺔ ،ﺤﻴﺙ ﺇﺴﺘﹸﺨﺩﻡ ) (40%ﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ ﻤﻥ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﻭ) (60%ﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ ﻤﻥ ﺃﻟﻴﺎﻑ
ﺍﻟﺯﺠﺎﺝ ﺍﻟﻤﻘﻁﻌﺔ .ﺒﻌﺩ ﺫﻟﻙ ﺘﻭﻀﻊ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﻫﻲ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻭﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻋﻠﻰ ﺍﻟﻤـﺎﺩﺓ
ﺍﻟﻤﺭﻜﺒﺔ ﻭﻴﺘﻡ ﻜﺒﺴﻬﺎ ﻓﻲ ﺍﻟﻘﺎﻟﺏ ﻭﺘﺘﺭﻙ ﻟﺘﺘﺼﻠﺏ .ﺒﻌﺩﻫﺎ ﻴﺘﻡ ﺇﺴﺘﺨﺭﺍﺝ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ )ﺭﺍﺘﻨﺞ +ﺃﻟﻴـﺎﻑ +ﺍﻟﻤـﺎﺩﺓ
ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﻬﺏ( ﻭﺘﻭﻀﻊ ﻓﻲ ﻓﺭﻥ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺘﻪ ) (75ºCﻹﻜﻤﺎل ﺍﻟﺘﺼﻠﺏ .
2mm
80mm
10mm
00.0000
1229
Journal of Babylon 19 ل /اوم ار واط /ادد) ( /اد) (
2011 University/Pure
3 and Applied Science/ No.(3)/ Vol.(19):2011
-1ﺍﻟﺸﻜل ﺭﻗﻡ ) (5ﻴﻤﺜل ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺎﻟﺸﹸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ ﻭﺒﻤﺴﺎﻓﺔ ﺇﺨﺘﺒﺎﺭ ) (10mmﻋﻠﻰ ﺃُﻭﻜﺴﻴﺩ
ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﺤﻴﺙ ﺘﺒﺩﺃ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﺴﻁﺢ ﺍﻟﻭﺍﻗﻊ ﺨﻠﻑ ﺍﻟﺸﹸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺎﻹﺭﺘﻔﺎﻉ ﻤﻊ ﺯﻴﺎﺩﺓ ﺍﻟﻔﺘﺭﺓ ﺍﻟﺯﻤﻨﻴﺔ
ﻟﺘﺴﻠﻴﻁ ﺍﻟﺸﹸﻌﻠﺔ.ﺃﻥ ﻫﺫﻩ ﺍﻟﺯﻴﺎﺩﺓ ﻓﻲ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﺴﻁﺢ ﺘﻘﻭﺩ ﺇﻟﻰ ﺘﻘﺩﻡ ﺍﻟﻠﹼﻬﺏ ﺩﺍﺨل ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﺇﺨﺘﺭﺍﻗﻪ
ﻟﻬﺎ ﻤﺴﺒﺒﺎﹰ ﺇﻨﺩﻓﺎﻉ ﺍﻟﺤﺭﺍﺭﺓ ﺇﻟﻰ ﺍﻟﺩﺍﺨل ﻤﻤﺎ ﻴﻨﺘﺞ ﻋﻨﻪ ﺇﻨﻬﻴﺎﺭ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻤﻊ ﻤﺭﻭﺭ ﺍﻟﺯﻤﻥ .ﻤﻥ ﺨﻼل
ﺍﻟﺸﻜل ﺃﻋﻼﻩ ﺃﻴﻀﺎﹰ ﻨﻼﺤﻅ ﺘﺄﺜﻴﺭ ﺇﻀﺎﻓﺔ ﻤﺎﺩﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻋﻠﻰ ﻤﻘﺎﻭﻤﺔ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻹﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ
ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺎﻟﺸﹸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ ،ﺤﻴﺙ ﺇﻨﻪ ﺒﺈﻀﺎﻓﺔ ) (%10ﻤﻥ ﻤﺎﺩﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺘﺯﺩﺍﺩ ﻤﻘﺎﻭﻤﺔ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ
ﺍﻟﺜﻼﺜﻲ ﻟﻠﹼﻬﺏ ،ﺤﻴﺙ ﺘﺯﺩﺍﺩ ﺍﻟﻔﺘﺭﺓ ﺍﻟﺯﻤﻨﻴﺔ ﻹﻨﻬﻴﺎﺭ ﺍﻟﻌﺎﺯل ،ﺇﻥ ﻫﺫﻩ ﺍﻟﻤﻘﺎﻭﻤﺔ ﺘﺯﺩﺍﺩ ﺇﻟﻰ ﺍﻟﻀﻌﻑ ﺘﻘﺭﻴﺒﺎﹰ ﺒﺈﻀﺎﻓﺔ
) (%20ﻤﻥ ﻤﺎﺩﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ .
ﺇﻥ ﺍﻟﺴﺒﺏ ﻓﻲ ﻫﺫﺍ ﺍﻟﺘﺤﺴﻥ ﻓﻲ ﻤﻘﺎﻭﻤﺔ ﺇﻨﺘﺸﺎﺭ ﺍﻟﻠﹼﻬﺏ ﻴﺭﺠﻊ ﺇﻟﻰ ﺇﻥ ﻤﺎﺩﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺘﺤﺘﻭﻱ ﻓﻲ ﺘﺭﻜﻴﺒﻬﺎ ﺍﻟﺩﺍﺨﻠﻲ
ﻋﻠﻰ ﺍﻟﻤﺎﺀ ﻓﻌﻨﺩ ﺇﺭﺘﻔﺎﻉ ﺩﺭﺠﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺘﺒﺩﺃ ﺒﻁﺭﺡ ﻫﺫﺍ ﺍﻟﻤﺎﺀ ﺇﻟﻰ ﺍﻟﺨﺎﺭﺝ ﻤﻤﺎ ﻴﺅﺩﻱ ﺇﻟﻰ ﺘﺒﺭﻴﺩ ﺍﻟﺴﻁﺢ ﺍﻟﻤﺘﻌﺭﺽ ﻟﻠﹼﻬﺏ
ﻭﺃﻴﻀﺎﹰ ﺘﻌﻤل ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻋﻠﻰ ﺘﻜﻭﻴﻥ ﻁﺒﻘﺔ ﺯﺠﺎﺠﻴﺔ ﺘﺤﻤﻲ ﺍﻟﻁﺒﻘﺔ ﺍﻟﺴﻔﻠﻴﺔ ﻤﻥ ﺍﻟﻠﹼﻬﺏ ،ﺇﻀﺎﻓﺔ ﺇﻟﻰ ﺇﻤﺘﺼﺎﺼﻬﺎ
][Heinrich,2000
ﻭﻫﺫﺍ ﻴﺅﺩﻱ ﺇﻟﻰ ﺇﺭﺘﻔﺎﻉ ﻤﻘﺎﻭﻤﺔ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻟﻠﹼﻬﺏ ﻭﺘﺯﺩﺍﺩ ﻫﺫﻩ ﺍﻟﻤﻘﺎﻭﻤﺔ ﺒﺯﻴﺎﺩﺓ ﻟﻠﺤﺭﺍﺭﺓ
ﻨﺴﺒﺔ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺍﻟﻤﻀﺎﻓﺔ .
-2ﺍﻟﺸﻜل ﺭﻗﻡ ) (6ﻴﺒﻴﻥ ﺇﺨﺘﻴﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺎﻟﺸﹸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ ﻭﺒﻤﺴﺎﻓﺔ ﺘﺴﻠﻴﻁ ﻟﻠﺸﹸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻤﻘﺩﺍﺭﻫﺎ
) (20mmﻋﻠﻰ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ،ﺤﻴﺙ ﻨﻼﺤﻅ ﻤﻥ ﻫﺫﺍ ﺍﻟﺸﻜل ﺯﻴﺎﺩﺓ ﺍﻟﻔﺘﺭﺓ ﺍﻟﺯﻤﻨﻴﺔ ﻹﻨﻬﻴﺎﺭ ﺍﻟﻤﺎﺩﺓ
ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻤﻘﺭﻭﻨﺔ ﺒﺈﺭﺘﻔﺎﻉ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﺴﻁﺢ ﺍﻟﻭﺍﻗﻊ ﺨﻠﻑ ﺍﻟﺸﹸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺇﻟﻰ ﺤﺩ ﺃﻗل ﻤﻤﺎ ﻜﺎﻥ ﻋﻠﻴﻪ ﻓﻲ
ﺤﺎﻟﺔ ﻜﻭﻥ ﺍﻟﻤﺴﺎﻓﺔ ) ، (10mmﻭﻴﻌﻭﺩ ﻫﺫﺍ ﺍﻟﺴﻠﻭﻙ ﺇﻟﻰ ﺇﻨﺨﻔﺎﺽ ﻓﻲ ﻜﻤﻴﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﺘﻲ ﺘﺼل ﺇﻟﻰ ﺃُﻭﻜﺴﻴﺩ
ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻤﻥ ﺍﻟﺸﹸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺯﻴﺎﺩﺓ ﻤﺴﺎﻓﺔ ﺘﺴﻠﻴﻁ ﺍﻟﺸﹸﻌﻠﺔ ﻤﻤﺎ ﻴﺅﺩﻱ ﺇﻟﻰ ﺘﻘﻠﻴل ﺇﺨﺘﺭﺍﻕ ﺍﻟﺸﹸﻌﻠﺔ ﻟﻠﻌﺎﺯل
ﻭﺒﺎﻟﺘﺎﻟﻲ ﺯﻴﺎﺩﺓ ﺍﻟﻔﺘﺭﺓ ﺍﻟﺯﻤﻨﻴﺔ ﻟﻤﻘﺎﻭﻤﺔ ﺇﻨﺘﺸﺎﺭ ﺍﻟﻠﹼﻬﺏ .
ﻜﺫﻟﻙ ﻨﻼﺤﻅ ﻤﻥ ﺍﻟﺸﻜل ﺯﻴﺎﺩﺓ ﻤﻘﺎﻭﻤﺔ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻟﻠﹼﻬﺏ ﺒﺈﻀﺎﻓﺔ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ) (%10ﻭ )(%20
ﺤﻴﺙ ﻨﻼﺤﻅ ﺯﻴﺎﺩﺓ ﺍﻟﻔﺘﺭﺓ ﺍﻟﺯﻤﻨﻴﺔ ﻹﻨﻬﻴﺎﺭ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﺒﺴﺒﺏ ﺇﻨﺨﻔﺎﺽ ﻓﻲ ﺤﺭﺍﺭﺓ ﺍﻟﻠﹼﻬﺏ ﺍﻟﺘﻲ ﺘﺼل ﺇﻟﻰ
ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﺇﻀﺎﻓﺔ ﺇﻟﻰ ﻭﺠﻭﺩ ﻤﺎﺩﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺍﻟﺘﻲ ﺘﺒﺩﺃ ﺒﻁﺭﺡ ﺍﻟﻤﺎﺀ ﺍﻟﺫﻱ ﻴﺒﺭﺩ ﺍﻟﺴﻁﺢ ﺍﻟﻤﻌﺭﺽ ﻟﻠﹼﻬﺏ
ﻭﺘﻜﻭﻴﻥ ﺍﻟﻁﺒﻘﺔ ﺍﻟﺯﺠﺎﺠﻴﺔ ﺍﻟﺤﺎﻤﻴﺔ ]. [Edward,2000
).(Conclusions ﺍﻹﺴﺘﻨﺘﺎﺠﺎﺕ
ﻤﻥ ﺨﻼل ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﺘﻲ ﺘﻡ ﺍﻟﺤﺼﻭل ﻋﻠﻴﻬﺎ ﻴﻤﻜﻥ ﺍﻟﺨﺭﻭﺝ ﺒﻌﺩﺩ ﻤﻥ ﺍﻹﺴﺘﻨﺘﺎﺠﺎﺕ ﻭﻫﻲ :
-1ﺍﻟﻤﻘﺎﻭﻤﺔ ﺍﻟﻌﺎﻟﻴﺔ ﻟﻁﺒﻘﺔ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻹﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭﻜﻤﺎ ﻫﻭ ﻭﺍﻀﺢ ﻓﻲ ﻤﺨﻁﻁﺎﺕ
ﺍﻹﺨﺘﺒﺎﺭ ﻋﻠﻰ ﺍﻟﺭﻏﻡ ﻤﻥ ﺩﺭﺠﺔ ﺇﻨﺼﻬﺎﺭ ﺍﻷُﻜﺴﻴﺩ ﺍﻟﻤﻨﺨﻔﻀﺔ ﻭﻴﺭﺠﻊ ﺍﻟﺴﺒﺏ ﻓﻲ ﺫﻟﻙ ﺇﻟﻰ ﺍﻟﺘﻐﻴﺭﺍﺕ ﺍﻟﻁﻭﺭﻴﺔ ﺍﻟﺘﻲ
ﺘﺤﺩﺙ ﺩﺍﺨل ﺍﻟﺒﻨﺎﺀ ﺍﻟﻬﻴﻜﻠﻲ ﻟﻸُﻭﻜﺴﻴﺩ.
-2ﺘﺤﺴﻥ ﻤﻘﺎﻭﻤﺔ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻹﻨﺘﺸﺎﺭ ﺍﻟﻠﹼﻬﺏ ﺒﺈﻀﺎﻓﺔ ﻤﺎﺩﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺇﻟﻴﻪ ﻭﻫﺫﻩ ﺍﻟﻤﻘﺎﻭﻤﺔ ﺘـﺯﺩﺍﺩ
ﺒﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺍﻟﻤﻀﺎﻓﺔ .
1230
2011 (19)د ا/(3)ددا /ط واروم ا ا/ ل
120 120
100 100
Surface Temperature,(ºC)
Surface Temperature,(ºC)
80 80
60 60
40 40
0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50
Time,(sec) Time,(sec)
20mm ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ:(6) ﺍﻟﺸﻜل ﺭﻗﻡ 10mm ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ:(5) ﺍﻟﺸﻜل ﺭﻗﻡ
. (References) ﺍﻟﻤﺼﺎﺩﺭ
Agency for Toxic Substances and Disease Registry U.S.Public Health Service,1992
“Toxicological Profile for Antimony and Compounds ”,
September.(www.atsdr.cdc.gov).
Chemserve Company Limited , 2000 “ Antimony Trioxide ”. (www.chemserve.com).
Chemical Land21 Company, 2000 “ Zinc Borate ”, Korea. (www. Chemical
Land21.com).
Edward A.Myszak , 2000 “ Use of Submicro Inorganic Flame Retardants in Polymeric
Systemic ”, Nyacol Nano Technologies, Inc.
European Flame Retardants Association(EFRA) , 2002 “ Flame Retardant Fact Sheet,
Antimony Trioxide”.
Heinrich Horacek and Stefan pieh International ,49,2000 “ The Importance of
Intumescent Systems for Fire protection of plastic Materials ”, polymer .
Horrocks, A.R.; Price, D. ,2009 “ Fire Retardant Materials ” , First Edition , Taylor
and Francis Group , LLC Publishing.
Jürgen H. Troitzsch, 1998 “ overview of Flame Retardants ” , Chimica Oggi/chemistry
Today , Volume 16.
Mallick ,P.K. ,2007 “Fiber-Reinforced Composites: Materials, Manufacturing, and
Design” , 3rd Edition , CRC Press, Nov.
Moslem,Ali Ibrahim ,2003 “ Study Using of Antimony Trioxide Material as a Flame
Retardant Material ”, MSC Thesis , Babylon University , Iraq .
US Industry Forecasts to 2011 and 2016, 2007 “Glass Fibers”, Freedonia.
1231
)The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A
ﺘﻘﻴﻴﻡ ﻜﻔﺎﺀﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻋﻠﻰ ﺘﺤﺴﻴﻥ ﺍﻟﺨﻭﺍﺹ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ
ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻌﺎﻟﻴﺔ
ﺠﻠﻴل ﻜﺭﻴﻡ ﺍﻟﺨﻔﺎﺠﻲ ﻗﺤﻁﺎﻥ ﺨﻠﻑ ﺍﻟﺨﺯﺭﺠﻲ ﻋﻠﻲ ﺇﺒﺭﺍﻫﻴﻡ ﺍﻟﻤﻭﺴﻭﻱ
ﺠﺎﻤﻌﺔ ﺒﺎﺒل ﺍﻟﺠﺎﻤﻌﺔ ﺍﻟﺘﻜﻨﻭﻟﻭﺠﻴﺔ ﺍﻟﻤﻌﻬﺩ ﺍﻟﺘﻘﻨﻲ – ﺒﺎﺒل
ﺍﻟﺨﻼﺼﺔ .
ﻓﻲ ﺍﻟﺩﺭﺍﺴﺔ ﺍﻟﺤﺎﻟﻴﺔ ﺘﻡ ﺘﻘﻴﻴﻡ ﻜﻔﺎﺀﺓ ﻤﺎﺩﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻭﺍﻟﺘﻲ ﺘﻌﺘﺒﺭ ﻤـﻥ ﻤﻌﻴﻘـﺎﺕ ﺍﻟﻠﹼﻬـﺏ ﻏﻴـﺭ
ﺍﻟﻌﻀﻭﻴﺔ ﻋﻠﻰ ﺘﺤﺴﻴﻥ ﺍﻟﺨﻭﺍﺹ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻌﺎﻟﻴـﺔ .
ﺘﻡ ﺇﺠﺭﺍﺀ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻴﻪ ﺒﺎﻟﺸﹸﻌﻠﺔ ﺍﻷُﻭﻜﺴﻲ ﺃﺴﺘﻠﻴﻨﻴﺔ ﺒﺩﺭﺠـﺔ ﺤـﺭﺍﺭﺓ )(3000ºC
ﻗﺒل ﻭﺒﻌﺩ ﺇﻀﺎﻓﺔ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻟﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ .ﺘﻡ ﻓﻲ ﻫﺫﺍ ﺍﻟﺒﺤﺙ ﺇﺴـﺘﻌﺭﺍﺽ ﻁﺭﻴﻘـﺔ
ﺘﺤﻀﻴﺭ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻭﻁﺭﻴﻘﺔ ﺘﺼﻨﻴﻊ ﺍﻟﻁﺒﻘﺔ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﺍﻟﻤﻜﻭﻨﺔ ﻤﻥ ﻫﺫﺍ ﺍﻷُﻭﻜـﺴﻴﺩ
ﺍﻟﺘﻲ ﺘﻜﻭﻥ ﺒﺸﻜل ﻁﺒﻘﺔ ﻁﻼﺀ ﺒﺴﻤﻙ ) (2mmﻴﺘﻡ ﻟﺼﻘﻬﺎ ﻋﻠﻰ ﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ ﻤﻜﻭﻨـﺔ ﻤـﻥ ﺭﺍﺘـﻨﺞ
ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﻭﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺍﻟﻤﻘﻁﻌﺔ ﺤﻴﺙ ﺘﻌﻤل ﻫﺫﻩ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻜﻤﺎﺩﺓ ﻻﺼـﻘﺔ
ﻭﺩﺍﻋﻤﺔ ﻟﻁﺒﻘﺔ ﺍﻷُﻭﻜﺴﻴﺩ ﺍﻟﻌﺎﺯﻟﺔ ﻭﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ .ﻟﻘﺩ ﺃﻅﻬﺭﺕ ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﺘﻲ ﺘﻡ ﺍﻟﺤﺼﻭل ﻋﻠﻴﻬﺎ ﻤـﻥ
ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻜﻔﺎﺀﺓ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻜﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻓـﻲ ﻫـﺫﻩ ﺍﻟـﺩﺭﺠﺎﺕ
ﺍﻟﻌﺎﻟﻴﺔ ،ﻭﻗﺩ ﺒﻴﻨﺕ ﺍﻟﺩﺭﺍﺴﺔ ﺍﻟﺤﺎﻟﻴﺔ ﺃﻴﻀﺎﹰ ﺃﻨﻪ ﺒﺎﻹﻤﻜﺎﻥ ﺘﺤﺴﻴﻥ ﺍﻟﻤﻘﺎﻭﻤﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺜﺎﻟـﺙ ﺃُﻭﻜـﺴﻴﺩ
ﺍﻷﻨﺘﻴﻤﻭﻥ ﻤﻥ ﺨﻼل ﺇﻀﺎﻓﺔ ﻤﺎﺩﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺤﻴﺙ ﺘﻤﺘﻠﻙ ﺍﻟﻘﺩﺭﺓ ﻋﻠﻰ ﺇﻋﺎﻗـﺔ ﺇﻨﺘـﺸﺎﺭ ﺍﻟﻠﹼﻬـﺏ
ﻭﺒﺎﻟﺘﺎﻟﻲ ﺯﻴﺎﺩﺓ ﻜﻔﺎﺀﺓ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻓﻲ ﺇﻋﺎﻗﺔ ﺍﻟﻠﹼﻬﺏ .
ﺍﻟﻜﻠﻤﺎﺕ ﺍﻟﺩﺍﻟﺔ :ﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ ،ﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ،ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ .
Abstract .
In the present study , Zinc borate was evaluated as inorganic flame retardant
material to improves thermal properties to antimony trioxide in elevated temperatures.
Thermal erosion test at (3000°C) was done before and after addition zinc borate . The
preparation method of antimony trioxide was explained ,as well as manufacturing to
form (2mm) layer as a coating and insulating bed . Then, paste on the composite
material which consist of unsaturated polyester resin and glass fibers that acts as a paste
and hold material for the insulation and flame retardant oxide.
54
)Dr. Kahtan et., al., The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A
)The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A
Thermal erosion results show good efficiency of antimony trioxide as a flame retardant
material at high temperature. This study also indicated the possibility of improving
thermal properties of antimony trioxide by addition zinc borate which able to prevent
flame spread and increasing efficient of antimony trioxide to flame retardancy .
Keywords: Composite Material, Flame Retardant Material, Thermal Erosion.
55
ﺘﻘﻴﻴﻡ ﻜﻔﺎﺀﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻋﻠﻰ ﺘﺤﺴﻴﻥ ﺍﻟﺨﻭﺍﺹ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻗﺤﻁﺎﻥ ﺨﻠﻑ ﺍﻟﺨﺯﺭﺠﻲ
ﺍﻟﻤﻭﺴﻭﻱ
The Iraqi Journal For Mechanical And Material Engineering, Special ﺇﺒﺭﺍﻫﻴﻡIssue
ﻋﻠﻲ )(A
ﺠﻠﻴل ﻜﺭﻴﻡ ﺍﻟﺨﻔﺎﺠﻲ
ﺃُﻭﻜﺴﻴﺩ ﺍﻟﻜﺎﺭﺒﻭﻥ ﻭﺜﺎﻨﻲ ﺃُﻭﻜﺴﻴﺩ ﺍﻟﻜﺒﺭﻴﺕ ﻭﻜﻠﻭﺭﻴﺩ ﺍﻟﻬﻴﺩﺭﻭﺠﻴﻥ ﻭﻏﻴﺭﻫﺎ ﻤـﻥ ﺍﻟﻐـﺎﺯﺍﺕ ﺤـﺴﺏ
ﺍﻟﺘﺭﻜﻴﺏ ﺍﻟﻜﻴﻤﻴﺎﺌﻲ ﻟﻤﻌﻴﻕ ﺍﻟﻠﹼﻬﺏ .ﻴﻨـﺘﺞ ﺃﻜﺜـﺭ ﻫـﺫﻩ ﺍﻟﻤﺭﻜﺒـﺎﺕ ﺘﻔـﺎﻋﻼﺕ ﻤﺎﺼـﺔ ﻟﻠﺤـﺭﺍﺭﺓ
) . (Endothermic Reactionsﺘﻌﺘﻤﺩ ﺁﻟﻴﺔ ﻋﻤﻠﻬﺎ ﻋﻠﻰ ﺘﻔﻜﻜﻬﺎ ﻓﻲ ﺩﺭﺠـﺎﺕ ﺍﻟﺤـﺭﺍﺭﺓ ﺍﻟﻌﺎﻟﻴـﺔ
ﻤﻤﺎ ﻴﺅﺩﻱ ﺇﻟﻰ ﺘﺤﺭﻴﺭﻫﺎ ﻟﻐﺎﺯﺍﺕ ﻏﻴﺭ ﻗﺎﺒﻠﺔ ﻟﻺﺸﺘﻌﺎل ﺘﻌﻤل ﻋﻠﻰ ﺘﺨﻔﻴﻑ ﻤﺯﻴﺞ ﺍﻟﻐـﺎﺯﺍﺕ ﺍﻟﻘﺎﺒﻠـﺔ
ﻟﻺﺸﺘﻌﺎل ﻭﻤﻥ ﺜﻡ ﻋﺯل ﺴﻁﺢ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻠﺩﺍﺌﻨﻴﺔ ﻋﻥ ﺍﻹﺘﺼﺎل ﺒﺎﻷﻭﻜﺴﺠﻴﻥ ﻜﺫﻟﻙ ﺘﻜﻭﻥ ﻁﺒﻘﺔ ﺯﺠﺎﺠﻴﺔ
ﺤﺎﻤﻴﺔ ﻋﻠﻰ ﺍﻟﻁﺒﻘﺔ ﺍﻟﺴﻔﻠﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺘﻤﻨﻊ ﺘﺄﺜﻴﺭﺍﺕ ﺍﻷﻭﻜﺴﺠﻴﻥ ﻭﺍﻟﺤﺭﺍﺭﺓ .ﺘﻤﺜل ﻤﻌﻴﻘﺎﺕ ﺍﻟﻠﹼﻬﺏ ﻏﻴـﺭ
.ﺍﻟﺠـﺩﻭل ﺭﻗـﻡ )(1 ][4
ﺍﻟﻌﻀﻭﻴﺔ ﺤﻭﺍﻟﻲ ) (%50ﻤﻥ ﺤﺠﻡ ﺍﻹﻨﺘﺎﺝ ﺍﻟﻌﺎﻟﻤﻲ ﻟﻠﻤﻭﺍﺩ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﱠﻬﺏ
ﻴﻭﻀﺢ ﺒﻌﺽ ﺨﻭﺍﺹ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ .
][4
ﺍﻟﺠﺩﻭل ﺭﻗﻡ ) (1ﺒﻌﺽ ﺨﻭﺍﺹ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ
ﺍﻟﻜﺜﺎﻓﺔ)(g/cm3 pH ﺩﺭﺠﺔ ﺍﻹﻨﺼﻬﺎﺭ)(ºC ﺍﻟﺨﺎﺼﻴﺔ
3.64 7.6 980 ﺍﻟﻘﻴﻤﺔ
][7
ﺍﻟﺠﺩﻭل ﺭﻗﻡ) (2ﺨﻭﺍﺹ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ)(Sb2O3
ﺍﻟﻜﺜﺎﻓﺔ)(g/cm3 ﺩﺭﺠﺔ ﺍﻟﻐﻠﻴﺎﻥ)(ºC ﺩﺭﺠﺔ ﺍﻹﻨﺼﻬﺎﺭ)(ºC ﺍﻟﺨﺎﺼﻴﺔ
)5.2(Cubic) , 5.67(Rhombohedral 1425 656 ﺍﻟﻘﻴﻤﺔ
56
)Dr. Kahtan et., al., The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A
)The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A
57
ﺘﻘﻴﻴﻡ ﻜﻔﺎﺀﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻋﻠﻰ ﺘﺤﺴﻴﻥ ﺍﻟﺨﻭﺍﺹ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻗﺤﻁﺎﻥ ﺨﻠﻑ ﺍﻟﺨﺯﺭﺠﻲ
ﺍﻟﻤﻭﺴﻭﻱ
The Iraqi Journal For Mechanical And Material Engineering, Special ﺇﺒﺭﺍﻫﻴﻡIssue
ﻋﻠﻲ )(A
ﺠﻠﻴل ﻜﺭﻴﻡ ﺍﻟﺨﻔﺎﺠﻲ
ﻭﻴﻁﺤﻥ ﺒﺴﺒﺏ ﺘﻜﺘﻠﻪ ﺨﻼل ﺍﻟﺘﺴﺨﻴﻥ ،ﺜﻡ ﻴﻌﺎﺩ ﺇﻟﻰ ﺍﻟﻔﺭﻥ ﻤﺭﺓ ﺜﺎﻨﻴﺔ ﻭﻫﻜﺫﺍ ﺤﺘﻰ ﻴﻜﺘﻤل ﺘﺤﻭل ﻜـل
ﺍﻷﻨﺘﻴﻤﻭﻥ ﺇﻟﻰ ﺃُﻭﻜﺴﻴﺩ .
) : (Unsaturated Polyester Resinﺘـﻡ ﻓـﻲ ﻫـﺫﺍ -3ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ
ﺍﻟﺒﺤﺙ ﺇﺴﺘﺨﺩﺍﻡ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ) . ( Palatel A420
-4ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ) :(Glass Fibersﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﺤﺼﻴﺭﺓ ﻤﻥ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺍﻟﻤﻘﻁﻌﺔ ﻨـﻭﻉ E-
ﺫﺍﺕ ﻜﺜﺎﻓﺔ ).(2.6 g/cm3
2mm
4mm
ﺍﻟﻘﻁﻌﺔ ﺍﻟﻔﻭﻻﺫﻴﺔ 2mm
58
)Dr. Kahtan et., al., The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A
)The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A
ﺘﻡ ﺘﺸﻜﻴل ﻨﻤﺎﺫﺝ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺘﻬﻴﺌﺔ ﻗﻁﻊ ﺩﺍﺌﺭﻴـﺔ ﺍﻟـﺸﻜل ﻤـﻥ ﺍﻷﻟﻴـﺎﻑ
ﺍﻟﺯﺠﺎﺠﻴﺔ ﺍﻟﻤﻘﻁﻌﺔ ﻭﺒﻘﻁﺭ ) (80 mmﻭﺒﻨﻔﺱ ﺃﺒﻌﺎﺩ ﺍﻟﻘﺎﻟﺏ ﺍﻟﻤﻌﺩﻨﻲ ﺍﻟﻤﻭﻀﺢ ﻓﻲ ﺍﻟـﺸﻜل ﺭﻗـﻡ
) (3ﺇﺫ ﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﺍﻟﻘﻭﻟﺒﺔ ﺍﻟﻴﺩﻭﻴﺔ ﻭﺍﻟﺘﻲ ﻓﻲ ﺘﺤﻀﻴﺭ ﻫﺫﻩ ﺍﻟﻨﻤﺎﺫﺝ .ﻴﺭﺵ ﺍﻟﻘﺎﻟﺏ ﺒﻤﺎﺩﺓ ﺒﻭﻟﻲ ﻓﻨﻴـل
ﺍﻟﻜﺤﻭل ﺍﻟﺫﻱ ﻴﺴﻬل ﻓﺼل ﺍﻟﻨﻤﺎﺫﺝ ﻤﻥ ﺍﻟﻘﺎﻟﺏ .ﻴﺘﻡ ﺇﻀﺎﻓﺔ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﺠﻠﺔ ﺇﻟﻰ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴـﺘﺭ
ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﻭﺘﺨﻠﻁ ﺠﻴﺩﺍﹰ ﻤﻌﻪ ﺘﺴﻤﻰ ﻫﺫﻩ ﺍﻟﻤـﺎﺩﺓ ) (Cobalt Octoatelﻭﺍﻟﺘـﻲ ﺘﺤﺘـﻭﻱ ﻋﻠـﻰ
ﻜﻭﺒﺎﻟﺕ ﻓﻌﺎل ﺒﻨﺴﺒﺔ ) (%6ﺒﻌﺩﻫﺎ ﺘﻀﺎﻑ ﺇﻟﻴﻪ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺼﻠﺩﺓ ) (MEKPOﺒﻨـﺴﺒﺔ ) . (%2ﻴـﺘﻡ
ﻭﻀﻊ ﻜﻤﻴﺔ ﻤﻥ ﺍﻟﺭﺍﺘﻨﺞ ﻋﻠﻰ ﺴﻁﺢ ﺍﻟﻘﺎﻟﺏ ﺍﻟﺩﺍﺨﻠﻲ ﻭﺘﻨﺸﺭ ﺒﻔﺭﺸﺎﺓ ﻟﻀﻤﺎﻥ ﺘﻭﺯﻴﻌﻪ ﺒﺎﻨﺘﻅﺎﻡ ﺒﻌـﺩﻫﺎ
ﺘﻭﻀﻊ ﺍﻟﻁﺒﻘﺔ ﺍﻷﻭﻟﻰ ﻤﻥ ﺍﻷﻟﻴﺎﻑ ﺜﻡ ﻨﻀﻊ ﻜﻤﻴﺔ ﺃﺨﺭﻯ ﻤﻥ ﺍﻟﺭﺍﺘﻨﺞ ﻋﻠﻴﻬﺎ ﻭﻫﻜﺫﺍ ﻟﺒﻘﻴـﺔ ﺍﻟﻁﺒﻘـﺎﺕ
ﻟﺘﺘﻜﻭﻥ ﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ ﺒﺎﻟﺴﻤﻙ ﺍﻟﻤﻁﻠﻭﺏ .ﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﺍﻟﻁﺭﻴﻘﺔ ﺍﻟﻭﺯﻨﻴﺔ ﻓﻲ ﺤﺴﺎﺏ ﻜﻤﻴﺔ ﻜـل ﻤـﻥ
ﺍﻷﻟﻴﺎﻑ ﻭﺍﻟﺭﺍﺘﻨﺞ ﺍﻟﻤﺴﺘﺨﺩﻤﺔ ﻓﻲ ﺘﺼﻨﻴﻊ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ،ﺤﻴﺙ ﺇﺴﺘﹸﺨﺩﻡ ) (%40ﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ ﻤـﻥ
ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﻭ) (%60ﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ ﻤﻥ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺍﻟﻤﻘﻁﻌـﺔ .ﺒﻌـﺩ ﺫﻟـﻙ
ﺘﻭﻀﻊ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﻫﻲ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻭﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻋﻠﻰ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻭﻴﺘﻡ
ﻜﺒﺴﻬﺎ ﻓﻲ ﺍﻟﻘﺎﻟﺏ ﻭﺘﺘﺭﻙ ﻟﺘﺘﺼﻠﺏ ﺒﻌﺩﻫﺎ ﺘﺴﺨﻥ ﺇﻟﻰ ) (75ºCﻹﻜﻤﺎل ﺍﻟﺘﺼﻠﺏ .
2mm
80mm
10mm
59
ﺘﻘﻴﻴﻡ ﻜﻔﺎﺀﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻋﻠﻰ ﺘﺤﺴﻴﻥ ﺍﻟﺨﻭﺍﺹ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻗﺤﻁﺎﻥ ﺨﻠﻑ ﺍﻟﺨﺯﺭﺠﻲ
ﺍﻟﻤﻭﺴﻭﻱ
The Iraqi Journal For Mechanical And Material Engineering, Special ﺇﺒﺭﺍﻫﻴﻡIssue
ﻋﻠﻲ )(A
ﺠﻠﻴل ﻜﺭﻴﻡ ﺍﻟﺨﻔﺎﺠﻲ
00.0000
60
)Dr. Kahtan et., al., The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A
)The Iraqi Journal For Mechanical And Material Engineering, Special Issue (A
ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺘﺤﺘﻭﻱ ﻓﻲ ﺘﺭﻜﻴﺒﻬﺎ ﺍﻟﺩﺍﺨﻠﻲ ﻋﻠﻰ ﺍﻟﻤﺎﺀ ﻓﻌﻨﺩ ﺇﺭﺘﻔﺎﻉ ﺩﺭﺠﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺘﺒﺩﺃ ﺒﻁﺭﺡ ﻫﺫﺍ
ﺍﻟﻤﺎﺀ ﺇﻟﻰ ﺍﻟﺨﺎﺭﺝ ﻤﻤﺎ ﻴﺅﺩﻱ ﺇﻟﻰ ﺘﺒﺭﻴﺩ ﺍﻟﺴﻁﺢ ﺍﻟﻤﺘﻌﺭﺽ ﻟﻠﹼﻬﺏ ﻭﺃﻴﻀﺎﹰ ﺘﻌﻤل ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻋﻠﻰ
ﻭﻫﺫﺍ ﺘﻜﻭﻴﻥ ﻁﺒﻘﺔ ﺯﺠﺎﺠﻴﺔ ﺘﺤﻤﻲ ﺍﻟﻁﺒﻘﺔ ﺍﻟﺴﻔﻠﻴﺔ ﻤﻥ ﺍﻟﻠﹼﻬﺏ ،ﺇﻀﺎﻓﺔ ﺇﻟﻰ ﺇﻤﺘﺼﺎﺼﻬﺎ ﻟﻠﺤﺭﺍﺭﺓ
ﻴﺅﺩﻱ ﺇﻟﻰ ﺇﺭﺘﻔﺎﻉ ﻤﻘﺎﻭﻤﺔ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻟﻠﹼﻬﺏ ﻭﺘﺯﺩﺍﺩ ﻫﺫﻩ ﺍﻟﻤﻘﺎﻭﻤﺔ ﺒﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺒﻭﺭﺍﺕ
ﺍﻟﺯﻨﻙ ﺍﻟﻤﻀﺎﻓﺔ .
ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻟﻠﹼﻬﺏ ﺒﺯﻴﺎﺩﺓ ﻤﺴﺎﻓﺔ ﺘﺴﻠﻴﻁ ﺍﻟﺸﹸﻌﻠﺔ ﺇﻀﺎﻓﺔ ﺇﻟﻰ ﻜﺫﻟﻙ ﻴﻤﻜﻥ ﺯﻴﺎﺩﺓ ﻤﻘﺎﻭﻤﺔ
ﻭﺠﻭﺩ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺍﻟﻤﻀﺎﻓﺔ ﺇﻟﻴﻪ ﻭﻫﺫﺍ ﻭﺍﻀﺢ ﻤﻥ ﺍﻟﺸﻜل ﺭﻗﻡ ) (8ﺍﻟﺫﻱ ﻴﻤﺜل ﺃﻴﻀﺎﹰ ﺘﺄﺜﻴﺭ ﻤﺎﺩﺓ
ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻹﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺎﻟﺸﹸﻌﻠﺔ ﺍﻷُﻭﻜﺴﻲ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻋﻠﻰ ﻤﻘﺎﻭﻤﺔ
ﺃﺴﺘﻠﻴﻨﻴﺔ ﻭﺒﻤﺴﺎﻓﺔ ﺇﺨﺘﺒﺎﺭ ﻗﺩﺭﻫﺎ ) ، (20 mmﺤﻴﺙ ﻨﻼﺤﻅ ﺯﻴﺎﺩﺓ ﺍﻟﻔﺘﺭﺓ ﺍﻟﺯﻤﻨﻴﺔ ﻹﻨﻬﻴﺎﺭ ﺍﻟﻤﺎﺩﺓ
ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﺒﺴﺒﺏ ﺇﻨﺨﻔﺎﺽ ﻓﻲ ﺤﺭﺍﺭﺓ ﺍﻟﻠﹼﻬﺏ ﺍﻟﺘﻲ ﺘﺼل ﺇﻟﻰ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﺇﻀﺎﻓﺔ ﺇﻟﻰ
ﻭﺠﻭﺩ ﻤﺎﺩﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺍﻟﺘﻲ ﺘﺒﺩﺃ ﺒﻁﺭﺡ ﺍﻟﻤﺎﺀ ﺍﻟﺫﻱ ﻴﺒﺭﺩ ﺍﻟﺴﻁﺢ ﺍﻟﻤﻌﺭﺽ ﻟﻠﹼﻬﺏ ﻭﺘﻜﻭﻴﻥ ﺍﻟﻁﺒﻘﺔ
ﺍﻟﺯﺠﺎﺠﻴﺔ ﺍﻟﺤﺎﻤﻴﺔ .
).(Conclusions ﺍﻹﺴﺘﻨﺘﺎﺠﺎﺕ
ﻤﻥ ﺨﻼل ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﺘﻲ ﺘﻡ ﺍﻟﺤﺼﻭل ﻋﻠﻴﻬﺎ ﻴﻤﻜﻥ ﺍﻟﺨﺭﻭﺝ ﺒﻌﺩﺩ ﻤﻥ ﺍﻹﺴﺘﻨﺘﺎﺠﺎﺕ ﻭﻫﻲ :
-1ﺍﻟﻤﻘﺎﻭﻤﺔ ﺍﻟﻌﺎﻟﻴﺔ ﻟﻁﺒﻘﺔ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻹﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭﻜﻤﺎ ﻫﻭ ﻭﺍﻀﺢ ﻓﻲ
ﻤﺨﻁﻁﺎﺕ ﺍﻹﺨﺘﺒﺎﺭ ﻋﻠﻰ ﺍﻟﺭﻏﻡ ﻤﻥ ﺩﺭﺠﺔ ﺇﻨﺼﻬﺎﺭ ﺍﻷُﻜﺴﻴﺩ ﺍﻟﻤﻨﺨﻔﻀﺔ ﻭﻴﺭﺠﻊ ﺍﻟﺴﺒﺏ ﻓﻲ ﺫﻟﻙ ﺇﻟﻰ
ﺍﻟﺘﻐﻴﺭﺍﺕ ﺍﻟﻁﻭﺭﻴﺔ ﺍﻟﺘﻲ ﺘﺤﺩﺙ ﺩﺍﺨل ﺍﻟﺒﻨﺎﺀ ﺍﻟﻬﻴﻜﻠﻲ ﻟﻸُﻭﻜﺴﻴﺩ.
-2ﺯﻴﺎﺩﺓ ﻤﻘﺎﻭﻤﺔ ﻁﺒﻘﺔ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻟﻠﺸﹸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻜﻠﻤـﺎ ﺯﺍﺩﺕ ﺍﻟﻤـﺴﺎﻓﺔ ﺍﻟﻔﺎﺼـﻠﺔ ﺒـﻴﻥ
ﺍﻷُﻭﻜﺴﻴﺩ ﻭﺍﻟﺸﹸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺍﻟﻤﺴﻠﻁﺔ ﺒﺴﺒﺏ ﺇﻨﺨﻔﺎﺽ ﻜﻤﻴﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻭﺍﺼﻠﺔ ﻟﻸُﻭﻜﺴﻴﺩ .
-3ﺘﺤﺴﻥ ﻤﻘﺎﻭﻤﺔ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻹﻨﺘﺸﺎﺭ ﺍﻟﻠﹼﻬﺏ ﺒﺈﻀﺎﻓﺔ ﻤﺎﺩﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺇﻟﻴﻪ ﻭﻫﺫﻩ ﺍﻟﻤﻘﺎﻭﻤـﺔ
ﺘﺯﺩﺍﺩ ﺒﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﺍﻟﻤﻀﺎﻓﺔ .
120 120
100 100
)Surface Temperature,(ºC
)Surface Temperature,(ºC
80 80
60 60
40 40
20 20
0 0
0.0 0.3 0.5 0.8 1.0 1.3 1.5 1.8 2.0 2.3 2.5 2.8 3.0 3.3 3.5 3.8 4.0 0.0 0.3 0.5 0.8 1.0 1.3 1.5 1.8 2.0
)Time,(sec )Time,(sec
ﺍﻟﺸﻜل ﺭﻗﻡ ) :(6ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ 20mm ﺍﻟﺸﻜل ﺭﻗﻡ ) :(5ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ 15mm
61
ﺘﻘﻴﻴﻡ ﻜﻔﺎﺀﺓ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ ﻋﻠﻰ ﺘﺤﺴﻴﻥ ﺍﻟﺨﻭﺍﺹ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻗﺤﻁﺎﻥ ﺨﻠﻑ ﺍﻟﺨﺯﺭﺠﻲ
ﺍﻟﻤﻭﺴﻭﻱ
The Iraqi Journal For Mechanical And Material Engineering, Special Issueﺇﺒﺭﺍﻫﻴﻡ
(A) ﻋﻠﻲ
ﺠﻠﻴل ﻜﺭﻴﻡ ﺍﻟﺨﻔﺎﺠﻲ
120 120
110 110
100 100
Surface Temperature,(ºC)
Surface Temperature,(ºC)
90 90
80 80
70 70
60 60
50 50
40 40
30 Zinc Borate Addition 30 Zinc Borate Addition
20 % 10 Zinc Borate 20 % 10 Zinc Borate
10 % 20 Zinc Borate 10 % 20 Zinc Borate
0 0
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5
Time,(sec) Time,(sec)
ﺒﻌﺩ ﺇﻀﺎﻓﺔ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ:(8) ﺍﻟﺸﻜل ﺭﻗﻡ ﺒﻌﺩ ﺇﻀﺎﻓﺔ ﺒﻭﺭﺍﺕ ﺍﻟﺯﻨﻙ:(7) ﺍﻟﺸﻜل ﺭﻗﻡ
(20mm )ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ (15mm )ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ
. (References) ﺍﻟﻤﺼﺎﺩﺭ
1- Ali Ibrahim Moslem ,2003 “ Study Using of Antimony Trioxide Material
as a Flame Retardant Material ”, M.SC Thesis , Babylon University ,
Iraq .
2- Jürgen H. Troitzsch, 1998 “ overview of Flame Retardants ” , Chimica
Oggi/chemistry Today , Volume 16.
3- Horrocks, A.R. and Price, D. ,2009 “ Fire Retardant Materials ” , 1st
Edition , Taylor and Francis Group , LLC Publishing.
4- Chemical Land21 Company, 2000 “ Zinc Borate ”, Korea. (www.
Chemical Land21.com).
5- European Flame Retardants Association(EFRA) , 2002 “ Flame
Retardant Fact Sheet, Antimony Trioxide”.
6- Chemserve Company Limited , 2000 “ Antimony Trioxide ”.
7- Agency for Toxic Substances and Disease Registry U.S.Public Health
Service,1992 “Toxicological Profile for Antimony and Compounds ” ,
September.
8- Mallick ,P.K. ,2007 “Fiber-Reinforced Composites: Materials,
Manufacturing, and Design ” , 3rd Edition , CRC Press, Nov.
62
)The Iraqi Journal For Mechanical And Material Engineering, Special Issue (C
Issn :-1819-2076
*************************************************************
ﺗﻌﻨﻮن اﻟﻤﺮاﺳﻼت إﻟﻰ /ﻣﺪﯾﺮھﯿﺌﺔ اﻟﺘﺤﺮﯾﺮ/اﻟﻤﺠﻠﺔ اﻟﻌﺮاﻗﯿﺔ ﻟﻠﮭﻨﺪﺳﺔ اﻟﻤﯿﻜﺎﻧﯿﻜﯿﺔ وھﻨﺪﺳﺔ اﻟﻤﻮاد/ﻛﻠﯿﺔ اﻟﮭﻨﺪﺳﺔ/
ﺑﺎﺑﻞ /اﻟﻌﺮاق -ص.ب ) / (4رﻗﻢ اﻟﮭﺎﺗﻒ ) . (030/245387داﺧﻠﻲ ). (1155 ﺟﺎﻣﻌﺔ ﺑﺎﺑﻞ ﻣﺤﺎﻓﻈﺔ
[email protected] اﻟﺒﺮﯾﺪ اﻹﻟﻜﺘﺮوﻧﻲ :-
450
The Iraqi Journal For Mechanical And Material Engineering, Special Issue (C)
: ﺍﻟﺨﻼﺼﺔ
ﻴﻌﺘﺒﺭ ﺍﻟﺤﻔﺎﻅ ﻋﻠﻰ ﺴﻼﻤﺔ ﺍﻟﻤﻨﺸﺂﺕ ﺍﻟﺼﻨﺎﻋﻴﺔ ﻤﻥ ﺍﻟﺤﺭﺍﺌﻕ ﺍﻟﺘﺤﺩﻱ ﺍﻷﻜﺒـﺭ ﺒﺎﻟﻨﺴـﺒﺔ ﻟﻠﻌـﺎﻤﻠﻴﻥ ﻓـﻲ ﻫﻜـﺫﺍ
ﻤﺠﺎل ﻟﻠﺘﻘﻠﻴل ﻭﺍﻟﺤﺩ ﻤﻥ ﺨﻁﺭ ﺍﻟﺤﺭﺍﺌﻕ ﺃﻭ ﺇﺯﺍﻟﺘﻪ ﺒﺎﻟﻜﺎﻤل ﻤﻥ ﺨﻼل ﻤﻘﺎﻭﻤﺔ ﻫﺫﻩ ﺍﻟﻤﻨﺸﺂﺕ ﻟﻠﹼﻬﺏ ﺍﻟﻤﺘﻭﻟﺩ ﻤـﻥ ﺍﻟﻨﻴـﺭﺍﻥ
ﺘﻡ ﺘﻘﺩﻴﻡ ﻤﺎﺩﺓ ﻟﻬﺎ ﺍﻟﻘﺎﺒﻠﺔ ﻋﻠﻰ ﺇﻋﺎﻗﺔ ﺍﻟﻠﹼﻬﺏ ﻭﻤﻨﻊ ﺇﻨﺘﺸـﺎﺭﻩ ﻭﺍﻟﻤﺘﻤﺜﻠـﺔ ﺒﺜﺎﻟـﺙ، ﻓﻲ ﺍﻟﺩﺭﺍﺴﺔ ﺍﻟﺤﺎﻟﻴﺔ. ﻭﺇﻨﻬﺎﺀ ﻓﻌﺎﻟﻴﺘﻪ
( ﻴﺘﻡ ﻟﺼﻘﻬﺎ ﻋﻠﻰ ﺴﻁﺢ ﻤـﺎﺩﺓ ﻤﺘﺭﺍﻜﺒـﺔ2mm) ﺍﻟﺘﻲ ﺘﻜﻭﻥ ﺒﺸﻜل ﻁﺒﻘﺔ ﻁﻼﺀ ﺒﺴﻤﻙ، (Sb2O3)ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ
ﻤﻜﻭﻨﺔ ﻤﻥ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﻭﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺍﻟﻤﻘﻁﻌﺔ ﺤﻴﺙ ﺘﻌﻤل ﻫﺫﻩ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺘﺭﺍﻜﺒﺔ ﻜﻤـﺎﺩﺓ ﻻﺼـﻘﺔ
ﻟﻘﺩ ﺘﻡ ﺘﻌﺭﻴﺽ ﻁﺒﻘـﺔ ﺍﻟﻁـﻼﺀ ﺍﻷُﻭﻜﺴـﻴﺩﻴﺔ ﻟـﺩﺭﺠﺎﺕ ﺤﺭﺍﺭﻴـﺔ ﻋﺎﻟﻴـﺔ. ﻭﺩﺍﻋﻤﺔ ﻟﻁﺒﻘﺔ ﺍﻷُﻭﻜﺴﻴﺩ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ
( ﻋﻥ ﻁﺭﻴﻕ ﺇﺴﺘﺨﺩﺍﻡ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺎﻟﺸﹸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ ﻭﺍﻷُﻭﻜﺴﻲ ﺃﺴـﺘﻠﻴﻨﻴﺔ ﻤـﻥ3000ºC)( ﻭ2000ºC)
ﺤﻴﺙ ﺃﻅﻬﺭﺕ ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﺘﻲ ﺘﻡ ﺍﻟﺤﺼـﻭل ﻋﻠﻴﻬـﺎ، ﺃﺠل ﺘﻘﻴﻴﻡ ﻜﻔﺎﺀﺓ ﻭﻓﻌﺎﻟﻴﺔ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻓﻲ ﺇﻋﺎﻗﺔ ﺍﻟﻠﹼﻬﺏ
. ﻤﻥ ﻫﺫﺍ ﺍﻹﺨﺘﺒﺎﺭ ﻜﻔﺎﺀﺓ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻜﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻌﺎﻟﻴﺔ
. ﻤﺎﺩﺓ ﻤﺘﺭﺍﻜﺒﺔ، ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ، ﻤﻌﻴﻘﺎﺕ ﺍﻟﻠﹼﻬﺏ: ﺍﻟﻜﻠﻤﺎﺕ ﺍﻟﺩﺍﻟﺔ
ABSTRACT :
The maintain industrial foundations safety considered the greatest challenge to workers in this
field to minimize and eliminated the dangerous of fires or completely removes through resist the
flame generated from fires and terminated its activity . In the present study , a material has ability
to reacts flame and prevent spread which represent antimony trioxide (Sb2O3) was offered ,as a
coating layer (2mm) thickness past on surface of composite material consist from unsaturated
polyester resin and chopped glass fibers acts as a paste and hold material to the flame retardants
layer . oxide layer was exposed to high temperatures (2000°C) and (3000°C) by using thermal
erosion test with oxyacetylene and gas torch to evaluate the performance of the antimony trioxide
efficiency to flame retardancy, where the result showed that the antimony trioxide efficiency of
as a flame retardant material in high temperatures.
451
ﻋﻠﻲ ﺇﺒﺭﺍﻫﻴﻡ ﺍﻟﻤﻭﺴﻭﻱ
ﻗﺤﻁﺎﻥ ﺨﻠﻑ ﺍﻟﺨﺯﺭﺠﻲ
ﺍﻟﻁﻼﺀ ﺒﻤﻌﻴﻘﺎﺕ ﺍﻟﻠﹼﻬﺏ
The ﺘﻘﻨﻴﺔ ﺒﺈﺴﺘﺨﺩﺍﻡ
Iraqi Forﺍﻟﺤﺭﺍﺌﻕ
Journal Mechanicalﻤﻥ
ﺍﻟﻤﻨﺸﺂﺕ ﺍﻟﺼﻨﺎﻋﻴﺔ
AndMaterialﻤﺎﻴﺔ
ﺤ Issueﺍﻟﺨﻔﺎﺠﻲ
Engineering, Special ﺠﻠﻴل ﻜﺭﻴﻡ
)(C
] [3
ﺍﻟﺠﺩﻭل ﺭﻗﻡ) (1ﺨﻭﺍﺹ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ)(Sb2O3
ﺍﻟﻜﺜﺎﻓﺔ)(g/cm3 ﺩﺭﺠﺔ ﺍﻟﻐﻠﻴﺎﻥ)(ºC ﺩﺭﺠﺔ ﺍﻹﻨﺼﻬﺎﺭ)(ºC ﺍﻟﺨﺎﺼﻴﺔ
)5.2(Cubic) , 5.67(Rhombohedral 1425 656 ﺍﻟﻘﻴﻤﺔ
] [3
ﺍﻟﺸﻜل ﺭﻗﻡ): (1ﺍﻟﺒﻨﻴﺔ ﺍﻟﺒﻠﻭﺭﻴﺔ ﻟﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ)(Sb2O3
452
Ali ibrahim et., al.,The Iraqi The
Journal
Iraqi For Mechanical
Journal And Material
For Mechanical Engineering,
And Material Engineering,Special )Issue(C
Special Issue )(C
453
ﻋﻠﻲ ﺇﺒﺭﺍﻫﻴﻡ ﺍﻟﻤﻭﺴﻭﻱ
ﻗﺤﻁﺎﻥ ﺨﻠﻑ ﺍﻟﺨﺯﺭﺠﻲ
ﺍﻟﻁﻼﺀ ﺒﻤﻌﻴﻘﺎﺕ ﺍﻟﻠﹼﻬﺏ
The ﺘﻘﻨﻴﺔ ﺒﺈﺴﺘﺨﺩﺍﻡ
Iraqi Forﺍﻟﺤﺭﺍﺌﻕ
Journal ﺍﻟﺼﻨﺎﻋﻴﺔ ﻤﻥ Andﺍﻟﻤﻨﺸﺂﺕ
Mechanical Material Engineering, Specialﺤﻤﺎﻴﺔ
Issueﺍﻟﺨﻔﺎﺠﻲ
ﺠﻠﻴل ﻜﺭﻴﻡ
)(C
) : (Unsaturated Polyester Resinﺘﻡ ﻓـﻲ ﻫـﺫﺍ ﺍﻟﺒﺤـﺙ ﺇﺴـﺘﺨﺩﺍﻡ -2ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ
ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ) . ( Palatel A420
-3ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ) :(Glass Fibersﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﺤﺼﻴﺭﺓ ﻤﻥ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠـﺎﺝ ﺍﻟﻤﻘﻁﻌـﺔ ﻨـﻭﻉ E-ﺫﺍﺕ ﻜﺜﺎﻓـﺔ
).(2.6 g/cm3
2mm
4mm
2mm
ﺍﻟﻘﻁﻌﺔ ﺍﻟﻔﻭﻻﺫﻴﺔ
ﺍﻟﺸﻜل ﺭﻗﻡ) : (2ﺸﻜل ﺘﺨﻁﻴﻁﻲ ﻟﻨﻤﻭﺫﺝ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ
ﺘﻡ ﺘﺸﻜﻴل ﻨﻤﺎﺫﺝ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺘﻬﻴﺌﺔ ﻗﻁﻊ ﺩﺍﺌﺭﻴﺔ ﺍﻟﺸﻜل ﻤﻥ ﺍﻷﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺠﻴﺔ ﺍﻟﻤﻘﻁﻌـﺔ ﻭﺒﻘﻁـﺭ
) (80 mmﺤﻴﺙ ﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﺍﻟﻘﻭﻟﺒﺔ ﺍﻟﻴﺩﻭﻴﺔ ﻭﺍﻟﺘﻲ ﻓﻲ ﺘﺤﻀﻴﺭ ﻫﺫﻩ ﺍﻟﻨﻤﺎﺫﺝ .ﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﺍﻟﻁﺭﻴﻘـﺔ ﺍﻟﻭﺯﻨﻴـﺔ ﻓـﻲ
ﺤﺴﺎﺏ ﻜﻤﻴﺔ ﻜل ﻤﻥ ﺍﻷﻟﻴﺎﻑ ﻭﺍﻟﺭﺍﺘﻨﺞ ﺍﻟﻤﺴﺘﺨﺩﻤﺔ ﻓﻲ ﺘﺼﻨﻴﻊ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺘﺭﺍﻜﺒﺔ ،ﺤﻴﺙ ﺇﺴﺘﹸﺨﺩﻡ ) (%40ﻨﺴﺒﺔ ﻭﺯﻨﻴـﺔ
ﻤﻥ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﻭ) (%60ﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ ﻤﻥ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺍﻟﻤﻘﻁﻌﺔ.
454
Ali ibrahim et., al.,The Iraqi The Iraqi For
Journal Journal For Mechanical
Mechanical And Material
And Material Engineering,Special
Engineering, Special Issue
)Issue(C
)(C
110
100
90
)Surface Temperature,(ºC
80
70
60
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0
0 1 2 3 4 5 6 7 8 9 10
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455
ﻋﻠﻲ ﺇﺒﺭﺍﻫﻴﻡ ﺍﻟﻤﻭﺴﻭﻱ
ﻗﺤﻁﺎﻥ ﺨﻠﻑ ﺍﻟﺨﺯﺭﺠﻲ
ﺍﻟﻁﻼﺀ ﺒﻤﻌﻴﻘﺎﺕ ﺍﻟﻠﹼﻬﺏ
The ﺘﻘﻨﻴﺔ ﺒﺈﺴﺘﺨﺩﺍﻡ
Iraqi Forﺍﻟﺤﺭﺍﺌﻕ
Journal Mechanicalﻤﻥ
ﺍﻟﻤﻨﺸﺂﺕ ﺍﻟﺼﻨﺎﻋﻴﺔ
AndMaterialﻤﺎﻴﺔ
ﺤ Issueﺍﻟﺨﻔﺎﺠﻲ
Engineering, Special ﺠﻠﻴل ﻜﺭﻴﻡ
)(C
ﺍﻟﺸﻜل ﺭﻗﻡ ) (5ﻴﻤﺜل ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺎﻟﺸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ ﻋﻠﻰ ﺜﺎﻟﺙ ﺃُﻭﻜﺴـﻴﺩ ﺍﻷﻨﺘﻴﻤـﻭﻥ ﻭﺒﻤﺴـﺎﻓﺔ
ﺇﺨﺘﺒﺎﺭ ) (10mmﺤﻴﺙ ﻨﻼﺤﻅ ﻤﻥ ﻫﺫﺍ ﺍﻟﺸﻜل ﺯﻴﺎﺩﺓ ﺍﻟﻔﺘﺭﺓ ﺍﻟﺯﻤﻨﻴﺔ ﻹﻨﻬﻴﺎﺭ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻤﻘﺭﻭﻨـﺔ ﺒﺈﺭﺘﻔـﺎﻉ
ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﺴﻁﺢ ﺍﻟﻭﺍﻗﻊ ﺨﻠﻑ ﺍﻟﺸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺇﻟﻰ ﺤﺩ ﺃﻗل ﻤﻤﺎ ﻜﺎﻥ ﻋﻠﻴﻪ ﻓﻲ ﺤﺎﻟﺔ ﻜﻭﻥ ﺍﻟﻤﺴـﺎﻓﺔ )، (5mm
ﻭﻴﻌﻭﺩ ﻫﺫﺍ ﺍﻟﺴﻠﻭﻙ ﺇﻟﻰ ﺇﻨﺨﻔﺎﺽ ﻓﻲ ﻜﻤﻴﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﺘﻲ ﺘﺼل ﺇﻟﻰ ﻁﺒﻘﺔ ﺍﻷُﻭﻜﺴﻴﺩ ﻤﻥ ﺍﻟﺸـﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴـﺔ ﺒﺯﻴـﺎﺩﺓ
ﻤﺴﺎﻓﺔ ﺘﺴﻠﻴﻁ ﺍﻟﺸﻌﻠﺔ ﻤﻤﺎ ﻴﺅﺩﻱ ﺇﻟﻰ ﺘﻘﻠﻴل ﺇﺨﺘﺭﺍﻕ ﺍﻟﺸﻌﻠﺔ ﻟﻠﻌﺎﺯل ﻭﺒﺎﻟﺘﺎﻟﻲ ﺯﻴﺎﺩﺓ ﺍﻟﻔﺘﺭﺓ ﺍﻟﺯﻤﻨﻴـﺔ ﻟﻤﻘﺎﻭﻤـﺔ ﺇﻨﺘﺸـﺎﺭ
ﺍﻟﻠﹼﻬﺏ .
120
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)Surface Temperature,(ºC
80
70
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40
30
20
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0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
)Time,(sec
ﺍﻟﺸﻜل ﺭﻗﻡ ) :(5ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ )(10mm
ﺍﻟﺸﻜل ﺭﻗﻡ ) (6ﻴﺒﻴﻥ ﺇﺨﺘﻴﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺎﻟﺸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ ﻭ ﺍﻟﺸﻌﻠﺔ ﺍﻷُﻭﻜﺴﻲ ﺃﺴـﺘﻠﻴﻨﻴﺔ ﻋﻠـﻰ ﺜﺎﻟـﺙ
ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻭﺒﻤﺴﺎﻓﺔ ﺘﺴﻠﻴﻁ ﻟﻠﺸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻤﻘﺩﺍﺭﻫﺎ ) . (15mmﻓﺒﺎﻟﻨﺴﺒﺔ ﻟﻠﺸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴـﺔ ﻓﺎﻨـﻪ ﺒﺯﻴـﺎﺩﺓ
ﻤﺴﺎﻓﺔ ﺘﺴﻠﻴﻁ ﺍﻟﺸﻌﻠﺔ ﺘﺯﺩﺍﺩ ﺍﻟﻔﺘﺭﺓ ﺍﻟﺯﻤﻨﻴﺔ ﻹﻨﻬﻴﺎﺭ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻤﻊ ﺯﻴﺎﺩﺓ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﺴﻁﺢ ﻭﺒﺸﻜل ﺃﻗـل
ﻤﻤﺎ ﻓﻲ ﺍﻟﺤﺎﻻﺕ ﺍﻟﺴﺎﺒﻘﺔ .ﺃﻤﺎ ﻋﻨﺩ ﺇﺭﺘﻔﺎﻉ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺇﺨﺘﻴﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺇﻟﻰ ) ، (3000ºCﻭﻫـﻲ ﺩﺭﺠـﺔ
ﺤﺭﺍﺭﺓ ﺍﻟﺸﻌﻠﺔ ﺍﻷُﻭﻜﺴﻲ ﺃﺴﺘﻠﻴﻨﻴﺔ ﻨﻼﺤﻅ ﺯﻴﺎﺩﺓ ﺴﺭﻴﻌﺔ ﺠﺩﺍﹰ ﻓﻲ ﺇﺭﺘﻔﺎﻉ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﺴﻁﺢ ﺍﻟﻭﺍﻗﻊ ﺨﻠﻑ ﺍﻟﺸﻌﻠﺔ ﻤـﻊ
ﻓﺘﺭﺓ ﺯﻤﻨﻴﺔ ﻗﻠﻴﻠﺔ ﻹﻨﻬﻴﺎﺭ ﺍﻟﻌﺎﺯل ﺭﻏﻡ ﺍﻟﻤﺴﺎﻓﺔ ﺍﻟﻜﺒﻴﺭﺓ ﺍﻟﺘﻲ ﺘﻔﺼل ﺒﻴﻥ ﺍﻟﺸﻌﻠﺔ ﻭﺍﻟﻌﺎﺯل ﻭﻴﺭﺠﻊ ﺍﻟﺴﺒﺏ ﻓﻲ ﺫﻟﻙ ﺇﻟـﻰ
ﺇﻥ ﺍﻟﺸﻌﻠﺔ ﺍﻷُﻭﻜﺴﻲ ﺃﺴﺘﻠﻴﻨﻴﺔ ﺘﺨﺘﺭﻕ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻌﺎﺯﻟﺔ ﺒﺸﻜل ﺃﻜﺒﺭ ﻤﻤﺎ ﻴﺅﺩﻱ ﺇﻟﻰ ﺇﻨﺩﻓﺎﻉ ﺍﻟﻁﺎﻗﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺩﺍﺨل ﺍﻟﻤـﺎﺩﺓ
ﺍﻟﻌﺎﺯﻟﺔ ﺒﺸﻜل ﻜﺒﻴﺭ ﻜﺫﻟﻙ ﺒﺴﺒﺏ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻌﺎﻟﻴﺔ ﺘﺤﺩﺙ ﺍﻟﺘﻐﻴﺭﺍﺕ ﺍﻟﻬﻴﻜﻠﻴﺔ ﺩﺍﺨل ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺒﺸﻜل ﺃﺴﺭﻉ
ﻤﻤﺎ ﻴﺅﺩﻱ ﺇﻟﻰ ﺇﻨﻬﻴﺎﺭ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ .
456
Ali ibrahim et., al.,The Iraqi The Iraqi Journal
Journal For Mechanical
For Mechanical And And Material
Material Engineering,Special
Engineering, Special Issue
)Issue(C
)(C
120
110
100
90
)Surface Temperature,(ºC
80
70
60
50
40
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
)Time,(sec
ﺍﻟﺸﻜل ﺭﻗﻡ ) :(6ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ )(15mm
ﺍﻟﺸﻜل ﺭﻗـﻡ ) (7ﻴﻤﺜل ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺎﻟﺸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ ﻭﺍﻟﺸﻌﻠﺔ ﺍﻷُﻭﻜﺴﻲ ﺃﺴﺘﻠﻴﻨﻴﺔ ﻭﺍﻟﻤﺴﻠﻁﺔ ﻋﻠـﻰ ﺜﺎﻟـﺙ
ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻭﺒﻤﺴﺎﻓﺔ ﺇﺨﺘﺒﺎﺭ ) (20 mmﺤﻴﺙ ﻨﻼﺤﻅ ﺯﻴﺎﺩﺓ ﺍﻟﻔﺘﺭﺓ ﺍﻟﺯﻤﻨﻴﺔ ﻟﻤﻘﺎﻭﻤﺔ ﺜﺎﻟﺙ ﺃُﻭﻜﺴـﻴﺩ ﺍﻷﻨﺘﻴﻤـﻭﻥ
ﺒﺯﻴﺎﺩﺓ ﺍﻟﻤﺴﺎﻓﺔ ﺍﻟﻔﺎﺼﻠﺔ ﺒﻴﻨﻪ ﻭﺒﻴﻥ ﺍﻟﺸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ .ﻜﺫﻟﻙ ﻨﻼﺤﻅ ﺘﺤﺴﻥ ﻤﻘﺎﻭﻤـﺔ ﺍﻷُﻭﻜﺴـﻴﺩ ﻟﻠﺸـﻌﻠﺔ ﺍﻷُﻭﻜﺴـﻲ
ﺃﺴﺘﻠﻴﻨﻴﺔ ﺤﻴﺙ ﺃﺭﺘﻔﻊ ﺍﻟﻭﻗﺕ ﺍﻟﻤﻘﺎﻭﻡ ﻹﻨﻬﻴﺎﺭ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺃﻱ ﺇﺭﺘﻔﻌﺕ ﻤﻘﺎﻭﻤﺘﻪ ﻟﻠﹼﻬﺏ ﻭﻫﺫﺍ ﻴﺭﺠـﻊ ﺇﻟـﻰ
ﺇﻨﺨﻔﺎﺽ ﻜﻤﻴﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﺘﻲ ﺘﺼل ﺍﻟﻰ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﺒﺎﻟﺘﺎﻟﻲ ﺯﻴﺎﺩﺓ ﻤﻘﺎﻭﻤﺘﻬﺎ ﻹﺨﺘﺭﺍﻕ ﺍﻟﻠﹼﻬﺏ .
120
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80
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0 5 10 15 20 25 30 35 40
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ﺍﻟﺸﻜل ﺭﻗﻡ ) :(7ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ )(20mm
457
ﻋﻠﻲ ﺇﺒﺭﺍﻫﻴﻡ ﺍﻟﻤﻭﺴﻭﻱ
ﻗﺤﻁﺎﻥ ﺨﻠﻑ ﺍﻟﺨﺯﺭﺠﻲ
ﺍﻟﻁﻼﺀ ﺒﻤﻌﻴﻘﺎﺕ ﺍﻟﻠﹼﻬﺏ
Theﺘﻘﻨﻴﺔ ﺒﺈﺴﺘﺨﺩﺍﻡ
Iraqi ﺍﻟﺤﺭﺍﺌﻕFor
Journal ﺍﻟﺼﻨﺎﻋﻴﺔ ﻤﻥ ﺍﻟﻤﻨﺸﺂﺕAnd
Mechanical ﺤﻤﺎﻴﺔMaterial Engineering, Special
ﺍﻟﺨﻔﺎﺠﻲIssue
ﺠﻠﻴل ﻜﺭﻴﻡ
(C)
:(Conclusions) ﺍﻹﺴﺘﻨﺘﺎﺠﺎﺕ
: ﻤﻥ ﺨﻼل ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﺘﻲ ﺘﻡ ﺍﻟﺤﺼﻭل ﻋﻠﻴﻬﺎ ﻴﻤﻜﻥ ﺍﻟﺨﺭﻭﺝ ﺒﻌﺩﺩ ﻤﻥ ﺍﻹﺴﺘﻨﺘﺎﺠﺎﺕ ﻭﻫﻲ
ﺍﻟﻤﻘﺎﻭﻤﺔ ﺍﻟﻌﺎﻟﻴﺔ ﻟﻁﺒﻘﺔ ﺜﺎﻟﺙ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﻹﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭﺘﺯﺩﺍﺩ ﻫﺫﻩ ﺍﻟﻤﻘﺎﻭﻤﺔ ﺒﺯﻴﺎﺩﺓ ﺍﻟﻤﺴﺎﻓﺔ-1
.ﺍﻟﻔﺎﺼﻠﺔ ﺒﻴﻥ ﺍﻷُﻭﻜﺴﻴﺩ ﻭﺍﻟﺸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺍﻟﻤﺴﻠﻁﺔ
ﺯﻴﺎﺩﺓ ﻤﻘﺎﻭﻤﺔ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺘﺭﺍﻜﺒﺔ ﺍﻟﻤﻜﻭﻨﺔ ﻤﻥ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺍﻟﻤﻘﻁﻌﺔ-2
. ﻟﻠﺤﺭﺍﺭﺓ ﺒﺤﻭﺍﻟﻲ ﻋﺸﺭﺓ ﺃﻀﻌﺎﻑ ﻗﻴﻤﺘﻬﺎ ﻋﻥ ﻁﺭﻴﻕ ﺇﺴﺘﺨﺩﺍﻡ ﺘﻘﻨﻴﺔ ﺍﻟﻁﻼﺀ ﺒﻁﺒﻘﺔ ﻤﻥ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ
: (References) ﺍﻟﻤﺼﺎﺩﺭ
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ﻣﺠﻠﺔ اﻟﺘﻘﻨﻲ – اﻟﻤﺠﻠﺪ اﻟﺜﺎﻟﺚ واﻟﻌﺸﺮون /اﻟﻌﺪد 2010 - 4
ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺇﻀﺎﻓﺔ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﻋﻠﻰ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺭﺍﺘﻨﺞ ﺍﻹﺭﻟﺩﺍﻴﺕ ﺍﻟﻤﻘﻭﻯ
+
ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺜﻨﺎﺌﻴﺔ ﺍﻹﺘﺠﺎﻩ
Study the Effect of Antimony Tetroxide Addition on Thermal Conductivity
for Araldite Resin Reinforced by Biaxial Glass Fibers
٭
ﻋﻠﻲ ﺇﺒﺭﺍﻫﻴﻡ ﺍﻟﻤﻭﺴﻭﻱ
ﺍﻟﻤﺴﺘﺨﻠﺹ .
ﺘﻡ ﻓﻲ ﻫﺫﺍ ﺍﻟﺒﺤﺙ ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺇﻀﺎﻓﺔ ﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﻫـﻲ ﺃُﻭﻜـﺴﻴﺩ ﺍﻷﻨﺘﻴﻤـﻭﻥ ﺍﻟﺭﺒـﺎﻋﻲ ﻋﻠـﻰ ﺍﻟﻤﻭﺼـﻠﻴﺔ
ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ ﻤﻜﻭﻨﺔ ﻤﻥ ﺭﺍﺘﻨﺞ ﺍﻹﺭﻟﺩﺍﻴﺕ ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠـﺎﺝ ﺒـﺸﻜل ﻅﻔـﺎﺌﺭ ﻤﺤﺎﻜـﺔ ﺜﻨﺎﺌﻴـﺔ ﺍﻹﺘﺠـﺎﻩ
) (90º- 0ºﻨﻭﻉ ) (E-Glassﺫﺍﺕ ﻜﺜﺎﻓﺔ ﺴـﻁﺤﻴﺔ ) (300 g\m2ﺤﻴـﺙ ﺘـﻡ ﺇﻀـﺎﻓﺔ ﺍﻷُﻭﻜـﺴﻴﺩ ﺒﻨـﺴﺏ ﻤﺨﺘﻠﻔــﺔ
) (%30, %20,%10ﻭﺩﺭﺍﺴﺔ ﻤﺩﻯ ﺘﺄﺜﺭ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﻬﺫﻩ ﺍﻹﻀﺎﻓﺎﺕ ﺤﻴﺙ ﺇﺴﺘﺨﺩﻤﺕ ﻤﻌﺎﺩﻟﺔ ﻓـﻭﺭﻴﺭ ﻟﺤـﺴﺎﺏ
ﺍﻟﺘﻐﻴﺭ ﻓﻲ ﻗﻴﻤﺔ ﻤﻌﺎﻤل ﺍﻟﺘﻭﺼﻴل ﺍﻟﺤﺭﺍﺭﻱ ) (kﻟﻬﺫﻩ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻗﺒل ﻭﺒﻌﺩ ﺇﻀﺎﻓﺔ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﻜﻤﺎ ﻤﻭﻀﺢ ﻓﻲ
ﺍﻟﻤﺨﻁﻁﺎﺕ ﺍﻟﺒﻴﺎﻨﻴﺔ ﺍﻟﺘﻲ ﺘﻤﺜل ﺍﻟﻌﻼﻗﺔ ﺒﻴﻥ ﻤﻌﺎﻤل ﺍﻟﺘﻭﺼﻴل ﺍﻟﺤﺭﺍﺭﻱ ) (kﻭﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻹﺨﺘﺒﺎﺭ .
ﺍﻟﻜﻠﻤﺎﺕ ﺍﻟﺩﺍﻟﺔ :ﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ،ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ،ﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ .
Abstract
This research studied the effect of flame retardant material addition which is
antimony tetroxide on thermal conductivity of composite material consist of araldite
resin reinforced by biaxial woven roving E–type glass fibers (0°-90°) with density
)(300 g\m2) where we added a different percentage from antimony tetroxide (10%, 20%,30%
and study the effect on thermal conductivity and we used Fourier equation to calculate
the thermal conductivity coefficient (k) for this composite material before and after
addition of flame retardant material illustrated in diagrams which represent the relation
between thermal conductivity coefficient (k) with temperature .
Keywords:- Flame Retardant Material , Thermal Conductivity , Composite Material .
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ﺍﻟﺒﻠﻭﺭﻴﺔ ﻭﺍﻟﺜﺎﻨﻴﺔ ﺒﺈﻨﺘﻘﺎل ﺍﻹﻟﻜﺘﺭﻭﻨﺎﺕ ﺍﻟﺤﺭﺓ ،ﻭﻫﺫﺍﻥ ﺍﻟﻨﻭﻋﺎﻥ ﻤﻥ ﺍﻟﺘﻭﺼﻴل ﻴﺤﺩﺜﺎﻥ ﻓﻲ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﻌﺩﻨﻴﺔ ،ﺃﻤﺎ ﻓـﻲ ﺍﻟﻤـﻭﺍﺩ
ﺍﻟﻤﺭﻜﺒﺔ ﻓﻴﻜﻭﻥ ﺍﻟﺘﻭﺼﻴل ﺍﻟﺤﺭﺍﺭﻱ ﻤﻌﺘﻤﺩﺍﹰ ﻋﻠﻰ ﺘﻭﺠﻴﻪ ﺍﻷﻟﻴﺎﻑ ﺤﻴﺙ ﺘﹸﻅﻬﺭ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﺭﻜﺒﺔ ﻤﻭﺼﻠﻴﺔ ﺤﺭﺍﺭﻴﺔ ﺃﻗﻭﻯ ﺒﺎﻹﺘﺠﺎﻩ
ﺍﻟﻁﻭﻟﻲ ﻟﻸﻟﻴﺎﻑ ﻭﻤﻭﺼﻠﻴﺔ ﺃﻀﻌﻑ ﺒﺈﺘﺠﺎﻩ ﺍﻟﺴﻤﻙ ]. [2
ﻴﻤﻜﻥ ﺘﻐﻴﻴﺭ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻓﻲ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﺭﻜﺒﺔ ﺒﻭﺍﺴﻁﺔ ﺇﻀﺎﻓﺔ ﺍﻟﺤﺸﻭﺍﺕ ) (Fillersﺇﻟﻴﻬﺎ ،ﻭﻫﻲ ﻤﻭﺍﺩ ﻤﻌﺩﻨﻴـﺔ ﺃﻭﻻ
ﻤﻌﺩﻨﻴﺔ ﺘﻀﺎﻑ ﺒﻨﺴﺏ ﻤﺨﺘﻠﻔﺔ ﻟﺘﻐﻴﻴﺭ ﺨﻭﺍﺹ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﺭﻜﺒﺔ ﻭﺍﻟﺤﺼﻭل ﻋﻠﻰ ﺨﻭﺍﺹ ﺠﺩﻴﺩﺓ .ﻭﻤﻥ ﺍﻟﺨﻭﺍﺹ ﺍﻟﺘﻲ ﻴﺘﻁﻠـﺏ
ﺘﻐﻴﻴﺭﻫﺎ ﻭﺤﺴﺏ ﺍﻟﺤﺎﺠﺔ ﻫﻲ ﺍﻟﻤﻘﺎﻭﻤﺔ،ﺍﻟﺠﺴﺎﺀﺓ ،ﺍﻟﻤﺘﺎﻨﺔ،ﺍﻟﻤﻘﺎﻭﻤﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭﺍﻟﻜﻬﺭﺒﺎﺌﻴﺔ ﻭﻏﻴﺭﻫﺎ ﻤﻥ ﺍﻟﺨﻭﺍﺹ ،ﻭﻤﻥ ﺃﻜﺜـﺭ
ﺍﻟﺤﺸﻭﺍﺕ ﺇﺴﺘﺨﺩﺍﻤﺎﹰ ﻫﻲ ﺃﻜﺎﺴﻴﺩ ﺍﻟﻤﻌﺎﺩﻥ]. [3
ﻴﻌﺘﺒﺭ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ) (Sb2O4ﻤﻥ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻏﻴﺭ ﺍﻟﻌﻀﻭﻴﺔ )Inorganic Flame Retardant
،(Materialﻭﺍﻟﺫﻱ ﻴﻨﺘﺞ ﻤﻥ ﺘﺴﺨﻴﻥ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﺃﻭ ﺍﻟﺨﻤﺎﺴﻲ ﺃﻭ ﻤﻌﺩﻥ ﺍﻷﻨﺘﻴﻤـﻭﻥ ﺇﻟـﻰ ﺩﺭﺠـﺔ ﺤـﺭﺍﺭﺓ
) . (900 ºC-800ºCﻴﻜﻭﻥ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﺃﺒﻴﺽ ﺍﻟﻠﻭﻥ ﻭﻻ ﻴﺫﻭﺏ ﻓﻲ ﺍﻟﻤﺎﺀ ﻭﻴـﺘﻡ ﺇﻀـﺎﻓﺘﻪ ﺇﻟـﻰ ﺍﻟﻤـﻭﺍﺩ
ﺍﻟﻠﺩﺍﺌﻨﻴﺔ ﻋﻠﻰ ﺸﻜل ﺤﺸﻭﺍﺕ ﻹﺤﺩﺍﺙ ﺘﻐﻴﻴﺭﺍﺕ ﻓﻲ ﻤﻌﺎﻤﻼﺕ ﺘﻭﺼﻴﻠﻬﺎ ﺍﻟﺤﺭﺍﺭﻱ ﺃﻭ ﻴﺘﻡ ﺇﻀـﺎﻓﺘﻪ ﺒـﺸﻜل ﻁﺒﻘـﺔ ﺨﺎﺭﺠﻴـﺔ
ﻟﺤﻤﺎﻴﺘﻬﺎ ﻤﻥ ﺍﻟﻠﹼﻬﺏ ﺍﻟﻤﺒﺎﺸﺭ .ﻴﻔﻘﺩ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﺍﻷﻭﻜﺴﺠﻴﻥ ﻋﻨﺩ ﺘﺴﺨﻴﻨﻪ ﺒﺸﺩﺓ ﺇﻟﻰ ﺤﻭﺍﻟﻲ) (1060ºCﻤﺘﺤﻭﻻﹰ
ﺇﻟﻰ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ) . (Sb2O3ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ،ﻫﻭ ﺃُﻭﻜﺴﻴﺩ ﻤﺯﺩﻭﺝ ﻤﺘﻜﻭﻥ ﻤﻥ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤـﻭﻥ
ﺍﻟﺜﻼﺜﻲ ﻭ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺨﻤﺎﺴﻲ] .[4ﻋﻨﺩ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ) (900ºCﻴﻜﻭﻥ ﺘﺭﻜﻴﺏ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﻤﺘﻀﻤﻨﺎﹰ
ﺸﺒﻜﺔ ﻤﻥ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻭﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺨﻤﺎﺴﻲ ﺍﻟﻤﻨـﺼﻬﺭﻴﻥ) . (Fusedﺍﻟـﺸﻜل ﺭﻗـﻡ ) (1ﻴﻭﻀـﺢ
ﺍﻟﺘﺭﻜﻴﺏ ﺍﻟﺒﻠﻭﺭﻱ ﻷُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﻭﺍﻟﺠﺩﻭل ﺭﻗﻡ ) (1ﻴﻭﻀﺢ ﺒﻌﺽ ﺍﻟﺨـﻭﺍﺹ ﺍﻟﻔﻴﺯﻴﺎﺌﻴـﺔ ﻭﺍﻟﺤﺭﺍﺭﻴـﺔ ﻟﻬـﺫﺍ
ﺍﻷُﻭﻜﺴﻴﺩ .
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ﻋﻠﻰ ﺇﻨﻬﺎ ﻤﻌﺩل ﺇﻨﺴﻴﺎﺏ ﺍﻟﺤﺭﺍﺭﺓ ﻋﺒﺭ ﻭﺤﺩﺓ ﺍﻟﻤﺴﺎﺤﺔ ﺨﻼل ﻭﺤﺩﺓ ﺍﻟﺯﻤﻥ ﻋﻨﺩ ﻭﺠﻭﺩ ﺇﻨﺤﺩﺍﺭ ﺤﺭﺍﺭﻱ ﺒﻴﻥ ﺴﻁﺤﻴﻥ ﻤﻘﺩﺍﺭﻩ
ﺩﺭﺠﺔ ﻤﺌﻭﻴﺔ ﻭﺍﺤﺩﺓ ]. [6
ﻴﻤﻜﻥ ﺇﺴﺘﺨﺩﺍﻡ ﻗﺎﻨﻭﻥ ﻓﻭﺭﻴﺭ ) (Fourier Lawﻓﻲ ﺤﺴﺎﺏ ﻤﻌﺎﻤل ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ) ( kﻭﻴﻨﺹ ﻫﺫﺍ ﺍﻟﻘﺎﻨﻭﻥ ﻋﻠﻰ :
ﺤﻴﺙ -:
∆T = Qﻜﻤﻴﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻤﺎﺭﺓ ﺒﻭﺤﺩﺓ ﺍﻟﺯﻤﻥ ﻭﺘﻘﺎﺱ ﺒﻭﺤﺩﺍﺕ ) ( W
Q = − k × A×
∆X = kﻤﻌﺎﻤل ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭﻴﻘﺎﺱ ﺒﻭﺤﺩﺍﺕ ) ( W/m.ºC
)(m2 = Aﻤﺴﺎﺤﺔ ﻤﻘﻁﻊ ﺇﻨﺴﻴﺎﺏ ﺍﻟﺤﺭﺍﺭﺓ ﻭﺘﻘﺎﺱ ﺒﻭﺤﺩﺍﺕ
= ∆Tﺍﻟﺘﺩﺭﺝ ﺍﻟﺤﺭﺍﺭﻱ ﻨﺴﺒﺔ ﻟﻠﻤﺴﺎﻓﺔ ﻭﻴﻘﺎﺱ ﺒﻭﺤﺩﺍﺕ ) ( ºC/m( ∆X
)
ﺍﻟﺸﻜل ﺭﻗﻡ ) ( 3ﻴﻭﻀﺢ ﺠﻬﺎﺯ ﻗﻴﺎﺱ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ) (Heat Conduction Unitﻭﺍﻟﻤﺼﻨﻊ ﻤﻥ ﻗﺒل ﺸﺭﻜﺔ
) .(P.A.Hilton Ltd Englandﻴﻌﺘﻤﺩ ﻤﺒﺩﺃ ﻋﻤل ﻫﺫﺍ ﺍﻟﺠﻬﺎﺯ ﻋﻠﻰ ﺘﺴﻠﻴﻁ ﻗﺩﺭﺓ ﻜﻬﺭﺒﺎﺌﻴﺔ ﻟﺘﺴﺨﻴﻥ ﺍﻟﻌﻴﻨﺔ ﺍﻟﻤﻭﺠﻭﺩﺓ ﺩﺍﺨل
ﺍﻟﺠﻬﺎﺯ ﻭﻫﻲ ﻋﻴﻨﺔ ﻗﺭﺼﻴﺔ ﺍﻟﺸﻜل .ﺒﻌﺩ ﺫﻟﻙ ﺘﻘﻭﻡ ﻤﺤﺎﺭ ﻴﺭ ﺇﻟﻜﺘﺭﻭﻨﻴﺔ ﻤﻭﺯﻋﺔ ﻋﻠﻰ ﺠﺎﻨﺒﻲ ﺍﻟﻌﻴﻨﺔ ﻭﻜل ﻤﺤﺭﺍﺭ ﻴﺒﻌﺩ ﻋﻥ
ﺍﻵﺨﺭ ﺒﻤﺴﺎﻓﺔ ) (10mmﺘﻘﻭﻡ ﺒﻘﻴﺎﺱ ﺍﻟﺘﻐﻴﺭ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﻋﻠﻰ ﺠﺎﻨﺒﻲ ﺍﻟﻌﻴﻨﺔ .
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0.40
0.36
0.34
0.32
0.30
0.28
0 10 20 30 40 50 60 70 80
Temperature, ºC
ﺍﻟﺸﻜل ﺭﻗﻡ )(4
ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺭﺍﺘﻨﺞ ﺍﻹﺭﻟﺩﺍﻴﺕ ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺜﻨﺎﺌﻴﺔ ﺍﻹﺘﺠﺎﻩ
ﺘﺒﺩﺃ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺒﺎﻟﺯﻴﺎﺩﺓ ﺒﺈﻀﺎﻓﺔ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﺇﻟﻰ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻭﺍﻟﺫﻱ ﻴﻌﺘﺒﺭ ﻤﻥ ﺍﻟﻤﻭﺍﺩ
ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﻫﺫﺍ ﻤﺎ ﻨﻼﺤﻅﻪ ﻤﻥ ﺍﻟﺸﻜل ﺭﻗﻡ ) (5ﻭﺍﻟﺫﻱ ﻴﻤﺜل ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻤﻀﺎﻓﺎﹰ ﺇﻟﻴﻬﺎ )(%10
ﻤﻥ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ) (Sb2O4ﻭﻴﺭﺠﻊ ﺍﻟﺴﺒﺏ ﻓﻲ ﻫﺫﺍ ﺍﻟﺴﻠﻭﻙ ﺇﻟﻰ ﻜﻭﻥ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﻤﻥ ﺍﻟﻤﻭﺍﺩ
ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﺍﻟﻌﺎﺯﻟﺔ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻌﺎﻟﻴﺔ ﻭﻟﻜﻨﻪ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻭﺍﻁﺌﺔ ﻴﻌﻤل ﻋﻠﻰ ﺘﻭﺼﻴل ﺍﻟﺤﺭﺍﺭﺓ ﻤﺜل
ﺴﻠﻭﻙ ﺃﻏﻠﺏ ﺍﻟﻌﻭﺍﺯل ﺍﻟﺤﺭﺍﺭﺓ ﻓﻲ ﻫﺫﻩ ﺍﻟﺩﺭﺠﺎﺕ ﺍﻟﻭﺍﻁﺌﺔ ،ﺇﻀﺎﻓﺔ ﺇﻟﻰ ﻭﺠﻭﺩ ﺃﻟﻴﺎﻑ ﺍﻟﺘﻘﻭﻴﺔ ﺍﻟﺘﻲ ﺘﻌﻤل ﺴﻭﻴﺔ ﻤﻊ ﺃُﻭﻜﺴﻴﺩ
ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﻋﻠﻰ ﺭﻓﻊ ﻗﻴﻤﺔ ﻤﻌﺎﻤل ﺍﻟﺘﻭﺼﻴل ﺍﻟﺤﺭﺍﺭﻱ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ.
0.40
)Thermal Conductivity, k (W/m. ºC
0.38
0.36
0.34
0.32
0.30
0.28
0 10 20 30 40 50 60 70 80
Temperature, ºC
ﺍﻟﺸﻜل ﺭﻗﻡ )(5
ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺭﺍﺘﻨﺞ ﺍﻹﺭﻟﺩﺍﻴﺕ ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺜﻨﺎﺌﻴﺔ ﺍﻹﺘﺠﺎﻩ ﻣﻀﺎﻓﺎ ً إﻟﯿﮫ ) (%10ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ
50
ﻭﺒﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﺍﻟﻤﻀﺎﻓﺔ ﺇﻟﻰ ) (%20ﻴﺯﺩﺍﺩ ﺍﻟﺘﻭﺼﻴل ﺍﻟﺤﺭﺍﺭﻱ ﻤﻊ ﺇﺭﺘﻔﺎﻉ ﺩﺭﺠﺔ ﺍﻟﺤﺭﺍﺭﺓ
ﻭﻟﻨﻔﺱ ﺍﻟﺴﺒﺏ ﺍﻟﺴﺎﺒﻕ ﺤﻴﺙ ﺘﺯﺩﺍﺩ ﻨﺴﺒﺔ ﺫﺭﺍﺕ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﺍﻟﻤﻬﺘﺯﺓ ﻭﺍﻟﺘﻲ ﺘﻌﻤل ﻋﻠﻰ ﻨﻘل ﺍﻟﺤﺭﺍﺭﺓ ﺒﺸﻜل
ﺃﻜﺒﺭ ﺩﺍﺨل ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﺇﻟﻰ ﺠﺎﻨﺏ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﻭﻫﺫﺍ ﻭﺍﻀﺢ ﻓﻲ ﺍﻟﺸﻜل ﺭﻗﻡ ). (6
0.44
0.42
)Thermal Conductivity, k (W/m. ºC
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0 10 20 30 40 50 60 70 80
Temperature, ºC
ﺍﻟﺸﻜل ﺭﻗﻡ )(6
ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺭﺍﺘﻨﺞ ﺍﻹﺭﻟﺩﺍﻴﺕ ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺜﻨﺎﺌﻴﺔ ﺍﻹﺘﺠﺎﻩ ﻣﻀﺎﻓﺎ إﻟﯿﮫ ) (%20ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ
ً
ﺇﻥ ﻤﻌﺩل ﺍﻟﺘﻭﺼﻴل ﺍﻟﺤﺭﺍﺭﻱ ﻓﻲ ﺭﺍﺘﻨﺞ ﺍﻹﺭﻟﺩﺍﻴﺕ ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﻴﺯﺩﺍﺩ ﻭﺒﺸﻜل ﻜﺒﻴﺭ ﻋﻨﺩ ﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻷُﻭﻜﺴﻴﺩ
ﺍﻟﻤﻀﺎﻓﺔ ﺇﻟﻰ ) (%30ﻭﻜﻤﺎ ﻓﻲ ﺍﻟﺸﻜل ﺭﻗﻡ ) (7ﻭﺍﻟﺴﺒﺏ ﻴﺭﺠﻊ ﺇﻟﻰ ﻜﻭﻥ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﻫﻭ ﻤﺎﺩﺓ ﻤﻭﺼﻠﺔ ﻓﻲ
ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻤﻨﺨﻔﻀﺔ ﻋﻠﻰ ﺍﻟﺭﻏﻡ ﻤﻥ ﻜﻭﻨﻪ ﻤﺎﺩﺓ ﻋﺎﺯﻟﺔ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻌﺎﻟﻴﺔ .
0.50
0.48
)Thermal Conductivity, k (W/m. ºC
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0 10 20 30 40 50 60 70 80
Temperature, ºC
ﺍﻟﺸﻜل ﺭﻗﻡ )(7
ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﺭﺍﺘﻨﺞ ﺍﻹﺭﻟﺩﺍﻴﺕ ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺜﻨﺎﺌﻴﺔ ﺍﻹﺘﺠﺎﻩ ﻣﻀﺎﻓﺎ ً إﻟﯿﮫ ) (%30ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ
51
ﻤﻥ ﺨﻼل ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﺘﻲ ﺘﻡ ﺍﻟﺤﺼﻭل ﻋﻠﻴﻬﺎ ﻤﻥ ﺇﺨﺘﺒﺎﺭ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭﺍﻟﻤﻭﻀﺤﺔ ﻓﻲ ﺍﻟﻤﺨﻁﻁﺎﺕ ﺍﻟﺒﻴﺎﻨﻴﺔ ﺒﻴﻥ ﻤﻌﺎﻤل
ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭﺩﺭﺠﺔ ﺍﻟﺤﺭﺍﺭﺓ ،ﻨﺴﺘﻨﺘﺞ ﺍﻵﺘﻲ :
-1ﺘﺯﺩﺍﺩ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﺒﺈﺭﺘﻔﺎﻉ ﺩﺭﺠﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺒﺴﺒﺏ ﻗﺎﺒﻠﻴﺔ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﻟﻠﺘﻭﺼﻴل
ﺍﻟﺤﺭﺍﺭﻱ .
-2ﺇﺭﺘﻔﺎﻉ ﻗﻴﻤﺔ ﺍﻟﺘﻭﺼﻴل ﺍﻟﺤﺭﺍﺭﻱ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﺒﺈﻀﺎﻓﺔ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﺇﻟﻴﻬﺎ ﻭﺘﺯﺩﺍﺩ ﻫﺫﻩ ﺍﻟﻤﻭﺼﻠﻴﺔ
ﺒﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻷُﻭﻜﺴﻴﺩ ﺍﻟﻤﻀﺎﻓﺔ ﺒﺴﺒﺏ ﻜﻭﻥ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺭﺒﺎﻋﻲ ﻫﻭ ﻤﻭﺼل ﻟﻠﺤﺭﺍﺭﺓ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ
ﺍﻟﻭﺍﻁﺌﺔ ﻋﻠﻰ ﺍﻟﺭﻏﻡ ﻤﻥ ﺇﻨﻪ ﻤﺎﺩﺓ ﻋﺎﺯﻟﺔ ﻓﻲ ﺩﺭﺠﺎﺕ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻌﺎﻟﻴﺔ ﺤﻴﺙ ﻴﻨﻌﻜﺱ ﻫﺫﺍ ﺍﻟﺴﻠﻭﻙ ﻓﻲ ﺩﺭﺠﺎﺕ
ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻤﻨﺨﻔﻀﺔ .
-1ﺩ .ﺒﺭﻫﺎﻥ ﻤﺤﻤﻭﺩ ﺍﻟﻌﻠﻲ ،ﺃﺤﻤﺩ ﻨﺠﻡ ﺍﻟﺼﺒﺤﺔ ،ﺒﻬﺠﺕ ﻤﺠﻴﺩ ﻤﺼﻁﻔﻰ ” ﺃﺴﺎﺴﻴﺎﺕ ﺇﻨﺘﻘﺎل ﺍﻟﺤﺭﺍﺭﺓ“ ،ﺠﺎﻤﻌﺔ
ﺍﻟﻤﻭﺼل ،ﻭﺯﺍﺭﺓ ﺍﻟﺘﻌﻠﻴﻡ ﺍﻟﻌﺎﻟﻲ ﻭﺍﻟﺒﺤﺙ ﺍﻟﻌﻠﻤﻲ ،ﺍﻟﻌﺭﺍﻕ . 1988،
-2ﻋﻠﻲ ﻫﻭﺒﻲ ﺤﻠﻴﻡ ” ﺘﺤﺴﻴﻥ ﺨﻭﺍﺹ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻠﺩﺍﺌﻨﻴﺔ ﺍﻟﻤﻘﺴﺎﺓ“ ،ﺭﺴﺎﻟﺔ ﻤﺎﺠﺴﺘﻴﺭ ،ﻜﻠﻴﺔ ﺍﻟﻬﻨﺩﺴﺔ ،ﺠﺎﻤﻌﺔ ﺒﺎﺒل ،
ﺍﻟﻌﺭﺍﻕ .1999 ،
-3ﺩ .ﻗﺤﻁﺎﻥ ﺨﻠﻑ ﺍﻟﺨﺯﺭﺠﻲ ،ﻋﻠﻲ ﺇﺒﺭﺍﻫﻴﻡ ﺍﻟﻤﻭﺴﻭﻱ ” ﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺃُﻭﻜﺴﻴﺩ ﺍﻟﻤﻐﻨﻴﺴﻴﻭﻡ ﻋﻠﻰ ﺍﻟﻤﻭﺼﻠﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ
ﻟﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ “ ،ﻤﺠﻠﺔ ﺠﺎﻤﻌﺔ ﺒﺎﺒل ،ﺍﻟﻌﻠﻭﻡ ﺍﻟﻬﻨﺩﺴﻴﺔ ،ﺍﻟﻤﺠﻠﺩ ، 9ﺍﻟﻌﺩﺩ ، 866-859: 5
. 2004
-4ﺍﻟﻤﻭﺴﻭﻱ ،ﻋﻠﻲ ﺇﺒﺭﺍﻫﻴﻡ ﻤﺴﻠﻡ ” ﺩﺭﺍﺴﺔ ﺇﺴﺘﺨﺩﺍﻡ ﻤﺎﺩﺓ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻜﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ“ ،ﺭﺴﺎﻟﺔ
ﻤﺎﺠﺴﺘﻴﺭ ،ﻜﻠﻴﺔ ﺍﻟﻬﻨﺩﺴﺔ ،ﺠﺎﻤﻌﺔ ﺒﺎﺒل ،ﺍﻟﻌﺭﺍﻕ .2003 ،
5- George Lubin “ Handbook of Fiberglass and Advanced Plastics Composite”, First
Edition , 1975.
6- F.P. Incropera and D.P.DeWitt “ Introduction to Heat Transfer”, Third Edition,
John Wiley &Sons , 1996.
52
ﺍﻟﺨﻼﺼﺔ .
ﻨﺘﻴﺠﺔ ﻟﻸﻫﻤﻴﺔ ﺍﻟﻤﺘﺯﺍﻴﺩﺓ ﻓﻲ ﺍﻟﺒﺤﺙ ﻋﻥ ﻤﻭﺍﺩ ﻟﻬﺎ ﺍﻟﻘﺎﺒﻠﻴﺔ ﻋﻠﻰ ﺍﻟﺤﺩ ﻤﻥ ﺍﻷﺨﻁﺎﺭ ﻭﺍﻟﺨﺴﺎﺌﺭ ﺍﻟﺒﺸﺭﻴﺔ ﻭﺍﻟﻤﺎﺩﻴﺔ ﺍﻟﺘﻲ ﺘﺴﺒﺒﻬﺎ ﺍﻟﺤﺭﺍﺌﻕ
ﻭﻜﺫﻟﻙ ﺍﻟﺒﺤﺙ ﻋﻥ ﻤﻭﺍﺩ ﻟﻬﺎ ﺍﻟﻘﺩﺭﺓ ﻋﻠﻰ ﻤﻘﺎﻭﻤﺔ ﺍﻟﻠﻬﺏ ﺍﻟﻤﺘﻭﻟﺩ ﻤﻥ ﺍﻟﺤﺭﺍﺌﻕ ﻭﻓﻲ ﻨﻔﺱ ﺍﻟﻭﻗﺕ ﺘﻌﻤل ﻜﻤﺎﺩﺓ ﻋﺎﺯﻟﺔ ،ﻟﺫﻟﻙ ﺠﺎﺀﺕ ﻫـﺫﻩ
ﺍﻟﺩﺭﺍﺴﺔ ﻟﺘﻘﺩﻡ ﻤﺎﺩﺓ ﺘﺠﻤﻊ ﺒﻴﻥ ﻫﺎﺘﻴﻥ ﺍﻟﺼﻔﺘﻴﻥ ﻭﻫﻲ ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ) . ( Sb2O3ﻓﻲ ﺍﻟﺩﺭﺍﺴﺔ ﺍﻟﺤﺎﻟﻴﺔ ﺘﻡ ﺇﺴﺘﻌﺭﺍﺽ ﻁﺭﻴﻘﺔ
ﺘﺤﻀﻴﺭ ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻭﻁﺭﻴﻘﺔ ﺘﺼﻨﻴﻊ ﺍﻟﻁﺒﻘﺔ ﺍﻟﻌﺎﺯﻟﺔ ﺍﻟﻤﻜﻭﻨﺔ ﻤﻥ ﻫﺫﺍ ﺍﻷُﻭﻜﺴﻴﺩ ﺍﻟﺘﻲ ﺘﻜﻭﻥ ﺒﺸﻜل ﻁﺒﻘﺔ ﻁـﻼﺀ ﺒـﺴﻤﻙ
) (2mmﻴﺘﻡ ﻟﺼﻘﻬﺎ ﻋﻠﻰ ﻤﺎﺩﺓ ﻤﺭﻜﺒﺔ ﻤﻜﻭﻨﺔ ﻤﻥ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﻭﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺍﻟﻌﺸﻭﺍﺌﻴﺔ ﺤﻴﺙ ﺘﻌﻤل ﻫﺫﻩ ﺍﻟﻤـﺎﺩﺓ
ﺍﻟﻤﺭﻜﺒﺔ ﻜﻤﺎﺩﺓ ﻻﺼﻘﺔ ﻭﺩﺍﻋﻤﺔ ﻟﻁﺒﻘﺔ ﺍﻷُﻭﻜﺴﻴﺩ ﺍﻟﻌﺎﺯﻟﺔ ﻭﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ .ﻭﻟﺘﻘﻴﻴﻡ ﻜﻔﺎﺀﺓ ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻓﻲ ﺍﻟﻌﺯل ﺍﻟﺤﺭﺍﺭﻱ
ﻭﺇﻋﺎﻗﺔ ﺍﻟﻠﹼﻬﺏ ﻓﻘﺩ ﺘﻡ ﺇﺠﺭﺍﺀ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻋﻠﻴﻪ ﻭﺒﻨﻭﻋﻴﻬﺎ ﺍﻟﻐﺎﺯﻴﺔ ﻭﺍﻷُﻭﻜﺴﻲ ﺃﺴﺘﻠﻴﻨﻴﺔ .ﻟﻘﺩ ﺃﻅﻬﺭﺕ ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﺘﻲ ﺘﻡ ﺍﻟﺤﺼﻭل
ﻋﻠﻴﻬﺎ ﻤﻥ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺍﻟﺫﻱ ﺘﻡ ﺒﺩﺭﺠﺎﺕ ﺤﺭﺍﺭﺓ ) (2000ºCﻭ ) (3250ºC-3000ºCﻜﻔﺎﺀﺓ ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜـﻲ
ﻜﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﻓﻲ ﺍﻟﻭﻗﺕ ﻨﻔﺴﻪ ﻜﻔﺎﺀﺘﻪ ﻓﻲ ﺍﻟﻌﺯل ﺍﻟﺤﺭﺍﺭﻱ ﻓﻲ ﻫﺫﻩ ﺍﻟﺩﺭﺠﺎﺕ ﺍﻟﻌﺎﻟﻴﺔ .
2113
ﻭﺍﻟﻤﻭﺍﺩ ﺍﻟﺘﻲ ﺘﺤﺘﻭﻱ ﻋﻠﻰ ﻋﻨﺎﺼﺭ ﺍﻟﻜﻠﻭﺭ ﻭ ﺍﻟﺒﺭﻭﻡ ﺍﻟﺘﻲ ﺘﺩﻋﻰ ﺒﺎﻟﻤﺭﻜﺒﺎﺕ ﺍﻟﻬﺎﻟﻭﺠﻴﻨﻴـﺔ ﻤﺭﻜﺒـﺎﺕ ﻜـل ﻤـﻥ
. ][Heinrich,2000
ﺍﻟﻔﺴﻔﻭﺭ ﻭﺍﻟﺒﻭﺭﻭﻥ ﻭﺍﻟﻨﺘﺭﻭﺠﻴﻥ
ﻫﻨﺎﻟﻙ ﺇﺴﻠﻭﺒﺎﻥ ﻤﻌﺭﻭﻓﺎﻥ ﻹﻋﺎﻗﺔ ﺍﻟﻠﹼﻬﺏ ﻭﻴﻌﺘﻤﺩ ﺍﻷﺴﻠﻭﺏ ﺍﻷﻭل ﻋﻠﻰ ﻤﻨﻊ ﻭﺼﻭل ﺍﻷﻭﻜﺴﺠﻴﻥ ﺇﻟﻰ ﻤﻨﻁﻘﺔ ﺍﻟﻠﻬـﺏ
ﻋﻥ ﻁﺭﻴﻕ ﺘﻭﻟﻴﺩ ﻏﺎﺯﺍﺕ ﻏﻴﺭ ﻗﺎﺒﻠﺔ ﻟﻺﺤﺘﺭﺍﻕ ﺤﻴﺙ ﺘﺴﺒﺏ ﻫﺫﻩ ﺍﻟﻐﺎﺯﺍﺕ ﻓﻲ ﺘـﺴﻤﻡ ﺍﺍﻟﻠﹼﻬـﺏ ﺒﺎﻟﺠـﺫﻭﺭ ﺍﻟﺤـﺭﺓ
ﻭﺇﺨﻤﺎﺩﻩ .ﺃﻤﺎ ﺍﻹﺴﻠﻭﺏ ﺍﻟﺜﺎﻨﻲ ﻓﺈﻨﻪ ﻴﻌﺘﻤﺩ ﻋﻠﻰ ﻨﻅﺭﻴﺔ ﺍﻹﻟﺘﻬﺎﺏ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭﺍﻟﺘﻲ ﺘﻨﺹ ﻋﻠﻰ ﺇﻥ ﻤﻌﻴﻘـﺎﺕ ﺍﻟﻠﹼﻬـﺏ
ﺘﺤﺘﺎﺝ ﺇﻟﻰ ﻁﺎﻗﺔ ﺤﺭﺍﺭﻴﺔ ﻜﻲ ﺘﺘﻔﻜﻙ ﻤﻤﺎ ﻴﺅﺩﻱ ﺇﻟﻰ ﺨﻔﺽ ﺤﺭﺍﺭﺓ ﺴﻁﺢ ﺍﻟﻤﺎﺩﺓ ﺇﻟﻰ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺃﻗل ﻤﻥ ﺩﺭﺠﺔ
ﺇﺘﻘﺎﺩﻫﺎ ﻭﺒﺎﻟﺘﺎﻟﻲ ﻴﺘﻭﻗﻑ ﺍﻹﺤﺘﺭﺍﻕ ]. [Akram,1993
ﺍﻟﺩﺭﺍﺴﺔ ﺍﻟﺤﺎﻟﻴﺔ ﺘﻬﺩﻑ ﺇﻟﻰ ﺘﺤﻀﻴﺭ ﻭﺘﺼﻨﻴﻊ ﻤﺎﺩﺓ ﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻤﻜﻭﻨﺔ ﻤﻥ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ) Antimony
(Trioxideﻟﻬﺎ ﺍﻟﻘﺩﺭﺓ ﻋﻠﻰ ﺇﻋﺎﻗﺔ ﺇﻨﺘﺸﺎﺭ ﺍﻟﻠﹼﻬﺏ ﻭﺒﺎﻟﺘﺎﻟﻲ ﺇﺨﻤﺎﺩﻩ ﻤﻤﺎ ﻴﻘﻠل ﻤﻥ ﺍﻷﺨﻁﺎﺭ ﺍﻟﻤﺘﻭﻟﺩﺓ ﻤﻥ ﺍﻟﺤﺭﺍﺌـﻕ ،
ﻭ ﺘﺼﻨﻴﻊ ﻋﺎﺯل ﺤﺭﺍﺭﻱ ﻤﺘﻘﺩﻡ ﻤﻥ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻴﺴﺘﻁﻴﻊ ﺘﺤﻤل ﺩﺭﺠﺎﺕ ﺤﺭﺍﺭﻴﺔ ﻋﺎﻟﻴﺔ ﺘﺼل ﺇﻟـﻰ
ﺃﻜﺜﺭ ﻤﻥ ) (3000ºCﺇﻟﻰ ﺠﺎﻨﺏ ﺇﻋﺎﻗﺘﻪ ﻹﻨﺘﺸﺎﺭ ﺍﻟﻠﹼﻬﺏ ) (Flame Spreadﻭﻴﺘﻡ ﺫﻟـﻙ ﻋـﻥ ﻁﺭﻴـﻕ ﺇﺨﺘﺒـﺎﺭ
ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ .
ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﺍﻟﻤﻌﻴﻨﻲ ﻴﻜﻭﻥ ﻤﺴﺘﻘﺭﺍﹰ ﻓﻭﻕ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ).[Chemserve,2000] (570oC
ﺍﻟﺠﺩﻭل ﺭﻗﻡ ) (1ﻴﺒﻴﻥ ﺒﻌﺽ ﺨﻭﺍﺹ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ) ، (Sb2O3ﻭﺍﻟﺸﻜل ﺭﻗﻡ) (1ﻴﺒﻴﻥ ﺍﻟﺘﺭﻜﻴﺏ
ﺍﻟﻜﻴﻤﻴﺎﺌﻲ ﻟﻬﺫﺍ ﺍﻷُﻭﻜﺴﻴﺩ .
][ATSDR,1992
ﺍﻟﺠﺩﻭل ﺭﻗﻡ) : (1ﺨﻭﺍﺹ ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ) (Sb2O3
)Property Melting Point(ºC) Boiling Point(ºC )Density(g/cm3
Value 656 1425 )5.2(Cubic) , 5.67(Rhombohedral
2114
-1ﻤﻭﺍﺩ ﺍﻷﺴﺎﺱ) : (Matrix Materialﻭﺘﻜﻭﻥ ﺃﻤﺎ ﻤﻭﺍﺩ ﻤﻌﺩﻨﻴﺔ ﺃﻭ ﺴﻴﺭﺍﻤﻴﻜﻴﺔ ﺃﻭ ﻤﻭﺍﺩ ﺭﺍﺘﻨﺠﻴﺔ ﻭﻫﻲ ﺍﻷﻜﺜﺭ
ﺇﺴﺘﻌﻤﺎﻻﹰ ﻭﺇﻨﺘﺸﺎﺭﺍﹰ ﻟِﻤﺎ ﺘﺘﻤﻴﺯ ﺒﻪ ﻤﻥ ﺨﻭﺍﺹ ﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺤﺭﺍﺭﻴﺔ ﺠﻴﺩﺓ .ﻭﻤﻥ ﺍﻷﻤﺜﻠﺔ ﻋﻠﻰ ﺍﻟﻤﻭﺍﺩ ﺍﻟﺭﺍﺘﻨﺠﻴﺔ ﻫﻭ
ﺭﺍﺘﻨﺞ ﺍﻟﻔﻴﻨﻭل ،ﺍﻹﻴﺒﻭﻜﺴﻲ ،ﻭﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ].[Mallick,2007
-2ﻤﺎﺩﺓ ﺍﻟﺘﻘﻭﻴﺔ ) :(Reinforcement Materialﻫﻨﺎﻙ ﻋﺩﺓ ﻁﺭﻕ ﻟﻠﺘﻘﻭﻴﺔ ﻤﻨﻬﺎ ﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻟﺩﻗﺎﺌﻕ ،ﺍﻟﺘﻘﻭﻴﺔ
ﺒﺎﻟﺘﺸﺘﺕ ،ﻭﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ ﻭﻜﻤﺜﺎل ﻋﻠﻰ ﺃﻨﻭﺍﻉ ﺍﻷﻟﻴﺎﻑ ﺍﻟﻤﺴﺘﺨﺩﻤﺔ ﻫﻲ ﺃﻟﻴﺎﻑ ﺍﻟﻜﺎﺭﺒﻭﻥ ﻭﺃﻟﻴﺎﻑ ﻜﻴﻔﻼﺭ ﻭ ﺃﻟﻴﺎﻑ
ﺍﻟﺯﺠﺎﺝ ].[US Industry, 2007
-1ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ) : (Antimony Trioxide - Sb2O3ﻭﻫﻭ ﻋﺒﺎﺭﺓ ﻋﻥ ﻤـﺴﺤﻭﻕ ﺃﺒـﻴﺽ ﺫﻭ
ﺘﺭﻜﻴﺏ ﻤﻌﻴﻨﻲ .
) : (Unsaturated Polyester Resinﺘﻡ ﺍﺴﺘﺨﺩﺍﻡ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ -2ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ
ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ) ( Palatel A420ﻭﺍﻟﻤﻭﻀﺢ ﺘﺭﻜﻴﺒﻪ ﺍﻟﻜﻴﻤﻴﺎﺌﻲ ﻓﻲ ﺍﻟﺸﻜل ﺭﻗﻡ ).(2
) :(Glass Fibersﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﺤﺼﻴﺭﺓ ﻤـﻥ ﺃﻟﻴـﺎﻑ ﺍﻟﺯﺠـﺎﺝ ﺍﻟﻌـﺸﻭﺍﺌﻴﺔ ﻨـﻭﻉ E- -3ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ
) (E-glassﺫﺍﺕ ﻜﺜﺎﻓﺔ ).(600g/cm3
n
2115
2mm
4mm
2mm
ﺍﻟﻘﻁﻌﺔ ﺍﻟﻔﻭﻻﺫﻴﺔ
ﺍﻟﺸﻜل ﺭﻗﻡ) : (3ﺸﻜل ﺘﺨﻁﻴﻁﻲ ﻟﻌﻴﻨﺔ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ
ﻁﺭﻴﻘﺔ ﺘﺼﻨﻴﻊ ﻨﻤﺎﺫﺝ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺘﺘﻡ ﺒﺘﻬﻴﺌﺔ ﻗﻁﻊ ﺩﺍﺌﺭﻴﺔ ﺍﻟﺸﻜل ﻤﻥ ﺍﻷﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺠﻴـﺔ ﺍﻟﻌـﺸﻭﺍﺌﻴﺔ
ﻭﺒﻘﻁﺭ ) (80 mmﻭﺒﻨﻔﺱ ﺃﺒﻌﺎﺩ ﺍﻟﻘﺎﻟﺏ ﺍﻟﻤﻌﺩﻨﻲ ﺍﻟﻤﻭﻀﺢ ﻓﻲ ﺍﻟﺸﻜل ﺭﻗﻡ ) (4ﺇﺫ ﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﺍﻟﻘﻭﻟﺒـﺔ ﺍﻟﻴﺩﻭﻴـﺔ
) ( Hand Lay Upﻓﻲ ﺘﺤﻀﻴﺭ ﻫﺫﻩ ﺍﻟﻨﻤﺎﺫﺝ .ﺘﻡ ﻁﻼﺀ ﺍﻟﻘﺎﻟﺏ ﺍﻟﻤﻌﺩﻨﻲ ﺒﻤﺎﺩﺓ ﺍﻟـﻭﺭﻨﻴﺵ ﻭﺍﻟﺘﻲ ﺘﻌﺭﻑ ﺒﺈﺴﻡ
ﻟﺘﻔﺎﺩﻱ ﺇﻟﺘﺼﺎﻕ ﺍﻟﻨﻤﺎﺫﺝ ﺒﻌﺩﻫﺎ ﻴﺭﺵ ﺍﻟﻘﺎﻟﺏ ﺒﻤﺎﺩﺓ ﺒﻭﻟﻲ ﻓﻨﻴل ﺍﻟﻜﺤﻭل ) (polyvinyl Alcoholﺍﻟﺫﻱ ﻴﺴﻬل ﻓﺼل
ﺍﻟﻨﻤﺎﺫﺝ ﻤﻥ ﺍﻟﻘﺎﻟﺏ .ﻴﺘﻡ ﺇﻀﺎﻓﺔ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﺠﻠﺔ ﺇﻟﻰ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﻭﺘﺨﻠﻁ ﺠﻴﺩﺍﹰ ﻤﻌﻪ ﺘﺴﻤﻰ ﻫﺫﻩ
ﺍﻟﻤﺎﺩﺓ ) (Cobalt Octoatelﻭﺍﻟﺘﻲ ﺘﺤﺘﻭﻱ ﻋﻠﻰ ﻜﻭﺒﺎﻟﺕ ﻓﻌﺎل ﺒﻨﺴﺒﺔ ) (6%ﺒﻌﺩﻫﺎ ﺘﻀﺎﻑ ﺇﻟﻴﻪ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤـﺼﻠﺩﺓ
) (MEKPOﺒﻨﺴﺒﺔ ). (2%
ﻴﺘﻡ ﻭﻀﻊ ﻜﻤﻴﺔ ﻤﻥ ﺍﻟﺭﺍﺘﻨﺞ ﻋﻠﻰ ﺴﻁﺢ ﺍﻟﻘﺎﻟﺏ ﺍﻟﺩﺍﺨﻠﻲ ﻭﺘﻨﺸﺭ ﺒﻔﺭﺸﺎﺓ ﻟﻀﻤﺎﻥ ﺘﻭﺯﻴﻌﻪ ﺒﺎﻨﺘﻅﺎﻡ ﺒﻌـﺩﻫﺎ ﺘﻭﻀـﻊ
ﺍﻟﻁﺒﻘﺔ ﺍﻷﻭﻟﻰ ﻤﻥ ﺍﻷﻟﻴﺎﻑ ﺜﻡ ﻨﻀﻊ ﻜﻤﻴﺔ ﺃﺨﺭﻯ ﻤﻥ ﺍﻟﺭﺍﺘﻨﺞ ﻋﻠﻴﻬﺎ ﻭﻫﻜﺫﺍ ﻟﺒﻘﻴﺔ ﺍﻟﻁﺒﻘﺎﺕ ﻟﺘﺘﻜﻭﻥ ﻤـﺎﺩﺓ ﻤﺭﻜﺒـﺔ
ﺒﺎﻟﺴﻤﻙ ﺍﻟﻤﻁﻠﻭﺏ .ﺘﻡ ﺇﺴﺘﺨﺩﺍﻡ ﺍﻟﻁﺭﻴﻘﺔ ﺍﻟﻭﺯﻨﻴﺔ ﻓﻲ ﺤﺴﺎﺏ ﻜﻤﻴﺔ ﻜل ﻤﻥ ﺍﻷﻟﻴﺎﻑ ﻭﺍﻟـﺭﺍﺘﻨﺞ ﺍﻟﻤـﺴﺘﺨﺩﻤﺔ ﻓـﻲ
ﺘﺼﻨﻴﻊ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ،ﺤﻴﺙ ﺇﺴﺘﹸﺨﺩﻡ ) (40%ﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ ﻤﻥ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﻭ) (60%ﻨـﺴﺒﺔ
ﻭﺯﻨﻴﺔ ﻤﻥ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺍﻟﻌﺸﻭﺍﺌﻴﺔ .ﺒﻌﺩ ﺫﻟﻙ ﺘﻭﻀﻊ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﻫﻲ ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻋﻠـﻰ
ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻭﻴﺘﻡ ﻜﺒﺴﻬﺎ ﻓﻲ ﺍﻟﻘﺎﻟﺏ ﻭﺘﺘﺭﻙ ﻟﺘﺘﺼﻠﺏ .ﺒﻌﺩﻫﺎ ﻴﺘﻡ ﺇﺴﺘﺨﺭﺍﺝ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ )ﺭﺍﺘﻨﺞ +ﺃﻟﻴـﺎﻑ +
ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﻬﺏ( ﻭﺘﻭﻀﻊ ﻓﻲ ﻓﺭﻥ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺘﻪ ) (75ºCﻹﻜﻤﺎل ﺍﻟﺘﺼﻠﺏ .
2mm
80mm
10mm
2116
00.0000
2117
ﻭﻟﻜﻥ ﻋﻨﺩ ﺇﺭﺘﻔﺎﻉ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺇﺨﺘﻴﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺇﻟﻰ ) ، (3250ºC-3000ºCﻭﻫﻲ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ
ﺍﻟﺸﻌﻠﺔ ﺍﻷُﻭﻜﺴﻲ ﺃﺴﺘﻠﻴﻨﻴﺔ ﻨﻼﺤﻅ ﺯﻴﺎﺩﺓ ﺴﺭﻴﻌﺔ ﺠﺩﺍﹰ ﻓﻲ ﺇﺭﺘﻔﺎﻉ ﺩﺭﺠﺔ ﺤﺭﺍﺭﺓ ﺍﻟﺴﻁﺢ ﺍﻟﻭﺍﻗﻊ ﺨﻠﻑ ﺍﻟﺸﻌﻠﺔ ﻤﻊ ﻓﺘﺭﺓ
ﺯﻤﻨﻴﺔ ﻗﻠﻴﻠﺔ ﻹﻨﻬﻴﺎﺭ ﺍﻟﻌﺎﺯل ﺭﻏﻡ ﺍﻟﻤﺴﺎﻓﺔ ﺍﻟﻜﺒﻴﺭﺓ ﺍﻟﺘﻲ ﺘﻔﺼل ﺒﻴﻥ ﺍﻟﺸﻌﻠﺔ ﻭﺍﻟﻌﺎﺯل ﻭﻴﺭﺠﻊ ﺍﻟﺴﺒﺏ ﻓﻲ ﺫﻟﻙ ﺇﻟﻰ ﺇﻥ
ﺍﻟﺸﻌﻠﺔ ﺍﻷُﻭﻜﺴﻲ ﺃﺴﺘﻠﻴﻨﻴﺔ ﺘﺨﺘﺭﻕ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻌﺎﺯﻟﺔ ﺒﺸﻜل ﺃﻜﺒﺭ ﻤﻤﺎ ﻴﺅﺩﻱ ﺇﻟﻰ ﺇﻨﺩﻓﺎﻉ ﺍﻟﻁﺎﻗﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺩﺍﺨل ﺍﻟﻤﺎﺩﺓ
ﺍﻟﻌﺎﺯﻟﺔ ﺒﺸﻜل ﻜﺒﻴﺭ ﻜﺫﻟﻙ ﺒﺴﺒﺏ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻌﺎﻟﻴﺔ ﺘﺤﺩﺙ ﺍﻟﺘﻐﻴﺭﺍﺕ ﺍﻟﻬﻴﻜﻠﻴﺔ ﺩﺍﺨل ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﺒﺸﻜل
ﺃﺴﺭﻉ ﻤﻤﺎ ﻴﺅﺩﻱ ﺇﻟﻰ ﺘﻘﻠﻴل ﺍﻟﺯﻤﻥ ﺍﻟﻼﺯﻡ ﻹﻨﻬﻴﺎﺭ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﻫﻲ ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ .
ﺃﻤﺎ ﺍﻟﺸﻜل ﺭﻗﻡ ) (9ﻓﻴﻤﺜل ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺒﺎﻟﺸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ ﻭﺍﻟﺸﻌﻠﺔ ﺍﻷُﻭﻜﺴﻲ ﺃﺴﺘﻠﻴﻨﻴﺔ ﻭﺍﻟﻤﺴﻠﻁﺔ ﻋﻠﻰ
ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻭﺒﻤﺴﺎﻓﺔ ﺇﺨﺘﺒﺎﺭ ) (20 mmﺤﻴﺙ ﻨﻼﺤﻅ ﺯﻴﺎﺩﺓ ﺍﻟﻔﺘﺭﺓ ﺍﻟﺯﻤﻨﻴﺔ ﻟﻤﻘﺎﻭﻤﺔ ﺍﹸﻭﻜﺴﻴﺩ
ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﺒﺯﻴﺎﺩﺓ ﺍﻟﻤﺴﺎﻓﺔ ﺍﻟﻔﺎﺼﻠﺔ ﺒﻴﻨﻪ ﻭﺒﻴﻥ ﺍﻟﺸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ .ﻜﺫﻟﻙ ﻨﻼﺤﻅ ﺘﺤﺴﻥ ﻤﻘﺎﻭﻤﺔ ﺍﻷُﻭﻜﺴﻴﺩ
ﻟﻠﺸﻌﻠﺔ ﺍﻷُﻭﻜﺴﻲ ﺃﺴﺘﻠﻴﻨﻴﺔ ﺤﻴﺙ ﺃﺭﺘﻔﻊ ﺍﻟﻭﻗﺕ ﺍﻟﻤﻘﺎﻭﻡ ﻹﻨﻬﻴﺎﺭ ﺍﹸﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﺃﻱ ﺇﺭﺘﻔﻌﺕ ﻤﻘﺎﻭﻤﺘﻪ
ﻟﻠﹼﻬﺏ ﻭﻫﺫﺍ ﻴﺭﺠﻊ ﺇﻟﻰ ﺇﻨﺨﻔﺎﺽ ﻜﻤﻴﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﺘﻲ ﺘﺼل ﺇﻟﻰ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﺒﺎﻟﺘﺎﻟﻲ ﺯﻴﺎﺩﺓ ﻤﻘﺎﻭﻤﺘﻬﺎ
ﻹﺨﺘﺭﺍﻕ ﺍﻟﻠﹼﻬﺏ .
).(Conclusions ﺍﻹﺴﺘﻨﺘﺎﺠﺎﺕ
ﻤﻥ ﺨﻼل ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﺘﻲ ﺘﻡ ﺍﻟﺤﺼﻭل ﻋﻠﻴﻬﺎ ﻴﻤﻜﻥ ﺍﻟﺨﺭﻭﺝ ﺒﻌﺩﺩ ﻤﻥ ﺍﻹﺴﺘﻨﺘﺎﺠﺎﺕ ﻭﻫﻲ :
-1ﺯﻴﺎﺩﺓ ﻤﻘﺎﻭﻤﺔ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﺍﻟﻤﻜﻭﻨﺔ ﻤﻥ ﺭﺍﺘﻨﺞ ﺍﻟﺒﻭﻟﻲ ﺃﺴﺘﺭ ﻏﻴﺭ ﺍﻟﻤﺸﺒﻊ ﺍﻟﻤﻘﻭﻯ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﺍﻟﻌﺸﻭﺍﺌﻴﺔ
ﻟﻠﺤﺭﺍﺭﺓ ﺒﺤﻭﺍﻟﻲ ﻋﺸﺭﺓ ﺃﻀﻌﺎﻑ ﻗﻴﻤﺘﻬﺎ ﻋﻥ ﻁﺭﻴﻕ ﺇﺴﺘﺨﺩﺍﻡ ﺘﻘﻨﻴﺔ ﺍﻟﻁﻼﺀ ﺒﻁﺒﻘﺔ ﻤﻥ ﺍﻟﻤﺎﺩﺓ ﺍﻟﻤﻌﻴﻘﺔ ﻟﻠﹼﻬﺏ ﻭﻫﻲ
ﻤﺴﺤﻭﻕ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ.
-2ﺍﻟﻤﻘﺎﻭﻤﺔ ﺍﻟﻌﺎﻟﻴﺔ ﻟﻁﺒﻘﺔ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻹﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻭﻜﻤﺎ ﻫﻭ ﻭﺍﻀﺢ ﻓﻲ ﻤﺨﻁﻁﺎﺕ
ﺍﻹﺨﺘﺒﺎﺭ ﻋﻠﻰ ﺍﻟﺭﻏﻡ ﻤﻥ ﺩﺭﺠﺔ ﺇﻨﺼﻬﺎﺭ ﺍﻷُﻜﺴﻴﺩ ﺍﻟﻤﻨﺨﻔﻀﺔ ﻭﻴﺭﺠﻊ ﺍﻟﺴﺒﺏ ﻓﻲ ﺫﻟﻙ ﺇﻟﻰ ﺍﻟﺘﻐﻴﺭﺍﺕ ﺍﻟﻁﻭﺭﻴﺔ ﺍﻟﺘﻲ
ﺘﺤﺩﺙ ﺩﺍﺨل ﺍﻟﺒﻨﺎﺀ ﺍﻟﻬﻴﻜﻠﻲ ﻟﻸُﻭﻜﺴﻴﺩ.
-3ﺯﻴﺎﺩﺓ ﻤﻘﺎﻭﻤﺔ ﻁﺒﻘﺔ ﺃُﻭﻜﺴﻴﺩ ﺍﻷﻨﺘﻴﻤﻭﻥ ﺍﻟﺜﻼﺜﻲ ﻟﻠﺸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﻜﻠﻤﺎ ﺯﺍﺩﺕ ﺍﻟﻤﺴﺎﻓﺔ ﺍﻟﻔﺎﺼﻠﺔ ﺒﻴﻥ ﺍﻷُﻭﻜـﺴﻴﺩ
ﻭﺍﻟﺸﻌﻠﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ ﺍﻟﻤﺴﻠﻁﺔ ﺒﺴﺒﺏ ﺇﻨﺨﻔﺎﺽ ﻜﻤﻴﺔ ﺍﻟﺤﺭﺍﺭﺓ ﺍﻟﻭﺍﺼﻠﺔ ﻟﻸُﻭﻜﺴﻴﺩ .
2118
110 110
100 100
Surface Temperature,(ºC)
Surface Temperature,(ºC)
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 0 1 2 3 4 5 6 7 8 9 10
Time,(sec) Time,(sec)
ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ:(7) ﺍﻟﺸﻜل ﺭﻗﻡ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ:(6) ﺍﻟﺸﻜل ﺭﻗﻡ
(10mm ﺒﺎﻟﺸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ )ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ (5mm ﺒﺎﻟﺸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ )ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ
120 120
110 110
100 100
Surface Temperature,(ºC)
Surface Temperature,(ºC)
90 90
80 80
70 70
60 60
50 50
40 40
20 2000 C 20 2000 C
10 3000 C 10 3000 C
0 0
0 5 10 15 20 25 30 35 40 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
Time,(sec) Time,(sec)
ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ:(9) ﺍﻟﺸﻜل ﺭﻗﻡ ﺇﺨﺘﺒﺎﺭ ﺍﻟﺘﻌﺭﻴﺔ ﺍﻟﺤﺭﺍﺭﻴﺔ:(8) ﺍﻟﺸﻜل ﺭﻗﻡ
ﺒﺎﻟﺸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ ﻭ ﺍﻟﺸﻌﻠﺔ ﺍﻷُﻭﻜﺴﻲ ﺃﺴﺘﻠﻴﻨﻴﺔ ﺒﺎﻟﺸﻌﻠﺔ ﺍﻟﻐﺎﺯﻴﺔ ﻭ ﺍﻟﺸﻌﻠﺔ ﺍﻷُﻭﻜﺴﻲ ﺃﺴﺘﻠﻴﻨﻴﺔ
(20mm )ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ (15mm )ﻤﺴﺎﻓﺔ ﺍﻹﺨﺘﺒﺎﺭ
. ﺍﻟﻤﺼﺎﺩﺭ
Agency for Toxic Substances and Disease Registry U.S.Public Health Service,1992
“Toxicological Profile for Antimony and Compounds
”,September.(www.atsdr.cdc.gov).
dewit ,Cynthia,2000 “ Brominated Flame Retardants ”, Swedish Environmental
protection Agency.
Chemserve Company Limited , 2000 “ Antimony Trioxide ”. (www.chemserve.com).
European Flame Retardants Association(EFRA) , 2002 “ Flame Retardant Fact
Sheet, Antimony Trioxide”.
2119
Horacek ,Heinrich and pieh ,Stefan ,2000 “ The Importance of Intumescent Systems
for Fire protection of plastic Materials ”, polymer International ,49.
Mallick ,P.K. ,2007 “Fiber-Reinforced Composites: Materials, Manufacturing, and
Design” Third Edition , CRC Press, Nov.
Moslem,Ali Ibrahim ,2003 “ Study Using of Antimony Trioxide Material as a Flame
Retardant Material ”, MSC Thesis , Babylon University , Iraq .
Mohammad ,Akram Aziz ,1993“ Plastic Chemistry ”, Books House Publishing –
Mosul .
US Industry Forecasts to 2011 and 2016, 2007 “Glass Fibers”, Freedonia.
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ABSTRACT
This investigation evaluated the tensile and flexural properties of polystyrene resin
reinforced with different weight fracture from random glass fibres (20%, 40%, and
60%)by using Ansys program version (11). The standard specification (ISO-R-527)
and (ASTM D790) were used to fabricant the tensile and flexural test samples
respectively by Ansys program. The theoretical data shows that high tensile and
flexural strength value for polystyrene resin after reinforcing with random glass
fibres and this strength will increase with increasing weight fracture of fibres.
Keywords: Polystyrene resin, Mechanical properties, Ansys program
INTRODUCTION
A composite is a structural material that consists of two or more constituents that are
combined at a macroscopic level and are not soluble in each other. One constituent is called
the reinforcing phase and the one in which it is embedded is called the matrix (Kaw, 2006).
The composite material however, generally possesses characteristic properties, such as
stiffness, strength, weight, high-temperature performance, corrosion resistance, hardness, and
conductivity that are not possible with the individual components by themselves (DeGarmo,
et al., 2008).
There are many types of composite materials and several methods of classifying them, one
such method is bases on geometry and consists of three distinct families (Ali et al,2012):
1. Laminar Composites: laminar composites are those having distinct lagers of materials
bonded together in some manner.
2. Particular Composites: particular composites consist of discrete particles of one
material surrounded by a matrix of another material.
3. Fibre-Reinforced Composites: the most popular type of composite material is the
fibre-reinforced composite geometry.
Generally, the composite material contains two elements:
1. Matrix material: it is the continuous phase; it may be metal, ceramic or polymer
matrix. The polymer matrix is considered the best because of its mechanical and
thermal properties, and also it can reinforce by a large fibre volume fraction
compared with metal and ceramic matrix.
In addition to the low cost and easy fabrication, as example for this materials
araldite resin, polyester, and epoxy resin. Araldite resin belong to epoxy group
which has excellent thermal and physical properties, and usually used in composite
materials for different applications, where it distinct by excellent adhesive capability
especially to fibres, also it retain constant dimensions after dryness (Dobrzański et
al, 2006).
TENSILE STRENGTH
A tensile test is a fundamental mechanical test where a carefully prepared sample is loaded in
a very controlled manner while measuring the applied load and the elongation of the sample
over some distance. Tensile strength or ultimate strength is defined as the maximum load that
results during the tensile test, divided by the cross-sectional area of the test sample.
Therefore, tensile strength, like yield strength, is expressed in Mpa. Tensile tests are used to
determine the modulus of elasticity, elastic limit, elongation, proportional limit, and reduction
in area, tensile strength, yield point, yield strength and other tensile properties [9]. Tensile
strength can be obtained from the following formula:
σ = P A ………………………………….(1)
where :
σ = tensile strength (N/m2)
P = test load (N)
A = cross section area of sample (m2)
FLEXURAL STRENGTH
The flexural strength of a material is defined as its ability to resist deformation under load.
For materials that deform significantly but do not break, the load at yield, typically measured
at 5% deformation/strain of the outer surface, is reported as the flexural strength or flexural
yield strength. The test beam is under compressive stress at the concave surface and tensile
stress at the convex surface (see Fig.1) (Sharafeddin et al, 2013). Then another object applies
load on the central part of the concrete, between the platforms, and gradually increases
pressure until the concrete breaks. The flexural strength of concrete is estimated based on the
weight of the load that collapses the concrete, the distance between the platforms and the
width and thickness of the object being tested. An object’s flexural strength also correlates
with its tensile strength, or the object’s ability to be stretched without significantly changing
its shape (Schlichting et al, 2010).
When an object is made to bend, it is also somehow stretched, although only in a localized
area. In occupational fields such as construction and engineering, knowing a material's
flexural and tensile strengths is important in order to make sure that the material is strong
enough to use in structures. Hard but brittle objects, such as wood concrete, alloys and
plastic, are used more often in construction than elastic and ductile objects such as rubber,
gold or silver, so it is more important to evaluate the formers flexural and tensile strengths
(Schlichting et al, 2010). Flexural strength can be obtained from the following formula:
Figure 1. (A) Under flexure, any beam will experience compressive (load side, ∆l < 0) and tensile
(opposite side, ∆l > 0) stresses. (B) Under load, half of section AA will be compressed while the other
half will be subject to tensile efforts.
In theory, an object’s flexural and tensile strengths would be in similar ranges if there is
homogeneity in the materials used, meaning that the substances used are mixed in equally. If
the substances are not uniformly mixed, then the flexure and tensile strengths might
drastically vary in different areas of the object. Another factor that can change an object’s
flexural and tensile strengths are defects. For example, a rope with torn fibres might increase
its tensile strength, as the fibres can stretch longer, but it might decrease its flexural strength,
especially when load is applied on the area where the fibres are weakest (Gomec et al, 2005).
then draw the obtained data after applied the loads. Table 1 shows the specifications used to
draw test samples.
Following a short description to materials used:
1. Polystyrene Resin with (1.05 g/cm3) density.
2. Random glass fibres E-type with (2.6g/cm3) density.
3. Test samples: standard specification (ISO-R-527) was used with rectangular
section.
4. Flexural Strength Samples: (ASTM-D790) was used as a rectangular shape
(10mm×135mm).
Table 1. Specifications used to draw test samples
Tensile Linear Solid 185 Geometry , 8 Nods ,3-D Modeling 3922 10961
Flexural Linear Solid 185 Geometry , 8 Nods ,3-D Modeling 5145 10290
CONCLUSIONS
From the obtained results we get: Improvement of mechanical properties after reinforcement
by glass fibres .Increased tensile and impact strength with increasing fibres weight fracture.
Figure 3. Tensile strength to polystyrene resin after reinforcing with (20%) glass fibres
Figure 4. Tensile strength to polystyrene resin after reinforcing with (40%) glass fibres
Figure 5. Tensile strength to polystyrene resin after reinforcing with (60%) glass fibres
Figure 7. Flexural strength to polystyrene resin after reinforcing with (20%) glass fibres
Copyright © 2013 SAVAP International www.journals.savap.org.pk
www.savap.org.pk 101
ISSN-L: 2223-9553, ISSN: 2223-9944
Vol. 4 No. 3 May 2013 Academic Research International
Figure 8. Flexural strength to polystyrene resin after reinforcing with (40%) glass fibres
Figure 9. Flexural strength to polystyrene resin after reinforcing with (60%) glass fibres
REFERENCES
Al-Jeebory A. A. & Al-Mosawi, A. I. (2009). Effect of percentage of Fibres Reinforcement
on Thermal and Mechanical Properties for Polymeric Composite Material, The Iraqi
Journal for mechanical and materials Engineering , Special Issue ,1 st Conference of
Engineering College, pp70-82.
Al-Mosawi, A. I., Ammash, H. K. & Salaman, A. J. (2012). Properties of Composite
Materials Databook. 2 nd edition. Lambert Academic Publishing LAP.
Al-Mosawi A. I. (2009). Study of Some Mechanical Properties for Polymeric Composite
Material Reinforced by Fibres. Al-Qadessiyah Journal For Engineering Science, 2(1),
pp.14–24 .
Al-Mosawi, I., Ali, M. M., Yousif, A. R. & Hamza, S. M. (2012). Theoretical estimation to
flexural strength of araldite composite used for manufacturing electrical circuits
plates. Academic Research International, 3(3), pp.34-37.
٩٨٩
Journal of Babylon University/Engineering Sciences/ No.(4)/ Vol.(22): 2014
resin reinforced by biaxial woven roving kevlar fibers [Ali,2009] . Azhdar studied the
impact fracture toughness of fiber reinforced epoxy resin[Azhdar,1992] .Abbas , Ali,
and Sajed studied effect the change of reinforcement percentage of fibers on the
thermal conductivity for polymeric composite material consist of conbextra epoxy
(EP-10)resin reinforced by biaxial woven roving S–type glass fibers [Abbas,
Ali,2009] .
Tensile Strength .
Tensile properties indicate how the material will react to forces being applied
in tension. A tensile test is a fundamental mechanical test where a carefully prepared
specimen is loaded in a very controlled manner while measuring the applied load and
the elongation of the specimen over some distance. Tensile strength or ultimate
strength is defined as the maximum load that results during the tensile test, divided by
the cross-sectional area of the test specimen. Therefore, tensile strength, like yield
strength, is expressed in Mpa. Tensile tests are used to determine the modulus of
elasticity, elastic limit, elongation, proportional limit, reduction in area, tensile
strength, yield point, yield strength and other tensile properties [Daniel,2003]. Tensile
strength can be obtain from the following formula :
P A
where :
σ = tensile strength (N/m2)
P = test load (N)
A = cross section area of specimen (m2)
Work Procedure .
In this research, Ansys program version (11) was used to calculate tensile
strength value for vinyl ester resin before and after reinforced with different weight
percentage from woven roving glass fibers (20%,40%,60%) . specific Properties for
both resin and fibers was input in database of Ansys program , as well as standard
shape of specimens , and applied different amount of loads to make a theoretical
emulation to experimental tensile test , and then draw the obtained data after applied
the loads . Table (1) show the specifications used to draw test specimens , and table
(2) show the experimental results obtained from tensile test . Table (3) show the
theoretical results obtained from Ansys program .
Table (1) : The specifications used to draw test specimens
Model Type of Element No of Element No of Nodes
Linear Solid 185 Geometry , 8 Nods ,3-D Modeling 3922 1961
Table (2) : The experimental results obtained from tensile test
Reinforcing Percentage 0 20 % 40 % 60 %
Value 64 125 220 312
Table (3) : The theoretical results obtained from Ansys program
Reinforcing Percentage 0 20 % 40 % 60 %
Value 67.282 131.41 231.281 327.999
Following a short description to materials used :
1- Vinyl Ester Resin type Deraken 510-a40 with (1.21g/cm3) density .
2- Woven roving glass fibers E-type (0°-45°) with (2.6g/cm3) density .
3- Test specimens: standard specification (ISO-R-527)was used to fabricant the test
specimens with rectangular section .
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Journal of Babylon University/Engineering Sciences/ No.(4)/ Vol.(22): 2014
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Journal of Babylon University/Engineering Sciences/ No.(4)/ Vol.(22): 2014
٩٩٢
Journal of Babylon University/Engineering Sciences/ No.(4)/ Vol.(22): 2014
Kiichi Hasegawa, Hiroshi Hirano, Joji Kadota, Masahiro ABE, Satoshi Matsuda,
Hajime Kishi and Atsushi Murakami ,2009. “Properties of GFRP Using Matrix
Resin of Epoxy/ Acrylate Interpenetrating Polymer Network” , Journal of the
Society of Materials Science, Japan Vol.54 No.4 . pp.447 – 452 .
Mallick ,P.K. ,2007 “Fiber-Reinforced Composites: Materials, Manufacturing, and
Design” ; 3rd Edition , CRC Press, Nov.
Michel Biron , 2007 “ Thermoplastics and Thermoplastic Composites ” , 1st Edition,
Elsevier.
٩٩٣
The Iraqi Journal For Mechanical And Material Engineering, Special Issue
ﺩﺭﺍﺴﺔ ﻨﻅﺭﻴﺔ ﻟﺘﺄﺜﻴﺭ ﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ ﻋﻠﻰ ﺍﻟﺴﻠﻭﻙ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻲ ﻟﻠﺭﺍﺘﻨﺠﺎﺕ ﺍﻟﻤﺘﺼﻠﺒﺔ
ﺒﺎﻟﺤﺭﺍﺭﺓ
ﻋﻠﻲ ﺠﺎﻫل ﺴﻠﻤﺎﻥ ﻤﺴﻠﻡ ﻤﺤﺴﻥ ﻋﻠﻲ ﺯﻫﻴﺭ ﺤﺴﻥ ﻋﺒﺩ ﺍﷲ ﻋﻠﻲ ﺇﺒﺭﺍﻫﻴﻡ ﺍﻟﻤﻭﺴﻭﻱ
ﺍﻟﻤﻌﻬﺩ ﺍﻟﺘﻘﻨﻲ – ﺒﺎﺒل ﺍﻟﻤﻌﻬﺩ ﺍﻟﺘﻘﻨﻲ – ﺒﺎﺒل ﺍﻟﻤﻌﻬﺩ ﺍﻟﺘﻘﻨﻲ – ﺒﺎﺒل ﺍﻟﻤﻌﻬﺩ ﺍﻟﺘﻘﻨﻲ – ﺒﺎﺒل
ﻣﺪرس ﻣﺴﺎﻋﺪ ﻤﺩﺭﺱ ﻤﺴﺎﻋﺩ ﻤﺩﺭﺱ ﻤﺩﺭﺱ
. ﺍﻟﺨﻼﺼﺔ
( ﻟﺩﺭﺍﺴﺔ ﺘﺄﺜﻴﺭ ﺘﻘﻭﻴﺔ ﺭﺍﺘﻨﺞ ﺍﻟﻔﻨﻴل ﺃﺴﺘﺭ ﺒﻨﺴـﺏAnsys) ﺘﻡ ﻓﻲ ﻫﺫﺍ ﺍﻟﺒﺤﺙ ﺇﺴﺘﺨﺩﺍﻡ ﺒﺭﻨﺎﻤﺞ
( ﻭﺘﺄﺜﻴﺭ45°-0°)( ﺜﻨﺎﺌﻴﺔ ﺍﻹﺘﺠﺎﻩE) ( ﻤﻥ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﻨﻭﻉ%60,%40,%20) ﻭﺯﻨﻴﺔ ﻤﺨﺘﻠﻔﺔ
ﺃُﻋﺘﻤـﺩﺕ. ﻫﺫﻩ ﺍﻟﺘﻘﻭﻴﺔ ﻋﻠﻰ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﺍﻟﻨﺎﺘﺠﺔ ﺘﺤﺕ ﺘﺄﺜﻴﺭ ﺃﺤﻤـﺎل ﻤﺨﺘﻠﻔـﺔ
( ﻭﺍﻟﺘـﻲAnsys) ( ﻓﻲ ﺘﺼﻨﻴﻊ ﻨﻤﺎﺫﺝ ﺍﻹﺨﺘﺒـﺎﺭ ﺒﺒﺭﻨـﺎﻤﺞASTM D790) ﺍﻟﻤﻭﺍﺼﻔﺔ ﺍﻟﻘﻴﺎﺴﻴﺔ
ﻟﻘﺩ ﺒﻴﻨﺕ ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﻨﻅﺭﻴﺔ ﺍﻟﺘﻲ ﺘﻡ. (10mm×135mm) ﻜﺎﻨﺕ ﻋﻠﻰ ﺸﻜل ﻨﻤﺎﺫﺝ ﻤﺴﺘﻁﻴﻠﺔ ﺒﺄﺒﻌﺎﺩ
ﺍﻟﺤﺼﻭل ﻋﻠﻴﻬﺎ ﺇﺭﺘﻔﺎﻉ ﻗﻴﻤﺔ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﻟﺭﺍﺘﻨﺞ ﺍﻟﻔﻨﻴل ﺃﺴﺘﺭ ﺒﻌﺩ ﺘﻘﻭﻴﺘﻪ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﻨﺘﻴﺠـﺔ
. ﻹﺭﺘﻔﺎﻉ ﻤﻌﺎﻤل ﻤﺭﻭﻨﺔ ﻫﺫﻩ ﺍﻷﻟﻴﺎﻑ ﻭﺘﺯﺩﺍﺩ ﻫﺫﻩ ﺍﻟﻤﻘﺎﻭﻤﺔ ﻤﻊ ﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ
Abstract
In this research Ansys program was used to study the effect of reinforcing vinyl
ester resin with different weight percentage (20%,40%,60%) from Woven roving glass
fibers (E) type (0°-45°) and the effect of this reinforcing on flexural strength of
resulting composite material under different loading . The standard specification
(ASTM D790) was used to fabricant the test samples in Ansys program which was a
rectangular shape with dimensions (135mm×10mm) .The theoretical results shows that
high flexural strength value for vinyl ester resin after reinforcing with glass fibers due
to high elastic modulus for these fibers and this strength will increase with increasing
percentage of fibers .
Keywords: Ansys Program , Composite Material , Flexural Strength.
1
The Iraqi Journal For Mechanical And Material Engineering, Special Issue
).(Introduction ﺍﻟﻤﻘﺩﻤﺔ
ﺘﻡ ﺘﻁﻭﻴﺭ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﺭﻜﺒﺔ ﺍﻟﻤﺘﻘﺩﻤﺔ ) (Advanced Composite Materialsﺍﻟﻤﻘـﻭﺍﺓ ﺒﺎﻷﻟﻴـﺎﻑ
ﻟﻠﺘﻁﺒﻴﻘﺎﺕ ﺍﻟﺘﻲ ﺘﺤﺘﺎﺝ ﺍﻟﺠﻤﻊ ﺍﻹﺴﺘﺜﻨﺎﺌﻲ ﺒﻴﻥ ﺍﻟﻤﻘﺎﻭﻤﺔ ،ﺍﻟﺠﺴﺎﺀﺓ ،ﻭﺍﻟﻭﺯﻥ ﺍﻟﺨﻔﻴﻑ .ﺇﻥ ﺍﻟﻬـﺩﻑ
ﺍﻟﺭﺌﻴﺴﻲ ﻤﻥ ﺍﻟﺘﻘﻭﻴﺔ ﺒﺎﻷﻟﻴﺎﻑ ﻫﻭ ﻟﺘﺤﺴﻴﻥ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻔﻴﺯﻴﺎﺌﻴﺔ ﻟﻠﺭﺍﺘﻨﺠﺎﺕ ﺤﻴﺙ ﺘـﺯﺩﺍﺩ
ﻤﻘﺎﻭﻤﺔ ﺍﻟﺸﺩ ﻭﺍﻟﺼﺩﻤﺔ ﻭﺍﻟﺼﻼﺩﺓ ﺒﺸﻜل ﻜﺒﻴﺭ ﻤﻤﺎ ﻴﺴﻤﺢ ﺒﺈﺴﺘﺨﺩﺍﻡ ﻫﺫﻩ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﻘﻭﺍﺓ ﻓﻲ ﻤﺠـﺎﻻﺕ
ﺼﻨﺎﻋﻴﺔ ﺃﻭﺴﻊ ﻭﺘﺤﺕ ﻅﺭﻭﻑ ﺃﻗﺴﻰ ] .[1ﻓﻲ ﻫﺫﺍ ﺍﻟﻨﻭﻉ ﻤﻥ ﺍﻟﻤـﻭﺍﺩ ﺍﻟﻤﺭﻜﺒـﺔ ﺘﺘﺠـﺎﻭﺯ ﻨﺴـﺒﺔ
ﺍﻷﻟﻴﺎﻑ ) (%50ﻜﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ ﻭﻤﻌﺎﻤل ﺍﻟﻤﺭﻭﻨﺔ ﻋﺎﺩﺓ ﺃﻋﻠﻰ ﻤﻥ ) .(16×106 psiﺇﻥ ﺍﻷﻟﻴﺎﻑ ﻓـﻲ
ﻫﺫﺍ ﺍﻟﻨﻭﻉ ﻤﻥ ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﺭﻜﺒﺔ ﻫﻲ ﺍﻟﻤﺴﺅﻭل ﺍﻟﺭﺌﻴﺴﻲ ﻋﻥ ﺘﺤﻤل ﺍﻷﺤﻤﺎل ﺍﻟﺨﺎﺭﺠﻴﺔ ،ﻭﻤﻥ ﺃﻜﺜـﺭ
ﺃﻨﻭﺍﻉ ﺍﻷﻟﻴﺎﻑ ﺸﻴﻭﻋﺎﹰ ﻓﻲ ﻤﺠﺎل ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﺭﻜﺒﺔ ﺍﻟﻤﺘﻘﺩﻤﺔ ﻫﻲ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ ﻭﺍﻟﻜـﺎﺭﺒﻭﻥ ﻭﺃﻟﻴـﺎﻑ
ﻜﻴﻔﻼﺭ ].[2
ﺇﻥ ﺍﻹﺴﺘﺨﺩﺍﻡ ﺍﻟﻌﺎﻡ ﻟﻠﻤﺎﺩﺓ ﺍﻟﻤﺭﻜﺒﺔ ﻴﻌﺘﻤﺩ ﺒﺸﻜل ﻜﺒﻴﺭ ﻋﻠﻰ ﺍﻟﺨﻭﺍﺹ ﺍﻟﻤﻴﻜﺎﻨﻴﻜﻴﺔ ﻭﺍﻟﻔﻴﺯﻴﺎﺌﻴـﺔ ﻟﻬـﺫﻩ
ﺍﻟﻤﻭﺍﺩ ﻟﺫﻟﻙ ﻓﺈﻥ ﺩﺭﺍﺴﺔ ﻫﺫﻩ ﺍﻟﺨﻭﺍﺹ ﺘﺤﺕ ﺘﺄﺜﻴﺭ ﺍﻟﻘﻭﻯ ﻭﺍﻷﺤﻤﺎل ﻓﻲ ﻅﺭﻭﻑ ﻤﺨﺘﻠﻔـﺔ ﻴﻜﺘﺴـﺏ
ﺃﻫﻤﻴﺔ ﻜﺒﻴﺭﺓ ﻟﻤﻌﺭﻓﺔ ﻤﺩﻯ ﻤﻼﺌﻤﺔ ﻫﺫﻩ ﺍﻟﺨﻭﺍﺹ ﻟﻤﻜﺎﻥ ﻋﻤل ﻫﺫﻩ ﺍﻟﻤﻭﺍﺩ .ﻫﻨﺎﻟﻙ ﺃﺭﺒﻌﺔ ﺃﻨﻭﺍﻉ ﻤـﻥ
ﺍﻟﻤﻭﺍﺩ ﺍﻟﻤﺭﻜﺒﺔ ﺍﻟﻤﺘﻘﺩﻤﺔ ﻭﺍﻟﻤﺩﺭﺠﺔ ﺃﺩﻨﺎﻩ ]:[3
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The Iraqi Journal For Mechanical And Material Engineering, Special Issue
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The Iraqi Journal For Mechanical And Material Engineering, Special Issue
4
The Iraqi Journal For Mechanical And Material Engineering, Special Issue
ﺍﻟﺸﻜل ﺭﻗﻡ ) : (2ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﻟﺭﺍﺘﻨﺞ ﺍﻟﻔﻨﻴل ﺃﺴﺘﺭ ﺒﻌﺩ ﺘﻘﻭﻴﺘﻪ ﺒﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ ) (%20ﻤﻥ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ
ﺍﻟﺸﻜل ﺭﻗﻡ ) : (3ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﻟﺭﺍﺘﻨﺞ ﺍﻟﻔﻨﻴل ﺃﺴﺘﺭ ﺒﻌﺩ ﺘﻘﻭﻴﺘﻪ ﺒﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ ) (%40ﻤﻥ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ
5
The Iraqi Journal For Mechanical And Material Engineering, Special Issue
( ﻤﻥ ﺃﻟﻴﺎﻑ ﺍﻟﺯﺠﺎﺝ%60) ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﻟﺭﺍﺘﻨﺞ ﺍﻟﻔﻨﻴل ﺃﺴﺘﺭ ﺒﻌﺩ ﺘﻘﻭﻴﺘﻪ ﺒﻨﺴﺒﺔ ﻭﺯﻨﻴﺔ: (4) ﺍﻟﺸﻜل ﺭﻗﻡ
. (Conclusions) ﺍﻹﺴﺘﻨﺘﺎﺠﺎﺕ
: ﻤﻥ ﺨﻼل ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﺘﻲ ﺘﻡ ﺍﻟﺤﺼﻭل ﻋﻠﻴﻬﺎ ﻤﻥ ﺍﻟﺒﺭﻨﺎﻤﺞ ﻟﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﻨﺴﺘﻨﺘﺞ ﺍﻵﺘﻲ
. ﺇﻨﺨﻔﺎﺽ ﻗﻴﻤﺔ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﻟﺭﺍﺘﻨﺞ ﺍﻟﻔﻨﻴل ﺃﺴﺘﺭ ﻭﻫﻭ ﻴﺘﻔﻕ ﻤﻊ ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﻌﻤﻠﻴﺔ-1
.ﻥ ﻗﻴﻤﺔ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﻟﺭﺍﺘﻨﺞ ﺍﻟﻔﻨﻴل ﺃﺴﺘﺭ ﺒﻌﺩ ﺘﻘﻭﻴﺘﻪ ﺒﺄﻟﻴﺎﻑ ﺍﻟﺯﺠـﺎﺝ ﺜﻨﺎﺌﻴـﺔ ﺍﻹﺘﺠـﺎﻩ ﺘﺤﺴ-2
.ﻭﺘﺯﺩﺍﺩ ﻤﻘﺎﻭﻤﺔ ﺍﻹﻨﺜﻨﺎﺀ ﻤﻊ ﺯﻴﺎﺩﺓ ﻨﺴﺒﺔ ﺍﻷﻟﻴﺎﻑ ﺍﻟﻤﻀﺎﻓﺔ ﻭﻫﻭ ﻤﺎ ﺃﺜﺒﺘﺘﻪ ﺍﻟﻨﺘﺎﺌﺞ ﺍﻟﻌﻤﻠﻴﺔ ﺃﻴﻀﺎﹰ
. (References) ﺍﻟﻤﺼﺎﺩﺭ
1- P. Vincenzini and M. Singh “Advanced Inorganic Fibrous Composites
V ” , TransTech Publications, 2006
2- P.K. Mallick “Fiber-Reinforced Composites: Materials, Manufacturing,
and Design”, 3rd Edition , CRC Press, 2007.
3- E.P. DeGarmo, J.T. Black, and R.A. kohser “ Materials and processes
in Manufacturing ” , 10th Edition , john Wiley & Sons , 2008 .
4- Ali Hoby Halem ,1999 “ Improvement Properties of Reinforced Plastic
Materials ”,M.sc Thesis,Engineering College,Babylon University , Iraq.
5- Ali I. Al-Mosawi “Study of Some Mechanical Properties for Polymeric
Composite Material Reinforced by Fibers ” , Al-Qadessiyah Journal
For Engineering Science , Vol 2 , No 1 , 2009 . pp.14 – 24 .
6- Abbas A. Al- Jeebory, Ali I. Al-Mosawi, Samara A. Al-Qurashi
“Difference Fibers Reinforcement percentage and its Effect on
Mechanical Properties of Thermosetting Resins” , Al-Qadessiyah
Journal For Engineering Science ,Special Issue, second Conference of
Engineering College , Al-Qadessiyah University ,19-20 October , 2009.
6
The Iraqi Journal For Mechanical And Material Engineering, Vol.12, No.4, 2012
_________________________________________________________________
USING OF ANSYS PROGRAM TO CALCULATE THE
MECHANICAL PROPERTIES OF ADVANCED
FIBERS REINFORCED COMPOSITE
Ali I. Al-Mosawi Moslem M. Ali Salim J. Abbas
Technical Inst-Babylon Technical Inst-Babylon Technical Inst-Babylon
Lecturer Assist Lecturer Assist Lecturer
_________________________________________________________________
Abstract:
Mechanical properties of vinyl ester resin reinforced with different weight
percentage (20%,40%,60%) glass fibers was studied theoretically using Ansys
program version (11) and these properties included tensile and flexural strength.
The standard specification (ISO-R-527)+(ASTM D790) were used to fabricant
the tensile and flexural test samples respectively by Ansys program. The
theoretical results shows that high tensile and flexural strength value for vinyl
ester resin after reinforcing with glass fibers due to high elastic modulus for these
fibers and this strength will increase with increasing percentage of fibers, which
agree with the experimental results obtained from tensile test .
Keywords: Mechanical properties , Vinyl ester resin, Fiber-reinforced
composites .
لحساب الخواص الميكانيكية لمادة مركبة متقدمةAnsys إستعمال برنامج
مقواة باأللياف
:الخالصة
( من ألياف%60,%40,%20) الخواص الميكانيكية لراتنج الفنيل أستر المقوى بنسب وزنية مختلفة
( وقد شملت هذهAnsys Version 11) الزجاج تم د ارستها في هذا البحث بشكل نظري بإستخدام برنامج
+ (ISO-R-527) أُعتمدت المواصفات القياسية. الخواص كل من مقاومة الشد ومقاومة اإلنثناء
. (Ansys) (في تصنيع نماذج إختبار الشد واإلنثناء على التوالي ببرنامجASTM D790)
لقد بينت النتائج النظرية التي تم الحصول عليها إرتفاع قيمة مقاومة الشد ومقاومة اإلنثناء لراتنج الفنيل
أستر بعد تقويته بألياف الزجاج نتيجة إلرتفاع معامل مرونة هذه الألياف وتزداد هذه المقاومة مع زياد
.والذي يتفق مع النتائج العملية التي تم الحصول عليها من اإلختبارات العملية، نسبة التقوية بالألياف
. المادة المركبة المقواة باأللياف، راتنج الفنيل أستر، الخواص الميكانيكية: الكلمات الدالة
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USING OF ANSYS PROGRAM TO CALCULATE THE Ali I. Al-Mosawi
MECHANICAL PROPERTIES OF ADVANCED FIBERS Moslem M. Ali
REINFORCED COMPOSITE Salim J. Abbas
___________________________________________________________________________
INTRODUCTION
A composite is commonly defined as a combination of two or more distinct
materials, each of which retains its own distinctive properties, to create a new
material with properties that cannot be achieved by any of the components acting
alone. Using this definition, it can be determined that a wide range of
engineering materials fall into this category [Hull,Clyne,1997]. The reinforcing
phase material may be in the form of fibers, particles, or flakes . The matrix
phase materials are generally continuous. Examples of composite systems
include concrete reinforced with steel and epoxy reinforced with graphite fibers,
etc [Mallick,2007]. The composite material however , generally possesses
characteristic properties , such as stiffness , strength , weight , high-temperature
performance , corrosion resistance , hardness , and conductivity that are not
possible with the individual components by themselves . Analysis of these
properties shows that they depend on (1) the properties of the individual
components; (2) the relative amount of components; (3) the size ,shape ,and
distribution of the discontinuous components; (4) the degree of bonding between
components; and (5) the orientation of the various components [E.P.DeGarmo
etal,2008] . Vinyl ester, is a resin produced by the esterification of an epoxy resin
with an unsaturated monocarboxylic acid. The reaction product is then dissolved
in a reactive solvent, such as styrene, to a 35 - 45 percent content by weight. It
can be used as an alternative to polyester and epoxy materials in matrix or
composite materials, where its characteristics, strengths, and bulk cost
intermediate between polyester and epoxy[Michel,2007].
[G.Morom etal,1986] studied the effect of hybrid fibers (Carbon/Kevlar) on
the impact strength of epoxy resin. also [Ali,2009] investigated the effect of
changing the reinforcement percentage by fibers on Mechanical properties, for
composite material consists of conbextra epoxy (EP-10) resin reinforced by
biaxial woven roving kevlar fibers. [Azhdar,1992] studied the impact fracture
toughness of fiber reinforced epoxy resin.[Abbas etal,2009] studied effect the
change of reinforcement percentage of fibers on the thermal and mechanical
properties for polymeric composite material consist of conbextra epoxy (EP-10)
resin reinforced by biaxial woven roving S–type glass fibers.
TENSILE STRENGTH .
A tensile test is a fundamental mechanical test where a carefully prepared
sample is loaded in a very controlled manner while measuring the applied load
and the elongation of the sample over some distance. Tensile strength or ultimate
strength is defined as the maximum load that results during the tensile test,
divided by the cross-sectional area of the test sample. Therefore, tensile strength,
like yield strength, is expressed in Mpa. Tensile tests are used to determine the
modulus of elasticity, elastic limit, elongation, proportional limit, reduction in
area, tensile strength, yield point, yield strength and other tensile properties [9].
Tensile strength can be obtain from the following formula :
PA ………………………………….(1)
where :
σ = tensile strength (N/m2)
P = test load (N)
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Ali, et al. The Iraqi Journal For Mechanical And Material Engineering, Vol.12, No.4, 2012
_______________________________________________________________________________________
FLEXURAL STRENGTH .
Flexural strength is an object’s ability to bend without obtaining any major
deformities. A standard experiment called the three-point test can calculate an
object’s flexural strength. For example, a rectangular slab of concrete is placed
on two parallel platforms. Then another object applies load on the central part of
the concrete, between the platforms, and gradually increases pressure until the
concrete breaks. The flexural strength of concrete is estimated based on the
weight of the load that collapses the concrete, the distance between the platforms
and the width and thickness of the object being tested. An object’s flexural
strength also correlates with its tensile strength, or the object’s ability to be
stretched without significantly changing its shape. When an object is made to
bend, it is also somehow stretched, although only in a localized area. In
occupational fields such as construction and engineering, knowing a material's
flexural and tensile strengths is important in order to make sure that the material
is strong enough to use in structures. Hard but brittle objects, such as wood
concrete, alloys and plastic, are used more often in construction than elastic and
ductile objects such as rubber, gold or silver, so it is more important to evaluate
the former’s flexural and tensile strengths [9]. Flexural strength can be obtain
from the following formula :
3PS
FS (2)
2bt 2
where :
F = Maximum load (N)
S = Distance between loading points (mm)
b = Sample width (mm)
t = Sample thickness (mm)
In theory, an object’s flexural and tensile strengths would be in similar ranges if
there is homogeneity in the materials used, meaning that the substances used are
mixed in equally. If the substances are not uniformly mixed, then the flexure and
tensile strengths might drastically vary in different areas of the object. Another
factor that can change an object’s flexural and tensile strengths is defects. For
example, a rope with torn fibers might increase its tensile strength, as the fibers
can stretch longer, but it might decrease its flexural strength, especially when
load is applied on the area where the fibers are weakest.
WORK PROCEDURE .
In this research, Ansys program version (11) was used to calculate tensile
strength value for vinyl ester resin before and after reinforced with different
weight percentage from woven roving glass fibers (20%,40%,60%) . Specific
Properties for both resin and fibers was input in database of Ansys program , as
well as standard shape of samples , and applied different amount of loads to
make a theoretical emulation to experimental tensile and flexural test , and then
draw the obtained data after applied the loads . Table .1 show the specifications
used to draw test samples .
Following a short description to materials used :
1- Vinyl Ester Resin type Deraken 510-a40 with (1.21g/cm3) density .
376
USING OF ANSYS PROGRAM TO CALCULATE THE Ali I. Al-Mosawi
MECHANICAL PROPERTIES OF ADVANCED FIBERS Moslem M. Ali
REINFORCED COMPOSITE Salim J. Abbas
___________________________________________________________________________
CONCLUSIONS .
From the obtained results we get :
1- Low tensile and impact strength of vinyl ester resin .
2- Improvement of mechanical properties after reinforcement by glass fibers
.
3- Increased tensile and impact strength with increasing fibers percentage .
Table .1 : Specifications used to draw test samples
No of No of
Model Type of Element
Element Nodes
Tensile Solid 185 Geometry , 8 Nods ,3-D
Linear 3922 10961
Modeling
Flexural Solid 185 Geometry , 8 Nods ,3-D
Linear 5145 10290
Modeling
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Ali, et al. The Iraqi Journal For Mechanical And Material Engineering, Vol.12, No.4, 2012
_______________________________________________________________________________________
Fig.2 : Tensile strength to vinyl ester resin after reinforcing with (20%) glass fibers
Fig.3 : Tensile strength to vinyl ester resin after reinforcing with (40%) glass fibers
Fig.4 : Tensile strength to vinyl ester resin after reinforcing with (60%) glass fibers
377
USING OF ANSYS PROGRAM TO CALCULATE THE Ali I. Al-Mosawi
MECHANICAL PROPERTIES OF ADVANCED FIBERS Moslem M. Ali
REINFORCED COMPOSITE Salim J. Abbas
___________________________________________________________________________
Fig.6 : Flexural strength to vinyl ester resin after reinforcing with (20%) glass fibers
Fig.7 : Flexural strength to vinyl ester resin after reinforcing with (40%) glass fibers
Fig.8 : Flexural strength to vinyl ester resin after reinforcing with (60%) glass fibers
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Ali, et al. The Iraqi Journal For Mechanical And Material Engineering, Vol.12, No.4, 2012
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Reinforcement on Thermal and Mechanical Properties for Polymeric
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pp70-82.
Ali I. Al-Mosawi “Study of Some Mechanical Properties for Polymeric
Composite Material Reinforced by Fibers ” , Al-Qadessiyah Journal For
Engineering Science , Vol 2 , No 1. , 2009. pp.14 – 24 .
Azhdar B.A. “Impact Fracture Toughness of Fiber Reinforced Epoxy Resin”
,M.SC Thesis ,U.O.T ,1992 .
D ,Hull , T .W, Clyne “An Introduction to Composite Materials” ,2nd Edition ,
Cambridge University Press ,1997.
E.P.DeGarmo, J.T. Black, and R.A. kohser “ Materials and processes in
Manufacturing ” , 10th Edition , John Wiley & Sons , 2008.
G.Morom ,E.Drukkler ,A. Weinberg ,and J.Banbaji “Impact behavior of Carbon /
Kevlar Hybrid Composites” , Composites ,Vol 17 ,No 2 ,1986 .pp150-153.
Kiichi Hasegawa, Hiroshi Hirano, Joji Kadota, Masahiro ABE, Satoshi Matsuda,
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Society of Materials Science, Japan Vol.54 No.4 . , 2009 .pp.447 – 452 .
Mallick ,P.K. “Fiber-Reinforced Composites: Materials, Manufacturing, and
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Michel Biron “ Thermoplastics and Thermoplastic Composites ” , 1st Edition,
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