Week 7-Lecture Slides PDF
Week 7-Lecture Slides PDF
Lecture 13
Distillation - Part 1
Heat exchanger
Liquid
2. Continuous distillation
Vapour Total condenser
3. Tray efficiencies
Distillate
reflux
Feed
Heat exchanger
Partial reboiler
Liquid
Bottoms
Could also have batch distillation processes; not covered in these lectures.
Feed
Phase
Phase 2
creation
Energy input
The drawback…
Distillation is a very energy intensive operation, especially when the
relative volatility of the components to be separated is low.
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Distillation mechanism
BENÍTEZ (2009) page 321:
Lecture 13-1
VLE Basics
xB 1 x A ; y B 1 y A
Separated by simple
distillation
Extractive distillation
y* = mole 0.75
fraction A in
vapour
0.5
0.25
0
0 0.25 0.5 0.75 1
y* = mole 0.75
fraction A
in vapour
0.5
0.25
0
0 0.25 0.5 0.75 1
12
y1 x1
y2 x2
y1
12 x1 x
or y
1 12 1 x1 1 1 x
Lecture 13-2
Flash distillation
F mole/s
xF - mole frac. MVC
Q(in)
HF enthaply (kJ/mol) B mole/s (L for liquid)
xB - mole frac. MVC
Liquid
HB enthaply (kJ/mol)
TF has to be between the Tbp and Tdp of the feed in order to create two
phases.
The above puts limits on the maximum vapour concentration achievable (yD)
and the minimum liquid concentration achievable (xB)
1. n-octane
2. n-heptane
T pA
PA* pB
PB* x y* alpha
deg C mmHg mmHg
98.4 760 333 1 1 2.28
105 940 417 0.655 0.81 2.25
110 1050 484 0.487 0.674 2.17
115 1200 561 0.312 0.492 2.14
120 1350 650 0.1571 0.279 2.08
125.6 1540 760 0 0 2.03
Using Raoult’s Law:
PA = PA* x, PB = PB* (1- x),
x = xA = (P - PB*)/(PA*- PB*)
P = PA + PB
y* = yA* = PA*x/P
130
125
120
115
T, deg C
110
105
100
95
90
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
1 140
0.9 T curve
120
0.8
0.7 100
y* = mole fraction
heptane in vapour 0.6
y* 80
0.5 zf=0.5 T, degC
60
0.4
0.3 40
0.2
20
0.1
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
x = mole fraction heptane in liquid
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Equilibrium data - Illustration 9.4 Treybal.
Vapour
Basis F=100 mol/s feed;
Want to vaporize 60% of the feed.
Flash
So, the vaporization fraction f = 0.6 tank
Feed
1 140
0.9
Bubble point curve
120
0.8
T flash 113 C
0.7 100
y* = mole fraction
Slope =
heptane in vapour 0.6 -0.667
80
0.5 T, degC
60
0.4
y D* 0.575 0.3 40
x B 0.387 0.2
20
0.1
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
x = mole fraction heptane in liquid
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Which stream is at 113 degC?
1. The vapour
2. The liquid
3. The liquid and the vapour
Lecture 13-3
Continues distillation
Video
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51
Multiple Equilibrium Stages
Fn , Zn n Sn, xn
Equilibrium condition: yi = Ki xi
Heat balance: vapour / liquid heat in + Qin= vapour / liquid heat out
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Heat and mass balances on an ideal plate
Vn-1
V = vapour rate (mol·s-1)
y n-1
n-1 L = liquid rate (mol·s-1)
L n-1 Vn
x n-1 yn n, n+1 etc – refer to plate number
(subscripts)
n
Ln
V n+1 x = liquid mol. fr. MVC
xn
y n+1
n+1 y = vapour mol. fr. MVC
L n+1
x n+1
Vn 1 Ln 1 Vn Ln
yn 1Vn 1 xn 1 Ln 1 ynVn xn Ln
Vn
Mole
MVC
Ln-1
Ln-1 = Ln = 14
n Vn+1=Vn = 10
Vn+1
Mole
Less
Ln Volatile
Ln+1 = Ln = 14 cmpnt
n+1 Vn+2=Vn+1 = 10
Feed Section
m-1
m
m+1
Vm1 Vm Vm1 Lm1 Lm Lm1
Stripping
Vn = or ≠ Vm, Ln = or ≠ Lm
Section Case by case, depending on
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Rectification
Rectifying (or absorbing or enriching)
section of a column is the section above
the feed point. Rectifying
rising vapour is washed with liquid section
Liquid
D, x D Distillate
Ln+1 xn+1 n -1
Material
Vn yn
Balance
n Boundary
Vn Ln 1 D (1)
In Out
Most volatile component:
Vn yn Ln 1 xn 1 DxD (2)
Ln DxD
yn xn 1 (5)
Vn Vn
Since Ln, Vn, D and xD are all constant, eqn (5) is a linear
relationship relating the compositions of the passing
streams within the column -
this is referred to as the operating line equation for the
rectifying section, or the top operating line (TOL)
total
Vn condenser
Vn Ln D
Ln Ln
D so
Ln
Vn Ln D
Reflux
Ln Ln D R
Vn Ln D D D R 1
R xD A straight line
yn xn 1 though point (xD, xD)
R 1 R 1
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Tutorial 1 Draw top operating line
T pA
PA* pB
PB* x y* alpha
deg C mmHg mmHg
98.4 760 333 1 1 2.28
105 940 417 0.655 0.81 2.25
110 1050 484 0.487 0.674 2.17
115 1200 561 0.312 0.492 2.14
120 1350 650 0.1571 0.279 2.08
125.6 1540 760 0 0 2.03
Using Raoult’s Law:
PA = PA* x, PB = PB* (1- x),
x = xA = (P - PB*)/(PA*- PB*)
P = PA + PB
y* = yA* = PA*x/P
0.9
a (xD, xD)
y = xD = 0.95
0.8
0.7
0.6
y*
0.5
0.4
0.3
Intercept = 0.158
0.2 b
0.1
0
0 0.1 0.2 0.3
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xD = 0.95
x
Stripping
Stripping (or exhausting) section of
a column is the section below the
feed point.
Liquid is stripped of MVC by vapour
rising up the column
Lm-1
m+1 xm+1
xm-1 m -1
Vm ym
m
Vapour
Material
Total Balance
Liquid
Reboiler Boundary
Bottom
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product
B, xB
Stripping section balances
Lm 1 Vm B (6)
m-1 In Out
More volatile component:
Lm 1 xm 1 Vm ym BxB (7)
Lm xm 1 Vm ym BxB (9)
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Operating line – Stripping section
Since Lm, Vm, B and xB are all constant, eqn (10) is a linear
relationship relating the compositions of the passing
streams within the column -
this is referred to as the operating line equation for the
stripping section, or bottom operating line (BOL)
0.9
0.8
0.7
0.6
y*
0.5
0.4
0.2
0.1
0.05 c
0
0 0.1 0.2 0.3
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85
x
Equation over load...
What is important?
The mass balances you should all be able to do/ understand at this level
Concept/definition of reflux and reflux ratio R
Concept of constant molal overflow and what it means in practical
terms
The concept of an ideal plate, should be/become obvious, how to correct
will be dealt with later
xi
Relationship between xi and yi yi
1 1 xi