SIEMENS INDIA LTD

NTPC LIMITED

PROTECTION COORDINATION REPORT

00 Initial Submission 4/9/2019 C.R RC CBR

Revision Revision Particulars Date Reviewed Checked Approved
CLIENT NTPC LIMITED
PROJECT PAKRI BARWADIH COAL MINING PROJECT
PROJECT ID
CONSULTANT DEVELOPMENT CONSULTANTS PVT LTD
DOCUMENT ID REVISION: 00
No. of Pages
 Contents

1 EXECUTIVE SUMMARY 3
2 Reference Documents 4
3 Single Line Diagram 5
4 Short Circuit Current Report 13
5 Load Flow Report 15
6 Setting Calculation for Transformers 21
7 Setting Data for ICOG Panel 22
8 Setting Data for LT Panels /MCC 24
9 Time Current Characterstics Curves 30
 Executive Summary
Introduction
Project: PAKRI BARWADIH COAL MINING PROJECT
Client: NTPC LIMITED
Electrical Contractor: SIEMENS INDIA LTD, MUMBAI
Electrical Consultant: DEVELOPMENT CONSULTANTS PVT LTD
ElectricalDistribution System 33/6.6/0.415 kV Distribution system
Power System Data
Max Source Fault level (assumed) 1500 MVA sec at 33 kV

750 MVA sec at 33 kV

Min Source Fault level (assumed)
Tools used: ETAP VERSION 18.1
Protection Coordination

The short circuit currents at various busbars are calculated based on the above
assumptions. Calculated Short circuit currents are tabulated in the report and also
shown in the SLD.
Selectivity of relays and circuit breakers were worked out based on the cable size
and flow of short circuit currents.
Time current characterstic curves are generated for every path and verified .
Conclusion
Settings for each device,short circuit currents at every busbars,detailed
calculations for the settings are given in the following pages. No deviation is
observed and the interuupting capacities of the devices are above the calculated
short circuit currents .
Reference Documents STACKER
Sl No File name Document title Document ref
1 Stacker- Power-G71101-J0466-P0101_P2_25.04.18.pdf Power Cable schedule G71101-J0466-P0101
2 7010-602-PVE-P-857-R2.pdf SINGLE LINE DIAGRAM FOR STACKER G71101-J0466-S0101-R3
3 AS BUILD DRAWING-500.pdf GENERAL ARRANGEMENT OF 500 kVA GA-500-SC-18-316
DRY TYPE TRANSFORMER
4 2939-F104.pdf MCC ST 1 G71101-J0466-V1003
 SIEMENS INDIA LTD

NTPC LIMITED

SINGLE LINE DIAGRAM

 Grid 1
1500 MVAsc
T2 HV

T2
7.5 MVA 12.5/16MVA
TH2 SS 6.6 kV

CB2

C:ICOG STACKER

N:ICOG
ICOG

SW1

CB:ICOG
CT:ICOG ±

R:ICOG
Cable T12 HV
TR12 HV

T12
0.5 MVA
T12 LV

Cable T12 LV

CT:PSS_IC2 R R:LTBD_IC

LT SWBD STACKER 0.415 kV LTBD_IC

C:AUX LT BD SW:HT SW:BS SW:BOOM CONV SW:HRC1 SW:CLS1 SW:TD SW:CRD

F:BS F:BOOM CONV F:HRC1 F:CLS1 F:TD F:CRD

F:HT
B:BS N:BOOM CONV1 B:HRC1 B:CLS1

C:BS C:OC C:BOOM CONV C:BOC C:HRC1 C:HRC2 C:CLS1 C:CLS2 C:TD C:CRD
C:HT
N:BOOM OIL COOLER N:HYD R CLAMP1 N:HYD R CLAMP2 N:C LUB SYS 1 N:C LUB SYS 2 N:TRAVEL DRIVE N:CRD
N:HOOTER FOR ST N:BOOM SLEW N:OIL COOLER N:BOOM.CONVE

OIL COOLER BOOM.CONVE BOOM OIL COOLER HYD R CLAMP1 HYD R CLAMP2 C LUB SYS 1 C LUB SYS 2 TRAVEL DRIVE CRD
HOOTER FOR ST BOOM SLEW
AUX LTBD IC 0.37 kW 90 kW 2.2 kVA 1.5 kVA 1.5 kVA 0.75 kVA 0.75 kVA 150 kVA 3 kVA
0.37 kVA 15 kW
AUX LT BD
0.415 kV
SW:PWD1 SW:PWD2 SW:LT SW:CT SW:WS1 SW:WS2 SW:WS3 SW:UPSS1 SW:AC OPC SW:CT2 SW:AC EC1 SW:AC EC2

F:PWD1 F:PWD2 F:LT F:CT F:WS1 F:WS2 F:WS3 F:UPSS1 F:AC OPC F:CT2 F:AC EC1 F:AC EC2

C:PWD1 C:PWD2 C:WS1 C:WS2 C:WS3 C:UPSS1 C:AC OPC C:AC EC1 C:AC EC2
N:CONT.TR N:CONT.TR2
N:PWD SS1 N:PWD SS2 N:LIGHT.TR1
CONT.TR N:WS1 N:WS2 N:AC OP CABIN CONT.TR2 N:AC EL CABIN1 N:AC EL CABIN2
LIGHT.TR1 N:WS3 N:UPSS
3 kVA 3 kVA
10 kVA
PWD SS1 PWD SS2 WS1 WS2
11 kVA 11 kVA 47.25 kVA 47.25 kVA UPS1 AC OP CABIN AC EL CABIN1 AC EL CABIN2
WS3
47.25 kVA 5 kVA 1.7 kVA 1.7 kVA 1.7 kVA
RELAY COORDINATION ANALYSIS

This chapter covers the protection co-ordination of over current & earth fault elements for various protection devices
installed at various voltage levels starting from 33kV, 6.6kV & 0.415kV (PCC Incomers) in the plant.

1. METHODOLOGY FOR PROTECTION CO-ORDINATION

1.1. GENERAL METHODOLOGY

Protection coordination has been reviewed to achieve sensitivity, speed, selectivity and reliability to isolate faults from the
rest of the healthy system and minimize the plant loss due to the faults under all foreseen system operation conditions.

Relay characteristics has been selected to give optimal performance in terms of sensitivity and rapidity of fault clearance.
This has resulted in the use of inverse time schemes supplemented by instantaneous/definite time schemes for phase over
current protection and earth fault protection of solidly earthed systems; and definite time schemes for earth fault
protection of resistance earthed systems.

Over-currents in a power distribution system can occur as a result of both normal (motor starting, transformer inrush, etc.)
and abnormal (ground fault, line-to-line fault, etc.) conditions. In either case,the basic purpose of current-sensing
protective devices is to detect the abnormal over-current with proper coordination, to operate selectively and to protect
equipment properly by minimizing the outage of the remainder of the system.

Relay operating characteristics and their setting must be carefully coordinated in order to achieve selectivity. The aim of
selectivity is to switch off only the faulty component and to leave the rest of the power system in service in order to
minimize supply interruptions and to ensure stability. Protection should be as sensitive as possible to detect faults at the
lowest possible current level of both phase and ground faults. However, it should remain stable under all permissible load,
overload and through-fault conditions.

Primary Protection: The protective system, which is normally expected to operate in response to a fault in the protected
zone.
Back-Up Protection: A protective system intended to supplement the main protection in case the later should be
ineffective, or to deal with faults in those parts of the power system that are not readily included in the operating zones of
the main protection.

The setting of the existing relays is proposed by modeling the network from 33kV to 0.4 kV along with all phase fault and
earth fault protection relays in ETAP 19.1 Software.

To perform a coordination study, the following information is collected and modeled:

a. A single-line diagram of the power system involved, showing the type and rating of the protective devices and their
associated current transformers.

b. The impedance in ohms, percent or per unit of all power transformers, rotating machines if any and feeder circuits.

c. The maximum and minimum values of short circuit currents that are expected to flow through each protective device.
The maximum and minimum short circuit level has been calculated depending upon number of sources in service.
There are two basic adjustable settings on all inverse time relays; one is the current setting usually known as the Plug
Setting Multiplier (PSM) and the other is Time Multiplier Setting (TMS).

𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝑪𝒖𝒓𝒓𝒆𝒏𝒕 𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝑪𝒖𝒓𝒓𝒆𝒏𝒕 𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝑪𝒖𝒓𝒓𝒆𝒏𝒕

𝑷𝑺𝑴 = = =
𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝒔𝒆𝒕𝒕𝒊𝒏𝒈 𝒄𝒖𝒓𝒓𝒆𝒏𝒕 𝑹𝒆𝒍𝒂𝒚 𝒔𝒆𝒕𝒕𝒊𝒏𝒈 𝒄𝒖𝒓𝒓𝒆𝒏𝒕 𝒙 𝑪𝑻 𝑹𝒂𝒕𝒊𝒐 𝑷𝒓𝒊𝒎𝒂𝒓𝒚 𝑶𝒑𝒆𝒓𝒂𝒕𝒊𝒏𝒈 𝒄𝒖𝒓𝒓𝒆𝒏𝒕

𝑻𝑶𝑷
𝑻𝑴𝑺 =
𝑻𝑴
Where,
TOP = the required time of operation
TM = The time operation at TMS =1.0 for maximum fault current

Basis of Coordination for Protection Settings

(a) Fault clearance times have been estimated as relay time plus switching device opening time.
Average opening times of circuit breakers have been taken as:
* 11kV SF6 circuit breaker opening time ≤ 50ms
* 0.4kV & 0.69kV air circuit breakers opening time is ≤ 50ms

(b) The grading time comprises of the following component times as recommended in Ref. 3:

Table 1 Minimum CTIs

Upstream
Downstream Fuse Low-voltage CB Electromechanical relay Static/Numerical relay

Fuse CS* CS 0.22s 0.12s

*
Low-voltage CB CS CS 0.22s 0.12s
Electromechanical relay 0.20s 0.20s 0.30s 0.20s
Static/Numerical relay 0.20s 0.20s 0.30s 0.20s
*
CS: Between the downstream and upstream there should be a clear space, the coordination time
interval can be in between 20 to 50ms.
The minimum-grading interval between definite time and inverse time relays has been set at
min 0.2s in case of numerical relay as per Ref.3.

2. CONSIDERATIONS
1. Grid 3Ph & 1Ph fault level is considered as (1500MVA) at 33kV level.
2. MV Connection has 1x 7.5MVA, 33/6.6kV, 8%Z, dnY transformer. 1x12.5/16MVA,33/6.6kV,10%Z,Dyn11
3. 0.2s Is considered as the minimum time of operation at the PCC incomers assuming this as maximum time required to
clear the fault for the downstream network.
4. The circuit breakers installed at 0.415kV PCC Incomers have no releases.
Their settings should be correctly implemented as per the directions provided in relay coordination
setting sheet.

3. RELAY COORDINATION PHILOSOPHY ADOPTED

The relay coordination study is performed starting from 0.4kV PCC Incomer to the 110kV Grid Incomer. To achieve the
better coordination between relays installed at various locations and to achieve the proper selectivity, specific philosophy
is adopted at various stages in the network. It is as follows.

3.1. 415V PCC I/C feeder

Here, scope is limited to LV PCC incomer only. However for a reference, we have considered relevant protection settings at
highest rated feeder at particular 0.415kV PCC. It is assumed that the network distribution level at the 0.415kV level is such
that, the fault will get cleared with in 200ms (Including clear space).
a. Over Load Characteristics:
Pickup for the Over load characteristic settings have been provided 110% of the rated current of the circuit breaker.
“I pick up = 110% x Transformer LV side rated Current”
b. Short Time DMT Characteristics
The pickup for this protection has been provided considering the current which is starting current of entire switchboard.
i.e.
“I pick up = Ir TR x A x B x Ist x F”
Where,
Ir TR : Transformer rated LV side current
A : Transformer loading (considered 80%)
B : % of Motor load under the respective transformer (considered 70%)
Ist : Motor starting current (considered 600% of the motor load current)
F : Factor as taken 1.1
TMS is adjusted to 200ms. It is assumed that, all the protection devices shall operate within
200ms.

3.2. Distribution Transformer feeders (Primary Side)

a. IDMT overcurrent protection
This protection will act as a backup to the protection provided on the LV side incomer. It will also act as the primary
protection for the circuit between the transformer primary terminals and theLV incomer breaker. It has been set to 110%
of the transformer FLC and coordinatedwith the protection setting characteristics provided on the LV side incomer. If
required to providebetter coordination between LV protection settings, the pick-up has increased to 125%.

b. High set overcurrent protection

This protection is instantaneous in time and the pick-up value has been arrived at by considering the conditions listed
below. The higher of the two current values, has been set as pick up.

10 times the transformer full load current (to account for the inrush current)

1.3 times the through fault current reflected on the primary (MV) side, for a fault on the LV sideof the transformer
Whenever there is a fault on LV side, when the fault current magnitude is such that the time ofoperation on primary side is
more due to IDMT characteristics under such scenario, an additionaDMT characteristics is to be provided. Pickup is
adjusted as follows.
Pickup: DMT pickup current of LV side x Transformation ratio x Factor (1.3)
TMS: Time is adjusted by providing the coordination time interval as per Table 8-1.

c. Earth Fault Protection

Those transformers which are delta/star-wound with delta on the 11kV side, they are isolating the HV side from the LV side
for earth fault current. Therefore, no earth fault relay gradingis required with respect to the LV side.

In all the cases, the earth fault coordination is achieved considering the DMT characteristics only.
The pickup is provided as 100% of Ir. and Time is set to instantaneous.

3.4. MV feeders

Here the IDMT pickup is set considering the summation of rated current of all the individual transformer or motor feeders
under that substation. Characteristics curve and TMS is selected in such a way that, the highest rated motor under that
substation should starts with its starting current flow for its time required to its rated speed.
DMT pickup is set by coordinating it with the highest instantaneous pickup on T/r primary side or Motor feeders under that
plant. Normally Ipickup = Highest instantaneous/DMT pickup x 1.1 to 1.2

E/F DMT pickup is set by coordinating it with the highest instantaneous pickup on T/r primary side or Motor feeders under
that plant. Normally Ipickup = Highest instantaneous/DMT pickup x 1.1 to 1.5.
SHORT CIRCUIT ANALYSIS

Short Circuit Analysis performed to check the adequacy of existing switchgears and recommendations are given if any switchgears violating the rated
breaking capacity. Short circuanalysis shall be performed based on IEC 60909-2001 method. Grid fault level for 3 Ph is considered 1500 MVAsec for 33kV
source

Short circuit model has been developed for both the three-phase & single phase short circuit analysis.The three-phase & single phase short circuit study has
been conducted for various network operatin scenarios specified in Table The model considers positive, negative and zero sequenceparameters.

1. VOLTAGE FACTORS

The “equivalent source” technique adopted in IEC 60909-2001 recommends applying a voltage factoC (Cmax or Cmin) to the pre-fault nominal system
voltage, in order to obtain the voltage magnitude othe equivalent source at the fault location. Table 1 shows c-factors for various voltage levels. Theare
important in distinguishing between maximum and minimum short-circuit currents and arintroduced in order to account for pre-fault system loading, off-
nominal transformer taps etc.

Table 1 IEC 60909 pre-fault voltage factors

Nominal Voltage, V Max. fault currents, Cmax Min. fault currents, Cmin
Low voltage: 100V to 1000V
a) 230/400V 1.00 0.95
b) Other Voltages 1.05 1.00
Medium Voltages > 1000V to 35kV 1.10 1.00
High Voltages >35kV to 230kV 1.10 1.00
The adequacy of the switchgear is checked against the ratings provided in Table 2

Table 2 Existing Switchgear Ratings

LV SYSTEM MV SYSTEM HV SYSTEM
Rated Service Voltage 415V 6.6kV 33kV
Rated Short Circuit Current 45kA / 1 Sec 40kA / 1 Sec 40kA / 1 Sec
 SIEMENS INDIA LTD

NTPC LIMITED

SHORT CIRCUIT CURRENT REPORT

Project: ETAP Page: 1

Location: 18.0.0C Date: 05-09-2019

Contract: SN: INTERFACE

Engineer: Revision: Base

Study Case: SC
Filename: stacker_04092019 Config.: Normal

Short-Circuit Summary Report

3-Phase, LG, LL, LLG Fault Currents

Bus 3-Phase Fault Line-to-Ground Fault Line-to-Line Fault *Line-to-Line-to-Ground

ID kV I"k ip Ik I"k ip Ib Ik I"k ip Ib Ik I"k ip Ib Ik

AUX LT BD 0.415 13.723 22.435 12.039 12.577 20.561 12.577 12.577 11.814 19.314 11.814 11.814 13.892 22.711 13.892 13.892
LT SWBD STACKER 0.415 14.140 23.646 12.039 12.812 21.424 12.812 12.812 12.153 20.323 12.153 12.153 14.335 23.972 14.335 14.335
N:ICOG 6.600 7.744 18.425 7.625 7.817 18.598 7.817 7.817 6.703 15.947 6.703 6.703 7.850 18.675 7.850 7.850
T12 LV 0.415 15.516 26.524 13.414 15.285 26.129 15.285 15.285 13.347 22.816 13.347 13.347 15.728 26.886 15.728 15.728
TH2 SS 6.600 7.860 19.931 7.743 7.991 20.263 7.991 7.991 6.803 17.251 6.803 6.803 7.936 20.123 7.936 7.936

All fault currents are in rms kA. Current ip is calculated using Method C.

* LLG fault current is the larger of the two faulted line currents.
 SIEMENS INDIA LTD

NTPC LIMITED

LOAD FLOW REPORT

 Project: ETAP Page: 1

Location: 18.0.0C Date: 05-09-2019

Contract: SN: INTERFACE

Engineer: Revision: Base

Study Case: LF
Filename: stacker_04092019 Config.: Normal

Bus Loading Summary Report

Directly Connected Load Total Bus Load

Bus Constant kVA Constant Z Constant I Generic

Percent
ID V Rated Amp kW kvar kW kvar kW kvar kW kvar kVA % PF Amp Loading

AUX LT BD 415.00 174.210 100.0 239.1

B:BS 415.00 16.354 91.8 22.5
B:CLS1 415.00 1.484 100.0 2.0
B:HRC1 415.00 2.969 100.0 4.1
LT SWBD STACKER 415.00 265.324 98.6 364.7
N:AC EL CABIN1 415.00 1.603 1.603 100.0 2.2
N:AC EL CABIN2 415.00 1.603 1.603 100.0 2.2
N:AC OP CABIN 415.00 1.597 1.597 100.0 2.2
N:BOOM CONV1 415.00 97.675 92.1 134.3
N:BOOM OIL COOLER 415.00 1.760 0.409 2.169 100.0 3.0
N:BOOM SLEW 415.00 14.551 6.316 15.862 91.7 21.9
N:BOOM.CONVE 415.00 87.303 37.898 95.174 91.7 131.5
N:C LUB SYS 1 415.00 0.600 0.141 0.741 100.0 1.0
N:C LUB SYS 2 415.00 0.600 0.141 0.741 100.0 1.0
N:CONT.TR 415.00
N:CONT.TR2 415.00
N:CRD 415.00 2.400 0.560 2.960 100.0 4.1
N:HOOTER FOR ST 415.00 0.370 0.370 100.0 0.5
N:HYD R CLAMP1 415.00 1.200 0.281 1.481 100.0 2.0
N:HYD R CLAMP2 415.00 1.200 0.281 1.481 100.0 2.0
N:ICOG 6600.00 0.000 451.587 99.1 37.8
N:LIGHT.TR1 415.00
N:OIL COOLER 415.00 0.359 0.156 0.391 91.7 0.5
N:PWD SS1 415.00 9.854 9.854 100.0 13.9
N:PWD SS2 415.00 9.854 9.854 100.0 13.9
N:TRAVEL DRIVE 415.00 120.000 27.934 147.934 100.0 204.4
N:UPSS 415.00 4.705 4.705 100.0 6.5
N:WS1 415.00 47.858 47.858 100.0 66.2
N:WS2 415.00 47.858 47.858 100.0 66.2
N:WS3 415.00 47.588 47.588 100.0 66.0
T2 HV 33000.00 452.154 99.0 7.9
T12 LV 415.00 439.390 99.5 601.7
TH2 SS 6600.00 0.000 451.690 99.1 37.8
TR12 HV 6600.00 451.553 99.1 37.8

* Indicates operating load of a bus exceeds the bus critical limit ( 110.0% of the Continuous Ampere rating).
# Indicates operating load of a bus exceeds the bus marginal limit (100.0% of the Continuous Ampere rating).
Project: ETAP Page: 2

Location: 18.0.0C Date: 05-09-2019

Contract: SN: INTERFACE

Engineer: Revision: Base

Study Case: LF
Filename: stacker_04092019 Config.: Normal

Branch Loading Summary Report

Transformer
CKT / Branch Busway / Cable & Reactor
Loading (input) Loading (output)
Ampacity Loading Capability
ID Type (Amp) Amp % (kVA) kVA % kVA %

C:BOC Cable 30.02 3.00 9.99

C:CLS1 Cable 30.02 1.02 3.40

C:CLS2 Cable 30.02 1.02 3.40

C:CRD Cable 30.02 4.08 13.61

C:HRC1 Cable 30.02 2.04 6.80

C:HRC2 Cable 30.02 2.04 6.80

C:HT Cable 30.02 0.51 1.70

C:ICOG STACKER Cable 132.43 37.84 28.57

C:OC Cable 30.02 0.54 1.79

C:PWD1 Cable 30.02 13.88 46.25

C:PWD2 Cable 30.02 13.88 46.25

C:TD Cable 229.86 204.42 88.93

Cable T12 HV Cable 110.35 37.84 34.29

T2 Transformer 7500.0 452.2 6.0 451.7 6.0

T12 Transformer 500.0 451.6 90.3 439.4 87.9

* Indicates a branch with operating load exceeding the branch capability.

Project: ETAP Page: 3

Location: 18.0.0C Date: 05-09-2019

Contract: SN: INTERFACE

Engineer: Revision: Base

Study Case: LF
Filename: stacker_04092019 Config.: Normal

Branch Losses Summary Report

Vd
From-To Bus Flow To-From Bus Flow Losses % Bus Voltage
% Drop

Branch ID kW kvar kW kvar kW kvar From To in Vmag

C:AC EC1 1.6 0.0 -1.6 0.0 0.0 0.0 101.4 101.3 0.05

C:AC EC2 1.6 0.0 -1.6 0.0 0.0 0.0 101.4 101.3 0.05

C:AC OPC 1.6 0.0 -1.6 0.0 0.0 0.0 101.4 101.1 0.22

C:AUX LT BD -174.2 -0.1 174.6 0.3 0.4 0.2 101.4 101.6 0.23

C:PWD1 10.1 0.0 -9.9 0.0 0.3 0.0 101.4 98.8 2.61

C:PWD2 10.1 0.0 -9.9 0.0 0.3 0.0 101.4 98.8 2.61

C:UPSS1 4.7 0.0 -4.7 0.0 0.0 0.0 101.4 101.2 0.15

C:WS1 48.2 0.0 -47.9 0.0 0.3 0.0 101.4 100.6 0.72

C:WS2 48.2 0.0 -47.9 0.0 0.3 0.0 101.4 100.6 0.72

C:WS3 48.1 0.0 -47.6 0.0 0.5 0.0 101.4 100.4 1.00

C:BS 14.7 6.3 -14.6 -6.3 0.1 0.0 101.2 100.6 0.63

C:OC 0.4 0.2 -0.4 -0.2 0.0 0.0 101.2 101.1 0.09

C:CLS1 0.7 0.0 -0.7 0.0 0.0 0.0 101.2 101.0 0.17

C:CLS2 0.7 0.0 -0.7 0.0 0.0 0.0 101.2 101.0 0.17

C:HRC1 1.5 0.0 -1.5 0.0 0.0 0.0 101.2 101.0 0.23

C:HRC2 1.5 0.0 -1.5 0.0 0.0 0.0 101.2 101.0 0.27

C:CRD 3.0 0.0 -3.0 0.0 0.0 0.0 101.2 100.8 0.38

C:HT 0.4 0.0 -0.4 0.0 0.0 0.0 101.2 101.1 0.10

C:TD 148.7 0.3 -147.9 0.0 0.8 0.3 101.2 100.7 0.54

Cable T12 LV -261.5 -44.8 262.4 45.2 0.9 0.4 101.2 101.6 0.37

C:BOC 2.2 0.0 -2.2 0.0 0.0 0.0 101.2 100.7 0.56

C:BOOM CONV 87.8 38.0 -87.3 -37.9 0.5 0.1 101.2 100.7 0.52

C:ICOG STACKER -447.4 -61.0 447.6 60.9 0.1 -0.1 104.4 104.4 0.03

Cable T12 HV 447.4 61.0 -447.4 -61.0 0.0 0.0 104.4 104.4 0.01

T2 447.7 63.1 -447.6 -60.9 0.2 2.2 100.0 104.4 0.10

T12 -437.0 -45.5 447.4 61.0 10.4 15.6 101.6 104.4 2.81

15.1 18.7
Project: ETAP Page: 4

Location: 18.0.0C Date: 05-09-2019

Contract: SN: INTERFACE

Engineer: Revision: Base

Study Case: LF
Filename: stacker_04092019 Config.: Normal

Alert Summary Report

% Alert Settings
Critical Marginal
Loading
Bus 110.0 100.0

Cable / Busway 110.0 100.0

Reactor 100.0 100.0

Line 110.0 100.0

Transformer 110.0 100.0

Panel 110.0 100.0

Protective Device 110.0 100.0

Generator 110.0 100.0

Inverter/Charger 110.0 100.0

Bus Voltage
OverVoltage 110.0 105.0

UnderVoltage 90.0 95.0

Generator Excitation
OverExcited (Q Max.) 100.0 95.0

UnderExcited (Q Min.) 100.0

Marginal Report

Device ID Type Condition Rating/Limit Unit Operating % Operating Phase Type

F:TD Fuse Overload 200.000 Amp 204.416 102.2 3-Phase

SW:TD Switch Overload 200.000 Amp 204.416 102.2 3-Phase

Project: ETAP Page: 5

Location: 18.0.0C Date: 05-09-2019

Contract: SN: INTERFACE

Engineer: Revision: Base

Study Case: LF
Filename: stacker_04092019 Config.: Normal

SUMMARY OF TOTAL GENERATION , LOADING & DEMAND

kW kvar kVA % PF

Source (Swing Buses): 447.7 63.1 452.2 99.02 Lagging

Source (Non-Swing Buses): 0.0 0.0 0.0

Total Demand: 447.7 63.1 452.2 99.02 Lagging

Total Motor Load: 230.3 44.4 234.6 98.19 Lagging

Total Static Load: 202.3 0.0 202.3 100.00 Lagging

Total Constant I Load: 0.0 0.0 0.0

Total Generic Load: 0.0 0.0 0.0

Apparent Losses: 15.1 18.7

System Mismatch: 0.0 0.0

Number of Iterations: 3
 Setting Calculation for Power Transformer STACKER
Transformer capacity PT 500 kVA
Primary Voltage Vp 6.6 kV
Secondary Voltage Vs 0.433 kV
Transformer HV side CT details CTHV 60/1
Turns Ratio CTR1 60
Transformer LV side CT details CTLV 800/1
Turns Ratio 800
Percentage Impedance of Transformer Z 5.00%
Fault Current at 6.6 kV Bus 6703 A
Fault current at 0.415 kV Bus as per report 12153.00 A
Transformer Full Load HV side Primary Current at 0% tapping Ipfl 500/ (1.732 X6.6) Amps
Transformer Full Load HV side Primary Current at -0% tapping 43.74 Amps

OVER LOAD IN % 10.00

RESET RATIO IN % 95.00
Therefore setting proposed =55.11 x 1.1/0.95
Therefore setting proposed 50.65 Amps
Transformer HV side CT Secondary Full Load Current Isfl 0.84
Setting proposed 0.85
IDMT setting at 6.6 kV side 0.85
Setting proposed Ip 0.85
Curve Normal Inverse
Transformer Full Load LV side Primary Current Ipfl 500 / (1.732 Amps
X0.415)
695.6231392 Amps
OVER LOAD IN % 10.00 %
RESET RATIO IN % 95.00 Amps
=1.1 x695/0.95
Transformer LV side CT Secondary Current setting 805.46
Setting proposed Ip 1.006822965
Setting proposed Ip 1
Curve Normal Inverse
Fault current at 0.415 kV Bus as per report 12153.00 Amps
LV side CT current due to above fault current 15.19 Amps
HV side current due to fault at 0.415 kV bus 764.17 Amps
HV side CT Secondary current due to fault at 0.415 kV bus 12.74 Amps
Setting proposed on HV side relay I>> 16.50 X In
Setting proposed on LV side relay I>> 6 x In
 SIEMENS INDIA LTD

NTPC LIMITED

SETTING DATA FOR ICOG PANEL

 SETTING DETAILS FOR ICOG STACKER
1.1 6.6 kV INCOMER FROM TH2 SS RELAY REF:R:ICOG
Relay type: 7SR2242-2MB78-0CA0 Incomer
• SCOPE OF FUNCTION
Address Setting Title Setting Range Setting Prim Value
Fault Records Enabled/Disabled Enabled
Function 50/51
Function 50N/51N
Other functions are disabled
• Power System Data 1
Title Setting Range Setting Prim Value
CTs
CT rated primary 10..50000 A 60
CT rated secondary 1A/5A 1A
CBCT
CT rated primary 0-1000 A 50
CT rated secondary 1A/5A 1
• Phase over current Protection: 50/51
Setting name Units Range Setting Prim Value
Gn 51-1 Element Enabled/Disabled Enabled
Selects whether the 51-1 IDMTL Overcurrent
element is enabled
Gn 51-1 Dirctional control Non Direction,forward,reverse Non direction
Selects whether 51-1 element is non-
directional, forward or reverse
Gn 51-1 Setting xIn 0.05, 0.10, 0.15…1.00…2.50 0.85 51
Pickup level
Gn 51-1 Charact. NI, VI, EI, LTI, DTL NI
Selects characteristic curve to be IEC or ANSI
IDMTL or DTL
Gn 51-1 Time Mult xt 0.025, 0.050…1.000…1.600 0.1
Time multiplier (applicable to IEC and ANSI
curves but not DTL selection)
Gn 51-1 min op.Time . Delay sec 0 … 300
0.00, 0.01…5.00…20.00, 20.5 …100, 101
Minimum operate time of element.
Gn 50-1 Element Enabled/Disabled Enabled
Selects whether the INST/ DTL Overcurrent
element is enabled
Gn 50-1 Dirctional control Non Direction,forward,reverse Non direction
Selects whether 50-1 element is non-
directional, forward or reverse
Gn 50-1 Setting xIn OFF, 0.10, 0.15…2.50, 3.0, 3.5…50 16.5 990
Pickup level
Gn 50-1 delay sec 0.06
0.00, 0.01…20.00, 20.5 …100, 101 … 300
Sets operate delay time
• Ground over current Protection: 50N/51 N
Setting name Units Range Setting Prim Value
Gn 51N-1 Element Enabled/Disabled Enabled
Selects whether the 51N-1 IDMTL derived
Earth Fault element is enabled
Gn 51N-1 Dirctional control Non Direction,forward,reverse Non direction
Selects whether 51N-1 element is non-
directional, forward or reverse
Gn 51N-1 Setting xIn 0.05, 0.10, 0.15…1.00…2.50 0.1 5
Pickup level
Gn 51N-1 Charact. NI, VI, EI, LTI, DTL NI
Selects characteristic curve to be IEC or ANSI
IDMTL or DTL DTL, IEC-NI, IEC-VI, IEC-EI, IEC-
Gn 51N-1 Time Mult xt 0.025, 0.050…1.000…1.600 0.1
Time multiplier (applicable to IEC and ANSI
curves but not DTL selection)
Gn 51N-1 min op.Time . Delay sec NA… 300
0.00, 0.01…5.00…20.00, 20.5 …100, 101
Minimum operate time of element.
 SIEMENS INDIA LTD

NTPC LIMITED

SETTING DATA FOR LT SWITCH BOARD/MCC

 SETTING DETAILS FOR LT BOARD STACKER
1.1 0.415 kV INCOMER FROM TRANSFORMER T12 RELAY REF:R:LTBD IC
Relay type: 7SR2242-2MB78-0CA0 Incomer
• SCOPE OF FUNCTION
Address Setting Title Setting Range Setting Prim Value
Fault Records Enabled/Disabled Enabled
Function 50/51
Function 50N/51N
Function 27
Function 64R
Other functions are disabled
• Power System Data 1
Title Setting Range Setting Prim Value
CTs
CT rated primary 10..50000 A 800
CT rated secondary 1A/5A 1A
PTs
PT rated primary 0-132000 /√3 415/ √3 V
PT rated Secondary 110 / √3 V 110 / √3 V
• Phase over current Protection: 50/51
Setting name Units Range Setting Prim Value
Gn 51-1 Element Enabled/Disabled Enabled
Selects whether the 51-1 IDMTL Overcurrent
element is enabled
Gn 51-1 Dirctional control Non Direction,forward,reverse Non direction
Selects whether 51-1 element is non-
directional, forward or reverse

Gn 51-1 Setting xIn 0.05, 0.10, 0.15…1.00…2.50 1 800

Pickup level
Gn 51-1 Charact. NI, VI, EI, LTI, DTL NI
Selects characteristic curve to be IEC or ANSI
IDMTL or DTL

Gn 51-1 Time Mult xt 0.025, 0.050…1.000…1.600 0.05

Time multiplier (applicable to IEC and ANSI
curves but not DTL selection)

Gn 51-1 min op.Time . Delay sec 0 … 300

0.00, 0.01…5.00…20.00, 20.5 …100, 101
Minimum operate time of element.
Gn 50-1 Element Enabled/Disabled Enabled
Selects whether the INST/ DTL Overcurrent
element is enabled

Gn 50-1 Dirctional control Non Direction,forward,reverse Non direction

Selects whether 50-1 element is non-
directional, forward or reverse

Gn 50-1 Setting xIn OFF, 0.10, 0.15…2.50, 3.0, 3.5…50 6 4800

Pickup level
Gn 50-1 delay sec 0.05
0.00, 0.01…20.00, 20.5 …100, 101 … 300
Sets operate delay time
• Ground over current Protection: 50N/51 N
Setting name Units Range Setting Prim Value
Gn 51N-1 Element Enabled/Disabled Enabled
Selects whether the 51N-1 IDMTL derived
Earth Fault element is enabled

Gn 51N-1 Dirctional control Non Direction,forward,reverse Non direction

Selects whether 51N-1 element is non-
directional, forward or reverse

Gn 51N-1 Setting xIn 0.05, 0.10, 0.15…1.00…2.50 0.1 80

Pickup level
Gn 51N-1 Charact. NI, VI, EI, LTI, DTL NI
Selects characteristic curve to be IEC or ANSI
IDMTL or DTL DTL, IEC-NI, IEC-VI, IEC-EI, IEC-

Gn 51N-1 Time Mult xt 0.025, 0.050…1.000…1.600 0.05

Time multiplier (applicable to IEC and ANSI
curves but not DTL selection)

Gn 51N-1 min op.Time . Delay sec NA… 300

0.00, 0.01…5.00…20.00, 20.5 …100, 101
Minimum operate time of element.
Gn 50N-1 Element Enabled/Disabled Enabled
Selects whether the DTL derived Earth fault
element is enabled

Gn 50N-1 Dirctional control Non Direction,forward,reverse Non directional

Selects whether 50N-1 element is non-
directional, forward or reverse

Gn 50N-1 Setting xIn OFF, 0.10, 0.15…2.50, 3.0, 3.5…52.5 1 800

Pickup level
Gn 50N-1 delay sec 0.012
0.00, 0.01…20.00, 20.5 …100, 101 … 300
Sets operate delay time
PHASE U/O VOLTAGE
Setting name Units Range Setting Prim Value
Gn Voltage Input Mode Ph-N, Ph-Ph Ph-Ph
Selects Ph-Ph or Ph-N voltages for U/V guard
element & 27/59 elements operation.

Gn 27/59 U/V Guard Setting 1,1.5….199.5,200 5V

Selects voltage level below which the guard
element is applied.
27/59-1 Element
Setting name Units Range Setting Prim Value
Gn 27/59-1 Element Disabled/Enabled Enabled
Selects whether the Under/Over voltage
element stage 1 is enabled

Gn 27/59-1 Operation Under/Over Over

Selects between Undervoltage and
Overvoltage pickup for this element

Gn 27/59-1 Setting 5, 5.5 ... 199.5, 200 93.5 352.75

Under or over voltage pickup level
Gn 27/59-1 Hysteresis 0, 0.1 ... 79.9, 80 3%
Sets the pickup to dropoff thresholds e.g. 3%
on Overlevel picks up above pickup setting
and drops off below 97% of setting, 3% on
Underlevel picks up below setting and drops
off above 103% of setting

Gn 27/59-1 Delay 0, 0.01 ... 14300, 14400 1.0s

Sets operate delay time
Gn 27/59-1 U/V Guarded No, Yes No
Selects whether U/V Guard element can block
the operation of this element

Gn 27/59-1 VTS Inhibit No, Yes No

Selects whether element is blocked or not
when VTS operates

Gn 27/59-1 O/P Phases Any,All Any

Selects whether element operates for any
phase picked up or only when all phases are
picked up
27/59-2 Element
Setting name Units Range Setting Prim Value
Gn 27/59-2 Element Disabled/Enabled Enabled
Selects whether the Under/Over voltage
element stage 1 is enabled

Gn 27/59-2 Operation Under/Over Over

Selects between Undervoltage and
Overvoltage pickup for this element

Gn 27/59-2 Setting 5, 5.5 ... 199.5, 200 88 332

Under or over voltage pickup level
Gn 27/59-2 Hysteresis 0, 0.1 ... 79.9, 80 3%
Sets the pickup to dropoff thresholds e.g. 3%
on Overlevel picks up above pickup setting
and drops off below 97% of setting, 3% on
Underlevel picks up below setting and drops
off above 103% of setting

Gn 27/59-2 Delay 0, 0.01 ... 14300, 14400 1

Sets operate delay time
Gn 27/59-2 U/V Guarded No, Yes No
Selects whether U/V Guard element can block
the operation of this element

Gn 27/59-2 VTS Inhibit No, Yes No

Selects whether element is blocked or not
when VTS operates

Gn 27/59-2 O/P Phases Any,All Any

Selects whether element operates for any
phase picked up or only when all phases are
picked up

RESTRICTED EARTH FAULT

PROTECTION 64R
Setting name Units Range Setting Prim Value
Current setting I xIn 0.1-0.4 0.1
TIME DELAY sec 0-5 sec 0.1
STAB RESISTANCE Ohms 1320
Calculation for the Value of Stabilizing Resistor- TR for 0.433 kV side
Setting:
The setting volatge may be determined by:
VS = IF/n [Rct + 2RL + Ra ]
VS = Setting Voltage
IS = Setting Current
IF = Fault level in CT Primary
n = CT Ratio
Rct = Resistance of CT at operating temperature
RL = Lead resistance at operating temperature
Ra = Additional resistance due to relay,contact/connection resistance etc at operating temperature
The Full CT requirement is therefore : Class X, ratio N,CT resistance Rct and knee point voltage > 2 x Vs
0.433 kV side
Transformer Details
TRF Capacity = 500 kVA
TRF Primary = 6600 volts
TRF Secondary = 433 volts
CT Primary(n) 800 Amps
CT Secondary = 1 amps
TRF Impedance = 5 %
n = 800
CT Secondary wiring Length = 20 met
CT Secondary wiring size = 2.5 Sq.mm
Resistance of conductor = 7.98 ohms per km
CT resistance(RCT) = 7 ohms
CT magnitization current(Im) = 30 mA
Fault level in CT Primary: Not taking source fault into account 15516.00 Amps

IF Secondary = 19.40 Amps

RL= CT Secondary wiring Length x Resistance of Conductor per 0.1596 ohms
meter

Additional Resistance: Ra=0.01 ohms 0.01

Vs=If/n (Rct+2RL+Ra) 142.15 volts

Knee point voltage must be in excess of 2 x Vs 284.30 volts

V kn 284.30 volts
10% Percent setting
Required Loop Resistance value
Rs=Vs/Is
Is=10 % 10
Is= 0.1 Amps 0.1 Amps
Vs= 142.15 volts
Rs= 1421.50 ohms
Relay VA burden= VA 1
Relay resistance= VA/Is2 100 ohms
Rstab=Rs-Relay resistance 1321.50 Ohms
rounded off to 1320 ohms
 SIEMENS INDIA LTD

NTPC LIMITED

TIME CURRENT CHARACTERISTIC CURVES

 Amps N:ICOG (Nom. kV=6.6, Plot Ref. kV=6.6)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

500 500

300 300

100 100

50 50

30 30

10 10

R:ICOG - P
5 5
Seconds

Seconds
OC1
3 3

R:LTBD_IC - P
OC1
1 1

.5 .5

.3 .3

.1 .1

.05 .05

.03 .03

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps N:ICOG (Nom. kV=6.6, Plot Ref. kV=6.6) ETAP Star 18.0.0C

STACKER

Project: Date: 02-09-2019

Location: SN: INTERFACE
Contract: Rev: Base
Engineer: Fault: Phase
Filename: D:\protection\siemens\NTPC\Stacker\stacker_04092019.OTI
 Amps N:ICOG (Nom. kV=6.6, Plot Ref. kV=6.6)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

500 500

300 300

100 100

50 50

30 30

10 10

R:ICOG - N
5 5
Seconds

Seconds
OC1
3 R:LTBD_IC - N 3

OC1

1 1

.5 .5

.3 .3

.1 .1

.05 .05

.03 .03

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps N:ICOG (Nom. kV=6.6, Plot Ref. kV=6.6) ETAP Star 18.0.0C

STACKER

Project: Date: 02-09-2019

Location: SN: INTERFACE
Contract: Rev: Base
Engineer: Fault: Ground
Filename: D:\protection\siemens\NTPC\Stacker\stacker_04092019.OTI