Madler Katalog41 - EN PDF
Madler Katalog41 - EN PDF
Dear Customers,
in many countries around the world, we have
responsible distributors to provide you the best
service. These partners can be found at the back-
side of this catalogue or at www.maedler.de in
the section Branch Offices. For countries without
a distributor, please contact:
MAEDLER GmbH
Export-Department
Traenkestraße 6 - 8
D-70597 Stuttgart
Germany
Phone +49 711 720 95 885
MÄDLER ® branches worldwide
Fax +49 711 720 95 33
[email protected]
2 ®
Edition no. 1 April 2015
MÄDLER Catalogue 41 ®
Ratchet wheels,
ratchet braces Page 250
® 3
Trapezoidal thread Splined shafts and
spindles and nuts Page 305 splined hubs Page 327
4 ®
Assortment boxes Page 576 Edge trims,
trim seals Page 580
Feather keys,
key steel Page 578
Levelling pads
and articulated feet Page 596
® 5
Contents in Alphabetical Order
6 ®
Contents in Alphabetical Order
® 7
Contents in Alphabetical Order
S T
Screw Jacks .......................................................................... 758 Tandem Linear Bearing Units ................................................ 476
Sealants and Sealant Removers Loctite® .............................. 814 Taper Bushes - Instructions ................................................... 824
Seals for Ball Bearings and Shafts ......................................... 443 Taper Bushes ........................................................................ 360
Set Collars ............................................................................ 452 Tapered Rollerbearings ......................................................... 442
Sealing Caps for Angle Joints................................................ 475 Telescopic Slides / Overview ............................................... 769
Shaft Blocks .......................................................................... 476 Telescopic Universal-Joint Shafts .................................. 407, 413
Shaft Collars ......................................................................... 452 Tensioning Elements for Chains ............................................ 116
Shaft Nuts ............................................................................ 515 Tensioning Elements for Belts ....................................... 182, 191
Shaft Steel with Shaft Support .............................................. 481 Tensioning Rollers for Timing Belt Drives .............................. 182
Shaft Steel ............................................................................ 478 The Company......................................................................... 27
Shaft-Mounted Flat Gearboxes BOC/I ................................. 662 Thread Locking Products Loctite® ........................................ 811
Shock Absorbers (Hydraulic Dampers) .................................. 610 Threaded Bars, Metric (DIN 975 / DIN 976) ........................ 510
Shrink Disks .......................................................................... 356 Threaded Spindles and Nuts, Trapezoidal Threads ................ 305
Shut-off Valve (manual) ....................................................... 637 Throttle-Type Non-Return Valves ......................................... 646
Silencers (pneumatic) .................................................... 640, 645 Thrust Pads .......................................................................... 595
Silver Steel ............................................................................ 477 Thrust Screws ....................................................................... 524
Single Row Roller Bearings ................................................... 436 Timing-Belt Drives / Overview ............................................ 128
Sintered Bronze Blanks for Plain Bearings ............................. 446 Tolerance Rings for Cup Rollers ............................................ 509
Sintered Bronze Bushes......................................................... 445 Toothed Couplings ............................................................... 380
SKF® Rollerbearings / Overview ......................................... 416 Trapezoidal Thread Spindles and Nuts / Overview .............. 305
Sliding Hubs / Overview ..................................................... 365 Travel Wheel Systems RB/I ................................................... 124
Slip Clutches ......................................................................... 394 Triangular Knobs and Screws ................................................ 484
Slotted Nuts ......................................................................... 515 Tri-Ball Handles .................................................................... 542
SL-Retainers Assortment Box ................................................ 576 Tube Cutters ........................................................................ 589
Small Geared Motors / Overview ........................................ 655 Tubular Handles ................................................................... 647
Small Worm Geared Motors / Overview ............................. 655 Turnbuckle Nuts ................................................................... 513
Socket for Solenoid Valves ................................................... 633 Turret Levers ........................................................................ 564
Socket Pins with Spring-Loaded Balls.................................... 571
Solenoid Shut-Off Valve (manual) ........................................ 637 U
Solenoid Valves ................................................................... 629 Universal Joints / Overview ................................................ 403
Spacers for Precision Levelling Adjusters ............................... 594 Universal Joint Shafts.................................................... 407, 413
SPANNBOX® / SPANNBOY® .............................................. 111
Spare Chain Link for Round-Link Steel Chains DIN 766 A .... 119 V
Spare Solenoids for Solenoid Valves ..................................... 633 Variable Geared Motors MUN/I ........................................... 753
Speed Controllers for DC drives............................................ 696 V-Belt Pulleys for Taper Bushes ............................................ 183
Spherical Bearings DIN 12240-1 (DIN 648) .......................... 469 V-Belt Pulleys Made From Light Alloy .................................. 188
Spherical Roller Bearings ....................................................... 441 V-Belt Tensioners ................................................................. 191
Spherical Washers DIN 6319 ................................................ 523 V-Belts.................................................................................. 192
Spiders for Elastic Couplings ................................................. 391 Vertical Clamps .................................................................... 573
Spindles, Ball Drives .............................................................. 317
Spindles, Trapezoidal Threads / Overview........................... 305 W
Splined Hubs ........................................................................ 328 Washers and Pins Assortment Box........................................ 577
Splined Shafts for Timing Belts ............................................. 166 Washers DIN 6340 ............................................................... 513
Splined Shafts ....................................................................... 327 WD-40® (Multi-Function Spray) .......................................... 815
Sprays (Aerosols) .................................................................. 815 Welding Hubs for Taper Bushes ........................................... 362
Spring Plungers .................................................................... 524 Wing Nuts and Screws ......................................................... 544
Sprockets for Roller Chains / Overview ................................. 60 Worm Gear Screw Jacks NP/I ............................................... 761
Sprockets for Round-Link Steel Chains ................................. 121 Worm Gear Boxes / Overview ............................................. 654
Spur Gear Shafts................................................................... 247 Worm Geared Motors / Overview ....................................... 655
Spur Gears / Overview ........................................................ 194 Worm Helical Geared Motors / Overview ........................... 655
Stainless Steel Spray ............................................................. 815 Worms and Worm Gears/ Overview ................................... 284
Standard and Safety Quick-Release Couplings ..................... 651
Standard Cylinders (Pneumatic) ............................................ 615 Z
Standard Fog Oiler ............................................................... 636 Zinc Repair Spray.................................................................. 815
Standard Motors (Three-Phase) ........................................... 692
Standard Parts for Operating / Overview ........................... 529
Star Grips and Star Grip Screws ............................................ 538
8 ®
Abbildungsverzeichnis
Illustrated Index Beispielthema
Single-Strand Roller Roller chain KE, plastic Single-Roller Chain Double-Strand Roller
Chains similar to DIN, with stainless steel similar to DIN, from Chains according to
nickel plated Stainless Steel DIN
Connecting Links for Double-Strand Roller Triple-Strand Roller Connecting Links for
Double-Strand Roller Chains similar to DIN, Chains according to Triple-Strand Roller
Chain with straight plates DIN Chain
Roller Chains with Spring Clip Roller Chains with Spring Clip
One-Hole Straight Connecting Links with Two-Hole Straight Connecting Links with
Attachments, One-Hole Straight Attachments, 2 x p, Two-Hole Straight
2 x p, 4 x p and 6 x p Attachments 4 x p and 6 x p Attachments
Roller Chains with Spring Clip Roller Chains with Spring Clip
One-Hole Bent Connecting Links with Two-Hole Bent Connecting Links with
Attachments, 2 x p, One-Hole Bent Attachments, 2 x p, Two-Hole Bent
4 x p and 6 x p Attachments 4 x p and 6 x p Attachments
Roller Chains with Spring Clip Roller Chains with Spring Clip
Two-Hole Straight Connecting Links with Two-Hole Bent Connecting Links with
Attachments, 2 x p, Two-Hole Straight Attachments, 2 x p, Two-Hole Bent
Stainless Steel Attachments, Stainless Steel Attachments,
Stainless Steel Stainless Steel
Page 54 Page 54 Page 55 Page 55
Roller Chains - Plastic Guide Rails for Chain Breakers Chain Pullers
Customized Products Roller Chains
to Your Requirements
Chain Lubricating Sprockets KRK Made Sprockets KRR Made Sprockets KRF Made
Spray from Acetal Resin with from Stainless Steel from Steel Ready-to-
One-Sided Hub, Die with One-Sided Hub Install
Cast
Sprockets KRT with Taper Bushes Welding Hubs for Sprockets KRS/KRG
One-Sided Hub for Taper Bushes with One-Sided Hub
Taper Bushes
® 9
Abbildungsverzeichnis
Illustrated Index Beispielthema
Roller Chain Drives DIN ISO 606 (ex DIN 8187) / Round Chains / Crane Wheels / Synchronious Belt Drives
Beispielthema
Chain Tensioners for Chain Tensioners for Sprocket Sets for Sprocket Sets for
Double-Strand Roller Triple-Strand Roller Chain Tensioners, Chain Tensioners,
Chains Chains Single Double
Sprocket Sets for Chain Rider Sets Tensioning Elements Tensioning Elements,
Chain Tensioners, in Several Versions stainless
Triple
Chain Wheels with Idlers 712 AV Made Idlers Made from Idlers Made from Steel
Teeth (Hasp Wheels) from Grey Cast Iron Polyamide with One- (C45) with Two-Sided
with One-Sided Sided Flange Flange
Flange
Travel Wheel Systems Geared Motors RBM/I T-Timing Belt Pulleys T-Timing Belt Pulleys
RB/I for Travel Wheel made from Acetal Made From
Systems RB/I Resin Aluminium
Standard Timing Belt Standard Timing Belt Splined Shafts Splined Shafts
Pulleys, Inch Pitch Pulleys, Inch Pitch Profile T Profile AT
Made From Made From
Aluminium Steel, Phosphated
Splined Shafts Splined Shafts Flanges for Timing Fixing Plates for
Profile HTD Inch Pitch Belt Pulleys Timing Belts
T Timing Belts AT Timing Belts HTD Timing Belts Standard Timing Belts
Inch Pitch
10 ®
Abbildungsverzeichnis
Illustrated Index Beispielthema
Tensioning Rollers Tensioning Elements V-Belt Pulleys for V-Belt Pulleys for
Taper Bushes, Taper Bushes,
1 Groove 2 Grooves
V-Belt Pulleys for Taper Bushes V-Belt Pulleys Made V-Belt Pulleys Made
Taper Bushes, From Light Alloy with From Light Alloy with
3 Grooves Cast-Iron Hub Cast-Iron Hub
Reinforcement, Reinforcement,
1 Groove 2 Grooves
Page 185 Page 186 Page 188 Page 189
V-Belt Pulleys Made V-Belt Tensioners with Tensioning Rollers Tensioning Elements
From Light Alloy with Pre-Mounted V-Belt
Cast-Iron Hub Pulleys
Reinforcement,
3 Grooves
Page 190 Page 191 Page 191 Page 191
Endless V-Belts Spur Gears made from Spur Gears Made From Spur Gears made from
Acetal Resin, Straight POM, Milled, Straight POM black, wide,
Teeth Teeth with Hub, Milled
Teeth, Straight Tooth
System
Page 192 Page 199 Page 205 Page 211
Spur Gears Made From Spur Gears Made From Spur Gears Made From Spur Gears Made From
Plastic with Steel Brass with OneSided Steel, Milled, Straight Steel, Milled, without
Core, Straight Teeth Hub, Milled, Straight Teeth with OneSided Hub, Straight Teeth
Teeth Hub
Spur Gears Made From Precision Spur Gears Spur Gears Made From Spur Gear Shafts
Steel, inductive Made From Steel, Stainless Steel, Milled, Made From Steel
Hardened, Hardened and Ground, Straight Teeth
Straight Teeth Straigth Teeth
Ratchet Braces Made Spur Gears made from Spur Gears made from Precision Spur Gears
From Steel Brassl with Onesided Steel with Onesided Made From Steel,
Unhardened, Not Hub, Milled, Helical Hub, Milled, Helical Case Hardened with
Drilled Teeth Teeth Ground Tooth Flanks,
Helical Teeth
Page 250 Page 251 Page 251 Page 252
Precision Spur Gears Gear Racks Made from Gear Racks Made from Gear Racks Made from
Made From Steel, white Plastic, Straight black Plastic, Straight Brass
Case Hardened with Teeth Teeth
Ground Tooth Flanks,
Helical Teeth
Page 252 Page 256 Page 256 Page 257
Gear Racks Made from Gear Racks Made from Gear Racks Made Precision Gear Racks
Brass, Helical Teeth Steel, Helical Teeth, From Steel and Made From Steel,
left handed left-handed Stainless Steel, Hardened, with
Straight Teeth Ground Tooth Flanks
Round Gear Racks Gear Racks Made from Bevel Gears Made Angular Drives with
Made From Steel and Steel, Helical Teeth, From Acetal Resin Acetal Bevel Gears
Stainless Steel Right Hand with Straight Teeth on Metal Plate, 1:1
Bevel Gears Made Bevel Gears Made Bevel Gears Made Bevel Gears Made
From Zinc Die Cast From Brass with From Steel with From Stainless Steel
with Straight Teeth Straight, Milled Teeth Straight, Milled Teeth with Straight, Milled
Teeth
® 11
Abbildungsverzeichnis
Illustrated Index Beispielthema
Bevel Gears / Worm Drives / Trapezoidal Spindle Drives / Ball Screw Drives / Clamping Sets
Beispielthema
Bevel Gears Made Worm Gears Made Worm Gears Made Hollow Worms, Milled
From Steel with Spiral From Bronze, Single- From Bronze, Single- and Whirled, Made
Teeth Thread, Right Hand Thread, Right Hand From Steel, Single
Thread, Right Hand
Worm Shafts, Milled Worm Gears Made Worm Gears Made Worm Gears Made
and Whirled, Made From Grey Cast Iron, From Grey Cast Iron, From Bronze, Double-
From Steel, Single without Spokes, without Spokes, Thread, Right Hand
Thread, Right Hand Single-Thread, Right Single-Thread, Right
Hand Hand
Page 287 Page 288 Page 288 Page 290
Worm Gears Made Hollow Worms, Worm Shafts, Whirled, Worm Gears Made
From Bronze, Double- Milled, Made From Made From Steel, From Grey Cast Iron,
Thread, Right Hand Steel, Double Thread, Double Thread, Right without Spokes,
Right Hand Hand Double-Thread, Right
Hand
Page 290 Page 291 Page 291 Page 292
Worm Gears Made Precision Worm Gears, Precision Worms, Precision Worm Gears,
From Grey Cast Iron, Right Hand Right Hand Right Hand
without Spokes, a = 17 - 80mm a = 17 - 80mm a = 100 - 125mm
Double-Thread, Right
Hand
Page 292 Page 295 Page 295 Page 303
Precision Worms Metric ISO- Round Nuts with Round Nuts with
Right Hand Trapezoidal Thread Metric ISO- Metric ISO-
a = 100 - 125mm Spindles DIN 103, Trapezoidal Thread Trapezoidal Thread
Single and Double DIN 103, DIN 103,
Thread Single Thread Single Thread
Page 303 Page 310 Page 313 Page 313
Round Nuts with Round Flange Nuts Ready-to-Install Hexagon Nuts with
Metric ISO- with Metric ISO- Flange Nuts with Metric ISO-
Trapezoidal Thread Trapezoidal Thread Metric ISO- Trapezoidal Thread
DIN 103, DIN 103, Trapezoidal Thread DIN 103
Single Thread Single Thread Single Thread Single Thread
Page 313 Page 314 Page 314 Page 315
Round Nuts with Round Flange Nuts Ready-to-Install Ball Screw Drives,
Metric ISO- with Metric ISO- Flange Nuts with Right Hand,
Trapezoidal Thread Trapezoidal Thread Metric ISO- Rolled Version
DIN 103, DIN 103, Trapezoidal Thread
Double Thread Double Thread Double Thread
Page 316 Page 316 Page 316 Page 317
Ball Screw Drives, Miniature Ball Spindle Miniature Ball Spindle Pillow Block Bearing
Right Hand, Drives with Cylindrical Drives with Flange Units BK / EK,
Rolled Version Single Nut Nut for Fixed Side
Pillow Block Bearing Flange Bearing Units Flange Bearing Units Splined Shafts Cold
Units BF / EF, FK, for Fixed Side FF, for Support Side Drawn
for Support Side C45 and Stainless
Steel
Splined Hubs Splined Hubs Splined Hubs with Splined Hubs with
C45 and Stainless Red Brass Flange Flange
Steel C45 and Stainless Red Brass
Steel
Clamp Collars for Clamp Collars for Clamping Sets BAR, Clamping Sets BAR,
Splined Hub Splined Hub Steel QPQ Coated
C45 and Stainless Red Brass
Steel
Clamping Sets BAR, Clamping Sets COM-A Clamping Sets Clamping Sets
Stainless Steel Steel and Stainless COM-B, COM-C, Steel
Steel and COM-AS, Steel and
Steel Stainless Steel
12 ®
Abbildungsverzeichnis
Illustrated Index Beispielthema
Mini Clamping Bushes Clamping Bushes SIG, Clamping Bushes SSG, Clamping Bushes TT,
MSM and MSM-N, Stainless Steel Steel Steel, 5-16mm
Steel and Stainless
Steel
Clamping Bushes TT, Shrink Disks ST and Shrink Disks ST-R Clamping Bushes
Steel, 17-35mm ST-B, Steel Stainless Steel (Shaft Couplings)
ST-K, Steel
Set Screw Couplings Box Coupling DIN 115 Clamping Bushes Torsionally-Stiff
TR Made From Grey Cast (Shaft Couplings) Couplings HU
Iron, without ST-K, Steel
Protective Jacket
Metal Bellow Membrane Coupling Curved Tooth Gear Curved Tooth Gear
Couplings MEM Clamp Style Couplings BW, Couplings BOZ,
MCK / MCL Polyamide Polyamide
Inserts for Elastic Highly Elastic Elastic Couplings ME, Elastic Couplings RN,
Couplings MU, Couplings PU Plastic Aluminium
Neopren
Elastic Couplings RNG Elastic Couplings RNI Elastic Couplings RNT Elastic Couplings,
Grey Cast Iron Stainless Steel for Taper Bushes backlash-free
® 13
Abbildungsverzeichnis
Illustrated Index Beispielthema
Spiders for Elastic Spiders for Elastic Spiders for Elastic Elastic Couplings DX
Couplings, Couplings, Couplings,
92° Shore A 98° Shore A 64° Shore D
Spiders for Elastic Slip Clutches Type A, Slip Clutches Type B, Slip Clutches Type C,
Couplings DX, Concentric Axial Arrangement Axial Arrangement
92° Shore A Arrangement
Sliding Hubs with Multi-Plate Friction Safety Clutches SI Limit Switch for Safety
Torsionally-Flexible Clutches PD Clutches SI and CM
Coupling RNR
Sliding Hubs ROBA® Ball Joints GF made Cardan Joints UKM Double Cardan Joints
from Plastic made from Plastic UKD made from
Plastic
Slip shafts with joints Bellows FSG for Single Thermoplastic Pillow Thermoplastic Pillow
PWR, Stainless Steel Universal Joints Block Bearings Block Bearings
igubal® KSTM igubal® ESTM
Thermoplastic Flange Thermoplastic Flange Light Duty Pillow Cap Bearing Version L,
Bearings igubal® Bearings igubal® Block Bearing HM with Red Brass Bushes
EFSM EFOM with Bores for Compression
Lubricators
14 ®
Abbildungsverzeichnis
Illustrated Index Beispielthema
Flange Bearings Ball Pillow Block Protection Caps for Protection Caps for
Version B, with Red Bearings TUCP Thermoplastic Pillow Thermoplastic Pillow
Brass Bushes (Plastic / Stainless Bearings (Plastic) Bearings (Plastic)
Steel)
Ball Flange Bearings Ball Flange Bearings Ball Pillow Block Ball Pillow Block
TUCF TUCFL Bearings UCP Bearings UCP
(Plastic / Stainless (Plastic / Stainless (Grey Cast Iron) (Grey Cast Iron)
Steel) Steel)
Ball Flange Bearings Ball Flange Bearings Ball Flange Bearings Ball Flange Bearings
UCF UCFL UCFA (Grey Cast Iron) BPF (Two-Part Steel
(Grey Cast Iron) (Grey Cast Iron) Sheet, Zinc Plated)
Ball Flange Bearings Ball Pillow Block Ball Pillow Block Ball Flange Bearings
BPFL (Two-Part Steel Bearings SSUCP Bearings SSBPP SSUCF
Sheet, Zinc Plated) (Stainless Steel) (Stainless Steel) (Stainless Steel)
Ball Flange Bearings Ball Flange Bearings Ball Flange Bearings Pillow Block Bearing
SSUCFL SSBPF SSBPFL Units BK / EK,
(Stainless Steel) (Stainless Steel) (Stainless Steel) for Fixed Side
Pillow Block Bearing Flange Bearing Units Flange Bearing Units Ball Bearings SKF®,
Units BF / EF, FK, for Fixed Side FF, for Support Side open (not sealed)
for Support Side
Ball Bearings SKF®, Ball Bearings SKF®, Ball Bearings Ball Bearings
2Z, with shields on 2RS, with seals on MÄDLER®, MÄDLER®,
both sides both sides ZZ, with shields on 2RS, with seals on
both sides both sides
Tapered Roller Radial Shaft Seals Bushes Version J Flange Bushes Version
Bearings from SKF® Design A Similar to DIN 1850 V Similar to DIN 1850
(DIN 4379 Version C), (DIN 4379 Version F),
Sintered Bronze, For Sintered Bronze For
Plain Bearings Plain Bearings
Page 442 Page 443 Page 445 Page 446
Raw Material Made Raw Material Made Cylindrical Bushes, Flange Bushes,
From Sintered Bronze From Sintered Bronze Slotted, lubrication- Slotted, lubrication-
with Bore for Plain without Bore for Plain free free
Bearing Production Bearing Production
Bushes BP made from Bushes BBP made Cylindrical Bushes, Flange Bushes,
Polyamide 6.6 Die from Polyamide 6.6 plastic EP22 plastic EP 22
Cast for Plain Bearings Die Cast for Plain
Bearings
® 15
Abbildungsverzeichnis
Illustrated Index Beispielthema
Adjusting Rings / Clamp Collars / Rod Ends / Spherical Bearings / Clevises / Linear Motion
Beispielthema
Slotted Clamp Collars Slotted Clamp Collars Two-Part Clamp Two-Part Clamp
Steel Burnished Aluminium and Collars, Collars,
Stainless Steel Steel Burnished Aluminium and
Stainless Steel
Clamp Collars, Clamp Collars, Clamp Collars Slotted, Clamp Collars Slotted,
Double Wide, Double Wide, with Thread, with Thread,
Slotted, Two-Part, Steel Burnished Stainless Steel
Steel Burnished and Steel Burnished and
Stainless Steel Stainless Steel
Page 456 Page 456 Page 457 Page 457
Thermoplastic Rod Rod Ends GS, Rod Ends GS, Rod Ends GT,
Ends igubal® KCRM Series K, Series K Series K,
and KCLM Internal Thread External Thread Maintenance Free,
Internal Thread
Rod Ends GT, Rod Ends GT-R, Rod Ends GT-R, Rod Ends GEW
Series K, Series K, Series K, Series E,
Maintenance Free, Maintenance Free, Maintenance Free, Maintenance Free,
External Thread Stainless Steel, Stainless Steel, Internal Thread
Internal Thread External Thread
Page 463 Page 464 Page 464 Page 465
Rod Ends GAW Rod Ends BR and BR-R Rod Ends BR and BR-R Rod Ends PF
Series E, with Spherical Bearing, with Spherical Bearing, with Spherical Bearing,
Maintenance Free, Steel and Stainless Steel and Stainless Internal Thread
External Thread Steel, Steel,
Internal Thread External Thread
Page 465 Page 466 Page 466 Page 468
Clevis Joints similar to Clevises similar to Clevis Joints Clevises DIN 71752,
DIN 71752, DIN 71752, DIN 71752, Stainless Steel and
Aluminium Aluminium Stainless Steel and Steel Zinc Plated
Steel Zinc Plated
ES Bolts, Zinc Plated Clevis Joints Clevises DIN 71752 Mating Pieces for
DIN 71752 with with External Thread, Clevises DIN 71752
External Thread, Zinc Plated with Internal Thread,
Zinc Plated Zinc Plated
Angle Joints DIN Sealing Caps for Angle Silver Steel Material Shaft Steel Hardened
71802, Zinc-plated Joints DIN 71802 No. 1.2210 (115CrV3) and Ground, Material
and Stainless according to DIN 175 CF53 and
(h9) ground and CF 53 chromated
polished
Page 475 Page 475 Page 477 Page 478
Shaft Steel Hardened Shaft Steel with Shaft Shaft Steel with Shaft Flange Shaft Blocks
and Ground, Material Support Support GWFL, universal use
Stainless Steel
X46 and X90
Flange Shaft Blocks Flange Shaft Blocks Shaft Blocks GW-1 Double Shaft Blocks
GWF, universal use GWL / GWLE, GWD-1
universal use
16 ®
Abbildungsverzeichnis
Illustrated Index Beispielthema
Linear Bearings KB-1 Linear Bearing Units Linear Bearings KB-1, Linear Bearing Units
KG-1 Economy-Line KG-1,
Economy-Line
Linear Bearings KB-1, Linear Bearing Units Tandem Linear Quadro Linear Bearing
Stainless Steel KG-1, Bearing Units KGT-1 Units KGQ-1
Stainless Steel
Shaft Blocks GW Shaft Blocks GW-3 Double Shaft Blocks Linear Bearings
GWD-3 KB-3 Closed
Linear Slide Bearings Precision Housing KG Precision Housing Linear Bearing Units
PO-3-O Open Closed KG-0 Open KG-3-K Closed
Linear Bearing Units Linear Bearing Units Linear Bearing Units Linear Bearing Units
KG-3-KO Open KG-3-F Closed, KG-3 Closed KG-3-O Open
Flange Version
Tandem Linear Tandem Linear Quadro Linear Bearing Quadro Linear Bearing
Bearing Units Bearing Units Units KGQ-3, Closed Units KGQ-3-O Open
KGT-3 Closed KGT-3-O Open
Profiled Track Rollers Bolts for Profil Track Precision Rail-Guide Miniature Profile-Rail
LFR Rollers Sets RE and RE-ACS Guides
Miniature Slide Units Linear motion guide Cup Rollers with Assembly Plugs for
with ball carriage Fastening Element Cup Rollers
Cup Rollers with Tolerance Rings for Threaded Bars Threaded Bars
Steel-Sheet Housing Cup Rollers DIN 975 DIN 975
(DIN 976-1 Form A) (DIN 976-1 Form A)
® 17
Abbildungsverzeichnis
Illustrated Index Beispielthema
Washers DIN 6340 Retaining Rings Retaining Rings Locknuts DIN 981 and
(extra thick) DIN 471 for shafts DIN 472 for boreholes UW with Locking
Device, Steel and
Stainless Steel
Lockwashers DIN Locknuts KMK, Steel Hook Spanner Nuts for T-Slots
5406 DIN 1810 A DIN 508
for Locknuts,
Steel and Stainless
Steel
Page 515 Page 516 Page 517 Page 518
Bolts for T-Slots Knurled Nuts DIN 466, Flat Knurled Nuts Knurled Nuts
DIN 787 Steel and Stainless DIN 467, Steel and DIN 6303, Steel and
Steel Stainless Steel Stainless Steel
Hollow Knurled Nuts Hollow Thumb Screws Knurled Thumb Screws Knurled Thumb Screws
DIN 420, Steel and 421, Steel and DIN 464, Burnished DIN 653, Burnished
Stainless Steel Stainless Steel Steel and Stainless Steel and Stainless
Steel Steel
Ball-Ended Thrust Thrust Screws with Spring Plungers with Spring Plungers with
Screws Brass bolts Ball and Head, Free Ball and Slot, Steel
with flat-faced ball Cutting Steel or burnished or Stainless
Stainless Steel Steel
Spring Plungers Spring Plungers with Spring Plungers with Spring Plungers
Plastic Version Ball and Internal Internal Hexagon, Smooth
Hexagon, Stainless Steel burnished or
Stainless Steel
Indexing Plunger Indexing Plunger Indexing Plunger 817, Indexing Plunger 817,
717 A 717 B and C Made from Steel Made from Stainless
Steel
Control Knobs 726.1 Star Grips Star Grips Similar to Star Grips with Axial
DIN 6335 GG DIN 6335 Pr Bearing
Star Grip Screws with Star Grips Star Grips Star Grips
Axial Bearing DIN 6336 GG Similar to DIN 6336 Pr Similar to DIN 6336
AL
18 ®
Abbildungsverzeichnis
Illustrated Index Beispielthema
Star Grips 5335 Star Grips 5334 Star Grip Screws 5334 Star Grips
Stainless Steel Stainless Steel Stainless Steel Similar to DIN 6336,
Made From
Thermoplastics
Knurled Knobs, Knurled Knob Screws, Wing Nuts, Plastic Wing screws,
Made from Plastic Made from Plastic Plastic
Revolving Ball Knobs Gear Lever Handles Gear Lever Handles Revolving Cylindrical
3192 209 with Ball Knob 209 with Cylindrical Grips 598
DIN 319, Steel, Grip, Steel, Burnished
Burnished or Stainless or Stainless
Eccentric Clamps Eccentric Clamps Clamp Nuts DIN 99 St Clamp Nuts DIN 99 St
Version A and B, Version A and B, Made From Steel Made From Stainless
with Internal Thread with External Thread Steel
Adjustable Clamp Clamp Nuts 202 Tg Cylindrical Clamp Clamp Nuts with
Nuts 119 St Cast Steel and Nuts, Steel and Double Lever, Steel
Stainless Steel Stainless Steel and Stainless Steel
Control Levers 223 St Control Levers with Cabinet “U” Handles Cabinet “U” Handles
Long Hub 525 made From 725 made From
2120 St Polyamide Polypropylene
® 19
Abbildungsverzeichnis
Illustrated Index Beispielthema
Beispielthema
Handles / Handwheels / Latch Clamps / Assortment Boxes / Feather Keys
Cabinet “U” Handles Cabinet “U” Handles Cabinet “U” Handles Cabinet “U” Handles
528 made From 565 565.1 565.2
Polyamide or aluminium, aluminium, aluminium,
Polypropylene black coated black coated black coated
Cabinet “U” Handles Cabinet “U” Handles Arch handles, Arch handles
426 426.1 Aluminium Aluminium,
Aluminium, Aluminium, Black Coated
Black Coated Black Coated
Cabinet “U” Handles Folding Handles Made Folding Handle with Tubular Handles with
425, Chrome plated From Steel or Stainless Recessed Tray 425.4 Inclined Feet,
or Stainless Steel Steel Aluminium
Tubular Handles with Tubular Handles with Tubular Handles with Tri-Ball Handles
Inclined Feet, Straight Feet, Straight Feet, 2140
Aluminium Aluminium Stainless Steel
Hand Cranks Hand Cranks Hand Cranks 471 Hand Cranks 569,
DIN 468 Tg DIN 469 Tg plastic
Safety Handwheels Lifting Pins, Self- Socket Pins with Latch Clamps
SHR, Aluminium Locking Spring-Loaded Balls, Zinc Plated Steel and
Self-Locking Stainless Steel
20 ®
Abbildungsverzeichnis
Illustrated Index Beispielthema
Key Steel / Edge Trims / Oilers / Machine Feets / Dampers / Pneumatic Elements
Beispielthema
Ball Head Precision Precision Levellers Ball Head Precision Ball Shims KAS
Adjusters KAE and HVS and HVSK Adjusters KVS
KAEK and KVSK
Spacers DS Hook Spanner Grub Screws DIN 6332 Thrust Pads with
DIN 1810 A with Thrust Point Spring Retainer, DIN
6311 and Factory
Standard
Levelling Pads 2259 Levelling Pads 2259, Levelling Pads 2259 Articulated Feet 344
Steel Burnished Stainless Steel with Steel Burnished and 344.5 Plastic with
and Stainless Steel POM and Stainless Steel Steel or Stainless Steel
Screw
® 21
Abbildungsverzeichnis
Illustrated Index Beispielthema
Pneumatic Elements
Beispielthema
Double-Acting Round- Rear Flanges, Foot Plate Mountings Rear Eye Mountings
Line Cylinders Front Flanges
According to ISO 6432
with Magnetic Piston
Rear Eye Mountings Rear Clevis Mountings Bracket Hinge Rear Clevis
with Spherical Bearing for wide Clevis Mountings, Rigid, Mountings, Slim
Wide, Mating Piece Clevis
for Clevis Mountings
Bracket Hinge Universal Piston Rod Piston Rod Swivel Trunnion Mountings
Mountings, Rigid, Mountings with Mountings
Slim, Mating Piece for Spherical Bearing
Clevis
Foot Plate Mountings Nuts for the Piston Mounting Elements Bracket Hinge
Rod Bearing for Magnetic Switch at Mountings, Rear, with
Profile Barrel Circlip
Bracket Hinge Magnetic Switch with Magnetic Switch with Plug-in Connector
Mountings with Split Reed Contact Reed Contact Cable
Pin Cable length 5m
Magnetic Switch, Magnetic Switch, 2/2 Solenoid Valves 2/2 Solenoid Valves,
Solid State Solid State DN 10, Short Version DN 20 and DN 25,
Cable length 5m Standard Length
3/2 Solenoid Valves, 5/2 Solenoid Valves, 5/2 Solenoid Valves, 5/3 Solenoid Valves
Single Pilot Single Pilot Twin Pilot Twin Pilot
Compressed Air Filters Filter / Regulators Micro-Fog or Standard Pressure Relief Valve
Fog Oilers
Straight Unions / Swivel Elbow Adaptors Straight Adaptors with Swivel Tee-Adaptors
Union Elbows with Taper Thread / Taper Thread / with
with Parallel Thread Parallel Thread
22 ®
Abbildungsverzeichnis
Illustrated Index Beispielthema
Swivel Elbow Adaptors Elbow Connectors / Tee Connectors / Stem Cross Connectors /
90° and 45° Swivel Elbow Elbow Connectors Parallel Y-Connectors
Bulkhead Connectors
Manifold with Push-In Elbow Banjo Assembly Elbow Banjo Banjo Bolts with
Connections with Sealing Ring Assembly, Regulating Sealing Rings
Out
Block Form Flow Quick Exhaust Valves Non-Return Valves Plugs with Sealing
Regulators, Ring
Unidirectional
Blow Gun with Metal Blow Gun with Blow Gun with Silent Hose Coils with
Nozzle Straight, Scratch Nozzle Swivelling Hose Tail
Resistant Nozzle
Flexible Hoses Hose Tail Pieces with Standard and Safety Standard and Safety
Taper External Thread Quick-Release Quick-Release
Couplings with Couplings with
Internal Thread External Thread
Standard and Safety Adaptors with Internal Adaptors with External Adaptors with Hose
Quick-Release Thread for Standard Thread for Standard Connection for
Couplings with Hose and Safety Quick- and Safety Quick- Standard and Safety
Connection Release Couplings Release Couplings Quick-Release
Couplings
Page 651 Page 652 Page 652 Page 652
Helical Gearboxes Shaft Mounted Bevel Gearboxes Type Angular Drives with
Type BT/I with Two Gearboxes Type HUG Acetal Bevel Gears
Shaft Ends, 2-Stage BOC/I, 2-Stage on Metal Plate
Bevel Gearboxes Type Bevel Gearboxes Type Bevel Gearboxes Type Bevel Gearboxes
KEK DZA DZR, Stainless Type DZA Model H
Bevel Gearboxes Type Bevel Gearboxes Bevel Gearboxes Type Worm Gear Units
KU/I Type KU/I KU/I Type G/II
Model K Model L Model H
® 23
Abbildungsverzeichnis
Illustrated Index Beispielthema
Worm Gear Units Worm Gear Units Output Shaft Worm Gear Units
Type KES Type H/I Single-Sided / Type ZM/I,
Double-Sided Version A
Small Geared Motors Small Geared Motors Small Geared Motors Small Geared Motors
Type CRO B Type GE/I Type GE/I Type SF
with Capacitor Motor with DC Motor
Small Geared Motors Small Geared Motors Small Geared Motors Small Geared Motors
Type SFS Type SFS Type SG Type SG-H
Size 2 Size 3 with Hollow Shaft
Planetary Small Planetary Small Small Geared Motors Small Geared Motors
Geared Motors Geared Motors Type SE Type SE
Type PE Type PE Size 1 Size 2
Size 1 Size 2
Worm Helical Geared Worm-Geared Motors Worm-Geared Motors Worm Helical Geared
Motors Type SRM Type R with One- Type RH with One- Motors Type SRS
Stage Worm Gear Unit Stage Worm Gear Unit
and Hollow Shaft
Worm Geared Motors Output Shafts HMD Foot Mountings Output-Side Flanges
Type HMD/I Single-Sided / HMD/I HMD/I
Double-Sided
24 ®
Abbildungsverzeichnis
Illustrated Index Beispielthema
Torque Arms HMD/I Worm Geared Motors Output Shafts HMD Output-Side Flanges
Type HMD/II Single-Sided / HMD/II, square
Double-Sided
Output-Side Flanges Torque Arms HMD/II Worm Geared Motors Worm Helical Geared
HMD/II, round Type ZMD/I Motors Type SZM/I
Geared Motors Type Geared Motors Type Ready-to-Install Control Boxes for
MUN/I with Helical MUN/I with Worm Actuator Systems Linear Actuators GR/I
Gearbox Gear Unit GR/I, 230 V AC/50Hz
or 24 V DC
Hand Operators for Actuator Type SFL, Spindles for linear Lifting Devices:
Linear Actuators GR/I 12 - 24 V drives SFL Complete Screw Jack
Systems
Worm Gear Screw Worm Gear Screw Flange Plates for Fastening Stripes
Jacks Type NP/I Jacks Type NP/I Version A and B
Version A and B Version C
Slides for Keyboards Slides with Partial Slides with Extension slides from
Extension Bi-Directional stainless steel
Extension
Slides with Full Slides with Over- Slides with Mounting Heavy-Duty Slides
Extension Extension Bracket
Aluminium Spray /
Stainless Steel Spray
Page 815
® 25
Rolling bearings are to find:
• in this catalog page 416
• on the internet at www.maedler.de
26 ®
®
- top quality
www.maedler.de ®
...we keep things moving
27
The Company
On November 9th, 1882 the foundations were interested in building up our own production
laid in Berlin. Bruno Mädler went self employed. and in 1968 we got the chance to join up with a
He was dealing with fittings and hardware for company.
the building industry, rivets, screws, bolts and
nuts. This cooperation went so well, that in 1984 our
first own production site, the toothing and gea-
But business went booming fast. In 1905 the ring technology company Verzahnungstechnik
company proudly moved into their first own Mädler GmbH, was founded. At the same time a
company building. The numbers of customers, number of other things happened:
MÄDLER ® GmbH products and employees were quickly rising. • 1970: the company headquarters are moved
Head office Stuttgart Thus in the 30ies the company had about 300 from Berlin to Stuttgart.
employees and was one of the leading tool buil- • 1975: the subsidiary in Hamburg is founded.
ding and mechanical engineering companies in • 1977: the business premises in Berlin are being
Germany. closed.
• 1978: the Transnord GmbH in Hamburg is
The end of world war II in 1945 brought along founded, with participation of the
drastic changes, also for Bruno Mädler. Two MÄDLER ® GmbH.
months before the end of the war: air raid on • 1978: MÄDLER ® also starts trading in the
Berlin. Hardly one stone remained on the other. neighbouring countries. The company
The MÄDLER ® company building in Koepenicker MÄDLER ® Norm-Antrieb AG in Feuerthalen/
MÄDLER ® GmbH Street was completely destroyed. Switzerland starts making business.
Düsseldorf branch • 1988 the headquarters in Stuttgart move into
When the rebuilding began, nobody new about their new, own premises. 1990 the subsidiary
the separation of Berlin that would later take in Dusseldorf moves - for the same reason.
place. The decision for a restart in East Berlin • 2004 the area in Stuttgart is extended by
therefore evolved as momentous: The trade about 3000 sqm.
company was thus later managed as a trust and • 2007 the Madler-Silvertech Power
in 1972 the company was officially converted Transmission Components LTD. was foun-
into public property. ded in Shenzen. This is the third factory of
MÄDLER ®.
The branch in West Berlin, which had been • 2010: the subsidiary in Hamburg moves toge-
started at the same time, took a different deve- ther with the factory Transnord into new buil-
MÄDLER ® GmbH
lopment. After the war it became the new basis dings in Stapelfeld near Hamburg.
Hamburg branch
for company development. But: the strong com- • 2012 the area in Stuttgart is extended by
petition of the free-market economy made the about 5400 sqm.
company change its approach. The main goal • 2015 in Stuttgart, the central stock is extended
was now to find new, promising market niches. by a new hall. The factory in Stuttgart moves
into a new, bigger building.
And in fact, a sector that was perfectly suited
could be found: gear elements, gear units,
geared motors, machine building elements, stan-
dard parts and threaded spindles with accessories
offered good future perspectives.
MÄDLER ® Norm-Antrieb AG
Swiss Subsidiary And the further development showed how cor-
rect this estimation had been. 1959 the branch
in Stuttgart was founded, followed by Dusseldorf
in 1963.
28 ®
The Product Development
What once started with a few hundred parts,
progressed rapidly. All company areas -
whether trade or production schedule, driving,
gearing or long-thread technology - have
developed a variety that nobody would have
expected.
® 29
Custom-Made Products
The modern production machinery and our
team of specialized, skilled workers serve as
basis for another main part of our production:
custom-made products according to drawings
or your specifications, from one-off production
up to large series, at a good price and with
short delivery times – with perfect quality con-
trol, and flexible, as today’s market demands.
WE
KEEP
THINGS
MOVING
30 ®
www.maedler.de
...the entire MÄDLER range with CAD files on the Internet
®
® 31
Come and visit our
stall at a fair and get
detailed information on
our entire product range.
Exact dates at:
www.maedler.de
32 ®
Please use our website
at www.maedler.de
® 33
Qualitiy Management
DIN EN ISO 9001
MÄDLER GmbH maintains a
quality management system according to DIN EN ISO
9001 and was certified the first time in 1995.
MÄDLER ® meets even the highest quality requirements:Top quality, precision and reliability.
34 ®
Roller Chains DIN ISO 606 (ex DIN 8187) - Description
General Description Large centre distances require a support (guide rail) to be used. Chain
When used properly, high quality roller chains are powerful and drives must always be well lubricated. Lubricants and lubrication
reliable drive systems. They can serve to bridge large centre methods depend on the specific application.
distances. Various transmission ratios can be realized, independently
of the centre distance. In Europe mainly roller chains according to Determining the Chain Length
DIN ISO 606 (ex DIN 8187) are used. The chain length can be stated in meter or mm, or by stating the
number of links. In the latter case, inner and outer links are counted.
Selection, Dimensioning and Efficiency The chains are usually delivered open. The last link on both ends is an
The the performance diagram and the calculation given on page 36 inner link.
can serve to determine a chain drive with a prospective service life This leads to an uneven number of links.
of hours. With proper lubrication the degree of efficiency is approx. If a straight connecting ling is used, the closed chain strand has an even
98 %. number of links. Example of an open chain (without connecting link)
with 5 links:
Note Regarding the Breaking Load
The DIN ISO 606 (ex DIN 8187) specifies the minimum breaking
load for each chain size. When this breaking load is exceeded, the
chain is destroyed. Roller chains should be loaded with no more
than one sixth of the stated breaking load, to avoid an early plastic
deformation (permanent elongation).
0 5
Mounting and Maintenance
The shafts must be set in parallel. The sprockets must be aligned. The
slack span should amount to approx 1% to max 2% of the centre An uneven number of links in a closed strand can only be realized by
distance. For this purpose we recommend mounting a chain tensioner. using a cranked link.
Note: this link reduces the load bearing capacity of the chain by 20%.
p p
page 37 page 43
Single-Strand Chains with Attachments: Triple-Strand (Triplex-) Roller Chains:
In stock as chain with straight and bent attachments, one-sided As standard version made from special, high-quality steel. The trans-
or two-sided attached to the outer link, as one-whole or two-hole mission power of this chain is 2.5 times higher than single-strand.
version, with a distance of 2 x p, 4 x p and 6 x p. Other distances
available at short notice on request.
page 46 page 45
2xp
Sprockets for roller chains DIN ISO 606 (ex DIN 8187), with main Overview sprockets: page 60.
dimension according to DIN 8192 (tooth profile DIN 8196) as well as Mounting options: page 817.
various tensioning elements are available in large variety straight from
stock. Other sprockets and custom-made products on request.
® 35
Dimensioning of Roller-Chain Drives DIN ISO 606 (ex DIN 8187)
Table 1: Corrective Factor K1 Considering the Number of Teeth of the Smaller Sprocket
Number of Teeth 11 13 15 17 19 21 23 25 31 37
Factor K1 2.5 2.0 1.75 1.55 1.35 1.2 1.1 1.0 0.78 0.64
Table 2: Corrective Factor K2 Considering the Transmission Ratio Table 3: Corrective Factor K3 Considering the center distance
Transmission Ratio 1 : 1 2:1 3:1 5:1 Center Distance 10 x p 20 x p 40 x p 80 x p
Factor K2 1.22 1.08 1 0.92 Factor K3 1,3 1,15 1 0,85
B
48
ISO
N
DI B
40
ISO 32
B
B
N
DI N
ISO 28
DI
ISO
N
DI B
24
ISO
N B
DI 20
ISO
N B
DI 16
ISO
N
DI
B
12 B
ISO 10
DI
N ISO B
N
DI 08 B
ISO 06
DI
N ISO B
N 05
DI ISO
4
N #0
DI
36 ®
Single-Strand Roller Chains DIN ISO 606 (ex DIN 8187)
b4
b1
b2
Notes regarding the performance calculation on page 36.
Waisted link plates (size 06 with straight link plates).
Chains are supplied with an uneven number of links, with inner links
b7
at both ends. Connecting links must be ordered separately.
Ordering Details: e.g.: Product No. 100 000 00, Bush Chain, Single Strand, Pitch 4mm
Pitch x Inner Width Inner Roller- Pin Width Projection Breaking Weight
Width Ø Ø over Pin over Link Load
p x b1min b2 d1 b4 b7 4) min.
DIN ISO-No. Product No.
mm inch mm mm mm mm mm N kg/m
comp. Stand.1) 100 000 00 1) 4,0 x 2,7 - 4,10 2,50 1,65 7,0 0,9 1800 0,08
03 2) 100 300 00 2) 5,0 x 2,5 - 4,15 3,20 1,49 7,4 2,5 2200 0,10
04 2) 100 600 00 2) 6,0 x 2,8 - 4,10 4,00 1,85 7,4 2,9 3000 0,12
05 B-1 100 800 00 8,0 x 3,0 - 4,77 5,00 2,31 8,6 3,1 4400 0,18
06 B-1 3) 101 000 00 3) 9,525 x 5,72 3/8 x 7/32 8,53 6,35 3,28 13,5 3,3 8900 0,41
081 102 000 00 12,7 x 3,3 1/2 x 1/8 5,80 7,75 3,66 10,2 1,5 8000 0,28
083 103 000 00 12,7 x 4,88 1/2 x 3/16 7,90 7,75 4,09 12,9 1,5 11600 0,42
comp. Stand. 103 400 00 12,7 x 4,88 1/2 x 3/16V 9,30 7,75 4,18 14,4 1,5 17500 0,59
08 B-1 105 000 00 12,7 x 7,75 1/2 x 5/16 11,30 8,51 4,45 17,0 3,9 17800 0,70
10 B-1 106 000 00 15,875 x 9,65 5/8 x 3/8 13,28 10,16 5,08 19,6 4,1 22200 0,95
12 B-1 107 000 00 19,05 x 11,68 3/4 x 7/16 15,62 12,07 5,72 22,7 4,6 28900 1,25
16 B-1 108 000 00 25,4 x 17,02 1“ x 17,02mm 25,45 15,88 8,28 36,1 5,4 60000 2,60
20 B-1 109 000 00 31,75 x 19,56 1 1/4 x 3/4 29,01 19,05 10,19 43,2 6,1 95000 3,70
24 B-1 110 000 00 38,1 x 25,4 1 1/2 x 1 37,92 25,40 14,63 53,4 6,6 160000 6,90
1) Bush Chain (without rollers).
2)
Attention please: Packing Unit 5m
This size is not part of the DIN. If special lengths are needed, please tell us the
3) With straight links plates.
4) Maximum values at the connecting link. length and the number of links (uneven number!).
Connecting links have to be ordered separately.
Connecting Links for Single-Strand Roller Chains DIN ISO 606 (ex DIN 8187)
Material: Special chain steels. Attention please: Product numbers marked with * are in packing units of 5 pieces.
Ordering Details: e.g.: Product No. 100 303 00, Connecting Link No. 11/E, 03
No. 11/E No. 12/L No. 15/C No. 10/S No. 4/B
DIN ISO No. Product No. Weight Product No. Weight Product No. Weight Product No. Weight Product No. Weight
Connecting Cranked Cranked Connecting Inner
Link g Link g Double g Link g Link g
No. 11/E No. 12/L 3) No. 15/C 3) No. 10/S No. 4/B
Company Std.1) - - - 100 002 00 - -
03 100 303 00 - 100 305 00 - - 100 301 00
04 100 603 00* - 100 605 00 - - 100 601 00
05 B-1 100 803 00* - 100 805 00 - - 100 801 00
06 B-1 101 003 00* 101 004 00 101 005 00 - - 101 001 00
081 102 003 00* 102 004 00 102 005 00 - - 102 001 00
083 103 003 00* 103 004 00 103 005 00 - - 103 001 00
Company Std.2) 103 403 00 103 404 00 103 405 00 - - 103 401 00
08 B-1 105 003 00* 105 004 00 105 005 00 - - 105 001 00
10 B-1 106 003 00* 106 004 00 106 005 00 106 002 00 106 001 00
12 B-1 107 003 00* 107 004 00 107 005 00 - - 107 001 00
16 B-1 108 003 00 108 004 00 108 005 00 140 108 002 00 108 001 00
20 B-1 109 003 00 115 109 004 00 145 109 005 00 279 109 002 00 108 109 001 00 129
24 B-1 - - 110 004 00 293 - - 110 002 00 286 110 001 00 268
® 37
Single-Strand Roller Chains, similar to DIN ISO 606 (ex DIN 8187), with straight plates
s2
s1
High-quality simplex roller chains, pre-stretched according to DIN.
Notes regarding the performance calculation on page 36.
b1
b4
With straight link plates, to use as conveyor chain or drive chain.
Chains are supplied with an uneven number of links, with inner links at d1 p p
both ends. Connecting links must be ordered separately.
b7
Temperature range: -20ºC to +120ºC.
Other temperatures are possible if special grease is used.
h
Ordering Details: e.g.: Product No. 105 000 00GL, Roller Chain 08 B-1-GL,
with straight plates
Pitch x Inner Width Plate Plate Roller- Pin Width Projection Breaking Weight
Height Thickness Ø Ø over Pin over link Load
p x b1min h max. s1/s2 max. d1 b4 b7 1) min.
DIN Product No.
ISO-No. mm inch mm mm mm mm mm mm N kg/m
08 B-1-GL 105 000 00GL 12,7 x 7,75 1/2 x 5/16 11,8 1,60 8,51 4,45 16,7 1,5 17800 0,80
10 B-1-GL 106 000 00GL 15,875 x 9,65 5/8 x 3/8 14,7 1,70 10,16 5,08 19,5 2,4 22200 1,06
12 B-1-GL 107 000 00GL 19,05 x 11,68 3/4 x 7/16 16,0 1,85 12,07 5,72 22,5 2,7 28900 1,32
16 B-1-GL 108 000 00GL 25,4 x 17,02 1“ x 17,02mm 21,0 4,15/3,1 15,88 8,28 36,1 3,0 60000 3,08
16 B-1-GLH 108 000 00GLH 25,4 x 17,02 1“ x 17,02mm 24,0 4,15/3,1 15,88 8,28 36,1 3,0 60000 3,49
20 B-1-GL 109 000 00GL 31,75 x 19,56 1 1/4 x 3/4 26,4 4,50/3,5 19,05 10,19 43,2 3,7 95000 4,16
Connecting Links for Single-Strand Roller Chains similar to DIN ISO 606 (ex DIN 8187), with straight plates
Materials: Special Chain Steel. Attention please: Product numbers marked with * are in packing units of 5 pieces.
Ordering Details: e.g.: Product No. 105 003 00GL, Connecting Link No.11/E, 08 B-1-GL with straight plates
DIN ISO No. Product No. Weight Product No. Weight Product No. Weight
Connect. Link Cranked Inner Link
No. 11/E g No. 12/L 1) g No. 4/B g
08 B-1-GL 105 003 00GL* 105 004 00 105 001 00GL
10 B-1-GL 106 003 00GL* 106 004 00 106 001 00GL
12 B-1-GL 107 003 00GL* 107 004 00 107 001 00GL
16 B-1-GL 108 003 00GL 108 004 00 80 108 001 00GL
16 B-1-GLH 108 003 00GLH - 108 001 00GLH
20 B-1-GL 109 003 00GL 2) 126 109 004 00 145 109 001 00GL 141
1) With cranked links power and breaking loads are reduced by 20%.
2) With cottered pin.
38 ®
Single-Strand Roller Chains, similar to DIN ISO 606 (ex DIN 8187), Self-Lubricating
b4
b1
b2
Pre-stretching according to DIN ISO 606 (ex DIN 8187).
Waisted Link Plates.
Chains are supplied with an uneven number of links, with inner links at
b7
both ends. Connecting links must be ordered separately.
Ordering Details: e.g.: Product No. 105 770 00, Roller Chain 08 B-1 self-lubricating
Connecting Links for Self-Lubricating, Single-Strand Roller Chains, similar to DIN ISO 606 (ex DIN 8187)
DIN ISO No. Product No. Weight Product No. Weight Product No. Weight
Connect. Link Cranked Inner Link
No. 11/E g No. 12/L 1) g No. 4/B g
08 B-1 105 770 03 105 770 04 105 770 01
10 B-1 106 770 03 106 770 04 106 770 01
12 B-1 107 770 03 107 770 04 107 770 01
16 B-1 108 770 03 2) 108 770 04 108 770 01
1) With cranked links power and breaking loads are reduced by 20%.
2) With cottered pin.
® 39
Single-Strand Roller Chains, similar to DIN ISO 606 (ex DIN 8187), Nickel Plated
b4
b1
b2
Dimensions and Pre-stretching according to DIN ISO 606 (ex DIN 8187).
Notes regarding the performance calculation are on page 36.
Wasted Link Plates (size 06 with straight link plates).
b7
Chains are supplied with an uneven number of links, with inner links at
both ends. Connecting links must be ordered separately.
Temperature range: -10ºC to +120ºC.
Other temperatures are possible if special grease is used.
Ordering Details: e.g.: Product No. 100 668 00, Roller Chain 05 B-1, nickel plated
Pitch x Inner Width Inner Roller- Pin Width Projection Breaking Weight
Width Ø Ø over Pin over Link Load
p x b1min b2 d1 b4 b7 2) min.
DIN ISO-No. Product No.
Nickel plated mm inch mm mm mm mm mm N kg/m
05 B-1 100 668 00 8,0 x 3,0 - 4,77 5,00 2,31 8,6 3,1 4400 0,20
06 B-1 1) 101 660 00 1) 9,525 x 5,72 3/8 x 7/32 8,53 6,35 3,28 13,5 3,3 8900 0,41
08 B-1 105 660 00 12,7 x 7,75 1/2 x 5/16 11,30 8,51 4,45 17,0 3,9 17800 0,69
10 B-1 106 660 00 15,875 x 9,65 5/8 x 3/8 13,28 10,16 5,08 19,6 4,1 22200 0,93
12 B-1 107 660 00 19,05 x 11,68 3/4 x 7/16 15,62 12,07 5,72 22,7 4,6 28900 1,15
16 B-1 108 660 00 25,4 x 17,02 1“ x 17,02mm 25,45 15,88 8,28 36,1 5,4 60000 2,71
20 B-1 109 660 00 31,75 x 19,56 1 1/4 x 3/4 29,01 19,05 10,19 43,2 6,1 95000 3,70
24 B-1 110 660 00 38,1 x 25,4 1 1/2 x 1 37,92 25,40 14,63 53,4 6,6 160000 7,10
1) With straight link plates. Attention please: Packing Unit 5m
2) Maximum values at the connecting link. If special lengths are needed, please tell us the
length and the number of links (uneven number!).
Connecting links have to be ordered separately.
Connecting Links for Single-Strand Roller Chains, similar to DIN ISO 606 (ex DIN 8187), Nickel Plated
Material: Special Chain Steel, Nickel Plated. Attention please: Product numbers marked with * are in packing units of 5 pieces.
Ordering Details: e.g.: Product No. 100 668 03, Connecting Link No.11/E, 05 B-1, nickel plated
No. 11/E: Connecting link No. 12/L: Cranked link No. 4/B: Inner Link
with spring clip with cottered pin
DIN ISO No. Product No. Weight Product No. Weight Product No. Weight
Connecting Link Cranked Inner Link
No. 11/E g No. 12/L 1) g No. 4/B g
100 668 03* 2 100 668 04 1,4 100 668 01 1,5
101 660 03* 4 101 660 04 4 101 660 01 4
105 660 03* 7 105 660 04 10 105 660 01 9
106 660 03 13 106 660 04 15 106 660 01 16
107 660 03 14 107 660 04 25 107 660 01 26
108 660 03 65 108 660 04 81 108 660 01 72
109 660 03 2) 115 109 660 04 145 109 660 01 129
110 660 03 2) 286 110 660 04 293 110 660 01 268
1) With cranked links power and breaking loads are reduced by 20%.
2) With cottered pin.
40 ®
Chains KE and KE-Eco, similar to DIN ISO 606 (ex DIN 8187), Plastic with Stainless Steel
b4
b1
b2
with high chemical resistance, for food industry or laboratory.
Outer links from stainless steel 1.4301.
Type KE-Eco: Similar to KE, but inner links from standard d1 p p
b7
polycarbonate, with lower chemical resistance.
Main dimensions according to DIN ISO 606 (ex DIN 8187).
• Very light and silent running.
• Very clean due to closed surfaces on the inner link.
• High corrosion resistance.
• Long lifetime, without any lubrication.
• Breaking load significantly higher than pure plastic chains.
• Temperature range -10ºC to +80ºC. Vmax 70m/min.
Chains are supplied with an uneven number of links, ending with
inner links. Connecting links must be ordered separately.
Ordering Details: e.g.: Product No. 101 550 00, Chain KE 06 B-1
Pitch x Inner Width Inner Roller- Pin Width Pro- Calculated Weight
Width Ø Ø over jection Load
p x b1min b2 d1 Pin b4 b7 2) max. 3)
DIN Product No. Product No.
ISO Type KE Type KE-Eco mm Zoll mm mm mm mm mm N kg/m
06 B-1 1) 101 550 00 1) 101 560 00 1) 9,525 x 5,72 3/8 x 7/32 8,53 6,35 3,28 13,5 3,3 200 0,23
08 B-1 105 550 00 105 560 00 12,7 x 7,75 1/2 x 5/16 11,30 8,51 4,45 17,0 3,9 430 0,40
10 B-1 106 550 00 106 560 00 15,875 x 9,65 5/8 x 3/8 13,28 10,16 5,08 19,6 4,1 520 0,51
12 B-1 107 550 00 107 560 00 19,05 x 11,68 3/4 x 7/16 15,62 12,07 5,72 22,7 4,6 700 0,67
16 B-1 - 108 560 00 25,4 x 17,02 1“ x 17,02mm 25,45 15,88 8,28 35,4 5,4 930 1,39
Connecting links for chains KE and KE-Eco Load calculation factors for Chains KE and KE-Eco
The actual load is to be calculated with the following factors. The
Material: Stainless steel 1.4301.
result may not be greater than the allowed calculated load.
Ordering Details: e.g.: Product No. 101 990 03, Connecting Link No.11/E, 06 B-1, stainless
DIN ISO No. Product No. Weight 3. Chain speed: 0 to 15m/min: Factor 1.0
Connecting Link 16 to 30m/min: Factor 1.2
No. 11/E g 31 to 50m/min: Factor 1.4
51 to 70m/min: Factor 1.6
101 990 03
105 990 03
106 990 03 13 Resistance of KE-Chains
107 990 03 14
Resistant against:
Acetone, alcohol, ammonia water, malic acid (50%), petrol,
benzene, butyric acid, acetic acid, formaldehyde, glycerine, caustic
potash, potassium nitrate, lactic acid (10%), sodium chloride,
sodium bicarbonate, oils (plant / mineral), paraffin, petroleum,
juices, hydrogen sulphide (dry), tartaric acid (10%), sugar solutions
etc.
Tested at 20ºC, without any guarantee about secondary effects.
® 41
Single-Strand Roller Chains Similar to DIN ISO 606 (ex DIN 8187), Stainless Steel
b4
b1
b2
Main dimensions according to DIN ISO 606 (ex DIN 8187). Due to the
material properties, the stated transmittable power and breaking load
are below the value for the standard chains. The application should use
b7
no more than one sixth of the braking load stated.
Not pre-stretched, not lubricated. The chains must be lubricated
according to the type of application. Waisted link plates (size 06 with
straight link plates).
Chains are supplied with an uneven number of links, with inner links at
both ends. Connecting links have to be ordered separately.
Ordering Details: e.g.: Product No. 100 996 00, Roller Chain 04, Stainless Steel
Pitch x Inner Width Inner Roller- Pin Width Projection Breaking Weight
Width Ø Ø over Pin over Link Load
p x b1min b2 d1 b4 b7 3) min.
DIN ISO-No. Product No.
Stainless mm inch mm mm mm mm mm N kg/m
04 1) 100 996 00 1) 6,0 x 2,8 - 4,10 4,00 1,85 7,4 2,9 2000 0,12
05 B-1 100 998 00 8,0 x 3,0 - 4,77 5,00 2,31 8,6 3,1 3500 0,18
06 B-1 2) 101 990 00 2) 9,525 x 5,72 3/8 x 7/32 8,53 6,35 3,28 13,5 3,3 6200 0,41
083 103 990 00 12,7 x 4,88 1/2 x 3/16 7,90 7,75 4,09 12,9 1,5 7000 0,42
08 B-1 105 990 00 12,7 x 7,75 1/2 x 5/16 11,30 8,51 4,45 17,0 3,9 12000 0,70
10 B-1 106 990 00 15,875 x 9,65 5/8 x 3/8 13,28 10,16 5,08 19,6 4,1 14500 0,95
12 B-1 107 990 00 19,05 x 11,68 3/4 x 7/16 15,62 12,07 5,72 22,7 4,6 18500 1,25
16 B-1 108 990 00 25,4 x 17,02 1“ x 17,02mm 25,45 15,88 8,28 36,1 5,4 40000 2,60
1) This size is not part of the DIN.
2) With straight link plates.
3) Maximum values at the connecting link.
Attention please: Packing Unit 5m
If special lengths are needed, please tell us the
length and the number of links (uneven number!).
Connecting links have to be ordered separately.
Connecting Links for Single-Strand Roller Chains Similar to DIN ISO 606 (ex DIN 8187), Stainless Steel
No. 11/E: Connecting Link No. 12/L: Cranked Link No. 4/B: Inner Link
with Spring Clip with Cottered Pin
DIN ISO No. Product No. Weight Product No. Weight Product No. Weight
Connecting Link Cranked Inner Link
No. 11/E g No. 12/L 1) g No. 4/B g
04 100 996 03 - - 100 996 01
100 998 03 100 998 04 100 998 01
101 990 03 101 990 04 101 990 01
083 103 990 03 103 990 04 2) 103 990 01
105 990 03 105 990 04 10 105 990 01
106 990 03 13 106 990 04 15 106 990 01 16
107 990 03 14 107 990 04 25 107 990 01 26
108 990 03 65 108 990 04 81 108 990 01 72
1) With cranked links, power and breaking load are reduced by 20%.
2) Only with riveted bolts.
42 ®
Double-Strand Roller Chains DIN ISO 606 (ex DIN 8187)
b5
Pt
Notes regarding the performance calculation
on page 36.
Waisted link plates (size 06 with straight link plates).
Chains are supplied with an uneven number of links,
with inner links at both ends. Connecting links must
b7
be ordered separately.
Pitch x Inner Width Inner Link Roller- Width Transverse Projection Breaking Weight
Width b2 Ø b5 Pitch Pt b7 2) Load
p x b1min d1 min.
DIN ISO-No. Product No.
mm inch mm mm mm mm mm N kg/m
05 B-2 120 000 00 8,0 x 3,0 - 4,77 5,00 14,3 5,64 3,1 7800 0,36
06 B-2 1) 121 000 00 1) 9,525 x 5,72 3/8 x 7/32 8,53 6,35 23,8 10,24 3,3 16900 0,78
08 B-2 125 000 00 12,7 x 7,75 1/2 x 5/16 11,30 8,51 31,0 13,92 3,9 31100 1,36
10 B-2 126 000 00 15,875 x 9,65 5/8 x 3/8 13,28 10,16 36,2 16,59 4,1 44500 1,82
12 B-2 127 000 00 19,05 x 11,68 3/4 x 7/16 15,62 12,07 42,2 19,46 4,6 57800 2,38
16 B-2 128 000 00 25,4 x 17,02 1“ x 17,02mm 25,45 15,88 68,0 31,88 5,4 106000 5,40
20 B-2 129 000 00 31,75 x 19,56 1 1/4 x 3/4 29,01 19,05 79,7 36,45 6,1 170000 7,20
24 B-2 129 500 00 38,1 x 25,4 1 1/2 x 1 37,92 25,40 101,8 48,36 6,6 280000 13,50
1) With straight link plates.
2) Maximum values at the link.
Attention please: Packing Unit 5m
If special lengths are needed, please tell us the
length and the number of links (uneven number!).
Connecting links have to be ordered separately.
Connecting Links for Double-Strand Roller Chains DIN ISO 606 (ex DIN 8187)
No. 11/E: Connecting Link No. 12/L: Cranked Link with No. 15/C: Cranked Double No. 4/B: Inner Link
Details: e.g.: with Spring Clip Cottered Pin Link (2 pieces required)
Product No. 120 003 00, Nr. 10/S: Connecting Link
Connecting Link No. 11/E, 05 B-2 with Cottered Pin
DIN ISO No. Product No. Product No. Weight Product No. Weight Product No. Weight Product No. Weight
Conn. Link Conn. Link Cranked Link Crkd. Double Inner Link
No. 11/E No. 10/S g No. 12/L 1) g No. 15/C 1) g No. 4/B 2) g
120 003 00 - - - 120 005 00 100 801 00
121 003 00 - 121 004 00 121 005 00 101 001 00
125 003 00 - 125 004 00 125 005 00 105 001 00
126 003 00 - 126 004 00 126 005 00 106 001 00 16
127 003 00 - 127 004 00 127 005 00 107 001 00 25
128 003 00 - 122 128 004 00 137 128 005 00 183 108 001 00 79
- 129 002 00 163 129 004 00 183 - - 109 001 00 129
- 129 502 00 305 129 504 00 343 - - 110 001 00 268
1) With cranked links, power and breaking load are reduced by 20%.
2) 2 pieces required.
® 43
Double-Strand Roller Chains Similar to DIN ISO 606 (ex DIN 8187), with Straight Plates
s2
s1
High-quality duplex roller chains, pre-stretched
according to DIN.
Notes regarding the performance calculation
b5
Pt
on page 36.
b1
With straight link plates, to use as conveyor chain or
drive chain.
Chains are supplied with an uneven number of links, d1 p p
b7
with inner links at both ends. Connecting links must
be ordered separately.
h
Other temperatures are possible if special grease is used.
Pitch x Inner Width Plate Plate Roller- Width Transv. Projection Breaking Weight
Height Thickness Ø over Pin Pitch over link Load
p x b1min h max. s1/s2 max. d1 b5 Pt b7 1) min.
DIN Product No.
ISO-No. mm inch mm mm mm mm mm mm N kg/m
08 B-2-GL 125 000 00GL 12,7 x 7,75 1/2 x 5/16 11,8 1,6 8,51 31,2 13,92 3,9 31100 1,45
10 B-2-GL 126 000 00GL 15,875 x 9,65 5/8 x 3/8 14,7 1,7 10,16 36,1 16,59 4,1 44500 2,00
12 B-2-GL 127 000 00GL 19,05 x 11,68 3/4 x 7/16 16,0 1,85 12,07 42,0 19,46 4,6 57800 2,62
16 B-2-GL 128 000 00GL 25,4 x 17,02 1“ x 17,02mm 21,0 4,15/3,1 15,88 68,0 31,88 5,4 106000 6,10
16 B-2-GLH 128 000 00GLH 25,4 x 17,02 1“ x 17,02mm 24,0 4,15/3,1 15,88 68,0 31,88 5,4 106000 6,90
20 B-2-GL 129 000 00GL 31,75 x 19,56 1 1/4 x 3/4 26,4 4,50/3,5 19,05 79,7 36,45 6,1 170000 8,23
Connecting Links for Double-Strand Roller Chains Similar to DIN ISO 606 (ex DIN 8187), with Straight Plates
Details: e.g.:
No. 11/E: Connecting Link No. 12/L: Cranked Link with No. 4/B: Inner Link
Product No. 125 003 00GL,
with Spring Clip Cottered Pin (2 pieces required)
Connecting Link No. 11/E, 08 B-2-GL
DIN ISO No. Product No. Weight Product No. Weight Product No. Weight
Conn. Link Cranked Link Inner Link
No. 11/E g No. 12/L 1) g No. 4/B 2) g
125 003 00GL 125 004 00 105 001 00GL
126 003 00GL 126 004 00 106 001 00GL 18
127 003 00GL 127 004 00 107 001 00GL 28
128 003 00GL 135 128 004 00 137 108 001 00GL 83
128 003 00GLH 154 - - 108 001 00GLH 93
129 003 00GL 235 129 004 00 343 109 001 00GL 141
1) With cranked links, power and breaking loads are reduced by 20%.
2) 2 pieces required.
44 ®
Triple-Strand Roller Chains DIN ISO 606 (ex DIN 8187)
Pt
Waisted link plates (size 06 with straight link plates).
b6
Chains are supplied with an uneven number of links,
Pt
with inner links at both ends. Connecting links must
be ordered separately.
b7
Other temperatures are possible if special grease is used.
Pitch x Inner Width Inner Link Roller- Width Transverse Projection Breaking Weight
Width b2 Ø b6 Pitch Pt b7 2) Load
p x b1min d1 min.
DIN ISO-No. Product No.
mm inch mm mm mm mm mm N kg/m
06 B-3 1) 131 000 00 1) 9,525 x 5,72 3/8 x 7/32 8,53 6,35 34,4 10,24 3,3 24900 1,18
08 B-3 135 000 00 12,7 x 7,75 1/2 x 5/16 11,30 8,51 44,9 13,92 3,9 44500 2,0
10 B-3 136 000 00 15,875 x 9,65 5/8 x 3/8 13,28 10,16 52,8 16,59 4,1 66700 2,8
12 B-3 137 000 00 19,05 x 11,68 3/4 x 7/16 15,62 12,07 61,7 19,46 4,6 86700 3,8
16 B-3 138 000 00 25,4 x 17,02 1“ x 17,02mm 25,45 15,88 99,9 31,88 5,4 160000 8,0
Connecting Links for Triple-Strand Roller Chains DIN ISO 606 (ex DIN 8187)
Material:
Special chain steels.
No. 11/E: Connecting Link with No. 12/L: Cranked Link No. 4/B: Inner Link
Ordering Details: e.g.:
Spring Clip with Cottered Pin (3 Pieces Required)
Product No. 131 003 00,
Connecting Link No. 11/E, 06 B-3
DIN ISO No. Product No. Weight Product No. Weight Product No. Weight
Connecting Crkd.. Link Inner Link
Link No. 11/E g No. 12/L 1) g No. 4/B 2) g
131 003 00 131 004 00 101 001 00
135 003 00 135 004 00 105 001 00
136 003 00 136 004 00 106 001 00 16
137 003 00 137 004 00 107 001 00 25
138 003 00 183 138 004 00 210 108 001 00 79
1) With cranked links, power and breaking load are reduced by 20%.
2) 3 pieces required.
® 45
Roller Chains with Straight Attachments DIN ISO 606 (ex DIN 8187-2), M1, 2 x p
Attachment distance 2 x p
(attachment at every outer link),
either one-sided or two-sided.
Other attachment distances can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links M1 have to be ordered separately (see below).
Ordering Details, e.g., Product No.: 101 000 31, Straight Attachments-Roller Chain
06 B-1-M1, One-Sided on the Outer Link, Distance 2xp
d4
d4
d4
d4
d4
d4
h5
h5
h5
h5
h5
h5
Straight Attachments, M1, 1 Mounting Hole One-Sided Two- Sided
* The marked dimensions are not listed in the DIN and may vary a little.
Attachments with dimensions according to company standard are still available on request. Attention please: Packing Unit 5m
** This size is not listed in the DIN. If special lengths are needed, please tell us the
length and the number of links (uneven number!).
Connecting links have to be ordered separately.
Connecting links M1 with spring clip, with Straight Attachments DIN ISO 606 (ex DIN 8187-2)
d4
d4
d4
d4
d4
h5 d 4
h5
h5
h5
h5
h5
One-Sided Two-Sided
Ordering Details, e.g., Product No. 101 003 31, Connecting Link M1, one-sided
* The marked dimensions are not listed in the DIN and may vary a little.
** This size is not listed in the DIN.
46 ®
Roller Chains with Straight Attachments DIN ISO 606 (ex DIN 8187-2), M1, 4 x p
Attachment distance 4 x p
(attachment at every second outer link),
either one-sided or two-sided.
Other attachment distances can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links (e.g. no.11/E) have to be ordered separately
(see page 37).
Ordering Details, e.g., Product No.: 101 000 33, Straight Attachments-Roller Chain
06 B-1-M1, One-Sided on the Outer Link, Distance 4 x p
d4
d4
d4
d4
d4
d4
h5
h5
h5
h5
h5
h5
Straight Attachments, M1, 1 Mounting Hole One-Sided Two-Sided
Roller Chains with Straight Attachments DIN ISO 606 (ex DIN 8187-2), M1, 6 x p
Attachment distance 6 x p
(attachment at every third outer link),
either one-sided or two-sided.
Other attachment distances can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links (e.g. no.11/E) have to be ordered separately
(see page 37).
Ordering Details, e.g., Product No.: 101 000 35, Straight Attachments-Roller Chain
06 B-1-M1, One-Sided on the Outer Link, Distance 6 x p
d4
d4
d4
d4
h5
h5
h5
h5
h5
h5
* The marked dimensions are not listed in the DIN and may vary a little.
Attachments with dimensions according to company standard are still available on request.
** This size is not listed in the DIN.
® 47
Roller Chains with Straight Attachments DIN ISO 606 (ex DIN 8187-2), M2, 2 x p
Attachment distance 2 x p
(attachment at every outer link),
either one-sided or two-sided.
Other attachment distances can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links M2 have to be ordered separately (see below).
Ordering Details, e.g., Product No. 101 000 51, Wide Straight Attachments-Roller Chain
06 B-1-M2, One-Sided on the Outer Link, Distance 2 x p
d4
d4
d4
d4
d4
d4
h5
h5
h5
h5
h5
h5
Straight Attachments, M2, 2 Mounting Holes One-Sided Two-Sided
Connecting Links M2 with Spring Clip, with Wide Straight Attachments DIN ISO 606 (ex DIN 8187-2)
d4
d4
d4
d4
d4
h5
h5
h5
h5
h5
h5
One-Sided Two-Sided
Ordering Details, e.g., Product No. 101 003 51, Connecting Link M2, one-sided
* The marked dimensions are not listed in the DIN and may vary a little.
** This size is not listed in the DIN.
48 ®
Roller Chains with Straight Attachments DIN ISO 606 (ex DIN 8187-2), M2, 4 x p
Attachment distance 4 x p
(attachment at every second outer link),
either one-sided or two-sided.
Other attachment distances can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links (e.g. no.11/E) have to be ordered separately
(see page 37).
Ordering Details, e.g., Product No. 101 000 53, Wide Straight Attachments-Roller
Chain 06 B-1-M2, One-Sided on the Outer Link, Distance 4 x p
d4
d4
d4
d4
d4
d4
h5
h5
h5
h5
h5
h5
Straight Attachments, M2, 2 Mounting Holes One-Sided Two-Sided
Roller Chains with Straight Attachments DIN ISO 606 (ex DIN 8187-2), M2, 6 x p
Attachment distance 6 x p
(attachment at every third outer link),
either one-sided or two-sided.
Other attachment distances can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links (e.g. no.11/E) have to be ordered separately
(see page 37).
Ordering Details, e.g., Product No. 101 000 55, Wide Straight Attachments-Roller
Chain 06 B-1-M2, One-Sided on the Outer Link, Distance 6 x p
d4
h5 d4
d4
d4
d4
h5
h5
h5
h5
h5
* The marked dimensions are not listed in the DIN and may vary a little.
Attachments with dimensions according to company standard are still available on request.
** This size is not listed in the DIN.
® 49
Roller Chains with Bent Attachments DIN ISO 606 (ex DIN 8187-2), K1, 2 x p
Attachment distance 2 x p
(attachment at every outer link),
either one-sided or two-sided.
Other Attachment distance can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links K1 have to be ordered separately (see below).
Ordering Details, e.g., Product No. 101 000 01, Roller Chain with Bent Attachments
06 B-1-K1, One-Sided on the Outer Link, Distance 2xp
d4 d4 d4
h4
h4
h4
h4
h4
h4
Bent Attachments, K1, 1 Mounting Hole One-Sided Two-Sided
* The marked dimensions are not listed in the DIN and may vary a little.
Attachments with dimensions according to company standard are still available on request. Attention please: Packing Unit 5m
** This size is not listed in the DIN. If special lengths are needed, please tell us the
length and the number of links (uneven number!).
Connecting links have to be ordered separately.
Connecting Links K1 with Spring Clip, with Slim, Bent Attachments DIN ISO 606 (ex DIN 8187-2)
Slim Bent
Attachment =
Version K1
h44
h
d44
d44
d
d
One-Sided Two-Sided
Ordering Details, e.g., Product No. 101 003 01, Connecting Link K1, one-sided
DIN Product No. Product No. p h4 d4 f/2 G/2* B* s min.* Weight* Weight*
ISO One-Sided Two-Sided mm mm mm mm mm mm mm 1-Sided g 2-Sided g
06 B-1** 101 003 01 101 003 02 9,525 6,5 3,5 9,53 13,5 8,0 1,2 5,1 5,7
08 B-1 105 003 01 105 003 02 12,7 8,9 4,5 12,7 17,6 9,5 1,6 11,2 13,6
10 B-1 106 003 01 106 003 02 15,875 10,3 5,5 15,9 22,5 14,3 1,7 17,4 21,5
12 B-1 107 003 01 107 003 02 19,05 13,5 6,6 19,05 26,2 16,0 1,8 23 28
16 B-1 108 003 01 108 003 02 25,4 15,9 6,6 25,4 36,3 19,1 2,8 75 89
* The marked dimensions are not listed in the DIN and may vary a little.
** This size is not listed in the DIN.
50 ®
Roller Chains with Bent Attachments DIN ISO 606 (ex DIN 8187-2), K1, 4 x p
Attachment distance 4 x p
(attachment at every second outer link),
either one-sided or two-sided.
Other Attachment distance can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links (e.g. no.11/E) have to be ordered separately
(see page 37).
Ordering Details, e.g., Product No. 101 000 03, Roller Chain with Bent Attachments
06 B-1-K1, One-Sided on the Outer Link, Distance 4 x p
d4 d4 d4
h4
h4
h4
h4
h4
h4
Bent Attachments, K1, 1 Mounting Hole One-Sided Two-Sided
Roller Chains with Bent Attachments DIN ISO 606 (ex DIN 8187-2), K1, 6 x p
Attachment distance 6 x p
(attachment at every third outer link),
either one-sided or two-sided.
Other Attachment distance can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links (e.g. no.11/E) have to be ordered separately
(see page 37).
Ordering Details, e.g., Product No. 101 000 05, Roller Chain with Bent Attachments
06 B-1-K1, One-Sided on the Outer Link, Distance 6 x p
d4 d4 d4
h4
h4
h4
h4
h4
h4
® 51
Roller Chains with Bent Attachments DIN ISO 606 (ex DIN 8187-2), K2, 2 x p
Attachment distance 2 x p
(attachment at every outer link),
either one-sided or two-sided.
Other attachment distances can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links K2 have to be ordered separately (see below).
Ordering Details, e.g., Product No. 101 000 21, Roller Chain with Bent Attachments
06 B-1-K2, One-Sided on the Outer Link, Distance 2xp
d4 d4 d4
h4
h4
h4
h4
h4
h4
Bent Attachments, K2, 2 Mounting Holes One-Sided Two-Sided
* The marked dimensions are not listed in the DIN and may vary a little.
Attachments with dimensions according to company standard are still available on request. Attention please: Packing Unit 5m
** This size is not listed in the DIN. If special lengths are needed, please tell us the
length and the number of links (uneven number!).
Connecting links have to be ordered separately.
Connecting Links K2 with Spring Clip, with Wide, Bent Attachments DIN ISO 606 (ex DIN 8187-2)
Wide Bent
Attachment =
Version K2
(view from top,
h4
turned).
d4
d4
d4
d4
d4
d4
One-Sided Two-Sided
Ordering Details, e.g., Product No. 101 003 21, Connecting Link K2, one-sided
DIN Product No. Product No. p h4 d4 f/2 G/2* B* s min.* Weight* Weight*
ISO One-Sided Two-Sided mm mm mm mm mm mm mm 1-Sided g 2-Sided g
06 B-1** 101 003 21 101 003 22 9,525 6,5 3,5 9,53 13,26 17,6 1,2 6,2 6,2
08 B-1 105 003 21 105 003 22 12,7 8,9 4,5 12,7 17,6 23,2 1,6 13,7 18,4
10 B-1 106 003 21 106 003 22 15,875 10,3 5,5 15,9 22,9 29,5 1,6 21 29
12 B-1 107 003 21 107 003 22 19,05 13,5 6,6 19,05 26,2 33,8 1,8 29 40
16 B-1 108 003 21 108 003 22 25,4 15,9 6,6 25,4 36,3 46,2 2,8 88 116
* The marked dimensions are not listed in the DIN and may vary a little.
** This size is not listed in the DIN.
52 ®
Roller Chains with Bent Attachments DIN ISO 606 (ex DIN 8187-2), K2, 4 x p
Attachment distance 4 x p
(attachment at every second outer link),
either one-sided or two-sided.
Other attachment distances can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links (e.g. no.11/E) have to be ordered separately
(see page 37).
Ordering Details, e.g., Product No. 101 000 23, Roller Chain with Bent Attachments
06 B-1-K2, One-Sided on the Outer Link, Distance 4 x p
d4 d4 d4
h4
h4
h4
h4
h4
h4
Bent Attachments, K2, 2 Mounting Holes One-Sided Two-Sided
Roller Chains with Bent Attachments DIN ISO 606 (ex DIN 8187-2), K2, 6 x p
Attachment distance 6 x p
(attachment at every third outer link),
either one-sided or two-sided.
Other attachment distances can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links (e.g. no.11/E) have to be ordered separately
(see page 37).
Ordering Details, e.g., Product No. 101 000 25, Roller Chain with Bent Attachments
06 B-1-K2, One-Sided on the Outer Link, Distance 6 x p
d4 d4 d4
h4
h4
h44
h4
h4
® 53
Roller Chains with Straight Attachments Similar to DIN ISO 606 (ex DIN 8187-2), M2, 2 x p, Stainless
Ordering Details, e.g., Product No. 101 990 51, Wide Straight Attachments-Roller Chain
06 B-1-M2, One-Sided on the Outer Link, Distance 2 x p, stainless
d4
d4
d4
d4
d4
d4
h5
h5
h5
h5
h5
h5
Straight Attachments, M2, 2 Mounting Holes One-Sided Two-Sided
* The marked dimensions are not listed in the DIN and may vary a little.
Attachments with dimensions according to company standard are still available on request. Attention please: Packing Unit 5m
** This size is not listed in the DIN. If special lengths are needed, please tell us the
length and the number of links (uneven number!).
Connecting links have to be ordered separately.
Connecting Links M2 with Spring Clip, with Wide Straight Attachments Similar to DIN ISO 606, Stainless
d4
d4
d4
d4
d4
h5
h5
h5
h5
h5
h5
One-Sided Two-Sided
Ordering Details, e.g., Product No. 101 993 51, Connecting Link M2, one-sided, stainless
A
* The marked dimensions are not listed in the DIN and may vary a little.
** This size is not listed in the DIN.
54 ®
Roller Chains with Bent Attachments Similar to DIN ISO 606 (ex DIN 8187-2), K2, 2 x p, Stainless
Attachment distance 2 x p
(attachment at every outer link), A
either one-sided or two-sided.
Other attachment distances can be supplied at short notice.
Different attachment sizes and special chains on request.
Connecting links K2 have to be ordered separately (see below).
Ordering Details, e.g., Product No. 101 990 21, Roller Chain with Bent Attachments
06 B-1-K2, One-Sided on the Outer Link, Distance 2xp, stainless
d4 d4 d4
h4
h4
h4
h4
h4
h4
Bent Attachments, K2, 2 Mounting Holes One-Sided Two-Sided
* The marked dimensions are not listed in the DIN and may vary a little.
Attachments with dimensions according to company standard are still available on request. Attention please: Packing Unit 5m
** This size is not listed in the DIN. If special lengths are needed, please tell us the
length and the number of links (uneven number!).
Connecting links have to be ordered separately.
Connecting Links K2 with Spring Clip, with Wide, Bent Attachments Similar to DIN ISO 606, Stainless
Wide Bent
Attachment =
Version K2
(view from top,
h4
turned).
d4
d4
d4
d4
d4
d4
One-Sided Two-Sided
Ordering Details, e.g., Product No. 101 993 21, Connecting Link K2, one-sided, stainless A
DIN Product No. Product No. p h4 d4 f/2 G/2* B* s min.* Weight* Weight*
ISO One-Sided Two-Sided mm mm mm mm mm mm mm 1-Sided g 2-Sided g
06 B-1** 101 993 21 101 993 22 9,525 6,5 3,5 9,53 13,5 17,6 1,2 6,2 6,2
08 B-1 105 993 21 105 993 22 12,7 8,9 4,5 12,7 17,6 23,2 1,6 13,7 18,4
10 B-1 106 993 21 106 993 22 15,875 10,3 5,5 15,9 22,5 29,5 1,7 21 29
12 B-1 107 993 21 107 993 22 19,05 13,5 6,6 19,05 26,2 33,8 1,8 29 40
16 B-1 108 993 21 108 993 22 25,4 15,9 6,6 25,4 36,3 46,2 2,8 88 116
* The marked dimensions are not listed in the DIN and may vary a little.
** This size is not listed in the DIN.
® 55
Roller Chains - Customized Products to Your Requirements
56 ®
Plastic Guide Rails for Roller Chains DIN ISO 606 (ex DIN 8187)
® 57
Chain Breaker Chain Puller Chain Lubrication Spray
Product No. for DIN Weight Product No. for DIN* Weight Product No. Contents Weight
g g ml g
140 703 00 06 B-1, 06 B-2 910 140 721 00 081, 083, 08 B to 12 B 160 140 701 00 400 465
140 705 00 081, 083, 08 B-1 915 140 722 00 16 B to max. 65 mm 960
and 08 B-2 *can also be used for similar sizes of other • special adhesive lubricant for the
140 707 00 10 B-1, 10 B-2, 1160 standards and for double-strand and maintenance of heavy duty and fast running
12 B-1 and 12 B-2 triple-strand chains. drives or timing chains, plain bearings,
140 708 00 16 B-1 2020 open gear units, etc.
Product No. 140 721 00 with knob.
• temperature resistant from -10º to +140ºC.
Replacement Pin for Chain Breaker Product No. 140 722 00 with turn lever.
• strong adhesive power.
Product No. Matching • highly capable of creep.
Replacement Pin Chain Breaker • drives out water.
140 713 00 140 703 00 (Type 455) • dampens noise.
140 715 00 140 705 00 (Type 462) • protects from wear.
140 717 00 140 707 00 (Type 501-513) • protects from corrosion.
140 718 00 140 708 00 (Type 548) • silicone-free.
58 ®
Rolling bearings at MÄDLER®:
®
®
® 59
Overview Sprockets for Roller Chains DIN ISO 606 (ex DIN 8187)
DIN ISO 20B-1 1 1/4x3/4“ Steel with and without hub, pre-bored .................................... 89
DIN ISO 24B-1 1 1/2x1“ Steel with and without hub, pre-bored .................................... 90
60 ®
Overview Sprockets for Roller Chains DIN ISO 606 (ex DIN 8187)
DIN ISO 06B-2 3/8x7/32“ taper version, complete for taper bush ......................... 92
Steel with and without hub, pre-bored ......................... 95
DIN ISO 08B-2 1/2x5/16“ taper version, complete for taper bush ......................... 92
Steel with and without hub, pre-bored ......................... 96
DIN ISO 10B-2 5/8x3/8“ taper version, complete for taper bush ......................... 92
Steel with and without hub, pre-bored ......................... 97
DIN ISO 12B-2 3/4x7/16“ taper version, complete for taper bush ......................... 92
Steel with and without hub, pre-bored ......................... 98
DIN ISO 16B-2 1“x17,02 mm taper version, complete for taper bush ......................... 93
Steel with and without hub, pre-bored ......................... 99
DIN ISO 20B-2 1 1/4x3/4“ Steel with and without hub, pre-bored ......................... 100
DIN ISO 24B-2 1 1/2x1“ Steel with and without hub, pre-bored ......................... 100
DIN ISO 08B-3 1/2x5/16“ taper version, complete for taper bush ......................... 101
Steel with and without hub, pre-bored ......................... 103
DIN ISO 10B-3 5/8x3/8“ taper version, complete for taper bush ......................... 101
Steel with and without hub, pre-bored ......................... 104
DIN ISO 12B-3 3/4x7/16“ taper version, complete for taper bush ......................... 101
Steel with and without hub, pre-bored ......................... 105
DIN ISO 16B-3 1“x17,02 mm taper version, complete for taper bush ......................... 101
Steel with and without hub, pre-bored ......................... 106
® 61
Sprockets KRK Made from Acetal Resin with One-Sided Hub, Die Cast
Ordering Details: e.g.: Product No. 100 513 00, KRK, Pitch 6 mm, Acetal Resin
Pitch 3/8 x 7/32“, ISO 06 B-1, Pitch 1/2 x 5/16“, ISO 08 B-1,
B1 = 5.3 mm, c = 1.0 mm, r3 = 10 mm B1 = 7.2 mm, c = 1.3 mm, r3 = 13 mm
62 ®
Sprockets KRR Made from Stainless Steel with One-Sided Hub
Ordering Details: e.g.: Product No. 100 998 13, Sprocket, Pitch 8 mm, 13 Teeth, Stainless
Pitch 3/8 x 7/32“, ISO 06 B-1, Pitch 3/4 x 7/16“, ISO 12 B-1,
B1 = 5.3 mm, c = 1.0 mm, r3 = 10 mm B1 = 11.1 mm, c = 2 mm, r3 = 19 mm
Product No. Number da d ND B L Weight Product No. Number da d ND B L Weight
of teeth mm mm mm mm mm g of teeth mm mm mm mm mm g
101 991 13 13 43,0 39,79 28 10 25 123 107 991 13 13 87,5 79,59 58 16 35 830
101 991 15 15 49,3 45,81 34 10 25 188 107 991 15 15 99,8 91,63 70 16 35 1190
101 991 16 16 52,3 48,82 37 10 28 241 107 991 16 16 105,5 97,65 75 16 35 1376
101 991 17 17 55,3 51,83 40 10 28 287 107 991 17 17 111,5 103,67 80 16 35 1569
101 991 18 18 58,3 54,85 43 10 28 331 107 991 18 18 118,0 109,71 80 16 35 1653
101 991 19 19 61,3 57,87 45 10 28 370 107 991 19 19 124,2 115,75 80 16 35 1752
101 991 20 20 64,3 60,89 46 10 28 380 107 991 20 20 129,7 121,78 80 16 35 1837
101 991 21 21 68,0 63,91 48 12 28 391 107 991 21 21 136,0 127,82 90 20 40 2398
101 991 23 23 73,5 69,95 52 12 28 502 107 991 23 23 149,0 139,90 90 20 40 2613
101 991 25 25 80,0 76,00 57 12 28 592 107 991 25 25 160,0 152,00 90 20 40 2853
101 991 30 30 94,7 91,12 60 12 28 787
Reworking within
24h-service possible.
Custom made parts
on request.
® 63
Sprockets KRF, Teeth Hardened, Pitch 3/8 x 7/32“, ISO 06 B-1
Ordering Details: e.g.: Product No. 101 810 12, Sprocket KRF, Pitch 3/8 x 7/32“ ,
10 Teeth, 12 mm Bore
Tolerances
Bore
from 12 mm to 18 mm: +0.018 / -0
from 19 mm to 30 mm: +0.021 / -0
from 32 mm to 50 mm: +0.025 / -0
Keyway width
from 4 mm to 6 mm: +0.030 / -0
from 8 mm to 10 mm: +0.036 / -0
from 12 mm to 14 mm: +0.043 / -0
Keyway depth
from 1.8 mm to 2.8 mm: +0.10 / -0
from 3.3 mm to 3.8 mm: +0.20 / -0
64 ®
Sprockets KRF, Teeth Hardened, Pitch 3/8 x 7/32“, ISO 06 B-1
Ordering Details: e.g.: Product No. 101 818 24, Sprocket KRF, Pitch 3/8 x 7/32“ ,
18 Teeth, 24 mm Bore
Tolerances
Bore
from 12 mm to 18 mm: +0.018 / -0
from 19 mm to 30 mm: +0.021 / -0
from 32 mm to 50 mm: +0.025 / -0
Keyway Width
from 4 mm to 6 mm: +0.030 / -0
from 8 mm to 10 mm: +0.036 / -0
from 12 mm to 14 mm: +0.043 / -0
Keyway depth
from 1.8 mm to 2.8 mm: +0.10 / -0
from 3.3 mm to 3.8 mm: +0.20 / -0
® 65
Sprockets KRF, Teeth Hardened, Pitch 1/2 x 5/16“, ISO 08 B-1
Ordering Details: e.g.: Product No. 105 810 15, Sprocket KRF, Pitch 1/2 x 5/16“ ,
10 Teeth, 15 mm Bore
Tolerances
Bore
from 12 mm to 18 mm: +0.018 / -0
from 19 mm to 30 mm: +0.021 / -0
from 32 mm to 50 mm: +0.025 / -0
Keyway width
from 4 mm to 6 mm: +0.030 / -0
from 8 mm to 10 mm: +0.036 / -0
from 12 mm to 14 mm: +0.043 / -0
Keyway depth
from 1.8 mm to 2.8 mm: +0.10 / -0
from 3.3 mm to 3.8 mm: +0.20 / -0
66 ®
Sprockets KRF, Teeth Hardened, Pitch 1/2 x 5/16“, ISO 08 B-1
Ordering Details: e.g.: Product No. 105 818 25, Sprocket KRF, Pitch 1/2 x 5/16“ ,
18 Teeth, 25 mm Bore
Tolerances
Bore
from 12 mm to 18 mm: +0.018 / -0
from 19 mm to 30 mm: +0.021 / -0
from 32 mm to 50 mm: +0.025 / -0
Keyway width
from 4 mm to 6 mm: +0.030 / -0
from 8 mm to 10 mm: +0.036 / -0
from 12 mm to 14 mm: +0.043 / -0
Keyway depth
from 1.8 mm to 2.8 mm: +0.10 / -0
from 3.3 mm to 3.8 mm: +0.20 / -0
® 67
Sprockets KRF, Teeth Hardened, Pitch 5/8 x 3/8“, ISO 10 B-1
Ordering Details: e.g.: Product No. 106 810 18, Sprocket KRF, Pitch 5/8 x 3/8“ , 10
Teeth, 18 mm Bore
Tolerances
Bore
from 12 mm to 18 mm: +0.018 / -0
from 19 mm to 30 mm: +0.021 / -0
from 32 mm to 50 mm: +0.025 / -0
Keyway width
from 4 mm to 6 mm: +0.030 / -0
from 8 mm to 10 mm: +0.036 / -0
from 12 mm to 14 mm: +0.043 / -0
Keyway depth
from 1.8 mm to 2.8 mm: +0.10 / -0
from 3.3 mm to 3.8 mm: +0.20 / -0
68 ®
Sprockets KRF, Teeth Hardened, Pitch 5/8 x 3/8“, ISO 10 B-1
Ordering Details: e.g.: Product No. 106 819 20, Sprocket KRF, Pitch5/8 x 3/8“ , 19
Teeth, 20 mm Bore
Tolerances
Bore
from 12 mm to 18 mm: +0.018 / -0
from 19 mm to 30 mm: +0.021 / -0
from 32 mm to 50 mm: +0.025 / -0
Keyway width
from 4 mm to 6 mm: +0.030 / -0
from 8 mm to 10 mm: +0.036 / -0
from 12 mm to 14 mm: +0.043 / -0
Keyway depth
from 1.8 mm to 2.8 mm: +0.10 / -0
from 3.3 mm to 3.8 mm: +0.20 / -0
® 69
Sprockets KRF, Teeth Hardened, Pitch 3/4 x 7/16“, ISO 12 B-1
Ordering Details: e.g.: Product No. 107 810 20, Sprocket KRF, Pitch 3/4 x 7/16“ ,
10 Teeth, 20 mm Bore
Tolerances
Bore
from 12 mm to 18 mm: +0.018 / -0
from 19 mm to 30 mm: +0.021 / -0
from 32 mm to 50 mm: +0.025 / -0
Keyway width
from 4 mm to 6 mm: +0.030 / -0
from 8 mm to 10 mm: +0.036 / -0
from 12 mm to 14 mm: +0.043 / -0
Keyway depth
from 1.8 mm to 2.8 mm: +0.10 / -0
from 3.3 mm to 3.8 mm: +0.20 / -0
70 ®
Sprockets KRF, Teeth Hardened, Pitch 3/4 x 7/16“, ISO 12 B-1
Ordering Details: e.g.: Product No. 107 819 25, Sprocket KRF, Pitch 3/4 x 7/16“ ,
19 Teeth, 25 mm Bore
Tolerances
Bore
from 12 mm to 18 mm: +0.018 / -0
from 19 mm to 30 mm: +0.021 / -0
from 32 mm to 50 mm: +0.025 / -0
Keyway width
from 4 mm to 6 mm: +0.030 / -0
from 8 mm to 10 mm: +0.036 / -0
from 12 mm to 14 mm: +0.043 / -0
Keyway depth
from 1.8 mm to 2.8 mm: +0.10 / -0
from 3.3 mm to 3.8 mm: +0.20 / -0
® 71
Sprockets KRF, Teeth Hardened, Pitch 1“ x 17.02 mm, ISO 16 B-1
Ordering Details: e.g.: Product No. 108 811 25, Sprocket KRF, Pitch 1“ x 17.02mm,
11 Teeth, 25 mm Bore
Tolerances
Bore
from 12 mm to 18 mm: +0.018 / -0
from 19 mm to 30 mm: +0.021 / -0
from 32 mm to 50 mm: +0.025 / -0
Keyway width
from 4 mm to 6 mm: +0.030 / -0
from 8 mm to 10 mm: +0.036 / -0
from 12 mm to 14 mm: +0.043 / -0
Keyway depth
from 1.8 mm to 2.8 mm: +0.10 / -0
from 3.3 mm to 3.8 mm: +0.20 / -0
72 ®
Sprockets KRF, Teeth Hardened, Pitch 1“ x 17.02 mm, ISO 16 B-1
Ordering Details: e.g.: Product No. 108 817 50, Sprocket KRF, Pitch 1“ x 17.02mm,
17 Teeth, 50 mm Bore
Tolerances
Bore
from 12 mm to 18 mm: +0.018 / -0
from 19 mm to 30 mm: +0.021 / -0
from 32 mm to 50 mm: +0.025 / -0
Keyway width
from 4 mm to 6 mm: +0.030 / -0
from 8 mm to 10 mm: +0.036 / -0
from 12 mm to 14 mm: +0.043 / -0
Keyway depth
from 1.8 mm to 2.8 mm: +0.10 / -0
from 3.3 mm to 3.8 mm: +0.20 / -0
® 73
Sprockets KRT / KRTG with One-Sided Hub for Taper Bushes
Ordering Details: e.g.: Product No. 101 771 17, KRT 06 B-1, 17 Teeth,
Dimension bore with Reference to Taper Bush Type, see page 76.
ISO 06 B-1, Pitch 3/8 x 7/32“, ISO 08 B-1, Pitch 1/2 x 5/16“,
B 1 = 5.3 mm, c = 1,0 mm, r 3 = 10 mm B 1 = 7.2 mm, c = 1,3 mm, r 3 = 13 mm
Product No. Product No. Number da d ND L Weight Taper- Product No. Product No. Number da d ND L Weight Taper-
KRT KRTG of teeth mm mm mm mm kg bush KRT KRTG of teeth mm mm mm mm kg bush
101 771 17 101 781 17 17 55,3 51,83 45 22 0,11 1008 105 771 15 105 781 15 15 65,0 61,09 45 22 0,19 1008
101 771 18 101 781 18 18 58,3 54,85 45 22 0,14 1008 105 771 16 105 781 16 16 69,5 65,10 50 22 0,24 1108
101 771 19 101 781 19 19 61,3 57,87 45 22 0,15 1008 105 771 17 105 781 17 17 73,6 69,11 60 25 0,24 1210
101 771 20 101 781 20 20 64,3 60,89 46 22 0,16 1008 105 771 18 105 781 18 18 77,8 73,14 60 25 0,29 1210
101 771 21 101 781 21 21 68,0 63,91 46 22 0,18 1008 105 771 19 105 781 19 19 81,7 77,16 63 25 0,34 1210
101 771 22 101 781 22 22 71,0 66,93 50 22 0,25 1108 105 771 20 105 781 20 20 85,8 81,19 71 25 0,34 1610
101 771 23 101 781 23 23 73,5 69,95 63 25 0,27 1210 105 771 21 105 781 21 21 89,7 85,22 71 25 0,38 1610
101 771 24 101 781 24 24 77,0 72,97 63 25 0,30 1210 105 771 22 105 781 22 22 93,8 89,24 71 25 0,43 1610
101 771 25 101 781 25 25 80,0 76,00 63 25 0,32 1210 105 771 23 105 781 23 23 98,2 93,27 76 25 0,48 1610
101 771 26 101 781 26 26 83,0 79,02 63 25 0,33 1210 105 771 24 105 781 24 24 101,8 97,29 76 25 0,67 1610
101 771 27 101 781 27 27 86,0 82,05 63 25 0,34 1210 105 771 25 105 781 25 25 105,8 101,33 76 25 0,72 1610
101 771 28 101 781 28 28 89,0 85,07 63 25 0,37 1210 105 771 26 105 781 26 26 110,0 105,36 76 25 0,82 1610
101 771 30 101 781 30 30 94,7 91,12 63 25 0,39 1210 105 771 27 105 781 27 27 114,0 109,40 76 25 0,86 1610
101 771 38 - 38 119,5 115,35 70 25 0,65 1210 105 771 28 105 781 28 28 118,0 113,42 90 32 0,86 2012
101 771 45 - 45 140,7 136,55 70 25 1,01 1210 105 771 30 105 781 30 30 126,1 121,50 90 32 0,91 2012
101 771 57G - 57 176,9 172,91 83 25 1,34 1210 105 771 38 - 38 158,6 153,80 90 32 1,20 2012
105 771 45 - 45 188,0 182,07 100 32 1,68 2012
105 771 57G - 57 236,4 230,54 111 32 2,78 2012
ISO 10 B-1, Pitch 5/8 x 3/8“, ISO 12 B-1, Pitch 3/4 x 7/16“
B 1 = 9.1 mm, c = 1.6 mm, r 3 = 16 mm B 1 = 11.1 mm, c = 2.0 mm, r 3 = 19 mm
Product No. Product No. Number da d ND L Weight Taper- Product No. Product No. Number da d ND L Weight Taper-
KRT KRTG of teeth mm mm mm mm kg bush KRT KRTG of teeth mm mm mm mm kg bush
106 771 13 106 781 13 13 73,0 66,32 47 22 0,24 1008 107 771 13 107 781 13 13 87,5 79,59 60 25 0,38 1210
106 771 14 106 781 14 14 78,0 71,34 52 22 0,29 1108 107 771 14 107 781 14 14 93,6 85,61 70 25 0,48 1610
106 771 15 106 781 15 15 83,0 76,36 60 25 0,34 1210 107 771 15 107 781 15 15 99,8 91,63 70 25 0,48 1610
106 771 16 106 781 16 16 88,0 81,37 70 25 0,34 1610 107 771 16 107 781 16 16 105,5 97,65 75 25 0,67 1610
106 771 17 106 781 17 17 93,0 86,39 71 25 0,38 1610 107 771 17 107 781 17 17 111,5 103,67 76 25 0,86 1610
106 771 18 106 781 18 18 98,3 91,42 75 25 0,43 1610 107 771 18 107 781 18 18 118,0 109,71 90 32 0,91 2012
106 771 19 106 781 19 19 103,3 96,45 75 25 0,62 1610 107 771 19 107 781 19 19 124,2 115,75 90 32 1,06 2012
106 771 20 106 781 20 20 108,4 101,49 75 25 0,77 1610 107 771 20 107 781 20 20 129,7 121,78 90 32 1,06 2012
106 771 21 106 781 21 21 113,4 106,52 76 25 0,72 1610 107 771 21 107 781 21 21 136,0 127,82 102 45 1,20 2517
106 771 22 106 781 22 22 118,0 111,55 76 25 0,77 1610 107 771 22 107 781 22 22 141,8 133,86 102 45 1,34 2517
106 771 23 106 781 23 23 123,4 116,58 76 25 0,96 1610 107 771 23 107 781 23 23 149,0 139,90 108 45 1,49 2517
106 771 24 106 781 24 24 128,3 121,62 90 32 1,06 2012 107 771 24 107 781 24 24 153,9 145,94 108 45 1,63 2517
106 771 25 106 781 25 25 134,0 126,66 90 32 1,15 2012 107 771 25 107 781 25 25 160,0 152,00 108 45 1,78 2517
106 771 26 106 781 26 26 139,0 131,70 90 32 1,20 2012 107 771 26 107 781 26 26 165,9 158,04 108 45 1,92 2517
106 771 27 106 781 27 27 144,0 136,75 90 32 1,25 2012 107 771 27 107 781 27 27 172,3 164,09 108 45 2,02 2517
106 771 28 106 781 28 28 148,7 141,78 90 32 1,34 2012 107 771 28 107 781 28 28 178,0 170,13 108 45 2,21 2517
106 771 30 106 781 30 30 158,8 151,87 90 32 1,54 2012 107 771 30 107 781 30 30 190,5 182,24 108 45 2,49 2517
106 771 38 - 38 199,2 192,24 100 32 2,40 2012 107 771 38 - 38 239,0 230,69 108 45 3,74 2517
106 771 45 - 45 235,0 227,58 100 32 3,12 2012 107 771 45 - 45 282,5 273,10 108 45 5,52 2517
106 771 57G - 57 296,0 288,18 111 32 5,18 2012 107 771 57G - 57 354,0 345,81 124 45 9,12 2517
74 ®
Sprockets KRT / KRTG with One-Sided Hub for Taper Bushes
Ordering Details: e.g.: Product No. 108 771 13, KRT 16 B-1, 13 Teeth,
Determine bore size with reference to Taper bush type, see page 76.
ISO 16 B-1, Pitch 1“ x 17.02 mm, ISO 20 B-1, Pitch 1 1/4“ x 3/4“,
B 1 = 16.2 mm, c = 2.5 mm, r 3 = 26 mm B1 = 18.5 mm, c = 3.5 mm, r3 = 32 mm
Product No. Product No. Number da d ND L Weight Taper- Product No. Number da d ND L Weight Taper-
KRT KRTG of teeth mm mm mm mm kg bush KRTG of teeth mm mm mm mm kg bush
108 771 13 108 781 13 13 117,0 106,12 73 25 1,10 1610 109 781 13 13 147,8 132,65 90 32 2012
108 771 14 108 781 14 14 125,0 114,15 76 25 1,20 1610 109 781 15 15 167,9 152,72 108 45 3,39 2517
108 771 15 108 781 15 15 133,0 122,17 76 25 1,30 1610 109 781 17 17 187,9 172,78 108 45 5,07 2517
108 771 16 108 781 16 16 141,0 130,20 90 32 1,34 2012 109 781 19 19 208,1 192,91 108 45 6,75 2517
108 771 17 108 781 17 17 149,0 138,22 90 32 1,49 2012 109 781 21 21 228,2 213,04 108 45 7,70 2517
108 771 18 108 781 18 18 157,0 146,28 108 45 1,73 2517 109 781 23 23 248,3 233,17 108 45 8,78 2517
108 771 19 108 781 19 19 165,2 154,33 108 45 1,97 2517 109 781 25 25 268,5 253,33 108 45 9,50 2517
108 771 20 108 781 20 20 173,2 162,38 108 45 2,64 2517 109 781 27 27 288,6 273,49 150 51 3020
108 771 21 108 781 21 21 181,2 170,43 110 45 2,88 2517 109 781 30 30 318,9 303,75 150 51 3020
108 771 22 108 781 22 22 189,3 178,48 110 45 3,12 2517
108 771 23 108 781 23 23 197,5 186,53 110 45 3,36 2517
108 771 24 108 781 24 24 205,5 194,59 110 45 3,60 2517
108 771 25 108 781 25 25 213,5 202,66 110 45 3,89 2517
108 771 26 108 781 26 26 221,6 210,72 110 45 4,22 2517
108 771 27 108 781 27 27 229,6 218,79 110 45 4,32 2517
108 771 28 108 781 28 28 237,7 226,85 110 45 4,56 2517
108 771 30 108 781 30 30 254,0 243,00 140 51 5,52 3020
108 771 38 - 38 320,7 307,59 140 51 9,60 3020
108 771 45 - 45 377,0 364,13 140 51 18,72 3020
108 771 57G - 57 474,0 461,08 160 51 20,64 3020
Description and
mounting instructions
page 824
Ta pe
r- Sp
704
705
® 75
Taper Bushes
Material: GG20.
Bores ISO E8, feather keyways in accordance with DIN 6885/1. L
Screws included in delivery.
Shaft tolerance +0.05/-0.125 mm.
Can be used with or without parallel key,
t2
depending on the required torque.
D1
d
Other bush sizes and bores available at short notice
(some in stock).
b
Assembly instructions see page 824.
Ordering Details: e.g.: Product No. 622 501 10, Taper Bush 1008, 10 mm Bore
Product No. Taper Bore Keyway Weight Product No. Taper Bore Keyway Weight
bush d b t2 L D1 bush d b t2 L D1
No. mm mm mm mm mm g No. mm mm mm mm mm g
622 501 10 1008 10 3 1,4 22,3 35 160 622 504 12 1610 12 4 1,8 25,4 57 416
622 501 11 1008 11 4 1,8 22,3 35 140 622 504 14 1610 14 5 2,3 25,4 57 412
622 501 12 1008 12 4 1,8 22,3 35 120 622 504 15 1610 15 5 2,3 25,4 57 408
622 501 14 1008 14 5 2,3 22,3 35 118 622 504 16 1610 16 5 2,3 25,4 57 402
622 501 15 1008 15 5 2,3 22,3 35 116 622 504 18 1610 18 6 2,8 25,4 57 390
622 501 16 1008 16 5 2,3 22,3 35 112 622 504 19 1610 19 6 2,8 25,4 57 380
622 501 18 1008 18 6 2,8 22,3 35 100 622 504 20 1610 20 6 2,8 25,4 57 373
622 501 19 1008 19 6 2,8 22,3 35 98 622 504 22 1610 22 6 2,8 25,4 57 366
622 501 20 1008 20 6 2,8 22,3 35 94 622 504 24 1610 24 8 3,3 25,4 57 356
622 501 22 1008 22 6 2,8 22,3 35 80 622 504 25 1610 25 8 3,3 25,4 57 348
622 501 24 1008 24 8 1) 1,3 1) 22,3 35 70 622 504 28 1610 28 8 3,3 25,4 57 324
622 501 25 1008 25 8 1) 1,3 1) 22,3 35 68 622 504 30 1610 30 8 3,3 25,4 57 304
622 502 10 1108 10 3 1,4 22,3 38 180 622 504 32 1610 32 10 3,3 25,4 57 280
622 502 11 1108 11 4 1,8 22,3 38 165 622 504 35 1610 35 10 3,3 25,4 57 264
622 502 12 1108 12 4 1,8 22,3 38 154 622 504 38 1610 38 10 3,3 25,4 57 240
622 502 14 1108 14 5 2,3 22,3 38 148 622 504 40 1610 40 12 3,3 25,4 57 210
622 502 16 1108 16 5 2,3 22,3 38 140 622 504 42 1610 42 12 3,3 25,4 57 200
622 502 18 1108 18 6 2,8 22,3 38 132 622 508 18 1615 18 6 2,8 38,1 57 561
622 502 19 1108 19 6 2,8 22,3 38 126 622 508 20 1615 20 6 2,8 38,1 57 552
622 502 20 1108 20 6 2,8 22,3 38 122 622 508 22 1615 22 6 2,8 38,1 57 540
622 502 22 1108 22 6 2,8 22,3 38 112 622 508 24 1615 24 8 3,3 38,1 57 520
622 502 24 1108 24 8 3,3 22,3 38 96 622 508 25 1615 25 8 3,3 38,1 57 510
622 502 25 1108 25 8 3,3 22,3 38 92 622 508 30 1615 30 8 3,3 38,1 57 446
622 502 28 1108 28 8 1) 1,3 1) 22,3 38 88 622 508 32 1615 32 10 3,3 38,1 57 414
622 503 10 1210 10 3 1,4 25,4 47,5 282 622 508 35 1615 35 10 3,3 38,1 57 380
622 503 11 1210 11 4 1,8 25,4 47,5 280 622 508 38 1615 38 10 3,3 38,1 57 346
622 503 12 1210 12 4 1,8 25,4 47,5 278 622 508 40 1615 40 12 3,3 38,1 57 340
622 503 14 1210 14 5 2,3 25,4 47,5 274 622 508 42 1615 42 12 2) 2,2 2) 38,1 57 260
622 503 16 1210 16 5 2,3 25,4 47,5 262 622 505 12 2012 12 4 1,8 31,8 70 810
622 503 18 1210 18 6 2,8 25,4 47,5 250 622 505 14 2012 14 5 2,3 31,8 70 800
622 503 19 1210 19 6 2,8 25,4 47,5 244 622 505 15 2012 15 5 2,3 31,8 70 785
622 503 20 1210 20 6 2,8 25,4 47,5 240 622 505 16 2012 16 5 2,3 31,8 70 770
622 503 22 1210 22 6 2,8 25,4 47,5 224 622 505 18 2012 18 6 2,8 31,8 70 762
622 503 24 1210 24 8 3,3 25,4 47,5 208 622 505 19 2012 19 6 2,8 31,8 70 756
622 503 25 1210 25 8 3,3 25,4 47,5 208 622 505 20 2012 20 6 2,8 31,8 70 750
622 503 28 1210 28 8 3,3 25,4 47,5 184 622 505 22 2012 22 6 2,8 31,8 70 736
622 503 30 1210 30 8 3,3 25,4 47,5 168 622 505 24 2012 24 8 3,3 31,8 70 724
622 503 32 1210 32 10 3,3 25,4 47,5 160 622 505 25 2012 25 8 3,3 31,8 70 714
622 513 14 1215 14 5 2,3 38,1 47,5 380 622 505 28 2012 28 8 3,3 31,8 70 684
622 513 16 1215 16 5 2,3 38,1 47,5 370 622 505 30 2012 30 8 3,3 31,8 70 658
622 513 18 1215 18 6 2,8 38,1 47,5 350 622 505 32 2012 32 10 3,3 31,8 70 630
622 513 19 1215 19 6 2,8 38,1 47,5 340 622 505 35 2012 35 10 3,3 31,8 70 604
622 513 20 1215 20 6 2,8 38,1 47,5 335 622 505 38 2012 38 10 3,3 31,8 70 566
622 513 22 1215 22 6 2,8 38,1 47,5 320 622 505 40 2012 40 12 3,3 31,8 70 538
622 513 24 1215 24 8 3,3 38,1 47,5 290 622 505 42 2012 42 12 3,3 31,8 70 510
622 513 25 1215 25 8 3,3 38,1 47,5 285 622 505 45 2012 45 14 3,8 31,8 70 460
622 513 28 1215 28 8 3,3 38,1 47,5 260 622 505 48 2012 48 14 3,8 31,8 70 404
622 513 30 1215 30 8 3,3 38,1 47,5 230 622 505 50 2012 50 14 3,8 31,8 70 372
622 513 32 1215 32 10 3,3 38,1 47,5 200
76 ®
Taper Bushes
Material: GG20.
Bores ISO E8, feather keyways in accordance with DIN 6885/1. L
Screws included in delivery.
Shaft tolerance +0.05/-0.125 mm.
Can be used with or without parallel key,
t2
depending on the required torque.
D1
d
Other bush sizes and bores available at short notice
(some in stock).
b
Ordering Details: e.g.: Product No. 622 506 16, Taper Bush 2517, 16 mm Bore
Product No. Taper Bore Keyway Weight Product No. Taper Bore Keyway Weight
bush d b t2 L D1 bush d b t2 L D1
No. mm mm mm mm mm g No. mm mm mm mm mm g
622 506 16 2517 16 5 2,3 44,5 85,5 1800 622 511 40 3030 40 12 3,3 76,2 108 3820
622 506 18 2517 18 6 2,8 44,5 85,5 1700 622 511 45 3030 45 14 3,8 76,2 108 3550
622 506 19 2517 19 6 2,8 44,5 85,5 1620 622 511 50 3030 50 14 3,8 76,2 108 3420
622 506 20 2517 20 6 2,8 44,5 85,5 1602 622 511 60 3030 60 18 4,4 76,2 108 2950
622 506 22 2517 22 6 2,8 44,5 85,5 1568 622 511 65 3030 65 18 4,4 76,2 108 2680
622 506 24 2517 24 8 3,3 44,5 85,5 1566 622 511 70 3030 70 20 4,9 76,2 108 2060
622 506 25 2517 25 8 3,3 44,5 85,5 1556 622 511 75 3030 75 20 4,9 76,2 108 1640
622 506 28 2517 28 8 3,3 44,5 85,5 1520 622 509 35 3525 35 10 3,3 64,9 127 4910
622 506 30 2517 30 8 3,3 44,5 85,5 1488 622 509 38 3525 38 10 3,3 64,9 127 4850
622 506 32 2517 32 10 3,3 44,5 85,5 1450 622 509 40 3525 40 12 3,3 64,9 127 4800
622 506 35 2517 35 10 3,3 44,5 85,5 1396 622 509 50 3525 50 14 3,8 64,9 127 4440
622 506 38 2517 38 10 3,3 44,5 85,5 1346 622 509 60 3525 60 18 4,4 64,9 127 4050
622 506 40 2517 40 12 3,3 44,5 85,5 1316 622 509 75 3525 75 20 4,9 64,9 127 3370
622 506 42 2517 42 12 3,3 44,5 85,5 1274 622 509 80 3525 80 22 5,4 64,9 127 3050
622 506 45 2517 45 14 3,8 44,5 85,5 1204 622 510 50 3535 50 14 3,8 88,9 127 6050
622 506 48 2517 48 14 3,8 44,5 85,5 1126 622 510 55 3535 55 16 4,3 88,9 127 5810
622 506 50 2517 50 14 3,8 44,5 85,5 1080 622 510 60 3535 60 18 4,4 88,9 127 5500
622 506 55 2517 55 16 4,3 44,5 85,5 958 622 510 65 3535 65 18 4,4 88,9 127 5200
622 506 60 2517 60 18 4,4 44,5 85,5 810 622 510 70 3535 70 20 4,9 88,9 127 4880
622 506 65 2517 65 18 1) 3,4 1) 44,5 85,5 650 622 510 75 3535 75 20 4,9 88,9 127 4460
622 507 25 3020 25 8 3,3 50,8 108 2910 622 510 80 3535 80 22 5,4 88,9 127 4080
622 507 28 3020 28 8 3,3 50,8 108 2790 622 510 90 3535 90 25 5,4 88,9 127 3210
622 507 30 3020 30 8 3,3 50,8 108 2840
622 507 32 3020 32 10 3,3 50,8 108 2800
622 507 35 3020 35 10 3,3 50,8 108 2745
622 507 38 3020 38 10 3,3 50,8 108 2700
622 507 40 3020 40 12 3,3 50,8 108 2635
622 507 42 3020 42 12 3,3 50,8 108 2594
622
622
622
507
507
507
45
48
50
3020
3020
3020
45
48
50
14
14
14
3,8
3,8
3,8
50,8
50,8
50,8
108
108
108
2515
2425
2370
Other bush sizes on request.
622 507 55 3020 55 16 4,3 50,8 108 2234
2000
and at www.maedler.de
622 507 75 3020 75 20 4,9 50,8 108 1485
Material: Steel.
Supply: One screw (order quantity as needed).
Taper bushes have two or (from size 3030) three screws depending on size.
Ordering Details: e.g.: Product No. 622 501 99, Spare Screw , Taper Bush 1008 and 1108
® 77
Welding Hubs for Taper Bushes
Dh8
da
shaft into the welding hub to avoid deforming by heat.
Other sizes for taper bushes up to type 5050 are available at
short delivery time.
7°
3x45°
Ordering Details: e.g.: Product No. 140 901 01, Welding Hub for Taper Bush 1210
78 ®
Sprockets KRS with One-Sided Hub, Pitch 4mm and 5mm
Material: Low-carbon steel, not hardable. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Ordering Details: e.g.: Product No. 100 012 00, KRS, Pitch 4 mm, 12 Teeth Ordering Details: e.g.: Product No. 100 311 00, KRS, Pitch 5 mm, 11 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 79
Sprockets KRS with One-Sided Hub, ISO 04 Plate wheels KRL, ISO 04
Material: Low-carbon steel, not hardable. Pre-bored. Material: Low-carbon steel, not hardable. Pre-bored.
Sprockets marked with 1) made from St52 with welded in hub. Pitch 6 mm KRL from a Teeth Number of 54 reinforced
(H = 4 mm, see drawing).
Ordering Details: e.g.: Product No. 100 608 00, KRS, Pitch 6 mm, 8 Teeth Ordering Details: e.g.: Product No. 100 708 00, KRL, Pitch 6 mm, 8 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
80 ®
Sprockets KRS with One-Sided Hub, ISO 05 B-1 Plate wheels KRL, ISO 05 B-1
Material: Low-carbon steel, not hardable. Pre-bored. Material: Low-carbon steel, not hardable.
Sprockets marked with 1) with welded in hub. Pre-bored.
Pitch 8 mm KRL from a Teeth Number of 48 reinforced (H = 4
mm, see drawing).
Ordering Details: e.g.: Product No. 100 808 00, KRS, Pitch 8 mm, 8 Teeth Ordering Details: e.g.: Product No. 100 908 00, KRL Pitch 8 mm, 8 Teeth
Reworking within
24h-service possible.
Custom made parts
Sprockets made from stainless steel page 63. on request.
® 81
Sprockets with One-Sided Hub, ISO 06 B-1 Plate wheels KRL, ISO 06 B-1
Material: Steel C45, optionally hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22. Type KRL: Without hub, not hardened.
Type KRS: Not hardened. Type KRG: Teeth induction hardened.
Ordering Details: e.g.: Product No. 101 108 00, KRS, 3/8 x 7/32“, 8 Teeth Ordering Details: e.g.: Product No. 101 208 00, KRL, 3/8 x 7/32“, 8 Teeth
Pitch 3/8 x 7/32“ KRS and KRG Pitch 3/8 x 7/32“ KRL
B 1 = 5.3 mm, c = 1.0 mm, r 3 = 10 mm B 1 = 5.3 mm, c = 1.0 mm, r 3 = 10 mm
Product No. Product No. Number d a d ND B L Weight Product No. Number da d B Weight
Type KRS Type KRG of teeth mm mm mm mm mm g Type KRL of teeth mm mm mm g
101 108 00 101 881 08 8 28,0 24,89 15 8 22 34 101 208 00 8 28,0 24,89 6 14
101 109 00 101 881 09 9 31,0 27,85 18 8 22 43 101 209 00 9 31,0 27,85 8 17
101 110 00 101 881 10 10 34,0 30,82 20 8 22 58 101 210 00 10 34,0 30,82 8 23
101 111 00 101 881 11 11 37,0 33,80 22 8 25 79 101 211 00 11 37,0 33,80 8 28
101 112 00 101 881 12 12 40,0 36,80 25 8 25 101 101 212 00 12 40,0 36,80 8 32
101 113 00 101 881 13 13 43,0 39,79 28 10 25 123 101 213 00 13 43,0 39,79 8 39
101 114 00 101 881 14 14 46,3 42,80 31 10 25 152 101 214 00 14 46,3 42,80 8 46
101 115 00 101 881 15 15 49,3 45,81 34 10 25 184 101 215 00 15 49,3 45,81 8 53
101 116 00 101 881 16 16 52,3 48,82 37 10 28 141 101 216 00 16 52,3 48,82 10 62
101 117 00 101 881 17 17 55,3 51,83 40 10 28 285 101 217 00 17 55,3 51,83 10 72
101 118 00 101 881 18 18 58,3 54,85 43 10 28 230 101 218 00 18 58,3 54,85 10 79
101 119 00 101 881 19 19 61,3 57,87 45 10 28 364 101 219 00 19 61,3 57,87 10 89
101 120 00 101 881 20 20 64,3 60,89 46 10 28 389 101 220 00 20 64,3 60,89 10 101
101 121 00 101 881 21 21 68,0 63,91 48 12 28 416 101 221 00 21 68,0 63,91 10 111
101 122 00 101 881 22 22 71,0 66,93 50 12 28 456 101 222 00 22 71,0 66,93 10 123
101 123 00 101 881 23 23 73,5 69,95 52 12 28 494 101 223 00 23 73,5 69,95 10 140
101 124 00 101 881 24 24 77,0 72,97 54 12 28 544 101 224 00 24 77,0 72,97 10 151
101 125 00 101 881 25 25 80,0 76,00 57 12 28 592 101 225 00 25 80,0 76,02 10 160
101 126 00 101 881 26 26 83,0 79,02 60 12 28 666 101 226 00 26 83,0 79,02 10 175
101 127 00 101 881 27 27 86,0 82,05 60 12 28 680 101 227 00 27 86,0 82,05 10 188
101 128 00 101 881 28 28 89,0 85,07 60 12 28 694 101 228 00 28 89,0 85,07 10 202
101 130 00 101 881 30 30 94,7 91,12 60 12 30 767 101 230 00 30 94,7 91,12 10 235
101 132 00 - 32 101,3 97,17 65 14 30 890 101 232 00 32 101,3 97,17 12 267
101 135 00 - 35 110,4 106,26 65 14 30 948 101 235 00 35 110,4 106,26 12 326
101 136 00 - 36 113,4 109,29 70 16 30 1024 101 236 00 36 113,4 109,20 12 351
101 138 00 - 38 119,5 115,35 70 16 30 1109 101 238 00 38 119,5 115,35 12 393
101 140 00 - 40 125,5 121,40 70 16 30 1160 101 240 00 40 125,5 121,40 12 422
101 145 00* - 45 140,7 136,55 70 20 32 1245 101 242 00 42 131,6 127,46 16 461
101 157 00* - 57 176,9 172,91 70 20 32 1462 101 244 00 44 137,6 133,52 16 515
101 176 00* - 76 234,9 230,49 70 20 32 2177 101 245 00 45 140,7 136,55 16 534
101 183 00* - 101 248 00 48 149,7 145,64 16 653
101 188 00* - 114 349,6 345,68 80 20 40 4244 101 250 00 50 155,7 151,69 20 680
101 254 00 54 167,8 163,82 20 842
101 257 00 57 176,9 172,91 20 863
101 260 00 60 186,0 181,99 20 1010
101 265 00 65 201,6 197,15 20 1108
101 270 00 70 216,7 212,30 20 1326
101 272 00 72 222,8 218,37 20 1386
101 276 00 76 234,9 230,49 20 1555
101 280 00 80 247,1 242,61 20 1758
101 283 00 95 292,5 288,08 25 2400
Sprockets marked with * are made from grey cast 101 288 00 114 349,5 345,68 25 4923
iron GG22.
Reworking within
24h-service possible.
Sprockets made from stainless steel page 63. Custom made parts
Sprockets ready-to-mount page 64.
Sprockets for Taper clamping bushes page 74. on request.
82 ®
Sprockets KRS with One-Sided Hub, ISO 081 Plate wheels KRL, ISO 081
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Pitch 1/2 x 1/8“ KRS from a Teeth Number of 32 reinforced (H Pitch 1/2 x 1/8“ KRL from a Teeth Number of 32 reinforced
= 4 mm, see drawing). (H = 4 mm, see drawing, from a Teeth Number of 90 H =
6 mm).
Ordering Details: e.g.: Product No. 102 108 00, KRS, 1/2 x 1/8“, 8 Teeth Ordering Details: e.g.: Product No. 102 208 00, KRL, 1/2 x 1/8“, 8 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 83
Sprockets KRS with One-Sided Hub, ISO 083 Plate wheels KRL, ISO 083
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Pitch 1/2 x 3/16“ KRL from a Teeth Number of 90 reinforced
(H = 6 mm, see drawing).
Ordering Details: e.g.: Product No. 103 108 00, KRS, 1/2 x 3/16“, 8 Teeth Ordering Details: e.g.: Product No. 103 208 00, KRL, 1/2 x 3/16“, 8 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
84 ®
Sprockets with One-Sided Hub, ISO 08 B-1 Plate wheels KRL, ISO 08 B-1
Material: Steel C45, optionally hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22. Type KRL: Without hub, not hardened.
Type KRS: Not hardened. Type KRG: Teeth induction hardened.
Ordering Details: e.g.: Product No. 105 108 00, KRS, 1/2 x 5/16“, 8 Teeth Ordering Details: e.g.: Product No. 105 208 00, KRL, 1/2 x 5/16“, 8 Teeth
Pitch 1/2 x 5/16“ KRS and KRG Pitch 1/2 x 5/16“ KRL
B 1 = 7.2 mm, c = 1.3 mm, r 3 = 13 mm B 1 = 7.2 mm, c = 1.3 mm, r 3 = 13 mm
Product No. Product No. Number d a d ND B L Weight Product No. Number da d B Weight
Type KRS Type KRG of teeth mm mm mm mm mm g Type KRL of teeth mm mm mm g
105 108 00 105 881 08 8 37,2 33,18 20 10 25 66 105 208 00 8 37,2 33,18 8 33
105 109 00 105 881 09 9 41,0 37,13 24 10 25 96 105 209 00 9 41,0 37,13 8 42
105 110 00 105 881 10 10 45,2 41,10 26 10 25 120 105 210 00 10 45,2 41,10 8 54
105 111 00 105 881 11 11 48,7 45,07 29 10 25 148 105 211 00 11 48,7 45,07 10 67
105 112 00 105 881 12 12 53,0 49,07 33 10 28 212 105 212 00 12 53,0 49,07 10 81
105 113 00 105 881 13 13 57,4 53,07 37 10 28 264 105 213 00 13 57,4 53,07 10 96
105 114 00 105 881 14 14 61,8 57,07 41 10 28 323 105 214 00 14 61,8 57,07 10 107
105 115 00 105 881 15 15 65,5 61,09 45 10 28 385 105 215 00 15 65,5 61,09 10 135
105 116 00 105 881 16 16 69,5 65,10 50 12 28 461 105 216 00 16 69,5 65,10 10 153
105 117 00 105 881 17 17 73,6 69,11 52 12 28 502 105 217 00 17 73,6 69,11 10 177
105 118 00 105 881 18 18 77,8 73,14 56 12 28 588 105 218 00 18 77,8 73,14 10 200
105 119 00 105 881 19 19 81,7 77,16 60 12 28 670 105 219 00 19 81,7 77,16 10 230
105 120 00 105 881 20 20 85,8 81,19 64 12 28 758 105 220 00 20 85,8 81,19 10 255
105 121 00 105 881 21 21 89,7 85,22 68 14 28 855 105 221 00 21 89,7 85,22 12 279
105 122 00 105 881 22 22 93,8 89,24 70 14 28 917 105 222 00 22 93,8 89,24 12 312
105 123 00 105 881 23 23 98,2 93,27 70 14 28 948 105 223 00 23 98,2 93,27 12 338
105 124 00 105 881 24 24 101,8 97,29 70 14 28 972 105 224 00 24 101,8 97,29 12 363
105 125 00 105 881 25 25 105,8 101,33 70 14 28 1002 105 225 00 25 105,8 101,33 12 392
105 126 00 105 881 26 26 110,0 105,36 70 16 30 1096 105 226 00 26 110,0 105,36 16 432
105 127 00 105 881 27 27 114,0 109,40 70 16 30 1140 105 227 00 27 114,0 109,40 16 456
105 128 00 105 881 28 28 118,0 113,42 70 16 30 1167 105 228 00 28 118,0 113,42 16 500
105 129 00 105 881 29 29 122,0 117,46 80 16 30 1411 105 229 00 29 122,0 117,46 16 537
105 130 00 105 881 30 30 126,1 121,50 80 16 30 1446 105 230 00 30 126,1 121,50 16 573
105 132 00 - 32 134,3 129,56 90 16 30 1786 105 232 00 32 134,3 129,56 16 664
105 134 00 - 34 142,6 137,64 90 16 30 1867 105 234 00 34 142,6 137,64 16 744
105 135 00 - 35 146,7 141,68 90 16 30 1921 105 235 00 35 146,7 141,68 16 782
105 136 00 - 36 151,0 145,72 90 16 35 2208 105 236 00 36 151,0 145,72 16 828
105 138 00 - 38 158,6 153,80 90 16 35 2317 105 238 00 38 158,6 153,80 16 933
105 140 00 - 40 166,8 161,87 90 16 35 2444 105 240 00 40 166,8 161,87 16 1060
105 145 00* - 45 188,0 182,07 70 24 40 1977 105 242 00 42 175,4 169,95 20 1151
105 157 00* - 57 236,4 230,54 70 24 40 2381 105 244 00 44 183,8 178,03 20 1283
105 176 00* - 76 313,3 307,33 80 24 40 4333 105 245 00 45 188,0 182,07 20 1363
105 183 00* - 95 390,1 384,11 80 24 45 4871 105 246 00 46 192,1 186,10 20 1493
105 188 00* - 114 466,9 460,90 80 24 45 7049 105 248 00 48 200,3 194,18 20 1523
105 250 00 50 208,3 202,26 20 1639
105 254 00 54 224,1 218,43 20 1925
105 257 00 57 236,4 230,54 20 2149
105 260 00 60 248,6 242,66 20 2492
105 265 00 65 269,0 262,86 25 2834
105 270 00 70 289,0 283,07 25 3250
105 272 00 72 297,2 291,16 25 3482
Sprockets marked with * are made from grey cast 105 276 00 76 313,3 307,33 25 3887
iron GG22. 105 280 00 80 329,4 323,48 25 4327
105 283 00 95 390,1 384,11 25 6150
105 288 00 114 466,9 460,90 25 9028
Reworking within 105 290 00 120 491,2 485,16 25 10005
24h-service possible.
Custom made parts Sprockets made from stainless steel page 63.
Sprockets ready-to-mount page 66.
on request. Sprockets for Taper clamping bushes page 74.
® 85
Sprockets with One-Sided Hub, ISO 10 B-1 Plate wheels KRL, ISO 10 B-1
Material: Steel C45, optionally hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22. Type KRL: Without hub, not hardened.
Type KRS: Not hardened. Type KRG: Teeth induction hardened.
Ordering Details: e.g.: Product No. 106 108 00, KRS, 5/8 x 3/8“, 8 Teeth Ordering Details: e.g.: Product No. 106 208 00, KRL, 5/8 x 3/8“, 8 Teeth
Pitch 5/8 x 3/8“ KRS and KRG Pitch 5/8 x 3/8“ KRL
B 1 = 9.1 mm, c = 1.6 mm, r 3 = 16 mm B 1 = 9.1 mm, c = 1.6 mm, r 3 = 16 mm
Product No. Product No. Number d a d ND B L Weight Product No. Number da d B Weight
Type KRS Type KRG of teeth mm mm mm mm mm kg Type KRL of teeth mm mm mm kg
106 108 00 106 881 08 8 47,0 41,48 25 10 25 0,12 106 208 00 8 47,0 41,48 10 0,07
106 109 00 106 881 09 9 52,6 46,42 30 10 25 0,17 106 209 00 9 52,6 46,42 10 0,09
106 110 00 106 881 10 10 57,5 51,37 35 10 25 0,23 106 210 00 10 57,7 51,37 10 0,11
106 111 00 106 881 11 11 63,0 56,34 37 12 30 0,30 106 211 00 11 63,0 56,34 10 0,14
106 112 00 106 881 12 12 68,0 61,34 42 12 30 0,38 106 212 00 12 68,0 61,34 10 0,17
106 113 00 106 881 13 13 73,0 66,32 47 12 30 0,47 106 213 00 13 73,0 66,32 10 0,20
106 114 00 106 881 14 14 78,0 71,34 52 12 30 0,57 106 214 00 14 78,0 71,34 12 0,23
106 115 00 106 881 15 15 83,0 76,36 57 12 30 0,68 106 215 00 15 83,0 76,36 12 0,27
106 116 00 106 881 16 16 88,0 81,37 60 12 30 0,76 106 216 00 16 88,0 81,37 12 0,32
106 117 00 106 881 17 17 93,0 86,39 60 12 30 0,81 106 217 00 17 93,0 86,38 12 0,35
106 118 00 106 881 18 18 98,3 91,42 70 14 30 1,02 106 218 00 18 98,3 91,42 12 0,40
106 119 00 106 881 19 19 103,3 96,45 70 14 30 1,07 106 219 00 19 103,3 96,45 12 0,44
106 120 00 106 881 20 20 108,4 101,49 75 14 30 1,22 106 220 00 20 108,4 101,49 12 0,50
106 121 00 106 881 21 21 113,4 106,52 75 16 30 1,25 106 221 00 21 113,4 106,52 12 0,56
106 122 00 106 881 22 22 118,0 111,55 80 16 30 1,40 106 222 00 22 118,0 111,55 12 0,62
106 123 00 106 881 23 23 123,4 116,58 80 16 30 1,47 106 223 00 23 123,5 116,58 12 0,67
106 124 00 106 881 24 24 128,3 121,62 80 16 30 1,53 106 224 00 24 128,3 121,62 12 0,72
106 125 00 106 881 25 25 134,0 126,66 80 16 30 1,59 106 225 00 25 134,0 126,66 12 0,78
106 126 00 - 26 139,0 131,70 85 20 35 1,97 106 226 00 26 139,0 131,70 16 0,87
106 127 00 - 27 144,0 136,75 85 20 35 2,05 106 227 00 27 144,0 136,75 16 0,95
106 128 00 - 28 148,7 141,78 90 20 35 2,24 106 228 00 28 148,7 141,78 16 1,01
106 130 00 - 30 158,8 151,87 90 20 35 2,43 106 229 00 29 153,8 146,83 16 1,13
106 132 00 - 32 168,9 161,95 95 20 35 2,73 106 230 00 30 158,8 151,87 16 1,15
106 134 00 - 34 179,0 172,05 95 20 35 2,90 106 232 00 32 168,9 161,95 16 1,32
106 135 00 - 35 184,1 177,10 95 20 35 2,98 106 234 00 34 179,0 172,05 16 1,53
106 136 00 - 36 189,1 182,15 100 20 35 3,25 106 235 00 35 184,1 177,10 16 1,61
106 138 00 - 38 199,2 192,24 100 20 35 3,47 106 236 00 36 189,1 182,15 20 1,70
106 140 00 - 40 209,3 202,34 100 20 35 3,63 106 238 00 38 199,2 192,24 20 1,87
106 145 00* - 45 235,0 227,58 80 24 40 3,05 106 240 00 40 209,3 202,34 20 2,13
106 157 00* - 57 296,0 288,18 90 24 45 4,25 106 242 00 42 219,9 212,44 20 2,36
106 176 00* - 76 392,1 384,16 90 24 50 6,39 106 244 00 44 230,0 222,53 20 2,57
106 183 00* - 95 488,5 480,14 100 24 56 9,66 106 245 00 45 235,0 227,58 20 2,68
106 188 00* - 114 584,1 576,13 100 24 56 13,49 106 246 00 46 240,1 232,63 20 2,78
106 248 00 48 250,2 242,73 20 3,01
106 250 00 50 260,3 252,82 20 3,38
106 254 00 54 280,5 273,03 20 3,96
106 257 00 57 296,0 288,18 25 4,34
106 260 00 60 310,8 303,32 25 4,90
106 265 00 65 336,5 328,58 25 5,83
106 270 00 70 361,8 353,84 25 6,76
106 272 00 72 371,9 363,95 25 7,11
Sprockets marked with * are made from grey cast 106 276 00 76 392,1 384,16 25 7,77
iron GG22. 106 280 00 80 412,3 404,35 25 9,03
106 283 00 95 488,5 480,14 30 12,53
106 288 00 114 584,1 576,13 30 21,00
Reworking within
24h-service possible.
Custom made parts Sprockets made from stainless steel page 63.
Sprockets ready-to-mount page 68.
on request. Sprockets for Taper clamping bushes page 74.
86 ®
Sprockets KRS with One-Sided Hub, ISO 12 B-1 Plate wheels KRL, ISO 12 B-1
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22.
Ordering Details: e.g.: Product No. 107 108 00, KRS, 3/4 x 7/16“, 8 Teeth Ordering Details: e.g.: Product No. 107 208 00, KRL, 3/4 x 7/16“, 8 Teeth
® 87
Sprockets KRS with One-Sided Hub, ISO 16 B-1 Plate wheels KRL, ISO 16 B-1
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22.
Ordering Details: e.g.: Product No. 108 108 00, KRS, 1“ x 17.02, 8 Teeth Ordering Details: e.g.: Product No. 108 208 00, KRL, 1“ x 17.02, 8 Teeth
Reworking within
24h-service possible.
Sprockets made from stainless steel page 63. Custom made parts
Sprockets ready-to-mount page 72.
Sprockets for Taper clamping bushes page 75. on request.
88 ®
Sprockets KRS with One-Sided Hub, ISO 20 B-1 Plate wheels KRL, ISO 20 B-1
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron.
Sprockets marked with 1) made from St52 with welded in hub.
Ordering Details: e.g.: Product No. 109 108 00, KRS, 1 1/4 x 3/4“, 8 Teeth Ordering Details: e.g.: Product No. 109 208 00, KRL, 1 1/4 x 3/4“, 8 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 89
Sprockets KRS with One-Sided Hub, ISO 24 B-1 Plate wheels KRL, ISO 24 B-1
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22.
Sprockets marked with 1) with welded in hub.
Ordering Details: e.g.: Product No. 110 110 00, KRS, 1 1/2 x 1“, 10 Teeth Ordering Details: e.g.: Product No. 110 210 00, KRL, 1 1/2 x 1“, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
90 ®
Double-Sprockets ZRE for two Single-Strand Roller Chains DIN ISO 606 (ex DIN 8187)
Pitch 3/8 x 7/32“ ZRE, 2 x ISO 06 B-1, Pitch 1/2 x 5/16“ ZRE, 2 x ISO 08 B-1,
B 1 = max. 5.3 mm, B 2 = 15.4, c = 1.0 mm, r 3 = 10 mm B 1 = max. 7.2 mm, B 2 = 21, c = 1.3 mm, r 3 = 13 mm
Pitch 5/8 x 3/8“ ZRE, 2 x ISO 10 B-1, Pitch 3/4 x 7/16“ ZRE, 2 x ISO 12 B-1,
B 1 = max. 9.1 mm, B 2 = 25.5, c = 1.6 mm, r 3 = 16 mm B 1 = max. 11.1 mm, B 2 = 30.3, c = 2.0 mm, r 3 = 19 mm
® 91
Double Sprockets ZRT for Taper Bushes
Product numbers ending with G are made from grey cast iron
GG22.
Ordering Details: e.g.: Product No. 121 771 17, ZRT, Pitch 3/8 x 7/32“, 17 Teeth,
Dimension bore with Reference to Taper Bush Type, see page 76.
Pitch 3/8 x 7/32“ ZRT, ISO 06 B-2, Pitch 1/2 x 5/16“ ZRT, ISO 08 B-2,
B 1 = 5.3 mm, B 2 = 15.4, c = 1.0 mm, r 3 = 10 mm B 1 = 7.2 mm, B 2 = 21, c = 1.3 mm, r 3 = 13 mm
Product No. Number da d ND L Weight Taper Product No. Number da d ND L Weight Taper
of teeth Bush of teeth Bush
Type Type
mm mm mm mm kg Page 76 mm mm mm mm kg Page 76
121 771 17 17 55,3 51,83 42 22 0,11 1008 125 771 15 15 65,0 61,09 46 22 0,22 1008
121 771 18 18 58,3 54,85 43 22 0,15 1008 125 771 16 16 69,5 65,10 50 22 0,22 1108
121 771 19 19 61,3 57,87 46 22 0,18 1008 125 771 17 17 73,6 69,11 56 25 0,23 1210
121 771 20 20 64,3 60,89 48 22 0,22 1008 125 771 18 18 77,8 73,14 60 25 0,30 1210
121 771 21 21 68,0 63,91 49 22 0,16 1008 125 771 19 19 81,7 77,16 62 25 0,38 1210
121 771 22 22 71,0 66,93 52 22 0,28 1108 125 771 20 20 85,8 81,19 66 25 0,45 1610
121 771 23 23 73,5 69,95 59 25 0,27 1210 125 771 21 21 89,7 85,22 70 25 0,50 1610
121 771 24 24 77,0 72,97 61 25 0,32 1210 125 771 22 22 93,8 89,24 76 25 0,55 1610
121 771 25 25 80,0 76,00 64 25 0,37 1210 125 771 23 23 98,2 93,27 79 25 0,62 1610
121 771 26 26 83,0 79,02 65 25 0,44 1210 125 771 24 24 101,8 97,29 84 25 0,68 1610
121 771 27 27 86,0 82,05 70 25 0,50 1210 125 771 25 25 105,8 101,33 87 32 0,72 2012
121 771 28 28 89,0 85,07 70 25 0,57 1210 125 771 26 26 110,0 105,36 87 32 0,82 2012
121 771 30 30 94,7 91,12 75 25 0,68 1210 125 771 27 27 114,0 109,40 87 32 0,92 2012
121 771 38 38 119,5 115,35 80 25 1,03 1610 125 771 28 28 118,0 113,42 87 32 1,10 2012
121 771 45 45 140,7 136,55 80 25 1,50 1610 125 771 30 30 126,1 121,50 87 32 1,24 2012
121 771 57G 57 176,9 172,91 90 25 1,16 1610 125 771 38 38 158,6 153,80 100 32 2,50 2012
121 771 76 76 234,9 230,49 80 25 0 1610 125 771 45 45 188,0 182,07 100 32 3,66 2012
121 771 83 95 292,5 288,08 90 25 0 1610 125 771 57G 57 236,4 230,54 111 32 3,64 2012
121 771 88 114 349,5 345,68 95 38 11,20 1615 125 771 76 76 313,3 307,33 100 32 0 2012
125 771 83 95 390,1 384,11 100 32 17,90 2012
125 771 88 114 466,9 460,90 110 45 26,50 2517
Pitch 5/8 x 3/8“ ZRT, ISO 10 B-2, Pitch 3/4 x 7/16“ ZRT, ISO 12 B-2,
B 1 = 9.1 mm, B 2 = 25.5, c = 1.6 mm, r 3 = 16 mm B 1 = 11.1 mm, B 2 = 30.3, c = 2.0 mm, r 3 = 19 mm
Product No. Number da d ND 1) L Weight Taper Product No. Number da d ND 1) L Weight Taper
of teeth Bush of teeth Bush
Type Type
mm mm mm mm kg Page 76 mm mm mm mm kg Page 76
126 771 13 13 73,0 66,32 - 25,5 1108 127 771 15 15 99,8 91,63 - 30,3 0,68 1610
126 771 15 15 83,0 76,36 - 25,5 0,38 1210 127 771 16 16 105,5 97,65 - 30,3 0,89 1610
126 771 16 16 88,0 81,37 - 25,5 0,42 1610 127 771 17 17 111,5 103,67 - 30,3 1,14 1610
126 771 17 17 93,0 86,39 - 25,5 0,47 1610 127 771 18 18 118,0 109,71 90 32 1,18 2012
126 771 18 18 98,3 91,42 - 25,5 0,60 1610 127 771 19 19 124,2 115,75 90 32 1,24 2012
126 771 19 19 103,3 96,45 - 25,5 0,72 1610 127 771 20 20 129,7 121,78 108 45 1,40 2517
126 771 20 20 108,4 101,49 - 25,5 0,87 1610 127 771 21 21 136,0 127,82 108 45 1,68 2517
126 771 21 21 113,4 106,52 - 25,5 1,01 1610 127 771 22 22 141,8 133,86 108 45 1,99 2517
126 771 22 22 118,0 111,55 - 25,5 1,18 1610 127 771 23 23 149,0 139,90 108 45 2,24 2517
126 771 23 23 123,4 116,58 - 25,5 1,35 1610 127 771 24 24 153,9 145,94 108 45 2,54 2517
126 771 24 24 128,3 121,62 90 32 1,45 2012 127 771 25 25 160,0 152,00 108 45 2,87 2517
126 771 25 25 134,0 126,66 90 32 1,55 2012 127 771 26 26 165,9 158,04 108 45 3,17 2517
126 771 27 27 144,0 136,75 90 32 1,98 2012 127 771 27 27 172,3 164,09 108 45 3,55 2517
126 771 28 28 148,7 141,78 90 32 2,30 2012 127 771 28 28 178,0 170,13 108 45 4,10 2517
126 771 30 30 158,8 151,87 90 32 2,63 2012 127 771 30 30 190,5 182,24 108 45 4,62 2517
126 771 38 38 199,2 192,24 108 45 4,69 2517 127 771 38 38 239,0 230,69 140 51 8,11 3020
127 771 45 45 282,5 273,10 140 51 11,75 3020
1)
Up to 23 teeth without hub. 127 771 57G 57 354,0 345,81 160 51 10,28 3020
127 771 76 76 469,9 460,99 140 51 38,00 3020
127 771 83 95 585,1 576,17 140 51 50,00 3020
1)
Up to 17 teeth without hub.
92 ®
Double Sprockets ZRT for Taper Bushes
Ordering Details: e.g.: Product No. 128 771 15, ZRT, Pitch 1“ x 17.02 mm, 15 Teeth,
Dimension bore with Reference to Taper Bush Type, see page 76.
Assembly Instructions
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page 824
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® 93
Double-Strand Sprockets ZRS with Hub, ISO 05 B-2 Double-Strand plate wheels ZRL, ISO 05 B-2
Material: Low-carbon steel, not hardable. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Ordering Details: e.g.: Product No. 120 108 00, ZRS, Pitch 8 mm, 8 Teeth Ordering Details: e.g.: Product No. 120 211 00, ZRL, Pitch 8 mm, 11 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
94 ®
Double-Strand Sprockets ZRS with Hub, ISO 06 B-2 Double-Strand plate wheels ZRL, ISO 06 B-2
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22.
Ordering Details: e.g.: Product No. 121 111 00, ZRS, 3/8 x 7/32“, 11 Teeth Ordering Details: e.g.: Product No. 121 211 00, ZRL, 3/8 x 7/32“, 11 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 95
Double-Strand Sprockets ZRS with Hub, ISO 08 B-2 Double-Strand plate wheels ZRL, ISO 08 B-2
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made grey of grey cast iron GG22.
Ordering Details: e.g.: Product No. 125 111 00, ZRS, 1/2 x 5/16“, 11 Teeth Ordering Details: e.g.: Product No. 125 211 00, ZRL, 1/2 x 5/16“, 11 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
96 ®
Double-Strand Sprockets ZRS with Hub, ISO 10 B-2 Double-Strand plate wheels ZRL, ISO 10 B-2
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22.
Ordering Details: e.g.: Product No. 126 111 00, ZRS, 5/8 x 3/8“, 11 Teeth Ordering Details: e.g.: Product No. 126 211 00, ZRL, 5/8 x 3/8“, 11 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 97
Double-Strand Sprockets ZRS with Hub, ISO 12 B-2 Double-Strand plate wheels ZRL, ISO 12 B-2
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22.
Ordering Details: e.g.: Product No. 127 111 00, ZRS, 3/4 x 7/16“, 11 Teeth Ordering Details: e.g.: Product No. 127 211 00, ZRL, 3/4 x 7/16“, 11 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
98 ®
Double-Strand Sprockets ZRS with Hub, ISO 16 B-2 Double-Strand plate wheels ZRL, ISO 16 B-2
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22.
Ordering Details: e.g.: Product No. 128 111 00, ZRS, 1“ x 17.02, 11 Teeth Ordering Details: e.g.: Product No. 128 211 00, ZRL, 1“ x 17.02, 11 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 99
Double-Strand Sprockets ZRS with Hub, ISO 20 B-2 Double-Strand Sprockets ZRS with Hub, ISO 24 B-2
Material: Steel C45, not hardened. Material: Steel C45, not hardened.
Pre-bored. Pre-bored.
Sprockets marked with 1) made from St52 with welded in hub.
Ordering Details: e.g.: Product No. 129 110 00, ZRS, 20B-2, 10 Teeth Ordering Details: e.g.: Product No. 129 510 00, ZRS, 24B-2, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
100 ®
Triple-Strand Sprockets DRT for Taper Bushes
Ordering Details: e.g.: Product No. 131 771 17, DRT, Pitch 3/8 x 7/32“, 17 Teeth,
Dimension bore with Reference to Taper Bush Type, see page 76.
Pitch 3/8 x 7/32“ DRT, ISO 06 B-3, Pitch 1/2 x 5/16“ DRT, ISO 08 B-3,
B 1 = 5.3 mm, B 3 = 25.6, c = 1.0 mm, r 3 = 10 mm B 1 = 7.2 mm, B 3 = 34.9, c = 1.3 mm, r 3 = 13 mm
Product No. Number da d ND 1) L Weight Taper Product No. Number da d ND 1) L Weight Taper
of teeth Bush of teeth Bush
ype Type
mm mm mm mm kg Page 76 mm mm mm mm kg Page 76
131 771 17 17 55,3 51,83 - 25,6 0,15 1008 135 771 15 15 65,0 61,09 - 34,9 0,36 1008
131 771 19 19 61,3 57,87 - 25,6 0,24 1008 135 771 17 17 73,6 69,11 - 34,9 0,35 1210
131 771 21 21 68,0 63,91 - 25,6 0,34 1008 135 771 19 19 81,7 77,16 - 34,9 0,61 1210
131 771 23 23 73,5 69,95 - 25,6 0,30 1210 135 771 21 21 89,7 85,22 - 34,9 0,65 1610
131 771 25 25 80,0 76,00 - 25,6 0,41 1210 135 771 23 23 98,2 93,27 - 34,9 0,93 1610
131 771 27 27 86,0 82,05 - 25,6 0,55 1210 135 771 25 25 105,8 101,33 - 34,9 0,85 2012
131 771 30 30 94,7 91,12 79 38 0,88 1615 135 771 27 27 114,0 109,40 - 34,9 1,18 2012
131 771 38 38 119,5 115,35 90 38 1,75 1615 135 771 30 30 126,1 121,50 - 34,9 1,73 2012
135 771 38 38 158,6 153,80 - 34,9 3,53 2012
1)
Up to 27 teeth without hub. 1)
Without hub.
Pitch 5/8 x 3/8“ DRT, ISO 10 B-3, Pitch 3/4 x 7/16“ DRT, ISO 12 B-3,
B 1 = 9.1 mm, B 3 = 42.1, c = 1.6 mm, r 3 = 16 mm B 1 = 11.1 mm, B 3 = 49.8, c = 2.0 mm, r 3 = 19 mm
Product No. Number da d ND 1) L Weight Taper Product No. Number da d ND 1) L Weight Taper
of teeth Bush of teeth Bush
Type Type
mm mm mm mm kg Page 76 mm mm mm mm kg Page 76
136 771 15 15 83,2 76,35 - 42,1 0,63 1210 137 771 15 15 99,8 91,62 - 49,8 1,11 1615
136 771 17 17 93,3 86,39 - 42,1 1,01 1210 137 771 17 17 111,8 103,67 - 49,8 1,75 2012
136 771 19 19 103,3 96,44 - 42,1 1,19 1615 137 771 19 19 123,9 115,73 - 49,8 2,02 2012
136 771 21 21 113,4 106,51 - 42,1 1,66 1615 137 771 21 21 136,0 127,81 - 49,8 2,09 2517
136 771 23 23 123,5 116,58 - 42,1 1,78 2012 137 771 23 23 148,1 139,90 - 49,8 3,00 2517
136 771 25 25 133,6 126,66 105 45 1,81 2517 137 771 25 25 160,2 151,99 - 49,8 3,98 2517
136 771 27 27 143,6 136,74 110 45 2,45 2517 137 771 27 27 172,3 164,09 140 51 3,90 3020
136 771 30 30 158,8 151,87 120 45 3,54 2517 137 771 30 30 190,4 182,24 140 51 5,64 3020
137 771 38 38 239,0 230,69 140 51 11,58 3020
1)
Up to 23 teeth without hub. 137 771 45 45 282,5 273,10 140 51 18,00 3020
137 771 57 57 355,4 345,81 140 51 31,00 3020
137 771 76 76 469,9 460,99 140 51 58,50 3020
Pitch 1“ x 17.02 mm, DRT, ISO 16 B-3, 1)
Up to 25 teeth without hub.
B 1 = 16.2 mm, B 3 = 79.6, c = 2.5 mm, r 3 = 26 mm
page 824
138 771 83 95 781,1 768,22 240 79,6 266,00 4030
1)
Up to 21 teeth without hub.
® 101
Triple-Strand Sprockets DRS with Hub, ISO 06 B-3 Triple-Strand plate wheels DRL, ISO 06 B-3
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22.
Ordering Details: e.g.: Product No. 131 108 00, DRS, 3/8 x 7/32“, 8 Teeth Ordering Details: e.g.: Product No. 131 208 00, DRL, 3/8 x 7/32“, 8 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
102 ®
Triple-Strand Sprockets DRS with Hub, ISO 08 B-3 Triple-Strand Plate wheels DRL, ISO 08 B-3
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22.
Ordering Details: e.g.: Product No. 135 108 00, DRS, 1/2 x 5/16“, 8 Teeth Ordering Details: e.g.: Product No. 135 208 00, DRL, 1/2 x 5/16“, 8 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 103
Triple-Strand Sprockets DRS with Hub, ISO 10 B-3 Triple-Strand plate wheels DRL, ISO 10 B-3
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22.
Ordering Details: e.g.: Product No. 136 108 00, DRS, 5/8 x 3/8“, 8 Teeth Ordering Details: e.g.: Product No. 136 208 00, DRL, 5/8 x 3/8“, 8 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
104 ®
Triple-Strand Sprockets DRS with Hub, ISO 12 B-3 Triple-Strand Plate wheels DRL, ISO 12 B-3
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22.
Ordering Details: e.g.: Product No. 137 108 00, DRS, 3/4 x 7/16“, 8 Teeth Ordering Details: e.g.: Product No. 137 211 00, DRL, 3/4 x 7/16“, 11 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 105
Triple-Strand Sprockets DRS with Hub, ISO 16 B-3 Triple-Strand Plate wheels DRL, ISO 16 B-3
Material: Steel C45, not hardened. Material: Low-carbon steel, not hardable.
Pre-bored. Pre-bored.
Sprockets marked with * are made from grey cast iron GG22.
Ordering Details: e.g.: Product No. 138 108 00, DRS, 1“ x 17.02, 8 Teeth Ordering Details: e.g.: Product No. 138 208 00, DRL, 1“ x 17.02, 8 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
106 ®
Mounting Options for Drive Wheels
Fixing Pins
A hole is drilled through hub and shaft and both parts are then
connected with a fixing pin. Usually only one side of the hub
Pin Hole
is pre-drilled, then the wheel is pushed onto the shaft and the
hole is drilled through both shaft and the other side of the hub.
Then the pin is driven in. This mounting method is suitable for
low torques.
Shaft and hub both receive a keyway, a key is pushed into the
keyway of the hub. The wheel is pushed onto the shaft and
secured against axial movement (with a set screw or with a
stepped shaft and axial screw and washer at the end of the
shaft). The most common kind of keyway is DIN 6885/1. Key
connections are suitable for medium torques. Keys DIN 6885
see page 578 and 579. Boxes with an assortment of keys
DIN 6885 see page 577.
These customary conical bushes are used for easy and fast
mounting of driving elements in Taper version. They can be
used with and without key.
The bushes are available with various outer dimensions. For
every outside measure there are bushes with many different
bores available. This mounting method is cost-efficient and
fast, and suitable for rather high torques. A large selection of
cost-efficient driving elements in Taper version are available ex
stock.
Taper clamping bushes see page 360.
Welding hubs for taper bushes see page 362.
Taper sprockets see page 74, 92, 101. Reworking within
Taper V-belt pulleys see page 183.
Taper pulleys see page 154. 24h-service possible.
Taper couplings see page 388. Custom made parts
on request.
® 107
Qualitiy Management
DIN EN ISO 9001
MÄDLER GmbH maintains a
quality management system according to DIN EN ISO
9001 and was certified the first time in 1995.
MÄDLER ® meets even the highest quality requirements:Top quality, precision and reliability.
108 ®
Chain Tensioning Wheels KSP with Bearing for Single-Strand Roller Chain DIN ISO 606 (ex DIN 8187)
Product No. 140 000 01: Screw for chain tensioning wheels KSP
up to size 12 B-1 (bore 16mm).
Product No. 140 008 01: Screw for chain tensioning wheel KSP,
only for size 16 B-1 (bore 20mm).
® 109
Chain Tensioning Wheels KSP-R with Bearing for Single-Strand Roller Chain DIN ISO 606, Stainless Steel
ND
da
d
B
against breakage and wear. Maintenance-free bearing, with
grease filling.
Temperature range: -20º to +120ºC.
A
C
Ordering Details: e.g.: Product No. 140 990 01, Chain Tensioning Wheel KSP-R, 06 B-1
Ordering Details: e.g.: Product No. 140 995 01, Sprocket Set for Chain Tensioner 06 B-1
110 ®
Chain Tensioners SPANN-BOX ® Size 0, for Roller Chains DIN ISO 606 (ex DIN 8187)
Travel
These small, ready-to install tensioners enable noise reduction 20
and wear reduction at chain drives.
R37,5
• With spiral, linear spring. On choice two tensioning forces.
134
• With colored wear-off indicator: Green: o.k. Yellow: still o.k. ø7
94
Red: Tensioning force too low (below 32N or 60N).
58
25
• Usable travel up to the end of the yellow range: About 32mm.
15
42
Total travel about 40mm.
17
• Interchangeable with similar parts of other suppliers. 38
7
27
Temperature range: -20°C to +60°C (short time up to +80°C). 52
Ordering Details: e.g.: Product No. 140 401 01, Spann-Box Size 0, low Tensioning Force, 06 B-1
SPANN-BOX ® Size 0 with low Tensioning Force SPANN-BOX ® Size 0 with high Tensioning Force
Product No. DIN Pitch Tens. Force Weight Product No. DIN Pitch Tens. Force Weight
ISO Inch N g ISO Inch N g
140 401 01 3/8 x 7/32“ 58 - 32 130 140 402 01 3/8 x 7/32“ 132 - 60 130
140 401 05* 08 B-1 1/2 x 5/16“ 58 - 32 130 140 402 05* 08 B-1 1/2 x 5/16“ 132 - 60 130
140 401 05* 10 B-1 5/8 x 3/8“ 58 - 32 135 140 402 05* 10 B-1 5/8 x 3/8“ 132 - 60 135
140 401 07 12 B-1 3/4 x 7/16“ 58 - 32 135 140 402 07 12 B-1 3/4 x 7/16“ 132 - 60 135
140 401 21 06 B-2 3/8 x 7/32“ 58 - 32 130 140 402 21 06 B-2 3/8 x 7/32“ 132 - 60 130
140 401 25 08 B-2 1/2 x 5/16“ 58 - 32 130 140 402 25 08 B-2 1/2 x 5/16“ 132 - 60 130
140 401 26 10 B-2 5/8 x 3/8“ 58 - 32 135 140 402 26 10 B-2 5/8 x 3/8“ 132 - 60 135
® 111
Chain Tensioners SPANN-BOX ® Size 1, for Roller Chains DIN ISO 606 (ex DIN 8187)
Travel
B
These ready-to-install tensioners enable noise reduction
and wear reduction at chain drives.
158 (173)
0
R9
118 (133)
• With three springs. On choice: Two tensioning force versions.
At both versions, three different forces can get activated. 5,5
66 (81)
• With colored wear-off indicator: Green: o.k. Yellow: still o.k. ø8,5
Red: Tensioning force too low.
4
• Usable travel up to the end of the yellow range: About 32mm. 42
67 35
ø10
SPANN-BOX ® Size 1, Short, Low Force SPANN-BOX ® Size 1, Short, High Force
Product No. DIN Pitch B H Weight Product No. DIN Pitch B H Weight
ISO Inch mm mm g ISO Inch mm mm g
140 403 01 3/8 x 7/32“ 20 118 670 140 404 01 3/8 x 7/32“ 20 118 670
140 403 05 08 B-1 1/2 x 5/16“ 20 118 670 140 404 05 08 B-1 1/2 x 5/16“ 20 118 670
140 403 06 10 B-1 5/8 x 3/8“ 20 118 670 140 404 06 10 B-1 5/8 x 3/8“ 20 118 670
140 403 07 12 B-1 3/4 x 7/16“ 20 118 670 140 404 07 12 B-1 3/4 x 7/16“ 20 118 670
140 403 08 16 B-1 1“ x 17,02 20 118 670 140 404 08 16 B-1 1“ x 17,02 20 118 670
140 403 09 20 B-1 1 1/4 x 3/4“ 20 118 670 140 404 09 20 B-1 1 1/4 x 3/4“ 20 118 670
140 403 21 06 B-2 3/8 x 7/32“ 20 118 670 140 404 21 06 B-2 3/8 x 7/32“ 20 118 670
140 403 25 08 B-2 1/2 x 5/16“ 20 118 670 140 404 25 08 B-2 1/2 x 5/16“ 20 118 670
140 403 26 10 B-2 5/8 x 3/8“ 25 118 750 140 404 26 10 B-2 5/8 x 3/8“ 25 118 750
140 403 27 12 B-2 3/4 x 7/16“ 30 118 750 140 404 27 12 B-2 3/4 x 7/16“ 30 118 750
140 403 28 16 B-2 1“ x 17,02 45 118 820 140 404 28 16 B-2 1“ x 17,02 45 118 820
140 403 31 06 B-3 3/8 x 7/32“ 25 118 740 140 404 31 06 B-3 3/8 x 7/32“ 25 118 740
140 403 35 08 B-3 1/2 x 5/16“ 30 118 750 140 404 35 08 B-3 1/2 x 5/16“ 30 118 750
140 403 36 10 B-3 5/8 x 3/8“ 40 118 790 140 404 36 10 B-3 5/8 x 3/8“ 40 118 790
140 403 37 12 B-3 3/4 x 7/16“ 45 118 810 140 404 37 12 B-3 3/4 x 7/16“ 45 118 810
SPANN-BOX ® Size 1, Short, High Force, Stainless SPANN-BOX ® Size 1, Long, High Force
Product No. A DIN Pitch B H Weight Product No. DIN Pitch B H Weight
ISO Inch mm mm g ISO Inch mm mm g
140 405 01 3/8 x 7/32“ 20 118 670 140 406 01 3/8 x 7/32“ 20 133 740
140 405 05 08 B-1 1/2 x 5/16“ 20 118 670 140 406 05 08 B-1 1/2 x 5/16“ 20 133 740
140 405 06 10 B-1 5/8 x 3/8“ 20 118 670 140 406 06 10 B-1 5/8 x 3/8“ 20 133 740
140 405 07 12 B-1 3/4 x 7/16“ 20 118 670 140 406 07 12 B-1 3/4 x 7/16“ 20 133 740
140 405 08 16 B-1 1“ x 17,02 20 118 670 140 406 08 16 B-1 1“ x 17,02 20 133 740
140 405 09 20 B-1 1 1/4 x 3/4“ 20 118 670 140 406 09 20 B-1 1 1/4 x 3/4“ 20 133 740
140 405 21 06 B-2 3/8 x 7/32“ 20 118 670 140 406 21 06 B-2 3/8 x 7/32“ 20 133 810
140 405 25 08 B-2 1/2 x 5/16“ 20 118 670 140 406 25 08 B-2 1/2 x 5/16“ 20 133 810
140 405 26 10 B-2 5/8 x 3/8“ 25 118 750 140 406 26 10 B-2 5/8 x 3/8“ 25 133 810
140 405 27 12 B-2 3/4 x 7/16“ 30 118 750 140 406 27 12 B-2 3/4 x 7/16“ 30 133 810
140 405 28 16 B-2 1“ x 17,02 45 118 820 140 406 28 16 B-2 1“ x 17,02 45 133 890
140 405 31 06 B-3 3/8 x 7/32“ 25 118 740 140 406 31 06 B-3 3/8 x 7/32“ 25 133 820
140 405 35 08 B-3 1/2 x 5/16“ 30 118 750 140 406 35 08 B-3 1/2 x 5/16“ 30 133 820
140 405 36 10 B-3 5/8 x 3/8“ 40 118 790 140 406 36 10 B-3 5/8 x 3/8“ 40 133 820
140 405 37 12 B-3 3/4 x 7/16“ 45 118 810 140 406 37 12 B-3 3/4 x 7/16“ 45 133 890
112 ®
Chain Tensioners SPANN-BOY ® TS, for Roller Chains DIN ISO 606 (ex DIN 8187)
5
B
• Needed space below chain only 40mm.
24 Slot Hole
a
• With two springs of different force, which can get activated
Travel
24
105
separately or together. So it is possible to adjust three
different tensioning forces.
56
38
• Usable travel about 40mm.
16
• Interchangeable with similar parts of other suppliers.
130
2
Temperature range: -20°C to +60°C (short time up to +80°C).
Ordering Details: e.g.: Product No. 140 408 01, Spann-Boy TS, 06 B-1
® 113
Chain Tensioners for Single-Strand Roller Chains DIN ISO 606 (ex DIN 8187)
Material: Housing sintered steel or grey cast iron GG20, lever St52, sprocket
made from steel.
This tensioning element, a continually-tensioning torsion element, prolongs the
service life of chain and belt drives by at least 30%, and radically reduces main-
tenance and repair work. The unique operating principle of this spring offers a
long tensioning distance, especially as the lever can be pre-tensioned by up to
30° in both directions. The permanent torsion force does not only automatically
compensate the chain elongation, the rubber mounted element also dampens
vibrations and shocks in the entire drive. Other advantages: chain track adjusta-
ble, rubber suspension, adjustable at an angle of 360º, tensioning pressure step-
lessly adjustable from “normal” to “ hard”. Can be used for both tensioning
directions. Temperature range: -20º to +80ºC.
Ordering Details: e.g.: Product No. 140 802 00, Tensioner and 140 501 01, Sprocket
DIN Product No. Product No. No. of Pitch max. Tensio- D E H J N R S U V W Weight
ISO Tensioning Single Teeth Ø ning Force max.
Element Sprocket mm N mm mm mm mm mm mm mm mm mm mm kg
06 B - 1 140 802 00 140 501 01 15 45,81 0- 350 58 79 +1,5
-0,5 M10 100 35 34-55 50 23 85 M10 0,75
081 140 802 16 140 502 01 18 73,14 0- 350 58 79 +1,5
-0,5 M10 100 35 40-48 50 23 88 M16 0,95
083 140 802 16 140 503 01 18 73,14 0- 350 58 79 -0,5
+1,5
M10 100 35 40-48 50 23 88 M16 0,96
08 B - 1 140 802 00 140 505 01 15 61,08 0- 350 58 79 +1,5
-0,5 M10 100 35 34-55 50 23 85 M10 0,80
10 B - 1 140 803 00 140 506 01 15 76,36 0- 800 78 108 +2
-0,5 M12 130 52 42-80 65 27 115 M12 2,05
12 B - 1 140 803 00 140 507 01 15 91,63 0- 800 78 108 +2
-0,5 M12 130 52 42-80 65 27 115 M12 2,25
16 B - 1 140 804 00 140 508 01 13 106,14 0- 1500 95 140 +2
-0,5 M16 175 66 60-100 87,5 40 153 M20 4,80
Chain Tensioners for Double-Strand Roller Chains DIN ISO 606 (ex DIN 8187)
Material: Housing sintered steel or grey cast iron GG20, lever St52, sprocket
made from steel.
This tensioning element, a continually-tensioning torsion element, prolongs the
service life of chain and belt drives by at least 30%, and radically reduces main-
tenance and repair work. The unique operating principle of this spring offers a
long tensioning distance, especially as the lever can be pre-tensioned by up to
30° in both directions. The permanent torsion force does not only automatically
compensate the chain elongation, the rubber mounted element also dampens
vibrations and shocks in the entire drive. Other advantages: chain track adju-
stable, rubber suspension, adjustable at an angle of 360º, tensioning pressure
steplessly adjustable from “normal” to “ hard”. Can be used for both tensio-
ning directions. Temperature range: -20º to +80ºC.
Ordering Details: e.g.: Product No. 140 802 00, Tensioner and 140 521 01, Sprocket
DIN Product No. Product No. No. of Pitch max. Tensio- D E H J N R S U V W Weight
ISO Tensioning Double Teeth Ø ning Force max.
Element Sprocket mm N mm mm mm mm mm mm mm mm mm mm kg
06 B - 2 140 802 00 140 521 01 15 45,81 0- 350 58 79 +1,5
-0,5 M10 100 35 39-50 50 23 85 M10 0,80
08 B - 2 140 802 00 140 525 01 15 61,08 0- 350 58 79 +1,5
-0,5 M10 100 35 41-48 50 23 85 M10 0,80
+2
10 B - 2 140 803 00 140 526 01 15 76,36 0- 800 78 108 -0,5 M12 130 52 50-71 65 27 115 M12 2,30
12 B - 2 140 803 00 140 527 01 15 91,63 0- 800 78 108 +2
-0,5 M12 130 52 51-70 65 27 115 M12 2,75
16 B - 2 140 804 00 140 528 01 13 106,14 0- 1500 95 140 +2
-0,5 M16 175 66 56-85 87,5 20 153 M20 5,65
Chain Tensioners for Triple-Strand Roller Chains DIN ISO 606 (ex DIN 8187)
Material: Housing sintered steel or grey cast iron GG20, lever St52, sprocket
made from steel.
This tensioning element, a continually-tensioning torsion element, prolongs the
service life of chain and belt drives by at least 30%, and radically reduces main-
tenance and repair work. The unique operating principle of this spring offers a
long tensioning distance, especially as the lever can be pre-tensioned by up to
30° in both directions. The permanent torsion force does not only automatically
compensate the chain elongation, the rubber mounted element also dampens
vibrations and shocks in the entire drive. Other advantages: chain track adju-
stable, rubber suspension, adjustable at an angle of 360º, tensioning pressure
steplessly adjustable from “normal” to “ hard”. Can be used for both tensio-
ning directions. Temperature range: -20º to +80ºC.
Ordering Details: e.g.: Product No. 140 802 00, Tensioner and 140 531 01, Sprocket
DIN Product No. Product No. No. of Pitch max. Tensio- D E H J N R S U V W Weight
ISO Tensioning Triple Teeth Ø ning Force max.
Element Sprocket mm N mm mm mm mm mm mm mm mm mm mm kg
06 B - 3 140 802 00 140 531 01 15 45,81 0- 350 58 79 +1,5
-0,5 M10 100 35 25-45 50 6 85 M10 0,90
08 B - 3 140 802 12 140 535 01 15 61,08 0- 350 58 79 +1,5
-0,5 M10 100 35 23-47 50 6 85 M12 0,90
10 B - 3 140 803 00 140 536 01 15 76,36 0- 800 78 108 +2
-0,5 M12 130 52 40-64 65 15 115 M12 3,25
12 B - 3 140 804 00 140 537 01 15 91,63 0- 1500 95 140 +2
-0,5 M16 175 66 56-80 87,5 30 153 M20 6,50
114 ®
Sprocket Sets for Chain Tensioners Single
Ordering Details: e.g.: Product No. 140 501 01, Sprocket Set for Chain Tensioner Size 1
Ordering Details: e.g.: Product No. 140 521 01, Sprocket Set for Chain Tensioner Size 1
Ordering Details: e.g.: Product No. 140 531 01, Sprocket Set for Chain Tensioner Size 2
® 115
Chain Rider Sets
Ordering Details: e.g.: Product No. 140 851 00 Chain Rider Set 06 B-1
rubber with a good shape memory and are designed for applica-
tions in temperatures from -40° to +80°C
The tensioning elements are painted blue and supplied with a
zinc-plated screw and spring washer. Can be used for both ten-
sioning directions. Temperature range: -40º to +80ºC.
Ordering Details: e.g.: Product No. 140 800 00, Tensioning Element Ø 35 mm
Material: Casing made from sintered steel or grey cast iron S normal
GG20, lever made from St52.
The design of these tensioning elements is identical to the stand-
ard version, but they are zinc plated and the synthetic spring
T normal
116 ®
Tensioning Elements with Front Mounting
T normal
ard version. For easier mounting they are fixed from the lever
T hard
side using an in-and-out screw. A thread has to be cut in the
machine housing. The supplied screw is secured for transport
with an O-Ring. Can be used for both tensioning directions.
Temperature range: -40º to +80ºC.
Ordering Details: e.g.: Product No. 140 801 07, Tensioning Element Ø 45 mm
Ordering Details: e.g.: Product No. 140 998 01, Tensioning Element Ø 45 mm
Ordering Details: e.g.: Product No. 140 802 09, Tensioning Element Ø 58 mm
® 117
www.maedler.de
...the entire MÄDLER range with CAD files on the Internet
®
118 ®
Round-Link Steel Chains DIN 766 A, zinc-plated
Ordering Details: e.g.: Product No. 770 104 00, Round-Link Steel Chain 4 mm, DIN 766A.
Work Minimum
Product No. d t b load* breaking load Weight
mm mm mm approx.N N kg/m
770 104 00 4 16 14 2000 8000 0,32
770 105 00 5 18,5 17 3200 12000 0,5
770 106 00 6 18,5 20 4000 16000 0,75
770 108 00 8 24 26 8000 32000 1,35
770 110 00 10 28 34 12000 50000 2,25
* At chain speeds up to 1 m/s.
Ordering Details: e.g.: Product No. 770 135 00, Spare Chain Link RN 5 mm.
Ordering Details: e.g.: Product No. 770 990 04, Round-Link Steel Chain 4 mm, Stainless.
Work Minimum
Product No. d t b load* breaking load Weight
mm mm mm approx.N N kg/m
770 990 04 4 16 14 2000 8000 0,32
770 990 05 5 18,5 17 3200 12000 0,5
770 990 06 6 18,5 20 4000 16000 0,75
770 990 08 8 24 26 8000 32000 1,35
770 990 10 10 28 34 12000 40000 2,25
* At chain speeds up to 1 m/s.
® 119
Chain Wheels without Teeth (Chain Rollers)
Ordering Details: e.g.: Art.No. 770 404 00, Chain Wheel, da= 56 mm, 4 mm
Reworking within
24h-service possible.
Custom made parts
on request.
120 ®
Chain Wheels with Teeth (Hasp Wheels)
Ordering Details: e.g.: Product No. 771 104 00, Hasp Wheel, Cast, 4 teeth, 4 mm
® 121
Idlers 712 AV Made from Cast Iron with One-Sided Flange
Ordering Details: e.g.: Product No. 775 005 00, Idler 712 V as Plain Bearing, Wheel Ø 50 o.S.
Product No. Wheel Ø without Wheel Ø with Wheel Width with Running Hub Length Hub- Bore Load Bearing Weight
Flange Flange Flange Surface symmetric Ø Ø Capacity
a da g
775 207 00 75 100 40 30 47 54 20 800 1,3
775 210 00 100 125 46 36 52 62 20 1000 2,4
775 212 00 125 145 46 36 52 62 20 1000 2,8
775 215 00 150 175 46 36 52 62 20 1000 3,5
775 218 00 180 210 47 36 52 65 20 1200 4,7
775 220 00 200 230 56 38 60 90 25 1500 7,7
775 225 00 250 300 65 50 70 90 30 2000 12,8
Ordering Details: e.g.: Product No. 775 405 00, Idler Polyamide, Wheel Ø 50
122 ®
Idlers Made from Steel (C45) with Flange on Both Sides
* The wheel loads stated are derived from the dimensions and temperatures listed in the roller bearing catalogues.
For product No. 776 004 00 and 776 005 00 these values are valid at a maximum operating temperature of 90ºC;
for higher continuous temperatures, please inquire first.
** Not part of our stock. Please inquire at your steel supplier.
Reworking within
24h-service possible.
Custom made parts
on request.
® 123
Travel-Wheel Systems RB/I
* With Hydropur tyres and stand-still times of more than two hours under load, the load bearing capacity only comes to 50% of the maximum value.
Vers. G Vers. K
Travel Wheel
System Travel Wheel b1 b2 d1 d2
Size Version mm mm mm mm
200 G 52 70 175 200
200 K - 70 200 -
250 G 55 80 220 250
250 K - 80 250 -
Travel wheel system with Travel wheel system, Inverted Mounting with bolt set, for hori- Powered travel wheel block
buffer set. Mounting (screws supplied). zontal guide-roller arrangement. with geared motor RBM/I.
124 ®
Accessories for Travel-Wheel Systems RB/I
Buffer Set
Product No. 480 710 84, Buffer Set, Matching Travel-Wheel System Size 200 and 250
Material: Steel
Consisting of: two pins, washers and retaining rings, threaded
adjusting pins and nuts for lateral alignment and fixation.
Two sizes for travel-wheel system size 200 or 250. The pin
connection set is used to mount the travel-wheel system into
an existing hollow section when mounted from the side. One set
required for each travel-wheel system.
® 125
Geared Motors RBM/I for travel wheel systems
Geared Motors RBM/I for Travel-Wheel System Size 200 Geared Motors RBM/I for Travel-Wheel System Size 250
Product No. Motor- P* Transm. Current* Weight Dimensions Product No. Motor- P* Transm. Current* Weight Dimensions
Type kW i A kg Table Type kW i A kg Table
482 211 46 63A8/2 0,25 123 :1 0,95 23 1 483 231 46 63A8/2 0,25 156 :1 0,95 29 5
482 212 46 71A8/2 0,34 126 :1 1,0 29 3 483 232 46 71A8/2 0,34 166 :1 1,0 34 8
482 213 46 80A8/2 0,50 39,9 :1 1,4 34 2 483 233 46 90B8/2 0,80 48,3 :1 2,3 47 7
482 214 46 90B8/2 0,80 39,4 :1 2,3 46 4 483 234 46 100A8/2 1,20 49 :1 3,2 66 9
482 215 46 100A8/2 1,20 19,9 :1 3,2 54 4 483 235 46 100A8/2 1,20 25,3 :1 3,2 55 7
482 221 46 63A8/2 0,25 135 :1 0,95 27 3 483 241 46 63A8/2 0,25 156 :1 0,95 29 5
482 222 46 71A8/2 0,34 44,1 :1 1,0 25 1 483 242 46 71A8/2 0,34 166 :1 1,0 34 8
482 223 46 90B8/2 0,50 45,5 :1 1,4 46 4 483 243 46 80A8/2 0,50 55,7 :1 1,4 39 6
482 224 46 90B8/2 0,80 23 :1 2,3 46 4 483 244 46 90B8/2 0,80 55,7 :1 2,3 58 9
482 255 46 100A8/2 1,20 23 :1 3,2 54 4 483 245 46 100A8/2 1,20 29,2 :1 3,2 55 7
* Values at double-pole operation (high speeds).
Product No. matching geared motor RBM/I at speed in m/min* Product No. matching geared motor RBM/I at speed in m/min*
Weight 12.5 (3.1) 40 (10) 80 (20) Weight 12.5 (3.1) 40 (10) 80 (20)
to 5000 kg 482 211 46** 482 213 46** 482 215 46 to 2000 kg 482 221 46 482 222 46** 482 224 46
to 6000 kg 482 211 46** 482 213 46** - to 4000 kg 482 221 46 482 223 46 482 225 46
to 10000 kg 482 212 46 482 214 46 - to 5000 kg 482 221 46 482 223 46 -
to 11000 kg 482 212 46 - -
Travel-Wheel System Size 250 with Cast Wheel, Rmax. = 3500 kg Travel-Wheel System Size 250 with Hydropur Tyre, Rmax. = 1700 kg
Product No. matching geared motor RBM/I at speed in m/min* Product No. matching geared motor RBM/I at speed in m/min*
Weight 12.5 (3.1) 40 (10) 80 (20) Weight 12.5 (3.1) 40 (10) 80 (20)
to 5000 kg 483 231 46** 483 233 46** 483 235 46** to 2000 kg 483 241 46** 483 243 46** 483 245 46**
to 8000 kg 483 231 46** 483 233 46** - to 4000 kg 483 242 46 483 244 46 -
to 16000 kg 483 232 46 483 234 46 -
* Values in brackets apply to lower speeds (the motors are dual-speed). ** Central drive not possible.
126 ®
Dimensions Table for Travel-Wheel System Drive RBM/I
® 127
Timing Belt Drives - Overview
Contents Page
128 ®
Timing-Belt Drives - Description
• Classical, trapezoid profile in accordance with DIN 7721 with met- • Trapezoid profile especially designed to transmit high power,
ric dimensions, pitch 2.5 mm, 5 mm and 10 mm in several widths. with metric dimensions, pitch 5 mm and 10 mm, in stock in several
Pitch 20 mm and other widths available on request. widths. Pitch 20 mm and other widths available on request.
• Often used, cost-efficient, clean standard belt drive in many areas • Clean belt drive used in many areas of machine building, e.g. also
of machine building, e.g. also in the food industry. Polyurethane in the food industry.
(PU) timing belts with tensile members of steel, little lengthening • Polyurethane (PU) timing belts with tensile members of steel, little
• Little and light-coloured abrasion, good resistance against oil, fats lengthening
and many chemicals. Temperature range -30º to +80ºC. Good flex- • Little and light-coloured abrasion, good resistance against oil, fats
ibility. and many chemicals. Temperature range -30º to +80ºC. Good flex-
• Open length belts from thermoplastic polyurethane TPU can get ibility.
welded to endless belts in special lengths. • Open length belts from thermoplastic polyurethane TPU can get
• cost-efficient pulleys made from aluminium (some also made from welded to endless belts in special lengths.
plastic) pre-bored (custom bore etc. at extra charge). • Cheap pulleys made from aluminium (some also made from plastic)
• T timing belt drives do not feature little backlash (low backlash or pre-bored (custom bore etc. at extra charge).
zero backlash pulleys can be especially manufactured on request). • AT timing belt drives do not feature little backlash (low backlash or
zero backlash pulleys can be especially manufactured on request).
• Heavy-duty timing belt with half-round teeth profile, with metric • Classical trapezoid profile in accordance with DIN 5296 with inch
dimensions, pitch 3 mm, 5 mm, 8 mm and 14 mm. dimensions, profile MXL, XL, L and H (pitch 0.08“ = 2.032 mm to
• Low-backlash belt drive with high efficiency used in many areas of 1/2“ = 12.7 mm), in several widths. Other sizes on request.
machine building. • Classical timing-belt drive which is, apart from the favoured MXL-
• Neoprene timing belts with tensile member of glass-fibre. Little, profile, usually not used in newly designed systems anymore.
but dark abrasion. Temperature range -20º to +100ºC. • Neoprene timing belts with tensile member of glass-fibre. Low
• Up to medium speed quiet. At higher speed some noise due to the noise, little, but dark abrasion. Temperature range -20º to +100ºC.
fast movement of air out of the tooth gaps. • Pulleys made from steel or cast iron (pitch MXL and XL made
• Pitch-true, more expensive pulleys made from steel (pitch 3M made from aluminium), pre-bored (custom bore, etc. at extra charge).
from aluminium, pitch 5M from 44 teeth made from aluminium). • Inch timing belt drives do not feature little backlash.
• Pulleys pre-bored (custom bore etc. at extra charge), pitch 8M and
14M also prepared for Taper clamping bush.
® 129
Timing Belts: Online – Calculation Program on the Internet
The number and location of the pulleys can be altered. Select the
profile and the number of teeth. Enter your performance data and
let the system work out the required belt width. ATTENTION: The
performance data either has to be entered for every single pulley or
the performance calculation has to be turned of for the output pul-
leys. The determination of the belt length is simplified through the
use of a scroll-window listing the standard belt lengths. In a next
step lease check whether the stated safety factor is sufficient. If the
system is over or under dimensioned, choose larger or smaller tim-
ing belt profile respectively.
For your own documentation you can print out a calculation report
with all parametres and results of your drive set up. If a pop-up
blocker is activated in your Internet Explorer, it has to be turned off
first.
The parts list contains all selected products and simplifies the order-
ing process. You can print, export or save the parts list. By clicking
on the Product No. you get to the internet page of the respective
product group.
On theses pages you can get collect information, even look at 2D
and 3D CAD drawings.
130 ®
Timing belt drives – dimensioning and calculation factors
P B = P N x (K 1 + K 2 + K 3 + C 1) The corrective factors below are in particular fitting for T and AT tim-
ing belt drives. This means that the calculations below only render exact
P B: Selection Power [kW] results for these belt types. The formulas are however generally valid,
P N: Nominal Power Driving Motor which means the results are roughly correct for HTD and Inch belt
K 1: Load Factor (Table 1) types. For an exact and comfortable calculation please use our online
K 2: Tensioning Pulley Factor (Table 2) calculation programme at www.maedler.de, see page 130.
K 3: Transmission Ratio Allowance (Table 3)
C 1: Teeth Meshing Factor (Table 4)
Table 2: Corrective Factor for Tens. Pulley K2 Table 3: Corrective Factor for Ratio K3 Table 4: Teeth-in-Mesh Factor C1
Mounting Position of Tensioning Pulley K 2 Transmission Ratio K3 Teeth in mesh
Inner Side Slack Length 0.0 1.00 - 1.24 0.4 No. of Teeth in Mesh: >_ 6 5 4 3 2
Outer Side Slack Length 0.1 1.25 - 1.74 0.3 Teeth-in-Mesh Factor C1: 0 0.25 0.7 1.5 4
Inner Side Tight Length 0.1 1.75 - 2.49 0.2
Outer Side Tight Length 0.2 2.50 - 3.49 0.1
over 3.50 0.0
® 131
T Timing Belt Drives (Metric Pitch)
The permissible performance figures for any timing belt width can be calculated by multi-
plying the figures in the table above with the respective width factors on page 133.
n t s a ea t e ta e t e se e e s a e ted
132 ®
AT Timing Belt Drives (Metric Pitch)
The permissible performance figures for other timing belt widths can be calculated by
multiplying the figures in the table above with the respective width factors.
® 133
HTD Timing-Belt Drives (Metric Pitch)
In this area of the table the service life might be shortened with increasing torque Refers to cases where both circumstance come together.
and a ratio close to 1 : 1. Please ask for more information. (shorter service life and no pulleys made from cast iron).
134 ®
HTD Timing Belt Drives (Metric Pitch)
In this area of the table the service life might be shortened with increasing torque Refers to cases where both circumstance come together.
and a ratio close to 1 : 1. Please ask for more information. (shorter service life and no pulleys made from cast iron).
® 135
Standard Timing-Belt Drives (Inch Pitch)
In this area of the table the service life might be shortened with increasing torque Speeds higher than 30 m/s.
and a ratio close to 1 : 1. Please ask for more information. Cast iron pulleys cannot be used here
136 ®
Standard Timing-Belt Drives (Inch Pitch)
Timing Belt Width 3/8“ 7/16“ 1/2“ 5/8“ 3/4“ 7/8“ 1“ 1 1/4“ 1 1/2“ 1 3/4“ 2“
Width Factor 0,28 0,35 0,42 0,57 0,71 0,86 1,00 1,29 1,56 1,84 2,14
In this area of the table the service life might be shortened with increasing torque Speeds higher than 30 m/s.
and a ratio close to 1 : 1. Please ask for more information. Cast iron pulleys cannot be used here.
® 137
T Pulleys with Metric Pitch and 2 Flanges Made from Acetal Resin
Material: Acetal resin in injection-moulded version, colour black. which means they can be used in various set-ups, e.g. also
Bores machined. High hardness and low coefficient of friction under water. Material reference values see page 821.
Ordering Details: e.g.: Product No. 160 512 00, Pulley, Pitch T 2.5, 12 Teeth, Timing Belt Width 6 mm
138 ®
T Pulleys, Pitch 2.5 mm Made from Aluminium
Ordering Details: e.g.: Product No. 160 212 00, Pulley, Pitch T2.5, 12 Teeth, Timing Belt Width 6 mm
Reworking within
24h-service possible.
Custom made parts
on request.
® 139
T Pulleys, Pitch 5 mm from Aluminium
Type 1F Type 2
Ordering Details: e.g.: Product No. 162 210 00, Pulley, Pitch T5, 10 Teeth, Timing Belt Width 10 mm
140 ®
T Pulleys, Pitch 5 mm Made from Aluminium
Type 1F Type 2
Ordering Details: e.g.: Product No. 162 410 00, Pulley, Pitch T5, 10 Teeth, Timing Belt Width 25 mm
® 141
T Pulleys, Pitch 10 mm Made from Aluminium
Type 1F Type 2
142 ®
T Pulleys, Pitch 10 mm Made from Aluminium
Type 1F Type 2
Reworking within
24h-service possible.
Custom made parts
on request.
® 143
AT Pulleys, Pitch 5 mm Made from Aluminium
Type 1F Type 2
144 ®
AT Pulleys, Pitch 5 mm Made from Aluminium
Type 1F Type 2
® 145
AT Pulleys, Pitch 10 mm Made from Aluminium
Type 1F Type 2
Reworking within
24h-service possible.
Custom made parts
on request.
146 ®
AT Pulleys, Pitch 10 mm Made from Aluminium
Type 1F Type 2
Reworking within
24h-service possible.
Custom made parts
on request.
® 147
HTD Pulleys Profile 3M
Material: Aluminium 6082-T6, UNI 9006. The functionality of a V-belt drive is largely influenced by the
Flanges zinc-plated steel. quality of the used pulley.
HTD pulleys are precision components, manufactured pitch-true
with special cutters. This leads to a precise meshing of teeth.
Ordering Details: e.g.: Product No. 170 210 00, Pulleys, Pitch 3 mm, 10 Teeth, Timing Belt Width 9 mm
148 ®
HTD Pulleys Profile 5M
Type 1F Type 2
Material: Up to a Teeth Number of 40 phosphated steel, The functionality of a V-belt drive is largely influenced by the
a eet u e au nu quality of the used pulley.
HTD pulleys are precision components, manufactured pitch-true
with special cutters. This leads to a precise meshing of teeth.
Ordering Details: e.g.: Product No. 172 212 00, Pulleys, Pitch 5 mm, 12 Teeth, Timing Belt Width 9 mm
® 149
HTD Pulleys, Profile 5M for Taper Bushes
Type 1F Type 2
150 ®
HTD Pulleys Profile 8M
Material: Up to a Teeth Number of 72 phosphated steel, The functionality of a V-belt drive is largely influenced by the
from a Teeth Number of 80 phosphated grey cast iron GG20. quality of the used pulley.
HTD pulleys are precision components, manufactured pitch-true
with special cutters. This leads to a precise meshing of teeth.
Ordering Details: e.g.: Product No. 174 111 00, Pulleys, Pitch 8 mm, 22 Teeth, Timing Belt Width 20 mm
Reworking within
24h-service possible.
Custom made parts
on request.
® 151
HTD Pulleys Profile 8M
Material: Steel, phosphated. The functionality of a V-belt drive is largely influenced by the
quality of the used pulley.
HTD pulleys are precision components, manufactured pitch-true
with special cutters. This leads to a precise meshing of teeth.
Ordering Details: e.g.: Product No. 174 411 00, Pulleys, Pitch 8 mm, 22 Teeth, Timing Belt Width 50 mm
Reworking within
24h-service possible.
Custom made parts
on request.
152 ®
Mounting Options for Drive Wheels
Fixing Pins
A hole is drilled through hub and shaft and both parts are then
connected with a fixing pin. Usually only one side of the hub
Pin Hole
is pre-drilled, then the wheel is pushed onto the shaft and the
hole is drilled through both shaft and the other side of the hub.
Then the pin is driven in. This mounting method is suitable for
low torques.
Shaft and hub both receive a keyway, a key is pushed into the
keyway of the hub. The wheel is pushed onto the shaft and
secured against axial movement (with a set screw or with a
stepped shaft and axial screw and washer at the end of the
shaft). The most common kind of keyway is DIN 6885/1. Key
connections are suitable for medium torques. Keys DIN 6885
see page 578. Boxes with an assortment of keys DIN 6885 see
page 577.
These customary conical bushes are used for easy and fast
mounting of driving elements in Taper version. They can be
used with and without key.
The bushes are available with various outer dimensions. For
every outside measure there are bushes with many different
bores available. This mounting method is cost-efficient and
fast, and suitable for rather high torques. A large selection of
cost-efficient driving elements in Taper version are available ex
stock.
Taper clamping bushes see page 360.
Welding hubs for taper bushes see page 362.
Taper sprockets see page 74, 92, 101. Reworking within
Taper V-belt pulleys see page 183.
Taper pulleys see page 154. 24h-service possible.
Taper couplings see page 388. Custom made parts
on request.
® 153
HTD Pulleys, Profile 8M for Taper Bushes
Material: Up to a Teeth Number of 72 phosphated steel, from a Teeth Number of 80 phosphated grey cast iron GG20.
154 ®
HTD Pulleys, Profile 8M for Taper Bushes
Material: Up to a Teeth Number of 72 phosphated steel, from a Teeth Number of 80 grey cast iron GG20 phosphated. Drawings see page 154.
Timing Belt Width 20 mm
Ordering Details: e.g.: Product No. 174 771 11, Taper-Pulley, 8M, 22 Teeth for Width 20 mm
uts de a e e
Product No. Number Type d0 Pulley Flange ND Di b L R Bush Type min. max. Weight
20mm of teeth mm mm mm mm mm mm mm mm page 158 mm mm g
174 771 11 22 16F 56,02 54,65 60 - 37 28 22 6 1008 10 25 250
174 771 12 24 16F 61,11 59,74 66 - 44 28 22 6 1108 10 28 300
174 771 13 26 16F 66,21 64,84 71 - 45 28 22 6 1108 10 28 360
174 771 14 28 16F 71,30 70,08 75 - 50 28 22 6 1108 10 28 450
174 771 15 30 16F 76,39 75,13 83 - 58 28 22 6 1108 10 28 550
174 771 16 32 16F 81,49 80,16 87 - 63 28 25 3 1610 12 42 430
174 771 17 34 16F 86,58 85,21 91 - 64 28 25 3 1610 12 42 570
174 771 18 36 16F 91,67 90,30 98 - 68 28 25 3 1610 12 42 700
174 771 19 38 16F 96,77 95,39 103 - 72 28 25 3 1610 12 42 820
174 771 20 40 16F 101,86 100,49 106 - 76 28 25 3 1610 12 42 1100
174 771 22 44 10F 112,05 110,67 119 92 - 28 32 4 2012 12 50 1200
174 771 24 48 10F 122,23 120,86 127 96 - 28 32 4 2012 12 50 1650
174 771 28 56 10F 142,60 141,23 148 110 - 28 32 4 2012 12 50 2500
174 771 32 64 11F 162,97 161,60 168 110 137 28 32 4 2012 12 50 2600
174 771 36 72 11F 183,35 181,97 192 110 158 28 32 4 2012 12 50 3400
174 771 40 80 11 203,72 202,35 - 110 180 28 32 4 2012 12 50 3600
174 771 45 90 11 229,18 227,81 - 110 204 28 32 4 2012 12 50 4100
® 155
HTD Pulleys, Profile 14M for Taper Bushes
Material: Up to a Teeth Number of 56 phosphated steel, from a Teeth Number of 64 phosphated grey cast iron GG20.
Type 20
156 ®
HTD Pulleys, Profile 14M for Taper Bushes
Material: Up to a Teeth Number of 56 phosphated steel, from a Teeth Number of 64 phosphated grey cast iron GG20. Drawings see page 156.
Timing Belt Width 40 mm
Ordering Details: e.g.: Product No. 176 771 14, Taper-Pulley 14M, 28 Teeth for Width 40 mm
uts de a e e
Product No. Number Type d0 Pulley Flange ND Di b L R Bush Type min. max. Weight
40mm of teeth mm mm mm mm mm mm mm mm page 158 mm mm kg
176 771 14 28 18F 124,78 122,12 127 - 94 54 32 11 2012 12 50 2,1
176 771 15 30 18F 133,69 130,99 138 - 98 54 32 11 2012 12 50 2,7
176 771 16 32 18F 142,60 139,88 154 - 108 54 32 11 2012 12 50 3,4
176 771 17 34 18F 151,52 148,79 160 - 110 54 45 4,5 2517 16 65 3,9
176 771 18 36 18F 160,43 157,68 168 - 120 54 45 4,5 2517 16 65 4,8
176 771 19 38 18F 169,34 166,60 183 - 130 54 45 4,5 2517 16 65 5,4
176 771 20 40 18F 178,25 175,49 188 - 138 54 45 4,5 2517 16 65 6,0
176 771 22 44 18F 196,08 193,28 211 - 155 54 51 1,5 3020 25 75 7,5
176 771 24 48 18F 213,90 211,11 226 - 170 54 51 1,5 3020 25 75 8,5
176 771 28 56 18F 249,55 246,76 256 - 208 54 51 1,5 3020 25 75 10,1
176 771 36 72 19 320,86 318,06 - 170 280 54 51 1,5 3020 25 75 15,0
176 771 40 80 20 356,51 353,71 - 170 315 54 51 1,5 3020 25 75 16,0
176 771 45 90 20 401,07 398,28 - 170 360 54 51 1,5 3020 25 75 18,0
® 157
Taper Bushes
Material: GG20.
Bores ISO E8, feather keyways in accordance with DIN 6885/1. L
Screws included in delivery.
Shaft tolerance +0.05/-0.125 mm.
Can be used with or without parallel key,
t2
depending on the required torque.
D1
d
Other bush sizes and bores available at short notice
(some in stock).
b
Assembly instructions see page 824.
Ordering Details: e.g.: Product No. 622 501 10, Taper Bush 1008, 10 mm Bore
Product No. Taper Bore Keyway Weight Product No. Taper Bore Keyway Weight
bush d b t2 L D1 bush d b t2 L D1
No. mm mm mm mm mm g No. mm mm mm mm mm g
622 501 10 1008 10 3 1,4 22,3 35 160 622 504 12 1610 12 4 1,8 25,4 57 416
622 501 11 1008 11 4 1,8 22,3 35 140 622 504 14 1610 14 5 2,3 25,4 57 412
622 501 12 1008 12 4 1,8 22,3 35 120 622 504 15 1610 15 5 2,3 25,4 57 408
622 501 14 1008 14 5 2,3 22,3 35 118 622 504 16 1610 16 5 2,3 25,4 57 402
622 501 15 1008 15 5 2,3 22,3 35 116 622 504 18 1610 18 6 2,8 25,4 57 390
622 501 16 1008 16 5 2,3 22,3 35 112 622 504 19 1610 19 6 2,8 25,4 57 380
622 501 18 1008 18 6 2,8 22,3 35 100 622 504 20 1610 20 6 2,8 25,4 57 373
622 501 19 1008 19 6 2,8 22,3 35 98 622 504 22 1610 22 6 2,8 25,4 57 366
622 501 20 1008 20 6 2,8 22,3 35 94 622 504 24 1610 24 8 3,3 25,4 57 356
622 501 22 1008 22 6 2,8 22,3 35 80 622 504 25 1610 25 8 3,3 25,4 57 348
622 501 24 1008 24 8 1) 1,3 1) 22,3 35 70 622 504 28 1610 28 8 3,3 25,4 57 324
622 501 25 1008 25 8 1) 1,3 1) 22,3 35 68 622 504 30 1610 30 8 3,3 25,4 57 304
622 502 10 1108 10 3 1,4 22,3 38 180 622 504 32 1610 32 10 3,3 25,4 57 280
622 502 11 1108 11 4 1,8 22,3 38 165 622 504 35 1610 35 10 3,3 25,4 57 264
622 502 12 1108 12 4 1,8 22,3 38 154 622 504 38 1610 38 10 3,3 25,4 57 240
622 502 14 1108 14 5 2,3 22,3 38 148 622 504 40 1610 40 12 3,3 25,4 57 210
622 502 16 1108 16 5 2,3 22,3 38 140 622 504 42 1610 42 12 3,3 25,4 57 200
622 502 18 1108 18 6 2,8 22,3 38 132 622 508 18 1615 18 6 2,8 38,1 57 561
622 502 19 1108 19 6 2,8 22,3 38 126 622 508 20 1615 20 6 2,8 38,1 57 552
622 502 20 1108 20 6 2,8 22,3 38 122 622 508 22 1615 22 6 2,8 38,1 57 540
622 502 22 1108 22 6 2,8 22,3 38 112 622 508 24 1615 24 8 3,3 38,1 57 520
622 502 24 1108 24 8 3,3 22,3 38 96 622 508 25 1615 25 8 3,3 38,1 57 510
622 502 25 1108 25 8 3,3 22,3 38 92 622 508 30 1615 30 8 3,3 38,1 57 446
622 502 28 1108 28 8 1) 1,3 1) 22,3 38 88 622 508 32 1615 32 10 3,3 38,1 57 414
622 503 10 1210 10 3 1,4 25,4 47,5 282 622 508 35 1615 35 10 3,3 38,1 57 380
622 503 11 1210 11 4 1,8 25,4 47,5 280 622 508 38 1615 38 10 3,3 38,1 57 346
622 503 12 1210 12 4 1,8 25,4 47,5 278 622 508 40 1615 40 12 3,3 38,1 57 340
622 503 14 1210 14 5 2,3 25,4 47,5 274 622 508 42 1615 42 12 2) 2,2 2) 38,1 57 260
622 503 16 1210 16 5 2,3 25,4 47,5 262 622 505 12 2012 12 4 1,8 31,8 70 810
622 503 18 1210 18 6 2,8 25,4 47,5 250 622 505 14 2012 14 5 2,3 31,8 70 800
622 503 19 1210 19 6 2,8 25,4 47,5 244 622 505 15 2012 15 5 2,3 31,8 70 785
622 503 20 1210 20 6 2,8 25,4 47,5 240 622 505 16 2012 16 5 2,3 31,8 70 770
622 503 22 1210 22 6 2,8 25,4 47,5 224 622 505 18 2012 18 6 2,8 31,8 70 762
622 503 24 1210 24 8 3,3 25,4 47,5 208 622 505 19 2012 19 6 2,8 31,8 70 756
622 503 25 1210 25 8 3,3 25,4 47,5 208 622 505 20 2012 20 6 2,8 31,8 70 750
622 503 28 1210 28 8 3,3 25,4 47,5 184 622 505 22 2012 22 6 2,8 31,8 70 736
622 503 30 1210 30 8 3,3 25,4 47,5 168 622 505 24 2012 24 8 3,3 31,8 70 724
622 503 32 1210 32 10 3,3 25,4 47,5 160 622 505 25 2012 25 8 3,3 31,8 70 714
622 513 14 1215 14 5 2,3 38,1 47,5 380 622 505 28 2012 28 8 3,3 31,8 70 684
622 513 16 1215 16 5 2,3 38,1 47,5 370 622 505 30 2012 30 8 3,3 31,8 70 658
622 513 18 1215 18 6 2,8 38,1 47,5 350 622 505 32 2012 32 10 3,3 31,8 70 630
622 513 19 1215 19 6 2,8 38,1 47,5 340 622 505 35 2012 35 10 3,3 31,8 70 604
622 513 20 1215 20 6 2,8 38,1 47,5 335 622 505 38 2012 38 10 3,3 31,8 70 566
622 513 22 1215 22 6 2,8 38,1 47,5 320 622 505 40 2012 40 12 3,3 31,8 70 538
622 513 24 1215 24 8 3,3 38,1 47,5 290 622 505 42 2012 42 12 3,3 31,8 70 510
622 513 25 1215 25 8 3,3 38,1 47,5 285 622 505 45 2012 45 14 3,8 31,8 70 460
622 513 28 1215 28 8 3,3 38,1 47,5 260 622 505 48 2012 48 14 3,8 31,8 70 404
622 513 30 1215 30 8 3,3 38,1 47,5 230 622 505 50 2012 50 14 3,8 31,8 70 372
622 513 32 1215 32 10 3,3 38,1 47,5 200
158 ®
Taper Bushes
Material: GG20.
Bores ISO E8, feather keyways in accordance with DIN 6885/1. L
Screws included in delivery.
Shaft tolerance +0.05/-0.125 mm.
Can be used with or without parallel key,
t2
depending on the required torque.
D1
d
Other bush sizes and bores available at short notice
(some in stock).
b
Ordering Details: e.g.: Product No. 622 506 16, Taper Bush 2517, 16 mm Bore
Product No. Taper Bore Keyway Weight Product No. Taper Bore Keyway Weight
bush d b t2 L D1 bush d b t2 L D1
No. mm mm mm mm mm g No. mm mm mm mm mm g
622 506 16 2517 16 5 2,3 44,5 85,5 1800 622 511 40 3030 40 12 3,3 76,2 108 3820
622 506 18 2517 18 6 2,8 44,5 85,5 1700 622 511 45 3030 45 14 3,8 76,2 108 3550
622 506 19 2517 19 6 2,8 44,5 85,5 1620 622 511 50 3030 50 14 3,8 76,2 108 3420
622 506 20 2517 20 6 2,8 44,5 85,5 1602 622 511 60 3030 60 18 4,4 76,2 108 2950
622 506 22 2517 22 6 2,8 44,5 85,5 1568 622 511 65 3030 65 18 4,4 76,2 108 2680
622 506 24 2517 24 8 3,3 44,5 85,5 1566 622 511 70 3030 70 20 4,9 76,2 108 2060
622 506 25 2517 25 8 3,3 44,5 85,5 1556 622 511 75 3030 75 20 4,9 76,2 108 1640
622 506 28 2517 28 8 3,3 44,5 85,5 1520 622 509 35 3525 35 10 3,3 64,9 127 4910
622 506 30 2517 30 8 3,3 44,5 85,5 1488 622 509 38 3525 38 10 3,3 64,9 127 4850
622 506 32 2517 32 10 3,3 44,5 85,5 1450 622 509 40 3525 40 12 3,3 64,9 127 4800
622 506 35 2517 35 10 3,3 44,5 85,5 1396 622 509 50 3525 50 14 3,8 64,9 127 4440
622 506 38 2517 38 10 3,3 44,5 85,5 1346 622 509 60 3525 60 18 4,4 64,9 127 4050
622 506 40 2517 40 12 3,3 44,5 85,5 1316 622 509 75 3525 75 20 4,9 64,9 127 3370
622 506 42 2517 42 12 3,3 44,5 85,5 1274 622 509 80 3525 80 22 5,4 64,9 127 3050
622 506 45 2517 45 14 3,8 44,5 85,5 1204 622 510 50 3535 50 14 3,8 88,9 127 6050
622 506 48 2517 48 14 3,8 44,5 85,5 1126 622 510 55 3535 55 16 4,3 88,9 127 5810
622 506 50 2517 50 14 3,8 44,5 85,5 1080 622 510 60 3535 60 18 4,4 88,9 127 5500
622 506 55 2517 55 16 4,3 44,5 85,5 958 622 510 65 3535 65 18 4,4 88,9 127 5200
622 506 60 2517 60 18 4,4 44,5 85,5 810 622 510 70 3535 70 20 4,9 88,9 127 4880
622 506 65 2517 65 18 1) 3,4 1) 44,5 85,5 650 622 510 75 3535 75 20 4,9 88,9 127 4460
622 507 25 3020 25 8 3,3 50,8 108 2910 622 510 80 3535 80 22 5,4 88,9 127 4080
622 507 28 3020 28 8 3,3 50,8 108 2790 622 510 90 3535 90 25 5,4 88,9 127 3210
622 507 30 3020 30 8 3,3 50,8 108 2840
622 507 32 3020 32 10 3,3 50,8 108 2800
622 507 35 3020 35 10 3,3 50,8 108 2745
622 507 38 3020 38 10 3,3 50,8 108 2700
622 507 40 3020 40 12 3,3 50,8 108 2635
622 507 42 3020 42 12 3,3 50,8 108 2594
622
622
622
507
507
507
45
48
50
3020
3020
3020
45
48
50
14
14
14
3,8
3,8
3,8
50,8
50,8
50,8
108
108
108
2515
2425
2370
Other bush sizes on request.
622 507 55 3020 55 16 4,3 50,8 108 2234
2000
and at www.maedler.de
622 507 75 3020 75 20 4,9 50,8 108 1485
Material: Steel.
Supply: One screw (order quantity as needed).
Taper bushes have two or (from size 3030) three screws depending on size.
Ordering Details: e.g.: Product No. 622 501 99, Spare Screw , Taper Bush 1008 and 1108
® 159
Please use our website
at www.maedler.de
160 ®
Standard Pulleys, Inch Pitch DIN 5294
Pulleys, Pitch MXL = 0.08“ (2.032 mm) for Timing Belt Width 025 = 6.35 mm
Reworking within
24h-service possible.
Custom made parts
on request.
® 161
Standard Pulleys, Inch Pitch DIN 5294
Material at Pitch XL: Aluminium 6082-T6, UNI 9006, flanges Material at Pitch L: Up to a Teeth Number of 48 phosphated
zinc-plated steel. Pre-bored*. steel, from a Teeth Number of 50 grey cast iron GG20. Pre-bored.
Ordering Details: e.g.: Product No. 180 310 00, Pulleys, Pitch XL = 1/5“, 10 Teeth, Timing Belt Width 037, 2 Flanges
Pitch XL = 1/5“ (5.08 mm) for Timing Belt Width 037 = 9.53 mm
Product No. Type Number De d0 Df ND b L B Weight
of teeth mm mm mm mm mm mm mm g
180 310 00 1F 10 15,66 16,17 23 10 14,3 20 - 21
180 311 00 1F 11 17,28 17,79 23 10 14,3 20 - 23
180 312 00 1F 12 18,90 19,40 25 10 14,3 20 - 29
180 313 00 1F 13 20,51 21,02 25 10 14,3 20 - 36
180 314 00 1F 14 22,13 22,64 28 16 14,3 20 - 42
180 315 00 1F 15 23,75 24,26 28 16 14,3 20 - 50
180 316 00 1F 16 25,36 25,87 32 16 14,3 20 - 58
180 317 00 1F 17 26,98 27,49 32 20 14,3 20 - 71
180 318 00 1F 18 28,60 29,11 36 20 14,3 20 - 84
180 319 00 1F 19 30,22 30,72 36 20 14,3 22 - 87
180 320 00 1F 20 31,83 32,34 38 25 14,3 22 - 111
180 321 00 1F 21 33,45 33,96 38 25 14,3 22 - 111
180 322 00 1F 22 35,07 35,57 42 25 14,3 22 - 129
180 324 00 1F 24 38,30 38,81 44 30 14,3 22 - 161
180 326 00 1F 26 41,53 42,04 48 30 14,3 22 8 180
180 327 00 1F 27 43,15 43,66 48 34 14,3 22 8 199
180 328 00 1F 28 44,77 45,28 51 34 14,3 22 8 217
180 330 00 1F 30 48,00 48,51 54 38 14,3 22 8 253
180 332 00 1F 32 51,24 51,74 57 38 14,3 25 8 307
180 334 00 1F 34 54,47 54,98 60 38 14,3 25 8 339
180 335 00 1F 35 56,09 56,60 63 38 14,3 25 8 350
180 336 00 2 36 57,70 58,21 - 45 14,3 25 8 142
180 338 00 2 38 60,94 61,45 - 45 14,3 25 8 157
180 340 00 2 40 64,17 64,68 - 45 14,3 25 8 165
180 342 00 2 42 67,41 67,91 - 45 14,3 25 8 178
180 344 00 2 44 70,64 71,15 - 45 14,3 25 8 193
180 348 00 3 48 77,11 77,62 - 45 14,3 25 10 180
180 360 00 3 60 96,51 97,02 - 45 14,3 25 10 213
180 372 00 3 72 115,92 116,42 - 45 14,3 25 10 274
* Up to a Teeth Number of 24 only centre hole.
Pitch L = 3/8“ (9.525 mm) for Timing Belt Width 050 = 12.7 mm
Product No. Type Number De d0 Df ND b L B Weight
of teeth mm mm mm mm mm mm mm kg
182 110 00 1F 10 29,56 30,33 36 20 19 28 8 0,11
182 111 00 1F 11 32,59 33,35 36 24 19 30 8 0,13
182 112 00 1F 12 35,62 36,38 42 24 19 30 8 0,17
182 113 00 1F 13 38,65 39,41 44 28 19 30 8 0,20
182 114 00 1F 14 41,68 42,45 48 28 19 30 8 0,23
182 115 00 1F 15 44,72 45,48 51 34 19 30 8 0,29
182 116 00 1F 16 47,75 48,51 54 36 19 32 8 0,34
182 117 00 1F 17 50,78 51,54 57 36 19 32 10 0,37
182 118 00 1F 18 53,81 54,57 60 40 19 32 10 0,43
182 119 00 1F 19 56,84 57,61 63 40 19 32 10 0,47
182 120 00 1F 20 59,88 60,64 66 40 19 32 10 0,51
182 121 00 1F 21 62,91 63,67 71 45 19 32 10 0,58
182 122 00 1F 22 65,94 66,70 75 45 19 32 10 0,64
182 123 00 1F 23 68,97 69,73 79 55 19 32 10 0,76
182 124 00 1F 24 72,00 72,77 79 55 19 32 10 0,80
182 125 00 1F 25 75,04 75,80 83 58 19 32 10 0,88
182 126 00 1F 26 78,07 78,83 87 58 19 32 12 0,93
182 127 00 1F 27 81,10 81,86 87 58 19 32 12 0,98
182 128 00 1F 28 84,13 84,89 91 58 19 32 12 1,04
182 130 00 1F 30 90,20 90,96 97 70 19 32 12 1,28
182 132 00 1F 32 96,26 97,02 103 70 19 32 12 1,40
182 133 00 1F 33 99,29 100,05 106 70 19 32 12 1,48
182 134 00 1F 34 102,32 103,08 111 70 19 32 12 1,56
182 135 00 1F 35 105,35 106,12 111 70 19 32 12 1,61
182 136 00 1F 36 108,39 109,15 115 70 19 32 12 1,69
182 140 00 1F 40 120,51 121,28 127 70 19 32 12 2,03
182 144 00 1F 44 132,64 133,40 140 70 19 32 12 2,40 Reworking within
182 148 00 1F 48 144,77 145,53 152 70 19 32 12 2,76
182 150 00 4 50 150,83 151,60 - 70 19 32 14 1,59 24h-service possible.
182 156 00 4 56 169,02 169,79 - 70 19 32 14 1,71
182 160 00 4 60 181,15 181,91 - 75 19 42 14 2,21 Custom made parts
182 172 00 4 72 217,53 218,30 - 75 19 42 14 2,77
182 184 00 4 84 253,92 254,66 - 75 19 42 14 2,96 on request.
182 187 00 4 96 290,30 291,06 - 75 19 42 14 3,27
162 ®
Standard Pulleys, Inch Pitch DIN 5294
Type 1F Type 4
Material: Up to a Teeth Number of 48 phosphated steel, from a Teeth Number of 50 grey cast iron GG20. Pre-bored.
Ordering Details: e.g.: Product No. 182 210 00, Pulleys, Pitch L = 3/8“, 10 Teeth, Timing Belt Width 075, 2 Flanges
Pitch L = 3/8“ (9.525 mm) for Timing Belt Width 075 = 19.1 mm
Product No. Type Number De d0 Df ND b L B Weight
of teeth mm mm mm mm mm mm mm kg
182 210 00 1F 10 29,56 30,33 36 20 25,4 38 8 0,14
182 211 00 1F 11 32,59 33,35 38 24 25,4 38 8 0,17
182 212 00 1F 12 35,62 36,38 42 24 25,4 38 8 0,21
182 213 00 1F 13 38,65 39,41 44 28 25,4 38 8 0,26
182 214 00 1F 14 41,68 42,45 48 28 25,4 38 8 0,28
182 215 00 1F 15 44,72 45,48 51 34 25,4 38 8 0,35
182 216 00 1F 16 47,75 48,51 54 36 25,4 38 8 0,40
182 217 00 1F 17 50,78 51,54 57 36 25,4 38 10 0,45
182 218 00 1F 18 53,81 54,57 60 40 25,4 38 10 0,52
182 219 00 1F 19 56,84 57,61 63 40 25,4 38 10 0,58
182 220 00 1F 20 59,88 60,64 66 40 25,4 38 10 0,63
182 221 00 1F 21 62,91 63,67 71 45 25,4 38 10 0,70
182 222 00 1F 22 65,94 66,70 75 45 25,4 38 10 0,78
182 223 00 1F 23 68,97 69,73 79 55 25,4 38 10 0,92
182 224 00 1F 24 72,00 72,77 79 55 25,4 38 10 0,98
182 225 00 1F 25 75,04 75,80 83 58 25,4 38 10 1,07
182 226 00 1F 26 78,07 78,83 87 58 25,4 38 12 1,15
182 227 00 1F 27 81,10 81,86 87 58 25,4 38 12 1,29
182 228 00 1F 28 84,13 84,89 91 58 25,4 38 12 1,43
182 230 00 1F 30 90,20 90,96 97 70 25,4 38 12 1,57
182 232 00 1F 32 96,26 97,02 103 70 25,4 38 12 1,73
182 233 00 1F 33 99,29 100,05 106 70 25,4 38 12 1,84
182 234 00 1F 34 102,32 103,08 111 70 25,4 38 12 1,94
182 235 00 1F 35 105,35 106,12 111 70 25,4 38 12 2,02
182 236 00 1F 36 108,39 109,15 115 70 25,4 38 12 2,12
182 240 00 1F 40 120,51 121,28 127 70 25,4 38 12 2,55
182 244 00 1F 44 132,64 133,40 140 70 25,4 38 12 3,04
182 248 00 1F 48 144,77 145,53 152 70 25,4 38 12 3,54
182 250 00 4 50 150,83 151,60 - 70 25,4 38 14 1,91
182 256 00 4 56 169,02 169,79 - 70 25,4 38 14 2,11
182 260 00 4 60 181,15 181,81 - 75 25,4 45 14 2,59
182 272 00 4 72 217,53 218,30 - 75 25,4 45 14 2,86
182 284 00 4 84 253,92 254,66 - 75 25,4 45 14 3,79
182 287 00 4 96 290,30 291,06 - 75 25,4 45 14 3,76
Pitch L = 3/8“ (9.525 mm) for Timing Belt Width 100 = 25.4 mm
Product No. Type Number De d0 Df ND b L B Weight
of teeth mm mm mm mm mm mm mm kg
182 310 00 1F 10 29,56 30,33 36,0 20 31,8 45 8 0,17
182 311 00 1F 11 32,59 33,35 38,0 24 31,8 45 8 0,20
182 312 00 1F 12 35,62 36,37 42,0 24 31,8 45 8 0,26
182 313 00 1F 13 38,65 39,41 44,0 28 31,8 45 8 0,31
182 314 00 1F 14 41,68 42,44 48,0 28 31,8 45 10 0,36
182 315 00 1F 15 44,72 45,48 51,0 34 31,8 45 10 0,44
182 316 00 1F 16 47,75 48,51 54,0 36 31,8 45 10 0,48
182 317 00 1F 17 50,78 51,54 57,0 36 31,8 45 10 0,55
182 318 00 1F 18 53,81 54,59 60,0 40 31,8 45 10 0,62
182 319 00 1F 19 56,84 57,61 63,0 40 31,8 45 10 0,69
182 320 00 1F 20 59,88 60,63 66,0 40 31,8 45 10 0,76
182 321 00 1F 21 62,91 63,68 71,0 45 31,8 45 10 0,86
182 322 00 1F 22 65,94 66,70 75,0 45 31,8 45 12 0,94
182 323 00 1F 23 68,97 69,73 79,0 55 31,8 45 12 1,11
182 324 00 1F 24 72,00 72,77 79,0 55 31,8 45 12 1,17
182 325 00 1F 25 75,04 75,80 83,0 58 31,8 45 12 1,29
182 326 00 1F 26 78,07 78,84 87,0 58 31,8 45 12 1,38
182 327 00 1F 27 81,10 81,86 87,0 58 31,8 45 12 1,46
182 328 00 1F 28 84,13 84,89 91,0 58 31,8 45 12 1,56
182 330 00 1F 30 90,20 90,96 97,0 70 31,8 45 12 1,89
182 332 00 1F 32 96,26 97,03 103,0 70 31,8 45 12 2,10
182 333 00 1F 33 99,29 100,05 106,0 70 31,8 45 12 2,21
182 334 00 1F 34 102,32 103,08 111,0 70 31,8 45 12 2,35
182 335 00 1F 35 105,35 106,12 111,0 70 31,8 45 12 2,44
182 336 00 1F 36 108,39 109,14 115,0 70 31,8 45 12 2,58
182 340 00 1F 40 120,51 121,29 127,0 70 31,8 45 12 3,12
182 344 00 1F 44 132,64 133,40 140,0 70 31,8 45 12 3,76
182 348 00 1F 48 144,77 145,54 152,0 70 31,8 45 12 4,33 Reworking within
182 350 00 4 50 150,83 151,60 - 70 31,8 45 14 2,21
182 356 00 4 56 169,02 169,79 - 70 31,8 45 14 2,44 24h-service possible.
182 360 00 4 60 181,15 181,92 - 75 31,8 45 14 2,79
182 372 00 4 72 217,53 218,29 - 75 31,8 45 14 3,16 Custom made parts
182 384 00 4 84 253,92 254,69 - 75 31,8 45 14 3,73
182 387 00 4 96 290,30 291,06 - 75 31,8 45 14 4,25 on request.
® 163
Standard Pulleys, Inch Pitch DIN 5294
Material: Up to a Teeth Number of 40 phosphated steel, from a Teeth Number of 44 grey cast iron
GG20. Pre-bored.
Ordering Details: e.g.: Product No. 184 014 00, Pulleys, Pitch H = 1/2“, 14 Teeth, Timing Belt Width 075, 2 Flanges
Pitch H = 1/2“ (12.7 mm) for Timing Belt Width 075 = 19.1 mm
Pitch H = 1/2“ (12.7 mm) for Timing Belt Width 100 = 25.4 mm
164 ®
Standard Pulleys, Inch Pitch DIN 5294
Type 1F
Material: Up to a Teeth Number of 40 phosphated steel, from a Teeth Number of 44 grey cast iron GG20 (on
request). Pre-bored.
Ordering Details: e.g.: Product No. 184 214 00, Pulleys, Pitch H = 1/2“, 14 Teeth, Timing Belt Width 150, 2 Flanges
Pitch H = 1/2“ (12.7 mm) for Timing Belt Width 150 = 38.1 mm
Pitch H = 1/2“ (12.7 mm) for Timing Belt Width 200 = 50.8 mm
Product No. Type Number De d0 Df ND b L B Weight
of teeth mm mm mm mm mm mm mm kg
184 314 00 1F 14 55,22 56,60 63 40 58,7 70 18 1,140
184 315 00 1F 15 59,27 60,64 66 45 58,7 70 18 1,160
184 316 00 1F 16 63,31 64,68 71 45 58,7 70 18 1,487
184 317 00 1F 17 67,35 68,72 75 45 58,7 70 18 1,536
184 318 00 1F 18 71,39 72,77 79 55 58,7 70 18 1,931
184 319 00 1F 19 75,44 76,81 83 60 58,7 70 18 2,047
184 320 00 1F 20 79,48 80,85 87 62 58,7 70 18 2,421
184 321 00 1F 21 83,52 84,89 91 65 58,7 70 18 2,668
184 322 00 1F 22 87,56 88,94 93 68 58,7 70 18 2,944
184 323 00 1F 23 91,61 92,98 97 72 58,7 70 18 3,231
184 324 00 1F 24 95,65 97,02 103 72 58,7 70 18 3,490
184 325 00 1F 25 99,69 101,06 106 72 58,7 70 18 3,763
184 326 00 1F 26 103,73 105,11 111 80 58,7 70 18 4,151
184 327 00 1F 27 107,78 109,15 115 80 58,7 70 18 4,443
184 328 00 1F 28 111,82 113,19 119 80 58,7 70 18 4,773
184 330 00 1F 30 119,90 121,28 127 80 58,7 70 18 5,338
184 332 00 1F 32 127,99 129,36 135 80 58,7 70 18 6,157
184 333 00 1F 33 132,03 133,40 140 80 58,7 70 18 6,450
184 334 00 1F 34 136,07 137,45 143 80 58,7 70 18 6,731
184 335 00 1F 35 140,12 141,49 148 80 58,7 70 18 7,332
184 336 00 1F 36 144,16 145,53 152 80 58,7 70 18 7,736
184 338 00 1F 38 152,24 153,62 158 80 58,7 70 18 8,648
184 340 00 1F 40 160,33 161,70 168 80 58,7 70 18 9,455
Reworking within
24h-service possible.
Custom made parts
on request.
® 165
Splined Shafts For Timing Belts Profile T
166 ®
Splined Shafts For Timing Belts Profile AT
Profile AT 5 Profile AT 10
Product No. Number D e L1 L Weight Product No. Number D e L1 L Weight
of teeth mm mm mm kg of teeth mm mm mm kg
166 912 00 12 17,85 140 140 0,08 168 915 00 15 45,90 160 160 0,62
166 913 00 13 19,45 140 140 0,10 168 916 00 16 49,10 160 160 0,72
166 914 00 14 21,05 140 140 0,12 168 917 00 17 52,25 160 160 0,82
166 915 00 15 22,65 140 140 0,14 168 918 00 18 55,45 160 160 0,94
166 916 00 16 24,20 140 140 0,15 168 919 00 19 58,65 160 160 1,05
166 917 00 17 25,80 140 140 0,18 168 920 00 20 61,80 160 160 1,17
166 918 00 18 27,40 140 140 0,20 168 921 00 21 65,00 160 160 1,31
166 919 00 19 29,00 140 140 0,23 168 922 00 22 68,20 160 160 1,44
166 920 00 20 30,60 160 160 0,30 168 923 00 23 71,35 160 160 1,60
166 921 00 21 32,30 160 160 0,33 168 924 00 24 74,55 160 160 1,75
166 922 00 22 33,85 160 160 0,36 168 925 00 25 77,75 160 160 1,91
166 923 00 23 35,45 160 160 0,40 168 926 00 26 80,90 160 160 2,06
166 924 00 24 37,00 160 160 0,44 168 927 00 27 84,05 160 160 2,23
166 925 00 25 38,55 160 160 0,47 168 928 00 28 87,25 160 160 2,42
166 926 00 26 40,20 160 160 0,51 168 930 00 30 93,65 160 160 2,79
166 927 00 27 41,80 160 160 0,55 168 932 00 32 100,00 160 160 3,20
166 928 00 28 43,35 160 160 0,60 168 934 00 34 106,40 160 160 3,65
166 930 00 30 46,55 160 160 0,69 168 936 00 36 112,75 160 160 4,09
166 932 00 32 49,70 160 160 0,81 168 938 00 38 119,10 160 160 4,59
166 934 00 34 52,85 160 160 0,90 168 940 00 40 125,45 160 160 5,16
166 936 00 36 56,05 160 160 1,02 168 942 00 42 131,85 160 160 5,65
166 938 00 38 59,25 160 160 1,14 168 944 00 44 138,20 160 160 6,22
166 940 00 40 62,45 160 160 1,28 168 948 00 48 150,95 160 160 7,45
166 942 00 42 65,60 160 160 1,41 168 952 00 52 163,65 160 160 8,93
166 944 00 44 68,80 160 160 1,55 168 956 00 56 176,40 160 160 10,39
166 948 00 48 75,15 160 160 1,85 168 960 00 60 189,15 160 160 11,78
166 952 00 52 81,55 160 160 2,19 168 970 00 70 220,95 160 160 16,18
166 956 00 56 87,90 160 160 2,55
166 958 00 58 91,10 160 160 2,74
166 960 00 60 94,25 160 160 2,94
166 964 00 64 100,65 160 160 3,36
166 972 00 72 113,35 160 160 4,29
Reworking within
24h-service possible.
Custom made parts
on request.
® 167
Splined Shafts For Timing Belts Profile HTD
Profile 5M Profile 8M
Product No. Number D e L1 L Weight Product No. Number D e L1 L Weight
of teeth mm mm mm kg of teeth mm mm mm kg
172 912 00 12 17,96 160 160 0,08 174 918 00 18 44,47 200 200 2,03
172 913 00 13 19,55 160 160 0,10 174 919 00 19 47,01 200 200 2,30
172 914 00 14 21,14 175 200 0,16 174 920 00 20 49,56 200 200 2,57
172 915 00 15 22,73 175 200 0,19 174 921 00 21 52,11 200 200 2,88
172 916 00 16 24,32 175 200 0,21 174 922 00 22 54,65 200 200 3,18
172 917 00 17 25,92 175 200 0,24 174 923 00 23 57,20 200 200 3,52
172 918 00 18 27,51 200 200 0,27 174 924 00 24 59,75 200 200 3,86
172 919 00 19 29,10 200 200 0,31 174 925 00 25 62,29 200 200 4,23
172 920 00 20 30,69 200 200 0,35 174 926 00 26 64,84 200 200 4,60
172 921 00 21 32,28 200 200 0,39 174 928 00 28 69,93 200 200 5,40
172 922 00 22 33,87 200 200 0,43 174 930 00 30 75,02 200 200 6,27
172 923 00 23 35,47 200 200 0,48 174 932 00 32 80,12 200 200 7,20
172 924 00 24 37,06 200 200 0,52 174 934 00 34 85,21 200 200 8,20
172 925 00 25 38,85 200 200 0,57 174 935 00 35 87,76 200 200 8,71
172 926 00 26 40,24 200 200 0,62 174 936 00 36 90,30 200 200 9,26
172 927 00 27 41,83 200 200 0,67 174 938 00 38 95,40 200 200 10,39
172 928 00 28 43,42 200 200 0,73 174 940 00 40 100,49 200 200 11,58
172 930 00 30 46,61 200 200 0,84 174 944 00 44 110,88 200 200 14,16
172 932 00 32 49,79 200 200 0,97 174 948 00 48 120,86 200 200 16,99
172 934 00 34 52,97 200 200 1,11
172 936 00 36 56,16 200 200 1,25
172 938 00 38 59,34 200 200 1,40
172 940 00 40 62,52 200 200 1,55
172 942 00 42 65,71 200 200 1,73
172 944 00 44 68,89 200 200 1,90
172 945 00 45 70,48 200 200 1,99
172 948 00 48 75,25 200 200 2,27
172 950 00 50 78,44 200 200 2,48
172 960 00 60 94,35 200 200 3,60
172 972 00 72 113,45 200 200 5,28
168 ®
Splined Shafts For Timing Belts, Inch Pitch
Reworking within
24h-service possible.
Custom made parts
on request.
® 169
Flanges for Timing Belt Pulleys
dP
da
di
Sold by piece. Other sizes are available on request.
Ordering Details: e.g.: 2 Pieces Product No. 160 101 00, flange 0.5mm,
Ø 13 x 10 x 6mm
Custom-made timing belt pulleys from our own production available at short time.
170 ®
Fixing Plates for Timing Belts
Material: Aluminium UNI 9006-T6. The fixing plates are used to connect the belt ends. Practical
Ordering Details: e.g.: Product No. 160 699 00, Fixing Plate, Pitch T2.5 Width 6 mm examples see page 172.
T-Profile
AT-Profile
HTD-Profile
Inch-Profile
® 171
Open-Length Timing Belt from Thermoplastic Polyurethane (TPU), weldable
Material: Thermoplastic polyurethane (TPU), with steel tensile member. TPU belts can get welded (tensile force -50%).
Ordering Details: e.g.: 160 600 00, Open-Length Timing Belt T 2.5, Width 6 mm.
1) Permissable force at open length. When welded, the force is reduced to 50%.
2) Fixing Plates Page 171.
3) Fits on pulleys for belt width 9 mm. Timing Belt Welding
within 24h-Service
Other types and belt widths on request.
172 ®
Open-Length Timing Belts from Neoprene (Rubber)
Material: Neoprene with tensile member of glass-fibre. Neoprene belts cannot be welded.
Ordering Details: e.g.: 171 100 00, Open-Length Timing Belt HTD 3M, Width 9 mm.
® 173
Timing Belts - Welding and Customized Products
174 ®
Timing Belts Profile T and AT
Material: Endless belts from cast polyurethane (PU), with steel Please note: T timing belts only run on T pulleys.
tensile member. Open length belts from thermoplastic polyure- AT timing belts only run on AT pulleys.
thane TPU, weldable, with steel tensile member.
Special length: Open length belts, which are sold by the meter,
Timing belts in metric dimensions. Classical shape with trapezo- are made from thermoplastic TPU and can get welded. To do
id teeth. this, the belt ends are cut in V-shape or finger shape, depen-
Type T: Standard type for normal set-ups in size T 2.5, T 5 and ding on the belt width, and then the TPU gets welded. The
T 10 in several widths. steel tensile member doesn´t get welded. Through the large
overlap at the welding point a high durability is reached. It
Type AT: Reinforced type for the transmission of higher torques does however rate approx. 50% below the power transmission
in sizes AT 5 and AT 10 in several widths. Due to their lower rate of the open length belts.
flexibility AT timing belts require a larger pulley diameter than T
timing belts.
Ordering Details: e.g.: Product No. 160 601 00, PU-Timing Belt, Profile T 2.5,
Belt Width 6 mm, 48 Teeth
® 175
T-Timing Belts
Ordering Details: e.g.: Product No. 162 601 00, PU-Timing Belt, Profile T 5, 165 mm,
Belt Width 10 mm, 33 Teeth
Product No. Product No. Product No. Product No. Length* No. of Product No. Product No. Product No. Product No. Length* No. of
Width 10mm Width 16mm Width 25mm Width 32mm mm teeth Width 16mm Width 25mm Width 32mm Width 50mm mm teeth
162 601 00 162 701 00 162 801 00 - 165 33 164 601 00 164 701 00 164 801 00 164 861 00 260 26
162 602 00 162 702 00 162 802 00 - 185 37 164 602 00 164 702 00 164 802 00 164 862 00 370 37
162 603 00 162 703 00 162 803 00 - 200 40 164 603 00 164 703 00 164 803 00 164 863 00 400 40
162 604 00 162 704 00 162 804 00 162 870 04 215 43 164 604 00 164 704 00 164 804 00 164 864 00 410 41
162 605 00 162 705 00 162 805 00 162 870 05 220 44 164 605 00 164 705 00 164 805 00 164 865 00 440 44
162 606 00 162 706 00 162 806 00 162 870 06 225 45 164 606 00 164 706 00 164 806 00 164 866 00 450 45
162 607 00 162 707 00 162 807 00 162 870 07 245 49 164 607 00 164 707 00 164 807 00 164 867 00 500 50
162 608 00 162 708 00 162 808 00 162 870 08 250 50 164 608 00 164 708 00 164 808 00 164 868 00 530 53
162 609 00 162 709 00 162 809 00 162 870 09 255 51 164 609 00 164 709 00 164 809 00 164 869 00 560 56
162 610 00 162 710 00 162 810 00 162 870 10 260 52 164 610 00 164 710 00 164 810 00 164 870 00 610 61
162 611 00 162 711 00 162 811 00 162 870 11 270 54 164 611 00 164 711 00 164 811 00 164 871 00 630 63
162 612 00 162 712 00 162 812 00 162 870 12 275 55 164 612 00 164 712 00 164 812 00 164 872 00 660 66
162 613 00 162 713 00 162 813 00 162 870 13 280 56 164 613 00 164 713 00 164 813 00 164 873 00 690 69
162 614 00 162 714 00 162 814 00 162 870 14 295 59 164 614 00 164 714 00 164 814 00 164 874 00 700 70
162 615 00 162 715 00 162 815 00 162 870 15 300 60 164 615 00 164 715 00 164 815 00 164 875 00 720 72
162 616 00 162 716 00 162 816 00 162 870 16 305 61 164 616 00 164 716 00 164 816 00 164 876 00 750 75
162 617 00 162 717 00 162 817 00 162 870 17 325 65 164 617 00 164 717 00 164 817 00 164 877 00 780 78
162 618 00 162 718 00 162 818 00 162 870 18 330 66 164 618 00 164 718 00 164 818 00 164 878 00 810 81
162 619 00 162 719 00 162 819 00 162 870 19 340 68 164 619 00 164 719 00 164 819 00 164 879 00 840 84
162 620 00 162 720 00 162 820 00 162 870 20 350 70 164 620 00 164 720 00 164 820 00 164 880 00 880 88
162 621 00 162 721 00 162 821 00 162 870 21 355 71 164 621 00 164 721 00 164 821 00 164 881 00 890 89
162 622 00 162 722 00 162 822 00 162 870 22 365 73 164 622 00 164 722 00 164 822 00 164 882 00 900 90
162 623 00 162 723 00 162 823 00 162 870 23 375 75 164 623 00 164 723 00 164 823 00 164 883 00 920 92
162 624 00 162 724 00 162 824 00 162 870 24 390 78 164 624 00 164 724 00 164 824 00 164 884 00 960 96
162 625 00 162 725 00 162 825 00 162 870 25 400 80 164 625 00 164 725 00 164 825 00 164 885 00 970 97
162 626 00 162 726 00 162 826 00 162 870 26 410 82 164 626 00 164 726 00 164 826 00 164 886 00 980 98
162 627 00 162 727 00 162 827 00 162 870 27 420 84 164 627 00 164 727 00 164 827 00 164 887 00 1010 101
162 628 00 162 728 00 162 828 00 162 870 28 425 85 164 628 00 164 728 00 164 828 00 164 888 00 1080 108
162 629 00 162 729 00 162 829 00 162 870 29 450 90 164 629 00 164 729 00 164 829 00 164 889 00 1110 111
162 630 00 162 730 00 162 830 00 162 870 30 455 91 164 630 00 164 730 00 164 830 00 164 890 00 1140 114
162 631 00 162 731 00 162 831 00 162 870 31 465 93 164 631 00 164 731 00 164 831 00 164 891 00 1150 115
162 632 00 162 732 00 162 832 00 162 870 32 475 95 164 632 00 164 732 00 164 832 00 164 892 00 1210 121
162 633 00 162 733 00 162 833 00 162 870 33 480 96 164 633 00 164 733 00 164 833 00 164 893 00 1240 124
162 634 00 162 734 00 162 834 00 162 870 34 500 100 164 634 00 164 734 00 164 834 00 164 894 00 1250 125
162 635 00 162 735 00 162 835 00 162 870 35 510 102 164 635 00 164 735 00 164 835 00 164 895 00 1300 130
162 636 00 162 736 00 162 836 00 162 870 36 525 105 164 636 00 164 736 00 164 836 00 164 896 00 1320 132
162 637 00 162 737 00 162 837 00 162 870 37 545 109 164 637 00 164 737 00 164 837 00 164 897 00 1350 135
162 638 00 162 738 00 162 838 00 162 870 38 550 110 164 638 00 164 738 00 164 838 00 164 898 00 1390 139
162 639 00 162 739 00 162 839 00 162 870 39 560 112 164 639 00 164 739 00 164 839 00 164 979 00 1400 140
162 640 00 162 740 00 162 840 00 162 870 40 575 115 164 640 00 164 740 00 164 840 00 164 980 00 1420 142
162 641 00 162 741 00 162 841 00 162 870 41 600 120 164 641 00 164 741 00 164 841 00 164 981 00 1440 144
162 642 00 162 742 00 162 842 00 162 870 42 610 122 164 642 00 164 742 00 164 842 00 164 982 00 1450 145
162 643 00 162 743 00 162 843 00 162 870 43 620 124 164 643 00 164 743 00 164 843 00 164 983 00 1460 146
162 644 00 162 744 00 162 844 00 162 870 44 630 126 164 644 00 164 744 00 164 844 00 164 984 00 1500 150
162 645 00 162 745 00 162 845 00 162 870 45 640 128 164 645 00 164 745 00 164 845 00 164 985 00 1560 156
162 646 00 162 746 00 162 846 00 162 870 46 650 130 164 646 00 164 746 00 164 846 00 164 986 00 1610 161
162 647 00 162 747 00 162 847 00 162 870 47 660 132 164 647 00 164 747 00 164 847 00 164 987 00 1750 175
162 648 00 162 748 00 162 848 00 162 870 48 690 138 164 648 00 164 748 00 164 848 00 164 988 00 1780 178
162 649 00 162 749 00 162 849 00 162 870 49 695 139 164 649 00 164 749 00 164 849 00 164 989 00 1880 188
162 650 00 162 750 00 162 850 00 162 870 50 700 140 164 650 00 164 750 00 164 850 00 164 990 00 1960 196
162 651 00 162 751 00 162 851 00 162 870 51 720 144 164 651 00 164 751 00 164 851 00 164 991 00 2250 225
162 652 00 162 752 00 162 852 00 162 870 52 750 150 164 600 00 164 700 00 164 800 00 164 860 00 Open length**
162 653 00 162 753 00 162 853 00 162 870 53 780 156
162 654 00 162 754 00 162 854 00 162 870 54 815 163 Endless belts welded together from material sold by the meter
162 655 00 162 755 00 162 855 00 162 870 55 840 168 can be supplied on request in any special length.
162 656 00 162 756 00 162 856 00 162 870 56 850 170 Belts sold by the meter and fixing plates see page 171.
162 657 00 162 757 00 162 857 00 162 870 57 900 180
162 658 00 162 758 00 162 858 00 162 870 58 990 198 Performance figures see page 132.
162 659 00 162 759 00 162 859 00 162 870 59 1000 200 Permissible tensile forces for the belts see page 129.
162 660 00 162 760 00 162 860 00 162 870 60 1075 215
162 661 00 162 761 00 162 861 00 162 870 61 1100 220
162 662 00 162 762 00 162 862 00 162 870 62 1215 243
162 663 00 162 763 00 162 863 00 162 870 63 1380 276
162 664 00 162 764 00 162 864 00 162 870 64 1440 288 Timing Belt Welding
162 600 00 162 700 00 162 800 00 162 870 00 Open length**
within 24h-Service
* Effective length.
** Open length from thermoplastic polyurethane (TPU), with steel tensile member.
176 ®
AT-Timing Belts
Ordering Details: e.g.: Product No. 166 601 00, PU Timing Belts, Profile AT 5, 225
mm, Belt Width 10 mm, 45 Teeth
Product No. Product No. Product No. Product No. Length* No. of Product No. Product No. Product No. Product No. Length* No. of
Width 10mm Width 16mm Width 25mm Width 32mm mm teeth Width 16mm Width 25mm Width 32mm Width 50mm mm teeth
166 601 00 166 701 00 166 801 00 - 225 45 168 601 00 168 701 00 168 801 00 168 831 00 500 50
166 602 00 166 702 00 166 802 00 - 255 51 168 602 00 168 702 00 168 802 00 168 832 00 560 56
166 603 00 166 703 00 166 803 00 - 275 55 168 603 00 168 703 00 168 803 00 168 833 00 610 61
166 604 00 166 704 00 166 804 00 166 870 04 280 56 168 604 00 168 704 00 168 804 00 168 834 00 660 66
166 605 00 166 705 00 166 805 00 166 870 05 300 60 168 605 00 168 705 00 168 805 00 168 835 00 700 70
166 606 00 166 706 00 166 806 00 166 870 06 340 68 168 606 00 168 706 00 168 806 00 168 836 00 730 73
166 607 00 166 707 00 166 807 00 166 870 07 375 75 168 607 00 168 707 00 168 807 00 168 837 00 780 78
166 608 00 166 708 00 166 808 00 166 870 08 390 78 168 608 00 168 708 00 168 808 00 168 838 00 800 80
166 609 00 166 709 00 166 809 00 166 870 09 420 84 168 609 00 168 709 00 168 809 00 168 839 00 810 81
166 610 00 166 710 00 166 810 00 166 870 10 455 91 168 610 00 168 710 00 168 810 00 168 840 00 840 84
166 611 00 166 711 00 166 811 00 166 870 11 500 100 168 611 00 168 711 00 168 811 00 168 841 00 890 89
166 612 00 166 712 00 166 812 00 166 870 12 545 109 168 612 00 168 712 00 168 812 00 168 842 00 920 92
166 613 00 166 713 00 166 813 00 166 870 13 600 120 168 613 00 168 713 00 168 813 00 168 843 00 960 96
166 614 00 166 714 00 166 814 00 166 870 14 610 122 168 614 00 168 714 00 168 814 00 168 844 00 980 98
166 615 00 166 715 00 166 815 00 166 870 15 630 126 168 615 00 168 715 00 168 815 00 168 845 00 1010 101
166 616 00 166 716 00 166 816 00 166 870 16 660 132 168 616 00 168 716 00 168 816 00 168 846 00 1050 105
166 617 00 166 717 00 166 817 00 166 870 17 720 144 168 617 00 168 717 00 168 817 00 168 847 00 1080 108
166 618 00 166 718 00 166 818 00 166 870 18 750 150 168 618 00 168 718 00 168 818 00 168 848 00 1150 115
166 619 00 166 719 00 166 819 00 166 870 19 780 156 168 619 00 168 719 00 168 819 00 168 849 00 1210 121
166 620 00 166 720 00 166 820 00 166 870 20 825 165 168 620 00 168 720 00 168 820 00 168 850 00 1250 125
166 621 00 166 721 00 166 821 00 166 870 21 975 195 168 621 00 168 721 00 168 821 00 168 851 00 1320 132
166 622 00 166 722 00 166 822 00 166 870 22 1050 210 168 622 00 168 722 00 168 822 00 168 852 00 1400 140
166 623 00 166 723 00 166 823 00 166 870 23 1125 225 168 623 00 168 723 00 168 823 00 168 853 00 1500 150
166 624 00 166 724 00 166 824 00 166 870 24 1500 300 168 624 00 168 724 00 168 824 00 168 854 00 1600 160
166 600 00 166 700 00 166 800 00 166 870 00 Open length** 168 625 00 168 725 00 168 825 00 168 855 00 1700 170
168 626 00 168 726 00 168 826 00 168 856 00 1800 180
168 600 00 168 700 00 168 800 00 168 860 00 Open length**
* Effective length.
** Open length from thermoplastic polyurethane (TPU), with steel tensile member.
® 177
HTD-Timing Belts
Product No. Product No. Effective Length Number Product No. Product No. Product No. Effective Length No.
Width 1 mm of teeth Width 1 2 mm of teeth
171 105 00 171 305 00 111 37 173 112 00 173 312 00 173 512 00 330 66
171 108 00 171 308 00 144 48 173 114 00 173 314 00 173 514 00 350 70
171 110 00 171 310 00 150 50 173 116 00 173 316 00 173 516 00 375 75
171 112 00 171 312 00 159 53 173 118 00 173 318 00 173 518 00 400 80
171 114 00 171 314 00 168 56 173 120 00 173 320 00 173 520 00 425 85
171 116 00 171 316 00 177 59 173 122 00 173 322 00 173 522 00 450 90
171 118 00 171 318 00 201 67 173 126 00 173 326 00 173 526 00 500 100
171 120 00 171 320 00 210 70 173 128 00 173 328 00 173 528 00 535 107
171 121 00 171 321 00 213 71 173 130 00 173 330 00 173 530 00 565 113
171 122 00 171 322 00 216 72 173 132 00 173 332 00 173 532 00 600 120
171 124 00 171 324 00 225 75 173 133 00 173 333 00 173 533 00 615 123
171 127 00 171 327 00 252 84 173 134 00 173 334 00 173 534 00 635 127
171 128 00 171 328 00 255 85 173 136 00 173 336 00 173 536 00 665 133
171 130 00 171 330 00 267 89 173 139 00 173 339 00 173 539 00 710 142
171 132 00 171 332 00 285 95 173 141 00 173 341 00 173 541 00 740 148
171 133 00 171 333 00 300 100 173 142 00 173 342 00 173 542 00 755 151
171 134 00 171 334 00 312 104 173 144 00 173 344 00 173 544 00 800 160
171 135 00 171 335 00 318 106 173 146 00 173 346 00 173 546 00 835 167
171 137 00 171 337 00 336 112 173 149 00 173 349 00 173 549 00 890 178
171 138 00 171 338 00 339 113 173 151 00 173 351 00 173 551 00 925 185
171 140 00 171 340 00 363 121 173 152 00 173 352 00 173 552 00 950 190
171 142 00 171 342 00 384 128 173 154 00 173 354 00 173 554 00 1000 200
171 143 00 171 343 00 390 130 173 156 00 173 356 00 173 556 00 1050 210
171 145 00 171 345 00 420 140 173 159 00 173 359 00 173 559 00 1125 225
171 147 00 171 347 00 447 149 173 163 00 173 363 00 173 563 00 1270 254
171 149 00 171 349 00 474 158 173 167 00 173 367 00 173 567 00 1420 284
171 150 00 171 350 00 486 162 173 169 00 173 369 00 173 569 00 1500 300
171 152 00 171 352 00 501 167 173 171 00 173 371 00 173 571 00 1595 319
171 154 00 171 354 00 513 171 173 175 00 173 375 00 173 575 00 1790 358
171 156 00 171 356 00 531 177 173 176 00 173 376 00 173 576 00 1800 360
171 157 00 171 357 00 537 179 173 178 00 173 378 00 173 578 00 1870 374
171 159 00 171 359 00 564 188 173 179 00 173 379 00 173 579 00 1895 379
171 161 00 171 361 00 597 199 173 182 00 173 382 00 173 582 00 2000 400
171 162 00 171 362 00 606 202 173 188 00 173 388 00 173 588 00 2525 505
171 164 00 171 364 00 633 211 173 100 00* 173 300 00 173 500 00 Open length -
171 167 00 171 367 00 669 223
* Width 10 mm
171 170 00 171 370 00 711 237
171 173 00 171 373 00 882 294
171 175 00 171 375 00 945 315
171 178 00 171 378 00 1062 354
171 180 00 171 380 00 1125 375
171 184 00 171 384 00 1263 421
171 188 00 171 388 00 1500 500
171 190 00 171 390 00 1530 510
171 192 00 171 392 00 1569 523
171 100 00 171 300 00 Open length -
178 ®
HTD-Timing Belts
Product No. Product No. Product No. Effective Length No. Product No. Product No. Product No. Effective Length No.
Width 20 mm Width 30 mm Width 50 mm mm of teeth Width 40 mm Width 55 mm Width 85 mm mm of teeth
175 105 00 175 305 00 175 505 00 480 60 177 108 00 177 308 00 177 508 00 966 69
175 107 00 175 307 00 175 507 00 560 70 177 111 00 177 311 00 177 511 00 1190 85
175 109 00 175 309 00 175 509 00 600 75 177 114 00 177 314 00 177 514 00 1400 100
175 111 00 175 311 00 175 511 00 640 80 177 117 00 177 317 00 177 517 00 1610 115
175 112 00 175 312 00 175 512 00 656 82 177 120 00 177 320 00 177 520 00 1778 127
175 114 00 175 314 00 175 514 00 720 90 177 122 00 177 322 00 177 522 00 1890 135
175 117 00 175 317 00 175 517 00 800 100 177 125 00 177 325 00 177 525 00 2100 150
175 119 00 175 319 00 175 519 00 880 110 177 128 00 177 328 00 177 528 00 2310 165
175 121 00 175 321 00 175 521 00 960 120 177 130 00 177 330 00 177 530 00 2450 175
175 124 00 175 324 00 175 524 00 1040 130 177 132 00 177 332 00 177 532 00 2590 185
175 126 00 175 326 00 175 526 00 1120 140 177 136 00 177 336 00 177 536 00 2800 200
175 128 00 175 328 00 175 528 00 1200 150 177 139 00 177 339 00 177 539 00 3150 225
175 130 00 175 330 00 175 530 00 1280 160 177 142 00 177 342 00 177 542 00 3500 250
175 132 00 175 332 00 175 532 00 1360 170 177 145 00 177 345 00 177 545 00 3850 275
175 134 00 175 334 00 175 534 00 1440 180 177 148 00 177 348 00 177 548 00 4326 309
175 137 00 175 337 00 175 537 00 1600 200 177 151 00 177 351 00 177 551 00 4578 327
175 140 00 175 340 00 175 540 00 1760 220
175 142 00 175 342 00 175 542 00 1800 225
175 144 00 175 344 00 175 544 00 2000 250
175 148 00 175 348 00 175 548 00 2400 300
175 152 00 175 352 00 175 552 00 2800 350
175 100 00 175 300 00 175 500 00 Open length -
® 179
Standard Timing Belt, Inch Pitch
Ordering Details: e.g.: Product No. 181 802 00, Standard Timing Belt, Pitch MXL = 0.08“,
91.44 mm
Product No. Type Nom. Length Nom. Length Number Product No. Type Nom. Length Nom. Length Number
Inch mm of teeth Inch mm of teeth
181 802 00 36 MXL 3,6 91,44 45 180 812 00 60 XL 6 152,4 30
181 804 00 40 MXL 4,0 101,60 50 180 814 00 70 XL 7 177,8 35
181 807 00 44 MXL 4,4 111,76 55 180 816 00 80 XL 8 203,2 40
181 810 00 48 MXL 4,8 121,92 60 180 818 00 90 XL 9 228,6 45
181 815 00 52 MXL 5,2 132,08 65 180 820 00 100 XL 10 254,0 50
181 820 00 56 MXL 5,6 142,24 70 180 822 00 110 XL 11 279,4 55
181 825 00 60 MXL 6,0 152,40 75 180 824 00 120 XL 12 304,8 60
181 830 00 64 MXL 6,4 162,56 80 180 826 00 130 XL 13 330,2 65
181 832 00 68 MXL 6,8 172,72 85 180 828 00 140 XL 14 355,6 70
181 835 00 72 MXL 7,2 182,88 90 180 830 00 150 XL 15 381,0 75
181 840 00 80 MXL 8,0 203,20 100 180 832 00 160 XL 16 406,4 80
181 845 00 88 MXL 8,8 223,52 110 180 834 00 170 XL 17 431,8 85
181 850 00 100 MXL 10,0 254,00 125 180 836 00 180 XL 18 457,2 90
181 855 00 112 MXL 11,2 284,48 140 180 838 00 190 XL 19 482,6 95
181 860 00 124 MXL 12,4 314,96 155 180 840 00 200 XL 20 508,0 100
181 865 00 140 MXL 14,0 355,60 175 180 842 00 210 XL 21 533,4 105
181 870 00 160 MXL 16,0 406,40 200 180 844 00 220 XL 22 558,8 110
181 875 00 180 MXL 18,0 457,20 225 180 846 00 230 XL 23 584,2 115
181 880 00 200 MXL 20,0 508,00 250 180 848 00 240 XL 24 609,6 120
181 885 00 224 MXL 22,4 568,96 280 180 850 00 250 XL 25 635,0 125
181 890 00 240 MXL 24,0 609,60 300 180 852 00 260 XL 26 660,4 130
181 895 00 256 MXL 25,6 650,24 320 180 800 00 XL Open length
Belts MXL sold by the meter on request.
Other widths available on request.
Product No. Product No. Product No. Type Nom. Length Number
Width 050 Width 075 Width 100 Inch mm of teeth
182 612 00 182 712 00 182 812 00 124 L 12,375 314,33 33
182 615 00 182 715 00 182 815 00 150 L 15 381 40
182 619 00 182 719 00 182 819 00 187 L 18,75 476,25 50
182 621 00 182 721 00 182 821 00 210 L 21 533,4 56
182 622 00 182 722 00 182 822 00 225 L 22,5 571,5 60
182 624 00 182 724 00 182 824 00 240 L 24 609,6 64
182 626 00 182 726 00 182 826 00 255 L 25,5 647,7 68
182 627 00 182 727 00 182 827 00 270 L 27 685,8 72
182 629 00 182 729 00 182 829 00 285 L 28,5 723,9 76
182 630 00 182 730 00 182 830 00 300 L 30 762 80
182 632 00 182 732 00 182 832 00 322 L 32,25 819,15 86
182 635 00 182 735 00 182 835 00 345 L 34,5 876,3 92
182 637 00 182 737 00 182 837 00 367 L 36,75 933,45 98
182 639 00 182 739 00 182 839 00 390 L 39 990,6 104
182 642 00 182 742 00 182 842 00 420 L 42 1066,8 112
182 645 00 182 745 00 182 845 00 450 L 45 1143 120
182 648 00 182 748 00 182 848 00 480 L 48 1219,2 128
182 651 00 182 751 00 182 851 00 510 L 51 1295,4 136
182 654 00 182 754 00 182 854 00 540 L 54 1371,6 144
182 660 00 182 760 00 182 860 00 600 L 60 1524 160
182 600 00 182 700 00 182 800 00 L Open length
180 ®
Standard Timing Belt, Inch Pitch
Ordering Details: e.g.: Product No. 184 513 00, Standard Timing Belt, Pitch H = 1/2“,
Width 075, 609.6 mm
Product No. Product No. Product No. Product No. Type Nom. Length Nom. Length Number
Width 075 Width 100 Width 150 Width 200 Inch mm of teeth
184 513 00 184 613 00 184 713 00 184 813 00 240 H 24 609,6 48
184 515 00 184 615 00 184 715 00 184 815 00 270 H 27 685,8 54
184 517 00 184 617 00 184 717 00 184 817 00 300 H 30 762 60
184 519 00 184 619 00 184 719 00 184 819 00 330 H 33 838,2 66
184 520 00 184 620 00 184 720 00 184 820 00 360 H 36 914,4 72
184 522 00 184 622 00 184 722 00 184 822 00 390 H 39 990,6 78
184 524 00 184 624 00 184 724 00 184 824 00 420 H 42 1066,8 84
184 525 00 184 625 00 184 725 00 184 825 00 450 H 45 1143 90
184 527 00 184 627 00 184 727 00 184 827 00 480 H 48 1219,2 96
184 529 00 184 629 00 184 729 00 184 829 00 510 H 51 1295,4 102
184 531 00 184 631 00 184 731 00 184 831 00 540 H 54 1371,6 108
184 533 00 184 633 00 184 733 00 184 833 00 570 H 57 1447,8 114
184 535 00 184 635 00 184 735 00 184 835 00 600 H 60 1524 120
184 537 00 184 637 00 184 737 00 184 837 00 630 H 63 1600,2 126
184 539 00 184 639 00 184 739 00 184 839 00 660 H 66 1676,4 132
184 541 00 184 641 00 184 741 00 184 841 00 700 H 70 1778 140
184 543 00 184 643 00 184 743 00 184 843 00 750 H 75 1905 150
184 545 00 184 645 00 184 745 00 184 845 00 800 H 80 2032 160
184 547 00 184 647 00 184 747 00 184 847 00 850 H 85 2159 170
184 550 00 184 650 00 184 750 00 184 850 00 900 H 90 2286 180
184 556 00 184 656 00 184 756 00 184 856 00 1000 H 100 2540 200
184 561 00 184 661 00 184 761 00 184 861 00 1100 H 110 2794 220
184 569 00 184 669 00 184 769 00 184 869 00 1250 H 125 3175 250
184 578 00 184 678 00 184 778 00 184 878 00 1400 H 140 3556 280
184 500 00 184 600 00 184 700 00 184 800 00 H Open length
The pitch XH and XXH are not listed above, but can be supplied on request.
® 181
Tensioning Rollers and Tensioning Elements for Timing Belts
Tensioning Rollers
Element
Tensioning Elements
Other tensioning element versions (stainless, zinc plated etc.) see page 116.
182 ®
V-Belt Pulleys for Taper Bushes, 1 Groove
Ordering Details: e.g.: Product No. 151 106 00, V-Belt Pulley for Taper Clamping 0 1 4
Bush, 1 Groove, Profile 10, Ø63 mm
Product No. Nominal Ø D1 Design Type h l Relation of Bush* Bore d Weight approx.
mm mm mm Hub to Rim No. mm kg
151 106 00 63 V 1 16 22 one-sided projecting 6 1108 10 - 28 0,30
151 107 00 71 V 1 16 22 one-sided projecting 6 1108 10 - 28 0,40
151 108 00 80 V 1 16 25 one-sided projecting 9 1210 10 - 32 0,50
151 109 00 90 V 1 16 25 one-sided projecting 9 1210 10 - 32 0,70
151 110 00 100 V 1 16 25 one-sided projecting 9 1210 10 - 32 0,80
151 111 00 112 V 1 16 25 one-sided projecting 9 1610 12 - 42 1,00
151 112 00 125 V 1 16 25 one-sided projecting 9 1610 12 - 42 1,20
151 114 00 140 V 1 16 25 one-sided projecting 9 1610 12 - 42 1,60
151 116 00 160 V 1 16 25 one-sided projecting 9 1610 12 - 42 2,10
151 118 00 180 B 4 16 25 one-sided projecting 9 1610 12 - 42 1,80
151 120 00 200 B 4 16 32 one-sided projecting 16 2012 12 - 50 2,50
151 122 00 224 B 4 16 32 one-sided projecting 16 2012 12 - 50 2,80
151 125 00 250 B 4 16 32 projecting on both sides 8 2012 12 - 50 3,30
151 128 00 280 B 4 16 32 projecting on both sides 8 2012 12 - 50 3,80
151 131 00 315 B 4 16 32 projecting on both sides 8 2012 12 - 50 4,80
Product No. Nominal Ø D1 Design Type h l Relation of Bush* Bore d Weight approx.
mm mm mm Hub to Rim No. mm kg
153 107 00 71 V 1 20 22 one-sided projecting 2 1108 10 - 28 0,40
153 108 00 80 V 1 20 25 one-sided projecting 5 1210 10 - 32 0,53
153 109 00 90 V 1 20 25 one-sided projecting 5 1210 10 - 32 0,80
153 110 00 100 V 1 20 25 one-sided projecting 5 1610 12 - 42 0,90
153 111 00 112 V 1 20 25 one-sided projecting 5 1610 12 - 42 1,00
153 112 00 125 V 1 20 25 one-sided projecting 5 1610 12 - 42 1,30
153 114 00 140 V 1 20 25 one-sided projecting 5 1610 12 - 42 1,80
153 116 00 160 V 1 20 25 one-sided projecting 5 1610 12 - 42 2,20
153 118 00 180 B 4 20 25 one-sided projecting 5 1610 12 - 42 2,10
153 120 00 200 B 4 20 32 one-sided projecting 12 2012 12 - 50 2,80
153 122 00 224 B 4 20 32 one-sided projecting 12 2012 12 - 50 3,20
153 125 00 250 B 4 20 32 projecting on both sides 6 2012 12 - 50 3,70
153 128 00 280 B 4 20 32 one-sided projecting 12 2012 12 - 50 4,00
153 131 00 315 B 4 20 32 one-sided projecting 12 2012 12 - 50 4,60
Ordering Details: e.g.: Product No. 151 206 00, V-Belt Pulley for Taper Clamping 1 2 8
Bush, 2 Grooves, Profile 10, Ø63 mm
Product No. Nominal Ø D1 Design Type h l Relation of Bush* Bore d Weight approx.
mm mm mm Hub to Rim No. mm kg
151 206 00 63 V 8 28 22 one-sided set back 6 1108 10 - 28 0,45
151 207 00 71 V 8 28 22 one-sided set back 6 1108 10 - 28 0,48
151 208 00 80 V 8 28 25 one-sided set back 3 1210 10 - 32 0,57
151 209 00 90 V 8 28 25 one-sided set back 3 1610 12 - 42 0,67
151 210 00 100 V 8 28 25 one-sided set back 3 1610 12 - 42 0,94
151 211 00 112 V 8 28 25 one-sided set back 3 1610 12 - 42 1,30
151 212 00 125 V 8 28 25 one-sided set back 3 1610 12 - 42 1,80
151 214 00 140 V 8 28 25 one-sided set back 3 1610 12 - 42 2,40
151 216 00 160 V 1 28 32 one-sided projecting 4 2012 12 - 50 3,10
151 218 00 180 B 1 28 32 one-sided projecting 4 2012 12 - 50 2,70
151 220 00 200 B 1 28 32 one-sided projecting 4 2012 12 - 50 3,10
151 222 00 224 B 1 28 32 one-sided projecting 4 2012 12 - 50 3,40
151 225 00 250 A 1 28 32 projecting on both sides 2 2012 12 - 50 3,90
151 228 00 280 A 1 28 32 projecting on both sides 2 2012 12 - 50 4,90
184 ®
V-Belt Pulleys for Taper Bushes, 3 Grooves
Ordering Details: e.g.: Product No. 151 306 00, V-Belt Pulley for Taper Clamping 2 6 8
Bush, 3 Grooves, Profile 10, Ø63 mm
Product No. Nominal Ø D1 Design Type h l Relation of Bush* Bore d Weight approx.
mm mm mm Hub to Rim No. mm kg
151 306 00 63 V 8 40 22 one-sided set back 18 1108 10 - 28 0,58
151 307 00 71 V 8 40 22 one-sided set back 18 1108 10 - 28 0,64
151 308 00 80 V 8 40 25 one-sided set back 15 1210 10 - 32 0,75
151 309 00 90 V 8 40 25 one-sided set back 15 1610 12 - 42 0,88
151 310 00 100 V 8 40 25 one-sided set back 15 1610 12 - 42 1,20
151 311 00 112 V 8 40 32 one-sided set back 8 2012 12 - 50 1,40
151 312 00 125 V 2 40 32 one-sided set back 8 2012 12 - 50 2,00
151 314 00 140 V 2 40 32 one-sided set back 8 2012 12 - 50 2,70
151 316 00 160 V 2 40 32 one-sided set back 8 2012 12 - 50 3,90
151 318 00 180 B 6 40 32 one-sided set back 8 2012 12 - 50 3,20
151 320 00 200 B 6 40 32 set back on both sides 4 2012 12 - 50 3,70
151 322 00 224 B 6 40 32 set back on both sides 4 2012 12 - 50 4,20
151 325 00 250 B 6 40 32 set back on both sides 4 2012 12 - 50 4,80
151 328 00 280 A 6 40 45 projecting on both sides 2.5 2517 16 - 65 7,10
151 331 00 315 A 6 40 45 projecting on both sides 2.5 2517 16 - 65 7,50
Material: GG20.
Bores ISO E8, feather keyways in accordance with DIN 6885/1. L
Screws included in delivery.
t2
Shaft tolerance +0.05/-0.125 mm.
b
Can be used with or without parallel key,
depending on the required torque.
D1
d
Other bush sizes and bores available at short notice
(some in stock).
Assembly instructions see page 824.
Ordering Details: e.g.: Product No. 622 501 10, Taper Bush 1008, 10 mm Bore
Product No. Taper Bore Keyway Weight Product No. Taper Bore Keyway Weight
bush d b t2 L D1 bush d b t2 L D1
No. mm mm mm mm mm g No. mm mm mm mm mm g
622 501 10 1008 10 3 1,4 22,3 35 160 622 504 12 1610 12 4 1,8 25,4 57 416
622 501 11 1008 11 4 1,8 22,3 35 140 622 504 14 1610 14 5 2,3 25,4 57 412
622 501 12 1008 12 4 1,8 22,3 35 120 622 504 15 1610 15 5 2,3 25,4 57 408
622 501 14 1008 14 5 2,3 22,3 35 118 622 504 16 1610 16 5 2,3 25,4 57 402
622 501 15 1008 15 5 2,3 22,3 35 116 622 504 18 1610 18 6 2,8 25,4 57 390
622 501 16 1008 16 5 2,3 22,3 35 112 622 504 19 1610 19 6 2,8 25,4 57 380
622 501 18 1008 18 6 2,8 22,3 35 100 622 504 20 1610 20 6 2,8 25,4 57 373
622 501 19 1008 19 6 2,8 22,3 35 98 622 504 22 1610 22 6 2,8 25,4 57 366
622 501 20 1008 20 6 2,8 22,3 35 94 622 504 24 1610 24 8 3,3 25,4 57 356
622 501 22 1008 22 6 2,8 22,3 35 80 622 504 25 1610 25 8 3,3 25,4 57 348
622 501 24 1008 24 8 1) 1,3 1) 22,3 35 70 622 504 28 1610 28 8 3,3 25,4 57 324
622 501 25 1008 25 8 1) 1,3 1) 22,3 35 68 622 504 30 1610 30 8 3,3 25,4 57 304
622 502 10 1108 10 3 1,4 22,3 38 180 622 504 32 1610 32 10 3,3 25,4 57 280
622 502 11 1108 11 4 1,8 22,3 38 165 622 504 35 1610 35 10 3,3 25,4 57 264
622 502 12 1108 12 4 1,8 22,3 38 154 622 504 38 1610 38 10 3,3 25,4 57 240
622 502 14 1108 14 5 2,3 22,3 38 148 622 504 40 1610 40 12 3,3 25,4 57 210
622 502 16 1108 16 5 2,3 22,3 38 140 622 504 42 1610 42 12 3,3 25,4 57 200
622 502 18 1108 18 6 2,8 22,3 38 132 622 508 18 1615 18 6 2,8 38,1 57 561
622 502 19 1108 19 6 2,8 22,3 38 126 622 508 20 1615 20 6 2,8 38,1 57 552
622 502 20 1108 20 6 2,8 22,3 38 122 622 508 22 1615 22 6 2,8 38,1 57 540
622 502 22 1108 22 6 2,8 22,3 38 112 622 508 24 1615 24 8 3,3 38,1 57 520
622 502 24 1108 24 8 3,3 22,3 38 96 622 508 25 1615 25 8 3,3 38,1 57 510
622 502 25 1108 25 8 3,3 22,3 38 92 622 508 30 1615 30 8 3,3 38,1 57 446
622 502 28 1108 28 8 1) 1,3 1) 22,3 38 88 622 508 32 1615 32 10 3,3 38,1 57 414
622 503 10 1210 10 3 1,4 25,4 47,5 282 622 508 35 1615 35 10 3,3 38,1 57 380
622 503 11 1210 11 4 1,8 25,4 47,5 280 622 508 38 1615 38 10 3,3 38,1 57 346
622 503 12 1210 12 4 1,8 25,4 47,5 278 622 508 40 1615 40 12 3,3 38,1 57 340
622 503 14 1210 14 5 2,3 25,4 47,5 274 622 508 42 1615 42 12 2) 2,2 2) 38,1 57 260
622 503 16 1210 16 5 2,3 25,4 47,5 262 622 505 12 2012 12 4 1,8 31,8 70 810
622 503 18 1210 18 6 2,8 25,4 47,5 250 622 505 14 2012 14 5 2,3 31,8 70 800
622 503 19 1210 19 6 2,8 25,4 47,5 244 622 505 15 2012 15 5 2,3 31,8 70 785
622 503 20 1210 20 6 2,8 25,4 47,5 240 622 505 16 2012 16 5 2,3 31,8 70 770
622 503 22 1210 22 6 2,8 25,4 47,5 224 622 505 18 2012 18 6 2,8 31,8 70 762
622 503 24 1210 24 8 3,3 25,4 47,5 208 622 505 19 2012 19 6 2,8 31,8 70 756
622 503 25 1210 25 8 3,3 25,4 47,5 208 622 505 20 2012 20 6 2,8 31,8 70 750
622 503 28 1210 28 8 3,3 25,4 47,5 184 622 505 22 2012 22 6 2,8 31,8 70 736
622 503 30 1210 30 8 3,3 25,4 47,5 168 622 505 24 2012 24 8 3,3 31,8 70 724
622 503 32 1210 32 10 3,3 25,4 47,5 160 622 505 25 2012 25 8 3,3 31,8 70 714
622 513 14 1215 14 5 2,3 38,1 47,5 380 622 505 28 2012 28 8 3,3 31,8 70 684
622 513 16 1215 16 5 2,3 38,1 47,5 370 622 505 30 2012 30 8 3,3 31,8 70 658
622 513 18 1215 18 6 2,8 38,1 47,5 350 622 505 32 2012 32 10 3,3 31,8 70 630
622 513 19 1215 19 6 2,8 38,1 47,5 340 622 505 35 2012 35 10 3,3 31,8 70 604
622 513 20 1215 20 6 2,8 38,1 47,5 335 622 505 38 2012 38 10 3,3 31,8 70 566
622 513 22 1215 22 6 2,8 38,1 47,5 320 622 505 40 2012 40 12 3,3 31,8 70 538
622 513 24 1215 24 8 3,3 38,1 47,5 290 622 505 42 2012 42 12 3,3 31,8 70 510
622 513 25 1215 25 8 3,3 38,1 47,5 285 622 505 45 2012 45 14 3,8 31,8 70 460
622 513 28 1215 28 8 3,3 38,1 47,5 260 622 505 48 2012 48 14 3,8 31,8 70 404
622 513 30 1215 30 8 3,3 38,1 47,5 230 622 505 50 2012 50 14 3,8 31,8 70 372
622 513 32 1215 32 10 3,3 38,1 47,5 200
186 ®
Taper Bushes
Material: GG20.
Bores ISO E8, feather keyways in accordance with DIN 6885/1. L
Screws included in delivery.
t2
Shaft tolerance +0.05/-0.125 mm.
b
Can be used with or without parallel key,
depending on the required torque.
D1
d
Other bush sizes and bores available at short notice
(some in stock).
Ordering Details: e.g.: Product No. 622 506 16, Taper Bush 2517, 16 mm Bore
Product No. Taper Bore Keyway Weight Product No. Taper Bore Keyway Weight
bush d b t2 L D1 bush d b t2 L D1
No. mm mm mm mm mm g No. mm mm mm mm mm g
622 506 16 2517 16 5 2,3 44,5 85,5 1800 622 511 40 3030 40 12 3,3 76,2 108 3820
622 506 18 2517 18 6 2,8 44,5 85,5 1700 622 511 45 3030 45 14 3,8 76,2 108 3550
622 506 19 2517 19 6 2,8 44,5 85,5 1620 622 511 50 3030 50 14 3,8 76,2 108 3420
622 506 20 2517 20 6 2,8 44,5 85,5 1602 622 511 60 3030 60 18 4,4 76,2 108 2950
622 506 22 2517 22 6 2,8 44,5 85,5 1568 622 511 65 3030 65 18 4,4 76,2 108 2680
622 506 24 2517 24 8 3,3 44,5 85,5 1566 622 511 70 3030 70 20 4,9 76,2 108 2060
622 506 25 2517 25 8 3,3 44,5 85,5 1556 622 511 75 3030 75 20 4,9 76,2 108 1640
622 506 28 2517 28 8 3,3 44,5 85,5 1520 622 509 35 3525 35 10 3,3 64,9 127 4910
622 506 30 2517 30 8 3,3 44,5 85,5 1488 622 509 38 3525 38 10 3,3 64,9 127 4850
622 506 32 2517 32 10 3,3 44,5 85,5 1450 622 509 40 3525 40 12 3,3 64,9 127 4800
622 506 35 2517 35 10 3,3 44,5 85,5 1396 622 509 50 3525 50 14 3,8 64,9 127 4440
622 506 38 2517 38 10 3,3 44,5 85,5 1346 622 509 60 3525 60 18 4,4 64,9 127 4050
622 506 40 2517 40 12 3,3 44,5 85,5 1316 622 509 75 3525 75 20 4,9 64,9 127 3370
622 506 42 2517 42 12 3,3 44,5 85,5 1274 622 509 80 3525 80 22 5,4 64,9 127 3050
622 506 45 2517 45 14 3,8 44,5 85,5 1204 622 510 50 3535 50 14 3,8 88,9 127 6050
622 506 48 2517 48 14 3,8 44,5 85,5 1126 622 510 55 3535 55 16 4,3 88,9 127 5810
622 506 50 2517 50 14 3,8 44,5 85,5 1080 622 510 60 3535 60 18 4,4 88,9 127 5500
622 506 55 2517 55 16 4,3 44,5 85,5 958 622 510 65 3535 65 18 4,4 88,9 127 5200
622 506 60 2517 60 18 4,4 44,5 85,5 810 622 510 70 3535 70 20 4,9 88,9 127 4880
622 506 65 2517 65 18 1) 3,4 1) 44,5 85,5 650 622 510 75 3535 75 20 4,9 88,9 127 4460
622 507 25 3020 25 8 3,3 50,8 108 2910 622 510 80 3535 80 22 5,4 88,9 127 4080
622 507 28 3020 28 8 3,3 50,8 108 2790 622 510 90 3535 90 25 5,4 88,9 127 3210
622 507 30 3020 30 8 3,3 50,8 108 2840
622 507 32 3020 32 10 3,3 50,8 108 2800
622 507 35 3020 35 10 3,3 50,8 108 2745
622 507 38 3020 38 10 3,3 50,8 108 2700
622 507 40 3020 40 12 3,3 50,8 108 2635
622 507 42 3020 42 12 3,3 50,8 108 2594
622
622
622
507
507
507
45
48
50
3020
3020
3020
45
48
50
14
14
14
3,8
3,8
3,8
50,8
50,8
50,8
108
108
108
2515
2425
2370
Other bush sizes on request.
622 507 55 3020 55 16 4,3 50,8 108 2234
2000
and at www.maedler.de
622 507 75 3020 75 20 4,9 50,8 108 1485
Material: Steel.
Supply: One screw (order quantity as needed).
Taper bushes have two or (from size 3030) three screws depending on size.
Ordering Details: e.g.: Product No. 622 501 99, Spare Screw , Taper Bush 1008 and 1108
® 187
V-Belt Pulleys Made from a Special Light Alloy with Cast-Iron core, 1 Groove
188 ®
V-Belt Pulleys Made from a Special Light Alloy with Cast-Iron core, 2 Grooves
Ordering Details: e.g.: Product No. 150 202 00, V-Belt Pulley Bi-metal, 2 Grooves, 50/2/10
Product No. Nominal Ø Pilot Hole max. Bore Hub Ø Hub Length Weight
D1 d N L
mm approx. mm mm approx. mm approx. mm approx. kg
150 202 00 *50 1) - 22 35 35 0,15
150 203 00 *56 1) - 22 35 35 0,15
150 206 00 *63 - 25 40 35 0,2
150 207 00 *71 - 25 40 35 0,3
150 208 00 80 10 28 - 28 0,5
150 209 00 90 10 28 - 28 0,6
150 210 00 100 10 28 - 28 0,7
150 211 00 112 10 35 60 32 0,8
150 212 00 125 10 35 60 32 0,8
150 214 00 140 12 35 60 40 1,0
150 216 00 160 12 35 60 40 1,2
150 218 00 180 12 40 65 40 1,5
150 220 00 200 12 40 65 40 1,6
150 222 00 224 12 40 65 40 1,7
150 225 00 250 12 40 65 40 2,1
150 228 00 280 12 40 65 45 2,4
150 231 00 315 14 45 75 45 2,7
® 189
V-Belt Pulley Made from a Special Light Alloy with Cast-Iron core, 3 Grooves
Ordering Details: e.g.: Product No. 150 306 00, V-Belt Pulley Bi-metal, 3 Grooves, 63/3/10
Product No. Nominal Ø Pilot Hole max. Bore Hub Ø Hub Length Weight
D1 d N L
mm approx. mm mm approx. mm approx. mm kg
150 306 00 *63 - 25 - 40 0,3
150 307 00 *71 - 30 - 40 0,4
150 308 00 80 10 35 - 40 0,8
150 309 00 90 10 35 - 40 0,9
150 310 00 100 10 35 60 40 1,0
150 311 00 112 12 35 - 40 1,2
150 312 00 125 12 35 60 40 1,1
150 314 00 140 12 40 65 40 1,5
150 316 00 160 12 40 65 45 1,5
150 318 00 180 12 45 75 45 2,0
150 320 00 200 14 45 75 45 2,2
150 322 00 224 14 45 75 45 2,4
150 325 00 250 14 45 75 45 2,7
150 328 00 280 14 45 75 50 3,0
150 331 00 315 14 45 75 50 4,0
Product No. Nominal Ø Pilot Hole max. Bore Hub Ø Hub Length Weight
D1 d N L
mm approx. mm mm approx. mm approx. mm kg
152 302 00 *50 1) - 22 - 50 0,2
152 303 00 *56 1) - 25 - 50 0,3 V-Belt Pulleys GG in
152 306 00 *63 - 25 - 50 0,3 Taper bushes-Type see
152 307 00 *71 - 30 - 50 0,4 page 183.
152 308 00 80 12 35 - 50 0,8
152 309 00 90 12 40 - 50 1,1
152 310 00 100 12 40 - 50 1,3
152 311 00 112 12 40 - 50 1,5
152 312 00 125 12 40 65 50 1,8
152 314 00 140 12 40 65 50 1,7
152 316 00 160 12 40 65 50 1,9
152 318 00 180 14 45 75 50 2,4
152 320 00 200 14 45 75 50 2,6
152 322 00 224 16 45 75 50 2,8
152 325 00 250 16 50 85 50 3,5
152 328 00 280 16 50 85 50 3,6
152 331 00 315 16 50 85 60 4,5
190 ®
V-Belt Tensioner with Mounted V-Belt Pulley
Sw
Dw
Matching narrow V-belts DIN 2215 und DIN 7753.
F
Pulley with sealed ball bearings, permanently lubricated. B
A
J
Measur A of the pulley can be adjusted by distance-washers
on the axis, which is screwed onto the tensioner.
H
ØD
Can be used for both tensioning directions.
E
Ordering Details: e.g.: Product No. 140 850 01, SPZ, 1 Groove, Dw=90mm
Tensioning Rollers
Ordering Details: e.g.: Product No. 140 872 00, Tensioning Roller Ø 30 mm
rubber with a good shape memory and are designed for applica-
tions in temperatures from -40° to +80°C
The tensioning elements are painted blue and supplied with a
zinc-plated screw and spring washer. Can be used for both ten-
sioning directions. Temperature range: -40º to +80ºC.
Ordering Details: e.g.: Product No. 140 800 00, Tensioning Element Ø 35 mm
Product No. Size F max. s max.
normal hard normal hard D E G H J1 J2 K L M N O P Q T MA Weight
N N mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Nm kg
+1,0
140 800 00 0 80 106 40 30 35 51 -0,5 5 M6 80 60 20 90 20 22 6 8 5 8,5 10 0,2
+1,0
140 801 00 1 135 168 50 40 45 64 -0,5 5 M8 100 80 25 112,5 25 30 8 8,5 6 10,5 25 0,4
+1,5
140 802 00 2 350 437 50 40 58 79 -0,5 7 M10 100 80 30 115 30 35 10,5 8,5 8 10,5 49 0,6
+2
140 803 00 3 800 1040 65 50 78 108 -0,5 8 M12 130 100 50 155 40 52 15 10,5 10 12,5 86 1,7
+2
140 804 00 4 1500 1875 87,5 70 95 140 -0,5 10 M16 175 140 60 205 40 66 15 12,5 12 20,5 210 3,55
® 191
V-Belts DIN 7753 V-Belts DIN 2215
Dimensions in mm/wedge angle approx. 36º Dimensions in mm/wedge angle approx. 38º
Standard Size SPZ SPA ISO short symbol Z A B
Width b 9.7 12.7 Width b 10 13 17
Height h 8 10 Height h 6 8 11
Width u 4.2 5.8 Width u 5.9 7.5 9.4
Smallest medium pulley diameter 63 90 Smallest medium pulley diameter 50 75 125
Conversion table for Outside (L A ) and Reference Length (L R ). Conversion table for reference and outside lengths.
Standard Size SPZ SPA Standard Profile 10 13 17
L A = L R + mm 13 18 Inside Length = Reference Length - mm (approx.value) 22 30 40
Outside Length = Inside Length + mm (approx.value) 35 50 65
Ordering Details: e.g.: Product No. 150 816 00, V-Belt Profile SPZ, LR 630 mm
Profile SPZ (9.7) Profile SPA (12.7) Profile Z (10) Profile A (13) Profile B (17)
Product Reference Length Product Reference Length Product Reference Product Reference Product Reference
No. (LR) No. (LR) No. Length No. Length No. Length
mm mm mm mm mm
150 816 00 630 152 820 00 732 150 602 00 397* 152 610 00 510 154 606 00 690
150 818 00 670 152 822 00 757 150 603 00 422* 152 615 00 590 154 607 00 710
150 820 00 710 152 825 00 800 150 604 00 447* 152 618 00 630 154 608 00 750
150 822 00 750 152 830 00 850 150 606 00 472* 152 619 00 660 154 609 00 790
150 824 00 762 152 834 00 900 150 608 00 497* 152 620 00 700 154 610 00 815
150 825 00 800 152 836 00 950 150 609 00 522* 152 621 00 740 154 611 00 840
150 827 00 812 152 838 00 1000 150 611 00 552* 152 622 00 760 154 613 00 876
150 830 00 850 152 840 00 1060 150 613 00 582* 152 623 00 780 154 614 00 890
150 832 00 875 152 843 00 1120 150 615 00 597 152 624 00 805 154 616 00 940
150 834 00 900 152 844 00 1157 150 616 00 622 152 625 00 830 154 617 00 965
150 836 00 950 152 845 00 1180 150 618 00 652 152 626 00 855 154 618 00 990
150 838 00 1000 152 848 00 1232 150 619 00 692 152 628 00 880 154 620 00 1015
150 840 00 1060 152 849 00 1250 150 620 00 732 152 629 00 905 154 621 00 1040
150 841 00 1087 152 851 00 1320 150 621 00 747 152 630 00 930 154 623 00 1070
150 843 00 1120 152 854 00 1400 150 622 00 772 152 631 00 955 154 625 00 1100
150 845 00 1180 152 856 00 1482 150 623 00 797 152 632 00 980 154 628 00 1140
150 847 00 1212 152 857 00 1500 150 624 00 822 152 633 00 1005 154 629 00 1160
150 849 00 1250 152 860 00 1600 150 625 00 847 152 635 00 1030 154 630 00 1190
150 851 00 1320 152 863 00 1700 150 627 00 872 152 636 00 1060 154 631 00 1220
150 854 00 1400 152 866 00 1800 150 628 00 897 152 637 00 1071 154 632 00 1240
150 857 00 1500 152 869 00 1900 150 629 00 922 152 638 00 1090 154 634 00 1265
150 860 00 1600 152 872 00 2000 150 630 00 947 152 640 00 1130 154 635 00 1290
150 863 00 1700 152 874 00 2120 150 631 00 972 152 641 00 1150 154 637 00 1315
150 866 00 1800 152 875 00 2240 150 632 00 997 152 643 00 1180 154 639 00 1340
150 869 00 1900 152 877 00 2360 150 633 00 1022 152 645 00 1210 154 640 00 1360
150 872 00 2000 152 879 00 2500 150 635 00 1052 152 646 00 1230 154 642 00 1390
150 875 00 2240 152 881 00 2650 150 636 00 1082 152 647 00 1255 154 644 00 1412
150 877 00 2360 152 883 00 2800 150 638 00 1102 152 648 00 1280 154 646 00 1440
150 879 00 2500 152 886 00 3000 150 639 00 1142 152 649 00 1300 154 647 00 1462
150 881 00 2650 152 888 00 3150 150 641 00 1172 152 651 00 1330 154 648 00 1490
150 883 00 2800 152 891 00 3350 150 643 00 1202 152 652 00 1350 154 649 00 1513
150 886 00 3000 152 893 00 3550 150 645 00 1247 152 654 00 1405 154 650 00 1540
150 888 00 3150 152 895 00 3750 150 647 00 1272 152 655 00 1430 154 651 00 1565
150 891 00 3350 152 896 00 4000 150 648 00 1292 152 657 00 1480 154 652 00 1590
150 893 00 3550 152 897 00 4500 150 649 00 1317 152 658 00 1505 154 653 00 1615
150 651 00 1342 152 659 00 1530 154 654 00 1640
150 652 00 1393 152 660 00 1555 154 655 00 1665
Weight per Metre Important 150 654 00 1422 152 663 00 1605 154 656 00 1690
150 655 00 1472 152 664 00 1630 154 657 00 1716
150 657 00 1497 152 665 00 1655 154 658 00 1740
Profile kg/m During mounting the belt must be pre-tensi- 150 658 00 1522 152 666 00 1680 154 663 00 1840
SPZ 0,074 oned. After running in for 15 - 20 minutes the 150 659 00 1572 152 667 00 1706 154 668 00 1940
SPA 0,123 belt needs to be retightened. 150 661 00 1622 152 668 00 1730 154 673 00 2040
Z (10) 0,064 150 665 00 1673 152 669 00 1755 154 676 00 2100
At a continuous temperature of over 60º stan- 150 666 00 1697 152 670 00 1780 154 679 00 2160
A (13) 0,109 150 667 00 1722 152 671 00 1805 154 681 00 2240
B (17) 0,180 dard V-belts have only a short service life. Oil, 150 668 00 1772 152 672 00 1830 154 682 00 2280
Fats and chemicals should be kept away from 150 670 00 1822 152 674 00 1884 154 686 00 2400
the drive as they destroy the standard V-belts. 150 671 00 1872 152 675 00 1930 154 689 00 2490
Intermediate length are available on request. 150 672 00 1922 152 676 00 1960 154 691 00 2540
150 675 00 2022 152 677 00 2030 154 692 00 2580
150 677 00 2142 152 679 00 2150 154 694 00 2690
150 679 00 2262 152 681 00 2270 154 695 00 3040
150 681 00 2382 152 683 00 2390 154 696 00 3190
150 682 00 2522 152 685 00 2530 154 697 00 3590
* Toothed belt. Subject to change without notice.
192 ®
Qualitiy Management
DIN EN ISO 9001
MÄDLER GmbH maintains a
quality management system according to DIN EN ISO
9001 and was certified the first time in 1995.
MÄDLER ® meets even the highest quality requirements:Top quality, precision and reliability.
® 193
Overview Spur Gears with Straight Tooth System
Spur gears: Brass, straight tooth system 0,3 .......................... 2 ..................... 215
with hub 0,5 .......................... 2 ..................... 216
0,7 .......................... 4 ..................... 217
1,0 .......................... 6,5 ................... 218
Spur gears: Steel, straight tooth system 0,5* ........................ 4 ..................... 219
with and without hub 0,7* ........................ 5 ..................... 220
(* only with hub) 1,0* ........................ 6,5 ................... 221
1,0...................... 10 / 15 ................. 222
1,25 ...................... 10 ..................... 224
1,5* ...................... 10 ..................... 225
1,5..................... 15 / 17 .................. 226
1,59 (pitch 5 mm)*.... 12 ..................... 248
2,0..................... 16 / 20 .................. 228
2,5..................... 20 / 25 .................. 230
3,0..................... 25 / 30 .................. 232
3,18 (pitch 10 mm)*... 25 ..................... 248
4,0..................... 30 / 40 .................. 234
5,0... ..................40 / 50 .................. 236
6,0..................... 50 / 60 .................. 238
8,0*.......................65........ ............. 239
194 ®
Overview Spur Gear Elements with straight tooth system
Gear racks
Page 255
Reworking within
24h-service possible.
Custom made parts
on request.
® 195
General Basics for Spur Gears
Torque P
= Md in Nm Power and Speed 9550 . Pitch Ø and Standard Module d + 2m n
n
[kW] [min -1 ]
2 d . cos ß
Pitch Ø, No. of Teeth
d+ z
Peripheral Speed and Spiral Angle
= V in m/sec. Pitch Ø and Speed .d.n Centre distance z1 + z2
[mm] [min -1 ]
60.000
No. of Teeth, Standard
Module
( 2 ( cosm ß
n
Material quality: Information about the material quality can be found and Spiral Angle
d1 + d2
at each individual group of gears.
Pitch Ø and Pitch Ø 2
Spiral Angle Standard Module u. Real Module mn
= cos ß
ms
Standard Module, No. of z . mn
Teeth and Pitch Ø = cos ß
d
196 ®
Note Regarding the Torque-Values Stated in the Catalogue
The torque values given for gears in the dimension tables (the value The load bearing capacity calculations are based on the basic prin-
“perm. MT” stated in Nm or Ncm) only relate to the teeth, without ciples regarding the pitting resistance of the tooth flanks and the
considering the shaft diameter or key size. occurring tooth root stress. The calculations are based on the DIN
3990 (Method B). For the calculation, the following assumptions
were made:
The load bearing capacity of a gear depends on various different factors. The stated torques are only reference values, serving to
facilitate the selection process. If necessary, a specific calculation of strength and load bearing capacity must be carried out for each
application.
Depending on the operating conditions the wear lifespan may be influenced by adequate grease/oil lubrication. Please also note
that insufficient lubrication may lead to scuffing of the gear flanks.
IMPORTANT
Please make sure you always check the permissible torque sepa- K Hbeta of 1. Gears made from brass and zinc-die-cast are also cal-
rately for the pinion and the gear side! culated with a K Hbeta of 1, as a good running-in characteristic is
Due to their higher elasticity plastic gears are calculated with a assumed for these materials.
For the materials used, the following characteristic values were taken as basis:
Material Perm. Pulsating Fatigue Strength under Bending Stress Perm. Flank Pressure
s bw in N/mm2 s Hlim in N/mm2
POM 28 (VDI-2545) 40 (VDI-2545)
Acetal Resin 28 (VDI-2545) 40 (VDI-2545)
PA12G 40 48
ZnAl4Cu1 60 150
Ms58 (2.0401) 100 250
11SMnPb30 (alt: 9SMn28K) 150 350
C45 heat treated 200 590
42CrMo4 hardened 350 1360
16MnCr5 case hardened 400 1630
X10CrNiS18 9 (1.4305, 200 400
stainless, austenitic)
® 197
Real Size of the Module Teeth DIN 867
Module 0.3
Module 0.5
Module 4.0
Module 0.7
Module 1.0
Module 5.0
Module 1.25
Module 6.0
Module 1.5
Module 2.0
Module 8.0
Module 2.5
Reworking within
24h-service possible.
Custom made parts
on request.
198 ®
Spur Gears Made from Plastic, with One-Sided Hub, Straight Tooth System, Die-Cast Version
® 199
Spur Gears Made from Plastic, with One-Sided Hub, Straight Tooth System, Die-Cast Version
200 ®
Spur Gears Made from Plastic, with One-Sided Hub, Straight Tooth System, Die-Cast Version
® 201
Spur Gears Made from Plastic, with One-Sided Hub, Straight Tooth System, Die-Cast Version
202 ®
Spur Gears Made from Plastic, with One-Sided Hub, Straight Tooth System, Die-Cast Version
® 203
Spur Gears Made from Plastic, with One-Sided Hub, Straight Tooth System, Die-Cast Version
204 ®
Spur Gears Made from POM, White, with One-Sided Hub, Straight Tooth System, Milled Teeth
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 291 010 00, Spur Gear, POM, Module 0.5, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 205
Spur Gears Made from POM, White, with One-Sided Hub, Straight Tooth System, Milled Teeth
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 292 010 00, Spur Gear, POM, Module 0.7, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
206 ®
Spur Gears Made from POM, White, with One-Sided Hub, Straight Tooth System, Milled Teeth
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 293 010 00, Spur Gear, POM, Module 1, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 207
Spur Gears Made from POM, White, with One-Sided Hub, Straight Tooth System, Milled Teeth
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 294 010 00, Spur Gear, Delrin, Module 1.25, 10 Teeth
208 ®
Spur Gears Made from POM, White, with One-Sided Hub, Straight Tooth System, Milled Teeth
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 296 010 00, Spur Gear, POM, Module 2.0, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 209
Spur Gears Made from POM, White, with One-Sided Hub, Straight Tooth System, Milled Teeth
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 297 010 00, Spur Gear, POM, Module 2.5, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
210 ®
Spur Gears made from POM, Black, wide Version, with One-Sided Hub, Straight Tooth System, Milled Teeth
ND
da
d
da
B
d
B
Order. Details: e.g.: Product No. 293 110 10, Spur Gear, POM black, Module 1, 10 Teeth
® 211
Spur Gears made from POM, Black, wide Version, with One-Sided Hub, Straight Tooth System, Milled Teeth
ND
da
d
da
B
d
B
Order. Details: e.g.: Product No. 296 110 10, Spur Gear, POM black, Module 2, 10 Teeth
212 ®
Spur Gears Made From Plastic with Steel Core, Milled, Straight Teeth
Produced using the vertical casting process. Core with cylindrical body surface, knurled, permanently cast-in.
High-molecular, high crystalline and almost stress free. As standard made from normal steel or 1.4305.
Very low moisture absorption, excellent dimensional stability. On request in aluminium.
High viscosity even at very low temperatures. Bore tolerance H7, finished after casting.
Very good mechanical and chemical resistance. The steel core allows the transfer of high torque even
for small shaft diameters and correspondingly small
parallel key connections.
® 213
Spur Gears Made From Plastic with Steel Core, Milled, Straight Teeth
214 ®
Spur Gears Made from Brass, Milled Teeth, Straight Tooth System
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 260 010 00, Spur Gear Ms, Module 0.3, 10 Teeth
Module 0.3
Reworking within
24h-service possible.
Custom made parts
on request.
® 215
Spur Gears Made from Brass, with One-Sided Hub, Milled Teeth, Straight Tooth System
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 261 010 00, Spur Gear, Ms58, Module 0.5, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
216 ®
Spur Gears Made from Brass, with One-Sided Hub, Milled Teeth, Straight Tooth System
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 262 010 00, Spur Gear, Ms58, Module 0.7, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 217
Spur Gears Made from Brass, with One-Sided Hub, Milled Teeth, Straight Tooth System
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 263 010 00, Spur Gear, Ms58, Module 1, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
218 ®
Spur Gears Made from Steel, with One-Sided Hub, Milled Teeth, Straight Tooth System
Material: 11SMnPb30.
Tooth quality 8d DIN 58405. b NL b
Pressure angle 20º.
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 211 010 00, Spur Gear, 11SMnPb30 , Module 0.5, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 219
Spur Gears Made from Steel, with One-Sided Hub, Milled Teeth, Straight Tooth System
Material: 11SMnPb30.
Tooth quality 8d DIN 58405. b NL b
Pressure angle 20º.
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 212 010 00, Spur Gear, 11 SMnPb30, Module 0.7, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
220 ®
Spur Gears Made from Steel, with One-Sided Hub, Slim Design, Milled Teeth, Straight Tooth System
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 213 010 00, Spur Gear, Module 1.0, 10 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 221
Spur Gears Made from Steel, Module 1.0, Tooth Width b = 10 mm, Milled Teeth, Straight Teethed
Material: C45. Gears marked with ** are from 11SMnPb30. Material: C45. Gears marked with ** are from 11SMnPb30.
Tooth quality 8d25 DIN 3967. Pressure angle 20º. Tooth quality 8d25 DIN 3967. Pressure angle 20º.
b NL b b NL b
ND
ND
dda
da
da
dda
B
B
d
d
Ordering Details: e.g.: Product No. 214 010 00, Spur Gear, Module 1, 10 Teeth Ordering Details: e.g.: Product No. 224 018 00, Spur Gear, Module 1, 18 Teeth
Product No. Number b da d NL ND B H7 perm. MT*Weight Product No. Number b da d B H7 perm. MT* Weight
with Hub of teeth mm mm mm mm mm mm Nm g without Hub of teeth mm mm mm mm Nm g
214 010 00** 10 10 12 10 6 8 4 0,08 7 224 018 00** 18 10 20 18 6 0,19 17
214 011 00** 11 10 13 11 6 8 4 0,10 8 224 020 00** 20 10 22 20 6 0,25 21
214 012 00** 12 10 14 12 6 10 4 0,11 10 224 021 00 21 10 23 21 6 0,76 26
214 013 00** 13 10 15 13 6 10 5 0,13 11 224 022 00** 22 10 24 22 6 0,31 26
214 014 00** 14 10 16 14 6 10 5 0,14 14 224 023 00** 23 10 25 23 6 0,35 29
214 015 00** 15 10 17 15 6 12 5 0,15 16 224 024 00** 24 10 26 24 6 0,38 32
214 016 00** 16 10 18 16 6 12 5 0,16 18 224 025 00** 25 10 27 25 6 0,42 35
214 017 00** 17 10 19 17 6 12 6 0,17 19 224 026 00** 26 10 28 26 6 0,46 38
214 018 00** 18 10 20 18 6 15 6 0,19 24 224 027 00 27 10 29 27 6 1,35 41
214 019 00** 19 10 21 19 6 15 6 0,22 26 224 028 00** 28 10 30 28 6 0,54 44
214 020 00** 20 10 22 20 6 15 6 0,25 28 224 030 00** 30 10 32 30 8 0,63 50
214 021 00** 21 10 23 21 6 15 6 0,28 31 224 032 00** 32 10 34 32 8 0,73 54
214 022 00** 22 10 24 22 6 15 6 0,31 33 224 033 00 33 10 35 33 8 2,13 61
214 023 00** 23 10 25 23 6 15 6 0,35 36 224 034 00** 34 10 36 34 8 0,84 65
214 024 00** 24 10 26 24 6 15 6 0,38 39 224 035 00** 35 10 37 35 8 0,90 69
214 025 00** 25 10 27 25 6 20 8 0,42 46 224 036 00** 36 10 38 36 8 0,96 74
214 026 00** 26 10 28 26 6 20 8 0,46 49 224 037 00 37 10 39 37 8 2,75 79
214 027 00** 27 10 29 27 6 20 8 0,50 52 224 038 00** 38 10 40 38 8 1,08 82
214 028 00** 28 10 30 28 6 20 8 0,54 55 224 039 00 39 10 41 39 8 3,08 87
214 029 00 29 10 31 29 6 20 8 1,59 59 224 040 00** 40 10 42 40 8 1,21 92
214 030 00** 30 10 32 30 8 25 8 0,63 77 224 041 00 41 10 43 41 8 3,46 97
214 031 00** 31 10 33 31 8 25 8 0,68 80 224 042 00** 42 10 44 42 8 1,35 101
214 032 00** 32 10 34 32 8 25 8 0,73 85 224 043 00 43 10 45 43 8 3,86 108
214 033 00** 33 10 35 33 8 25 8 0,79 89 224 044 00** 44 10 46 44 8 1,50 113
214 034 00** 34 10 36 34 8 25 8 0,84 92 224 045 00 45 10 47 45 10 4,27 116
214 035 00** 35 10 37 35 8 25 8 0,90 96 224 046 00 46 10 48 46 10 4,48 121
214 036 00** 36 10 38 36 8 25 8 0,96 102 224 047 00 47 10 49 47 10 4,70 128
214 037 00 37 10 39 37 8 25 8 2,75 106 224 048 00** 48 10 50 48 10 1,83 133
214 038 00 38 10 40 38 8 25 8 2,92 110 224 049 00 49 10 51 49 10 5,18 139
214 039 00 39 10 41 39 8 25 8 3,08 115 224 050 00** 50 10 52 50 10 2,00 145
214 040 00** 40 10 42 40 8 25 8 1,21 120 224 051 00 51 10 53 51 10 5,62 152
214 041 00 41 10 43 41 8 25 8 3,46 125 224 052 00 52 10 54 52 10 5,91 157
214 042 00 42 10 44 42 8 25 8 3,65 131 224 053 00 53 10 55 53 10 6,16 163
214 043 00 43 10 45 43 8 25 8 3,86 134 224 054 00 54 10 56 54 10 6,43 170
214 044 00** 44 10 46 44 8 25 8 1,50 140 224 055 00 55 10 57 55 10 6,72 176
214 045 00 45 10 47 45 10 30 10 4,27 165 224 056 00 56 10 58 56 10 6,99 183
214 046 00 46 10 48 46 10 30 10 4,48 171 224 059 00 59 10 61 59 10 7,88 204
214 047 00 47 10 49 47 10 30 10 4,70 178 224 060 00** 60 10 62 60 10 3,03 212
214 048 00 48 10 50 48 10 30 10 4,94 182 224 061 00 61 10 63 61 10 8,51 218
214 049 00 49 10 51 49 10 30 10 5,18 188 224 063 00 63 10 65 63 10 9,15 234
214 050 00** 50 10 52 50 10 30 10 2,00 193 224 064 00 64 10 66 64 10 9,48 242
214 052 00 52 10 54 52 10 40 10 5,91 249 224 065 00 65 10 67 65 10 9,83 249
214 053 00 53 10 55 53 10 40 10 6,16 254 224 066 00 66 10 68 66 10 10,2 260
214 054 00 54 10 56 54 10 40 10 6,43 262 224 067 00 67 10 69 67 10 10,4 265
214 055 00 55 10 57 55 10 40 10 6,72 269 224 068 00 68 10 70 68 10 10,9 274
214 056 00 56 10 58 56 10 40 10 6,99 275 224 069 00 69 10 71 69 10 11,3 283
214 057 00 57 10 59 57 12 40 10 7,29 300 224 070 00 70 10 72 70 10 11,6 290
214 058 00 58 10 60 58 12 40 10 7,59 307 224 071 00 71 10 73 71 10 12,0 301
214 060 00** 60 10 62 60 12 40 10 3,03 320 224 072 00** 72 10 74 72 10 4,59 309
214 062 00 62 10 64 62 12 40 10 8,83 337 224 073 00 73 10 75 73 10 12,8 317
214 064 00** 64 10 66 64 12 40 10 3,51 352 224 075 00 75 10 77 75 10 13,6 334
214 065 00 65 10 67 65 12 40 10 9,83 360 224 076 00 76 10 78 76 10 13,8 343
214 068 00 68 10 70 68 12 40 10 10,9 386 224 077 00 77 10 79 77 10 13,9 351
214 070 00** 70 10 72 70 12 40 10 4,31 401 224 078 00 78 10 80 78 10 14,0 366
214 072 00 72 10 74 72 12 50 10 12,4 484 224 079 00 79 10 81 79 10 14,3 373
214 074 00 74 10 76 74 12 50 10 13,2 502 224 080 00 80 10 82 80 10 14,5 384
214 075 00 75 10 77 75 12 50 10 13,6 510 224 082 00 82 10 84 82 10 15,0 401
214 076 00 76 10 78 76 12 50 10 13,8 521 224 084 00 84 10 86 84 10 15,6 423
214 078 00 78 10 80 78 12 50 10 14,0 541 224 085 00 85 10 87 85 12 15,9 427
214 080 00 80 10 82 80 12 50 10 14,5 560 224 090 00 90 10 92 90 12 17,5 486
214 082 00 82 10 84 82 12 50 10 15,0 583 224 092 00 92 10 94 92 12 18,1 508
214 083 00 83 10 85 83 12 50 10 15,3 594 224 096 00 96 10 98 96 12 19,4 550
214 085 00 85 10 87 85 12 50 10 15,9 611 224 100 00 100 10 102 100 12 20,7 601
214 087 00 87 10 89 87 12 50 10 16,5 633 224 105 00 105 10 107 105 12 25,5 662
214 090 00 90 10 92 90 12 50 12 17,5 659 224 110 00 110 10 112 110 12 26,5 728
214 095 00 95 10 97 95 12 60 12 19,0 795 224 114 00 114 10 116 114 12 27,3 783
214 100 00 100 10 102 100 12 60 12 20,7 856 224 120 00 120 10 122 120 12 28,6 870
214 110 00 110 10 112 110 12 60 12 26,5 983 224 124 00 124 10 126 124 12 29,1 934
214 114 00 114 10 116 114 12 60 12 27,3 1036
214 120 00 120 10 122 120 12 60 12 28,6 1125 * Basis of calculations see page 197.
** 11SMnPb30.
222 ®
Spur Gears Made from Steel, Module 1.0, Tooth Width b = 15 mm, Milled Teeth, Straight Tooth System
Material: C45. Gear-tooth quality 8d25 DIN 3967. Material: C45. Gear-tooth quality 8d25 DIN 3967.
Pressure angle 20º. Pressure angle 20º.
b NL b b NL b
ND
ND
da
da
da
B
d
da
d
B
B
d
B
Ordering Details: e.g.: Product No. 214 110 11, Spur Gear, C45, Module 1.0, 11 Teeth Ordering Details: e.g.: Product No. 224 110 18, Spur Gear, C45, Module 1.0, 18 Teeth
® 223
Spur Gears Made from Steel, Module 1.25, Tooth Width b = 10 mm, Milled Teeth, Straight Tooth System
Material: C45. Gears marked with ** are from 11SMnPb30. Material: C45. Gears marked with ** are from 11SMnPb30.
Tooth quality 8d25 DIN 3967. Pressure angle 20º. Tooth quality 8d25 DIN 3967. Pressure angle 20º.
b NL b b NL b
ND
ND
dda
da
da
dda
B
B
d
d
Ordering Details: e.g.: Product No. 216 012 00, Spur Gear, Module 1.25, 12 Teeth Ordering Details: e.g.: Product No. 226 016 00, Spur Gear, Module 1.25, 16 Teeth
Product No. Number b da d NL ND BH7perm. MT* Weight Product No. Number b da d B H7 perm. MT* Weight
with Hub of teeth mm mm mm mm mm mm Nm g without Hub of teeth mm mm mm mm Nm g
216 012 00** 12 10 17,5 15 10 12 5 0,19 19 226 016 00 16 10 22,5 20 6 0,73 21
216 013 00 13 10 18,75 16,25 10 12 5 0,57 21 226 017 00 17 10 23,75 21,25 6 0,76 25
216 014 00 14 10 20 17,5 10 12 5 0,62 24 226 019 00 19 10 26,25 23,75 6 1,00 32
216 015 00** 15 10 21,25 18,75 10 15 6 0,26 30 226 020 00** 20 10 27,5 25 6 0,41 35
216 016 00** 16 10 22,5 20 10 15 6 0,27 33 226 021 00 21 10 28,75 26,25 6 1,24 40
216 017 00 17 10 23,75 21,25 10 15 6 0,76 36 226 022 00 22 10 30 27,5 6 1,38 43
216 018 00** 18 10 25 22,5 10 15 6 0,32 40 226 023 00 23 10 31,25 28,75 6 1,54 48
216 019 00 19 10 26,25 23,75 10 15 6 1,00 43 226 024 00 24 10 32,5 30 8 1,70 50
216 020 00** 20 10 27,5 25 10 15 6 0,41 46 226 025 00 25 10 33,75 31,25 8 1,86 55
216 021 00** 21 10 28,75 26,25 10 15 6 0,46 50 226 026 00 26 10 35 32,5 8 2,03 59
216 022 00** 22 10 30 27,5 10 20 8 0,51 61 226 027 00 27 10 36,25 33,75 8 2,21 64
216 023 00 23 10 31,25 28,75 10 20 8 1,54 66 226 028 00 28 10 37,5 35 8 2,40 70
216 024 00** 24 10 32,5 30 10 20 8 0,63 70 226 030 00 30 10 40 37,5 10 2,59 81
216 025 00 25 10 33,75 31,25 10 20 8 1,86 75 226 032 00 32 10 42,5 40 10 2,81 90
216 026 00 26 10 35 32,5 10 20 8 2,03 80 226 034 00 34 10 45 42,5 10 3,73 103
216 027 00 27 10 36,25 33,75 10 20 8 2,21 88 226 035 00 35 10 46,25 43,75 10 4,00 109
216 028 00 28 10 37,5 35 10 20 8 2,40 90 226 036 00 36 10 47,5 45 10 4,27 117
216 030 00** 30 10 40 37,5 10 25 10 1,04 111 226 038 00 38 10 50 47,5 10 4,81 129
216 032 00 32 10 42,5 40 10 25 10 3,27 121 226 040 00 40 10 52,5 50 10 5,40 144
216 035 00 35 10 46,25 43,75 10 25 10 4,00 140 226 042 00 42 10 55 52,5 10 6,05 159
216 036 00 36 10 47,5 45 10 25 10 4,27 147 226 045 00 45 10 58,75 56,25 10 7,05 184
216 037 00 37 10 48,75 46,25 10 25 10 4,54 154 226 048 00 48 10 62,5 60 10 8,18 209
216 038 00** 38 10 50 47,5 10 30 10 1,78 179 226 050 00 50 10 65 62,5 10 8,30 229
216 040 00** 40 10 52,5 50 12 30 10 2,00 204 226 052 00 52 10 67,5 65 10 9,80 250
216 042 00 42 10 55 52,5 12 30 10 6,05 218 226 054 00 54 10 70 67,5 10 10,7 267
216 045 00 45 10 58,75 56,25 12 30 10 7,05 244 226 055 00 55 10 71,25 68,75 10 11,2 278
216 048 00 48 10 62,5 60 12 30 10 8,18 268 226 056 00** 56 10 72,5 70 10 4,3 291
216 050 00 50 10 65 62,5 12 30 10 8,30 291 226 060 00 60 10 77,5 75 10 14,0 334
216 052 00 52 10 67,5 65 12 30 10 9,80 307 226 064 00 64 10 82,5 80 10 17,0 384
216 054 00 54 10 70 67,5 12 40 10 10,7 380 226 070 00 70 10 90 87,5 12 20,9 460
216 055 00 55 10 71,25 68,75 12 40 10 11,2 392 226 072 00 72 10 92,5 90 12 22,2 488
216 056 00 56 10 72,5 70 12 40 10 11,6 402 226 075 00 75 10 96,25 93,75 12 23,6 525
216 057 00 57 10 73,75 71,25 12 40 10 12,1 407 226 080 00 80 10 102,5 100 12 26,0 601
216 060 00 60 10 77,5 75 12 40 10 14,0 444 226 090 00 90 10 115 112,5 12 31,1 758
216 064 00 64 10 82,5 80 12 40 10 17,0 491 226 095 00 95 10 121,25 118,75 12 38,1 842
216 065 00 65 10 83,75 81,25 12 40 10 17,6 507 226 100 00 100 10 127,5 125 15 39,6 940
216 070 00 70 10 90 87,5 12 40 12 20,9 566 226 114 00 114 10 145 142,5 15 43,0 1220
216 072 00 72 10 92,5 90 12 40 12 22,2 594 226 120 00 120 10 152,5 150 20 43,9 1335
216 075 00 75 10 96,25 93,75 12 40 12 23,6 634
216 076 00 76 10 97,5 95 12 50 12 24,1 712
216 080 00 80 10 102,5 100 12 50 12 26,0 772
216 085 00 85 10 108,75 106,25 12 50 12 28,5 868
216 090 00 90 10 115 112,5 12 50 12 31,1 938
216 100 00 100 10 127,5 125 12 50 12 39,6 1119
216 120 00 120 10 152,5 150 12 50 12 43,9 1537
Reworking within
24h-service possible.
Custom made parts
on request.
224 ®
Spur Gears Made from Steel, Module 1.5, Tooth Width b = 10 mm, with Hub, Milled Teeth, Straight Tooth System
b NL b
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 217 012 00, Spur Gear, Module 1.5, 12 Teeth
Reworking within
24h-service possible.
Custom made parts
on request.
® 225
Spur Gears Made from Steel, Module 1.5, Tooth Width b = 15 mm, Milled Teeth, Straight Tooth System
Material: C45. Gears marked with ** are from 11SMnPb30. Material: C45. Gears marked with ** are from 11SMnPb30.
Tooth quality 8d25 DIN 3967. Pressure angle 20º. Tooth quality 8d25 DIN 3967. Pressure angle 20º.
b NL b b NL b
ND
ND
dda
da
da
dda
B
B
d
d
Ordering Details: e.g.: Product No. 218 011 00, Spur Gear, Module 1.5, 11 Teeth Ordering Details: e.g.: Product No. 228 018 00, Spur Gear, Module 1.5, 18 Teeth
Product No. Number b da d NL ND B H7 perm.MT*Weight Product No. Number b da d B H7 perm. MT* Weight
with Hub of teeth mm mm mm mm mm mm Nm g without Hub of teeth mm mm mm mm Nm g
218 011 00 11 15 19,5 16,5 10 12 6 0,95 28 228 018 00 18 15 30 27 8 1,94 60
218 012 00** 12 15 21 18,0 10 15 8 0,41 32 228 020 00** 20 15 33 30 8 0,92 75
218 013 00** 13 15 22,5 19,5 10 15 8 0,47 37 228 021 00** 21 15 34,5 31,5 8 1,03 83
218 014 00** 14 15 24 21,0 10 15 8 0,52 42 228 023 00** 23 15 37,5 34,5 8 1,28 101
228 024 00 24 15 39 36 8 3,81 110
218 015 00** 15 15 25,5 22,5 10 18 10 0,57 49 228 025 00 25 15 40,5 37,5 8 4,19 120
218 016 00** 16 15 27 24,0 10 20 10 0,62 60 228 026 00 26 15 42 39 8 1,69 131
218 017 00** 17 15 28,5 25,5 10 20 10 0,67 66 228 027 00 27 15 43,5 40,5 8 5,00 141
218 018 00** 18 15 30 27,0 10 22 10 0,72 79 228 028 00 28 15 45 42 10 5,43 149
218 019 00 19 15 31,5 28,5 10 25 10 2,21 95 228 029 00 29 15 46,5 43,5 10 5,89 161
218 020 00** 20 15 33 30,0 10 25 10 0,92 103 228 030 00** 30 15 48 45 10 2,35 174
218 021 00 21 15 34,5 31,5 15 25 10 2,78 128 228 032 00** 32 15 51 48 10 2,72 199
218 022 00** 22 15 36 33,0 15 25 10 1,15 136 228 033 00 33 15 52,5 49,5 10 7,88 212
218 023 00 23 15 37,5 34,5 15 25 10 3,46 145 228 035 00 35 15 55,5 52,5 10 9,02 240
218 024 00** 24 15 39 36,0 15 25 10 1,41 154 228 036 00 36 15 57 54 10 9,61 255
228 037 00 37 15 58,5 55,5 10 10,2 267
218 025 00** 25 15 40,5 37,5 15 25 10 1,55 166 228 038 00 38 15 60 57 10 10,9 284
218 026 00** 26 15 42 39,0 15 25 10 1,69 175 228 039 00 39 15 61,5 58,5 10 11,6 300
218 027 00 27 15 43,5 40,5 15 25 10 5,00 185 228 040 00** 40 15 63 60 10 4,53 316
218 028 00 28 15 45 42,0 15 25 10 5,43 198 228 041 00 41 15 64,5 61,5 10 13,0 336
218 030 00** 30 15 48 45,0 15 30 10 2,35 246 228 043 00 43 15 67,5 64,5 10 14,5 367
218 031 00 31 15 49,5 46,5 15 30 10 6,83 263 228 045 00 45 15 70,5 67,5 10 16,0 403
218 032 00** 32 15 51 48,0 15 30 10 2,72 273 228 047 00 47 15 73,5 70,5 10 17,7 441
218 034 00 34 15 54 51,0 15 30 10 8,45 298 228 048 00 48 15 75 72 10 18,6 460
218 035 00 35 15 55,5 52,5 15 30 10 9,02 317 228 050 00 50 15 78 75 10 20,4 500
218 036 00 36 15 57 54,0 15 40 10 9,61 392 228 051 00 51 15 79,5 76,5 10 21,3 525
228 052 00 52 15 81 78 10 24,0 545
218 038 00 38 15 60 57,0 15 40 10 10,88 422
228 053 00 53 15 82,5 79,5 10 25,1 574
218 040 00** 40 15 63 60,0 15 40 10 4,53 454 228 054 00 54 15 84 81 12 26,2 585
218 042 00 42 15 66 63,0 15 40 10 13,7 488 228 055 00 55 15 85,5 82,5 12 27,4 607
218 044 00 44 15 69 66,0 15 40 10 15,2 523 228 056 00 56 15 87 84 12 28,5 629
218 045 00 45 15 70,5 67,5 15 40 10 16,0 541 228 060 00 60 15 93 90 12 33,6 726
218 046 00 46 15 72 69,0 15 40 10 16,9 560 228 064 00 64 15 99 96 12 40,9 832
218 048 00 48 15 75 72,0 15 40 10 18,6 599 228 065 00 65 15 100,5 97,5 12 42,8 850
218 050 00 50 15 78 75,0 15 50 10 20,4 721 228 067 00 67 15 103,5 100,5 12 45,7 909
218 052 00 52 15 81 78,0 15 50 10 24,0 765 228 070 00 70 15 108 105 12 48,7 990
218 054 00 54 15 84 81,0 15 50 10 26,2 810 228 071 00 71 15 109,5 106,5 12 49,7 1022
218 055 00 55 15 85,5 82,5 15 50 10 27,4 831 228 072 00 72 15 111 108 12 50,7 1051
228 075 00 75 15 115,5 112,5 12 53,9 1146
218 056 00 56 15 87 84,0 15 50 10 28,5 855 228 076 00 76 15 117 114 15 54,9 1166
218 057 00 57 15 88,5 85,5 15 50 10 29,7 880 228 080 00 80 15 123 120 15 59,2 1298
218 058 00 58 15 90 87,0 15 50 10 30,9 905 228 085 00 85 15 130,5 127,5 15 73,3 1455
218 060 00 60 15 93 90,0 15 60 12 33,6 1041 228 088 00 88 15 135 132 15 75,6 1576
218 062 00 62 15 96 93,0 15 60 12 37,1 1096 228 090 00 90 15 138 135 15 77,1 1659
218 063 00 63 15 97,5 94,5 15 60 12 39,0 1122 228 095 00 95 15 145,5 142,5 15 80,8 1825
218 064 00 64 15 99 96,0 15 60 12 40,9 1148 228 096 00 96 15 147 144 15 81,5 1878
218 065 00 65 15 100,5 97,5 15 60 12 42,8 1172 228 100 00 100 15 153 150 15 83,8 2048
218 068 00 68 15 105 102,0 15 60 12 46,7 1254 228 110 00 110 15 168 165 20 86,2 2465
218 070 00 70 15 108 105,0 20 60 12 48,7 1423 228 114 00 114 15 174 171 20 87,5 2647
228 120 00 120 15 183 180 20 91,6 2939
218 072 00 72 15 111 108 20 70 12 50,7 1683
218 075 00 75 15 115,5 112,5 20 70 12 53,9 1726
218 076 00 76 15 117 114 20 70 15 54,9 1746
218 078 00 78 15 120 117 20 70 15 57,1 1782
218 080 00 80 15 123 120 20 70 15 59,2 1878
218 082 00 82 15 126 123 20 70 15 61,0 1941
218 085 00 85 15 130,5 127,5 20 70 15 73,3 2038
218 090 00 90 15 138 135 20 70 15 77,1 2221
218 095 00 95 15 145,5 142,5 20 70 15 80,8 2398
218 100 00 100 15 153 150 20 70 15 83,8 2620 Reworking within
218 114 00 114 15 174 171 20 70 20 87,5 3166 24h-service possible.
218 120 00 120 15 183 180 20 70 20 91,6 3468
Custom made parts
* Basis of calculations see page 197.
on request.
** 11SMnPb30.
226 ®
Spur Gears Made from Steel, Module 1.5, Tooth Width b = 17 mm, Milled Teeth, Straight Tooth System
Material: C45. Tooth quality 8d25 DIN 3967. Material: C45. Tooth quality 8d25 DIN 3967.
Pressure angle 20º. Pressure angle 20º.
b NL b b NL b
ND
ND
da
da
da
B
d
da
d
B
B
d
B
Ordering Details: e.g.: Product No. 218 110 11, Spur Gear, C45, Module 1.5, 11 Teeth Ordering Details: e.g.: Product No. 228 110 18, Spur Gear, C45, Module 1.5, 18 Teeth
® 227
Spur Gears Made from Steel, Module 2.0, Tooth Width b = 16 mm, Milled Teeth, Straight Tooth System
Material: C45. Gears marked with ** are from 11SMnPb30. Material: C45. Gears marked with ** are from 11SMnPb30.
Tooth quality 8d25 DIN 3967. Pressure angle 20º. Tooth quality 8d25 DIN 3967. Pressure angle 20º.
b NL b b NL b
ND
ND
dda
da
da
dda
B
B
d
d
Ordering Details: e.g.: Product No. 231 010 00, Spur Gear, Module 2, 10 Teeth Ordering Details: e.g.: Product No. 241 018 00, Spur Gear, Module 2, 18 Teeth
Product No. Number b da d NL ND B H7 perm.MT*Weight Product No. Number b da d B H7 perm. MT* Weight
with Hub of teeth mm mm mm mm mm mm Nm g without Hub of teeth mm mm mm mm Nm g
231 010 00** 10 16 24 20 15 15 8 0,6 45 241 018 00** 18 16 40 36 12 1,5 108
231 012 00** 12 16 28 24 15 20 10 0,8 70 241 020 00** 20 16 44 40 12 1,9 138
231 013 00** 13 16 30 26 15 20 10 0,9 81 241 021 00 21 16 46 42 12 5,7 154
231 014 00** 14 16 32 28 15 25 10 1,1 110 241 022 00 22 16 48 44 12 6,2 170
231 015 00** 15 16 34 30 15 25 12 1,2 114 241 023 00 23 16 50 46 12 7,0 187
231 016 00** 16 16 36 32 15 25 12 1,3 126 241 024 00** 24 16 52 48 12 2,9 206
231 017 00 17 16 38 34 15 25 12 3,8 139 241 025 00** 25 16 54 50 12 3,2 225
231 018 00** 18 16 40 36 15 30 12 1,5 179 241 026 00 26 16 56 52 12 9,5 244
231 019 00 19 16 42 38 15 30 12 4,6 192 241 027 00 27 16 58 54 12 10,3 265
231 020 00** 20 16 44 40 15 30 12 1,9 207 241 028 00** 28 16 60 56 12 4,1 286
231 021 00 21 16 46 42 15 30 12 5,7 224 241 030 00** 30 16 64 60 12 4,8 330
231 022 00 22 16 48 44 15 30 12 6,2 240 241 032 00** 32 16 68 64 12 5,6 380
231 023 00** 23 16 50 46 15 30 12 2,6 257 241 035 00 35 16 74 70 12 18,6 457
231 024 00** 24 16 52 48 15 30 12 2,9 275 241 036 00 36 16 76 72 12 19,7 486
231 025 00** 25 16 54 50 15 30 12 3,2 295 241 037 00 37 16 78 74 12 21,1 514
231 026 00 26 16 56 52 15 35 12 9,5 344 241 038 00 38 16 80 76 12 24,1 545
231 027 00 27 16 58 54 15 35 12 10,3 364 241 039 00 39 16 82 78 12 25,6 578
231 028 00** 28 16 60 56 15 35 12 4,1 386 241 040 00 40 16 84 80 12 27,1 605
231 029 00 29 16 62 58 15 35 12 12,2 409 241 041 00 41 16 86 82 12 28,7 639
231 030 00** 30 16 64 60 15 40 12 4,8 466 241 042 00 42 16 88 84 12 30,4 668
231 031 00 31 16 66 62 15 40 12 14,0 489 241 043 00 43 16 90 86 12 32,1 703
231 032 00 32 16 68 64 15 40 12 15,1 514 241 045 00 45 16 94 90 12 35,6 773
231 034 00 34 16 72 68 15 40 12 17,3 566 241 047 00 47 16 98 94 12 39,8 843
231 035 00 35 16 74 70 15 45 12 18,6 632 241 048 00 48 16 100 96 12 42,5 879
231 036 00 36 16 76 72 15 45 12 19,7 659 241 049 00 49 16 102 98 12 45,2 921
231 037 00 37 16 78 74 15 45 12 21,1 689 241 050 00 50 16 104 100 12 48,0 954
231 038 00 38 16 80 76 15 45 12 24,1 720 241 051 00 51 16 106 102 12 50,9 995
231 040 00 40 16 84 80 15 50 12 27,1 825 241 052 00 52 16 108 104 12 54,0 1038
231 042 00 42 16 88 84 15 50 12 30,4 891 241 053 00 53 16 110 106 12 57,1 1092
231 044 00 44 16 92 88 15 50 12 33,8 955 241 054 00 54 16 112 108 12 60,3 1124
231 045 00 45 16 94 90 15 50 12 35,6 991 241 055 00 55 16 114 110 12 63,6 1153
231 046 00 46 16 96 92 15 50 12 37,5 1025 241 056 00 56 16 116 112 12 67,1 1208
231 047 00 47 16 98 94 15 50 12 39,8 1066 241 057 00 57 16 118 114 12 70,6 1249
231 048 00 48 16 100 96 15 50 12 42,5 1098 241 060 00 60 16 124 120 12 81,1 1385
231 050 00 50 16 104 100 15 50 12 48,0 1174 241 061 00 61 16 126 122 12 85,1 1443
231 052 00 52 16 108 104 15 60 12 54,0 1357 241 063 00 63 16 130 126 12 92,6 1530
231 053 00 53 16 110 106 15 60 12 57,1 1396 241 064 00 64 16 132 128 15 95,1 1576
231 054 00 54 16 112 108 15 60 12 60,3 1442 241 065 00 65 16 134 130 15 97,2 1625
231 055 00 55 16 114 110 15 60 12 63,6 1485 241 067 00 67 16 138 134 15 102 1733
231 056 00 56 16 116 112 15 60 12 67,1 1527 241 070 00 70 16 144 140 15 108 1886
231 057 00 57 16 118 114 15 70 12 70,6 1688 241 072 00 72 16 148 144 15 113 1988
231 058 00 58 16 120 116 15 70 12 74,2 1737 241 075 00 75 16 154 150 15 138 2178
231 059 00 59 16 122 118 15 70 12 77,6 1784 241 076 00 76 16 156 152 15 140 2229
231 060 00 60 16 124 120 15 70 12 81,1 1827 241 078 00 78 16 160 156 15 143 2358
231 062 00 62 16 128 124 15 70 12 88,8 1929 241 080 00 80 16 164 160 20 146 2458
231 063 00 63 16 130 126 15 70 12 92,6 1969 241 085 00 85 16 174 170 20 149 2782
231 064 00 64 16 132 128 15 70 12 95,1 2028 241 090 00 90 16 184 180 20 150 3134
231 065 00 65 16 134 130 20 70 15 97,2 2194 241 095 00 95 16 194 190 20 151 3493
231 067 00 67 16 138 134 20 70 15 102 2306 241 096 00 96 16 196 192 20 152 3556
231 068 00 68 16 140 136 20 70 15 104 2360 241 100 00 100 16 204 200 20 154 3870
231 070 00 70 16 144 140 20 70 15 108 2463 241 114 00 114 16 232 228 20 173 5052
231 072 00 72 16 148 144 20 80 15 113 2769 241 120 00 120 16 244 240 20 181 5585
231 074 00 74 16 152 148 20 80 15 137 2883
231 075 00 75 16 154 150 20 80 15 138 2945
231 076 00 76 16 156 152 20 80 15 140 2982 * Basis of calculations see page 197.
231 078 00 78 16 160 156 20 80 15 143 3129 ** 11SMnPb30.
231 080 00 80 16 164 160 20 80 20 146 3196
231 085 00 85 16 174 170 20 80 20 149 3513 Reworking within
231 090 00 90 16 184 180 20 80 20 150 3875
231 095 00 95 16 194 190 20 100 20 151 4652
24h-service possible.
231 100 00 100 16 204 200 20 100 20 154 5056 Custom made parts
231 110 00 110 16 224 220 20 100 20 168 5856
231 114 00 114 16 232 228 20 100 20 173 6179 on request.
231 120 00 120 16 244 240 20 100 20 181 6822
228 ®
Spur Gears Made from Steel, Module 2.0, Tooth Width b = 20 mm, Milled Teeth, Straight Tooth System
Material: C45. Tooth quality 8d25 DIN 3967. Material: C45. Tooth quality 8d25 DIN 3967. Pressure angle
Pressure angle 20º. 20º.
b NL b b NL b
ND
ND
da
da
da
B
d
da
d
B
B
d
B
Ordering Details: e.g.: Product No. 231 110 12, Spur Gear, C45, Module 2.0, 12 Teeth Ordering Details: e.g.: Product No. 241 110 18, Spur Gear, C45 Module 2.0, 18 Teeth
Product No. Number b da d NL ND B H7 perm.MT* Weight Product No. Number b da d B H7 perm. MT*Weight
with Hub of teeth mm mm mm mm mm mm Nm g without Hub of teeth mm mm mm mm Nm g
231 110 12 12 20 28 24 15 18 10 2,8 80 241 110 18 18 20 40 36 10 4,9 145
231 110 13 13 20 30 26 15 20 10 3,2 100 241 110 20 20 20 44 40 10 6,4 180
231 110 14 14 20 32 28 15 22 10 3,6 120 241 110 24 24 20 52 48 12 9,9 260
231 110 15 15 20 34 30 15 24 10 3,9 140 241 110 25 25 20 54 50 12 10,8 285
231 110 16 16 20 36 32 15 25 10 4,2 160 241 110 30 30 20 64 60 14 16,6 410
231 110 17 17 20 38 34 15 25 10 4,4 180 241 110 35 35 20 74 70 14 23,8 570
231 110 18 18 20 40 36 15 25 10 4,9 190 241 110 36 36 20 76 72 14 25,3 600
231 110 19 19 20 42 38 15 25 10 5,7 210 241 110 40 40 20 84 80 14 32,5 750
231 110 20 20 20 44 40 15 30 10 6,4 260
241 110 45 45 20 94 90 16 42,7 950
231 110 21 21 20 46 42 15 30 12 7,2 270
231 110 22 22 20 48 44 15 30 12 8,0 290 241 110 48 48 20 100 96 16 51 1080
231 110 23 23 20 50 46 15 30 12 8,9 310 241 110 50 50 20 104 100 16 57,6 1180
231 110 24 24 20 52 48 15 35 12 9,9 360 241 110 72 72 20 148 144 16 135 2500
231 110 25 25 20 54 50 15 35 12 10,8 390 241 110 75 75 20 154 150 20 166 2710
231 110 26 26 20 56 52 15 40 12 11,9 450 241 110 76 76 20 156 152 20 168 2790
231 110 27 27 20 58 54 15 40 12 13,0 470 241 110 80 80 20 164 160 20 175 3090
231 110 28 28 20 60 56 15 40 12 14,1 500 241 110 85 85 20 174 170 20 179 3500
231 110 29 29 20 62 58 15 40 14 15,5 520 241 110 90 90 20 184 180 20 180 3930
231 110 30 30 20 64 60 15 40 14 16,6 550 241 110 95 95 20 194 190 20 181 4390
231 110 31 31 20 66 62 15 45 14 17,8 610 241 111 00 100 20 204 200 20 185 4870
231 110 32 32 20 68 64 15 45 14 19,3 650 241 111 10 110 20 224 220 20 201 5900
231 110 33 33 20 70 66 15 45 14 20,8 680 241 111 14 114 20 232 228 20 208 6340
231 110 34 34 20 72 68 15 45 14 22,2 710 241 111 20 120 20 244 240 20 217 7030
231 110 35 35 20 74 70 15 45 14 23,8 740 241 111 27 127 20 258 254 20 235 7890
231 110 36 36 20 76 72 15 45 14 25,3 780
231 110 37 37 20 78 74 15 50 14 26,1 860 * Basis of calculations see page 197.
231 110 38 38 20 80 76 15 50 14 28,9 900
231 110 39 39 20 82 78 15 50 14 30,6 930
231 110 40 40 20 84 80 15 50 14 32,5 970
231 110 41 41 20 86 82 15 55 16 34,6 1050
231 110 42 42 20 88 84 15 55 16 36,5 1090
231 110 43 43 20 90 86 15 55 16 38,6 1130
231 110 44 44 20 92 88 15 60 16 40,6 1230
231 110 45 45 20 94 90 15 60 16 42,7 1270
231 110 46 46 20 96 92 15 60 16 45 1310
231 110 47 47 20 98 94 15 70 16 47,8 1480
231 110 48 48 20 100 96 15 70 16 51 1530
231 110 49 49 20 102 98 15 70 16 54,2 1570
231 110 50 50 20 104 100 15 70 16 57,6 1620
231 110 51 51 20 106 102 15 70 16 61,1 1670
231 110 52 52 20 108 104 15 70 16 64,8 1720
231 110 53 53
231 110 54 54
20
20
110
112
106
108
15
15
70
70
16
16
68,5 1780
72,4 1830 Gears with
231 110 55 55 20 114 110 15 70 16 76,3 1880
231 110 56 56
231 110 57 57
20
20
116
118
112
114
15
15
70
70
16
16
80,5 1940
84,7 1990
hardened teeth
231 110 58 58
231 110 60 60
20
20
120
124
116
120
15
15
70
70
16
16
89 2050
97,3 2160 Page 240
231 110 62 62 20 128 124 15 80 16 107 2420
231 110 63 63 20 130 126 15 80 16 111 2480
231 110 64 64 20 132 128 15 80 16 114 2550
231 110 65 65 20 134 130 15 80 16 117 2610
231 110 66 66 20 136 132 15 80 16 120 2670
231 110 67 67 20 138 134 15 80 16 122 2740
231 110 69 69 20 142 138 15 80 16 127 2870
231 110 70 70 20 144 140 15 80 16 130 2940
231 110 75 75 20 154 150 15 80 20 166 3250
231 110 80 80 20 164 160 15 80 20 175 3600 Reworking within
231 110 90 90 20 184 180 15 90 20 180 4570
231 111 00 100 20 204 200 15 100 20 185 5670
24h-service possible.
231 111 20 120 20 244 240 15 100 20 217 7790 Custom made parts
on request.
® 229
Spur Gears Made from Steel, Module 2.5, Tooth Width b = 20 mm, Milled Teeth, Straight Tooth System
Material: C45. Tooth quality 8d25 DIN 3967. Material: C45. Tooth quality 8d25 DIN 3967.
Pressure angle 20º. Pressure angle 20º.
b NL b b NL b
ND
ND
dda
da
da
dda
B
B
d
d
Ordering Details: e.g.: Product No. 232 012 00, Spur Gear, Steel C45, Module 2.5, 12 Teeth Ordering Details: e.g.: Product No. 242 018 00, Spur Gear, Steel C45, Module 2.5, 18 Teeth
Product No. Number b da d NL ND B H7 perm. MT* Weight Product No. Number b da d B H7 perm. MT* Weight
with Hub of teeth mm mm mm mm mm mm Nm kg without Hub of teeth mm mm mm mm Nm kg
232 012 00 12 20 35 30 15 20 12 4,9 0,11 242 018 00 18 20 50 45 12 8,7 0,23
232 013 00 13 20 37,5 32,5 15 20 12 5,6 0,12 242 020 00 20 20 55 50 12 11,2 0,29
232 014 00 14 20 40 35 15 20 12 6,3 0,14 242 022 00 22 20 60 55 12 14,1 0,34
232 015 00 15 20 42,5 37,5 15 25 12 6,9 0,19 242 023 00 23 20 62,5 57,5 12 15,6 0,37
232 016 00 16 20 45 40 15 25 12 7,4 0,21 242 024 00 24 20 65 60 12 17,3 0,41
232 017 00 17 20 47,5 42,5 15 25 12 7,7 0,23 242 025 00 25 20 67,5 62,5 12 19,0 0,45
232 018 00 18 20 50 45 15 30 12 8,7 0,29 242 026 00 26 20 70 65 12 20,8 0,49
232 019 00 19 20 52,5 47,5 15 30 12 9,9 0,31 242 029 00 29 20 77,5 72,5 12 26,0 0,61
232 020 00 20 20 55 50 15 30 12 11,2 0,34 242 030 00 30 20 80 75 12 29,1 0,66
232 021 00 21 20 57,5 52,5 15 30 12 12,6 0,38 242 031 00 31 20 82,5 77,5 12 31,4 0,70
232 022 00 22 20 60 55 15 30 12 14,1 0,41 242 033 00 33 20 87,5 82,5 15 36,3 0,79
232 023 00 23 20 62,5 57,5 15 40 12 15,6 0,51 242 034 00 34 20 90 85 15 38,9 0,84
232 024 00 24 20 65 60 15 40 12 17,3 0,54 242 035 00 35 20 92,5 87,5 15 41,6 0,89
232 025 00 25 20 67,5 62,5 15 40 12 19,0 0,58 242 037 00 37 20 97,5 92,5 15 47,3 1,00
232 026 00 26 20 70 65 15 40 12 20,8 0,62 242 038 00 38 20 100 95 15 50,7 1,06
232 027 00 27 20 72,5 67,5 15 40 12 22,7 0,66 242 039 00 39 20 102,5 97,5 15 54,9 1,12
232 028 00 28 20 75 70 15 40 12 24,7 0,70 242 040 00 40 20 105 100 15 59,3 1,18
232 030 00 30 20 80 75 15 40 12 29,1 0,79 242 041 00 41 20 107,5 102,5 15 65,8 1,24
232 032 00 32 20 85 80 15 50 15 33,8 0,95 242 043 00 43 20 112,5 107,5 15 73,5 1,38
232 034 00 34 20 90 85 15 50 15 38,9 1,04 242 044 00 44 20 115 110 15 78,6 1,43
232 035 00 35 20 92,5 87,5 15 50 15 41,6 1,10 242 045 00 45 20 117,5 112,5 15 83,9 1,50
232 036 00 36 20 95 90 15 60 15 44,4 1,25 242 047 00 47 20 122,5 117,5 15 95,0 1,64
232 038 00 38 20 100 95 15 60 15 50,7 1,38 242 048 00 48 20 125 120 15 100 1,71
232 040 00 40 20 105 100 20 60 15 59,3 1,60 242 049 00 49 20 127,5 122,5 15 107 1,79
232 042 00 42 20 110 105 20 60 15 68,5 1,72 242 050 00 50 20 130 125 15 112 1,86
232 045 00 45 20 117,5 112,5 20 60 15 83,9 1,92 242 051 00 51 20 132,5 127,5 15 118 1,94
232 046 00 46 20 120 115 20 60 15 89,4 1,98 242 053 00 53 20 137,5 132,5 15 131 2,10
232 048 00 48 20 125 120 20 60 15 100 2,14 242 054 00 54 20 140 135 20 137 2,17
232 050 00 50 20 130 125 20 70 15 112 2,43 242 056 00 56 20 145 140 20 151 2,33
232 052 00 52 20 135 130 20 70 15 124 2,60 242 057 00 57 20 147,5 142,5 20 158 2,43
232 054 00 54 20 140 135 20 70 20 137 2,73 242 060 00 60 20 155 150 20 181 2,69
232 055 00 55 20 142,5 137,5 20 70 20 144 2,78 242 070 00 70 20 180 175 20 270 3,68
232 056 00 56 20 145 140 20 70 20 151 2,89 242 076 00 76 20 195 190 20 284 4,35
232 060 00 60 20 155 150 20 70 20 181 3,24 242 080 00 80 20 205 200 20 285 4,83
232 062 00 62 20 160 155 20 70 20 197 3,43 242 090 00 90 20 230 225 20 290 6,13
232 065 00 65 20 167,5 162,5 20 80 20 238 3,90 242 100 00 100 20 255 250 20 315 7,62
232 070 00 70 20 180 175 20 80 20 270 4,44 242 114 00 114 20 290 285 25 349 9,80
232 072 00 72 20 185 180 20 80 20 276 4,62 242 120 00 120 20 305 300 25 365 10,94
232 075 00 75 20 192,5 187,5 20 90 20 282 5,19
232 080 00 80 20 205 200 20 90 20 285 5,79
232 082 00 82 20 210 205 20 90 20 286 6,05
232 085 00 85 20 217,5 212,5 20 100 20 288 6,69
232 090 00 90 20 230 225 20 100 20 290 7,31
232 092 00 92 20 235 230 20 100 20 292 7,60
232 095 00 95 20 242,5 237,5 20 100 25 301 7,97
232 100 00 100* 20 255 250 20 100 25 315 8,74
232 110 00 110* 20 280 275 20 120 25 340 10,86
232 120 00 120* 20 305 300 20 120 25 365 12,64
232 127 00 127* 20 322,5 317,5 20 120 25 380 13,96
* Basis of calculations see page 197.
Reworking within
24h-service possible.
Custom made parts
on request.
230 ®
Spur Gears Made from Steel, Module 2.5, Tooth Width b = 25 mm, Milled Teeth, Straight Tooth System
Material: C45. Tooth quality 8d25 DIN 3967. Material: C45. Tooth quality 8d25 DIN 3967.
Pressure angle 20º. Pressure angle 20º.
b NL b b NL b
ND
ND
da
da
da
B
d
da
d
B
B
d
B
Ordering Details: e.g.: Product No. 232 110 12, Spur Gear, C45, Module 2.5, 12 Teeth Ordering Details: e.g.: Product No. 242 110 18, Spur Gear, C45, Module 2.5, 18 Teeth
Product No. Number b da d NL ND B H7 perm. MT*Weight Product No. Number b da d B H7 perm. MT* Weight
with Hub of teeth mm mm mm mm mm mm Nm kg without Hub of teeth mm mm mm mm Nm kg
232 110 12 12 25 35 30 20 22 10 5,9 0,17 242 110 18 18 25 50 45 12 10,4 0,28
232 110 13 13 25 37,5 32,5 20 25 10 6,7 0,21 242 110 20 20 25 55 50 12 13,4 0,36
232 110 14 14 25 40 35 20 28 10 7,6 0,25 242 110 22 22 25 60 55 14 16,9 0,43
232 110 15 15 25 42,5 37,5 20 30 10 8,3 0,30 242 110 24 24 25 65 60 14 20,8 0,51
232 110 16 16 25 45 40 20 32 12 8,9 0,33 242 110 25 25 25 67,5 62,5 14 22,8 0,56
232 110 17 17 25 47,5 42,5 20 35 12 9,2 0,38 242 110 30 30 25 80 75 14 34,9 0,82
232 110 18 18 25 50 45 20 35 12 10,4 0,42 242 110 40 40 25 105 100 16 71,2 1,47
232 110 19 19 25 52,5 47,5 20 35 12 11,9 0,45 242 110 48 48 25 125 120 20 120 2,12
232 110 20 20 25 55 50 20 40 12 13,4 0,54 242 110 50 50 25 130 125 20 135 2,30
232 110 21 21 25 57,5 52,5 20 40 14 15,1 0,56 242 110 60 60 25 155 150 20 217 3,34
232 110 22 22 25 60 55 20 45 14 16,9 0,66 242 110 65 65 25 167,5 162,5 20 286 3,99
232 110 23 23 25 62,5 57,5 20 45 14 18,7 0,70 242 110 70 70 25 180 175 20 324 4,64
232 110 24 24 25 65 60 20 45 14 20,8 0,74 242 110 72 72 25 185 180 20 332 4,91
232 110 25 25 25 67,5 62,5 20 50 14 22,8 0,85 242 110 75 75 25 192,5 187,5 20 338 5,33
232 110 26 26 25 70 65 20 50 14 25,0 0,90 242 110 76 76 25 195 190 20 340 5,48
232 110 27 27 25 72,5 67,5 20 50 14 27,3 0,95 242 110 80 80 25 205 200 25 342 6,04
232 110 28 28 25 75 70 20 50 14 29,6 1,00 242 110 85 85 25 217,5 212,5 25 346 6,84
232 110 29 29 25 77,5 72,5 20 50 14 32,7 1,06 242 110 90 90 25 230 225 25 348 7,68
232 110 30 30 25 80 75 20 55 14 34,9 1,18 242 110 95 95 25 242,5 237,5 25 361 8,57
232 110 31 31 25 82,5 77,5 20 55 16 37,5 1,22 242 111 00 100 25 255 250 25 378 9,51
232 110 32 32 25 85 80 20 55 16 40,6 1,28 242 111 10 110 25 280 275 25 408 11,53
232 110 33 33 25 87,5 82,5 20 55 16 43,8 1,34 242 111 14 114 25 290 285 25 419 12,39
232 110 34 34 25 90 85 20 55 16 46,7 1,41 242 111 20 120 25 305 300 25 438 13,74
232 110 35 35 25 92,5 87,5 20 60 16 50,2 1,54 242 111 27 127 25 322,5 317,5 25 453 15,40
232 110 36 36 25 95 90 20 60 16 53,3 1,61
232 110 37 37 25 97,5 92,5 20 60 16 54,9 1,68
232 110 38 38 25 100 95 20 60 16 60,8 1,75
232 110 39 39 25 102,5 97,5 20 60 16 65,3 1,83
232 110 40 40 25 105 100 20 70 16 71,2 2,06
232 110 41 41 25 107,5 102,5 20 70 16 77,4 2,14
232 110 42 42 25 110 105 20 70 16 82,2 2,22
232 110 43 43 25 112,5 107,5 20 70 16 92,4 2,30
232 110 44 44 25 115 110 20 70 16 96,6 2,38
232 110 45 45 25 117,5 112,5 20 70 16 100 2,47
232 110 46 46 25 120 115 20 70 20 107 2,52
232 110 47 47 25 122,5 117,5 20 80 20 114 2,80
232 110 48 48 25 125 120 20 80 20 120 2,88
232 110 49 49 25 127,5 122,5 20 80 20 128 2,98
232 110 50 50 25 130 125 20 80 20 135 3,07
232 110 51 51 25 132,5 127,5 20 80 20 143 3,17
232 110 52
232 110 53
52
53
25
25
135
37,5
130
132,5
20
20
90
90
20
20
149
156
3,48
3,58
Gears with
232 110 54
232 110 55
54
55
25
25
140
142,5
135
137,5
20
20
90
90
20
20
165
173
3,68
3,78 hardened teeth
232 110 56 56 25 145 140 20 100 20 181 4,13
232 110 57
232 110 58
57
58
25
25
147,5
150
142,5
145
20
20
100
100
20
20
190
199
4,23
4,34
Page 241
232 110 59 59 25 152,5 147,5 20 100 20 208 4,46
232 110 60 60 25 155 150 20 100 20 217 4,57
232 110 70 70 25 180 175 20 100 20 324 5,74
232 110 90 90 25 230 225 20 120 25 348 9,24
232 111 20 120 25 305 300 20 120 25 438 15,19
® 231
Spur Gears Made from Steel, Module 3.0, Tooth Width b = 25 mm, Milled Teeth, Straight Tooth System
Material: C45. Tooth quality 8d25 DIN 3967. Material: C45. Tooth quality 8d25 DIN 3967.
Pressure angle 20º. Pressure angle 20º.
b NL b b NL b
ND
ND
dda
da
da
dda
B
B
d
d
Ordering Details: e.g.: Product No. 233 012 00, Spur Gear, Steel C45, Module 3, 12 Teeth Ordering Details: e.g.: Product No. 243 018 00, Spur Gear, Steel C45 , Module 3, 18 Teeth
Product No. Number b da d NL ND B H7 perm. MT** Weight Product No. Number b da d B H7 perm. MT** Weight
with Hub of teeth mm mm mm mm mm mm Nm kg without Hub of teeth mm mm mm mm Nm kg
233 012 00 12 25 42 36 15 25 12 9,3 0,21 243 018 00 18 25 60 54 12 16,5 0,42
233 013 00 13 25 45 39 15 25 12 10,5 0,24 243 020 00 20 25 66 60 15 21,3 0,50
233 014 00 14 25 48 42 15 25 12 11,8 0,28 243 021 00 21 25 69 63 15 23,9 0,55
233 015 00 15 25 51 45 15 35 12 13,0 0,37 243 024 00 24 25 78 72 15 32,7 0,74
233 016 00 16 25 54 48 15 35 12 14,0 0,41 243 025 00 25 25 81 75 15 36,0 0,81
233 017 00 17 25 57 51 15 35 12 14,8 0,46 243 028 00 28 25 90 84 15 47,0 1,02
233 018 00 18 25 60 54 15 45 12 16,5 0,58 243 030 00 30 25 96 90 20 55,2 1,15
233 019 00 19 25 63 57 15 45 12 18,8 0,63 243 035 00 35 25 111 105 20 85,0 1,61
233 020 00 20 25 66 60 15 45 15 21,3 0,67 243 037 00 37 25 117 111 20 100 1,80
233 021 00 21 25 69 63 15 45 15 23,9 0,72 243 038 00 38 25 120 114 20 108 1,91
233 022 00 22 25 72 66 15 45 15 26,7 0,78 243 040 00 40 25 126 120 20 125 2,11
233 023 00 23 25 75 69 15 50 15 29,6 0,89 243 042 00 42 25 132 126 20 142 2,34
233 024 00 24 25 78 72 15 50 15 32,7 0,95 243 045 00 45 25 141 135 20 170 2,70
233 025 00 25 25 81 75 15 50 15 36,0 1,01 243 046 00 46 25 144 138 20 180 2,81
233 026 00 26 25 84 78 15 50 15 39,5 1,08 243 047 00 47 25 147 141 20 191 2,95
233 027 00 27 25 87 81 15 50 15 43,2 1,16 243 048 00 48 25 150 144 20 202 3,09
233 028 00 28 25 90 84 15 50 20 47,0 1,19 243 050 00 50 25 156 150 20 224 3,34
233 030 00 30 25 96 90 15 50 20 55,2 1,35 243 052 00 52 25 162 156 20 249 3,64
233 032 00 32 25 102 96 15 60 20 64,9 1,62 243 053 00 53 25 165 159 20 261 3,78
233 035 00 35 25 111 105 15 60 20 85,0 1,90 243 056 00 56 25 174 168 20 302 4,23
233 036 00 36 25 114 108 15 60 20 92,4 2,00 243 058 00 58 25 180 174 20 332 4,54
233 038 00 38 25 120 114 20 60 20 108 2,30 243 060 00 60 25 186 180 20 380 4,87
233 040 00 40 25 126 120 20 70 20 125 2,67 243 065 00 65 25 201 195 20 462 5,72
233 042 00 42 25 132 126 20 70 20 142 2,89 243 067 00 67 25 207 201 20 476 6,09
233 045 00 45 25 141 135 20 70 20 170 3,26 243 070 00 70 25 216 210 20 480 6,67
233 048 00 48 25 150 144 20 80 20 202 3,84 243 072 00 72 25 222 216 30 482 6,99
233 050 00 50 25 156 150 20 80 20 224 4,10 243 076 00 76 25 234 228 30 486 7,80
233 052 00 52 25 162 156 20 80 20 249 4,39 243 080 00 80 25 246 240 30 490 8,63
233 054 00 54 25 168 162 20 80 20 275 4,66 243 090 00 90 25 276 270 30 530 11,00
233 055 00 55 25 171 165 20 80 20 288 4,82 243 096 00 96 25 294 288 30 559 12,53
233 056 00 56 25 174 168 20 90 20 302 5,18 243 100 00 100 25 306 300 30 580 13,61
233 057 00 57 25 177 171 20 90 20 317 5,33 243 114 00 114 25 348 342 30 644 17,72
233 058 00 58 25 180 174 20 90 20 332 5,49
233 060 00 60 25 186 180 20 90 20 380 5,83
233 065 00 65 25 201 195 20 90 20 462 6,67
233 067 00 67 25 207 201 20 90 20 476 7,04
233 070 00 70 25 216 210 20 90 20 480 7,64
233 072 00 72 25 222 216 20 100 20 482 8,22
233 075 00 75 25 231 225 20 100 20 484 8,87
233 076 00 76 25 234 228 20 100 30 486 8,94
233 080 00 80 25 246 240 20 100 30 490 9,77
233 090 00 90* 25 276 270 20 100 30 530 12,12
233 100 00 100* 25 306 300 20 100 30 580 14,72
233 114 00 114* 25 348 342 20 100 30 644 18,79
233 120 00 120* 25 366 360 20 100 30 673 21,00
Reworking within
24h-service possible.
Custom made parts
on request.
232 ®
Spur Gears Made from Steel, Module 3.0, Tooth Width b = 30 mm, Milled Teeth, Straight Tooth System
Material: C45. Tooth quality 8d25 DIN 3967. Material: C45. Tooth quality 8d25 DIN 3967.
Pressure angle 20º. Pressure angle 20º.
b NL b b NL b
ND
ND
da
da
da
B
d
da
d
B
B
d
B
Ordering Details: e.g.: Product No. 233 110 12, Spur Gear, C45, Module 3.0, 12 Teeth Ordering Details: e.g.: Product No. 243 110 18, Spur Gear, C45, Module 3.0, 18 Teeth
Product No. Number b da d NL ND B H7 perm.MT* Weight Product No. Number b da d B H7 perm. MT* Weight
with Hub of teeth mm mm mm mm mm mm Nm kg without Hub of teeth mm mm mm mm Nm kg
233 110 12 12 30 42 36 20 27 12 10,7 0,28 243 110 18 18 30 60 54 14 19 0,49
233 110 13 13 30 45 39 20 30 12 12,1 0,34 243 110 20 20 30 66 60 14 24,5 0,62
233 110 14 14 30 48 42 20 33 12 13,6 0,41 243 110 24 24 30 78 72 16 37,6 0,89
233 110 15 15 30 51 45 20 35 12 15 0,47 243 110 25 25 30 81 75 16 41,4 0,97
233 110 16 16 30 54 48 20 38 14 16,1 0,54 243 110 30 30 30 96 90 16 63,5 1,42
233 110 17 17 30 57 51 20 42 14 17 0,63 243 110 40 40 30 126 120 20 143 2,54
233 110 18 18 30 60 54 20 45 14 19 0,72 243 110 48 48 30 150 144 20 232 3,69
233 110 19 19 30 63 57 20 45 14 21,6 0,78 243 110 50 50 30 156 150 20 258 4,06
233 110 20 20 30 66 60 20 45 14 24,5 0,84 243 110 52 52 30 162 156 20 286 4,40
233 110 21 21 30 69 63 20 45 16 27,5 0,89 243 110 55 55 30 171 165 20 331 4,93
233 110 22 22 30 72 66 20 50 16 30,7 1,02 243 110 57 57 30 177 171 20 364 5,30
233 110 23 23 30 75 69 20 50 16 34 1,10 243 110 60 60 30 186 180 20 437 5,89
233 110 24 24 30 78 72 20 50 16 37,6 1,18 243 110 65 65 30 201 195 20 531 6,92
233 110 25 25 30 81 75 20 60 16 41,4 1,39 243 110 70 70 30 216 210 25 552 8,00
233 110 26 26 30 84 78 20 60 16 45,4 1,48 243 110 72 72 30 222 216 25 554 8,47
233 110 27 27 30 87 81 20 60 16 49,7 1,56 243 110 75 75 30 231 225 25 557 9,21
233 110 28 28 30 90 84 20 60 16 54,1 1,66 243 110 76 76 30 234 228 25 559 9,46
233 110 29 29 30 93 87 20 60 16 59,2 1,75 243 110 80 80 30 246 240 25 564 10,49
233 110 30 30 30 96 90 20 60 16 63,5 1,85 243 110 85 85 30 261 255 25 580 11,86
233 110 31 31 30 99 93 20 60 16 69,2 1,95 243 110 90 90 30 276 270 25 610 13,32
233 110 32 32 30 102 96 20 70 16 74,6 2,21 243 110 95 95 30 291 285 25 640 14,86
233 110 33 33 30 105 99 20 70 16 82,8 2,32 243 111 00 100 30 306 300 25 667 16,48
233 110 34 34 30 108 102 20 70 16 88,6 2,43 243 111 10 110 30 336 330 25 705 19,97
233 110 35 35 30 111 105 20 70 16 97,8 2,55 243 111 14 114 30 348 342 30 740 21,40
233 110 36 36 30 114 108 20 70 20 106 2,62 243 111 20 120 30 366 360 30 774 23,74
233 110 37 37 30 117 111 20 70 20 115 2,74 243 111 27 127 30 387 381 30 800 26,61
233 110 38 38 30 120 114 20 80 20 124 3,05
233 110 39 39 30 123 117 20 80 20 135 3,18
233 110 40 40 30 126 120 20 80 20 143 3,31
233 110 41 41 30 129 123 20 80 20 155 3,44
233 110 42 42 30 132 126 20 80 20 164 3,58
233 110 43 43 30 135 129 20 80 20 175 3,72
233 110 44 44 30 138 132 20 90 20 186 4,07
233 110 45 45 30 141 135 20 90 20 196 4,22
233 110 46 46 30 144 138 20 90 20 207 4,37
233 110 47 47 30 147 141 20 100 20 220 4,76
233 110 48 48 30 150 144 20 100 20 232 4,92
233 110 50 50 30 156 150 20 100 20 258 5,18
233 110 60 60 30 186 180 20 100 20 437 6,97
233 110 65 65 30 201 195 20 100 20 531 7,99
233 110 70
233 110 75
70
75
30
30
216
231
210
225
20
20
100
120
25
25
552
557
9,03
10,75
Gears with
233 110 90
233 111 20
90
120
30
30
276
366
270
360
20
20
120
120
25
30
610
774
14,79
24,98
hardened teeth
* Basis of calculations see page 197.
Page 241
Reworking within
24h-service possible.
Custom made parts
on request.
® 233
Spur Gears Made from Steel, Module 4.0, Tooth Width b = 30 mm, Milled Teeth, Straight Tooth System
Material: C45. Tooth quality 8d25 DIN 3967. Material: C45. Tooth quality 8d25 DIN 3967.
Pressure angle 20º. Pressure angle 20º.
b NL b b NL b
ND
ND
dda
da
da
dda
B
B
d
d
Ordering Details: e.g.: Product No. 234 012 00, Spur Gear, Steel C45, Module 4, 12 Teeth Ordering Details: e.g.: Product No. 244 020 00, Spur Gear, Steel C45 , Module 4, 20 Teeth
Product No. Number b da d NL ND B H7 perm. MT**Weight Product No. Number b da d B H7 perm. MT** Weight
with Hub of teeth mm mm mm mm mm mm Nm kg without Hub of teeth mm mm mm mm Nm kg
234 012 00 12 30 56 48 20 35 15 21 0,48 244 020 00 20 30 88 80 20 49 1,07
234 013 00 13 30 60 52 20 35 15 24 0,55 244 024 00 24 30 104 96 20 76 1,59
234 014 00 14 30 64 56 20 40 15 27 0,68 244 025 00 25 30 108 100 20 87 1,73
234 015 00 15 30 68 60 20 40 15 30 0,76 244 030 00 30 30 128 120 25 148 2,49
234 016 00 16 30 72 64 20 40 20 32 0,80 244 035 00 35 30 148 140 25 222 3,44
234 017 00 17 30 76 68 20 40 20 34 0,90 244 036 00 36 30 152 144 25 239 3,55
234 018 00 18 30 80 72 20 50 20 38 1,11 244 037 00 37 30 156 148 25 256 3,86
234 019 00 19 30 84 76 20 50 20 43 1,21 244 038 00 38 30 160 152 25 275 4,04
234 020 00 20 30 88 80 20 50 20 49 1,33 244 040 00 40 30 168 160 25 315 4,55
234 021 00 21 30 92 84 20 50 20 55 1,45 244 042 00 42 30 176 168 25 358 5,02
234 022 00 22 30 96 88 20 50 20 62 1,58 244 045 00 45 30 188 180 25 429 5,78
234 023 00 23 30 100 92 20 50 20 69 1,70 244 046 00 46 30 192 184 25 456 6,08
234 024 00 24 30 104 96 20 60 20 76 1,98 244 047 00 47 30 196 188 25 483 6,34
234 025 00 25 30 108 100 20 60 20 87 2,12 244 048 00 48 30 200 192 25 510 6,62
234 026 00 26 30 112 104 20 60 20 97 2,28 244 050 00 50 30 208 200 25 568 7,18
234 027 00 27 30 116 108 20 60 20 109 2,43 244 052 00 52 30 216 208 25 636 7,78
234 028 00 28 30 120 112 20 60 20 122 2,58 244 056 00 56 30 232 224 25 763 9,06
234 030 00 30 30 128 120 20 70 20 148 3,08 244 060 00 60 30 248 240 25 905 10,42
234 032 00 32 30 136 128 20 70 20 176 3,44 244 065 00 65 30 268 260 30 976 12,19
234 035 00 35 30 148 140 20 70 25 222 3,97 244 067 00 67 30 276 268 30 980 12,99
234 036 00 36 30 152 144 20 70 25 239 4,18 244 070 00 70 30 288 280 30 985 14,14
234 038 00 38 30 160 152 20 70 25 275 4,61 244 076 00 76 30 312 304 30 1042 17,00
234 040 00 40 30 168 160 20 80 25 315 5,27 244 080 00 80 30 328 320 30 1083 18,50
234 042 00 42 30 176 168 20 80 25 358 5,77 244 090 00 90 30 368 360 30 1200 23,50
234 044 00 44 30 184 176 20 80 25 404 6,24 244 096 00 96 30 392 384 30 1270 26,89
234 045 00 45 30 188 180 20 80 25 429 6,52
234 046 00 46 30 192 184 20 80 25 456 6,79
234 048 00 48 30 200 192 20 100 25 510 7,78
234 050 00 50 30 208 200 20 100 25 568 8,36
234 052 00 52 30 216 208 20 100 25 636 8,96
234 054 00 54 30 224 216 20 100 25 698 9,50
234 055 00 55 30 228 220 20 100 25 730 10,00
234 056 00 56 30 232 224 20 100 25 763 10,50
234 058 00 58 30 240 232 20 100 25 832 11,00
234 060 00 60 30 248 240 20 100 25 905 11,50
234 065 00 65* 30 268 260 20 100 30 976 13,50
234 067 00 67* 30 276 268 20 100 30 980 14,00
234 070 00 70* 30 288 280 20 100 30 985 15,30
234 072 00 72* 30 296 288 20 100 30 993 16,00
234 075 00 75* 30 308 300 20 100 30 1030 17,50
234 076 00 76* 30 312 304 20 120 30 1042 18,38
234 080 00 80* 30 328 320 20 120 30 1083 20,00
234 090 00 90* 30 368 360 20 120 30 1200 25,20
234 096 00 96* 30 392 384 20 120 30 1270 28,50
234 100 00 100* 30 408 400 20 120 30 1320 31,00
Reworking within
24h-service possible.
Custom made parts
on request.
234 ®
Spur Gears Made from Steel, Module 4.0, Tooth Width b = 40 mm, Milled Teeth, Straight Tooth System
Material: C45. Tooth quality 8d25 DIN 3967. Material: C45. Tooth quality 8d25 DIN 3967.
Pressure angle 20º. Pressure angle 20º.
b NL b b NL b
ND
ND
da
da
da
B
d
da
d
B
B
d
B
Ordering Details: e.g.: Product No. 234 110 12, Spur Gear, C45, Module 4.0, 12 Teeth Ordering Details: e.g.: Product No. 244 110 20, Spur Gear, C45, Module 4.0, 20 Teeth
Product No. Number b da d NL ND B H7 perm. MT*Weight Product No. Number b da d B H7 perm. MT* Weight
with Hub of teeth mm mm mm mm mm mm Nm kg without Hub of teeth mm mm mm mm Nm kg
234 110 12 12 40 56 48 20 35 14 26 0,63 244 110 20 20 40 88 80 16 61 1,49
234 110 13 13 40 60 52 20 40 14 30 0,78 244 110 24 24 40 104 96 20 95 2,13
234 110 14 14 40 64 56 20 45 14 34 0,93 244 110 25 25 40 108 100 20 109 2,32
234 110 15 15 40 68 60 20 45 14 38 1,05 244 110 30 30 40 128 120 20 185 3,38
234 110 16 16 40 72 64 20 50 16 40 1,20 244 110 35 35 40 148 140 20 278 4,64
234 110 17 17 40 76 68 20 50 16 43 1,33 244 110 36 36 40 152 144 25 299 4,86
234 110 18 18 40 80 72 20 50 16 48 1,47
234 110 19 19 40 84 76 20 60 16 54 1,75
244 110 38 38 40 160 152 25 344 5,20
234 110 20 20 40 88 80 20 60 16 61 1,90
244 110 40 40 40 168 160 25 394 6,11
234 110 21 21 40 92 84 20 70 16 69 2,22 244 110 45 45 40 188 180 25 536 7,78
234 110 22 22 40 96 88 20 70 16 78 2,39 244 110 48 48 40 200 192 25 638 8,87
234 110 23 23 40 100 92 20 75 20 86 2,60 244 110 50 50 40 208 200 25 710 9,65
234 110 24 24 40 104 96 20 75 20 95 2,79 244 110 52 52 40 216 208 25 795 10,45
234 110 25 25 40 108 100 20 75 20 109 2,98 244 110 55 55 40 228 220 25 913 11,71
234 110 26 26 40 112 104 20 75 20 121 3,18 244 110 57 57 40 236 228 25 1020 12,59
234 110 27 27 40 116 108 20 75 20 136 3,39 244 110 60 60 40 248 240 25 1131 13,97
234 110 28 28 40 120 112 20 75 20 153 3,60 244 110 65 65 40 268 260 25 1220 16,43
234 110 29 29 40 124 116 20 75 20 171 3,83 244 110 70 70 40 288 280 25 1231 19,09
234 110 30 30 40 128 120 20 75 20 185 4,06 244 110 75 75 40 308 300 25 1288 21,94
234 110 31 31 40 132 124 20 80 20 205 4,39
234 110 32 32 40 136 128 20 80 20 220 4,64
244 110 76 76 40 312 304 30 1303 22,47
234 110 33 33 40 140 132 20 80 20 248 4,90 244 110 80 80 40 328 320 30 1354 24,93
234 110 34 34 40 144 136 20 80 20 264 5,16 244 110 85 85 40 348 340 30 1430 28,18
234 110 35 35 40 148 140 20 80 20 278 5,43 244 110 90 90 40 368 360 30 1500 31,62
234 110 36 36 40 152 144 20 80 25 299 5,63 244 110 95 95 40 388 380 30 1580 35,26
234 110 38 38 40 160 152 20 80 25 344 6,14 244 111 00 100 40 408 400 30 1650 39,11
234 110 40 40 40 168 160 20 80 25 394 6,74 244 111 10 110 40 448 440 30 1744 47,38
234 110 50 50 40 208 200 20 100 25 710 10,66 244 111 14 114 40 464 456 30 1830 50,91
234 110 60 60 40 248 240 20 100 25 1131 14,92
234 110 90 90 40 368 360 20 120 30 1500 32,76
Gears with
hardened teeth
Page 241
Reworking within
24h-service possible.
Custom made parts
on request.
® 235
Spur Gears Made from Steel, Module 5.0, Tooth Width b = 40 mm, Milled Teeth, Straight Tooth System
Material: C45. Tooth quality 8d25 DIN 3967. Material: C45. Tooth quality 8d25 DIN 3967.
Pressure angle 20º. Pressure angle 20º.
b NL b b NL b
ND
ND
dda
da
da
dda
B
B
d
d
Ordering Details: e.g.: Product No. 235 012 00, Spur Gear, Steel C45, Module 5, 12 Teeth Ordering Details: e.g.: Product No. 245 020 00, Spur Gear, Steel C45, Module 5, 20 Teeth
Product No. Number b da d NL ND B H7 perm. MT**Weight Product No. Number b da d B H7 perm. MT** Weight
with Hub of teeth mm mm mm mm mm mm Nm kg without Hub of teeth mm mm mm mm Nm kg
235 012 00 12 40 70 60 25 40 15 49 0,99 245 020 00 20 40 110 100 20 113 2,29
235 013 00 13 40 75 65 25 40 15 54 1,14 245 025 00 25 40 135 125 25 219 3,61
235 014 00 14 40 80 70 25 50 15 60 1,45 245 030 00 30 40 160 150 25 351 5,29
235 015 00 15 40 85 75 25 60 15 66 1,79 245 035 00 35 40 185 175 25 526 7,27
235 016 00 16 40 90 80 25 60 15 72 1,98 245 036 00 36 40 190 180 25 566 7,71
235 017 00 17 40 95 85 25 60 20 74 2,11 245 038 00 38 40 200 190 25 656 8,63
235 018 00 18 40 100 90 25 60 20 84 2,33 245 040 00 40 40 210 200 25 750 9,57
235 019 00 19 40 105 95 25 60 20 97 2,55 245 045 00 45 40 235 225 25 1010 12,15
235 020 00 20 40 110 100 25 60 20 113 2,78 245 048 00 48 40 250 240 30 1186 13,02
235 021 00 21 40 115 105 25 60 20 132 3,03 245 050 00 50 40 260 250 30 1312 13,59
235 022 00 22 40 120 110 25 60 20 152 3,30 245 052 00 52 40 270 260 30 1446 16,28
235 023 00 23 40 125 115 25 60 20 173 3,57 245 060 00 60 40 310 300 30 1850 22,00
235 024 00 24 40 130 120 25 80 20 195 4,29 245 065 00 65 40 335 325 30 1953 25,50
235 025 00 25 40 135 125 25 80 20 219 4,59 245 070 00 70 40 360 350 30 2086 30,00
235 026 00 26 40 140 130 25 80 25 242 4,80
235 027 00 27 40 145 135 25 80 25 267 5,13
235 028 00 28 40 150 140 25 80 25 293 5,47
235 030 00 30 40 160 150 25 80 25 351 6,18
235 032 00 32 40 170 160 30 80 25 416 7,14
235 035 00 35 40 185 175 30 80 25 526 8,36
235 036 00 36 40 190 180 30 100 25 566 9,45
235 038 00 38 40 200 190 30 100 25 656 10,33
235 040 00 40 40 210 200 30 100 25 750 11,30
235 045 00 45 40 235 225 30 100 25 1010 13,87
235 048 00 48** 40 250 240 30 100 30 1186 15,44
235 050 00 50** 40 260 250 30 120 30 1312 17,50
235 052 00 52** 40 270 260 30 120 30 1446 18,75
235 055 00 55** 40 285 275 30 150 30 1662 22,00
235 056 00 56** 40 290 280 30 150 30 1739 23,00
235 060 00 60** 40 310 300 30 160 30 1850 26,50
Reworking within
24h-service possible.
Custom made parts
on request.
236 ®
Spur Gears Made from Steel, Module 5.0, Tooth Width b = 50 mm, Milled Teeth, Straight Tooth System
Material: C45. Tooth quality 8d25 DIN 3967. Material: C45. Tooth quality 8d25 DIN 3967.
Pressure angle 20º. Pressure angle 20º.
b NL b b NL b
ND
ND
da
da
da
B
d
da
d
B
B
d
B
Ordering Details: e.g.: Product No. 235 110 12, Spur Gear, C45, Module 5.0, 12 Teeth Ordering Details: e.g.: Product No. 245 110 20, Spur Gear, C45, Module 5.0, 20 Teeth
Product No. Number b da d NL ND B H7 perm. MT*Weight Product No. Number b da d B H7 perm. MT* Weight
with Hub of teeth mm mm mm mm mm mm Nm kg without Hub of teeth mm mm mm mm Nm kg
235 110 12 12 50 70 60 25 45 20 58 1,21 245 110 20 20 50 110 100 20 134 2,90
235 110 13 13 50 75 65 25 50 20 64 1,47 245 110 24 24 50 130 120 20 232 4,23
235 110 14 14 50 80 70 25 55 20 71 1,76 245 110 25 25 50 135 125 20 261 4,60
235 110 15 15 50 85 75 25 60 20 79 2,07 245 110 30 30 50 160 150 25 418 6,61
235 110 16 16 50 90 80 25 65 20 86 2,40 245 110 32 32 50 170 160 25 495 7,62
235 110 17 17 50 95 85 25 70 20 88 2,75 245 110 35 35 50 185 175 25 626 9,16
235 110 18 18 50 100 90 25 70 20 100 3,02 245 110 38 38 50 200 190 25 781 10,84
235 110 19 19 50 105 95 25 70 20 115 3,30 245 110 40 40 50 210 200 25 893 12,04
235 110 20 20 50 110 100 25 80 20 134 3,83 245 110 45 45 50 235 225 25 1202 15,30
235 110 21 21 50 115 105 25 80 20 157 4,15 245 110 48 48 50 250 240 25 1411 17,44
235 110 22 22 50 120 110 25 80 20 181 4,48 245 110 50 50 50 260 250 30 1561 18,86
235 110 23 23 50 125 115 25 90 20 206 5,08 245 110 52 52 50 270 260 30 1721 20,43
235 110 24 24 50 130 120 25 90 20 232 5,44 245 110 55 55 50 285 275 30 1978 22,89
235 110 25 25 50 135 125 25 90 20 261 5,82 245 110 57 57 50 295 285 30 2030 24,62
235 110 26 26 50 140 130 25 100 20 288 6,50 245 110 60 60 50 310 300 30 2202 27,31
235 110 27 27 50 145 135 25 100 20 318 6,91 245 110 65 65 50 335 325 30 2324 32,12
235 110 28 28 50 150 140 25 100 25 349 7,22 245 110 70 70 50 360 350 30 2482 37,31
235 110 29 29 50 155 145 25 110 25 385 7,98 245 110 75 75 50 385 375 30 2576 42,88
235 110 30 30 50 160 150 25 110 25 418 8,44 245 110 76 76 50 390 380 30 2606 44,04
235 110 32 32 50 170 160 25 110 25 495 9,30 245 110 80 80 50 410 400 30 2708 48,84
235 110 36 36 50 190 180 25 120 25 674 11,70 245 110 85 85 50 435 425 30 2860 55,19
235 110 40 40 50 210 200 25 120 25 893 14,00 245 110 90 90 50 460 450 30 3000 61,92
235 110 50 50 50 260 250 25 120 30 1561 20,67 245 110 95 95 50 485 475 30 3160 69,03
235 110 60 60 50 310 300 25 160 30 2202 30,69 245 111 00 100 50 510 500 30 3300 76,53
245 111 10 110 50 560 550 30 3450 92,69
245 111 14 114 50 580 570 30 3600 99,59
* Basis of calculations see page 197.
Gears with
hardened teeth
Page 241
Reworking within
24h-service possible.
Custom made parts
on request.
® 237
Spur Gears Made from Steel, Module 6.0, Tooth Width b = 50 mm, Milled Teeth, Straight Tooth System
Material: C45. Tooth quality 8d25 DIN 3967. Material: C45. Tooth quality 8d25 DIN 3967.
Pressure angle 20º. Pressure angle 20º.
b NL b b NL b
ND
ND
dda
da
da
dda
B
B
d
d
Ordering Details: e.g.: Product No. 236 012 00, Spur Gear, Steel C45, Module 6, 12 Teeth Ordering Details: e.g.: Product No. 246 020 00, Spur Gear, Steel C45 , Module 6, 20 Teeth
Product No. Number b da d NL ND B H7 perm. MT**Weight Product No. Number b da d B H7 perm. MT** Weight
with Hub of teeth mm mm mm mm mm mm Nm kg without Hub of teeth mm mm mm mm Nm kg
236 012 00 12 50 84 72 25 50 20 96 1,72 246 020 00 20 50 132 120 20 241 4,23
236 013 00 13 50 90 78 25 50 20 112 1,99 246 024 00 24 50 156 144 25 391 6,08
236 014 00 14 50 96 84 25 60 20 128 2,45 246 025 00 25 50 162 150 25 436 6,50
236 015 00 15 50 102 90 25 60 20 140 2,79 246 030 00 30 50 192 180 25 703 9,50
236 016 00 16 50 108 96 25 60 20 145 3,12 246 035 00 35 50 222 210 25 1045 13,14
236 017 00 17 50 114 102 25 60 20 150 3,47 246 036 00 36 50 228 216 25 1120 14,00
236 018 00 18 50 120 108 25 70 20 175 4,05 246 040 00 40 50 252 240 30 1460 17,50
236 019 00 19 50 126 114 25 70 20 207 4,46 246 045 00 45 50 282 270 30 1955 22,00
236 020 00 20 50 132 120 25 70 20 241 4,88 246 048 00 48 50 300 288 30 2300 25,00
236 021 00 21 50 138 126 25 70 25 276 5,24 246 050 00 50 50 312 300 30 2550 27,00
236 022 00 22 50 144 132 25 80 25 312 5,94 246 052 00 52 50 324 312 30 2800 29,50
236 023 00 23 50 150 138 25 80 25 350 6,43 246 056 00 56 50 348 336 40 3120 34,00
236 024 00 24 50 156 144 25 80 25 391 6,93 246 060 00 60 50 372 360 40 3350 39,00
236 025 00 25 50 162 150 25 80 25 436 7,49
236 026 00 26 50 168 156 25 80 25 483 8,05
236 027 00 27 50 174 162 25 80 25 533 8,62
236 028 00 28 50 180 168 25 90 25 587 9,78
236 030 00 30 50 192 180 30 100 25 703 11,33
236 032 00 32 50 204 192 30 100 25 836 12,74
236 035 00 35 50 222 210 30 100 25 1045 14,95
236 036 00 36 50 228 216 30 100 25 1120 15,70
236 038 00 38 50 240 228 30 120 25 1280 18,00
236 040 00 40** 50 252 240 30 120 30 1460 19,69
236 045 00 45** 50 282 270 30 120 30 1955 24,50
236 048 00 48** 50 300 288 30 120 30 2300 27,66
236 050 00 50** 50 312 300 30 140 30 2550 30,61
236 052 00 52** 50 324 312 30 140 30 2800 34,91
236 055 00 55** 50 342 330 30 150 40 3060 35,84
236 060 00 60** 50 372 360 30 150 40 3350 43,00
* Basis of calculations see page 197.
** The hubs on these gears are welded on.
Reworking within
24h-service possible.
Custom made parts
on request.
238 ®
Spur Gears Made from Steel, Module 6.0, Tooth Width b = 60 mm, Milled Teeth, Straight Tooth System
Material: C45. Tooth quality 8d25 DIN 3967. Material: C45. Tooth quality 8d25 DIN 3967.
Pressure angle 20º. Pressure angle 20º.
b NL b b NL b
ND
ND
da
da
da
B
d
da
d
B
B
d
B
Ordering Details: e.g.: Product No. 236 110 12, Spur Gear, C45, Module 6.0, 12 Teeth Ordering Details: e.g.: Product No. 246 110 20, Spur Gear, C45, Module 6.0, 20 Teeth
Product No. Number b da d NL ND B H7 perm. MT* Weight Product No. Number b da d B H7 perm. MT* Weight
with Hub of teeth mm mm mm mm mm mm Nm kg without Hub of teeth mm mm mm mm Nm kg
236 110 12 12 60 84 72 20 54 20 110 1,82 246 110 20 20 60 132 120 20 277 5,08
236 110 13 13 60 90 78 20 60 20 129 2,20 246 110 24 24 60 156 144 25 450 7,29
236 110 14 14 60 96 84 20 65 20 147 2,88 246 110 25 25 60 162 150 25 500 7,93
236 110 15 15 60 102 90 20 70 20 161 3,01 246 110 28 28 60 180 168 25 675 10,00
236 110 16 16 60 108 95 20 75 20 167 3,46 246 110 30 30 60 192 180 25 808 11,52
236 110 17 17 60 114 102 20 75 20 172 4,26 246 110 32 32 60 204 192 25 960 13,14
236 110 18 18 60 120 108 20 80 20 201 4,33 246 110 35 35 60 222 210 25 1200 15,77
236 110 20 20 60 132 120 20 90 20 277 5,43 246 110 36 36 60 228 216 25 1284 16,69
236 110 21 21 60 138 126 20 90 25 317 6,44 246 110 38 38 60 240 228 25 1470 18,63
236 110 22 22 60 144 132 20 100 25 358 7,23 246 110 40 40 60 252 240 25 1680 20,66
236 110 24 24 60 156 144 20 110 25 450 7,88 246 110 50 50 60 312 300 30 2924 32,31
236 110 25 25 60 162 150 20 110 25 500 8,42 246 110 60 60 60 372 360 40 3842 46,42
236 110 30 30 60 192 180 20 120 25 808 13,20
236 110 36 36 60 228 216 20 130 25 1284 18,68
236 110 50 50 60 312 300 20 140 30 2924 34,59
236 110 60 60 60 372 360 20 150 40 3842 48,97
Spur Gears Made from Steel, Module 8, with One-Sided Hub, Milled Teeth, Straight Tooth System
Material: C45.
b NL b
Tooth quality 8d25 DIN 3967.
Pressure angle 20º.
ND
da
da
B
B
d
Ordering Details: e.g.: Product No. 238 012 00, Spur Gear, C45, Module 8, 12 Teeth
® 239
Spur Gears with One-Sided Hub, Milled Teeth, Straight Tooth System, Teeth Induction Hardened
ND
da
d
da
B
d
B
Ordering Details: e.g.: Product No. 214 881 12, Spur Gear, Hardened, Module 1, 12 Teeth
240 ®
Spur Gears with One-Sided Hub, Milled Teeth, Straight Tooth System, Teeth Induction Hardened
ND
da
d
da
B
d
B
Ordering Details: e.g.: Product No. 232 881 12, Spur Gear, Hardened, Module 2.5, 12 Teeth
® 241
Precision Spur Gears Made From Steel 16MnCr5, Hardened with Ground Tooth Flanks
242 ®
Precision Spur Gears Made From Steel 16MnCr5, Hardened with Ground Tooth Flanks
® 243
Spur Gears Made from Stainless Steel with One-Sided Hub, Milled Teeth, Straight Tooth System
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 214 990 10, Spur Gear, Stainless Steel, Module 1, 10 Teeth
244 ®
Spur Gears Made from Stainless Steel with One-Sided Hub, Milled Teeth, Straight Tooth System
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 231 990 10, Spur Gear, Stainless Steel,
Module 2, 10 Teeth
® 245
Spur Gears Made from Stainless Steel with One-Sided Hub, Milled Teeth, Straight Tooth System
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 233 990 12, Spur Gear, Stainless Steel, Module 3, 12 Teeth
246 ®
Spur Gear Shafts Made From Steel with One-Sided Hub, Milled, Straight Teeth
Material: C45.
Pressure angle 20º.
Ordering Details: e.g.: Product No. 214 511 00, spur gear, module 1, 11 teeth
Module 1.0
Module 1.5
Module 2.0
Reworking within
24h-service possible.
Custom made parts
on request.
® 247
Spur Gears Metric Pitch, Straight Teeth, Made from Steel and Stainless Steel
ND
da
da
B
B
d
d
Ordering Details: e.g.: Product No. 205 012 00, spur gear, steel C45, pitch 5 mm, 12 teeth
Matching
Gear Racks
Page 262
Reworking within
24h-service possible.
Custom made parts
on request.
248 ®
Straight-Toothed Internal Gears Made from Brass Straight-Toothed Internal Gears Made from Steel
Ordering Details: e.g.: Product No. 261 440 00, Internal Gear, Brass, Module 0.5, 40 Teeth Ordering Details: e.g.: Product No. 224 425 00, Internal Gear, Steel, Module 1, Width 10, 25 Teeth
Module 0.5 / b = 4 mm, Brass Ms58 (2.0401) Module 1.0 / b = 10 mm, Steel C45
Product No. Number b d di DA Weight Product No. Number b d di DA Weight
of teeth mm mm mm mm g of teeth mm mm mm mm g
261 440 00 40 4 20 19 36 23 224 425 00 25 10 25 23 50 113
261 445 00 45 4 22,5 21,5 40 28 224 430 00 30 10 30 28 55 128
261 448 00 48 4 24 23 40 27 224 436 00 36 10 36 34 60 141
261 450 00 50 4 25 24 45 37 224 440 00 40 10 40 38 65 156
261 460 00 60 4 30 29 50 42 224 445 00 45 10 45 43 70 180
261 470 00 70 4 35 34 55 45 224 448 00 48 10 48 46 75 198
261 490 00 90 4 45 44 70 74 224 450 00 50 10 50 48 75 185
261 410 00 100 4 50 49 70 63 224 460 00 60 10 60 58 85 213
224 470 00 70 10 70 68 95 249
224 472 00 72 10 72 70 100 294
224 480 00 80 10 80 78 105 275
224 490 00 90 10 90 88 115 306
224 410 00 100 10 100 98 125 342
224 412 00 120 10 120 118 150 488
Module 0.7 / b = 6 mm, Brass Ms58 (2.0401) Module 1.5 / b = 15 mm, Steel C45
Product No. Number b d di DA Weight Product No. Number b d di DA Weight
of teeth mm mm mm mm g of teeth mm mm mm mm g
262 440 00 40 6 28 26,6 48 59 228 425 00 25 15 37,5 34,5 70 320
262 445 00 45 6 31,5 30,1 50 58 228 430 00 30 15 45 42 75 328
262 448 00 48 6 33,6 32,2 55 75 228 436 00 36 15 54 51 85 392
262 450 00 50 6 35 33,6 55 74 228 440 00 40 15 60 57 90 413
262 460 00 60 6 42 40,6 65 96 228 445 00 45 15 67,5 64,5 100 497
262 470 00 70 6 49 47,6 70 97 228 448 00 48 15 72 69 100 465
262 480 00 80 6 56 54,6 80 126 228 450 00 50 15 75 72 105 489
262 490 00 90 6 63 61,6 85 128 228 460 00 60 15 90 87 120 558
262 410 00 100 6 70 68,6 95 171 228 470 00 70 15 105 102 135 653
228 472 00 72 15 108 105 140 716
228 480 00 80 15 120 117 150 738
228 490 00 90 15 135 132 170 975
228 410 00 100 15 150 147 190 1241
228 412 00 120 15 180 177 220 1441
Module 1.0 / b = 8 mm, Brass Ms58 (2.0401) Module 2.0 / b = 16 mm, Steel C45
Product No. Number b d di DA Weight Product No. Number b d di DA Weight
of teeth mm mm mm mm g of teeth mm mm mm mm g
263 430 00 30 8 30 28 55 108 241 430 00 30 16 60 56 95 530
263 436 00 36 8 36 34 60 116 241 436 00 36 16 72 68 107 599
263 440 00 40 8 40 38 65 137 241 440 00 40 16 80 76 115 662
263 445 00 45 8 45 43 70 151 241 445 00 45 16 90 86 125 729
263 448 00 48 8 48 46 75 172 241 448 00 48 16 96 92 131 761
263 450 00 50 8 50 48 75 159 241 450 00 50 16 100 96 135 783
263 455 00 55 8 55 53 80 174 241 455 00 55 16 110 106 145 865
263 460 00 60 8 60 58 85 182 241 460 00 60 16 120 116 155 930
263 465 00 65 8 65 63 90 204 241 465 00 65 16 130 126 165 999
263 470 00 70 8 70 68 95 218 241 470 00 70 16 140 136 175 1070
263 480 00 80 8 80 78 105 246 241 472 00 72 16 144 140 185 1313
263 490 00 90 8 90 88 115 265 241 480 00 80 16 160 156 195 1202
263 410 00 100 8 100 98 125 293 241 490 00 90 16 180 176 220 1538
263 412 00 120 8 120 118 145 332 241 410 00 100 16 200 196 240 1711
241 412 00 120 16 240 236 280 2014
® 249
Ratchet Wheels Made from Steel
Ordering Details:
e.g.: Product No. 223 720 00, Ratchet Wheel,
pitch 3.14, 20 Teeth
Ordering Details:
e.g.: Product No. 223 701 00, Ratchet Brace, Steel
Product No. Length L Radius R Width b Weight
approx. in mm approx. in mm approx. in mm g
223 701 00 49,5 9 4 20
227 701 00 49,5 9 6 28
227 702 00 75 13 9 127
Reworking within
24h-service possible.
Custom made parts
on request.
250 ®
Spur Gears Made from Brass and Steel with One-Sided Hub, Helical Tooth System
ND
da
d
da
B
d
B
same lead angle and the opposite tooth direction (left hand).
Product No.
Right Hand
Product No. Number b
Left Hand of teeth mm
da
mm
d
mm
NL
mm
ND
mm
B H7
mm
perm. MT* Weight
Ncm g
Helical Tooth
Gear racks
214 210 00 214 310 00 10 10 12,6 10,64 6 8 4 11 7,3
214 215 00 214 315 00 15 10 18,0 15,96 6 12 5 26 17,9
214 218 00 214 318 00 18 10 21,2 19,16 6 12 5 39 24,4
214 220 00 214 320 00 20 10 23,3 21,28 6 15 5 50 32,5
Page 257
214 224 00 214 324 00 24 10 27,5 25,54 6 15 5 78 44,4
214 225 00 214 325 00 25 10 28,6 26,60 6 15 5 85 47,8
214 230 00 214 330 00 30 10 33,9 31,93 6 15 5 131 66,9
214 236 00 214 336 00 36 10 40,3 38,31 6 18 6 201 96,9
214 240 00 214 340 00 40 10 44,6 42,57 6 18 6 258 118,3
214 250 00 214 350 00 50 10 55,2 53,21 8 18 6 436 184,4
Reworking within
24h-service possible.
Custom made parts
on request.
® 251
Precision Spur Gears, Helical Tooth System, Case Hardened, with Ground Teeth Flanks
Helical Tooth
Note
Gear racks
Page 264
These gears are designed to be used in combination with the
helical-toothed gear racks page 264. If this gear is used to
drive a mating gear instead, this mating gear must have the
same lead angle and the opposite tooth direction (right hand).
252 ®
Precision Spur Gears, Helical Tooth System, Case Hardened with Ground Teeth Flanks
Ordering Details: e.g.: Product No. 254 015 35, Spur Figure 1 Figure 1+2 Figure 2 Figure 1 Figure 2
gear, Steel 16 MnCr5, Module 4.0, 15 Teeth, Ground Middle of tooth gap
Helical Tooth
Note Gear racks
These gears are designed to be used in combination with the
helical-toothed gear racks page 264. If this gear is used to
drive a mating gear instead, this mating gear must have the
Page 264
same lead angle and the opposite tooth direction (right hand).
® 253
Rolling bearings at MÄDLER ®:
®
®
254 ®
Overview Gear Racks
® 255
Gear Racks Made from Plastic, Straight Tooth System
Gear Racks Made from Acetal Resin (white) / Polyketone Resin (ivory), Die-Cast Version
Material Acetal: Standard quality Product No. Product No. b ha h0 Nom. Length L* Weight Weight
with high hardness. Acetal Polyketone mm mm mm mm Azet. g PK g
Material Polyketone: Lower fricti- Module 0.5 281 601 00 281 601 01 4 4,5 4 250 5,2 4,6
on leads to much larger lifespan, 281 602 00 281 602 01 4 6 5,5 250 7,5 6,8
even without lubrication. Much Module 0.7 282 601 00 282 601 01 6 6,7 6 250 12,0 10,6
higher safety against tooth bra- Module 1.0 283 601 00 283 601 01 9 9 8 250 24,8 21,8
king, specially at longterm usage. Module 1.25 284 601 00 284 601 01 10 11 9,75 250 35,0 30,8
Temperature Range: -40°C to Module 1.5 285 601 00 285 601 01 12 12 10,5 250 42,3 37,2
+140°C due to the load. Module 2.0 286 601 00 286 601 01 15,4 11 9 250 44,8 39,3
Pressure angle 20º. Module 2.5 287 601 00 287 601 01 17 13 10,5 250 58,2 51,1
Module 3.0 288 601 00 288 601 01 19,4 15 12 250 75,8 66,6
Gear Racks Made from POM, White, Milled Teeth, Slim Version
Material: POM, white (nature) Product No. b ha h0 Nominal Length L* Weight
mm mm mm mm g
Pressure angle 20º.
Module 0.5** 291 601 00** 4 6 5,5 250 8
The teeth on the gear racks are
manufactured using an over- Module 0.7 292 601 00 5 7 6,3 250 11
head milling cutter. This leads Module 1.0 293 601 00 10 10 9,0 250 32
to negative tolerances. 293 603 00 10 10 9,0 500 63
Dimensions h a and h 0 Module 1.25 294 601 00 10 10 8,75 250 31
up to Module 2: -0.2 mm 294 603 00 10 10 8,75 500 61
from Module 2.5: -0.3 mm.
Module 1.5 295 601 00 15 15 13,5 250 72
From Module 2, except for 295 603 00 15 15 13,5 500 140
nominal length 500 mm, cut
295 605 00 15 15 13,5 1000 285
for continuous linking.
Module 2.0 296 603 00 16 16 14,0 500 157
** Material PET. 296 605 00 16 16 14,0 1000 312
296 607 00 16 16 14,0 1500 466
Module 2.5 297 603 00 20 20 17,5 500 243
297 605 00 20 20 17,5 1000 489
297 607 00 20 20 17,5 1500 735
Module 3.0 298 603 00 25 25 22,0 500 385
298 605 00 25 25 22,0 1000 772
298 607 00 25 25 22,0 1500 1146
256 ®
Gear Racks Made from Brass (Ms58), Straight Tooth System, Precisely Straightened
The teeth on the gear racks are manufactured using an overhead milling cutter. This leads to negative tole-
Ordering Details: e.g.: Product No. 260 601 00, rances. Dimension ha and h0 up to Module 2 -0.2 mm.
Straight-Toothed Gear Rack, Module 0.3, 250 mm
Teeth cut with reference profile (RP) II in accordance with DIN 867/DIN 3972.
Gear Racks Made from Brass (Ms58) and Steel (C45KG), Helical Toothed, Precisely Straightened
Reworking within
24h-service possible.
Custom made parts
on request.
® 257
Gear Racks Made from Specially Treated Bright Steel C45KG, Milled Teeth, Straight Tooth System
Product No. Tooth Width Overall Height h0 Nominal Length Effective Length Weight
* Key Steel. b ha L
** St37K. mm mm mm mm mm kg
Module 0.5* 221 601 00 4 6 5,5 250 - 0,04
Module 0.7** 222 601 00 5 7 6,3 250 - 0,06
Module 1.0** 223 601 00 7 5 4,0 250 - 0,05
Module 1.0 224 603 00 10 10 9,0 250 - 0,17
224 605 00 10 10 9,0 500 - 0,34
224 608 00 10 10 9,0 1000 - 0,68
224 610 00 15 15 14,0 500 - 0,81
224 612 00 15 15 14,0 1000 - 1,61
Module 1.25 226 601 00 10 10 8,75 250 - 0,16
226 603 00 10 10 8,75 500 - 0,33
226 605 00 10 10 8,75 1000 - 0,66
Module 1.5 227 601 00 10 10 8,5 500 - 0,32
227 605 00 10 10 8,5 1000 - 0,63
228 601 00 15 10 8,5 1000 - 0,95
228 603 00 15 15 13,5 500 - 0,77
228 605 00 15 15 13,5 1000 - 1,54
228 607 00 15 15 13,5 1500 - 2,33
Module 2.0 241 601 00 16 20 18,0 1000 1005,0 – 1 2,22
241 603 00 20 20 18,0 500 1,38
241 605 00 20 20 18,0 1000 1005,0 – 1 2,77
241 607 00 20 20 18,0 1500 1501,0 – 1 4,12
241 609 00 20 20 18,0 2000 2004,0 – 1,5 5,50
Module 2.5 242 601 00 20 25 22,5 1000 1005,0 – 1 3,47
242 603 00 25 25 22,5 500 2,17
242 605 00 25 25 22,5 1000 1005,0 – 1 4,31
242 607 00 25 25 22,5 1500 1507,5 – 1 6,46
242 609 00 25 25 22,5 2000 2002,5 – 1,5 8,61
Module 3.0 243 601 00 25 30 27,0 1000 1008,0 – 1,5 5,24
243 603 00 30 30 27,0 500 3,17
243 605 00 30 30 27,0 1000 1008,0 – 1,5 6,27
243 607 00 30 30 27,0 1500 1507,5 – 1,5 9,33
243 609 00 30 30 27,0 2000 2007,0 – 1,5 12,43
Module 4.0 244 601 00 30 40 36,0 1000 1005,0 – 1,5 8,43
244 603 00 40 40 36,0 500 5,55
244 605 00 40 40 36,0 1000 1005,0 – 1,5 11,14
244 607 00 40 40 36,0 1500 1507,5 – 1 16,50
244 609 00 40 40 36,0 2000 2010,0 – 1,5 22,50
Module 5.0 245 601 00 40 50 45,0 1000 1005,0 – 1,5 14,00
245 603 00 50 50 45,0 500 8,50
245 605 00 50 50 45,0 1000 1005,0 – 1,5 17,50
245 607 00 50 50 45,0 1500 1507,5 – 1,5 26,00
245 609 00 50 50 45,0 2000 2010,0 – 1,5 35,00
Module 6.0 246 601 00 60 60 54,0 500 12,50
246 603 00 60 60 54,0 1000 998,5 – 1,5 25,00
246 605 00 60 60 54,0 1500 1507,5 – 1,5 37,50
246 607 00 60 60 54,0 2000 1997,5 – 1,5 50,00
Module 8.0 248 601 00 80 80 72,0 1000 1005,0 – 1,5 44,00
248 603 00 80 80 72,0 1500 1507,0 – 1,5 66,00
258 ®
Gear Racks Made from Steel C45, Milled Teeth, Straight Tooth System, Economy-Line
Gear Racks Made from Bright Steel C45KG, Teeth Milled and Induction Hardened
Milled, quality 8.
Tooth area induction hardened, 54 + 4 HRC.
The hardening sets the tooth quality to 10-11.
Pressure angle 20º.
The gear racks are cut for continuous
linking. The teeth of the gear racks are not
cut to join edge-to-edge, which leads to Mounting Example
minor gaps when mounting. These gaps do,
however, not cause any problems for the
gears rolling across.
The teeth on the gear racks are manufactured using an overhead milling cutter. This leads to negative toleances.
Dimensions ha and h0 up to Module 2 -0.2 mm, Module 3-4 -0.3 mm, Module 5 -0.4 mm
Ordering Details: e.g.: Product No. 241 886 05, Gear Teeth cut with reference profile (RP) II in accordance with DIN 867/DIN 3972.
Rack, Module 2.0, 1000mm, hardened Rounded edge.
Product No. Tooth Width Overall Height h0 Nominal Length Effective Length Weight
b ha L
mm mm mm mm mm kg
Module 2.0 241 886 05 20 20 18,0 1000 1005,0 – 1 2,77
241 886 09 20 20 18,0 2000 2004,0 – 1,5 5,50
Module 2.5 242 886 05 25 25 22,5 1000 1005,0 – 1, 4,31
242 886 09 25 25 22,5 2000 2002,5 – 1,5 8,61
Module 3.0 243 886 05 30 30 27,0 1000 1008,0 – 1,5 6,27
243 886 09 30 30 27,0 2000 2007,0 – 1,5 12,43
Module 4.0 244 886 05 40 40 36,0 1000 1005,0 – 1,5 11,14
244 886 09 40 40 36,0 2000 2010,0 – 1,5 22,50
Module 5.0 245 886 05 50 50 45,0 1000 1005,0 – 1,5 17,50
245 886 09 50 50 45,0 2000 2010,0 – 1,5 35,00
® 259
Precision Gear Racks Made from Steel 16MnCr5, Tooth Area Induction Hardened, Teeth Ground
Product No. Tooth Width Overall Height Height to Line Nom. Length L Eff. Length Weight
b mm h a -0.1 mm h 0 mm mm mm kg
Module 1.0 224 683 00 15 15 14 500 500,0 +1 0,81
Module 1.5 228 683 00 15 15 13,5 500 499,1 ±0,3 0,78
Module 2.0 241 683 00 20 20 18 500 502,1 ±0,3 1,40
241 685 00 20 20 18 1000 998,5 ±0,3 2,53
Module 3.0 243 683 00 25 25 22 500 498,9 ±0,3 2,12
243 685 00 25 25 22 1000 998,4 ±0,3 4,22
Matching Precision
Spur Gears
Page 242
Reworking within
24h-service possible.
Custom made parts
on request.
260 ®
Gear Racks Made from Stainless Steel (Stainless), Milled Teeth, Straight Tooth System
Total Pitch Error Fp along the lines of Module Permissible Pitch Error for Length in mm
DIN 3962 quality 8 tolerance for teeth 250 500 1000 1500 2000
on spur gears, analogously applied on 1.00 - 2.00 50 56 63 63 71
gear racks. over 2.00 up to 3.55 50 63 71 71 80
Value in µ = 1/1000 mm over 3.55 up to 6.00 56 71 80 80 90
over 6.00 up to 10.00 63 71 80 80 90
Reworking within
24h-service possible.
Custom made parts
on request.
® 261
Gear racks with metric pitch, straight teeth, square
Matching
Spur Gears
Page 248
Reworking within
24h-service possible.
Custom made parts
on request.
262 ®
Round Gear Racks Made From Steel
Round Gear Racks Made From Steel, Milled Teeth, Straight Tooth System, Precisely Straightened
On choice: High Strength Steel! Product No. Product No. Nom. length L h0 ha b Weight
Standard High Strength mm mm mm mm kg
Material standard: Module 1.0 224 631 00 224 666 31** 500 9,0 10,0 6,0 0,28
St50K D = 10 mm 224 632 00 224 666 32** 1000 9,0 10,0 6,0 0,56
Material High Module 1.0 225 631 00 - 500 14,0 15,0 7,5 0,66
Strength: D = 15 mm 225 632 00 - 1000 14,0 15,0 7,5 1,35
Special steel with Module 1.5 228 631 00 228 666 31 500 13,5 15,0 9,0 0,64
D = 15 mm 228 632 00 228 666 32 1000 13,5 15,0 9,0 1,28
strength 1,000N/mm²
Module 1.5 229 631 00 - 500 15,5 17,0 9,6 0,84
Diameter tolerance h6 D = 17 mm 229 632 00 - 1000 15,5 17,0 9,6 1,70
ground. Module 2.0 241 631 00 241 666 31 500 18,0 20,0 12,0 1,14
Prod. No. 224 666 31 D = 20 mm 241 632 00 241 666 32 1000 18,0 20,0 12,0 2,28
and 224 666 32 241 634 00* 241 666 34 2000 18,0 20,0 12,0 4,52
Ø tolerance h9. Module 2.5 242 631 00 242 666 31 500 22,5 25,0 15,0 1,78
Tooth flanks not D = 25 mm 242 632 00 242 666 32 1000 22,5 25,0 15,0 3,56
ground. 242 634 00* 242 666 34 2000 22,5 25,0 15,0 7,20
Other dimensions, also Module 3.0 243 631 00 243 666 31 500 27,0 30,0 18,0 2,59
from drawing, can D = 30 mm 243 632 00 243 666 32 1000 27,0 30,0 18,0 5,14
be supplied at short 243 634 00* 243 666 34 2000 27,0 30,0 18,0 10,28
notice. Module 4.0 244 631 00 244 666 31 500 36,0 40,0 24,0 4,56
D = 40 mm 244 632 00 244 666 32 1000 36,0 40,0 24,0 9,12
244 634 00* 244 666 34 2000 36,0 40,0 24,0 18,24
Module 5.0 245 631 00 245 666 31 500 45,0 50,0 30,0 7,10
D = 50 mm 245 632 00 245 666 32 1000 45,0 50,0 30,0 14,20
245 634 00* 245 666 34 2000 45,0 50,0 30,0 28,40
Module 6.0 246 631 00 246 666 31 500 54,0 60,0 36,0 10,28
D = 60 mm 246 632 00 246 666 32 1000 54,0 60,0 36,0 20,56
246 634 00* 246 666 34 2000 54,0 60,0 36,0 41,12
Round Gear Racks Made From Stainless Steel, Milled Teeth, Straight Tooth System, Precisely Straightened
Material:
Product No. Nom. length L h0 ha b Weight
Stainless steel
mm mm mm mm kg
1.4305.
Diameter tolerance Module 1.0 224 996 31 500 9,0 10,0 6,0 0,28
h9 drawn. D = 10 mm 224 996 32 1000 9,0 10,0 6,0 0,56
Module 1.5 228 996 31 500 13,5 15,0 9,0 0,64
D = 15 mm 228 996 32 1000 13,5 15,0 9,0 1,28
Module 2.0 241 996 31 500 18,0 20,0 12,0 1,14
A D = 20 mm 241 996 32 1000 18,0 20,0 12,0 2,28
241 996 34 2000 18,0 20,0 12,0 4,56
Module 2.5 242 996 31 500 22,5 25,0 15,0 1,78
D = 25 mm 242 996 32 1000 22,5 25,0 15,0 3,56
242 996 34 2000 22,5 25,0 15,0 7,12
Module 3.0 243 996 31 500 27,0 30,0 18,0 2,59
D = 30 mm 243 996 32 1000 27,0 30,0 18,0 5,14
243 996 34 2000 27,5 30,0 18,0 10,28
Module 4.0 244 996 31 500 36,0 40,0 24,0 4,56
D = 40 mm 244 996 32 1000 36,0 40,0 24,0 9,12
244 996 34 2000 36,0 40,0 24,0 18,24
® 263
Gear Racks Made from Steel, Helical Toothed, Tempered, Teeth Milled
Ordering Details: e.g.: Product No. 251 603 11, Gear Rack, Helical Toothed,
Tempered, Module 2.0, 500 mm
Module 2.0
Product No. L1 L2 Number b hk h0 f a l No. of h d1 d2 t a1 l1 d3 GT f Fu* Weight
with Bores of teeth bores /300 1)
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm N kg
251 603 11 500,00 8,9 75 25 24 22 2 62,50 125 4 8 7 11 7 31,7 436,6 5,7 0,044 2100 2,10
251 605 11 1000,00 8,9 150 25 24 22 2 62,50 125 8 8 7 11 7 31,7 936,6 5,7 0,044 2100 4,30
without Bores
251 603 10 500,00 8,9 75 25 24 22 2 0,044 2100 2,10
251 605 10 1000,00 8,9 150 25 24 22 2 0,044 2100 4,30
Counterpart for mounting
251 600 00 200,00 8,8 30 25 24 22 0,85
Module 3.0
Product No. L1 L2 Number b hk h0 f a l No. of h d1 d2 t a1 l1 d3 GT f Fu* Weight
with Bores of teeth bores /300 1)
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm N kg
253 603 11 500,00 10,6 50 30 29 26 2 62,50 125 4 9 10 15 9 35,0 430,0 7,7 0,046 4500 3,00
253 605 11 1000,00 10,6 100 30 29 26 2 62,50 125 8 9 10 15 9 35,0 930,0 7,7 0,046 4500 6,10
without Bores
253 603 10 500,00 10,6 50 30 29 26 2 0,046 4500 3,00
253 605 10 1000,00 10,6 100 30 29 26 2 0,046 4500 6,10
Counterpart for mounting
253 600 00 200,00 10,6 20 30 29 26 2,70
Module 4.0
Product No. L1 L2 Number b hk h0 f a l No. of h d1 d2 t a1 l1 d3 GT f Fu* Weight
with Bores of teeth bores /300 1)
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm N kg
254 603 11 506,67 14,2 38 40 39 35 2 62,50 125 4 12 10 15 9 33,3 433,0 7,7 0,048 8700 5,50
254 605 11 1000,00 14,2 75 40 39 35 2 62,50 125 8 12 10 15 9 33,3 933,4 7,7 0,048 8700 10,90
without Bores
254 603 10 506,67 14,2 38 40 39 35 2 0,048 8700 5,50
254 605 10 1000,00 14,2 75 40 39 35 2 0,048 8700 10,90
Counterpart for mounting
254 600 00 200,00 14,2 15 40 39 35 2,70
Module 5.0
Product No. L1 L2 Number b hk h0 f a l No. of h d1 d2 t a1 l1 d3 GT f Fu* Weight
with Bores of teeth bores /300 1)
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm N kg
255 603 11 500,00 17,4 30 50 39 34 3 62,50 125 4 12 14 20 13 37,5 425,0 11,7 0,050 15000 6,50
255 605 11 1000,00 17,4 60 50 39 34 3 62,50 125 8 12 14 20 13 37,5 925,0 11,7 0,050 15000 13,00
without Bores
255 603 10 500,00 17,4 30 50 39 34 3 0,050 15000 6,50
255 605 10 1000,00 17,4 60 50 39 34 3 0,050 15000 13,00
Counterpart for mounting
255 600 00 200,00 17,4 12 49 39 34 3,00
1)GTf /300 = total pitch error, i.e. the max. permissible deviation (per 300 mm) of the measured length of the rack compared to the theoretical
length L300, with L300 = (m / cos ß) • • z 300 ).
* Tangential force at tooth, calculated for z 20. With a smaller number of teeth, the tangential force has to be reduced by 10%.
264 ®
Precision Gear Racks Made from Steel, Helical Tooth System, Teeth Hardened and Ground
Module 2.0
Product No. L1 L2 Number b hk h0 f a l No. of h d1 d2 t a1 l1 d3 GT f Fu* Weight
with Bores of teeth bores /300 1)
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm N kg
251 603 01 500,00 8,5 75 24 24 22 2 62,50 125 4 8 7 11 7 31,7 436,6 5,7 0,022 8500 2,10
251 605 01 1000,00 8,5 150 24 24 22 2 62,50 125 8 8 7 11 7 31,7 936,6 5,7 0,022 8500 4,10
without Bores
251 603 00 500,00 8,5 75 24 24 22 2 0,022 8500 2,10
251 605 00 1000,00 8,5 150 24 24 22 2 0,022 8500 4,10
Counterpart for mounting
251 600 00 200,00 8,5 30 24 24 22 0,85
Module 3.0
Product No. L1 L2 Number b hk h0 f a l No. of h d1 d2 t a1 l1 d3 GT f Fu* Weight
with Bores of teeth bores /300 1)
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm N kg
253 603 01 500,00 10,3 50 29 29 26 2 62,50 125 4 9 10 15 9 35 430,0 7,7 0,024 15000 2,90
253 605 01 1000,00 10,3 100 29 29 26 2 62,50 125 8 9 10 15 9 35 930,0 7,7 0,024 15000 5,90
without Bores
253 603 00 500,00 10,3 50 29 29 26 2 0,024 15000 2,90
253 605 00 1000,00 10,3 100 29 29 26 2 0,024 15000 5,90
Counterpart for mounting
253 600 00 200,00 10,3 20 29 29 26 1,20
Module 4.0
Product No. L1 L2 Number b hk h0 f a l
No. of h d1 d2 t a1 l1 d3 GT f Fu* Weight
with Bores of teeth bores /300 1)
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm N kg
254 603 01 506,67 13,8 38 39 39 35 3 62,50 125 4 12 10 15 9 33,3 433,0 7,7 0,024 25000 5,40
254 605 01 1000,00 13,8 75 39 39 35 3 62,50 125 8 12 10 15 9 33,3 933,4 7,7 0,024 25000 10,70
without Bores
254 603 00 506,67 13,8 38 39 39 35 3 0,024 25000 5,40
254 605 00 1000,00 13,8 75 39 39 35 3 0,024 25000 10,70
Counterpart for mounting
254 600 00 200,00 13,8 15 39 39 35 2,70
1) GTf /300 = total pitch error, i.e. the max. permissible deviation (per 300 mm) of the measured length of the rack compared to the theoretical
length L300, with L300 = (m / cos ß) • • z 300 ).
* Tangential force at tooth, calculated for z 20. With a smaller number of teeth, the tangential force has to be reduced by 10%.
Reworking within
24h-service possible.
Custom made parts
on request.
® 265
Precision Gear Racks Made from Steel, Helical Toothed, Teeth Hardened and Ground
Ordering Details: e.g.: Product No. 255 603 01, Gear Rack, Helical Toothed,
Hardened, Teeth Ground, Module 5.0, 500 mm
Module 5.0
1) GTf /300 = total pitch error, i.e. the max. permissible deviation (per 300 mm) of the measured length of the rack compared to the theoretical
length L300, with L300 = (m / cos ß) • • z 300 ).
* Tangential force at tooth, calculated for z 20. With a smaller number of teeth, the tangential force has to be reduced by 10%.
Helical Tooth
Spur Gears
Page 252
Reworking within
24h-service possible.
Custom made parts
on request.
266 ®
Bevel Gears Overview
Contents
Steel hardned spiral teeth 1:1 0,6 - 3,5 2,1 - 238 Nm 279
1,24:1 1,5 17,1 Nm 280
1,39:1 1,5 15,7 Nm 280
1,5:1 0,6 - 3 3,3 - 215 Nm 280
1,62:1 1 3,9 Nm 280
2:1 0,6 - 3,5 4,6 - 394 Nm 281
2,07:1 1 7,4 Nm 281
2,5:1 0,6 - 3,5 6,5 - 315 Nm 281
3:1 0,6 - 3,5 6,3 - 396 Nm 282
4:1 1 - 1,5 31,2 - 45,2 Nm 282
® 267
General Basics about Bevel Gears
Sense of Rotation
268 ®
Notes Regarding the Torque Values Stated
The load bearing capacity calculations for the bevel gears are based If the transmission ratio is not 1 : 1 the stated max. torque
on the basic principles regarding the pitting resistance of the tooth applies to the smaller gear.
flanks and the occurring tooth root stress. The calculations are
based on the DIN 3991. For the calculation, the following assump-
tions were made:
The load bearing capacity of a bevel gear depends on various different factors. The torques stated are only reference values serving
to facilitate the selection process. If necessary a specific calculation of strength and load bearing capacity must be carried out for
each application.
Depending on the operating conditions the wear lifespan may be influenced by adequate grease/oil lubrication. Please also note
that insufficient lubrication may lead to scuffing of the gear flanks.
IMPORTANT
Please make sure you always check the permissible torque separa- In the torque calculation of zinc-die-cast bevel gears only the
tely for the pinion and the gear side! root strength was considered. Due to the material properties
Plastic gears are, due to the higher elasticity, calculated with a these gears are only to a limited extend suitable for continu-
K Hbeta of 1. Gears made from brass and zinc-die-cast are also cal- ous operation.
culated with a K Hbeta of 1, as a good running-in characteristic is
assumed for these materials.
For the materials used, the following characteristic values were taken as basis:
Material Perm. Pulsating Fatigue Strength under Bending Stress Perm. Flank Pressure
s bW in N/mm2 UHlim in N/mm2
Acetal Resin 28 (VDI-2545) 40 (VDI-2545)
ZnAl4Cu1 60 150
Ms58 (2.0401) 100 250
11SMnPb30 (alt: 9SMn28K) 150 350
C45 normalized 200 590
42CrMo4 hardened 350 1360
16MnCr5 case hardened 400 1630
X10CrNiS18 9 (1.4305, 200 400
stainless, austenitic)
® 269
Bevel Gears Made from Acetal Resin, Straight-Tooth System, Ratio 1:1 to 5:1
Ratio 1:1
Ratio 2:1
Product No. Module Number da d ND NL L1 L b B E S Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Ncm g
355 556 00 1 15 16,8 15 12,2 10,6 17 17 6,6 5 26,4 11,5 12 2,4
355 557 00 1 30 31,1 30 18 9,1 14,8 16,2 6,6 8 20,9 13,6 24 6,3
355 756 00 1,5 15 25,4 22,5 17 11,5 22,8 22,8 10,5 8 35,8 13,8 43 7,5
355 757 00 1,5 30 46,4 45 23,4 9,6 17,5 19,5 10,5 10 26,2 15,0 86 17,0
356 056 00 2 15 33,6 30 22,5 11,8 26 27 14,6 10 44,2 14,5 107 13,3
356 057 00 2 30 62,2 60 30,2 11,8 22,6 24,2 14,6 12 32,6 18,5 214 41,0
356 156 00 2,5 15 42 37,5 26,5 13 29,6 31,2 17,3 12 53,3 16,4 209 23,6
356 157 00 2,5 30 77,3 75 36,1 15 27,5 29,5 17,3 16 40,5 22,8 418 69,0
356 456 00 3 15 50,3 45 31,2 14,8 35 36,3 20,5 14 63,3 19,0 370 38,0
356 457 00 3 30 93 90 45 19 34,2 37 20,5 18 49,5 29,2 740 129,0
Ratio 3:1
Product No. Module Number da d ND NL L1 L b B E S Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Ncm g
355 576 00 1 15 16,6 15 12,3 11 20,4 20,4 9,2 5 34,3 12,1 16 2,7
355 577 00 1 45 46,1 45 23,4 9,6 16,5 18,2 9,2 10 22,7 15,7 48 16,0
355 776 00 1,5 15 25,1 22,5 17,2 12,5 26,8 26,8 14 8 47,9 13,5 64 8,5
355 777 00 1,5 45 68,8 67,5 30,4 11,5 21,5 23 14 12 29,4 19,2 192 49,0
356 074 00 2 10 24,0 20 15,6 12 25,0 25 12,5 6 43,7 13,2 30 6,1
356 075 00 2 30 61,7 60 30,3 11,5 20,2 22,5 12,5 12 28 19,0 90 38,0
356 174 00 2,5 10 29,7 25 18,8 13 28,8 28,8 15,7 8 52,4 14,1 60 10,2
356 175 00 2,5 30 77,2 75 36,1 15,5 25,2 29 15,7 18 35,7 24,1 180 68,0
Ratio 4:1
Product No. Module Number da d ND NL L1 L b B E S Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Ncm g
355 588 00 1 10 12 10 7,8 9,3 17,7 17,7 8,2 4 30,1 10,1 4,5 0,9
355 589 00 1 40 40,8 40 23,4 10,8 15,7 17 8,2 10 20,1 15,1 18 12,6
355 788 00 1,5 10 18 15 11,3 10,9 23,5 23,5 12,3 5 41,7 11,7 17 3,0
355 789 00 1,5 40 61,2 60 30,4 12,8 20 21,7 12,3 12 26,2 18,6 68 32,0
356 088 00 2 10 23,8 20 14,3 12,8 28,9 28,9 16,3 6 54 13,2 40 6,4
356 089 00 2 40 81,5 80 36 16,6 24,7 27 16,3 18 32,5 23,1 160 65,0
Ratio 5:1
Product No. Module Number da d ND NL L1 L b B E S Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Ncm g
355 598 00 1 12 13,7 12 9,5 10 20,3 20,3 9,5 4 40,5 10,5 12 2
355 599 00 1 60 60,4 60 20,5 11 15,5 17,4 9,5 10 21 15,4 60 17
270 ®
Angular Drive with Acetal Bevel Gears, Ratio 1:1
Ratio 1:1
Bevel gears Made from Zinc Die-Cast, Straight-Tooth System, Ratio 1:1
Material: ZnAI4Cu1.
E
Shaft angle = 90º.
Bores machined.
Zinc-die-cast gears under load should not be used at operating
temperatures higher than 100ºC. b
The bevel gears only run as a pair at same module.
E
L
L1
S
NL
B
ND
Ordering Details: e.g.: d
1 Pair of Bevel Gears Ratio 1:1 Mod. 1 16 Teeth = 2 Pieces Product No. 358 507 00 da
Ratio 1:1
* In the torque calculation of zinc-die-cast bevel gears only the root strength was considered.
Due to the material properties these gears are only to a limited extend suitable for continuous operation.
Reworking within
24h-service possible.
Custom made parts
on request.
® 271
Bevel Gears Made from Brass, Straight-Tooth System, Ratio 1:1 to 4:1
E
L
L1
S
NL
Ordering Details: e.g.: B
1 Pair of Bevel Gears Ratio 1:1 Mod. 0.5 15 teeth = 2 pieces Product No. 350 206 00. ND
1 Pair of Bevel Gears Ratio 1.5:1 Mod. 0.5 20/30 Teeth = 1 Piece Product No. 350 252 00 d
da
and 1 Piece 350 253 00.
Ratio 1:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Ncm g
350 206 00 0,5 15 8,2 7,5 6 5 6,3 7,3 6,1 2 3 9,5 0,9 1
350 211 00 0,5 20 10,7 10 8 4 - 7 5 3 4 9,7 1,9 1
350 215 00 0,5 24 12,7 12 8 4 6,4 7 5 3 4 10,7 3,0 3
350 220 00 0,5 30 15,7 15 10 4 7,5 8,5 6,6 3 4 13,7 5,3 4
350 223 00 0,5 36 18,7 18 12 5 9 10,1 8 3 4 16,7 8,2 10
350 226 00 0,5 40 20,7 20 12 5 8,5 9,5 7,5 3 4 17,1 10,6 10
350 232 00 0,5 50 25,7 25 14 5 8,5 9,5 7,5 3 4 19,6 18,0 16
350 503 00 1 12 13,0 12 8 5 8,5 9,6 7,7 3 5 13,2 5,0 3
350 507 00 1 16 17,4 16 12 5 9 10,3 7,8 4 5 15,1 6,0 9
350 511 00 1 20 21,4 20 15 5 9 10,4 7,8 4 5 17,1 13,0 15
350 516 00 1 25 26,4 25 16 6,7 11,5 13 9,7 5 5 21,5 26,0 26
350 520 00 1 30 31,4 30 16 7 11,5 13,1 9,7 5 5 24,0 40,0 33
350 523 00 1 36 37,4 36 16 7 11,5 13 9,6 5 5 26,9 62,0 43
350 526 00 1 40 41,4 40 16 8 12,5 14 10,6 5 5 29,9 79,0 53
350 532 00 1 50 51,4 50 16 8 12,5 14 10,6 5 6 34,9 130,0 76
350 535 00 1 60 61,4 60 16 8 12,5 14,1 10,6 5 6 39,9 197,0 110
Ratio 1.5:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Ncm g
350 252 00 0,5 20 11,0 10 8 3,5 6,5 7,1 4,7 3 4 11,9 2,4 2
350 253 00 0,5 30 15,4 15 10 4 6 7 5,4 3 4 10,1 3,6 4
350 552 00 1 20 22,1 20 15 5 10 11,1 7,2 5 5 21,5 18,0 16
350 553 00 1 30 30,8 30 16 5 9 10,9 8,3 5 5 17,7 27,0 28
Ratio 2:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Ncm g
350 260 00 0,5 20 11,2 10 8 4 7 7,5 5,0 3 4 14,65 2,7 2
350 261 00 0,5 40 20,3 20 12 5 7,5 8,4 7,1 3 4 11,83 5,4 8
350 556 00 1 15 17,4 15 12,5 4,5 9 10,1 5,8 5 5 20,2 9,4 9
350 557 00 1 30 30,6 30 16 5 9 10,8 8,8 5 5 15,7 18,8 27
350 560 00 1 20 22,4 20 15 5 10 11,1 6,8 5 5 26,2 20,6 17
350 561 00 1 40 40,6 40 16 8 12 13,8 11,7 5 6 21,1 41,2 50
Ratio 2.5:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Ncm g
350 272 00 0,5 20 11,3 10 8 4 7 7,6 4,9 3 4 17,1 3,0 3
350 273 00 0,5 50 25,2 25 14 5 7 7,8 6,8 3 4 11,5 7,5 12
Ratio 3:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Ncm g
350 276 00 0,5 15 8,8 7,5 6 3,7 6,5 7 4,3 3 3 15,3 1,5 1
350 277 00 0,5 45 22,7 22,5 12 5 7,5 8,4 7,5 3 4 11,0 4,5 11
350 576 00 1 15 17,7 15 13 5 10 11,1 6,5 5 5 28,5 11,0 10
350 577 00 1 45 45,4 45 16 8 12,5 14,7 13,2 5 6 20,2 33,0 68
Ratio 4:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Ncm g
350 592 00 1 15 17,8 15 13 5,5 10 11 6,3 5 5 35,9 12,2 10
350 593 00 1 60 60,3 60 16 8 12,5 14,6 13,6 5 6 20,5 48,8 110
272 ®
Bevel gears Made from Steel, Straight-Tooth System, Ratio 1:1
E
The bevel gears only run as a pair at the stated ratio
L
L1
and at the same module.
S
NL
B
ND
Ordering Details: e.g.: d
1 Pair of Bevel Gears Ratio 1:1 Mod. 0.5 20 Teeth = 2 Pieces Product No. 360 211 00 da
Ratio 1:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Nm g
360 211 00 0,5 20 10,7 10 8 4 - 7,0 5,0 3 4 9,7 0,011 1
360 215 00 0,5 24 12,7 12 8 4 6,4 7,0 5,0 3 4 10,7 0,018 3
360 220 00 0,5 30 15,7 15 10 4 7,5 8,5 6,6 3 4 13,7 0,032 4
360 223 00 0,5 36 18,7 18 12 5 9,0 10,1 8,0 3 4 16,7 0,050 10
360 226 00 0,5 40 20,7 20 12 5 8,5 9,5 7,5 3 4 17,1 0,064 10
360 232 00 0,5 50 25,7 25 14 5 8,5 9,5 7,5 3 4 19,6 0,108 16
360 507 00 1 16 17,4 16 14 7 10 11,2 8,7 4 5 16 0,052 9
360 510 00 1 19 20,4 19 15 6,5 10 11,8 9,2 4 5 18 0,085 14
360 513 00 1 22 23,4 22 18 7 11 12,8 9,7 4,7 5 20 0,158 22
360 518 00 1 26 27,4 26 22 7 12 13,4 9,7 5,5 5 22 0,193 35
360 520 00 1 30 31,4 30 22 7 14 16,0 11,7 6,4 5 26 0,29 50
360 526 00 1 40 41,4 40 30 10 18 19,8 15,7 6,0 8 35 0,55 111
360 707 00 1,5 16 26,1 24 20 11 15 17,3 14,1 5,1 8 25 0,18 32
360 711 00 1,5 20 32,1 30 22 9 15 17,2 13,1 6,4 8 27 0,34 47
360 713 00 1,5 22 35,1 33 20 8 15 17,1 12,6 7,0 8 28 0,44 50
360 716 00 1,5 25 39,6 37,5 25 8 15 17,6 12,3 8,0 10 30 0,62 70
360 720 00 1,5 30 47,1 45 30 12 20 21,9 15,6 9,6 10 37 1,01 135
360 726 00 1,5 40 62,1 60 40 12 25 27,7 19,1 12,7 15 48 2,46 310
361 007 00 2 16 34,8 32 25 11,5 18 20,7 16,4 6,8 10 31 0,45 66
361 011 00 2 20 42,8 40 30 10 17 19,9 14,4 8,5 10 33 0,84 104
361 013 00 2 22 46,8 44 30 10 19 21,0 15,4 9,3 10 36 1,08 130
361 016 00 2 25 52,8 50 35 8 19 21,4 14,4 10,6 10 38 1,50 182
361 020 00 2 30 62,8 60 40 12 25 26,9 18,4 12,7 15 47 2,45 306
361 026 00 2 40 82,8 80 50 15 31 33,7 23,4 15,2 20 62 16,3 660
361 107 00 2,5 16 43,7 40 30 10 21 23,8 16,8 11 10 35 2,6 120
361 109 00 2,5 18 48,7 45 30 10 22 25,0 17,4 12 10 38 3,6 150
361 111 00 2,5 20 53,7 50 35 10 22 25,9 16,9 14 10 40 4,9 210
361 113 00 2,5 22 58,7 55 30 10 24 27,1 17,3 15 10 43 6,3 240
361 116 00 2,5 25 66,2 62,5 45 10 25 28,8 17,6 17 15 47 9,3 370
361 120 00 2,5 30 78,7 75 50 12 29 32,7 19,3 20 15 55 16,3 560
361 126 00 2,5 40 103,6 100 60 14 31 35,4 21,8 20 25 70 33,6 1100
361 407 00 3 16 52,4 48 40 12 24 27,7 18,2 15 10 40 4,6 240
361 409 00 3 18 58,4 54 40 10 25 28,1 17,2 17 10 42 6,4 280
361 411 00 3 20 64,4 60 40 10 26 29,5 17,2 19 15 45 8,7 320
361 413 00 3 22 70,4 66 40 8 27 30,2 17,2 20 15 48 11,6 410
361 416 00 3 25 79,4 75 50 10 28 31,9 16,7 23 15 52 17,3 490
361 420 00 3 30 94,4 90 50 12 35 38,8 22,2 25 20 65 29,2 950
361 426 00 3 40 124,4 120 60 15 35 39,1 22,2 25 25 80 60,7 1600
361 807 00 4 16 70,0 64 50 11 29 32,9 21,0 19 20 50 11,1 420
361 809 00 4 18 78,0 72 50 16 36 41,0 27,0 22 20 60 15,6 640
361 811 00 4 20 85,9 80 50 16 39 43,5 28,0 24 20 65 20,8 810
361 813 00 4 22 93,9 88 50 12 37 40,9 24,0 26 20 65 27,9 940
361 816 00 4 25 105,9 100 60 12 38 42,7 23,0 30 20 70 41,9 1400
361 820 00 4 30 125,9 120 60 18 42 47,9 27,9 30 25 85 67,5 2000
361 826 00 4 40 165,8 160 80 20 48 53,2 32,9 30 30 110 138,0 4200
362 107 00 5 16 87,4 80 60 12 36 41,5 25,7 25 20 62 22,2 860
362 109 00 5 18 97,4 90 60 12 37 42,2 23,7 29 20 65 30,7 1050
362 111 00 5 20 107,4 100 60 12 39 44,4 23,7 32 25 70 42,7 1300
362 113 00 5 22 117,5 110 70 12 43 48,5 25,7 35 25 77 57,5 1840
362 116 00 5 25 132,4 125 70 12 42 47,5 21,2 40 30 80 85,8 2140
362 120 00 5 30 157,4 150 70 12 44 51,3 24,7 40 30 96 139,5 3520
362 126 00 5 40 207,3 200 90 20 52 60 32,9 40 35 128,1 288,0 7060
367 309 00 6 18 116,5 108 60 15 44 54 31,3 35 25 81,0 54,8 1770
367 311 00 6 20 128,5 120 70 15 44 54 27,8 40 30 83,4 76,3 2190
367 316 00 6 25 158,5 150 75 15 51 60 26,7 50 30 97,3 153,4 3790
367 320 00 6 30 188,5 180 90 15 51 60 26,4 50 35 112,1 250,6 5810
367 326 00 6 40 248,5 240 100 20 58 67 32,9 50 40 148,6 555,0 11600
367 711 00 8 20 171,3 160 90 15 52 62 29,20 50 40 103,3 181,6 4560
® 273
Bevel Gears Made from Steel, Straight-Tooth System, Ratio 1.25:1 and 1.5:1
E
and at the same module.
L
L1
S
NL
B
Ordering Details: e.g.: ND
1 Pair of Bevel Gears Ratio 1.25:1 Mod. 3 16/20 Teeth = d
1 Piece Product No. 361 444 00 and da
1 Piece Product No. 361 445 00
Ratio 1.25:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Nm g
361 444 00 3 16 52,9 48 40 11,7 27 29,2 16,9 17 15 45 5,2 220
361 445 00 3 20 63,9 60 40 10,0 25 27,8 18,4 17 15 40 6,5 300
361 844 00 4 16 70,6 64 50 12,5 32 36,5 20,6 22 20 58 12,7 470
361 845 00 4 20 85,2 80 50 15,0 33 38,4 26,3 22 20 55 15,9 700
362 144 00 5 16 88,2 80 60 12,0 40 44,2 23,3 29 20 70 25,4 910
362 145 00 5 20 106,6 100 60 15,0 39 45,0 29,1 29 25 65 31,8 1300
Ratio 1.5:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Nm g
360 252 00 0,5 20 11,0 10 8 3,5 6,5 7,1 4,7 3 4 11,9 0,014 2
360 253 00 0,5 30 15,4 15 10 4,0 6,0 7,0 5,4 3 4 10,1 0,021 4
360 548 00 1 16 18,1 16 13 6,9 11 12,0 8,7 4,3 5 20 0,066 10
360 549 00 1 24 24,8 24 20 8,8 13 14,8 12,6 4,3 5 20 0,099 32
360 748 00 1,5 16 27,1 24 20 8,7 14 16,1 11,0 6,5 8 28 0,023 34
360 749 00 1,5 24 37,2 36 20 12,0 17 20,2 16,9 6,5 10 28 0,035 55
360 752 00 1,5 20 33,1 30 20 9,0 17 18,9 12,5 8,1 8 34 0,43 52
360 753 00 1,5 30 46,2 45 30 12,0 20 22,1 17,9 8,1 10 32 0,65 133
361 048 00 2 16 35,5 32 20 8,0 21 22,6 13,1 12 10 36 0,57 60
361 049 00 2 24 50,3 48 30 8,0 18 21,5 15,7 12 10 30 0,86 151
361 052 00 2 20 43,5 40 30 7,5 20 22,3 11,2 14 10 40 1,15 119
361 053 00 2 30 62,3 60 40 15,0 25 28,7 21,7 14 15 40 1,73 301
361 148 00 2,5 16 44,3 40 30 11,6 26 28,2 16,4 14 10 45 3,3 150
361 149 00 2,5 24 62,9 60 30 12,0 26 29,4 22,1 14 10 40 5,0 300
361 152 00 2,5 20 54,3 50 30 10,0 27 30,2 16,0 18 10 52 6,8 230
361 153 00 2,5 30 77,9 75 50 14,0 27 31,1 22,2 18 15 45 10,2 550
361 448 00 3 16 53,2 48 40 13,2 30 32,7 17,7 19 15 52 5,9 250
361 449 00 3 24 75,5 72 50 8,0 24 27,8 18,6 19 15 40 8,9 490
361 452 00 3 20 65,2 60 40 10,0 33 35,8 16,8 24 15 60 12,4 390
361 453 00 3 30 93,5 90 50 15,0 33 37,6 25,7 24 20 53 18,6 860
361 848 00 4 16 71,0 64 50 12,5 36 38,9 19,3 25 20 65 14,3 500
361 849 00 4 24 100,7 96 60 12,0 31 35,6 23,5 25 20 52 21,5 1010
361 852 00 4 20 87,0 80 50 18,0 48 51,1 27,3 30 20 85 29,5 950
361 853 00 4 30 124,6 120 60 18,0 40 46,4 31,5 30 25 68 44,3 1900
362 152 00 5 20 108,7 100 60 12,0 50 54,7 22,9 40 25 95 60,6 1630
362 153 00 5 30 155,8 150 70 12,0 40 46,3 26,4 40 30 72 90,9 3070
Reworking within
24h-service possible.
Custom made parts
on request.
274 ®
Bevel gears Made from Steel, Straight-Tooth System, Ratio 2:1
E
The bevel gears only run as a pair at the stated ratio
L
L1
S
NL
and at the same module.
B
ND
Ordering Details: e.g.:
d
1 Pair of Bevel Gears Ratio 2:1 Mod. 0.5 20/40 Teeth =
da
1 Piece Product No. 360 260 00 and
1 Piece Product No. 360 261 00
Ratio 2:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Nm g
360 260 00 0,5 20 11,2 10 8 4,0 7,0 7,5 5,0 3 4 14,65 0,017 2
360 261 00 0,5 40 20,3 20 12 5,0 7,5 8,4 7,1 3 4 11,83 0,034 8
360 556 00 1 15 17,4 15 13 6,5 11 11,9 7,6 5 5 22 0,063 10
360 557 00 1 30 30,6 30 20 9,0 13 15,1 13,1 5 5 20 0,126 40
360 756 00 1,5 15 26,1 22,5 18 6,5 13 14,8 8,4 7,6 8 30 0,22 26
360 757 00 1,5 30 45,9 45 30 12,0 18 20,7 17,6 7,6 10 28 0,44 124
360 760 00 1,5 20 33,6 30 20 9,5 19 21,6 12,9 10,1 8 42 0,54 59
360 761 00 1,5 40 60,9 60 40 12,0 19 22,0 17,9 10,1 15 32 1,08 234
361 056 00 2 15 33,7 30 20 7,5 22 23,0 10,9 14 10 40 0,59 58
361 057 00 2 30 61,8 60 40 12,0 24 27,2 21,9 14 15 35 1,18 312
361 060 00 2 20 43,7 40 30 7,5 22 24,0 10,9 15 10 50 1,4 132
361 061 00 2 40 81,8 80 50 18,0 29 32,8 26,9 15 20 45 2,8 593
361 156 00 2,5 15 42,2 37,5 30 15,4 31 33,3 18,6 17 10 55 3,4 160
361 157 00 2,5 30 77,3 75 50 10,0 24 28,1 21,6 17 15 38 6,8 530
361 160 00 2,5 20 54,6 50 30 14,0 34 36,6 19,2 20 10 68 4,3 280
361 161 00 2,5 40 102,3 100 60 15,0 29 33,3 25,3 20 25 48 8,6 970
361 456 00 3 15 50,6 45 30 11,5 33 35,4 16,4 22 10 60 6,1 270
361 457 00 3 30 92,8 90 50 10 26 30,7 22,3 22 20 42 12,2 750
361 460 00 3 20 65,6 60 40 10 33 36,1 14,4 25 15 73 15,2 450
361 461 00 3 40 122,8 120 60 18 34 38,7 28,8 25 25 56 30,4 1400
361 856 00 4 15 67,5 60 40 10 38 41,0 16,9 28 20 75 14,6 410
361 857 00 4 30 123,8 120 60 15 33 39,4 28,8 28 25 55 29,2 1600
361 860 00 4 20 87,4 80 50 13 45 48,0 21,9 30 20 100 35,0 970
361 861 00 4 40 163,7 160 80 20 40 45,7 33,7 30 30 70 70,0 3300
362 156 00 5 15 84,4 75 60 15 50 54,1 21,4 38 20 94 30,2 980
362 157 00 5 30 154,7 150 70 15 40 46,7 32,2 38 30 65 60,4 3030
362 160 00 5 20 109,3 100 60 18 58 62,1 27,3 40 25 125 72,4 1890
362 161 00 5 40 204,7 200 90 20 48 55,6 39,7 40 35 85 144,8 6480
367 360 00 6 20 130,7 120 70 15 58 67 23,6 50 30 139,9 130,0 2960
367 361 00 6 40 245,3 240 100 20 50 58 37,7 50 40 92,3 260,0 9610
Reworking within
24h-service possible.
Custom made parts
on request.
® 275
Bevel Gears Made from Steel, Straight-Tooth System, Ratio 2.5:1 and 3:1
E
The bevel gears only run as a pair at the stated ratio
L
L1
S
NL
and at the same module.
B
ND
Ordering Details: e.g.: d
1 Pair of Bevel Gears Ratio 2.5:1 Mod. 0.5 20/50 Teeth = da
1 Piece Product No. 360 272 00 and
1 Piece Product No. 360 273 00
Ratio 2.5:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Nm g
360 272 00 0,5 20 11,3 10 8 4,0 7 7,6 4,9 3 4 17,1 0,018 3
360 273 00 0,5 50 25,2 25 14 5,0 7 7,8 6,8 3 4 11,5 0,045 10
360 564 00 1 16 18,6 16 13 7,4 13 14,4 8,5 6,5 5 28 0,090 13
360 565 00 1 40 40,5 40 25 9,0 13 14,8 12,6 6,5 8 20 0,225 65
360 764 00 1,5 16 27,9 24 18 8,8 18 19,5 10,8 9,7 8 40 0,32 36
360 765 00 1,5 40 60,7 60 40 10,0 17 20,1 16,9 9,7 15 28 0,80 220
360 768 00 1,5 18 30,9 27 20 10,8 21 22,9 13,0 10,9 8 46 0,47 54
360 769 00 1,5 45 68,2 67,5 50 12,0 20 24,1 20,4 10,9 15 33 1,18 370
361 064 00 2 16 35,8 32 20 9,0 25 26,4 12,7 15 10 52 0,84 76
361 065 00 2 40 81,5 80 50 15,0 29 32,7 27,9 15 20 42 2,10 650
361 068 00 2 18 39,8 36 30 11,8 26 27,4 13,8 15 10 58 1,18 133
361 069 00 2 45 91,5 90 60 18,0 30 33,8 28,9 15 25 45 2,95 830
361 164 00 2,5 16 44,8 40 30 13,0 32 34,1 15,9 20 10 65 5,0 180
361 165 00 2,5 40 101,9 100 60 15,0 29 33,8 27,4 20 25 45 12,5 1000
361 168 00 2,5 18 49,8 45 30 15,6 36 37,9 19,7 20 10 75 7,1 240
361 169 00 2,5 45 114,4 112,5 70 15,0 28 33,4 26,9 20 25 47 17,8 1200
361 464 00 3 16 53,8 48 40 13,6 37 38,8 16,1 25 15 75 9,0 310
361 465 00 3 40 122,3 120 60 16,0 32 36,8 28,9 25 25 50 22,5 1400
361 468 00 3 18 59,8 54 40 11,7 36 38,4 15,7 25 15 82 12,8 380
361 469 00 3 45 137,3 135 70 18,0 34 39,0 30,9 25 30 55 32,0 1900
361 864 00 4 16 71,8 64 50 12,0 41 43,8 16,5 30 20 95 20,9 600
361 865 00 4 40 163,1 160 80 20,0 40 46,4 36,9 30 30 65 52,3 3400
361 868 00 4 18 79,7 72 50 13,8 44 46,8 19,5 30 20 108 29,3 800
361 869 00 4 45 183,0 180 90 20,0 43 49,6 39,9 30 30 72 73,3 4900
362 168 00 5 18 99,6 90 60 16,5 57 60,8 24,4 40 25 135 61,0 1560
362 169 00 5 45 228,8 225 100 20,0 50 57,8 44,8 40 40 85 152,5 9080
Ratio 3:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Nm g
360 276 00 0,5 15 8,0 7,5 6 3,7 6,5 7,0 4,3 3 3 15,3 0,009 1
360 277 00 0,5 45 22,7 22,5 12 5,0 7,5 8,4 7,5 3 4 11,0 0,027 10
360 576 00 1 15 17,7 15 13 9,2 16 16,5 10,0 7,1 5 32 0,086 14
360 577 00 1 45 45,4 45 25 10 15 17,0 15,1 7,1 8 22 0,258 92
360 780 00 1,5 16 28 24 18 11 22 23,2 12,7 11,4 8 48 0,38 42
360 781 00 1,5 48 72,6 72 50 12 20 24,1 20,8 11,4 15 32 1,14 405
361 080 00 2 16 35,9 32 20 10 25 26,6 12,6 15 10 60 0,92 80
361 081 00 2 48 97,3 96 60 18 30 35,0 31,0 15 25 45 2,76 950
361 180 00 2,5 16 44,9 40 30 15 34 36,5 17,8 20 10 77 5,6 200
361 181 00 2,5 48 121,6 120 80 15 29 33,9 28,5 20 25 46 16,8 1600
361 480 00 3 16 53,9 48 40 12,5 36 38,3 15,0 25 15 86 10,0 310
361 481 00 3 48 145,9 144 70 18 34 38,7 32,0 25 30 53 30,0 2300
361 880 00 4 16 71,8 64 50 17 46 48,3 20,3 30 20 115 22,9 680
361 881 00 4 48 194,6 192 90 20 43 50,0 41,9 30 30 70 68,7 5700
362 176 00 5 15 84,9 75 60 15 53 56,4 19,1 40 20 130 39,3 1110
362 177 00 5 45 228,3 225 100 20 45 53,1 42,4 40 40 75 117,9 7920
362 180 00 5 16 89,8 80 60 16,5 55 59,0 21,6 40 20 140 47,7 1310
362 181 00 5 48 243,2 240 100 20 47 55,7 44,9 40 40 80 143,1 9640
367 376 00 6 15 101,4 90 70 20 67 73 26,2 50 30 159,2 70,7 1880
367 377 00 6 45 273,8 270 100 30 60 69 55,0 50 45 94,3 212,1 13170
276 ®
Bevel gears Made from Steel, Straight-Tooth System, Ratio 3.5:1 and 4:1
E
and at the same module.
L
L1
S
NL
B
ND
Ordering Details: e.g.: d
1 Pair of Bevel Gears Ratio 3.5:1 Mod. 1 16/56 Teeth = da
1 Piece Product No. 360 584 00 and
1 Piece Product No. 360 585 00
Ratio 3.5:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Nm g
360 584 00 1 16 18,7 16 13 7,6 16 16,6 8,4 8,7 5 36 0,127 16
360 585 00 1 56 56,3 56 30 10,0 14 16,7 14,6 8,7 8 22 0,445 130
360 784 00 1,5 16 28,1 24 18 12,2 24 26 13,6 13,1 8 55 0,45 48
360 785 00 1,5 56 84,5 84 50 12 24 27,1 23,8 13,1 15 35 1,58 634
361 084 00 2 16 35,9 32 20 10 25 26,8 12,5 15 10 68 0,99 82
361 085 00 2 56 113,1 112 60 18 31 35,5 31,9 15 25 46 3,47 1200
361 184 00 2,5 16 44,9 40 30 16,5 36 37,7 18,7 20 10 88 6,0 220
361 185 00 2,5 56 141,4 140 80 18 32 37,2 32,4 20 25 50 21,0 2300
361 484 00 3 16 53,9 48 40 15 39 40,6 16,8 25 15 100 10,9 340
361 485 00 3 56 169,7 168 80 18 33 39,8 34,0 25 30 55 38,2 3100
361 884 00 4 16 71,9 64 50 13 42 44,6 16,1 30 20 127 24,7 660
361 885 00 4 56 226,3 224 90 20 40 49,0 42,0 30 30 70 86,5 6900
Ratio 4:1
Product No. Module Number da d ND NL L1 L S b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Nm g
360 592 00 1 15 17,8 15 13 7,7 16 17,3 8,4 9,3 5 38 0,117 15
360 593 00 1 60 60,3 60 30 10,0 15 17,1 15,1 9,3 8 22 0,468 160
360 792 00 1,5 15 26,7 22,5 18 14,4 28 28,9 15,5 13,9 8 60 0,41 42
360 793 00 1,5 60 90,4 90 50 12,0 25 27,6 24,6 13,9 15 35 1,64 745
361 092 00 2 15 34,0 30 20 13,5 29 29,9 15,5 15 10 75 1,02 80
361 093 00 2 60 120,9 120 60 20,0 35 40,1 37,0 15 25 50 4,08 1600
361 192 00 2,5 15 42,5 37,5 30 16,0 35 36,8 17,6 20 10 92 5,3 190
361 193 00 2,5 60 151,2 150 80 18,0 33 37,8 33,8 20 25 50 21,2 2600
361 492 00 3 15 51,0 45 30 13,0 38 39,7 15,7 25 10 105 9,6 270
361 493 00 3 60 181,5 180 80 18,0 35 40,6 35,5 25 30 55 38,4 3800
361 892 00 4 15 68,0 60 40 12,5 43 44,8 16,0 30 20 135 21,7 520
361 893 00 4 60 242,0 240 90 20,0 41 50,1 44,0 30 30 70 86,8 8300
Reworking within
24h-service possible.
Custom made parts
on request.
® 277
Bevel Gears Made from Stainless Steel, Straight-Tooth System, Ratio 1:1 to 4:1
Ratio 1:1
Ratio 2:1
Ratio 3:1
Ratio 4:1
278 ®
Bevel Gears Made from Steel, Spiral Tooth System, Ratio 1:1
E
Hubs and bores soft. driving,
L
left hand
L1
Products marked with *** are not hardened.
S
NL
Tooth quality 8 modelled on DIN 3967. B driven,
Sold in pairs only. ND right hand right hand
Ordering Details: e.g.: d
da
Product No. 385 316 00 = 1 Pair of Bevel Gears Ratio 1:1
Mod. 0.6 25/25 Teeth
Ratio 1:1
Reworking within
24h-service possible.
Custom made parts
on request.
® 279
Bevel Gears Made from Steel, Spiral Tooth System, Ratio 1.214:1 to 1.615:1
E
driving, left
L
Hubs and bores soft.
L1
S
NL
hand
Tooth quality 8 modelled on DIN 3967.
B
Sold in pairs only. ND driven,
right hand
d right hand
Ordering Details: e.g.: da
Product No. 385 740 00 = 1 Pair of Bevel Gears
Ratio 1.214:1 Mod. 1.5 14/17 Teeth
Ratio 1.214:1
Ratio 1.385:1
Ratio 1.5:1
Ratio 1.615:1
Reworking within
24h-service possible.
Custom made parts
on request.
280 ®
Bevel Gears Made from Steel, Spiral Tooth System, Ratio 2:1 to 2.5:1
E
driving, left
L
Hubs and bores soft.
L1
S
NL
hand
Products marked with *** are not hardened.
B
Tooth quality 8 modelled on DIN 3967. ND driven,
Sold in pairs only. right hand
d right hand
Ordering Details: e.g.: da
Product No. 385 362 00 = 1 Pair of Bevel Gears Ratio 2:1
Mod. 0.6 22/44 Teeth
Ratio 2:1
Ratio 2.066:1
Ratio 2.5:1
® 281
Bevel Gears Made from Steel, Spiral Tooth System, Ratio 3:1 and 4:1
E
Tooth quality 8 modelled on DIN 3967.
L
L1
S
NL
Sold in pairs only.
B
driven, right hand
ND
Ordering Details: e.g.: right hand
d
Product No. 385 580 00 = 1 Pair of Bevel Gears da
Ratio 2.882:1 Mod. 1 17/49 Teeth
Ratio 3:1
Product No. Module Number da d ND NL L1 L S1) b BH7 E Torque* Weight
of teeth mm mm mm mm mm mm mm mm mm mm Nm g/Pair
385 378 00 0,6 20 19,1 18 15 7,5 17 17,0 8,2 10 6 35 2,1 175
60 54,3 54 45 8 16 19,7 16,6 10 10 25 6,3
385 584 00 1 16 26,1 24 20 8,3 22 22,6 9,3 14 8 45 5,8
380
48 72,5 72 50 8 18 21,3 16,8 14 12 28 17,4
385 678 00 1,3 11 25,1 22 19 6 17 17,9 7,5 11 8 40 7,7 320
33 66,6 60 40 8 17 20,4 16,9 11 12 27 23,1
385 774 00 1,5 10 26,0 22 17 8 19 20,1 9,6 11 8 42 9,1 380
30 66,6 66 40 8 17 21,3 17,8 11 12 28 27,3
386 074 00** 2 10 36,5 32 22 11 24 25,6 17,7 13 8 60,52 25,4
638
30 99,0 96 48 19 25 29,4 25,6 13 20 40 76,2
386 174 00** 2,5 10 43,1 37,5 27 12 26,5 28,8 19,6 15 12 69,84 45,8
30 113,7 112,5 54 24 32 37,6 33,2 15 25 50 137,4 1100
386 574 00** 3,5 10 60,3 52,5 40 12 33 36,1 22,5 22 16 92,64 132 2700
30 159,2 157,5 70 29 40 48,0 41,5 22 30 65 396
Ratio 4:1
Reworking within
24h-service possible.
Custom made parts
on request.
282 ®
Mounting Options for Drive Wheels
Fixing Pins
A hole is drilled through hub and shaft and both parts are then
connected with a fixing pin. Usually only one side of the hub
Pin Hole
is pre-drilled, then the wheel is pushed onto the shaft and the
hole is drilled through both shaft and the other side of the hub.
Then the pin is driven in. This mounting method is suitable for
low torques.
Shaft and hub both receive a keyway, a key is pushed into the
keyway of the hub. The wheel is pushed onto the shaft and
secured against axial movement (with a set screw or with a
stepped shaft and axial screw and washer at the end of the
shaft). The most common kind of keyway is DIN 6885/1. Key
connections are suitable for medium torques. Keys DIN 6885
see page 578. Boxes with an assortment of keys DIN 6885 see
page 577.
These customary conical bushes are used for easy and fast
mounting of driving elements in Taper version. They can be
used with and without key.
The bushes are available with various outer dimensions. For
every outside measure there are bushes with many different
bores available. This mounting method is cost-efficient and
fast, and suitable for rather high torques. A large selection of
cost-efficient driving elements in Taper version are available ex
stock.
Taper clamping bushes see page 360.
Welding hubs for taper bushes see page 362.
Taper sprockets see page 74, 92, 101. Reworking within
Taper V-belt pulleys see page 183.
Taper pulleys see page 154. 24h-service possible.
Taper couplings see page 388. Custom made parts
on request.
® 283
Worms and Worm Gears, General Basics and Overview
General descriptions:
• For right angled power transmission with simultaneous • Several transmissions and centre distances on stock.
vertical offset (centre distance of the crossed axles). • Silent and low vibration.
• The movement usually takes places via the worm
(the movement can be made via the gear wheel if necessary • Power loss is greater than in spur and bevel gears,
in the case of low transmissions up to 3:1). depending on the efficiency or transmission.
• The selection/dimensioning is made as function of the
• Power loss is converted to frictional heat.
torque (required torque on the worm gears). • Low transmission = higher efficiency and lower self-locking.
• High transmissions up to approx. 100:1 are possible in just • High transmission = low efficiency and high self-locking.
one stage.
For simple applications, e.g. manual operation or occasional Single thread, right hand Page
motorised operation. Continuous operation is possible at medi- Module 0.5 to 2.0 Worm Gears 286
um torques. Reworking (custom bore, feather keyway, fixed Worms 287
thread) is an optional extra.
Single thread: For high to medium transmissions. Module 3.0 to 5.0 Worm Gears 288
Double thread: For medium to low transmissions. Worms 289
Sorted by number of threads and module. The gear wheels Double thread, right hand Page
can be combined with worms having the same module and the Module 0.5 to 2.0 Worm Gears 290
same number of threads to make different transmissions. Worms 291
This results in the different centre distances. Module 3.0 to 4.0 Worm Gears 292
Worms 293
Ideal for continuous operation at high speeds and torques. Centre distance Page Centre distance Page
Mostly ready-to install without needing reworking. Hence they 17 mm 295 150 mm 300
are also economical for simple applications. 22,62 mm 296 153 mm 300
25 mm 296 163 mm 301
Sorted by centre distance. The gear wheels can only be used with 31 mm 297 165 mm 301
worms having the same centre distance and the same transmissi- 33 mm 298 180 mm 302
on. Several transmissions are available per centre distance. 35 mm 299 100 mm 303
40 mm 299 125 mm 304
The catalogue parts are right han- Peripheral Speed Lubrication Lubricant
ded. up to 1 m/s (gear submerged) Dip-Feed Lubrication Grease
up to 4 m/s (gear submerged) Dip-Feed Lubrication Oil
Left hand sets have to be custom over 4 m/s (gear submerged) Spray lubrication Oil
made on request. up to 4 m/s (worm submerged) Dip-Feed Lubrication Grease
up to 10 m/s (worm submerged) Dip-Feed Lubrication Oil
over 10 m/s (worm submerged) Spray lubrication Oil
284 ®
Worms and Worm Gears, General Basics
Note Regarding the Torque-Values Stated in the Catalogue page 286 bis 293
The worm gear sets are calculated in accordance with DIN 3976 Calcul. Factor/Determining Factor Value Note
or Niemann/Winter (Niemann/Winter “Maschinenelemente Band
III, 2. Auflage, Nachdruck 1986“, Machine Components Volume Tooth root safety S F min. 2.0 --
III, 2nd Edition, Reprint 1986 , Publisher: Springer-Verlag). Flank safety S H min. 1.3 Endurance strength 10,000 h
The decisive strength criterion for small modules is the pitting Application factor K A 1.25 Industrial gear mechanisms,
resistance of the worm gear flanks and for larger modules usually uniform, light shocks
the tooth-root strength of the worm gear.
The following permissible Hertzian stress was assumed for the materials used:
Material permissible flank pressure Maximum Limit Stress before Tooth Fracture
s Hlim in N/mm2 Ulim in N/mm2
G-CuSn12 265 115
GG25 350 150
The load bearing capacity of a worm gear depends on various different factors. The stated torques are only reference values, ser-
ving to facilitate the selection process. If necessary a specific calculation of strength and load bearing capacity must be carried out
for each application.
Depending on the operating conditions, the wear lifespan may be influenced by grease/oil lubrication. Please also note that insuffi-
cient lubrication may lead to scuffing of the gear flanks.
IMPORTANT: The torque values stated refer to the permissible output torques (of the worm gear).
® 285
Worm Gears Made from Bronze (G-CuSn12) with Hollow Teeth, Single-Thread, Right Hand
Ordering Details: e.g.: Product No. 300 007 00, Worm Gear Bronze,
Module 0.5, 20 Teeth, Single-Thread, Right Hand
*Depending on the blanks, worm gears are supplied with or without dimension C!
** Basis of calculations see page 285.
Reworking within
24h-service possible.
Custom made parts
on request.
286 ®
Hollow Worms and Worm Shafts Single-Thread, Right Hand
Single-thread worms to be paired with single-thread worm gears various ratios at various axle distances can be realized.
page 286. If the module (and number of threads) are matching, (see table page 286).
Hollow Worms, Milled, Made from Steel (11SMnPb30), Single-Thread, Right Hand
Worm Shafts Milled, with Centring Hole, Made from Steel (11SMnPb30), Single-Thread, Right Hand
Reworking within
24h-service possible.
Custom made parts
on request.
® 287
Worm Gears Made from Cast Iron (GG25) with Hollow Teeth, Single-Thread, Right Hand
Ordering Details: e.g.: Product No. 310 005 00, worm gear, GG25,
Module 3, 16 Teeth, Single Thread, Right Hand
*Depending on the blanks, worm gears are supplied with or without dimension C!
** Basis of calculations see page 285.
Reworking within
24h-service possible.
Custom made parts
on request.
288 ®
Hollow Worms and Worm Shafts Single-Thread, Right Hand
Single-thread worms to be paired with single-thread worm gears various ratios at various axle distances can be realized (see table
page 288. If the module (and number of threads) are matching, page 288).
Hollow Worms, Whirled, Made from Steel (C45), Single-Thread, Right Hand
Worm Shafts, Whirled, with Centring Hole, Made from Steel (C45), Single-Thread, Right Hand
Ordering Details: e.g.: Product No. 310 001 00, Worm Shaft,
11 SMnPb30, Module 3, Single Thread, Right Hand
Product No. d da ND ++ 0,2
0,4 NL 1 G NL 2 L Weight
mm mm mm mm mm mm mm kg
Module 3.0 310 001 00 38 44 30 130 46 90 266 1,6
Module 4.0 310 301 00 50 58 40 175 62 120 357 3,8
Module 5.0 310 601 00 62 72 50 220 80 150 450 7,6
Reworking within
24h-service possible.
Custom made parts
on request.
® 289
Worm Gears Made from Bronze (G-CuSn12), with Hollow Teeth, Double-Thread, Right Hand
* Depending on the blanks, worm gears are supplied with or without dimension C!
** Basis of calculations see page 285.
Reworking within
24h-service possible.
Custom made parts
on request.
290 ®
Hollow Worms and Worm Shafts, Double-Thread, Right Hand
Double-thread worms to be paired with single-thread worm gears various ratios at various axle distances can be realized (see table
page 290. If the module (and number of threads) are matching, page 290).
Hollow Worms, Whirled, Made from Steel (C45), Double-Thread, Right Hand
Worm Shafts, Whirled, with Centring Hole, Made from Steel (C45), Double-Thread, Right Hand
Reworking within
24h-service possible.
Custom made parts
on request.
® 291
Worm Gears Made from Cast Iron (GG25), with Hollow Teeth, Double Thread, Right Hand
Ordering Details: e.g.: Product No. 310 205 00, Worm gear,
GG25, Module 3, 16 Teeth, Double-Thread, Right Hand
*Depending on the blanks, worm gears are supplied with or without dimension C!
** Basis of calculations see page 285.
Reworking within
24h-service possible.
Custom made parts
on request.
292 ®
Hollow Worms and Worm Shafts Double-Thread, Right Hand
Double-threaded worms to be paired with double-threaded worm various ratios at various axle distances can be realized (see table
gears page 292. If the module (and number of threads) are match page 292).
Hollow Worms, Whirled, Made from Steel (C45), Double-Thread, Right Hand
Worm Shafts, Whirled, with Centring Hole, Made from Steel (C45), Double-Thread, Right Hand
Reworking within
24h-service possible.
Custom made parts
on request.
® 293
Note regarding the Precision Worm-Gear Sets page 295 to 302
Worm gears up to a centre distance of 65 mm are made from The stated torques are permissible driving torques for the
special brass CuZn40Al2/So, above made from bronze worm gear, permissible at a speed of 2800 min -1 at the worm
G-CuSn12 Ni. shaft. The calculations are based on an expected service life
Worms made from 11SMnPb30, inspected for fissures, case har- of 3,000 h. With lower torques, or a shorter expected service
dened or C45 induction hardened, hardness HV620-700, shafts life, the driving torque can be increased. The factor of security
(if used), bore and flanks ground. against rapture is 3.
Pressure angle 15º (to reduce the radial force at the worm The given torques are valid for shock-free drive, 10 starts
shaft). Especially designed for use with high torques, ready per hour, operating time up to 40% and sufficient lubrication
bored and some with keyway. with mineral low-viscosity grease. Viscous synthe tic oil should,
however be preferred. The figures for efficiency stated in the
table are theoretical values that can be negatively influenced by
IMPORTANT: various factors.
Some of the keyways are not in accordance with the DIN. For that reason we do not offer any guarantee regarding the
Please take good note of the keywidth stated. efficiency and the self-locking capacity.
Self-locking capacity
The self-locking capacity is influenced by the lead angle, the Shocks or vibration can override the self-locking capacity. Apart
surface structure of the flanks, the sliding speed, the lubricant from that, various factors in connection with lubrication, gliding
and the heating. Dynamic and static self-locking capacity must speed and load can create such favourable operating conditions
be distinguished. that the self-locking capacity is negatively influenced.
Dynamic self-locking capacity: up to 3º lead angle lubricated For this reason we cannot grant any guarantee regarding the
with grease; up to 2.5º lead angle lubricated with synthetic oils. self-locking capacity.
Static self-locking capacity: from 3º up to 5º lead angle lubrica-
ted with grease; from 2.5º up to 4.5º lead angle lubricated with
synthetic oils.
With lead angles of 4.5º or 5º there is no self-locking capacity.
Reworking within
24h-service possible.
Custom made parts
on request.
294 ®
Precision Worm Gear Sets - Right Hand (Worm Gears and Hollow Worms)
Product No. Product No. Trans- Module No. of No. of Lead Worm Worm Maximum *** Weight Weight
Worm Gear Worm mission Teeth Threads Angle Gear Torque Worm Worm
d A ± 0.2 da at 2800min -1 Gear
mm mm Nm g g
320 002 00 320 102 00 *2,25 : 1 0,9 18 8 48º 15’ 25,63 11,95 1,1 0,80 25 7
320 004 00 320 104 00 4,5 : 1 0,75 27 6 21º 50’ 24,60 13,60 1,7 0,75 25 11
320 005 00 320 105 00 5 : 1 0,7 30 6 21º 37’ 24,60 12,80 1,8 0,74 26 12
320 007 00 320 107 00 7 : 1 1,0 21 3 14º 4’ 24,60 14,34 1,6 0,68 25 12
320 009 00 320 109 00 9 : 1 0,75 27 3 9º 40’ 22,70 14,90 1,5 0,61 23 14
320 010 00 320 110 00 10 : 1 0,75 30 3 11º 48’ 24,60 12,50 1,9 0,64 27 9
320 015 00 320 115 00 15 : 1 0,75 30 2 7º 38’ 24,60 12,80 1,9 0,54 26 10
320 025 00 320 125 00 25 : 1 0,9 25 1 4º 32’ 24,60 13,20 1,8 0,42 26 10
320 030 00 320 130 00 30 : 1 0,75 30 1 3º 45’ 24,60 12,95 1,9 0,37 26 10
320 040 00 320 140 00 40 : 1 0,5 40 1 2º 3’ 21,60 14,98 1,4 0,26 22 16
320 050 00 320 150 00 **50 : 1 0,5 50 1 3º 12’ 27,20 9,95 1,0 0,33 32 5
320 060 00 320 160 00 60 : 1 0,4 60 1 2º 18’ 26,00 10,75 1,6 0,26 30 8
320 075 00 320 175 00 75 : 1 0,3 75 1 1º 28’ 24,00 12,34 1,3 0,19 26 10
320 080 00 320 180 00 80 : 1 0,3 80 1 1º 43’ 26,00 10,60 1,4 0,21 30 10
* Worm only polished, worm gear with helical gearing.
** Worm with 9 mm hub diameter only.
*** The figures stated for the efficiency are only reference values, since - besides the lead angle - mounting, lubrication,
speed and assembly also have an influence on the efficiency .
Reworking within
24h-service possible.
Custom made parts
on request.
® 295
Precision Worm Gear Sets - Right Hand (Worm Gears and Hollow Worms)
Keyway not
according to DIN
Ordering Details: e.g.:
Product No. 320 303 00, Prec. Worm Gear A 22.62
Product No. 320 403 00, Prec. Worm A 22.62
Product No. Product No. Trans- Module No. of No. of Lead Worm Worm Maximum ** Weight Weight
Worm Gear Worm mission Teeth Threads Angle Gear Torque Worm Worm
d A ± 0.2 da at 2800min -1 Gear
mm mm Nm g g
320 303 00 320 403 00 3 : 1* 1,0 21 7 17º 36’ 24,8 25,15 2,2 0,74 40 60
320 304 00 320 404 00 4 : 1 1,25 20 5 19º 32’ 29,8 21,20 3,6 0,75 54 35
320 307 00 320 407 00 7 : 1 1,25 21 3 11º 46’ 29,8 20,90 3,6 0,66 54 34
320 310 00 320 410 00 10,5 : 1 1,25 21 2 7º 41’ 29,8 21,20 3,4 0,57 54 34
320 321 00 320 421 00 21 : 1 1,25 21 1 3º 48’ 29,8 21,40 3,4 0,40 53 35
320 330 00 320 430 00 30 : 1 0,9 30 1 2º 50’ 29,8 20,00 3,6 0,34 55 33
320 340 00 320 440 00 40 : 1 0,7 40 1 2º 20’ 29,8 18,60 3,9 0,29 60 28
Precision Worm Gear Sets - Right Hand (Worm Gears and Hollow Worms)
Keyway not
Ordering Details: e.g.: according to DIN
Product No. 320 604 00, Prec. Worm Gear A 25
Product No. 320 704 00, Prec. Worm A 25
Product No. Product No. Trans- Module No. of No. of Lead Worm Worm Maximum ** Weight Weight
Worm Gear Worm mission Teeth Threads Angle Gear Torque Worm Worm
d A ± 0.2 da at 2800min -1 Gear
mm mm Nm g g
320 604 00 320 704 00 4 : 1 1,4 20 5 20º 29’ 33,5 22,80 5,1 0,76 80 46
320 605 00 320 705 00 5 : 1 1,5 20 4 19º 15’ 34,8 21,20 6,5 0,75 84 37
320 606 00 320 706 00 6,5 : 1 1,15 26 4 13º 52’ 34,8 21,50 6,0 0,70 80 42
320 610 00 320 710 00 10 : 1 1,5 20 2 8º 48’ 34,8 22,60 5,9 0,61 80 44
320 615 00 320 715 00 15 : 1 1,0 30 2 6º 29’ 34,8 19,70 5,7 0,53 86 35
320 620 00 320 720 00 20 : 1 1,5 20 1 4º 19’ 34,8 22,90 5,8 0,44 77 46
320 625 00 320 725 00 25 : 1 1,0 25 1 2º 18’ 27,8 26,96 4,1 0,30 56 77
320 630 00 320 730 00 30 : 1 1,0 30 1 2º 53’ 33,5 21,90 5,9 0,34 78 46
320 640 00 320 740 00 40 : 1 0,8 40 1 2º 33’ 34,8 19,56 6,2 0,31 87 37
320 650 00 320 750 00 50 : 1 0,6 50 1 1º 43’ 33,5 21,16 5,1 0,24 78 47
** The figures stated for the efficiency are only reference values,
as besides the lead angle, mounting, lubrication, speed and Reworking within
assembly also have an influence on the efficiency. 24h-service possible.
Custom made parts
on request.
296 ®
Precision Worm Gear Sets - Right Hand (Worm Gears and Hollow Worms)
Product No. Product No. Trans- Module No. of No. of Lead Worm Worm Maximum ** Weight Weight
Worm Gear Worm mission Teeth Threads Angle Gear Torque Worm Worm
d A ± 0.2 da at 2800min -1 Gear
mm mm Nm g g
321 002 00 321 102 00 *2,5 : 1 1,25 25 10 45º 15’ 46,9 20,10 4,4 0,82 132 39
321 004 00 321 104 00 4,28 : 1 1,25 30 7 25º 24’ 45,0 22,90 9 0,79 122 38
321 005 00 321 105 00 5 : 1 1,3 30 6 23º 46’ 46,5 21,95 9,5 0,78 150 52
321 006 00 321 106 00 6 : 1 1,3 30 5 18º 13’ 45,0 23,40 7,6 0,74 120 52
321 007 00 321 107 00 7 : 1 1,5 28 4 20º 32’ 48,8 20,10 9,7 0,75 128 47
321 008 00 321 108 00 8,33 : 1 1,75 25 3 19º 49’ 51,0 19,00 10 0,74 150 29
321 010 00 321 110 00 10 : 1 1,4 30 3 12º 50’ 47,0 21,70 9,5 0,68 130 44
321 012 00 321 112 00 12 : 1 1,25 36 3 13º 55’ 50,0 18,10 12,1 0,69 150 40
321 015 00 321 115 00 15 : 1 1,5 30 2 10º 40’ 50,0 19,20 10,7 0,64 145 32
321 018 00 321 118 00 18 : 1 1,25 36 2 8º 44’ 48,8 18,96 10,3 0,59 145 33
321 020 00 321 120 00 20 : 1 0,75 60 3 7º 49’ 48,0 18,04 8,3 0,57 145 34
321 022 00 321 122 00 22 : 1 1,0 44 2 6º 29’ 48,0 19,70 9,6 0,53 138 39
321 023 00 321 123 00 23 : 1 2,0 23 1 7º 29’ 52,0 19,35 10,5 0,56 148 28
321 024 00 321 124 00 24 : 1 1,75 24 1 5º 4’ 47,0 23,30 9,2 0,48 125 49
321 025 00 321 125 00 25 : 1 1,75 25 1 5º 35’ 48,5 21,50 9,6 0,49 132 40
321 028 00 321 128 00 28 : 1 1,5 28 1 4º 20’ 46,5 22,85 9,1 0,44 125 49
321 030 00 321 130 00 30 : 1 1,5 30 1 5º 7’ 48,8 19,80 10,3 0,47 142 54
321 032 00 321 132 00 32 : 1 1,4 32 1 4º 45’ 48,8 19,70 10,2 0,45 142 35
321 038 00 321 138 00 38 : 1 1,25 38 1 5º 1’ 51,2 16,80 11,4 0,46 158 24
321 045 00 321 145 00 45 : 1 1,0 45 1 3º 23’ 48,0 18,93 9,5 0,37 142 36
321 050 00 321 150 00 50 : 1 0,9 50 1 3º 3’ 48,0 18,70 9 0,35 143 35
321 055 00 321 155 00 55 : 1 0,9 55 1 4º 12’ 52,0 14,10 10,4 0,40 172 17
321 060 00 321 160 00 60 : 1 0,75 60 1 2º 33’ 48,0 18,40 8,2 0,31 144 35
321 070 00 321 170 00 70 : 1 0,7 70 1 3º 7’ 52,0 14,30 9 0,34 170 19
321 075 00 321 175 00 75 : 1 0,6 75 1 2º 2’ 47,0 18,10 7,3 0,26 143 35
321 090 00 321 190 00 90 : 1 0,5 90 1 1º 41’ 48,0 18,00 6,4 0,23 143 35
321 100 00 321 200 00 100 : 1 0,5 100 1 2º 24’ 52,7 12,96 7,4 0,28 175 16
Reworking within
24h-service possible.
Custom made parts
on request.
® 297
Precision Worm Gear Sets - Right Hand (Worm Gears and Hollow Worms)
Keyway not
according to DIN
Ordering Details: e.g.:
Product No. 321 303 00, Prec. Worm Gear A 33
Product No. 321 403 00, Prec. Worm A 33
Product No. Product No. Trans- Module No. of No. of Lead Worm Worm Maximum * Weight Weight
Worm Gear Worm mission Teeth Threads Angle Gear Torque Worm Worm
d A ± 0.2 da at 2800min -1 Gear
mm mm Nm g g
321 303 00 321 403 00 3,5 : 1 1,75 21 6 25º 57’ 47,0 27,50 10,1 0,79 155 80
321 305 00 321 405 00 5 : 1 2,0 20 4 20º 50’ 49,0 26,50 10,6 0,77 164 70
321 307 00 321 407 00 7 : 1 1,5 28 4 15º 32’ 48,0 25,40 12,2 0,72 164 69
321 310 00 321 410 00 10 : 1 1,5 30 3 13º 10’ 51,0 22,75 13,3 0,69 186 53
321 311 00 321 411 00 11,3 : 1 1,3 34 3 10º 42’ 49,2 23,60 13,3 0,65 178 60
321 312 00 321 412 00 12 : 1 1,9 24 2 11º 14’ 52,0 23,30 13,5 0,66 186 50
321 314 00 321 414 00 14 : 1 1,5 28 2 7º 20’ 47,0 26,50 11,4 0,57 159 77
321 315 00 321 415 00 15 : 1 1,5 30 2 8º 25’ 50,0 23,50 13,0 0,60 180 57
321 316 00 321 416 00 16 : 1 1,5 32 2 10º 1’ 53,0 20,24 14,0 0,63 203 38
321 317 00 321 417 00 17 : 1 1,4 34 2 9º 3’ 52,5 20,60 14,2 0,61 202 41
321 318 00 321 418 00 18 : 1 1,25 36 2 6º 57’ 49,2 23,15 12,6 0,55 180 58
321 320 00 321 420 00 20 : 1 1,15 40 2 6º 43’ 50,5 21,96 12,7 0,54 188 52
321 324 00 321 424 00 24 : 1 1,9 24 1 5º 27’ 51,0 23,80 13,2 0,49 183 54
321 328 00 321 428 00 28 : 1 1,5 28 1 3º 36’ 46,6 26,90 11,2 0,40 156 80
321 330 00 321 430 00 30 : 1 1,5 30 1 4º 8’ 50,0 23,85 12,7 0,43 178 60
321 332 00 321 432 00 32 : 1 1,5 32 1 4º 50’ 52,5 20,80 13,5 0,46 200 40
321 338 00 321 438 00 38 : 1 1,25 38 1 3º 55’ 51,6 20,76 13,9 0,41 200 44
321 350 00 321 450 00 50 : 1 0,9 50 1 2º 27’ 48,0 22,80 10,0 0,31 178 60
321 356 00 321 456 00 56 : 1 0,8 56 1 2º 10’ 48,0 22,75 10,1 0,29 180 62
321 375 00 321 475 00 75 : 1 0,6 75 1 1º 41’ 48,0 21,70 9,0 0,24 183 56
* The figures stated for the efficiency are only reference values, as besides the lead angle, mounting, lubrication, speed and
assembly also have an influence on the efficiency.
Reworking within
24h-service possible.
Custom made parts
on request.
298 ®
Precision Worm Gear Sets - Right Hand (Worm Gears and Hollow Worms)
Ordering Details:e.g.:
Product No. 322 002 00, Prec. Worm Gear A 35
Product No. 322 102 00, Prec. Worm A 35
Product No. Product No. Trans- Module No. of No. of Lead Worm Worm Maximum ** Weight Weight
Worm Gear Worm mission Teeth Threads Angle Gear Torque Worm Worm
d A ± 0.2 da at 2800min -1 Gear
mm mm Nm g g
322 002 00 322 102 00 *2,78 : 1 1,5 25 9 31º 55’ 46,76 29,20 6,6 0,81 178 88
322 005 00 322 105 00 5 : 1 1,75 25 5 22º 52’ 53,00 26,02 15,3 0,78 220 62
322 007 00 322 107 00 7,25 : 1 1,5 29 4 13º 47’ 50,00 28,18 14,7 0,71 195 80
322 008 00 322 108 00 8 : 1 1,9 24 3 14º 25’ 53,00 26,69 16,7 0,71 210 65
322 010 00 322 110 00 10 : 1 1,5 30 3 10º 43’ 51,00 27,20 16,0 0,66 200 73
322 012 00 322 112 00 12 : 1 1,9 24 2 9º 11’ 52,00 27,60 16,1 0,63 210 70
322 015 00 322 115 00 15 : 1 1,5 30 2 7º 50,00 27,62 15,3 0,57 198 76
322 020 00 322 120 00 20 : 1 1,15 40 2 5º 33’ 50,50 26,08 14,8 0,51 210 70
322 025 00 322 125 00 25 : 1 0,9 50 2 4º 9’ 49,00 26,67 12,9 0,44 210 80
322 030 00 322 130 00 30 : 1 1,5 30 1 3º 27’ 50,00 27,92 15,0 0,40 196 80
322 040 00 322 140 00 40 : 1 1,15 40 1 2º 45’ 50,50 26,21 14,7 0,34 200 70
322 050 00 322 150 00 50 : 1 0,9 50 1 2º 4’ 49,00 26,73 12,9 0,28 188 78
322 058 00 322 158 00 58 : 1 0,85 58 1 2º 21’ 53,00 22,35 14,5 0,30 200 50
322 090 00 322 190 00 90 : 1 0,5 90 1 1º 9’ 49,00 26,00 9,1 0,18 198 79
Precision Worm Gear Sets - Right Hand (Worm Gears and Hollow Worms)
Product No. Product No. Trans- Module No. of No. of Lead Worm Worm Maximum ** Weight Weight
Worm Gear Worm mission Teeth Threads Angle Gear Torque Worm Worm
d A ± 0.2 da at 2800min -1 Gear
mm mm Nm g g
322 306 00 322 406 00 6,75 : 1 2,0 27 4 21º 19’ 64,0 26,00 29,5 0,77 386 58
322 308 00 322 408 00 8 : 1 2,25 24 3 16º 35’ 62,5 28,14 27,5 0,74 390 58
322 310 00 322 410 00 10 : 1 1,9 30 3 16º 1’ 65,0 24,46 29,5 0,72 402 49
322 312 00 322 412 00 12 : 1 1,5 36 3 10º 21’ 60,0 28,05 25,2 0,65 352 81
322 315 00 322 415 00 15 : 1 1,9 30 2 9º 53’ 64,0 25,94 28,0 0,64 380 60
322 320 00 322 420 00 20 : 1 1,5 40 2 8º 59’ 66,0 22,20 28,9 0,61 428 40
322 325 00 322 425 00 25 : 1 1,15 50 2 5º 58’ 62,0 24,45 24,4 0,52 370 60
322 328 00 322 428 00 28 : 1 2,0 28 1 4º 47’ 61,5 28,00 28,4 0,47 360 72
322 330 00 322 430 00 30 : 1 2,0 30 1 5º 50’ 66,0 23,68 30,1 0,51 480 42
322 335 00 322 435 00 35 : 1 1,75 35 1 5º 26’ 67,0 21,98 31,0 0,49 430 36
322 340 00 322 440 00 40 : 1 1,5 40 1 4º 20’ 65,0 22,83 28,3 0,44 420 44
322 350 00 322 450 00 50 : 1 1,25 50 1 4º 8’ 68,0 19,80 27,0 0,42 450 30
322 356 00 322 456 00 56 : 1 1,0 56 1 2º 23’ 59,0 26,00 21,9 0,31 370 40
322 360 00 322 460 00 60 : 1 0,9 60 1 1º 59’ 57,5 27,72 19,3 0,28 340 87
322 370 00 322 470 00 70 : 1 0,9 70 1 3º 3’ 67,0 18,71 24,1 0,35 460 28
322 375 00 322 475 00 75 : 1 0,75 75 1 1º 48’ 60,0 25,25 18,8 0,25 370 72
322 380 00 322 480 00 80 : 1 0,75 80 1 2º 10’ 64,0 21,40 20,1 0,28 420 45
* Worm only polished - worm gear with helical gearing.
** The figures stated for the efficiency are only reference values.
® 299
Precision Worm Gear Sets, Right Hand (Worm Gears and Hollow Worms)
Keyway not
ground
according to DIN
Ordering Details: e.g.:
Product No. 330 004 00, Prec. Worm Gear A 50.
Product No. 323 104 00, Prec. Worm A 50.
Product No. Product No. Trans- Module No. of No. of Lead Worm Worm Maximum * Weight Weight
Worm Gear Worm mission Teeth Threads Angle Gear Torque Worm Worm
d A ± 0.2 da at 2800min -1 Gear
mm mm Nm g g
330 004 00 323 104 00 4,25 : 1 3,5 17 4 25º 51’ 77 39,10 34 0,80 580 200
330 006 00 323 106 00 6 : 1 3,5 18 3 19º 17’ 77 38,80 52 0,77 580 180
330 008 00 323 109 00 8,66 : 1 2,5 26 3 13º 52’ 77 36,29 64 0,72 600 176
330 012 00 323 113 00 12 : 1 2,75 24 2 10º 23’ 77 36,00 66 0,66 620 156
330 014 00 323 115 00 13,5 : 1 2,5 27 2 9º 38’ 77 34,90 63 0,65 630 160
330 019 00 323 121 00 19 : 1 3,5 19 1 6º 17’ 77 39,00 78 0,55 590 190
330 023 00 323 125 00 23 : 1 3,0 23 1 5º 38’ 77 36,58 71 0,52 600 170
330 027 00 323 130 00 27 : 1 2,5 27 1 3º 40’ 77 35,73 65 0,48 620 170
330 035 00 323 138 00 35 : 1 2,0 35 1 3º 51’ 77 33,78 57 0,43 630 150
330 046 00 323 150 00 46 : 1 1,5 46 1 2º 47’ 74 33,85 51 0,36 620 170
330 055 00 323 160 00 55 : 1 1,25 55 1 2º 19’ 74 33,40 46 0,31 620 170
330 069 00 323 175 00 69 : 1 1,0 69 1 1º 51’ 74 32,90 41 0,27 620 170
Precision Worm Gear Sets, Right Hand (Worm Gears and Hollow Worms)
Keyway not
Ordering Details: e.g.: according
to DIN
Product No. 323 004 00, Prec. Worm Gear A 53.
Product No. 323 104 00, Prec. Worm A 53.
Product No. Product No. Trans- Module No. of No. of Lead Worm Worm Maximum * Weight Weight
Worm Gear Worm mission Teeth Threads Angle Gear Torque Worm Worm
d A ± 0.2 da at 2800min -1 Gear
mm mm Nm g g
323 004 00 323 104 00 4,75 : 1 3,5 19 4 25º 51’ 83,0 39,10 45 0,80 590 200
323 006 00 323 106 00 6,67 : 1 3,5 20 3 19º 17’ 84,0 38,80 67 0,77 600 180
323 009 00 323 109 00 9,67 : 1 2,5 29 3 13º 52’ 82,0 36,29 77 0,72 620 176
323 013 00 323 113 00 13,5 : 1 2,75 27 2 10º 23’ 84,0 36,00 80 0,66 630 156
323 015 00 323 115 00 15 : 1 2,5 30 2 9º 38’ 83,0 34,90 75 0,65 650 160
323 021 00 323 121 00 21 : 1 3,5 21 1 6º 17’ 83,0 39,00 94 0,55 600 190
323 025 00 323 125 00 25 : 1 3,0 25 1 5º 38’ 84,0 36,58 84 0,52 630 170
323 028 00 323 128 00 28 : 1 2,5 28 1 3º 59’ 77,5 41,00 87 0,44 500 250
323 030 00 323 130 00 30 : 1 2,5 30 1 4º 40’ 83,0 35,73 77 0,48 640 170
323 038 00 323 138 00 38 : 1 2,0 38 1 3º 51’ 83,0 33,78 68 0,43 660 150
323 050 00 323 150 00 50 : 1 1,5 50 1 2º 47’ 81,0 33,85 60 0,36 640 170
323 060 00 323 160 00 60 : 1 1,25 60 1 2º 19’ 80,0 33,40 55 0,31 650 170
323 075 00 323 175 00 75 : 1 1,0 75 1 1º 51’ 78,0 32,90 49 0,27 640 170
* The figures stated for the efficiency are only reference values, as besides the lead angle, mounting, lubrication,
speed and assembly also have an influence on the efficiency.
300 ®
Precision Worm Gear Sets, Right Hand (Worm Gears and Hollow Worms)
Product No. Product No. Trans- Module No. of No. of Lead Worm Worm Maximum * Weight Weight
Worm Gear Worm mission Teeth Threads Angle Gear Torque Worm Worm
d A ± 0.2 da at 2800min -1 Gear
mm mm Nm g g
330 306 00 323 104 00 6 : 1 3,5 24 4 25º 51’ 104 39,10 89 0,80 1200 200
330 312 00 323 109 00 12 : 1 2,5 36 3 13º 52’ 104 36,29 141 0,72 1100 180
330 319 00 330 419 00 19 : 1 2,5 38 2 10º 8’ 104 33,40 133 0,65 1200 136
330 326 00 323 121 00 26 : 1 3,5 26 1 6º 17’ 104 39,00 172 0,55 1065 190
330 334 00 330 434 00 34 : 1 2,75 34 1 5º 9’ 104 36,10 148 0,50 1200 170
330 348 00 323 138 00 48 : 1 2,0 48 1 3º 51’ 104 33,78 125 0,43 1200 150
330 363 00 323 150 00 63 : 1 1,5 63 1 2º 47’ 101 33,85 111 0,36 1200 170
330 370 00 323 475 00 70 : 1 1,25 70 1 1º 59’ 97 38,60 112 0,29 980 250
Precision Worm Gear Sets, Right Hand (Worm Gears and Hollow Worms)
Product No. Product No. Trans- Module No. of No. of Lead Worm Worm Maximum * Weight Weight
Worm Gear Worm mission Teeth Threads Angle Gear Torque Worm Worm
d A ± 0.2 da at 2800min -1 Gear
mm mm Nm g g
323 306 00 323 104 00 6,25 : 1 3,5 25 4 25º 51’ 108,0 39,10 101 0,80 1200 200
323 312 00 323 109 00 12,66 : 1 2,5 38 3 13º 52’ 108,0 36,29 156 0,72 1300 176
323 328 00 323 121 00 28 : 1 3,5 28 1 6º 17’ 108,0 39,00 192 0,55 1200 190
323 350 00 323 138 00 50 : 1 2,0 50 1 3º 51’ 108,0 33,78 137 0,43 1200 150
323 366 00 323 150 00 66 : 1 1,5 66 1 2º 47’ 107,0 33,85 122 0,36 1200 170
323 375 00 323 475 00 75 : 1 1,25 75 1 1º 59’ 100,0 38,60 125 0,29 1100 250
* The figures stated for the efficiency are only reference values,
as besides the lead angle, mounting, lubrication,
speed and assembly also have an influence on the efficiency.
Reworking within
24h-service possible.
Custom made parts
on request.
® 301
Precision Worm Gear Sets, Right Hand (Worm Gears and Hollow Worms)
Product No. Product No. Trans- Module No. of No. of Lead Worm Worm Maximum * Weight Weight
Worm Gear Worm mission Teeth Threads Angle Gear Torque Worm Worm
d A ± 0.2 da at 2800min -1 Gear
mm mm Nm g g
330 607 00 330 707 00 6,75 : 1 4,0 27 4 23º 35’ 132 48,0 150 0,79 2900 280
330 612 00 330 712 00 12 : 1 2,5 48 4 16º 36’ 132,5 40,0 243 0,75 3200 270
330 620 00 330 720 00 20 : 1 3,0 40 2 8º 58’ 130,5 44,5 296 0,63 3033 340
330 630 00 330 730 00 30 : 1 4,0 30 1 5º 44’ 132,5 48,0 348 0,53 2900 380
330 650 00 330 750 00 50 : 1 2,5 50 1 4º 6’ 132,5 40,0 248 0,45 3200 266
330 680 00 330 780 00 80 : 1 1,5 80 1 2º 9’ 124,5 43,0 213 0,30 2900 380
* The figures stated for the efficiency are only reference values, as besides the lead angle, mounting, lubrication,
speed and assembly also have an influence on the efficiency.
Reworking within
24h-service possible.
Custom made parts
on request.
302 ®
Precision Worm Gear Sets - Right Hand (Worm Gears and Worm Shafts)
Ordering Details: e.g.: Product No. 332 014 01, Prec.-Worm Gear, a = 100, i = 14.5
* The figures stated for the efficiency are only reference values, as besides the lead angle,
mounting, lubrication, speed and assembly also have an influence on the efficiency.
** Width of the main body: 26 mm, tapered, to be paired with Tooth Width 20 mm.
Ordering Details: e.g.: Product No. 332 014 02, Pr.-Worm Shaft, a = 100, i = 14.5
* The figures stated for the efficiency are only reference values, as besides the lead angle,
mounting, lubrication, speed and assembly also have an influence on the efficiency.
Self-locking capacity
The self-locking capacity is influenced by the lead angle, the Shocks or vibration can override the self-locking capacity. Apart
surface structure of the flanks, the sliding speed, the lubricant from that, various factors in connection with lubrication, gliding
and the heating. speed and load can create such favourable operating conditions
For worm gears with centre distance a=100mm and 125mm: that the self-locking capacity is negatively influenced.
Up to ratio 39:1 not self-locking. For this reason we cannot grant any guarantee regarding the
self-locking capacity.
From ratio 62:1 Static self-locking.
Reworking within
24h-service possible.
Custom made parts
on request.
® 303
Precision Worm Gear Sets - Right Hand (Worm Gears and Worm Shafts)
Ordering Details: e.g.: Product No. 332 214 01, Pr.-Worm Gear, a = 125, i = 14.5
105
50
410
* The figures stated for the efficiency are only reference values, since - besides the lead angle -
mounting, lubrication, speed and assembly also have an influence on the efficiency.
Ordering Details: e.g.: Product No. 332 214 02, Pr.-Worm Shaft, a = 125, i = 14.5
Test point
332 307 02 107 2 1 39,5 35,5 40,5 52 105 0,62 3,75
410
* The figures stated for the efficiency are only reference values, since - besides the lead angle -
mounting, lubrication, speed and assembly also have an influence on the efficiency.
Self-locking capacity
The self-locking capacity is influenced by the lead angle, the Shocks or vibration can override the self-locking capacity. Apart
surface structure of the flanks, the sliding speed, the lubricant from that, various factors in connection with lubrication, gliding
and the heating. speed and load can create such favourable operating conditions
For worm gears with centre distance a=100mm and 125mm: that the self-locking capacity is negatively influenced.
Up to ratio 39:1 not self-locking. For this reason we cannot grant any guarantee regarding the
self-locking capacity.
From ratio 62:1 Static self-locking.
Reworking within
24h-service possible.
Custom made parts
on request.
304 ®
Trapezoidal Thread Spindles and Nuts DIN 103 – Description
Single thread right and left Steel C15 Tr. 10 x 3 to Tr. 70 x 10 Page 310
Stainless 1.4305 A Tr. 10 x 3 to Tr. 50 x 8 Page 311
Double thread, right hand Steel C15 Tr. 12 x 6P3 to Tr. 40 x 14P7 Page 312
Stainless 1.4305 A Tr. 12 x 6P3 to Tr. 40 x 14P7 Page 312
Spindle and nut components are manufactured in accordance with DIN 103. Zero backlash (adjustable) can only be achieved with a
two-part nut or two counteracting nuts. Spindles and spindle nuts available from drawing on request.
Reworking within
24h-service possible.
Custom made parts
Chain Tensioners page 322 on request.
® 305
Basis for Calculation of Trapezoidal-Threaded Spindle Drives
Required Driving Torque for a Threaded Spindle Drive Torque due to an axial load
The required output torque at the spindle Calculation: Due to their degree of efficiency, many
can be derived from the axial load, the spindle drives with trapezoidal thread are
1) Lead angle calculated from:
lead of the spindle and the efficiency of not self-locking, i. e. an applied axial load
threaded spindle drive and mounting. At P causes a spindle torque. In this case the
short acceleration times and high speeds, tan = efficiency is lower than with a conversion
d2 .
the acceleration torque, and with sliding of rotary into linear motion.
guide the breakaway torque also have to Calculation method: as with the conversi-
be considered. 2) Selecting the friction coefficient µ on of rotary into linear motion, but with
Calculation method: from the table. M d ` and ’ .
See table page 295 bottom.
1) Determining the lead angle using
book of tables or DIN sheet or through 3) Calculating the effective angle of fric-
tion p’ from: Calculating the efficiency degree ’:
calculation.
2) Determining the friction coefficient µ tanp’ µ . 1,07
using a table. tan ( -p’)
’ =
3) Calculating the effective angle of fric- tan
tion p’. 4) Calculating the efficiency degree :
4) Calculating the degree of efficiency tan Calculating the torque M d ` in Nm:
=
5) Calculating the torque M d tan ( +p’)
F.P. ’
Important: About 10% should be added M d `=
2000 .
to the end result to make up for losses 5) Calculating the torque M d in Nm:
due to bearing situation. Additional fric-
tion due to linear guides and possible F.P
Md =
rotational forces have to considered by 2000 . .
adding a respective allowance. This can
also be done when calculating the input
power.
306 ®
Basis for the Calculation of Trapezoidal-Threaded Spindle Drives
n perm. = n kr . f kr . c kr
n perm. is the fastest permissible spindle speed in min -1 .
Limit of
n kr is the critical spindle speed in min -1 - corresponds to Speed
the natural bending vibrations of the spindle and leads
to resonance occurrences.
f kr is a corrective factor, considering the spindle bearing.
Precondition is a rigid enough installation of the
spindle and a fixed bearing.
The following drawing shows 4 classic installation
methods of f kr for standard spindle bearings:
Tension
Pressure
n
c kr is here calculated as follows: c kr =
n kr . f k
n is effective spindle speed in min -1
n kr is the critical spindle speed in min -1 according to the
diagramme above.
fk is the corrective factor of the critical spindle speed, under
of the spindle bearing method. Values for f k see above.
® 307
Basis for the Calculation of Trapezoidal-Threaded Spindles
The load capacity for slide pairings usually depends on the materi- Especially single-thread, trapezoidal-threaded spindle drives,
al used, the surface properties, intake condition, lubrication condi- due to their low degree of efficiency, convert most of the input
tions and gliding speed, on the temperature and thus on the duty power of the shaft into heat, which is first absorbed by spindle
cycle and possibilities for heat dissipation as well as the type of and then has to be dissipated. At low power and short opera-
load (constant, fluctuating, alternating, shocks...). ting times the natural dissipation and radiation of heat is usually
The diagrammes below allow an assessment of the permissible sufficient. With continuous operation quite substantial cooling
axial load in connection with the speed of trapezoidal-threaded capacities might be required. As a thermodynamic calculation of
nuts on rolled trapezoidal-threaded spindles at normal operating these difficulties is usually to complex or even impossible, alrea-
conditions. dy existing comparative calculations are often the only source of
information.
Load table for nuts made from steel C35 see page 309.
Round nuts made from red brass Rg7 Round nuts made from plastic
Limit of Limit of
Speed Speed
Round flange nuts made from cast iron GG25 Round flange nuts made from red brass Rg7
Limit of Limit of
Speed Speed
Approx. 80% of the axial force in kN are permissible for double-threaded nuts .
308 ®
Load Table for Single-Thread Steel Nuts in kN Static (without Safety Margin)
Maximum static load capacity in kN for Trapezoidal Thread Length Load Capacity Length Load Capacity
single-thread, trapezoidal-threaded nuts Ø x Lead at h= 1.5 x d at h= 1.5 x d at h= 2 x d at h= 2 x d
made from steel C35 at a surface pressure mm mm kN mm kN
of 25 N/mm 2. 10 x 3 15 3,6 20 4,8
12 x 3 18 5,3 24 7,0
The figures do not include any safety 14 x 4 21 6,9 28 9,3
margin. Depending on the application a 16 x 4 24 9,2 32 12,3
safety of 1.5 to 6 might be required (this 18 x 4 27 11,8 36 15,8
means the figures in the table have to be 20 x 4 30 14,8 40 19,8
divided by 1.5 to 6). 24 x 5 36 21,2 48 28,3
28 x 5 42 29,2 56 38,9
In addition the spindle has to be checked 30 x 6 45 33,4 60 44,5
for buckling. The decisive factor in this 32 x 6 48 35,8 64 47,8
calculation is the free spindle length and 36 x 6 54 48,9 72 65,3
the bearing of the spindle, see page 307. 40 x 7 60 60,2 80 80,3
44 x 7 66 73,1 88 97,5
With dynamic load, the surface pressure
48 x 8 72 87,2 96 116,3
must be no larger than 10 N/mm 2. 50 x 8 75 94,9 100 126,5
With double-threaded nuts about 80% of 52 x 8 78 102,9 104 137,3
the axial load in kN is permissible. 60 x 9 90 137,3 120 183,0
70 x 10 105 211,3 - -
PA6.6 with MoS2, a Special Polyamide, Suitable for Nuts with Trapezoidal Thread
This plastic is a low-maintenance material for bearings. Common constructions (threaded spindle made from steel, nut
Compared to other plastics it has a much higher wear resistance. made from grey cast iron or bronze) lead to wear of the threa-
The spec. surface pressure is 35 N/mm 2 at 23ºC/ 50% RH. ded spindle and the nut. A threaded nut made from plastic does
Threaded nuts made from plastic are more resistant against loads not affect the spindle, i.e. if unexpected wear occurs, only the
caused by impacts or shocks then red brass and grey cast iron- nut has to be changed. In the pairing steel/plastic there is gene-
nuts. The material is also quieter than red brass and grey cast rally no hardening of the spindle required.
iron and increases the service life.
Fixing Plastic Nuts
Properties Unit of Measurement Plastic
PA6.6 with MoS2
The plastic nut can be pressed into the housing with a slight
Tensile Strength N/mm 2 90 (82) over-size of 0.1 - 0.2 mm. It can be secured against turning and
Elongation at Break % 20 (70) displacement with any of the common locking elements used in
Flexural Modus N/mm 2 3600 (1500) machine building, or with a flange attached to the face side.
Compressive Strength
Attention: The over-size used for pressing the nut in passes on
at 1% Deformation N/mm 2 37
1 : 1 to the inner diameter which reduces the clearance.
Izod Impact, Notched kJ/m 2 3.35 (>10)
Shore Hardness D D 80 - 90
Coefficient of Linear Note
Thermal Expansion 10 -6 /ºC 63
Thermal Conductivity W/mk 0.21 For systems with relatively high loads or extreme operating con-
Thermal Compr. Strength 0.46 N/mm 2 ºC 204 - 254 ditions we would advise you to contact us.
Melting Point ºC 260
es st t 13 (10 12 ) Maintenance
Dielelectric Constant - 3.6 (5.1)
Dissipation Factor - 0.03 (0.2) The nuts only need to be lubricated on the first mounting, after
Water Absorption 24 hours % 0.5 - 1.3 that they are maintenance free. In order to prolong the service
Water Absorption max. % 6-8 life of the nuts, they can be relubricated, if required. Any fat not
containing molybdenum sulphide (Molykote) can be used.
Figures are valid for a water content below 0.2%, Figures in
( ) at standard climate 23ºC/50% RF. Chemically resistant Tolerances
against all solutions, lubricants, hydrocarbons, ketones, aqueous
solutions and alkaline solutions pH5-pH11. Chemically unstable Other than for the rest of the trapezoidal-threaded nuts, the
against phenols, cresols, formic acid, concentrated mineral acids flank clearance is kept at the upper tolerance limit, as the plastic
and alkali, oxidisers including halogens. expands when heating up.
® 309
Metric ISO-Trapezoidal-Threaded Spindles DIN 103, Single-Thread, Right Hand and Left Hand
Material: C15
Tolerance zone 7e, version rolled.
Nuts with trapezoidal thread made from plastic, steel, stainless
steel, grey cast iron and red brass page 313.
Ordering Details: e.g.: Product No. 640 010 00, Spindle Tr.10x3 Right Hand, 1000 mm
Product No. Product No. Trapez. Thread Length Flanks Ø Flanks Ø Core Ø Weight
Single Thread Single Thread Outside Ø x Lead min. max. min. Rolled Spindles
Right Hand Left Hand mm mm mm mm mm kg High grade raw material C15, heat tre-
640 010 00 640 410 00 Tr. 10 x 3* 1000 8,191 8,415 5,84 0,6 ated by the manufacturer and without
640 110 00 640 510 00 1500 0,9
640 210 00 640 610 00 2000 1,2
exception delivered by German smelting
640 310 00 640 810 00 3000 1,8 works, and a complex machine and tool
640 012 00 640 412 00 Tr. 12 x 3 1000 10,191 10,415 7,84 0,8 technology lead to our excellent quality in
640 112 00 640 512 00 1500 1,2 the spindle production.
640 212 00 640 612 00 2000 1,6
640 312 00 640 812 00 3000 2,4 The strong densification causes frictional
640 014 00 640 414 00 Tr. 14 x 4* 1000 11,640 12,415 8,80 0,9 heat which has to be dissipated using
640 114 00 640 514 00 1500 1,35 a re-cooling or filtering system. If the
640 214 00 640 614 00 2000 1,8 compressed oil is changed continuously,
640 314 00 640 814 00 3000 2,7 press-polished flanks without any leaf-
640 016 00 640 416 00 Tr. 16 x 4 1000 13,640 13,905 10,80 1,4 shaped marks can be achieved.
640 116 00 640 516 00 1500 2,1
640 216 00 640 616 00 2000 2,8 To master the rolling process, in order
640 316 00 640 816 00 3000 4,2 to achieve exact leads and profiles up to
640 018 00 640 418 00 Tr. 18 x 4 1000 15,640 15,905 12,80 1,6 ±0.03 mm/300 mm (standard ±0.15/300,
640 118 00 640 518 00 1500 2,4
640 218 00 640 618 00 2000 3,2 material 1.4305 ±0.3/300) and high sur-
640 318 00 640 818 00 3000 4,8 face quality, has only become possible by
640 020 00 640 420 00 Tr. 20 x 4 1000 17,640 17,905 14,80 2,1 means of complex measuring and control-
640 120 00 640 520 00 1500 3,15 ling systems in combination with a new
640 220 00 640 620 00 2000 4,2 generation of machines with swiveling
640 320 00 640 820 00 3000 6,3 toolholders.
640 024 00 640 424 00 Tr. 24 x 5 1000 21,094 21,394 17,50 2,9
640 124 00 640 524 00 1500 4,35
640 224 00 640 624 00 2000 5,8
640 324 00 640 824 00 3000 8,7 Straightness:
640 028 00 640 428 00 Tr. 28 x 5 1000 25,049 25,390 21,50 3,9 Trapezoid 10 - 24 mm max. 0.8 mm/m,
640 128 00 640 528 00 1500 5,85 Trapezoid 28 - 70 mm max. 1.2 mm/m
640 228 00 640 628 00 2000 7,8
640 328 00 640 828 00 3000 11,7 Straightness on request:
640 030 00 640 430 00 Tr. 30 x 6 1000 26,547 26,882 21,90 4,7 Up to size Tr. 16: 0.10 mm/m.
640 130 00 640 530 00 1500 7,05 From size Tr. 20: 0.05 mm/m.
640 230 00 640 630 00 2000 9,4
640 330 00 640 830 00 3000 14,1
640 032 00 640 432 00 Tr. 32 x 6 1000 28,547 28,882 23,90 5,1
640 132 00 640 532 00 1500 7,65
640 232 00 640 632 00 2000 10,2
640 332 00 640 832 00 3000 15,3
640 036 00 640 436 00 Tr. 36 x 6 1000 32,547 32,882 27,90 6,7
640 136 00 640 536 00 1500 10,05
640 236 00 640 636 00 2000 13,4
640 336 00 640 836 00 3000 20,1
640 040 00 640 440 00 Tr. 40 x 7 1000 36,020 36,375 30,50 9,4
640 140 00 640 540 00 1500 14,1
640 240 00 640 640 00 2000 18,8
640 340 00 640 840 00 3000 28,2 * Lead angle is not in accordance
640 044 00 640 444 00 Tr. 44 x 7 1000 40,020 40,375 34,50 9,7 with DIN 103.
640 144 00 640 544 00 1500 14,55
640 244 00 640 644 00 2000 19,40
640 344 00 640 844 00 3000 29,1
640 048 00 640 448 00 Tr. 48 x 8 1000 43,468 43,868 37,80 11,7
640 148 00 640 548 00 1500 17,55
640 248 00 640 648 00 2000 23,4
640 348 00 640 848 00 3000 35,1
640 050 00 640 450 00 Tr. 50 x 8 1000 45,468 45,868 39,30 12,6
640 150 00 640 550 00 1500 18,9
640 250 00 640 650 00 2000 25,2
640 350 00 640 850 00 3000 37,8
640 052 00 640 452 00 Tr. 52 x 8 1000 47,468 47,868 41,17 14,4
640 152 00 640 552 00 1500 21,6
640 252 00 640 652 00 2000 28,8
640 352 00 640 852 00 3000 43,2
640 060 00 640 460 00 Tr. 60 x 9 1000 54,935 55,3000 48,15 18,9
640 160 00 640 560 00 1500 28,35 Reworking within
640 260 00 640 660 00 2000 37,8
640 360 00 640 860 00 3000 56,7 24h-service possible.
640 070 00 640 470 00 Tr. 70 x 10 1000 64,425 64,850 57,00 25,7
640 170 00 640 570 00 1500 38,55
Custom made parts
640 270 00 640 670 00 2000 51,4 on request.
640 370 00 640 870 00 3000 77,1
310 ®
Metric ISO-Trapezoidal-Threaded Spindles DIN 103, Stainless, Single-Thread, Right and Left Hand
Ordering Details: e.g.: Product No. 640 990 10, Stainless Threaded Spindle, Tr. 10x3
Right Hand, 1000 mm
Product No. Product No. Trapez. Thread Length Flanks Ø Flanks Ø Core Ø Weight Rolled Spindles (up to Tr. 40x7)
Single Thread Single Thread Outside Ø x Lead min. max. min.
Right Hand Left Hand mm mm mm mm mm kg High grade raw material and complex
640 990 10 640 994 10 Tr. 10 x 3* 1000 8,191 8,415 5,84 0,6 machine and tool technology lead to our
640 991 10 640 995 10 1500 0,9 excellent quality in production of threa-
640 992 10 640 996 10 2000 1,2
640 993 10 640 998 10 3000 1,8 ded spindles.
640 990 12 640 994 12 Tr. 12 x 3 1000 10,191 10,415 7,84 0,8 The strong densification causes frictional
640 991 12 640 995 12 1500 1,2 heat which has to be dissipated using
640 992 12 640 996 12 2000 1,6 a re-cooling or filtering system. If the
640 993 12 640 998 12 3000 2,4
640 990 14 640 994 14 Tr. 14 x 4* 1000 11,640 12,415 8,80 0,9
compressed oil is changed continuously,
640 991 14 640 995 14 1500 1,35 press-polished flanks without any leaf-
640 992 14 640 996 14 2000 1,8 shaped marks can be achieved.
640 993 14 640 998 14 3000 2,7
To master the rolling process, in order
640 990 16 640 994 16 Tr. 16 x 4 1000 13,640 13,905 10,80 1,4
640 991 16 640 995 16 1500 2,1 to achieve exact leads and profiles up to
640 992 16 640 996 16 2000 2,8 ±0.03 mm/300 mm (standard ±0.15/300,
640 993 16 640 998 16 3000 4,2 material 1.4305 ±0.3/300) and high sur-
640 990 18 640 994 18 Tr. 18 x 4 1000 15,640 15,905 12,80 1,6 face quality, has only become possible by
640 991 18 640 995 18 1500 2,4 means of complex measuring and control-
640 992 18 640 996 18 2000 3,2
640 993 18 640 998 18 3000 4,8 ling systems in combination with a new
640 990 20 640 994 20 Tr. 20 x 4 1000 17,640 17,905 14,80 2,1 generation of machines with swiveling
640 991 20 640 995 20 1500 3,15 toolholders.
640 992 20 640 996 20 2000 4,2
640 993 20 640 998 20 3000 6,3
640 990 24 640 994 24 Tr. 24 x 5 1000 21,094 21,394 17,50 2,9
640 991 24 640 995 24 1500 4,35 Straightness:
640 992 24 640 996 24 2000 5,8 Trapezoid 10 - 24 mm max. 0.8 mm/m,
640 993 24 640 998 24 3000 8,7 Trapezoid 28 - 70 mm max. 1.2 mm/m
640 990 28 640 994 28 Tr. 28 x 5 1000 25,049 25,390 21,50 3,9
640 991 28 640 995 28 1500 5,85 Straightness on request:
640 992 28 640 996 28 2000 7,8 Up to size Tr. 16: 0.10 mm/m.
640 993 28 640 998 28 3000 11,7 From size Tr. 20: 0.05 mm/m.
640 990 30 640 994 30 Tr. 30 x 6 1000 26,547 26,882 21,90 4,7
640 991 30 640 995 30 1500 7,05
640 992 30 640 996 30 2000 9,4
640 993 30 640 998 30 3000 14,1
640 990 36 640 994 36 Tr. 36 x 6 1000 32,547 32,882 27,90 6,7
640 991 36 640 995 36 1500 10,05
640 992 36 640 996 36 2000 13,4
640 993 36 640 998 36 3000 20,1
640 990 40 640 994 40 Tr. 40 x 7 1000 36,020 36,375 30,50 9,4
640 991 40 640 995 40 1500 14,1
640 992 40 640 996 40 2000 18,8
640 993 40 640 998 40 3000 28,2
640 990 50 640 994 50 Tr. 50 x 8 1000 45,468 45,868 40,37 12,6
640 991 50 640 995 50 1500 18,9
640 992 50 640 996 50 2000 25,2
640 993 50 640 998 50 3000 37,8
® 311
Metric ISO-Trapezoidal-Thread Spindles DIN 103, Double-Thread, Right Hand
Material: C15.
Stainless Steel 1.4305. A
Tolerance zone 7 e. Right Hand.
Double-threaded nuts made from plastic,
steel and red brass page 316. 2-thread
Ordering Details: e.g.: Product No. 645 012 00, Threaded Spindle C15,
Double-Thread, Right Hand, Tr. 12 x 6 P3 x 1000 mm
Product No. Product No. Trapezoidal Thread Length Flanks Ø Flanks Ø Core Ø Weight
Rolled Spindles
Steel Stainles St. Outside Ø x Lead min. max. min.
C15 1.4305 mm mm mm mm mm kg High grade raw material and complex
645 012 00 645 990 12 Tr. 12 x 6 P3 1000 10,191 10,415 7,84 0,8 machine and tool technology lead to our
645 112 00 645 991 12 1500 1,2 excellent quality in production of thread-
645 212 00 645 992 12 2000 1,6 ed spindles.
645 312 00 645 993 12 3000 2,4
645 016 00 645 990 16 Tr. 16 x 8 P4 1000 13,640 13,905 10,80 1,4 The strong densification causes frictional
645 116 00 645 991 16 1500 2,1 heat which has to be dissipated using
645 216 00 645 992 16 2000 2,8 a re-cooling or filtering system. If the
645 316 00 645 993 16 3000 4,2 compressed oil is changed continuously,
645 020 00 645 990 20 Tr. 20 x 8 P4 1000 17,640 17,905 14,80 2,1 press-polished flanks without any leaf-
645 120 00 645 991 20 1500 3,15 shaped marks can be achieved.
645 220 00 645 992 20 2000 4,2
645 320 00 645 993 20 3000 6,3 To master the rolling process, in order
645 024 00 645 990 24 Tr. 24 x 10 P5 1000 21,094 21,394 17,50 2,9 to achieve exact leads and profiles up to
645 124 00 645 991 24 1500 4,35 ±0.03 mm/300 mm (standard ±0.15/300,
645 224 00 645 992 24 2000 5,8 material 1.4305 ±0.3/300) and high sur-
645 324 00 645 993 24 3000 8,7 face quality, has only become possible by
645 030 00 645 990 30 Tr. 30 x 12 P6 1000 26,547 26,882 21,90 4,7 means of complex measuring and control-
645 130 00 645 991 30 1500 7,05 ling systems in combination with a new
645 230 00 645 992 30 2000 9,4
645 330 00 645 993 30 3000 14,1
generation of machines with swiveling
645 040 00 645 990 40 Tr. 40 x 14 P7 1000 36,020 36,375 30,50 9,4 toolholders.
645 140 00 645 991 40 1500 14,1
645 240 00 645 992 40 2000 18,8
645 340 00 645 993 40 3000 28,2 Straightness:
Trapezoid 10 - 24 mm max. 0.8 mm/m,
Trapezoid 28 - 70 mm max. 1.2 mm/m
Straightness on request:
Up to size Tr. 16: 0.10 mm/m.
From size Tr. 20: 0.05 mm/m.
Reworking within
24h-service possible.
Custom made parts
on request.
Chain Tensioners page 322
312 ®
Round Nuts with Metric ISO-Trapezoidal Thread DIN 103, Single-Thread
Ordering Details: e.g.: Product No. 643 010 00, Round Nut, Steel, Tr. 10 x 3,
Single Thread Right Hand
Reworking within
24h-service possible.
Custom made parts
on request.
® 313
Round Flange Nuts with Metric ISO-Trapezoidal Thread DIN 103, Single-Thread
Ordering Details: e.g.: Product No. 644 010 00, round flange nut made from GG25,
Tr. 10 x 3, single thread, right hand
Ready-to-Install Flange Nuts with Metric ISO-Trapezoidal Thread DIN 103, Single-Thread
Ordering Details: e.g.: Product No. 644 770 16, flange nut made from GG25,
Tr. 16 x 4, single thread, right hand
Artikel-No. single thread right hand Artikel-No. single thread left hand Thread DIN ISO 2768 m Weight
Grey Cast Iron Red Brass Grey Cast Iron Red Brass Ød D1 D2 D3 6 x D4 A B C Grey Cast Rg
mm mm mm mm mm mm mm mm kg kg
644 770 16 644 771 16 644 773 16 644 774 16 16 x 4 26 48 38 6 20 7 10 0,12 0,13
- 644 771 18 - 644 774 18 18 x 4 30 58 45 7 22 8 12 - 0,22
644 770 20 644 771 20 644 773 20 644 774 20 20 x 4 30 58 45 7 22 8 12 0,17 0,20
644 770 24 644 771 24 644 773 24 644 774 24 24 x 5 40 72 58 7 28 10 12 0,36 0,42
- 644 771 28 - 644 774 28 28 x 5 45 78 65 7 35 10 15 - 0,59
644 770 30 644 771 30 644 773 30 644 774 30 30 x 6 50 82 68 7 44 12 15 0,85 0,95
644 770 36 644 771 36 644 773 36 644 774 36 36 x 6 55 110 85 7 55 15 15 1,45 1,60
644 770 40 644 771 40 644 773 40 644 774 40 40 x 7 60 130 95 9 60 15 20 2,00 2,18
644 770 50 644 771 50 644 773 50 644 774 50 50 x 8 80 160 120 11 65 15 20 3,25 3,68
644 770 60 644 771 60 644 773 60 644 774 60 60 x 9 80 160 120 11 65 15 20 2,95 3,26
314 ®
Hexagonal Nuts with Metric ISO-Trapezoidal Thread DIN 103, Single-Thread
Ordering Details: e.g.: Product No. 643 110 00, Hexagonal Nut, Steel, Tr. 10 x 3,
Single-Thread, Right Hand
Reworking within
24h-service possible.
Custom made parts
on request.
® 315
Round Nuts with Metric ISO-Trapezoidal Thread DIN 103, Double-Thread
Ordering Details: e.g.: Product No. 645 612 00, Round Nut, Steel, Tr. 12 x 6 P3
Product No. Product No. Product No. Trapez. Thread DIN ISO 2768m DIN 668 Weight Weight Weight
Steel Red Brass Plastic Ød h=1,5xd h=2xd ØAh11* Steel Red Brass Plastic
h = 1,5 x d h=2xd h=2xd mm mm mm mm kg kg kg
645 612 00 645 812 00 645 912 00 12 x 6 P3 18 24 26 0,06 0,1 0,02
645 616 00 645 816 00 645 916 00 16 x 8 P4 24 32 36 0,16 0,24 0,04
645 620 00 645 820 00 645 920 00 20 x 8 P4 30 40 45 0,3 0,5 0,06
645 624 00 645 824 00 645 924 00 24 x 10 P5 36 48 50 0,44 0,7 0,08
645 630 00 645 830 00 645 930 00 30 x 12 P6 45 60 60 0,8 1,2 0,16
645 640 00 645 840 00 645 940 00 40 x 14 P7 60 80 80 1,8 2,8 0,36
* Tolerance h11 does not apply to plastic nuts.
Round Flange Nuts with Metric ISO-Trapezoidal Thread DIN 103, Double-thread
Ordering Details: e.g.: Product No. 645 440 12, round flange nut GG25, Tr. 12 x 6 P3
Product No. Product No. Tr. Thread DIN ISO 2768m Øh11 Weight Weight
Grey Cast Iron Red Brass Ød a b d1 d2 r1 r2 Grey Cast Iron Red Brass
mm mm mm mm mm mm mm kg kg
645 440 12 645 441 12 12 x 6 P3 18 6 22 40 0,5 0,3 0,08 0,09
645 440 16 645 441 16 16 x 8 P4 22 10 30 50 1,0 0,5 0,18 0,22
645 440 20 645 441 20 20 x 8 P4 24 10 36 60 1,0 0,5 0,26 0,32
645 440 24 645 441 24 24 x 10 P5 30 11 45 70 1,0 0,5 0,45 0,54
645 440 30 645 441 30 30 x 12 P6 47 14 58 88 1,0 0,5 1,04 1,26
645 440 40 645 441 40 40 x 14 P7 63 18 80 137 2,0 1,0 3,04 3,67
Ready-to-Install Flange Nuts with Metric ISO-Trapezoidal Thread DIN 103, Double-thread
Ordering Details: e.g.: Product No. 645 770 16, flange nut GG25, Tr. 16 x 8 P4
Product No. Product No. Tr. Thread DIN ISO 2768 m Weight Weight
Grey Cast Iron Red Brass Ød D1 D2 D3 6 x D4 A B C Grey Cast Red Brass
mm mm mm mm mm mm mm mm kg kg
645 770 16 645 771 16 16 x 8 P4 26 48 38 6 20 7 10 0,12 0,13
645 770 20 645 771 20 20 x 8 P4 30 58 45 7 22 8 12 0,17 0,20
645 770 24 645 771 24 24 x 10 P5 40 72 58 7 28 10 12 0,36 0,42
645 770 30 645 771 30 30 x 12 P6 50 82 68 7 44 12 15 0,85 0,95
645 770 40 645 771 40 40 x 14 P7 60 130 95 9 60 15 20 2,00 2,18
316 ®
Ball Screw Drives, Right Hand, Rolled Version
Bearing Units for Spindles Page 322 Shaft End Reworking for Spindles Page 325
These ready-to-install bearing units for trapezoidal and ball- The matching spindle reworking can be done by the customer
screw spindle drives are available from stock. The unit for the or, at short time, by MÄDLER ®. The spindle reworking shown on
fixed side has two angular contact ball bearings, lightly preloa- page 325 is just a recommendation. For shaft processing, soft
ded, to withstand high axial and radial forces. The unit for the annealing (tempering) of the hardened spindle ends is necessa-
support side has a standard ball bearing to hold the spindle end ry.
in it´s position.
® 317
Ball Screw Spindles, Right Hand, Rolled
d1h11
d0
d2
cylindrical ball screw nuts.
Pt a u a
• Straightness 0,1 mm/m.
• Special lengths and spindle end reworking against extra charge.
Temperature range: -20°C to +80°C (for short time to +110°C).
Ordering Details: e.g.: Product No. 640 080 21, Ball Screw Spindle 8x2, Length 245mm
Product No. Size Length Pitch-Ø Outer Ø Core Ø Weight Product No. Size Length Pitch-Ø Outer Ø Core Ø Weight
L+5mm d0 d1 d2 L+5mm d0 d1 d2
mm mm mm mm mm kg mm mm mm mm mm kg
640 080 21 8x2 245 8,41 8,11 7 0,09 640 320 51 32x5 695 32,6 32 29,2 4,13
640 080 22 495 8,41 8,11 7 0,18 640 320 52 1395 32,6 32 29,2 8,30
640 080 23 1000 8,41 8,11 7 0,37 640 320 53 2100 32,6 32 29,2 12,49
640 100 21 10x2 245 10 9,7 8,5 0,13 640 320 54 2800 32,6 32 29,2 16,65
640 100 22 495 10 9,7 8,5 0,26 640 321 01 32x10 670 33,44 31,8 26,8 3,74
640 100 23 1000 10 9,7 8,5 0,53 640 321 02 1345 33,44 31,8 26,8 7,51
640 120 41 12x4 645 12,15 11,71 9,5 0,48 640 321 03 2025 33,44 31,8 26,8 11,31
640 120 42 1295 12,15 11,71 9,5 0,96 640 321 04 2700 33,44 31,8 26,8 15,07
640 120 43 1950 12,15 11,71 9,5 1,45 640 322 01 32x20 670 32,4 31,2 28,2 3,80
640 120 44 2600 12,15 11,71 9,5 1,93 640 322 02 1345 32,4 31,2 28,2 7,63
640 160 51 16x5 995 16,6 16 13,1 1,39 640 322 03 2025 32,4 31,2 28,2 11,48
640 160 52 1495 16,6 16 13,1 2,08 640 322 04 2700 32,4 31,2 28,2 15,31
640 160 53 1995 16,6 16 13,1 2,78 640 323 21 32x32 995 33,22 31,9 28,1 5,75
640 160 54 3000 16,6 16 13,1 4,18 640 323 22 1495 33,22 31,9 28,1 8,65
640 161 01 16x10 995 16,44 15,7 12,7 1,32 640 323 23 1995 33,22 31,9 28,1 11,54
640 161 02 1495 16,44 15,7 12,7 1,99 640 323 24 3000 33,22 31,9 28,1 17,35
640 161 03 1995 16,44 15,7 12,7 2,66 640 400 51 40x5 695 40,6 40 37,2 6,54
640 161 04 3000 16,44 15,7 12,7 3,99 640 400 52 1395 40,6 40 37,2 13,12
640 161 61 16x16 995 16,6 16 13,5 1,41 640 400 53 2100 40,6 40 37,2 19,75
640 161 62 1495 16,6 16 13,5 2,12 640 400 54 2800 40,6 40 37,2 26,33
640 161 63 1995 16,6 16 13,5 2,83 640 401 01 40x10 670 41,36 39,7 34,8 5,98
640 161 64 3000 16,6 16 13,5 4,25 640 401 02 1345 41,36 39,7 34,8 12,00
640 200 51 20x5 695 20,6 20 17,2 1,56 640 401 03 2025 41,36 39,7 34,8 18,06
640 200 52 1395 20,6 20 17,2 3,13 640 401 04 2700 41,36 39,7 34,8 24,08
640 200 53 2100 20,6 20 17,2 4,70 640 501 01 50x10 995 51,34 49,9 44,7 14,21
640 200 54 2800 20,6 20 17,2 6,27 640 501 02 1495 51,34 49,9 44,7 21,34
640 201 01 20x10 995 20,6 20 17 2,21 640 501 03 1995 51,34 49,9 44,7 28,48
640 201 02 1495 20,6 20 17 3,33 640 501 04 3000 51,34 49,9 44,7 42,83
640 201 03 1995 20,6 20 17 4,44 640 502 01 50x20 995 50,16 48,6 43,5 13,38
640 201 04 3000 20,6 20 17 6,67 640 502 02 1495 50,16 48,6 43,5 20,10
640 202 01 20x20 645 20,74 19,9 17,2 1,43 640 502 03 1995 50,16 48,6 43,5 26,83
640 202 02 1295 20,74 19,9 17,2 2,88 640 502 04 3000 50,16 48,6 43,5 40,34
640 202 03 1950 20,74 19,9 17,2 4,34 640 631 01 63x10 995 64,4 62,9 57,7 20,04
640 202 04 2600 20,74 19,9 17,2 5,78 640 631 02 1495 64,4 62,9 57,7 30,11
640 250 51 25x5 695 25,6 25 22,2 2,48 640 631 03 1995 64,4 62,9 57,7 40,18
640 250 52 1395 25,6 25 22,2 4,98 640 631 04 3000 64,4 62,9 57,7 60,42
640 250 53 2100 25,6 25 22,2 7,50
640 250 54 2800 25,6 25 22,2 9,99
640 251 01 25x10 670 25,5 24,8 21,8 2,33
640 251 02 1345 25,5 24,8 21,8 4,69
640 251 03 2025 25,5 24,8 21,8 7,05
640 251 04 2700 25,5 24,8 21,8 9,41
640 252 51 25x25 695 25,7 24,5 21,4 2,39
640 252 52 1395 25,7 24,5 21,4 4,79
640 252 53 2100 25,7 24,5 21,4 7,21
640 252 54 2800 25,7 24,5 21,4 9,61
Bearing Units for Spindles Page 322 Shaft End Reworking for Spindles Page 325
These ready-to-install bearing units for trapezoidal and ball- The matching spindle reworking can be done by the customer
screw spindle drives are available from stock. The unit for the or, at short time, by MÄDLER ®. The spindle reworking shown on
fixed side has two angular contact ball bearings, lightly preloa- page 325 is just a recommendation. For shaft processing, soft
ded, to withstand high axial and radial forces. The unit for the annealing (tempering) of the hardened spindle ends is necessa-
support side has a standard ball bearing to hold the spindle end ry.
in it´s position.
318 ®
Ball Screw Drives - Flanged Ball Screw Nuts
ØD6
Version E Version S
ØD6 ØD1 Version S
L9
L6
L10
L10
L7
L7
ØD1 g6 ØD1 g6
L2
L2
-0,1
-0,1 ØD1-0,8
L1
L1
ØD1 -0,8
Version E
5 5 5
ØD ØD ØD
6x 8x 4x
°
30
90°
60°
L8
L8
L8
23°
G
30°
G
L9
L9 L9
Bore pattern 1 Bore pattern 2 Bore pattern 4
Material : Bearing steel 100Cr6, No. 1.3505. With axial clearance, for running with low friction.
To be combined with MÄDLER ® ball screw spindles. Temperature range: -20°C to +80°C (for short time to +110°C).
The spindle has to be ordered separately.
Ordering Details: e.g.: Product No. 640 100 25, Flanged Ball Screw Nut 10x2mm
Product No. Size Ball Turns per Load rating Axial Weight
Ø Circuit Cdyn. Cstat. Clearance
mm mm kN kN mm kg Mounting
640 080 25 8x2 1,2 3 1,39 2,52 0,06 0,05 The ball screw nuts will be deli-
640 100 25 10x2 1,2 3 1,51 3,02 0,06 0,08 vered with a plastic tube inside.
640 120 45 12x4 2,381 3 4 6,7 0,07 0,1 This tube is a transport protection
640 160 55 16x5 3,175 3 7,65 13,2 0,07 0,16 against loosing the balls and is
640 161 05 16x10 3,5 3 6,8 12,6 0,1 0,16
640 161 65 16x16 2,778 1,7x2 6,5 12,8 0,07 0,2
also a mounting aid. When the
640 200 55 20x5 3,175 3 8,6 17,1 0,07 0,2 tube is hold against the spindle
640 201 05 20x10 3,175 3.8 8,5 18 0,07 0,2 end, the nut can get screwed
640 202 05 20x20 3,175 1,7x2 9,8 21,4 0,07 0,15 onto the spindle without loosing
640 250 55 25x5 3,175 3 9,8 23 0,07 0,25 balls. Before use, the nut and the
640 251 05 25x10 3,5 3 8,7 20,5 0,1 0,32 spindle have to be lubricated. For
640 252 55 25x25 3,969 1,7x2 12,7 35,2 0,1 0,6 grease lubrication, normal roller
640 320 55 32x5 3,175 5 16,9 51 0,07 0,6 bearing grease is recommended.
640 321 05 32x10 6,35 3 26,1 53,1 0,15 0,64
640 322 05 32x20 3,969 1,8x2 13,8 34,6 0,1 0,8 The lubricant consumption
640 323 25 32x32 4,762 1,7x2 21,4 52,6 0,12 0,9 depends on the condition of
640 400 55 40x5 3,175 5 19 66,2 0,07 0,8 use.
640 401 05 40x10 6,35 3 30,1 71 0,15 0,92
640 501 05 50x10 6,35 5 53,1 155 0,15 1,61
640 502 05 50x20 6,35 3 48 137 0,15 2,7
640 631 05 63x10 6,35 5 60,7 206 0,15 2,4
Dimensions
Size Version Bore D1 D4 D5 D6 L1 L2 L6 L7 L8 L9 L10 G
mm pattern mm mm mm mm mm mm mm mm mm mm mm mm
8x2 E 4* 16 23 3,4 31 17 26 - 8 20 - - -
10x2 E 4 19 28 4,6 36 23 28 - 5 23 - - -
12x4 E 1 22 32 4,8 42 10 35 - 8 36 10 4 M6
16x5 E 1 28 38 5,5 48 10 42 - 10 40 10 5 M6
16x10 E 1 28 38 5,5 48 10 45 - 10 40 10 5 M6
16x16 S 4 32 42 4,5 53 - 48 12 10 38 10 5 M6
20x5 E 1 36 47 6,6 58 10 42 - 10 44 10 5 M6
20x10 E 1 36 47 6,6 58 10 56 - 10 44 10 5 M6
20x20 S 4 39 50 5,5 62 - 58 15,5 10 46 10 5 M6
25x5 E 1 40 51 6,6 62 10 42 - 10 48 10 5 M6
25x10 E 1 40 51 6,6 62 16 45 - 10 48 10 5 M6
25x25 S 4 47 60 6,6 74 - 67 15,5 12 56 10 6 M6
32x5 E 1 50 65 9 80 10 55 - 12 62 10 6 M6
32x10 E 1 53 65 9 80 16 69 - 12 62 10 6 M8x1
32x20 E 1 50 65 9 80 25 64 - 15 62 9 8 M6
32x32 S 4 58 74 9 92 - 85 22 15 68 10 7,5 M6
40x5 E 2 63 78 9 93 10 55 - 14 70 10 7 M6
40x10 E 2 63 78 9 93 16 71 - 14 70 10 7 M8x1
50x10 E 2 75 93 11 110 16 95 - 16 85 10 8 M8x1
50x20 E 2 85 103 11 125 22 125 - 18 95 10 9 M8x1
63x10 E 2 90 108 11 125 16 97 - 18 95 10 9 M8x1
* With countersinking for cap screws DIN 912.
® 319
L10
L7
L10
L2
L2
L1
Ball Screw Drives - Cylindrical Ball Screw Nuts D2
L3
B P 9 xT
ØD1 g6 ØD1
Version E Version R * Grease hole
L10
L7
L10
L2
L2
L1
D2
ØG ØG
* *
L3
B P 9 xT
Version E Version R
Material : Bearing steel 100Cr6, No. 1.3505. With axial clearance, for running with low friction.
To be combined with MÄDLER ® ball screw spindles. Temperature range: -20°C to +80°C (for short time to +110°C).
The spindle has to be ordered separately.
Ordering Details: e.g.: Product
ØG No. 640 100 26,
ØGCylindrical Ball Screw Nut 10x2mm
* *
Mounting
Product No. Size Ball Turns per Load Rating Axial Weight The ball screw nuts will be deli-
Ø Circuit Cdyn. Cstat. Clearance vered with a plastic tube inside.
mm mm kN kN mm kg
This tube is a transport protection
640 100 26 10x2 1,2 3 1,51 3,02 0,06 0,028
640 120 46 12x4 2,381 3 4 6,7 0,07 0,05 against loosing the balls and is
640 160 56 16x5 3,175 3 6,3 11,5 0,07 0,07 also a mounting aid. When the
640 161 06 16x10 3,5 3 6,8 12,6 0,1 0,11 tube is hold against the spindle
640 200 56 20x5 3,175 3 7,5 14,68 0,07 0,15 end, the nut can get screwed
640 250 56 25x5 3,175 3 8 18,68 0,07 0,15 onto the spindle without loosing
640 251 06 25x10 3,5 3 8,7 20,5 0,1 0,22 balls. Before use, the nut and the
640 320 56 32x5 3,175 5 8,96 24,27 0,07 0,3 spindle have to be lubricated. For
640 321 06 32x10 6,35 3 25,52 55,3 0,15 0,4
grease lubrication, normal roller
640 323 26 32x32 4,762 1,75x2 21,4 52,6 0,12 0,6
640 400 56 40x5 3,175 5 19 66,2 0,07 0,5 bearing grease is recommended.
640 401 06 40x10 6,35 3 30,1 71 0,15 0,5 The lubricant consumption
640 501 06 50x10 6,35 5 53,1 155 0,15 1,05 depends on the condition of
640 502 06 50x20 6,35 3 48 137 0,15 1,1 use.
640 631 06 63x10 6,35 5 60,7 206 0,15 1,6
Dimensions
Size Version D1 D2 G L1 L2 L3 L7 L10 BxT
mm mm mm mm mm mm mm mm mm mm
10x2 R 19,5 M17x1 - - 25 7 - - -
12x4 E 22 - 2,5 15 30 - 10 6 3x1,8
16x5 E 28 - 3 20 34 - 8,5 7 5x2
16x10 E 28 - 3 20 40 - 15 7 5x2
20x5 E 36 - 3 20 34 - 8,5 7 5x2
25x5 E 40 - 3 20 34 - 8,5 7 5x2
25x10 E 40 - 3 20 50 - 15 7,5 5x2
32x5 E 50 - 3 30 45 - 8,5 7 6x2,5
32x10 E 53 - 4 30 60 - 15 10 6x2,5
32x32 E 56 - 4 20 88 - 34 9,5 5x3
40x5 E 63 - 3 30 45 - 8,5 7 6x2,5
40x10 E 63 - 4 30 60 - 15 10 6x2,5
50x10 E 75 - 4 36 82 - 23 11 6x2,5
50x20 E 85 - 4 36 96 - 23 11 6x2,5
63x10 E 90 - 4 36 82 - 23 11 6x2,5
320 ®
Miniature Ballscrew Drives (on request)
These ballscrew drives with hardened and ground spindle are made
to the customer’s specifications. They can be optionally equipped
with single nut, long nut with screw-in thread or with flange nut.
(all hardened). The drawing below only serves as an example and
shows the smallest size of each type. The other drawings can be
sent if required. The lengths L1, L2 and L3 can be altered. Price and
delivery times on request.
Necessary specifications for your request:
Size, lead, thread length L1 (if requires also L2 and L3). Version of
the nut, version low axial backlash or zero axial backlash, amount.
Materials: with cylindrical nut with screw-in thread with flange nut
Spindle: Cf53, induction hardened.
Nut: 100Cr6, hardened.
Other models available on request.
hardened
® 321
Pillow Block Bearing Units BK, for Fixed Side
B1 SW L2 L3
d4
d5
Ød
H
H1
d3
E
h
b C1 C2
P L1 L
B
Material: Housing from steel, all surfaces machined, burnished. Locknut and distance bushes are included. Due to the standard
On request: nickel plated. Rolling bearing from bearing steel. dimensions, these units can also replace parts of other suppliers.
Ready-to-install housing bearing unit for trapezoidal and ballscrew Spindle reworking on request (see page 325).
spindle drives, for the fixed side. With two angular contact ball Matching counterpart for support side: Pillow Block Bearing BF.
bearings, lightly preloaded, with seals. With 8 mounting holes.
Ordering Details: e.g.: Product No. 642 001 10, Ball Pillow Block Bearing Unit BK 10, Bore 10mm
B1
d4
d5
t
H
H1
d3
E
h
b
P L
B
Material: Housing from steel, all surfaces machined, burnished. Retaining ring for fixing on the spindle end is included.
On request: nickel plated. Rolling bearing from bearing steel. Due to the standard dimensions, these units can also replace parts
Ready-to-install housing bearing unit for trapezoidal and ballscrew of other suppliers.
spindle drives, for the support side. With one movable single row Spindle reworking on request (see page 325).
deep groove ball bearing with shields (2Z). With 6 mounting holes. Matching counterpart for fixed side: Pillow Block Bearing BK.
Ordering Details: e.g.: Product No. 642 002 10, Ball Pillow Block Bearing Unit BF 10, Bore 8mm
322 ®
Pillow Block Bearing Units EK, for Fixed Side
B1 SW L2 L3
d4
Ød
H
h
H1
b
P L1 L
B
Material: Housing from steel, all surfaces machined, burnished. Locknut and distance bushes are included. Due to the standard
On request: nickel plated. Rolling bearing from bearing steel. dimensions, these units can also replace parts of other suppliers.
Ready-to-install housing bearing unit for trapezoidal and ballscrew Spindle reworking on request (see page 325).
spindle drives, for the fixed side. With two angular contact ball Matching counterpart for support side: Pillow Block Bearing EF.
bearings, lightly preloaded, with seals. With 2 mounting holes.
Ordering Details: e.g.: Product No. 642 003 06, Ball Pillow Block Bearing Unit EK 6, Bore 6mm
B1
d4
H
H1
h
b
P L
B
Material: Housing from steel, all surfaces machined, burnished. Retaining ring for fixing on the spindle end is included.
On request: nickel plated. Rolling bearing from bearing steel. Due to the standard dimensions, these units can also replace parts
Ready-to-install housing bearing unit for trapezoidal and ballscrew of other suppliers.
spindle drives, for the support side. With one movable single row Spindle reworking on request (see page 325).
deep groove ball bearing with shields (2Z). With 2 mounting holes. Matching counterpart for fixed side: Pillow Block Bearing EK.
Ordering Details: e.g.: Product No. 642 004 06, Ball Pillow Block Bearing Unit EF 6, Bore 6mm
® 323
Flange Bearing Units FK, for Fixed Side
L L1 L L2
F H H F
90° SW
ØA
ØD
Ød
Ød
LK
B
4 x d4 / d5 x t R0,6 max T1 T2
E E
Mounting method A Mounting method B
Material: Housing from steel, all surfaces machined, burnished. Locknut and distance bushes are included. Due to the standard
On request: nickel plated. Rolling bearing from bearing steel. dimensions, these units can also replace parts of other suppliers.
Ready-to-install housing bearing unit for trapezoidal and ballscrew Spindle reworking on request (see page 325).
spindle drives, for the fixed side. With two angular contact ball Matching counterpart for support side: Flange Bearing FF.
bearings, lightly preloaded, with seals. With 4 mounting holes.
Ordering Details: e.g.: Product No. 642 005 06, Flange Bearing Unit FK 6, Bore 6mm
L
F H
ØA
ØD
LK
B
4 x d4 / d5 x t R0,6 max
Material: Housing from steel, all surfaces machined, burnished. Retaining ring for fixing on the spindle end is included.
On request: nickel plated. Rolling bearing from bearing steel. Due to the standard dimensions, these units can also replace parts
Ready-to-install housing bearing unit for trapezoidal and ballscrew of other suppliers.
spindle drives, for the support side. With one movable single row Spindle reworking on request (see page 325).
deep groove ball bearing with shields (2Z). With 4 mounting holes. Matching counterpart for fixed side: Flange Bearing FK.
Ordering Details: e.g.: Product No. 642 006 06, Flange Bearing Unit FF 6, Bore 6mm
324 ®
Shaft Reworking and Bearing Load Data for Spindle Bearing Units BK, EK and FK (Fixed Side)
Shaft Reworking:
At MÄDLER ®, trapezoidal and ballscrew spindles can get reworked,
L7* L7*
fitting to the bearing units. The spindle reworking in the drawing is
just a recommendation. Due to the customer´s request, the length G
ød
L5 could be shorter or longer and the shaft end could get a keyway
DIN 6885.
ød2
øD
Bearing Load Data:
The loading rates and speed limits shown in the table are the limits L6
just for the bearings. The limits of the spindles are much lower,
depending on the diameter, length and material. L5 L4 Wrench flats optional
against surchage
Recommendated Shaft Reworking for Fixed Side Units Bearing Load Data
Bearing- Spindle-Ø D Load rating axial Speed
Unit KGT TR dg6 d2h7 L4±0,2 L5±0,2 G L6±0,2 L71) Bearing dyn.C stat.Co limit
Type mm mm mm mm mm mm mm mm mm Type kN kN min-1
EK 06 / FK 06 8 10* 6 4 28 8 M6x0,75 8 5 706 A P5 2,03 0,80 46.400
EK 08 / FK 08 10/12 12*/14 8 6 32 9 M8x1 10 5,5 708 A P5 3,35 1,45 35.200
BK 10 12/14/15 16 10 8 36 15 M10x1 16 5,5 7000 A P5 5,0 2,34 29.440
EK 10 / FK 10 12/14/15 16 10 8 36 15 M10x1 11 5,5 7000 A P5 5,0 2,34 29.440
BK 12 14/15/16 18 12 10 36 15 M12x1 14 5,5 7001 A P5 5,4 2,71 25.760
EK 12 / FK 12 14/15/16 18 12 10 36 15 M12x1 11 5,5 7001 A P5 5,4 2,71 25.760
BK 15 18/20 20*/24 15 12 40 20 M15x1 12 6 7002 A P5 3,2 2,36 22.080
EK 15 18/20 20*/24 15 12 47 20 M15x1 13 10 7002 A P5 3,2 2,36 22.080
FK 15 18/20 20*/24 15 12 47 20 M15x1 13 10 7002 A P5 3,2 2,36 22.080
BK 17 / FK 17 20/25 24/28 17 15 53 23 M17x1 17 7 7203 A P5 10,1 5,45 18.400
BK 20 25/28/30 30/36 20 17 53 25 M20x1 15 8 7004 A P5 10,3 6,10 16.560
EK 20 / FK 20 25/28/30 30/36 20 17 62 25 M20x1 17 11 7204 A P5 13,6 7,55 15.640
BK 25 30/32/36 36 25 20 65 30 M25x1,5 18 9 7205 A P5 15,4 9,45 13.800
FK 25 30/32/36 36 25 20 76 30 M25x1,5 20 15 7205 A P5 15,4 9,45 13.800
BK 30 / FK 30 36/40 36*/40 30 25 72 38 M30x1,5 25 9 7206 A P5 21,3 13,6 11.040
BK 35 45 36*/40 35 30 81 45 M35x1,5 28 12 7207 A P5 28,2 18,5 9.660
BK 40 50 50 40 35 93 50 M40x1,5 35 15 7208 A P5 33,5 23,3 8.832
1) The matching distance bushes are included in the scope of delivery of bearing units BK, EK and FK.
Shaft Reworking and Bearing Load Data for Spindle Bearing Units BF, EF and FF (Support Side)
Shaft Reworking:
At MÄDLER ®, trapezoidal and ballscrew spindles can get reworked,
fitting to the bearing units. The spindle reworking in the drawing is øds x m DIN 471
just a recommendation. Due to the customer´s request, the length
L8 could be shorter or longer and the shaft end could get a keyway
øD
ød
DIN 6885.
Bearing Load Data:
The loading rates and speed limits shown in the table are the limits L9
just for the bearings. The limits of the spindles are much lower, L8
depending on the diameter, length and material.
Recommendated Shaft Reworking for Support Side Units Bearing Load Data
Bearing- Spindle-Ø D Load rating axial Speed
Unit KGT TR dg6 ds-0,15 L8±0,2 L9±0,2 mH13 DIN 4711) Bearing dyn.C stat.Co limit
Type mm mm mm mm mm mm mm mm Type kN kN min-1
EF 06 / FF 06 8 10* 6 5,7 9 6,8 0,8 6 606-2Z 2,3 0,8 37.000
EF 08 10/12 10*/12 6 5,7 9 6,8 0,8 6 606-2Z 2,3 0,8 37.000
BF 10 / EF 10 / FF 10 12/14/15 12*/14 8 7,6 10 7,9 0,9 8 608-2Z 3,3 1,4 34.000
BF 12 / EF 12 / FF 12 14/15/16 16/18 10 9,6 11 9,15 1,15 10 6000-2Z 4,6 2,0 31.000
BF 15 / EF 15 / FF 15 18/20 20*/24 15 14,3 13 10,15 1,15 15 6002-2Z 5,6 2,8 23.000
BF 17 / FF 17 20/25 24/28 17 16,2 16 13,15 1,15 17 6203-2Z 9,6 4,8 17.000
BF 20 25/28/30 30/36 20 19,0 16 13,15 1,15 20 6004-2Z 9,4 5,0 15.000
EF 20 / FF 20 25/28/30 30/36 20 19,0 19 15,35 1,35 20 6204-2Z 12,8 6,7 14.000
BF 25 / FF 25 30/32/36 36 25 23,9 20 16,35 1,35 25 6205-2Z 14,0 7,9 12.000
BF 30 / FF 30 36/40 36*/40 30 28,6 21 17,75 1,75 30 6206-2Z 19,5 11,3 9.500
BF 35 40/45 36/40 35 33 22 18,75 1,75 35 6207-2Z 16,0 10,4 9.000
BF 40 50 50 40 38 23 19,95 1,95 40 6208-2Z 29,5 18,0 8.000
1)The retaining ring DIN 471 is included in the scope of delivery of bearing units BF, EF and FF.
* A rest of the thread grooves may remain visible.
® 325
Come and visit our
stall at a fair and get
detailed information on
our entire product range.
Exact dates at:
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326 ®
Splined Shafts and Splined Hubs DIN ISO 14 – Description
Torque- and Performance Figures of Splined Shafts and Hubs based on the Torsional Stress (with Safety Margin of 2.5)
Material C45
Profile 11 x 14 13 x 16 16 x 20 18 x 22 21 x 25 23 x 28 26 x 32 28 x 34 32 x 38 36 x 42 42 x 48 46 x 54
Nm* fluctuating 38,1 59,5 103 141 215 293 373 455 655 906 1106 1455
Nm* alternating 33,3 52,0 90 124 189 257 326 398 573 793 973 1280
kW** fluctuating 6,0 9,3 16 22 34 46 59 72 103 142 174 230
kW** alternating 5,2 8,2 14 20 30 40 51 62 90 124 153 200
Material 1.4301
Profile 11 x 14 13 x 16 16 x 20 18 x 22 21 x 25 23 x 28 26 x 32 28 x 34 32 x 38 36 x 42 42 x 48 46 x 54
Nm* fluctuating 16,4 25,5 49 67 102 139 204 249 359 496 763 1005
Nm* alternating 14,4 22,5 43 59 90 122 180 220 316 437 672 885
kW** fluctuating 2,6 4,0 8 10 16 22 32 39 56 78 120 160
kW** alternating 2,3 3,5 7 9 14 19 28 34 50 69 106 140
* Transmittable torque in Nm.
** Transmittable power in kW at 1500 min-1.
® 327
Splined Shafts - Similar to DIN ISO 14 Cold Drawn C45 and Stainless Steel, Material-No. 1.4301
Ordering Details: e.g.: Product No. 648 402 00, Splined Shaft KW 11 x 14, 1000 mm long
Material C45
ØD Ød b
Product No. Product No. Product No. Product No. Profile Number -0,07 -0,03 +0 Weight
1000 1500 2000 3000 Description of -0,27 -0,08 -0,08
mm mm mm mm mm splines mm mm mm kg/m
648 402 00 648 432 00 648 452 00 648 472 00 KW 11 x 14 6 14 11 3 0,949
648 404 00 648 434 00 648 454 00 648 474 00 KW 13 x 16 6 16 13 3,5 1,287
648 405 00 648 435 00 648 455 00 648 475 00 KW 16 x 20 6 20 16 4 1,911
648 401 00 648 431 00 648 451 00 648 471 00 KW 18 x 22 6 22 18 5 2,453
648 406 00 648 436 00 648 456 00 648 476 00 KW 21 x 25 6 25 21 5 3,139
648 403 00 648 433 00 648 453 00 648 473 00 KW 23 x 28 6 28 23 6 3,964
648 407 00 648 437 00 648 457 00 648 477 00 KW 26 x 32 6 32 26 6 5,008
648 409 00 648 439 00 648 459 00 648 479 00 KW 28 x 34 6 34 28 7 5,816
648 408 00 648 438 00 648 458 00 648 478 00 KW 32 x 38 8 38 32 6 7,433
648 412 00 648 442 00 648 462 00 648 482 00 KW 36 x 42 8 42 36 7 9,302
648 410 00 648 440 00 648 460 00 648 480 00 KW 42 x 48 8 48 42 8 12,371
648 414 00 648 444 00 648 464 00 648 484 00 KW 46 x 54 8 54 46 9 15,300
Ordering Details: e.g.: Product No. 648 302 00, Splined Hub DIN 14, KN 11 x 14
Product No. Product No. Product No. Profile Number DIN ISO 2768 m Weight Weight
C45 Rg7 Stainless Description of Ø DH11 Ø dH7 bD9 ØA Länge Steel Rg7
Steel mm keyways mm mm mm mm mm kg kg
648 302 00 648 352 00 648 993 02 KN 11 x 14 6 14 11 3 20 40 0,06 0,08
648 304 00 648 354 00 648 993 04 KN 13 x 16 6 16 13 3,5 28 45 0,16 0,18
648 305 00 648 355 00 648 993 05 KN 16 x 20 6 20 16 4 32 45 0,20 0,22
648 301 00 648 351 00 648 993 01 KN 18 x 22 6 22 18 5 40 50 0,27 0,3
648 306 00 648 356 00 648 993 06 KN 21 x 25 6 25 21 5 40 55 0,36 0,42
648 303 00 648 353 00 648 993 03 KN 23 x 28 6 28 23 6 50 55 0,47 0,54
648 307 00 648 357 00 648 993 07 KN 26 x 32 6 32 26 6 52 60 0,70 0,78
648 309 00 648 359 00 648 993 09 KN 28 x 34 6 34 28 7 60 60 0,76 0,87
648 308 00 648 358 00 648 993 08 KN 32 x 38 8 38 32 6 60 60 0,88 1,00
648 312 00 648 362 00 648 993 12 KN 36 x 42 8 42 36 7 70 65 1,08 1,23
648 310 00 648 360 00 648 993 10 KN 42 x 48 8 48 42 8 65 70 0,94 1,10
648 311 00 648 361 00 648 993 11 KN 42 x 48 8 48 42 8 80 70 1,88 2,16
648 314 00 648 364 00 648 993 14 KN 46 x 54 8 54 46 9 80 90 2,25 2,49
328 ®
Splined Hubs with Flange - DIN ISO 14
Ordering Details: e.g.: Product No. 648 502 00, Hub DIN 14 KN 11 x 14 with Flange
Product No. Product No. Product No. Profile DIN ISO 2768 m DIN74m DIN ISO 2768 m Weight Weight
C45 Rg7 Stainless Description ØA ØB Ø B1 Ø CH7 Ø Fh8 Ø dH7 E h L Steel Rg7
Steel mm mm mm mm mm mm mm mm mm mm kg kg
648 502 00 648 552 00 648 995 02 KN 11 x 14 42 28 4,5 20 20 11 8 3 35 0,10 0,12
648 504 00 648 554 00 648 995 04 KN 13 x 16 50 36 4,5 22 25 13 8 3 40 0,18 0,22
648 505 00 648 555 00 648 995 05 KN 16 x 20 52 38 5,5 25 28 16 10 3 40 0,22 0,26
648 501 00 648 551 00 648 995 01 KN 18 x 22 54 40 5,5 30 30 18 10 3,5 45 0,26 0,30
648 506 00 648 556 00 648 995 06 KN 21 x 25 62 48 6,6 35 34 21 10 3,5 50 0,34 0,38
648 503 00 648 553 00 648 995 03 KN 23 x 28 64 50 6,6 36 36 23 10 3,5 55 0,41 0,47
648 507 00 648 557 00 648 995 07 KN 26 x 32 70 56 6,6 40 42 26 10 3,5 60 0,50 0,58
648 509 00 648 559 00 648 995 09 KN 28 x 34 78 60 9,0 46 45 28 12 3,5 60 0,64 0,74
648 508 00 648 558 00 648 995 08 KN 32 x 38 82 65 9,0 50 50 32 12 3,5 60 0,72 0,84
648 512 00 648 562 00 648 995 12 KN 36 x 42 90 70 9,0 52 52 36 16 4 80 0,94 1,07
648 510 00 648 560 00 648 995 10 KN 42 x 48 95 75 11,0 60 60 42 16 4 80 1,22 1,38
648 514 00 648 564 00 648 995 14 KN 46 x 54 100 80 11,0 65 65 46 16 4 100 1,50 1,70
Ordering Details: e.g.: Product No. 648 602 00, Clamp Collar DIN 14 KN 11 x 14 * For screws DIN 912.
Product No. Product No. Product No. Profile DIN ISO 2768 m DIN74m 1) 1) DIN ISO 2768 m Weight Weight
C45 Rg7 Stainless Description ØA ØB Ø B1 Ø Ch8* Ø dH7* L K T S Steel Rg7
Steel mm mm mm mm mm mm mm mm mm mm kg kg
648 602 00 648 652 00 648 996 02 KN 11 x 14 42 28 4,5 20 11 12 2 4,6 M4 0,10 0,12
648 604 00 648 654 00 648 996 04 KN 13 x 16 50 36 4,5 22 13 12 2 4,6 M4 0,16 0,18
648 605 00 648 655 00 648 996 05 KN 16 x 20 52 38 5,5 25 16 14 2 5,7 M5 0,18 0,20
648 601 00 648 651 00 648 996 01 KN 18 x 22 54 40 5,5 30 18 14 3 5,7 M5 0,20 0,23
648 606 00 648 656 00 648 996 06 KN 21 x 25 62 48 6,6 35 21 14 3 6,8 M5 0,24 0,28
648 603 00 648 653 00 648 996 03 KN 23 x 28 64 50 6,6 36 23 15 3 6,8 M6 0,26 0,30
648 607 00 648 657 00 648 996 07 KN 26 x 32 70 56 6,6 40 26 15 3 6,8 M6 0,34 0,40
648 609 00 648 659 00 648 996 09 KN 28 x 34 78 60 9,0 46 28 18 3 9,0 M8 0,47 0,54
648 608 00 648 658 00 648 996 08 KN 32 x 38 82 65 9,0 50 32 18 3 9,0 M8 0,52 0,62
648 612 00 648 662 00 648 996 12 KN 36 x 42 90 70 9,0 52 36 18 3 9,0 M8 0,62 0,72
648 610 00 648 660 00 648 996 10 KN 42 x 48 95 75 11,0 60 42 22 3 11,0 M8 0,82 0,94
648 614 00 648 664 00 648 996 14 KN 46 x 54 100 80 11,0 65 46 24 3 11,0 M8 0,96 1,08
1) Manufacturing tolerance before making the clamp slot.
Reworking within
24h-service possible.
Custom made parts
on request.
® 329
Overview Shaft to Hub Connections: Locking Assemblies, Clamping Bushes and Shrink Disks
BAR QPQ Ø 5mm 6Nm Ø 50mm 1900Nm medium yes Steel QPQ 333
330 ®
Type Smallest Product Biggest Product Assembly- Self- Material Page
inner Ø and torque inner Ø and torque time centering
COM-LL Ø 25mm 900Nm Ø 100mm 32900Nm long yes Steel 346
Taper Ø 10mm 66Nm Ø 90mm 2600Nm short yes Grey Cast 360
Iron
® 331
Locking Assemblies BAR
Material: Steel.
• For fixing a hub (e.g. drive wheel, rotor or similar) on a shaft. L2
• For medium torques.
• Very good distribution of pressure.
• Very good self-centering.
• Self-releasing at dismounting.
• Also suitable for large hub and shaft tolerances. L
D
d
Ordering Details: e.g.: Product No. 615 405 00, Locking Assembly BAR 5 mm
Mounting
Hub Calculation and Selection Tool The locking assembly has to sit inside the bore by at least the
measure „L“. Slightly oil the locking assembly before moun-
ting, do not use molybdenum disulphide or fat. Tighten the
Demounting
in the section MÄDLER ®-Tools Remove all tensioning screws and screw them into the
(usually unused) forcing thread of the front ring, until
the ring is released.
332 ®
Locking Assemblies BAR, QPQ-Coated
Material: Steel.
• For fixing a hub on a shaft. L2
• QPQ coated: High corrosion resistance,
improved fatigue strength, primarily food safe
(further information see below).
• For medium torques.
• Self-centering. L
• Slight axial offset possible during assembly.
D
d
Ordering Details: e.g.: Product No. 615 705 00, Locking Assembly BAR QPQ, 5 mm Bore
QPQ means: Very good corrosion resistance, better than hard chrome or
Q= Quench (nitrocarburising followed by oxidising cooling chem. nickel. Corrosion resistance in the salt spray test SS CASS
process). in accordance with DIN 50021.
P= Polish (mechanical polishing up to desired surface Layer thickness of 10 - 25 µm possible. For medium operational
finish before nitrocarburising). demands we recommend a layer thickness of approx. 15 µm at a
90 minute treatment.
Q= Quench (Oxidising to increase the corrosion resistance).
Only very small changes in dimensions (only 5 µm), as the sur-
Salt-bath nitro carburising using the TENIFER method is, in face modification is achieved through diffusion and not applica-
many cases, a good alternative to other surface layer treat- tion.
ments as case hardening or hard plating. The principle task of
the QPQ surface refinement is to protect machine components Surface hardness same as clamping set material
of all industries against wear and corrosion, but it also meets
other functional requirements as, e.g., improving the endurance Improved wear resistance, no fretting corrosion, no cold shut.
strength.
Increased endurance strength, sometimes up to 100% higher.
Is completely safe to use with food as long as there is no con-
ta t t an a d su stan es t a a ue
Mounting und Hub Calculation
® 333
Locking Assemblies BAR, Stainless
D
d
• Also suitable for large hub and shaft tolerances.
• Slight axial offset possible during assembly.
Ordering Details: e.g.: Product No. 615 994 06, Locking Assembly BAR Stainless 6 mm
at TA Surface Pressure Tensioning Screw DIN 912
transmittable at Shaft at Hub Fastening
Product No. d D L L2 T F ax PW PN Torque T A Weight
mm mm mm mm Nm kN N/mm 2 N/mm 2 Size Nm kg
615 994 06 6 16 11 13,5 3 0,9 49 19 M2,5 0,5 0,012
615 994 07 7 17 11 13,5 3 0,9 42 17 M2,5 0,5 0,013
615 994 08 8 18 11 13,5 4 0,9 37 17 M2,5 0,5 0,015
615 994 09 9 20 13 15,5 6 1,2 37 17 M2,5 0,5 0,020
615 994 10 10 20 13 15,5 6 1,2 33 17 M2,5 0,5 0,019
615 994 11 11 22 13 15,5 7 1,2 30 15 M2,5 0,5 0,024
615 994 12 12 22 13 15,5 7 1,2 26 15 M2,5 0,5 0,022
615 994 14 14 26 17 20 13 1,9 28 15 M3 0,9 0,039
615 994 15 15 28 17 20 14 1,9 26 14 M3 0,9 0,044
615 994 16 16 32 17 21 28 3,5 45 23 M4 2,2 0,066
615 994 17 17 35 21 25 30 3,5 34 17 M4 2,2 0,092
615 994 18 18 35 21 25 32 3,5 32 17 M4 2,2 0,087
615 994 19 19 35 21 25 34 3,5 31 17 M4 2,2 0,084
615 994 20 20 38 21 26 55 5,5 45 24 M5 4,2 0,100
615 994 22 22 40 21 26 61 5,5 41 23 M5 4,2 0,110
615 994 24 24 47 26 32 96 8,0 44 23 M6 7,3 0,200
615 994 25 25 47 26 32 100 8,0 43 23 M6 7,3 0,190
615 994 28 28 50 26 32 210 15,0 57 32 M6 7,3 0,220
615 994 30 30 55 26 32 220 15,0 54 29 M6 7,3 0,250
615 994 32 32 55 26 32 240 15,0 50 29 M6 7,3 0,250
615 994 35 35 60 31 37 350 20,0 55 32 M6 7,3 0,360
615 994 38 38 65 31 37 380 20,0 51 29 M6 7,3 0,430
615 994 40 40 65 31 37 400 20,0 48 29 M6 7,3 0,400
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
PW = surface pressure onto the shaft.
PN = surface pressure onto the hub.
TA = fastening torque of the screws.
Fit, Surface
Shaft and hub up to tolerance h8/H8.
Surface finish for shaft and hub < 10µm.
Mounting
Hub Calculation and Selection Tool The locking assembly has to sit inside the bore by at least the
measure „L“. Slightly oil the locking assembly before moun-
ting, do not use molybdenum disulphide or fat. Tighten the
Demounting
in the section MÄDLER ®-Tools Remove all tensioning screws and screw them into the
(usually unused) forcing thread of the front ring, until
the ring is released.
334 ®
Locking Assemblies COM-A
Material: Steel.
L2
• For fixing a hub (e.g. V-belt pulley or L
similar) on a shaft.
• For medium high torques.
• Not self-centering.
• Self-releasing at dismounting.
• No axial movement during mounting.
D
d
Ordering Details: e.g.: Product No. 615 519 00, Locking Assembly COM-A, 19 mm
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
PW = surface pressure onto the shaft.
PN = surface pressure onto the hub.
TA = fastening torque of the screws.
® 335
Locking Assemblies COM-A, Stainless
D
d
Ordering Details: e.g.: Product No. 615 995 20, Locking Assembly COM-A,
stainless, 20 mm
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
PW = surface pressure onto the shaft.
PN = surface pressure onto the hub.
TA = fastening torque of the screws.
336 ®
Locking Assemblies COM-AS
Material: Steel. L2
L
• For fixing a hub (e.g. V-belt pulley or L1
similar) on a shaft.
• For medium high torques. Like COM-A,
but with slotted rings.
• Not self-centering.
• Self-releasing at dismounting.
D
d
• No axial movement during mounting.
Ordering Details: e.g.: Product No. 615 300 19, Locking Assembly COM-AS, 19 mm
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
PW = surface pressure onto the shaft.
PN = surface pressure onto the hub.
TA = fastening torque of the screws.
® 337
Locking Assemblies COM-B
Material: Steel.
L2
• For fixing a hub (e.g. timing belt pulley
L
or similar) on a shaft.
L1
• For medium torques.
• Also suitable for small hub diameters.
• Self-centering.
• Self-locking.
• No axial movement during mounting.
D1
d
D
Ordering Details: e.g.: Product No. 615 606 00, Locking Assembly COM-B, 6 mm
338 ®
Locking Assemblies COM-B, Stainless
D1
d
D
Ordering Details: e.g.: Product No. 615 995 10, Locking Assembly COM-B,
stainless, 10 mm
® 339
Locking Assemblies COM-C
Material: Steel. L2
L
• For fixing a hub
A
(e.g. drive wheel, rotor or similar) L1
on a shaft.
• For medium to high torques.
• Self-centering.
• No axial offset.
D1
D
d
Concentricity: 0.02 to 0.04 mm.
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
PW = surface pressure onto the shaft.
PN = surface pressure onto the hub.
TA = fastening torque of the screws.
340 ®
Locking Assemblies COM-CB1
Material: Steel.
L2
• For fixing a hub (e.g. drive wheel, rotor or L
L1
similar) on a shaft.
• For medium high torques.
• Self-centering.
• Self-locking.
• Axial movement during mounting.
D
d
Ordering Details: e.g.: Product No. 615 573 18, Locking Assembly COM-CB1, 18 mm
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
PW = surface pressure onto the shaft.
PN = surface pressure onto the hub.
TA = fastening torque of the screws.
® 341
Locking Assemblies COM-CB2
Material: Steel. L2
L
• For fixing a hub (e.g. spur toothed gear or
L1
similar) on a shaft.
• For medium high torques.
• Self-centering.
• Self-locking.
• No axial movement during mounting.
D1
D
d
Ordering Details: e.g.: Product No. 615 575 18, Locking Assembly COM-CB2, 18 mm
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
PW = surface pressure onto the shaft.
PN = surface pressure onto the hub.
TA = fastening torque of the screws.
342 ®
Locking Assemblies COM-CB3
Material: Steel. L2
L
• For fixing a hub (e.g. drive wheel, rotor or L1
similar) on a shaft.
• 3 Ranges of sizes, for middle, higher and
very high torques.
• Compact size in axial direction.
D1
• Self-centering.
D
d
• Self-locking.
• No axial movement during mounting.
Ordering Details: e.g.: Product No. 615 577 14, Locking Assembly COM-CB3, 14 mm
® 343
Locking Assemblies COM-D
Material: Steel. L2
L
• For fixing a hub L1
(e.g. drive wheel, rotor or similar)
on a shaft.
• For high torques.
• Self-centering.
D
d
• Slight axial offset possible during
assembly.
Concentricity: 0.02 to 0.04 mm.
A
Ordering Details: e.g.: Product No. 615 570 19,
Locking Assembly COM-D, 19 mm
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
PW = surface pressure onto the shaft.
PN = surface pressure onto the hub.
TA = fastening torque of the screws.
344 ®
Locking Assemblies COM-L
Material: Steel. L2
• For fixing a hub L
(e.g. drive wheel, rotor or similar) L1
on a shaft.
• For very high torques.
• Self-centering.
• Slight axial offset possible during
assembly.
D
d
Concentricity: 0.02 to 0.04 mm.
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
PW = surface pressure onto the shaft.
PN = surface pressure onto the hub.
TA = fastening torque of the screws.
® 345
Locking Assemblies COM-LL
Material: Steel. L2
L
• For fixing a hub (e.g. drive wheel, rotor or L1
similar) on a shaft.
• For very high torques.
• Self-centering.
• Self-locking.
• Axial movement during mounting.
D
d
Ordering Details: e.g.: Product No. 615 513 25, Locking Assembly COM-LL, 25 mm
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
PW = surface pressure onto the shaft.
PN = surface pressure onto the hub.
TA = fastening torque of the screws.
346 ®
Locking Assemblies COM-LLH
Material: Steel. L2
L
• For fixing a hub (e.g. sprocket or L1
similar) on a shaft.
• For very high torques.
• Very good distribution of pressure.
• High resistant against bending forces.
• Self-centering.
D
d
• Self-locking.
• No axial movement during mounting.
Ordering Details: e.g.: Product No. 615 580 42, Locking Assembly COM-LLH, 42 mm
T = transmittable torque at F ax = 0.
Hub Calculation and Selection Tool
on the Internet at www.maedler.de
F ax = transmittable axial force at T = 0.
PW = surface pressure onto the shaft.
PN = surface pressure onto the hub.
TA = fastening torque of the screws.
® 347
Locking Assemblies COM-R
Material: Steel.
L
• For fixing a hub (e.g. drive wheel, rotor or L1
similar) on a shaft.
• For lower to medium torques.
• Not self-centering.
• Loose clamping rings. For use with customer´s
pressure sleeves and customer´s screws.
D
d
• Up to 4 clamping sets can be used in line.
• Versatile usage, for customized solutions.
Ordering Details: e.g.: Product No. 615 000 06, Locking Assembly COM-R, 6 mm
Several sets in line Calculation the screws Axial Screw Force F S and Fastening torque
Several sets can be mounted in line. The screw size can be chosen. The Axial Screw Force FS in kN Fastening Torque TA in Nm
T and FA shown in the table are for number of screws must be calculated. Screw 8.8 10.9 12.9 8.8 10.9 12.9
one set. M4 3,9 5,8 6,7 3,0 4,4 5,1
Number of screws = FA ges. : FS M5 6,4 9,4 11,0 5,9 8,7 10
At 2 sets: Tges. = T x 1,6. FA ges. = Number of sets x FA M6 9,0 12,2 15,5 10 15 18
M8 16,5 24,3 28,4 25 36 43
At 3 sets: Tges. = T x 1,9. FA see data table above. M10 26,3 38,7 42,2 49 72 84
At 4 sets: Tges. = T x 2,1. M12 38,4 56,5 66,0 85 125 145
FS see data table on the right. M14 52,5 77,5 90,5 135 200 235
348 ®
Clamping Bushes E and E-N
N
with a pressure medium, and a flange part. Inside the flange there
is a screw and a piston with seal to build up compression.
R
Function: When the thrust screw is tightened, the sleeve expands
uniformly against shaft and hub, creating a rigid connection
through frictional force. When the thrust screw is loosened, the
bush returns to its initial position and can be easily disassembled.
L1
Concentricity: 0.02 mm. d
Tolerances: Shaft h7 for d = 15 mm. D L
Shaft k6-h7 for d = 19, 22, 24, 28 and 38 mm. D1
Shaft h8 for the other diameters d.
Hub H7.
Temperature range: -30 oC to 85 oC. PW
Ordering Details: e.g.: Product No. 615 915 00, Clamping Bush E, 15 mm PN
® 349
Clamping Bushes MSA
Material: Steel.
L
• For fixing a hub (e.g. drive wheel, rotor or similar) on a shaft.
• For medium high torques and axial forces.
• Minimal space requirement.
• Self-centering.
• Not self-locking.
D1
D
d
• Little axial movement during mounting.
Concentricity: approx. 0.02 mm.
Tolerance: Shaft h11 up to k6, Hub H7 up to H11.
B L1
Ordering Details: e.g.: Product No. 615 019 00, Locking Assembly MSA, Slotted, 19 mm
Description Dimensioning
Mechanical, all-steel clamping elements, containing no hydraulic For the maximum torque, the shaft must be strong enough
pressure medium. Both inner part (1) and outer part (2) have a (min. strength 350 N/mm2, for example C45).
cylindrical buttress thread with a lengthwise slot. The inner ring The hub diameter must be big enough.
(3) connected to the inner part has threaded studs (4), that cre- Recommend minimum hub diameter:
ate a tensioning effect when tightened.The bushes are designed Hub from Steel: ND = 1,4 x D.
for very high loads in radial as well as in axial direction. If a Hub from grey cast iron: ND = 2,0 x D.
clamping bush without slot on the outside part is to be welded Hub from Aluminium: ND = 2,5 x D.
onto a workpiece, we would ask you to contact us first. Feather
key grooves in the shaft do not cause any problems; simply
remove the frictional corrosion.
350 ®
Clamping Bushes MSD
Material: Steel.
The MSD clamping bush consists of a double-walled, hardened
steel sleeve filled with a special pressure medium, a seal, a piston,
a compression flange and fastening screws. When tightening the
screws, the sleeves expand evenly against shaft and hub, creating
D1
a rigid connection. When the screws are loosened, the bush
D
d
returns to its initial position and can be easily demounted.
Temperature range: -30 oC to 85 oC.
Concentricity: 0.03 - 0.06 mm. L1
Tolerance: Shaft h8 - k6 (for Prod. No. 615 215 00 only h7), Hub H7. L
PW PN L2
Ordering Details: e.g.: Product No. 615 215 00, Clamping Bush MSD, 15 mm
T = transmittable torque at axial force of 0, if the screws are fastened with TA.
Fax = transmittable axial force at torque of 0, if the screws are fastened with TA.
TA = required fastening torque for the screws.
The dimensions refer to bushes before assembly.
Mounting
For mounting, the clamping bush MSD is placed between shaft After the screws have been tightened, there is a contact
and hub. between the surface of hub and shaft.
Advantages Dimensioning
The hydraulic principle leads to many advantages: For the maximum torque, the shaft must be strong enough
• fast mounting/demounting. (min. strength 350 N/mm2, for example C45).
• sensitive adjustment of the hub can be carried out The hub diameter must be big enough.
during assembly. Recommend minimum hub diameter:
• low fastening torque and few screws allow very simple Hub from Steel: ND = 1,4 x D.
assembly. Hub from grey cast iron: ND = 2,0 x D.
• good concentricity. Hub from Aluminium: ND = 2,5 x D.
• small dimensions allow little outside diameter of the hub.
• The clamping bushes are as standard equipped with Allen
screws, but hexagon-head screws can also be supplied.
® 351
Clamping Bushes MSD-N
D1
D
Concentricity 0.03 - 0.06 mm.
d
Tolerance: Shaft h9 (Ø 15 mm only h8), Hub H7. A
Temperature range: -30 oC to 85 oC. L1
L
L2
PW PN
Ordering Details: e.g.: Product No. 615 993 15, Clamping Bush MSD-N, 15 mm
D
d
PW PN
L1
L
L2
Ordering Details: e.g.: Product No. 615 206 00, Miniature Clamping Bush MSM, 6 mm
Mounting Demounting
The bush is mounted quickly. Just place the bush inside the hub Remove tensioning screws. Put screws in forcing thread and fas-
and push both onto the shaft. Fasten with a torque wrench. ten them until the bush is pressed off.
352 ®
Locking Assemblies SIG
D
d
a puller.
Required tolerances: Shaft: h8.
Bore of the part to be clamped: H8.
SW
Surface roughness max. 12.5µm.
Ordering Details: e.g.: Product No. 615 104 00, Locking Assembly SIG, 4 mm
1) In preperation: M39x1,25.
2) In preperation: M45x1,25.
Dimensioning Mounting
For the maximum torque, the shaft must be strong enough • The locking assembly has to be mounted without lubrication to
(min. strength 350 N/mm2, for example C45). achieve the torques stated above.
The hub diameter must be big enough. • The locking assembly has to be fully in contact with the shaft.
Recommend minimum hub diameter:
Hub from Steel: ND = 1,4 x D. • The locking assembly must not get in contact with any fixed
Hub from grey cast iron: ND = 2,0 x D. components (e.g. bearing housing or crankcase).
Hub from Aluminium: ND = 2,5 x D. • Tighten the nut with a torque wrench to the torque value
as per the table.
® 353
Locking Assemblies SSG
Material: Steel.
L
• For fixing a hub (e.g. drive wheel, rotor or L1
similar) on a shaft.
• For low to medium torques.
• Also suitable for small hub diameters.
• Self-centering.
D1
D
d
• Self-locking.
• Axial movement during mounting.
Ordering Details: e.g.: Product No. 615 200 14, Locking Assembly SSG, 14 mm
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
PW = surface pressure onto the shaft.
PN = surface pressure onto the hub.
TA = fastening torque of slotted nut.
354 ®
Locking Assemblies TT 5-16 mm
Material: Steel.
• For fixing a hub (e.g. drive wheel,
rotor or similar) on a shaft. B
• For high torques.
• Self-centering.
• Axial offset during mounting
D
d
(can be compensated by correct positioning).
SW
L1
L
Material: Steel.
• For fixing a hub (e.g. drive wheel,
rotor or similar) on a shaft. B
• For high torques.
• Self-centering.
• Axial offset during mounting
(can be compensated by correct positioning).
D
d
SW
L1
® 355
Shrink Disks ST
Ordering Details: e.g.: Product No. 615 814 00, Shrink Disk Inner-Ø 14 mm
Product No. Inner-Ø Shaft-Ø1) Torque2) Axial Load2) Screws Fastening Contact- Weight
d dw T F ax D l L e DIN 931 Torque T A pressure P N
mm mm Nm Nm mm mm mm mm No. x Size Nm N/mm² kg
615 814 00 14 10 39 10 38 10 15 2,5 4x M5 3 343 0,1
11 51 12
12 63 14
615 816 00 16 12 66 14 41 12 17 2,5 4x M5 3 313 0,1
13 78 16
14 96 18
615 818 00 18 14 83 16 44 12 17 2,5 4x M5 4 298 0,1
15 102 18
16 132 20
615 824 00 24 19 220 32 50 15 21 3 6x M5 5 357 0,2
20 272 35
21 325 37
615 830 00 30 24 390 38 60 18 23 2,5 7x M5 5 292 0,3
25 435 41
26 465 43
615 836 00 36 28 442 50 72 19 25 3 5x M6 12 307 0,4
30 575 58
31 633 58
615 838 00 38 29 660 62 72 21 27 3 6x M6 12 341 0,5
30 720 65
31 750 64
615 844 00 44 32 740 62 80 22 26 2 7x M6 12 283 0,6
35 940 72
36 1010 75
615 850 00 50 38 1275 89 90 22 30 4 8x M6 12 320 0,8
40 1430 96
42 1635 103
615 855 00 55 42 1170 79 100 23 31 4 8x M6 12 250 1,1
45 1500 88
48 1870 97
615 862 00 62 48 2220 125 110 23 32 4,5 12x M6 12 330 1,3
50 2600 132
52 2900 135
615 868 00 68 50 2010 97 115 23 33 5 10x M6 12 260 1,4
55 2505 106
60 3140 120
615 875 00 75 55 2515 119 138 25 33 4 7x M8 30 272 2,4
60 3195 137
65 3940 155
1) Shaft-Ø of the customer´s machine (for example). 2) Transmittable values with shaft-Ø dw of the customer´s machine.
More sizes up to inner-Ø d=300mm, for shaft diameter 240mm and 292,000Nm are available.
Price and delivery time on request.
356 ®
Shrink Disks ST-B
Material: Steel.
Ordering Details: e.g.: Product No. 615 870 14, Shrink Disk ST-B, Inner-Ø 14 mm
Product No. Inner-Ø Shaft-Ø1) Torque2) Axial Load2) Screws Fastening Contact- Weight
d dw T F ax D l L e DIN 931 Torque T A pressure P N
mm mm Nm Nm mm mm mm mm No. x Size Nm N/mm² kg
615 870 14 14 11 30 6,3 38 7 11 2 4x M5 4 193 0,10
12 50 9,2 179
More sizes up to inner-Ø d=300mm, for shaft diameter 240mm and 292,000Nm are available.
Price and delivery time on request.
® 357
Shrink Disks ST-R, Stainless
Ordering Details: e.g.: Product No. 615 998 14, Shrink Disk ST-R, Inner-Ø 14 mm
More sizes up to inner-Ø d=125mm, for shaft diameter 95mm and 8,555Nm are available.
Price and delivery time on request.
358 ®
Locking Assemblies (Rigid Couplings) ST-K
Material: Steel.
L2
• For connecting two shafts, as a rigid coupling.
L
• For medium torques.
• Easy mounting.
• Self-releasing at dismounting.
• No axial movement during mounting. L1
D
d
Ordering Details: e.g.: Product No. 615 880 15, Locking Assembly ST-K, 15 mm
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
P W = surface pressure onto the shaft.
T A = Fastening torque of the screws.
® 359
Taper Bushes
Material: GG20.
Bores ISO E8, feather keyways in accordance with DIN 6885/1. L
Screws included in delivery.
t2
Shaft tolerance +0.05/-0.125 mm.
b
Can be used with or without parallel key,
depending on the required torque.
D1
d
Other bush sizes and bores available at short notice
(some in stock).
Assembly instructions see page 824.
Ordering Details: e.g.: Product No. 622 501 10, Taper Bush 1008, 10 mm Bore
Product No. Taper Bore Keyway Weight Product No. Taper Bore Keyway Weight
bush d b t2 L D1 bush d b t2 L D1
No. mm mm mm mm mm g No. mm mm mm mm mm g
622 501 10 1008 10 3 1,4 22,3 35 160 622 504 12 1610 12 4 1,8 25,4 57 416
622 501 11 1008 11 4 1,8 22,3 35 140 622 504 14 1610 14 5 2,3 25,4 57 412
622 501 12 1008 12 4 1,8 22,3 35 120 622 504 15 1610 15 5 2,3 25,4 57 408
622 501 14 1008 14 5 2,3 22,3 35 118 622 504 16 1610 16 5 2,3 25,4 57 402
622 501 15 1008 15 5 2,3 22,3 35 116 622 504 18 1610 18 6 2,8 25,4 57 390
622 501 16 1008 16 5 2,3 22,3 35 112 622 504 19 1610 19 6 2,8 25,4 57 380
622 501 18 1008 18 6 2,8 22,3 35 100 622 504 20 1610 20 6 2,8 25,4 57 373
622 501 19 1008 19 6 2,8 22,3 35 98 622 504 22 1610 22 6 2,8 25,4 57 366
622 501 20 1008 20 6 2,8 22,3 35 94 622 504 24 1610 24 8 3,3 25,4 57 356
622 501 22 1008 22 6 2,8 22,3 35 80 622 504 25 1610 25 8 3,3 25,4 57 348
622 501 24 1008 24 8 1) 1,3 1) 22,3 35 70 622 504 28 1610 28 8 3,3 25,4 57 324
622 501 25 1008 25 8 1) 1,3 1) 22,3 35 68 622 504 30 1610 30 8 3,3 25,4 57 304
622 502 10 1108 10 3 1,4 22,3 38 180 622 504 32 1610 32 10 3,3 25,4 57 280
622 502 11 1108 11 4 1,8 22,3 38 165 622 504 35 1610 35 10 3,3 25,4 57 264
622 502 12 1108 12 4 1,8 22,3 38 154 622 504 38 1610 38 10 3,3 25,4 57 240
622 502 14 1108 14 5 2,3 22,3 38 148 622 504 40 1610 40 12 3,3 25,4 57 210
622 502 16 1108 16 5 2,3 22,3 38 140 622 504 42 1610 42 12 3,3 25,4 57 200
622 502 18 1108 18 6 2,8 22,3 38 132 622 508 18 1615 18 6 2,8 38,1 57 561
622 502 19 1108 19 6 2,8 22,3 38 126 622 508 20 1615 20 6 2,8 38,1 57 552
622 502 20 1108 20 6 2,8 22,3 38 122 622 508 22 1615 22 6 2,8 38,1 57 540
622 502 22 1108 22 6 2,8 22,3 38 112 622 508 24 1615 24 8 3,3 38,1 57 520
622 502 24 1108 24 8 3,3 22,3 38 96 622 508 25 1615 25 8 3,3 38,1 57 510
622 502 25 1108 25 8 3,3 22,3 38 92 622 508 30 1615 30 8 3,3 38,1 57 446
622 502 28 1108 28 8 1) 1,3 1) 22,3 38 88 622 508 32 1615 32 10 3,3 38,1 57 414
622 503 10 1210 10 3 1,4 25,4 47,5 282 622 508 35 1615 35 10 3,3 38,1 57 380
622 503 11 1210 11 4 1,8 25,4 47,5 280 622 508 38 1615 38 10 3,3 38,1 57 346
622 503 12 1210 12 4 1,8 25,4 47,5 278 622 508 40 1615 40 12 3,3 38,1 57 340
622 503 14 1210 14 5 2,3 25,4 47,5 274 622 508 42 1615 42 12 2) 2,2 2) 38,1 57 260
622 503 16 1210 16 5 2,3 25,4 47,5 262 622 505 12 2012 12 4 1,8 31,8 70 810
622 503 18 1210 18 6 2,8 25,4 47,5 250 622 505 14 2012 14 5 2,3 31,8 70 800
622 503 19 1210 19 6 2,8 25,4 47,5 244 622 505 15 2012 15 5 2,3 31,8 70 785
622 503 20 1210 20 6 2,8 25,4 47,5 240 622 505 16 2012 16 5 2,3 31,8 70 770
622 503 22 1210 22 6 2,8 25,4 47,5 224 622 505 18 2012 18 6 2,8 31,8 70 762
622 503 24 1210 24 8 3,3 25,4 47,5 208 622 505 19 2012 19 6 2,8 31,8 70 756
622 503 25 1210 25 8 3,3 25,4 47,5 208 622 505 20 2012 20 6 2,8 31,8 70 750
622 503 28 1210 28 8 3,3 25,4 47,5 184 622 505 22 2012 22 6 2,8 31,8 70 736
622 503 30 1210 30 8 3,3 25,4 47,5 168 622 505 24 2012 24 8 3,3 31,8 70 724
622 503 32 1210 32 10 3,3 25,4 47,5 160 622 505 25 2012 25 8 3,3 31,8 70 714
622 513 14 1215 14 5 2,3 38,1 47,5 380 622 505 28 2012 28 8 3,3 31,8 70 684
622 513 16 1215 16 5 2,3 38,1 47,5 370 622 505 30 2012 30 8 3,3 31,8 70 658
622 513 18 1215 18 6 2,8 38,1 47,5 350 622 505 32 2012 32 10 3,3 31,8 70 630
622 513 19 1215 19 6 2,8 38,1 47,5 340 622 505 35 2012 35 10 3,3 31,8 70 604
622 513 20 1215 20 6 2,8 38,1 47,5 335 622 505 38 2012 38 10 3,3 31,8 70 566
622 513 22 1215 22 6 2,8 38,1 47,5 320 622 505 40 2012 40 12 3,3 31,8 70 538
622 513 24 1215 24 8 3,3 38,1 47,5 290 622 505 42 2012 42 12 3,3 31,8 70 510
622 513 25 1215 25 8 3,3 38,1 47,5 285 622 505 45 2012 45 14 3,8 31,8 70 460
622 513 28 1215 28 8 3,3 38,1 47,5 260 622 505 48 2012 48 14 3,8 31,8 70 404
622 513 30 1215 30 8 3,3 38,1 47,5 230 622 505 50 2012 50 14 3,8 31,8 70 372
622 513 32 1215 32 10 3,3 38,1 47,5 200
360 ®
Taper Bushes
Material: GG20.
Bores ISO E8, feather keyways in accordance with DIN 6885/1. L
Screws included in delivery.
t2
Shaft tolerance +0.05/-0.125 mm.
b
Can be used with or without parallel key,
depending on the required torque.
D1
d
Other bush sizes and bores available at short notice
(some in stock).
Ordering Details: e.g.: Product No. 622 506 16, Taper Bush 2517, 16 mm Bore
Product No. Taper Bore Keyway Weight Product No. Taper Bore Keyway Weight
bush d b t2 L D1 bush d b t2 L D1
No. mm mm mm mm mm g No. mm mm mm mm mm g
622 506 16 2517 16 5 2,3 44,5 85,5 1800 622 511 40 3030 40 12 3,3 76,2 108 3820
622 506 18 2517 18 6 2,8 44,5 85,5 1700 622 511 45 3030 45 14 3,8 76,2 108 3550
622 506 19 2517 19 6 2,8 44,5 85,5 1620 622 511 50 3030 50 14 3,8 76,2 108 3420
622 506 20 2517 20 6 2,8 44,5 85,5 1602 622 511 60 3030 60 18 4,4 76,2 108 2950
622 506 22 2517 22 6 2,8 44,5 85,5 1568 622 511 65 3030 65 18 4,4 76,2 108 2680
622 506 24 2517 24 8 3,3 44,5 85,5 1566 622 511 70 3030 70 20 4,9 76,2 108 2060
622 506 25 2517 25 8 3,3 44,5 85,5 1556 622 511 75 3030 75 20 4,9 76,2 108 1640
622 506 28 2517 28 8 3,3 44,5 85,5 1520 622 509 35 3525 35 10 3,3 64,9 127 4910
622 506 30 2517 30 8 3,3 44,5 85,5 1488 622 509 38 3525 38 10 3,3 64,9 127 4850
622 506 32 2517 32 10 3,3 44,5 85,5 1450 622 509 40 3525 40 12 3,3 64,9 127 4800
622 506 35 2517 35 10 3,3 44,5 85,5 1396 622 509 50 3525 50 14 3,8 64,9 127 4440
622 506 38 2517 38 10 3,3 44,5 85,5 1346 622 509 60 3525 60 18 4,4 64,9 127 4050
622 506 40 2517 40 12 3,3 44,5 85,5 1316 622 509 75 3525 75 20 4,9 64,9 127 3370
622 506 42 2517 42 12 3,3 44,5 85,5 1274 622 509 80 3525 80 22 5,4 64,9 127 3050
622 506 45 2517 45 14 3,8 44,5 85,5 1204 622 510 50 3535 50 14 3,8 88,9 127 6050
622 506 48 2517 48 14 3,8 44,5 85,5 1126 622 510 55 3535 55 16 4,3 88,9 127 5810
622 506 50 2517 50 14 3,8 44,5 85,5 1080 622 510 60 3535 60 18 4,4 88,9 127 5500
622 506 55 2517 55 16 4,3 44,5 85,5 958 622 510 65 3535 65 18 4,4 88,9 127 5200
622 506 60 2517 60 18 4,4 44,5 85,5 810 622 510 70 3535 70 20 4,9 88,9 127 4880
622 506 65 2517 65 18 1) 3,4 1) 44,5 85,5 650 622 510 75 3535 75 20 4,9 88,9 127 4460
622 507 25 3020 25 8 3,3 50,8 108 2910 622 510 80 3535 80 22 5,4 88,9 127 4080
622 507 28 3020 28 8 3,3 50,8 108 2790 622 510 90 3535 90 25 5,4 88,9 127 3210
622 507 30 3020 30 8 3,3 50,8 108 2840
622 507 32 3020 32 10 3,3 50,8 108 2800
622 507 35 3020 35 10 3,3 50,8 108 2745
622 507 38 3020 38 10 3,3 50,8 108 2700
622 507 40 3020 40 12 3,3 50,8 108 2635
622 507 42 3020 42 12 3,3 50,8 108 2594
622
622
622
507
507
507
45
48
50
3020
3020
3020
45
48
50
14
14
14
3,8
3,8
3,8
50,8
50,8
50,8
108
108
108
2515
2425
2370
Other bush sizes on request.
622 507 55 3020 55 16 4,3 50,8 108 2234
2000
and at www.maedler.de
622 507 75 3020 75 20 4,9 50,8 108 1485
Material: Steel.
Supply: One screw (order quantity as needed).
Taper bushes have two or (from size 3030) three screws depending on size.
Ordering Details: e.g.: Product No. 622 501 99, Spare Screw , Taper Bush 1008 and 1108
® 361
Welding Hubs for Taper Bushes
Dh8
da
shaft into the welding hub to avoid deforming by heat.
Other sizes for taper bushes up to type 5050 are available at
short delivery time.
7°
3x45°
Ordering Details: e.g.: Product No. 140 901 01, Welding Hub for Taper Bush 1210
362 ®
www.maedler.de
...the entire MÄDLER range with CAD files on the Internet
®
® 363
Couplings Overview
Shaft diameter up to 50 mm. Shaft diameter up to 50 mm. Shaft diameter up to 50 mm. Shaft diameter up to 50 mm.
Torque up to 2250 Nm. Torque up to 2250 Nm. Torque up to 2250 Nm. Torque up to 2250 Nm.
Shaft diameter up to 50 mm. Shaft diameter up to 100 mm. Shaft diameter up to 100 mm.
Torque up to 490 Nm. Torque up to 5400 Nm. Torque up to 5590 Nm.
Torsionally-Stiff Torsionally-Stiff
Couplings HU Couplings HB
Set-Screw Style Clamp Style
Torsionally-Stiff Torsionally-Stiff
Couplings Couplings
HZ+HZD HF + HFD
Set-Screw Style Clamp Style
364 ®
Couplings Overview
Torsionally Stiff, Angular Flexibility, Transversal Flexibility Torsionally Stiff, Angular, Transv. and Longitudinal Flexibility
Shaft diameter up to 16 mm. Shaft diameter up to 30 mm. Shaft diameter up to 35 mm. Shaft diameter up to 28mm.
Torque up to 10 Nm. Torque up to 102 Nm. Torque up to 60 Nm. Torque up to 60 Nm.
Shaft diameter up to 14 mm. Shaft diameter up to 64 mm. Shaft diameter up to 60 mm. Shaft diameter up to 70 mm.
Torque up to 1.5 Nm. Torque up to 500 Nm. Torque up to 770 Nm. Torque up to 1480 Nm.
Shaft diameter up to 73 mm. Shaft diameter up to 16 mm. Shaft diameter up to 32 mm. Shaft diameter up to 48 mm.
Torque up to 2500 Nm. Torque up to 18 Nm. Torque up to 40 Nm. Torque up to 310 Nm.
Shaft diameter up to 115 mm. Shaft diameter up to 48 mm. Shaft diameter up to 75 mm. Shaft diameter up to 48 mm.
Torque up to 3300 Nm. Torque up to 310 Nm. Torque up to 3600 Nm. Torque up to 495 Nm.
Elastic Couplings Spiders for Elastic Spiders for Elastic Spiders for Elastic
RNH, backlash-free, Couplings, Couplings, Couplings,
with Half Shell 92° Shore A 98° Shore A 64° Shore D
Clamp
Shaft diameter up to 48 mm. Torque up to 3300 Nm. Torque up to 4950 Nm. Torque up to 6185 Nm.
Torque up to 452 Nm.
® 365
Couplings Overview
Friction Clutches
Shaft diameter up to 8 mm. Shaft diameter up to 8 mm. Shaft diameter up to 35 mm. Shaft diameter up to 70 mm.
Torque up to 1.3 Nm. Torque up to 1.3 Nm. Torque up to 140 Nm. Torque up to 320 Nm.
Shaft diameter up to 50 mm. Voltage 220 - 250 V AC. Shaft diameter up to 55 mm.
Torque up to 180 Nm. Strength of current up to 10 A. Torque up to 800 Nm.
Sliding Hubs
Shaft diameter up to 8 mm. Shaft diameter up to 65 mm. Shaft diameter up to 80 mm. Shaft diameter up to 40 mm.
Torque up to 1.3 Nm. Torque up to 1200 Nm. Torque up to 1200 Nm. Torque up to 280 Nm.
Page 402
Selection Tool
Other sizes and on the Internet at www.maedler.de
designs on request. Connecting Shafts Page 766 in the section MÄDLER ®-Tools
366 ®
Notes Regarding Couplings
General
Couplings serve to connect two shafts in order to transmit the driving available on the market. If possible, the shafts should be supported
power (transmission of speed and torque). As different applications lead right besides the couplings in order to avoid unnecessary vibration. This
to most diverse requirements for couplings, there is a large number of is particularly important for elastic couplings.
different types of couplings with sometimes contradictory characteristics
Torque Values
Depending on the type of coupling, the torques stated refer to either Operating Torque = Driving Torque x Operating Factor
the maximum value or the nominal torque. The maximum permissible
The operating torque of the drive unit must not exceed the nominal
torque must never be exceeded (risk of fracture). The nominal torque is
torque of the coupling.
the value valid for the permissible permanent load (e.g. for elastic cou-
plings). This value should be exceeded only as exception and for short The driving torque can be derived from the driving power with the fol-
times, and only up to the maximum permissible torque. Depending on lowing formula:
the type of drive unit used and the type of shock load, the nominal P [kW]
torque of the drive unit has to be multiplied with the respective operat- T [Nm] = 9550 . .S
ing factor taken from the table below: n [min -1 ]
Operating Factors
These couplings do not compensate for misalignment of the shaft nei- These couplings transmit the rotational movement synchronously with
ther in axial nor in radial direction. They should therefore only be used hardly any damping. Depending on the type of coupling more or less
with perfectly aligned shafts. Shocks and vibration are transferred with- angular and/or axial displacement can be compensated.
out any damping.
With these couplings an elastic intermediate ring usually dampens the These clutches or hubs are used if the torque must only be transmitted
shocks of the driving unit. In types without this ring, the coupling body up to a certain, adjustable value. If the set maximum value is exceeded
is elastic. Due to the small endurance strength of the shock-dampening the coupling device starts slipping. If the torque falls below the limit
components, the nominal torque of the coupling is much lower than again, the slipping stops. Thus for safety reasons a separate stop mech-
the maximum torque. The elastic rings are available as spare parts. anism for the drive unit might be required.
Friction clutches usually serve to connect two shafts. Sliding hubs usu-
For couplings with elastics inserts, following factors have to be ally serve to mount a drive wheel (chain wheel, drive pulley, spur gear,
considered, additional to the standard operating factors above: friction wheel, or similar ) on a shaft.
Some types can be used for both applications as, e.g., either a drive
Temperature-factor wheel or a shaft connection can be flange mounted. Combinations of
Temperatur --30 oC to + 30 oC to + 40 oC to + 60 oC to + 80 oC elastic coupling and friction clutch can also be supplied.
Factor 1,0 1,2 1,4 1,8
Starting-factor
Starts per hour 100 200 400 800
Reworking within
Factor 1,0 1,2 1,4 1,6
24h-service possible.
Custom made parts
on request.
® 367
One-Piece Clamp Couplings MAS
d L
Ordering Details: e.g.: Product No. 600 603 00, Clamp Coupling MAS, 3 mm Bore, A
without keyway
Product No. Product No. Product No. Product No. Torque T** Screws Fastening Torque TA
without keyway without keyway with keyway* with keyway* Steel Stainless d A R L ISO 4762 Steel Stainless Weight
Steel Stainless Steel Steel Stainless Steel Nm Nm mm mm mm mm 12.9 / A2-70 Nm Nm g
600 603 00 600 996 03 - - 6,6 3,7 3 14 18,0 30 M3 x 8 2,1 1,1 35
600 604 00 600 996 04 - - 8,0 5,2 4 16 19,3 30 M3 x 8 2,1 1,1 45
600 605 00 600 996 05 - - 10,6 6,0 5 18 21,2 30 M3 x 8 2,1 1,1 47
600 606 00 600 996 06 600 706 00 600 997 06 34 10 6 18 21,2 30 M3 x 8 2,1 1,1 47
600 608 00 600 996 08 600 708 00 600 997 08 50 16 8 24 26,8 35 M3 x 10 2,1 1,1 102
600 610 00 600 996 10 600 710 00 600 997 10 85 25 10 29 32,7 45 M4 x 12 4,6 2,5 185
600 612 00 600 996 12 600 712 00 600 997 12 105 32 12 29 32,7 45 M4 x 12 4,6 2,5 180
600 614 00 600 996 14 600 714 00 600 997 14 160 40 14 34 39,1 50 M5 x 16 9,5 5,4 272
600 615 00 600 996 15 600 715 00 600 997 15 180 50 15 34 39,1 50 M5 x 16 9,5 5,4 266
600 616 00 600 996 16 600 716 00 600 997 16 200 60 16 34 39,1 50 M5 x 16 9,5 5,4 261
600 619 00 600 996 19 600 719 00 600 997 19 300 90 19 42 48,2 65 M6 x 16 16 9,6 520
600 620 00 600 996 20 600 720 00 600 997 20 350 100 20 42 48,2 65 M6 x 16 16 9,6 518
600 625 00 600 996 25 600 725 00 600 997 25 400 110 25 45 50,8 75 M6 x 16 16 9,6 623
600 630 00 600 996 30 600 730 00 600 997 30 475 150 30 53 58,1 83 M6 x 18 16 9,6 920
600 635 00 600 996 35 600 735 00 600 997 35 1100 330 35 67 74,1 95 M8 x 25 39 23 1880
600 640 00 600 996 40 600 740 00 600 997 40 1325 400 40 77 83,4 108 M8 x 25 39 23 2710
600 650 00 600 996 50 600 750 00 600 997 50 2250 688 50 85 93,2 124 M10 x 25 77 46 3520
* Feather Key Groove DIN 6885/1, Tolerance P9.
** For version without keyway. Maximum values which can only be achieved with perfect mounting and dimensional accuracy of the shaft.
Product No. Product No. Product No. Product No. Torque T** Screws Fastening Torque TA
without keyway without keyway with keyway* with keyway* Steel Stainless d A R L ISO 4762 Steel Stainless Weight
Steel Stainless Steel Steel Stainless Steel Nm Nm mm mm mm mm 12.9 / A2-70 Nm Nm g
600 803 00 600 998 03 - - 9 5,0 3 14 18,0 30 M3 x 8 2,1 1,1 35
600 804 00 600 998 04 - - 12 6,7 4 16 19,3 30 M3 x 8 2,1 1,1 45
600 805 00 600 998 05 - - 15 8,4 5 18 21,2 30 M3 x 8 2,1 1,1 47
600 806 00 600 998 06 600 906 00 600 999 06 34 10 6 18 21,2 30 M3 x 8 2,1 1,1 47
600 808 00 600 998 08 600 908 00 600 999 08 50 16 8 24 26,8 35 M3 x 10 2,1 1,1 102
600 810 00 600 998 10 600 910 00 600 999 10 85 28 10 29 32,7 45 M4 x 12 4,6 2,5 185
600 812 00 600 998 12 600 912 00 600 999 12 105 34 12 29 32,7 45 M4 x 12 4,6 2,5 180
600 814 00 600 998 14 600 914 00 600 999 14 160 67 14 34 39,1 50 M5 x 16 9,5 5,4 272
600 815 00 600 998 15 600 915 00 600 999 15 180 72 15 34 39,1 50 M5 x 16 9,5 5,4 266
600 816 00 600 998 16 600 916 00 600 999 16 200 77 16 34 39,1 50 M5 x 16 9,5 5,4 261
600 819 00 600 998 19 600 919 00 600 999 19 300 130 19 42 48,2 65 M6 x 16 16 9,6 520
600 820 00 600 998 20 600 920 00 600 999 20 350 137 20 42 48,2 65 M6 x 16 16 9,6 518
600 825 00 600 998 25 600 925 00 600 999 25 400 171 25 45 50,8 75 M6 x 16 16 9,6 623
600 830 00 600 998 30 600 930 00 600 999 30 475 206 30 53 58,1 83 M6 x 18 16 9,6 920
600 835 00 600 998 35 600 935 00 600 999 35 1100 438 35 67 74,1 95 M8 x 25 39 23 1880
600 840 00 600 998 40 600 940 00 600 999 40 1325 449 40 77 83,4 108 M8 x 25 39 23 2710
600 850 00 600 998 50 600 950 00 600 999 50 2250 1006 50 85 93,2 124 M10 x 25 77 46 3520
* Feather Key Groove DIN 6885/1, Tolerance P9.
** For version without keyway. Maximum values which can only be achieved with perfect mounting and dimensional accuracy of the shaft.
368 ®
Set-Screw Couplings TR
Ordering Details: e.g.: Product No. 600 106 00, Set Screw Coupling TR, Steel without Keyway,
Bore 6 mm
Product No. Product No. Product No. Product No. Torque T** Fastening Torque TA
without keyway without keyway with keyway* with keyway* Steel Stainless d A L K Screws Steel Stainless Weight
Steel Stainless Steel Steel Stainless Steel Nm Nm mm mm mm mm DIN 916 Nm Nm g
600 106 00 600 991 06 600 206 00 600 992 06 4 2,7 6 18 30 2 M4 2,2 1,76 47
600 108 00 600 991 08 600 208 00 600 992 08 8 5,4 8 24 35 2 M4 2,2 1,76 102
600 110 00 600 991 10 600 210 00 600 992 10 12 8,1 10 29 45 3 M5 4,0 3,2 185
600 112 00 600 991 12 600 212 00 600 992 12 17 12 12 29 45 4 M6 7,2 5,8 180
600 114 00 600 991 14 600 214 00 600 992 14 30 20 14 34 50 5 M6 7,2 5,8 272
600 115 00 600 991 15 600 215 00 600 992 15 32 22 15 34 50 5 M6 7,2 5,8 266
600 116 00 600 991 16 600 216 00 600 992 16 35 24 16 34 50 5 M6 7,2 5,8 261
600 120 00 600 991 20 600 220 00 600 992 20 70 47 20 42 65 6 M6 7,2 5,8 518
600 125 00 600 991 25 600 225 00 600 992 25 135 91 25 45 75 8 M8 17 13,6 623
600 130 00 600 991 30 600 230 00 600 992 30 155 105 30 53 83 8 M8 17 13,6 920
600 135 00 600 991 35 600 235 00 600 992 35 230 155 35 67 95 10 M8 17 13,6 1880
600 140 00 600 991 40 600 240 00 600 992 40 310 210 40 77 108 12 M10 33 26,4 2710
600 150 00 600 991 50 600 250 00 600 992 50 490 340 50 85 124 14 M10 33 26,4 3520
* Feather Key Groove DIN 6885/1, Tolerance P9.
** For couplings with keyway: calculations based on feather-key connection.
For couplings without keyway, the transmittable torque is lower and depends on how far the set screws penetrate the shaft.
Clamp Couplings (Box couplings) DIN 115 Made from Cast Iron
® 369
Locking Assemblies (Rigid Couplings) ST-K
Material: Steel.
L2
• For connecting two shafts, as a rigid coupling.
L
• For medium torques.
• Easy mounting.
• Self-releasing at dismounting.
• No axial movement during mounting. L1
D
d
Ordering Details: e.g.: Product No. 615 880 15, Locking Assembly ST-K, 15 mm
T = transmittable torque at F ax = 0.
F ax = transmittable axial force at T = 0.
P W = surface pressure onto the shaft.
T A = Fastening torque of the screws.
370 ®
Torsionally-Stiff Couplings HU
Product No. Torque Static Bore L1 L2 L3 D1 max. Compensation at 3000min-1 1) Torsional Weight
max.2) Break Torque B+0.03 Angular Radial Stiffness
Nm Nm mm mm mm mm mm ±Degrees ±mm Nm/rad g
601 002 00 0,3 0,9 2 14,2 5,1 4,6 18 2 0,2 25 7
601 003 00 0,3 0,9 3 14,2 5,1 4,6 18 2 0,2 25 7
601 004 00 0,3 0,9 4 14,2 5,1 4,6 18 2 0,2 25 7
601 007 00 1,7 5 3 19,1 6,9 6,1 28 2 0,2 92 16
601 008 00 1,7 5 4 19,1 6,9 6,1 28 2 0,2 92 16
601 009 00 1,7 5 6 19,1 6,9 6,1 28 2 0,2 92 16
601 010 00 1,7 5 8 19,1 6,9 6,1 28 2 0,2 92 16
601 013 00 3,5 10,5 6 28,4 11,2 8,6 41,4 2 0,25 299 30
601 014 00 3,5 10,5 8 28,4 11,2 8,6 41,4 2 0,25 299 30
601 015 00 3,5 10,5 10 28,4 11,2 8,6 41,4 2 0,25 299 30
601 018 00 3,5 10,5 12 28,4 11,2 8,6 41,4 2 0,25 299 30
1) At lower speeds the couplings can compensate up to +/-1 mm radial and 10º angular displacement.
2) Operating factors: see coupling HB.
Torsionally-Stiff Couplings HB
Ordering Details: e.g.: Product No. 601 103 00, Coupling HB, 3 mm Bore
Product No. Torque Static Bore L1 L2 L3 D1 max. Compensation at 3000min-1 1) Torsional Weight
max.2) Break Torque B+0.03 Angular Radial Stiffness
Nm Nm mm mm mm mm mm ±Degrees ±mm Nm/rad g
601 103 00 0,3 0,9 3 19,1 5,1 7 19,1 2 0,2 25 11
601 104 00 0,3 0,9 4 19,1 5,1 7 19,1 2 0,2 25 11
601 106 00 0,3 0,9 6 19,1 5,1 7 19,1 2 0,2 25 11
601 108 00 1,7 5 4 25,4 6,9 9,3 28 2 0,2 92 26
601 109 00 1,7 5 6 25,4 6,9 9,3 28 2 0,2 92 26
601 110 00 1,7 5 8 25,4 6,9 9,3 28 2 0,2 92 26
601 114 00 3,5 10,5 8 38,1 11,1 13,5 41,4 2 0,25 299 40
601 115 00 3,5 10,5 10 38,1 11,2 13,5 41,4 2 0,25 299 40
601 116 00 3,5 10,5 12 38,1 11,2 13,5 41,4 2 0,25 299 40
601 117 003) 3,5 10,5 163) 38,1 11,2 13,5 41,4 2 0,25 299 40
1) At lower speeds the couplings can compensate up to +/-1 mm radial and 10º angular displacement. The sizes D1 = 19 and D1 = 28 only 5 degrees.
2) Operating factors for couplings HU and HB (without shaft displacement): Load Period Operating Factor
short term 1
1 hour per day 1.5
3 hours per day 2
6 hours per day 3
u s e da
® 371
Torsionally-Stiff Couplings HZ with Blind Hole
Material: Hubs made from aluminium alloy with iridite NCP finish. Set-screw style
Sliding disc made from black acetal.
These 3-part zero-backlash couplings provide electrical insulation.
They consist of two hubs and a sliding disc. They are versatile and
of robust design. Large radial compensation, easy mounting even
in confined spaces.
Applications: Ideal for stepper motors due to the damping properties
of plastic torque rings. Positioning drives, position encoders and incre-
mental or absolute encoders, pumps etc. Torque ring
Temperature range: -20ºC to +60ºC.
Ordering Details: e.g.: Product No. 601 201 00, Coupling HZ, 2 mm Bore
Product No. Torque Static Bore L1 L2 L3 D1 max. Compensation at 3000min-1 Torsional Weight Product No. Weight
Max.1) Break Torque B+0.03 Angular Radial Stiffness Spare Part
Nm Nm mm mm mm mm mm ±Degrees ±mm Nm/rad g Sliding disc g
601 201 00* 0,06 0,7 2 12,7 3,8 5,1 6,4 0,5 0,1 10 2,5 601 237 00 0,1
601 202 00* 0,06 0,7 3 12,7 3,8 5,1 6,4 0,5 0,1 10 2,5 601 237 00 0,1
601 203 00* 0,21 2 3 12,7 3,8 5,1 9,5 0,5 0,1 30 4 601 238 00 0,1
601 204 00* 0,21 2 4 12,7 3,8 5,1 9,5 0,5 0,1 30 4 601 238 00 0,1
601 206 00* 0,5 4 3 15,9 4,3 7,3 12,7 0,5 0,1 65 11 601 239 00 0,5
601 207 00* 0,5 4 4 15,9 4,3 7,3 12,7 0,5 0,1 65 11 601 239 00 0,5
601 208 00* 0,5 4 6 15,9 4,3 7,3 12,7 0,5 0,1 65 11 601 239 00 0,5
601 301 00 1,7 8 4 22 6,3 9,4 19,1 0,5 0,2 115 12 601 242 00 1,5
601 302 00 1,7 8 6 22 6,3 9,4 19,1 0,5 0,2 115 12 601 242 00 1,5
601 303 00 1,7 8 8 22 6,3 9,4 19,1 0,5 0,2 115 12 601 242 00 1,5
601 305 00 4 13 6 28,4 8,6 11,2 25,4 0,5 0,2 205 31 601 244 00 2,7
601 306 00 4 13 8 28,4 8,6 11,2 25,4 0,5 0,2 205 31 601 244 00 2,7
601 307 00 4 13 10 28,4 8,6 11,2 25,4 0,5 0,2 205 31 601 244 00 2,7
601 308 00 9 53 8 48 13 22 33,3 0,5 0,2 615 86 601 246 00 8
601 309 00 9 53 10 48 13 22 33,3 0,5 0,2 615 86 601 246 00 8
601 310 00 9 53 12 48 13 22 33,3 0,5 0,2 615 86 601 246 00 8
601 312 00 17 57 10 50,8 16,7 17,4 41,3 0,5 0,25 1200 148 601 248 00 12,7
601 313 00 17 57 12 50,8 16,7 17,4 41,3 0,5 0,25 1200 148 601 248 00 12,7
601 315 00 17 57 16 50,8 16,7 17,4 41,3 0,5 0,25 1200 148 601 248 00 12,7
* Hubs made of brass.
Material: Hubs made from aluminium alloy with iridite NCP finish. Clamp style
Sliding disc made from black acetal.
These 3-part zero-backlash couplings provide electrical insulation. They
consist of two hubs and a sliding disc.
They are versatile and of robust design. Large radial compensation,
easy mounting even in confined spaces.
Applications: Ideal for stepper motors due to the damping properties of
plastic torque rings. Positioning drives, position encoders and incremen-
tal or absolute encoders, pumps etc.
Temperature range: -20ºC to +60ºC.
Product No. Torque Static Bore L1 L2 L3 D1 max. Compensation at 3000min-1 Torsional Weight Product No. Weight
max.1) Break Torque B+0.03 Angular Radial Stiffness Spare Part
Nm Nm mm mm mm mm mm ±Degrees ±mm Nm/rad g Sliding disc g
601 401 00 1,7 8 4 22 6,3 9,4 19,1 0,5 0,2 115 12 601 242 00 1,5
601 402 00 1,7 8 5 22 6,3 9,4 19,1 0,5 0,2 115 12 601 242 00 1,5
601 403 00 1,7 8 6 22 6,3 9,4 19,1 0,5 0,2 115 12 601 242 00 1,5
601 407 00 4 13 6 28,4 8,6 11,2 25,4 0,5 0,2 205 31 601 244 00 2,7
601 408 00 4 13 8 28,4 8,6 11,2 25,4 0,5 0,2 205 31 601 244 00 2,7
601 409 00 4 13 10 28,4 8,6 11,2 25,4 0,5 0,2 205 31 601 244 00 2,7
601 411 00 9 53 8 48 13 22 33,3 0,5 0,2 615 86 601 246 00 8
601 412 00 9 53 10 48 13 22 33,3 0,5 0,2 615 86 601 246 00 8
601 413 00 9 53 12 48 13 22 33,3 0,5 0,2 615 86 601 246 00 8
601 415 00 17 57 10 50,8 16,7 17,4 41,3 0,5 0,25 1200 148 601 248 00 12,2
601 416 00 17 57 12 50,8 16,7 17,4 41,3 0,5 0,25 1200 148 601 248 00 12,2
601 418 00 601 248 00 12,2
1) Operating factors (without shaft displacement):
Load Period Operating Factor
short term 1
1 hour per day 2
3 hours per day 4
6 hours per day 6
12 hours per day 8
372 ®
Torsionally-Stiff Couplings HZD with Through Hole
Material: Hubs made from aluminium alloy with iridite NCP finish. Set-screw style
Sliding disc made from black acetal.
These 3-part zero backlash couplings provide electrical insulation. They
consist of two hubs and a sliding disc.
They are versatile and of robust design. Large radial compensation,
easy mounting even in confined spaces.
Applications: Ideal for stepper motors due to the damping properties of
plastic torque rings. Positioning drives, position encoders and incremental
or absolute encoders, pumps etc. Torque ring
Ordering Details: e.g.: Product No. 601 301 05, Coupling, 4 mm Bore
Product No. Torque Static Bore L1 L2 L3 D1 max. Compensation at 3000min-1 Torsional Weight Product No. Weight
max.1) Break Torque B+0.03 Angular Radial Stiffness Spare Part
Nm Nm mm mm mm mm mm ±Degrees ±mm Nm/rad g Sliding disc g
601 301 05 1,7 8 4 26 9,4 7,2 19,1 0,5 0,2 115 13 601 242 00 1,5
601 302 05 1,7 8 6 26 9,4 7,2 19,1 0,5 0,2 115 13 601 242 00 1,5
601 303 05 1,7 8 8 26 9,4 7,2 19,1 0,5 0,2 115 13 601 242 00 1,5
601 305 05 4 13 6 32,4 11,6 9,2 25,4 0,5 0,2 205 31 601 244 00 2,7
601 306 05 4 13 8 32,4 11,6 9,2 25,4 0,5 0,2 205 31 601 244 00 2,7
601 307 05 4 13 10 32,4 11,6 9,2 25,4 0,5 0,2 205 31 601 244 00 2,7
601 308 05 9 53 8 48 15 18 33,3 0,5 0,2 615 74 601 246 00 8
601 309 05 9 53 10 48 15 18 33,3 0,5 0,2 615 74 601 246 00 8
601 310 05 9 53 12 48 15 18 33,3 0,5 0,2 615 74 601 246 00 8
601 312 05 17 57 10 50,8 17,8 15,3 41,3 0,5 0,25 1200 142 601 248 00 12,7
601 313 05 17 57 12 50,8 17,8 15,3 41,3 0,5 0,25 1200 142 601 248 00 12,7
601 315 05 17 57 16 50,8 17,8 15,3 41,3 0,5 0,25 1200 142 601 248 00 12,7
601 318 05 30 95 12 59,6 20,6 18,4 50 0,5 0,25 1375 208 601 250 00 20
601 319 05 30 95 16 59,6 20,6 18,4 50 0,5 0,25 1375 208 601 250 00 20
601 320 05 30 95 20 59,6 20,6 18,4 50 0,5 0,25 1375 208 601 250 00 20
601 325 05 44 150 16 78 28,4 21,2 57,1 0,5 0,25 2610 361 601 257 00 30
601 326 05 44 150 20 78 28,4 21,2 57,1 0,5 0,25 2610 361 601 257 00 30
601 327 05 44 150 30 78 28,4 21,2 57,1 0,5 0,25 2610 361 601 257 00 30
Material: Hubs made from aluminium alloy with iridite NCP finish. Clamp style
Sliding disc made from black acetal.
These 3-part zero backlash couplings provide electrical insulation. They
consist of two hubs and a sliding disc.
They are versatile and of robust design. Large radial compensation,
easy mounting even in confined spaces.
Application: see description HZD (above).
Ordering Details: e.g.: Product No. 601 401 05, coupling, 4 mm Bore
Product No. Torque Static Bore L1 L2 L3 D1 max. Compensation at 3000min-1 Torsional Weight Product No. Weight
Max.1) Break Torque B+0.03 Angular Radial Stiffness Spare Part
Nm Nm mm mm mm mm mm ±Degrees ±mm Nm/rad g Sliding disc g
601 401 05 1,7 8 4 26 9,4 7,2 19,1 0,5 0,2 115 13 601 242 00 1,5
601 402 05 1,7 8 5 26 9,4 7,2 19,1 0,5 0,2 115 13 601 242 00 1,5
601 403 05 1,7 8 6 26 9,4 7,2 19,1 0,5 0,2 115 13 601 242 00 1,5
601 407 05 4 13 6 32,4 11,6 9,2 25,4 0,5 0,2 205 31 601 244 00 2,7
601 408 05 4 13 8 32,4 11,6 9,2 25,4 0,5 0,2 205 31 601 244 00 2,7
601 409 05 4 13 10 32,4 11,6 9,2 25,4 0,5 0,2 205 31 601 244 00 2,7
601 411 05 9 53 8 48 15 18 33,3 0,5 0,2 615 74 601 246 00 8
601 412 05 9 53 10 48 15 18 33,3 0,5 0,2 615 74 601 246 00 8
601 413 05 9 53 12 48 15 18 33,3 0,5 0,2 615 74 601 246 00 8
601 415 05 17 57 10 50,8 17,8 15,3 41,3 0,5 0,25 1200 142 601 248 00 12,7
601 416 05 17 57 12 50,8 17,8 15,3 41,3 0,5 0,25 1200 142 601 248 00 12,7
601 418 05 17 57 16 50,8 17,8 15,3 41,3 0,5 0,25 1200 142 601 248 00 12,7
601 420 00 30 95 12 59,6 20,6 18,4 50 0,5 0,25 1375 208 601 250 00 20
601 422 00 30 95 16 59,6 20,6 18,4 50 0,5 0,25 1375 208 601 250 00 20
601 424 00 30 95 20 59,6 20,6 18,4 50 0,5 0,25 1375 208 601 250 00 20
601 430 00 44 150 16 78 28,4 21,2 57,1 0,5 0,25 2610 361 601 257 00 30
601 432 00 44 150 20 78 28,4 21,2 57,1 0,5 0,25 2610 361 601 257 00 30
601 434 00 44 150 30 78 28,4 21,2 57,1 0,5 0,25 2610 361 601 257 00 30
1) Operating factors (without shaft Load Period Operating Factor
displacement): short term 1
1 hour per day 2
3 hours per day 4
6 hours per day 6
12 hours per day 8
® 373
Torsionally-Stiff Couplings HZD with Through Hole, Stainless
Product No. Torque Static Bore L1 L2 L3 D1 max. displacement at 3000min-1 Torsional Weight Product No. Weight
max.1) Break Torque B+0.03 Angular Radial stiffness Spare part
Nm Nm mm mm mm mm mm ±Degrees ±mm Nm/rad g Torque disc g
601 993 05 4 13 6 32,4 11,6 9,2 25,4 0,5 0,2 205 76 601 244 00 2,7
601 993 06 4 13 8 32,4 11,6 9,2 25,4 0,5 0,2 205 76 601 244 00 2,7
601 993 07 4 13 10 32,4 11,6 9,2 25,4 0,5 0,2 205 76 601 244 00 2,7
601 993 08 9 53 8 42,0 15,0 12,0 33,3 0,5 0,2 615 165 601 245 00 8
601 993 09 9 53 10 42,0 15,0 12,0 33,3 0,5 0,2 615 165 601 245 00 8
601 993 10 9 53 12 42,0 15,0 12,0 33,3 0,5 0,2 615 165 601 245 00 8
601 993 12 17 57 10 50,8 17,8 15,3 41,3 0,5 0,25 1200 305 601 248 00 12,7
601 993 13 17 57 12 50,8 17,8 15,3 41,3 0,5 0,25 1200 305 601 248 00 12,7
601 993 15 17 57 16 50,8 17,8 15,3 41,3 0,5 0,25 1200 305 601 248 00 12,7
601 993 18 30 95 12 59,6 20,6 18,4 50 0,5 0,25 1375 510 601 250 00 20
601 993 19 30 95 16 59,6 20,6 18,4 50 0,5 0,25 1375 510 601 250 00 20
601 993 20 30 95 20 59,6 20,6 18,4 50 0,5 0,25 1375 510 601 250 00 20
Ordering Details: e.g.: Product No. 601 994 07, Coupling, 6 mm bore
Product No. Torque Static Bore L1 L2 L3 D1 max. displacement at 3000min-1 Torsional Weight Product No. Weight
max.1) Break Torque B+0.03 Angular Radial stiffness Spare part
Nm Nm mm mm mm mm mm ±Degrees ±mm Nm/rad g Torque disc g
601 994 07 4 13 6 32,4 11,6 9,2 25,4 0,5 0,2 205 76 601 244 00 2,7
601 994 08 4 13 8 32,4 11,6 9,2 25,4 0,5 0,2 205 76 601 244 00 2,7
601 994 09 4 13 10 32,4 11,6 9,2 25,4 0,5 0,2 205 76 601 244 00 2,7
601 994 11 9 53 8 42,0 15,0 12,0 33,3 0,5 0,2 615 165 601 245 00 8
601 994 12 9 53 10 42,0 15,0 12,0 33,3 0,5 0,2 615 165 601 245 00 8
601 994 13 9 53 12 42,0 15,0 12,0 33,3 0,5 0,2 615 165 601 245 00 8
601 994 15 17 57 10 50,8 17,8 15,3 41,3 0,5 0,25 1200 305 601 248 00 12,7
601 994 16 17 57 12 50,8 17,8 15,3 41,3 0,5 0,25 1200 305 601 248 00 12,7
601 994 18 17 57 16 50,8 17,8 15,3 41,3 0,5 0,25 1200 305 601 248 00 12,7
601 994 20 30 95 12 59,6 20,6 18,4 50 0,5 0,25 1375 510 601 250 00 20
601 994 22 30 95 16 59,6 20,6 18,4 50 0,5 0,25 1375 510 601 250 00 20
601 994 24 30 95 20 59,6 20,6 18,4 50 0,5 0,25 1375 510 601 250 00 20
374 ®
Self-Aligning Couplings KA, Short Version
® 375
Flexible Couplings EK
Material: Hubs made from zinc die-cast, Spring: Spring steel type C
zinc-plated.
These couplings are elastic all-metal couplings, with hubs and spring
bodies made from rustproof metal. The couplings only have a one-
layer spring body. They are, however, flexible in all directions, suit-
able for both rotational directions and maintenance-free. They are
locked against rotation with Allen set screws.
Temperature range from -40ºC to +120ºC.
Couplings are available pre-drilled ex stock.
Customized bores and feather-key grooves available at extra charge.
Ordering Details: e.g.: Product No. 602 000 00, Clutch EK, Pre-bored
Flexible Couplings EL
Ordering Details: e.g.: Product No. 602 016 00, Clutch EL, Pre-bored
Product No. Product No. Product No. Product No. Nomin. Bores d Length L Speed Weight
Length L Length L Length L Length L Torque Pre- max. max. S= L= Db= D F l
short short long double-length bored for pin for slot short long double. max. short long double
Stainless Nm mm mm mm mm mm mm mm mm mm min-1 kg kg kg
602 016 00 602 990 16 602 017 00 602 018 00 2,5 2,5 10 6 25 30 35 17 15,5 8 20000 0,032 0,036 0,039
602 005 00 602 990 05 602 006 00 602 007 00 5 3,5 12 8 35 45 50 21 19 10 15000 0,065 0,075 0,08
602 010 00 602 990 10 602 011 00 602 012 00 10 5,5 15 12 50 60 70 26 24 15 12000 0,13 0,15 0,17
602 013 00 602 990 13 602 014 00 602 015 00 10 5,5 19 14 50 60 70 30 28 15 10000 0,17 0,19 0,21
602 020 00 602 990 20 602 021 00 602 022 00 20 5,5 20 16 65 80 90 35 32 20 9000 0,31 0,36 0,39
602 023 00 602 990 23 602 024 00 602 025 00 20 5,5 25 19 65 80 90 38 36 20 8000 0,35 0,40 0,43
602 040 00 602 990 40 602 041 00 602 042 00 40 5,5 27 20 80 95 110 45 40 25 7000 0,65 0,71 0,79
602 043 00 602 990 43 602 044 00 602 045 00 40 5,5 31 24 80 95 110 48 45 25 7000 0,69 0,77 0,85
602 090 00 602 990 90 602 091 00 602 092 00 90 5,5 34 25 100 120 140 55 50 31 6000 1,19 1,34 1,50
602 110 00 602 991 10 602 111 00 602 112 00 90 5,5 35 28 100 120 140 55 52 31 6000 1,14 1,29 1,46
602 150 00 - 602 151 00 602 152 00 150 5,5 40 30 125 150 175 65 60 37 5000 2,07 2,35 2,65
602 220 00 - 602 221 00 602 222 00 220 5,5 45 35 150 180 210 75 70 44 4500 3,35 3,87 4,35
602 300 00 - 602 301 00 602 302 00 300 21 50 40 170 200 240 80 75 50 3000 4,16 4,69 5,39
602 500 00 - 602 501 00 602 502 00 500 24 64 50 210 250 300 100 95 62 1500 8,08 9,18 10,65
Reworking within
24h-service possible.
Custom made parts
on request.
376 ®
Metal Bellow Couplings MBK and MBL
D2
D1
B
and different stiffnesses.
• Many different sizes and diameters available.
Temperature range: -40ºC to +120 ºC.
Ordering Details: e.g.: Product No. 601 518 03, Metal Bellow Coupling MBK, 3mm
* The maximum torque is calculated for drives with uniform load and Operating Factors
constant speed, and without shaft misalignment or axial displacement
e.g.: Type of Load Operating Factor
Counter torque of application = 2 Nm Uniform Load 1.5
Operating factor =3 Alternating Load 2
Required torque = 6 Nm Shock load 3
Reversing shock load 4
Select a coupling, with a max. torque larger than 6 Nm. Please note
that the max. misalignment values (axial, radial and angular displace-
ment) are mutually exclusive, i.e., if the misalignment in one direction
reaches the maximum, the other two remaining misalignments must Fastening torques page 378
be at zero.
® 377
Metal Bellow Couplings MCK and MCL
D2
D1
B
and different stiffnesses.
• Many different sizes and diameters available.
Temperature range: -30ºC to +120 ºC.
Ordering details: e.g.: Product No. 601 546 10, Metal Bellow Coupling MCK, 10mm
378 ®
Membrane Couplings, Clamp Style MEM
Materials:
Hubs and sleeves: Aluminium alloy 2011T3 and 2011T8
BS 4300/5 FC1,
clear anodised finish.
Membranes: stainless high-quality spring steel.
Operating Factor
Type of Load Operating Factor
Uniform 1.5
Alternating 2
Shock 3
Reversing 4
Selection Tool
on the Internet at www.maedler.de
in the section MÄDLER ®-Tools
® 379
Curved-Tooth Gear Couplings BW, Polyamide 6.6
General Mounting
All parts of the couplings are made from plastic (polyamide). Align shafts, put feather keys into the keyways, push hub and
This means large wear resistance and excellent resistance to sleeve part onto the shaft. The set screws can be entered. Now
oils, fats, grease, fuels, alcohols, esters, ketones, and grachatic the hub part is pushed that far into the sleeve part, that a gap
hydrocarbons. But concentrated mineral acids, formic acid, of 2mm remains between the shaft ends. Then the set screws
kresol, glycol and benzyl alcohol can - especially at higher tem- have to be tightened firmly.
peratures - dissolve polyamide 6.6. The plastics are resistant to
condensation and splash water. Operating temperature -25ºC to
+100ºC.
The torque of the couplings is transmitted from the first hub
with the toothing via the sleeve part with straight inner toothing
onto the second hub. Horizontal as well as vertical shaft connec-
tion is possible. The curved-tooth gear couplings BW compen-
sate angular and axial misalignment of the shafts.
When running the coupling in, the outer layer of the plastic
teeth is worn away. The resulting flocculent abrasion is not to
be interpreted as wear. Simple mounting - no maintenance - low
weight - long service life.
380 ®
Curved-Tooth Gear Couplings BOZ, Polyamide 6.6
* B is the minimum dimension by which a machine part has to be moved in order to demount one of the coupled units in vertical direction.
General Mounting
The couplings BOZ are double-cardanic couplings to compensate Align shafts, put feather keys into the keyways, push hub and
radial and angular misalignment. sleeve part onto the shaft. The set screws can be entered. Now
All parts of the couplings are made from plastic (polyamide) and the hub part is pushed that far into the sleeve part, that a gap
consist of one sleeve part with 2 internal toothings and 2 hub of 4mm remains between the shaft ends. Then the set screws
parts d 1 and d 2 with external toothing. have to be tightened firmly.
This means large wear resistance and excellent resistance to
oils, fats, grease, fuels, alcohols, esters, ketones, and grachatic
hydrocarbons. But concentrated mineral acids, formic acid,
kresol, glycol and benzyl alcohol can - especially at higher tem-
peratures - dissolve polyamide 6.6. The plastics are resistant to
condensation and splash water. Operating temperature -25ºC to
Selection Tool
+100ºC.
When running the coupling in, the outer layer of the plastic
teeth is worn away. The resulting flocculent abrasion is not to
be interpreted as wear. Simple mounting - no maintenance - low
weight - long service life.
on the Internet at www.maedler.de
in the section MÄDLER ®-Tools
® 381
Curved-Tooth Gear Couplings BOS II made from Polyamide/Sintered Metal
DH
D
d1
d2
Radial displacement = max. 0.3 mm at 1500 min -1 .
The permissible displacement values are dependent
on power and speed.
Temperature range: -40ºC to +80ºC, E
short time up to +120°C. l1 l1
All 3 parts have to be ordered seperately. L
Other sizes and bores on request.
Ordering Details: e.g. for coupling Size 14,
with bore 8mm and bore 10mm: Position of set screws:
1 Item Product No. 607 614 08 Hub, size 14, bore 8mm 1 x on opposite of keyway, 1 x 90° displaced.
1 Item Product No. 607 614 10 Hub, size 14, bore 10mm
1 Item Product No. 607 614 00 Sleeve, size 14
Product No. Size Hub- Product No. Torque Speed Weight Weight
Hub bore Sleeve normal peak max. D DH B** I1 E L LH M Hub Sleeve
d1 / d2 Nm Nm min -1 mm mm mm mm mm mm mm mm g g
607 614 01* 14 5* 607 614 00 12 22 13000 25 41 14 20 9 49 37 6 80 25
607 614 08 14 8 607 614 00 12 22 13000 25 41 14 20 9 49 37 6 80 25
607 614 10 14 10 607 614 00 12 22 13000 25 41 14 20 9 49 37 6 80 25
607 614 12 14 12 607 614 00 12 22 13000 25 41 14 20 9 49 37 6 80 25
607 614 14 14 14 607 614 00 12 22 13000 25 41 14 20 9 49 37 6 80 25
607 619 01* 19 10* 607 619 00 18 30 11000 32 48 14 21 9 51 37 7 100 35
607 619 10 19 10 607 619 00 18 30 11000 32 48 14 21 9 51 37 7 100 35
607 619 12 19 12 607 619 00 18 30 11000 32 48 14 21 9 51 37 7 100 35
607 619 14 19 14 607 619 00 18 30 11000 32 48 14 21 9 51 37 7 100 35
607 619 15 19 15 607 619 00 18 30 11000 32 48 14 21 9 51 37 7 100 35
607 619 16 19 16 607 619 00 18 30 11000 32 48 14 21 9 51 37 7 100 35
607 619 19 19 19 607 619 00 18 30 11000 32 48 14 21 9 51 37 7 100 35
607 624 01* 24 10* 607 624 00 24 36 10000 36 52 13,5 21 13 55 40 7,5 150 35
607 624 12 24 12 607 624 00 24 36 10000 36 52 13,5 21 13 55 40 7,5 150 35
607 624 14 24 14 607 624 00 24 36 10000 36 52 13,5 21 13 55 40 7,5 150 35
607 624 15 24 15 607 624 00 24 36 10000 36 52 13,5 21 13 55 40 7,5 150 35
607 624 16 24 16 607 624 00 24 36 10000 36 52 13,5 21 13 55 40 7,5 150 35
607 624 19 24 19 607 624 00 24 36 10000 36 52 13,5 21 13 55 40 7,5 150 35
607 624 20 24 20 607 624 00 24 36 10000 36 52 13,5 21 13 55 40 7,5 150 35
607 624 24 24 24 607 624 00 24 36 10000 36 52 13,5 21 13 55 40 7,5 150 35
* Hubs pre-bored, without keyway, set screw threads and screws.
** B is the minimum dimension by which a machine part has to be moved in order to demount one of the coupled units in vertical direction.
General Mounting
When running the coupling in, the outer layer of the plastic Align shafts, put feather keys into the shafts, push hubs onto
teeth is worn away. The resulting flocculent abrasion is not to the shafts. Push the hubs into the sleeve part, until you reach
be interpreted as wear. Simple mounting - no maintenance - low length L. The distance between the shafts should be measure E.
weight - long service life. Then the set screws have to be tightened firmly.
382 ®
Curved-Tooth Gear Couplings BOS II made from Polyamide/Sintered Metal
DH
D
d1
d2
Radial displacement = max. 0.3 mm at 1500 min -1 .
The permissible displacement values are dependent
on power and speed.
Temperature range: -40ºC to +80ºC, E
short time up to +120°C. l1 l1
L
All 3 parts have to be ordered seperately.
Other sizes and bores on request.
Ordering Details: e.g. for coupling Size 28,
with bore 14m and bore 15mm: Position of set screws:
1 Item Product No. 607 628 14 Hub, size 28, bore 14mm 1 x on keyway, 1 x 90° displaced.
1 Item Product No. 607 628 15 Hub, size 28, bore 15mm
1 Item Product No. 607 628 00 Sleeve, size 28
Product No. Size Hub- Product No. Torque Speed Weight Weight
Hub bore Sleeve normal peak max. D DH B** I1 E L LH M Hub Sleeve
d1 / d2 Nm Nm min -1 mm mm mm mm mm mm mm mm g g
607 628 01* 28 6* 607 628 00 48 85 8000 44 67 16,5 35 13 83 46 18,5 380 70
607 628 14 28 14 607 628 00 48 85 8000 44 67 16,5 35 13 83 46 18,5 380 70
607 628 15 28 15 607 628 00 48 85 8000 44 67 16,5 35 13 83 46 18,5 380 70
607 628 16 28 16 607 628 00 48 85 8000 44 67 16,5 35 13 83 46 18,5 380 70
607 628 18 28 18 607 628 00 48 85 8000 44 67 16,5 35 13 83 46 18,5 380 70
607 628 19 28 19 607 628 00 48 85 8000 44 67 16,5 35 13 83 46 18,5 380 70
607 628 20 28 20 607 628 00 48 85 8000 44 67 16,5 35 13 83 46 18,5 380 70
607 628 22 28 22 607 628 00 48 85 8000 44 67 16,5 35 13 83 46 18,5 380 70
607 628 24 28 24 607 628 00 48 85 8000 44 67 16,5 35 13 83 46 18,5 380 70
607 628 25 28 25 607 628 00 48 85 8000 44 67 16,5 35 13 83 46 18,5 380 70
607 632 01* 32 12* 607 632 00 65 110 7300 50 76 17 35 13 83 47 18 500 90
607 632 19 32 19 607 632 00 65 110 7300 50 76 17 35 13 83 47 18 500 90
607 632 20 32 20 607 632 00 65 110 7300 50 76 17 35 13 83 47 18 500 90
607 632 22 32 22 607 632 00 65 110 7300 50 76 17 35 13 83 47 18 500 90
607 632 24 32 24 607 632 00 65 110 7300 50 76 17 35 13 83 47 18 500 90
607 632 25 32 25 607 632 00 65 110 7300 50 76 17 35 13 83 47 18 500 90
607 638 01* 38 12* 607 638 00 95 170 6500 58 84 17,5 35 13 83 48 17,5 650 105
607 638 19 38 19 607 638 00 95 170 6500 58 84 17,5 35 13 83 48 17,5 650 105
607 638 20 38 20 607 638 00 95 170 6500 58 84 17,5 35 13 83 48 17,5 650 105
607 638 22 38 22 607 638 00 95 170 6500 58 84 17,5 35 13 83 48 17,5 650 105
607 638 25 38 25 607 638 00 95 170 6500 58 84 17,5 35 13 83 48 17,5 650 105
607 638 30 38 30 607 638 00 95 170 6500 58 84 17,5 35 13 83 48 17,5 650 105
607 642 01* 42 12* 607 642 00 115 220 6200 68 93 17,5 38 14 90 49 20,5 930 130
607 642 25 42 25 607 642 00 115 220 6200 68 93 17,5 38 14 90 49 20,5 930 130
607 642 30 42 30 607 642 00 115 220 6200 68 93 17,5 38 14 90 49 20,5 930 130
607 642 35 42 35 607 642 00 115 220 6200 68 93 17,5 38 14 90 49 20,5 930 130
607 642 38 42 38 607 642 00 115 220 6200 68 93 17,5 38 14 90 49 20,5 930 130
607 648 01* 48 12* 607 648 00 160 300 5500 68 98 19 45 11 101 49 26 1100 160
607 648 30 48 30 607 648 00 160 300 5500 68 98 19 45 11 101 49 26 1100 160
607 648 35 48 35 607 648 00 160 300 5500 68 98 19 45 11 101 49 26 1100 160
607 648 38 48 38 607 648 00 160 300 5500 68 98 19 45 11 101 49 26 1100 160
607 648 40 48 40 607 648 00 160 300 5500 68 98 19 45 11 101 49 26 1100 160
* Hubs pre-bored, without keyway, set screw threads and screws.
** B is the minimum dimension by which a machine part has to be moved in order to demount one of the coupled units in vertical direction.
General Mounting
Simple mounting - no maintenance - long service life. Align shafts, put feather keys into the shafts, push hubs onto
When running the coupling in, the outer layer of the plastic the shafts. Push the hubs into the sleeve part, until you reach
teeth is worn away. The resulting flocculent abrasion is not to length L. The distance between the shafts should be measure E.
be interpreted as wear. Then the set screws have to be tightened firmly.
® 383
Chain Couplings with Casing
D2
D1
• Axial shaft movement is allowed.
G
• Not for strong shocks recommend.
The chain wheels are pre-bored. Customized bores,
featherkeys and setscrew threads against extra charge.
At mounting, the casing has to be filled with grease.
Temperature range: -30ºC to +120ºC. l S l
L
Ordering Details: e.g.: Product No. 140 330 12, Chain Coupling Type 3012
Chain Couplings
Product No. DIN-ISO Nominal* Moment P/n* n d D1 I B Max. Space required Weight
Torque of Inertia mD2 max. max. min. Ø G L
Nm kgm2 kW/min-1 min-1 mm mm mm mm mm mm kg
140 301 00 06 B-2 95 0,00117 0,0097 6000 12 45 25 15,2 63,9 55 0,78
140 304 00 08 B-2 240 0,00474 0,0246 5500 15 60 32 20,7 86 71 1,83
140 308 00 10 B-2 380 0,013 0,039 4500 15 75 35 25 107 78 3,21
140 312 00 12 B-2 600 0,0301 0,0616 3000 25 90 40 29,5 126,5 89,5 4,97
140 316 00 16 B-2 1480 0,158 0,1519 2500 30 120 60 46,7 170 137 12,30
* Selection according to the ratio of driving power to speed (P/n), the nominal torque must not be exceeded (incl. operating factor).
Reworking within
24h-service possible.
Custom made parts
on request.
384 ®
Elastic Couplings MU
Ordering Details: e.g.: Product No. 603 022 00, Coupling MU, without Bore
Product No. Product No. Weight Product No. Product No. Weight
of coupling Spare Part Insert g of coupling Spare Part Insert g
603 022 00 603 122 00 20 603 057 00 603 157 00 70
603 028 00 603 128 00 46 603 064 00 603 164 00 80
603 038 00 603 138 00 50 603 073 00 603 173 00 90
603 044 00 603 144 00 60
Ordering Details: e.g.: Product No. 603 201 00, Highly Elastic Coupling PU, zinc-plated
Product No. Product No. torque1) Bore2) Ø max. Length Hub-Ø Hub Length max. Misalignment Screw Weight
d1+0,03 D L d h Angular Radial Axial size
zinc-plated stainless Nm mm mm mm mm mm Degrees mm mm g
603 201 00 603 992 01 0,5 (0,8) 6 (10) 27 27 18 7,9 10 2,6 4,5 M3 25
603 202 00 603 992 02 1,8 (3) 10 (12,7) 48 48 25 12,7 15 3,2 7,5 M4 92
603 205 00 603 992 05 5 (8) 12 (16) 54 55 28 16 15 3,2 8,5 M5 124
603 210 00 603 992 10 10 (18) 14 (16) 56 56 28 16 15 3,2 11 M6 136
1) Max. torque at max. shaft displacement. The bracketed values are valid for a shaft displacement of 1º, 0.5mm radial and 2mm axial.
2) Standard bore. Other bore sizes on request. Bracketed values: Max. possible bores.
Reworking within
24h-service possible.
Custom made parts
on request.
® 385
Elastic Couplings ME
Material: Polyamide.
These plastic couplings consist of only two parts. There are none s
of the usual toothed rings or rubber inserts. The coupling bod-
ies are made from polyamide. From 3 Nm, the bores of the cou-
pling are lined with an aluminium bush. Immaculate functioning
at operating temperatures of -25º to +80ºC, short term up to
+100ºC. The couplings are resistant to condensation and splash
A
B
d
water, as well as oil, grease, fat, fuel, alcohol and bases, but
not resistant to phenol, acids and benzyl alcohol. The couplings
require no maintenance. A single application of fat or oil onto the
contact areas when mounting the coupling does however increase M
the service life.
L L
Couplings are available pre-drilled ex stock.
Customized bores and feather-key grooves available at extra charge.
Ordering Details: e.g.: Product No. 603 310 00, Coupling ME, Pre-drilled
Elastic Couplings RN
* B is the average dimension by which, e.g., a driven or driving machine has to be moved in order to demount one of the coupled units in radial direction.
** Size 7 and 9: With white insert. 1) Weights refer to max. customized bore without keyways.
386 ®
Elastic Couplings RNG
Ordering Details: e.g.: Product No. 605 300 00, Coupling RNG
* B is the average dimension by which, e.g., a driven or driving machine has to be moved in order to demount one of the coupled units in radial direction.
1) Weights refer to max. customized bore without keyways.
Ordering Details: e.g.: Product No. 605 992 00, Coupling RNI, without Bore
* B is the average dimension by which, e.g., a driven or driving machine has to be moved in order to demount one of the coupled units in radial direction.
1) Weights refer to max. customized bore without keyways.
® 387
Elastic Couplings RNT for Taper Bushes
Ordering Details: e.g.: Product No. 605 201 01, Coupling Hub RNT, Version IS
605 201 01, Coupling Hub RNT, Version AS
605 092 24, Spider
and two matching Clamping Bushes 2x 622 501...
Product No. Hub Size Nominal Torque da d L l U E Bore Bore Bush Speed max. Weight
Coupling version 92 Sh 98 Sh D min. D max. No. at V=40 m/s
hub Nm Nm mm mm mm mm mm mm mm mm min-1 kg
605 201 01 IS 24 35 60 55 55 64 23 - 18 10 25 1008 14000 0,4
605 201 02 AS 24 35 60 55 55 64 23 - 18 10 25 1008 14000 0,4
605 202 01 IS 28 95 160 65 65 66 23 - 20 10 28 1108 11800 0,6
605 202 02 AS 28 95 160 65 65 66 23 - 20 10 28 1108 11800 0,6
605 203 01 IS 38 190 325 80 78 70 23 8 24 10 28 1108 9500 0,9
605 203 02 AS 38 190 325 80 78 70 23 8 24 10 28 1108 9500 0,9
605 204 01 IS 42 265 450 95 94 78 26 10 26 12 42 1610 8000 1,5
605 204 02 AS 42 265 450 95 94 78 26 10 26 12 42 1610 8000 1,5
605 205 01 IS 48 310 525 105 104 106 39 11 28 18 42 1615 7100 2,6
605 205 02 AS 48 310 525 105 104 106 39 11 28 18 42 1615 7100 2,6
605 206 01 IS 55 410 685 120 118 96 33 13 30 12 50 2012 6300 2,8
605 206 02 AS 55 410 685 120 118 96 33 13 30 12 50 2012 6300 2,8
605 207 01 IS 65 625 940 135 115 101 33 14 35 12 50 2012 5600 3,5
605 207 02 AS 65 625 940 135 115 101 33 14 35 12 50 2012 5600 3,5
605 208 01 IS 75 1280 1920 160 135 144 46 10 40 16 65 2517 4750 6,9
605 208 02 AS 75 1280 1920 160 135 144 46 10 40 16 65 2517 4750 6,9
605 209 01 IS 90 2400 3600 200 160 149 52 19 45 25 75 3020 3750 9,6
605 209 02 AS 90 2400 3600 200 160 149 52 19 45 25 75 3020 3750 9,6
388 ®
Elastic Couplings RNK, backlash-free, with clamps
ødH7
øDH
øD
• Many different sizes and diameters available.
• From size 14 can be exchanged with couplings RN, RNH
and couplings from many other suppliers. l E
• On request with soft inserts.
Temperature range: -30ºC to +90ºC.
Clamp hub
Ordering Details: e.g.: Product No. 605 405 03, Coupling RNK, 3mm bore
Product No. Size Torque Bore Bore maximum misalignment 4) Speed 5) Weight
max. dH7 1) min.-max. 2) DH 3) D 3) L I E M Angular Radial Axial max. approx.
Nm mm mm mm mm mm mm mm mm Degrees mm mm min-1 g
605 405 03 5 0,4 3 2-4 10 --- 15 5 5 --- 1 0,06 +0,4/-0,2 38000 2
605 405 04 5 0,5 4 2-4 10 --- 15 5 5 --- 1 0,06 +0,4/-0,2 38000 2
605 407 05 7 0,95 5 3-7 14 --- 22 7 8 --- 1 0,1 +0,6/-0,3 27000 6
605 407 06 7 1 6 3-7 14 --- 22 7 8 --- 1 0,1 +0,6/-0,3 27000 6
605 409 09 9 2,6 9 5 - 11 20 --- 30 10 10 --- 1 0,13 +0,8/-0,4 19000 17
605 409 10 9 2,7 10 5 - 11 20 --- 30 10 10 --- 1 0,13 +0,8/-0,4 19000 17
605 409 11 9 2,8 11 5 - 11 20 --- 30 10 10 --- 1 0,13 +0,8/-0,4 19000 17
605 414 11 14 5,6 11 6 - 16 30 --- 35 11 13 --- 0,9 0,09 +1/-0,5 13000 41
605 414 14 14 6,1 14 6 - 16 30 --- 35 11 13 --- 0,9 0,09 +1/-0,5 13000 41
605 414 16 14 6,5 16 6 - 16 30 --- 35 11 13 --- 0,9 0,09 +1/-0,5 13000 41
605 419 14 19 29 14 10 - 22 40 --- 66 25 16 --- 0,9 0,06 +1,2/-0,5 10000 150
605 419 16 19 30 16 10 - 22 40 --- 66 25 16 --- 0,9 0,06 +1,2/-0,5 10000 150
605 419 19 19 32 19 10 - 22 40 --- 66 25 16 --- 0,9 0,06 +1,2/-0,5 10000 150
605 424 16 24 38 16 12 - 28 55 --- 78 30 18 --- 0,9 0,1 +1,4/-0,5 7000 320
605 424 19 24 40 19 12 - 28 55 --- 78 30 18 --- 0,9 0,1 +1,4/-0,5 7000 320
605 424 24 24 44 24 12 - 28 55 --- 78 30 18 --- 0,9 0,1 +1,4/-0,5 7000 320
605 428 24 28 91 24 15 - 35 65 --- 90 35 20 --- 0,9 0,11 +1,5/-0,7 6000 470
605 428 28 28 97 28 15 - 35 65 --- 90 35 20 --- 0,9 0,11 +1,5/-0,7 6000 470
605 428 32 28 101 32 15 - 35 65 --- 90 35 20 --- 0,9 0,11 +1,5/-0,7 6000 470
605 438 28 38 110 28 16 - 45 80 --- 114 45 24 --- 0,9 0,12 +1,8/-0,7 5000 960
605 438 32 38 114 32 16 - 45 80 --- 114 45 24 --- 0,9 0,12 +1,8/-0,7 5000 960
605 438 38 38 120 38 16 - 45 80 --- 114 45 24 --- 0,9 0,12 +1,8/-0,7 5000 960
605 442 32 42 265 32 25 - 50 95 85 126 50 26 28 0,9 0,14 +2/-1 4000 3640
605 442 38 42 285 38 25 - 50 95 85 126 50 26 28 0,9 0,14 +2/-1 4000 3640
605 442 45 42 300 45 25 - 50 95 85 126 50 26 28 0,9 0,14 +2/-1 4000 3640
605 448 38 48 445 38 25 - 55 105 95 140 56 28 32 0,9 0,16 +2,1/-1 3600 4900
605 448 45 48 480 45 25 - 55 105 95 140 56 28 32 0,9 0,16 +2,1/-1 3600 4900
605 448 50 48 495 50 25 - 55 105 95 140 56 28 32 0,9 0,16 +2,1/-1 3600 4900
1) Standard bores (both sides).
2) Different bores (even one-sided) up to max bore as well feather keyways, available against surcharge (smaller bores as special parts).
3) Follow the breakdown Ø as per the table below (screw head protrudes over diameter D or D).
H
4) Maximal values are mutually exclusive.
5)Above 30m/s, dynamic balancing is required.
Size Torque1) Screw Tightening Max Torsion spring stiffness Moment of Product No. Shore
T kN T kmax size Torque Ø 2) static dynam. inertia 3) Spare Part Size hardness Colour Weight
Nm Nm DIN 912 Nm mm Nm/rad Nm/rad4) 10-6 Kgm2 Spider SH A g
5 0,5 1 M1,6 0,25 11,5 5,2 16 0,034 605 192 05 5 92 yellow 0,2
7 1,2 2,4 M2 0,35 16,5 14,3 43 0,196 605 192 07 7 92 yellow 0,7
9 3,0 6,0 M2,5 0,75 23,5 31 95 1,08 605 192 09 9 92 yellow 1,8
14 12,5 25 M3 1,5 32,2 172 513 5,7 605 198 14 14 98 red 5
19 17 34 M6 11 46 860 2580 36 605 198 19 19 98 red 7
24 60 120 M6 11 57 2060 6189 150 605 198 24 24 98 red 22
28 160 320 M8 25 71 3440 10314 330 605 198 28 28 98 red 32
38 325 650 M8 25 83 7160 21486 960 605 198 38 38 98 red 58
42 450 900 M10 69 91 19200 37690 4920 605 198 42 42 98 red 79
48 525 1050 M12 120 104,5 22370 45620 8260 605 198 48 48 98 red 98
1) Nominal moment and max. moment for the design. The permitted torque for each bore size may not be exceeded.
2) Screw head protrudes past diameter DH or D.
3) Each one calculated with the max. bore.
4) At 0.5 x T .
kN
® 389
Elastic Couplings RNH, backlash-free, with half shell clamp
ødH7
øDH
of the other units.
• Many different sizes and diameters available.
• Size exchangeable with couplings RN, RNK and couplings
from many other suppliers. lw
• On request with soft inserts. l E
Product No. Size Torque Bore Bore maximum misalignment 4) Speed 5) Weight
max. dH7 1) min.-max. 2) DH 3) L I IW E Angular Radial Axial max. approx.
Nm mm mm mm mm mm mm mm Degrees mm mm min-1 g
605 514 10 14 5,5 10 10 - 14 30 35 11 8 13 0,9 0,09 +1/-0,5 13000 41
605 514 11 14 5,6 11 10 - 14 30 35 11 8 13 0,9 0,09 +1/-0,5 13000 41
605 514 14 14 6,1 14 10 - 14 30 35 11 8 13 0,9 0,09 +1/-0,5 13000 41
605 519 14 19 29 14 10 - 20 40 66 25 19,5 16 0,9 0,06 +1,2/-0,5 10000 150
605 519 16 19 30 16 10 - 20 40 66 25 19,5 16 0,9 0,06 +1,2/-0,5 10000 150
605 519 19 19 32 19 10 - 20 40 66 25 19,5 16 0,9 0,06 +1,2/-0,5 10000 150
605 519 20 19 32 20 10 - 20 40 66 25 19,5 16 0,9 0,06 +1,2/-0,5 10000 150
605 524 20 24 40 20 20 - 28 55 78 30 22,0 18 0,9 0,1 +1,4/-0,5 7000 320
605 524 24 24 44 24 20 - 28 55 78 30 22,0 18 0,9 0,1 +1,4/-0,5 7000 320
605 524 25 24 45 25 20 - 28 55 78 30 22,0 18 0,9 0,1 +1,4/-0,5 7000 320
605 524 28 24 47 28 20 - 28 55 78 30 22,0 18 0,9 0,1 +1,4/-0,5 7000 320
605 528 24 28 91 24 24 - 35 65 90 35 25,0 20 0,9 0,11 +1,5/-0,7 6000 470
605 528 25 28 92 25 24 - 35 65 90 35 25,0 20 0,9 0,11 +1,5/-0,7 6000 470
605 528 28 28 97 28 24 - 35 65 90 35 25,0 20 0,9 0,11 +1,5/-0,7 6000 470
605 528 32 28 101 32 24 - 35 65 90 35 25,0 20 0,9 0,11 +1,5/-0,7 6000 470
605 528 35 28 104 35 24 - 35 65 90 35 25,0 20 0,9 0,11 +1,5/-0,7 6000 470
605 538 32 38 114 32 32 - 44 80 114 45 33,0 24 0,9 0,12 +1,8/-0,7 5000 960
605 538 35 38 117 35 32 - 44 80 114 45 33,0 24 0,9 0,12 +1,8/-0,7 5000 960
605 538 38 38 120 38 32 - 44 80 114 45 33,0 24 0,9 0,12 +1,8/-0,7 5000 960
605 538 44 38 129 44 32 - 44 80 114 45 33,0 24 0,9 0,12 +1,8/-0,7 5000 960
605 542 35 42 217 35 35 - 50 95 126 50 36,5 26 0,9 0,14 +2/-1 4000 3640
605 542 38 42 235 38 35 - 50 95 126 50 36,5 26 0,9 0,14 +2/-1 4000 3640
605 542 44 42 270 44 35 - 50 95 126 50 36,5 26 0,9 0,14 +2/-1 4000 3640
605 542 50 42 310 50 35 - 50 95 126 50 36,5 26 0,9 0,14 +2/-1 4000 3640
605 548 40 48 362 40 40 - 60 105 140 56 39,5 28 0,9 0,16 +2,1/-1 3600 4900
605 548 44 48 390 44 40 - 60 105 140 56 39,5 28 0,9 0,16 +2,1/-1 3600 4900
605 548 50 48 452 50 40 - 60 105 140 56 39,5 28 0,9 0,16 +2,1/-1 3600 4900
Size Torque1) Screw Tightening Max. Torsion spring stiffness Moment of Product No. Shore
T kN T kmax size Torque Ø 2) static dynam. inertia 3) Spare Part Size hardness Colour Weight
Nm Nm DIN 912 Nm mm Nm/rad Nm/rad4) 10-6 Kgm2 Spider SH A g
14 12,5 25 M3 1,5 35 172 513 5,7 605 198 14 14 98 red 5
19 17 34 M6 10 46 860 2580 36 605 198 19 19 98 red 7
24 60 120 M6 10 58 2060 6189 150 605 198 24 24 98 red 22
28 160 320 M8 25 73 3440 10314 330 605 198 28 28 98 red 32
38 325 650 M8 25 84 7160 21486 960 605 198 38 38 98 red 58
42 450 900 M10 49 94 19200 37690 4920 605 198 42 42 98 red 79
48 525 1050 M12 86 105 22370 45620 8260 605 198 48 48 98 red 98
1) Nominal moment and max. moment for the design. The permitted torque for each bore size may not be exceeded.
2) Screw head protrudes past diameter DH.
3) Each one calculated with the max. bore.
4) At 0.5 x T .
kN
390 ®
Spiders for Elastic Couplings, standard type, 92° Shore A
® 391
Spiders for Elastic Couplings, backlash-free type, 92° Shore A
392 ®
Elastic Couplings DX
* Material aluminium.
1)
The stated maximum values for shaft misalignment must only occur in a single direction. With multiple misalignment the values have to be reduced. Furthermore,
the figures stated are only valid up to a speed of 600 min-1. At higher speeds the misalignment values must again be reduced.
Recommendation:
Coupling RNG Reworking within
® 393
Slip Clutches R2 and R6
Material: Housing made of aluminium alloy with iridite NCP finish. Inner Hub made of steel.
Max. slip-speed 1,000 min -1 . Torsional backlash of the coupling below 2º.
Ordering Details: e.g.: Product No. 610 403 00, Friction Clutch, Type A, 6 mm Bore
Product No. Type Number of Bore Set Screw Weight Product No. Weight
Friction Plates L L1 L2 D1 B+0.03 Size and Spare Part
P e es ange ent g Insert g
610 403 00 A 2 26,4 - 25,8 6 M 3x3, 37 - -
610 404 00 A 2 26,4 - 25,8 8 2x90º 37 - -
610 408 00 A 6 32,4 - 25,8 6 only 48 - -
610 409 00 A 6 32,4 - 25,8 8 at 1 Side 48 - -
610 423 00 B 2 36 25 9 25,8 6 M 3x3, 2x90º 50 - -
610 424 00 B 2 36 25 9 25,8 8 at Side 1 50 - -
610 428 00 B 6 42,5 31 9 25,8 6 M 4x4, 2x90º 61 - -
610 429 00 B 6 42,5 31 9 25,8 8 at Side 2 61 - -
610 443 00 C 2 46,5 25 8,6 25,8 6 M 3x3, 2x90º 57 601 244 00 2,7
610 444 00 C 2 46,5 25 8,6 25,8 8 at Side 1 57 601 244 00 2,7
610 448 00 C 6 53,4 31 8,6 25,8 6 M 4x4, 2x90º 83 601 244 00 2,7
610 449 00 C 6 53,4 31 8,6 25,8 8 at Side 2 83 601 244 00 2,7
Torque range with 2 friction plates 2.4 Ncm to 53.8 Ncm. Dissipation at 20ºC ambient
Sectional drawing of a slip clutch with 6 clutch plates temperature up to 7 watts. Torque range with 6 friction plates 7.8 Ncm to 132.4 Ncm.
Dissipation at 20ºC ambient temperature up to 8.6 Watt. Maximum permissible tem-
Sintered bearing perature at the surface for all sizes during operation 80ºC.
Setting ring with O-ring as adjusting bushes An adjusting ring - screwed to the outer body - serves to adjust the torque. This ring
access holes ring locking device acts via a disk spring onto the clutch or friction disks. Two sintered bearing sleeves
serve as bearing housing to inner component. An O-Ring seals the hub off against dirt
and with its friction force it also makes sure that the adjusting ring is not moved unin-
Hub part with tentionally. The power can be connected to either the hub or the housing.
through hole Depending on the specific application, the friction clutch can be employed as torque
limiter, as overrunning clutch or as brake. As the generation of heat is basically a func-
tion including the slip torque and the employed torque, the following formula was
derived:
Set screw
M3 ISO
Pressure plate As the connected components (shafts, gears, etc.) support the heat dissipation, in case
of doubt please calculate the effective surface temperature under adverse operating
Axial locking device
conditions. The permissible temperatures are stated above.
Outer Body 6 clutch disks with 7 with washer and
friction disks snap ring Special designs: the modular-design principle used in slip clutches leads to many differ-
ent designs and possible connecting parts, e.g., special flanges and other components,
according to drawings.
ATTENTION: the adjusting screws can damage the adjusting ring if they are loosened
too far. 3/4 to 1 turn is sufficient.
Concentric mounting (type A) Axial arrangement, both shafts outside (type C) Axial arrangement, one shaft outside (type B)
1) Pulley or sprocket (bondage recommend), shaft also used as bearing. 4) Shaft of a multi-turn potentiometer divided with slip clutches.
2) Mounted to the housing as permanent brake and shaft bearing. No overrevving.
3) Connection electronic engine and gear box, with assembly-related shaft misalignment. 5) Protecting a lever key from damage using a slip clutch.
394 ®
Sliding Hubs with Torsionally-Flexible Coupling RNR
DH
• The elastic coupling can be mounted in
DA
d2
d
axial direction.
• Torque can be altered after mounting.
• By mounting additional springs, the torque
range can be increased. (additional springs
have to be ordered separately).
• Customized bores and feather-key
LR
grooves available at extra charge.
l2 E l1
Ordering Details: e.g.: Product No. 612 199 00, Sliding Hub
RNR with Torsionally-Flexible Coupling
® 395
Multi-Plate Friction Clutches PD
Material: Steel.
Multi-plate friction clutches have proven
to deliver an optimal performance when Bore for screws
DIN 6912 with lock
used with slow-starting machines. They are
washer DIN 7980
also used as safety couplings. The occur-
ring torque peaks are levelled out by friction
clutches. The disk pairing is steel/sintered
bronze, with the inner plates of the pairings
lined. The composition of the lining means
up to 400ºC can be withstood short term. At
permanent load, however, only up to 250ºC.
Sintered clutch plates have the advantage of
an almost constant friction coefficient even
with fast growing circumferential speeds and
higher temperatures. The assembly can be
used for dry and wet operation. Advantages
of these couplings are: Practical dimensions.
Easy adjustment and re-adjustment. Inner
and outer plates with special splines.
Couplings are available pre-drilled H7 ex
stock.
Customized bores and feather-key grooves
available at extra charge
The hub 101 is equipped with splines, guiding the sinter-plates the sleeve or the inner bearing ring. At dry operating, make
215. The casing 8704 also has splines, which guide the outer sure no oil or lubricate enters the plate pack. For re-adjustment
plates 251 made from steel. The last component of the plate loosen the locking screw in the adjusting nut 8401. Turning
pack is the pressure plate 201. The disc springs 414 together right will increase the torque, turning left leads to a reduction.
with the adjusting screw 8401 lead to the friction grip of the After re-setting always re-tighten the locking screw. When
plate pack. During assembly please make sure that the hub 101 ordering spare parts always state the factory number 8401 on
and the casing are securely fixed in axial direction. When con- the adjusting screw.
necting 2 shaft ends, one shaft has to be mounted inside the
housing 8704 supported by a centering bearing.
The hub 101 must not rub against the casing 8704, but against
Reworking within
24h-service possible.
Custom made parts
on request.
396 ®
Safety Clutchs SI
Material: Steel.
This clutch is a backlash-free overload system operating on the
positive principle. It works with the recently developed principle of
the “punched disk spring”. At overload the disk spring disengages,
the torque flow is interrupted. After the overload has passed, the
z = Amount
clutch re-engages on its own.
The axial movement of the shift ring can be used to trigger a limit
switch/sensor turning off the engine (travel 2mm).
Customer components (e.g. sprockets, pulleys) can be easily inte-
grated; special components, as needed for the common systems,
are not required here.
Customized bores and feather-key grooves available at extra
charge.
Ordering Details: e.g.: Product No. 612 720 00, Safety Clutch SI, 6-20 Nm
® 397
Safety Clutches CM
Material: Steel.
Overload system operating on the positive principle, available in
5 sizes. For each size there are 4 different disk-plate sets for dif-
ferent torque ranges. The required disk-plate set has to be ordered
separately and is supplied unassembled.
When mounting simple driving elements, as sprockets, pulleys, etc.,
always make sure the shaft is supported.
Optimal protection against overloads.
Trigger torque can be adjusted.
High reproducibility of the triggering and re-engaging process.
Robust design, long service life, absolutely maintenance free.
Immediate free-wheeling of the drive. Automatic emergency stop of
the driving unit through switch (to be ordered separately).
Not negatively affected by frequent triggering sequences.
The disk-plate sets (S, M, L or LL) and the limit switch
(emergency-stop switch) for all sizes Product No. 612 605 00
(page 397) have to be ordered separately.
Customized bores and feather-key grooves available
at extra charge.
Ordering Details: e.g.: Product No. 612 620 00, Safety Clutch CM, Size 20
Product No. 612 620 02, Disk-Plate Set M (essential information)
Size 25 - 55 5 x 1L Size 25 - 55 3 x 2L
398 ®
Sliding Hubs FS
Material:
Hub: Steel, zinc-plated and yellow
passivated. Spring: Steel, black.
The sliding hubs can be delivered ex
stock, pre-drilled with a bush of the
length in bold print.
Required bush length:
The required bush length depends on the
width of the component to be joined.
Matching Product No. Product No. Product No. Product No. Product No. Product No.
Slidung Hub Friction Disc* Weight Disc Spring Weight Threaded Ring Weight Bushes Weight Bushes Weight Bushes Weight
Product No. g g or Adjusting Screw g Length 1 g Length 2 g Length 3 g
612 000 00 612 003 00 2 612 004 00 3 612 000 07 9 612 000 02 3 - - - -
612 001 00 612 003 00 2 612 004 00 3 612 000 07 9 612 000 02 3 - - - -
612 005 00 612 007 00 4 612 008 00 5 612 005 07 44 612 005 02 10 - - - -
612 006 00 612 007 00 4 612 008 00 5 612 005 07 44 612 005 02 10 - - - -
612 010 00 612 015 00 12 612 016 00 15 612 017 00 80 612 012 00 25 612 013 00 40 612 014 00 50
612 020 00 612 015 00 12 612 016 00 15 612 017 00 80 612 012 00 25 612 013 00 40 612 014 00 50
612 030 00 612 035 00 30 612 036 00 45 612 037 00 140 612 032 00 37 612 033 00 44 612 034 00 85
612 040 00 612 035 00 30 612 036 00 45 612 037 00 140 612 032 00 37 612 033 00 44 612 034 00 85
612 050 00 612 055 00 60 612 056 00 120 612 057 00 320 612 052 00 97 612 053 00 135 612 054 00 200
612 060 00 612 055 00 60 612 056 00 120 612 057 00 320 612 052 00 97 612 053 00 135 612 054 00 200
612 070 00 612 075 00 140 612 076 00 280 612 077 00 660 612 072 00 103 612 073 00 183 612 074 00 300
612 080 00 612 075 00 140 612 076 00 280 612 077 00 660 612 072 00 103 612 073 00 183 612 074 00 300
* 2 pieces required.
General
The sliding hubs FS are safety devices working on the positive With oil the load can be reduced by 50%. Higher torques, at the
principle. In case of overload, the disk clamped between the friction same outer diameter, can be achieved with a second spring disk.
disks starts slipping and thus keeps the torque within the permissible
Exception: Product No. 612 000 00 has 2 springs,
limits. The power reengages automatically as soon as normal load
Product No. 612 001 00 has 4 springs.
is reached again. The hubs are cadmium plated for rust-protection.
The drive disk is mounted on a maintenance-free bush made from Mounting instruction at www.maedler.de in the section
sintered metal. Up to product no. 612 040 00, the torque is set with Downloads.
a hexagon adjusting screw. From product no. 612 050 00 the torque
is set with a threaded ring with 3 hexagon nuts. On first use, the Reworking within
sliding hubs should be run in for about 250 turns at a speed of 60
min-1. This should be done at a hub setting of 70-80% of the max. 24h-service possible.
torque for one plate disk. Wear due to frequent slipping reduces the Custom made parts
set torque. The figures in the table are calculated for dry operation.
on request.
® 399
Sliding Hubs FA as Torque Limiters for Chain-, Gear- and Belt Drive-wheels
Ød1
• The slipping torque can be adjusted with
common assembly tools for screws, also
after mounting.
• By mounting additional springs, the torque
range can be increased. (additional springs
DN
D
d
have to be ordered separately).
• The hubs are delivered with pilt bore and
max. bush length. Customized bores, key-
ways and bush lengths at extra charge.
Required bush length:
ZxM
The bush length required depends on the
B b s
width of the component to be joined. To
calculate the bush length take the width
L
of the component and add 1.5 times the
thickness of the friction disc, plus an
additional 0.5mm. Drawing: size 01 - 05
Bush length in mm = 1.5 x s + b + 0.5.
Ordering Details: e.g.: Product No. 612 100 00, Sliding Hub FA size 00
Torque range Speed Bore Bore of Width Bush length Screws Weight
Product No Size 1 Spring1) 2 Springs2) max. Pilot d max. D DN B Sprocket bmin. bmax. min. max. s L ZxM prebored
Nm Nm min-1 mm mm mm mm mm d1H8 mm mm mm mm mm mm mm mm kg
612 100 00 00 0,5-5 1-10 10000 3,7 10 30 - 8,5 21 2 6 6 10 2,5 31 3x M4 0,1
612 100 10 0 2-10 4-20 8500 5,7 20 45 - 8,5 35 2 6 6 10 2,5 33 6x M4 0,3
612 101 00 01 5-35 10-70 6600 10 22 58 40 16 40 3 8 8 13 3 45 6x M4 0,6
612 101 10 1 20-75 40-150 5600 10 25 68 45 17 44 3 10 8 15 3 52 6x M5 0,9
612 102 00 2 25-140 50-280 4300 14 35 88 58 19 58 4 12 9 17 3 57 6x M6 1,8
612 103 00 3 50-300 100-600 3300 18 45 115 75 21 72 5 15 11 21,5 4 68 6x M8 3,4
612 104 00 4 90-600 180-1200 2700 24 55 140 90 23 85 6 18 12 24,5 4 78 6x M8 5,5
612 105 00 5 280-800 800-1600 2200 28 65 170 102 29 98 8 20 16 28 5 92 6x M8 8,8
612 106 00 6 300-1200 600-2400 1900 38 80 200 120 31 116 8 23 16 31 5 102 8x M20 14,0
612 107 00 7 600-2200 1200-4400 1600 45 100 240 150 33 144 8 25 16 33 5 113 12x M20 22,6
612 108 00 8 900-3400 1800-6800 1300 58 120 285 180 35 170 8 25 16 33 5 115 16x M20 33,6
1) With one disc spring (standard version). 2) With second disc spring (order separately).
Replacement Friction Discs and additional Disc Springs Remarkes to the versions
Matching Outer The pictures above show size 01 to 5.
Sliding Hub Size Ø Product No. Weight Product No. Weight Sizes 00 and 0 are on the left side without hub.
Product No. mm Friction Disc1) g Disc Spring g From size 6, instead of the central disc spring, there are
612 100 00 00 30 612 100 01 2 612 100 02 5 pairs of little disc springs around each preload screw.
612 100 10 0 45 612 100 11 3 612 100 12 5
612 101 00 01 58 612 101 01 10 612 101 02 10
612 101 10 1 68 612 101 11 13 612 101 12 20
612 102 00 2 88 612 102 01 21 612 102 02 40
612 103 00 3 115 612 103 01 51 612 103 02 100 Customized bores, keyways and bush lengths
612 104 00 4 140 612 104 01 79 612 104 02 200 are available at extra charge.
612 105 00 5 170 612 105 01 157 612 105 02 400
612 106 00 6 200 612 106 01 216 612 106 022) 320
612 107 00 7 240 612 107 01 250 612 107 023) 480
612 108 00 8 285 612 108 01 400 612 108 02 4) 640
1) 2 pieces required. 2) Set with 16 springs. 3) Set with 24 springs. 4) Set with 32 springs.
400 ®
Sliding Hubs FAK as Torque Limiters, with Clamp Hub
Ø d1
• By mounting an additional springs the
torque range can be increased (additional
G
spring has to be ordered separately).
a
• The hubs are delivered with pilt bore and
d
max. bush length. Customized bores, key-
ways and bush lengths at extra charge.
Required bush length:
The bush length required depends on the
ZxM
B b s
width of the component to be joined. To L
calculate the bush length take the width
of the component and add 1.5 times the
thickness of the friction disc, plus an
additional 0.5mm.
Bush length in mm = 1.5 x s + b + 0.5.
Ordering Details: e.g.: Product No. 612 110 10, Sliding Hub FAK size 0
Torque range Speed Bore Bore of Width Bush length Screws Weight
Product No. Size 1 Spring1) 2 Springs2) max. Pilot d max. D B Sprocket bmin. bmax. min. max. s L ZxM prebored
Nm Nm min-1 mm mm mm mm d1H8 mm mm mm mm mm mm mm mm kg
612 110 10 0 2 - 10 4 - 20 8500 10 22 45 21,5 35 2 6 6 10 2,5 46 6x M4 0,3
612 111 00 01 5 - 35 10 - 70 6600 10 25 58 26 40 3 8 8 13 3 55 6x M4 0,6
612 111 10 1 20 - 75 40 - 150 5600 18 28 68 30 44 3 10 8 15 3 65 6x M5 0,9
612 112 00 2 25 - 140 50 - 280 4300 18 40 88 34 58 4 12 9 17 3 72 6x M6 1,8
1) With one disc spring (standard version).
Clamp Screw Dimensions and Fastening Torque
2) With second disc spring (order separately).
Size R G TA lK a
mm mm Nm mm mm
0 50 M6 16 8 16
01 62 M8 41 10 19
1 74 M10 83 12 22
2 93 M12 145 14 30
Replacement Friction Discs and additional Disc Springs Remarkes to the versions
Matching Outer The pictures above show size 01 to 2.
Sliding Hub Size Ø Product No. Weight Product No. Weight Size 0 is on the left side without hub.
Product No. mm Friction Disc1) g Disc Spring g
612 110 10 0 45 612 100 11 3 612 100 12 5
612 111 00 01 58 612 101 01 10 612 101 02 10 Customized bores, keyways and bush lengths
612 111 10 1 68 612 101 11 13 612 101 12 20 are available at extra charge.
612 112 00 2 88 612 102 01 21 612 102 02 40
1) 2 pieces required.
® 401
ROBA ®-Sliding Hubs as Torque Limiters for Chain-, Gear- and Belt Drive-wheels
Torque Speed Clamping Tool B bmin. bmax. D DN Sprocket d Pilot Set Screw L SW Lining Weight
Product No. Size min. max. max. A a-0,2 Bore max. Bore G S Pre-drilled
Nm Nm min-1 mm mm mm mm mm mm mm d1H8 mm mm mm mm mm mm g
612 300 00 0 2 10 8500 37 3 8,5 2 6 45 45 35 201) 6 M4 33 - 2,5 300
612 320 00 1 14 70 5600 50 5 17 3 10 68 45 44 25 10 M* 52 41 3 900
612 340 00 2 26 130 4300 67 6 19 4 12 88 58 58 35 14 M** 57 50 3 1600
612 360 00 3 50 250 3300 84 6 21 5 15 115 75 72 45 18 M*** 68 65 4 3100
612 380 00 4 110 550 2700 104 7 23 6 18 140 90 85 55 24 M8 78 80 4 5400
612 400 00 5 140 700 2200 125 8 29 8 20 170 102 98 65 28 M8 92 90 5 9000
612 420 00 6 240 1200 1900 150 8 31 8 23 200 120 116 80 38 M8 102 105 5 12400
M* Up to Ø12 M4, above Ø12 M5,
above Ø17 M6.
M** Up to Ø 17 M5, above Ø 17 M6.
M*** Up to Ø 22 M6, above Ø 22 M8.
1) Above Ø19 only with keyway DIN6885/3.
Replacement Friction Linings and Face Spanners
Matching Product No. Weight Product No. Weight
Product No. Spare Part Face Spanner
Friction Lining* g g
612 300 00 612 301 00 3 612 302 00 114
612 320 00 612 321 00 13 612 322 00 159
612 340 00 612 341 00 21 612 342 00 240
612 360 00 612 361 00 51 612 342 00 240
612 380 00 612 381 00 79 612 382 00 750
612 400 00 612 401 00 157 612 402 00 1700
612 420 00 612 421 00 216 612 402 00 1700
* 2 pieces required.
The driving element (sprocket or pulley) is pushed onto the Changing the series stacking shown to a parallel stacking the
bush and clamped between the friction disks, supported by maximum torque can be doubled. The minimum torque setting
the pressure plate, the disk springs and the adjusting nut. The is then approx. 50% of the maximum value.
harder the disk springs are compressed by the adjusting nuts, For product no. 612 320 00 to 612 400 00 the specified torque
the higher is the torque at which the driving element slips. The can be tripled by the addition of a (third) spring washer. The
exact adjustment values for the torque can be found in the table minimum torque setting is then approx. 65% of the maximum
stuck onto the sliding hubs. value.
The torque values refer to the sprocket version with ground For Product No. 612 360 00 to 612 400 00 this requires a spe-
surfaces. Non-ground surfaces lead to faster wear of the friction cial adjusting nut, and the pressure plate has to be shortened
disks. (both against surcharge).
Wear due to frequent slipping reduces the set torque.
402 ®
Overview Universal Joints
Universal joints and universal shafts are today, and will be in ating angle the greater the non-uniformity in motion of the
future, absolutely essential and versatile components for transfer- second shaft.
ring rotary motion and transmitting torque from the driving to Thus single universal joints are only used in applications where
the driven unit. non-uniformity of rotation is acceptable. This non-uniformity
If two shafts set at a certain angle are connected using a single can be compensated by either using two single universal joints in
universal joint and one shaft turns with constant velocity, the sequence - thus forming a universal shaft - or by using a double
other shaft will move irregularly. This non-uniformity – also universal joint. When properly installed, the second universal joint
called gimbal error – means that angle of rotation of the second can compensate the non-uniform rotation of the first universal
shaft slightly lags behind or leads the movement off the first joint, that is under the following preconditions, as described in
shaft, with kind of sinus-shaped variations. The greater the oper- DIN 808:
1. Correct yoke orientation: when two single universal joints are used, please make sure that the yokes of the inbound joints, or
brackets for the bracket-version, are properly aligned – as for double universal joints.
90º offset
CORRECT: yoke orientation properly aligned INCORRECT: yoke orientation offset by 90º
CORRECT : angle is the same everywhere INCORRECT: angle and are different
3. When position of driving and driven shaft is changed, they must always be moved in parallel.
axis 1 axis 1
axis 2
axis 2
4. The universal-joint shaft – or the double universal joint – should be supported as close as possible to the universal joints.
CORRECT : bearing positioned as close as possible INCORRECT: bearing positioned is too far off the joint
The universal joints are supplied without pinholes and split pins. We recommend Split Pins accord. to DIN 1481.
The length of the split pin is determined by the outer diameter Bore Ø 6 8 10 12 16 20 25 32 40 50
of the universal joint, i.e. the pin must be flush when inserted.
Pin Ø 2 3 4 5 6 8 10 12 14 16
404 ®
Calculating the Size of the Universal Joint
Correction value
the respective reference values.
The respective reference value for smaller operating angles under
10º, between 0º and 5º, is 25% higher.
For larger operating angles above 40º to 45º (maximum) we can
only recommend manual operation.
Operating angle µ
page 415
Ordering Details: e.g.: Product No. 631 416 00, Ball joint GF, 8 mm bore
Reworking within
24h-service possible.
Custom made parts
on request.
® 405
Cardan Joints UKM made from Plastic
Ordering Details: e.g.: Product No. 630 230 00, Cardan Joint UKM, 2 mm bore
Ordering Details: e.g.: Product No. 630 331 00, Cardan Joint UKD, 3 mm bore
Reworking within
24h-service possible.
Custom made parts
on request.
406 ®
Telescopic Universal-Joint Shafts UW Made from Plastic and Brass
Note
Telescopic universal-joint shafts (teleshafts) made from plastic means of transmission. The profiled parts eliminate any torsion-
and brass are practical if the distance between driving and driven al play which may occur inside the bushes due to tolerances. To
unit varies during operation, or if changes in components need shorten the teleshafts, please always cut off the same length on
to be compensated or if, simply, fast disconnection of a drive either side.
unit is required.
These teleshafts are designed for light duty. Precisely-drawn,
square brass tubes, which can easily be shortened, serve as
Bore-Reducing Bushes for Further Bores at Telescopic Universal-Joint Shafts, Product No. 630 811 00 to 630 836 00
Material:
Product No. 622 302 05 up to 622 304 05 made from brass.
Product No. 622 303 05 up to 622 318 20 made from aluminium.
To guarantee an optimum shaft-hub connection, the bore-reducing
bush should be used as follows:
”S” indicates the adjusting screw inside the adjusting-screw hub.
“T” indicates tangential attachment screws for the clamping hub.
“F” indicates the recommended positioning of the flattened shaft
with adjusting-screw hubs.
Ordering Details: e.g.: Product No. 622 302 05, Bore-Reducing Bush, 2 mm Bore
Product No. Matching Bore B +0,03 L D Weight Product No. Matching Bore B +0,03 L D Weight
Universal-Joint Shafts mm mm mm g Universal-Joint Shafts mm mm mm g
622 302 05 630 811 00 2 4,3 5 1 622 305 12 630 828 00 5 10,7 12,7 3
622 303 05 630 811 00 3 4,3 5 1 622 306 12 630 828 00 6 10,7 12,7 3
622 304 05 630 811 00 4 4,3 5 1 622 308 12 630 828 00 8 10,7 12,7 3
622 303 05 630 814 00 3 4,3 5 1 622 309 12 630 828 00 9 10,7 12,7 3
622 304 05 630 814 00 4 4,3 5 1 622 310 12 630 828 00 10 10,7 12,7 3
622 304 10 630 817 00 4 8,1 10 1 622 310 20 630 836 00 10 20 20 6
622 305 10 630 817 00 5 8,1 10 1 622 312 20 630 836 00 12 20 20 6
622 306 10 630 817 00 6 8,1 10 1 622 314 20 630 836 00 14 20 20 6
622 308 10 630 817 00 8 8,1 10 1 622 315 20 630 836 00 15 20 20 6
622 304 10 630 823 00 4 8,1 10 1 622 316 20 630 836 00 16 20 20 6
622 305 10 630 823 00 5 8,1 10 1 622 318 20 630 836 00 18 20 20 6
622 306 10 630 823 00 6 8,1 10 1
622 308 10 630 823 00 8 8,1 10 1
Please note that concentricity and constant velocity can be influ- not recommend using flattened shafts with more than 1/4 of the
enced by mounted bushes. To achieve the best possible per- diameter removed.
formance, we recommend using shafts of tolerance class h6.
Undersized shafts are less effective. For the same reason we would
® 407
Single Universal Joints WEL Similar to DIN 808
Material: Steel.
Max. Operating Angle 45º.
These low-price, single universal joints are especially suited for
manual operation at low torques. As the contact surfaces are
not hardened/ground, they can only be used at high speeds for
short intervals.
Ordering Details: e.g.: Product No. 630 613 00, Universal Joint WEL, 6 mm Bore
Bellows
page 415
Double Universal Joints WDL Similar to DIN 808
Material: Steel.
Max. Operating Angle 90º.
These low-price, single universal joints are especially suited for
manual operation at low torques. As the contact surfaces are
not hardened/ground, they can be only used at high speeds for
short intervals.
Ordering Details: e.g.: Product No. 630 713 00, Universal Joint WDL, 6 mm Bore
408 ®
Precision Universal Joints Similar to DIN 808
These single and double universal joints feature a simple design extremely long service life. All contact surfaces are hardened,
with very small tolerances and high precision and performance. ground and lapped. These universal joints are used at high tor-
A special grinding process realizes a perfect parallelism of the ques and high speeds up to max. 800 min -1 .
axes and the single parts of the joints - this guarantees an
Ordering Details: e.g.: Product No. 631 215 00, Universal Joint WE, 6 mm Bore
Ordering Details: e.g.: Product No 631 715 00, Universal Joint WD, 6 mm Bore
® 409
Precision Needle-Bearing Universal Joints DIN 808
The needle-bearing universal joints have almost zero backlash, the axes and the single parts of the joints - which guarantees an
high accuracy and good turning properties. These special needle- extremely long service life.
rollers without cage can take high loads even at large operating
angles. A special grinding process realizes a perfect parallelism of
Single, Precision Universal Joints WEN with Needle-Roller Bearings, DIN 808
Ordering Details: e.g.: Product No. 631 116 00, Precision, Universal Joint WEN, 8 mm Bore
Double, Precision Universal Joints WDN with Needle-Roller Bearings, DIN 808
Ordering Details: e.g.: Product No. 631 620 00, Precision Universal Joint WDN, 10 mm Bore
Reworking within
24h-service possible.
Custom made parts
on request.
410 ®
Precision Universal Joints Similar to DIN 808 Stainless Steel 1.4301 (X5CrNi1810)
These single and double universal joints feature a simple design At an operating angle of 45º only manual operation is possible.
with very small tolerances and high precision and performance.
These universal joints can be used at speeds up to max. 800
min -1. The torques of the stainless precision universal joints
amount less of the standard steel version.
Single Precision Universal Joints WER Similar to DIN 808, Stainless
Ordering Details: e.g.: Product No. 631 992 15, Universal Joint WER, 6 mm Bore
Ordering Details: e.g.: Product No. 631 997 26, Universal Joint WDR, 12 mm Bore
page 415
Custom made parts
on request.
® 411
Cardan Joints KE According to the Old Standard DIN 7551 Similar to DIN 808 with and without Bore
Ordering Details: e.g.: Product No. 630 110 00, Cardan Joint KE, 6 mm Bore
Weight
Product No. Product No. Torque B H7 A S ±1 M T K with Bore without Bore
with Bore B without Bore max. Nm mm mm mm mm mm mm kg kg
630 110 00 630 010 00 2 6 10 40 20 12 10,5 0,014 0,020
630 113 00 630 013 00 6 8 13 42 21 12 14 0,024 0,035
630 116 00 630 016 00 8 10 16 52 26 15 17,5 0,047 0,067
630 120 00 630 020 00 20 12 20 62 31 18 21,5 0,089 0,138
630 125 00 630 025 00 30 16 25 74 37 22 26,5 0,160 0,230
630 132 00 630 032 00 60 20 32 86 43 25 33,5 0,310 0,440
630 140 00 630 040 00 160 25 40 108 54 32 42 0,625 0,880
630 150 00 630 050 00 290 32 50 132 66 40 52,5 1,200 1,710
630 163 00 630 063 00 550 40 63 166 83 50 64 2,400 3,070
The cardan joints KE are, other than the cardan joints with needle- The following limit applies:
roller bearing, only sliding-contact bearings. Their scope of application The product of speed (min-1) x working angle (degrees) may not exceed
is therefore limited to slow running drives. The respective maximum the reference number 500. This means, e.g., for a working angle of 10
speeds depend on operating angle and load, but must never exceed degrees a max. speed of 50 min-1. If, however, the maximum torque
1000 min-1. The maximum torque values listed in the table are limits, is not taken to the limit, speed and working angle can be larger. At 0.5
which must neither be exceeded.They may only be used to their full x max. torque applies: speed x working angle, smaller or equal 4.000. In
extend with intermittent operation or at low speed. case of doubt choose larger joint.
At continuous operation the cardan joints need to be sufficiently lubrica-
ted. If no drip-feed lubrication is possible (drip-feed lubricators see page
582)), lubricate the joints at least once a day. Another possibility is to
cover the joints with a bellow, filled with a suitable lubricant.
m .
DIN 808. Their load capacity surpasses the performance required
according to the DIN standard. The constructive features indicate
i te
that with extreme loads, e.g., shock or vibration loads, these
joints should not be used.
u ed ke 09.
t i n ta 4
n e
Ordering Details: e.g.: Product No. 631 016 00, Universal Joint AR, 6 mm Bore
o s e ag
norm.Bore max. Bore
c a
permissible max. Torques in Nm at different Speeds
s p
Product No. BH7 B D l1 l2 l3 Weight 100 200 300 400 500 700 800
Di Ple on
mm mm mm mm mm mm kg min- 1 min - 1 min - 1 min - 1 min - 1 min - 1 min - 1
631 016 00 6 6 16 34 9 17 0,06 7 7,5 6 5,5 5 - -
E
631 019 00 8 8 18 40 11 20 0,07 14 10 9,5 8 7 6 5,4
631 022 00 10 10 22 48 12 24 0,10 21 14 12 11 10 9 6
631 026 00
631 029 00
12
14
e W 12
15*
26
29
56
60
16
17
28
30
0,16
0,21
36
57
21
36
17
33
14
30
13
28
11
23,5
10
22
631 032 00
631 037 00
631 042 00
t y p
16
18
20
17*
19*
22*
32
37
42
68
74
82
20
21
23
34
37
41
0,30
0,42
0,62
72
130
200
70
100
140
60
80
100
48
60
80
43
50
70
34
40
50
30
-
-
631 047 00 22 24* 47 95 25 47,5 0,90 250 160 120 100 80 60 -
631 052 00 25 27* 52 105 29 52,5 1,31 320 200 140 120 100 80 -
631 058 00 30 32* 58 122 34 61 1,72 360 220 160 130 110 - -
When pin holes are bored, do not bore through brackets. The joints must not be shortened. The outer part of the joints is
Pin holes can therefore only be positioned between brackets. a thin-walled sleeve, which is pressed onto the carrier and the
Feather-key grooves can also only be machined between bra- brackets. This sleeve gives the brackets additional support.
ckets, i.e. the keyways have to be cut offset by 90º to the bra-
ckets.
412 ®
Ball Joints RW
Ordering Details: e.g.: Product No. 631 313 00, Ball Joint RW, 6 mm Bore
The ball joints RW are simple, sliding-contact bearing elements and can The following limit applies:
only be used at low speeds. The respective maximum speeds depend The product of speed (min-1) x working angle (degrees) must not
on operating angle and load, but should possibly not exceed 500 min-1. exceed the reference number 500. This means, e.g., for a working
The maximum torque values listed in the table are limits, which must angle of 10 degrees a max. speed of 50 min-1. If however the maxi-
also never be exceeded. They may only be used to their full extend mum torque is not used to the limit, speed and working angle can be
with intermittent operation or at low speed and small operating angle. larger. At 0.5 x max. torque applies: speed x working angle, smaller or
Can be used from -70º to +160ºC. equal 4.000. In case of doubt choose larger joint. Lubrication see car-
dan joints KE page 412.
Ordering Details: e.g.: Product No. 631 520 00, Ball-Joint Shaft LW, 10 mm Bore
L Profile
Product No. Torque B H7 l2 D Retracted A M Weight similar DIN ISO 14
max. Nm mm mm mm mm mm mm kg z x mm x mm
631 520 00 20 10 13 20 200 70 25 0,50 6 x 11 x 14
631 524 00 30 12 14 24 220 75 30 0,65 6 x 11 x 14
631 528 00 50 14 17 28 250 80 35 0,95 6 x 16 x 20
631 532 00 60 16 19 32 280 90 40 1,38 6 x 16 x 20
631 536 00 120 18 22 36 300 85 45 1,90 6 x 18 x 22
631 540 00 160 20 24 40 350 110 50 2,75 6 x 21 x 25
631 545 00 200 22 26 45 400 140 55 4,00 6 x 21 x 25
631 550 00 290 25 30 50 400 100 62,5 4,80 6 x 28 x 32
631 555 00 440 30 35 55 450 100 67,5 6,70 6 x 28 x 32
631 560 00 520 35 42 60 500 100 82,5 8,90 8 x 36 x 42
631 565 00 700 40 46 65 550 100 95 11,40 8 x 36 x 42
631 570 00 820 45 52 70 630 120 105 15,50 18 x 44 x 52
631 580 00 930 50 58 80 700 140 115 18,00 18 x 50 x 58
® 413
Slip shafts with joints PW
Ordering Details: e.g.: Product No. 631 820 00, slip shaft PW, 10 mm Bore
Ordering Details: e.g.: Product No. 631 920 00, slip shaft PWN, 10 mm Bore
Reworking within
24h-service possible.
Custom made parts
on request.
414 ®
Slip shafts with joints PWR
Ordering Details: e.g.: Product No. 631 998 20, Slip shaft with joints PWR, bore 10 mm
Ordering Details: e.g.: Product No. 630 516 00, Bellows FSG, inside diameter 16 mm
® 415
Bearing Units, Roller Bearings, Plain Bearings, Bushes and Collars - Overwiew
Bearing units
Thermoplastic Pillow Thermoplastic Pillow Thermoplastic Flange Thermoplastic Flange
Block Bearings Block Bearings Bearings igubal® EFSM Bearings igubal® EFOM
igubal® KSTM igubal® ESTM
416 ®
Bearing Units, Roller Bearings, Plain Bearings, Bushes and Collars - Overwiew
Roller Bearings
Single Row Ball Single Row Ball Single Row Ball
Bearings from SKF ® Bearings 2Z with Bearings 2RS with
Shields, from SKF ® Seals, from SKF ®
Slotted Bushes
Cylindrical Bushes, Flange Bushes, Slotted
Slotted (without any (without any lubri-
lubrication) cation)
Plastic Bushes
Bushes BP made from Bushes BBP made Cylindrical Bushes, Flange Bushes,
Polyamide 6.6 Die from Polyamide 6.6 plastic EP22TM plastic EP22TM,
Cast for Plain Bearings Die Cast for Plain -50°C to +170°C -50°C to +170°C
-40°C to +80°C Bearings,
-40°C to +80°C
Page 448 Page 448 Page 449 Page 449
Cylindrical Bushes, Flange Bushes,
plastic EP43TM, plastic EP43TM,
-40°C to +240°C -40°C to +240°C
Drill Bushes
Cylindrical Drill Cylindrical Flanged
Bushes DIN 179 Drill Bushes DIN 172
Version A Version A
® 417
Thermoplastic Pillow Block Bearings igubal ® KSTM, connection measures like DIN 12240-4 (DIN 648) series K
h2
h1
• The shaft must rotate inside the bore of the spherical ball. With
c
a metal shaft, a sliding speed up to 30 m/min. may be possible. m
The spherical ball may only compensate shaft misalignement. a
Temperature range: -30º to +80ºC.
Ordering Details: e.g.: Product No. 620 550 05, Pillow Block igubal KSTM, 5mm
Load Rating Tilting Weight
radial* axial angle
Product No. d1E10 h1 h2 b1 b2 a m c d6 static static
KSTM mm mm mm mm mm mm mm mm mm N N ° g
620 550 05 5 7 14 8 6 34 26,3 4,0 3,3 x 4,6 350 300 30 1,7
620 550 06 6 10 18 9 7 43 34,5 5,5 4,5 x 6,0 550 300 29 2,9
620 550 08 8 10 20 12 9 47 35,5 6,0 4,5 x 7,0 650 400 25 4,6
620 550 10 10 14 26 14 10,5 62 48,5 7,5 5,5 x 8,0 750 500 25 8,6
620 550 12 12 14 28 16 12 65 49,5 8,5 5,5 x 9,0 1100 600 25 11,8
620 550 16 16 18 36 21 15 86 65,4 10,5 6,6 x 12 1500 1000 23 23,7
620 550 20 20 22 44 25 18 98 73 13 9,0 x 14 2350 1300 23 40,0
620 550 25 25 27 54 31 22 124 94 16 9,0 x 17 3300 1600 22 75,3
620 550 30 30 32 64 37 25 139 105 17 11 x 20 4050 2100 22 116,8
Thermoplastic Pillow Block Bearings igubal ® ESTM, connection measures like DIN 12240-4 (DIN 648) series E
h2
l
h1
• The shaft must rotate inside the bore of the spherical ball. With
a metal shaft, a sliding speed up to 30 m/min. may be possible. m
The spherical ball may only compensate shaft misalignement. a
Ordering Details: e.g.: Product No. 620 551 08, Pillow Block igubal ESTM, 8mm
Load rating* Load rating* Tilting Weight
radial push radial pull axial angle
Product No. d1E10 h1 h2 b1 b2 a m s1 s2 l static static static
ESTM mm mm mm mm mm mm mm mm mm mm N N N ° g
620 551 08 8 9,5 19 8 9 31 22 4,5 - - 2150 1250 300 22 5,0
620 551 10 10 11 22 9 10 36 26 5,5 - - 2650 1700 350 22 7,1
620 551 12 12 13 26 10 10 38 28 5,5 - - 3250 2250 375 22 9,0
620 551 16 16 17 34 13 13 50 37 6,6 10,6 27,6 4250 3350 550 22 17,5
620 551 20 20 20 40 16 16 62 46 9 14 31,4 5750 4250 700 22 27,4
620 551 25 25 24 48 20 18 72 54 9 14 39,4 9250 6750 1150 20 50,8
620 551 30 30 28 56 22 22 86 64 11 17 45,4 8250 5000 1250 20 79,7
418 ®
Thermoplastic Flange Bearings igubal ® EFSM, with 4 Mounting Holes
d6
• High strength at very low weight.
• Resistant against corrosion and many chemicals.
• Electrical and thermal isolating.
• The shaft must rotate inside the bore of the spherical ball. With
a metal shaft, a sliding speed up to 30 m/min. may be possible.
The spherical ball may only compensate shaft misalignement.
m c
Temperature range: -30º to +80ºC. a b
Ordering Details: e.g.: Product No. 621 550 04, Flange Bearing igubal EFSM, 4mm
Load Rating* Tilting Weight
radial axial angle
Product No. d1E10 b dB a m±0,1 c±0,1 d6 static static
EFSM mm mm mm mm mm mm mm N N ° g
621 550 04 4 8,5 14 25 17 4,5 3,2 500 100 28 2,6
621 550 05 5 8,5 14 25 17 4,5 3,2 500 150 29 2,7
621 550 06 6 8,5 14 25 17 4,5 3,2 500 150 25 2,8
621 550 08 8 10,5 18 33 22 5,5 4,3 700 225 25 5,9
621 550 10 10 12 21,9 38 26 6,5 5,3 1000 350 25 9,1
621 550 12 12 13 25 40 28 7 5,3 1250 425 21 11
621 550 15 15 15,5 30 49 34 8,5 6,4 1500 550 20 20,2
621 550 16 16 16,5 32 52 36 9 6,4 1600 675 27 23,3
621 550 17 17 18 35 54 38 10 6,4 1700 800 21 27,9
621 550 20 20 20 40 65 45 11 8,4 2000 1000 19 45
621 550 25 25 25 48,5 74 52 14 8,4 2800 1200 15 76
621 550 30 30 26 54,5 85 60 15 10,5 3000 1400 14 101
• The shaft must rotate inside the bore of the spherical ball. With
a metal shaft, a sliding speed up to 30 m/min. may be possible.
m c
The spherical ball may only compensate shaft misalignement. a b
Temperature range: -30º to +80ºC.
Ordering Details: e.g.: Product No. 621 551 04, Flange Bearing igubal EFOM, 8mm
Load Rating* Tilting Weight
radial axial angle
Product No. d1E10 b dB a h m±0,1 c d6 static static
EFOM mm mm mm mm mm mm mm mm N N ° g
621 551 04 4 8 14 33,8 16 24 4,5 3,2 x 5,0 375 200 28 1,9
621 551 05 5 8,5 14 33,8 16 24 4,5 3,2 x 5,0 375 200 29 2,3
621 551 06 6 8,5 14 33,8 16 24 4,5 3,2 x 5,0 400 250 25 1,8
621 551 08 8 10,5 18 44,2 22 31 5,5 4,3 x 6,5 550 350 25 4,1
621 551 10 10 12 22,2 52 26 36 6,5 5,3 x 8,0 1000 425 25 6,8
621 551 12 12 13 25 56,7 31 41 7 5,3 x 8,0 1100 550 21 8,9
621 551 15 15 15,5 29,8 68,6 36 50 8,5 6,4 x 10,0 1200 650 20 15,0
621 551 16 16 17,5 32 72,6 38 53 10 6,4 x 10,1 1400 700 27 17,7
621 551 17 17 18 34,8 74,6 41 55 10 6,4 x 10,2 1600 900 21 24,9
621 551 20 20 20 40 89 47 65 11 8,4 x 12,5 2750 900 19 32,8
621 551 25 25 25 48,5 101 58,5 75 14 8,4 x 12,6 3000 1500 15 58,5
621 551 30 30 26 55 118 65 87,5 15 10,5 x 16,0 3250 1750 14 78,9
® 419
Light-Duty Pillow Block Bearings HM
d ens ns ug ast su a es
** Slot hole.
420 ®
Heavy-Duty Pillow Block Bearings DIN 504 Design A, with Red Brass Bush
® 421
Flange Bearings DIN 502 Design A, with Red Brass Bush
422 ®
Technical Explanations for Ball Pillow Block Bearings and Ball Flange Bearings on Page 426-428
Bearings: The nominal inside diameters correspond Maintenance: Due to the perfect sealing, all bearing
with the standard dimensions of the 6200 types are usually maintenance free.
series bearings. The outer ring is spherical In special application they can, however
and allows an angular misalignment of be relubricated. See lubrication.
+/- 2°.
Temperatures: Bearings and housings made from cast or
Housings: The one-part housings are made from steel sheet can be used in continuous
massive grey cast iron and the two- operation from -30ºC to +100ºC.
part ones are drawn from steel sheet. Bearings for higher temperatures
The grey cast iron housings are that on request.
rigidly built, that the full load capacity
of the bearing can be used. Mounting on The housing bearings are supplied with
the shaft: longer inner ring and adjusting screw.
Materials: Only high-quality materials are used for The fixation on the shaft depends on
housing bearing, housing and all other the effective axial shifting force of the
components. inner ring. The stability mainly depends
Bearing: Bearing steel 100Cr6 on the quality and the tolerance zone of
Cast housing: GGL20 DIN 1691 of the shaft. To facilitate the assembly,
Sheet-metal housing: St10-03 DIN the inner rings are - other than the
1623 norm - produced with a plus tolerance.
Seal: s nt n t e u e
Tolerances of Nominal Ø of Bore Tol. of Bore Inner Ring Nominal Ø of Outer Rings Outer Rings
roller bearings: d H7 d Bi D D
mm µm µm mm µm
10 - 18 + 18 0 50 - 80 0
0 - 120 - 13
18 - 30 + 21 0 80 - 120 0
0 - 120 - 15
30 - 50 + 25 0 120 - 150 0
0 - 120 - 18
Load bearing rating: The radial static and dynamic load bea
ring ratings are stated at the individual
ea ngs a a ad a
® 423
Ball Pillow Block Bearings TUCP, Thermoplastic Housing with Stainless Steel Bearing
Material: us ng e ast P n
choice black or white. A
Rolling bearing: Stainless steel 1.4125
Ordering Details: e.g.: Product No. 625 551 12, Ball Pillow Block Bearing TUCP 201, black, Bore 12mm
a u ad a ad a a e
a u a a ad ad a e
Protection Caps for Thermoplastic Pillow Bearings TUCP, TUCF and TUCFL
Material: e ast P n e a
white.
Open Design with sealing for shaft side or
closed design.
The caps fit only on the one bearing side with
D
Ordering Details: e.g.: Product No. 625 552 17, Protection Cap, black, Open Design, for Bearing Size 203
424 ®
Ball Flange Bearings TUCF, Thermoplastic Housing with Stainless Steel Bearing
Material: us ng e ast P
on choice black or white.
Rolling bearing: Stainless steel 1.4125
A
With 4 mounting holes.
The rolling bearing can be swiveled when
mounting to compensate shaft misaligne-
ment. The shaft will get fastened with 2
setscrews. Lubricated for life at normal ope-
rating conditions. Re-lubricating is possible.
Delivery with stainless steel grease nipple.
Ordering Details: e.g.: Product No. 626 550 17, Ball Flange Bearing TUCF 203, black, Bore 17mm
a u ad a ad a a e
a u a a ad ad a e
Ball Flange Bearings TUCFL, Thermoplastic Housing with Stainless Steel Bearing
Material: us ng e ast P n
choice black or white.
Rolling bearing: Stainless steel 1.4125
A
With 2 mounting holes.
The rolling bearing can be swiveled when
mounting to compensate shaft misaligne-
ment. The shaft will get fastened with 2
setscrews. Lubricated for life at normal ope-
rating conditions. Re-lubricating is possible.
Delivery with stainless steel grease nipple.
Ordering Details: e.g.: Product No. 626 551 17, Ball Flange Bearing TUCFL 203, black, Bore 17mm
® 425
Ball Pillow Block Bearings UCP (Grey Cast Iron)
Ordering Details: e.g.: Product No. 625 112 00, Ball Pillow Block Bearing UCP 201, Bore 12mm
Bearing-Load Rating*
Product No. P e a e s1 s2 g w Luc nuc dyn. C stat. C0 Weight
No. mm mm mm mm mm mm mm mm mm mm mm kN kN kg
625 112 00 201 12 30,2 127 96 38 13 19 15 62 31 12,7 9,9 6,2 0,61
625 115 00 202 15 30,2 127 96 38 13 19 15 62 31 12,7 9,9 6,2 0,61
625 117 00 203 17 30,2 127 96 38 13 19 15 62 31 12,7 9,9 6,0 0,61
625 120 00 204 20 33,3 127 96 38 13 19 15 65 31 12,7 9,9 6,0 0,65
625 125 00 205 25 36,5 140 105 38 13 19 16 70 34 14,3 10,8 7,0 0,79
625 130 00 206 30 42,9 165 121 48 17 21 18 83 38,1 15,9 15,1 10,0 1,27
625 135 00 207 35 47,6 167 126 48 17 21 19 92 42,9 17,5 19,9 13,7 1,56
625 140 00 208 40 49,2 184 136 54 17 21 19 98 49,2 19 22,6 15,7 1,97
625 145 00 209 45 54 190 146 54 17 21 20 106 49,2 19 25,2 17,8 2,27
625 150 00 210 50 57,2 206 159 58 20 25 22 112 51,6 19 27,1 19,7 2,70
625 160 00 212 60 69,8 241 184 70 20 25 25 138 65,1 25,4 47,8 33,0 4,80
a u ad a ad a a e ea a ad at ng s a t e ad a ad at ng
Ordering Details: e.g.: Product No. 625 212 00, Ball Pillow Block Bearing BPP 201, Bore 12mm
Pe ss e ea ng ad at ng
Product No. PP e a e s g nB Housing Load dyn. C stat. C0 Weight
No. mm mm mm mm mm mm mm mm mm kN kN kN kg
625 212 00 201 12 22,2 86 68 25 9,5 3,5 43,8 6 2,16 7,4 4,5 0,16
625 215 00 202 15 22,2 86 68 25 9,5 3,5 43,8 6 2,16 7,4 4,5 0,16
625 217 00 203 17 22,2 86 68 25 9,5 3,5 43,8 6 2,16 7,4 4,5 0,16
625 220 00 204 20 25,4 99 76 32 9,5 3,5 50,5 7 2,62 9,9 6,2 0,23
625 225 00 205 25 28,6 108 86 32 11,5 4 56,6 7,5 3,72 10,8 7,0 0,28
625 230 00 206 30 33,3 119 95 38 11,5 4 66,3 8 4,41 15,1 10,0 0,47
625 235 00 207 35 39,7 130 106 42 11 5 78 8,5 4,90 19,9 13,7 0,60
a u ad a ad a a e ega d t e us ng ad ea a ad at ng s a t e ad a ad at ng
426 ®
Ball Flange Bearings UCF (Grey Cast Iron)
Bearing-Load Rating*
Product No. e a e g s uc nuc dyn. C stat. C0 Weight
No. mm mm mm mm mm mm mm mm mm kN kN kg
626 012 00 201 12 86 64 15 12 25,5 12 33,3 12,7 9,9 6,2 0,62
626 015 00 202 15 86 64 15 12 25,5 12 33,3 12,7 9,9 6,2 0,62
626 017 00 203 17 86 64 15 12 25,5 12 33,3 12,7 9,9 6,2 0,62
626 020 00 204 20 86 64 15 12 25,5 12 33,3 12,7 9,9 6,2 0,59
626 025 00 205 25 95 70 16 14 27 12 35,7 14,3 10,8 7,0 0,82
626 030 00 206 30 108 83 18 14 31 12 40,2 15,9 15,1 10,0 1,00
626 035 00 207 35 117 92 19 16 34 14 44,4 17,5 19,9 13,7 1,40
626 040 00 208 40 130 102 21 16 36 16 51,2 19 22,6 15,7 2,00
626 045 00 209 45 137 105 22 18 38 16 52,2 19 25,2 17,8 2,20
626 050 00 210 50 143 111 22 18 40 16 54,6 19 27,1 19,7 2,40
626 060 00 212 60 175 143 29 20 48 19 68,7 25,4 47,8 33,0 4,40
a u ad a ad a a e ea a ad at ng s a t e ad a ad at ng
Bearing-Load Rating*
Product No. e a e g s uc nuc dyn. C stat. C0 Weight
No. mm mm mm mm mm mm mm mm mm mm kN kN kg
626 112 00 201 12 113 60 90 15 11 25,5 12 33,3 12,7 9,9 6,2 0,48
626 115 00 202 15 113 60 90 15 11 25,5 12 33,3 12,7 9,9 6,2 0,48
626 117 00 203 17 113 60 90 15 11 25,5 12 33,3 12,7 9,9 6,2 0,48
626 120 00 204 20 113 60 90 15 11 25,5 12 33,3 12,7 9,9 6,2 0,45
626 125 00 205 25 130 68 99 16 13 27 16 35,7 14,3 10,8 7,0 0,60
626 130 00 206 30 148 80 117 18 13 31 16 40,2 15,9 15,1 10,0 0,90
626 135 00 207 35 161 90 130 19 14 34 16 44,4 17,5 19,9 13,7 1,20
626 140 00 208 40 175 100 144 21 14 36 16 51,2 19 22,6 15,7 1,60
626 145 00 209 45 188 108 148,5 22 15 38 19 52,2 19 25,2 17,8 1,90
626 150 00 210 50 197 115 157 22 15 40 19 54,6 19 27,1 19,7 2,20
a u ad a ad a a e ea a ad at ng s a t e ad a ad at ng
® 427
Ball Flange Bearings UCFA (Grey Cast Iron)
Bearing-Load Rating*
Product No. e a e g s uc nuc dyn. C stat. C0 Weight
No. mm mm mm mm mm mm mm mm mm mm mm kN kN kg
626 312 00 201 12 98 60 78 15 11 25,5 10 50 33,3 12,7 9,9 6,2 0,47
626 315 00 202 15 98 60 78 15 11 25,5 10 50 33,3 12,7 9,9 6,2 0,47
626 317 00 203 17 98 60 78 15 11 25,5 10 50 33,3 12,7 9,9 6,2 0,47
626 320 00 204 20 98 60 78 15 11 25,5 10 50 33,3 12,7 9,9 6,2 0,47
626 325 00 205 25 124 70 98 16 13 27 12 65 35,7 14,3 10,8 7,0 0,68
626 330 00 206 30 141 83 117 18 13 31 12 72 40,2 15,9 15,1 10,0 1,00
626 335 00 207 35 155 96 130 19 14 34 14 82 44,2 17,5 19,9 13,7 1,50
626 340 00 208 40 171 105 144 21 14 38 14 87 50,2 19 22,6 15,7 1,90
626 345 00 209 45 179 111 148 22 14 40 16 90 52,2 19 25,2 17,8 2,03
626 350 00 210 50 189 116 157 22 14 40 16 94 54,6 19 27,1 19,7 2,38
a u ad a ad a a e ea a ad at ng s a t e ad a ad at ng
Pe ss e ea ng ad at ng
Product No. P e a t s i n Housing Load dyn. C stat. C0 Weight
No. mm mm mm mm mm mm mm mm kN kN kN kg
626 412 00 201 12 81 63,5 2 14 7,1 22 6 2,65 7,4 4,5 0,27
626 415 00 202 15 81 63,5 2 14 7,1 22 6 2,65 7,4 4,5 0,27
626 417 00 203 17 81 63,5 2 14 7,1 22 6 2,65 7,4 4,5 0,27
626 420 00 204 20 90 71,5 2 16 9 25 7 3,09 9,9 6,2 0,33
626 425 00 205 25 95 76 2 18 9 27 7,5 3,53 10,8 7,0 0,38
626 430 00 206 30 113 90,5 2,6 19 11 30 8 4,90 15,1 10,0 0,62
626 435 00 207 35 122 100 2,6 22 11 32 8,5 6,23 19,9 13,7 0,82
a u ad a ad a a e ega d t e us ng ad e a a ad at ng sa t e ad a ad at ng
Pe ss e ea ng ad at ng
Product No. P e a e t s i n Housing Load dyn. C stat. C0 Weight
No. mm mm mm mm mm mm mm mm mm kN kN kN kg
626 512 00 201 12 81 63,5 2 14 59 7,1 22 6 2,65 7,4 4,5 0,19
626 515 00 202 15 81 63,5 2 14 59 7,1 22 6 2,65 7,4 4,5 0,19
626 517 00 203 17 81 63,5 2 14 59 7,1 22 6 2,65 7,4 4,5 0,19
626 520 00 204 20 91 71,5 2 16 67 9 25 7 3,09 9,9 6,2 0,24
626 525 00 205 25 96 76,0 2 18 71 9 27 7,5 3,53 10,8 7,0 0,28
626 530 00 206 30 113 90,5 2,6 19 85 11 30 8 4,90 15,1 10,0 0,38
626 535 00 207 35 123 100 2,6 20 94 11 32 8,5 6,23 19,9 13,7 0,58
a u ad a ad a a e ega d t e us ng ad e a a ad at ng s a t e ad a ad at ng
428 ®
Ball Pillow Block Bearings SSUCP, Stainless Steel
Ordering Details: e.g.: Product No. 625 991 12, Ball Pillow Block Bearing SSUCP 201, Bore 12mm
Bearing-Load Rating*
Product No. P e a e s1 s2 g w Luc nuc dyn. C stat. C0 Weight
Stainless No. mm mm mm mm mm mm mm mm mm mm mm kN kN kg
625 991 12 201 12 33,3 127 95 38 13 19 15 65 31 12,7 12,8 6,7 0,84
625 991 15 202 15 33,3 127 95 38 13 19 15 65 31 12,7 12,8 6,7 0,82
625 991 17 203 17 33,3 127 95 38 13 19 15 65 31 12,7 12,8 6,7 0,81
625 991 20 204 20 33,3 127 95 38 13 19 15 65 31 12,7 12,8 6,7 0,81
625 991 25 205 25 36,5 140 105 38 13 16 16 70 34 14,3 14,0 7,9 0,99
625 991 30 206 30 42,9 163 121 48 17 21 18 83 38,1 15,9 19,5 11,3 1,62
625 991 35 207 35 47,6 167 127 48 17 21 19 94 42,9 17,5 25,7 15,3 2,08
625 991 40 208 40 49,2 184 137 54 17 25 19 100 49,2 19 29,5 18,2 2,65
625 991 45 209 45 54,0 190 146 54 17 22 20 108 49,2 19 31,7 20,7 2,90
625 991 50 210 50 57,2 206 159 60 20 25 22 114 51,6 19 35,1 23,2 2,59
a u ad a ad a a e
ea a ad at ng s a t e ad a ad at ng
Ordering Details: e.g.: Product No. 625 992 12, Ball Pillow Block Bearing SSBPP 201
Pe ss e ea ng ad at ng
Product No. PP e a e s g nB Housing Load dyn. C stat. C0 Weight
No. mm mm mm mm mm mm mm mm mm kN kN kN kg
625 992 12 201 12 22,2 86 68 25 9,5 3,5 43,8 6 2,16 9,6 4,8 0,19
625 992 15 202 15 22,2 86 68 25 9,5 3,5 43,8 6 2,16 9,6 4,8 0,19
625 992 17 203 17 22,2 86 68 25 9,5 3,5 43,8 6 2,16 9,6 4,8 0,19
625 992 20 204 20 25,4 98 76 32 9,5 3,5 50,5 7 2,62 12,9 6,7 0,23
625 992 25 205 25 28,6 108 86 32 11,5 4 56,6 7,5 3,72 14,0 7,9 0,32
625 992 30 206 30 33,3 117 95 38 11,5 4 66,3 8 4,41 19,5 11,3 0,50
625 992 35 207 35 39,7 130 106 42 11 5 78 8,5 4,90 25,7 15,3 0,60
a u ad a ad a a e ega d t e us ng ad ea a ad at ng s a t e ad a ad at ng
® 429
Ball Flange Bearings SSUCF, Stainless Steel
Bearing-Load Rating*
Product No. e a e g s uc nuc dyn. C stat. C0 Weight
Stainless No. mm mm mm mm mm mm mm mm mm kN kN kg
626 990 12 201 12 86 64 15 12 25,5 12 33,3 12,7 12,8 6,7 0,84
626 990 15 202 15 86 64 15 12 25,5 12 33,3 12,7 12,8 6,7 0,82
626 990 17 203 17 86 64 15 12 25,5 12 33,3 12,7 12,8 6,7 0,81
626 990 20 204 20 86 64 15 12 25,5 12 33,3 12,7 12,8 6,7 0,79
626 990 25 205 25 95 70 16 14 27 12 35,7 14,3 14,0 7,9 1,02
626 990 30 206 30 108 83 18 14 31 12 40,2 15,9 19,5 11,3 1,42
626 990 35 207 35 117 92 19 16 34 14 44,4 17,5 25,7 15,3 1,98
626 990 40 208 40 130 102 21 16 36 16 51,2 19 29,5 18,2 2,55
626 990 45 209 45 137 105 22 18 38 16 52,2 19 31,7 20,7 3,00
626 990 50 210 50 143 111 22 18 40 16 54,6 19 35,1 23,2 3,29
a u ad a ad a a e
ea a ad at ng s a t e ad a ad at ng
Bearing-Load Rating*
Product No. e a e g s uc nuc dyn. C stat. C0 Weight
Stainless No. mm mm mm mm mm mm mm mm mm mm kN kN kg
626 991 12 201 12 113 60 90 15 12 25,5 12 33,3 12,7 12,8 6,7 0,70
626 991 15 202 15 113 60 90 15 12 25,5 12 33,3 12,7 12,8 6,7 0,68
626 991 17 203 17 113 60 90 15 12 25,5 12 33,3 12,7 12,8 6,7 0,67
626 991 20 204 20 113 60 90 15 12 25,5 12 33,3 12,7 12,8 6,7 0,65
626 991 25 205 25 125 68 99 16 14 27 16 35,7 14,3 14,0 7,9 0,83
626 991 30 206 30 141 80 117 18 14 31 16 40,2 15,9 19,5 11,3 1,26
626 991 35 207 35 157 90 130 19 16 34 16 44,4 17,5 25,7 15,3 1,68
626 991 40 208 40 172 100 144 21 16 36 16 51,2 19 29,5 18,2 2,25
626 991 45 209 45 179 108 148 22 18 38 19 52,2 19 31,7 20,7 2,60
626 991 50 210 50 189 115 157 22 18 40 19 54,6 19 35,1 23,2 2,99
a u ad a ad a a e
ea a ad at ng s a t e ad a ad at ng
430 ®
Ball Flange Bearings SSBPF, Two-Part Steel Sheet, Stainless Steel
Ordering Details: e.g.: Product No. 626 994 12, Ball Flange Bearing SSBPF 201
Pe ss e ea ng ad at ng
Product No. P e a t s i n Housing Load dyn. C stat. C0 Weight
No. mm mm mm mm mm mm mm mm kN kN kN kg
626 994 12 201 12 81 63,5 2 14 7,1 22 6 2,65 9,6 4,8 0,27
626 994 15 202 15 81 63,5 2 14 7,1 22 6 2,65 9,6 4,8 0,27
626 994 17 203 17 81 63,5 2 14 7,1 22 6 2,65 9,6 4,8 0,27
626 994 20 204 20 90 71,5 2 16 9 25 7 3,09 12,9 6,7 0,33
626 994 25 205 25 95 76 2 18 9 27 7,5 3,53 14,0 7,9 0,38
626 994 30 206 30 113 90,5 2,6 19 11 30 8 4,90 19,5 11,3 0,62
626 994 35 207 35 122 100 2,6 22 11 32 8,5 6,23 25,7 15,3 0,82
a u ad a ad a a e ega d t e us ng ad ea a ad at ng s a t e ad a ad at ng
Ordering Details: e.g.: Product No. 626 995 12, Ball Flange Bearing SSBPFL 201
Pe ss e ea ng ad at ng
Product No. P e a e t s i n Housing Load dyn. C stat. C0 Weight
No. mm mm mm mm mm mm mm mm mm kN kN kN kg
626 995 12 201 12 81 63,5 2 14 59 7,1 22 6 2,65 9,6 4,8 0,19
626 995 15 202 15 81 63,5 2 14 59 7,1 22 6 2,65 9,6 4,8 0,19
626 995 17 203 17 81 63,5 2 14 59 7,1 22 6 2,65 9,6 4,8 0,19
626 995 20 204 20 90 71,5 2 16 67 9 25 7 3,09 12,9 6,7 0,24
626 995 25 205 25 95 76,0 2 18 71 9 27 7,5 3,53 14,0 7,9 0,28
626 995 30 206 30 113 90,5 2,6 19 84 11 30 8 4,90 19,5 11,3 0,38
626 995 35 207 35 123 100 2,6 20 94 11 32 8,5 6,23 25,7 15,3 0,58
a u ad a ad a a e ega d t e us ng ad ea a ad at ng s a t e ad a ad at ng
® 431
Pillow Block Bearing Units BK, for Fixed Side
B1 SW L2 L3
d4
d5
Ød
H
H1
d3
E
h
b C1 C2
P L1 L
B
Material: Housing from steel, all surfaces machined, burnished. Locknut and distance bushes are included. Due to the standard
On request: nickel plated. Rolling bearing from bearing steel. dimensions, these units can also replace parts of other suppliers.
Ready-to-install housing bearing unit for trapezoidal and ballscrew nd e e ng n e uest see age
spindle drives, for the fixed side. With two angular contact ball at ng unte a t su t s de P ea ng
bearings, lightly preloaded, with seals. With 8 mounting holes.
Ordering Details: e.g.: Product No. 642 001 10, Ball Pillow Block Bearing Unit BK 10, Bore 10mm
B1
d4
d5
t
H
H1
d3
E
h
b
P L
B
Material: Housing from steel, all surfaces machined, burnished. Retaining ring for fixing on the spindle end is included.
On request: nickel plated. Rolling bearing from bearing steel. Due to the standard dimensions, these units can also replace parts
Ready-to-install housing bearing unit for trapezoidal and ballscrew of other suppliers.
spindle drives, for the support side. With one movable single row nd e e ng n e uest see age
dee g e a ea ng t s e ds t unt ng es at ng unte a t ed s de P ea ng
Ordering Details: e.g.: Product No. 642 002 10, Ball Pillow Block Bearing Unit BF 10, Bore 8mm
432 ®
Pillow Block Bearing Units EK, for Fixed Side
B1 SW L2 L3
d4
Ød
H
h
H1
b
P L1 L
B
Material: Housing from steel, all surfaces machined, burnished. Locknut and distance bushes are included. Due to the standard
On request: nickel plated. Rolling bearing from bearing steel. dimensions, these units can also replace parts of other suppliers.
Ready-to-install housing bearing unit for trapezoidal and ballscrew nd e e ng n e uest see age
spindle drives, for the fixed side. With two angular contact ball at ng unte a t su t s de P ea ng
bearings, lightly preloaded, with seals. With 2 mounting holes.
Ordering Details: e.g.: Product No. 642 003 06, Ball Pillow Block Bearing Unit EK 6, Bore 6mm
B1
d4
H
H1
h
b
P L
B
Material: Housing from steel, all surfaces machined, burnished. Retaining ring for fixing on the spindle end is included.
On request: nickel plated. Rolling bearing from bearing steel. Due to the standard dimensions, these units can also replace parts
Ready-to-install housing bearing unit for trapezoidal and ballscrew of other suppliers.
spindle drives, for the support side. With one movable single row nd e e ng n e uest see age
dee g e a ea ng t s e ds t unt ng es at ng unte a t ed s de P ea ng
Ordering Details: e.g.: Product No. 642 004 06, Ball Pillow Block Bearing Unit EF 6, Bore 6mm
® 433
Flange Bearing Units FK, for Fixed Side
L L1 L L2
F H H F
90° SW
ØA
ØD
Ød
Ød
LK
B
4 x d4 / d5 x t R0,6 max T1 T2
E E
Mounting method A Mounting method B
Material: Housing from steel, all surfaces machined, burnished. Locknut and distance bushes are included. Due to the standard
On request: nickel plated. Rolling bearing from bearing steel. dimensions, these units can also replace parts of other suppliers.
Ready-to-install housing bearing unit for trapezoidal and ballscrew nd e e ng n e uest see age
spindle drives, for the fixed side. With two angular contact ball Matching counterpart for support side: Flange Bearing FF.
bearings, lightly preloaded, with seals. With 4 mounting holes.
Ordering Details: e.g.: Product No. 642 005 06, Flange Bearing Unit FK 6, Bore 6mm
L
F H
ØA
ØD
LK
B
4 x d4 / d5 x t R0,6 max
Material: Housing from steel, all surfaces machined, burnished. Retaining ring for fixing on the spindle end is included.
On request: nickel plated. Rolling bearing from bearing steel. Due to the standard dimensions, these units can also replace parts
Ready-to-install housing bearing unit for trapezoidal and ballscrew of other suppliers.
spindle drives, for the support side. With one movable single row nd e e ng n e uest see age
dee g e a ea ng t s e ds t unt ng es Matching counterpart for fixed side: Flange Bearing FK.
Ordering Details: e.g.: Product No. 642 006 06, Flange Bearing Unit FF 6, Bore 6mm
434 ®
Shaft Reworking and Bearing Load Data for Spindle Bearing Units BK, EK and FK (Fixed Side)
Shaft Reworking:
At MÄDLER ®, trapezoidal and ballscrew spindles can get reworked,
L7* L7*
fitting to the bearing units. The spindle reworking in the drawing is
just a recommendation. Due to the customer´s request, the length G
ød
L5 could be shorter or longer and the shaft end could get a keyway
DIN 6885.
ød2
øD
Bearing Load Data:
The loading rates and speed limits shown in the table are the limits L6
just for the bearings. The limits of the spindles are much lower,
depending on the diameter, length and material. L5 L4 Wrench flats optional
against surchage
Recommendated Shaft Reworking for Fixed Side Units Bearing Load Data
Bearing- Spindle-Ø D Load rating axial Speed
Unit KGT TR dg6 d2h7 L4±0,2 L5±0,2 G L6±0,2 L7 Bearing dyn.C stat.Co limit
Type mm mm mm mm mm mm mm mm mm Type kN kN min-1
EK 06 / FK 06 8 10* 6 4 28 8 M6x0,75 8 5 P 2,03 0,80 46.400
EK 08 / FK 08 10/12 12*/14 8 6 32 9 M8x1 10 5,5 P 3,35 1,45 35.200
BK 10 12/14/15 16 10 8 36 15 M10x1 16 5,5 P 5,0 2,34 29.440
EK 10 / FK 10 12/14/15 16 10 8 36 15 M10x1 11 5,5 P 5,0 2,34 29.440
BK 12 14/15/16 18 12 10 36 15 M12x1 14 5,5 P 5,4 2,71 25.760
EK 12 / FK 12 14/15/16 18 12 10 36 15 M12x1 11 5,5 P 5,4 2,71 25.760
BK 15 18/20 20*/24 15 12 40 20 M15x1 12 6 P 3,2 2,36 22.080
EK 15 18/20 20*/24 15 12 47 20 M15x1 13 10 P 3,2 2,36 22.080
FK 15 18/20 20*/24 15 12 47 20 M15x1 13 10 P 3,2 2,36 22.080
BK 17 / FK 17 20/25 24/28 17 15 53 23 M17x1 17 7 P 10,1 5,45 18.400
BK 20 25/28/30 30/36 20 17 53 25 M20x1 15 8 P 10,3 6,10 16.560
EK 20 / FK 20 25/28/30 30/36 20 17 62 25 M20x1 17 11 P 13,6 7,55 15.640
BK 25 30/32/36 36 25 20 65 30 M25x1,5 18 9 P 15,4 9,45 13.800
FK 25 30/32/36 36 25 20 76 30 M25x1,5 20 15 P 15,4 9,45 13.800
BK 30 / FK 30 36/40 36*/40 30 25 72 38 M30x1,5 25 9 P 21,3 13,6 11.040
BK 35 45 36*/40 35 30 81 45 M35x1,5 28 12 P 28,2 18,5 9.660
BK 40 50 50 40 35 93 50 M40x1,5 35 15 P 33,5 23,3 8.832
The matching distance bushes are included in the scope of delivery of bearing units BK, EK and FK.
* A rest of the thread grooves may remain visible.
Shaft Reworking and Bearing Load Data for Spindle Bearing Units BF, EF and FF (Support Side)
Shaft Reworking:
At MÄDLER ®, trapezoidal and ballscrew spindles can get reworked,
fitting to the bearing units. The spindle reworking in the drawing is øds x m DIN 471
just a recommendation. Due to the customer´s request, the length
L8 could be shorter or longer and the shaft end could get a keyway
øD
ød
DIN 6885.
Bearing Load Data:
The loading rates and speed limits shown in the table are the limits L9
just for the bearings. The limits of the spindles are much lower, L8
depending on the diameter, length and material.
Recommendated Shaft Reworking for Support Side Units Bearing Load Data
Bearing- Spindle-Ø D Load rating axial Speed
Unit KGT TR dg6 ds-0,15 L8±0,2 L9±0,2 mH13 DIN 471 Bearing dyn.C stat.Co limit
Type mm mm mm mm mm mm mm mm Type kN kN min-1
EF 06 / FF 06 8 10* 6 5,7 9 6,8 0,8 6 2,3 0,8 37.000
EF 08 10/12 10*/12 6 5,7 9 6,8 0,8 6 2,3 0,8 37.000
BF 10 / EF 10 / FF 10 12/14/15 12*/14 8 7,6 10 7,9 0,9 8 3,3 1,4 34.000
BF 12 / EF 12 / FF 12 14/15/16 16/18 10 9,6 11 9,15 1,15 10 4,6 2,0 31.000
BF 15 / EF 15 / FF 15 18/20 20*/24 15 14,3 13 10,15 1,15 15 5,6 2,8 23.000
BF 17 / FF 17 20/25 24/28 17 16,2 16 13,15 1,15 17 9,6 4,8 17.000
BF 20 25/28/30 30/36 20 19,0 16 13,15 1,15 20 9,4 5,0 15.000
EF 20 / FF 20 25/28/30 30/36 20 19,0 19 15,35 1,35 20 12,8 6,7 14.000
BF 25 / FF 25 30/32/36 36 25 23,9 20 16,35 1,35 25 14,0 7,9 12.000
BF 30 / FF 30 36/40 36*/40 30 28,6 21 17,75 1,75 30 19,5 11,3 9.500
BF 35 40/45 36/40 35 33 22 18,75 1,75 35 16,0 10,4 9.000
BF 40 50 50 40 38 23 19,95 1,95 40 29,5 18,0 8.000
The retaining ring DIN 471 is included in the scope of delivery of bearing units BF, EF and FF.
* A rest of the thread grooves may remain visible.
® 435
Single Row Deep Groove Ball Bearings SKF ®, inner diameter 3 - 17 mm
D
d
or with contacting rubber NBR seals 2RS1 / 2RSH.
e e atu e ange t s tt eu t
Clearance CN: Normal bearing play. Clearance C3: Greater play.
Other versions or other bearing types on request.
Orderung Details: e.g.: Product No., quantity
Main dimensions Load rating radial Speed Speed
Product No. Product No. d D B Version dyn.C stat.Co Pu* base limit Weight
Clearance CN Clearance C3 mm mm mm kN kN kN min-1 min-1 g
623-2Z-SKF 623-2Z-C3-SKF 3 10 4 shielded on both sides 0,54 0,18 0,007 130.000 60.000 1,5
624-2Z-SKF 624-2Z-C3-SKF 4 13 5 shielded on both sides 0,94 0,29 0,012 110.000 53.000 3,1
625-SKF - 5 16 5 open 1,14 0,38 0,016 95.000 60.000 5
625-2Z-SKF 625-2Z-C3-SKF 5 16 5 shielded on both sides 1,14 0,38 0,016 95.000 48.000 5
625-2RS1-SKF - 5 16 5 sealed on both sides 1,14 0,38 0,016 95.000 48.000 5
626-SKF 626-C3-SKF 6 19 6 open 2,34 0,95 0,04 80.000 50.000 8,4
626-2Z-SKF 626-2Z-C3-SKF 6 19 6 shielded on both sides 2,34 0,95 0,04 80.000 40.000 8,4
626-2RSH-SKF 626-2RSH-C3-SKF 6 19 6 sealed on both sides 2,34 0,95 0,04 - 24.000 8,4
607-2Z-SKF 607-2Z-C3-SKF 7 19 6 shielded on both sides 2,34 0,95 0,04 85.000 43.000 7,5
607-2RSH-SKF 607-2RSH-C3-SKF 7 19 6 sealed on both sides 2,34 0,95 0,04 - 24.000 7,5
627-2Z-SKF 627-2Z-C3-SKF 7 22 7 shielded on both sides 3,45 1,37 0,057 70.000 36.000 13
627-2RSH-SKF 627-2RSH-C3-SKF 7 22 7 sealed on both sides 3,45 1,37 0,057 - 22.000 12
608-SKF - 8 22 7 open 3,45 1,37 0,057 75.000 48.000 12
608-2Z-SKF 608-2Z-C3-SKF 8 22 7 shielded on both sides 3,45 1,37 0,057 75.000 38.000 12
608-2RSH-SKF 608-2RSH-C3-SKF 8 22 7 sealed on both sides 3,45 1,37 0,057 - 22.000 12
609-2Z-SKF 609-2Z-C3-SKF 9 24 7 shielded on both sides 3,9 1,66 0,071 70.000 34.000 14
609-2RSH-SKF 609-2RSH-C3-SKF 9 24 7 sealed on both sides 3,9 1,66 0,071 - 19.000 14
629-2Z-SKF 629-2Z-C3-SKF 9 26 8 shielded on both sides 4,75 1,96 0,083 60.000 30.000 20
629-2RSH-SKF 629-2RSH-C3-SKF 9 26 8 sealed on both sides 4,75 1,96 0,083 - 19.000 20
61800-SKF - 10 19 5 open 1,38 0,59 0,025 80.000 48.000 5,5
61800-2Z-SKF - 10 19 5 shielded on both sides 1,38 0,59 0,025 80.000 38.000 5,5
61800-2RS1-SKF - 10 19 5 sealed on both sides 1,38 0,59 0,025 - 22.000 5,5
6000-SKF 6000-C3-SKF 10 26 8 open 4,75 1,96 0,083 67.000 40.000 19
6000-2Z-SKF 6000-2Z-C3-SKF 10 26 8 shielded on both sides 4,75 1,96 0,083 67.000 34.000 19
6000-2RSH-SKF 6000-2RSH-C3-SKF 10 26 8 sealed on both sides 4,75 1,96 0,083 - 19.000 19
6200-SKF 6200-C3-SKF 10 30 9 open 5,4 2,36 0,1 56.000 34.000 32
6200-2Z-SKF 6200-2Z-C3-SKF 10 30 9 shielded on both sides 5,4 2,36 0,1 56.000 28.000 32
6200-2RSH-SKF 6200-2RSH-C3-SKF 10 30 9 sealed on both sides 5,4 2,36 0,1 - 17.000 32
6300-2Z-SKF 6300-2Z-C3-SKF 10 35 11 shielded on both sides 8,52 3,4 0,143 50.000 26.000 53
6300-2RSH-SKF 6300-2RSH-C3-SKF 10 35 11 sealed on both sides 8,52 3,4 0,143 - 15.000 53
61801-SKF - 12 21 5 open 1,43 0,67 0,028 70.000 43.000 6,3
61801-2Z-SKF - 12 21 5 shielded on both sides 1,43 0,67 0,028 70.000 36.000 6,3
61801-2RS1-SKF - 12 21 5 sealed on both sides 1,43 0,67 0,028 - 20.000 6,3
6001-SKF 6001-C3-SKF 12 28 8 open 5,4 2,36 0,1 60.000 38.000 22
6001-2Z-SKF 6001-2Z-C3-SKF 12 28 8 shielded on both sides 5,4 2,36 0,1 60.000 30.000 22
6001-2RSH-SKF 6001-2RSH-C3-SKF 12 28 8 sealed on both sides 5,4 2,36 0,1 - 17.000 22
6201-SKF 6201-C3-SKF 12 32 10 open 7,28 3,1 0,132 50.000 32.000 37
6201-2Z-SKF 6201-2Z-C3-SKF 12 32 10 shielded on both sides 7,28 3,1 0,132 50.000 26.000 37
6201-2RSH-SKF 6201-2RSH-C3-SKF 12 32 10 sealed on both sides 7,28 3,1 0,132 - 15.000 37
6301-2Z-SKF 6301-2Z-C3-SKF 12 37 12 shielded on both sides 10,1 4,15 0,176 45.000 22.000 60
6301-2RSH-SKF 6301-2RSH-C3-SKF 12 37 12 sealed on both sides 10,1 4,15 0,176 - 14.000 60
61802-2Z-SKF - 15 24 5 shielded on both sides 1,56 0,8 0,034 60.000 30.000 7,4
61802-2RS1-SKF - 15 24 5 sealed on both sides 1,56 0,8 0,034 - 17.000 7,4
6002-SKF 6002-C3-SKF 15 32 9 open 5,85 2,85 0,12 50.000 32.000 30
6002-2Z-SKF 6002-2Z-C3-SKF 15 32 9 shielded on both sides 5,85 2,85 0,12 50.000 26.000 30
6002-2RSH-SKF 6002-2RSH-C3-SKF 15 32 9 sealed on both sides 5,85 2,85 0,12 - 14.000 30
6202-SKF 6202-C3-SKF 15 35 11 open 8,06 3,75 0,16 43.000 28.000 45
6202-2Z-SKF 6202-2Z-C3-SKF 15 35 11 shielded on both sides 8,06 3,75 0,16 43.000 22.000 45
6202-2RSH-SKF 6202-2RSH-C3-SKF 15 35 11 sealed on both sides 8,06 3,75 0,16 - 13.000 45
6302-SKF 6302-C3-SKF 15 42 13 open 11,9 5,4 0,228 38.000 24.000 82
6302-2Z-SKF 6302-2Z-C3-SKF 15 42 13 shielded on both sides 11,9 5,4 0,228 38.000 19.000 82
6302-2RSH-SKF 6302-2RSH-C3-SKF 15 42 13 sealed on both sides 11,9 5,4 0,228 - 12.000 82
61803-2Z-SKF - 17 26 5 shielded on both sides 1,68 0,93 0,039 56.000 28.000 8,2
61803-2RS1-SKF - 17 26 5 sealed on both sides 1,68 0,93 0,039 - 16.000 8,2
6003-SKF 6003-C3-SKF 17 35 10 open 6,37 3,25 0,137 45.000 28.000 39
6003-2Z-SKF 6003-2Z-C3-SKF 17 35 10 shielded on both sides 6,37 3,25 0,137 45.000 22.000 39
6003-2RSH-SKF 6003-2RSH-C3-SKF 17 35 10 sealed on both sides 6,37 3,25 0,137 - 13.000 39
6203-SKF 6203-C3-SKF 17 40 12 open 9,95 4,75 0,2 38.000 24.000 65
6203-2Z-SKF 6203-2Z-C3-SKF 17 40 12 shielded on both sides 9,95 4,75 0,2 38.000 19.000 65
6203-2RSH-SKF 6203-2RSH-C3-SKF 17 40 12 sealed on both sides 9,95 4,75 0,2 - 12.000 65
6303-SKF 6303-C3-SKF 17 47 14 open 14,3 6,55 0,275 34.000 22.000 120
6303-2Z-SKF 6303-2Z-C3-SKF 17 47 14 shielded on both sides 14,3 6,55 0,275 34.000 17.000 120
6303-2RSH-SKF 6303-2RSH-C3-SKF 17 47 14 sealed on both sides 14,3 6,55 0,275 - 11.000 120
* Fatigue load limit.
436 ®
Single Row Deep Groove Ball Bearings SKF ®, inner diameter 20 - 50 mm
D
d
or with contacting rubber NBR seals 2RS1 / 2RSH.
e e atu e ange t s tt eu t
Clearance CN: Normal bearing play. Clearance C3: Greater play.
Other versions or other bearing types on request.
Orderung Details: e.g.: product No., quantity
Main dimensions Load rating radial Speed Speed
Product No. Product No. d D B Version dyn.C stat.Co Pu* base limit Weight
Clearance CN Clearance C3 mm mm mm kN kN kN min-1 min-1 g
6004-SKF 6004-C3-SKF 20 42 12 open 9,95 5 0,212 38.000 24.000 69
6004-2Z-SKF 6004-2Z-C3-SKF 20 42 12 shielded on both sides 9,95 5 0,212 38.000 19.000 69
6004-2RSH-SKF 6004-2RSH-C3-SKF 20 42 12 sealed on both sides 9,95 5 0,212 - 11.000 69
6204-SKF 6204-C3-SKF 20 47 14 open 13,5 6,55 0,28 32.000 20.000 110
6204-2Z-SKF 6204-2Z-C3-SKF 20 47 14 shielded on both sides 13,5 6,55 0,28 32.000 17.000 110
6204-2RSH-SKF 6204-2RSH-C3-SKF 20 47 14 sealed on both sides 13,5 6,55 0,28 - 10.000 110
6304-SKF 6304-C3-SKF 20 52 15 open 16,8 7,8 0,335 30.000 19.000 140
6304-2Z-SKF 6304-2Z-C3-SKF 20 52 15 shielded on both sides 16,8 7,8 0,335 30.000 15.000 140
6304-2RSH-SKF 6304-2RSH-C3-SKF 20 52 15 sealed on both sides 16,8 7,8 0,335 - 9.500 140
6005-SKF 6005-C3-SKF 25 47 12 open 11,9 6,55 0,275 32.000 20.000 80
6005-2Z-SKF 6005-2Z-C3-SKF 25 47 12 shielded on both sides 11,9 6,55 0,275 32.000 16.000 80
6005-2RSH-SKF 6005-2RSH-C3-SKF 25 47 12 sealed on both sides 11,9 6,55 0,275 - 9.500 80
6205-SKF 6205-C3-SKF 25 52 15 open 14,8 7,8 0,335 28.000 18.000 130
6205-2Z-SKF 6205-2Z-C3-SKF 25 52 15 shielded on both sides 14,8 7,8 0,335 28.000 14.000 130
6205-2RSH-SKF 6205-2RSH-C3-SKF 25 52 15 sealed on both sides 14,8 7,8 0,335 - 8.500 130
6305-SKF 6305-C3-SKF 25 62 17 open 23,4 11,6 0,49 24.000 16.000 230
6305-2Z-SKF 6305-C3-SKF 25 62 17 shielded on both sides 23,4 11,6 0,49 24.000 13.000 230
6305-2RS1-SKF 6305-2RS1-C3-SKF 25 62 17 sealed on both sides 23,4 11,6 0,49 - 7.500 230
6006-SKF 6006-C3-SKF 30 55 13 open 13,8 8,3 0,355 28.000 17.000 120
6006-2Z-SKF 6006-2Z-C3-SKF 30 55 13 shielded on both sides 13,8 8,3 0,355 28.000 14.000 120
6006-2RS1-SKF 6006-2RS1-C3-SKF 30 55 13 sealed on both sides 13,8 8,3 0,355 - 8.000 120
6206-SKF 6206-C3-SKF 30 62 16 open 20,3 11,2 0,475 24.000 15.000 200
6206-2Z-SKF 6206-2Z-C3-SKF 30 62 16 shielded on both sides 20,3 11,2 0,475 24.000 12.000 200
6206-2RS1-SKF 6206-2RS1-C3-SKF 30 62 16 sealed on both sides 20,3 11,2 0,475 - 7.500 200
6306-SKF 6306-C3-SKF 30 72 19 open 29,6 16 0,67 20.000 13.000 350
6306-2Z-SKF 6306-2Z-C3-SKF 30 72 19 shielded on both sides 29,6 16 0,67 20.000 11.000 350
6306-2RS1-SKF 6306-2RS1-C3-SKF 30 72 19 sealed on both sides 29,6 16 0,67 - 6.300 350
6007-SKF 6007-C3-SKF 35 62 14 open 16,8 10,2 0,44 24.000 15.000 160
6007-2Z-SKF 6007-2Z-C3-SKF 35 62 14 shielded on both sides 16,8 10,2 0,44 24.000 12.000 160
6007-2RS1-SKF 6007-2RS1-C3-SKF 35 62 14 sealed on both sides 16,8 10,2 0,44 - 7.000 160
6207-SKF 6207-C3-SKF 35 72 17 open 27 15,3 0,66 20.000 13.000 290
6207-2Z-SKF 6207-2Z-C3-SKF 35 72 17 shielded on both sides 27 15,3 0,66 20.000 10.000 290
6207-2RS1-SKF 6207-2RS1-C3-SKF 35 72 17 sealed on both sides 27 15,3 0,66 - 6.300 290
6307-SKF 6307-C3-SKF 35 80 21 open 35,1 19 0,82 19.000 12.000 460
6307-2Z-SKF 6307-2Z-C3-SKF 35 80 21 shielded on both sides 35,1 19 0,82 19.000 9.500 460
6307-2RS1-SKF 6307-2RS1-C3-SKF 35 80 21 sealed on both sides 35,1 19 0,82 - 6.000 460
6008-SKF 6008-C3-SKF 40 68 15 open 17,8 11,6 0,49 22.000 14.000 190
6008-2Z-SKF 6008-2Z-C3-SKF 40 68 15 shielded on both sides 17,8 11,6 0,49 22.000 11.000 190
6008-2RS1-SKF 6008-2RS1-C3-SKF 40 68 15 sealed on both sides 17,8 11,6 0,49 - 6.300 190
6208-SKF 6208-C3-SKF 40 80 18 open 32,5 19 0,8 18.000 11.000 370
6208-2Z-SKF 6208-2Z-C3-SKF 40 80 18 shielded on both sides 32,5 19 0,8 18.000 9.000 370
6208-2RS1-SKF 6208-2RS1-C3-SKF 40 80 18 sealed on both sides 32,5 19 0,8 - 5.600 370
6308-SKF 6308-C3-SKF 40 90 23 open 42,3 24 1,02 17.000 11.000 630
6308-2Z-SKF 6308-2Z-C3-SKF 40 90 23 shielded on both sides 42,3 24 1,02 17.000 8.500 630
6308-2RS1-SKF 6308-2RS1-C3-SKF 40 90 23 sealed on both sides 42,3 24 1,02 - 5.000 630
6009-SKF 6009-C3-SKF 45 75 16 open 22,1 14,6 0,64 20.000 12.000 250
6009-2Z-SKF 6009-2Z-C3-SKF 45 75 16 shielded on both sides 22,1 14,6 0,64 20.000 10.000 250
6009-2RS1-SKF 6009-2RS1-C3-SKF 45 75 16 sealed on both sides 22,1 14,6 0,64 - 5.600 250
6209-SKF 6209-C3-SKF 45 85 19 open 35,1 21,6 0,92 17.000 11.000 410
6209-2Z-SKF 6209-2Z-C3-SKF 45 85 19 shielded on both sides 35,1 21,6 0,92 17.000 8.500 410
6209-2RS1-SKF 6209-2RS1-C3-SKF 45 85 19 sealed on both sides 35,1 21,6 0,92 - 5.000 410
6309-SKF 6309-C3-SKF 45 100 25 open 55,3 31,5 1,34 15.000 9.500 830
6309-2Z-SKF 6309-2Z-C3-SKF 45 100 25 shielded on both sides 55,3 31,5 1,34 15.000 7.500 830
6309-2RS1-SKF 6309-2RS1-C3-SKF 45 100 25 sealed on both sides 55,3 31,5 1,34 - 4.500 830
6010-SKF 6010-C3-SKF 50 80 16 open 22,9 16 0,71 18.000 11.000 260
6010-2Z-SKF 6010-2Z-C3-SKF 50 80 16 shielded on both sides 22,9 16 0,71 18.000 9.000 260
6010-2RS1-SKF 6010-2RS1-C3-SKF 50 80 16 sealed on both sides 22,9 16 0,71 - 5.000 260
6210-SKF 6210-C3-SKF 50 90 20 open 37,1 23,2 0,98 15.000 10.000 460
6210-2Z-SKF 6210-2Z-C3-SKF 50 90 20 shielded on both sides 37,1 23,2 0,98 15.000 8.000 460
6210-2RS1-SKF 6210-2RS1-C3-SKF 50 90 20 sealed on both sides 37,1 23,2 0,98 - 4.800 460
6310-SKF 6310-C3-SKF 50 110 27 open 65 38 1,6 13.000 8.500 1050
6310-2Z-SKF 6310-2Z-C3-SKF 50 110 27 shielded on both sides 65 38 1,6 13.000 6.700 1050
6310-2RS1-SKF 6310-2RS1-C3-SKF 50 110 27 sealed on both sides 65 38 1,6 - 4.300 1050
* Fatigue load limit.
® 437
Single Row Deep Groove Ball Bearings MÄDLER ®, inner diameter 3 - 17 mm
D
d
or with contacting rubber seals 2RS.
e e atu e ange t s tt eu t
Clearance CN: Normal bearing play. Clearance C3: Greater play.
Other versions or other bearing types on request.
Orderung Details: e.g.: Product No., quantity
Main dimensions Load rating radial Speed
Product No. Product No. d D B Version dyn.C stat.Co limit Weight
Clearance CN Clearance C3 mm mm mm kN kN min-1 g
623-ZZ-MAE 623-ZZ-C3-MAE 3 10 4 shielded on both sides 0,63 0,22 50.000 1,7
624-ZZ-MAE 624-ZZ-C3-MAE 4 13 5 shielded on both sides 1,30 0,49 40.000 3,0
625-ZZ-MAE 625-ZZ-C3-MAE 5 16 5 shielded on both sides 1,73 0,67 36.000 4,9
625-2RS-MAE 625-2RS-C3-MAE 5 16 5 sealed on both sides 1,73 0,67 25.000 4,9
626-ZZ-MAE 626-ZZ-C3-MAE 6 19 6 shielded on both sides 2,34 0,89 32.000 7,9
626-2RS-MAE 626-2RS-C3-MAE 6 19 6 sealed on both sides 2,34 0,89 22.000 7,9
607-ZZ-MAE 607-ZZ-C3-MAE 7 19 6 shielded on both sides 2,34 0,89 36.000 7,5
607-2RS-MAE 607-2RS-C3-MAE 7 19 6 sealed on both sides 2,34 0,89 22.000 7,5
627-ZZ-MAE - 7 22 7 shielded on both sides 3,30 1,37 30.000 12,9
627-2RS-MAE - 7 22 7 sealed on both sides 3,30 1,37 20.000 12,9
608-ZZ-MAE 608-ZZ-C3-MAE 8 22 7 shielded on both sides 3,30 1,37 34.000 12,2
608-2RS-MAE 608-2RS-C3-MAE 8 22 7 sealed on both sides 3,30 1,37 20.000 12,2
609-ZZ-MAE - 9 24 7 shielded on both sides 3,35 1,43 32.000 14,7
609-2RS-MAE - 9 24 7 sealed on both sides 3,35 1,43 19.000 14,7
629-ZZ-MAE - 9 26 8 shielded on both sides 4,55 1,97 28.000 19,3
629-2RS-MAE - 9 26 8 sealed on both sides 4,55 1,97 18.000 19,3
61800-ZZ-MAE 61800-ZZ-C3-MAE 10 19 5 shielded on both sides 1,72 0,84 24.000 5,5
61800-2RS-MAE 61800-2RS-C3-MAE 10 19 5 sealed on both sides 1,72 0,84 17.000 5,5
61900-ZZ-MAE 61900-ZZ-C3-MAE 10 22 6 shielded on both sides 2,70 1,27 22.000 10
61900-2RS-MAE 61900-2RS-C3-MAE 10 22 6 sealed on both sides 2,70 1,27 15.500 10
6000-ZZ-MAE 6000-ZZ-C3-MAE 10 26 8 shielded on both sides 4,55 1,97 31.000 19
6000-2RS-MAE 6000-2RS-C3-MAE 10 26 8 sealed on both sides 4,55 1,97 19.000 19
6200-ZZ-MAE 6200-ZZ-C3-MAE 10 30 9 shielded on both sides 5,10 2,39 24.000 32
6200-2RS-MAE 6200-2RS-C3-MAE 10 30 9 sealed on both sides 5,10 2,39 17.000 32
6300-ZZ-MAE - 10 35 11 shielded on both sides 8,10 3,47 22.000 53
6300-2RS-MAE - 10 35 11 sealed on both sides 8,10 3,47 15.000 53
61801-ZZ-MAE 61801-ZZ-C3-MAE 12 21 5 shielded on both sides 1,92 1,04 20.000 6,3
61801-2RS-MAE 61801-2RS-C3-MAE 12 21 5 sealed on both sides 1,92 1,04 14.000 6,3
61901-ZZ-MAE - 12 24 6 shielded on both sides 2,89 1,46 20.000 10
61901-2RS-MAE - 12 24 6 sealed on both sides 2,89 1,46 14.000 10
6001-ZZ-MAE 6001-ZZ-C3-MAE 12 28 8 shielded on both sides 5,10 2,84 27.000 22
6001-2RS-MAE 6001-2RS-C3-MAE 12 28 8 sealed on both sides 5,10 2,84 17.000 22
6201-ZZ-MAE 6201-ZZ-C3-MAE 12 32 10 shielded on both sides 6,80 3,06 22.000 37
6201-2RS-MAE 6201-2RS-C3-MAE 12 32 10 sealed on both sides 6,80 3,06 15.000 37
6301-ZZ-MAE - 12 37 12 shielded on both sides 9,70 5,09 20.000 60
6301-2RS-MAE - 12 37 12 sealed on both sides 9,70 5,09 14.000 60
61802-ZZ-MAE 61802-ZZ-C3-MAE 15 24 5 shielded on both sides 2,07 1,26 17.000 7,4
61802-2RS-MAE 61802-2RS-C3-MAE 15 24 5 sealed on both sides 2,07 1,26 12.000 7,4
61902-ZZ-MAE - 15 28 7 shielded on both sides 4,35 2,26 17.000 20
61902-2RS-MAE - 15 28 7 sealed on both sides 4,35 2,26 12.000 20
6002-ZZ-MAE 6002-ZZ-C3-MAE 15 32 9 shielded on both sides 5,60 2,84 23.000 30
6002-2RS-MAE 6002-2RS-C3-MAE 15 32 9 sealed on both sides 5,60 2,84 14.000 30
6202-ZZ-MAE 6202-ZZ-C3-MAE 15 35 11 shielded on both sides 7,65 3,72 20.000 45
6202-2RS-MAE 6202-2RS-C3-MAE 15 35 11 sealed on both sides 7,65 3,72 12.000 45
6302-ZZ-MAE - 15 42 13 shielded on both sides 11,40 5,43 17.000 82
6302-2RS-MAE - 15 42 13 sealed on both sides 11,40 5,43 12.000 82
61803-ZZ-MAE - 17 26 5 shielded on both sides 2,63 1,57 15.000 8,2
61803-2RS-MAE - 17 26 5 sealed on both sides 2,63 1,57 10.500 8,2
61903-ZZ-MAE - 17 30 7 shielded on both sides 4,60 2,55 15.000 20
61903-2RS-MAE - 17 30 7 sealed on both sides 4,60 2,55 10.500 20
6003-ZZ-MAE 6003-ZZ-C3-MAE 17 35 10 shielded on both sides 6,00 3,25 21.000 39
6003-2RS-MAE 6003-2RS-C3-MAE 17 35 10 sealed on both sides 6,00 3,25 13.000 39
6203-ZZ-MAE 6203-ZZ-C3-MAE 17 40 12 shielded on both sides 9,55 4,79 17.000 65
6203-2RS-MAE 6203-2RS-C3-MAE 17 40 12 sealed on both sides 9,55 4,79 12.000 65
6303-ZZ-MAE - 17 47 14 shielded on both sides 13,60 6,58 15.000 120
438 ®
Single Row Deep Groove Ball Bearings MÄDLER ®, inner diameter 20 - 50 mm
D
d
or with contacting rubber seals 2RS.
e e atu e ange t s tt eu t
Clearance CN: Normal bearing play. Clearance C3: Greater play.
Other versions or other bearing types on request.
Orderung Details: e.g.: Product No., quantity
Main dimensions Load rating radial Speed
Product No. Product No. d D B Version dyn.C stat.Co limit Weight
Clearance CN Clearance C3 mm mm mm kN kN min-1 g
61804-ZZ-MAE 61804-ZZ-C3-MAE 20 32 7 shielded on both sides 4,00 2,47 13.000 20
61804-2RS-MAE 61804-2RS-C3-MAE 20 32 7 sealed on both sides 4,00 2,47 9.100 20
61904-ZZ-MAE - 20 37 9 shielded on both sides 6,40 3,70 12.000 40
61904-2RS-MAE - 20 37 9 sealed on both sides 6,40 3,70 8.400 40
6004-ZZ-MAE 6004-ZZ-C3-MAE 20 42 12 shielded on both sides 9,40 5,03 15.000 69
6004-2RS-MAE 6004-2RS-C3-MAE 20 42 12 sealed on both sides 9,40 5,03 11.000 69
6204-ZZ-MAE 6204-ZZ-C3-MAE 20 47 14 shielded on both sides 12,8 6,65 14.000 110
6204-2RS-MAE 6204-2RS-C3-MAE 20 47 14 sealed on both sides 12,8 6,65 10.000 110
6304-ZZ-MAE 6304-ZZ-C3-MAE 20 52 15 shielded on both sides 15,9 7,88 13.000 140
6304-2RS-MAE 6304-2RS-C3-MAE 20 52 15 sealed on both sides 15,9 7,88 9.500 140
61805-ZZ-MAE - 25 37 7 shielded on both sides 4,50 3,15 10.000 20
61805-2RS-MAE - 25 37 7 sealed on both sides 4,50 3,15 7.000 20
61905-ZZ-MAE - 25 42 9 shielded on both sides 7,05 4,55 10.000 50
61905-2RS-MAE - 25 42 9 sealed on both sides 7,05 4,55 7.000 50
6005-ZZ-MAE 6005-ZZ-C3-MAE 25 47 12 shielded on both sides 10,1 5,85 13.000 80
6005-2RS-MAE 6005-2RS-C3-MAE 25 47 12 sealed on both sides 10,1 5,85 9.500 80
6205-ZZ-MAE 6205-ZZ-C3-MAE 25 52 15 shielded on both sides 14,0 7,88 12.000 130
6205-2RS-MAE 6205-2RS-C3-MAE 25 52 15 sealed on both sides 14,0 7,88 8.400 130
6305-ZZ-MAE - 25 62 17 shielded on both sides 20,6 11,5 10.000 230
6305-2RS-MAE - 25 62 17 sealed on both sides 20,6 11,5 7.000 230
61806-ZZ-MAE - 30 42 7 shielded on both sides 4,70 3,65 9.000 30
61806-2RS-MAE - 30 42 7 sealed on both sides 4,70 3,65 6.300 30
61906-ZZ-MAE - 30 47 9 shielded on both sides 7,25 5,00 8.500 50
61906-2RS-MAE - 30 47 9 sealed on both sides 7,25 5,00 6.000 50
6006-ZZ-MAE - 30 55 13 shielded on both sides 13,2 8,30 10.000 120
6006-2RS-MAE - 30 55 13 sealed on both sides 13,2 8,30 7.000 120
6206-ZZ-MAE - 30 62 16 shielded on both sides 19,5 11,3 9.500 200
6206-2RS-MAE - 30 62 16 sealed on both sides 19,5 11,3 6.500 200
6306-2RS-MAE - 30 72 19 sealed on both sides 26,7 15,2 6.500 350
61907-ZZ-MAE - 35 55 10 shielded on both sides 10,6 7,25 7.500 80
61907-2RS-MAE - 35 55 10 sealed on both sides 10,6 7,25 5.300 80
6007-ZZ-MAE - 35 62 14 shielded on both sides 16,0 10,4 9.000 160
6007-2RS-MAE - 35 62 14 sealed on both sides 16,0 10,4 6.300 160
6207-ZZ-MAE - 35 72 17 shielded on both sides 25,7 15,2 8.500 290
6207-2RS-MAE - 35 72 17 sealed on both sides 25,7 15,2 6.000 290
6307-2RS-MAE - 35 80 21 sealed on both sides 33,5 19,2 6.000 460
61908-ZZ-MAE - 40 62 12 shielded on both sides 13,7 10,0 6.300 120
61908-2RS-MAE - 40 62 12 sealed on both sides 13,7 10,0 4.410 120
6008-ZZ-MAE - 40 68 15 shielded on both sides 16,8 11,8 8.500 190
6008-2RS-MAE - 40 68 15 sealed on both sides 16,8 11,8 6.300 190
6208-ZZ-MAE - 40 80 18 shielded on both sides 29,5 18,0 8.000 370
6208-2RS-MAE - 40 80 18 sealed on both sides 29,5 18,0 5.600 370
6308-2RS-MAE - 40 90 23 sealed on both sides 40,8 24,0 4.900 630
61809-ZZ-MAE - 45 58 7 shielded on both sides 5,35 5,25 6.000 140
61809-2RS-MAE - 45 58 7 sealed on both sides 5,35 5,25 4.200 140
6009-ZZ-MAE - 45 75 16 shielded on both sides 21,0 14,8 8.000 250
6009-2RS-MAE - 45 75 16 sealed on both sides 21,0 14,8 5.600 250
6209-ZZ-MAE - 45 85 19 shielded on both sides 31,5 20,5 7.000 410
6209-2RS-MAE - 45 85 19 sealed on both sides 31,5 20,5 4.900 410
6309-ZZ-MAE - 45 100 25 shielded on both sides 52,8 31,8 6.300 830
6309-2RS-MAE - 45 100 25 sealed on both sides 52,8 31,8 4.400 830
6010-ZZ-MAE - 50 80 16 shielded on both sides 22,0 16,2 7.000 260
6010-2RS-MAE - 50 80 16 sealed on both sides 22,0 16,2 5.000 260
6210-ZZ-MAE - 50 90 20 shielded on both sides 35,0 23,2 6.700 460
6210-2RS-MAE - 50 90 20 sealed on both sides 35,0 23,2 4.700 460
6310-ZZ-MAE - 50 110 27 shielded on both sides 61,8 38,1 6.000 1050
6310-2RS-MAE - 50 110 27 sealed on both sides 61,8 38,1 4.200 1050
® 439
Angular Contact Ball Bearings SKF ®, Single Row, inner diameter 10 - 30 mm
D
D
d
d
e e atu e ange t s tt eu t
Other versions or sizes on request.
Orderung Details: e.g.: Product No., quantity
D
D
d
d
440 ®
Cylindrical Roller Bearings SKF ®, Single Row, inner diameter 15 - 50 mm
D
D
d
d
as t unt t e nne ng s se
e e atu e ange t s tt eu t
Clearance CN: Normal bearing play. Clearance C3: Greater play. Type NJ
Other versions or sizes on request.
Orderung Details: e.g.: Product No., quantity
e e atu e ange t s tt eu t
Clearance CN: Normal bearing play. Clearance C3: Greater play.
Other versions or sizes on request.
Orderung Details: e.g.: Product No., quantity
® 441
Tapered Roller Bearings SKF ®, Single Row, inner diameter 15 - 50 mm
D
e e atu e ange t s tt eu t
d
d
Locknuts,
Lockwashers
page 515
Hook Wrenches
page 517
442 ®
Radial Shaft Seals Design A, for Shaft Diameter 6 to 30 mm
d1
d2
• For high speed, sliding speed up to 14m/s.
Recommended tolerances: Housing bore H8, shaft-Ø h11,
Shaft roughness Ra 0.2 to 0.8 µm.
Temperature range: t s tt eu t Outside Oilside
Ordering Details: e.g.: Product No. 647 900 05, Radial Shaft Seal Design A, 6x16x5mm
® 443
Radial Shaft Seals Design A, for Shaft Diameter 32 to 50 mm
d1
d2
• For high speed, sliding speed up to 14m/s.
Recommended tolerances: Housing bore H8, shaft-Ø h11,
Shaft roughness Ra 0.2 to 0.8 µm.
Temperature range: t s tt eu t Outside Oilside
Ordering Details: e.g.: Product No. 647 901 86, Radial Shaft Seal Design A, 32x42x7mm
444 ®
Bushes, Design J Similar to DIN 1850 (DIN 4379 Version C) Made from Sintered Bronze
Ordering Details: e.g.: Product No. 623 302 00, Bronze Bush, 3 mm Bore
F7/G7 s7
Product No. d1
F7/G7
d2
s7
b 1 ±0,1 Weight Product No. d1 d2 b 1 ±0,1 Weight
mm mm mm g mm mm mm g
623 302 00 3 6 4 0,56 623 349 00 18 25 18 28,59
623 303 00 3 6 6 0,86 623 351 00 20 24 32 29,79
623 304 00 4 7 4 0,70 623 352 00 20 25 16 18,92
623 306 00 4 8 4 1,01 623 352 05 20 25 20 23,65
623 306 05 5 8 8 1,64 623 353 00 20 25 25 29,58
623 308 00 5 8 10 2,05 623 353 05 20 25 30 35,48
623 309 00 5 8 16 3,28 623 354 00 20 26 20 29,22
623 309 05 6 9 6 1,42 623 354 05 20 26 25 36,53
623 311 00 6 9 10 2,37 623 354 10 20 26 30 43,83
623 311 05 6 9 12 2,84 623 354 15 20 26 32 46,75
623 311 10 6 9 16 3,79 623 355 00 20 28 25 50,49
623 312 00 6 10 6 1,96 623 356 00 22 28 22 34,85
623 313 00 6 10 10 3,27 623 358 00 25 30 20 28,94
623 313 05 6 10 12 3,92 623 359 00 25 30 25 36,20
623 313 10 6 10 16 5,23 623 359 05 25 30 30 43,44
623 313 15 6 12 6 3,41 623 359 10 25 30 40 57,92
623 316 00 8 11 8 2,40 623 359 15 25 32 20 41,94
623 316 05 8 11 12 3,60 623 360 00 25 32 25 52,43
623 317 00 8 12 8 3,37 623 360 05 25 32 30 62,92
623 318 00 8 12 12 5,05 623 360 10 25 32 32 67,11
623 318 05 8 12 20 8,42 623 360 15 25 32 40 83,89
623 321 00 10 13 10 3,63 623 362 00 28 36 28 73,07
623 322 00 10 14 16 8,08 623 363 00 30 38 20 57,21
623 323 00 10 16 10 8,20 623 364 00 30 38 24 68,65
623 325 00 12 15 12 5,11 623 365 00 30 38 30 85,80
623 326 00 12 15 20 8,52 623 365 05 30 38 40 114,40
623 327 00 12 16 12 7,06 623 366 00 30 40 30 90,82
623 328 00 12 18 12 10,70 623 367 00 32 40 32 96,87
623 328 05 12 18 16 14,27 623 369 00 35 44 28 103,60
623 328 10 12 18 20 17,83 623 370 00 35 44 35 129,90
623 331 00 14 18 22 14,78 623 371 00 35 45 35 147,26
623 331 05 14 20 12 12,85 623 372 00 36 45 36 139,20
623 332 00 14 20 14 14,99 623 374 00 40 46 32 86,82
623 335 00 15 19 20 14,30 623 374 05 40 46 40 108,53
623 336 00 15 21 16 18,16 623 375 00 40 50 25 118,30
623 339 00 16 20 16 12,15 623 376 00 40 50 40 189,31
623 340 00 16 20 20 15,28 623 377 00 45 55 45 236,67
623 341 00 16 20 25 18,95 623 378 00 45 56 45 263,11
623 341 05 16 20 32 24,26 623 379 00 50 56 32 107,04
623 342 00 16 22 16 19,18 623 379 05 50 56 50 167,25
623 343 00 16 22 20 23,95 623 380 00 50 60 32 185,13
623 343 05 16 22 30 35,93 623 380 05 50 60 40 231,42
623 346 00 18 22 18 15,14 623 381 00 50 60 50 289,27
623 347 00 18 24 18 23,83
623 348 00 18 24 28 37,09
Technical Data:
t te nd ng du ts ea ng
ad es e age
® 445
Flange Bushes Version V Similar to DIN 1850 (DIN 4379 Shape F) Raw Material of Sintered Bronze with Bore
Made from Sintered Bronze for Plain Bearings for Plain Bearing Production
Self lubricating, oil coated, pressed ready-to-install and kalibrated. Tube of sintered bronze to be machined into plain bearings.
After press-fitting them into a rigid bearing housing with a mounting After machining, the work piece should be coated with lubricants.
hole H7, these bearings have a bore of H7.
Ordering Details: e.g.: Product No. 623 501 00, Flange Bronze Bush, 3 mm Bore Ordering Details: e.g.: Product No. 623 390 20, Raw Material, 38/66 x 65mm
446 ®
Cylindrical Bushes, Slotted (Without Any Lubrication) Flange Bushes, Slotted (Without Any Lubrication)
P a n ea ng us stee s eet t ulti-porous bronze layer P a n ea ng ange us stee s eet t ulti-porous bron-
and s d ng su a e P ead und e a su ted e a e and s d ng su a e P ead und e a
for lubrication-free running, for high loads, extrem tempera- suited for lubrication-free running, for high loads, extrem tem-
tures. peratures.
Ordering Details: e.g.: Product No. 624 003 04, Cylindrical Bush, 3 mm Bore Ordering Details: e.g.: Product No. 624 103 04, Flange Bush, 3mm Bore
® 447
Bushes BP, Polyamide 6.6 Die Cast Flanged Bushes BBP, Polyamide 6.6 Die Cast
P a n ea ng us low cost thermoplast. Low friction. P a n ea ng ange us low cost thermoplast. Low friction.
Specially suited for simplier applications at normal temperatures. Specially suited for simplier applications at normal temperatures.
Ordering Details: e.g.: Product No. 623 708 00, Bush BP, 8 mm Bore Ordering Details: e.g.: Product No. 623 806 00, Flange Bush BBP, 6 mm Bore
Product No. d1 Tolerance d2 Tolerance b1 Weight Product No. d1 Tolerance d2 Tolerance d3 b2 b1 Weight
mm mm mm mm mm mm g mm mm mm mm mm mm mm mm g
623 708 00 8 +0,06 +0,10 12 +0,10 10 1,0 623 806 00 6 +0,06 +0,10 10 +0,10 15 1,5 8 0,8
623 709 00 8 +0,06 +0,10 14 +0,10 10 1,3 623 808 00 8 +0,06 +0,10 12 +0,10 16 2 6 0,8
623 711 00 10 +0,08 +0,12 12 +0,10 10 0,5 623 809 00 8 +0,06 +0,10 14 +0,10 20 2 10 1,7
623 712 00 10 +0,08 +0,12 14 +0,10 10 1,0 623 811 00 10 +0,08 +0,12 12 +0,10 16 2 6 0,6
623 713 00 10 +0,08 +0,12 16 +0,12 10 1,5 623 812 00 10 +0,08 +0,12 14 +0,10 20 2 10 1,3
623 715 00 12 +0,10 +0,14 14 +0,10 10 0,7 623 813 00 10 +0,08 +0,12 16 +0,12 20 2 10 1,8
623 716 00 12 +0,10 +0,14 16 +0,12 10 1,0 623 815 00 12 +0,10 +0,14 14 +0,10 20 2 10 1,0
623 717 00 12 +0,10 +0,14 18 +0,12 14 1,0 623 816 00 12 +0,10 +0,14 16 +0,12 20 2 10 1,5
623 721 00 15 +0,12 +0,18 20 +0,12 15 2,5 623 819 00 14 +0,11 +0,17 20 +0,12 30 2 24 2,8
623 722 00 15 +0,12 +0,18 22 +0,14 15 3,5 623 825 00 16 +0,13 +0,19 20 +0,12 28 2 15 2,8
623 723 00 15 +0,12 +0,18 25 +0,14 15 5,5 623 826 00 16 +0,13 +0,19 22 +0,14 30 2 15 4,0
623 725 00 16 +0,13 +0,19 20 +0,12 15 2,0 623 827 00 16 +0,13 +0,19 24 +0,14 30 2 15 5,0
623 726 00 16 +0,13 +0,19 22 +0,14 15 3,2 623 832 00 20 +0,16 +0,23 24 +0,14 30 2 15 3,0
623 727 00 16 +0,13 +0,19 24 +0,14 15 4,2 623 833 00 20 +0,16 +0,23 25 +0,14 30 2 15 3,5
623 732 00 20 +0,16 +0,23 24 +0,14 15 2,5 623 834 00 20 +0,16 +0,23 26 +0,14 30 2 12 3,5
623 733 00 20 +0,16 +0,23 25 +0,14 15 3,0 623 835 00 20 +0,16 +0,23 26 +0,14 32 2 15 4,5
623 734 00 20 +0,16 +0,23 26 +0,14 20 5,0 623 836 00 20 +0,16 +0,23 26 +0,14 32 3 20 5,8
623 735 00 20 +0,16 +0,23 28 +0,15 20 7,0 623 837 00 20 +0,16 +0,23 30 +0,15 36 3 20 9,7
623 736 00 20 +0,16 +0,23 30 +0,15 20 9,0 623 840 00 25 +0,18 +0,25 30 +0,15 36 3 20 6,0
623 740 00 25 +0,18 +0,25 30 +0,15 20 5,0 623 841 00 25 +0,18 +0,25 32 +0,15 40 3 20 8,5
623 741 00 25 +0,18 +0,25 30 +0,15 32 7,8 623 842 00 25 +0,18 +0,25 35 +0,18 45 3 20 12,7
623 742 00 25 +0,18 +0,25 32 +0,15 20 7,0 623 843 00 25 +0,18 +0,25 35 +0,18 45 4 30 18,5
623 743 00 25 +0,18 +0,25 35 +0,18 20 10,5 623 846 00 28 +0,20 +0,28 32 +0,15 40 4 30 8,0
623 746 00 28 +0,20 +0,28 32 +0,15 20 4,2 623 848 00 28 +0,20 +0,28 38 +0,18 48 4 30 20,0
623 748 00 28 +0,20 +0,28 38 +0,18 19 11,2 623 850 00 30 +0,21 +0,30 32 +0,15 40 4 30 5,0
623 750 00 30 +0,21 +0,30 35 +0,18 20 5,7 623 851 00 30 +0,21 +0,30 35 +0,18 45 4 30 11,5
623 751 00 30 +0,21 +0,30 36 +0,18 30 10,5 623 852 00 30 +0,21 +0,30 38 +0,18 48 4 30 17,0
623 752 00 30 +0,21 +0,30 40 +0,18 30 18,0 623 854 00 32 +0,22 +0,32 35 +0,18 45 4 30 8,5
623 754 00 32 +0,22 +0,32 36 +0,18 30 7,5 623 855 00 32 +0,22 +0,32 38 +0,18 48 4 30 18,5
623 755 00 32 +0,22 +0,32 40 +0,18 30 15,5 623 856 00 32 +0,22 +0,32 40 +0,18 50 4 30 19,0
623 762 00 40 +0,24 +0,36 45 +0,20 40 14,5 623 862 00 40 +0,24 +0,36 44 +0,20 54 5 40 16,5
623 763 00 40 +0,24 +0,36 48 +0,20 40 25,0 623 863 00 40 +0,24 +0,36 48 +0,20 58 5 40 30,0
623 764 00 40 +0,24 +0,36 50 +0,20 40 32,0 623 864 00 40 +0,24 +0,36 50 +0,20 60 5 40 36,0
623 768 00 50 +0,30 +0,43 56 +0,22 50 43,0 623 868 00 50 +0,30 +0,43 56 +0,22 70 5 50 34,5
623 769 00 50 +0,30 +0,43 60 +0,22 50 48,5 623 869 00 50 +0,30 +0,43 60 +0,22 70 5 50 52,0
623 771 00 54 +0,32 +0,46 62 +0,22 60 48,5 623 874 00 60 +0,34 +0,48 70 +0,24 80 5 60 74,0
623 774 00 60 +0,34 +0,48 70 +0,24 60 68,0
448 ®
Plain Bearings, Thermoplastic EP22 TM Flanged Plain Bearings, Thermoplastic EP22 TM
øIT 10
øIT 10
d2
d1
d3
d1
d2
b1 b2
b1
Ordering Details: e.g.: Product No. 627 208 06, Bush EP22, 8 mm Bore Ordering Details: e.g.: Product No. 627 308 05, Flange Bush EP22, 8 mm Bore
Product No. d1 d2 b 1 h13 Tolerance d1* Weight Product No. d1 d2 d3 b 1 h13 b 2 h13 Tolerance d1* Weight
mm mm mm mm g mm mm mm mm mm mm g
627 208 06 8 10 6 +0,025 +0,083 0,2 627 308 05 8 10 15 5,5 1,0 +0,025 +0,083 0,4
627 208 08 8 10 8 +0,025 +0,083 0,3 627 308 07 8 10 15 7,5 1,0 +0,025 +0,083 0,5
627 208 10 8 10 10 +0,025 +0,083 0,4 627 308 10 8 10 15 10 1,0 +0,025 +0,083 0,5
627 208 12 8 10 12 +0,025 +0,083 0,5 627 310 07 10 12 18 7 1,0 +0,025 +0,083 0,6
627 208 15 8 10 15 +0,025 +0,083 0,6 627 310 09 10 12 18 9 1,0 +0,025 +0,083 0,7
627 210 04 10 12 4 +0,025 +0,083 0,2 627 310 12 10 12 18 12 1,0 +0,025 +0,083 0,8
627 210 06 10 12 6 +0,025 +0,083 0,3 627 310 15 10 12 18 15 1,0 +0,025 +0,083 1,0
627 210 08 10 12 8 +0,025 +0,083 0,4 627 310 17 10 12 18 17 1,0 +0,025 +0,083 1,1
627 210 10 10 12 10 +0,025 +0,083 0,5 627 312 07 12 14 20 7 1,0 +0,032 +0,102 0,6
627 210 15 10 12 15 +0,025 +0,083 0,7 627 312 09 12 14 20 9 1,0 +0,032 +0,102 0,8
627 210 20 10 12 20 +0,025 +0,083 1,0 627 312 12 12 14 20 12 1,0 +0,032 +0,102 1,2
627 212 10 12 14 10 +0,032 +0,102 0,6 627 312 15 12 14 20 15 1,0 +0,032 +0,102 1,3
627 212 12 12 14 12 +0,032 +0,102 0,7 627 312 17 12 14 20 17 1,0 +0,032 +0,102 1,4
627 212 15 12 14 15 +0,032 +0,102 0,9 627 312 20 12 14 20 20 1,0 +0,032 +0,102 1,5
627 212 20 12 14 20 +0,032 +0,102 1,2 627 314 12 14 16 22 12 1,0 +0,032 +0,102 0,9
627 214 12 14 16 12 +0,032 +0,102 0,9 627 314 17 14 16 22 17 1,0 +0,032 +0,102 1,5
627 214 15 14 16 15 +0,032 +0,102 1,0 627 315 09 15 17 23 9 1,0 +0,032 +0,102 1,0
627 214 20 14 16 20 +0,032 +0,102 1,4 627 315 12 15 17 23 12 1,0 +0,032 +0,102 1,2
627 214 25 14 16 25 +0,032 +0,102 1,7 627 315 17 15 17 23 17 1,0 +0,032 +0,102 1,5
627 215 15 15 17 15 +0,032 +0,102 1,1 627 315 20 15 17 23 20 1,0 +0,032 +0,102 1,8
627 215 20 15 17 20 +0,032 +0,102 1,4 627 316 12 16 18 24 12 1,0 +0,032 +0,102 1,3
627 215 25 15 17 25 +0,032 +0,102 1,7 627 316 17 16 18 24 17 1,0 +0,032 +0,102 1,7
627 216 15 16 18 15 +0,032 +0,102 1,2 627 318 12 18 20 26 12 1,0 +0,032 +0,102 1,4
627 216 20 16 18 20 +0,032 +0,102 1,6 627 318 17 18 20 26 17 1,0 +0,032 +0,102 2,1
627 216 25 16 18 25 +0,032 +0,102 1,8 627 320 11 20 23 30 11,5 1,5 +0,040 +0,124 2,4
627 218 20 18 20 20 +0,032 +0,102 1,8 627 320 16 20 23 30 16,5 1,5 +0,040 +0,124 3,2
627 218 25 18 20 25 +0,032 +0,102 2,0 627 320 21 20 23 30 21,5 1,5 +0,040 +0,124 3,9
627 220 10 20 23 10 +0,040 +0,124 1,5 627 325 11 25 28 35 11,5 1,5 +0,040 +0,124 2,9
627 220 15 20 23 15 +0,040 +0,124 2,2 627 325 16 25 28 35 16,5 1,5 +0,040 +0,124 3,9
627 220 20 20 23 20 +0,040 +0,124 2,9 627 325 21 25 28 35 21,5 1,5 +0,040 +0,124 4,9
627 220 25 20 23 25 +0,040 +0,124 3,9 627 330 16 30 34 42 16 2,0 +0,040 +0,124 6,4
627 220 30 20 23 30 +0,040 +0,124 4,4 627 330 26 30 34 42 26 2,0 +0,040 +0,124 9,5
627 225 15 25 28 15 +0,040 +0,124 2,7 627 330 40 30 34 42 40 2,0 +0,040 +0,124 13,9
627 225 20 25 28 20 +0,040 +0,124 3,6 627 340 16 40 44 52 16 2,0 +0,050 +0,150 8,4
627 230 20 30 34 20 +0,040 +0,124 6,2 627 340 26 40 44 52 26 2,0 +0,050 +0,150 12,4
627 230 30 30 34 30 +0,040 +0,124 9,3 627 340 50 40 44 52 50 2,0 +0,050 +0,150 22,2
627 240 30 40 44 30 +0,050 +0,150 12,2 627 350 26 50 55 63 26 2,0 +0,050 +0,150 18,8
627 240 40 40 44 40 +0,050 +0,150 16,3 627 350 60 50 55 63 60 2,0 +0,050 +0,150 40,4
627 250 40 50 55 40 +0,050 +0,150 25,4 627 360 50 60 65 73 50 2,0 +0,050 +0,150 40,5
627 250 50 50 55 50 +0,050 +0,150 31,7 627 360 70 60 65 73 70 2,0 +0,050 +0,150 55,6
627 260 40 60 65 40 +0,050 +0,150 30,2
627 260 60 60 65 60 +0,050 +0,150 45,4 * After press-fitting n e n t e an ente
® 449
Plain Bearings, Thermoplastic EP43 TM Flanged Plain Bearings, Thermoplastic EP43 TM
øIT 10
øIT 10
r
d3
d1
d2
d2
d1
b1 b2
b1
Ordering Details: e.g.: Product No. 627 008 06, Bush EP43, 8 mm Bore Ordering Details: e.g.: Product No. 627 108 05, Flange Bush EP43, 8 mm Bore
Product No. d1 d2 b 1 h13 Tolerance d1* Weight Product No. d1 d2 d3 b 1 h13 b 2 h13 r Tolerance d1* Weight
mm mm mm mm g mm mm mm mm mm mm mm g
627 008 06 8 10 6 +0,013 +0,071 0,2 627 108 05 8 10 15 5,5 1,0 0,3 +0,013 +0,071 0,4
627 008 08 8 10 8 +0,013 +0,071 0,3 627 108 07 8 10 15 7,5 1,0 0,3 +0,013 +0,071 0,5
627 008 10 8 10 10 +0,013 +0,071 0,4 627 108 10 8 10 15 10 1,0 0,3 +0,013 +0,071 0,5
627 008 12 8 10 12 +0,013 +0,071 0,5 627 110 07 10 12 18 7 1,0 0,3 +0,013 +0,071 0,6
627 008 15 8 10 15 +0,013 +0,071 0,6 627 110 09 10 12 18 9 1,0 0,3 +0,013 +0,071 0,7
627 010 04 10 12 4 +0,013 +0,071 0,2 627 110 12 10 12 18 12 1,0 0,3 +0,013 +0,071 0,8
627 010 06 10 12 6 +0,013 +0,071 0,3 627 110 15 10 12 18 15 1,0 0,3 +0,013 +0,071 1,0
627 010 08 10 12 8 +0,013 +0,071 0,4 627 110 17 10 12 18 17 1,0 0,3 +0,013 +0,071 1,1
627 010 10 10 12 10 +0,013 +0,071 0,5 627 112 07 12 14 20 7 1,0 0,3 +0,016 +0,086 0,6
627 010 15 10 12 15 +0,013 +0,071 0,7 627 112 09 12 14 20 9 1,0 0,3 +0,016 +0,086 0,8
627 010 20 10 12 20 +0,013 +0,071 1,0 627 112 12 12 14 20 12 1,0 0,3 +0,016 +0,086 1,2
627 012 10 12 14 10 +0,016 +0,086 0,6 627 112 15 12 14 20 15 1,0 0,3 +0,016 +0,086 1,3
627 012 12 12 14 12 +0,016 +0,086 0,7 627 112 17 12 14 20 17 1,0 0,3 +0,016 +0,086 1,4
627 012 15 12 14 15 +0,016 +0,086 0,9 627 112 20 12 14 20 20 1,0 0,3 +0,016 +0,086 1,5
627 012 20 12 14 20 +0,016 +0,086 1,2 627 114 12 14 16 22 12 1,0 0,3 +0,016 +0,086 0,9
627 014 15 14 16 15 +0,016 +0,086 1,0 627 114 17 14 16 22 17 1,0 0,3 +0,016 +0,086 1,5
627 014 20 14 16 20 +0,016 +0,086 1,4 627 115 09 15 17 23 9 1,0 0,3 +0,016 +0,086 1,0
627 014 25 14 16 25 +0,016 +0,086 1,7 627 115 12 15 17 23 12 1,0 0,3 +0,016 +0,086 1,2
627 015 15 15 17 15 +0,016 +0,086 1,1 627 115 17 15 17 23 17 1,0 0,3 +0,016 +0,086 1,5
627 015 20 15 17 20 +0,016 +0,086 1,4 627 115 20 15 17 23 20 1,0 0,3 +0,016 +0,086 1,8
627 015 25 15 17 25 +0,016 +0,086 1,7 627 116 17 16 18 24 17 1,0 0,3 +0,016 +0,086 1,7
627 020 15 20 23 15 +0,020 +0,104 2,2 627 120 11 20 23 30 11,5 1,5 0,5 +0,020 +0,104 2,4
627 020 20 20 23 20 +0,020 +0,104 2,9 627 120 16 20 23 30 16,5 1,5 0,5 +0,020 +0,104 3,2
627 020 30 20 23 30 +0,020 +0,104 4,4 627 120 21 20 23 30 21,5 1,5 0,5 +0,020 +0,104 3,9
627 025 15 25 28 15 +0,020 +0,104 2,7 627 125 11 25 28 35 11,5 1,5 0,5 +0,020 +0,104 2,9
627 025 20 25 28 20 +0,020 +0,104 3,6 627 125 16 25 28 35 16,5 1,5 0,5 +0,020 +0,104 3,9
627 125 21 25 28 35 21,5 1,5 0,5 +0,020 +0,104 4,9
450 ®
Cylindrical Drill Bushes similar to the old Standard DIN 179, Design A
Material: up to bore 5.0 mm 1.2210 above 1.0718
Hardened, ground to tolerance inside and outside.
Hardness: 62 HRC.
Bore rounded at edge.
Mounting hole: tolerance H7.
Other dimensions and designs on request.
Ordering Details: e.g.: Product No. 622 204 08, Cylindrical Drill Bushes 4 x 8 mm
Product No. d1F7 d2n6 L Weight
mm mm mm g
622 204 08 4 7 8 1,6
622 204 12 4 7 12 2,3
622 205 08 5 8 8 1,9
622 205 12 5 8 12 2,8
622 206 10 6 10 10 4,0
622 206 16 6 10 16 6,1
622 208 10 8 12 10 4,8
622 208 16 8 12 16 7,7
622 210 12 10 15 12 9,0
622 210 20 10 15 20 15,0
622 212 12 12 18 12 13,0
622 212 20 12 18 20 22,0
622 213 16 13 22 16 30,0
622 214 16 14 22 16 27,0
622 214 28 14 22 28 49,0
622 215 16 15 22 16 25,0
622 215 28 15 22 28 44,0
622 216 16 16 26 16 40,0
622 216 28 16 26 28 71,0
622 218 16 18 26 16 34,0
622 218 28 18 26 28 60,0 Loctite bonding
622 220 20 20 30 20 60,0 du ts ea ng
622 222 20 22 30 20 50,0 ad es e
622 225 20 25 35 20 72,0 page 812.
622 230 25 30 42 25 130,0
Cylindrical, Flanged Drill Bushes similar to the old Standard DIN 172, Design A
Material: 1.0718.
Hardened, ground to tolerance inside and outside.
Hardness: 62 HRC.
Bore rounded at flange side.
Mounting hole: tolerance H7.
Other dimensions and designs on request.
Ordering Details: e.g.: Product No. 622 104 08, Flanged Drill Bushes 4 x 8 mm
® 451
Shaft Collars with Set Screw (Adjusting Rings) According to the Old Standard DIN 703
452 ®
Shaft Collars with Set Screw (Adjusting Rings) DIN 705 A
® 453
Shaft Collars, Clamp Collars Single-Split
d1
d2
Tolerance b: +0.08 mm
-0.25 mm
Temperature range: -40ºC to +175ºC.
Ordering Details: e.g.: Product No. 623 103 00, Clamp Collar, 3 mm Bore
Product No. Product No. Product No. d1 d2 R b Screw Weight Steel Weight Alum.
Steel Stainless Steel Aluminium mm mm mm mm DIN 912 g g
623 103 00 623 991 03 623 661 03 3 16 20,7 9 M3 x 8 11 4
623 104 00 623 991 04 623 661 04 4 16 20,7 9 M3 x 8 11 4
623 105 00 623 991 05 623 661 05 5 16 20,7 9 M3 x 8 10 4
623 106 00 623 991 06 623 661 06 6 16 20,7 9 M3 x 8 10 4
623 107 00 623 991 07 623 661 07 7 18 22,4 9 M3 x 8 13 5
623 108 00 623 991 08 623 661 08 8 18 22,4 9 M3 x 8 12 5
623 109 00 623 991 09 623 661 09 9 24 26 9 M3 x 8 23 8
623 110 00 623 991 10 623 661 10 10 24 26 9 M3 x 8 22 8
623 111 00 623 991 11 623 661 11 11 28 31,8 11 M4 x 12 39 14
623 112 00 623 991 12 623 661 12 12 28 31,8 11 M4 x 12 38 13
623 113 00 623 991 13 623 661 13 13 30 33,9 11 M4 x 12 43 15
623 114 00 623 991 14 623 661 14 14 30 33,9 11 M4 x 12 42 15
623 115 00 623 991 15 623 661 15 15 34 39,4 13 M5 x 14 65 23
623 116 00 623 991 16 623 661 16 16 34 39,4 13 M5 x 14 63 22
623 117 00 623 991 17 623 661 17 17 36 41,2 13 M5 x 14 72 25
623 118 00 623 991 18 623 661 18 18 36 41,2 13 M5 x 14 69 24
623 119 00 623 991 19 623 661 19 19 40 46,4 15 M6 x 16 100 35
623 120 00 623 991 20 623 661 20 20 40 46,4 15 M6 x 16 97 34
623 121 00 623 991 21 623 661 21 21 42 48,1 15 M6 x 16 107 37
623 122 00 623 991 22 623 661 22 22 42 48,1 15 M6 x 16 103 36
623 123 00 623 991 23 623 661 23 23 45 50,8 15 M6 x 16 122 42
623 124 00 623 991 24 623 661 24 24 45 50,8 15 M6 x 16 117 40
623 125 00 623 991 25 623 661 25 25 45 50,8 15 M6 x 16 114 40
623 126 00 623 991 26 623 661 26 26 48 53,7 15 M6 x 18 133 46
623 128 00 623 991 28 623 661 28 28 48 53,7 15 M6 x 18 123 43
623 130 00 623 991 30 623 661 30 30 54 58,6 15 M6 x 18 163 56
623 132 00 623 991 32 623 661 32 32 54 58,6 15 M6 x 18 156 54
623 134 00 623 991 34 623 661 34 34 57 61,6 15 M6 x 18 174 60
623 135 00 623 991 35 623 661 35 35 57 61,6 15 M6 x 18 171 59
623 136 00 623 991 36 623 661 36 36 57 61,6 15 M6 x 18 163 56
623 138 00 623 991 38 623 661 38 38 60 65 15 M6 x 18 178 61
623 140 00 623 991 40 623 661 40 40 60 65 15 M6 x 18 163 56
623 142 00 623 991 42 623 661 42 42 73 79,4 19 M8 x 25 367 127
623 145 00 623 991 45 623 661 45 45 73 79,4 19 M8 x 25 344 119
623 148 00 623 991 48 623 661 48 48 78 84,2 19 M8 x 25 392 135
623 150 00 623 991 50 623 661 50 50 78 84,2 19 M8 x 25 370 128
623 155 00 623 991 55 --- 55 82 88,8 19 M8 x 25 380 ---
623 160 00 623 991 60 --- 60 88 94,0 19 M8 x 25 425 ---
623 165 00 623 991 65 --- 65 93 99,8 19 M8 x 25 450 ---
623 170 00 623 991 70 --- 70 98 104,5 19 M8 x 25 480 ---
623 175 00 623 991 75 --- 75 103 109,1 19 M8 x 25 510 ---
623 180 00 623 991 80 --- 80 108 113,8 19 M8 x 25 535 ---
The black oxide on the clamping collars is formulated as part of has anti-stick-slip characteristics and helps to keep the torque
the total performance of the product. It enhances the holding rating of the screw within its designed parameters. The oxide
ability of the collar, it efficiently reduces slipping on the shaft, layer also provides corrosion protection.
454 ®
Shaft Collars, Clamp Collars Double-Split
d1
d2
Tolerance b: +0.08 mm
-0.25 mm
Temperature range: -40ºC to +175ºC.
Ordering Details: e.g.: Product No. 623 403 00, Double-split Clamp Collar, 3 mm Bore
Product No. Product No. Product No. d1 d2 R b Screws Weight Steel Weight Alum.
Steel Stainless Steel Aluminium mm mm mm mm DIN 912 g g
623 403 00 623 994 03 623 664 03 3 16 20,7 9 M3 x 8 12 4
623 404 00 623 994 04 623 664 04 4 16 20,7 9 M3 x 8 11 4
623 405 00 623 994 05 623 664 05 5 16 20,7 9 M3 x 8 11 4
623 406 00 623 994 06 623 664 06 6 16 20,7 9 M3 x 8 10 3
623 407 00 623 994 07 623 664 07 7 18 22,4 9 M3 x 8 13 4
623 408 00 623 994 08 623 664 08 8 18 22,4 9 M3 x 8 12 4
623 409 00 623 994 09 623 664 09 9 24 26 9 M3 x 8 25 9
623 410 00 623 994 10 623 664 10 10 24 26 9 M3 x 8 24 8
623 411 00 623 994 11 623 664 11 11 28 31,8 11 M4 x 12 40 14
623 412 00 623 994 12 623 664 12 12 28 31,8 11 M4 x 12 39 13
623 413 00 623 994 13 623 664 13 13 30 33,9 11 M4 x 12 45 16
623 414 00 623 994 14 623 664 14 14 30 33,9 11 M4 x 12 43 15
623 415 00 623 994 15 623 664 15 15 34 39,4 13 M5 x 14 68 23
623 416 00 623 994 16 623 664 16 16 34 39,4 13 M5 x 14 65 22
623 417 00 623 994 17 623 664 17 17 36 41,2 13 M5 x 14 74 26
623 418 00 623 994 18 623 664 18 18 36 41,2 13 M5 x 14 71 24
623 419 00 623 994 19 623 664 19 19 40 46,4 15 M6 x 16 104 36
623 420 00 623 994 20 623 664 20 20 40 46,4 15 M6 x 16 101 35
623 421 00 623 994 21 623 664 21 21 42 48,1 15 M6 x 16 113 39
623 422 00 623 994 22 623 664 22 22 42 48,1 15 M6 x 16 107 37
623 423 00 623 994 23 623 664 23 23 45 50,8 15 M6 x 16 127 44
623 424 00 623 994 24 623 664 24 24 45 50,8 15 M6 x 16 122 42
623 425 00 623 994 25 623 664 25 25 45 50,8 15 M6 x 16 120 41
623 426 00 623 994 26 623 664 26 26 48 53,7 15 M6 x 18 139 48
623 428 00 623 994 28 623 664 28 28 48 53,7 15 M6 x 18 128 44
623 430 00 623 994 30 623 664 30 30 54 58,6 15 M6 x 18 171 59
623 432 00 623 994 32 623 664 32 32 54 58,6 15 M6 x 18 161 56
623 434 00 623 994 34 623 664 34 34 57 61,6 15 M6 x 18 181 62
623 435 00 623 994 35 623 664 35 35 57 61,6 15 M6 x 18 172 60
623 436 00 623 994 36 623 664 36 36 57 61,6 15 M6 x 18 169 59
623 438 00 623 994 38 623 664 38 38 60 65 15 M6 x 18 183 63
623 440 00 623 994 40 623 664 40 40 60 65 15 M6 x 18 172 59
623 442 00 623 994 42 623 664 42 42 73 79,4 19 M8 x 25 383 132
623 445 00 623 994 45 623 664 45 45 73 79,4 19 M8 x 25 360 124
623 448 00 623 994 48 623 664 48 48 78 84,2 19 M8 x 25 414 143
623 450 00 623 994 50 623 664 50 50 78 84,2 19 M8 x 25 386 133
623 455 00 623 994 55 ---- 55 82 88,8 19 M8 x 25 395 ---
623 460 00 623 994 60 --- 60 88 94,0 19 M8 x 25 440 ---
623 465 00 623 994 65 --- 65 93 99,8 19 M8 x 25 465 ---
623 470 00 623 994 70 --- 70 98 104,5 19 M8 x 25 495 ---
623 475 00 623 994 75 --- 75 103 109,1 19 M8 x 25 525 ---
623 480 00 623 994 80 --- 80 108 113,8 19 M8 x 25 550 ---
The black oxide on the clamping collars is formulated as part of has anti-stick-slip characteristics and helps to keep the torque
the total performance of the product. It enhances the holding rating of the screw within its designed parameters. The oxide
ability of the collar, it efficiently reduces slipping on the shaft, layer also provides corrosion protection.
® 455
Shaft Collars, Clamp Collars Double Wide, Single-Split
d1
d2
Tolerance b: +0.08 mm
-0.25 mm
Temperature range: -40ºC to +175ºC.
Ordering Details: e.g.: Product No. 624 106 00, Clamp Collar, 6mm
Tighting Torque
Product No. Product No. d1 d2 R b a Screw Steel Stainless steel Weight
Steel Stainless Steel mm mm mm mm mm DIN 912 Nm Nm g
624 106 00 624 991 06 6+0,05 16 20,1 20 5,2 M3 x 8 2,1 1,1 20
624 108 00 624 991 08 8+0,07 18 21,3 20 6,0 M3 x 8 2,1 1,1 24
624 110 00 624 991 10 10+0,07 24 25,6 20 8,5 M3 x 8 2,1 1,1 48
624 112 00 624 991 12 12+0,07 28 31,7 24 10,0 M4 x 12 4,6 2,5 78
624 116 00 624 991 16 16+0,07 34 38,5 29 12,0 M5 x 14 9,5 5,4 130
624 120 00 624 991 20 20+0,07 40 46,3 33 14,5 M6 x 16 16 9,6 202
624 125 00 624 991 25 25+0,07 45 50,6 33 17,0 M6 x 16 16 9,6 240
624 130 00 624 991 30 30+0,12 54 58,6 33 21,5 M6 x 18 16 9,6 342
624 140 00 624 991 40 40+0,12 60 65,0 33 25,0 M6 x 18 16 9,6 344
624 150 00 624 991 50 50+0,12 78 84,2 41 32,0 M8 x 25 17 13,6 772
The threads of the screws DIN 912 are covered with a layer of nylon.
Tolerance b: +0.08 mm
-0.25 mm
Temperature range: -40ºC to +175ºC.
Ordering Details: e.g.: Product No. 624 406 00, Clamp Collar, 6mm
Tighting Torque
Product-No. Product-No. d1 d2 R b a Screw Steel Stainless steel Weight
Steel Stainless Steel mm mm mm mm mm DIN 912 Nm Nm g
624 406 00 624 994 06 6+0,05 16 20,1 20 5,2 M3 x 8 2,1 1,1 20
624 408 00 624 994 08 8+0,07 18 21,3 20 6,0 M3 x 8 2,1 1,1 24
624 410 00 624 994 10 10+0,07 24 25,6 20 8,5 M3 x 8 2,1 1,1 44
624 412 00 624 994 12 12+0,07 28 31,7 24 10,0 M4 x 12 4,6 2,5 76
624 416 00 624 994 16 16+0,07 34 38,5 29 12,0 M5 x 14 9,5 5,4 126
624 420 00 624 994 20 20+0,07 40 46,3 33 14,5 M6 x 16 16 9,6 194
624 425 00 624 994 25 25+0,07 45 50,6 33 17,0 M6 x 16 16 9,6 228
624 430 00 624 994 30 30+0,12 54 58,6 33 21,5 M6 x 18 16 9,6 326
624 440 00 624 994 40 40+0,12 60 65,0 33 25,0 M6 x 18 16 9,6 326
624 450 00 624 994 50 50+0,12 78 84,2 41 32,0 M8 x 25 17 13,6 740
The black oxide on the clamping collars is formulated as part of has anti-stick-slip characteristics and helps to keep the torque
the total performance of the product. It enhances the holding rating of the screw within its designed parameters. The oxide
ability of the collar, it efficiently reduces slipping on the shaft, layer also provides corrosion protection.
456 ®
Shaft Collars, Clamp Collars with Thread
Ordering Details: e.g.: Product No. 623 604 00, Clamp Collar, M4 Thread
® 457
Rod Ends and Spherical Bearings Overview
Rod ends, series K (wide version), internal and external thread Page
Rod ends, series E (slim version), internal and external thread Page
Rod Ends, special sizes (medium wide version), internal thread Page
458 ®
Rod Ends and Spherical Bearings, Basics
Load Capacity of Rod Ends and Spherical Bearings made from steel
Radial load: The load rating depends on the load case: Load case III (alternating or shock load):
Load case I (stationary or static load): The load rating depends highly on the real kind of application
Load rating like table 1. and use. We recommend 50% of the load rating from table 2.
Load case II (fluctuating or simple dynamic load): Axial load: The axial force may not exceed 20 % of the radial
Load rating like table 2. Attention for types GT and GT-R: load.
Load ratings from table 1 may not be exceeded.
Bore Diameter of Rod End Rod Ends with Internal Thread Rod Ends with External Thread Spherical bearings
mm GS GT GT-R GEW GS GT GT-R GAW S S…D G G…D GE…DO GE…UK
2 3 - - - 0,6 - - - - - - - - -
3 4,1 - - - 1,5 - - - - - - - - -
4 - 5,2 - - - 2,6 - - - - - - - -
5 9,9 8 11,8 - 4,3 4,3 6,2 - 10 12,5 19,8 12,5 - -
6 11,9 8,9 13,1 10,3 6 6 8,8 6,9 12,8 15,5 25,8 15,5 17 9
8 17,1 14,1 20,7 15,8 11 11 16,1 12,7 21,6 27,8 42,6 27,8 27,5 14,6
10 21,4 19,3 28,3 23,4 17,4 17,4 25,5 19,9 30 39 60 39 40,5 21,6
12 27 23,5 34,5 31 25,5 23,5 34,5 29 40 53,5 80 53,5 54 28,5
14 24,5 21 39,5 - 24,5 20,8 39,5 - 51,5 70 102,5 70 - -
15 - - - 42,5 - - - 39,5 - - - - 85 44
16 37 32 60,5 54,5 36,5 32 60,5 54 64,5 88 128,5 88 106 56
17 - - - 54,5 - - - 54 - - - - 106 56
18 43 38,6 73 - 43 38,6 73 - 78,5 106,5 157 106,5 - -
20 49,5 44 83 62,5 49,5 43,8 83 62,5 94,5 130 188,5 130 146 78
22 57 53 100 - 57 52,6 100 - 114 162 229 162 - -
25 68 62 118 92 68 61,4 118 92 142 204 293 204 240 127
30 82 82 155 124 82 81,6 155 124 416 281 416 281 310 166
35 101 101 191 144 101 101 191 144 480 343 480 343 400 338
40 124 124 235 178 124 124 235 178 693 495 693 495 500 419
45 - - - 263 - - - 263 - - - - 640 540
50 - - - 320 - - - 320 - - - - 780 665
60 - - - 497 - - - 497 - - - - 1220 1030
70 - - - 606 - - - 566 - - - 1560 1320
80 - - - 752 - - - 752 - - - - 2000 1700
Bore Diameter of Rod End Rod Ends with Internal Thread Rod Ends with External Thread Spherical bearings
mm GS GT GT-R GEW GS GT GT-R GAW S S…D G G…D GE…DO GE…UK
2 1,1 - - - 1,1 - - - - - - - - -
3 1,8 - - - 1,8 - - - - - - - - -
4 - 0,8 - - - 0,8 - - - - - - - -
5 2,5 7,5 7,5 - 2,5 7,5* 7,5* - 2,5 7,5 3,3 7,5 - -
6 3,2 9,3* 9,3 3,6 3,2 9,3* 9,3* 3,6 3,2 9,3 4,3 9,3 3,4 3,6
8 5,4 16,7* 16,7 5,8 5,4 16,7* 16,7* 5,8 5,4 16,7 7,1 16,7 5,5 5,8
10 7,5 23,4* 23,4 8,6 7,5 23,4* 23,4 8,6 7,5 23,4 10 23,4 8,1 8,6
12 10 32* 32 11,5 10 32* 32 11,5 10 32 13,5 32 10,8 11,5
14 13 42* 42* - 13 42* 42* - 13 42 17 42 - -
15 - - - 17,5 - - - 17,5 - - - - 17 17,5
16 16 52,5* 52,5 22,5 16 52,5* 52,5 22,5 16 62,5 21,5 62,5 21,2 22
17 - - - 22,5 - - - 22,5 - - - - 21,2 22
18 19,5 64* 64 - 19,5 64* 64* - 19,5 64 26 64 - -
20 23,5 78* 78 31,5 23,5 78* 78 31,5 23,5 78 31,5 78 30 31
22 29 97* 97 - 29 97* 97 - 29 97 38 97 - -
25 35 122* 122* 51 35 122* 122* 51 35 122 47 122 48 51
30 64 168* 168* 66 64 168* 168* 66 64 168 64 168 62 65
35 80 206* 206* 140 80 206* 206* 140 80 206 80 206 80 140
40 116 286* 286* 185 116 286* 286* 185 116 286 116 286 100 185
45 - - - 240 - - - 240 - - - - 127 240
50 - - - 295 - - - 295 - - - - 156 295
60 - - - 460 - - - 460 - - - - 245 460
70 - - - 590 - - - 590 - - - - 315 590
80 - - - 750 - - - 750 - - - - 400 750
* Attention: The static load rating is lower. The dynamic load ratings are calculatet for the bearing, to be used for further calculations.
The static load ratings from table 1 may not be exceeded.
® 459
Rod Ends and Spherical Bearings, Basic Informations
Permissible Speed of the Inner Ring for Rod Ends and Spherical Bearings made from steel
The effective determination of the maximum rotational speed For the aforementioned reasons the manufacturer cannot deter-
depends on various factors and variables which cannot all be mine any explicit, general values for the maximum speed of the
predefined by the manufacturer. inner ring. The values in the table were calculated assuming
a) Load. favourable conditions. Rod ends DIN series E (GEW and GAW)
b) Loading case (I,II and III). and spherical bearings DIN series E (GE…DO and GE…UK) are
c) Type of lubrication (central lubrication system etc.). not suitable for higher speeds (only for alternating load).
d) Ambient temperature.
e) Environmental influences (dust etc.).
* Sizes 2, 3 and 4 mm and GS external thread 5 mm are not suitable for higher speeds.
** Speeds stated are for short-term rotary operation (not suitable for permanent rotary operation).
All rod ends and spherical bearings, wich are not declared as Max. tilting angle:
maintenance-free, must be lubricated. An initial lubrication the tilting angles
before use is required. But maintenance-free parts must not be stated in the table
lubricated. relate to the maxi-
We recommend the following lubrication intervals: mum permissible
• If the system runs at full speed during the phase of start- misalignment of
up wear, i.e., during the first 5 operating days, running 8 the shaft axis
hours per day, and in a dirty operating environment, i.e., towards the bea-
under unfavourable ambient conditions, the unit should ring
be lubricated twice a day.
• With oscillating motion once to twice a week.
• With higher temperatures possibly once or twice a day.
We recommend high quality grease with Molykote or graphite
ingrediant.
460 ®
Thermoplastic Rod Ends igubal ® KCRM and KCLM similar to DIN 12240-4 (DIN 648) series K, Internal Thread
d
• Resistant against corrosion and many chemicals.
• Electrical and thermal isolating.
• The counter part must rotate inside the bore of the spherical ball.
h1
With a metal bolt, a sliding speed up to 30 m/min. may be possible.
l3
The spherical ball may only compensate shaft misalignement.
G
Temperature range: -30º to +80ºC. W
IR = Internal Right-hand thread. IL = Internal Left-hand thread.
Ordering Details: e.g.: Product No. 632 556 05, Rod End igubal KCRM, 5mm
Thread Tilting Load Rating* Weight
Product No. Product No. angle radial axial
KCRM KCLM dE10 B C1 d2 h1 l3 G W static static
IR IL mm mm mm mm mm mm mm mm ° N N g
632 556 05 632 557 05 5 8 6 18 27 12 M5 SW9 43 600 90 4,0
632 556 06 632 557 06 6 9 7 20 30 13,5 M6 SW10 40 700 150 4,2
632 556 08 632 557 08 8 12 9 24 36 17 M8 SW13 35 1050 250 7,6
632 556 10 632 557 10 10 14 10,5 30 43 22 M10 SW15 35 1500 400 12,8
632 556 10F 632 557 10F 10 14 10,5 30 43 21 M10x1,25 SW15 35 1500 400 12,8
632 556 12 632 557 12 12 16 12 34 50 25 M12 SW17 35 1780 375 19
632 556 12F 632 557 12F 12 16 12 34 50 25 M12x1,25 SW17 35 1780 375 19
632 556 16 632 557 16 16 21 15 42 64 30 M16 SW20 35 1900 400 34
632 556 16F 632 557 16F 16 21 15 42 64 30 M16x1,5 SW20 35 1900 400 34
632 556 20 632 557 20 20 25 18 50 77 35 M20 SW24 35 2275 200 55
632 556 20F 632 557 20F 20 25 18 50 77 35 M20x1,5 SW24 35 2275 200 55
® 461
Heavy-Duty Rod Ends GS DIN 12240-4 (DIN 648) Series K, Internal Thread
d1
d
Normal bearing clearance: 15 - 45 µ at a measuring load of 100 N.
Sliding speeds up to 60 m/min. Steel on high-duty bronze, thus high
h1
radial and axial alternating loads.
l3
Load tables pages 459 - 460.
Initial lubrication before use is required! G d3
W d4
IR = Internal-Right hand thread. IL = Internal Left-hand thread.
Ordering Details: e.g.: Product No. 632 002 00, Rod End GS, IR
Thread ISO Tilting Weight
DIN 13 6H angle
Product No. Product No. dH7 B-0.1 C1±0.2 d1 d2 d3 d4 h1 l3-1.0 G W
IR IL mm mm mm mm mm mm mm mm mm mm mm ° g
632 002 00* 632 102 00* 2 4,5 3,6 2,6 9 3,8 4,5 16 7 M2 4 16 3
632 003 00* 632 103 00* 3 6 4,5 5,1 14 5 6,5 21 10 M3 5,5 14 6
632 005 00 632 105 00 5 8 6 7,7 18 9 11 27 10 M5 9 13 86
632 006 00 632 106 00 6 9 6,75 8,9 20 10 13 30 12 M6 11 13 27
632 008 00 632 108 00 8 12 9 10,4 24 12,5 16 36 16 M8 13 14 46
632 010 00 632 110 00 10 14 10,5 12,9 28 15 19 43 20 M10 17 13 76
632 012 00 632 112 00 12 16 12 15,4 32 17,5 22 50 22 M12 19 13 115
632 014 00 632 114 00 14 19 13,5 16,8 36 20 25 57 25 M14 22 16 170
632 016 00 632 116 00 16 21 15 19,3 42 22 27 64 28 M16 22 15 230
632 018 00 632 118 00 18 23 16,5 21,8 46 25 31 71 32 M18x1,5 27 15 320
632 020 00 632 120 00 20 25 18 24,3 50 27,5 34 77 33 M20x1,5 32 14 415
632 022 00 632 122 00 22 28 20 25,8 54 30 37 84 37 M22x1,5 32 15 540
632 025 00 632 125 00 25 31 22 29,6 60 33,5 42 94 42 M24x2 36 15 750
632 030 00 632 130 00 30 37 25 34,8 70 40 51 110 51 M30x2 41 17 1130
632 035 00 632 135 00 35 43 28 37,7 80 46 58 125 56 M36x2 50 19 1600
632 040 00 632 140 00 40 49 35 44,2 90 57 69 142 60 M42x2 60 16 2770
* Up to size 3 without grease nipple.
Heavy-Duty Rod Ends GS DIN 12240-4 (DIN 648) Series K, External Thread
Ordering Details: e.g.: Product No. 632 202 00, Rod End GS, AR
Thread ISO Tilting Weight
DIN 13 6H angle
Product No. Product No. dH7 B-0.1 C1±0.2 d1 d2 h l1-1.0 G
AR AL mm mm mm mm mm mm mm mm ° g
632 202 00* 632 302 00* 2 4,5 3,6 2,6 9 20 12 M2 16 3
632 203 00* 632 303 00* 3 6 4,5 5,1 14 26 15 M3 14 6
632 205 00* 632 305 00* 5 8 6 7,7 18 33 20 M5 13 13
632 206 00 632 306 00 6 9 6,75 8,9 20 36 22 M6 13 20
632 208 00 632 308 00 8 12 9 10,4 24 42 25 M8 14 33
632 210 00 632 310 00 10 14 10,5 12,9 28 48 29 M10 13 56
632 212 00 632 312 00 12 16 12 15,4 32 54 33 M12 13 87
632 214 00 632 314 00 14 19 13,5 16,8 36 60 36 M14 16 129
632 216 00 632 316 00 16 21 15 19,3 42 66 40 M16 15 189
632 218 00 632 318 00 18 23 16,5 21,8 46 72 44 M18x1,5 15 267
632 220 00 632 320 00 20 25 18 24,3 50 78 47 M20x1,5 14 348
632 222 00 632 322 00 22 28 20 25,8 54 84 51 M22x1,5 15 443
632 225 00 632 325 00 25 31 22 29,6 60 94 57 M24x2 15 600
632 230 00 632 330 00 30 37 25 34,8 70 110 71 M30x2 17 1030
632 235 00 632 335 00 35 43 28 37,7 80 125 73 M36x2 19 1600
632 240 00 632 340 00 40 49 35 44,2 90 142 78 M42x2 16 2550
462 ®
Heavy-Duty Rod Ends GT DIN 12240-4 (DIN 648) Series K, Maintenance Free, Internal Thread
d1
d
For high, radial and axial alternating loads.
Sliding speeds up to 10 m/min.
h1
Load tables pages 459 - 460.
l3
IR = Internal Right-hand thread. IL = Internal Left-hand thread. d3
G
W d4
Ordering Details: e.g.: Product No. 632 604 00, Rod End GT, IR
Heavy-Duty Rod Ends GT DIN 12240-4 (DIN 648) Series K, Maintenance Free, External Thread
G
l1
Ordering Details: e.g.: Product No. 632 804 00, Rod End GT, AR
® 463
Heavy-Duty Rod Ends GT-R DIN 12240-4 (DIN 648) Series K, Maintenance Free, Stainless Steel, Internal Thread
Material:
Rod End: Stainless steel 1.4057. A B d2
C1
(forged piece)
Thread rolled, surface clear stained.
d1
Ball: Stainless steel 1.4034, hardened, all sides ground, bearing
d
surface super finish.
h1
Bearing Shell: Stainless steel 1.4571 with PTFE-lining.
l3
Tolerances and load tables page 459 - 460.
G d3
IR = Internal Right-hand thread. IL = Internal Left-hand thread.
W d4
Ordering Details: e.g.: Product No. 632 996 05, Rod End GT-R, IR Stainless
Heavy-Duty Rod Ends GT-R DIN 12240-4 (DIN 648) Series K, Maintenance Free, Stainless Steel, External Thread
Material:
Rod End: Stainless steel 1.4057. A B d2
(forged piece) C1
Thread rolled, surface clear stained.
Ball: Stainless steel 1.4034, hardened,
d1
Ordering Details: e.g.: Product No. 632 998 05, Rod End GT-R, AR Stainless
Threaded bars with metric thread and fine thread page 510.
Loctite thread locking and bonding products page 811.
464 ®
Rod Ends GEW DIN 12240-4 (DIN 648) Series E, Maintenance Free, Internal Thread
Material:
Housing: up to size 10 free cutting steel 9SMnPb28K, turned, B d2
C1
from size 12 heat-treated steel C45, forged.
Bearing: maintenance-free steel/PTFE bearing.
dK
Tribological pairing: hard chrome - steel/PTFE
d
Tolerances and load tables page 459 - 460.
h1
Application: For pivoting motions (alternating load).
Not for higher speeds.
l3
d3
IR = Internal Right-hand thread. IL = Internal Left-hand thread. G
W d4
Ordering Details: e.g.: Product No. 634 106 00, Rod End GEW, IR
Rod Ends GAW DIN 12240-4 (DIN 648) Series E, Maintenance Free, External Thread
Material:
B
Housing: up to size 10 Free cutting steel 9SMnPb28K, turned, C1 d2
from size 12 heat-treated steel C45, forged.
Bearing: maintenance-free steel/PTFE bearing.
Tribological pairing: hard chrome - steel/PTFE.
dK
d
Ordering Details: e.g.: Product No. 634 606 00, Rod End GAW, ER
® 465
Heavy-Duty Rod Ends BR with Spherical Bearing DIN 12240-4 (DIN 648) Series K, Internal Thread
d
If required special lubricants.
h1
Rod end with low friction ball bearing, long-term lubricated,
l3
sealed with cover plates, with high load rating.
G d3
d4
IR = Internal Right-hand thread. IL = Internal Left-hand thread.
Ordering Details: e.g.: Product No. 632 406 00, Rod End BR, IR
Load Rating [kN] Calculation Speed Weight
Product No. Product No. dH7 B-0,1 C1 d2 d3 d4 h1 l3 G dynam. static Factors* nmax
IR IL mm mm mm mm mm mm mm mm mm ° C C0 Y Y0 min-1. g
632 406 00 632 456 00 6 9 6,75 20 10 13 30 12 M6 8 2,8 0,65 2,09 2,19 1350 23
632 408 00 632 458 00 8 12 9 24 12,5 16 36 16 M8 8,5 4,0 1,0 1,8 1,89 1300 41
632 410 00 632 460 00 10 14 10,5 28 15 19 43 20 M10 8 4,5 1,5 1,9 1,81 1225 66
632 412 00 632 462 00 12 16 12 32 17,5 22 50 22 M12 7,5 5,0 1,8 1,74 1,82 1125 100
632 414 00 632 464 00 14 19 13,5 36 20 25 57 25 M14 6 5,6 2,0 2,36 2,48 1025 150
632 416 00 632 466 00 16 21 15 42 22 27 64 28 M16 8 6,3 2,4 2,24 2,35 975 199
632 418 00 632 468 00 18 23 16,5 46 25 31 71 32 M18x1,5 8,5 7,1 2,9 2,21 2,31 900 278
632 420 00 632 470 00 20 25 18 50 27,5 34 77 33 M20x1,5 7 7,9 3,5 2,46 2,58 825 352
632 422 00 632 472 00 22 28 20 54 30 38 84 37 M22x1,5 8 9,3 4,0 2,35 2,24 725 470
632 425 00 632 475 00 25 31 22 64 30 35 94 42 M24x2 5 11,0 5,7 2,02 2,12 600 583
632 430 00 632 480 00 30 37 25 70 40 50 110 51 M30x2 7,5 14,2 7,5 2,24 2,35 450 925
* Calculation see page 468.
Heavy-Duty Rod Ends BR with Spherical Bearing DIN 12240-4 (DIN 648) Series K, External Thread
rating. G
l1
Ordering Details: e.g.: Product No. 632 506 00, Rod End BR, AR
Threaded bars with metric thread and fine thread page 510.
Loctite thread locking and bonding products page 811.
466 ®
Heavy-Duty Rod Ends BR-R with Spherical Bearing DIN 12240-4 Series K, Stainless Steel, Internal Thread
d
Lubricant: Aluminium-complex-soap-grease,
approval according to USDA H1, -45ºC to +120ºC.
h1
If required special lubricants.
l3
Basically without friction, long-term lubrication, sealed with
cover plates, offer small dimensions, large pivoting angle and G d3
high load rating. d4
IR = Internal Right-hand thread. IL = Internal Left-hand thread.
Ordering Details: e.g.: Product No. 632 994 06, Rod End BR-R, IR
Load Rating [kN] Calculation Speed Weight
Product No. Product No. dH7 B-0,1 C1 d2 d3 d4 h1 l3 G dynam. static Factors* nmax
IR IL mm mm mm mm mm mm mm mm mm ° C C0 Y Y0 min-1. g
632 994 06 632 994 56 6 9 6,75 20 10 13 30 12 M6 8 1,9 0,5 2,09 2,19 1350 24
632 994 08 632 994 58 8 12 9 24 12,5 16 36 16 M8 8,5 2,8 0,7 1,8 1,89 1300 44
632 994 10 632 994 60 10 14 10,5 28 15 19 43 20 M10 8 3,1 1,0 1,9 1,81 1225 72
632 994 12 632 994 62 12 16 12 32 17,5 22 50 22 M12 7,5 3,5 1,3 1,74 1,82 1125 107
632 994 16 632 994 66 16 21 15 42 22 27 64 28 M16 8 4,3 1,6 2,24 2,35 975 224
632 994 20 632 994 70 20 25 18 50 27,5 34 77 33 M20x1,5 7 5,4 2,3 2,46 2,58 825 367
* Calculation see page 468.
Heavy-Duty Rod Ends BR with Spherical Bearing DIN 12240-4 Series K, Stainless Steel, External Thread
plates, offer small dimensions, large pivoting angle and high load
rating.
AR = External Right-hand thread. AL = External Left-hand thread.
Ordering Details: e.g.: Product No. 632 995 06, Rod End BR-R, AR
Load Rating [kN] Calculation Speed Weight
Product No. Product No. dH7 B-0,1 C1 d2 h l1 G dynam. static Factors* nmax
AR AL mm mm mm mm mm mm mm ° C C0 Y Y0 min-1. g
632 995 06 632 995 56 6 9 6,75 20 36 22 M6 8 1,9 0,5 2,09 2,19 1350 19
632 995 08 632 995 58 8 12 9 24 42 25 M8 8,5 2,8 0,7 1,8 1,89 1300 36
632 995 10 632 995 60 10 14 10,5 28 48 29 M10 8 3,1 1,0 1,9 1,81 1225 60
632 995 12 632 995 62 12 16 12 32 54 33 M12 7,5 3,5 1,3 1,74 1,82 1125 87
632 995 16 632 995 66 16 21 15 42 66 40 M16 8 4,3 1,6 2,24 2,35 975 190
632 995 20 632 995 70 20 25 18 50 78 47 M20x1,5 7 5,4 2,3 2,46 2,58 825 338
® 467
Heavy-Duty Rod Ends PF with Integral Spherical Bearing
d
Special grease if required.
l7
Short design with internal thread.
h1
Threaded bars with metric ISO thread and ISO fine thread page
l3
510.
G d3
IR = Internal Right-hand thread. IL = Internal Left-hand thread.
Ordering Details: e.g.: Product No. 634 410 00, Rod End PF
Bearing loads [kN] Calculation- Speed Weight
Product No. Product No. d11) Bh12 C1 d2 d3 h1 l3 l7 G dynam. static Factors
IR IL mm mm mm mm mm mm mm mm mm ° C C0 Y Y0 nmax. g
634 410 00 634 460 00 10 13 9 30 15 38 17 14,5 M8 7 2,6 1,0 1,90 1,81 1225 63
634 415 00 634 465 00 15 16,5 12 40 19 51 24 20 M12 7 5,0 1,9 2,30 2,41 1025 143
634 420 00 634 470 00 20 20,5 15 48 22 65 32 22 M16 6,5 6,1 3,0 2,34 2,45 850 223
* in min-1
L h rot = 10 6
( )
C z
P
60 . n
[h]
P = dynamic equivalent radial load in N
(for self-aligning ball bearing P = Fr + Y . Fa)
(for self-aligning roller bearing P = F r + 9.5 . F a )
P0 = Static equivalent radial load in N
( )
(for self-aligning ball bearing P0 = Fr + Y0 . Fa) Oscillating: C z
(for self-aligning roller bearing P 0 = F r + 5 . F a ) 3
Y = axial factor, dynamic P
Y0 = axial factor, static 90
L h osz. = 10 6 [h]
60 . n
Static load
stationary: P0 0 [N]
468 ®
Spherical Bearings Series K, Steel or Stainless Steel, re-lubricateable
d1
d
• Initial lubrication before use is required.
• Suitable for higher speeds.
• Without additional outer ring.
Ordering Details: e.g.: Product No. 633 205 00, Spherical Bearing, Series K, Steel, re-lubricateable, 5mm
A
Load Rating [kN] Speed Weight
Product No. Product No. dH7 B-0,1 C-0,1 D-0,012 d1 dynam. static nmax
Standard Stainless mm mm mm mm mm ° C C0 min-1. g
633 205 00* 633 992 05 5 8 6 13 7,7 13 3,3 19,8 - 5
633 206 00 633 992 06 6 9 6,75 16 8,9 13 4,3 25,8 1500 9
633 208 00 633 992 08 8 12 9 19 10,4 14 7,1 42,6 1200 16
633 210 00 633 992 10 10 14 10,5 22 12,9 13 10 60 1000 25
633 212 00 633 992 12 12 16 12 26 15,4 13 13,5 80 860 40
633 214 00 633 992 14 14 19 13,5 28 16,8 16 17 103 750 51
633 216 00 633 992 16 16 21 15 32 19,3 15 21,5 129 660 76
633 218 00 633 992 18 18 23 16,5 35 21,8 15 26 157 600 97
633 220 00 633 992 20 20 25 18 40 24,3 14 31,5 189 540 141
633 222 00 633 992 22 22 28 20 42 25,8 15 38 229 500 168
633 225 00 633 992 25 25 31 22 47 29,6 15 47 293 440 231
633 230 00 633 992 30 30 37 25 55 34,8 17 64 416 370 362
633 235 00 633 992 35 35 43 28 62 37,7 19 80 480 330 502
633 240 00 633 992 40 40 49 35 72 44,2 16 116 693 290 832
* Without lubrication bore.
Spherical Bearings Series K, Steel or Stainless Steel, re-lubricateable, with Outer Ring
Ordering Details: e.g.: Product No. 633 005 00, Spherical Bearing, Series K, Steel, re-lubricateable, with Outer Ring, 5mm
A
Load Rating [kN] Speed Weight
Product No. Product No. dH7 B-0,1 C-0,1 DA-0,012 d1 dynam. static nmax
Standard Stainless mm mm mm mm mm ° C C0 min-1. g
633 005 00 633 990 05 5 8 6 16 7,7 13 3,3 19,8 1200 8
633 006 00 633 990 06 6 9 6,75 18 8,9 13 4,3 25,8 1500 12
633 008 00 633 990 08 8 12 9 22 10,4 14 7,1 42,6 1200 23
633 010 00 633 990 10 10 14 10,5 26 12,9 13 10 60 1000 38
633 012 00 633 990 12 12 16 12 30 15,4 13 13,5 80 860 58
633 014 00 633 990 14 14 19 13,5 34 16,8 16 17 103 750 83
633 016 00 633 990 16 16 21 15 38 19,3 15 21,5 129 660 115
633 018 00 633 990 18 18 23 16,5 42 21,8 15 26 157 600 150
633 020 00 633 990 20 20 25 18 46 24,3 14 31,5 189 540 200
633 022 00 633 990 22 22 28 20 50 25,8 15 38 229 500 270
633 025 00 633 990 25 25 31 22 56 29,6 15 47 293 440 375
633 030 00 633 990 30 30 37 25 66 34,8 17 64 416 370 540
633 035 00 633 990 35 35 43 28 78 37,7 19 80 480 330 850
633 040 00 633 990 40 40 49 35 87 44,2 16 116 693 290 1400
® 469
Spherical Bearings Series K, Steel or Stainless Steel, maintenance-free
Material standard: Inner ring bearing steel 100Cr6, hardened, Version G..D
ground and polished. Bearing shell steel 9SMnPb28K,
zinc plated, with PTFE-lining. B
C D
Material stainless: Inner ring stainless steel 1.4034, hardened,
ground and polished. Bearing shell stainless steel 1.4571, A
with PTFE-lining.
• DIN 12240-1 (DIN 648), series K (wide shape).
d1
d
• Maintenance-free.
• Suitable for high dynamic loads.
• Without additional outer ring.
Ordering Details: e.g.: Product No. 633 305 00, Spherical Bearing, Series K, Steel, maintenance-free, 5mm
A
Load Rating [kN] Speed Weight
Product No. Product No. dH7 B-0,1 C-0,1 D-0,012 d1 dynam. static nmax
Standard Stainless mm mm mm mm mm ° C C0 min-1. g
633 305 00 633 993 05 5 8 6 13 7,7 13 7,5 12,5 600 6
633 306 00 633 993 06 6 9 6,75 16 8,9 13 9,3 15,5 530 9
633 308 00 633 993 08 8 12 9 19 10,4 14 16,7 27,8 420 17
633 310 00 633 993 10 10 14 10,5 22 12,9 13 23,4 39 350 26
633 312 00 633 993 12 12 16 12 26 15,4 13 32 53,5 300 41
633 314 00 633 993 14 14 19 13,5 28 16,8 16 42 70 260 56
633 316 00 633 993 16 16 21 15 32 19,3 15 52,5 88 230 75
633 318 00 633 993 18 18 23 16,5 35 21,8 15 64 107 210 97
633 320 00 633 993 20 20 25 18 40 24,3 14 78 130 190 142
633 322 00 633 993 22 22 28 20 42 25,8 15 97 162 170 169
633 325 00 633 993 25 25 31 22 47 29,6 15 122 204 150 230
633 330 00 633 993 30 30 37 25 55 34,8 17 168 281 130 369
633 335 00 633 993 35 35 43 28 62 37,7 19 206 343 110 505
633 340 00 633 993 40 40 49 35 72 44,2 16 286 495 100 832
Spherical Bearings Series K, Steel or Stainless Steel, maintenance-free, with Outer Ring
Material standard: Inner ring bearing steel 100Cr6, hardened, Version S..D
ground and polished. Outer ring and bearing shell steel, zinc B DA
plated. With PTFE-lining. C
Material stainless: Inner ring stainless steel 1.4034, hardened,
ground and polished. Bearing shell stainless steel 1.4571 A
with PTFE-lining. Outer ring stainless steel 1.4305.
• DIN 12240-1 (DIN 648), series K (wide shape).
d1
d
• Maintenance-free.
• Suitable for high dynamic loads.
• With additional outer ring.
Ordering Details: e.g.: Product No. 633 105 00, Spherical Bearing, Series K, Steel, maintenance-free, with Outer Ring 5mm
A
Load Rating [kN] Speed Weight
Product No. Product No. dH7 B-0,1 C-0,1 DA-0,012 d1 dynam. static nmax
Standard Stainless mm mm mm mm mm ° C C0 min-1. g
633 105 00 633 991 05 5 8 6 16 7,7 13 7,5 12,5 600 8
633 106 00 633 991 06 6 9 6,75 18 8,9 13 9,3 15,5 530 12
633 108 00 633 991 08 8 12 9 22 10,4 14 16,7 27,8 420 23
633 110 00 633 991 10 10 14 10,5 26 12,9 13 23,4 39 350 38
633 112 00 633 991 12 12 16 12 30 15,4 13 32 53,5 300 58
633 114 00 633 991 14 14 19 13,5 34 16,8 16 42 70 260 83
633 116 00 633 991 16 16 21 15 38 19,3 15 52,5 88 230 115
633 118 00 633 991 18 18 23 16,5 42 21,8 15 64 107 210 150
633 120 00 633 991 20 20 25 18 46 24,3 14 78 130 190 200
633 122 00 633 991 22 22 28 20 50 25,8 15 97 162 170 270
633 125 00 633 991 25 25 31 22 56 29,6 15 122 204 150 375
633 130 00 633 991 30 30 37 25 66 34,8 17 168 281 130 540
633 135 00 633 991 35 35 43 28 78 37,7 19 206 343 110 850
633 140 00 633 991 40 40 49 35 87 44,2 16 286 495 100 1400
470 ®
Spherical Bearings Series E, Steel, re-lubricateable
Material: Inner ring and bearing shell from bearing steel Version GE..DO
100Cr6, hardened, ground and phosphated. Treated with B
molybdenum disulfide. Bearing shell (outer ring) cut. D
C
• DIN 12240-1 (DIN 648), series E (slim shape).
• Re-lubricateable (from size 15 with lubrication hole).
• Initial lubrication before use is required.
dK
d1
d
• Suitable for high, alternating loads.
• Sliding speed up to 60 m/min.
Ordering Details: e.g.: Product No. 633 606 00, Spherical Bearing, Series E, re-lubricateable, 6mm
Tilting
Angel
Product No. d B* C D d1 dk Weight
Standard mm mm mm mm mm mm ° g
633 606 00** 6-0,008 6 4 14-0,008 8,0 10 13 4
633 608 00** 8-0,008 8 5 16-0,008 10,2 13 15 7
633 610 00** 10-0,008 9 6 19-0,009 13,2 16 12 11
633 612 00** 12-0,008 10 7 22-0,009 14,9 18 11 17
633 615 00 15-0,008 12 9 26-0,009 18,4 22 8 26
633 616 00 16-0,008 14 10 30-0,009 20,7 25 10 40
633 617 00 17-0,008 14 10 30-0,009 20,7 25 10 40
633 620 00 20-0,010 16 12 35-0,011 24,1 29 9 64
633 625 00 25-0,010 20 16 42-0,011 29,3 35,5 7 115
633 630 00 30-0,010 22 18 47-0,011 34,2 40,7 6 149
633 635 00 35-0,012 25 20 5-0,013 39,7 47 6 228
633 640 00 40-0,012 28 22 62-0,013 45,0 53 7 318
633 645 00 45-0,012 32 25 68-0,013 50,7 60 7 421
633 650 00 50-0,012 35 28 75-0,013 55,9 66 6 562
633 660 00 60-0,015 44 36 90-0,015 66,8 80 6 1030
633 670 00 70-0,015 49 40 105-0,015 77,8 92 6 1570
633 680 00 80-0,015 55 45 120-0,015 89,4 105 6 2320
* Outer ring tolerance before cutting. ** Up to size 12 without lubrication bore. Technical tables page 459 - 460.
Material standard: Inner ring bearing steel 100Cr6, hardened, Version GE..UK
ground, polished and hard chromed. Bearing shell from bearing B
steel, 100Cr6 with PTFE-lining. From size 35 in 2RS-version D
C
(sealed on both sides).
Material stainless: Inner ring stainless steel 1.4125
(from size 45 stainless steel 1.4112), hardened, ground and A
polished. Bearing shell stainless steel 1.4571, with PTFE-lining.
dK
d1
d
Ordering Details: e.g.: Product No. 633 706 00, Spherical Bearing, Series E, maintenance-free, 6mm
Tilting
A
Angel
Product No. Product No. d B C D d1 dK Weight
Standard Stainless mm mm mm mm mm mm ° g
633 706 00 633 997 06 6-0,008 6 4 14-0,008 8,0 10 13 4
633 708 00 633 997 08 8-0,008 8 5 16-0,008 10,2 13 15 7
633 710 00 633 997 10 10-0,008 9 6 19-0,009 13,2 16 12 11
633 712 00 633 997 12 12-0,008 10 7 22-0,009 14,9 18 11 17
633 715 00 633 997 15 15-0,008 12 9 26-0,009 18,4 22 8 26
633 716 00 633 997 16 16-0,008 14 10 30-0,009 20,7 25 10 40
633 717 00 633 997 17 17-0,008 14 10 30-0,009 20,7 25 10 40
633 720 00 633 997 20 20-0,010 16 12 35-0,011 24,1 29 9 64
633 725 00 633 997 25 25-0,010 20 16 42-0,011 29,3 35,5 7 115
633 730 00 633 997 30 30-0,010 22 18 47-0,011 34,2 40,7 6 149
633 735 00* 633 997 35 35-0,012 25 20 55-0,013 39,8 47 6 228
633 740 00* 633 997 40 40-0,012 28 22 62-0,013 45,0 53 7 318
633 745 00* 633 997 45 45-0,012 32 25 68-0,013 50,8 60 7 421
633 750 00* 633 997 50 50-0,015 35 28 75-0,013 56,0 66 6 532
633 760 00* 633 997 60 60-0,015 44 36 90-0,015 66,8 80 6 1030
633 770 00* 633 997 70 70-0,015 49 40 105-0,015 77,9 92 6 1570
633 780 00* 633 997 80 80-0,015 55 45 120-0,015 89,4 105 6 2320
* From size 35 in 2RS-version (sealed on both sides). Technical tables page 459 - 460.
® 471
Clevis Joints similar DIN 71752, Aluminium, KL Clevis Joints similar DIN 71752, Aluminium, SL
d d
f f
e
b
b
a
a
c c
Material: Clevis and bolt aluminium, anodized black. Material: Clevis and bolt aluminium, anodized black.
With KL-Retainer from steel, bright zinc plated. With SL-Retainer from steel, bright zinc plated.
Ordering Details: e.g.: Product No. 637 660 01, Clevis joint 4 x 8, Aluminium, KL Ordering Details: e.g.: Product No. 637 664 01, Clevis joint 4 x 8, Aluminium, SL
c
b
e
a
Weight Weiht
Product No. Product No. Size a b c d e f Clevis Bolt
Clevis ES Bolt mm mm mm mm mm mm mm g g
637 662 01 637 401 00 4x8 8 4 8 16 M4 4 1,7 1,5
637 662 02 637 402 00 4 x 16 8 4 16 24 M4 4 2,4 2,6
637 662 03 637 403 00 5 x 10 10 5 10 20 M5 5 3,1 2,7
637 662 05 637 405 00 6 x 12 12 6 12 24 M6 6 5,2 4,6
637 662 07 637 407 00 8 x 16 16 8 16 32 M8 8 12,7 10,4
637 662 09 637 409 00 10 x 20 20 10 20 40 M10 10 25,4 19
637 662 11 637 411 00 12 x 24 24 12 24 48 M12 12 41,6 33,5
637 662 13 637 413 00 14 x 28 27 14 28 56 M14 14 61,2 45
637 662 15 637 415 00 16 x 32 32 16 32 64 M16 16 96,9 70
472 ®
Clevis Joints similar DIN 71752, Stainless Clevises similar DIN 71752, Stainless
Clevis Joints DIN 71752, Steel Clevises DIN 71752, Steel Snap-On-Bolts type ES, Steel
Weights
Product No. Product No. Product No. Product No. Product No. Size a b c d e f A G ES
A Right A Left G Right G Left ES Bolt mm mm mm mm mm mm mm g g g
637 001 00 637 101 00 637 201 00 637 301 00 637 401 00 4x8 8 4 8 16 M4 4 6 5 1,5
637 002 00 637 102 00 637 202 00 637 302 00 637 402 00 4 x 16 8 4 16 24 M4 4 8 7 2,6
637 003 00 637 103 00 637 203 00 637 303 00 637 403 00 5 x 10 10 5 10 20 M5 5 10 9 2,7
637 004 00 637 104 00 637 204 00 637 304 00 637 404 00 5 x 20 10 5 20 30 M5 5 14 13 2,9
637 005 00 637 105 00 637 205 00 637 305 00 637 405 00 6 x 12 12 6 12 24 M6 6 16 15 4,6
637 006 00 637 106 00 637 206 00 637 306 00 637 406 00 6 x 24 12 6 24 36 M6 6 23 22 5
637 007 00 637 107 00 637 207 00 637 307 00 637 407 00 8 x 16 16 8 16 32 M8 8 38 37 10,4
637 008 00 637 108 00 637 208 00 637 308 00 637 408 00 8 x 32 16 8 32 48 M8 8 55 54 11,5
637 009 00 637 109 00 637 209 00 637 309 00 637 409 00 10 x 20 20 10 20 40 M10 10 80 74 19
637 010 00 637 110 00 637 210 00 637 310 00 637 410 00 10 x 40 20 10 40 60 M10 10 120 116 20,3
637 011 00 637 111 00 637 211 00 637 311 00 637 411 00 12 x 24 24 12 24 48 M12 12 125 121 33,5
637 012 00 637 112 00 637 212 00 637 312 00 637 412 00 12 x 48 24 12 48 72 M12 12 180 175 34,5
637 013 00 637 113 00 637 213 00 637 313 00 637 413 00 14 x 28 27 14 28 56 M14 14 190 178 45
637 014 00 637 114 00 637 214 00 637 314 00 637 414 00 14 x 56 27 14 56 85 M14 14 265 258 50
637 015 00 637 115 00 637 215 00 637 315 00 637 415 00 16 x 32 32 16 32 64 M16 16 300 282 70
637 016 00 637 116 00 637 216 00 637 316 00 637 416 00 16 x 64 32 16 64 96 M16 16 430 410 80
Clevis with ES-bolt can be used as fork joint.
® 473
Clevis Joints DIN 71752, External Thread, Zinc-Plated
Ordering Details: e.g.: Product No. 637 705 00, Clevis Joint DIN 71752, A, External Thread
Weight
Product No. Product No. Size a b c d e f l1±0,5 Clevis ES Bolt
Clevis ES Bolt mm mm mm mm mm mm mm mm g g
637 505 00 637 405 00 6 x 12 12 6 12 37 M6 6 44 15 14,6
637 507 00 637 407 00 8 x 16 16 8 16 47 M8 8 57 36 10,4
637 509 00 637 409 00 10 x 20 20 10 20 57 M10 10 69 68 19,0
637 511 00 637 411 00 12 x 24 24 12 24 68 M12 12 82 122 33,5
637 513 00 637 413 00 14 x 28 27 14 28 78 M14 14 94 171 45,0
637 515 00 637 415 00 16 x 32 32 16 32 89 M16 16 108 288 70,0
Mating Pieces with Internal Thread for Clevis Joints DIN 71752, Zinc Plated
Ordering Details: e.g.: Product No. 637 605 00, Mating piece with Internal Thread,
Right-Hand
474 ®
Angle Joints DIN 71802, zinc-plated
Product-No. Product-No. d1H9/h9 d2 SWh14 a+0,3 e l3±3 l2±0,3 Pivoting Angle* Weight
CS Rigth CS Left mm mm mm mm mm mm mm Degrees g
636 996 05 636 997 05 8 M5 7 22 10,2 9 10,2 18º/10º 15,2
636 996 06 636 997 06 10 M6 8 25 11,5 11 12,5 18º/15º 25,2
636 996 08 636 997 08 13 M8 11 30 14 13 16,5 18º/15º 53,1
636 996 10 636 997 10 16 M10 13 35 15,5 16 20 18º/15º 103,8
636 996 14 636 997 14 19 M14x1,5 16 45 21,5 20 28 18º/15º 220,9
* Pivoting angle reduced by circlip.
Material: Neoprene.
The sealing caps have delivered an optimal performance used
with joints in very dirty or dusty environment. They also offer
good protection against spray water and steam. Temperature
range: -30ºC to +110ºC (short term 140ºC).
Ordering Details: e.g.: Product No. 636 775 00, Sealing Cap for 8 mm d1
® 475
Linear Technology / Overview
Shaft Steel
Silver Steel Material Shaft Steel Hardened Shaft Steel Hardened Shaft Steel with Shaft
No. 1.2210 (115CrV3) and Ground, Material and Ground, Material Support
according to DIN 175 (h9) CF53 and Stainless Steel
ground and polished CF 53 chromated X46 and X90
Precision Shaft Blocks, Shaft Supports and Linear Bearing Units ISO-Series 3
Shaft Blocks GW Shaft Blocks GW-3 Double Shaft Blocks Precision Housing
GWD-3 Open and Closed
476 ®
Linear Technology / Overview
Silver Steel Material Nr. 1.2210 (115CrV3) According to DIN 175 (h9) Ground and Polished
Ordering Details: e.g.: Product No. 647 002 00, Silver Steel 2 mm, 500 mm long
® 477
Precision Shaft Steel, Hardened and Ground, on choice chromed
Ordering Details: e.g.: Product No. 647 405 00, Shaft Steel CF53, 5 mm, length 1 m
Product No. Product No. Product No. Product No. Shaft- Hardness Depth Weight Weight
CF53 CF53 CF53 CR CF 53 CR Diameter DIN 13012 Length 1m Length 2m
1m 2m 1m 2m mm mm min. kg kg
647 403 01* - - - 3 0,4 0,059 -
647 404 01 - - - 4 0,4 0,098 -
647 405 00 - 647 605 00 - 5 0,4 0,154 -
647 406 00 - 647 606 00 - 6 0,4 0,222 -
647 408 00 647 508 00 647 608 00 647 708 00 8 0,4 0,394 0,788
647 410 00 647 510 00 647 610 00 647 710 00 10 0,4 0,616 1,232
647 412 00 647 512 00 647 612 00 647 712 00 12 0,6 0,888 1,776
647 414 00 647 514 00 647 614 00 647 714 00 14 0,6 1,208 2,416
647 416 00 647 516 00 647 616 00 647 716 00 16 0,6 1,578 3,156
647 420 00 647 520 00 647 620 00 647 720 00 20 0,9 2,466 4,932
647 425 00 647 525 00 647 625 00 647 725 00 25 0,9 3,853 7,706
647 430 00 647 530 00 647 630 00 647 730 00 30 0,9 5,549 11,098
647 440 00 647 540 00 647 640 00 647 740 00 40 1,5 9,864 19,728
647 450 00 647 550 00 647 650 00 647 750 00 50 1,5 15,413 30,826
* Ø 3mm made from material 100CR6.
Ordering Details: e.g.: Product No. 647 992 06, Shaft Steel X46, 6 mm, length 1 m
Product No. Product No. Product No. Product No. Shaft- Hardness Depth Weight Weight
X46 A X46 A X90 A X90 A Diameter DIN 13012 Length 1m Length 2m
1m 2m 1m 2m mm mm min. kg kg
- - 647 994 04 - 4 0,4 0,098 -
- - 647 994 05 - 5 0,4 0,154 -
647 992 06 - 647 994 06 - 6 0,4 0,222 -
647 992 08 647 993 08 647 994 08 647 995 08 8 0,4 0,394 0,788
647 992 10 647 993 10 647 994 10 647 995 10 10 0,4 0,616 1,232
647 992 12 647 993 12 647 994 12 647 995 12 12 0,6 0,888 1,776
647 992 14 647 993 14 647 994 14 647 995 14 14 0,6 1,208 2,416
647 992 16 647 993 16 647 994 16 647 995 16 16 0,6 1,578 3,156
647 992 20 647 993 20 647 994 20 647 995 20 20 0,9 2,466 4,932
647 992 25 647 993 25 647 994 25 647 995 25 25 0,9 3,853 7,706
647 992 30 647 993 30 647 994 30 647 995 30 30 0,9 5,549 11,098
647 992 40 647 993 40 647 994 40 647 995 40 40 1,5 9,864 19,728
647 992 50 647 993 50 647 994 50 647 995 50 50 1,5 15,413 30,826
478 ®
Precision Shaft Steel with Shaft Support, Low Version
ød
W
M
H
L
H1
øN J/2 J J/2
A1 600 / 1200
25°
A
Material shaft: Steel 1.1213 (Cf53), hardened and ground, Ready-to-install, supported linear shafts to be used with open
hardness 62±2 HRC, diameter tolerance ISO h6. linear bearings or open linear bearing units. The shafts are sup-
Material support: Extruded aluminium. ported over the entire length. Unit can be shortened by the
customer using an angle grinder. The shaft supports have internal
Length: Either 600 mm or 1200 mm. threads to get mounted from the downside of the customer´s
Delivery without mounting screws. base plate. The required screw lenght depends also on the thick-
Ordering Details: e.g.: Product No. 647 412 05, Shaft with Support, Low Version, ness of the base plate. Longer versions on request.
Ø 12 mm, Length 600 mm
600 / 1200
Material shaft: Steel 1.1213 (Cf53), hardened and ground, Ready-to-use, mounted, supported linear shafts to be used with
hardness 62±2 HRC, diameter tolerance ISO h6. open linear bearings or open linear bearing units. The shafts are
Material support: Extruded aluminium. supported over the entire length. The shaft supports have moun-
ting holes for mounting them on a base plate. Unit can be shor-
Length: Either 600 mm or 1200 mm. tened by the customer using an angle grinder. Longer versions on
request.
Ordering Details: e.g.: Product No. 647 412 03, Shaft with Support, Ø 12 mm, Length 600 mm
Reworking within
24h-service possible.
Custom made parts
on request.
® 479
Flange Shaft Block GWFL universal use, low-cost type
L
A
J
A1
df
da
L1
N
SW
Ordering Details: e.g.: Product No. 646 405 10, Flange Shaft Block GWFL, for Shaft-Ø 10 mm
Clamp-
Product No. da L A A1 df J L1 N screw sw Weight
mm mm mm mm mm mm mm mm DIN 912 mm g
646 405 10 10 43 10 5 20 32 24 5,5 M4 3 13
646 405 12 12 47 13 7 25 36 28 5,5 M4 3 20
646 405 14 14 47 13 7 25 36 28 5,5 M4 3 18
646 405 16 16 50 16 8 28 40 31 5,5 M4 3 27
646 405 20 20 60 20 8 34 48 37 7 M5 4 40
646 405 25 25 70 25 10 40 56 42 7 M5 4 60
646 405 30 30 80 30 12 46 64 50 9 M6 5 110
646 405 40 40 105 40 16 56 80 67 12 M10 8 510
646 405 50 50 122 50 19 70 96 83 14 M12 10 890
S W
Ordering Details: e.g.: Product No. 646 401 12, Flange Blocks for Shaft-Ø 12 mm
Clamp-
Product No. da L A A1 df J NH13 screw sw Weight
mm mm mm mm mm mm mm DIN 912 mm g
646 401 12 12 40 20 12 23,5 30±0,12 5,5 M4 3 60
646 401 16 16 50 20 12 27,5 35±0,12 5,5 M4 3 80
646 401 20 20 50 23 14 33,5 38±0,15 6,6 M5 4 100
646 401 25 25 60 25 16 42,0 42±0,15 6,6 M6 5 150
646 401 30 30 70 30 19 49,5 54±0,25 9,0 M8 6 300
646 401 40 40 100 40 26 65,0 68±0,25 11,0 M10 8 700
646 401 50 50 100 50 36 75,0 75±0,25 11,0 M10 8 1200
480 ®
Shaft Block GWL universal use, low-cost type
L1
SW
da
H2
N1
H
H4
L2
A
J
L
Ordering Details: e.g.: Product No. 646 406 08, Shaft Block GWL, for Shaft-Ø 8 mm
Clamp-
Product No. da A H±0,02 H2 H4 J L L1±0,05 L2 N1 screw sw Weight
mm mm mm mm mm mm mm mm mm mm DIN 912 mm g
646 406 08 8 14 20 32,8 6 32 42 21 18 5,5 M4 3 24
646 406 10 10 14 20 32,8 6 32 42 21 18 5,5 M4 3 24
646 406 12 12 14 23 37,5 6 32 42 21 20 5,5 M4 3 30
646 406 14 14 14 23 37,5 6 32 42 21 20 5,5 M4 3 28
646 406 16 16 16 27 44 8 38 48 24 25 5,5 M4 3 40
646 406 20 20 20 31 51 10 45 60 30 30 6,6 M5 4 70
646 406 25 25 24 35 60 12 56 70 35 38 6,6 M6 5 130
646 406 30 30 28 42 70 12 64 84 42 44 9 M6 5 180
646 406 40 40 36 60 96 15 90 114 57 60 11 M8 6 420
646 406 50 50 40 70 120 18 100 126 63 74 14 M12 10 750
L1
SW
da
H2
N1
H
H4
L2
A
J
L
Ordering Details: e.g.: Product No. 646 407 08, Shaft Block GWLE, for Shaft-Ø 8 mm
Clamp-
Product No. da A H±0,02 H2 H4 J L L1±0,05 L2 N1 screw sw Weight
mm mm mm mm mm mm mm mm mm mm DIN 912 mm g
646 407 08 8 10 15 27 5 25 32 16 16 4,5 M3 2,5 24
646 407 12 12 12 20 35 5,5 32 42 21 20 5,5 M4 3 30
646 407 16 16 16 25 42 6,5 40 50 25 26 5,5 M4 3 40
646 407 20 20 20 30 50 8 45 60 30 32 5,5 M4 3 70
646 407 25 25 25 35 58 9 60 74 37 38 6,6 M5 4 130
646 407 30 30 28 40 68 10 68 84 42 45 9 M6 5 180
646 407 40 40 32 50 86 12 86 108 54 56 11 M8 6 420
646 407 50 50 40 60 100 14 108 130 65 80 11 M8 6 750
Reworking within
24h-service possible.
Custom made parts
on request.
® 481
Precision Shaft Blocks GW-1 ISO Series 1
SW
Material: Extruded aluminium. Robust machine elements to attach the guiding shaft of the
Matching linear-bearing units of ISO Series 1. linear bearings. They allow true to size and cost efficient
constructions.
Ordering Details: e.g.: Product No. 646 406 06, Precision Shaft Block GW-1, for Shaft-Ø 6 mm
* When mounting from above choose the next smaller screw size.
Material: Extruded aluminium. Robust machine elements to attach the guiding shafts of the
Matching quadro linear-bearing units KGQ-1 linear bearings. They allow true to size and cost efficient
of the ISO Series 1, page 486. constructions.
Ordering Details: e.g.: Product No. 646 402 12, Precision Shaft Block GWD-1 for Shaft-Ø 12 mm
482 ®
Linear Bearings KB-1 ISO Series 1
Linear bearings Series 1 of ISO standard 10285 is exact, the bearing does not to be secured axially. Either with
from premium brand in top quality. integral double-lip seal or with shields. Bearings up to FW 5mm
Especially compact dimensions enable a space-saving and cost must be lubricated before use.
efficient linear support. Easy to mount and provide automatic All other bearings are lubricated ready-to-install.
retention in the mounting bore. I.e., if the boring in the housing Recommended shaft tolerance h6, housing tolerance H6 or JS6.
Ordering Details: e.g.: Product No. 646 003 03, Linear Bearing KB-1, Internal Ø 3 mm, with Shields
Material: Housing made from extruded aluminium With integral double-lip seal or with shields.
with a compact linear bearing of the ISO Series 1 All bearings are lubricated ready-to-install.
from premium brand in top quality. Recommended shaft tolerance h6.
Ordering Details: e.g.: Product No. 646 506 06, Linear Bearings Unit KG-1, Internal Ø 6 mm, with Shields
Product No. Product No. Load Rating Weight Spare Linear Bearings
with with Fw A Da H±0,02 H1 H2 H3 L J N NI* Cdyn. stat. C0 with with
Shields Seals mm mm mm mm mm mm mm mm mm mm mm N N g Shields Seals
646 506 06 646 606 06 6 22** 12 13** 27** 13 9 32 23** 3,4 M4 335 270 50 646 006 06 646 106 06
646 508 08 646 608 08 8 24 15 14** 27 13 9 32 23** 3,4 M4 490 355 50 646 008 08 646 108 08
646 510 10 646 610 10 10 26 17 16 33** 16 11 40** 29** 4,3 M5 585 415 80 646 010 10 646 110 10
646 512 12 646 612 12 12 28 19 17 33 16 11 40 29 4,3 M5 695 510 90 646 012 12 646 112 12
646 514 14 646 614 14 14 28 21 18 36,5 18 11 43 34 4,3 M5 710 530 100 646 014 14 646 114 14
646 516 16 646 616 16 16 30 24 19 38 18 11 45 34 4,3 M5 930 630 100 646 016 16 646 116 16
646 520 20 646 620 20 20 30 28 23 45 22 13 53 40 5,3 M6 1160 800 140 646 020 20 646 120 20
646 525 25 646 625 25 25 40 35 27 54 26 18 62 48 6,6 M8 2120 1560 250 646 025 25 646 125 25
646 530 30 646 630 30 30 50 40 30 60 29 18 67 53 6,6 M8 3150 2700 370 646 030 30 646 130 30
646 540 40 646 640 40 40 60 52 39 76 38 22 87 69 8,4 M10 5500 4500 740 646 040 40 646 140 40
646 550 50 646 650 50 50 70 62 47 92 46 26 103 82 10,5 M12 6950 6300 1190 646 050 50 646 150 50
* When mounting from the bottom side choose the next smaller screw size. Shaft steel page 478. Shaft blocks page 480.
** Dimension not in accordance with DIN ISO 13012-1.
® 483
Linear Bearings KB-1 ISO Series 1, Economy-Line
Linear bearings from reliable brand in good quality at low price. These bearings are self-aligning up to +/- 0,5°.
These linear bearings can be fitted inside a customer´s housing or All bearings must be lubricated before use.
as spare parts for our closed Economy-Line units. Recommended shaft tolerance h6, housing tolerance H6 or JS6.
Ordering Details: e.g.: Product No. 646 306 06, Linear Bearing KB-1 Economy-Line, Internal Ø 6mm
Load Rating*
Product No. Fw D C dyn. C stat. Co Weight
with seals mm mm mm N N g
646 306 06 6 12 22 400 239 7
646 308 08 8 15 24 441 280 12
646 310 10 10 17 26 500 370 14,5
646 312 12 12 19 28 620 510 18,5
646 314 14 14 21 28 620 520 20,5
646 316 16 16 24 30 800 620 27,5
646 320 20 20 28 30 950 790 32,5
646 325 25 25 35 40 1990 1670 66
646 330 30 30 40 50 2800 2700 95 Shaft steel with shaft support page 478.
646 340 40 40 52 60 4400 4450 182 Shaft blocks page 480.
646 350 50 50 62 70 5500 6300 252
Linear Bearings Units KG-1 ISO Series 1, Economy-Line, with a Linear Bearing
W
Material: Housing made from extruded aluminium All bearings are lubricated ready-to-install.
with a compact linear bearing of the ISO Series 1. From reliable Recommended shaft tolerance h6.
brand in good quality at low price. With integral double-lip seal.
Ordering Details: e.g.: Product No. 646 806 06, Linear Bearings Unit KG-1 Economy-Line, Internal Ø 6 mm
484 ®
Linear Bearings KB-1 ISO Series 1, Stainless
Stainless linear bearings Series 1 of ISO standard 10285 is exact, the bearing does not to be secured axially. Either with
from premium brand in top quality. integral double-lip seal or with shields. Bearings up to FW 5mm
Especially compact dimensions enable a space-saving and cost must be lubricated before use.
efficient linear support. Easy to mount and provide automatic All other bearings are lubricated ready-to-install.
retention in the mounting bore. I.e., if the boring in the housing Recommended shaft tolerance h6, housing tolerance H6 or JS6.
Ordering Details: e.g.: Product No. 646 998 03, Linear Bearing KB-1, Internal Ø 3 mm, with Shields, stainless
Linear Bearings Units KG-1 ISO Series 1, with a Linear Bearing, Stainless
W
Material: Housing made from extruded aluminium With integral double-lip seal or with shields.
with a stainless linear bearing of the ISO Series 1 All bearings are lubricated ready-to-install.
from premium brand in top quality. Recommended shaft tolerance h6. A
Ordering Details: e.g.: Product No. 646 995 06, Linear Bearings Unit KG-1, Internal Ø 6 mm, with Shields, stainless
® 485
Tandem Linear-Bearing Units KGT-1 ISO Series 1, with Two Linear Bearings
W
Material: Housing made from extruded aluminium with two com- All bearing are lubricated ready-to-install.
pact linear bearings of the ISO Series 1 from premium brand in Recommended shaft tolerance h6.
top quality. With integral double-lip seal.
Ordering Details: e.g.: Product No. 646 403 12, Linear Bearings Unit KGT-1, Internal Ø 12 mm
Spare
Load Rating Weight Linear Bearing
Product No. FW A C Da H±0.02 H1 H2 H3 J J1 L N NI* dyn. C stat. C0 with
mm mm mm mm mm mm mm mm mm mm mm mm mm N N g Seal
646 403 12 12 60 28 19 17 33 16 11 29 35 40 4,3 M5 1140 1020 170 646 112 12
646 403 16 16 65 30 24 19 38 18 11 34 40 45 4,3 M5 1530 1270 220 646 116 16
646 403 20 20 65 30 28 23 45 22 13 40 45 53 5,3 M6 1900 1600 310 646 120 20
646 403 25 25 85 40 35 27 54 26 18 48 55 62 6,6 M8 3450 3150 540 646 125 25
646 403 30 30 105 50 40 30 60 29 18 53 70 67 6,6 M8 5200 5400 800 646 130 30
646 403 40 40 125 60 52 39 76 38 22 69 85 87 8,4 M10 9000 9000 1570 646 140 40
646 403 50 50 145 70 62 47 92 46 26 82 100 103 10,5 M12 11400 12700 2510 646 150 50
* When mounting from the bottom side choose the next smaller screw size.
Shaft steel page 478.
Shaft blocks page 480.
Quadro Linear-Bearing Units KGQ-1 ISO Series 1, with Four Linear Bearings
Material: Housing made from extruded aluminium with four com- All bearing are lubricated ready-to-install.
pact linear bearings of the ISO Series 1 from premium brand in Recommended shaft tolerance h6.
top quality. With integral double-lip seal.
Ordering Details: e.g.: Product No. 646 404 12, Linear Bearings Unit KGQ-1, Internal Ø 12 mm
Spare
Load Rating Weight Linear Bearing
Product No. FW A C Da H±0.02 H1 H2 H3 J J1 L L1 N NI* dyn. C stat. C0 with
mm mm mm mm mm mm mm mm mm mm mm mm mm mm N N g Seal
646 404 12 12 70 28 19 15 30 14 11 69 59 80 40 4,3 M5 1860 2040 380 646 112 12
646 404 16 16 80 30 24 17,5 35 16,5 11 86 70 96 52 4,3 M5 2500 2550 570 646 116 16
646 404 20 20 85 30 28 20 40 19 13 103 73 115 63 5,3 M6 3100 3200 820 646 120 20
646 404 25 25 100 40 35 25 50 24 18 123 87 136 75 6,6 M8 5600 6300 1430 646 125 25
646 404 30 30 130 50 40 28 56 27 18 133 117 146 80 6,6 M8 8500 10800 2150 646 130 30
646 404 40 40 150 60 52 35 70 34 22 166 132 184 97 8,4 M10 14600 18000 3830 646 140 40
646 404 50 50 175 70 62 40 80 39 26 189 154 210 107 10,5 M12 18600 25500 5400 646 150 50
* When mounting from the bottom side choose the next smaller screw size. Shaft steel page 478.
Shaft blocks page 480.
486 ®
Precision Shaft Blocks GW ISO Series 3
Material: Extruded aluminium. Robust machine elements to attach the guiding shafts of the
Light Design, matching linear-bearing units of ISO Series 3. linear bearings. They allow true to size and cost efficient
constructions.
Ordering Details: e.g.: Product No. 646 408 00, Precision Shaft Block GW, for Shaft-Ø 8 mm
SW
da
H2
H1
H
H4
H3
A
N1
J mittig
Material: Extruded aluminium. Robust machine elements to attach the guiding shafts of the
Matching linear-bearing units of ISO Series 3. linear bearings. They allow true to size and cost efficient
constructions.
Ordering Details: e.g.: Product No. 646 412 01, Precision Shaft Block GW-3, for Shaft-Ø 12 mm
® 487
Precision Double Shaft Blocks GWD-3 ISO Series 3
Material: Extruded aluminium. Robust machine elements to attach the guiding shafts of the
Matching quadro linear-bearing units KGQ-3 linear bearings. They allow true to size and cost efficient
of the ISO Series 3, page 500. constructions.
Ordering Details: e.g.: Product No. 646 412 02, Precision Shaft Block GWD-3 for Shaft-Ø 12 mm
Collars
page 452
Retaining Rings
DIN 471 / DIN 472
page 514
488 ®
Linear Bearings KB-3 ISO Series 3, Closed Design
FW
D
C3
C
Linear bearings series 3 of ISO standard 10285 With shields or wiping double-lip seals.
from premium brand in top quality. Bearings with FW 5mm must be lubricated before use.
High load-bearing capacity, due to the asymmetric position of the All other bearings are lubricated ready-to-install.
rows of balls and the specially shaped raceway segments. These linear Recommended shaft tolerance h6, housing tolerance H6 or JS6.
bearings can be fitted inside a closed or open housing and are thus Stainless version on request.
adjustable.
Ordering Details: e.g.: Product No. 646 005 00, Linear Bearing KB-3, Internal Ø 5 mm, with Shields
Product No.
Product No. Product No. Load Rating Load Rating Retaining Ring
with with Fw D C C3 Number of dyn. C stat. Co Weight DIN 471 Weight
Shields Seals mm mm mm mm Rows of Balls N N g Page 514 g
646 005 00 646 105 00 5 12 22 12 4 280 210 5 617 412 00 0,5
646 008 00 646 108 00 8 16 25 14 4 490 355 9 617 416 00 0,8
646 012 00 646 112 00 12 22 32 20 6 1160 980 16 617 422 00 1,7
646 016 00 646 116 00 16 26 36 22 6 1500 1290 21 617 426 00 2,1
646 020 00 646 120 00 20 32 45 28 7 2240 2040 43 617 432 00 3,6
646 025 00 646 125 00 25 40 58 40 7 3350 3350 85 617 440 00 6,3
646 030 00 646 130 00 30 47 68 48 7 5600 5700 130 617 447 00 7,8
646 040 00 646 140 00 40 62 80 56 7 9000 8150 260 617 462 00 14,4
646 050 00 646 150 00 50 75 100 72 7 13400 12200 460 617 475 00 21,0
E
C3
C
Linear bearings series 3 of ISO standard 10285 With shields or wiping double-lip seals.
from premium brand in top quality. All bearings are lubricated ready-to-install.
High load-bearing capacity, due to the asymmetric position of the Recommended shaft tolerance h6, housing tolerance H6 or JS6.
rows of balls and the specially shaped raceway segments. Stainless version on request.
Ordering Details: e.g.: Product No. 646 012 01, Linear Bearing KB-3-0, Internal Ø 12 mm, with Shields
® 489
Linear Bearings KB-3-A ISO Series 3, Self-Aligning, Closed Design
FW
D
C3
C
Self-aligning linear bearings series 3 of ISO standard 10285 With wiping double-lip seals.
from premium brand in top quality. These bearings are self-aligning up to +/- 0,5°.
High load-bearing capacity, due to the asymmetric position of the All bearings are lubricated ready-to-install.
rows of balls and the specially shaped raceway segments. These linear Recommended shaft tolerance h6, housing tolerance H6 or JS6.
bearings can be fitted inside a closed or slotted housing and are thus
adjustable. Stainless version on request.
Ordering Details: e.g.: Product No. 646 112 06, Linear Bearing KB-3-A, Internal Ø 12 mm Product No.
Load rating Load rating Retaining Ring
Product No. Fw D C-0,02 C3-0,02 dyn. C stat. Co Weight DIN 471 Weight
with Seals mm mm mm mm N N g Page 514 g
646 112 06 12 22 32 20,3 1080 815 15 617 422 00 1,7
646 116 06 16 26 36 22,3 1320 865 20 617 426 00 2,1
646 120 06 20 32 45 28,3 2000 1370 42 617 432 00 3,6
646 125 06 25 40 58 40,4 2900 2040 83 617 440 00 6,3
646 130 06 30 47 68 48,4 4650 3250 130 617 447 00 7,8
646 140 06 40 62 80 56,3 7800 5200 260 617 462 00 14,4
646 150 06 50 75 100 72,3 11200 6950 440 617 475 00 21,0
E
C3
C
Self-aligning linear bearings series 3 of ISO standard 10285 With wiping double-lip seals.
from premium brand in top quality. These bearings are self-aligning up to +/- 0,5°.
High load-bearing capacity, due to the asymmetric position of the All bearings are lubricated ready-to-install.
rows of balls and the specially shaped raceway segments. Recommended shaft tolerance h6, housing tolerance H6 or JS6.
Stainless version on request.
Ordering Details: e.g.: Product No. 646 112 07, Linear Bearing KB-3-A-0, Internal Ø 12 mm
Load rating
Product No. Fw D C-0,02 C3-0,02 E dyn. C stat. C0 Weight
with Seals mm mm mm mm mm ° N N g
646 112 07 12 22 32 20,3 7,6 78 1080 815 12
646 116 07 16 26 36 22,3 10,4 78 1320 865 16
646 120 07 20 32 45 28,3 10,8 60 2000 1370 35
646 125 07 25 40 58 40,4 13,2 60 2900 2040 70
646 130 07 30 47 68 48,4 14,2 50 4650 3250 110
646 140 07 40 62 80 56,3 18,7 50 7800 5200 220
646 150 07 50 75 100 72,3 23,6 50 11200 6950 370
490 ®
Linear Bearings KB-3 ISO Series 3, Economy-Line, Closed Design
FW
D
C3
C
Linear bearings from reliable brand in good quality at low price. These bearings are self-aligning up to +/- 0,5°.
These linear bearings can be fitted inside a customer´s housing or All bearings must be lubricated before use.
as spare parts for our closed Economy-Line units. Recommended shaft tolerance h6, housing tolerance H6 or JS6.
Ordering Details: e.g.: Product No. 646 112 02, Linear Bearing KB-3, Economy-Line, Internal Ø 12 mm Product No.
Load rating Load rating Retaining Ring
Product No. Fw D C-0,02 C3-0,02 dyn. C stat. Co Weight DIN 471 Weight
with Seals mm mm mm mm N N g Page 514 g
646 112 02 12 22 32 20,3 1020 1290 16 617 422 00 1,7
646 116 02 16 26 36 22,3 1250 1550 21 617 426 00 2,1
646 120 02 20 32 45 28,3 2090 2630 43 617 432 00 3,6
646 125 02 25 40 58 40,4 3780 4720 85 617 440 00 6,3
646 130 02 30 47 68 48,4 5470 6810 130 617 447 00 7,8
646 140 02 40 62 80 56,3 6590 8230 260 617 462 00 14,4
646 150 02 50 75 100 72,3 10800 13500 460 617 475 00 21,0
E
C3
C
Linear bearings from reliable brand in good quality at low price. These bearings are self-aligning up to +/- 0,5°.
These linear bearings can be fitted inside a customer´s housing or All bearings must be lubricated before use.
as spare parts for our open Economy-Line units. Recommended shaft tolerance h6, housing tolerance H6 or JS6.
Ordering Details: e.g.: Product No. 646 112 03, Linear Bearing KB-3, Economy-Line, Open Design, Internal Ø 12 mm
Load rating
Product No. Fw D C-0,02 C3-0,02 E dyn. C stat. C0 Weight
with Seals mm mm mm mm mm ° N N g
646 112 03 12 22 32 20,3 6,5 66 1020 1290 13
646 116 03 16 26 36 22,3 9,0 68 1250 1550 17
646 120 03 20 32 45 28,3 9,0 55 2090 2630 36
646 125 03 25 40 58 40,4 11,5 57 3780 4720 71
646 130 03 30 47 68 48,4 14,0 57 5470 6810 114
646 140 03 40 62 80 56,3 19,5 56 6590 8230 230
646 150 03 50 75 100 72,3 22,5 54 10800 13500 390
® 491
Linear Slide Bearings PO-3 Made from Plastic, ISO Series 3, Closed Design
External dimensions like ISO Series 3 from premium brand in top Linear slide bearings feature the same mounting and securing
quality. The sliding material is polyacetal with a specific polye- options as the linear bearings of the ISO Series 3 and can be
thylene. The linear slide bearings should be specifically chosen fitted in the same housings.
if, due to unusual operating conditions, linear bearings cannot
Tolerances: Mounting hole H6, shaft h6.
be used.
Temperature range: -40ºC to +80ºC.
Ordering Details: e.g.: Product No. 646 205 00, Linear Slide Bearings PO-3, Internal Ø 5 mm
Linear Slide Bearings PO-3-0 Made from Plastic, ISO Series 3, Open Design
External dimensions like ISO Series 3 from premium brand in top Linear slide bearings feature the same mounting and securing
quality. The sliding material is polyacetal with a specific polye- options as the linear bearings of the ISO Series 3 and can be
thylene. The linear slide bearings should be specifically chosen fitted in the same housings.
if, due to unusual operating conditions, linear bearings cannot Tolerances: Mounting hole H6, shaft h6.
be used.
Temperature range: -40ºC to +80ºC.
Ordering Details: e.g.: Product No. 646 212 01, Linear Slide Bearings PO-3-0, Internal Ø 12 mm
492 ®
Precision Housings KG for Linear Bearings of Closed Design, ISO Series 3
Ordering Details: e.g.: Product No. 646 508 00, Precision Housing KG, D = 16 mm, Closed
Precision Housings KG-0 for Linear Bearings of Open Design, ISO Series 3
Material: Aluminium die-cast. The housings can be mounted standing, upside-down or hori-
Light housing for linear bearings of open design, ISO Series 3 zontally. The bearing is secured in the housing against axial and
(linear bearing has to be ordered separately). radial movement with a grease nipple.
Ordering Details: e.g.: Product No. 646 512 01, Precision Housing KG-O, D = 22 mm, Open
a t stee t s a t su t age
® 493
Linear Bearings Units KG-3-K ISO Series 3, Short Version, with Linear Bearing of Closed Design
C L
A J
H2
N
H
H1
Da FW
L1
Material: Housing made from extruded aluminium with a closed All bearings are lubricated ready-to-install.
linear bearing of the ISO Series 3 from reliable brand in good Recommended shaft tolerance h6.
quality. Self-aligning capability that accommodates tilting. Spare linear bearing page 491.
Ordering Details: e.g.: Product No. 646 712 04, Linear Bearings Unit KG-3-K, Short Version, Internal Ø 12 mm
Load Rating
Product No. Fw A C Da H±0,015 H1 H2 J L L1 N dyn. C stat. C0 Weight
Closed mm mm mm mm mm mm mm mm mm mm mm N N g
646 712 04 12 20 32 22 18 35 6 42 52 30 5,3 1020 1290 90
646 716 04 16 22 36 26 22 40,5 7 46 56 34 5,3 1250 1550 120
646 720 04 20 28 45 32 25 48 8 58 70 40 6,4 2090 2630 250
646 725 04 25 40 58 40 30 58 10 68 80 50 6,4 3780 4720 490
646 730 04 30 48 68 47 35 67 10 76 88 58 6,4 5470 6810 780
646 740 04 40 56 80 62 45 85 12 94 108 74 8,4 6590 8230 1280
646 750 04 50 72 100 75 50 100 12 116 135 96 10,5 10800 13500 1700
Linear Bearings Units KG-3-KO ISO Series 3, Short Version, with Linear Bearing of Open Design
C L
A J
H2
N
H
H1
Da FW
E
60°
L1
Material: Housing made from extruded aluminium with an open All bearings are lubricated ready-to-install.
linear bearing of the ISO Series 3 from reliable brand in good Recommended shaft tolerance h6.
quality. Self-aligning capability that accommodates tilting. Spare linear bearing page 491.
Ordering Details: e.g.: Product No. 646 712 05, Linear Bearings Unit KG-3-KO, Short Version, Internal Ø 12 mm
Load Rating
Product No. Fw A C Da H±0,015 H1 H2 J L L1 E N dyn. C stat. C0 Weight
Open mm mm mm mm mm mm mm mm mm mm mm mm N N g
646 712 05 12 20 32 22 18 28 6 42 52 30 7,5 5,3 1020 1290 90
646 716 05 16 22 36 26 22 33,5 7 46 56 34 10 5,3 1250 1550 120
646 720 05 20 28 45 32 25 42 8 58 70 40 10 6,4 2090 2630 250
646 725 05 25 40 58 40 30 51 10 68 80 50 12,5 6,4 3780 4720 490
646 730 05 30 48 68 47 35 60 10 76 88 58 12,5 6,4 5470 6810 780
646 740 05 40 56 80 62 45 77 12 94 108 74 16,8 8,4 6590 8230 1280
646 750 05 50 72 100 75 50 93 12 116 135 96 21 10,5 10800 13500 1700
494 ®
Linear Bearings Units KG-3-F ISO Series 3, Flange Version, with Linear Bearing of Closed Design
C
A L
10 A1 J
FW
Da
Df
Material: Housing made from extruded aluminium with a closed All bearings are lubricated ready-to-install.
linear bearing of the ISO Series 3 from reliable brand in good Recommended shaft tolerance h6.
quality. Self-aligning capability that accommodates tilting. Spare linear bearing page 491.
Ordering Details: e.g.: Product No. 646 712 06, Linear Bearings Unit KG-3-F, Flange Version, Internal Ø 12 mm
Load Rating
Product No. Fw A A1 C Da Df g7 J L N dyn. C stat. C0 Weight
mm mm mm mm mm mm mm mm mm N N g
646 712 06 12 22 6 32 22 32 30 40 5,5 1020 1290 90
646 716 06 16 24 8 36 26 38 35 50 5,5 1250 1550 120
646 720 06 20 30 10 45 32 46 42 60 6,6 2090 2630 250
646 725 06 25 42 12 58 40 58 54 70 6,6 3780 4720 490
646 730 06 30 50 14 68 47 66 60 80 9 5470 6810 780
646 740 06 40 59 16 80 62 90 78 100 11 6590 8230 1280
® 495
Linear Bearings Units KG-3 ISO Series 3, with Linear Bearing of Closed Design
Material: Housing made from extruded aluminium with a closed All bearings are lubricated ready-to-install.
linear bearing of the ISO Series 3 from premium brand in top
Recommended shaft tolerance h6.
quality. With self-aligning capability that accommodates tilting.
Spare linear bearing page 490.
Ordering Details: e.g.: Product No. 646 712 00, Linear Bearings Unit KG-3, Internal Ø 12 mm
Load Rating
Product No. Fw A Da H±0.02 H1 H2 H3 H4 J J1 L N NI* dyn. C stat. C0 Weight
Closed mm mm mm mm mm mm mm mm mm mm mm mm mm N N g
646 712 00 12 32 22 18 35 16,5 11 6 32 23 43 4,3 M5 1080 815 93
646 716 00 16 37 26 22 42 21 13 7 40 26 53 5,3 M6 1320 865 161
646 720 00 20 45 32 25 50 24 18 7,5 45 32 60 6,6 M8 2000 1370 225
646 725 00 25 58 40 30 61 29 22 8,5 60 40 78 8,4 M10 2900 2040 533
646 730 00 30 68 47 35 70 34 22 9,5 68 45 87 8,4 M10 4650 3250 790
646 740 00 40 80 62 45 90 44 26 11 86 58 108 10,5 M12 7800 5200 1440
646 750 00 50 100 75 50 105 49 35 11 108 50 132 13,5 M16 11200 6950 2470
* When mounting from the bottom side choose the next smaller screw size.
Linear Bearings Units KG-3-O ISO Series 3, with Linear Bearing of Open Design
Material: Housing made from extruded aluminium with an open All bearings are lubricated ready-to-install.
linear bearing of the ISO Series 3 from premium brand in top Recommended shaft tolerance h6.
quality. With self-aligning capability that accommodates tilting,
adjustable clearance and double-lip seals. Spare linear bearing page 490.
Ordering Details: e.g.: Product No. 646 712 01, Linear Bearings Unit KG-3-O, Internal Ø 12 mm
Load Rating
Product No. Fw A Da H±0.02 H1 H2 H3 H4 J J1 L N NI* E dyn. C stat. C0 Weight
Open mm mm mm mm mm mm mm mm mm mm mm mm mm mm Degrees N N g
646 712 01 12 32 22 18 28 16,5 11 6 32 23 43 4,3 M5 7,6 78 1080 815 74
646 716 01 16 37 26 22 35 21 13 7 40 26 53 5,3 M6 10,4 78 1320 865 132
646 720 01 20 45 32 25 42 24 18 7,5 45 32 60 6,6 M8 10,8 60 2000 1370 215
646 725 01 25 58 40 30 51 29 22 8,5 60 40 78 8,4 M10 13,2 60 2900 2040 443
646 730 01 30 68 47 35 60 34 22 9,5 68 45 87 8,4 M10 14,2 50 4650 3250 670
646 740 01 40 80 62 45 77 44 26 11 86 58 108 10,5 M12 18,7 50 7800 5200 1210
646 750 01 50 100 75 50 88 49 35 11 108 50 132 13,5 M16 23,6 50 11200 6950 2020
* When mounting from the bottom side choose the next smaller screw size.
496 ®
Linear Bearings Units KG-3 ISO Series 3, Economy-Line, with Linear Bearing of Closed Design
L
L/2
N1 J
Da
H5
H3
M8 x 1
H
H2
J1
H1
A
Fw
N2
N
Bottom view
Material: Housing made from extruded aluminium with a closed All bearings are lubricated ready-to-install.
linear bearing of the ISO Series 3 from reliable brand in good Recommended shaft tolerance h6.
quality at low price. Self-aligning capability that accommodates
tilting. Spare linear bearing page 491.
Ordering Details: e.g.: Product No. 646 712 02, Linear Bearings Unit KG-3, Economy-Line, Internal Ø 12 mm
Load Rating
Product No. Fw A Da H±0,02 H1 H2 H3 H5 J J1 L N NI* N2 dyn. C stat. C0 Weight
closed mm mm mm mm mm mm mm mm mm mm mm mm mm mm N N g
646 712 02 12 39 22 18 35 25 13 10 32 23 43 4,2 M5 8 1020 1290 130
646 716 02 16 43 26 22 42 30 13 12 40 26 53 5,2 M6 10 1250 1550 200
646 720 02 20 54 32 25 50 34 18 13 45 32 60 6,8 M8 11 2090 2630 330
646 725 02 25 67 40 30 60 40 22 15 60 40 78 8,6 M10 15 3780 4720 670
646 730 02 30 79 47 35 70 48 22 16 68 45 87 8,6 M10 15 5470 6810 1010
646 740 02 40 91 62 45 90 60 26 20 86 58 108 10,3 M12 18 6590 8230 1810
646 750 02 50 113 75 50 105 49 34 20 108 50 132 14,25 M16 20 10800 13500 2930
* When mounting from the bottom side choose the next smaller screw size.
Linear Bearings Units KG-3-O ISO Series 3, Economy-Line, with Linear Bearing of Open Design
L J
L/2
NI Da
H5
H3
H6
J1
H
A
H2
M8
Ø8
H1
Fw
N2
E
N
M8 x 1
Bottom view
Material: Housing made from extruded aluminium with an open All bearings are lubricated ready-to-install.
linear bearing of the ISO Series 3 from reliable brand in good Recommended shaft tolerance h6.
quality at low price. Self-aligning capability that accommodates
tilting. Spare linear bearing page 491.
Ordering Details: e.g.: Product No. 646 712 03, Linear Bearings Unit KG-3-O, Economy-Line, Internal Ø 12 mm
Load Rating
Product No. Fw A Da H±0,02 H1 H2 H3 H5 H6 J J1 L N NI* N2 E dyn. C stat. C0 Weight
open mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm N N g
646 712 03 12 39 22 18 28 23,5 11 8 16,7 32 23 43 4,2 M5 8 6,5 1020 1290 100
646 716 03 16 43 26 22 35 30 13 12 22,0 40 26 53 5,2 M6 10 9,0 1250 1550 170
646 720 03 20 54 32 25 42 34 18 13 25,0 45 32 60 6,8 M8 11 9,0 2090 2630 280
646 725 03 25 67 40 30 51 40 22 15 31,5 60 40 78 8,6 M10 15 11,5 3780 4720 570
646 730 03 30 79 47 35 60 48 22 16 33,0 68 45 87 8,6 M10 15 14,0 5470 6810 870
646 740 03 40 91 62 45 77 60 26 20 45,5 86 58 108 10,3 M12 28 19,5 6590 8230 1560
646 750 03 50 113 75 50 88 49 34 20 47,5 108 50 132 14,25 M16 20 22,5 10800 13500 2480
* When mounting from the bottom side choose the next smaller screw size.
® 497
Tandem Linear-Bearing Units KGT-3 ISO Series 3, with Linear Bearings of Closed Design
Top view
Material: Housing made from extruded aluminium with two All bearings are lubricated ready-to-install.
closed linear bearings of the ISO Series 3 from premium brand Recommended shaft tolerance h6.
in top quality. With self-aligning capability that accommodates
tilting and double-lip seals. Spare linear bearing page 490.
Ordering Details: e.g.: Product No. 646 812 00, Linear Bearings Unit KGT-3, Internal Ø 12 mm
Load Rating
Product No. Fw A C Da H±0.01 H1 H2 H3 J J1 L N NI* dyn. C stat. C0 Weight
Closed mm mm mm mm mm mm mm mm mm mm mm mm mm N N g
646 812 00 12 76 32 22 18 35 27 13 30 40 42 5,3 M6 1760 1630 236
646 816 00 16 84 36 26 22 41,5 33 13 36 45 50 5,3 M6 2160 1730 372
646 820 00 20 104 45 32 25 49,5 39,5 18 45 55 60 6,4 M8 3200 2750 670
646 825 00 25 130 58 40 30 59,5 47 22 54 70 74 8,4 M10 4750 4150 1236
646 830 00 30 152 68 47 35 69,5 55 26 62 85 84 10,5 M12 7500 6550 1870
646 840 00 40 176 80 62 45 89,5 71 34 80 100 108 13 M16 12700 10400 3550
646 850 00 50 224 100 75 50 99,5 81 34 100 125 130 13 M16 18300 14000 5920
* When mounting from the bottom side choose the next smaller screw size.
Tandem Linear-Bearing Units KGT-3-0 ISO Series 3, with Linear Bearings of Open Design
Top view
Material: Housing made from extruded aluminium with two All bearings are lubricated ready-to-install.
open linear bearings of the ISO Series 3 from premium brand
Recommended shaft tolerance h6.
in top quality. With self-aligning capability that accommodates
tilting and double-lip seals. Spare linear bearing page 490.
Ordering Details: e.g.: Product No. 646 812 01, Linear Bearings Unit KGT-3-0, Internal Ø 12 mm
Load Rating
Product No. Fw A C Da H±0.02 H1 H2 H3 J J1 L N NI* E dyn. C stat. C0 Weight
Open mm mm mm mm mm mm mm mm mm mm mm mm mm mm Degrees N N g
646 812 01 12 76 32 22 18 29 23,5 13 30 40 42 5,3 M6 7,6 78 1760 1630 178
646 816 01 16 84 36 26 22 35 28 13 36 45 50 5,3 M6 10,4 78 2160 1730 284
646 820 01 20 104 45 32 25 42 33,5 18 45 55 60 6,4 M8 10,8 60 3200 2750 620
646 825 01 25 130 58 40 30 51 40 22 54 70 74 8,4 M10 13,2 60 4750 4150 966
646 830 01 30 152 68 47 35 60 46,5 26 62 85 84 10,5 M12 14,2 50 7500 6550 1490
646 840 01 40 176 80 62 45 77 61 34 80 100 108 13 M16 18,7 50 12700 10400 2810
646 850 01 50 224 100 75 50 88 72 34 100 125 130 13 M16 23,6 50 18300 14000 4830
* When mounting from the bottom side choose the next smaller screw size.
a t stee t s a t su t age
498 ®
Tandem Linear-Bearing Units KGT-3 ISO Series 3, Economy-Line, with Linear Bearings of Closed Design
L A
J1
L/2
N1 Da
H5
H3
H
H2
H1
Fw
J
N
N2 M8 x 1
Bottom view, turned
Material: Housing made from extruded aluminium with two All bearings are lubricated ready-to-install.
closed linear bearings of the ISO Series 3 from reliable brand in Recommended shaft tolerance h6.
good quality at low price. Self-aligning capability that accommo-
dates tilting. Spare linear bearing page 491.
Ordering Details: e.g.: Product No. 646 812 02, Linear Bearings Unit KGT-3, Economy-Line, Internal Ø 12 mm
Load Rating
Product No. Fw A Da H±0.02 H1 H2 H3 J J1 L N NI* N2 dyn. C stat. C0 Weight
closed mm mm mm mm mm mm mm mm mm mm mm mm mm N N g
646 812 02 12 76 22 18 35 25 13 30 40 43 5,2 M6 10 1660 2580 250
646 816 02 16 84 26 22 42 30 13 36 45 53 5,2 M6 10 2030 3100 410
646 820 02 20 104 32 25 50 34 18 45 55 60 6,8 M8 11 3400 5260 640
646 825 02 25 130 40 30 60 40 22 54 70 78 8,6 M10 15 6160 9440 1290
646 830 02 30 152 47 35 70 48 26 62 85 87 10,3 M12 18 8610 13620 1970
646 840 02 40 176 62 45 90 60 34 80 100 108 14,25 M16 20 10740 16460 3520
646 850 02 50 224 75 50 105 49 34 100 125 132 14,25 M16 20 17600 27000 5860
* When mounting from the bottom side choose the next smaller screw size.
Tandem Linear-Bearing Units KGT-3-0 ISO Series 3, Economy-Line, with Linear Bearings of Open Design
L
L/2 A
NI Da J1
H5
H3
H6
H
H2
H1
Fw
E
N
N2 M5
M8 x 1 ø8
J2 Bottom view, turned
Material: Housing made from extruded aluminium with two All bearings are lubricated ready-to-install.
open linear bearings of the ISO Series 3 from reliable brand in Recommended shaft tolerance h6.
good quality at low price. Self-aligning capability that accommo-
dates tilting. Spare linear bearing page 491.
Ordering Details: e.g.: Product No. 646 812 03, Linear Bearings Unit KGT-3-0, Economy-Line, Internal Ø 12 mm
Load Rating
Product No. Fw A Da H±0.02 H1 H2 H3 H6 J J1 J2 L N NI* N2 E dyn. C stat. C0 Weight
open mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm N N g
646 812 03 12 76 22 18 30 25 13 16,7 30 40 19,5 43 5,2 M6 10 6,5 1660 2580 210
646 816 03 16 84 26 22 35 30 13 22,0 36 45 21,5 53 5,2 M6 10 9,0 2030 3100 340
646 820 03 20 104 32 25 42 34 18 25,0 45 55 27,0 60 6,8 M8 11 9,0 3400 5260 560
646 825 03 25 130 40 30 51 40 22 31,5 54 70 33,5 78 8,6 M10 15 11,5 6160 9440 1140
646 830 03 30 152 47 35 60 48 26 33,0 62 85 39,5 87 10,3 M12 18 14,0 8910 13620 1670
646 840 03 40 176 62 45 77 60 34 43,5 80 100 45,0 108 14,25 M16 20 19,5 10740 16460 3020
646 850 03 50 224 75 50 88 49 34 47,5 100 125 56,5 132 14,25 M16 20 22,5 17600 27000 5010
* When mounting from the bottom side choose the next smaller screw size.
a t stee t s a t su t age
® 499
Quadro Linear-Bearing Units KGQ-3 ISO Series 3, with Linear Bearings of Closed Design
Material: Housing made from extruded aluminium with four All bearings are lubricated ready-to-install.
closed linear bearings of the ISO Series 3 from premium brand Recommended shaft tolerance h6.
in top quality. With self-aligning capability that accommodates
tilting and double-lip seals. Spare linear bearing page 490.
Ordering Details: e.g.: Product No. 646 912 00, Linear Bearings Unit KGQ-3, Internal Ø 12 mm
Load Rating
Product No. Fw C Da H±0.02 H1 H2 H3 J L L1 N N I* dyn. C stat. C0 Weight
Closed mm mm mm mm mm mm mm mm mm mm mm mm N N g
646 912 00 12 32 22 16 32 25 13 73 85 42 5,3 M6 2850 3250 492
646 916 00 16 36 26 18 36 29 13 88 100 54 5,3 M6 3450 3450 744
646 920 00 20 45 32 23 46 37,5 18 115 130 72 6,6 M8 5200 5500 1680
646 925 00 25 58 40 28 56 45 22 140 160 88 8,4 M10 7650 8150 3022
646 930 00 30 68 47 32 64 50,5 26 158 180 96 10,5 M12 12200 12900 4270
646 940 00 40 80 62 40 80 64 34 202 230 122 13,5 M16 20800 20800 8380
646 950 00 50 100 75 48 96 80 34 250 280 152 13,5 M16 30000 28000 14990
* When mounting from the bottom side choose the next smaller screw size.
Quadro Linear-Bearing Units KGQ-3-0 ISO Series 3, with Linear Bearings of Open Design
Material: Housing made from extruded aluminium with four All bearings are lubricated ready to install.
open linear bearings of the ISO Series 3 from premium brand
Recommended shaft tolerance h6.
in top quality. With self-aligning capability that accommodates
tilting and double-lip seals. Spare linear bearing page 490.
Ordering Details: e.g.: Product No. 646 912 01, Linear Bearings Unit KGQ-3-0, Internal Ø 12 mm
Load Rating
Product No. Fw C Da H±0.02 H1 H2 H3 J L L1 N NI* E dyn. C stat. C0 Weight
Open mm mm mm mm mm mm mm mm mm mm mm mm mm Degrees N N g
646 912 01 12 32 22 18 30 23,4 13 73 85 42 5,3 M6 7,6 78 2850 3250 426
646 916 01 16 36 26 22 35 28,4 13 88 100 54 5,3 M6 10,4 78 3450 3450 698
646 920 01 20 45 32 25 42 33,5 18 115 130 72 6,6 M8 10,8 60 5200 5500 1420
646 925 01 25 58 40 30 51 40 22 140 160 88 8,4 M10 13,2 60 7650 8150 2572
646 930 01 30 68 47 35 60 46,5 26 158 180 96 10,5 M12 14,2 50 12200 12900 3790
646 940 01 40 80 62 45 77 61 34 202 230 122 13,5 M16 18,7 50 20800 20800 7800
646 950 01 50 100 75 55 93 77 34 250 280 152 13,5 M16 23,6 50 30000 28000 13960
* When mounting from the bottom side choose the next smaller screw size.
Shaft steel with shaft support and shaft blocks page 479.
500 ®
Quadro Linear-Bearing Units KGQ-3 ISO Series 3, Economy-Line, with Linear Bearings of Closed Design
L
J
NI L1 M8 x 1
H3
H5
H
Fw
Da
H1
N
Material: Housing made from extruded aluminium with four All bearings are lubricated ready-to-install.
closed linear bearings of the ISO Series 3 from reliable brand in Recommended shaft tolerance h6.
good quality at low price. Self-aligning capability that accommo-
dates tilting. Spare linear bearing page 491.
Ordering Details: e.g.: Product No. 646 912 02, Linear Bearings Unit KGQ-3, Economy-Line, Internal Ø 12 mm
Load Rating
Product No. Fw Da H±0.02 H1 H3 H5 J L L1 N N I* dyn. C stat. C0 Weight
closed mm mm mm mm mm mm mm mm mm mm mm N N g
646 912 02 12 22 16 32 13 13 73 85 42 5,3 M6 2690 5160 520
646 916 02 16 26 18 36 13 15 88 100 54 5,3 M6 3300 6200 800
646 920 02 20 32 23 46 18 19 115 130 72 6,8 M8 5510 10520 1740
646 925 02 25 40 28 56 22 24 140 160 88 9,0 M10 9980 18880 3190
646 930 02 30 47 32 64 26 27 158 180 96 10,5 M12 14440 27240 4540
646 940 02 40 62 40 80 34 35 202 230 122 13,5 M16 17390 32920 8790
646 950 02 50 75 48 96 34 40 250 280 152 13,5 M16 28510 54000 15520
* When mounting from the bottom side choose the next smaller screw size.
Quadro Linear-Bearing Units KGQ-3-0 ISO Series 3, Economy-Line, with Linear Bearings of Open Design
L
J
NI L1 M8 x 1
H3
H
H1
Fw
Da
E
N
M5
ø8
Bottom view, turned
Material: Housing made from extruded aluminium with four All bearings are lubricated ready-to-install.
open linear bearings of the ISO Series 3 from reliable brand in Recommended shaft tolerance h6.
good quality at low price. Self-aligning capability that accommo-
dates tilting. Spare linear bearing page 491.
Ordering Details: e.g.: Product No. 646 912 03, Linear Bearings Unit KGQ-3-0, Economy-Line, Internal Ø 12 mm
Load Rating
Product No. Fw Da H±0.02 H1 H3 J L L1 N N I* E Cdyn. stat. C0 Weight
open mm mm mm mm mm mm mm mm mm mm mm N N g
646 912 03 12 22 18 30 13 73 85 42 5,3 M6 6,5 2690 5160 470
646 916 03 16 26 22 35 13 88 100 54 5,3 M6 9,0 3300 6200 740
646 920 03 20 32 25 42 18 115 130 72 6,8 M8 9,0 5510 10520 1540
646 925 03 25 40 30 51 22 140 160 88 9,0 M10 11,5 9980 18880 2790
646 930 03 30 47 35 60 26 158 180 96 10,5 M12 14,0 14440 27240 4140
646 940 03 40 62 45 77 34 202 230 122 13,5 M16 19,5 17690 32920 8290
646 950 03 50 75 55 93 34 250 280 152 13,5 M16 22,5 28510 54000 14870
* When mounting from the bottom side choose the next smaller screw size.
Shaft steel with shaft support and shaft blocks page 479.
® 501
Profiled Track Rollers LFR
A
axial and high radial load.
r
• Usable on hardened and ground linear shaft steel with shaft
ødz
øDA
B
support or on special linear guides.
• On choice: With friction-free metal shields 2Z
or with contacting rubber seals 2RS.
Accuracy class PN DIN 620. Radial clearance approaching class CN. C
Temperature range: -30°C to +90°C (for short time up to +110°C).
Ordering Details: e.g.: Product No. 647 801 01, Profiled Track Roller LFR50/5-4-2Z
Cw = effective dynamical bearing load rate, taking account of the deformation of the outer ring.
C0w = effective statical bearing load rate, taking account of the deformation of the outer ring.
Frz = max. dynamical radial load, regarding the breaking strength of the outer ring.
F0rz = max. statical radial load, regarding the breaking strength of the outer ring.
Assignment of Profiled Track Rollers and Bolts, related to Linear Shaft Diameter d w and Bolt Diameter d z
dw dz DA Track Roller with Shields Track Roller with Seals Zentric Bolt Eccentric Bolt
mm mm mm Product No. Type Product No. Type Product No. Type Artikel-Nr. Type
4 5 16 647 801 01 LFR50/5-4-2Z 647 802 01 LFR50/5-4-2RS 647 803 01 LFZ5 647 804 01 LFE5
6 5 17 647 801 02 LFR50/5-6-2Z 647 802 02 LFR50/5-6-2RS 647 803 01 LFZ5 647 804 01 LFE5
6 8 24 647 801 03 LFR50/8-6-2Z 647 802 03 LFR50/8-6-2RS 647 803 03 LFZ8 647 804 03 LFE8
10 12 35 647 801 04 LFR5201-10-2Z 647 802 04 LFR5201-10-2RS 647 803 04 LFZ12 647 804 04 LFE12
10 12 42 647 801 05 LFR5301-10-2Z 647 802 05 LFR5301-10-2RS 647 803 05 LFZ12/M12 647 804 05 LFE12/M12
10 15 47 647 801 06 LFR5302-10-2Z 647 802 06 LFR5302-10-2RS 647 803 06 LFZ15 647 804 06 LFE15
12 12 35 647 801 07 LFR5201-12-2Z 647 802 07 LFR5201-12-2RS 647 803 07 LFZ12x45A1 647 804 07 LFE12x45A1
16 20 52 647 801 08 LFR5204-16-2Z 647 802 08 LFR5204-16-2RS 647 803 08 LFZ20x67A1 647 804 08 LFE20x67A1
20 25 72 647 801 09 LFR5206-20-2Z 647 802 09 LFR5206-20-2RS 647 803 09 LFZ25x82A1 647 804 09 LFE25x82A1
25 25 72 647 801 10 LFR5206-25-2Z 647 802 10 LFR5206-25-2RS 647 803 09 LFZ25x82A1 647 804 09 LFE25x82A1
30 30 80 647 801 11 LFR5207-30-2Z 647 802 11 LFR5207-30-2RS 647 803 11 LFZ30x95A1 647 804 11 LFE30x95A1
40 40 98 647 801 12 LFR5208-40-2Z 647 802 12 LFR5208-40-2RS 647 803 12 LFZ40x107A1 647 804 12 LFE40x107A1
502 ®
Centric Bolts LFZ for Profil Track Rollers
Ds
G1
dz
with centric bolts on fixed position. On the other side two rollers
L3
on eccentric bolts, so that they can get adjusted clearance-free. H1
L2
• The assignment of the bolt to the profil track roller is made by L
the linear shaft diameter dw and the bolt diameter dz. L
• Included in scope of delivery, there is a distance washer for SW SW1
dz
release mount of the track roller, for turn without binding
ø5,9
(from LFZ8).
Dk
G1
L3
L2 H1
Ordering Details: e.g.: Product No. 647 803 01, Centric Bolt LFZ5
* Allen screw.
G1
G2
with centric bolts on fixed position. On the other side two rollers L7 L4
on eccentric bolts, so that they can get adjusted clearance-free. H1 A5
• The assignment of the bolt to the profil track roller is made by L SW1
SW
the linear shaft diameter dw and the bolt diameter dz.
dz
d1
E
ø5,9
G1
® 503
Precision Rail-Guide Sets RE and RE-ACS
Ordering Details: e.g.: Product No. 649 703 01, Rail-Guide Sets RE Size 3, Length 50 mm
649 703 15 6 31 15 100 106 46 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 25743 27300 665
649 703 16 6 31 15 150 156 80 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 34000 39000 981
649 703 17 6 31 15 200 206 92 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 44204 54600 1302
649 703 18 6 31 15 250 256 126 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 51431 66300 1617
649 703 19 6 31 15 300 306 160 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 58382 78000 1933
649 703 20 6 31 15 350 356 172 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 67304 93600 2254
649 703 21 6 31 15 400 406 206 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 73781 105300 2569
649 703 43 6 31 15 100 106 37 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 22826 23400 660
649 703 44 6 31 15 150 156 71 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 31318 35100 976
649 703 45 6 31 15 200 206 105 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 39196 46800 1291
649 703 46 6 31 15 250 256 117 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 49056 62400 1612
649 703 47 6 31 15 300 306 151 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 56093 74100 1928
649 703 48 6 31 15 350 356 163 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 65107 89700 2249
649 703 49 6 31 15 400 406 197 15,2 8 50 25 6 M6 5,2 9,5 5,2 6,75 M5 9 71640 101400 2564
504 ®
Miniature Profile Rail Guides
Material: Rails: Stainless steel 1.4037. Guide Carriage: Stainless steel Lubrication and Sealing
1.4037 with return zones of POM. Balls: Stainless steel 1.4037. Delivery prelubricated and ready for mounting. The individual carriages
Seals: Polyurethane. A can be relubricated through lubrication holes located at the face side.
Technical Data: The lubrication intervals depend on the distance travelled, the cycles
• Structure: 4-point contact ball recirculation system with identical load and ambient conditions.
ang es and a e u at n at s e a age un ted Demounting and Mounting of the Carriages
st e The system is premounted when delivered. To demount the system
• Product range: four different rail widths: 7, 9, 12, 15 mm with one or please regard the following instructions:
two carriages. • Remove the end stop (1) from the rail.
• Temperature range: from -20°C to +80°C.
• Speed: Up to max. 3 m/s. • Position the mounting rail at the end of the rail (2) , make sure there
• Acceleration: Up to 80 m/s2. is no misalignment or gap.
Use: e.g. for applications in the fields of precision engineering, medical • Move the carriage (3) from the rail onto the mounting rail while
engineering, electronics production and the optical industry. High load keeping both rails firm in position. For mounting the carriage on the
bearing capacity at a minimum of mounting space. rail, please proceed in reverse order.
Compact: Simple design, compact and cost efficient. Attention: please always use the enclosed mounting rail, as otherwise
the ball retention inside the carriage is not guaranteed.
Fast: Ideal for linear movements up to 3 m/s.
Durability: Due to the pointed-arch shaped raceways, the carriages can
take up loads and torques acting in any direction. High load bearing capa-
city and long service life.
Rust-resistant: All components are made from rust-resitant steel or of
plastic.
Easy maintenance: Easily relubricatable through lubrications holes located
in the end pieces of the carriage.
Ordering Details: e.g.: Product No. 649 010 71, Miniature Profile Guide Rails, 100 mm long, 1 Carriage
Product No. No. of Carriages Rail Length Rail Width W E Weight Product No. No. of Carriages Rail Length Rail Width W E Weight
Pcs. mm mm mm g Pcs. mm mm mm g
649 010 71 1 100 7 5,0 29 649 020 73 2 300 7 7,5 77
649 010 73 1 300 7 7,5 67 649 020 75 2 500 7 2,5 115
649 010 75 1 500 7 2,5 105 649 020 93 2 300 9 10,0 133
649 010 91 1 100 9 10,0 51 649 020 95 2 500 9 10,0 195
649 010 93 1 300 9 10,0 113 649 021 23 2 300 12 12,5 246
649 010 95 1 500 9 10,0 175 649 021 24 2 400 12 12,5 308
649 011 23 1 300 12 12,5 216 649 021 25 2 500 12 12,5 370
649 011 24 1 400 12 12,5 278 649 021 53 2 300 15 10,0 426
649 011 25 1 500 12 12,5 340 649 021 54 2 400 15 20,0 530
649 011 53 1 300 15 10,0 366 649 021 55 2 600 15 20,0 732
649 011 54 1 400 15 20,0 470
649 011 56 1 600 15 20,0 672
Dimensions of Carriages
Rail Width W H W1 W3 W2 L1 L2 L3 L5 M1 Fastening Torque H1 Weight
mm mm mm mm mm mm mm mm mm mm Nm mm kg
7 8 17 2,5 12 22,0 16,0 8 23,5 M2 x 2,5 0,32 1,5 0,01
9 10 20 2,5 15 30,0 21,5 10 32,0 M3 x 3,0 1,10 2,0 0,02
12 13 27 3,5 20 33,0 23,0 15 36,0 M3 x 3,5 1,10 3,0 0,03
15 16 32 3,5 25 41,5 29,5 20 44,5 M3 x 4,0 1,10 4,0 0,06
Dimensions of Rail
Rail Width W H4 W4 d3 x d2 x h F Dyn. Load C Stat. Load C0 Stat. Torque MA Stat. Torque MB Stat. Torque MC Weight
mm mm mm mm mm N N Nm Nm Nm kg/m
7 4,8 3,5 2,5 x 4,5 x 2,5 15 860 1670 4,9 4,9 5,2 0,19
9 6,5 4,5 3,5 x 6,0 x 3,5 20 1850 3130 11,2 11,2 13,2 0,31
12 8,8 6,0 3,5 x 6,0 x 4,5 25 2550 4000 15,0 15,0 21,7 0,62
15 10,8 7,5 3,5 x 6,0 x 4,5 40 2880 5390 21,0 21,0 40,2 1,02
® 505
Miniature Slide Units
Technical data: A
• Speed: Up to 3 m/s.
• Acceleration: Up to 80 m/s2.
• Accuracy class: P5 (standard, for most applications).
• Preload class: TO (standard, slight clearance).
Other accuracy classes and preload classes on request.
• Temperature range: -20ºC to +80ºC.
Four rail widths to choose from (7, 9, 12 and 15 mm). Top View
Lubrication: Prelubricated with „Paraliq P460“.
Relubrication intervals depend on the type of application.
Ready-to-mount, pre-assembled. for limited stroke. Especially com-
pact construction. High running accuracy
(5 µm/100 mm stroke). Extremely smooth motion.
All technical parameters were set to ensure high
system stiffness and precision guidance.
Contents of Delivery: One slide mounted on a rail.
Application:
• Pneumatics.
• Semi Conductors manufacturing. complete length complete length
• Medical.
• electronics and micro assembly.
• Precision engineering.
• Measuring applications.
Advantages:
• Compact design.
• High load bearing capacity.
• Excellent running accuracy.
• Smooth running. rail width
• High stiffness.
• Easy mounting.
Ordering Details: e.g.: Product No. 649 701 01, Miniature Slide Overall Length 29 mm
Further Dimensions
Rail Width D E F G H J K L M N1 N2
mm mm mm mm mm mm mm mm mm mm mm
7 17 12 8 2,35 2,5 8 15 2,5 4,5 M3 M2 x 2,5
9 20 15 10 3,55 3,5 13 20 3,5 6 M4 M3 x3
12 27 20 13 4,7 4,5 15 25 3,5 6 M4 M3 x 3,5
15 32 25 16 6 4,5 20 40 3,5 6 M4 M3 x 4
506 ®
Linear Motion Guide DA 0115 RC with Ball Carriage
111+/-0,5
M5 (2x)
60,0 12,3+/-0,25
40,0
10,0
22,4
Length approx.
On request:
vertically
horizontally, lying
horizontally, hanging
Carriage (with mounting aid) and End Tracks on choice without bores The load ratings depend on the Drilling jig: to drill pinholes for perma-
Stops have to be ordered seperately. or with mounting holes. mounting position (see table). nent pinned connection of tracks.
Note
Not recommended for high torque applicatins. Push the carriages with the mounting aid carefully onto the track.
Fix track on a rigid and levelm surface. Fixing recommendation: Distribute weight evenly across carriages. Infinte track lengths
M4 countersunk screw or 4mm countersunk wood screw. possible. Butt tracks end to end and align the centre lines. For
Drill countersunk holes in the middle of track, hole distance from permanent pinned connection, use drilling jig (on request) for
100mm up to 200mm, depending on mounting position and load. 3mm pins
® 507
Cup Rollers with Fastening Element
Ordering Details: e.g.: Product No. 654 310 15, Cup Roller with Fastening Element,
Version A, 15 mm
* Due to unevenness of the running surface, there are often only three rollers carrying the weight.
Therefore the chosen load rating should equal at least one third of the load.
Material: Aluminium.
For ball cups with fastening element.
Avoids damage to the upper, conical part of the housing.
Ordering Details: e.g.: Product No. 654 300 15, Assembly Plug for Ball Cups 15 mm
508 ®
Cup Rollers with Steel-Sheet Housing
Ordering Details: e.g.: Product No. 654 390 08, Tolerance Ring D 12,6mm
® 509
Metric Threaded Bars according to the Old Standard DIN 975, Similar to DIN 976
Thread M...
Steel, 4.6, with Metric Thread, Right / Left Steel, 4.6, with Fine Metric Thread, Right-Hand
Material: 4.6, zinc plated. Length 1000 mm. Material: 4.6, zinc plated. Length 1000 mm.
Ordering Details: e.g.: Product No. 650 003 00, Threaded Bar DIN 975, M3, right Ordering Details: e.g.: Product No. 650 708 00, Threaded Bar DIN 975, M8x1 right,
fine metric
Product No. Product No. Thread Lead Weight per % Product No. Thread Lead Weight per %
right left mm mm kg mm mm kg
650 003 00 - M3 0,5 4,4 650 708 00 M8x1 1 31,9
650 004 00 - M4 0,7 7,8 650 710 00 M10x1 1 50
650 005 00 650 305 00 M5 0,8 12,4 650 712 00 M12x1,5 1,5 72,5
650 006 00 650 306 00 M6 1 17,7 650 716 00 M16x1,5 1,5 133
650 008 00 650 308 00 M8 1,25 31,9 650 720 00 M20x1,5 1,5 208
650 010 00 650 310 00 M10 1,5 50,0 650 724 00 M24x1,5 1,5 300
650 012 00 650 312 00 M12 1,75 72,5 650 730 00 M30x2 2 475
650 016 00 650 316 00 M16 2 133
650 020 00 650 320 00 M20 2,5 208
650 024 00 650 324 00 M24 3 300
650 030 00 650 330 00 M30 3,5 475
650 036 00 - M36 4 690
Stainless Steel, with Metric Thread, Right-Hand Brass, with Metric Thread, Right-Hand
Material: V2A (A2). Length 1000 mm. A Material: Ms60 (CuZn40). Length 1000 mm.
Ordering Details: e.g.: Product No. 650 990 03, Threaded Bar DIN 975, M3, right, stainless Ordering Details: e.g.: Product No. 650 403 00, Threaded Bar DIN 975, M3, right, brass
Product No. Thread Lead Weight per % Product No. Thread Lead Weight per %
mm mm kg mm mm kg
650 990 03 M3 0,5 4,4 650 403 00 M3 0,5 4,8
650 990 04 M4 0,7 7,8 650 404 00 M4 0,7 8,5
650 990 05 M5 0,8 12,4 650 405 00 M5 0,8 13,4
650 990 06 M6 1 17,7 650 406 00 M6 1 19,2
650 990 08 M8 1,25 31,9 650 408 00 M8 1,25 34,5
650 990 10 M10 1,5 50 650 410 00 M10 1,5 54,2
650 990 12 M12 1,75 72,5 650 412 00 M12 1,75 78,5
650 990 16 M16 2 133 650 416 00 M16 2 144
650 990 20 M20 2,5 208 650 420 00 M20 2,5 226
650 990 24 M24 3 300
650 990 30 M30 3,5 475
510 ®
Hexagon Nuts DIN 934
Hexagon nuts DIN 934 with metric ISO thread or fine thread made
from various materials.
...with metric thread, right hand ...with metric thread, left hand
Material: Steel, tensile strength 8, zinc-plated. Material: Steel, tensile strength 8, zinc-plated.
Ordering Details: e.g.: Product No. 652 003 00, Hexagon Nut DIN 934, M3, Right Ordering Details: e.g.: Product No. 652 305 00, Hexagon Nut DIN 934, M5, Left
Product No. Thread Width Across Flats Weight p.% Pcs. Product No. Thread Width Across Flats Weight p.% Pcs.
mm mm kg mm mm kg
652 003 00 M3 5,5 0,04 652 305 00 M5 8 0,12
652 004 00 M4 7 0,08 652 306 00 M6 10 0,25
652 005 00 M5 8 0,12 652 308 00 M8 13 0,52
652 006 00 M6 10 0,25 652 310 00 M10 17 1,16
652 008 00 M8 13 0,52 652 312 00 M12 19 1,73
652 010 00 M10 17 1,16 652 316 00 M16 24 3,33
652 012 00 M12 19 1,73 652 320 00 M20 30 6,40
652 016 00 M16 24 3,33 652 324 00 M24 36 11,00
652 020 00 M20 30 6,40 652 330 00 M30 46 22,30
652 024 00 M24 36 11,00
652 030 00 M30 46 22,30
652 036 00 M36 55 39,30
...with metric, fine thread, right hand ...with metric thread, right hand
Material: Steel, tensile strength 8, zinc-plated. Material: Brass Ms60 (CuZn40)
Ordering Details: e.g.: Product No. 652 508 00, Hexagon Nut DIN 934, M8, metr. fine Ordering Details: e.g.: Product No. 652 703 00, Hexagon Nut DIN 934, Brass, M3, Right
Product No. Thread Width Across Flats Weight p.% Pcs. Product No. ead dt ss ats eg t Ps
mm mm kg mm mm kg
652 508 00 M8x1 13 0,52 652 703 00 M3 5,5 0,04
652 510 00 M10x1 17 1,16 652 704 00 M4 7 0,09
652 512 00 M12x1,5 19 1,73 652 705 00 M5 8 0,13
652 516 00 M16x1,5 24 3,33 652 706 00 M6 10 0,27
652 520 00 M20x1,5 30 6,40 652 708 00 M8 13 0,56
652 524 00 M24x1,5 36 11,00 652 710 00 M10 17 1,26
652 530 00 M30x2 46 22,30 652 712 00 M12 19 1,87
652 716 00 M16 24 3,61
652 720 00 M20 30 7,00
652 724 00 M24 36 11,90
652 730 00 M30 46 24,00
Ordering Details: e.g.: Product No. 653 358 00, Hexagon Nut 2308 with Ball Cup, M8
® 511
Hexagon Nuts DIN 6330 (Height 1.5 x d)
The round end matches the spherical washers DIN 6319 page
468.
This combination can be used to compensate bearing displace-
ment.
m sw
Ordering Details: e.g.: Product No. 653 206 00, Hexagon Nut DIN 6330, M6
m sw
Ordering Details: e.g.: Product No. 653 308 00, Hexagon Nut DIN 6331, M8
m sw
Ordering Details: e.g.: Product No. 653 006 00, Extension Nuts 6334, M6
512 ®
Turnbuckles Similar to DIN 1478, Zinc-Plated, Made From Seamless Steel Tube
Ordering Details: e.g.: Product No. 653 906 00, Turnbuckle DIN 1478, zinc-plated M6
Ordering Details: e.g.: Product No. 653 806 00, Turnbuckle Nut DIN 1479, M6
Min. thread
Product No. Product No. d* L SW engagement Adjustability Weight
untreated zinc-plated mm mm mm mm mm g
653 806 00 653 856 00 M6 30 10 9,5 15 14
653 808 00 653 858 00 M8 35 13 12 15 26
653 810 00 653 860 00 M10 45 16 14 21 62
653 812 00 653 862 00 M12 55 18 17 25 90
653 816 00 653 866 00 M16 75 24 22 35 180
653 820 00 653 870 00 M20 95 30 26 47 320
653 824 00 653 874 00 M24 115 36 31 57 530
653 830 00 653 880 00 M30 125 46 38 53 1080
* One side right-hand thread, other side left-hand thread.
Ordering Details: e.g.: Product No. 653 106 00, Washer DIN 6340 for M6
® 513
Retaining Rings DIN 471 for shafts Retaining Rings DIN 472 for boreholes
b
b
d5
d5
d3 s
d3 s
Material: Feather steel, phosphated, oiled. Material: Feather steel, phosphated, oiled.
External rings for axial fixing a machine part on a shaft. Internal rings for axial fixing a machine part inside a bore.
Ordering Details: e.g.: Product No. 617 403 00, Retaining Ring DIN 471, 3mm Ordering Details: e.g.: Product No. 617 608 00, Retaining Ring DIN 472, 8mm
* Borehole diameter.
514 ®
Locknuts DIN 981, Steel or Stainless Steel
Material:
standard: Steel, min. strength 350 N/mm 2 . b Z
A
t
stainless: Stainless steel 1.4618 (AISI 201).
These nuts are used for unsafed, quickly to loosen applications,
or for a safe connection with an additional lockwasher DIN
5406 (for these lockwashers, a keyway is required on the shaft
d1
d2
d3
thread).
Recommend tolerance for the shaft thread: 6g DIN ISO 965.
30°
h
Ordering Details: e.g.: Product No. 653 630 00, Locknut DIN 981, Steel, KM 0
Lockwashers DIN 5406 for Locknuts DIN 981, Steel or Stainless Steel
Material:
~2
standard: Steel, min. strength 350 N/mm 2 . 5°
b1
d1 s
Ordering Details: e.g.: Product No. 653 630 01, Lockwasher DIN 5406 MB 0
® 515
Locknuts UW with Locking Device, Steel and Stainless Steel
Material:
standard: Body of the nut: Low carbon steel (FUOOSS).
stainless: Body of the nut: Stainless steel 1.4301. A
Locking insert: Stainless Steel.
With these slotted nuts no additional lock washers or keyways
are required. No keyway or washer required for roller bearing.
Designed for easy assembly. Maintenance-free construction. The
bolt thread has to meet the medium quality of ISO 965.
Locking Insert
Ordering Details: e.g.: Product No. 653 430 00, Slot Nut UW, M 10 x 0.75
Product No. Product No. dxP D3-0,5 D4-0,5 g-0,5 T S±0,2 h H Tol. H Sd Weight
standard stainless mm mm mm mm mm mm mm mm mm mm g
653 428 00 - M8 x 0,75 16 12 13 1,5 3 4,3 5,3 ±0,3 0,05 4
653 430 00 653 994 30 M10 x 0,75 18 13 14,4 1,8 3 4 5,2 ±0,3 0,05 4,5
653 432 00 653 994 32 M12 x 1 22 17 18,4 1,8 3 4 5,4 ±0,3 0,05 8
653 434 00 653 994 34 M15 x 1 25 21 21,4 1,8 4 5 6,5 ±0,5 0,05 12
653 437 00 653 994 37 M17 x 1 28 24 24,2 1,9 4 5 6,4 ±0,5 0,05 13
653 440 00 653 994 40 M20 x 1 32 26 28,4 1,8 4 6 7,7 ±0,5 0,05 23
653 444 00 653 994 44 M25 x 1,5 38 32 34 2 5 7 9,1 ±0,5 0,05 36
653 448 00 653 994 48 M30 x 1,5 45 38 41 2 5 7 9,1 ±0,8 0,05 45
653 453 00 653 994 53 M35 x 1,5 52 44 48 2 5 8 10,2 ±0,8 0,05 70
653 458 00 653 994 58 M40 x 1,5 58 50 53 2,5 6 9 11,2 ±0,8 0,05 95
653 462 00 653 994 62 M45 x 1,5 65 56 60 2,5 6 10 12,5 ±1,0 0,05 130
653 465 00 653 994 65 M50 x 1,5 70 61 65 2,5 6 11 13,5 ±1,0 0,05 160
653 468 00 653 994 68 M55 x 2 75 67 69 3 7 11 13,5 ±1,0 0,07 185
653 471 00 653 994 71 M60 x 2 80 73 74 3 7 11 13,5 ±1,0 0,07 200
Please note: Function:
Ensure that there are at least two or three full threads behind This system consists of a shaft nut and a special spring, acting
the locking insert. as friction ring. This special spring is integrated into the upper
This slot nut must not be used on shafts with keyway. part of the nut.
Lubricate the nut when screwing it onto the shaft. Due to the lead of the thread the special spring locks itself bet-
Larger thread diameters can be supplied on request. ween shaft and nut. The system is locked in any position!
Ordering Details: e.g.: Product No. 653 530 00, Shaft Nut KMK, M10 x 0.75
516 ®
Hook Wrenches DIN 1810 form A for Locknuts
Ordering Details: e.g.: Product No. 653 400 12, Hook Wrench 12-14mm
Collars
page 452
® 517
T-Nuts DIN 508
Ordering Details: e.g.: Product No. 655 105 00, Nut for T-Slots DIN 508, M5
Ordering Details: z.B.: Product No. 655 001 00, Bolt for T-Slots DIN 787, M6 x 25 mm
518 ®
Knurled Nuts DIN 466, Steel and Stainless Steel
Ordering Details: e.g.: Product No. 653 723 00, Knurled Nut DIN 466, M3
Ordering Details: e.g.: Product No. 653 743 00, Flat Knurled Nuts DIN 466, M3
Ordering Details: e.g.: Product No. 653 705 00, Knurled Nut DIN 6303, M5
® 519
Hollow Knurled Nuts 420
Material:
Type Steel:
Head: Plastic thermoplast (polyamide) black, glossy.
Bush: Steel, zinc plated, chromatised blue.
Type Stainless Steel:
Head: Plastic thermoplast (polyamide) black, glossy.
Bush: Stainless steel 1.4305. A
Ordering Details: e.g.: Product No. 653 754 00, Knurled Nut M 4
Material:
Type with threaded bolt of steel:
Head: Plastic thermoplast (polyamide) black, glossy.
Threaded bolt: Steel, zinc plated, chromatised blue.
Type with threaded bolt of stainless steel:
Head: Plastic thermoplast (polyamide) black, glossy. A
Threaded bolt: Stainless steel 1.4567.
Ordering Details: e.g.: Product No. 653 770 00, Knurled Thumb Screw M4 x 10
520 ®
Knurled Thumb Screws DIN 464, Burnished Steel and Stainless Steel
Ordering Details: e.g.: Product No. 654 205 00, Knurled Screw DIN 464, M4 x 8
Knurled Thumb Screws DIN 653, Burnished Steel and Stainless Steel
Ordering Details: e.g.: Product No. 654 233 05, Knurled Screw DIN 653, M3 x 6
® 521
Swing Bolts similar to DIN 444, Burnished Steel and Stainless Steel
Ordering Details: e.g.: Product No. 654 406 00, Swing Bolt DIN 444, M6
522 ®
Spherical Washers DIN 6319 Conical Seats DIN 6319
ly
cal
eri
sph
Material: Steel, blank, turned, case hardened, Material: Steel, blank, turned, case hardened,
hardening depth min. 0.2 mm. hardening depth min. 0.2 mm.
Ordering Details: e.g.: Product No. 655 406 00, Spherical Washer DIN 6319, 6.4 mm Ordering Details: e.g.: Product No. 655 506 00, Conical Seat DIN 6319, 7.1 mm
Product No. d1H13 d3 h1 h2 r1 for Bolt F* Weight Product No. d2H13 d4 d5 h3 h4** for Bolt F* Weight
Type C mm mm mm mm mm Ø kN g Type D mm mm mm mm mm Ø kN g
655 406 00 6,4 12 0,7 2,3 9 6 9 0,9 655 506 00 7,1 12 11 2,8 4 6 9 1,3
655 408 00 8,4 17 0,6 3,2 12 8 17 2,5 655 508 00 9,6 17 14,5 3,5 5 8 17 3,5
655 410 00 10,5 21 0,8 4,0 15 10 26 5 655 510 00 12 21 18,5 4,2 6,3 10 26 6,7
655 412 00 13 24 1,1 4,6 17 12 38 7,3 655 512 00 14,2 24 20 5 8 12 38 10
655 414 00 15 28 1,2 5,0 22 14 53 11,4 655 514 00 16,5 28 24,8 5,6 8,6 14 53 14,4
655 416 00 17 30 1,3 5,3 22 16 73 12,7 655 516 00 19 30 26 6,2 9,3 16 73 18
655 420 00 21 36 2,0 6,3 27 20 117 22 655 520 00 23,2 36 31 7,5 11,5 20 117 31
655 424 00 25 44 2,4 8,2 32 24 168 43 655 524 00 28 44 37 9,5 15 24 168 61
655 430 00 31 56 3,6 11,2 41 30 269 102 655 530 00 35 56 49 12 19,7 30 269 130
655 436 00 37 68 4,6 14,0 50 36 394 190 655 536 00 42 68 60 15 23 36 394 230
655 440 00 43 78 6,5 17,0 58 42 542 305 655 540 00 49 78 70 18 29 42 542 360
655 448 00 50 92 8,0 21,0 67 48 714 540 655 548 00 56 92 82 22 36 48 714 640
Spherical Washers DIN 6319 of Stainless Steel Conical Seats DIN 6319 of Stainless Steel
ly
cal
eri
sph
Ordering Details e.g.: Product No. 655 994 06, Spherical Washer DIN 6319, 6.4 mm, stainless Ordering Details e.g.: Product No. 655 995 06, Conical Seat DIN 6319, 7.1 mm, stainless
Product No. d1H13 d3 h1 h2 r1 for Bolt Weight Product No. d2H13 d4 d5 h3 for Bolt Weight
Type C mm mm mm mm mm Ø g Type D mm mm mm mm Ø g
655 994 06 6,4 12 0,7 2,3 9 6 0,9 655 995 06 7,1 12 11 2,8 6 1,3
655 994 08 8,4 17 0,6 3,2 12 8 2,5 655 995 08 9,6 17 14,5 3,5 8 3,5
655 994 10 10,5 21 0,8 4 15 10 5 655 995 10 12 21 18,5 4,2 10 6,7
655 994 12 13 24 1,1 4,6 17 12 7,3 655 995 12 14,2 24 20 5 12 10
655 994 16 17 30 1,3 5,3 22 16 12,7 655 995 16 19 30 26 6,2 16 18
655 994 20 21 36 2 6,3 27 20 22 655 995 20 23,2 36 31 7,5 20 31
655 994 24 25 44 2,4 8,2 32 24 43 655 995 24 28 44 37 9,5 24 61
655 994 30 31 56 3,6 11,2 41 30 102 655 995 30 35 56 49 12 30 130
® 523
Ball-Ended Thrust Screws
Material typ A and typ B: Screw: Steel tensile strength 12.9, Type A / A-N Type B / B-N Type A Type B-N
burnished. Ball: Steel, hardened, blank.
SW SW
Material typ A-N and typ B-N: Screw: Stainless steel 1.4305.
Ball: Stainless steel, hardened.
A
Type A / A-N: with full ball.
Type B / B-N: with flat-faced ball,
to clamp surfaces that are not exactly parallel.
Temperature range: -60ºC to +350ºC.
Ordering Details: e.g.: Product No. 654 503 05, Ball-Ended Thrust Screw M3 x 5mm
Nominal Ball
Product No. Product No. Product No. Product No. d1 length d3 l1 l2 Ø SW Weight
Type A Type B Type A-N Type B-N mm mm mm mm mm mm mm kN* g
654 503 05 - 654 903 05 - M3 5 - 5 - 1,5 1,5 2,5 0,15
654 503 08 - 654 903 08 - M3 8 - 7,5 - 1,5 1,5 2,5 0,22
654 503 10 - 654 903 10 - M3 10 - 10 - 1,5 1,5 2,5 0,33
654 504 06 654 554 06 654 904 06 654 954 06 M4 6 1,8 6 5,6 2,5 2 3,5 0,4
654 504 10 654 554 10 654 904 10 654 954 10 M4 10 1,8 10 9,6 2,5 2 3,5 0,7
654 504 16 654 554 16 654 904 16 654 954 16 M4 16 1,8 16 15,6 2,5 2 3,5 1,1
654 505 08 654 555 08 654 905 08 654 955 08 M5 8 2,2 8 7,5 3 2,5 4,5 0,8
654 505 12 654 555 12 654 905 12 654 955 12 M5 12 2,2 12 11,5 3 2,5 4,5 1,3
654 505 20 654 555 20 654 905 20 654 955 20 M5 20 2,2 20 19,5 3 2,5 4,5 2,3
654 506 10 654 556 10 654 906 10 654 956 10 M6 10 3 10,8 10 4 3 9 1,5
654 506 16 654 556 16 654 906 16 654 956 16 M6 16 3 16,8 16 4 3 9 2,4
654 506 25 654 556 25 654 906 25 654 956 25 M6 25 3 25,8 25 4 3 9 3,9
654 508 10 654 558 10 654 908 10 654 958 10 M8 10 5 11,2 10 5,5 4 15 2,6
654 508 12 654 558 12 654 908 12 654 958 12 M8 12 5 13,2 12 5,5 4 15 3,2
654 508 20 654 558 20 654 908 20 654 958 20 M8 20 5 21,2 20 5,5 4 15 5,7
654 508 30 654 558 30 654 908 30 654 958 30 M8 30 5 31,2 30 5,5 4 15 8,9
654 510 12 654 560 12 654 910 12 654 960 12 M10 12 6 13,7 12 7 5 20 5
654 510 16 654 560 16 654 910 16 654 960 16 M10 16 6 17,7 16 7 5 20 6,8
654 510 25 654 560 25 654 910 25 654 960 25 M10 25 6 26,7 25 7 5 20 11,2
654 510 35 654 560 35 654 910 35 654 960 35 M10 35 6 36,7 35 7 5 20 16,2
654 512 16 654 562 16 654 912 16 654 962 16 M12 16 7 18 16 8,5 6 30 10
654 512 20 654 562 20 654 912 20 654 962 20 M12 20 7 22 20 8,5 6 30 12,4
654 512 30 654 562 30 654 912 30 654 962 30 M12 30 7 32 30 8,5 6 30 19,6
654 512 40 654 562 40 654 912 40 654 962 40 M12 40 7 42 40 8,5 6 30 28,5
654 516 20 654 566 20 654 916 20 654 966 20 M16 20 11 23,3 20 12 8 60 22
654 516 25 654 566 25 654 916 25 654 966 25 M16 25 11 28,3 25 12 8 60 28
654 516 35 654 566 35 654 916 35 654 966 35 M16 35 11 38,3 35 12 8 60 41
654 516 50 654 566 50 654 916 50 654 966 50 M16 50 11 53,3 50 12 8 60 48
654 520 30 654 570 30 - - M20 30 13,5 34,2 30 15 10 90 52
654 520 40 654 570 40 - - M20 40 13,5 44,2 40 15 10 90 72
654 520 50 654 570 50 - - M20 50 13,5 54,2 50 15 10 90 93
654 520 60 654 570 60 - - M20 60 13,5 64,2 60 15 10 90 115
* Max. Load Capacity kN, only with static load, only type A and type B.
Material:
Screw: Steel, tensile strength 12.9, burnished.
Bolt: Brass.
Note: Brass bolt press-fitted. Used for gentle pressing-in
or clamping of threaded spindles, axles, shafts and surface
treated parts.
Temperature range: -60ºC to +350ºC.
Ordering Details: e.g.: Product No. 654 604 06, Thrust Screw with Brass Bolt, M4 x 6.5
524 ®
Spring Plungers with Ball and Head, Steel or Stainless Steel
Ordering Details: e.g.: Product No. 654 634 00, Spring Plunger M4
Material:
Body: Steel, burnished. Ball: Hardened. Spring: Stainless steel.
Standard spring tension.
Material Type R:
Body: Stainless steel.
Ball: Stainless steel, hardened. A
Spring: Stainless steel, standard spring tension.
Temperature range: -40ºC to +250ºC.
Ordering Details: e.g.: Product No. 654 996 02, Spring Plunger Type R, M2
Spring Tension* Weight
Product No. Product No. d1 l s Ball Ø Initial End
Note
burnished Type R mm mm mm mm N N g These Spring Plungers are, e.g., used for
- 654 996 02 M2 4 0,3 1,0 0,8 1,5 0,1 fixation or as device to press something
654 603 00 654 996 03 M3 7 0,4 1,5 3 4,5 0,3 in or push it out.
654 604 00 654 996 04 M4 9 0,8 2,5 6 14,5 0,6
654 605 00 654 996 05 M5 12 0,9 3 8 14 0,9
654 606 00 654 996 06 M6 14 1,0 3,5 11 18 1,5
654 608 00 654 996 08 M8 16 1,5 4,5 18 31 3,5
654 610 00 654 996 10 M10 19 2,0 6 24 45 7 * Statistical average.
654 612 00 654 996 12 M12 22 2,5 8 26 49 10
654 616 00 654 996 16 M16 24 3,5 10 41 86 24
654 620 00 654 996 20 M20 30 4,5 12 56 111 43
654 624 00 654 996 24 M24 34 5,5 15 81 151 70
Spring Plungers with Ball and Slot, Burnished or Stainless Steel, Strong Spring Tension
Material:
Body: Steel, burnished. Ball: Hardened. Spring: Stainless steel.
Strong spring tension.
Material Type R:
Body: Stainless steel.
A
Ball: Stainless steel, hardened.
Spring: Stainless steel, strong spring tension.
Temperature range: -40ºC to +250ºC.
Ordering Details: e.g.: Product No. 654 805 00, Spring Plunger, M5
Spring Tension* Weight
Product No. Product No. d1 l s Ball Ø Initial End Note
burnished Type R mm mm mm mm N N g These Spring Plungers are, e.g., used for
654 805 00 654 998 05 M5 12 0,9 3 15 22 0,9 fixation or as device to press something
654 806 00 654 998 06 M6 14 1,0 3,5 19 28 1,5 in or push it out.
654 808 00 654 998 08 M8 16 1,5 4,5 36 62 3,5
654 810 00 654 998 10 M10 19 2,0 6 57 104 7
654 812 00 654 998 12 M12 22 2,5 8 61 110 10
654 816 00 654 998 16 M16 24 3,5 10 68 142 24
654 820 00 654 998 20 M20 30 4,5 12 84 166 43 * Statistical average.
654 824 00 654 998 24 M24 34 5,5 15 127 237 70
® 525
Spring Plungers, Plastic
Material:
Body: POM, blue. Ball made from hardened stainless steel or of
POM, white. Spring: Stainless steel.
Type N: Ball made from stainless steel.
Type P: Ball made from POM.
Temperature range -30ºC to +50ºC.
Ordering Details: e.g.: Product No. 654 726 00, Spring Plunger M6, Version P, Delrin
Material:
Body: Stainless Steel 1.4305.
Ball: Stainless steel, hardened. A
Spring: Stainless steel.
Standard spring load.
Temperature range: -40ºC to +250ºC.
Ordering Details: e.g.: Product No. 654 999 06, Spring Plunger M6, Type KN Stainless
Material:
Body: Steel, burnished. Bolt: Steel,
hardened. Spring: Stainless steel
Type “stainless”: Stainless steel 1.4305. A
Standard spring tension.
Temperature range: -40ºC to +250ºC.
Ordering Details: e.g.: Product No. 654 653 00, Spring Plunger M 3
526 ®
Spring Plungers, Smooth with Collar, Stainless
Material:
Type GN: Body, ball and spring stainless steel. A
Type GP: Body: Plastic POM.
Ball and spring: Stainless steel.
Temperature range GN: -40ºC to +250ºC.
Temperature range GP: -30ºC to +50ºC.
Ordering Details: e.g.: Product No. 654 997 53, Spring Plunger, Type GN, Stainless, 3mm
* Statistical average.
Note
Spring plungers are used for fixation or as
device to press something in or push it out.
Material:
Body: Brass.
Ball: Stainless steel, hardened. Knurl
Spring: Stainless steel.
Temperature range: -40ºC to +250ºC.
Ordering Details: e.g.: Product No. 654 843 00, Spring Plunger, Double-Ended 3 mm
® 527
Spring-Action Side Thrust Pins 2214, Version A, Stainless Ball, Normal Spring Pressure, Single-Sided
Material: b s
Steel, burnished. Ball: Stainless steel, hardened.
Spring: Stainless steel.
l2
d2
Temperature range -30ºC to +50ºC.
≈3
l1
l3
d1
Ordering Details: e.g.: Product No. 654 928 00, Spring-Action Side Thrust Pin, Vers. A, 8mm
Spring Load *
Product No. d1 d2 l1 l2 l3 b s Intake Bore Initial End Weight
Version A mm mm mm mm mm mm mm mmH8 N N g
654 928 00 8 3 25 3,6 6 3,2 0,9 8 2,5 6,5 8,7
654 930 00 10 4 30 4,2 7 4 1 10 4,5 9 17
654 932 00 12 5 35 4,8 9 5 1,5 12 6,5 13 29
654 934 00 14 6,5 40 5,8 10 5,4 1,8 14 8 18 43
* Statistical average.
Note
The side thrust pin is pressed into the bore by at least as far
as the measure l 3 . It serves to position, hold or clamp small
workpieces inside fixtures. If the workpiece is machined, additi-
onal clamping devices might be required for holding it safely in
place.
Spring-Action Side Thrust Pins 2214, Version B, Steel Ball, Strong Spring Pressure, Single-Sided
Material: b s
Free cutting steel, burnished. Ball: Steel, hardened.
Spring: Plastic.
l2
l2
Plastic
Spring
l3
d1
Ordering Details: e.g.: Product No. 654 950 00, Spring-Action Side Thrust Pin, Vers. B, 10mm
Spring Load*
Product No. d1 d2 l1 l2 l3 b s Intake Bore Initial End Weight
Version B mm mm mm mm mm mm mm mmH8 N N g
654 950 00 10 5,5 30 7 8 4,5 1 10 50 160 8,6
654 952 00 12 6,5 35 8 9 5,5 1,5 12 60 270 13
* Statistical average.
Note
The side thrust pin is pressed into the bore by at least as far
as the measure l 3 . It serves to position, hold or clamp small
workpieces inside fixtures. If the workpiece is machined, addi-
tional clamping devices might be required for holding it safely
in place. If fixtures are stored please make sure that the plastic
spring is not loaded.
528 ®
Standard Parts for Operating - Overview
Knobs / Grips
Control Knobs 726.1 Star Grips Star Grips Similar to Star Grips with Axial
DIN 6335 GG DIN 6335 Pr Bearing
Star Grips 5335 Star Grips 5334 Star Grip Screws 5334 Star Grips
Stainless Steel Stainless Steel Stainless Steel Similar to DIN
6336, Made From
Thermoplastics
Knurled Knob Screws, Triangular Knobs, Wing Nuts, Plastic Wing screws,
Made from Plastic Made from Stainless Plastic
Steel
Wing Nuts, Wing screws, Ball Knobs DIN 319 Pr Ball Knobs Similar to
Stainless Steel Stainless Steel Plastic DIN 319,
Metal
® 529
Standard Parts for Operating - Overview
Knobs / Grips
Clamping Levers
Adjustable Clamping Adjustable Clamping Adjustable Clamping Adjustable Clamping
Levers 355 from Plastic Levers 355 from Levers 120 Levers 120
Plastic with Screw with Screw
Clamp Nuts
Clamp Nuts 202 Tg Cylindrical Clamp Clamp Nuts with
Cast Steel and Nuts, Steel or Stainless Double Lever, Steel or
Stainless Steel Steel Stainless Steel
530 ®
Standard Parts for Operating - Overview
Cranks / Handwheels
Tri-Ball Handles 2140 Hand Cranks Hand Cranks Hand Cranks 471
DIN 468 Tg DIN 469 Tg
Reworking within
24h-service possible.
Custom made parts
on request.
® 531
Cam-Action Indexing Plungers 612 Made from Steel
* Statistical average.
* Statistical average.
532 ®
Indexing Plungers 417, without Rest Position
k2
Indexing Plungers without rest position are used where, on releasing
b4
the knob or lifting ring, the plunger pin should be returned to its A
k1
b1
b3
initial position by the spring force.
Type A: without rest position, with lifting ring.
l2
Type B: without rest position, with knob. l1 b2
d2
d1
h1
B
h2
Ordering Details: e.g.: Product No. 666 680 04, Indexing Plunger 417 type A, 4mm
* Statistical average.
b3
d2
h1
h2
Ordering Details: e.g.: Product No. 666 682 04, Indexing Plunger 417 type C, 4mm
* Statistical average.
® 533
Indexing Plungers 717, Steel and Stainless Steel, without Rest Position
0,5 x d2
Indexing plungers 717 are reasonably priced, with small dimensions, SW SW
l4
for applications where high precision indexing is not required.
l4
l2
e e
l2
l2
Indexing Plungers without rest position are used where, on releasing
l3
l3
l5
the knob or lifting ring, the plunger pin should be returned to its
l5
initial position by the spring force.
l1
l1
During assembly, do not exceed the fastening torque TA. d1 d1
Type A: without rest position, with lifting ring, without counter nut. d2 d2
Type AK: without rest position, with lifting ring, with counter nut.
Type B: without rest position, with knob, without counter nut. Type A: without rest position, with lifting ring, without counter nut.
Type AK: without rest position, with lifting ring, with counter nut.
Type BK: without rest position, with knob, with counter nut. Type B: without rest position, with knob, without counter nut.
Type BK: without rest position, with knob, with counter nut.
Ordering Details: e.g.: Product No. 666 717 01, Indexing Plunger 717 type A, 3mm
* Statistical average.
** Fastening torque during assembly.
534 ®
Indexing Plungers 717, Steel and Stainless Steel, with Rest Position
0,5 x d2
0,5 x d2
SW SW
for applications where high precision indexing is not required.
l4
l4
l2
e e
l2
Indexing Plungers with rest position are used where the pin has to
l2
remain in retracted position. To achieve this, the knob is rotated by
l3
l3
l5
l5
90 degrees after being retracted. A notched catch stops the locked-
l1
l1
in knob from returning to its initial position accidentally or due to
vibration. d1 d1
d2 d2
Type C: with rest position, with knob, without counter nut.
Type CK: with rest position, with knob ring, with counter nut.
Type C: with rest position, with knob, without counter nut.
Type CK: with rest position, with knob, with counter nut.
Ordering Details: e.g.: Product No. 666 717 53, Indexing Plunger 717 type C, 3mm
* Statistical average.
** Fastening torque during assembly.
® 535
Indexing Plungers 817, Steel and Stainless Steel
A
-0,02/-0,04 Spring Load* Weight
Product No. Product No. Version d1 l1 min. d2 d3 d4 d5 l2 l3 l4 l5 l6 SW Initial End
Steel Stainless Steel mm mm mm mm mm mm mm mm mm mm mm mm mm N N g
666 684 00 666 996 84 B 4 4 M8x1 16 - - 35 16 5 - - 10 4,0 12,0 11,0
666 685 00 666 996 85 B 5 5 M10x1 19 - - 40 18 6 - - 12 5,0 15,0 18,0
666 686 00 666 996 86 B 6 6 M12x1,5 23 - - 48 22 6 - - 14 6,0 19,0 29,0
666 687 00 666 996 87 B 8 8 M16x1,5 28 - - 58 26 8 - - 17 8,5 26,0 63,0
666 690 00 666 996 90 B 10 12 M16x1,5 28 - - 58 26 8 - - 17 9,5 38,0 64,0
666 694 00 666 996 94 BK 4 4 M8x1 16 - - 35 16 5 - - 10 4,0 12,0 13,8
666 695 00 666 996 95 BK 5 5 M10x1 19 - - 40 18 6 - - 12 5,0 15,0 25,0
666 696 00 666 996 96 BK 6 6 M12x1,5 23 - - 48 22 6 - - 14 6,0 19,0 39,0
666 698 00 666 996 98 BK 8 8 M16x1,5 28 - - 58 26 8 - - 17 8,5 26,0 83,0
666 700 00 666 997 00 BK 10 12 M16x1,5 28 - - 58 26 8 - - 17 9,5 38,0 79,8
666 704 00 666 997 04 C 4 4 M8x1 16 - - 35 16 5 - - 10 4,0 12,0 13,0
666 705 00 666 997 05 C 5 5 M10x1 19 - - 40 18 6 - - 12 5,0 15,0 21,0
666 706 00 666 997 06 C 6 6 M12x1,5 23 - - 48 22 6 - - 14 6,0 19,0 33,0
666 708 00 666 997 08 C 8 8 M16x1,5 28 - - 58 26 8 - - 17 8,5 26,0 66,5
666 710 00 666 997 10 C 10 12 M16x1,5 28 - - 58 26 8 - - 17 9,5 38,0 69,6
666 714 00 666 997 14 CK 4 4 M8x1 16 - - 35 16 5 - - 10 4,0 12,0 15,8
666 715 00 666 997 15 CK 5 5 M10x1 19 - - 40 18 6 - - 12 5,0 15,0 28,0
666 716 00 666 997 16 CK 6 6 M12x1,5 23 - - 48 22 6 - - 14 6,0 19,0 43,0
666 718 00 666 997 18 CK 8 8 M16x1,5 28 - - 58 26 8 - - 17 8,5 26,0 86,5
666 720 00 666 997 20 CK 10 12 M16x1,5 28 - - 58 26 8 - - 17 9,5 38,0 85,0
666 734 00 666 997 34 G 4 4 M8x1 - M3 7 - 16 5 4,5 2,5 10 4,0 12,0 9,8
666 735 00 666 997 35 G 5 5 M10x1 - M4 8 - 18 6 5,5 3,0 12 5,0 15,0 15,8
666 736 00 666 997 36 G 6 6 M12x1,5 - M5 9 - 22 6 7,0 3,5 14 6,0 19,0 25,3
666 738 00 666 997 38 G 8 8 M16x1,5 - M6 10 - 26 8 8,5 4,0 17 8,5 26,0 53,9
666 740 00 666 997 40 G 10 12 M16x1,5 - M6 10 - 26 8 8,5 4,0 17 9,5 38,0 55,6
666 744 00 666 997 44 GK 4 4 M8x1 - M3 7 - 16 5 4,5 2,5 10 4,0 12,0 12,7
666 745 00 666 997 45 GK 5 5 M10x1 - M4 8 - 18 6 5,5 3,0 12 5,0 15,0 22,8
666 746 00 666 997 46 GK 6 6 M12x1,5 - M5 9 - 22 6 7,0 3,5 14 6,0 19,0 35,3
666 748 00 666 997 48 GK 8 8 M16x1,5 - M6 10 - 26 8 8,5 4,0 17 8,5 26,0 73,9
666 750 00 666 997 50 GK 10 12 M16x1,5 - M6 10 - 26 8 8,5 4,0 17 9,5 38,0 75,6
* Statistical average.
Steel Versions:
B BK C CK G GK
B BK C CK G GK
536 ®
Control Knobs 726.1
Material:
Aluminium, black anodised finish, scale (version S) and arrow
(version A): white, engraved with laser precision . Knob cover
disk: light- grey plastic. Collet/hexagon nut: brass. Stainless
steel set screw: DIN 916 with Allen screw and serrated end.
Type A: with arrow.
Type B: neutral, without arrow or grading.
Type S: with scale 0...9, 20 graduations.
Version 1: with set screw (bore d 2).
Version 2: with collet (bore d 3). 0 or arrow
When mounting, the cover is pressed in by hand, for demounting in opposite of screw
it can be lifted up at the slot using a screwdriver. The collet ver-
sion allows easy “adjustment” of the knobs and offers completely Set screw Clamp collet
secure mounting on the shaft. Scale or arrow are fully abrasion
proof and easy to read, as the engraving makes the aluminium
coloured figures and numbers stand out against the black, anodi-
sed surface. Besides the standard scale (Version S) these knobs
can be supplied with any scale desired (on request).
Ordering Details: e.g.: Product No. 660 701 22, Control Knob Vers. 1, Version A, 22 mm Version 1 Version 2
Type A: with arrow. Type B: neutral, without Type S: with scale 0...9, Version 1: with set screw (bore d 2).
arrow or grading. 20 graduations. Version 2: with collet (bore d 3).
Reworking within
24h-service possible.
Custom made parts
on request.
® 537
Star Knobs DIN 6335 GG Star Knobs Similar to DIN 6335 Pr
Version E Version C
Material: Grey cast iron. Material: Plastic PF31, black, glossy finish.
Type E = with tapped blind hole. Type K = with press-fitted threaded bush made from brass.
Ordering Details: e.g.: Product No. 660 232 00, Star Knobs DIN 6335 GG, Vers. E 32 mm Ordering Details: e.g.: Product No. 660 520 00, Star Knobs DIN 6335 Pr, Vers. K 20 mm
thread. d2
Axial Bearing
d3
Ordering Details: e.g.: Product No. 660 640 00, Star Knob with Axial Bearing, Ø 40 mm
surface friction.
• Less wear on the component due to fixed locating face. d3 Axial Bearing
• Little settling due to higher pre-tensioning force.
l
d2
Ordering Details: e.g.: Product No. 660 640 01, Star Knob Screw with Axial Bearing, Ø 40mm, M6 x 15mm
538 ®
Star Knobs DIN 6336 GG
Ordering Details: e.g.: Product No. 661 132 00, Star Knob DIN 6336 GG, Vers. C 32 mm
Weight Weight
Product No. Product No. d1 d2 d 3 H7 d4 h1 h3 t1 Vers. C Vers. E
Vers. C Vers. E mm mm mm mm mm mm mm g g
661 132 00 661 232 00 32 M6 6 12 20 10 12 47 49
661 140 00 661 240 00 40 M8 8 14 25 13 15 70 70
661 150 00 661 250 00 50 M10 10 18 32 17 18 145 148
661 163 00 661 263 00 63 M12 12 20 40 21 22 246 254
661 180 00 661 280 00 80 M16 16 25 50 25 28 542 542
Star Knobs Similar to DIN 6336 Pr Star Knobs Similar to DIN 6336 AL
Version K Version E
Ordering Details: e.g.: Product No. 661 993 21, Star Knob Stainless Steel, Cast, 40 mm
Product No. Product No. d1 Thread d 2 Bore d 3 d4 h1 h2 t 2min. (C) t 1min. (E) Weight
Vers. C Vers. E mm mm mm mm mm mm mm mm g
- 661 993 30 40 M6 - 18 30,5 15 - 12 150
661 993 21 661 993 31 40 M8 8 18 30,5 15 15 12 125
- 661 993 32 50 M8 - 21 34,0 17 - 15 240
661 993 23 661 993 33 50 M10 10 21 34,0 17 18 15 208
- 661 993 34 60 M10 - 25 39,0 18 - 18 370
661 993 25 661 993 35 60 M12 12 25 39,0 18 22 22 365
® 539
Star Knobs 5334 Stainless Steel
h1
h2
cost-efficient stainless steel-version.
d1
l
d2
Ordering Details: e.g.: Product No. 661 993 01, Star Knob Screw Stainless Steel, 40 mm
Reworking within
24h-service possible.
Custom made parts
on request.
540 ®
Star Knobs Similar to DIN 6336, Thermoplast
Ordering Details: e.g.: Product No. 661 332 00, Star Knob Thermoplast, 32 mm
Vers. C Vers. E
Product No. Product No. d1 d3 d2 d4 h1 h2 h3 t min. Weight
Vers. C Vers. E mm mm mm mm mm mm mm mm g
661 332 00 661 332 01 32 6 M6 12 20 10 8,5 12 15
661 340 00 661 340 01 40 8 M8 14 26 13 10 14 25
661 350 00 661 350 01 50 10 M10 18 32 17 10 18 53
661 363 00 661 363 01 63 12 M12 20 40 21 14 22 85
661 380 00 661 380 01 80 16 M16 25 52 27 15 30 195
Ordering Details: e.g.: Product No. 661 825 10, Star Knob screw Thermoplast, 25 mm
Version ST
Reworking within
24h-service possible.
Custom made parts
on request.
® 541
Triangular Knobs, Made from Thermoplast Triangular Knobs, Made from Stainless Steel
Natural coloured
anodised aluminium disk
Material: Thermoplast (Polyamide PA), Material: Stainless steel 1.4308, matt blasted.
black glossy finish, brass bush. A
Very elegant and easy to grip. Elegant, easy to grip and clean.
For comparably high torque transmission.
Ordering Details: e.g.: Product No. 661 632 11, Triangular Knob, 32mm, M5 Ordering Details: e.g.: Product No. 661 996 31, Triangular Knob stainless, 32mm, M5
Ordering Details: e.g.: Product No. 661 632 13, Triangular Knob screw, 32mm, M5
Natural coloured
anodised aluminium disk
542 ®
Knurled Knobs, Made from Thermoplast
h1
d1
h2
t1
t2
Special surface (contact points as a quadratic truncated pyramid)
for maximum torque without uncomfortable stress on the skin. d2 d3
d4 d4
Ordering Details: e.g.: Product No. 661 632 01, Knurled Knob, Thermoplast, 32 mm, M5
Version C Version E
Product No. Product No. d1 d 2 H9 d3 d4 h1 h2 t 1 min. t2 Weight
Version C Version E mm mm mm mm mm mm mm mm g
--- 661 632 01 32 -- M5 15 22 9 - 10 11
--- 661 632 02 32 -- M6 15 22 9 - 12 16
661 640 00 661 640 01 40 6 M6 17 24 11 14 12 20
--- 661 640 02 40 -- M8 17 24 11 - 13 21
661 650 00 661 650 01 50 8 M8 20 30 13,5 20 20 42
--- 661 650 02 50 -- M10 20 30 13,5 - 18 32
661 660 00 661 660 01 60 10 M10 23 35 15 25 20 46
--- 661 660 02 60 -- M12 23 35 15 -- 20 54
--- 661 670 01 70 -- M12 24 38 18,5 -- 20 65
--- 661 670 02 70 -- M14 24 38 18,5 -- 20 73
max.2
Ordering Details: e.g.: Product No. 661 632 03, Knurled Knob, Thermoplast, 32 mm d2
d3
® 543
Wing nuts, Made from Thermoplast Wing Nuts, made from Stainless Steel
cap, removable
h1
d1
d1
h1
h3
h2
h3
h2
d2
d2 d3
d3 b
b
Ordering Details: e.g.: Product No. 661 748 01, Wing Nut, Thermoplast, 48mm, M5 Ordering Details: e.g.: Product No. 661 997 41, Wing Nut stainless, 46mm, M6
Wing screws, Made from Thermoplast Wing screws, Made from Stainless Steel
cap, removable
h1
h1
d1
d1
h2
h2
l
d2
b b d2
d3
d3
544 ®
Ball Knobs DIN 319 PF
Material: Plastic PF31 (phenolic resin), black, high-gloss finish. Version C Version E
Version C: With compression-moulded thread.
Version E: With threaded bush of zinc-plated steel.
h
t1
*M4 threaded bush made from brass.
t3
d2 d3
d6 d6
d1 d1
Ordering Details: e.g.: Product No. 664 016 00, Ball Knob DIN 319 PF, Version C, 16 mm
h
t5
d5
d6
d1
Ordering Details: e.g.: Product No. 664 216 00, Ball Knob DIN 319 PF Version L, 16 mm
Ball Knobs DIN 319 Version C, Steel, Stainless Steel and Aluminium
® 545
Revolving Ball Knobs 3192 with Gear Lever Handle
Internal hexagon
Ordering Details: e.g.: Product No. 664 525 00, Revolving Ball Knob 3192, 25 mm
Gear Lever Handles 209 with Ball Knob DIN 319, Steel Burnished or Zinc Plated or Stainless
Ordering Details: e.g.: Product No. 666 006 00, Handle 209 with Ball Knob,
burnished, 8 mm
Gear Lever Handles 209 with Cylindrical Grip, Steel Burnished or Zinc Plated or Stainless
Ordering Details: e.g.: Product No. 666 106 00, Handle 209 with Cylindrical Grip,
burnished, 8mm
546 ®
Revolving Cylindrical Handles 598
Material:
Version K: Duroplast PF31, black, glossy finish.
Spindle: Steel, zinc-plated.
Version N: Duroplast PF31, black, glossy finish.
Spindle: Stainless steel 1.4305. A
Modern design.
Allen screw
Ordering Details: e.g.: Product No. 663 418 00, Handle 598, Version K, 18 mm
Retractable Handles NG
Material:
Version K: Duroplast PF31, black, glossy finish.
Folding mechanism: Steel, burnished.
Version N: Duroplast PF31, black, glossy finish.
Folding mechanism: Stainless steel 1.4305. A
Use: When the handle must at times not stick out.The handle
is pulled out of its taper seating and then tilted. A compression
spring locks the handle in both end positions.
All handles are revolving (type 598).
Ordering Details: e.g.: Product No. 663 200 00, Retractable Handle NG, Version K, 21 mm
d3
d1
to drive the knob into place. The shaft end with tolerance h9
should be slightly rounded or chamfered (30°). The knob is quic-
kly mounted and sits absolute vibration-tight.
Temperature resistant up to 80ºC.
Ordering Details: e.g.: Product No. 662 201 18, Cylindrical Knob, 18 mm
® 547
Fixed Handles DIN 39 St
d1
d4
d3
Allen screw SW
Ordering Details: e.g.: Product No. 662 110 00, Grip DIN 39 St, Vers. E 10 mm
d1
d4
d3
Allen screw SW
Ordering Details: e.g.: Product No. 662 220 00, Grip DIN 39 Pr, Version E 20 mm
Allen screw SW
Ordering Details: e.g.: Product No. 662 316 00, Grip DIN 39 AL, Version E 16 mm
548 ®
Revolving Handles DIN 98 St
d1
d4
d3
d6
l4
Allen screw SW
Ordering Details: z.B.: Product No.. 663 116 00, Grip DIN 98 St, Vers. E 16 mm
d1
d4
d3
l4 d6
Allen screw SW
Ordering Details: e.g.: Product No. 663 216 00, Grip DIN 98 Pr, Vers. E 16 mm
d6
l4
Allen screw SW
Ordering Details: e.g.: Product No. 663 316 00, Grip DIN 98 AL, Vers. E 16 mm
® 549
Adjustable Clamping Levers 355, Version N with Internal Thread, Disengaged by Pulling, Plastic
Material: Threaded bush and retaining screw steel, burnished. Retaining screw
l1
Grip body: technopolymer (Polyamide PA), glas fibre reinforced,
h4
black-grey RAL 7021. Serrated ring zinc die casting. Splines
h3
h1
h2
is limited or if a specific clamping position is required. By lifting
(pulling) the handle the splines work loose and the clamping lever can d3
Annular
be turned to the most suitable clamping position. Letting go causes d4
Gear
the handle to re-engage automatically.
t
d1
Temperature resistant up to +130°C.
Ordering Details: e.g.: Product No. 665 557 01, Adjustable Clamping Lever 355, version I, 44 mm, M4
Adjustable Clamping Levers 355, Version G with External Thread, Disengaged by Pulling, Plastic
Material: Threaded stud and retaining screw steel, burnished. Retaining screw
l1
Grip body: technopolymer (Polyamide PA), glas fibre reinforced, Splines
h4
black-grey RAL 7021. Serrated ring zinc die casting.
Annular
(pulling) the handle the splines work loose and the clamping lever can d3 Gear
be turned to the most suitable clamping position. Letting go causes d4
l2
Ordering Details: e.g.: Product No. 665 557 11, Adjustable Clamping Lever 355, version A, 44 mm, M4x12mm
550 ®
Adjustable Clamping Levers 120 Version N with Internal Thread, Disengaged by Pulling
Material: Handle: Zinc die-cast. Threaded bush and locking screw: Steel
burnished. Handle: plastic coated, colour black RAL 9005.
Version N = Handle slanted, with metric-threaded bush. Splines
Ordering Details: e.g.: Product No. 665 705 00, Adjustable Clamping Lever, Thread M5
Stroke
Product No. d1 d2 d5 h1 h2 h4 h3 l2 t Weight
Version N mm mm mm mm mm mm mm mm mm g
665 705 00 14 M5 10 25 4,5 3,5 35 45 9 33
665 706 00 14 M6 10 25 4,5 3,5 35 45 9 33
665 707 00 18 M6 13,5 31 6,5 4 45 62 12 70
665 708 00 18 M8 13,5 31 6,5 4 45 62 12 70
665 709 00 22 M8 16 36 8 4 52 74 15 116
665 710 00 22 M10 16 36 8 4 52 74 15 116
665 711 00 25 M10 19 43 11 4 63 89 18 173
665 712 00 25 M12 19 43 11 4 63 89 18 173
665 713 00 30 M12 23 50,5 12 5 76 108 24 285
665 716 00 30 M16 23 50,5 12 5 76 108 24 285
Adjustable Clamping Levers 120 Version G with External Thread, Disengaged by Pulling
Material: Handle: zinc die-cast. Threaded stud and locking screw: Steel
burnished. Handle: Plastic coated, colour black RAL 9005.
Splines
Version G = Handle slanted, with metric-threaded stud.
As they are adjustable, they are very versatile in use.
The threaded insert is connected to the lever via the serration and can
be released by pulling
Ordering Details: e.g.: Product No. 665 755 12, Adjustable Clamping Lever, Thread M5x12
Stroke
Product No. d1 d2 l1 d4 h1 h2 h3 h4 l2 Weight
Version G mm mm mm mm mm mm mm mm mm g
665 755 12 14 M5 12 10 25 4,5 35 3,5 45 37
665 755 16 14 M5 16 10 25 4,5 35 3,5 45 38
665 755 20 14 M5 20 10 25 4,5 35 3,5 45 39
665 755 25 14 M5 25 10 25 4,5 35 3,5 45 39
665 755 32 14 M5 32 10 25 4,5 35 3,5 45 40
665 756 16 18 M6 16 13,5 31 6,5 45 4 62 76
665 756 20 18 M6 20 13,5 31 6,5 45 4 62 77
665 756 25 18 M6 25 13,5 31 6,5 45 4 62 80
665 756 32 18 M6 32 13,5 31 6,5 45 4 62 81
665 756 40 18 M6 40 13,5 31 6,5 45 4 62 82
665 758 16 18 M8 16 13,5 31 6,5 45 4 62 78
665 758 20 18 M8 20 13,5 31 6,5 45 4 62 80
665 758 25 18 M8 25 13,5 31 6,5 45 4 62 81
665 758 32 18 M8 32 13,5 31 6,5 45 4 62 87
665 758 40 18 M8 40 13,5 31 6,5 45 4 62 89
665 760 20 22 M10 20 16 36 8 52 4 74 132
665 760 25 22 M10 25 16 36 8 52 4 74 136
665 760 32 22 M10 32 16 36 8 52 4 74 137
665 760 40 22 M10 40 16 36 8 52 4 74 143
665 760 50 22 M10 50 16 36 8 52 4 74 148
665 762 25 25 M12 25 19 43 11 63 4 89 203
665 762 32 25 M12 32 19 43 11 63 4 89 206
665 762 40 25 M12 40 19 43 11 63 4 89 214
665 762 50 25 M12 50 19 43 11 63 4 89 219
665 766 32 30 M16 32 23 50,5 12 76 5 108 362
665 766 40 30 M16 40 23 50,5 12 76 5 108 373
665 766 50 30 M16 50 23 50,5 12 76 5 108 386
Note
This clamping lever has proven ideal wherever the swivel range can be turned into any direction and the threaded insert can be
is limited or where a specific lever position is most convenient screwed in or out by turning the locking screw. When the lever
for the operator. The lever also features a modern design. By is released, the serration re-engages automatically because of
pulling the lever, the serrations are disengaged. Now the handle the spring tension.
® 551
Adjustable Clamping Levers 300, Version N with Internal Thread, Disengaged by Pulling
Adjustable Clamping Levers 300, Version G with external Thread, disengaged by pulling
On request, the adjustable clamping levers 300 can also be supplied with stainless-steel insert 1.4305.
552 ®
Adjustable Clamping Levers 300.5, Version IS-N with Internal Thread, Disengaged by Pulling, Stainless
Ordering Details: e.g.: Product No. 665 997 01, Adjustable Clamping Lever 300.5, version I, 45 mm.
Adjustable Clamping Levers 300.5, Version IS-G with External Thread, Disengaged by Pulling, Stainless
Ordering Details: e.g.: Product No. 665 997 11, Adjustable Clamping Lever 300.5, version A, 45 mm.
® 553
Eccentric clamps 927 with internal thread
h
h
glass-fibre reinforced, black matt.
l3 min
l3 max
l4
Contact plate version B: Polyamid (PA),
t
glass-fibre reinforced, black matt. l1
d1
l5
Version A: With adjustable contact plate, with knurled setting d4
nut with fine thread. Thus the clamping force and the lever
position can be set exactly on the lever side.
Version B: Non-adjustable contact plate. The clamping force, Version B
can either be set on the lever side by turning the lever, or on
d3
the backside by adjusting the nut/knurled nut if present. b
• For rapid clamping and loosening by hand.
h
• Clamping is made without generating a torque.
l3 min
• Clamping force is up to 8 kN.
t
l1
d1
l5
d5
Ordering Details: e.g.: Product No. 661 763 10, Eccentric Clamp Version A,
Length 63mm, M6
l3 max
l4
•
• Clamping is made without generating a torque.
l2 max
554 ®
Clamp Nuts DIN 99 St Made from Steel or Stainless Steel
Ordering Details: e.g.: Product No. 665 106 00, Clamp Nut DIN 99, 8 mm
Ordering Details: e.g.: Product No. 665 308 00, Clamp Nut 202 Tg, version N, 16 mm
® 555
Cylindrical Clamp Nuts, Steel or Stainless Steel
Ordering Details: e.g.: Product No. 665 408 00, Cylindrical Clamp Nuts, Steel. M8
Ordering Details: e.g.: Product No. 665 458 00, Clamping Nut with Double lever, Steel. M8
556 ®
Control Levers 223 St
Material: Steel, precision turned and burnished. Ball knob DIN 319
Ball knob made from plastic.
Ordering Details: e.g.: Product No. 666 132 00, Control Lever 223 St
Ordering Details: e.g.: Product No. 666 420 00, Control Lever 2120 St, Version E, 20 mm
Reworking within
24h-service possible.
Custom made parts
on request.
® 557
Cabinet “U” Handles 525
Ordering Details: e.g.: Product No. 666 601 00, Cabinet “U” Handle 525, 86 mm
Material:
Version Plastic PP: Thermoplast Polypropylene,
glass-fibre reinforced, black, matt.
h
t
Version Plastic PA HT: Thermoplast Polyamide, glass-fibre d
reinforced, black, matt. l
Temperature resistant up to 200º C.
b
Ordering Details: e.g.: Product No. 666 601 01, Cabinet “U” Handle 725 PP, 86 mm
Ordering Details: e.g.: Product No. 666 540 00, Cabinet “U” Handle 528 PP, 94 mm
558 ®
Cabinet “U” Handles 565
Ordering Details: e.g.: Product No. 666 633 00, Cabinet “U” Handle 565, 100 mm
Ordering Details: e.g.: Product No. 666 660 00, Cabinet “U” Handle 565.1, 116 mm
Ordering Details: e.g.: Product No. 666 860 00, Cabinet “U” Handle 565.2, 112 mm
® 559
Cabinet “U” Handles 426
d1
wall thickness of 4 mm with threaded bush from aluminium.
d2
Ordering Details: e.g.: Product No. 666 669 01, Cabinet “U” Handle 426, 200 mm
Ordering Details: e.g.: Product No. 666 670 00, Cabinet “U” Handle 426.1, 200 mm
Arch Handles
Ordering Details: e.g.: Product No. 666 844 00, Arch Handle Aluminium
560 ®
Cabinet “U” Handles 425 from Steel or Stainless Steel
Ordering Details: e.g.: Product No. 666 612 00, Cabinet “U” Handle 425, CR, 88 mm
Ordering Details: e.g.: Product No. 666 680 00, Folding Handle, Steel, Chrome Plated
Material:
Folding handle made from steel, chrome plated. Tray: Zinc die-
cast, plastic coated, black. Housing Wall
unfolded
® 561
Tubular Handles 333, with Inclined Feet, Aluminium
Ordering Details: e.g.: Product No. 666 505 02, Tubular handle 333, aluminium colour, length 200mm
Ordering Details: e.g.: Product No. 666 505 02, Tubular handle 333.1, aluminium colour, length 180mm
Ordering Details: e.g.: Product No. 666 995 52, Tubular handle 335, length 200 mm
562 ®
Tri-Ball Handles 2140
Ordering Details: e.g.: Product No. 667 425 00, Tri-Ball Handles 2140, Version A, 25 mm
Ordering Details: e.g.: Product No. 668 008 00, Cranked Handle DIN 468 Tg, Version F, 80 mm
Ordering Details: e.g.: Product No. 669 008 00, Cranked Handle DIN 469 Tg, Version F, 80 mm
® 563
Cranked Handles 471
Ordering Details: e.g.: Product No. 667 306 00, Hand Crank 471, 64 mm
Ordering Details: e.g.: Product No. 667 106 00, Cranked Handles 569, Version B, 64 mm
Material: Steel, precision turned and burnished. Ball Knob DIN 319
Ball knobs made from plastic.
with 4 shafts
Ordering Details: e.g.: Product No. 666 512 00, Turret Lever 2130 St, 50 mm
564 ®
Handwheels Stainless Steel
d2
Hub lengths comply with DIN 950. High mechanical strength,
d3
insensitive to blows and impacts.
l1
Version A: Without cylindrical handle.
Version B: With revolving cylindrical handle.
d1 l2
Keyway available at extra charge.
Ordering Details: e.g.: Product No. 670 999 16, Handwheel, Diameter 160 mm Version B with handle
d3
d2
Version B: With revolving cylindrical handle.
Easy to clean.
Keyway available at extra charge. l1
d1 l2
Version B with handle
Ordering Details: e.g.: Product No. 670 995 10, Handwheel, Diameter 100 mm
Ordering Details: e.g.: Product No. 670 997 10, Handwheel DIN 950, stainless steel,
Version A, 100 mm Version B with handle
® 565
Handwheels 527.1 with Peripheral Grooves
d1
d4
d6
d2
d5
Temperature resitant up to +120°C.
Keyway available at extra charge.
l3
t
l1
l2
Ordering Details: e.g.: Product No. 675 052 01, Handwheel 527.1, 50mm
Spoked Handwheels 522 Made from Plastic with Revolving Cylindrical Handle
Ordering Details: e.g.: Product No. 675 508 00, Retractable-Handle Handwheel 5223, 80 mm
566 ®
Spoked Handwheels DIN 950 with Smooth Rim and Slanted Spokes
Spoked Handwheels DIN 950 with Smooth Rim and Slanted Spokes, with Square Hole
Ordering Details: e.g.: 673 408 00, Spoked Handwheel DIN 950, V/G, 80 mm Version V/G with mounted handle.
(Matching Handle DIN 39, Product No. 662 116 00 or DIN 98, Product No. 663 116 00) Handle has to be ordered separately.
Reworking within
24h-service possible.
Custom made parts
on request.
® 567
Spoked Handwheels DIN 950 AL with Smooth Rim and Slanted Spokes
Material: Aluminium.
Number of spokes:
3 spokes for sizes up to Ø 200 mm.
5 spokes for sizes from Ø 225 mm.
Version C = wheel rim ground and high-gloss finish.
Version CA = as Version C, but with threaded lug for handle.
Keyway available at extra charge.
Vers. CA with mounted handle.
Handle has to be ordered separately.
Ordering Details: e.g.: Product No. 670 008 00, Spoked Handwheel DIN 950 Al, Vers. C, 80 mm
Material: Aluminium.
Version C = rim of wheel ground and with high-gloss finish.
Keyway available at extra charge.
Ordering Details: e.g.: Product No. 670 308 00, Solid-Disk Handwheel DIN 950 Al, Version C, 80 mm
Reworking within
24h-service possible.
Custom made parts
on request.
568 ®
Solid-Disk Handwheels DIN 3670 with Recessed Grips
Ordering Details: e.g.: Product No. 670 412 00, Solid-Disk Handwheel DIN 3670, 125 mm
Ordering Details: e.g.: Product No. 670 901 00, Solid-Disk Handwheel 323, 80 mm Version B with revolving cylindrical handle
Cylindrical Weight
Product No. Product No. d1 d2H7 d3 b l1 l2 Handle Ø Vers. A Vers. B
Vers. A Vers. B mm mm mm mm mm mm mm g g
670 901 00 670 911 00 80 10 26 13 16 26 18 140 160
670 902 00 670 912 00 100 10 28 14 17 30 21 210 250
670 903 00 670 913 00 125 12 31 15 18 33 23 320 400
670 904 00 670 914 00 140 14 36 16,5 19 36 23 440 510
670 905 00 670 915 00 160 14 36 18 20 39 26 570 670
670 906 00 670 916 00 200 18 42 20,5 24 45 26 930 1030
670 907 00 670 917 00 250 22 48 23 28 51 28 1550 1670
® 569
Spoked Handwheels 320 and Solid-Disk Handwheels 326
Product No. Product No. Product No. Product No. Cylindrical Weight g
320 320 326 326 d1 d2H7 d3 b l1 l2 Handle Ø 320 320 326 326
with Handle without Handle with Handle without Handle mm mm mm mm mm mm mm with H. without H. with H. without H.
- - - 670 801 00 80 10 26 13 16 26 18 - - 161 134
- - 670 810 00 670 802 00 100 10 31 14 17 30 21 - - 255 215
670 712 00 670 703 00 670 812 00 670 803 00 125 12 31 15 18 33 23 383 311 394 318
670 714 00 670 704 00 670 814 00 670 804 00 140 14 34 16,5 19 36 23 486 411 507 431
670 716 00 670 705 00 670 816 00 670 805 00 160 14 36 18 20 39 26 643 539 675 570
670 720 00 670 706 00 670 820 00 670 806 00 200 18 42 20,5 24 45 26 996 892 990 885
670 725 00 670 707 00 670 825 00 670 807 00 250 22 48 23 28 51 28 1598 1478 1626 1552
t3
of the wheel (pulling) the two serrated wheel rims are engaged.
The wheel is now positively keyed to the shaft. When the wheel
is released, it automatically disengages. The coupling elements
are assembled together in an enclosed unit. Coupling attachment
made from steel, nitrided, bearing surface ground and PTFE coa-
ted, for minimal friction between bearing surfaces and high wear
resistance. An oil hole is provided, which serves to connected
to a pressure oiler in the wheel hub. Frequent lubrication is an
important precondition in guaranteeing the correct functioning of
the plain-bearing coupling attachment. The range of application
of these handwheels is limited to low shaft speeds, or to higher
speeds of only short duration (e.g. feed screws for milling machi-
ne table with rapid feed).
The coupling attachments can also be supplied separately, to be
mounted with existing handwheels. Prices on request.
We assume no liability for any consequential damage.
Ordering Details: e.g.: Product No. 670 612 00, Safety Handwheel SHR, 125 mm
Reworking within
24h-service possible.
Custom made parts
on request.
570 ®
Lifting Pins, Self Locking
Ordering Details: e.g.: Product No. 666 910 15, Lifting Pin, Self Locking, 10 x 15
Socket Pins with Spring-Loaded Balls, Self Locking (Ball Lock PINS)
Loosen = lock.
d4
® 571
Latch Clamps
Adjustment travel
Stroke
Ordering Details: e.g.: Product No. 676 204 00, Latch Clamp, Size 160
Adjustment travel
Stroke
Ordering Details: e.g.: Product No. 676 992 04, Latch Clamp, Stainless Steel, Size 160
572 ®
Quick Clamps (Vertical Clamp with Horizontal Base, without Clamping Bolts)
h3
clamps: It is blanked out from full and reinforced on the points of
h4
highest load. During the closing movement it is guided on both
sides to prevent being affected by possible side thrusts.
h2
s1
b1 Clamping bolt retainer for
m2
d2
welding to clamping arm
m1
Version E
with clamping
b3
bolt retainer for
s2
welding
m3
m4
b2
a
l3
l2
Version A
with two stepped
side washers Axis of rotation
clamping arm
Version A
Operating Principle
Operating handle
Clamping
arm
Position 1: By using the toggle link principle, these quick clamps of the clamping bolt: It increases if the entire contact area of
offer essential advantages: the bolt touches the workpiece before the dead centre point is
The clamping arm retracts to such an extent, that the workpiece reached. This effect is clearly illustrated when using an elastic
can be inserted and removed completely unobstructed. clamping pad.
Position 2: Even the slightest forward movement of the opera- Position 4: In this position the toggle link has arrived in the
ting handle moves the clamping arm with the contact pad over over-centre lock position, and the operating lever has reached
the workpiece. a firm stop. This leads to a secure locking(self-blocking) of the
As can be seen from the sketch, the position of the toggle links quick clamp, preventing it from opening until it is released by
leads to a multiple of the input force at the operating handle the operator. The force which the clamping element is capable
being applied to the clamping arm. of withstanding in this over-centre lock position without suffe-
In this position the quick clamp is not yet fully locked, i.e., any ring permanent deformation is known as holding force F H . The
counter force applied to the operating handle will open the holding force F H is a characteristic value (co-efficient) for togg-
clamp. le clamps, and this value is mainly dependent on:
Position 3: In this position all three pivots are perfectly aligned • the size (dimensions, geometry) of the quick clamp,
yielding the maximum clamping force (dead centre point).The • the position of the clamping bolt on the clamping arm.
clamping force applied to the workpiece is mainly dependent on: In the tables, the maximum holding force F H is stated in relation
• the input force applied to the operating handle, to a particular position of the clamping arm.
• the position of the clamping bolt on the clamping lever.
The clamping force can be altered by readjusting the position
® 573
Quick Clamps (Horizontal Clamp with Horizontal Base, without Clamping Bolts)
Clamping bolt
Axis of rotation
clamping arm
Version O
with clamping bolt
retainer for welding
Version M
with two stepped
side washers
Clamping bolt
retainer for
welding
Version M: forked clamping arm. Ordering Details: e.g.: Product No. 676 102 00, Horizontal Clamp, Version M, Size 25
Version O: solid clamping arm.
Holding Force
Product No. Product No. Size FH a² b1 b2 b3 d1** d2 h1 h2 h3 h4 l1 l2 l3 l4 m1 m2 m3 r s1 s2 Weight
Version M Version O N mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm g
676 102 00 - 25* 400 10 24 24,5 4,3 M4 4,3 23 12 7 15 68 43 20 - 15 16 4,5 24,5 1,2 - 25
676 103 00 676 143 00 75 900 20 28 26 5,5 M5 4,5 38 20 11 22,5 118 67 40 49,5 13,5 17 7,2 43 2 4 80
676 105 00 676 145 00 130 1000 32 36 40 6,5 M6 5,5 51 29 14 27 168 92 53 64 26 26 5 62 2,5 5 180
676 111 00 676 151 00 230 1700 37 44 42 8,5 M8 6,5 61,5 37 18 35 196 110 63,5 78 26 28,5 9 72 3 6 300
676 117 00 676 157 00 355 3200 58 60 56 10,4 M10 8,5 83 50 22 43 270 161 96 115 41 41 9,5 108,5 3,5 7 600
676 122 00 676 162 00 455 6200 65 70 65 12,4 M12 8,5 99 60 26 53 309 186 116 135 41,5 41,5 14,2 126 4 10 1400
* Size 25 only available in version M.
** Clamping bolts have to be ordered separately.
Material:
Hexagon Bolt: DIN 933, steel, strength class 8, zinc-plated.
Hexagon nuts: DIN 934/DIN 936, steel, zinc-plated.
Protective cap: Neoprene 85º Shore hardness, black.
Note: Protective cap has to be ordered separately.
The elastic protective cap can be easily slipped over the bolt
head.
Ordering Details: e.g.: Product No. 676 000 04, Clamping Bolt M4
Weight
Product No. Product No. d1 Length l1 d2 h1 h2 l2 m sw Screw Cap
Screw Protect. Cap mm mm mm mm mm mm mm mm g g
676 000 04 676 000 44 M4 23 11 3 6,5 2,5 3,2 7 5 1
676 000 05 676 000 45 M5 38 12,5 3,5 8 2,5 4,7 8 9 1
676 000 06 676 000 46 M6 49 15 4 10 4 5,2 10 11 2
676 000 08 676 000 48 M8 56 19 5,5 13 5,5 6,8 13 24 4
676 000 10 676 000 50 M10 77 24 6,5 16 7 8,4 16 47 7
676 000 12 676 000 52 M12 88 26 7,5 19 8,5 10,8 18 75 10
574 ®
Rolling bearings at MÄDLER®:
®
®
® 575
Assortment Box Retainers for shafts, type KL
Size Amount
3 100
4 100
5 100
6 100
8 100
10 80
12 100
14 80
16 100
24 20
Size Amount
4 100
5 100
6 100
8 100
10 40
12 40
14 40
16 40
576 ®
Assortment Box Washers and Pins
Assortment Box Feather Keys According to DIN 6885 Version A and shaft Collars
® 577
Feather Keys According to DIN 6885
Material: C45K
Version A. hh11 l1
h9
b
Ordering Details: e.g.: Product No. 618 002 00, Feather Keys, 2 x 2 x 6 mm
Product No. bh9 h l1 Weight Product No. bh9 h l1 Weight Product No. bh9 h l1 Weight Product No. bh9 h l1 Weight
mm mm mm g mm mm mm g mm mm mm g mm mm mm g
618 002 00 2 2 6 0,2 618 069 00 4 4 20 2,5 618 129 00 6 6 45 12,7 618 202 00 12 8 60 45
618 003 00 2 2 8 0,3 618 070 00 4 4 22 2,8 618 130 00 6 6 50 14,1 618 203 00 12 8 65 49
618 004 00 2 2 10 0,3 618 071 00 4 4 25 3,1 618 131 00 6 6 55 15,5 618 204 00 12 8 70 53
618 005 00 2 2 12 0,4 618 072 00 4 4 28 3,5 618 132 00 6 6 60 17,0 618 211 00 14 9 40 40
618 006 00 2 2 14 0,4 618 073 00 4 4 30 3,8 618 146 00 8 7 20 8,8 618 212 00 14 9 45 45
618 007 00 2 2 15 0,5 618 094 00 5 5 12 2,4 618 147 00 8 7 22 9,7 618 213 00 14 9 50 49
618 008 00 2 2 16 0,5 618 095 00 5 5 14 2,7 618 148 00 8 7 25 11,0 618 214 00 14 9 55 54
618 009 00 2 2 18 0,6 618 096 00 5 5 15 2,9 618 149 00 8 7 28 12,3 618 215 00 14 9 60 59
618 010 00 2 2 20 0,6 618 097 00 5 5 16 3,1 618 150 00 8 7 30 13,2 618 216 00 14 9 65 64
618 011 00 2 2 22 0,7 618 098 00 5 5 18 3,5 618 151 00 8 7 35 15,4 618 217 00 14 9 70 69
618 012 00 2 2 25 0,8 618 099 00 5 5 20 3,9 618 152 00 8 7 40 17,6 618 218 00 14 9 75 74
618 030 00 3 3 8 0,6 618 100 00 5 5 22 4,3 618 153 00 8 7 45 19,8 618 219 00 14 9 80 79
618 031 00 3 3 10 0,7 618 101 00 5 5 25 4,9 618 154 00 8 7 50 22,0 618 228 00 16 10 45 57
618 032 00 3 3 12 0,8 618 102 00 5 5 28 5,5 618 155 00 8 7 55 24,2 618 229 00 16 10 50 63
618 034 00 3 3 14 1,0 618 103 00 5 5 30 5,9 618 156 00 8 7 60 26,4 618 230 00 16 10 55 69
618 035 00 3 3 15 1,1 618 104 00 5 5 35 6,9 618 171 00 10 8 25 15,7 618 231 00 16 10 60 75
618 036 00 3 3 16 1,1 618 105 00 5 5 40 7,9 618 172 00 10 8 28 17,6 618 232 00 16 10 65 82
618 037 00 3 3 18 1,3 618 106 00 5 5 45 8,8 618 173 00 10 8 30 18,8 618 233 00 16 10 70 88
618 038 00 3 3 20 1,4 618 107 00 5 5 50 9,8 618 174 00 10 8 35 22,0 618 234 00 16 10 75 94
618 039 00 3 3 22 1,6 618 119 00 6 6 15 4,2 618 175 00 10 8 40 25,1 618 235 00 16 10 80 100
618 040 00 3 3 25 1,8 618 120 00 6 6 16 4,5 618 176 00 10 8 45 28,3 618 246 00 18 11 50 78
618 041 00 3 3 28 2,0 618 121 00 6 6 18 5,1 618 177 00 10 8 50 31,4 618 247 00 18 11 55 85
618 042 00 3 3 30 2,1 618 122 00 6 6 20 5,7 618 178 00 10 8 55 34,5 618 248 00 18 11 60 93
618 063 00 4 4 10 1,3 618 123 00 6 6 22 6,2 618 179 00 10 8 60 37,7 618 249 00 18 11 65 101
618 064 00 4 4 12 1,5 618 124 00 6 6 25 7,1 618 197 00 12 8 35 26,4 618 250 00 18 11 70 109
618 065 00 4 4 14 1,8 618 125 00 6 6 28 7,9 618 198 00 12 8 40 30,1 618 251 00 18 11 75 117
618 066 00 4 4 15 1,9 618 126 00 6 6 30 8,5 618 199 00 12 8 45 33,9 618 252 00 18 11 80 124
618 067 00 4 4 16 2,0 618 127 00 6 6 35 9,9 618 200 00 12 8 50 37,7
618 068 00 4 4 18 2,3 618 128 00 6 6 40 11,3 618 201 00 12 8 55 41,4
Material: C45K.
Standard length about 1000 mm. hh11 ≈1000
h9
b
Ordering details: e.g.: Product No. 618 902 02, Bright Key Steel DIN 6880, 2x2x1000 mm
Product No. bh9 hh11 Weight Product No. bh9 hh11 Weight
mm mm g mm mm g
618 902 02 2 2 31 618 910 10 10 10 785
618 903 03 3 3 71 618 912 08 12 8 754
618 904 04 4 4 126 618 912 12 12 12 1130
618 905 05 5 5 196 618 914 09 14 9 989
618 906 06 6 6 283 618 916 10 16 10 1256
618 908 07 8 7 440 618 918 11 18 11 1554
618 908 08 8 8 502 618 920 12 20 12 1884
618 910 08 10 8 628
578 ®
Feather Keys According to DIN 6885, Stainless
h9
b
Ordering Details: e.g.: Product No 618 990 30, Feather Keys, 3 x 3 x 8 mm, Stainless
Ordering Details: e.g.: Product No. 619 902 02, Key Steel DIN 6880, Stainless,
2 x 2 x 1000 mm
Product No. bh9 hh11 Weight Product No. bh9 hh11 Weight
mm mm g mm mm g
619 902 02 2 2 31 619 910 08 10 8 626
619 903 03 3 3 70 619 912 08 12 8 750
619 904 04 4 4 125 619 914 09 14 9 984
619 905 05 5 5 195 619 916 10 16 10 1250
619 906 06 6 6 280 619 918 11 18 11 1560
619 908 07 8 7 438 619 920 12 20 12 1880
® 579
Edge Trims
Material: PVC/Steel.
Edge trims simplify the protection of
edges, save time in preparatory and sub-
sequent work, and cover sharp edges.
They also have a decorative effect.
The substructure of the edge trim con-
tains steel metal clips or a wire construc-
tion. This means they have a strong hold
even if there are radii or bent parts. Edge
trims are mounted on the edges to be
covered by hand or with a plastic mallet.
Glues or special mounting parts are not
required.
580 ®
Trim Seals
Material: PVC/EPDM/Steel.
Trim seals are a combination of edge
trims made from PVC with a substructure
of metal clips and sealed on EPDM-foam
rubber.
These profiles serve a double function:
1.Easy covering of construction-condi-
tioned sharp edges.
2. The sealing effect.The foam rubber
strips or hollow section are highly flexible
and can seal doors and lids. The mounting
is done as with edge trims.
Ordering Details: e.g.: Product No. 687 140 00, Product No. Clamp Range Colour Maximum Length Weight
Trim Seal mm m g/m
687 140 00 1,0 - 4,0 black 100 175
® 581
Automatic Lubricators perma ® (Housing Made from Steel Sheet)
Function
Ring Eyelet
Tightening the activating screw makes the gas generator drop Predetermined Break Point
into the electrolyte fluid, where it starts a chemical reaction that
builds up pressure and causes the piston to move forward. The Gas-Generating Pellet
lubricant is continuously injected into the lubrication point. When
the lubrication cartridge is empty, the coloured piston becomes
clearly visible. The initial delay between activation and the first
discharge of lubricant depends on the perma ® type. Lubricant Electrolyte Fluid
volume 120 cm 3 . The activator screw and the lubricator have to
be ordered seperately. Piston
Lubricant
perma® Lubricators
Material: Housing made from steel sheet. Recommendation
The code for the lubricant contained is stamped into the bottom of Application
of the housing (e.g. SF 01 = all-purpose grease). The activator
Linear Motion
Spindle Drives
Plain Bearings
Ordering Details: e.g.: Product No. 680 500 01, Perma Lubricator Type SF01
Sealings
Product No. Type Lubricant DIN NLGI- Thickener Basis Oil Temperature Viskosity
51 502 Grade Range at +40°C
680 500 01 SF01 Multipurpose Grease KP2K-30 2 Li / Ca Mineral -30° / +130°C 220 X X X X X
680 500 02 SF02 Extreme Pressure Grease KPF2K-30 2 Li + MoS2 Mineral -30° / +120°C 105 X X
680 500 03 SF03 High Temperature Grease KE1T-20 2 PHS + solids Ester + PFPE -20° / +220°C 420 X X
680 500 04 SF04 High Performance Grease K1S-20 0/1 PHS Mineral + PAO -20° / +160°C 500 X X X X
680 500 05 SF05 High Temp./High Pressure KPF1S-20 0/1 PHS + MoS2 Mineral + PAO -20° / +160°C 500 X X X
680 500 06 SF06 Liquid Grease K0G-20 0 Al.-Kom. Mineral -20° / +130°C 220 X X X X
680 500 08 SF08 High Speed Grease KHC2N-50 2 Ca-Kom. PAO -40° / +140°C 100 X X
680 500 10 SF10 Food Grade Grease K1K-40 1 Al-Kom. PAO -20° / +220°C 150 X X X X
680 500 14 SO14 High Performance Oil CLPE320 Oil - PAO + Ester -20° / +250°C 320 X
Accessories
Bracket
Oil Brush
582 ®
Drip-Feed Oilers System Unikum with Adjustment from Top
Thread
Ordering Details: e.g.: Product No. 680 401 00, Drip-Feed Oiler Unikum, R 1/4“
Thread
Ordering Details: e.g.: Product No. 680 202 00, Drip-Feed Oiler UNI, R 1/8”
® 583
Electric Drip-Feed Oilers ELO
Ordering Details: e.g.: Product No. 680 301 00, Oiler ELO, 230 V, 50Hz, G 1/2“
Other than the manual drip-feed oiler, which also drips when Almost all liquids can be dosed drop by drop, provided they are
the machine has stopped, the electric drip-feed oiler only drips not mixed with solid matters. It is also suited for other media,
as long as the machine is running. When the machine stops, the provided they do not thicken with heat. Attention must be
electric drip-feed oiler is also automatically shut off, as the oiler paid to the compatibility with acrylic glass and buna N used as
is controlled via the machine programme. Finest dosing of drops sealing material. (possibly natural glass and vitone sealings on
is possible - by turning a knurled nut at the top part of the oiler. request)
584 ®
Oil-Level Sight Glasses 541, Plastic
ød1
ød3
d2
High strength. Resistant against oil, diesel and solvents.
Not resistant against alcohol. At mounting wall thickness below
4mm, a nut is required.
s
l1 l2
Ordering Details: e.g.: Product No. 681 835 01, Oil-Level Sight Glass 541, G 1/4“ Reflector
s l1 l2
Ordering Details: e.g.: Product No. 681 801 00, Oil-Level Sight Glass 743, G 3/8“ Seal
® 585
Oil-Level Windows SR
Ordering Details: e.g.: Product No. 681 130 00, Oil-Level Window SR 60, 39 x 18 mm
Width
across Flats
Thread
Ordering Details: e.g.: Product No. 680 001 00, Stauffer Grease Box DIN 3411, Gr. 1
586 ®
Come and visit our
stall at a fair and get
detailed information on
our entire product range.
Exact dates at:
www.maedler.de
Precision Levelling Adjusters
The precision levelling adjusters consist of a threaded mounting bolt (1) and a nut
base (2). The fine thread design permits a precise adjustment as well as easy readjust-
ment using the wrench spanner HS (page 594).
Under static load, the adjusted level is firmly fixed by tightening the mounting bolt.
The Levellers with Locking Nut are recommended for dynamic loads or when no bolts
are used for the mounting.
The safety screw features (3) serves as an end stop for maximum adjustment.
The use of Precision Adjusters KAE/KAEK, KVS/KVSK and KAS facilitates precise
adjustment of non-parallel surfaces.
Pos. B
Pos. A
DS
• For non-parallel surfaces The Spacer DS is used to bridge gaps bet- Like the ball head precision adjusters
up to 4º slope. ween the levelling adjuster and the bea- KAE the ball shim KAS (Pos. A) facilitates
• Larger overall height with more ring surface when the adjustment travel adjustment of non-parallel surfaces with
adjustment travel. h is insufficient. an angle of inclination of up to 4º. If the
• Type KVS (without lock nut): angle of inclination > 1º, the use of an
From 35mm (plus 15mm adjustment travel) additional ball shim (Pos. B) is recommen-
to 119mm (plus 55mm adjustment travel). ded to assure a stable support of the bolt
• Type KVSK (with lock nut): head.
From 40mm (plus 10mm adjustment travel)
to 134mm (plus 40mm adjustment travel).
Notes on Mounting
All models can be assembled with a normal screw is not included. The adjustment thread is All precision levelling adjusters have a safety
mounting screw, to prevent a change of posi- greased on all models (with high quality longli- screw to keep them from falling apart.
tion. Suitable screw sizes are provided in the fe grease), to prevent seizing.
dimensions tables. The screw length depends This means that loosening / adjustment
on the customers components. That’s why the is possible even after prolonged use.
588 ®
Precision levelling adjusters
Examples
s t a n d a r d s t a i n l e s s
Type Mounting Torque1) Preload2) F add.3) F tot4) Torque1) Preload2) F add.3) F tot4)
(Size) Screw kN kN kN kN kN kN kN kN
15-6,6 M6
20-6,6 M6
20-9,0 M8
20-11 M10
30-11 M10 48 120 36,5
30-13,5 M12 84 120 62
30-17,5 M16 206 120 153
40-17,5 M16 206 136 210 153 148
40-22 M20 415 120 210 300 148
40-26 M24 714 173 210 515 128 148
50-22 M20 415 120 210 330 300 136 225
50-26 M24 714 173 157 330 515 128 225
50-33 M30 1420 277 330 1031 204 225
60-26 M24 714 173 322 495 515 128 195 323
60-33 M30 1420 277 218 495 1031 204 118 323
60-39 M36 2482 394 101 495 1793 285 323
80-39 M36 2482 394 466 (526) 5) 860 (920) 5) 1793 285 261 546
1) Fastening torque (for screw strength 8.8 for standard versions or 6.8 for stainless version).
2) The preload of any mounting screw used (tensile strength 8.8 for standard versions or 6.8 for stainless version).
3) F = max. permissible static load, in addition to the preload of a mounting screw.
add.
4) F = max. permissible total static load.
tot.
5) Bracketed values apply to HVS / HVSK and KVS / KVSK.
® 589
Precision Levelling Adjusters
Material:
Standard version: 42CrMo4V, No. 1.7225,
Surface zinc plated and chromated.
Stainless version: X10CrNiS18.9, No. 1.4305. A
• For parallel surfaces.
• Low overall height with short adjustment travel.
• Without lock nut.
Ordering Details: e.g.: Product No. 686 305 00, NAE 15-6.6 standard
Material:
Standard version: 42CrMo4V, No. 1.7225,
Surface zinc plated and chromated.
Stainless version: X10CrNiS18.9, No. 1.4305. A
• For parallel surfaces.
• Low overall height with short adjustment travel.
• With lock nut.
Ordering Details: e.g.: Product No. 686 605 00, NAEK 15-6.6 standard
590 ®
Precision Levelling Adjusters
Material:
Standard version: 42CrMo4V, No. 1.7225,
Surface zinc plated and chromated.
Stainless version: X10CrNiS18.9, No. 1.4305. A
• For non-parallel surfaces up to 4º slope.
• Low overall height with short adjustment travel.
• Without lock nut.
Ordering Details: e.g.: Product No. 686 405 00, KAE 15-6.6 standard
Material:
Standard version: 42CrMo4V, No. 1.7225,
Surface zinc plated and chromated.
Stainless version: X10CrNiS18.9, No. 1.4305. A
• For non-parallel surfaces up to 4º slope.
• Low overall height with short adjustment travel.
• With lock nut.
Ordering Details: e.g.: Product No. 686 705 00, KAEK 15-6.6 standard
® 591
Precision Levelling Adjusters
Material:
Standard Version: 42CrMo4V, Nr. 1.7225,
Surface zinc plated and chromated
Stainless Steel: X10CrNiS18.9, Nr. 1.4305. A
Ordering Details: e.g.: Product No. 686 105 00, HVS 15-6.6 Standard
Material:
Standard Version: 42CrMo4V, Nr. 1.7225,
Surface zinc plated and chromated
Stainless Steel: X10CrNiS18.9, Nr. 1.4305. A
Ordering Details: e.g.: Product No. 686 205 00, HVSK 15-6.6 standard
592 ®
Precision Levelling Adjusters
Material:
Standard version: 42CrMo4V, No. 1.7225,
Surface zinc plated and chromated.
Stainless version: X10CrNiS18.9, No. 1.4305. A
• For non-parallel surfaces up to 4º slope.
• Larger overall height with more adjustment travel.
• Without lock nut.
Ordering Details: e.g.: Product No. 686 805 00, KVS 15-6.6 standard
Material:
Standard version: 42CrMo4V, No. 1.7225,
Surface zinc plated and chromated.
Stainless version: X10CrNiS18.9, No. 1.4305. A
• For non-parallel surfaces up to 4º slope.
• Larger overall height with more adjustment travel.
• With lock nut.
Ordering Details: e.g.: Product No. 686 905 00, KVSK 15-6.6 standard
® 593
Precision Levelling Adjusters
Material:
Standard Version: 42CrMo4V, Nr. 1.7225,
Surface zinc plated and chromated.
Stainless Steel: X10CrNiS18.9, Nr. 1.4305. A
Ordering Details: e.g.: Product No. 686 505 00, KAS 15 standard
Spacers DS
Material:
Standard Version: 42CrMo4V, Nr. 1.7225,
Surface zinc plated and chromated.
Stainless Steel Version: X10CrNiS18.9, Nr. 1.4305. A
Product No. Product No. Type for Type NAE, KAE, Dm dD s Weight
standard stainless HVS, HVSK mm mm mm g
686 555 00 686 995 55 DS 15 ...15-... 25 6,6 4 14
686 560 00 686 995 60 DS 20 ...20-... 32 11,0 5 27
686 565 00 686 995 65 DS 30 ...30-... 45 17,5 6 62
686 570 00 686 995 70 DS 40 ...40-... 58 26,0 8 128
686 575 00 686 995 75 DS 50 ...50-... 70 33,0 10 222
686 580 00 686 995 80 DS 60 ...60-... 80 39,0 12 342
686 585 00 686 995 85 DS 80 ...80-... 105 52,0 16 775
Material:
Special steel, hardened and burnished.
Important: two spanner wrenches are required for mounting the
precision levelling adjusters.
Ordering Details: e.g.: 2 Pieces, Product No. 653 400 25, Hock Wrenches 25-28mm
Ordering Details: e.g.: Product No. 654 006 00, Grub Screw DIN 6332, Type S, M6
Thrust Pads with Spring Retainer according to DIN 6311 and Factory Standard
Thrust face
Ordering Details: e.g.: Product No. 654 106 00, Thrust Pad DIN 6311, d1 = 12 mm
For Thrust d d1 d2 z1 z2 r
Pads d1 mm mm mm mm mm mm
48 Tr. 24 17,5 16,5 16,5 6,5 11
60 Tr. 28/30/32 21,8 20 20 8 13
80 Tr. 40 30 28,5 25 10 22
® 595
Levelling Pads 2259
Ordering Details: e.g.: Product No. 655 206 00, Levelling Pad 2259, Type A, M6
Material Type AG: Ball with threated bolt: free cutting steel,
induction hardened, burnished.
Pad: steel, heat-treated, burnished.
Ordering Details: e.g.: Product No. 655 206 01, Levelling Pad 2259, Type AG, M6 x 60
596 ®
Articulated Levelling Feets 344 and 344.5 Plastic with Steel or Stainless Steel Bolt
The load figures specified in the table above are guide line Articulated Feet 344 and 344.5 are slightly stepped, this makes
values. If these are exceeded, serious permanent deformation or them look good and easy to clean.
breakage of the plastic base can occur. Due to the use of a high grade plastic material and their shape
These values were established through a series of tests, where (ribbed base), that serves to spread the weight over a larger
with a certain number of levelling feet, a vertical force was area, the feet have a high load bearing capacity.
applied on the disk for a certain time. The rubber pad is fixed to the base with four pins/bores. The
Dependend on the application and the load, a safety factor has rubber pad levels out slightly uneven ground and makes the foot
to be taken into account, so that the permissable load may be non-slip.
below the guide line values stated in the table.
We cannot accept any liability for possible damages which
could be caused by the incorrect use of the articulated feet.
® 597
Levelling Feets 340 of Steel and 340.5 of Stainless Steel
Ordering Details: e.g.: Product No. 655 741 00 Levelling Foot 340, Type AG, 50 x M16 x 75
The static load is limited by any deformation of the steel base A feature of the leveling feet is the firmly bonded rubber pad
(3 mm thick). in the steel foot also fixed by a screw.
The load figures specified in the table above are based on a The bolt can be adjusted either at the hexagon at the upper
series of tests in which a vertical load was applied on the base. end or at the spanner flats at the bottom end.
At the values stated in the table, a slight deformation of the
base might occur.
598 ®
Machine Mounts KA with Chromated Steel Plate and Vacuum Profile
Material:
Elastomer: NBR (perbunan) 70º Shore, oil resistant.
Case: Steel, chromated.
Machine mount with vacuum profile, height adjustable without
need for bolting down.
Ordering Details: e.g.: Product No. 685 912 00, Machine Mount KA 010
Product No. Size DA Ø DU Ø Height H Height Adjustment h Thread d Thread Length Weight
mm mm mm mm mm mm kg
685 912 00 KA 010 73 53 30 10 M10 60 0,27
685 913 00 KA 090 90 73 35 10 M12 100 0,60
685 915 00 KA 015 120 95 35 12 M12 100 0,94
685 918 00 KA 020 150 120 40 12 M16 100 2,24
685 921 00 KA 030 200 170 45 15 M20 x 1,5 120 4,90
Load Bearing Cap.per Element (in Newton) KA 010 KA 090 KA 015 KA 020
General Machines 1500 4200 6500 14000 34000
Milling Machines and Lathes 2100 3500 12000 28000
Presses, Stroke/min. up to 100 4200 8000 25000
150 2400 4000 13500
170 1750 2500 9000
200 1400 2000 4500
Permiss. Stat. Max. Load 6300 11000 18000 40000
Material:
Elastomer: Natural rubber 60º +/-5º Shore.
Metal parts: Steel, quality 5.6.
Failsafe machine mounts can be universally used as elastic
mounts for all kind of machines. Especially if tensile forces can be
expected, these failsafe mounts are the perfect choice of damping
element.
Ordering Details: e.g.: Product No. 685 950 00, Machine Mount, 77 x 128
The stated values are guideline values for the static load at durometer of 60º Shore A
(medium).
* Tensile / compressive load. No damping for tensile load.
® 599
Rubber-Metal Bump Stops MGS with Threaded Stud
For a linear resilience characteristic the Spring Load C means, * Fperm. is the permissible static permanent load, which may be overlaid
for any operating point, the constant relation of load F [N] to by a dynamic, alternating load. With shearing load please take care that
jounce travel f [mm]. no tension load in the rubber occurs at all during mounting. To achieve
a sufficient fatigue strength provide some compressive prestressing.
F
C= [N/mm] In the technical data, these constants The stated permissible loads are only approximate, guideline values for
f are stated as CD for pure pressure load the static load for “medium” rubber hardness.
and as CS for pure shear load. With particularly high, dynamic, alternating loads or high frequencies,
the load figures have to be accordingly reduced.
600 ®
Rubber-Metal Bumpers MGK, Conical Design
Rubber-Metal Buffers KP
Ordering Details: e.g.: Product No. 685 031 00, Rubber-Metal Buffers KP 20x24
Rubber-Metal Buffers KE
Ordering Details: e.g.: Product No. 685 131 00, Rubber-Metal Buffers KE 50x35
® 601
Rubber-Metal Buffers MGP with Threaded Studs
Ordering Details: e.g.: Product No. 685 280 00, Rubber-Metal Buffers MGP, 8 mm
Pressure Load Shearing Load
Spring Load CD Permiss. Load Spring Load CS Permiss. Load
Product No. Product No. ØD H G l medium Fperm.* medium Fperm.* Weight
Zinc plated Stainless mm mm mm mm N/mm N N/mm N g
685 280 00 689 280 00 8 8 M3 6 30 35 9 10 1,0
685 281 00 689 281 00 10 10 M4 10 44 43 9 15 3,2
685 283 00 689 283 00 10 15 M4 10 29 43 5 15 3,9
685 286 00 689 286 00 15 7 M4 10 174 95 29 35 5,8
685 287 00 689 287 00 15 8 M4 10 160 95 27 35 6,0
685 288 00 689 288 00 15 10 M4 10 124 95 24 35 6,4
685 289 00 689 289 00 15 20 M4 13 54 95 10 35 7,0
685 290 00 689 290 00 15 15 M4 10 61 95 13 35 7,8
685 301 00 689 301 00 20 8 M6 18 307 170 36 60 15
685 302 00 689 302 00 20 10 M6 18 150 170 40 60 15
685 304 00 689 304 00 20 15 M6 18 130 170 24 60 20
685 304 20 689 304 20 20 20 M6 18 100 170 20 60 19
685 304 25 689 304 25 20 25 M6 18 70 170 13 60 20
685 305 00 689 305 00 25 20 M6 18 85 170 17 60 30
685 307 00 689 307 00 25 10 M6 18 750 280 74 95 20
685 307 15 689 307 15 25 15 M6 18 140 280 25 95 28
685 307 25 689 307 25 25 25 M6 18 600 280 37 95 32
685 307 30 689 307 30 25 30 M6 18 71 280 17 95 40
685 308 00 689 308 00 30 15 M8 20 525 400 58 140 37
685 309 00 689 309 00 30 20 M8 20 204 400 40 140 56
685 309 25 689 309 25 30 25 M8 20 180 400 33 140 58
685 311 00 689 311 00 30 30 M8 20 108 400 25 140 65
685 311 10 689 311 10 30 40 M8 20 85 400 18 140 64
685 311 20 689 311 20 40 15 M8 20 380 650 90 250 79
685 311 23 689 311 23 40 25 M8 23 270 650 60 250 84
685 311 28 689 311 28 40 25 M10 28 270 650 60 250 90
685 312 00 689 312 00 40 30 M8 23 213 650 43 250 102
685 312 30 689 312 30 40 30 M10 28 213 650 40 250 105
685 313 00 689 313 00 40 40 M8 23 140 650 22 250 115
685 315 00 689 315 00 50 20 M10 28 857 1000 110 400 141
685 314 00 689 314 00 50 25 M10 28 583 1000 84 400 155
685 316 00 689 316 00 50 30 M10 28 375 1000 66 400 163
685 317 00 689 317 00 50 40 M10 28 260 1000 53 400 178
685 324 00 689 324 00 50 45 M10 33 215 1000 43 400 208
685 317 50 689 317 50 50 50 M10 28 200 1000 39 400 199
685 317 60 689 317 60 60 40 M10 28 390 1500 60 550 231
685 317 70 689 317 70 70 45 M10 28 450 1800 70 750 401
685 318 00 689 318 00 75 25 M12 37 2710 2300 211 850 369
685 318 40 689 318 40 75 40 M12 37 734 2300 117 850 420
685 319 00 689 319 00 75 50 M12 37 506 2300 91 850 483
685 320 00 689 320 00 75 55 M12 37 417 2300 78 850 514
685 322 00 689 322 00 100 30 M16 41 3800 4200 310 1600 831
685 321 00 689 321 00 100 40 M16 41 1970 4200 257 1600 956
685 321 50 689 321 50 100 50 M16 41 900 4200 160 1600 1033
685 321 55 689 321 55 100 55 M16 41 892 4200 145 1600 980
685 323 00 689 323 00 100 60 M16 41 809 4200 136 1600 1177
685 325 00 689 325 00 100 75 M16 41 750 4200 110 1600 1124
* Fperm.: Note page 600 bottom.
602 ®
Rubber-Metal Buffers AT
Ordering Details: e.g.: Product No. 685 631 00, Rubber-Metal Buffers AT 20x15
Rubber-Metal Buffers CT
Ordering Details: e.g.: Product No. 685 721 00, Rubber-Metal Buffers CT 10x10
® 603
Rubber-Metal Buffers MGA with Internal Thread and Threaded Stud
Ordering Details: e.g.: Product No. 685 580 00, Rubber-Metal Buffers MGA, 8 mm
Pressure Load Shearing Load
Spring Load CD Permiss. Load Spring Load CS Permiss. Load
Product No. Product No. ØD H G l t medium Fperm.* medium Fperm.* Weight
Zinc plated Stainless mm mm mm mm mm N/mm N N/mm N g
685 580 00 689 580 00 8 8 M3 6 3 28 35 10 10 1,0
685 581 00 689 581 00 10 10 M4 10 4 48 43 10 15 2,7
685 583 00 689 583 00 10 15 M4 10 4 29 43 5 15 3,6
685 590 00 689 590 00 15 15 M4 10 4 67 95 15 35 8,3
685 591 15 689 591 15 15 15 M5 8 5 65 95 5 35 5,0
685 591 20 689 591 20 15 20 M4 10 4 43 95 12 35 6,0
685 591 30 689 591 30 15 30 M4 15 4 32 95 9 35 9,0
685 592 15 689 592 15 20 15 M6 18 6 110 170 37 60 14
685 592 20 689 592 20 20 20 M6 18 6 85 170 17 60 16
685 601 00 689 601 00 20 25 M6 18 6 61 170 11 60 17
685 602 15 689 602 15 25 15 M6 18 6 165 280 45 95 25
685 602 00 689 602 00 25 20 M6 18 6 130 280 30 95 28
685 602 25 689 602 25 25 25 M6 18 6 89 280 27 95 29
685 602 30 689 602 30 25 30 M6 18 6 71 280 19 95 31
685 607 15 689 607 15 30 15 M8 20 8 270 400 68 140 38
685 607 00 689 607 00 30 20 M8 20 8 235 400 42 140 41
685 607 25 689 607 25 30 25 M8 20 8 180 400 37 140 45
685 603 00 689 603 00 30 30 M8 20 8 113 400 28 140 47
685 605 00 689 605 00 30 40 M8 20 8 106 400 13 140 60
685 598 00 689 598 00 40 25 M8 23 8 265 650 35 250 77
685 608 00 689 608 00 40 30 M8 23 8 234 650 49 250 91
685 600 00 689 600 00 40 30 M10 28 10 234 650 48 250 92
685 609 00 689 609 00 40 40 M8 23 8 147 650 23 250 103
685 610 20 689 610 20 50 20 M10 28 10 450 1000 95 400 112
685 610 25 689 610 25 50 25 M10 28 10 425 1000 82 400 125
685 610 30 689 610 30 50 30 M10 28 10 395 1000 73 400 135
685 610 00 689 610 00 50 40 M10 28 10 273 1000 58 400 168
685 611 00 689 611 00 50 45 M10 33 10 250 1000 50 400 174
685 613 00 689 613 00 50 50 M10 28 10 210 1000 37 400 183
685 613 60 689 613 60 60 40 M10 28 10 390 1500 63 550 224
685 613 65 689 613 65 60 40 M12 33 12 390 1500 60 550 243
685 613 70 689 613 70 70 45 M10 28 10 450 1800 72 700 348
685 613 75 689 613 75 75 25 M12 37 12 980 2300 270 850 299
685 614 40 689 614 40 75 40 M12 37 12 735 2300 118 850 384
685 614 45 689 614 45 75 45 M12 37 12 690 2300 105 850 417
685 614 00 689 614 00 75 50 M12 37 12 530 2300 101 850 467
685 614 55 689 614 55 75 55 M12 37 12 500 2300 90 850 469
685 615 00 689 615 00 100 40 M16 41 16 2160 4200 283 1600 716
685 615 50 689 615 50 100 50 M16 41 16 950 4200 220 1600 808
685 615 55 689 615 55 100 55 M16 41 16 870 4200 170 1600 841
685 616 00 689 616 00 100 60 M16 41 16 843 4200 142 1600 866
685 616 75 689 616 75 100 75 M16 41 16 750 4200 110 1600 1026
* Fperm.: Note page 600 bottom.
604 ®
Rubber-Metal Buffers MGI
Ordering Details: e.g.: Product No. 685 410 00, Rubber-Metal Buffer 10 mm
Pressure Load Shearing Load
Spring Load CD Permiss. Load Spring Load CS Permiss. Load
Product No. Product No. ØD H G l medium Fperm.* medium Fperm.* Weight
Zinc plated Stainless mm mm mm mm N/mm N N/mm N g
685 410 00 689 410 00 10 10 M4 4 39 43 9 15 2
685 410 15 689 410 15 10 15 M4 4 28 43 4 15 2
685 415 00 689 415 00 15 15 M4 4 62 95 12 35 5
685 420 00 689 420 00 20 25 M6 6 103 170 15 60 17
685 425 00 689 425 00 25 20 M6 6 83 170 16 60 24
685 425 30 689 425 30 25 30 M6 6 67 280 16 95 30
685 430 00 689 430 00 30 20 M8 8 207 400 37 140 35
685 430 30 689 430 30 30 30 M8 8 117 400 24 140 44
685 430 40 689 430 40 30 40 M8 8 67 400 13 140 50
685 440 00 689 440 00 40 30 M8 8 209 650 41 250 78
685 440 40 689 440 40 40 40 M8 8 114 650 20 250 93
685 450 00 689 450 00 50 30 M10 10 352 1000 68 400 126
685 450 40 689 450 40 50 40 M10 10 247 1000 51 400 145
685 450 50 689 450 50 50 50 M10 10 118 1000 37 400 169
685 475 00 689 475 00 75 40 M12 12 720 2300 110 850 366
685 475 50 689 475 50 75 50 M12 12 498 2300 89 850 425
685 500 00 689 500 00 100 40 M16 16 1830 4200 249 1600 733
685 500 60 689 500 60 100 60 M16 16 770 4200 129 1600 863
* Fperm.: Note page 600 bottom.
® 605
Heavy-Duty steel rubber Bushes PHO
Ordering Details: e.g.: Product No. 685 001 00, Heavy Duty Bush PHO, 26 mm
General
These Rubber-Metal, heavy-duty bushes feature an especially silent and vibration isolating along with a high fatigue strength.
high permissible load and large permissible deformation. This Spring element and joint are combined in one single element.
great performance is achieved because the rubber parts are The grade of rubber used is not oil proof. An operating tempe-
firmly attached to the metal parts. The bushes withstand radial, rature of max. 80º must not be exceeded, otherwise the service
axial and torsional load, without the rubber moving in relation to life is shortened. Hardness about 60 Shore-A-units. The bushes
the metal parts. Minimal gimbal offset (tilting) of the axis of the are usually fixed to the outer tube by pressfit.The inner tube
inner tube in relation to the outer tube, or vice versa, is possible. can, e.g., be fixed by applying pressure on the front face. In
Depending on the strength, hardness, and length of the rubber, this case the bolt running through the bore of the bush presses
the rubber parts are relatively stiff. the counter bearing against the front face of the inner tube.
Can be used in machine building or car manufacture as elastic
joints, which at permanent operation have to withstand a deflec-
tion of approx. ±15º and have to absorb higher radial forces.
During deflection a recoiling moment occurs, which is proporti-
onal to the torsional angle, as the rubber cannot move in rela-
tion to the metal. The bushes are completely maintenance free,
606 ®
Profile Dampers TR Radial Damping
Product No. Type W3* Max. Stroke A** L1 M L2** B** C** Weight
Nm/Stroke mm mm mm Thread mm mm mm g
691 229 00 29-17 2 17 28 5 M5 25 13,5 38 10
691 237 00 37-22 3 22 36 5 M5 32 19,5 50 15
691 243 00 43-25 4 25 43 5 M5 37 19,5 58 20
691 250 00 50-35 6 35 49 5 M5 44 34 68 25
691 263 00 63-43 15 43 64 5 M5 55 43,5 87 55
691 267 00 67-40 25 40 66,5 5 M5 59 46 88 80
691 276 00 76-46 40 46 76 6 M6 67 46 102 105
691 283 00 83-50 45 50 83 6 M6 73 51 109 150
* Max. energy capacity per cycle for continuous use. For a single cycle it is possible to exceed this rating by +40% ** Approx. dimension.
Energy [N]
Energy [Nm]
With aid of the characteristics curves above you can determine the amount of energy that will be absorbed.
Example: Energy to be absorbed 3 Nm = stroke needed 21 mm see chart energy-stroke characteristic. The energy stroke chart serves to determine
the absorbed or rebound energy at a given stroke length.
Dynamic (v>0.5 m/s) and static (v 0.5 m/s) characteristics for all types available on request.
® 607
Profile Dampers TA Axial Damping
Energy [Nm]
Force [N]
With aid of the characteristics curves above you can determine the amount of the energy that will be absorbed.
Example: Energy to be absorbed 50 Nm = stroke needed 8.8 mm see chart energy-stroke characteristic. The energy stroke chart serves to deter-
mine the absorbed or rebound energy at a given stroke length.
Dynamic (v>0.5 m/s) and static (v 0.5 m/s) characteristics for all types available on request.
608 ®
Profile Dampers TS, Axial, Soft Damping
Product No. Type W3* Max. stroke D** L1 M L2** d1** d2** Weight
Nm/Stroke mm mm mm Thread mm mm mm g
691 114 00 14-7 2 7 14 4 M4 15 19 13 3
691 118 00 18-9 4 9 17 5 M5 18,5 24 16 4
691 120 00 20-10 6 10 19,5 6 M6 21 27 19 5
691 126 00 26-15 15 15 26 6 M6 28 37 25 10
691 132 00 32-16 25 16 31 6 M6 33 44 30 15
691 135 00 35-19 30 19 33,5 6 M6 36,5 48 33 25
691 140 00 40-19 35 19 36,5 6 M6 37,5 51 34 30
691 141 00 41-21 45 21 39,5 12 M12 41,5 55 38 40
691 144 00 44-23 65 23 42 12 M12 44,5 60 40 45
691 148 00 48-25 80 25 48 12 M12 49 64 44 60
691 151 00 51-27 90 27 51 12 M12 52 69 47 70
691 154 00 54-29 115 29 54 12 M12 55 73 50 80
691 158 00 58-30 135 30 58 12 M12 59 78 53 100
691 161 00 61-32 160 32 61 16 M16 62 83 56 120
691 164 00 64-34 195 34 64 16 M16 66 87 60 145
* Max. energy absorption per stroke for continuous use. For a single cycle it is possible to exceed this rating by +40%. ** Approx. dimensions.
® 609
Miniature Shock Absorbers
Capacity Chart
Product No. Max. Energy Capacity Effective Weight me
per Cycle per hour adjustable
W3 W4 min. max. Return Force Rod Reset Time Max. Side Load Angle
Nm Nm kg kg N s Degrees
690 030 00 3,5 5650 0,23 15 1- 5 0,3 2
690 050 00 5,5 5100 4,5 20 3- 6 0,3 2
690 035 00 4 6000 5,9 57 5 - 11 0,2 2
690 150 00 22 35000 1,0 109 3- 5 0,4 5*
690 225 00 25 45000 2,3 226 5 - 10 0,1 2*
690 600 00 68 68000 9,0 1360 10 - 30 0,2 2*
690 900 00 100 90000 14 2040 10 - 35 0,4 1
* For higher side load angles consider using the Side Load Adaptor (on request).
Dimensions
Type of Button A
Stroke
Type of Button B
Type of Button C
Type of Button A Type of Button B Type of Button C
additional
lock nut
Ordering Details: e.g.: Product No. 690 030 00, Miniature Shock Absorbers , Stroke 8 mm
Product No. Width Across Flats Type of Weight Product No. Weight
Miniature A B C stroke I DØ EØ G SW Buttom additional Lock nut
Shock Absorber mm mm mm mm mm mm mm Thread mm g lock nut g
690 030 00 48 13,1 3 8 4,1 3,2 6,4 M8x1 10 A 25 690 030 04 0,8
690 050 00 50 14,9 4 7 5,1 3,2 7,7 M10x1 12 A 30 690 050 04 1,4
690 035 00 66 18 5 10 5 3,2 7,7 M12x1 14 A 43 690 035 04 2,4
690 150 00 70 22,5 6 12,5 7,5 4,8 12 M14x1,5 17 B 60 690 150 04 4,8
690 225 00 88 30 8 19 13,5 4,8 17 M20x1,5 23 C 130 690 225 04 8
690 600 00 106,6 36,4 10 25,4 16,5 6,3 23 M25x1,5 30 C 310 690 600 04 18
690 900 00 138 51 10 40 16,5 6,3 23 M25x1,5 30 C 400 690 600 04 18
610 ®
Accessories Miniature Shock Absorbers
Mounting Blocks
Product No. for Product No. A B C D E G H Tighten.Torque Weight Product No. Weight
Mounting Block Shock absorbers mm mm mm mm mm Thread Thread Nm g Lock Nut g
690 030 01 690 030 00 25 12 16 3,5 10 M8x1 M4x12 4 15 690 030 04 0,8
690 050 01 690 050 00 25 14 16 3,5 10 M10x1 M4x16 4 20 690 050 04 1,4
Clamp Mounts
Material: Steel burnished.
When using the clamp mount, no lock nut is
required. Fine adjustment can be carried out
before the clamping.
2 socket-head screws DIN 912 are included.
Rectangular Flanges
® 611
Qualitiy Management
DIN EN ISO 9001
MÄDLER GmbH maintains a
quality management system according to DIN EN ISO
9001 and was certified the first time in 1995.
MÄDLER ® meets even the highest quality requirements:Top quality, precision and reliability.
612 ®
Pneumatic-Elements Overview
Contents
® 613
Double-Acting Standard Cylinder According to ISO 6431 and VDMA 24562 with Magnetic Piston
Stroke Section
damp screw
at Ø
Materials: Profile barrel: Anodised aluminium. End covers: Cylinder Theoretical Forces (N) Cushion Initial Cushion
Aluminium die-cast. Piston rod: Stainless steel (ferritic), Piston and Ø at 6 bar Length Volume
piston rod seals: Polyurethane. O-ring seals: Nitrile rubber. mm Thrust Pull mm cm3
32 482 414 19 12,3
Medium: Compressed air, filtered, lubricated or non-lubricated. 40 754 633 22 20,7
Standard: ISO 6431, VDMA 24562, NFE 49-003-1. 50 1178 990 24 36
Mode of operation: Double-acting with magnetic piston and adju- 63 1870 1680 24 64
stable end-of-stroke cushioning. 80 3016 2722 27 116
Operating pressure:1 to 16 bar.
Operating temperature: -20°C to +80°C.
Below +2°C please consider the air quality.
Ordering details: e.g.: Product No. 801 320 25, Double-Acting Standard Cylinder
According to ISO 6431 with Magnetic Piston, Cylinder Ø 32 mm, Stroke 25 mm
614 ®
Mounting Elements for Standard Cylinders
6
2
3 6
4
5 8
12 * 7
11 *
9
11 *
16 10 *
12 *
15
13 17
2
14
1
10 *
9
® 615
Double-Acting Compact Cylinder with Magnetic Piston, According to ISO 21287
Stroke
Cyl. Ø AF BG Ø CD h9
mm mm mm mm mm mm mm
20 10 12 10 37 M5 M6 2,5 10
25 10 13 10 41 M5 M6 2,5 10
32 12 14,5 14 48 G 1/8 M8 2,5 12
40 12 14,5 14 54,4 G 1/8 M8 2,5 16
Cyl. Ø P eg t n g
mm mm mm mm mm mm mm mm at 0 mm per 5 mm
20 7 22 4,3 M5 8 6 43 0,12 0,01
25 7 26 4,3 M5 8 6 45 0,15 0,01
32 7,5 32,5 5,3 M6 10 7 51 0,23 0,02
40 7,5 38 5,3 M6 13 7 52 0,30 0,02
616 ®
Mounting Elements for Compact Cylinders
1
13
2 3
2 6
4 8
5
12 * 7
11 * 9
10 * 15
11 *
12 *
2
1
14
9
10 *
* Discontinued item.
No. 14: Magnetic switches 810 000 01 to 810 000 07 (page 627) can be mounted straight on the keyways of the profile barrel, without further elements.
® 617
Double-Acting Round-Line Cylinders According to ISO 6432 with Magnetic Piston (Buffer Cushioning)
Stroke
Materials: Profile Barrel: Stainless Steel (austenitic). Cylinder Ø Theoretical Forces at 6 bar (N)
End Covers: Anodised Aluminium, Piston Rod: Stainless Steel mm Thrust Pull
austen t e P u et ane u e us n ng 10 47,1 39,6
Polyurethane, Seals: Nitrile Rubber. 12 67,8 51
16 120 104
Medium: Compressed air, filtered, lubricated or non-lubricated. 20 188 158
Standard: ISO 6432. 25 294 247
Mode of Operation: Double-acting with magnetic piston and
buffer cushioning.
Operating pressure: 1 to 10 bar.
Operating temperature: max. +80 °C.
Ordering Details: e.g.: Product No. 805 100 10, Double-Acting Round-Line Cylinder
according to ISO 6431 with Magnet Piston, Cylinder Ø 10 mm, Stroke 10 mm
618 ®
Mounting Elements for Round-Line Cylinders
9 2
12
11 * 3
10
4*
9 5
8 6 1
7
* Discontinued item.
No. 12: The magnetic switch (product no. 810 000 01 to 810 000 07, page 627) requires the mounting bracket no. 10.
® 619
Rear Flanges, Front Flanges
Materials:
Flange: Anodised Aluminium.
Screws: Steel, zinc-plated.
Mounting element at the bearing or end cover.
Ordering Details: e.g.: Product-No. 810 001 20, Rear and Front Flange for Cylinder Ø 20 mm
Product No. eg t
mm mm mm mm mm mm mm g
810 001 20 20 36 6,6 8 0* 55 70 160
810 001 25 25 40 6,6 8 0* 60 76 200
810 001 32 32 50 7 10 32 64 80 250
810 001 40 40 55 9 10 36 72 90 350
810 001 50 50 65 9 12 45 90 110 700
810 001 63 63 75 9 12 50 100 125 800
810 001 80 80 100 12 16 63 126 154 1350
* 2 bores on the centre line at a distance TF.
Materials:
Mounting: Steel, zinc-plated.
Screws: Steel, zinc-plated.
Mounting element at the bearing and end cover.
Ordering Details: e.g.: Product-No. 810 002 20, Foot Plate Mounting for Cylinder Ø 20 mm
Product No. eg t
mm mm mm mm mm mm mm mm g
810 002 20 20 7 27 6 4 16 36 22 30
810 002 25 25 7 29 7 4 16 40 26 40
810 002 32 32 7 32 8 4 24 48 32 150
810 002 40 40 9 36 9 4 28 53 36 180
810 002 50 50 9 45 10 5 32 64 45 300
810 002 63 63 9 50 12 5 32 74 50 390
810 002 80 80 12 63 19 5 41 98 63 800
Materials:
Mounting: Aluminium, die-cast.
Screws: Steel, zinc-plated.
Mounting element at the end cover.
Ordering Details: e.g.: Product-No. 810 004 20, Rear Eye Mounting for Cylinder Ø 20 mm
620 ®
Rear Eye Mountings with Spherical Bearing
Materials:
Mounting: Aluminium, die-cast.
Screws: Steel, zinc-plated
Inner ring: Roller bearing steel, hardened
Outer ring: Steel.
Mounting element at the end cover.
Ordering Details: e.g.: Product No. 810 012 32, Rear Eye Mounting with Spherical Bearing
for Cylinder Ø 32 mm
Materials:
Mounting: Aluminium, die-cast.
Screws: Steel, zinc-plated
Bolts: Stainless Steel.
Mounting element at the end cover.
Ordering Details: e.g.: Product No. 810 007 32, Rear Clevis Mounting Made from
Aluminium for Cylinder Ø 32 mm
Bracket Hinge Mountings, Rigid, Wide Design (Aluminium), Mating Piece for Clevis Mounting
Material:
Aluminium, die-cast.
Ordering Details: e.g.: Product No. 810 010 32, Bracket Hinge Mounting, Rigid, Wide
Design, for Cylinder Ø 32 mm
Product No. eg t
mm mm mm mm mm mm mm mm mm mm mm mm mm mm Degrees g
810 010 32 32 32 10 11 26 21 18 31 8 38 51 1,6 10 6,6 13º 150
810 010 40 40 36 12 11 28 24 22 35 10 41 54 1,6 11 6,6 13º 200
810 010 50 50 45 12 15 32 33 30 45 12 50 65 1,6 13 9 13º 480
810 010 63 63 50 16 15 40 37 35 50 12 52 67 1,6 15 9 15º 500
810 010 80 80 63 16 18 50 47 40 60 14 66 86 2,5 15 11 15º 750
® 621
Rear Clevis Mountings, Slim Clevis
Materials:
Mounting: Aluminium.
Screws: Steel, zinc-plated.
Bolts: Stainless Steel.
Mounting element at the end cover.
Ordering Details: e.g.: Product No. 810 008 32, Rear Clevis Mounting
for Cylinder Ø 32 mm
Product No. Cyl. Ø B1 h9 eg t
mm mm mm mm mm mm mm mm mm g
810 008 32 32 14 34 3,3 10 22 32,5 11 17 200
810 008 40 40 16 40 4,3 12 25 38 12 20 230
810 008 50 50 21 45 4,3 16 27 46,5 14,5 22 360
810 008 63 63 21 51 4,3 16 32 56,5 18 25 550
810 008 80 80 25 65 4,3 20 36 72 22 30 900
Bracket Hinge Mountings with Spherical Bearing (Steel) for Slim Clevis
Materials:
Bracket hinge: Grey cast iron, coated.
Inner ring: Roller bearing steel, hardened.
Outer ring: Steel.
Ordering Details: e.g.: Product No. 810 011 32, Bracket Hinge Mounting, with
Spherical Bearing, for Cylinder Ø 32 mm
Materials:
Mounting: Grey cast iron.
Screws: Steel, zinc-plated.
Mounting element at the bearing or end cover.
Ordering Details: e.g.: Product No. 810 013 32, Trunnion Mounting for Cylinder Ø 32
mm
622 ®
Swivel Bearings
Materials:
Mounting: Steel.
Bearing: Sintered bronze.
Mounting Element for Trunnion Mounting.
2 bearings included in the delivery.
Ordering Details: e.g.: Product No. 810,015 32, Swivel Bearing for Trunnion
Mounting for Cylinder Ø 32 mm
Product No. eg t
mm mm mm mm mm mm mm mm mm mm mm mm g
810 015 32 32 32 46 18 10,5 12 6,6 11 1,0 30 15 6,8 110
810 015 40 40/50 36 55 21 12 16 9 15 1,6 36 18 9 160
810 015 63 63/80 42 65 23 13 20 11 18 1,6 40 20 11 230
Clevises
Materials::
Mounting: Steel, zinc-plated.
Bolts: Steel, zinc-plated.
Mounting element at the piston rod.
Ordering Details: e.g.: Product-No. 810 003 10, Clevis for Cylinder Ø 10 mm
Bracket Hinge Mounting, Rigid, Slim (Cast), Mating Piece for Clevis Mounting
Material:
Grey cast iron, coated.
Ordering Details: e.g.: Product No. 810 009 32, Bracket Hinge Mounting, Rigid,
Slim Design, for Cylinder Ø 32 mm
® 623
Universal Piston Rod Mountings with Spherical Bearing
Materials:
Mounting: Steel, zinc-plated.
Inner ring: Roller bearing steel, hardened.
Outer ring: Brass.
Mounting element at the piston rod.
Ordering Details: e.g.: Product-No. 810 005 10, Universal Piston Rod Mounting for
Cylinder Ø 10 mm
Materials:
us ng tee n ated
Bolt: Steel, hardened.
Nut: Steel, zinc-plated.
Mounting element at the piston rod.
Ordering Details: e.g.: Product-No. 810 000 10, Piston Rod Swivel Mounting for
Cylinder Ø 10 mm, Thread M4
Trunnion Mountings
Materials:
Mounting: Steel, zinc-plated.
Bolts: Steel, zinc-plated.
Mounting element at the bearing or end cover.
Ordering Details: e.g.: Product-No. 810 021 12, Trunnion Mounting for Cylinder Ø
12/16 mm
624 ®
Foot Plate Mountings
Material:
Steel, zinc-plated.
Mounting element at the bearing or end cover.
Ordering Details: e.g.: Product-No. 810 020 10, Foot Plate Mounting for Cylinder Ø 10 mm
Product No. eg t
mm mm mm mm mm mm mm mm g
810 020 10 10 4,5 16 6 2 10 35 25 20
810 020 12 12/16 5,5 20 6 3 13 43 32 30
810 020 20 20/25 6,6 25 7,5 4 16 53 40 50
Material:
Steel, zinc-plated.
Mounting element at the bearing or end cover.
Ordering Details: e.g.: Product-No. 810 024 10, Nut on Piston Rod Bearing for Cylinder Ø 10 mm
Product No. eg t
mm mm mm g
810 024 10 10 M12x1,25 19 6 10
810 024 12 12/16 M16x1,5 22 5 9
810 024 20 20/25 M22x1,5 27 8 17
Materials:
Mounting: Plastic.
Screw: Steel, zinc-plated.
* Magnetic Switch
Ordering Details: e.g.: Product No. 810 017 10, Mounting Elements for Magnetic **Mounting Element
1 1
Product No. a eg t
mm mm mm g
810 017 10 10 8 16 3
810 017 12 12 8 18 4
810 017 16 16 10 20 6
810 017 20 20 10 22 6
810 017 25 25 10 24 7
® 625
Bracket Hinge Mountings with Circlip
Materials:
Mounting: Steel, zinc-plated.
Bolts: Stainless Steel.
Mating bracket for rear end mounting.
Ordering Details: e.g.: Product No. 810,023 10, Bracket Hinge, Rear with Circlip for
Cylinder Ø 10 mm
Materials:
Mounting: Steel, zinc-plated.
Bolts: Stainless Steel.
Mating bracket for rear end mounting.
Ordering Details: e.g.: Product No. 810 022 10, Bracket Hinge, Rear with Split Pin for
Cylinder Ø 10 mm
product No. t eg t
mm mm mm mm mm mm mm mm mm mm mm mm g
810 022 10 10 4 12 6,5 - 15 6 1 13,5 10,5 2 4,8 5
810 022 12 12/16 6 20 18,5 15 30 8 1,5 20 15 3 5,5 20
810 022 20 20/25 8 25 20 15 35 10 2 25 20,5 3 6,6 40
626 ®
Magnetic Switches with Reed Contact
Section
blue (exit)
Section
black
blue
brown
Section View
black
brown blue
Plug
Set screw SW 1,5
brown
black (exit)
Materials:
us ng P ast a e P P
Mode of operation: N/O with LED (yellow), change over contact
without LED.
Switching Voltage (Ub):10 to 240 V AC/170 V DC.
Switching Voltage output: Ub - 2.7 V.
Switching current (see graph): 0.18 A max.
t ng e a
Note: Switch life may be greatly reduced if the maximum values for
contact load, switching current and switching voltage are exceeded.
nta t es stan e
Response time: 1.8 ms.
Operating temperature: -20°C to +80°C.
Protection rating: IP 66 (DIN 40050).
Shock resistance: 50 g (during 11 ms).
at n es stan e g at
Ordering details: e.g.: Product No. 810 000 01, Magnetic Switch, N/O,
2 m cable
® 627
Magnetic Switch, Solid State
Section
brown
blue
black
(exit)
Section View
black
brown blue
Plug
Set screw SW 1,5
brown
blue
black
(exit)
Ordering Details: e.g.: Product No. 810 000 04, Magnetic Switch without plug
Magnetic Switch
Product No. un t n a e engt eg t
m g
810 000 04 pnp, without plug 5 92
810 000 06 pnp, with plug 0,3 16
628 ®
2/2 Solenoid Valves DN 10, Short Version, Nominal diameter 10 mm
Material: Features
us ng ass P • Suitable for vacuum.
Seat seal: NBR (Perbunan). • Clear design.
Internal parts: 1.4104, 1.4303, PVDF. • Compact solenoid with integrated core tube.
• For neutral gaseous and liquid fluids. a e s t ut n u essu e d e en e e P
• Electromagnetically actuated valve, with forced valve lifting. • Operating pressure 0 - 20 bar with alternating voltage and NBR seal.
• Diaphragm valves.
• Connection internal thread G1/4 to G1/2.
• Operating pressure 0 to 10 bar (up to 25 mm2/s cSt).
For contaminated fluids insertion of a strainer is recommended. Symbol
Description (standard unit):
Solenoid valve for, e.g., air , water, oil.
Switching function: Normally closed.
Flow direction: determined.
Fluid temperature: -10°C to +90°C.
Ambient temperature: -10 °C to +50°C.
Mounting position: optional, preferably solenoid vertical on top.
According to DIN VDE 0580 at a coil temperature of +20ºC. At ope- Design according to VDE 0580.
rating state temperature of the solenoid (DC) the power consumpti- Voltage range ±10%.
on decreases, for physical reasons by up to approx. 30%. 100% duty cycle.
Protection class acc. to EN 60529 IP65.
DC AC
Socket acc. to DIN EN 175301-803 (in accessory box).
n us d ng
20 VA 16 VA
® 629
2/2 Solenoid Valves, DN 20 and DN 25, Standard Version
Material: Features
us ng ass g ate
Seat seal: NBR (Perbunan). • For rugged applications.
Internal parts: Stainless steel, PVDF, Brass. • Damped operation.
• For neutral gaseous and liquid fluids. • Suitable for vacuum.
• Electromagnetically actuated valve, with forced valve lifting. • For systems with low or changing pressure difference.
• Diaphragm valves. a e s t ut n u essu e d e en e e P
• Connection internal thread G3/4 and G1. • Solenoid can be replaced without tools.
• Operating pressure 0 to 10 bar (up to 25 mm2/s cSt).
For contaminated fluids insertion of a strainer is recommended.
Symbol
Description (standard unit)
Solenoid valve for, e.g., air , water, oil.
Switching function: Normally closed.
Flow direction: determined.
Fluid temperature: -10°C to max. +90°C.
Ambient temperature: -10°C to max. +50°C.
Mounting position: optional, preferably solenoid vertical on top.
According to DIN VDE 0580 at a coil temperature of +20ºC. At ope- Design according to VDE 0580.
rating state temperature of the solenoid (DC) the power consumpti- Voltage range ±10%.
on decreases, for physical reasons by up to approx. 30%. 100% duty cycle.
Protection class acc. to EN 60529 IP65.
DC AC
Socket acc. to DIN EN 175301-803 A (in accessory box).
n us d ng
20 VA 18 VA
630 ®
3/2 Solenoid Valves, Single Pilot, Normally closed
Materials:
us ng and ase ates u n u nd e ta n ess stee P st n
s a e s and e P ast tat and d na sea s e s
n ated ngs ta n ess tee
Standard pilot controls with replaceable solenoid system for all common Symbol
voltages.
The valves are suitable for lubricated or non-lubricated standard com-
pressed air.
At normal operating conditions the system has a lifespan of 50 million
switching cycles.
The valve system (cartridge) is an optimised version of the million-times
proven sealing system. Manual override with detent.
Ordering Details: e.g.: Product No. 850 118 11, 3/2 Solenoid Valve,
Connecting Thread G 1/8, Voltage 24 V
Dim. P
G1/8 35 16 – 3,2 6,5 17 G1/8 22 16,2 28 - 114 25 25 4,5 26 35 – –
G 1/4 46 18 – 3,2 6,5 20 G1/4 25 21 28 - 130 32 29 4,5 26 40 – –
® 631
5/2 Solenoid Valves, Single and Twin Pilot
Single pilot
Double pilot
Materials: Symbol
us ng and ase ates u n u nd e ta n ess stee P st n
s a e s and e P ast tat and d na sea s e s
n ated ngs ta n ess tee
Standard pilot controls with replaceable solenoid system for all common
voltages.
The valves are suitable for lubricated or non-lubricated standard com-
pressed air.
At normal operating conditions the system has a lifespan of 50 million
switching cycles.
The valve system (cartridge) is an optimised version of the million-times
proven sealing system. Manual override with detent.
Ordering Details: e.g.: Product No. 850 318 11, 5/2 Solenoid Valve,
Connecting Thread G 1/8, Voltage 24 V, Single Pilot
Product No. Product No. nne t n tage e at ng eg t Product No. Product No.
single pilot twin pilot (l/min) pressure (bar) g Socket* Spare Solenoid*
850 318 11 850 418 11 G 1/8 24V DC 750 2-8 240 858 000 01 858 000 06
850 318 12 850 418 12 G 1/8 858 000 01 858 000 07
850 328 11 850 428 11 G 1/4 24V DC 1300 2-8 330 858 000 01 858 000 06
850 328 12 850 428 12 G 1/4 858 000 01 858 000 07
* See page 633.
Dim. es gn P
G 1/8 Rest Position 50 16 16,2 3,2 6,5 17 G1/8 22 32,4 28 – 129 25 25 4,5 26 35 – –
G 1/4 Rest Position 66 1821 3,2 6,5 20 G1/4 25 42 28 – 150 32 29 4,5 26 40 – –
632 ®
5/3 Solenoid Valves, with twin pilot
Standard pilot controls with replaceable solenoid system for all common
voltages.
The valves are suitable for lubricated or non-lubricated standard com-
pressed air.
At normal operating conditions the system has a lifespan of 50 million Version B: Rest position: Connection 2 and 4 relieved
switching cycles.
The valve system (cartridge) is an optimised version of the million-times Symbol
proven sealing system. Manual override with detent.
Ordering Details: e.g.: Product No. 850 518 11, 5/3 Solenoid Valve, Connecting Thread G 1/8, Voltage 24 V
Product No. Product No. nne t n tage e at ng eg t Product No. Product No.
Version A Version B (l/min) pressure (bar) g Socket* Spare Solenoid*
850 518 11 850 618 11 G 1/8 24V DC 500 3-8 350 858 000 01 858 000 06
850 518 12 850 618 12 G 1/8 858 000 01 858 000 07
850 528 11 850 628 11 G 1/4 24V DC 950 3-8 470 858 000 01 858 000 06
850 528 12 850 628 12 G 1/4 858 000 01 858 000 07
* See below.
Dim. P
G1/8 50 – 16,2 3,2 6,5 17 G1/8 22 32,4 28 189 – 25 – 4,5 26 35 – –
G 1/4 66 – 21 3,2 6,5 20 G1/4 25 42 28 217 – 32 – 4,5 26 40 – –
Solenoid and Voltage Selection Socket according to DIN 43650, without Cable
22 mm solenoid with plug interface according to DIN 43650 Form B. Material: Polyamide. Version B
Solenoid can be turned in steps of 90°. eg t g
Voltage: 24V DC + 10%. Product No.
en d e n us d ng 858 000 01
Voltage: 230V +
Solenoid power inrush/holding: 6/5VA.
Duty cycle: 100% ED.
Protection rating: IP 65 with sealed connectors (ISO 6952). Spare Solenoids according to DIN 43650
eg t g Version B
Product No. 24 V DC
858 000 06
Product No.
858 000 07
® 633
Air Preparation Equipment
Section Section
73 (69 secured)
73 (69 secured)
Materials: Operating pressure: max. 10 bar.
Bowl: Polycarbonate. Pressure range: 0.3 to 10 bar.
us ng n d e ast Relief valve: Standard with relief valve.
O-ring seals: synthetic elastomers. Pressure Gauge: Standard.
Filter element: Polypropylene. Filter element: 40 µm standard.
Bowl size (oiler): 0.04 litre.
Medium: Compressed Air. Max. flow: 13 l/s (connection G1/4, inlet pressure 10 bar.
Operating temperature: -20°C to +65°C. et essu e a a
For temperatures below +2°C please take the air properties into account. Draining: Manual.
Oiler version: Micro-fog oiler.
Ordering Details: e.g.: Product No. 830 001 00, Air Preparation Unit without Shut-
Off Valve
Symbol Product No. nne t n ut a e eg t
g
830 001 00 G 1/4 without 1122
830 003 00 G 1/4 with 1415
Air preperation equipment 1 The patented Quikclamps® allows the equipment to be used in
consists of Shutt-off Valve,
Filter-Regulator and Micro- 5 individual or modular installations. The Quikclamp®-Connection Set
fog Oiler also allows the mounting and maintenance of individual units wit-
hout removing the tubes. Equipment like pressure regulators can be
easily mounted in four different operation levels.
6
1 Push-to-lock adjusting knob.
2
2 Easy mounting and maintenance due to Quikclamp®.
3 3/2-way shut-off valve – compact, lockable,
with relief function.
7 4 Easy handling for manual draining of condensate.
5 Lubricator sight-feed dome simplifies adjustment and
readability of the oil drip rate.
6 Micro-fog oiler produces a fine oil fog –
3 ideal for long and complex pipeworks.
7 Quick release bayonet bowl.
634 ®
Pressure Regulator (with Relief Function)
Materials:
us ng n d e ast
End covers: Acetal.
Valve: Brass.
O-ring seals: Synthetic elastomers.
Medium: Compressed air.
73 (69 secured)
Operating pressure: Max. 20 bar.
Pressure range: 0.3 to 10 bar as standard.
Relieving Operation: Relief function as standard.
Max. flow: 33 l/s (connection G1/4, inlet pressure 10 bar, set pres-
su e a a
Ordering details: e.g.: Product No. 830 005 00, Pressure Regulator with Relief Valve,
Connection G1/4
Compressed-Air Filter
Materials:
Bowl: Polycarbonate.
us ng n d e ast
O-ring seals: Synthetic elastomers.
Filter element: Polypropylene.
Medium: Compressed air.
Operating pressure: Max. 10 bar.
Max. flow: 28 l/s (Connection G 1/4).
Operating pressure = 6.3 bar.
a
Filter element 40 µm.
Draining: Manual as standard.
Ordering details: e.g.: Product No. 830 007 00, Compressed-Air Filter with Manual
Draining, Connection G 1/4
® 635
Filter / Regulators
Materials:
Bowl: Polycarbonate.
us ng n d e ast
73 (69 secured)
up to
O-ring seals: synthetic elastomers.
Filter element: Polypropylene.
Medium: Compressed Air.
Operating pressure: max. 10 bar.
Filter element: 40 µm standard.
Draining: Manual.
Pressure range: 0.3 to 10 bar as standard.
Relief valve: Standard with relief valve.
Max. flow: 38 l/s (connection G1/4, inlet pressure 10 bar,
et essu e a a te e e ent
Ordering Details: e.g.: Article No. 830 011 00, Filter/ Regulator with Manual Draining
Materials:
Bowl: Polycarbonate.
us ng n d e ast
O-ring seals: synthetic elastomers.
Sight-feed dome: Polycarbonate.
Medium: Compressed Air.
Operating pressure: max. 10 bar.
Bowl size: 0.04 litre.
Flow: 0.47 l/s to 24 l/s*.
*Max. value (connection G 1/4 n et essu e a a
Ordering Details: e.g.: Product No. 830 013 00, Micro-Fog Oiler
Materials:
us ng n d e ast
End cover: Acetal.
O-ring seals: synthetic elastomers.
73 (69 secured)
up to
Ordering Details: e.g.: Product No. 830 017 00, Pressure Relief Valve ventilation
636 ®
Accessories: Flexible Exchange of Elements with Patented Quikclamp ® System
3/2 Way Shut-Off Valve (manual) Universal Mounting Bracket Universal Mounting Bracket
Connection
Connection
® 637
Quick connectors Pneufit C and Pneufit Push-In fittings
O-ring
Collet
Fitting body
Technical Data:
Internal hexagon
Medium: Compressed Air.
Operating pressure: 18 bar max. Thread sealing
(Regulating-out banjo bolts max. 10 bar).
Vacuum: 98% max.** Pneufit C dimensions Mounting
Operating temperature: -20°C* to 80°C
g te e atu e de s n e uest
*For temperatures below +2°C please take
the air properties into account.
** Only for Pneufit Push-In.
Tube sizes
4, 6, 8, 10, 12, 14 mm outside Ø.
Note: Push-on fittings must not be used in Ensure that tube is cut off square and is free
compressed-air break systems of commercial from burrs.
vehicles.
ØA Ø S* Ø T** Vmax
Tubes/hoses
4 mm 2,8 15,3 10,7
Polyamide tube 11 and 12, polyurethane 6 mm 4,4 17,1 12,9
and polyethylene hoses according to DIN 8 mm 6,0 19,2 14,5
73378, DIN 74234, NFE 49-100 or BS
5409/1. For safety reasons we recommend
our tubes and hoses.
Push end of tube (outside surface must be
Fastening torques Pneufit Push-In dimensions free from damage) into the collet.
The following fastening torques apply for
fittings with pre-applied thread sealant and
taper threads:
638 ®
Pneufit C Fittings
Straight Adaptors with Taper Thread Swivel Elbow Adaptors with Cylindrical Thread
Product No. ØA B Product No. ØA B
mm mm
866 204 18 4 R1/8 866 504 18 4 G1/8
866 204 14 4 R1/4 866 504 14 4 G1/4
866 206 18 6 R1/8 866 506 18 6 G1/8
866 206 14 6 R1/4 866 506 14 6 G1/4
866 208 18 8 R1/8 866 508 18 8 G1/8
866 208 14 8 R1/4 866 508 14 8 G1/4
Straight Adaptors with Cylindrical Thread Swivel Tee-Adaptors with Cylindrical Thread
Union Elbows
Product No. ØA
mm
866 124 00 4
866 126 00 6
866 128 00 8
® 639
Pneufit Push-In fittings
Straight Unions
Product No. ØA
mm
860 604 00 4
860 606 00 6
860 608 00 8
860 610 00 10
860 612 00 12
Push-In Silencers
Product No. ØA
mm
861 404 00 4
861 406 00 6
861 408 00 8
Plugs
Product No. ØA
mm
861 104 00 4
861 106 00 6
861 108 00 8
861 110 00 10
861 112 00 12
640 ®
Pneufit Push-In fittings
® 641
Elbow Banjo Assembly with Sealing Ring
Ordering details: e.g.: Product No. 863 504 05, Elbow Banjo Assembly with Sealing Ring,
Tube Outer-Ø 4 mm, Thread M5
Product No. eg t
mm mm mm mm mm mm g
863 504 05 4 M5 18,7 22 8 9,5 4,0 13
863 504 18 4 G1/8A 20,6 30 14 11,0 6,0 34
863 506 05 6 M5 22,2 22 8 12,5 4,0 17
863 506 28 6 G1/4A 24,2 34 17 13,0 7,4 54
863 508 18 8 G1/8A 23,7 30 14 14,0 6,0 37
863 508 28 8 G1/4A 24,7 34 17 14,0 7,4 56
863 508 38 8 G3/8A 26,7 41 22 16,5 9,0 112
863 510 28 10 G1/4A 30,2 34 17 16,0 7,4 59
Ordering details: e.g.: Product No. 863 604 05, Elbow Banjo Assembly, Regulating Out,
with Sealing Ring, Tube Outer-Ø 4 mm, Thread M5
Product No. eg t
mm mm mm mm mm mm g
863 604 05 4 M5 18,7 27,0 8 9,5 4,4 13
863 604 18 4 G1/8A 20,6 34,0 14 11,0 6,0 34
863 606 05 6 M5 22,2 27,0 8 12,5 4,4 17
863 606 18 6 G1/8A 23,7 34,0 14 12,5 6,0 37
863 606 28 6 G1/4A 24,2 36,5 17 13,0 6,0 58
863 608 28 8 G1/4A 24,7 36,5 17 14,0 6,0 59
863 608 38 8 G3/8A 26,7 51,5 22 16,5 10,0 123
863 608 18 8 G1/8A 23,7 34,0 14 13,5 6,0 39
863 610 28 10 G1/4A 30,2 36,5 17 15,7 6,0 63
642 ®
Banjo Bolts with Sealing Rings
Ordering details: e.g.: Product No. 864 700 18, Banjo Bolt with Sealing Rings, G1/8 A
Product No. eg t
mm mm mm g
864 700 18 G1/8A 30 14 5,0 15
864 700 28 G1/4A 34 17 8,5 25
864 700 38 G3/8A 41 22 10,0 60
® 643
Ball Valves Made from Brass, Exhausting, Full Bore
ventilation
Ordering details e.g.: Product No. 865 131 28, Ball Valves Made from Brass, Exhausting,
Full Bore, Internal Thread G1/4
Product No. e gt
mm mm mm mm mm mm mm g
865 131 28 G1/4 57 61 8 29 100 6,5 22 259
865 131 38 G3/8 54 61 10 29 100 8,5 22 245
865 131 48 G1/2 69 64 15 35 100 9,5 27 365
865 131 68 G3/4 77 76 20 45 120 10,5 33 619
865 131 88 G1 89 80 25 54 120 11,5 40 883
Ordering details e.g.: Product No. 865 022 28, Ball Valves made from Brass, Standard,
Full Bore, External thread G1/4
Product No. e gt
mm mm mm mm mm mm mm mm g
865 022 28 G1/4 G1/4A 50 36 8 23 85 18 6,5 6,5 128
865 022 38 G3/8 G3/8A 54 36 10 24 85 21 8,5 8,5 154
865 022 48 G1/2 G1/2A 65 40 15 30 85 25 9,5 9,5 212
865 022 68 G3/4 G3/4A 75 47 20 38 105 31 10,5 10,5 365
865 022 88 G1 G1A 86 51 25 46 105 38 11,5 11,5 545
644 ®
Exhaust Filters
Ordering details e.g.: Product No. 865 315 11, Exhaust Filter, Thread
Outer Ø G1/8A
at eg t
Product No. a e at ng P essu e
mm mm mm mm m3/h g
865 315 11 G1/8A 6 16 8 15 11,3 6
865 315 12 G1/4A 8 22 10 23 27,7 18
865 315 14 G1/2A 10,5 25 13 30 37,8 30
865 315 16 G3/4A 14 31 16 42 98,3 50
865 315 18 G1A 15 35 19 47 138,6 91
Silencers
Ordering details e.g.: Product No. 866 005 00, Silencer, Thread M5
® 645
Block Form Flow Regulators, Uni Directional
Materials:
M5
us ng ast eaded nse t ass
Seals: Nitrile rubber. Valve needle: Brass, nickel plated.
us ng n a ea s t e u e
Valve needle/inner part: Brass. Outer parts: Aluminium alloy.
us ng u n u a ea s t e u e
Valve needle/inner part: Brass. Outer parts: Aluminium alloy.
Medium: Compressed air, filtered, lubricated or non-lubricated.
Inert gases.
Operating pressure: 1 to 10 bar (2 to 10 bar for M5).
Operating temperature: max. +80°C (60°C max. for M5).
Mode of operation: Flow regulator.
G...
Section 00 Symbols
Symbol 123
Ordering details e.g.: Product No. 865 405 00, Block Form Flow Regulators,
Uni Directional, Thread M5
Pane a eg t
Bore Panel
Symbol Product No. P ness
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm g
865 405 00 M5 25 15 45 6,5 12 18 4,5 12 5,5 M10x0,75 8 12 12,5 10,5 4 12
865 418 00 G 1/8 34 20 51 - 16,5 24 4,5 16 8 M12x1 10 14 17 12,5 4 65
865 428 00 G 1/4 45 25,5 61,5 - 21 32 4,5 19 9,5 M14x1 10 17 22,5 14,5 4 115
865 438 00 G 3/8 58 32,5 78,5 - 27 43 6,5 28 13 M20x1 14 24 29 20,5 4 153
865 448 00 G 1/2 65 36 82 - 30,5 50 6,5 30 15 M20x1 14 24 32,5 20,5 4 186
Flow dates
a a a ue at a a ue at a
in regulating direction against regulating direction in regulating direction in regulating direction against regulating direction against regulating direction
at 6 bar at 6 bar 1 to 2 1 to 2 2 to 1 2 to 1
l/min l/min m3/h m3/h
200 210 0,13 12,1 0,14 12,6
550 550 0,37 33 0,37 33
1800 2460 1,2 108,1 1,64 148
2770 3000 1,84 166,05 1,99 180
Materials: us ng and e u nu n a
Seals: Nitrile rubber.
Medium: Compressed air, filtered, lubricated or non-lubricated.
Mode of operation: Poppet valve.
Mounting: In-line.
Operating pressure: 0.5 to 10 bar.
Operating temperature: max. +80°C.
• Enables air to be dumped quickly from air reservoirs and cylinders.
• Allows higher cylinder speeds to be achieved.
Ordering details e.g.: Product No. 865 518 00, Quick Exhaust Valves, Thread G1/8
646 ®
Non-Return Valves
Material: us ng n d sed a u nu
Seals Nitrile rubber.
Medium: Compressed air, filtered, lubricated or non-lubricated.
Mode of operation: Poppet valve.
Operating pressure: -0.9 to 16 bar.
Operating temperature: 80°C.
Ordering details e.g.: Product No. 865 800 04, Non-Return Valves, Tube Outer-Ø 4 mm
Ordering details e.g.: Product No. 865 900 05, Plug with Sealing Ring, Thread M5
Product No. eg t
mm mm mm g
865 900 05 M5 8 4,5 8 2
865 900 28 G1/4 A 13 9 17 13
865 900 38 G 3/8 A 13,5 9,5 19 20
865 900 48 G1/2 A 14,5 10 24 27
865 900 68 G3/4 A 16 11 30 49
865 900 88 G1A 17 12 40 190
Ordering details e.g.: Product No. 869 999 00, Tube Cutter Ordering details e.g.: Product No. 869 999 90, Disconnection Tool
Product No. eg t Product No. eg t
g g
869 999 99 25 869 999 90 45
® 647
Polyamide Tubes PA
Ordering details e.g.: Product No. 869 804 01 Polyamide Tube Outer Ø 4 mm,
Inner-Ø 2.5 mm, Length (Max. Length 100 m)
Polyurethane Hoses PU
Ordering details e.g.: Product No. 869 904 01, Polyurethane Hose,
Outer Ø 4 mm, Inner Ø 2.5 mm, Length (Max. Length 100 m)
eg t
Product No. Product No. Product No. Outer Inner per m
Natural Blue Black mm mm g
869 904 01 869 904 02 869 904 03 4 2,5 13
869 906 01 869 906 02 869 906 03 6 4 25
869 908 01 869 908 02 869 908 03 8 5,5 40
869 910 01 869 910 02 869 910 03 10 7 50
869 912 01 869 912 02 869 912 03 12 8 100
Note
Max. Operating Pressure
Tube Outer-Ø 4 mm 6 mm 8 mm 10 mm 12 mm 14 mm
Max. Pressure* Polyamide Tube 28 bar 25 bar 19 bar 24 bar 18 bar 15 bar
at t P u et ane se a a a a a
Min. Bend Radius Polyamide Tube 25 mm 30 mm 50 mm 60 mm 75 mm 80 mm
n end ad us P u et ane se
* Permissible Operating Pressure = Max. Operating Pressure x Factor.
648 ®
Blow Guns
® 649
Hose Coils with Swiveling Hose Tail
Ordering details: e.g.: Prod.-No. 870 105 02, Hose Coil 5x8 mm
Flexible Hoses
Ordering details: e.g.: Prod.-No. 870 306 14, 1/4“, for Hose 6 mm
Product No. ead se eg t
Inch mm mm mm g
870 306 14 R 1/4“ 36 6 14 15
870 309 14 R 1/4“ 36 9 14 15
870 310 14 R 1/4“ 36 10 14 19
650 ®
Standard and Safety Quick-Release Couplings
Standard and Safety Quick-Release Couplings with Parallel External thread (with PTFE Coating)
® 651
Adaptors for Standard and Safety Quick-Release Couplings
Adaptors with Internal Thread for Standard and Safety Quick-Release Couplings
Material: Carbonated steel, with
corrosion- proof treatment.
Internal diameter: 7.2 mm/7.4 mm.
Operating pressure: 2 - 12 bar.
Max. operating pressure: 16 bar.
Precision: constant dimensions. connection
a dness ea es tant
Adaptors with External Thread for Standard and Safety Quick-Release Couplings
Material: Carbonated steel, with
corrosion- proof treatment.
Internal diameter: 7.2 mm/7.4 mm.
Operating pressure: 2 - 12 bar.
Max. operating pressure: 16 bar.
Precision: constant dimensions.
a dness ea es tant
connection
Ordering details: e.g.: Prod.-No., Type, Size
Product No. nne t n eg t
mm mm g
870 332 14 G 1/4 35 15 19
870 332 38 G 3/8 41 17 31
870 332 12 G 1/2 49 22 62
Adaptors with Hose Connector for Standard and Safety Quick-Release Couplings
Material: Carbonated steel, with
corrosion- proof treatment.
Internal diameter: 7.2 mm/7.4 mm.
Operating pressure: 2 - 12 bar.
Max. operating pressure: 16 bar.
Precision: constant dimensions.
a dness ea es tant
652 ®
www.maedler.de
...the entire MÄDLER range with CAD files on the Internet
®
® 653
Gearboxes and Geared Motors Overview
Type i Md in Nm Type i Md in Nm
Helical Gearboxes 2,11 24,2 Bevel Gearboxes 1:1 15
Type BT/I - - Type KU/I - -
with Two 53,79 700 Model H 6:1 600
Shaft Ends,
2-stage
Page 657 Page 678
Page 682
Page 666
Worm Gear Units 4,83 : 1 37
Bevel Gearboxes 1:1 0,05
Type ZM/I, - -
Type KEK -
Version A and 82 : 1 840
10
Version HL
Page 685
Page 667
654 ®
Type P n2 Md2 Type P n2 Md2
min-1 Nm min-1 Nm
Standard Three-Phase 0,18 kw 750 2 Worm Geared Motors 45 W 14 1,3
Motors Type SM/I, - - - Type MEK - - -
230/400V, 50 Hz 7,5 kW 3000 2,8 and MEG 250 W 560 14
230/400 V, 50 Hz
Small Geared Motors 6,7 W 0,26 0,28 Worm Geared Motors 180 W 18 6,8
Type GE/I - - Type RH - - -
12 V DC 173,3 2,4 with Hollow Shaft 250 W 207 30
24 V DC 230/400V, 50 Hz
230 V AC
Page 702 Page 728
Small Helical Geared 0,31 W 2 0,1 Worm Helical Geared 90 W 2,4 5,1
Motors - - - Motors - - -
Type SF 5,55 W 610 2 Type SRS 120 W 190 10
24 V DC 230/400V, 50 Hz
Helical Geared Motors 0,09 kW 5,8 9 Worm Geared Motors 0,12 kW 13,4 15
Type HR/I - - - Type ZMD/I - - -
230/400 V, 50 Hz 1,5 kW 407 603 230/400V, 50 Hz 1,5 kW 380,7 333
Helical Geared Motors 0,12 kW 3.2 3 Continuously Variable 0,18 kW 0,17 0,27
Type NR/I - - - Geared Motors - -
230/400 V, 50 Hz 1,5 kW 417 668 Type MUN/I 4200 70
230/400V, 50 Hz
® 655
Operating and maintenance instructions
on the internet at www.maedler.de d
e age
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, R N I, R e n e
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14 30 8
35 10 6 s ungen
19
66 13 8 1,0 a ad a e
24 e sat e te
28 78 16 10 1,0 +0,6
/ -0,3 750
e a s nd d
38 90 18 12 1,5 +0,8
/ -0,4
n
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2,0 +1,0
0,10 1000 a
42 114 20 14 / -0,5 0,13 0,09 1500 ng g
24 15 2,0 +1,2 n e
48 126 / -0,5 0,22 0,12 3000
2,5 +1,4 0,07 e sat
140 26 18 / -0,5 e a
55 0,27 0,20 0,09 0,05 750
20 3,0 +1,5 n
65 160 28 / -0,7 n -1]
0,30 0,24 0,16 0,07 1,0 1000
30 21 3,0 +1,8
75 185 / -0,7 0,34 0,27 0,20 0,11 1,0 1,0 1500
35 22 3,5 +2,0
90 210 / -1,0 0,38 0,30 0,22 0,13 1,3 1,0 0,9 3000
40 26 4,0 +2,1
100 245 / -1,0 0,43 0,35 0,25 0,15 1,3 1,3 0,9 0,8
45 30 4,5 +2,2
270 / -1,0 0,50 0,38 0,28 0,17 1,1 1,3 1,2 0,8
50 34 5,0 +2,6
/ -1,0 0,54 0,44 0,32 0,19
5,5 +3,0 1,1 1,0 1,2 1,1
38 / -1,5 0,56 0,46 0,36 0,21 1,1 1,0 0,9 1,1
a e 6,0 +3,4
/ -1,5
e +3,8
0,65 0,50 0,38 0,25 1,1 1,1 0,9 0,8
e age / -1,5 0,68 0,58 0,42 0,26 1,2 1,1 1,0 0,8
ungs 0,71 0,60 0,48 0,28 1,2
e te 1,2 1,0 0,8
0,64 0,50 0,32
e s e 1,2 1,2 1,1 0,8
ee 0,52 0,34 1,3 1,2 1,1 0,9
u
essu
ngen
ungen 0,36 1,3 1,2 1,2 1,0
[mm
] e 1,3 1,3 1,2 1,0
L e te
5 s nd a 1,3 1,2 1,0
15 E a e 1,2 1,1
7
b
sat ng g
22 5
9
k.A. s ad a
n de 1,1
14 30 8 e sat
10 6 k.A. a e
19 35
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te des
8 e
24 66 13 / -0,2 te a n
28 78 16 10 1,0 +0,6
/ -0,3 0,06
n e an es
1,5 +0,8 e sat
90 18 12 / -0,4
38 0,10
2,0 +1,0 -
114 20 14 / -0,5 e
42 0,13 te
2,0 +1,2 - -
126 24 15 / -0,5
48 0,13 - 1,0
2,5 +1,4 -
18
®
0,23 0,14 0,09 1,0 0,9 0,8
! 0,24 0,16 0,10 1,0 0,9 0,8
e ang 0,17 0,11 1,0 0,9 0,8
ege
656 ®
Helical Gear Boxes BT/I with Two Shaft Ends
Casing: Cast iron casing with thick walls and ribbed construc-
tion, sealed against oil leaks and dust.
Gears: Special steel, extremely hard wearing and case hardened.
Smooth-running helical gear wheels with ground or scraped
tooth profiles.
Bearing: Generously dimensioned bearings as standard version
(heavy-duty bearings for higher overhung or thrust loads availa-
ble at extra cost).
Lubrication: The gear boxes are delivered ready for work, filled
with the correct level of oil or grease, which offers sufficient
lubrication for about 10,000 operation hours, or for an operation
period of max. 2 years, at a temperature of -30 to +80ºC.
Before start up, the plastic plug must be taken out of the
venting screw, otherwise excess pressure will build up inside the
gearbox.
Ordering details: e.g.: Type, Size, Ratio, Model, Product No.
Size 1
Product No. Ratio at fB = 1 at n1 = 1380 min-1* Permissible Weight
i Mn2 n2 P n1*
Nm min-1 kW min-1 kg
400 100 01 2,90 24,2 476 1,27 4000 6,5
400 100 02 3,10 25,9 445 1,27 4000 6,5
400 100 03 3,31 27,6 417 1,27 4000 6,5
400 100 04 3,55 29,6 389 1,27 4000 6,5
400 100 05 3,81 31,8 362 1,27 4000 6,5
400 100 06 4,10 34,2 337 1,27 4000 6,5
400 100 07 4,43 37 311 1,27 4000 6,5
400 100 08 4,81 40,2 287 1,27 4000 6,5
400 100 09 5,23 43,7 264 1,27 4000 6,5
400 100 10 5,73 48 241 1,27 4000 6,5
400 100 11 6,30 50 219 1,21 4000 6,5
400 100 12 6,98 50 198 1,05 4000 6,5
400 100 13 7,79 33,3 177 0,65 4000 6,5
400 100 14 8,31 35,5 166 0,65 4000 6,5
400 100 15 8,89 38 155 0,65 4000 6,5
400 100 16 9,52 40,7 145 0,65 4000 6,5
400 100 17 10,23 43,7 135 0,65 4000 6,5
400 100 18 11,02 47,1 125 0,65 4000 6,5
400 100 19 11,90 50 116 0,64 4000 6,5
400 100 20 12,91 50 107 0,59 4000 6,5
400 100 21 14,06 50 98 0,54 4000 6,5
400 100 22 15,38 50 90 0,49 4000 6,5
400 100 23 16,93 50 82 0,45 4000 6,5
400 100 24 18,75 50 74 0,41 4000 6,5
400 100 25 21,11 40 65 0,29 4000 6,5
400 100 26 22,52 43 61 0,29 4000 6,5
400 100 27 24,08 46 57 0,29 4000 6,5
400 100 28 25,80 50 53 0,29 4000 6,5
400 100 29 27,71 50 50 0,27 4000 6,5
400 100 30 29,85 50 46 0,25 4000 6,5
400 100 31 32,25 50 43 0,24 4000 6,5
400 100 32 34,97 50 39 0,22 4000 6,5
400 100 33 38,09 50 36 0,20 4000 6,5
400 100 34 41,68 50 33 0,18 4000 6,5
400 100 35 45,87 50 30 0,17 4000 6,5
400 100 36 50,82 50 27 0,15 4000 6,5
* Lower and higher inputs than the given speeds n1 are possible. Please enquire before application.
Dimensions tables see page 661.
® 657
Helical Gear Boxes BT/I with Two Shaft Ends
Size 2
Product No. Ratio at fB = 1 at n1 = 1380 min-1* Permissible Weight
i Mn2 n2 P n1*
Nm min-1 kW min-1 kg
400 110 01 2,39 68 579 3 4000 8
400 110 03 2,59 74 534 3 4000 8
400 110 04 2,81 80 491 3 4000 8
400 110 05 3,07 87 450 3 4000 8
400 110 06 3,36 96 411 3 4000 8
400 110 07 3,70 100 373 3 4000 8
400 110 08 4,03 100 343 3 4000 8
400 110 09 4,43 100 312 3 4000 8
400 110 10 4,90 100 282 3 4000 8
400 110 11 5,46 100 253 2,79 4000 8
400 110 12 6,13 100 225 2,48 4000 8
400 110 13 7,04 98 196 2,12 4000 8
400 110 14 7,68 100 180 1,98 4000 8
400 110 15 8,41 100 164 1,81 4000 8
400 110 16 9,26 100 149 1,64 4000 8
400 110 17 10,24 100 135 1,49 4000 8
400 110 18 11,40 100 121 1,33 4000 8
400 110 19 12,80 100 108 1,19 4000 8
400 110 20 13,57 98 102 1,10 4000 8
400 110 21 14,80 100 93 1,03 4000 8
400 110 23 16,21 100 83 0,94 4000 8
400 110 24 17,84 100 77 0,85 4000 8
400 110 25 19,73 100 71 0,77 4000 8
400 110 26 21,00 93 66 0,67 4000 8
400 110 27 22,76 96 61 0,64 4000 8
400 110 28 24,75 98 56 0,60 4000 8
400 110 29 27,00 100 51 0,56 4000 8
400 110 30 29,57 100 47 0,51 4000 8
400 110 31 32,54 100 42 0,47 4000 8
400 110 32 36,00 100 38 0,42 4000 8
400 110 33 40,09 100 34 0,38 4000 8
400 110 34 45,00 100 31 0,34 4000 8
400 110 35 51,00 100 27 0,30 4000 8
Size 3
Product No. Ratio at fB = 1 at n1 = 1380 min-1* Permissible Weight
i Mn2 n2 P n1*
Nm min-1 kW min-1 kg
400 120 01 2,13 117 648 8,36 4000 13
400 120 03 2,51 138 550 8,37 4000 13
400 120 06 2,99 165 462 8,40 4000 13
400 120 08 3,62 200 382 8,41 4000 13
400 120 10 4,01 200 344 7,59 4000 13
400 120 12 5,03 200 275 6,05 4000 13
400 120 14 6,04 184 229 4,64 4000 13
400 120 15 6,69 200 206 4,55 4000 13
400 120 16 7,47 200 185 4,07 4000 13
400 120 17 8,40 200 164 3,62 4000 13
400 120 18 9,53 200 145 3,19 4000 13
400 120 19 9,62 183 143 2,89 4000 13
400 120 20 10,56 200 131 2,88 4000 13
400 120 21 11,64 200 119 2,61 4000 13
400 120 22 12,91 200 107 2,36 4000 13
400 120 23 14,40 200 96 2,11 4000 13
400 120 24 16,19 200 85 1,88 4000 13
400 120 25 18,38 200 75 1,65 4000 13
400 120 26 19,60 200 70 1,55 4000 13
400 120 27 21,61 200 64 1,41 4000 13
400 120 28 23,96 200 58 1,27 4000 13
400 120 29 26,73 200 52 1,14 4000 13
400 120 30 28,15 200 49 1,08 4000 13
400 120 31 30,90 200 45 0,98 4000 13
400 120 32 34,07 200 41 0,89 4000 13
400 120 33 37,77 200 37 0,81 4000 13
400 120 34 42,14 200 33 0,72 4000 13
400 120 35 47,38 200 29 0,64 4000 13
400 120 36 53,79 200 26 0,57 4000 13
* Lower and higher inputs than the given speeds n1 are possible. Please enquire before application.
Dimensions tables see page 661.
658 ®
Helical Gear Boxes BT/I with Two Shaft Ends
Size 4
Product No. Ratio at fB = 1 at n1 = 1400 min-1* Permissible Weight
i Mn2 n2 P n1*
Nm min-1 kW min-1 kg
400 130 01 2,22 147 632 10,20 4000 21
400 130 03 2,40 159 584 10,20 4000 21
400 130 05 2,83 188 495 10,30 4000 21
400 130 07 3,38 225 414 10,30 4000 21
400 130 09 4,12 274 340 10,30 4000 21
400 130 10 4,59 300 305 10,10 4000 21
400 130 11 5,16 300 272 8,98 4000 21
400 130 12 5,29 226 265 6,60 4000 21
400 130 13 5,89 252 238 6,60 4000 21
400 130 14 6,62 283 212 6,60 4000 21
400 130 15 6,82 181 205 4,10 4000 21
400 130 17 8,10 215 173 4,10 4000 21
400 130 18 8,87 236 158 4,11 4000 21
400 130 19 9,77 260 143 4,11 4000 21
400 130 20 10,81 287 130 4,10 4000 21
400 130 21 12,04 300 116 3,84 4000 21
400 130 22 13,52 300 104 3,42 4000 21
400 130 23 14,19 202 99 2,20 4000 21
400 130 24 15,39 219 91 2,20 4000 21
400 130 25 16,75 239 84 2,20 4000 21
400 130 26 18,28 261 77 2,20 4000 21
400 130 27 20,03 286 70 2,20 4000 21
400 130 28 22,05 300 64 2,10 4000 21
400 130 29 24,40 300 57 1,90 4000 21
400 130 30 27,19 300 52 1,70 4000 21
400 130 31 30,53 300 46 1,52 4000 21
400 130 32 33,42 300 42 1,39 4000 21
400 130 33 36,99 300 38 1,25 4000 21
400 130 34 41,21 300 34 1,12 4000 21
400 130 35 46,28 300 30 1,00 4000 21
Size 5
Product No. Ratio at fB = 1 at n1 = 1400 min-1* Permissible Weight
i Mn2 n2 P n1*
Nm min-1 kW min-1 kg
400 140 01 2,11 140 665 10,30 4000 28
400 140 03 2,29 152 611 10,20 4000 28
400 140 05 2,50 166 560 10,20 4000 28
400 140 07 2,74 182 512 10,30 4000 28
400 140 08 3,01 200 466 10,30 4000 28
400 140 10 3,32 221 422 10,30 4000 28
400 140 11 3,68 245 380 10,30 4000 28
400 140 12 4,11 274 340 10,30 4000 28
400 140 13 4,63 308 302 10,30 4000 28
400 140 14 5,26 350 266 10,30 4000 28
400 140 15 5,94 254 236 6,60 4000 28
400 140 16 6,75 289 207 6,61 4000 28
400 140 17 7,18 191 195 4,11 4000 28
400 140 18 7,89 210 178 4,11 4000 28
400 140 19 8,70 231 161 4,10 4000 28
400 140 20 9,66 257 145 4,11 4000 28
400 140 21 10,79 287 130 4,10 4000 28
400 140 22 12,14 323 115 4,10 4000 28
400 140 23 13,80 367 101 4,10 4000 28
400 140 24 14,80 211 95 2,20 4000 28
400 140 25 16,20 231 86 2,20 4000 28
400 140 26 17,80 254 79 2,20 4000 28
400 140 27 19,65 280 71 2,20 4000 28
400 140 28 21,81 311 64 2,20 4000 28
400 140 29 24,36 347 58 2,20 4000 28
400 140 30 27,42 391 51 2,20 4000 28
400 140 31 31,15 444 45 2,20 4000 28
400 140 32 33,06 314 42 1,47 4000 28
400 140 33 36,92 351 38 1,47 4000 28
400 140 34 41,56 395 34 1,47 4000 28
400 140 35 47,22 450 30 1,47 4000 28
* Lower and higher inputs than the given speeds n1 are possible. Please enquire before application.
Dimensions tables see page 661.
® 659
Helical Gear Boxes BT/I with Two Shaft Ends
Size 6
Product No. Ratio at fB = 1 at n1 = 1420 min-1* Permissible Weight
i Mn2 n2 P n1*
Nm min-1 kW min-1 kg
400 150 01 2,38 294 597 19,30 4000 32
400 150 03 2,82 349 503 19,30 4000 32
400 150 05 3,40 420 418 19,30 4000 32
400 150 07 3,75 463 379 19,30 4000 32
400 150 09 4,65 574 306 19,30 4000 32
400 150 11 5,63 405 252 11,20 4000 32
400 150 12 6,22 447 228 11,20 4000 32
400 150 13 6,9 496 206 11,20 4000 32
400 150 14 7,71 554 184 11,20 4000 32
400 150 15 8,68 623 164 11,20 4000 32
400 150 16 9,86 700 144 11,10 4000 32
400 150 17 10,90 566 130 8,10 4000 32
400 150 18 12,18 632 117 8,10 4000 32
400 150 19 13,71 700 104 8,00 4000 32
400 150 20 15,58 700 91 7,00 4000 32
400 150 21 16,43 667 86 6,35 4000 32
400 150 22 18,13 683 78 5,89 4000 32
400 150 24 20,13 700 71 5,44 4000 32
400 150 25 22,48 700 63 4,87 4000 32
400 150 26 25,30 700 56 4,33 4000 32
400 150 27 28,00 700 51 3,91 4000 32
400 150 28 31,27 700 45 3,50 4000 32
400 150 29 35,20 700 40 3,11 4000 32
400 150 30 37,92 700 38 2,89 4000 32
400 150 31 42,68 700 33 2,57 4000 32
400 150 32 48,50 700 29 2,26 4000 32
Size 7
Product No. Ratio at fB = 1 at n1 = 1420 min-1* Permissible Weight
i Mn2 n2 P n1*
Nm min-1 kW min-1 kg
400 160 01 2,38 294 597 19,30 4000 34
400 160 03 2,82 349 503 19,30 4000 34
400 160 05 3,40 420 418 19,30 4000 34
400 160 07 3,75 463 379 19,30 4000 34
400 160 09 4,65 574 306 19,30 4000 34
400 160 11 5,63 405 252 11,20 4000 34
400 160 12 6,22 447 228 11,20 4000 34
400 160 13 6,90 496 206 11,20 4000 34
400 160 14 7,71 554 184 11,20 4000 34
400 160 15 8,68 623 164 11,20 4000 34
400 160 16 9,86 700 144 11,10 4000 34
400 160 17 10,90 566 130 8,10 4000 34
400 160 18 12,18 632 117 8,10 4000 34
400 160 19 13,71 700 104 8,00 4000 34
400 160 20 15,58 700 91 7,00 4000 34
400 160 21 16,43 667 86 6,35 4000 34
400 160 22 18,13 683 78 5,89 4000 34
400 160 24 20,13 700 71 5,44 4000 34
400 160 25 22,48 700 63 4,87 4000 34
400 160 26 25,30 700 56 4,33 4000 34
400 160 27 28,00 700 51 3,91 4000 34
400 160 28 31,27 700 45 3,50 4000 34
400 160 29 35,20 700 40 3,11 4000 34
400 160 30 37,92 700 38 2,89 4000 34
* Lower and higher inputs than the given speeds n1 are possible. Please enquire before application.
Dimensions tables see page 661.
660 ®
Dimension Table for Helical Gearboxes BT/I With Two Shaft Ends
Centering 2 Centering 2
Centering 1
Centering 1
Ø Ø Ø Centering
Size a b c dxl d1 x l1 e f h h1 i k m n p p1 s t t1 u u1 w x x1 z 1 2
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm DIN 332/2
1 78 130 12 16x40 11x23 50 110 86 84 52 210 120 20 146 144 9 18 12,5 5 4 120 2 2 0 M5 M4
2 110 135 14 20x40 14x30 85 105 102 101 67,5 232 135 30 170 169 9 22,5 16 6 5 129 2 2 0 M6 M5
3 124 154 16 25x60 16x40 100 130 125 123 97 289 154 24 202 200 11 28 18 8 5 169 3 2 0 M10 M5
4 175 190 20 30x70 22x50 140 155 130 128 115 370 170 35 215 213 14 33 24,5 8 6 208 3 2 0 M10 M8
5 160 215 25 35x80 22x50 135 185 160 153 114 375 215 35 268 261 14 38 24,5 10 6 215 4 2 23,5 M12 M8
6 164 215 25 40x80 25x60 134 175 175 173 120 386 215 40 283 281 14 43 28 12 8 224 4 2 0 M16 M10
7 164 215 25 50x100 25x60 134 175 175 173 140 406 215 40 283 281 14 53,5 28 14 8 244 4 2 0 M16 M10
In addition to the input power (P) and output speed (n 2 ) you P x 9550 M n [Nm] = Output torque.
Mn = x fB 2
also enter the respective operating factor (f B ) into the 2 n2
P [kW] = Input power.
formula. When selecting the gearbox from the table,
the table value (M n ) must be no smaller than the calculated n 2 [min -1 ] = Output speed.
figure (M n ). fB = Operating factor.
® 661
Shaft-Mounted Flat Gearboxes BOC/I, 2-Stage
Terminal
box position
Lubricant Level
Venting Screw
Drain plug
662 ®
Shaft-Mounted Flat Gearboxes BOC/I, 2-Stage
Size 0, Version A
Product No. Ratio M2max at n1 = 1380 min-1 and fB = 1 Weight
i Nm n2 min-1 Pmax kW kg
400 290 01 3,69 105 373,8 4,3 8
400 290 02 3,97 113 347,7 4,3 8
400 290 03 4,28 122 322,4 4,3 8
400 290 04 4,63 125 297,8 4,1 8
400 290 05 4,76 122 290,2 3,9 8
400 290 06 5,13 125 269 3,7 8
400 290 07 5,55 125 248,5 3,4 8
400 290 08 6,04 125 228,6 3,1 8
400 290 09 6,60 125 209,2 2,9 8
400 290 10 7,25 125 190,4 2,6 8
400 290 11 8,02 125 172,1 2,4 8
400 290 12 8,94 125 154,4 2,1 8
400 290 13 9,94 125 138,8 1,9 8
400 290 14 10,72 125 128,7 1,8 8
400 290 15 11,61 124 118,9 1,6 8
400 290 16 12,62 125 109,4 1,5 8
400 290 17 13,78 125 100,1 1,4 8
400 290 18 15,15 125 91,1 1,3 8
400 290 19 16,76 125 82,4 1,1 8
400 290 20 18,69 125 73,8 1,0 8
400 290 21 20,66 125 66,8 0,92 8
400 290 22 22,36 125 61,7 0,85 8
400 290 23 24,31 125 56,8 0,78 8
400 290 24 26,56 125 51,9 0,72 8
400 290 25 29,19 125 47,3 0,65 8
400 290 26 32,29 125 42,7 0,59 8
400 290 27 34,94 125 39,5 0,54 8
400 290 28 37,69 125 36,6 0,50 8
400 290 29 40,80 125 33,8 0,47 8
400 290 30 44,36 125 31,1 0,43 8
400 290 31 48,46 125 28,5 0,39 8
400 290 32 53,25 125 25,9 0,36 8
400 290 33 58,91 125 23,4 0,32 8
400 290 34 65,70 125 21,0 0,29 8
Size 1, Version A
Product No. Ratio M2max at n1 = 1380 min-1 and fB = 1 Weight
i Nm n2 min-1 Pmax kW kg
400 300 01 3,34 184 413,6 8,4 12,5
400 300 02 3,58 197 385,2 8,4 12,5
400 300 03 3,86 213 357,7 8,4 12,5
400 300 04 4,17 230 331,2 8,4 12,5
400 300 05 4,52 250 305,5 8,4 12,5
400 300 06 4,92 250 280,6 7,7 12,5
400 300 07 5,38 250 256,5 7,1 12,5
400 300 08 5,92 250 233,1 6,4 12,5
400 300 09 6,44 196 214,2 4,6 12,5
400 300 10 6,96 212 198,3 4,6 12,5
400 300 11 7,54 229 182,9 4,6 12,5
400 300 12 8,21 250 168,0 4,6 12,5
400 300 13 8,98 250 153,6 4,2 12,5
400 300 14 9,89 250 139,6 3,8 12,5
400 300 15 10,75 204 128,4 2,9 12,5
400 300 16 11,54 219 119,6 2,9 12,5
400 300 17 12,42 236 111,1 2,9 12,5
400 300 18 13,42 250 102,8 2,8 12,5
400 300 19 14,55 250 94,8 2,6 12,5
400 300 20 15,84 250 87,1 2,4 12,5
400 300 21 17,33 250 79,6 2,2 12,5
400 300 22 19,07 250 72,4 2,0 12,5
400 300 23 19,94 227 69,2 1,7 12,5
400 300 24 21,41 244 64,4 1,7 12,5
400 300 25 23,06 250 59,8 1,6 12,5
400 300 26 24,91 250 55,4 1,5 12,5
400 300 27 27,00 250 51,1 1,4 12,5
400 300 28 29,40 250 46,9 1,3 12,5
400 300 29 32,16 250 42,9 1,2 12,5
400 300 30 35,39 250 39,0 1,1 12,5
400 300 31 36,35 250 38,0 1,0 12,5
400 300 32 39,27 250 35,1 0,97 12,5
400 300 33 42,57 250 32,4 0,89 12,5
400 300 34 46,35 250 29,8 0,82 12,5
Dimensions tables see
400 300 35 50,71 250 27,2 0,75 12,5
page 665.
400 300 36 55,79 250 24,7 0,68 12,5
® 663
Shaft-Mounted Flat Gearboxes BOC/I, 2-Stage
Size 2, Version A
Product No. Ratio M2max at n1 = 1400 min-1 and fB = 1 Weight
i Nm n2 min-1 Pmax kW kg
400 320 01 3,55 236 394,8 10,3 19,5
400 320 02 3,80 253 368,3 10,3 19,5
400 320 03 4,09 272 342,6 10,3 19,5
400 320 04 4,41 293 317,6 10,3 19,5
400 320 05 4,77 317 293,4 10,3 19,5
400 320 06 5,19 345 269,9 10,3 19,5
400 320 07 5,67 377 247,0 10,3 19,5
400 320 08 6,12 262 228,8 6,6 19,5
400 320 09 6,65 284 210,4 6,6 19,5
400 320 10 7,27 311 192,6 6,6 19,5
400 320 11 7,65 203 182,9 4,1 19,5
400 320 12 8,15 217 171,8 4,1 19,5
400 320 13 8,69 231 161,0 4,1 19,5
400 320 14 9,30 247 150,6 4,1 19,5
400 320 15 9,97 265 140,5 4,1 19,5
400 320 16 10,72 285 130,7 4,1 19,5
400 320 17 11,56 307 121,1 4,1 19,5
400 320 18 12,51 333 111,9 4,1 19,5
400 320 19 13,60 362 102,9 4,1 19,5
400 320 20 14,86 395 94,2 4,1 19,5
400 320 21 16,25 232 86,1 2,2 19,5
400 320 22 17,28 246 81,0 2,2 19,5
400 320 23 18,40 262 76,1 2,2 19,5
400 320 24 19,63 280 71,3 2,2 19,5
400 320 25 20,99 299 66,7 2,2 19,5
400 320 26 22,50 321 62,2 2,2 19,5
400 320 27 24,19 345 57,9 2,2 19,5
400 320 28 26,09 372 53,7 2,2 19,5
400 320 29 28,25 400 49,6 2,2 19,5
400 320 30 30,71 400 45,6 2,0 19,5
400 320 31 33,55 400 41,7 1,8 19,5
400 320 32 34,10 324 41,0 1,5 19,5
400 320 33 36,67 348 38,2 1,5 19,5
400 320 34 39,55 376 35,4 1,5 19,5
400 320 35 42,81 400 32,7 1,4 19,5
400 320 36 46,55 400 30,1 1,3 19,5
400 320 37 50,85 400 27,5 1,2 19,5
Size 3, Version A
Product No. Ratio M2max at n1 = 1420 min-1 and fB = 1 Weight
i Nm n2 min-1 Pmax kW kg
400 340 01 4,13 510 344,1 19,3 36
400 340 02 4,46 551 318,4 19,3 36
400 340 03 4,84 597 293,6 19,3 36
400 340 04 5,27 650 269,6 19,3 36
400 340 05 5,76 712 246,4 19,3 36
400 340 06 6,34 783 223,9 19,3 36
400 340 07 6,84 492 207,5 11,3 36
400 340 08 7,40 531 192,0 11,2 36
400 340 09 8,02 576 177,0 11,2 36
400 340 10 8,73 627 162,6 11,2 36
400 340 11 9,56 686 148,6 11,2 36
400 340 12 10,52 755 135,0 11,2 36
400 340 13 10,81 561 131,3 8,1 36
400 340 14 11,68 606 121,5 8,1 36
400 340 15 12,67 657 112,1 8,1 36
400 340 16 13,80 716 102,9 8,1 36
400 340 17 15,10 783 94,1 8,1 36
400 340 18 16,62 862 85,5 8,1 36
400 340 19 18,53 900 76,6 7,6 36
400 340 20 19,96 900 71,2 7,1 36
400 340 21 21,56 900 65,9 6,5 36
400 340 22 23,38 900 60,7 6,0 36
400 340 23 25,46 900 55,8 5,5 36
400 340 24 27,87 900 51,0 5,1 36
400 340 25 30,00 900 47,3 4,7 36
400 340 26 32,53 900 43,6 4,3 36
400 340 27 35,43 900 40,1 4,0 36
400 340 28 38,77 900 36,6 3,6 36
400 340 29 42,67 900 33,3 3,3 36
400 340 30 47,01 900 30,2 3,0 36
400 340 31 51,73 900 27,4 2,7 36 Dimensions tables see
page 665.
664 ®
Dimensions Table Shaft-Mounted Flat Gearboxes BOC/I
Centering 1
Dimensions Version A
Size A B b Ød Ød1 f f1 H h k l M t t1 u u1 Z Center. 1
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm DIN 332/2
0 112,5 83 81 20H7 14k6 1 1 245 68 139,5 30 150 22,8 16 6JS9 5 75,5 M5
1 143 95 93 30H7 16k6 1 1 288 82 161,5 40 176 33,3 18 8JS9 5 81,5 M5
2 150,5 105 103 35H7 22k6 1 2 330 90 206,5 50 190 38,3 24,5 10JS9 6 97,5 M8
3 207 140 138 40H7 25k6 1 2 430 120 221,0 60 265 43,3 28 12JS9 8 125,0 M10
Screw M...
D E
Centering 2
® 665
Bevel Gearboxes HUG, Ratio 1:1
Shaft Ø 4.000/3.988 mm
Locating register
Ø12.7/12.6
666 ®
Bevel Gearboxes KEK
Ordering Details: e.g.: Product No. 410 001 01 Bevel Gearbox KEK Size 1
d
S1 (2x) Z
U
Rotational Sense (Rot. direction interchangeable)
C1
P (8x)
E
S2 (4x)
B1
L1
H
B2
F
L2
L4
L3 L3 C2 L1 L2 O (2x) H H
E B2
C1 B1
Performance Data
Product No. Size Shafts Ratio Permittable Torque at Speed Permittable Power at Speed Shaft Load Weight
Ø d j6 100 min-1 500 min-1 1.000 min-1 100 min-1 500 min-1 1.000 min-1 FR* FA**
mm i Nm Nm Nm W W W N N g
410 001 01 1 6 1:1 0,35 0,1 0,05 3,7 5,2 5,2 60 60 52
410 001 02 2 8 1:1 0,75 0,3 0,15 7,9 15,7 15,7 100 100 73
410 001 03 3 10 1:1 2,5 1 0,50 26,2 52,4 52,4 120 120 142
410 001 04 4 12 1:1 4 1,5 0,75 41,9 78,5 78,5 140 140 189
410 001 05 5 12 1:1 5 2 1,0 52 105 105 240 240 268
410 001 06 6 12 1:1 8 3 1,5 84 157 157 550 550 330
410 001 07 7 12 1:1 10 4 2,0 105 209 209 550 550 395
* Radial load FR max. (on middle of the Output Shaft) for FA = 0.
** Axial load FA max. for FR = 0.
Dimensiones
Size B1 B2 C1 C2 d j6 E F H L1 L2 L3 L4 O P S1 S2 T U Z
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
1 32 18 12 2,1 6 23 13 6,5 8,5 6 6,5 11 3,1 M3 x 10 M3 x 8 M3 x 6 8 0,8 2
2 35 20 12 2,05 8 25 16 7,5 10 7 7,5 10 3,1 M3 x 10 M3 x 8 M3 x 6 8 0,8 2
3 42 24 16 2,0 10 30 19 9 12 8 9 16 4,1 M4 x 10 M4 x 8 M4 x 8 12 1,5 4
4 46 26 16 2,0 12 33 21 10 13 9 10 16 4,1 M4 x 10 M5 x 8 M4 x 8 12 1,5 4
5 53 30 16 2,1 12 38 24 11 15 11 11 16 4,1 M4 x 10 M5 x 8 M4 x 8 12 1,5 4
6 56 32 16 2,1 12 40 28 12 17 12 12 16 4,1 M4 x 10 M5 x 8 M4 x 8 12 1,5 4
7 60 35 16 2,1 12 42,5 30 13 17,5 13,5 13 16 4,1 M4 x 10 M5 x 8 M4 x 8 12 1,5 4
® 667
Bevel Gearboxes DZA
Performance Data
Size 1 Size 2 Size 3 Size 4
Output Ratio Input Output Input Output Input Output Input Output
Speed* Power Torque** Power Torque** Power Torque** Power Torque**
min-1 i kW Nm kW Nm kW Nm kW Nm
50 1:1 0,026 4,7 0,093 16,5 0,280 50,5 0,500 89,0
50 2:1 0,010 1,7 0,038 6,7 0,150 27,0 0,260 46,0
100 1:1 0,047 4,2 0,162 14,5 0,490 44,0 0,890 79,0
100 2:1 0,017 1,5 0,069 6,2 0,290 26,0 0,490 44,0
200 1:1 0,082 3,7 0,280 12,6 0,850 38,0 1,540 69,0
200 2:1 0,030 1,3 0,131 5,9 0,550 24,5 0,950 42,5
400 1:1 0,142 3,2 0,470 10,6 1,440 32,5 2,600 58,7
400 2:1 0,053 1,2 0,235 5,3 0,980 22,0 1,730 39,0
600 1:1 0,195 2,9 0,665 10,0 1,980 29,7 3,530 53,1
600 2:1 0,074 1,1 0,332 5,0 1,400 21,0 2,460 37,0
1000 1:1 0,287 2,6 1,014 9,2 3,000 27,1 5,100 46,3
1000 2:1 0,106 1,0 0,496 4,5 2,090 19,0 3,640 33,0
1400 1:1 0,368 2,4 1,320 8,6 3,870 25,2 6,460 42,1
1400 2:1 0,135 0,9 0,645 4,2 2,790 17,9 4,530 29,5
1800*** 1:1 0,442 2,3 1,571 8,0 4,610 23,5 9,680 39,1
2000*** 1:1 0,476 2,2 1,723 7,9 4,980 22,8 8,270 37,9
2500*** 1:1 0,556 2,1 2,105 7,8 5,750 21,3 9,530 35,3
3000*** 1:1 0,632 2,0 2,494 7,7 6,540 20,2 10,780 33,3
* The gearboxes are thus dimensioned, that the lifetime comes to 10,000 *** Speeds above 1,400 min-1 shorten the lifespan and are only permitted
hours at full load and a starting speed of 1,400 min-1. for a short time. If the permiss. operating temperature is exceeded,
** Only for version A. At version B, the torque at each output shaft end oil leaks may occur.
may be only 50%.
Input shaft / output shaft, speed
At both types and both ratios, the input can be at shaft A as well as at shaft B/C.
At ratio 1:1 the maximum speed is 1,400 min -1.
Ratio 2:1 can be used for gearing down and also for gearing up.
Gearing down: Input at shaft A with max. speed 1,400 min -1 (output speed max. 700 min -1).
Gearing up: Input at shaft B/C with max. speed 750 min -1 (output speed max. 1,500 min -1).
668 ®
Dimensions Table Bevel Gearboxes DZA
4 Through bores P
3 bores 0 through
Size 1 2 3 4
Oil volume (in dm3) 0.03 0.06 0.10 0.13
® 669
Bevel Gearboxes DZR, Stainless Steel
Performance Data
Size 1 Size 2 Size 3 Size 4
Output Ratio Input Output Input Output Input Output Input Output
Speed* Power Torque** Power Torque** Power Torque** Power Torque**
min-1 i kW Nm kW Nm kW Nm kW Nm
50 1:1 0,012 2,2 0,038 7,2 0,11 21,0 0,220 42,0
50 2:1 0,008 1,6 0,030 5,7 0,099 19,0 0,204 39,0
100 1:1 0,021 2,0 0,070 6,7 0,215 20,5 0,419 40,0
100 2:1 0,016 1,5 0,058 5,5 0,188 18,0 0,387 37,0
200 1:1 0,037 1,75 0,136 6,5 0,419 20,0 0,796 38,0
200 2:1 0,031 1,5 0,105 5,0 0,356 17,0 0,733 35,0
400 1:1 0,073 1,75 0,272 6,5 0,817 19,5 1,508 36,0
400 2:1 0,059 1,4 0,209 5,0 0,670 16,0 1,382 33,0
700 1:1 0,125 1,7 0,440 6,0 1,393 19,0 2,492 34,0
700 2:1 0,103 1,4 0,348 4,75 1,026 14,0 2,126 29,0
1400 1:1 0,235 1,6 0,880 6,0 2,785 19,0 4,545 31,0
1400 2:1 0,161 1,1 0,586 4,0 1,759 12,0 3,372 23,0
2000*** 1:1 0,272 1,3 0,942 4,5 3,351 16,0 5,236 25,0
3000*** 1:1 0,346 1,1 1,257 4,02 4,398 14,0 6,911 22,0
* The gearboxes are thus dimensioned, that the lifetime comes to 10,000 *** Speeds above 1,400 min-1 shorten the lifespan and are only permitted
hours at full load and a starting speed of 1,400 min-1. for a short time. If the permiss. operating temperature is exceeded,
** Only for version A. At version B, the torque at each output shaft end oil leaks may occur.
may be only 50%.
670 ®
Dimensions Table Bevel Gearboxes DZR, Stainless Steel
4 Through bores P
3 bores 0 through
ØE
N
Q
M
Size 1 2 3 4
Oil volume (in dm3) 0.03 0.06 0.10 0.13
® 671
Bevel Gearboxes DZA Model H
General data: Gearbox with hollow shaft on the output side. 2 sizes.
Ratio either 1 : 1 or 2 : 1 or 3 : 1. Any mounting position possible. Size 2 Size 3
The maximum input speed (hollow shaft as input device) for gearing
up is 750 min-1 at 2 : 1 and 500 min-1 at 3 : 1.
Housing: Thick-walled, one-piece cast aluminium housing,
fully oil-tight and dust-proof.
Gearing: The gears are to the Coniflex system, case hardened.
Shafts/bearing system: Input and output shaft are ground and moun-
ted on ball bearings.
Lubrication/maintenance: Lubricated for life, viscosity ISO VG 150.
Gearboxes are maintenance free.
Angular backlash: 15 to 30 angular minutes.
Permiss. operating temperature: -18ºC to +80ºC.
*Permiss. max. values for input speed 1,400 min-1 (at the solid shaft) at
continuous operation.
Pe ss ad a e at A=0.
*** Permiss. axial force at FR=0.
672 ®
Bevel Gearboxes KU/I (Rigid Design)
Version 70 Version 80
Ordering details: e.g.: Type, Model, Size, Version, Mounting Side (A-F), Ratio,
Mounting Position, Output Speed, Product No.
The following pages serve to determine the required gearbox In this process, all 3 factors must be taken into consideration, when
size from the tables considering: selecting the gearbox according to the specific requirements. The
stated figures refer to an operating time of 100%. Operating time
Output Torque – Power – Load of Input and Output Shaft 8h/day. Ambient temperature 20ºC, shock-free operation and no
additional cooling. If the operating conditions differ from the above,
the following factors have to be regarded when determining the
required gearbox size (see examples).
Factors determining the max. transmissible power considering heating up of the gear box:
Ambient temperature T Operating time OT Max. permiss. power output without cooling at 100% OT
10º C: permiss. power x 1.2 OT 100% permiss. power x 1.0 Gearbox size 0 1.5 kW
20º C: permiss. power x 1.0 OT 80% permiss. power x 1.2 Gearbox size 1 4.0 kW
30º C: permiss. power x 0.9 OT 60% permiss. power x 1.4 Gearbox size 2 7.0 kW
40º C: permiss. power x 0.8 OT 40% permiss. power x 1.6 Gearbox size 25 17.0 kW
50º C: permiss. power x 0.7 OT 20% permiss. power x 1.8 Gearbox size 30 26.0 kW
At the same time do not exceed the permiss.T2!
If the permissible power multiplied with the ambient temperature Example:
factor and the operating time is smaller than the existing power, Gearbox size 25; i = 1 : 1; n = 750 min-1;
additional cooling of the gearbox must be provided. P = 25.63 kW; T = 30ºC, OT = 20%
Maximum power from the table: 17 kW x 0.9 x 1.8 = 27.5 kW
Gearbox size sufficient, no additional cooling required.
® 673
Bevel Gearboxes KU/I, Model K, Technical Data
Ratio Version Version Permissible Output Torque T2 in Nm** Max. Input Power P1 in kW**
10 20 at Output Speed n2 in min-1 at Input Speed n1 in min-1
Size Product No. Product No. 50 250 500 750 1000 1500 3000 50 250 500 750 1000 1500 3000
0 *412 001 00 412 002 00 18 17 15 13 12 11 10 0,1 0,47 0,83 1,07 1,32 1,82 3,31
1 *412 004 00 412 005 00 50 44 40 37 34 32 27 0,28 1,21 2,2 3,06 3,75 5,29 8,93
1:1 2 *412 007 00 412 008 00 130 123 115 103 92 82 66 0,72 3,39 6,34 8,51 10,14 13,56 21,82
25 *412 010 00 412 011 00 380 350 330 310 290 260 --- 2,09 9,64 18,19 25,63 31,96 42,99 ---
30 *412 013 00 412 014 00 750 710 620 555 510 450 --- 4,13 19,56 34,17 45,88 56,21 74,4 ---
Size Product No. Product No. 33 167 333 500 667 1000 2000 50 250 500 750 1000 1500 3000
0 412 001 01 412 002 01 18 17 15 13 12 11 10 0,07 0,31 0,55 0,72 0,88 1,21 2,2
1 412 004 01 412 005 01 45 40 37 35 32 29 25 0,16 0,74 1,36 1,93 2,35 3,2 5,51
1,5 : 1 2 412 007 01 412 008 01 113 108 105 94 86 78 61 0,41 1,99 3,85 5,18 6,32 8,6 13,45
25 412 010 01 412 011 01 355 330 315 295 280 252 185 1,29 6,07 11,56 16,26 20,59 27,78 40,78
30 412 013 01 412 014 01 750 690 615 550 505 437 330 2,73 12,7 22,57 30,31 37,13 48,17 72,75
Size Product No. Product No. 25 125 250 375 500 750 1500 50 250 500 750 1000 1500 3000
0 *412 001 02 412 002 02 18 17 15 13 12 11 10 0,05 0,23 0,41 0,54 0,66 0,91 1,65
1 *412 004 02 412 005 02 37 36 34 32 31 27 23 0,1 0,5 0,94 1,32 1,71 2,23 3,8
2:1 2 *412 007 02 412 008 02 107 98 92 86 81 73 56 0,29 1,35 2,54 3,55 4,46 6,03 9,26
25 *412 010 02 412 011 02 355 320 300 280 270 245 170 0,98 4,41 8,27 11,57 14,88 20,25 28,11
30 412 013 02 412 014 02 750 680 610 540 500 425 310 2,07 9,37 16,81 22,32 27,56 35,13 51,25
Size Product No. Product No. 17 83 167 250 333 500 1000 50 250 500 750 1000 1500 3000
0 *412 001 03 412 002 03 14 13 13 12 12 11 10 0,03 0,12 0,24 0,33 0,44 0,61 1,1
1 *412 004 03 412 005 03 37 36 34 32 31 27 23 0,07 0,33 0,63 0,88 1,14 1,49 2,54
3:1 2 *412 007 03 412 008 03 110 95 90 87 82 74 58 0,21 0,87 1,66 2,40 3,01 4,08 6,39
25 412 010 03 412 011 03 305 280 260 250 245 230 190 0,57 2,56 4,79 6,89 8,99 12,68 20,94
30 412 013 03 412 014 03 690 630 600 530 490 470 420 1,29 5,76 11,04 15,98 20,37 28,38 46,29
Size Product No. Product No. 12,5 62,5 125 187,5 250 375 750 50 250 500 750 1000 1500 3000
1 412 004 04 412 005 04 37 36 34 32 31 27 23 0,05 0,25 0,47 0,66 0,85 1,12 1,9
2 412 007 04 412 008 04 90 87 84 82 79 74 60 0,12 0,6 1,16 1,69 2,18 3,06 4,96
4:1 25 412 010 04 412 011 04 280 270 260 250 240 220 180 0,39 1,86 3,58 5,17 6,61 9,09 14,88
30 412 013 04 412 014 04 580 550 525 510 485 420 350 0,8 3,79 7,23 10,54 13,36 18,81 28,93
Size Product No. Product No. 10 50 100 150 200 300 600 50 250 500 750 1000 1500 3000
1 412 004 05 412 005 05 37 36 34 32 31 27 23 0,04 0,2 0,37 0,53 0,68 0,89 1,52
2 412 007 05 412 008 05 95 92 89 86 80 72 60 0,1 0,51 0,98 1,42 1,76 2,38 3,97
5:1 25 412 010 05 412 011 05 280 270 250 240 225 215 180 0,32 1,49 2,76 3,97 4,96 7,11 11,9
30 412 013 05 412 014 05 525 505 470 440 420 380 300 0,58 2,78 5,18 7,27 9,26 12,57 19,84
Size Product No. Product No. 8 42 83 125 167 250 500 50 250 500 750 1000 1500 3000
1 412 004 06 412 005 06 33 30 29 29 29 27 23 0,03 0,14 0,27 0,4 0,53 0,74 1,25
6:1 2 412 007 06 412 008 06 71 69 68 68 66 64 54 0,06 0,33 0,63 0,94 1,22 1,75 2,95
25 412 010 06 412 011 06 210 199 187 176 164 143 129 0,18 0,92 1,72 2,43 3,01 3,95 7,09
* Gearboxes in stock (without ventilation). ** Transmission ratio for gearing down. For gearing up the
values for 1:1 apply. In addition the heating up process has to
be considered (see page 673).
Max. Speed in min -1 for Gear Boxes without Ventilation, at the Output Shaft, i = 1:1 to 6:1
For version 10 and horizontal mounting position. For version 20 the values have to be halved. Values for other OT and other mounting positions on request.
Operating Time Size 0 Size 1* Size 2* Size 25* Size 30*
ED 100 % 1100 700 600 400 300
ED 30 % 1900 1300 1000 700 500
* From size 1 available with ventilation against surcharge.
Permissible Radial and Axial Loads at shaft d 1 Permissible Radial and Axial Loads at shaft d 2
Gearbox T n1 [ min-1] - FR [N] Gearbox T n1 [ min-1] - FR [N]
Size Nm 3000 1000 500 250 100 50< Size Nm 3000 1000 500 250 100 50
0 < 12 180 250 300 350 450 550 0 < 12 180 250 300 350 450 550
> 12 150 210 250 290 380 460 > 12 150 210 250 290 380 460
1 < 30 300 400 470 580 700 800 1 < 30 300 400 470 580 700 800
> 30 250 330 390 490 590 670 > 30 250 330 390 490 590 670
2 < 80 470 620 720 900 1150 1400 2 < 80 470 620 720 900 1150 1400
> 80 390 520 600 750 960 1170 > 80 390 520 600 750 960 1170
25 < 220 1200 1600 1900 2200 2850 3300 25 < 220 1200 1600 1900 2200 2850 3300
> 220 1000 1340 1590 1840 2380 2750 > 220 1000 1340 1590 1840 2380 2750
30 < 500 2200 1700 3200 3900 5000 6200 30 < 500 2200 1700 3200 3900 5000 6200
> 500 1840 1420 2670 3250 4170 5170 > 500 1840 1420 2670 3250 4170 5170
The maximum permiss. radial forces stated in the table are calculated for the Axial loads FA can be absorbed, without need for further calculation, up to
centre of the output shaft end, also calculating in the speed and torque. The about 50% of the permiss. radial forces. If the axial load exceeds this value con-
values were calculated for the most unfavourable load direction. Precise calcula- siderably or if combined loads of FR and FA occur – please ask us.
tion of load and rotational direction may lead to higher permissible loads for the
shaft – please ask us.
674 ®
Dimensions Table Bevel Gearboxes KU/I Model K
D D
Version 10
A B E F
C C
Version 20
Size 1 2 2
Oil volume (in dm 3 ) 0,1 0,3 0,6 1,2 2,5
® 675
Bevel Gearboxes KU/I, Model L, Technical Data
Ratio Version Version Permissible Output Torque T2 in Nm** Max. Input Power P1 in kW**
30 60 at Output Speed n2 in min-1 at Input Speed n1 in min-1
Size Product No. Product No. 50 250 500 750 1000 1500 3000 50 250 500 750 1000 1500 3000
0 *412 031 00 412 032 00 18 17 15 13 12 11 10 0,1 0,47 0,83 1,07 1,32 1,82 3,31
1 *412 034 00 412 035 00 50 44 40 37 34 32 27 0,28 1,21 2,2 3,06 3,75 5,29 8,93
1:1 2 *412 037 00 412 038 00 130 123 115 103 92 82 66 0,72 3,39 6,34 8,51 10,14 13,56 21,82
25 *412 040 00 412 041 00 380 350 330 310 290 260 --- 2,09 9,64 18,19 25,63 31,96 42,99 ---
30 412 043 00 412 044 00 750 710 620 555 510 450 --- 4,13 19,56 34,17 45,88 56,21 74,4 ---
Size Product No. Product No. 33 167 333 500 667 1000 2000 50 250 500 750 1000 1500 3000
0 412 031 01 412 032 01 18 17 15 13 12 11 10 0,07 0,31 0,55 0,72 0,88 1,21 2,2
1 412 034 01 412 035 01 45 40 37 35 32 29 25 0,16 0,74 1,36 1,93 2,35 3,2 5,51
1,5 : 1 2 412 037 01 412 038 01 113 108 105 94 86 78 61 0,41 1,99 3,85 5,18 6,32 8,6 13,45
25 412 040 01 412 041 01 355 330 315 295 280 252 185 1,29 6,07 11,56 16,26 20,59 27,78 40,78
30 412 043 01 412 044 01 750 690 615 550 505 437 330 2,73 12,7 22,57 30,31 37,13 48,17 72,75
Size Product No. Product No. 25 125 250 375 500 750 1500 50 250 500 750 1000 1500 3000
0 *412 031 02 412 032 02 18 17 15 13 12 11 10 0,05 0,23 0,41 0,54 0,66 0,91 1,65
1 *412 034 02 412 035 02 37 36 34 32 31 27 23 0,1 0,5 0,94 1,32 1,71 2,23 3,8
2:1 2 *412 037 02 412 038 02 107 98 92 86 81 73 56 0,29 1,35 2,54 3,55 4,46 6,03 9,26
25 *412 040 02 412 041 02 355 320 300 280 270 245 170 0,98 4,41 8,27 11,57 14,88 20,25 28,11
30 412 043 02 412 044 02 750 680 610 540 500 425 310 2,07 9,37 16,81 22,32 27,56 35,13 51,25
Size Product No. Product No. 17 83 167 250 333 500 1000 50 250 500 750 1000 1500 3000
0 *412 031 03 412 032 03 14 13 13 12 12 11 10 0,03 0,12 0,24 0,33 0,44 0,61 1,1
1 *412 034 03 412 035 03 37 36 34 32 31 27 23 0,07 0,33 0,63 0,88 1,14 1,49 2,54
3:1 2 *412 037 03 412 038 03 110 95 90 87 82 74 58 0,21 0,87 1,66 2,40 3,01 4,08 6,39
25 412 040 03 412 041 03 305 280 260 250 245 230 190 0,57 2,56 4,79 6,89 8,99 12,68 20,94
30 412 043 03 412 044 03 690 630 600 530 490 470 420 1,29 5,76 11,04 15,98 20,37 28,38 46,29
Size Product No. Product No. 12,5 62,5 125 187,5 250 375 750 50 250 500 750 1000 1500 3000
1 412 034 04 412 035 04 37 36 34 32 31 27 23 0,05 0,25 0,47 0,66 0,85 1,12 1,9
2 412 037 04 412 038 04 90 87 84 82 79 74 60 0,12 0,6 1,16 1,69 2,18 3,06 4,96
4:1 25 412 040 04 412 041 04 280 270 260 250 240 220 180 0,39 1,86 3,58 5,17 6,61 9,09 14,88
30 412 043 04 412 044 04 580 550 525 510 485 420 350 0,8 3,79 7,23 10,54 13,36 18,81 28,93
Size Product No. Product No. 10 50 100 150 200 300 600 50 250 500 750 1000 1500 3000
1 412 034 05 412 035 05 37 36 34 32 31 27 23 0,04 0,2 0,37 0,53 0,68 0,89 1,52
2 412 037 05 412 038 05 95 92 89 86 80 72 60 0,1 0,51 0,98 1,42 1,76 2,38 3,97
5:1 25 412 040 05 412 041 05 280 270 250 240 225 215 180 0,32 1,49 2,76 3,97 4,96 7,11 11,9
30 412 043 05 412 044 05 525 505 470 440 420 380 300 0,58 2,78 5,18 7,27 9,26 12,57 19,84
Size Product No. Product No. 8 42 83 125 167 250 500 50 250 500 750 1000 1500 3000
1 412 034 06 412 035 06 33 30 29 29 29 27 23 0,03 0,14 0,27 0,4 0,53 0,74 1,25
6:1 2 412 037 06 412 038 06 71 69 68 68 66 64 54 0,06 0,33 0,63 0,94 1,22 1,75 2,95
25 412 040 06 412 041 06 210 199 187 176 164 143 129 0,18 0,92 1,72 2,43 3,01 3,95 7,09
* Gearboxes in stock (without ventilation). ** Transmission ratio for gearing down. For gearing up the
values for 1:1 apply. In addition the heating up process has to
be considered (see page 673).
Max. Speed in min -1 for Gearbox without Ventilation, at the Output Shaft, i = 1:1 to 6:1
For version 30 and horizontal mounting position. For version 60 these values have to be halved. Values for other OT and other mounting positions on request.
Operating Time Size 0 Size 1* Size 2* Size 25* Size 30*
ED 100 % 1100 700 600 400 300
ED 30 % 1900 1300 1000 700 500
* From size 1 available with ventilation against surcharge.
Permissible Radial and Axial Loads at shaft d 1 Permissible Radial and Axial Loads at shaft d 2
Gearbox T n1 [ min-1] - FR [N] Gearbox T n1 [ min-1] - FR [N]
Size Nm 3000 1000 500 250 100 50 Size Nm 3000 1000 500 250 100 50
0 < 12 180 250 300 350 450 550 0 < 12 300 400 500 650 750 900
> 12 150 210 250 290 380 460 > 12 250 330 420 540 630 750
1 < 30 300 400 470 580 700 800 1 < 30 500 660 800 950 1250 1500
> 30 250 330 390 490 590 670 > 30 420 550 670 790 1040 1250
2 < 80 470 620 720 900 1150 1400 2 < 80 750 1000 1250 1500 1900 2200
> 80 390 520 600 750 960 1170 > 80 630 830 1040 1250 1580 1830
25 < 220 1200 1600 1900 2200 2850 3300 25 < 220 2000 2800 3300 4000 5000 6500
> 220 1000 1340 1590 1840 2380 2750 > 220 1670 2340 2750 3340 4170 5420
30 < 500 2200 1700 3200 3900 5000 6200 30 < 500 3200 4300 5000 6500 8000 10000
> 500 1840 1420 2670 3250 4170 5170 > 500 2670 3580 4170 5420 6670 8330
The maximum permiss. radial forces stated in the table are calculated for the Axial loads FA can be absorbed, without need for further calculation, up to
centre of the output shaft end, also calculating in the speed and torque. The about 50% of the permiss. radial forces. If the axial load exceeds this value con-
values were calculated for the most unfavourable load direction. Precise calcula- siderably or if combined loads of FR and FA occur – please ask us.
tion of load and rotational direction may lead to higher permissible loads for the
shaft – please enquire.
676 ®
Dimensions Table Bevel Gearboxes KU/I Model L
D D
Version 30
A B E F
C C
Version 60
The large bevel gear is usually mounted on the straight-through Threaded holes for mounting on all sides of the gearbox as
shaft. It is the slow running one. standard. Thread depth of mounting holes = 2 x thread diame-
The gearbox sizes 1, 2, 25 and 30 can also be supplied as Type ter or the thickness of the flange.
LS with straight-through, fast running shaft. In this case the Dimensions for i = 1 : 1 to 6 : 1, power input at d 1 (intermedi-
transmission ratio is max. 1 : 2. ate transmission ratios on request) *Type LS: straight-through
Shaft ends for all types: Tolerance = j 6 ; Thread alignment accor- fast running shaft.
ding to DIN 332 page 2; Keyways according to DIN 6885/1.
Size 1 2 2
Oil volume (in dm 3) 0,1 0,3 0,6 1,2 2,5
® 677
Bevel Gearboxes KU/I, Model H, Technical Data
Ratio Version Version Permissible Output Torque T2 in Nm** Max. Input Power P1 in kW**
70 80 at Output Speed n2 in min-1 at Input Speed n1 in min-1
Size Product No. Product No. 50 250 500 750 1000 1500 3000 50 250 500 750 1000 1500 3000
0 *412 061 00 412 062 00 18 17 15 13 12 11 10 0,1 0,47 0,83 1,07 1,32 1,82 3,31
1 *412 064 00 412 065 00 50 44 40 37 34 32 27 0,28 1,21 2,2 3,06 3,75 5,29 8,93
1:1 2 *412 067 00 412 068 00 130 123 115 103 92 82 66 0,72 3,39 6,34 8,51 10,14 13,56 21,82
25 *412 070 00 412 071 00 380 350 330 310 290 260 --- 2,09 9,64 18,19 25,63 31,96 42,99 ---
30 412 073 00 412 074 00 750 710 620 555 510 450 --- 4,13 19,56 34,17 45,88 56,21 74,4 ---
Size Product No. Product No. 33 167 333 500 667 1000 2000 50 250 500 750 1000 1500 3000
0 412 061 01 412 062 01 18 17 15 13 12 11 10 0,07 0,31 0,55 0,72 0,88 1,21 2,2
1 412 064 01 412 065 01 45 40 37 35 32 29 25 0,16 0,74 1,36 1,93 2,35 3,2 5,51
1,5 : 1 2 412 067 01 412 068 01 113 108 105 94 86 78 61 0,41 1,99 3,85 5,18 6,32 8,6 13,45
25 412 070 01 412 071 01 355 330 315 295 280 252 185 1,29 6,07 11,56 16,26 20,59 27,78 40,78
30 412 073 01 412 074 01 750 690 615 550 505 437 330 2,73 12,7 22,57 30,31 37,13 48,17 72,75
Size Product No. Product No. 25 125 250 375 500 750 1500 50 250 500 750 1000 1500 3000
0 *412 061 02 412 062 02 18 17 15 13 12 11 10 0,05 0,23 0,41 0,54 0,66 0,91 1,65
1 *412 064 02 412 065 02 37 36 34 32 31 27 23 0,1 0,5 0,94 1,32 1,71 2,23 3,8
2:1 2 *412 067 02 412 068 02 107 98 92 86 81 73 56 0,29 1,35 2,54 3,55 4,46 6,03 9,26
25 *412 070 02 412 071 02 355 320 300 280 270 245 170 0,98 4,41 8,27 11,57 14,88 20,25 28,11
30 412 073 02 412 074 02 750 680 610 540 500 425 310 2,07 9,37 16,81 22,32 27,56 35,13 51,25
Size Product No. Product No. 17 83 167 250 333 500 1000 50 250 500 750 1000 1500 3000
0 *412 061 03 412 062 03 14 13 13 12 12 11 10 0,03 0,12 0,24 0,33 0,44 0,61 1,1
1 *412 064 03 412 065 03 37 36 34 32 31 27 23 0,07 0,33 0,63 0,88 1,14 1,49 2,54
3:1 2 *412 067 03 412 068 03 110 95 90 87 82 74 58 0,21 0,87 1,66 2,40 3,01 4,08 6,39
25 *412 070 03 412 071 03 305 280 260 250 245 230 190 0,57 2,56 4,79 6,89 8,99 12,68 20,94
30 412 073 03 412 074 03 690 630 600 530 490 470 420 1,29 5,76 11,04 15,98 20,37 28,38 46,29
Size Product No. Product No. 12,5 62,5 125 187,5 250 375 750 50 250 500 750 1000 1500 3000
1 412 064 04 412 065 04 37 36 34 32 31 27 23 0,05 0,25 0,47 0,66 0,85 1,12 1,9
2 412 067 04 412 068 04 90 87 84 82 79 74 60 0,12 0,6 1,16 1,69 2,18 3,06 4,96
4:1 25 412 070 04 412 071 04 280 270 260 250 240 220 180 0,39 1,86 3,58 5,17 6,61 9,09 14,88
30 412 073 04 412 074 04 580 550 525 510 485 420 350 0,8 3,79 7,23 10,54 13,36 18,81 28,93
Size Product No. Product No. 10 50 100 150 200 300 600 50 250 500 750 1000 1500 3000
1 412 064 05 412 065 05 37 36 34 32 31 27 23 0,04 0,2 0,37 0,53 0,68 0,89 1,52
2 412 067 05 412 068 05 95 92 89 86 80 72 60 0,1 0,51 0,98 1,42 1,76 2,38 3,97
5:1 25 412 070 05 412 071 05 280 270 250 240 225 215 180 0,32 1,49 2,76 3,97 4,96 7,11 11,9
30 412 073 05 412 074 05 525 505 470 440 420 380 300 0,58 2,78 5,18 7,27 9,26 12,57 19,84
Size Product No. Product No. 8 42 83 125 167 250 500 50 250 500 750 1000 1500 3000
1 412 064 06 412 065 06 33 30 29 29 29 27 23 0,03 0,14 0,27 0,4 0,53 0,74 1,25
6:1 2 412 067 06 412 068 06 71 69 68 68 66 64 54 0,06 0,33 0,63 0,94 1,22 1,75 2,95
25 412 070 06 412 071 06 210 199 187 176 164 143 129 0,18 0,92 1,72 2,43 3,01 3,95 7,09
* Gearboxes in stock (without ventilation). ** Transmission ratio for gearing down. For gearing up the
values for 1:1 apply. In addition the heating up process has to
be considered (see page 673).
Max. Speed in min -1 for Gearbox without Ventilation, at the Output Shaft, i = 1:1 to 6:1
For version 70 and horizontal mounting position. For version 80 these values have to be halved. Values for other OT and other mounting positions on request.
Operating Time Size 0 Size 1* Size 2* Size 25* Size 30*
ED 100 % 1100 700 600 400 300
ED 30 % 1900 1300 1000 700 500
* From size 1 available with ventilation against surcharge.
Permissible Radial and Axial Loads at shaft d 1 Permissible Radial and Axial Loads at shaft d 2
Gearbox T n1 [ min-1]- FR [N] Gearbox T n1 [ min-1] - FR [N]
Size Nm 3000 1000 500 250 100 50 Size Nm 3000 1000 500 250 100 50
0 < 12 180 250 300 350 450 550 0 < 12 300 400 500 650 750 900
> 12 150 210 250 290 380 460 > 12 250 330 420 540 630 750
1 < 30 300 400 470 580 700 800 1 < 30 500 660 800 950 1250 1500
> 30 250 330 390 490 590 670 > 30 420 550 670 790 1040 1250
2 < 80 470 620 720 900 1150 1400 2 < 80 900 1200 1400 1700 2100 2500
> 80 390 520 600 750 960 1170 > 80 750 1000 1170 1420 1750 2080
25 < 220 1200 1600 1900 2200 2850 3300 25 < 220 2300 3100 3600 4300 5300 7000
> 220 1000 1340 1590 1840 2380 2750 > 220 1920 2580 3000 3580 4420 5830
30 < 500 2200 1700 3200 3900 5000 6200 30 < 500 3600 4700 5400 7200 9000 11000
> 500 1840 1420 2670 3250 4170 5170 > 500 3000 3900 4500 6000 7500 9200
The maximum permiss. radial forces stated in the table are calculated for the Axial loads FA can be absorbed, without need for further calculation, up to
centre of the output shaft end, also calculating in the speed and torque. The about 50% of the permiss. radial forces. If the axial load exceeds this value con-
values were calculated for the most unfavourable load direction. Precise calcula- siderably or if combined loads of FR and FA occur – please ask us.
tion of load and rotational direction may lead to higher permissible loads for the
shaft – please ask us.
678 ®
Dimensions Table Bevel Gearboxes KU/I Model H
D D
Version 70
A B E F
C C
Version 80
Shaft ends for all types: Tolerance = j 6 ; Thread alignment accor- Threaded holes for mounting on all sides of the gearbox as
ding to DIN 332 page 2; Keyways according to DIN 6885/1. standard. Thread depth of mounting holes = 2 x thread diame-
Tolerance of hollow shaft bore = H7. The hollow shaft is always ter or the thickness of the flange.
the slower running one.
Size o p1 q r s t
mm mm mm mm mm mm
1:1 1:1 1:1
to 1,5 : 1 3:1 5:1 to
6:1 2:1 4:1 6:1 6:1
0 2 26 26 - 2 45 54 10
1 2 35 35 35 5 70 75 10
2 3 45 45 35 5 100 100 10
25 3 60 60 60 5 120 135 20
30 3 80 68 68 5 160 175 20
Size H0 H1 H2 H 25 H 30
Oil Volume (in dm 3) 0,1 0,3 0,6 1,2 2,5
® 679
Worm Gear Units G/II
Housing
without Input
through
bore
Version A (Load Bearing Capacity of the Output Shaft Radial = 100 N, Axial = 60 N)
Product No. Ratio i Centre Distance a d1 d2 h max. Output Torque Weight
mm mm mm mm Nm kg
420 005 00 5:1 31 8 10 34 10 1,05
420 007 00 7:1 31 8 10 34 10 1,05
420 010 00 10 : 1 31 8 10 34 10 1,05
420 012 00 12 : 1 31 8 10 34 12 1,05
420 015 00 15 : 1 31 8 10 34 11 1,05
420 018 00 18 : 1 31 8 10 34 10 1,05
420 020 00 20 : 1 31 8 10 34 10 1,05
420 024 00 24 : 1 31 8 10 34 9 1,05
420 030 00 30 : 1 31 8 10 34 10 1,05
420 038 00 38 : 1 31 8 10 34 11 1,05
420 050 00 50 : 1 31 8 10 34 9 1,05
420 075 00 75 : 1 31 8 10 34 7 1,05
Version B (Load Bearing Capacity of the Output Shaft Radial = 150 N, Axial = 100 N)
Product No. Ratio i Centre Distance a d1 d2 h max. Output Torque Weight
mm mm mm mm Nm kg
420 107 00 7:1 33 10 12 32 12 1,15
420 111 00 11,33 : 1 33 10 12 32 13 1,15
420 115 00 15 : 1 33 10 12 32 13 1,15
420 117 00 17 : 1 33 10 12 32 14 1,15
420 120 00 20 : 1 33 10 12 32 13 1,15
420 124 00 24 : 1 33 10 12 32 13 1,15
420 130 00 30 : 1 33 10 12 32 13 1,15
420 132 00 32 : 1 33 10 12 32 14 1,15
420 138 00 38 : 1 33 10 12 32 14 1,15
420 156 00 56 : 1 33 10 12 32 10 1,15
420 175 00 75 : 1 33 10 12 32 9 1,15
All shaft diameters with tolerance h6.
Dimensions without stated tolerance are non binding.
680 ®
Worm Gear Units KES
Angular drives with hollow output shaft for high torques at very
low dimensions. Suitable in a wide variety of applications.
One size with center distance 20mm, in 7 ratios.
Housing: Aluminium, silver anodized. Sealed against lubricant
leaks, protected against dust. Can be mounted in any position.
Worm shaft in vertically position not recommended for continu-
ous operation.
Gearing: Worm from steel, wheel from special brass.
Bearing: Ball bearings with rubber seal RS.
Lubrication: Maintenance free grease lubrication.
Angular backlash: +/-1°. Operating time: 10% at 5 min.
Life time: 1,000 hours at max. performance at speed 500 min -1
and operating time 20%.
Permiss. operating temperature: -20° to +60°C.
Ordering Details: e.g.: Product No. 420 020 13 Bevel Gearbox KES Size 1
25 25
DIN6885-A-4x4x30 13 13 13 13
4 Ø4,2
4 (4x)
M4 x 8 (4x)
M4 x 8 (4x)
17,5 30 16
1,5
13 13
42,5
42,5
13,8
60
20
13 13
13 13
33
1,5
M5 x 8
Ø12j6
12
13 13 Ø12 H7
M4 x 8 (4x) 11,25
Ø4,2 11,25
35 (2x) 15,5 15,5
60 M4 x 8 (4x)
Performance Data
Product No. Ratio Self- Permittable Output Torque at Speed Permittable Input Power at Speed Efficiency Shaft Load Weight
locking 100 min-1 500 min-1 1.000 min-1 100 min-1 500 min-1 1.000 min-1 approx. FR* FA**
i Nm Nm Nm W W W N N g
420 020 13 13 : 1 no 18,0 17,0 15,5 18 86 156 0,80 200 200 422
420 020 15 15 : 1 no 17,5 16,5 15,0 16 76 138 0,76 250 250 425
420 020 18 18 : 1 no 17,5 16,0 15,0 14 63 118 0,74 250 250 426
420 020 23 23 : 1 no 16,5 16,0 15,0 11 52 98 0,70 250 250 428
420 020 30 30 : 1 no 15,0 14,0 13,5 8 37 71 0,66 350 350 438
420 020 40 40 : 1 yes 9,5 9,5 9,5 4 21 42 0,59 400 400 426
420 020 65 65 : 1 yes 4,5 4,5 4,5 1 8 16 0,51 500 500 432
Pe ss ad a e at A=0.
** Permiss. axial force at FR=0.
Mxn
Power P =
9550
Input: 9550 x P
Worm shaft Torque M =
n
M = Torque [Nm]
P = Power [kW]
n = Speed [min-1]
® 681
Worm Gear Units H/I
Dimensions table page 684. For gearbox size 75 , i = 10:1, 25:1, 40:1 and 80:1 available on request. * More details see page 683.
682 ®
Accesories Worm Gear Units H/I
Material: Steel.
To change the gearboxes H/I over from hollow shaft to solid
shaft. The shaft is only pushed in and secured with the enclosed
cover disc and mounting screw. The shaft can be pushed in eit-
her left or right.
Ordering details: e.g.: Prod. No. 422 031 01, Push-In Type Output Shaft, Single-
Sided, Gearbox Size 031
Material: Stahl.
To change the gearboxes H/I over from hollow shaft to double-
sided solid shaft. The shaft is only pushed in and secured with
the enclosed retaining ring.
Ordering details: e.g.: Prod. No. 422 031 02, Push-In Type Output Shaft, Double
Sided, Gearbox Size 031
® 683
Dimensions Table Worm Gear Units H/I
Mounting Holes on the Drive Side Mounting Holes on the Output Side
Size 31: 4 Threads M5 Size 031 Size 040 Size 063 and 075
Size 40: 4 Threads M5 4 Threads M6 x 8 4 Threads M6 x 10 8 Threads M8 x 14
Size 50: 4 Threads M6
Size 63: 4 Threads M6 Size 050
Size 75: 4 Threads M8 4 Threads M8 x 10
Ø of circle with holes: See size f 3 in table. Ø of circle with holes: See size f 1 in table.
684 ®
Worm Gear Units ZM/I
Mounting Sides
The worm gear units can be mounted in any position and the shaft
Sizes 40 - 80
ends can be positioned to your requirements.
® 685
Worm Gear Units ZM/I, Technical Data, Size 40
The input power P 1 perm and output torques T 2 perm listed in the i n , i ist = nominal ratio, real ratio.
selection tables are based on shock-free continuous operation, n 1 , n 2 [min -1 ] = input speed, output speed.
an operating time of 8 hours/day, 3 starts per hour, opera- P 1 perm [kW] = permittable input power.
ting time (OT) = 100% and 20ºC ambient temperature. The T 2 perm [Nm] = permittable output torque (permanent).
maximum output torques T 2max may frequently be reached in T 2max [Nm] = maximum output torque (peak).
short-term load peaks but they must not be exceeded. With an = operating efficiency.
operating time under 90%, the permissible gearbox output can Dimensions Table Page 690.
usually be increased.
Version with foot mounting brackets or shafts on both sides on request.
Version A Version HL
Output Side 5 Output Side 6 Hollow Shaft Ratio n1 n2 P1 perm T2 perm T2max
Product No. Product No. Product No. i= min-1 min-1 kW Nm Nm
421 001 00 421 001 01 421 003 00 4,83 : 1 1500 300 1,77 52 73 0,94
*29/6 1000 200 1,24 54 73 0,94
500 100 0,69 59 73 0,91
10 2 0,02 73 73 0,86
421 001 02 421 001 03 421 003 01 7,25 : 1 1500 200 1,29 55 83 0,92
*29/4 1000 133 0,91 57 83 0,91
500 67 0,50 62 83 0,88
10 1,3 0,01 83 83 0,82
421 001 04 421 001 05 421 003 02 9,75 : 1 1500 150 0,77 43 77 0,90
*39/4 1000 100 0,55 45 77 0,89
500 50 0,32 50 77 0,87
10 1 0,01 70 77 0,82
421 001 06 421 001 07 421 003 03 13,0 : 1 1500 113 0,45 32 67 0,87
*52/4 1000 75 0,32 34 67 0,86
500 38 0,18 39 67 0,85
10 0,75 0,01 55 67 0,82
421 001 08 421 001 09 421 003 04 14,5 : 1 1500 100 0,77 61 97 0,86
*29/2 1000 67 0,54 63 97 0,84
500 33 0,32 72 97 0,80
10 0,67 0,01 97 97 0,73
421 001 10 421 001 11 421 003 05 19,5 : 1 1500 75 0,49 50 90 0,83
*39/2 1000 50 0,35 53 90 0,86
500 25 0,20 58 90 0,78
10 0,5 0,01 82 90 0,72
421 001 12 421 001 13 421 003 06 26,0 : 1 1500 57 0,29 38 80 0,80
*52/2 1000 38 0,21 40 80 0,77
500 19 0,12 45 80 0,75
10 0,38 0,004 65 80 0,72
421 001 14 421 001 15 421 003 07 29,0 : 1 1500 50 0,45 63 107 0,75
*29/1 1000 33 0,33 65 107 0,72
500 17 0,20 75 107 0,67
10 0,33 0,01 107 107 0,58
421 001 16 421 001 17 421 003 08 39,0 : 1 1500 38 0,34 61 99 0,72
*39/1 1000 25 0,25 64 99 0,69
500 13 0,15 71 99 0,65
10 0,25 0,005 99 99 0,58
421 001 18 421 001 19 421 003 09 52,0 : 1 1500 28 0,21 46 88 0,66
*52/1 1000 19 0,15 48 88 0,65
500 9,4 0,09 55 88 0,62
10 0,19 0,003 74 88 0,58
421 001 20 421 001 21 421 003 10 63,0 : 1 1500 24 0,20 48 72 0,60
*63/1 1000 16 0,15 51 72 0,58
500 8,1 0,09 56 72 0,54
10 0,16 0,002 57 72 0,48
421 001 24 421 001 25 421 003 12 72,0 : 1 1500 21 0,18 46 62 0,55
*72/1 1000 14 0,13 46 62 0,52
500 6,9 0,07 46 62 0,47
10 0,14 0,002 46 62 0,41
421 001 26 1) 421 001 271) 421 003 131) 72,0 : 1 100 1,39 0,02 46 62 0,44
*72/1 optimized 10 0,14 0,002 46 62 0,41
for manual operation1)
421 001 22 421 001 23 421 003 11 82,0 : 1 1500 18 0,13 37 64 0,54
*82/1 1000 12 0,09 38 64 0,52
500 6 0,05 38 64 0,49
10 0,12 0,001 38 64 0,46
686 ®
Worm Gear Units ZM/I, Technical Data, Size 50
The input power P 1 perm and output torques T 2 perm listed in the i n , i ist = nominal ratio, real ratio.
selection tables are based on shock-free continuous operation, n 1 , n 2 [min -1 ] = input speed, output speed.
an operating time of 8 hours/day, 3 starts per hour, opera- P 1 perm [kW] = permittable input power.
ting time (OT) = 100% and 20ºC ambient temperature. The T 2 perm [Nm] = permittable output torque (permanent).
maximum output torques T 2max may frequently be reached in T 2max [Nm] = maximum output torque (peak).
short-term load peaks but they must not be exceeded. With an = operating efficiency.
operating time under 90%, the permissible gearbox output can Dimensions Table Page 690.
usually be increased.
Version with foot mounting brackets or shafts on both sides on request.
Version A Version HL
Output Side 5 Output Side 6 Hollow Shaft Ratio n1 n2 P1 perm T2 perm T2max
Product No. Product No. Product No. i= min-1 min-1 kW Nm Nm
421 011 00 421 011 01 421 013 00 4,83 : 1 1500 300 3,71 109 144 0,95
*29/6 1000 200 2,58 113 144 0,95
500 100 1,40 120 144 0,93
10 2 0,04 144 144 0,86
421 011 02 421 011 03 421 013 01 7,25 : 1 1500 200 2,60 113 164 0,94
*29/4 1000 133 1,82 117 164 0,93
500 67 1,00 125 164 0,90
10 1,3 0,03 164 164 0,83
421 011 04 421 011 05 421 013 02 9,5 : 1 1500 150 1,62 91 150 0,92
*38/4 1000 100 1,14 94 150 0,91
500 50 0,63 102 150 0,88
10 1 0,02 139 150 0,82
421 011 06 421 011 07 421 013 03 12,75 : 1 1500 113 0,82 60 107 0,89
*51/4 1000 75 0,58 62 107 0,88
500 38 0,32 67 107 0,86
10 0,75 0,01 107 107 0,82
421 011 08 421 011 09 421 013 04 14,5 : 1 1500 100 1,57 128 194 0,88
*29/2 1000 67 1,13 136 194 0,86
500 33 0,63 145 194 0,83
10 0,67 0,02 194 194 0,74
421 011 10 421 011 11 421 013 05 19,0 : 1 1500 75 1,02 106 176 0,86
*38/2 1000 50 0,72 110 176 0,84
500 25 0,41 119 176 0,80
10 0,5 0,01 164 176 0,73
421 011 12 421 011 13 421 013 06 25,5 : 1 1500 57 0,57 77 140 0,82
*51/2 1000 38 0,41 80 140 0,80
500 19 0,23 87 140 0,77
10 0,38 0,01 134 140 0,72
421 011 14 421 011 15 421 013 07 29,0 : 1 1500 50 0,87 126 215 0,78
*29/1 1000 33 0,70 148 215 0,70
500 17 0,45 176 215 0,71
10 0,33 0,01 215 215 0,60
421 011 16 421 011 17 421 013 08 38,0 : 1 1500 38 0,76 128 194 0,76
*38/1 1000 25 0,51 134 194 0,73
500 13 0,29 145 194 0,68
10 0,25 0,01 194 194 0,58
421 011 18 421 011 19 421 013 09 51,0 : 1 1500 28 0,37 84 156 0,70
*51/1 1000 19 0,27 88 156 0,68
500 9,4 0,15 96 156 0,64
10 0,19 0,01 154 156 0,58
421 011 20 421 011 21 421 013 10 62,0 : 1 1500 24 0,41 105 139 0,65
*62/1 1000 16 0,30 109 139 0,62
500 8,1 0,17 113 139 0,56
10 0,16 0,004 113 139 0,47
421 011 24 421 011 25 421 013 12 72,0 : 1 1500 21 0,32 86 121 0,59
*72/1 1000 14 0,22 86 121 0,56
500 6,9 0,12 86 121 0,50
10 0,14 0,004 86 121 0,41
421 011 261) 421 011 271) 421 013 131) 72,0 : 1 100 1,38 0,04 86 121 0,46
*72/1 optimized 10 0,14 0,004 86 121 0,41
for manual operation1)
421 011 22 421 011 23 421 013 11 83,0 : 1 1500 18 0,20 61 114 0,57
*83/1 1000 12 0,14 64 114 0,56
500 6 0,08 69 114 0,52
10 0,12 0,002 75 114 0,47
* Example: Worm gear number of teeth 29 / worm shaft 6 threads.
1) This implicity self-locking version is optimezed for hand operation
(special worm surface and special oil).
® 687
Worm Gear Units ZM/I, Technical Data, Size 63
The input power P 1 perm and output torques T 2 perm listed in the i n , i ist = nominal ratio, real ratio.
selection tables are based on shock-free continuous operation, n 1 , n 2 [min -1 ] = input speed, output speed.
an operating time of 8 hours/day, 3 starts per hour, opera- P 1 perm [kW] = permittable input power.
ting time (OT) = 100% and 20ºC ambient temperature. The T 2 perm [Nm] = permittable output torque (permanent).
maximum output torques T 2max may frequently be reached in T 2max [Nm] = maximum output torque (peak).
short-term load peaks but they must not be exceeded. With an = operating efficiency.
operating time under 90%, the permissible gearbox output can Dimensions Table Page 690.
usually be increased.
Version with foot mounting brackets or shafts on both sides on request.
Version A Version HL
Output Side 5 Output Side 6 Hollow Shaft Ratio n1 n2 P1 perm T2 perm T2max
Product No. Product No. Product No. i= min-1 min-1 kW Nm Nm
421 021 00 421 021 01 421 023 00 4,83 : 1 1500 300 5,87 174 288 0,96
*29/6 1000 200 4,25 188 288 0,95
500 100 2,57 223 288 0,94
10 2 0,07 288 288 0,86
421 021 02 421 021 03 421 023 01 7,25 : 1 1500 200 4,44 194 328 0,95
*29/4 1000 133 3,17 206 328 0,94
500 67 1,93 244 328 0,91
10 1,3 0,06 328 328 0,83
421 021 04 421 021 05 421 023 02 9,75 : 1 1500 150 3,35 195 301 0,94
*39/4 1000 100 2,35 203 301 0,93
500 50 1,29 216 301 0,90
10 1 0,04 289 301 0,83
421 021 06 421 021 07 421 023 03 12,75 : 1 1500 113 1,81 135 243 0,92
*51/4 1000 75 1,28 142 243 0,91
500 38 0,71 152 243 0,88
10 0,75 0,02 239 243 0,82
421 021 08 421 021 09 421 023 04 14,5 : 1 1500 100 2,24 186 387 0,89
*29/2 1000 67 1,78 217 387 0,88
500 33 1,14 268 387 0,84
10 0,67 0,04 387 387 0,74
421 021 10 421 021 11 421 023 05 19,5 : 1 1500 75 2,00 220 355 0,88
*39/2 1000 50 1,46 235 355 0,87
500 25 0,82 252 355 0,83
10 0,5 0,02 339 355 0,74
421 021 12 421 021 13 421 023 06 25,5 : 1 1500 57 1,25 174 314 0,86
*51/2 1000 38 0,89 182 314 0,84
500 19 0,50 197 314 0,80
10 0,38 0,02 281 314 0,73
421 021 14 421 021 15 421 023 07 29,0 : 1 1500 50 1,22 183 429 0,81
*29/1 1000 33 0,99 215 429 0,79
500 17 0,67 274 429 0,73
10 0,33 0,03 429 429 0,60
421 021 16 421 021 17 421 023 08 39,0 : 1 1500 38 1,11 217 393 0,79
*39/1 1000 25 0,89 255 393 0,76
500 13 0,58 305 393 0,71
10 0,25 0,02 393 393 0,60
421 021 18 421 021 19 421 023 09 51,0 : 1 1500 28 0,78 191 346 0,75
*51/1 1000 19 0,57 201 346 0,73
500 9,4 0,33 218 346 0,68
10 0,19 0,01 298 346 0,58
421 021 20 421 021 21 421 023 10 61,0 : 1 1500 24 0,78 211 281 0,70
*61/1 1000 16 0,58 226 281 0,67
500 8,1 0,32 226 281 0,60
10 0,16 0,01 226 281 0,47
421 021 24 421 021 25 421 023 12 72,0 : 1 1500 21 0,60 176 235 0,64
*72/1 1000 14 0,43 176 235 0,60
500 6,9 0,24 176 235 0,53
10 0,14 0,01 176 235 0,39
421 021 261) 421 021 271) 421 023 131) 72,0 : 1 100 1,38 0,09 176 235 0,41
*72/1 optimized 10 0,14 0,01 176 235 0,39
for manual operation1)
421 021 22 421 021 23 421 023 11 82,0 : 1 1500 18 0,45 152 247 0,64
*82/1 1000 12 0,32 152 247 0,61
500 6 0,17 152 247 0,56
10 0,12 0,004 152 247 0,46
* Example: Worm gear number of teeth 29 / worm shaft 6 threads.
1) This implicity self-locking version is optimezed for hand operation
(special worm surface and special oil).
688 ®
Worm Gear Units ZM/I, Technical Data, Size 80
The input power P 1permiss. and output torques T 2permiss. listed in i n , i ist = nominal ratio, real ratio.
the selection tables are based on shock-free continuous opera- n 1 , n 2 [min -1 ] = input speed, output speed.
tion, an operating time of 8 hours/day, 3 starts per hour, ope- P 1 perm [kW] = permittable input power.
rating time (OT) = 100% and 20ºC ambient temperature. The T 2 perm [Nm] = permittable output torque (permanent).
maximum output torques T 2max may frequently be reached in T 2max [Nm] = maximum output torque (peak).
short-term load peaks but they must not be exceeded. With an = operating efficiency.
operating time under 90%, the permissible gearbox output can Dimensions Table Page 690.
usually be increased.
Version with foot mounting brackets or shafts on both sides on request.
Version A Version HL
Output Side 5 Output Side 6 Hollow Shaft Ratio n1 n2 P1 perm T2 perm T2max
Product No. Product No. Product No. i= min-1 min-1 kW Nm Nm
421 031 00 421 031 01 421 033 00 5,0 : 1 1500 300 9,82 303 597 0,97
*30/6 1000 200 7,16 329 597 0,96
500 100 4,40 399 597 0,95
10 2 0,14 597 597 0,87
421 031 02 421 031 03 421 033 01 7,5 : 1 1500 200 7,22 330 681 0,96
*30/4 1000 133 5,35 364 681 0,95
500 67 3,31 441 681 0,93
10 1,3 0,11 681 681 0,84
421 031 04 421 031 05 421 033 02 10,0 : 1 1500 150 6,17 373 613 0,94
*40/4 1000 100 4,35 391 613 0,94
500 50 2,70 473 613 0,92
10 1 0,08 613 613 0,83
421 031 06 421 031 07 421 033 03 13,25 : 1 1500 113 2,40 188 335 0,93
*53/4 1000 75 1,69 197 335 0,92
500 38 0,93 212 335 0,89
10 0,75 0,03 335 335 0,83
421 031 08 421 031 09 421 033 04 15,0 : 1 1500 100 3,59 313 810 0,91
*30/2 1000 67 2,86 370 810 0,90
500 33 1,83 455 810 0,87
10 0,67 0,08 810 810 0,75
421 031 10 421 031 11 421 033 05 20,0 : 1 1500 75 3,11 356 725 0,90
*40/2 1000 50 2,46 416 725 0,89
500 25 1,59 518 725 0,85
10 0,5 0,05 725 725 0,74
421 031 12 421 031 13 421 033 06 26,5 : 1 1500 57 1,67 245 444 0,87
*53/2 1000 38 1,18 257 444 0,86
500 19 0,67 277 444 0,82
10 0,38 0,03 444 444 0,73
421 031 14 421 031 15 421 033 07 30,0 : 1 1500 50 1,92 308 878 0,84
*30/1 1000 33 1,55 364 878 0,82
500 17 1,03 454 878 0,77
10 0,33 0,04 878 878 0,60
421 031 16 421 031 17 421 033 08 40,0 : 1 1500 38 1,69 350 802 0,81
*40/1 1000 25 1,36 411 802 0,79
500 13 0,74 519 802 0,74
10 0,25 0,04 802 802 0,60
421 031 18 421 031 19 421 033 09 53,0 : 1 1500 28 1,04 271 501 0,78
*53/1 1000 19 0,75 285 501 0,75
500 9,4 0,43 309 501 0,70
10 0,19 0,02 501 501 0,59
421 031 20 421 031 21 421 033 10 62,0 : 1 1500 24 1,16 333 570 0,73
*62/1 1000 16 0,94 393 570 0,70
500 8,1 0,60 448 570 0,63
10 0,16 0,02 448 570 0,47
421 031 24 421 031 25 421 033 12 72,0 : 1 1500 21 1,00 314 498 0,69
*72/1 1000 14 0,82 370 498 0,66
500 6,9 0,46 370 498 0,58
10 0,14 0,02 370 498 0,41
421 031 261) 421 031 271) 421 033 131) 72,0 : 1 100 1,38 0,18 370 498 0,50
*72/1 optimized 10 0,14 0,02 370 498 0,41
for manual operation1)
421 031 22 421 031 23 421 033 11 82,0 : 1 1500 18 0,84 304 510 0,69
*82/1 1000 12 0,59 304 510 0,66
500 6 0,33 304 510 0,60
10 0,12 0,01 304 510 0,47
* Example: Worm gear number of teeth 30 / worm shaft 6 threads.
1) This implicity self-locking version is optimezed for hand operation
(special worm surface and special oil).
® 689
Dimensions Table Worm Gear Units ZM/I
Version HL
Gearbox Dimensions
Size f1 f2 G G1 H1 h1 H I k1 O O1 S* S1 t1 Weight
mm mm mm mm mm mm mm mm mm mm mm mm mm mm g
40 85 50 79 81 32 40 124 3 8 25 14 M6 x 12 10 80 7
50 110 64 100 94,5 40 50 160 3 10 30 18 M8 x 14 12 100 12
63 130 70 113 118 45 55 190 3 10 30 18 M8 x 14 12 118 18
80 165 81 141 128 55 67 237 3 12 35 22 M10 x 17 15 147 28
Permissible Radial Loads F R [N] for Normal Output Shaft and Bearing System
690 ®
Please use our website
at www.maedler.de
® 691
Standard Three-Phase Motors SM/I, with Cage Rotor, Surface Cooled, for 230/400 V, 50 Hz
Other power rates and model B14 available at short time. Motor-tensioning rails see page 695.
692 ®
Dimensions Table Standard Three-Phase Motors SM/I, Model B 3
Standard version
with terminal
box mounted
on top. If other
positions of the
terminal box are
required, please
state in the
order.
Threaded Threaded
Bore Bore
+0
A B C D E F G H -0.5 K I L P R S C1 F1 G1 X Y W b t PG-Screw Threaded
Size mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm Connect. Bore
63 100 80 40 11j6 23 212 158 63 6 103 128 28 125 7 73 239 113 86 18 68 4 12,5 Pg11 M4x0,7
71 112 90 45 14j6 30 238 185 71 7 101 137 24 144 10 85.5 280 125 111 20 88 5 16 Pg11 M5x0,8
80 125 100 50 19j6 40 274 210 80 9 122 155 30 164 10 93.5 323 133 113 30 96 6 21,5 Pg11 M6x1
90S 140 100 56 24j6 50 297 230 90 10 125 175 34 180 12 118 374 148 134 30 115 8 27 Pg13.5 M8x1,25
90L 140 125 56 24j6 50 322 230 90 10 150 175 34 180 12 118 399 148 134 30 115 8 27 Pg13.5 M8x1,25
100L 160 140 63 28j6 60 361 253 100 12 173 198 37 205 14 107 430 156 160 35 123 8 31 Pg13.5 M10x1,5
112M-T 190 140 70 28j6 60 361 265 112 12 178 224 38 217 15 100 430 173 160 47 123 8 31 Pg13.5 M10x1,5
132S 216 140 89 38k6 80 470 328 132 13 225 258 50 264 19 167 556 189 198 50 162 10 41 Pg21 M12x1,75
132M 216 178 89 38k6 80 496 328 132 13 225 258 50 264 19 173 600 189 198 50 162 10 41 Pg21 M12x1,75
Threaded
Bore
Threaded
Bore
® 693
Operating and maintenance instructions
on the internet at www.maedler.de d
e age
L
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ten und
a
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M o n ta E
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E la s tis itu n g
R N , R N c h e K u a e
e
G , R N H p p l u n g e age ungs e te
, R N I, R e n e
tanda
N K a n d u
ungen
d R N 7 L
E
essu
[mm
]
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T n
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22
9
b
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sat
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14 30 8
35 10 6 s ungen
19
66 13 8 1,0 a ad a e
24 e sat e te
28 78 16 10 1,0 +0,6
/ -0,3 750
e a s nd d
38 90 18 12 1,5 +0,8
/ -0,4
n
n -1] e a
2,0 +1,0
0,10 1000 a
42 114 20 14 / -0,5 0,13 0,09 1500 ng g
24 15 2,0 +1,2 n e
48 126 / -0,5 0,22 0,12 3000
2,5 +1,4 0,07 e sat
140 26 18 / -0,5 e a
55 0,27 0,20 0,09 0,05 750
20 3,0 +1,5 n
65 160 28 / -0,7 n -1]
0,30 0,24 0,16 0,07 1,0 1000
30 21 3,0 +1,8
75 185 / -0,7 0,34 0,27 0,20 0,11 1,0 1,0 1500
35 22 3,5 +2,0
90 210 / -1,0 0,38 0,30 0,22 0,13 1,3 1,0 0,9 3000
40 26 4,0 +2,1
100 245 / -1,0 0,43 0,35 0,25 0,15 1,3 1,3 0,9 0,8
45 30 4,5 +2,2
270 / -1,0 0,50 0,38 0,28 0,17 1,1 1,3 1,2 0,8
50 34 5,0 +2,6
/ -1,0 0,54 0,44 0,32 0,19
5,5 +3,0 1,1 1,0 1,2 1,1
38 / -1,5 0,56 0,46 0,36 0,21 1,1 1,0 0,9 1,1
a e 6,0 +3,4
/ -1,5
e +3,8
0,65 0,50 0,38 0,25 1,1 1,1 0,9 0,8
e age / -1,5 0,68 0,58 0,42 0,26 1,2 1,1 1,0 0,8
ungs 0,71 0,60 0,48 0,28 1,2
e te 1,2 1,0 0,8
0,64 0,50 0,32
e s e 1,2 1,2 1,1 0,8
ee 0,52 0,34 1,3 1,2 1,1 0,9
u
essu
ngen
ungen 0,36 1,3 1,2 1,2 1,0
[mm
] e 1,3 1,3 1,2 1,0
L e te
5 s nd a 1,3 1,2 1,0
15 E a e 1,2 1,1
7
b
sat ng g
22 5
9
k.A. s ad a
n de 1,1
14 30 8 e sat
10 6 k.A. a e
19 35
1,0 +0,4
te des
8 e
24 66 13 / -0,2 te a n
28 78 16 10 1,0 +0,6
/ -0,3 0,06
n e an es
1,5 +0,8 e sat
90 18 12 / -0,4
38 0,10
2,0 +1,0 -
114 20 14 / -0,5 e
42 0,13 te
2,0 +1,2 - -
126 24 15 / -0,5
48 0,13 - 1,0
2,5 +1,4 -
18
®
0,23 0,14 0,09 1,0 0,9 0,8
! 0,24 0,16 0,10 1,0 0,9 0,8
e ang 0,17 0,11 1,0 0,9 0,8
ege
694 ®
Motor-Tensioning Rail Sets, Made from Steel, SPS, with Movable Attachment Clamps
Ordering details: e.g.: Type, Overall Length, Product No. Sold in pairs: 1 x Product No. = 1 pair
Models Helical Geared Motors (The pictures only show the models, not the gearbox version)
B 3 B 3 / B 5 B 8 / B 5 B 5 B 5a
B 5 without Flange B 6 B 7 B 8
V 1 V 1 / V 5 V 3 V 3 / V 6 V 5 V 6
® 695
Motor controller SFRG 05 for DC-drives
Ordering Details: Product No. 430 460 05, Control Unit SFRG 05
Dimensions:
4x M3x6
40 ±0.2
34 ±0.2
A B
8 ±0.1 39 ±0.2
18.5 ±1 45 ±0.2
696 ®
Motor controller SFRG 3 for DC-drives
IxR
Rampe
Start-
Rampe
Stopp-
Drehzahl
Strom-
2.6
CAN-Open-Bus
Abschlusswiderstand
J3
S 2
S 1
Ö 1
Ö 1
G 2
G 2
S 3
S 3
+ 2
+ 2
- 1
- 1
P5
P4
P3
P2
P1
CAN-Open
1.6
134.8
Y 2
Y 1
X 8
GND
3 2 1
X 7
J 3
CANL
64
- 12 V/DC (Imax 0,4 A)
+
CANH
70
X 6
Spannungsausgang
72
- 0 ... 10 V/DC
+ Analog-Ausgang
X 5
X 9
+5V
Eingänge
optionale
4 3 2 1
GND
X 4
ENC_A
ENC_B
X 1
X 2
X 3
~15.5 ~4
offen = Externe SPS
geschlossen = Standalone
J20
Betriebsart
J 2 0
1
2
3
4
5
10
11
1
2
3
4
5
2
3
4
5
6
7
8
9
1
+ E1 + E2 + E3 + E4 + E5
+ V/DC (~)
- V/DC (~)
N.C.
Motor -
Motor +
+5 V/DC
GND
HALL IN
Schnellstopp
N.C.
Freigabe
Rechtslauf
Linkslauf
Linkslauf
Endschalter
Rechtslauf
Endschalter
GND_EXT
V IN Motor Hall-
Sensor
Eingänge
~42
Product No. 430 460 30, Control Unit SFRG 3
Ordering Details: e.g.: Product No. 430 460 01, toroidal transformer 120 VA
Product No. Power Primary Secondary Nominal Outside Length Weight Note for usage
voltage voltage current Ø These transformers are suitable for powering
VA V(AC) V(AC) A mm mm kg
control units with a rectifier (e.g. SFRG 3). Use
430 460 01 120 1x230 1x24 5,00 98 48 1,25 with the SFRG 05 control unit without rectifier
430 460 02 192 1x230 1x24 8,00 115 48 1,85 is not possible.
® 697
Frequency Converters FU6 (for 3-phase current Drives)
Ordering details: e.g.: 460 310 25 Frequency Converters FU6, 0.25 kW Output Power, 1 Phase
Prod. No. Number of Output Output Output Input Input Input Dimensions Weight
Phases Power Voltage Current Voltage Current Fuse Protection HxBxT
kW V A V A A mm kg
460 310 25 1 0,25 3 x 0-240 1,4 1 x 230 3,0 16 132 x 72 x 118 0,8
460 310 37 1 0,37 3 x 0-240 2,3 1 x 230 5,2 16 132 x 72 x 118 0,8
460 310 75 1 0,75 3 x 0-240 4,2 1 x 230 9,4 16 132 x 72 x 118 0,8
460 311 50 1 1,50 3 x 0-240 7,5 1 x 230 16,6 20 143 x 118 x 172 1,7
460 312 20 1 2,20 3 x 0-240 10,5 1 x 230 23,2 25 143 x 118 x 172 1,8
460 331 50 3 1,50 3 x 0-400 3,8 3 x 400 5,0 10 143 x 118 x 172 1,6
460 332 20 3 2,20 3 x 0-400 5,2 3 x 400 6,7 10 143 x 118 x 172 1,6
698 ®
Frequency Converters ROfre 897 (for 3-phase current Drives)
Ordering details: e.g.: 460 410 25, Frequency Converters ROfre 897, 0.25 kW Output Power without Emergency Stop
Prod. No. Emergency Output Output Output Input Input Input Dimensions Weight
Stop Power Voltage Current Voltage Current Fuse Protection HxBxT
kW V A V A A mm kg
460 410 25 No 0,25 3 x 0-240 1,4 1 x 230 3,0 16 200 x 130 x 120 2,2
460 410 37 No 0,37 3 x 0-240 2,3 1 x 230 5,2 16 200 x 130 x 120 2,2
460 410 75 No 0,75 3 x 0-240 4,2 1 x 230 9,4 16 200 x 140 x 140 2,6
460 510 25 Yes 0,25 3 x 0-240 1,4 1 x 230 3,0 16 200 x 130 x 120 2,2
460 510 37 Yes 0,37 3 x 0-240 2,3 1 x 230 5,2 16 200 x 130 x 120 2,2
460 510 75 Yes 0,75 3 x 0-240 4,2 1 x 230 9,4 16 200 x 140 x 140 2,6
® 699
Small Geared Motors Type CRO, 230V
Ordering details: e.g.: Type, Version, Output Speed, Product No. Version A Version B
Version A
Product No. Standard Weight Torque-Speed Table
2 Mounting holes Ø 3.2
Speed
min-1 kg
430 200 00 60 0,25
430 200 01 30 0,25
430 200 02 15 0,25
430 200 03 10 0,25
430 200 06 5 0,25
430 200 08 3,12 0,25
430 200 09 2 0,25
430 200 10 1 0,25
Version B
700 ®
® 701
Small Geared Motors GE/I with Capacitor Motor, AC
Capacitor motor: Product No. 430 401 00, Weight 1.2 kg Motor, gearbox and capacitor have to be ordered separately.
Gearbox Capacitor Output Speed Ratio Limit Load Gearbox Nominal Gearbox Dimensions Weight
Motor in Relation to max. continous max. starting Power Efficiency- a b c Gearbox
Product No. Product No. Motor Speed i Torque Torque grad
2600 min-1 Ncm Ncm Watt % mm mm mm kg
430 301 01 430 401 00 173,3 15 : 1 30 40 6,7 80 181 42,5 15 0,3
430 302 01 430 401 00 86,6 30 : 1 42 65 6,7 72 181 42,5 15 0,3
430 303 01 430 401 00 57,7 45 : 1 62 90 6,7 72 181 42,5 15 0,3
430 304 01 430 401 00 43,3 60 : 1 70 120 6,7 70 181 42,5 15 0,3
430 305 01 430 401 00 28,8 90 : 1 100 180 6,7 70 181 42,5 15 0,3
430 306 01 430 401 00 21,6 120 : 1 130 230 6,7 65 181 42,5 15 0,3
430 307 01 430 401 00 19,2 135 : 1 150 260 6,7 65 181 42,5 15 0,3
430 308 01 430 401 00 14,4 180 : 1 150 260 6,7 65 181 42,5 15 0,3
430 309 01 430 401 00 10,8 240 : 1 200 300 6,7 60 195 56,5 26 0,45
430 310 01 430 401 00 9,6 270 : 1 200 300 6,7 60 181 42,5 15 0,43
430 311 01 430 401 00 7,2 360 : 1 200 300 6,7 60 195 56,5 26 0,45
430 312 01 430 401 00 6,4 405 : 1 220 300 6,7 60 181 42,5 15 0,43
430 313 01 430 401 00 5,4 480 : 1 220 300 6,7 50 195 56,5 26 0,45
430 314 01 430 401 00 4,8 540 : 1 220 300 6,7 55 195 56,5 26 0,45
430 315 01 430 401 00 3,6 720 : 1 220 300 6,7 50 195 56,5 26 0,45
430 316 01 430 401 00 3,2 810 : 1 220 300 6,7 55 195 56,5 26 0,45
430 317 01 430 401 00 2,7 960 : 1 220 300 6,7 45 195 56,5 26 0,45
430 318 01 430 401 00 2,4 1080 : 1 220 300 6,7 45 195 56,5 26 0,45
430 319 01 430 401 00 2,1 1215 : 1 220 300 6,7 45 195 56,5 26 0,45
430 320 01 430 401 00 1,8 1440 : 1 220 300 6,7 45 195 56,5 26 0,45
430 321 01 430 401 00 1,6 1620 : 1 220 300 6,7 45 195 56,5 26 0,45
430 322 01 430 401 00 1,2 2160 : 1 220 300 6,7 45 195 56,5 26 0,45
430 323 01 430 401 00 1,06 2430 : 1 220 300 6,7 45 195 56,5 26 0,45
430 324 01 430 401 00 0,80 3240 : 1 240 300 6,7 45 195 56,5 26 0,45
430 325 01 430 401 00 0,71 3645 : 1 240 300 6,7 45 195 56,5 26 0,45
430 326 01 430 401 00 0,60 4320 : 1 240 300 6,7 45 195 56,5 26 0,45
430 327 01 430 401 00 0,53 4860 : 1 240 300 6,7 40 195 56,5 26 0,45
430 328 01 430 401 00 0,40 6480 : 1 240 300 6,7 40 195 56,5 26 0,45
430 329 01 430 401 00 0,35 7290 : 1 240 300 6,7 40 195 56,5 26 0,45
430 330 01 430 401 00 0,30 8640 : 1 240 300 6,7 40 195 56,5 26 0,45
430 331 01 430 401 00 0,26 9720 : 1 240 300 6,7 40 195 56,5 26 0,45
To prevent the gearbox from being overloaded, the max. continuous torques and starting torques stated above must not be exceeded. The effective transmissible
torque corresponds to the values at the gearbox shaft. At reversed operation, the load limit must be multiplied with 0.75.
702 ®
Small Geared Motors GE/I with DC Motor
Motor has to be
ordered separately
DC motor 12 Volt: Product No. 430 403 00 Motor and gearbox have to be ordered separately.
DC motor 24 Volt: Product No. 430 405 00. Weight 0.33 kg
Gearbox Output Speed Ratio max. continous max. starting Nominal Gearbox Dimensions Weight
Product No. Relating to Motor speed i Torque Torque Power Efficiency a b c Gearbox
6000 min-1 Ncm Ncm Watt % mm mm mm kg
430 301 01 400 15 : 1 30 40 13 80 138 42,5 15 0,3
430 302 01 200 30 : 1 42 65 8,8 72 138 42,5 15 0,3
430 303 01 134 45 : 1 62 90 8,7 72 138 42,5 15 0,3
430 304 01 100 60 : 1 70 120 7,3 70 123 42,5 15 0,3
430 305 01 67 90 : 1 100 180 7,0 70 123 42,5 15 0,3
430 306 01 50 120 : 1 130 230 6,8 65 123 42,5 15 0,3
430 307 01 44 135 : 1 150 260 7,0 65 123 42,5 15 0,3
430 308 01 33 180 : 1 150 260 5,2 65 123 42,5 15 0,3
430 309 01 25 240 : 1 200 300 5,2 60 137 56,5 26 0,45
430 310 01 22 270 : 1 200 300 4,7 60 123 42,5 15 0,43
430 311 01 17 360 : 1 200 300 3,5 60 137 56,5 26 0,45
430 312 01 15 405 : 1 220 300 3,4 60 123 42,5 15 0,43
430 313 01 13 480 : 1 220 300 2,9 50 137 56,5 26 0,45
430 314 01 11 540 : 1 220 300 2,6 55 137 56,5 26 0,45
430 315 01 8,3 720 : 1 220 300 1,9 50 137 56,5 26 0,45
430 316 01 7,4 810 : 1 220 300 1,7 55 137 56,5 26 0,45
430 317 01 6,3 960 : 1 220 300 1,4 45 137 56,5 26 0,45
430 318 01 5,6 1080 : 1 220 300 1,3 45 137 56,5 26 0,45
430 319 01 4,9 1215 : 1 220 300 1,1 45 137 56,5 26 0,45
430 320 01 4,2 1440 : 1 220 300 0,96 45 137 56,5 26 0,45
430 321 01 3,7 1620 : 1 220 300 0,85 45 137 56,5 26 0,45
430 322 01 2,8 2160 : 1 220 300 0,64 45 137 56,5 26 0,45
430 323 01 2,5 2430 : 1 220 300 0,57 45 137 56,5 26 0,45
430 324 01 1,9 3240 : 1 240 300 0,47 45 137 56,5 26 0,45
430 325 01 1,6 3645 : 1 240 300 0,41 45 137 56,5 26 0,45
430 326 01 1,4 4320 : 1 240 300 0,35 45 137 56,5 26 0,45
430 327 01 1,2 4860 : 1 240 300 0,31 40 137 56,5 26 0,45
430 328 01 0,9 6480 : 1 240 300 0,23 40 137 56,5 26 0,45
430 329 01 0,8 7290 : 1 240 300 0,21 40 137 56,5 26 0,45
430 330 01 0,7 8640 : 1 240 300 0,17 40 137 56,5 26 0,45
430 331 01 0,6 9720 : 1 240 300 0,16 40 137 56,5 26 0,45
To prevent the gearbox from being overloaded, the max. continuous and starting torques stated above must not be exceeded. The effective transmissible torque
corresponds to the values at the gearbox shaft.
® 703
Helical Small Geared Motor SF with DC motor, 24V
Product No. Idle Nominal Nominal Nominal Nominal Tightening Ratio Dimension Weight
24V Speed n0 Speed nN Torque MN Current IN Power PN Torque MA L
min-1 min-1 Nm A W Nm i mm g
430 460 24 2 1,5 2,00 0,4 0,31 2,1 3000:1 32,0 220
430 461 24 6 5,0 1,60 0,4 0,84 1,9 1000:1 29,5 210
430 463 24 27 22,0 1,30 0,4 2,99 1,6 250:1 27,0 200
430 464 24 43 38,0 0,80 0,4 3,18 1,2 150:1 27,0 200
430 466 24 90 75,0 0,45 0,6 3,53 0,8 75:1 24,5 200
430 467 24 130 115,0 0,30 0,6 3,61 0,6 50:1 24,5 200
430 468 24 210 190,0 0,18 0,6 3,58 0,4 30:1 22,0 190
430 469 24 610 530,0 0,10 0,6 5,55 0,2 10:1 19,5 190
Permissible radial shaft load FR: (10 mm from bearing collar): 9.8 N.
Permissible axial shaft load FA: 6.7 N.
Note
All values are averages, measured with the motor cold. Deviations
of 15% are possible.
To prevent the gearbox from being overloaded, the stated limit
loads must not be exceeded.
Other types (other speeds, optional incremental encoder) available
on request.
Speed controllers
Page 696
704 ®
Small Worm Geared Motors SFS Size 2 with DC Motor 12 or 24V
Product No. Nominal Idle Nominal Nominal Nominal Nominal Tightening Ratio Shaft- Weight
Voltage Speed n0 Speed nN Torque MN Current IN Power PN Torque MA End
V min-1 min-1 Nm A W Nm i Type g
430 470 12 12 25 21,0 1,00 0,9 2,1 6 62:1 A 700
430 470 24 24 35 28,0 2,00 1,0 5,9 10 62:1 A 700
430 471 24 24 50 40,0 2,00 1,48 8,4 10 62:1 B 700
430 472 24 24 95 69,0 5,00 3,1 35,0 18 62:1 A 700
430 473 24 24 140 124,0 2,00 3,0 26,0 18 62:1 B 700
430 474 24 24 210 158,0 2,00 4,0 33,0 8 59:3 C 700
® 705
Small Worm Geared Motors SFS Size 3 with DC Motor 12 or 24V
Picture:
Output shaft right
Ordering Details: e.g.: Type, idle speed, Product No.
Product No. Idle Nominal Nominal Nominal Nominal Tightening Ratio Output- Shaft- Weight
24V Speed n0 Speed nN Torque MN Current IN Power PN Torque MA Shaft end
min-1 min-1 Nm A W Nm i Side Type g
430 480 24 13 7,4 6,0 1,0 4,6 14,0 69:1 right A 1100
430 481 24 35 24,7 10,0 2,9 26,0 34,0 69:1 right B 1100
430 482 24 50 41,0 2,5 1,0 11,0 14,0 52:2 left A 1100
430 484 24 110 88,0 3,3 2,9 30,0 17,0 52:2 left A 1100
430 486 24 180 170,0 1,3 2,4 23,0 25,0 52:2 right A 1100
430 487 24 240 192,0 1,5 2,7 30,0 7,5 44:4 left C 1100
430 488 24 280 249,0 1,0 3,0 26,0 9,0 44:4 left D 1100
430 489 24 580 543,0 1,0 5,3 56,0 16,0 41:4 right D 1100
Permissible radial shaft load FR: 120 N (10 mm from bearing collar).
Permissible axial shaft load FA: 15 N tensile load or 10 N compressive load.
All values are averages, measured with the motor cold. Deviations
of 10% are possible.
To prevent the gearbox from being overloaded, the stated limit
loads must not be exceeded.
Other types on request.
Speed controllers
Page 696
706 ®
Small Worm Geared Motors Type SG with Permanent Magnet DC Motor 24V
46.5 24.5 K
4xø2,5x10tief
2 K1 26
TK=ø32
4xM4x8
23 ø38
øg
60.5
47.5
40
25
4xM3x8tief
ø8 h6
TK=ø24,6
1 1 12.5
ø18
4xM4x8
Output shaft optional:
25 6 40
Side 1: like photo.
Side 2: like drawing. 43 50
Other dimensions:
Power g k k1 Dimensions without stated tolerances are non-binding! Load Bearing Capacity of the Output Shaft:
Watt mm mm mm radial 40 N, axial 40 N
28 52 149 98
54 52 179 128
Product No. Product No. Output- Ratio Torque at the Output Shaft Weight
Output Output Speed effective max. permissible*
Side 1 Side 2 min-1 i= Nm Nm kg
430 491 01 430 492 01 44 68 : 1 2,1 4,2 1,3
430 491 02 430 492 02 75 40 : 1 1,2 4,7 1,3
430 491 03 430 492 03 100 30 : 1 1,0 4,3 1,3
430 491 04 430 492 04 143 21 : 1 0,9 4,1 1,3
430 491 05 430 492 05 200 15 : 1 0,7 3,7 1,3
430 491 06 430 492 06 286 10,5 : 1 0,6 4,1 1,3
430 491 07 430 492 07 429 7:1 0,4 4,3 1,3
430 491 08 430 492 08 1000 3:1 0,2 2,6 1,3
Product No. Product No. Output- Ratio Torque at the Output Shaft Weight
Output Output Speed effective max. permissible*
Side 1 Side 2 min-1 i= Nm Nm kg
430 491 09 430 492 09 44 68 : 1 4,0 4,2 1,6
430 491 10 430 492 10 75 40 : 1 2,3 4,7 1,6
430 491 11 430 492 11 100 30 : 1 2,0 4,3 1,6
430 491 12 430 492 12 143 21 : 1 1,7 4,1 1,6
430 491 13 430 492 13 200 15 : 1 1,4 3,7 1,6
430 491 14 430 492 14 286 10,5 : 1 1,1 4,1 1,6
430 491 15 430 492 15 429 7:1 0,9 4,3 1,6
430 491 16 430 492 16 1000 3:1 0,4 2,6 1,6
® 707
Small Worm Geared Motors Type SG-H with Permanent magnet DC Motor 24V, with Hollow Shaft
49
2 2 K
4xøM3x6tief
ø8 H7 1 1 K1 26
TK=ø32
4xM4x8
2
ø38
øg
9
60.5
47.5
40
25
1 1 12.5
ø18
4xM4x8
25 6 40
With hollow shaft 43 50
Other dimensions:
Power g k k1 Dimensions without stated tolerances are non-binding! Load Bearing Capacity of the Output Shaft:
Watt mm mm mm radial 40 N, axial 40 N
28 52 149 98
54 52 179 128
708 ®
Planetary Small Geared Motor PE with DC Motor, Size 1
Ordering Details: e.g.: Type, Size 1, Voltage, Output Speed, Product No.
Size 1
Product No. Nominal Ratio max. continous max. Starting Nominal Output Gearbox a b Weight
24 V Output Speed i Torque Torque Motor Power Power Efficiency
min-1 Nm Nm W W % mm mm kg
430 440 24 200 30:1 0,46 0,6 12 9,6 80 141 27 0,55
430 441 24 67 90:1 1,20 1,8 12 8,4 70 148 34 0,6
430 442 24 50 120:1 1,60 2,2 12 8,4 70 148 34 0,6
430 443 24 29 210:1 2,80 3,3 12 8,4 70 148 34 0,6
430 444 24 22 270:1 2,90 3,3 10 6,7 65 155 41 0,65
Permissible radial shaft load FR: 30 N (middle shaft).
Permissible axial shaft load FA: 0 N.
Tolerances +/- 10%.
Note
® 709
Planetary Small Geared Motor PE with DC Motor, Size 2
Ordering Details: e.g.: Type, Size 2, Voltage, Output Speed, Product No.
Feather Keyway
Size 2
Product No. Nominal Ratio max. continous max. Starting Nominal Output Gearbox a b Weight
24 V Output Speed i Torque Torque Motor Power Power Efficiency
min-1 Nm Nm W W % mm mm kg
430 450 24 600 5:1 1,00 3,0 54 49 90 164,5 43,0 1,5
430 451 24 500 6:1 1,30 3,5 54 49 90 164,5 43,0 1,5
430 452 24 392 7,66:1 1,00 3,0 46 41 90 164,5 43,0 1,5
430 453 24 143 21:1 3,20 12,0 55 47 85 181,0 59,5 1,6
430 454 24 120 25:1 4,00 14,5 55 47 85 181,0 59,5 1,6
430 455 24 100 30:1 4,80 14,5 55 47 85 181,0 59,5 1,6
430 456 24 83 36:1 5,50 16,0 55 47 85 181,0 59,5 1,6
430 457 24 65 46:1 5,60 16,0 45 38 85 181,0 59,5 1,6
430 458 24 51 59:1 6,00 16,0 48 32 85 181,0 59,5 1,6
Permissible radial shaft loadFR: from i=5:1 to i=7,66:1: 112 N; from i=21:1 to i=59:1: 150 N (always middle shaft).
Permissible axial shaft load FA: from i=5:1 to i=7,66:1: 100 N; from i=21:1 to i=59:1: 110 N.
Tolerances +/- 10%.
Note
Speed controllers
Page 696
710 ®
Small Geared Motor SE with DC Motor, Size 1
Ordering Details: e.g.: Type, Size 1, Voltage, Output Speed, Product No.
Disk Spring
Bore 8 deep for Screw
DIN 7500-M4
Size 1
Product No. Product No. Nominal Ratio max. continous max. Starting Nominal Output Gearbox Weight
12 V 24 V Output Speed i Torque Torque Motor Power Power Efficiency
min-1 Nm Nm W W % kg
430 410 12 430 410 24 822 7,3:1 0,15 0,83 16 13 79 0,52
430 411 12 430 411 24 522 11,5:1 0,23 1,3 16 12 77 0,52
430 412 12 430 412 24 400 15:1 0,28 1,7 16 12 73 0,52
430 413 12 430 413 24 261 23:1 0,41 2,0 16 11 70 0,52
430 414 12 430 414 24 200 30:1 0,55 2,0 16 11 66 0,52
430 415 12 430 415 24 158 38:1 0,63 1,2 16 10 65 0,52
Permissible radial shaft load FR: 30 N (middle shaft).
Permissible axial shaft load FA: 12 N.
Tolerances +/- 10%.
Note
® 711
Small Geared Motor SE with DC Motor, Size 2
Ordering Details: e.g.: Type, Size 2, Voltage, Output Speed, Product No.
Size 2
Product No. Nominal Ratio max. continuous Max. Starting Nominal Output Gearbox Weight
24 V Output Speed i Torque Torque Motor power Power Efficiency
min-1 Nm Nm W W % kg
430 420 24 411 7,3:1 0,35 2,0 20 15 76 0,8
430 421 24 261 11,5:1 0,50 2,0 19 14 73 0,8
430 422 24 200 15:1 0,65 2,0 20 14 70 0,8
430 423 24 130 23:1 1,00 2,0 21 14 67 0,8
430 424 24 100 30:1 1,10 2,0 19 12 63 0,8
430 425 24 79 38:1 1,05 1,2 15 9 60 0,8
Permissible radial shaft load FR: 110 N (middle shaft).
Permissible axial shaft load FA: 60 N.
Tolerances +/- 10%.
Note
Speed controllers
Page 696
712 ®
Small Geared Motor SE with DC Motor, Size 3
Ordering Details: e.g.: Type, Size 3, Voltage, Output Speed, Product No.
Disk Spring
Size 3
Product No. Nominal Ratio Nominal max. continous max. Starting Nominal Output Gearbox Weight
24 V Output Speed i Motor Speed Torque Torque Motor Power Power Efficiency
min-1 min-1 Nm Nm W W % kg
430 430 24 833 4,8:1 4000 0,70 7,0 70 57 82 1,6
430 431 24 625 4,8:1 3000 0,70 7,0 55 45 82 1,6
430 432 24 429 9,33:1 4000 1,30 7,0 70 56 80 1,6
430 433 24 333 12:1 4000 1,60 7,0 70 56 80 1,6
430 434 24 276 14,5:1 4000 1,95 7,0 70 56 80 1,6
430 435 24 200 20:1 4000 2,40 8,0 70 49 70 1,6
430 436 24 160 25:1 4000 2,70 8,0 68 45 66 1,6
430 437 24 133 30:1 4000 3,00 7,0 63 42 67 1,6
430 438 24 100 30:1 3000 3,20 7,0 52 34 66 1,6
430 439 24 83 36:1 3000 2,40 5,0 34 21 62 1,6
Permissible radial shaft load FR: 150 N (middle shaft).
Permissible axial shaft load FA: 60 N.
Tolerances +/- 10%.
Note
The efficiency stated in the table is valid for properly run-in
gearboxes at operating temperature. To prevent the gearbox
from being overloaded, the stated limit loads must not be
exceeded. At reversed operation the limit loads must be multi-
plied with the factor 0.75.
Optionally also available with DC speed sensor, incremental
encoder and brake.
® 713
Helical Geared Motors HR/I
Variable mounting:
These geared motors are supplied with a screwed-on foot
mounting. If flange mounting is required or if the motor is to
be mounted on an existing base plate, this foot can simply be
unscrewed.
Retrofittable flange:
If the motor is to be flange mounted on the output side, a flan-
ge can be srewed on by the customer. These flanges B5
are available in several diameters and have to be ordered
separately.
Ordering details: e.g.: Prod. No., Type, Motor Power, Output Speed
If required: Output Flange, Prod. No., Diameter
714 ®
Helical Geared Motors HR/I
® 715
Helical Geared Motors HR/I
716 ®
Output Flanges for Helical Geared Motors HR/I
Material: Aluminium.
Output-side flange for helical geared motor HR/I to be
mounted by the customer, for modification from foot
mounting B3 to flange mounting B5.
For every gearbox size there are flanges in several, common
diameters available.
The flange is supplied with the required mounting screws and
can be easily screwed on. The screwed on foot mounting can be
taken off the gearbox, if required.
Ordering details: e.g.: Prod. No. 432 020 12, Output Flange for Gearbox Size 20/2 and
30/2
Detail X
Detail X
® 717
Dimensions Table Helical Geared Motors HR/I
Gearbox Size
20/2
30/2
3
Gearbox Size
40/2
40/3
50/2
50/3
60/3
3
Output Shaft Gearbox Housing and Foot
Gear Motor d l t T u v w a a1 b c f g h h1 h2 h3 m P q1 s
Size Size mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm m mm mm
20/2 56 16 40 18,0 M6 5 3 30 110 50 110 15 130 18 75 75,0 115,5 41 - 78 137,5 9,0
20/2 63 16 40 18,0 M6 5 3 30 110 50 110 15 130 18 75 75,0 115,5 41 - 90 133,5 9,0
20/2 71 16 40 18,0 M6 5 3 30 110 50 110 15 130 18 75 75,0 115,5 41 - 105 133,0 9,0
30/2 71 20 40 22,5 M8 6 3 30 110 50 110 15 130 18 75 75,0 115,5 41 - 105 149,5 9,0
30/2 80 20 40 22,5 M8 6 3 30 110 50 110 15 130 18 75 75,0 115,5 41 - 120 150,5 9,0
30/2 90 20 40 22,5 M8 6 3 30 110 50 110 15 130 18 75 75,0 115,5 41 - 140 151,5 9,0
40/2 71 25 50 28,0 M8 8 3 40 90 50 110 15 145 18 75 82,0 155,0 45,5 139 105 178,5 9,0
40/2 80 25 50 28,0 M8 8 3 40 90 50 110 15 145 18 75 82,0 155,0 45,5 139 120 179,5 9,0
40/2 90 25 50 28,0 M8 8 3 40 90 50 110 15 145 18 75 82,0 155,0 45,5 139 140 180,5 9,0
40/3 56 25 50 28,0 M8 8 3 40 90 50 110 15 145 18 75 78,2 155,0 45,5 139 78 186,5 9,0
40/3 63 25 50 28,0 M8 8 3 40 90 50 110 15 145 18 75 78,2 155,0 45,5 139 90 181,5 9,0
40/3 71 25 50 28,0 M8 8 3 40 90 50 110 15 145 18 75 78,2 155,0 45,5 139 105 182,0 9,0
50/2 80 30 60 33,0 M10 8 5 50 165 - 135 24 170 30 115 120,3 216,5 69,5 178 120 226,0 13,5
50/2 90 30 60 33,0 M10 8 5 50 165 - 135 24 170 30 115 120,3 216,5 69,5 178 140 226,0 13,5
50/3 71 30 60 33,0 M10 8 5 50 165 - 135 24 170 30 115 130,0 216,5 69,5 178 105 234,5 13,5
50/3 80 30 60 33,0 M10 8 5 50 165 - 135 24 170 30 115 130,0 216,5 69,5 178 120 235,5 13,5
60/3 80 35 70 38,0 M10 10 5 60 165 - 135 24 170 30 115 130,5 218,0 69,5 202 120 254,0 13,5
60/3 90 35 70 38,0 M10 10 5 60 165 - 135 24 170 30 115 130,5 218,0 69,5 202 140 255,0 13,5
Motor
(Model B14)
Motor D b t E f G1 G2 L6 M N P Q R Weight
Size mm mm mm mm mm mm mm mm mm mm mm mm mm kg
56B 9 3 10,2 20 M5 112 13 179 65 50 80 2,5 108 2,9
63A 11 4 12,5 23 M5 113 19 185 75 60 90 2,5 120 3,8
63B 11 4 12,5 23 M5 113 19 185 75 60 90 2,5 120 4,2
71A 14 5 16 30 M6 125 24 206 85 70 105 2,5 130 5,9
71B 14 5 16 30 M6 125 24 225 85 70 105 2,5 141 6,5
80A 19 6 21,5 40 M6 133 23 256 100 80 120 3 159 8,5
80B 19 6 21,5 40 M6 133 23 256 100 80 120 3 159 10
90S 24 8 27 50 M8 148 28 255 115 95 140 3 170 12,5
90L 24 8 27 50 M8 148 28 280 115 95 140 3 170 15
718 ®
Helical Geared Motors NR/I
® 719
Helical Geared Motors NR/I
720 ®
Dimensions Table Helical Geared Motors NR/I
Note
Standard model is B3 (= catalogue product number). Other
models on request. The model/mounting position must always
be stated, as different models/mounting positions require
different oil volumes and venting positions.
® 721
Worm Geared Motors
The worm geared motors on page 660 to 670 are delivered with The steel worms used are hardened and ground, while the
the standard voltage 400 V for a mains frequency of 50 Hz. worm gears are made from high-quality special brass with
With help of the enclosed operating capacitor they can however perfect gliding properties. In most applications, there is no relu-
be connected to 230 V, 50 Hz one-phase mains using the brication or change of lubricant required. These worm geared
Steinmetz circuit. Please note that with this circuit, the power motors are therefore suitable for low-maintenance applications.
drops by 30 - 50% below the stated value. Gearbox and shaft position according to the respective
The smaller gearboxes form a completely oil-proof and dust dimensional drawing. Required ordering specifications:
protected unit with the driving motors. The larger gearboxes are Type, voltage/frequency with or without operating capacitor,
designed with ventilation. Before the start of operational use motor data, transmission ratio/output speed, product no.
the sealing screw must be exchanged with the supplied venting
screw.
All listed worm geared motors have the protection class IP 54
and can be supplied with an electromagnetically controlled disk
brake (except for the 45 W motor on page 723). This makes
the worm geared motor about 40mm longer.
Steinmetz Circuit
Safety Note
Only qualified personnel should be authorized to work on the Before starting the assembly please read the enclosed
worm geared motors always regarding the safety regulations. operating and maintenance instructions.
722 ®
Worm Geared Motors MEK with One-Stage Worm Gear Unit
Feather key
not accor-
ding to DIN
Power a b c e f h h1 m n Øs w g g1 k k1 o q1 q2 x y z Ød l l1 l2 t u
Watt mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm m
45 90 80 7 110 100 56 87 30 34 6,6 14 107 87 196 122 37,5 54 62 74 32 84 10 30 20 5 11,5 4
90 71 90 6 84 110 56 87 22 23 6 36 112 102 242 168 37,5 54 62 74 32 84 10 30 20 5 11,5 4
Dimensions without stated tolerances are non-binding!
Motor Data without Ventilation 45 Watt, 1400 min -1 , ca. 0.18 A at 400 Volt
® 723
Worm Geared Motors MEG with One-Stage Worm Gear Unit
a b c e f h h1 n Øs w g g1 k k1 o q1 q2 x z Ød l l1 l2 t u
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
80 100 7,5 96 122 63 96 25 7 40 125 108 266 187 41 65 65 76 89 12 30 20 5 13,5 4
Dimensions without stated tolerances are non-binding!
Motor Data 180 Watt, 1400 min -1 , ca. 0.7 A at 400 Volt
Motor Data 250 Watt, 2800 min -1 , ca. 0.75 A at 400 Volt
724 ®
Worm Geared Motors MH with One-Stage Worm Gear Unit and Hollow Shaft
Motor Data 180 Watt, 1400 min -1 , ca. 0.7 A at 400 Volt
Motor Data 250 Watt, 2800 min -1 , ca. 0.75 A at 400 Volt
® 725
Worm Helical Geared Motors SRM
a b c e f h Øs w w1 g g1 k k1 o q1 q2 x y z Ød l l1 l2 t u
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
90 90 12 110 110 71 7 34 53 112 102 278,5 168 63,5 86 64 98 60 119 14 30 20 5 16 5
Dimensions without stated tolerances are non-binding!
Motor Data 120 Watt, 2800 min -1 , ca. 0.5 A at 400 Volt
726 ®
Worm Geared Motors R with One-Stage Worm Gears
Power a b c e f h h1 m n Øs g g1 k k1 o q1 q2 z Ød i l l1 l2 t u
Watt mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
180 100 80 12 120 100 97 57 30 35 9 125 108 307 187 60 76 40 122 16 1 35 25 5 18 5
250 100 80 12 120 100 97 57 30 35 9 140 114 327 207 60 76 40 122 16 1 35 25 5 18 5
Dimensions without stated tolerances are non-binding!
Motor Data 180 Watt, 1400 min -1 , ca. 0.7 A at 400 Volt
Motor Data 250 Watt, 1400 min -1 , ca. 0,8 A at 400 Volt
® 727
Worm Geared Motors RH with One-Stage Worm Gears and Hollow Shafts
Power a b c e f h h1 m n Øs g g1 k k1 o z Ød i l t u
Watt mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
180 100 80 12 120 100 97 57 30 35 9 125 108 307 187 60 122 19 2 90 21,8 6
250 100 80 12 120 100 97 57 30 35 9 140 114 327 207 60 122 19 2 90 21,8 6
Hollow shaft centre 30mm relieved!
Dimensions without stated tolerances are non-binding!
Motor Data 180 Watt, 1400 min -1 , ca. 0.7 A at 400 Volt
Motor Data 250 Watt, 1400 min -1 , ca. 0.8 A at 400 Volt
728 ®
Worm Helical Geared Motors SRS
Motor Data 120 Watt, 2800 min -1 , ca. 0.5 A at 400 Volt
® 729
Worm Geared Motors MZ with Two-Stage Worm Gears
a b c e f h h1 m n Øs w g g1 k k1 o q1 q2 x y z Ød i l l1 l2 t u
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
71 90 6 84 110 56 62 22 23 6 36 112 102 243 168 28 64 30 56 70 81 12 1 30 20 5 13,5 4
Dimensions without stated tolerances are non-binding!
Motor Data 120 Watt, 2800 min -1 , ca. 0.5 A at 400 Volt
730 ®
Worm Geared Motors RL with Two-Stage Worm Gears
a b c e f h h1 n Øs w w1 g g1 k k1 o q1 q2 x y z Ød i l l1 l2 t u
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
90 100 8 110 120 66 60 24 6 37 40 112 102 243 168 28 30 64 35 70 85 12 1 30 20 5 13,5 4
Dimensions without stated tolerances are non-binding!
Motor Data 120 Watt, 2800 min -1 , ca. 0.5 A at 400 Volt
® 731
Worm Geared Motors RM with Two-Stage Worm Gears
a b c e f h1 Ø s w w1 g g1 k k1 o o1 x y z Ød i l l1 l2 t u
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
62 134 15 82 154 85 6,6 13 33 112 102 258 168 50 9 72 117 131 14 1,5 30 20 5 16 5
Dimensions without stated tolerances are non-binding!
Motor Data 120 Watt, 2800 min -1 , ca. 0.5 A at 400 Volt
732 ®
Worm Geared Motors RS with Two-Stage Worm Gears
a b c e f h1 Øs w w1 g k k1 o o1 x z Ød i l l1 l2 t u
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
76 162 12 116 185 100 10 20 39 125 283 187 18 59 140 153 18 3,5 40 30 5 20,5 6
Dimensions without stated tolerances are non-binding!
Motor Data 180 Watt, 1400 min -1 , ca. 0.75 A at 400 Volt
Motor Data 250 Watt, 2800 min -1 , ca. 0.75 A at 400 Volt
® 733
Worm Geared Motors HMD/I
734 ®
Worm Geared Motors HMD/I
® 735
Accessories Worm Geared Motors HMD/I
Material: Steel.
To change the gearboxes HMD/I over from hollow shaft to solid
shaft. The shaft is only pushed in and secured with the enclosed
cover disc and mounting screw.
Ordering details: e.g.: Prod. No. 438 031 00, Push-In Output Shaft, Single Sided,
Gearbox Size 030
Material: Steel.
To change the gearboxes HMD/I over from hollow shaft to solid
shaft. The shaft is only pushed in and secured with the enclosed
cover disc and mounting screw.
Ordering details: e.g.: Prod. No. 438 032 00, Push-In Output Shaft, Double Sided,
Gearbox Size 030
Ordering details: e.g.: Prod. No. 438 033 00, Foot Mounting, Gearbox Size 030
736 ®
Accessories Worm Geared Motors HMD/I
Material: Aluminium.
Retrofit kit: Flange B5 with mounting screws.
Ordering details: e.g.: Prod. No. 438 034 00, Output-Side Flange, Ø 80 mm
Ordering details: e.g.: Prod. No. 438 035 00, Torque Arm, Gearbox Size 030
The values are calculated for the middle of the input shaft end also
calculating in the output speed n2 in min-1. FR is the max. permissible
radial load for FA = 0. FA is the max. permiss. axial load for FR = 0.
Gearbox 200 min -1 150 min -1 100 min -1 75 min -1 50 min -1 25 min -1 15 min -1
Size FR FA FR FA FR FA FR FA FR FA FR FA FR FA
N N N N N N N N N N N N N N
030 600 120 700 140 800 160 900 180 1000 200 1250 250 1400 280
045 900 180 1000 200 1100 220 1200 240 1400 260 1800 300 2000 400
050 1200 240 1400 280 1500 300 1700 340 1900 380 2500 480 2800 560
063 1800 360 2000 400 2300 460 2500 500 3000 600 3800 700 4000 800
085 2500 500 2900 580 3000 600 3500 700 4000 800 5000 1000 5800 1160
® 737
Dimensions Table Worm Geared Motors HMD/I
Motor
(Model B14)
Motor D b t E f G1 G2 L6 M N P Q R Weight
Size mm mm mm mm mm mm mm mm mm mm mm mm mm kg
56B 9 3 10,2 20 M5 112 13 179 65 50 80 2,5 108 2,9
63A 11 4 12,5 23 M5 113 19 185 75 60 90 2,5 120 3,8
63B 11 4 12,5 23 M5 113 19 185 75 60 90 2,5 120 4,2
71A 14 5 16 30 M6 125 24 206 85 70 105 2,5 130 5,9
71B 14 5 16 30 M6 125 24 225 85 70 105 2,5 141 6,5
80A 19 6 21,5 40 M6 133 23 256 100 80 120 3 159 8,5
80B 19 6 21,5 40 M6 133 23 256 100 80 120 3 159 10
90S 24 8 27 50 M8 148 28 255 115 95 140 3 170 12,5
90L 24 8 27 50 M8 148 28 280 115 95 140 3 170 15
(on request).
Furthermore, depending on kind of operation,
factors for shock load and acceleration must be considered.
738 ®
Worm Geared Motors HMD/II
Ordering Details: e.g.: Product No., Type, Motor power, Output Speed
If required: Output shaft single sided (or double sided), Product No., Gearbox Size
Output Flange, Gearbox Size, Prod.-No.
Torque Arm, Gearbox Size, Prod. No.
740 ®
Accessories Worm Geared Motors HMD/II
Material: Steel.
To change the gearboxes HMD/II over from hollow shaft to
solid shaft. The shaft is only pushed in and secured with the
enclosed cover disc and mounting screw.
Ordering Details: e.g.: Product No. 438 031 00, Push-In Output Shaft, Single Sided,
Gearbox Size 030
Material: Steel.
To change the gearboxes HMD/II over from hollow shaft to
solid shaft on both sides. The shaft is only pushed in and
secured with the enclosed circlip.
Ordering Details: e.g.: Product No. 438 032 00, Push-In Output Shaft, Double
Sided, Gearbox Size 030
The values are calculated for the middle of the input shaft end as a
function of the output speed n2 in rpm. FR is the max. permissible
radial load for FA = 0. FA is the max. permissible axial load for FR = 0.
Gearbox 200 min -1 150 min -1 100 min -1 75 min -1 50 min -1 25 min -1 15 min -1
Size FR FA FR FA FR FA FR FA FR FA FR FA FR FA
N N N N N N N N N N N N N N
030 600 120 700 140 800 160 900 180 1000 200 1250 250 1400 280
045 900 180 1000 200 1100 220 1200 240 1400 260 1800 300 2000 400
050 1200 240 1400 280 1500 300 1700 340 1900 380 2500 480 2800 560
063 1800 360 2000 400 2300 460 2500 500 3000 600 3800 700 4000 800
085 2500 500 2900 580 3000 600 3500 700 4000 800 5000 1000 5800 1160
The gearbox is lubricated for life, using synthetic oil. At normal Three-phase motors have a very high starting torque. The max.
operating conditions no change is required. The lubricant volu- permissible, stability related torque of the gearbox is the product of
me is the same for all mounting positions. output torque and operating factor: T max. = T 2 x f B
The mounting positions V5 and V6 (worm shaft vertical) are This torque must never be exceeded.
however not recommended for continuous operation.
Furthermore, depending on kind of operation,
Size 030 045 050 063 085 factors for shock load and acceleration must be considered.
Oil volume 0.03 0.09 0.14 0.30 1.20
® 741
Accessories Worm Geared Motors HMD/II
Material: Aluminium.
Square flange with fixing screws for retrofitting.
Ordering Details: e.g.: Product No. 439 033 00, Output-Side Flange, 70 x 70 mm
Material: Aluminium.
Round flange with fixing screws for retrofitting.
Ordering Details: e.g.: Product No. 439 044 00, Output-Side Flange, Ø 140 mm.
Ordering Details: e.g.: Product No. 439 035 00, Torque Arm, Gearbox Size 030
742 ®
Dimensions Table Worm Geared Motors HMD/II
Mounting Holes
Gearbox E E1 E2 E3 S. T O
Size mm mm mm mm mm mm Amount+Size
030 44 54 44 27 6,5 65 4xM6x11
045 60 70 55 35 6,5 75 4xM6x12
050 70 80 64 40 8,5 85 4xM8x11
063 76 102 88,5 51 9,5 90 12xM8x14
085 101 144 117,5 72 11 130 4xM10x17
Motor
(Model B14)
Motor D b t E f G1 G2 L6 M N P Q R Weight
Size mm mm mm mm mm mm mm mm mm mm mm mm mm kg
56B 9 3 10,2 20 M5 112 13 179 65 50 80 2,5 108 2,9
63A 11 4 12,5 23 M5 113 19 185 75 60 90 2,5 120 3,8
63B 11 4 12,5 23 M5 113 19 185 75 60 90 2,5 120 4,2
71A 14 5 16 30 M6 125 24 206 85 70 105 2,5 130 5,9
71B 14 5 16 30 M6 125 24 225 85 70 105 2,5 141 6,5
80A 19 6 21,5 40 M6 133 23 256 100 80 120 3 159 8,5
80B 19 6 21,5 40 M6 133 23 256 100 80 120 3 159 10
90S 24 8 27 50 M8 148 28 255 115 95 140 3 170 12,5
90L 24 8 27 50 M8 148 28 280 115 95 140 3 170 15
® 743
Worm Geared Motors ZMD/I
Mounting Sides
The worm gear units can be mounted in any position and the shaft
Sizes 40 - 80
ends can be positioned to your order.
744 ®
Worm Geared Motors ZMD/I, Technical Data (Other Power Settings and Output Speeds On Request)
® 745
Worm Geared Motors ZMD/I, Technical Data (Other Power Settings and Output Speeds On Request)
Permissible Radial Loads F R [N] for Normal Output Shaft and Bearing System
The values for permissible radial loads stated in the table are
calculated for the centre of the output shaft end, also calcula-
ting in the output speed and nominal output torque. The values
were calculated for the most unfavourable load direction.
The permiss. radial loads only apply to unilateral load. If in your
application high radial loads occur in combination with axial
loads, we ask you to contact us.
Gearbox Output Torque Permiss. Radial Load [N] at Output Speeds n2 [min-1]
Size Nm 6 8 10 12 16 20 25 32 40 50 63 80 100 125 160 200 250 320
40 0 - 80 2500 2375 2250 2125 2000 1875 1775 1675 1575 1400 1325 1250 1175 1125 1050 925 875 800
50 0 - 125 3500 3325 3150 2970 2800 2620 2480 2340 2200 1960 1850 1750 1640 1570 1470 1290 1220 1120
125 - 160 3200 3040 2880 2720 2560 2400 2270 2140 2010 1790 1700 1600 1500 1440 1340 1180 1120 1020
63 0 - 200 5000 4750 4500 4250 4000 3750 3550 3350 3150 2800 2650 2500 2350 2250 2100 1850 1750 1600
200 - 250 4600 4360 4140 3910 3680 3450 3260 3080 2900 2570 2440 2300 2160 2070 1930 1700 1610 1470
250 - 320 3500 3325 3150 2975 2800 2625 2485 2345 2205 1960 1855 1750 1645 1575 1470 1295 1225 1120
80 0 - 500 7500 7120 6740 6370 6000 5620 5320 5000 4700 4200 4000 3750 3500 3370 3140 2770 2620 2400
746 ®
Dimensions Table Worm Geared Motors ZMD/I
Output flange and foot mounting brackets can be delivered at extra charge.
Surfaces (1) to (6) are all machined. Aapart from side (3), they the order. Feather keys and grooves according to DIN 6885/1.
can serve as mounting surfaces. The foot mountings F can be Shaft ends with thread alignment according to DIN 332/2. As
atta ed t su a es and u a es and standard, the terminal box is mounted on side (2). It can be
serve to attach the flange BF. The geared motor can turn in any turned by 4x90°. On request, side (4) can accommodate the
position. The required mounting position has to be stated in shaft end. The speed of this shaft end is equal to the speed of
the motor.
Gearbox – Dimensions
Gearbox ME A B B1 c c1 d D4 DxL D1 x L1 D2 D3 E E1 E2 E3 P F2
Size mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
40 40 104 90 85 125 110 80 70 14 x 24 22 x 36 22 35 70 70 55 35 53 116
50 50 140 105 100 150 130 95 90 16 x 28 25 x 42 25 40 80 100 70 50 65 136
63 63 164 120 115 165 145 110 110 18 x 28 30 x 58 30 45 95 125 87,5 62,5 80 160
80 80 204 140 135 190 165 130 140 24 x 36 38 x 58 38 55 115 155 107,5 77,5 100 200
Gearbox F1 f2 G G1 G4 H1 h2 H i l k k1 O O1 S* S1 S2 t1 u1
Size
40 85 100 79 81 89 32 70 124 3 3 8 8 25 14 M6 x 12 10 7 80 17
50 110 115 100 94,5 118 40 80 160 3 3 8 10 30 18 M8 x 14 12 9 100 19,5
63 130 130 113 118 137 45 95 190 3 3 10 10 30 18 M8 x 14 12 9 118 25
80 165 165 141 128 164 55 110 237 3,5 3 12 12 35 22 M10 x 17 15 11 147 28
* Threaded bores on side 4 at extra charge.
® 747
Dimensions Table Worm Geared Motors ZMD/I
Three-Phase Motors
The following single-phase motors conform to DIN IEC 34-1. calculated for a max. temperature of the cooling agent of 40ºC
From 0.75 kW in efficiency class IE2. and an altitude of 1,000 m above sea level.
Other types (dual-speed, one-phase AC, brake motors) on The motors are supplied with a normal voltage of 230/400 V
request. The nominal power is calculated for continuous opera- (permiss. voltage fluctuation +6% and -10%). Other voltages
tion, operation mode S1, at nominal voltage and nominal speed and frequencies available on request.
Size Nominal Power Nominal Speed Nominal Current Power Factor Nominal Torque Starting Torque Starting Current
at 230/400 V to nom. Torque to nom. Current
kW -
min 1 A cos Nm MA/MN IA/IN
3000 min-1
63S/2 0,18 2710 0,97/0,56 0,79 0,63 2,4 3,5
63L/2 0,25 2715 1,22/0,77 0,82 0,86 2,5 3,8
71S/2 0,37 2740 1,72/0,99 0,84 1,26 2,2 3,9
71L/2 0,55 2745 2,46/1,42 0,83 1,9 2,4 4,2
80S/2 0,75 2730 3,53/2,04 0,80 2,6 4,4 8,3
80L/2 1,1 2735 4,76/2,75 0,83 3,76 3,8 7,0
90S/2 1,5 2805 6,1/3,51 0,85 5,1 4,1 7,0
1500 min-1
63S/4 0,12 1335 0,9/0,52 0,64 0,84 2,3 2,5
63L/4 0,18 1315 1,3/0,75 0,67 1,26 2,2 2,5
71S/4 0,25 1365 1,4/0,83 0,72 1,7 2,0 3,1
71L/4 0,37 1340 1,9/1,11 0,76 2,5 1,8 3,1
80S/4 0,55 1340 2,8/1,6 0,77 3,8 1,75 3,1
80L/4 0,75 1345 3,6/2,1 0,77 5,2 4,0 5,8
90S/4 1,1 1385 4,8/2,85 0,78 7,5 3,1 6,4
90L/4 1,5 1385 6,4/3,7 0,80 10,1 3,6 6,7
1000 min-1
63L/6 0,12 845 1,1/0,6 0,65 1,29 1,9 1,9
71S/6 0,18 885 1,3/0,75 0,68 1,94 1,6 2,4
71L/6 0,25 890 1,6/0,95 0,69 2,58 1,7 2,6
80S/6 0,37 900 2,1/1,2 0,71 3,84 1,8 3,1
80L/6 0,55 895 2,85/1,65 0,74 5,71 1,8 3,2
90S/6 0,75 900 4,1/2,35 0,70 7,83 3,0 4,4
90L/6 1,1 895 5,7/3,3 0,71 11,5 3,7 5,7
748 ®
Discontinued
Product Line
deleted
® 749
Discontinued
Product Line
deleted
750 ®
Discontinued
Product Line
deleted
® 751
Discontinued
Product Line
deleted
752 ®
Continuously Variable Geared Motors MUN/I
Two axially-parallel hollow-cone disks are mounted, with pre- Attached Motor
tension, around a steel ball. The ball rolls, at almost punctiform The input is done by a B14 standard motor. As standard,
point of contact, over the hollow-cone disks and transfers the 4-pole, three-phase motors, three-phase explosion proof or
power from the input shaft - maintaining the sense of rotation one-phase AC motors are used. The motor dimensions stated in
- onto the output shaft. The system works at both rotational the dimensions tables refer to three-phase standard motors.
directions. A slidable ball track on the control device continuo- Attention
usly changes the transmission ratio between input and output When three-phase explosion proof or one-phase AC motors are
shaft. This allows a adjustment range from 3 : 1 to 1 : 3, i.e. a used, the overall dimensions change. Please ask for the respec-
total value of R = 9. The adjustment of the speed is done with tive dimensions tables!
an adjustment screw. To pass through the entire adjustment
range 10 full turns are required.
To adjust the output speeds to the specific circumstances the To pass through the entire adjustment range 10 full turns of the
following can be mounted: handwheel are required. The adjusting collar is marked with a
• Helical gear unit, 1 to 7 stage. linear scale of 1 - 10, which is however not directly connected
• Helical and, on request, bevel gear units. to the output speed, as the adjustment graph shows an almost
• Worm gear units. logarithmic curve progression.
Input
Output
® 753
Continuously Variable Geared Motors MUN/I with Helical Gears
Product No. Output Speeds n2 Output Torque M2 Size Gear Ratio Dimensional Weight
at n1 = 1400 min-1 Drawing
min Nm i kg
450 202 00 155 - 1400 2,5 - 0,75 21 3 2 6,8
450 202 01 92 - 824 4,3 - 1,3 21 5,1 2 6,8
450 202 02 71 - 640 5,6 - 1,7 21 6,6 2 6,8
450 203 00 58 - 522 6,6 - 2,0 22 8,0 3 7,3
450 203 01 34 - 306 11,2 - 3,3 22 13,7 3 7,3
450 203 02 26 - 234 14,6 - 4,3 22 17,8 3 7,3
450 206 00 22 - 194 17,2 - 5,1 239 21,6 4 7,8
450 205 00 16,5 - 149 *10 - 6,7 24 28 5 6,7
450 206 01 12,6 - 113 29 - 8,5 239 37 4 7,8
450 205 02 10,8 - 97 *10 - *10 24 43 5 6,7
450 206 02 9,7 - 87 *30 - 11,5 239 48 4 7,8
450 205 03 9 - 81 *10 - *10 24 51,3 5 6,7
450 207 01 4,7 - 42 *30 - 23 249 100 4 7,8
450 207 02 3,5 - 31 *30 - *30 249 130 4 7,8
450 209 00 3 - 27 *30 - *30 259 158 4 7,9
450 213 01 1,7 - 15 *70 - 64 250 272 6 9,5
450 213 02 1,3 - 12 *70 - *70 250 353 6 9,5
450 212 01 0,63 - 5,7 *70 - *70 260 735 6 9,7
450 214 00 0,48 - 4,3 *30 - *30 269 955 4 7,9
450 215 00 0,46 - 4,16 *10 - *10 27 1006 5 6,8
450 215 01 0,30 - 2,7 *10 - *10 27 1540 5 6,8
450 215 02 0,17 - 1,5 *10 - *10 27 2806 5 6,8
*Constructive speed limit of the tranmission gearing. Dimensional
drawings page 755.
Version E: Input Power 0,18 kW, Variable Range 1 : 9 with Worm Gear Units
Product No. Output Speeds n2 Output Torque M2 Size Gear Ratio Dimensional Weight
at n1 = 1400 min-1 Drawing
min Nm i kg
450 501 00 92 - 830 2,9 - 0,87 2S1 5 9 6,7
450 501 01 67 - 600 4,1 - 1,2 2S1 7 9 6,7
450 501 02 47 - 420 5,4 - 1,6 2S1 10 9 6,7
450 501 04 31 - 280 8,1 - 2,4 2S1 15 9 6,7
450 501 05 26 - 233 8,1 - 2,4 2S1 18 9 6,7
450 501 06 19 - 174 *9,2 - 2,9 2S1 24 9 6,7
450 501 08 15 - 135 *10,3 - 3,2 2S1 30 9 6,7
450 501 09 12 - 108 *11,4 - 4,1 2S1 38 9 6,7
450 501 10 8,5 - 76 *10,4 - 4,5 2S1 55 9 6,7
450 501 12 6,2 - 56 *7,3 - 5,1 2S1 75 9 6,7
*Constructive speed limit of the tranmission gearing. Dimensional drawings page 755.
754 ®
Continuously Variable Geared Motors MUN/I (Version with Standard Three-Phase Motor)
Model B3, Feather Key according to DIN 6885/1 (all Dimensions in mm)
Dimens. No. 2
Size 21
M4
8.5 deep
Hole distance 88
Dimens. No. 3
Size 22
M4
8.5 deep
Hole distance 88
Dimens. No. 4
Size 239 - 269
M5
11 deep
Hole distance 88
® 755
Continuously Variable Geared Motors MUN/I (Version with Standard Three-Phase Motor)
Model B3, Feather Key according to DIN 6885/1 (all Dimensions in mm)
Dimens. No. 5
Size 24 + 27
M4
8.5 deep
Hole distance 88
Dimens. No. 6
Size 250 + 260
M6
13 deep
Hole distance 88
Dimens. No. 9
Size 2S1
Hole distance 88
756 ®
www.maedler.de
...the entire MÄDLER range with CAD files on the Internet
®
® 757
Linear Actuator Systems GR/I
General description:
Linear actuator, control box and hand operator make a
ready-to-operate linear drive.
Voltage supply 230V or 24V on choice.
Up to 4 linear actuators can be operated with only one
hand operator.
Usage: Universal use, for operating windows, gates, and for
many other processes with swivel motion or linear motion.
Plug 6,3mm
according to DIN
2 speeds.
8 stroke lengths. Other lengths in 50mm steps on request.
To be used with 230V AC or 24V DC-control box.
Motor voltage 24V DC. Protection class IP 43. Cabel length approx. 1,2 m.
Up to 4 actuators can be operated separately with only one hand operator.
Linear actuators, control box and hand operator have to be ordered separately.
Ordering details: e.g.: Prod.-No. 475 130 10, Linear actuator 5 mm/sec, stroke 100 mm
758 ®
Linear Actuator Systems GR/I
Ordering details: e.g.: Prod.-No. 475 190 01, control box 230V for 1 actuator
Ordering details: e.g.: Prod. No. 475 192 01, Hand operator for 1 actuator
Alternatively to the
Hand Operator:
Connecting cable for
customer`s controller.
® 759
Linear Drives (lifting devices) SFL 12 V - 24 V
Wiring diagram
127 without Hall-IC
(only for version with Hall-IC)
OUTPUT SIGNAL
2 PULSE PER UMDREHUNG
HALL SENSOR TYPE HAL 504-SO-A
5 - 24V
MOLEX CONNECTOR
5 POSITION 2.54mm
(P/N 22-27-2551)
WIRING DIAGRAMM
1 Motor Power +
3 Hall Out
5 Hall - 5 - 24V
IC
all-
4 Hall + tH
ithou
8w
2 Motor Power - R12
760 ®
Lifting Devices
& complete Systems
MÄDLER ® is not only a supplier for single screw jack gearboxes and motors.
We also deliver complete lifting systems, ready to install.
• Screw jacks with cube housing.
• Screw jacks with classic housing.
• Safety nuts.
• Foot mounted motors (B3).
• Face-mounted motors (B14) with adaptor and elastic coupling.
• Backlash-free couplings.
• Bevel gearboxes.
• Connecting shafts.
• Additional parts ( bellows, flange plates, hand wheels,etc).
® 761
Worm Gear Screw Jacks NP/I
Versions
Version A: With this standard version the threaded spindle moves 1 the spindle cannot be screwed out of the gear unit. Attention: this
mm in axial direction with every full rotation of the worm shaft. The safety feature means the safety sleeve is by about 20 mm longer.
spindle has to be secured against twisting.
The product numbers below only refer to the basic gear units with-
Version B: Is the same as version A, but inside the gear unit a out spindle. Please ask for the price of the complete unit including
groove secures the spindle over its entire length against twisting. spindle and accessories as, e.g., flange plate/travelling nut, bel-
Thus the load can simply be applied. low or coil spring cover, fastening strips. On request a version for
Version C: In this version the spindle is fixed to the worm gear. The lower stroke speed can be supplied.
axial movement is taken over by the threaded nut running outside
the gear unit (also 1 mm stroke per full rotation of the worm shaft).
Versions A and B are avaliable with an optional spindle end safety
feature. This means the threaded spindle is locked before the safety
sleeve is mounted, to limit the stroke in extended position so that
Product No. Product No. Size max. Stroke D4 Efficiency Stroke1) MD2) A1 A2 A3 a1 a2 B1 B2 B3
Vers. A Vers. B Force N Spindle % mm Nm mm mm mm mm mm mm mm mm
475 000 00 475 006 00 0 2500 Tr.16x4 33 1 1,5 64 22,62 17,38 48 8 20 54 94
475 001 00 475 011 00 1 5000 Tr.18x4 33 1 3,2 80 25 24 60 10 24 72 120
475 002 00 475 012 00 2 10000 Tr.20x4 31 1 7 100 32 28 78 11 27,5 85 140
475 003 00 475 013 00 3 25000 Tr.30x6 31 1 16 130 45 31 106 12 45 105 195
475 004 00 475 014 00 4 50000 Tr.40x7 28 1 34 180 63 39 150 15 47,5 145 240
762 ®
Technical Data and Dimensions tables
Size F1 F2 F3 F4 F5 F6 F7 F8 Weight
mm mm mm mm mm mm kg
0 50 40 26 M10 16 7 7 M4 0,1
1 65 48 29 M12 20 7 9 M5 0,2
2 80 60 39 M14 21 8 11 M6 0,3
3 90 67 46 M20 23 10 11 M8 0,6
4 110 85 60 M30 30 15 13 M8 1,3
Size B1 B2 B3 B4 B5 B6 B7 B8 Weight
mm mm mm mm mm mm mm mm kg
0 90 75 15 10 7,5 6,5 38 54 0,1
1 120 100 20 10 10 8,5 52 72 0,3
2 140 120 20 10 10 8,5 63 85 0,5
3 170 150 25 12 10 11 81 105 1
4 230 204 30 16 13 13,5 115 145 1,8
® 763
Accessories For Worm Gear Screw Jacks
Bellows FB (Standard Version) Material: Molerit TH 59 for Worm Gear Screw Jacks Version A + B
Bellows protect the spindles against dirt and reduce the danger
of accidents.
Not yet available for size 0.
Stroke length
The product number is only required if the bellows is to be delivered separately (not on the gear unit).
Product No. Size D1 D2 L Lmin Lmax max. stroke 1) Spindle length extension2) Weight
mm mm mm mm mm mm mm kg
475 001 10 1 30 61 15 40 215 175 36 0,1
475 002 10 2 39 80 10 80 420 340 66 0,1
475 003 10 3 46 90 10 70 420 350 40 0,2
475 004 10 4 60 116 20 120 750 630 120 0,8
1) For other stroke lengths on request. Alternatively with coil spring cover.
2) With other stroke lengths the dimensions change! Extension has to be calculated for the dimensions C3 Page 762.
Optional Accessories for Worm Gear Screw Jacks. For end position
switching off. Mounting for screw jacks version A and B in pro-
tective tube. Special versions of protective tube and spindle are
required for this. The end switches have to be ordered together
with the jack.
Ordering Details: e.g.: Worm Gear Screw Jack Type ... with two
end switches ES-2 mounted in the protective tube.
Dimensions: Overall length x width x height = 111 x 31 x 33mm.
NC and NO contacts switch simultaneously.
Minimum operating rate 0.01m/s.
Fastening threads M18.
Wiring M20x1.5
Protection class IP65.
Attachment Schematic
111
33 39,4
4,3
M18 x 1
31
22
8,3
764 ®
Operating Time Worm Gear Screw Jacks NP/I
The stroke force and stroke speed predetermine which model OT-f t -Diagram Example: OT = 40% = A f t = 0,2
and size should be chosen. A further decision criterion is the
heating up caused by friction. To keep this value within limits,
the nominal values must be corrected, using a temperature
factor (f t ). The heating-up process depends on the operating
time (OT) per time unit (in %).
For stroke speed V H = const. applies: F eff = F Nom. . f t
Buckling
Euler-Case 1 f k =0.5 Euler-Case 2 f k =1 Euler-Case 3 f k =1.4 Euler-Case 4 f k =2
30000
Size 3
Baugröße 3 25000
Tr. 30 x 6
20000
15000
Baugröße
Size 2 2 10000
Tr. 20 x 4
8000
6000
Baugröße
Size 1 1 5000
Tr. 18 x 4
4000
3000
Baugröße
Size 0 0 2500
Tr. 16 x 4
2000
200 300 400 500 600 800 1000 1250 1500 2000 2500 3000 4000 5000
max. supported
maximale length Länge
ungestützte L (mm)L (mm)
Example
Worm Gear Screw Jacks with Tr 40 x 7 and a spindle length of Mounting set up Euler 1 = P k permiss. = 15,000 x 0.5 x 1/4
2000 mm (stroke + nut + overrun), assumed safety factor S k = 4 Mounting set up Euler 2 = P k permiss. = 15,000 x 1.0 x 1/4
P k from table: 15,000 N Mounting set up Euler 3 = P k permiss. = 15,000 x 1.4 x 1/4
Mounting set up Euler 4 = P k permiss. = 15,000 x 2.0 x 1/4
® 765
Connecting Shafts RNW, backlash free, with half shell clamp
DR
DH
d
Ordering l1
Example: RNW 14 - 0934 - 12 - 14 - 1500
lZK lW
Type, Size
LA
Total Length LA (mm)
Boreholes (mm)
Speed (min-1)
766 ®
Connecting Shafts RNW, further details
Type,
Standard boreholes [mm] max. torque rates of the clamp hubs [Nm] 1)
Size 4 6 8 10 11 14 15 16 18 19 20 22 24 25 28 30 32 35 38 40 42 45 46 48 50 55
RNW 14 3,5 4,8 5,1 5,5 5,6 6,1
RNW 19 17 21 23 30 32 34 38 40 42
RNW 24 21 23 30 32 34 38 40 42 47 51 53 59
RNW 28 54 58 62 70 74 78 86 93 97 109 117 124 136 148
RNW 38 70 74 78 86 93 97 109 117 124 136 148 156 163 175
RNW 42 136 149 155 174 186 198 217 235 248 260 279 285 297 310
RNW 48 199 217 226 253 271 290 317 344 362 380 407 416 434 452 498
1) Other boreholes (intermediate sizes) are available at the same price. Keyways are available at extra charge.
Max. shaft disalignment Max. speed in relation to the total length L A. Higher speed on request.
Axial misalignment
Speed in min -1
Radial misalignment LI
Kr
Total lenght L A in mm
L I = L A - (2 x l ZK )
K r max. = 1.2 mm per 100 mm L I
Misalignment values of the connecting shafts
Axial Angular
Type, Misalignment Misalignment
Size mm °
Angular misalignment RNW 14 +1,0 / -0,5 0,9
RNW 19 +1,2 / -0,5 0,9
RNW 24 +1,4 / -0,5 0,9
RNW 28 +1,5 / -0,7 0,9
RNW 38 +1,8 / -0,7 0,9
RNW 42 +2,0 / -1,0 0,9
RNW 48 +2,1 / -1,0 0,9
See table misalignment values.
Please note that the max. misalignment values (axial,
radial and angular displacement) are mutually exclu-
sive. If the misalignment in one direction reaches the
maximum, the other two remaining misalignments
must be at zero.
Stainless steel:
All models are also available in stainless steel ( couplings and also the tube).
® 767
Please use our website
at www.maedler.de
768 ®
Telescopic Slides
Selection Tool
Slides DH 3832..................................................... 785
Slides DZ 3832 DO ............................................... 788
Slides DZ 3832 SC ................................................ 787
on the Internet at
Slides DZ 3832 TR ................................................ 786
Slides Type DA 4120 ............................................ 780
Slides Type DA 4160 ............................................ 806
Slides DS / DZ 5321 .............................................
Slides DZ 5321 SC ................................................
803
802 www.maedler.de
Slides DA 5321 ..................................................... 789
Slides DS 5322 .....................................................
Slides DZ 5417 .....................................................
799
798
in the section
Slides DZ 7957 .....................................................
Slides DZ 9301 .....................................................
801
804 MÄDLER ®-Tools
Slides DZ 9308 ..................................................... 805
Brackets DZ 633 ................................................... 808
Bracket Kits Type DZ 634 ...................................... 809
® 769
General Description and Technical Notes
Material
Travel
Partial extension
Slide length
Mounting Width X
= Slide Width +0,2 / +0,5 mm
Full extension
Slide length
770 ®
Slides Selection Table
The slides in the table are sorted as follows: 1. According to the extension type: Partial or full extension / over extension.
2. Within the extension type: according to load rating, from low to high.
Slide Type Page Travel Load Width x Height Fast Hold Hold Locking Self Optional Surface Finish
kg mm Disconnect In Out 1) Closure Mounting Brackets or Material
DZ 2109 773 Partial 35 12,7 x 34,8 zinc plated
DZ 2002 774 Partial 2) 35 9,5 x 35,1 zinc plated
DZ 0201 775 Partial 50 9,5 x 35,3 zinc plated
® 771
Operating and maintenance instructions
on the internet at www.maedler.de d
e age
L
ungsa
ten und
a
e te
M o n ta E
s
g e a n le
E la s tis itu n g
R N , R N c h e K u a e
e
G , R N H p p l u n g e age ungs e te
, R N I, R e n e
tanda
N K a n d u
ungen
d R N 7 L
E
essu
[mm
]
ngen
T n
ts
e e
22
9
b
a e
sat
e us
14 30 8
35 10 6 s ungen
19
66 13 8 1,0 a ad a e
24 e sat e te
28 78 16 10 1,0 +0,6
/ -0,3 750
e a s nd d
38 90 18 12 1,5 +0,8
/ -0,4
n
n -1] e a
2,0 +1,0
0,10 1000 a
42 114 20 14 / -0,5 0,13 0,09 1500 ng g
24 15 2,0 +1,2 n e
48 126 / -0,5 0,22 0,12 3000
2,5 +1,4 0,07 e sat
140 26 18 / -0,5 e a
55 0,27 0,20 0,09 0,05 750
20 3,0 +1,5 n
65 160 28 / -0,7 n -1]
0,30 0,24 0,16 0,07 1,0 1000
30 21 3,0 +1,8
75 185 / -0,7 0,34 0,27 0,20 0,11 1,0 1,0 1500
35 22 3,5 +2,0
90 210 / -1,0 0,38 0,30 0,22 0,13 1,3 1,0 0,9 3000
40 26 4,0 +2,1
100 245 / -1,0 0,43 0,35 0,25 0,15 1,3 1,3 0,9 0,8
45 30 4,5 +2,2
270 / -1,0 0,50 0,38 0,28 0,17 1,1 1,3 1,2 0,8
50 34 5,0 +2,6
/ -1,0 0,54 0,44 0,32 0,19
5,5 +3,0 1,1 1,0 1,2 1,1
38 / -1,5 0,56 0,46 0,36 0,21 1,1 1,0 0,9 1,1
a e 6,0 +3,4
/ -1,5
e +3,8
0,65 0,50 0,38 0,25 1,1 1,1 0,9 0,8
e age / -1,5 0,68 0,58 0,42 0,26 1,2 1,1 1,0 0,8
ungs 0,71 0,60 0,48 0,28 1,2
e te 1,2 1,0 0,8
0,64 0,50 0,32
e s e 1,2 1,2 1,1 0,8
ee 0,52 0,34 1,3 1,2 1,1 0,9
u
essu
ngen
ungen 0,36 1,3 1,2 1,2 1,0
[mm
] e 1,3 1,3 1,2 1,0
L e te
5 s nd a 1,3 1,2 1,0
15 E a e 1,2 1,1
7
b
sat ng g
22 5
9
k.A. s ad a
n de 1,1
14 30 8 e sat
10 6 k.A. a e
19 35
1,0 +0,4
te des
8 e
24 66 13 / -0,2 te a n
28 78 16 10 1,0 +0,6
/ -0,3 0,06
n e an es
1,5 +0,8 e sat
90 18 12 / -0,4
38 0,10
2,0 +1,0 -
114 20 14 / -0,5 e
42 0,13 te
2,0 +1,2 - -
126 24 15 / -0,5
48 0,13 - 1,0
2,5 +1,4 -
18
®
0,23 0,14 0,09 1,0 0,9 0,8
! 0,24 0,16 0,10 1,0 0,9 0,8
e ang 0,17 0,11 1,0 0,9 0,8
ege
772 ®
Slides DZ 2109, Width 12.7* mm, with Bracket Mounts, to 35 kg, 3/4 Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Telescopic ball bearing slides, especially suited for keyboard trays.
• Fast disconnection.
• Hold-in in closed position and hold-out in open position.
• Height-adjustable bracket mount included.
• Optional clip-on bracket (page 808).
• Especially long service life, up to 50,000 cycles!
Ordering details: e.g.: Prod. No. 649 062 30, Slides DZ 2109, with Bracket Mounts
SECTION
Selection Tool
(only available for slide lengths
from 400 mm upwards)
Keyboard Tray
Material:
Slide elements: Cold-rolled, bright zinc-plated steel.
Ball retainers: Cold rolled, zinc-plated steel.
Balls: Hardened steel.
Ordering Details: e.g.: Product No. 649 003 30, Slides DZ 2002
TRAVEL TRAVEL
SLIDE LENGTH
SECTION
Note
774 ®
Slides DZ 0201, Width 9.5 mm, to 50 kg, 3/4 Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 000 12, Slides DZ 0201
SECTION
Note
Recommended mounts: M4 screw.
Use all mounting positions to achieve the max. load rating.
® 775
Slides DZ 2026, Width 9.5 mm, to 50 kg, Two-Way Travel
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 004 30, Slides DZ 2026
TRAVEL TRAVEL
SLIDE LENGTH
SECTION
SLIDE LENGTH -5
Note
Recommended mounts: M4 screw.
Use all mounting positions to achieve the max. load rating.
Selection Tool
on the Internet at www.maedler.de
in the section MÄDLER ®-Tools
776 ®
Slides DZ / DB 2132, Width 12.7 mm, to 50 kg, 3/4 Extension
Material:
Slide elements: Cold-rolled steel, zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
SECTION
Bracket 633
Bracket 633
® 777
Slides DZ 0204, Width 9.5 mm, to 65 kg, 3/4 Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 002 12, Slides DZ 0204
SECTION
SLIDE LENGTH -4
Note
778 ®
Slides DS 2028, Width 9.5 mm, to 65 kg, Stainless Steel, 3/4 Extension
Ordering details: e.g.: Prod. No. 649 444 30, Slides DS 2028
SECTION
® 779
Slides DA 4120, width 36 mm, up to 555 kg, partial extension
Material:
Note: Sold singly.
Slide elements: Aluminium, corrosion resistant.
Ball retainers and Balls: Stainless Steel.
Ordering Details: e.g.: 2 Pieces Prod.-No. 649 070 40, Slide DA 4120
SECTION
* The tolerances don’t stuck up.
Product No. Slide Travel A Load Rating1) Load Rating2) Load Rating3) Weight
per piece length +/-3.2 per pair per pair per pair piece
mm mm mm kg kg kg kg
649 070 40 400 290 100 (3x) 460 370 185 2,35
649 070 50 500 360 100 (4x) 480 390 195 2,93
649 070 60 600 430 100 (5x) 490 400 200 3,53
649 070 70 700 501 100 (6x) 500 410 205 4,11
649 070 80 800 572 100 (7x) 510 420 210 4,68
649 070 90 900 642 100 (8x) 520 425 212 5,30
649 071 00 1000 713 100 (9x) 530 430 215 5,83
649 071 10 1100 783 100 (10x) 540 434 217 6,40
649 071 20 1200 853 100 (11x) 550 438 219 6,95
1) At 5,000 cycles.
2) At 10,000 cycles.
3) At 10,000 cycles, horizontal mount.
Note
780 ®
Slides DZ 2601, Width 12.7 mm, to 45 kg, Compact Profile, Full extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled, zinc-plated steel.
Balls: Hardened steel.
SECTION
Note
Recommended mount: M4/M6 screw.
Use all mounting positions to achieve the max. load rating.
The load capacity was tested with 80,000 cycles at a slide
spacing of 450mm.
Horizontal mounting is not recommended.
Selection Tool
on the Internet at www.maedler.de
in the section MÄDLER ®-Tools
® 781
Slides DZ 2642, Width 12.7 mm, to 45 kg, Compact Profile, Full Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 008 20, Slides DZ 2642
SECTION
Note
Recommended mount: M4/M6 screw.
Head-Ø max. 7.8 mm, Head length max. 2 mm.
Use all mounting positions to achieve the max. load rating.
Horizontal mounting is not recommended.
782 ®
Slides DZ 3732, width 12.7 mm, up to 40 kg, full extension
Material:
Slide elements: Cold rolled steel, bright zinc-plated.
Ball retainers: Plastic / zinc-plated steel.
Balls: Hardened steel.
Ordering Details: e.g.: Product No. 649 009 30, Slides DZ 3732
SECTION
TRAVEL SLIDE LENGTH
Bracket 633
® 783
Slides DZ 3832, Width 12.7 mm, to 50 kg, Full Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Plastic / zinc-plated steel.
Balls: Hardened steel.
Telescopic ball bearing slides for applications in the industrial and
electronics sector.
• Fast disconnection.
• Hold-in in closed position.
• Can be mounted on both sides.
• Cam drawer adjust (3.1 mm).
• Optional clip-on bracket (page 808).
• Service life 10,000 / 80,000 cycles.
Ordering Details: e.g.: Product No. 649 012 15, Slides DZ 3832
SLIDE LENGTH
SECTION TRAVEL
* Not availble for slide length 148, 199 and 250 mm.
** Not availble for slide length 148 and 199 mm.
Slide Travel A B C D E F G H J K
Length +/-3.2
mm mm mm mm mm mm mm mm mm mm mm mm
148 140 96 - - - - - 77,2 - - -
199 203 128 - - - - 141 128 - - -
250 243 96 - - - - 192 128 - - -
300 305 96 - - - - 242 128 224 - -
350 356 128 - - - - 292 128 224 - -
400 406 128 - - - - 342 128 224 320 -
450 457 128 - - 320 - 392 128 224 352 -
500 508 128 - - 320 - 442 128 224 416 -
550 559 128 - - 320 416 492 128 224 352 448
600 610 128 224 - 416 - 542 128 224 352 480
650 660 128 224 - 416 544 592 128 224 352 544
700 711 128 224 288 416 544 642 128 224 352 544
Note
Recommended mounts: M4 screw. Horizontal mounting not recommended.
Use all mounting positions to achieve the max. load rating. Clip-on brackets see page 744.
784 ®
Slides DH 3832, Corrosion Proof, Width 12.7 mm, to 50 kg, Full Extension
Ordering details: e.g.: Prod. No. 649 312 25, Slides DH 3832
SLIDE LENGTH
SECTION TRAVEL
* Not availble for slide length 148, 199 and 250 mm.
** Not availble for slide length 148 and 199 mm.
Note
Recommended mounts: M4 screw.
Use all mounting positions to achieve the max. load rating.
Horizontal mounting not recommended.
Selection Tool
on the Internet at www.maedler.de
in the section MÄDLER ®-Tools
® 785
Slides DZ 3832 TR, width 12.7 mm, up to 45 kg, full extension, Touch Release
Material:
Slide elements: Cold rolled steel, bright zinc-plated.
Ball retainers: Plastic / zinc-plated steel.
Balls: Hardened steel.
Note
Recommended fastening: M4 screw. Use all mounting positions.
The drawer may not be wider than the slide length. Horizontal mounting is not possible.
786 ®
Slides DZ 3832 SC, Width 12.7 mm, to 50 kg, Full Extension, Self Close
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Plastic / zinc-plated steel. Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 014 30, Slides DZ 3832 SC
SECTION
Note
Recommended mounts: M4 screw. Use all mounting positions to achieve the max.
load rating. Horizontal mounting not recommended. Clip-on brackets see page 808.
® 787
Slides DZ 3832 DO, Width 12.7 mm, to 50 kg, Full Extension with Hold-In and Hold-Out
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Plastic / zinc-plated steel.
Balls: Hardened steel.
SLIDE LENGTH
SECTION
TRAVEL
Bracket 633
Bracket 633
788 ®
Slides DA 5321, width 19.1 mm, up to 50 kg, Over-Extension
Material:
Slide elements: Aluminium.
Ball retainers and Balls: Stainless Steel.
Telescopic precision ball bearing slides for applications in the
industrial and electronics sector.
• Hold-in in the closed position.
• Mounting bracket for electronic cabinets on request.
• Service life 40,000 cycles.
Ordering Details: e.g.: Product No. 649 045 30, Slides DA 5321
SECTION
Note
Selection Tool
on the Internet at www.maedler.de
in the section MÄDLER ®-Tools
® 789
Slides DZ 2907, Width 9.6 mm, to 55 kg, Over Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Plastic / zinc-plated steel.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 022 12, Slides DZ 2907
SECTION
Note
Recommended mounts: M4 screw.
Use all mounting positions to achieve the max. load rating.
790 ®
Slides DS 0330, Width 19.1 mm, to 80 kg, Stainless Steel, Full Extension
Material:
Stainless steel 1.4301. A
Ordering details: e.g.: Prod. No. 649 446 30, Slides DS 0330
MOUNTING HOLE
ACCSESS HOLE
SECTION
Note
® 791
Slides DZ 3301, Width 12.7 mm, to 68 kg, Over Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 028 12, Slides DZ 3301
TRAVEL
SECTION
SLIDE LENGTH -6.1 SLIDE LENGTH
Note
Recommended mounts: M4 screw.
Use all mounting positions to achieve the max. load rating.
The load capacity was tested at a slide spacing of 450mm.
792 ®
Slides DZ 3307, Width 12.7 mm, to 68 kg, Over Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 030 12, Slides DZ 3307
TRAVEL
Note
Recommended mounts: M4 screw.
Use all mounting positions to achieve the max. load rating.
Selection Tool
on the Internet at www.maedler.de
in the section MÄDLER ®-Tools
® 793
Slides DZ 3308, Width 12.7 mm, to 68 kg, Over Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 032 12, Slides DZ 3308
SLIDE LENGTH
Position
unlocked
SECTION
Position
locked
Note
794 ®
Slides DZ 0305, Width 19.1 mm, to 70 kg, Over Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 024 12, Slides DZ 0305
SECTION
SLIDE LENGTH -1.8
Note
Recommended mounts: M4 screw.
Use all mounting positions to achieve the max. load rating.
® 795
Slides DZ 0301, Width 19.1 mm, to 70 kg, Over Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 034 12, Slides DZ 0301
SECTION
SLIDE LENGTH
Note
Recommended mounts: M4 screw.
Use all mounting positions to achieve the max. load rating.
796 ®
Slides DS 3031, Width 19.1 mm, to 80 kg, Stainless Steel, Over Extension
Ordering details: e.g.: Prod. No. 649 035 30, Slides DS 3031
Note
Selection Tool
on the Internet at www.maedler.de
in the section MÄDLER ®-Tools
® 797
Slides DZ 5417, width 19.1 mm, up to 100 kg, Over-Extension
Material:
Slide elements: Cold-rolled, bright zinc-plated steel.
Ball retainers: Cold rolled steel, zinc-plated.
Balls: Hardened steel.
Telescopic precision ball bearing slides for applications in the
industrial and electronics sector.
• Hold-in in the closed position.
• Service life 10,000 cycles.
Ordering Details: e.g.: Product No. 649 049 30, Slides DZ 5417
SECTION
Note
Recommended fastening: M4 screw.
Use all mounting positions to achieve the max. load rating.
798 ®
Slides DS 5322, Width 20.7 mm, to 120 kg, Stainless Steel, Over Extension
Ordering details: e.g.: Prod. No. 649 048 30, Slides DS 5322
SLIDE LENGTH
TRAVEL
SECTION
Note
Recommended mount: M5/M6 screw.
Use all mounting positions to achieve the max. load rating.
® 799
Slides DZ 3607, Width 19.1 mm, to 120 kg, Full Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 038 12, Slides DZ 3607
SECTION
Note
800 ®
Slides DZ 7957, Width 19.1 mm, to 160 kg, Full Extension
Material:
Slide elements: Cold rolled steel, bright zinc-plated.
Ball retainers: Cold rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 039 12, Slides DZ 7957
70.8
Note
Recommended mounts: M5/M6 screw.
Selection Tool
Use all mounting positions to achieve the max. load rating.
Handed slide assembly: Levers for front disconnection move in same
direction.
For bracket accessory kit see page 808. The fixings included willnot
fit the 7957 slide. We recommend M6 countersunk screws. on the Internet at www.maedler.de
in the section MÄDLER ®-Tools
® 801
Slides DZ 5321 SC, Width 19.1 mm, to 120 kg, Over Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 042 30, Slides DZ 5321 SC
SECTION
Note
802 ®
Slides DZ / DS 5321, width 19.1 mm, up to 170 kg, Over-Extension
Ordering Details: e.g.: Product No. 649 040 30, Slides DZ 5321
SECTION
Note
Recommended fastening: M5/M6 screw.
Use all mounting positions to achieve the max. load rating.
Attention: Vertical mounting only.
® 803
Slides DZ 9301, Width 19.1 mm, to 227 kg, Full Extension
Material:
Slide elements: Cold-rolled steel, zinc plated.
Ball retainers: Plastic.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 050 10, Slides DZ 9301
SECTION
Note
Recommended mount: M5/M6 screw.
Max. screw head of 4.8 mm height and 12.7 mm Ø.
Use all mounting positions to achieve the max. load rating.
804 ®
Slides DZ 9308, Width 19.1 mm, to 227 kg, Full Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated. Note: Sold singly.
Ball retainers: Plastic. Picture: Left slide.
Balls: Hardened steel.
Telescopic ball bearing slides for applications in the industrial and
electronics sector.
• Slides sold separately (left or right).
• Lock-in in open position.
• Lock-out in closed position.
• Front lever lock release.
• Only for vertical mounting.
• Optional bracket accessory kits for various mounting options
(page 808).
• Service life 10,000 cycles (to 180 kg up to 75,000 cycles). Ordering details: e.g.: Prod. No. 649 052 12, Slide DZ 9308, left
Prod. No. 649 054 12, Slide DZ 9308, right
SECTION
Note
These slides are sold separately. To lock both sides a left-hand and Recommended mount: M5/M6 screw.
a right-hand slide are required. To lock one side a left or right-hand Max. screw head of 4.8 mm height and 12.7 mm Ø.
slide can be combined with slide DZ 9301 as non-locking compani- Use all mounting positions to achieve the max. load rating.
on slide, see page 804. Bracket accessory kits DZ 634 for side and bottom mounting
Attention: Vertical mounting only. see page 808.
® 805
Slides DA 4160, Width 26.5 mm, to 300 kg, Full Extension
Material:
Slide elements: Aluminium, corrosion resistant.
Ball retainers and Balls: Stainless Steel.
Ordering details: e.g.: Prod. No. 649 055 30, Slides DA 4160
SLIDE LENGTH
B B
7.5 7.5
TRAVEL
Ø6.6 (Ø12.6 x90.0º)
15.0
22.5
20.0
22.5
1.5
50.0 50.0 D 50.0 D 50.0 50.0
26.5
C
SECTION
Note
Recommended mounts: M6/M8 screw. End stops have been tested to 10 cycles with the
Use all mounting positions to achieve the max. load rating. nominated loads at 0.8 m/s. We recommend that
Attention: Vertical mounting only. additional external stopping arrangements are
used.
The load rating is based on slides mounted 600mm apart. These
slides are also suitable for wider applications, if the drawer is stiff We recommend that quality grease, rated for extreme pressure, is
enough. re-applied at 2000 cycle intervals.
806 ®
Slides DZ 0522, Width 26.5 mm, to 180 kg, Over Extension
Material:
Slide elements: Cold-rolled steel, bright zinc plated.
Ball retainers: Cold-rolled steel, zinc-plated.
Balls: Hardened steel.
Ordering details: e.g.: Prod. No. 649 058 59, Slides DZ 0522
Note
Selection Tool
on the Internet at www.maedler.de
in the section MÄDLER ®-Tools
® 807
Clip-On Brackets and Bracket Accessory Kits for Slides
Pairs of Clip-On Brackets DZ 633 for Slides 2109, 2132, 3732 and 3832
Ordering details: e.g.: Prod. No. 649 020 35, 1 Pair of Clip-On Brackets DZ 633,
Zinc Plated, 346.7 mm long
LENGTH
Product No. Length Width Height Weight Product No. Length Width Height Weight
Kit* mm mm mm kg Kit* mm mm mm kg
649 056 12 305 41,3 60,3 1,3 649 056 22 559 41,3 60,3 2,4
649 056 16 406 41,3 60,3 1,7 649 056 28 711 41,3 60,3 3,1
* Amount of kits required for each pair of slides see selection table page 809.
808 ®
Bracket Accessory Kits DZ 634: Mounting Examples and Selection Table
For bracket accessory kits DZ 634 (page 808) with slides DZ 9301 (page 804) or DZ 9308 (page 805).
Selection Table
Pair of Slides Pair of Slides Slide Length Side Mounting Bottom Mounting
DZ 9301 DZ 9308 mm Required Bracket Kits, Required Bracket Kits,
left / right Amount and Product No. Amount and Product No.
649 050 12 649 052 12 / 649 054 12 304,8 1 x 649 056 12 2 x 649 056 12
649 050 14 649 052 14 / 649 054 14 355,6 1 x 649 056 12 2 x 649 056 12
649 050 16 649 052 16 / 649 054 16 406,4 1 x 649 056 16 2 x 649 056 16
649 050 18 649 052 18 / 649 054 18 457,2 1 x 649 056 16 2 x 649 056 16
649 050 20 649 052 20 / 649 054 20 508,0 1 x 649 056 16 2 x 649 056 16
649 050 22 649 052 22 / 649 054 22 558,8 1 x 649 056 22 2 x 649 056 22
649 050 24 649 052 24 / 649 054 24 609,6 1 x 649 056 22 2 x 649 056 22
649 050 26 649 052 26 / 649 054 26 660,4 1 x 649 056 22 2 x 649 056 22
649 050 28 649 052 28 / 649 054 28 711,2 1 x 649 056 28 2 x 649 056 28
649 050 30 649 052 30 / 649 054 30 762,0 1 x 649 056 28 2 x 649 056 28
649 050 32 649 052 32 / 649 054 32 812,8 1 x 649 056 28 2 x 649 056 28
649 050 34 649 052 34 / 649 054 34 863,6 2 x 649 056 12 4 x 649 056 12
649 050 36 649 052 36 / 649 054 36 914,4 2 x 649 056 12 4 x 649 056 12
649 050 40 649 052 40 / 649 054 40 1016,0 1 x 649 056 12 & 1 x 649 056 22 2 x 649 056 12 & 2 x 649 056 22
649 050 42 649 052 42 / 649 054 42 1066,8 1 x 649 056 12 & 1 x 649 056 22 2 x 649 056 12 & 2 x 649 056 22
649 050 48 649 052 48 / 649 054 48 1219,2 1 x 649 056 12 & 1 x 649 056 28 2 x 649 056 12 & 2 x 649 056 28
649 050 60 649 052 60 / 649 054 60 1524,0 1 x 649 056 22 & 1 x 649 056 28 2 x 649 056 22 & 2 x 649 056 28
® 809
Linear Motion Guide DA 0115 RC with Ball Carriage
111+/-0,5
M5 (2x)
60,0 12,3+/-0,25
40,0
10,0
22,3
Length approx.
On request:
vertically
horizontally, lying
horizontally, hanging
Carriage (with mounting aid) and End Tracks on choice without bores The load ratings depend on the Drilling jig: to drill pinholes for perma-
Stops have to be ordered seperately. or with mounting holes. mounting position (see table). nent pinned connection of tracks.
Note
Not recommended for high torque applicatins. Push the carriages with the mounting aid carefully onto the track.
Fix track on a rigid and levelm surface. Fixing recommendation: Distribute weight evenly across carriages. Infinte track lengths
M4 countersunk screw or 4mm countersunk wood screw. possible. Butt tracks end to end and align the centre lines. For
Drill countersunk holes in the middle of track, hole distance from permanent pinned connection, use drilling jig (on request) for
100mm up to 200mm, depending on mounting position and load. 3mm pins
810 ®
LOCTITE ® Thread Locking
® 813
LOCTITE ® Sealants and Sealant Removers
816 ®
Mounting Options for Drive Wheels
Fixing Pins
A hole is drilled through hub and shaft and both parts are then
connected with a fixing pin. Usually only one side of the hub
Pin Hole
is pre-drilled, then the wheel is pushed onto the shaft and the
hole is drilled through both shaft and the other side of the hub.
Then the pin is driven in. This mounting method is suitable for
low torques.
Shaft and hub both receive a keyway, a key is pushed into the
keyway of the hub. The wheel is pushed onto the shaft and
secured against axial movement (with a set screw or with a
stepped shaft and axial screw and washer at the end of the
shaft). The most common kind of keyway is DIN 6885/1. Key
connections are suitable for medium torques. Keys DIN 6885
see page 578. Boxes with an assortment of keys DIN 6885 see
page 577.
These customary conical bushes are used for easy and fast
mounting of driving elements in Taper version. They can be
used with and without key.
The bushes are available with various outer dimensions. For
every outside measure there are bushes with many different
bores available. This mounting method is cost-efficient and
fast, and suitable for rather high torques. A large selection of
cost-efficient driving elements in Taper version are available ex
stock.
Taper clamping bushes see page 360.
Welding hubs for taper bushes see page 362.
Taper sprockets see page 74, 92, 101. Reworking within
Taper V-belt pulleys see page 183.
Taper pulleys see page 154. 24h-service possible.
Taper couplings see page 388. Custom made parts
on request.
® 817
General Tolerances for Keyways DIN 6885 (Dimensions in mm)
b b
t2
t1
h
d1+t2
d1-t1
High Version Form (Sheet 1)
For Shaft Keyway b* Hub Keyway b* h t1 t2 t2 Fastening
Shaft-Ø d 1 Tight Fit P9 Tight Fit P9 with with with Thread
over to Loose Fit N9 Loose Fit JS9 Clearance Clearance Oversize Recommend
6 8 2 2 2 1,2+0,1 1,0+0,1 -- M3
8 10 3 3 3 1,8+0,1 1,4+0,1 0,9+0,1 M3
10 12 4 4 4 2,5+0,1 1,8+0,1 1,2+0,1 M5
12 17 5 5 5 3,0+0,1 2,3+0,1 1,7+0,1 M6
17 22 6 6 6 3,5+0,1 2,8+0,1 2,2+0,1 M6
22 30 8 8 7 4,0+0,2 3,3+0,2 2,4+0,2 M8
30 38 10 10 8 5,0+0,2 3,3+0,2 2,4+0,2 M8
38 44 12 12 8 5,0+0,2 3,3+0,2 2,4+0,2 M8
44 50 14 14 9 5,5+0,2 3,8+0,2 2,9+0,2 M10
50 58 16 16 10 6,0+0,2 4,3+0,2 3,4+0,2 M10
58 65 18 18 11 7,0+0,2 4,4+0,2 3,4+0,2 M12
High Version for Machine Tools (Sheet 2)
For Shaft Keyway b* Hub Keyway b* h t1 t2 Fastening
Shaft-Ø d 1 Tight Fit P9 Tight Fit P9 with with Thread
over to Loose Fit N9 Loose Fit JS9 Clearance Clearance Recommend
10 12 4 4 4 3,0+0,1 1,1+0,1 M5
12 17 5 5 5 3,8+0,1 1,3+0,1 M6
17 22 6 6 6 4,4+0,1 1,7+0,1 M6
22 30 8 8 7 5,4+0,2 1,7+0,2 M8
30 38 10 10 8 6,0+0,2 2,1+0,2 M8
38 44 12 12 8 6,0+0,2 2,1+0,2 M8
44 50 14 14 9 6,0+0,2 2,6+0,2 M10
50 58 16 16 10 7,5+0,2 2,6+0,2 M10
*The tolerance fields stated for the keyway width usually refer to milled keyways.
For the width of reamed keyways ISO-quality IT8 (i.e. P8 instead of P9, N8 instead of N9 and JS8 instead of JS9) is recommended.
For sliding fit tolerance field H9 for for the shaft keyway and D10 for the hub keyway are recommended.
General Tolerances for the Radius of Curvature and Angular Dimensions (DIN ISO 2768 T1)
General Tolerances for Shape and Situation (DIN ISO 2768 T2)
t a g tness and P aneness g t ngu a t et unn ng
Tolerance Nominal Range in mm Nominal Range in mm Nominal Range in mm
ass e e e e e e e e e e e
to 10 to 30 to 100 to 300 to 1000 to 3000 to 100 to 300 to 1000 to 3000 to 100 to 300 to 1000 to 3000
H 0,02 0,05 0,1 0,2 0,3 0,4 0,2 0,3 0,4 0,5 0,5 0,5 0,5 0,5 0,1
K 0,05 0,1 0,2 0,4 0,6 0,8 0,4 0,6 0,8 1 0,6 0,6 0,8 1 0,2
L 0,1 0,2 0,4 0,8 1,2 1,6 0,6 1 1,5 2 0,6 1 1,5 2 0,5
818 ®
ISO - Tolerances for Shafts and Bores
Nominal-Ø h11 j6 k6 m6 n6 p6 r6 s6
of the Shaft (mm)
Over to Top Bottom Top Bottom Top Bottom Top Bottom Top Bottom Top Bottom Top Bottom Top Bottom
3 6 0 -75 +7 -1 - - +12 +4 +16 +8 +20 +12 +23 +15 +27 +19
6 10 0 -90 +7 -2 +10 +1 +15 +6 +19 +10 +24 +15 +28 +19 +32 +23
10 18 0 -110 +8 -3 +12 +1 +18 +7 +23 +12 +29 +18 +34 +23 +39 +28
18 30 0 -130 +9 -4 +15 +2 +21 +8 +28 +15 +35 +22 +41 +28 +48 +35
30 50 0 -160 +11 -5 +18 +2 +25 +9 +33 +17 +42 +26 +50 +34 +59 +43
50 80 0 -190 +12 -7 +21 +2 +30 +11 +39 +20 +51 +32 +62 +43 +78 +59
80 120 0 -220 +13 -9 +25 +3 +35 +13 +45 +23 +59 +37 +76 +54 +101 +79
120 180 0 -250 +14 -11 +28 +3 +40 +15 +52 +27 +68 +43 +93 +68 +133 +108
180 250 0 -290 +16 -13 +33 +4 +46 +17 +60 +31 +79 +50 +113 +84 +169 +140
® 819
Fits: Application of Common Shaft Tolerances and Bore Tolerances
Clearance Fit
820 ®
Material Standards Thermoplast, Non-Reinforced (at +23ºC)
Electrical Data
g/cm 3 loss factor (10 5 Hz) -
Yield stress s 68 65 Specific pD 10 14 10 14
N/mm 2 volume resistance Ohm . m
Elongation at break R 25 - 40 40 Dielectric Ed > 20 > 20
% strength kV/mm
Bulk modulus Ez 3100 3100 Creep - KA 3c KA 3c
(Tensile Test) N/mm 2 resistance -
Ball hardness HK 140 140
(10 s) N/mm 2
Impact Strength an n. a. n. a. Moisture absorption C WN 0.3 0.3
kJ/m 2 NK 23/50 (satiable) %
Creep strength s, 1000 40 40 Water absorption Cws 0.2 0.5
Mechanical Data
Acids diluted – –
Sliding wear V 4.6 8.9 Alkali (lyes), + +
Conditions as above µm/km
Chemical Resistance
diluted
Melting point Ts Ts Tu 165 165 Hydrocarbons + +
or dynamic glass ºC Saturated oils, fats
transition temp. Tu•
Aromatic compounds + +
Heat resistance F iso 105 110 (benzol), fuels
acc. to ISO-R75 . ºC i A
A B Ketone, Ester (+) (+)
Temperature limit T mo 140 140 Chlorinated hydro _ _
of the application ºC carbon (trichloroethylene)
Short term Hot water, _ (+)
Temperature limit T mt 100 100 laundry lye
of the application ºC
Permanent + = resistant
(+) = limited resistance
Thermal diffusivity 0.31 0.31 _ = non-resistant
Thermal Data
w
K.m The values were calculated from various spot checks taken as ave-
Specific c 1.5 1.5 rage values. If nothing else is stated, the test was carried out using
heat capacity kJ/kg . K plastic die casts. Standard tests are carried out in the standard cli-
Linear coefficient 10 10 mate 23/50 according to DIN 50 014
of expansion 10 -5 . 1/ºC
at +20ºC
Weather resistance
Food compatibility Acetal and POM are negatively affected by ultraviolet light, its
For external contact to food at short time , both kinds of plastic are good physical properties get worse if it is exposed to sunlight
physiological harmless. Please follow the federal law and regulations over a longer period. Remedy: use light-stabilized types.
for your country. Also pay attention to your special operation con-
ditions (for example temperature, ph-value of food).
Some plastics of different suppliers have a FDA-certicicate (Food
and Drugs Association of the USA). The plastics should not be in
contact with food with more than 15% Alcohol or with a ph-value
below 2.5.
® 821
Thread Dimensions and Fastening Torques
Thread designations: DIN/ISO Standard Threads with metrical sizes are Calculation basics:
designated without naming the pitch. The pitch is only named, if it is a Screw yield: 90% use.
special pitch (e.g. fine thread M14x1.5). Friction coefficient µ = 0.14 (new bolt).
Validity: The sizes are like DIN 261 for metrical standard threads. Note: These torques are common clues. The nut thread (thread
The fastening torques are valid for common machine bolts with stan- bore in casing) has to be strong enough.
dard hexagon head or internal hexagon head. Special bolts may need diverse torques.
The instructions of the machine producer must be followed.
For screws with special coating or screws with very slidy grease
(e.g. with MoS2) the fastening torques must be reduced.
A
Dimensions Strength / Fastening Torque
Thread Pitch Bore hole* 4.6 5.6 6.9 8.8 10.9 12.9 A2-70**
Size mm mm Nm Nm Nm Nm Nm Nm Nm
M2 0,4 1,6 0,123 0,162 0,314 0,373 0,520 0,628 ?
M2,5 0,45 2,05 0,284 0,373 0,726 0,863 1,206 1,451 ?
M3 0,5 2,5 0,441 0,588 1,128 1,344 1,883 2,256 ?
M3,5 0,6 2,9 0,677 0,902 1,736 2,060 2,893 3,481 ?
M4 0,7 3,3 1,00 1,34 2,60 3,04 4,32 5,15 ?
M5 0,8 4,2 1,92 2,65 5,10 6,03 8,48 10,20 5,30
M6 1 5 3,43 4,51 8,73 10,30 14,71 17,65 9,10
M8 1,25 6,8 8,24 10,79 21,58 25,50 35,3 42,2 21,8
M10 1,5 8,5 16,67 21,58 42,17 50,0 70,6 85,3 44,0
M12 1,75 10,2 28,4 38,2 73,6 87,3 123 147 75,0
M14 2 12 45,1 60,8 117 138 194 235 118
M16 2 14 69,6 93,2 179 211 299 358 180
M18 2,5 15,5 95,1 128 245 289 412 490 250
M20 2,5 17,5 135 180 384 412 579 696 352
M22 2,5 19,5 182 245 471 559 785 941 338
M24 3 21 231 309 598 711 1000 1196 494
M27 3 24 343 461 888 1049 1481 1775 674
M30 3,5 26,5 466 623 1206 1422 2010 2403 ?
M33 3,5 29,5 633 848 1628 1932 2716 3266 ?
M36 4 32 814 1089 2099 2481 3491 4197 ?
The fastening torques in the table are for following MÄDLER ® Products:
Clamp collars single split and double split, rigid couplings TR, MAS and MAT.
Fastening Torque
clamp hub screw set screw
Thread Steel Stainless Steel Steel Stainless Steel
Size Nm Nm Nm Nm
M2 0,60 0,36 — —
M2,5 1,21 0,73 0,57 0,44
M3 2,10 1,10 0,92 0,73
M4 4,60 2,50 2,20 1,76
M5 9,5 5,4 4,0 3,2
M6 16,0 9,6 7,2 5,8
M8 39,0 23,0 17,0 13,6
M10 77,0 46,0 33,0 26,4
822 ®
Operating and maintenance instructions
on the internet at www.maedler.de d
e age
L
ungsa
ten und
a
e te
M o n ta E
s
g e a n le
E la s tis itu n g
R N , R N c h e K u a e
e
G , R N H p p l u n g e age ungs e te
, R N I, R e n e
tanda
N K a n d u
ungen
d R N 7 L
E
essu
[mm
]
ngen
T n
ts
e e
22
9
b
a e
sat
e us
14 30 8
35 10 6 s ungen
19
66 13 8 1,0 a ad a e
24 e sat e te
28 78 16 10 1,0 +0,6
/ -0,3 750
e a s nd d
38 90 18 12 1,5 +0,8
/ -0,4
n
n -1] e a
2,0 +1,0
0,10 1000 a
42 114 20 14 / -0,5 0,13 0,09 1500 ng g
24 15 2,0 +1,2 n e
48 126 / -0,5 0,22 0,12 3000
2,5 +1,4 0,07 e sat
140 26 18 / -0,5 e a
55 0,27 0,20 0,09 0,05 750
20 3,0 +1,5 n
65 160 28 / -0,7 n -1]
0,30 0,24 0,16 0,07 1,0 1000
30 21 3,0 +1,8
75 185 / -0,7 0,34 0,27 0,20 0,11 1,0 1,0 1500
35 22 3,5 +2,0
90 210 / -1,0 0,38 0,30 0,22 0,13 1,3 1,0 0,9 3000
40 26 4,0 +2,1
100 245 / -1,0 0,43 0,35 0,25 0,15 1,3 1,3 0,9 0,8
45 30 4,5 +2,2
270 / -1,0 0,50 0,38 0,28 0,17 1,1 1,3 1,2 0,8
50 34 5,0 +2,6
/ -1,0 0,54 0,44 0,32 0,19
5,5 +3,0 1,1 1,0 1,2 1,1
38 / -1,5 0,56 0,46 0,36 0,21 1,1 1,0 0,9 1,1
a e 6,0 +3,4
/ -1,5
e +3,8
0,65 0,50 0,38 0,25 1,1 1,1 0,9 0,8
e age / -1,5 0,68 0,58 0,42 0,26 1,2 1,1 1,0 0,8
ungs 0,71 0,60 0,48 0,28 1,2
e te 1,2 1,0 0,8
0,64 0,50 0,32
e s e 1,2 1,2 1,1 0,8
ee 0,52 0,34 1,3 1,2 1,1 0,9
u
essu
ngen
ungen 0,36 1,3 1,2 1,2 1,0
[mm
] e 1,3 1,3 1,2 1,0
L e te
5 s nd a 1,3 1,2 1,0
15 E a e 1,2 1,1
7
b
sat ng g
22 5
9
k.A. s ad a
n de 1,1
14 30 8 e sat
10 6 k.A. a e
19 35 te des
®
0,23 0,14 0,09 1,0 0,9 0,8
! 0,24 0,16 0,10 1,0 0,9 0,8
e ang 0,17 0,11 1,0 0,9 0,8
d ege 0,12
en enen 1,0 0,9 0,8
Z u s tä n nu
ante
e g
e
e age 1,0 0,9 0,8
d ig e M g gen e t ge ungs 0,9 0,8
® 823
Taper Clamping Bushes – Description and Mounting Instructions
824 ®
Taper Clamping Bushes – Mounting and Demounting
Mounting
• Clean and degrease all contact surfaces. • Improving the fit of the bush: drive the bush further into the
• Set the clamping bush into the hub making sure that all bores ali- component to be mounted with light blows (using a wooden
gn. One threaded bore must always align with one of the smooth block or a soft metal bush).
half-bores of the counterpart • Retighten the mounting screws with the maximum torque (see
• Lubricate the mounting screws and loosely screw in the threads table). Alternatively the bush can also be retightened after an
of the component to be mounted. operating time of 30 to 60 minutes.
• Put the parallel key into the shaft (if a parallel key is used). • Fill the empty holes (used for forcing off) with grease, to protect
them against contamination (depending on the size there are one
• Push the component to be mounted onto the shaft, together with or two forcing threads).
the entered bush With feather key: Align the keyway with the
parallel key. Without Feather key: Make sure the keyway of the
bush is offset by 180 degrees to the shaft keyway, if there is one.
• If necessary use light blows to drive the bush into position.
• Fasten the mounting screws evenly, until the max. torque is rea-
ched (see table).
Demounting
® 825
Rolling bearings at MÄDLER®:
®
®
826 ®
Please use our website
at www.maedler.de
® 827
www.maedler.de
...the entire MÄDLER range with CAD files on the Internet
®
828 ®
® 829
Contents in Alphabetical Order
830 ®
Contents in Alphabetical Order
I P
Idlers ............................................................................ 109, 122 Palm Grips ............................................................................ 538
Igus® / igubal® ....................................................... 418, 461 Parallel Keys Assortment Box ................................................ 577
Illustration index ...................................................................... 9 Parallel Keys ......................................................................... 578
Imprint ................................................................................. 833 Pillow Block Bearing ..................................................... 420, 426
Indexing Plungers ................................................................. 532 Plain Bearing Bushes ............................................................. 445
Instant Adhesives Loctite® ................................................... 813 Planetary Small Geared Motors PE ....................................... 709
Internal gears ....................................................................... 249 Pneufit® Quick Connectors.................................................. 638
Pneumatic Elements / Overview .......................................... 613
J Polyamide Tubes .................................................................. 648
Jacks (Actuators) .................................................................. 758 Polyurethane Hoses .............................................................. 648
Precision Adjusters................................................................ 588
K Precision Housings for Linear Bearings / Overview............. 476
Key Steel .............................................................................. 578 Precision Levelling Adjusters ................................................. 588
KL-Retainers Assortment Box ............................................... 576 Precision Rail-Guide Sets ...................................................... 504
Knurled Knobs and Screws ................................................... 543 Precision Worm Gear Sets .................................................... 295
Knurled Nuts and Screws ...................................................... 519 Pressure Gauges ................................................................... 637
Pressure Regulators .............................................................. 635
L Pressure Relief Valves ........................................................... 636
Latch Clamps........................................................................ 572 Profile Dampers .................................................................... 607
Levelling Feets ...................................................................... 598 Profile Rail Guides ................................................................ 505
Levelling Pads....................................................................... 596 Profiled Track Rollers and Bolts............................................. 502
Lifting Pins ........................................................................... 571 PTFE Spray ........................................................................... 815
Limit Switch (Motor Emergency Stop) .................................. 398
Linear Bearings and Units / Overview ................................. 476 Q
Linear Drives (lifting devices) ................................................ 758 Quadro Linear Bearing Units ................................................ 476
Linear Slide Bearings ............................................................. 492 Quality Management Certificate............................................ 34
Linear Technology / Overview ............................................. 476 Quick Clamps ....................................................................... 573
Locking Assemblies / Locking Devices / Overview ............. 330 Quick Exhaust Valves ........................................................... 646
Locknuts ............................................................................... 515
Lockwashers ......................................................................... 515 R
Loctite® ............................................................................... 811 Radial Shaft Seals ................................................................. 443
Lubricators Perma® .............................................................. 582 Rail-Guide Sets ..................................................................... 504
Ratchet Braces and Ratchet Wheels...................................... 250
M Raw Material Sintered Bronze .............................................. 446
Machine Mounts .................................................................. 599 Ready to Install Actuator Systems......................................... 758
Magnetic Switches for Pneumatic Cylinders ......................... 627 Rear Clevis Mountings for Pneumatic Cylinders ................... 621
Maintenance Instructions ..................................................... 823 Rear Eye Mountings ....................................................562 - 563
Manifold............................................................................... 642 Rear Flanges for Pneumatic Cylinders ................................... 620
Membrane Couplings ........................................................... 379 Rectangular Flanges for Shock Absorbers ............................. 611
Metal Bellow Couplings ........................................................ 377 Retaining Rings DIN 471 / DIN 472 ..................................... 514
Metal-Rubber-Buffers ........................................................... 600 Retractable Handles .............................................................. 547
Micro-Fog Oilers .................................................................. 636 Revolving Ball Knobs ............................................................ 546
Miniature Ball Screw Spindle Drives ...................................... 321 Reworking of Spindles .................................................. 325, 435
Miniature Profile-Rail Guides ................................................ 505 Rigid Couplings .................................................................... 367
Miniature Shock Absorbers ................................................... 610 ROBA® Sliding Hubs ............................................................ 402
Miniature Slide Units ............................................................ 506 Rod Ends / Overview ........................................................... 458
Motor Controllers ................................................................. 697 Rod Ends for Pneumatic Cylinders ........................................ 624
Motor Emergency Stop (Limit Switch) .................................. 398 Roller Bearings / Overview .................................................. 416
Motor-Tensioning Rail Sets SPS ............................................ 695 Roller Chains / Description .................................................... 35
Mounting Blocks for Shock Absorbers .................................. 611 Roller Chains with Bent Attachments...................................... 50
Mounting Elements for Magnetic Switches........................... 625 Roller chains with Straight Attachments ................................. 46
Mounting Elements Quikclamp ............................................ 637 Roller Chains .......................................................................... 37
® 831
Contents in Alphabetical Order