Module 4 - Technical Aspect PDF
Module 4 - Technical Aspect PDF
MODULE 4
Technical Aspect
Learning Outcomes
After studying Module 4, you be able to:
1. Analyze the flow of procurement process, pre-production process, production process, and selling process through the use of
a flow chart.
2. Explain the production schedule needed for defining the manpower requirements.
3. Identify the materials, labor, overhead, and other resources required for determining the unit production cost.
4. Discuss the various issues to be considered in choosing the location/site to facilitate the renovation and creation of the floor
plan.
This module will cover the step by step process using a flow chart with time duration of the following (a. purchase process b. pre-
production process c. production process and d. selling process. The module will also cover the study of plant capacity, plant location
and layout, other operating requirements and property and equipment to be used in the production of product. And also the learner will
be taught how to determine the production cost or factory cost involve.
2
• Pre-production process (preparation process) –
description and process time
Pre-production process - is the process of planning or preparing the materials or ingredients involved in making a product or service.
Pre-production ends when the planning ends and the content starts being produced.
3
Pre-Production Process Flowchart Description - sample
The figure illustrated above shows the pre-production process needed to prepare the product. The following steps are:
1. Prepare the tools. Arrange all the tools needed in making cookie cup in the table.
2. Get the ingredients needed. Gather all the ingredients in the storage room.
3. Measures the shortening. Measure the shortening needed in making the cookie cup.
4. Measures the flour. Measure the flour needed in making the cookie cup.
5. Measures the sugar. Measure the sugar needed in making the cookie cup.
6. Separate the egg yolk. Tap the egg on a flat surface. Crack the egg to the egg separator.
7. Measures the vanilla. Measure the vanilla needed in making the cookie cup.
8. Measures the chocolate chips. Measure the chocolate chips in making the cookie cup.
9. Turn on the oven. Plug the oven to operate.
10. Preheat the oven. Preheat oven to 350*F.
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Production Process Flowchart Description - sample 8. Mix all the ingredients. Mix together until evenly distributed. The dough
should be a little crumbly at this point.
The figure illustrated below shows the production process needed to prepare 9. Spray non-stick oil in the molder Use it to help the cookie cup release
the cookie cup. It shows the production process of the beverage in the store area perfectly.
which is about one hour and thirty minutes (1 hour and 30 minutes). 10. Weigh the cookie dough mixture. Measure the cookie dough if it contains
1. Place the shortening in the bowl. Put the shortening in a mixing bowl. right amount of dough.
2. Add flour. Put the flour in the mixing bowl. 11. Freeze. Chill the molded dough.
3. Add salt. Put the salt in the mixing bowl. 12. Bake. Bake for about 20 minutes or until the cookies just start to brown.
4. Add sugar. Put the sugar in the mixing bowl. Remove from the oven, and let cool completely.
5. Add the egg yolk. Get the egg yolk from the separator and add it in 13. Rest. Chill the baked cookie cup.
the mixing bowl. 14. Melt the chocolate and gelatin. Dissolve the gelatin powder in a hot
6. Add vanilla. Put some vanilla extract to add flavor to the cookie cup. water then mixed it with the melted chocolate.
7. Add Choco chips. Place the Choco chips in the mixing bowl. 15. Mix the chocolate and gelatin. Mix the melted chocolate and gelatin.
16.. Coat the chocolate inside the cookie cup. Pour the melted chocolate into
the well of each cookie.
17. Freeze. Chill cookie shots until the chocolate has set.
18. Place in the bakery rack. Put the cookie cup shot in the bakery rack as a finish
product..
4
Figure 3. Production Process Flow Chart
Production process – is the process a product or service takes in order for it to become ready for customers to buy.
www.businessplanhut.com
5
• Selling process – description and process time
Selling Process – is a process involving the interaction between a potential buyer and a person hired by a company to sell its products
to a potential buyers. https://study.com
6
Selling Process/Flowchart Description - sample
1. The cashier will greet the customer first and then take the order.
2. After taking the order, he will input the order to the cash register.
3. Repeat the customer’s order to the customer. This is to check if the inputted order is correct. If the
order is correct, proceed to the succeeding steps. If incorrect, follow the steps enumerated below.
4. Accept the payment and give the change, if any.
5. Give the receipt to the customer.
6. Give the list of orders to the production.
7. The cashier, after preparation by the production of the ordered meal/s, serves the ordered items to
the customer/s.
If order is incorrect:
1. Call the manager or supervisor and ask the authorized personnel to void the transaction.
2. Input the correct order to the cash register.
3. Follow steps 4-7 above.
7
Table 1.1 Production Schedule for One week – sample
Measure the shortening, flour, salt and sugar (2 minutes) 8:03 – 8:05 AM
Measure the shortening, flour, salt and sugar(3 minutes) 8:05 – 8:08 AM
Production process
Measure the shortening, flour, salt and sugar (2 minutes) 10:18 – 10:20 AM
Measure the shortening, flour, salt and sugar(3 minutes) 10:20 – 10:23 AM
Measure the vanilla and choco chips(1 minute) 10:23 – 10:24 AM
Turn on the oven(1 minute) 10:24 – 10:25 AM
Preheat the oven (5 minutes) 10:25 – 10:30 AM
Production process
Coat the inside of the cookie with the chocolate mixture(4 minutes) 11:46 – 11:50 AM
Freeze the cookie cup(5 minutes) 11:50 – 11:55 AM
Place the cookie cup in the bakery rack(5 minutes) 11:55 – 12:00 PM
9
Table 1.3 Production Schedule for One week
Measure the shortening, flour, salt and sugar (2 minutes) 1:03 – 1:05 PM
Measure the shortening, flour, salt and sugar(3 minutes) 1:05 – 1:08 PM
Production process
Place the cookie cup in the bakery rack(5 minutes) 2:40 – 2:45 PM
• Store schedule
Creating the work schedule requires meeting the
needs of the store while satisfying the needs of the workers.
You have to be on the lookout if the store schedule is in
agreement (i.e. timing) with the production schedule.
11
• Office schedule
Office schedules are used to determine the office
employee’s work hours per day. Office workers normally
spend their time working inside the office. Office workers
typically sit for most of the workday.
Partners Meeting every first Friday of the month and whenever necessary.
Retainer
Meeting twice a month
Accountant
Source: https://bmcpublichealth.biomed
12
b. PRODUCTION CAPACITY
Production capacity – volume or number of units that
can be produced during a given period or the output
expectations from the production of the plant. You have to
consider here the normal and maximum capacity of your
production equipment. Number of people assigned to your
production area.
• Number of units
Production Capacity for Cookie Cups - sample
produced per cycle or Total Operating Hours 8 hours
batch Minutes per Hours x 60 mins/hr
• Number of cycle per day Total Operating Minutes per Day
___________________________
480 minutes
Less:
Other Duties/non-productive 60 minutes
___________________________
Total Minutes in Production 420 minutes
Total Production Time per Cycle /105 minutes
___________________________
Number of Cycles per Day 4. 00 cycles
Machines and Equipment’s Maximum Capacity per Day 5 cycles
Machines and Equipment’s Normal Capacity per Day 4 cycles
A B C D E F
Cookie Cup per No. of No. of Cookie Cup per No. of Cookie Cups per day
Molder molder/s oven/s Cycle cycle/s (D x E)
(A x B x C)
13
Year A B C D E F G H I J K
B*C A*D F/E D*G H*360 I*J
Time Unit Number of Units Hours per Production Batch Capacity per Capacity per Estimated Projected
required in capacity oven per batch hours per day day (in units) year (in units) Percentage of Annual
hrs per fryer batch Capacity Capacity
Availed
Total Prod 105mins 54 2 108 105 420 4 432 155,520 61.25% 95,256
Time pcs pcs mins mins
2021 Pre-production 15mins
Production 90mins
Total Prod 105mins 54 2 108 105 420 4 432 155,520 68.60% 106,687
Time pcs pcs mins mins
2022 Pre-production 15mins
Production 90mins
Total Prod 105mins 54 2 108 105 420 4 432 155,520 76.83% 119,486
Time pcs pcs mins mins
2023 Pre-production 15mins
Production 90mins
Total Prod 105mins 54 2 108 105 420 4 432 155,520 86.05% 133,825
Time pcs pcs mins mins
2024 Pre-production 15mins
Production 90mins
Total Prod 105mins 54 2 108 105 420 4 432 155,520 96.38% 149,890
Time pcs pcs mins mins
14
• Manpower
Schedule/Shifting Table 6
Manpower scheduling is the Manpower Schedule/Shifting - sample
6:00 - 7:00
7:00 - 8:00
8:00 - 9:00
9:00 - 10:00
15
c. BUSINESS LOCATION
The importance of location in business success cannot be
understated. The location of a business position it not only to
attract a customer base but also to attract the right sort of talent
to make the business a success. Placing your business in a part
of town that reflects your brand and products can impact the
success of your
establishments.
https://yourbusiness.azcentral.com
Vicinity Map
Vicinity Map is a map that illustrates the vicinity of whatever-it-
is you are interested in – your town, your neighborhood ……..
see Fig. 5
16
d. FLOOR PLAN OF Figure 7. Floor area - sample
17
• Production area lay-out and specification
Figure 8
Production Area Layout
18
• Office lay-out and specification
Figure 9 sample
personal belongings.
19
Figure 10 - sample
picturesque view. The store shall have three (3) big modular tables
with four (4) chairs each, which can be moved towards each other,
more than four (4) people. Whereas, the small tables shall be
and back office. The store also has a lavatory available for the use
Figure 10
Store AreaSpecifications
20
e. PROPERTY, PLANT AND EQUIPMENT
Property, Plant, and Equipment are assets held by an
enterprise for use in the production or supply of goods or
services, or for administrative purposes and which are expected
to be used for more than one period. (International Accounting
Standard No. 16). Contents of the Table
• Separate Tabular Presentation for 1. Name
1. Production machinery and equipment – see Table 7 2. Image
2. Production furniture and fixtures – see Table 8 3. Estimated useful
3. Office machinery and equipment – see Table 9 life
4. Office furniture and fixtures – see Table 10 4. Unit required
5. Store machinery and equipment – see Table 11 5. Unit cost
6. Store furniture and fixtures – see Table 12 6. Total cost
7. Production tools – not subject to depreciation – see 7. Total depreciation
Table 13
8. Kitchen supplies – see Table 14
9. Office supplies – see Table 15
10. Store supplies – see Table 16
21
Table 7
Production Machinery & Equipment - sample
UNIT TOTAL
EST. INPUT COST, NET
# OF COST COST DEPRECIATION
NAME IMAGE SPECIFICATIONS USEFUL
UNITS (IN (IN
VAT (IN OF VAT (IN
(IN PHP)
LIFE PHP) PHP)
PHP) PHP)
Dual • Double lid
compartment • Solid top
Freezer with frontal
temperature
SN: control
GOP145B20C • Freezer: 7
20 1 18,950 18,950 2,030.36 16,919.64 845.98
2A4 cu.ft;
Chiller: 3.5
Purchase cu.ft
Date: Nov. 15, • H: 87.6 cm;
2020 W: 120 cm;
L: 59.1 cm
Refrigerator • One-door
refrigerator with deodorizing filter
and LED interior lightning
SN:
• Capacity:
ASD01SFDA2
7.4 cu.
5189 15 1 12,995 12,995 1,392.32 11,602.68 773.51
Ft.
• H: 121.6
Purchase
cm; W: 54.5
Date: Nov. 15,
cm; L: 62.6
2020 cm
22
Gas Range
Cooker
• Stainless steel body with glass
SN:
top cover
UN308HLAA9
• Gas grill with rotisserie 15 2 16,790 33,580 3,597.86 29,982.14 1,998.81
AQ0
• H: 88 cm; W: 60 cm; L: 60 cm
• Capacity: 70 liters
Purchase
Date: Nov. 15,
2020
Range hood • Single turbo
hood motor
SN: with grease
ASJDIOA0123 filter
DAA • With
recirculation 10 1 3,695 3,695 395.89 3,299.11 329.91
Purchase and carbon
filter
Date: Nov. 15,
• H: 14 cm; W:
2020
60 cm; L: 50
cm
Tortilla Press • Heavy-duty
construction
SN: with extra
ASNAIV1294A screw for
S8C the lever
• Capacity: 5 2 4,000 8,000 857.14 7,142.86 1,428.58
Purchase One
Date: Nov. 15, tortilla at a time
2020 • H: 9.5 in; W:
8 in; L: 2.5 in
23
Tea Warmer
Purchase
Date: Nov. 15,
2020
Meat mincer • Stainless
steel
SN: construction,
PXF98655450 good for
97764 mass
8 1 12,595 12,595 1,349.46 11,245.54 1,405.69
production
Purchase • Capacity: 4
Date: Nov. 15, quarters
2020 • H: 9 in;
Diameter: 6 in
TOTAL 98,365 10,539.11 87,825.89 7,669.75
24
Table 8
Production Furniture & Fixtures - sample
25
Table 9
Office Machinery & Equipment - sample
UNIT TOTAL
EST. COST, NET
# OF COST COST INPUT VAT DEPRECIATION
NAME IMAGE SPECIFICATIONS USEFUL OF VAT (IN
UNITS (IN (IN (IN PHP) (IN PHP)
LIFE PHP)
PHP) PHP)
Printer • Borderless
printing
SN: • Monthly
UKLO9371975 duty cycle:
282 up to
1,000 5 1 2,850 2,850 305.36 2,544.64 508.93
Purchase pages
Date: • Hi-Speed
Nov. 17, 2020 USB 2.0
connection
Laptop
Computers • Core i7
• RAM:
SN: 12GB
8OT6005PH • Intel HD 7 4 24,490 97,960 10,495.71 87,464.29 12,494.90
Graphics 520
Purchase • 14-inch
Date: size
Nov. 17, 2020
Air • Active
Conditioning Energy
unit Control
• 2-Way
SN: Auto 10 1 18,500 18,500 1,982.14 16,517.86 1,651.79
HSJHF892573 Swing
• With MF
Purchase Condenser
Date:
26
Nov. 17, 2020
• Fingerprint
Biometrics
Scanner Capacity: 500
• User
SN: Capacity: 500
DCLO9039457 • Record 15 1 5,500 5,500 589.29 4,910.71 327.38
Capacity:
50,000
Purchase
• Display: 2.8
Date:
inches TFT
Nov. 17, 2020
Screen
WiFi router • Wifi Speed:
50mbps
SN: • Connectivity:
GYHUJ789364 USB 5.0
10 1 1,995 1,995 213.75 1,781.25 178.13
• Capacity: No
Purchase maximum
Date: capacity
Nov. 17, 2020
TOTAL 126,805 13,586.25 113,218.75 15,161.12
27
Table 10
Office Furniture & Fixtures - sample
UNIT TOTAL
EST. INPUT COST, NET
# OF COST COST DEPRECIATION
NAME IMAGE SPECIFICATIONS USEFUL VAT (IN OF VAT (IN
UNITS (IN (IN (IN PHP)
LIFE PHP) PHP)
PHP) PHP)
Office • Material:
Table MDF with
clear acrylic
SN: • Workstation
323568870 for 2Seater
• Includes 2
pcs mobile 10 2 2,499 4,998 535.5 4,462.5 446.25
Purchase
Date: Nov. cabinet
23, 2020 • Dimension:
W600 x
L2540 x
H1100 mm
Office • Material:
Chair Fabric
• Color: Gray
SN: or
HDUYGB7 Black
5 2 2,399 4,798 514.07 4,283.93 856.79
8326187 • Depth: 17″
• Starbase:
Purchase D22″
Date: Nov. • Height: 32″
23, 2020 – 36″
28
Cash • Digital pin
safety box keypad
• Hidden lock
SN: with
DHGDEJH emergency
FV26ED keys Pre-
drilled holes
Purchase • Can be
Date: Nov. bolted in 10 1 4,200 4,200 450 3,750 375
23, 2020 walls or
cabinets
• Home,
Office or
Hotel Use
• Color: Gray
• Dimension:
L200
x W310 x H200m
File
Cabinet
• Material:
SN: Laminated Wood Color: Gray
098866776 • Dimension: 15 1 7,880 7,880 844.29 7,035.71 469.05
L1207 x W415 x
Purchase H915 mm
Date: Nov.
23, 2020
TOTAL 21,876 2,343.86 19,532.14 2,147.08
29
Table 11
Store Machinery & Equipment - sample
UNIT TOTAL
EST. INPUT COST, NET
# OF COST COST DEPRECIATION
NAME IMAGE SPECIFICATIONS USEFUL VAT (IN OF VAT (IN
UNITS (IN (IN (IN PHP)
LIFE PHP) PHP)
PHP) PHP)
Cash Register
• Size: 14” x
SN: 12” x 9”
19024851SC8 • Weight 10.5
9121 kg 20 1 13,500 13,500 1,446.43 12,053.57 602.68
• Power
Purchase Consumption:
Date: Nov. 19, 20W
2020
• Size: 14” x
12” x 20”
Water • Heating
Power: 550W
Dispenser
• Cooling
Power:
SN: WD-350-
90W
54128 5 1 3,300 3,300 353.57 2,946.43 589.29
• Volume of
Hot
Purchase
Tank: 0.8L-
Date: Nov. 19,
2020 1.2L
• Volume of
Cooling Tank:
2.5L-3.0L
30
CCTV
31
Table 12
Store Furniture & Fixtures - sample
UNIT
EST. TOTAL INPUT COST, NET
# OF COST DEPRECIATION
NAME IMAGE SPECIFICATION USEFUL COST VAT (IN OF VAT
UNITS (IN (IN PHP)
LIFE (IN PHP) PHP) (IN PHP)
PHP)
Modular
table
32
Table 13
Production Tools - sample
33
• H: 9 in; W: 6
in; L:7 in
34
• Durable, northern hard birch
wood construction
Wooden • Features a reversible design for
cutting Nov. 28, 2020 extended use and increased 3 150 450 48.21 401.79
board longetivity
• Durable 20-
gauge
stainless steel
• With riveted-
on handles to
Frying ensure
Nov. 28, 2020 longetivity 2 850 1700 182.14 1517.86
pan
and secure
connection
• Top diameter:
10 in; Gauge:
20 gauge
• Durable
stainless steel
construction
Cooking
Nov. 28, 2020 • With subtle 5 800 4000 428.57 3571.43
pan
satin finish
• Oven safe up
to 300
35
degrees
Fahrenheit
• H: 3 in; Top
Diameter:
10 in
• High-
carbon, no
stain
German
cutlery steel
• Resists rust,
corrosion
and
Knife set Nov. 28, 2020 discoloration 1 2500 2500 267.86 2232.14
• Satin finish
stainless
steel
• Non-
marking
base
• Stainless
steel
construction
• 3-piece
design
Milk tea
Nov. 28, 2020 • Easy to 3 250 750 80.36 669.64
shaker
disassemble
and clean
16 oz.
• H: 8 in;
Bottom
36
Diameter: 2.5 in;
Opening Diameter: 2
• Medium
weight; 18/0
Stainless stainless
steel
Nov. 28, 2020 steel 1 2000 2000 214.29 1785.71
utensils
• Medium
(set)
weight; L: 6 -
8.5 in
37
Table 14
Kitchen Supplies - supplies
• Washable
Nov. 30,
Hair net Pierre hairnet 10 5 50 5.36 44.64
2020
• Black
• Biodegradable
Trash trashbag
Nov. 30,
bag • Large 1 250 250 26.79 223.21
2020
(pack) • SKU: 112722
38
Nov.
Dishwashing
30, 500 ml. SKU: 106446 7 40 280 30 250
Liquid
2020
• Cast
Disposable Nov. Polyethylene Disposable gloves
Gloves 30, • Large 5 35 175 18.75 156.25
(pack) 2020 • SKU:
118722
• Premium
Foam Lined
Gloves
Nov. • Large
Rubber
30, • 13” Cuff 2 100 200 21.43 178.57
Gloves
2020
gloves
SKU:
120998
• Cloth
Nov. potholder
Potholder 30, • Large 10 5 50 5.36 44.64
2020 • SKU:
116467
• Heavy-duty
Nov. plastic
Trash bin 30, construction 3 500 1500 160.71 1,339.29
2020 • H: 30 in; W:
46.89 in; L: 20in
39
Table 15
Office Supplies - sample
• Size: 8’’ x
Record Dec. 1, 13”
1 80 80 8.57 71.43
Book 2020 • 80 leaves
• Size: 8.5’’
x
11”
Bond Dec. 1, • 500sheets
1 300 300 32.14 267.86
paper (rim) 2020 • 70gsm
• Color:
Ultra
white
40
• Mini-
desktop
type
Dec. 1, • Display:
Calculator 16 digits 1 500 500 53.57 446.43
2020
• Power:
Solar and
battery
Dec. 1,
Stapler Large-sized 1 90 90 9.64 80.36
2020
Dec. 1,
Paper clips Assorted plastic 1 80 80 8.57 71.43
2020
Dec. 1,
Pencil 5 10 50 5.36 44.64
2020
41
Dec. 1,
Scissors 2 45 90 9.64 80.36
2020
Dec. 1,
Cutter 2 45 90 9.64 80.36
2020
Dec. 1,
File holder Plastic file dividers 2 150 300 32.14 267.86
2020
Dec. 1,
Eraser Rubber eraser 2 15 30 3.21 26.79
2020
42
• Capacity:
3.2 galon
• Dimensions:
10 1/2" d x
12 3/4" h
Dec. 1, • Weight: 4
Trash bin 2 1,000 2,000 214.29 1,785.71
2020 lbs
• Setting:
Indoor
• Material:
Stainless
Steel
TOTAL 3,710 397.50 3,312.50
Table 16
Store Tools/Supplies - sample
43
• Size: 7” x 3” x 1 & 5” x 3” x 1
Type:
Stainless
Divided Dec. 3, • Maximum capacity: 150
25 20 500 53.57 446.43
Sauce Dish 2020 grams and 100 grams
• Thickness:
Silverware Dec. 3, 3.5mm
3 350 1,050 112.50 937.50
(set) 2020 • Type:
Stainless
• Thickness:
1mm
Dec. 3, • Length:
Thong 15 55 825 88.39 736.61
2020 10”
• Weight:
25g
44
• Height: 7” Weight: 15.4g
Stainless Dec. 3, • Type:
25 20 500 53.57 446.43
straw 2020 Reusable
stainless steel
• Thickness:
Hand 0.024mm
Dec. 3,
gloves • Type: 30 50 1,500 160.71 1,339.29
2020
(pack) Transparent
plastic
• Sizes: S
(36”x24”x30”);
M
Laboratory Dec. 3, (40”x35”x31”);
L 25 200 5,000 535.71 4464.29
gowns 2020
(40”x27”x32”) Thickness:
0.25mm
• Type: Cotton
• Diameter: 3.5”
Beaker Dec. 3,
• Height: 5” Capacity: 25 150 3,750 401.79 3,348.21
Mugs 2020
600ml
45
• Size: 5” x
Dec. 3, 5.5”
Tissue 50 30 1,500 160.71 1,339.29
2020 • Sheets per
(pack)
pack: 1,000
• Type: Spin
Dec. 3, Mop
Mop 1 369 369 39.54 329.36
2020 • Head Mop:
Microfiber
• Pole length:
35”
Broom
Dec. 3, • Type:
with 1 450 450 48.21 401.79
2020 Plastic
Dustpan
• Weight:
1.17kg
• Heavy-duty
plastic
Dec. 3, construction
Trash bin 3 500 1,500 160.71 1,339.29
2020 • H: 30 in; W:
46.89 in; L:
20.31 in
46
f. PRODUCT COST
A product cost consists of the sum of all factory costs incurred to make one unit of product and is developed in compliance
with GAAP for financial reporting purposes. Product costs are related to making or acquiring the products or providing the
services that directly generate the revenues of
an entity. (Cost Accounting by Raiborn &
Direct Materials Requirement - sample
Kinney) The presented unit cost of each taco and milk tea is based on direct materials needed in producing one large-
sized taco tortilla, and a 500-ml serving of milk tea, respectively.
Table 17
List of Direct Materials of Adobo Taco
ADOBO VARIANT
• Direct Materials Requirement
• Tabular Presentation of ITEM
QUANTITY
REQUIRED
UNIT OF
MEASUREMENT
COST PER UNIT
MEASUREMENT UNIT COST
1. Item
Chicken 50 grams ₱0.17 ₱8.42
2. Unit of Measurement
3. Quantity Taco Shells 1 piece 6.53 6.53
Direct material – any material that can White Onions 5 grams 0.04 0.20
be easily and economically traced to a Cucumber 5 grams 0.06 0.31
product. Sauce Mix 2 grams 0.84 1.68
TOTAL ₱21.56
47
• Direct labor Cost
1. Manpower/labor requirements and monthly salary (with payroll taxes – SSS, Philhealth, HDMF, taxes)
2. Rate per day and per hour
3. Production per hour
4. Total Direct labor per batch
Table 18 Direct Labor Cost - sample 5. Units produced
DIRECT DIRECT
LABOR LABOR
HOURS TACO TACO COST COST
HOURLY DAILY
EMPLOYEE WORKED PRODUCED PRODUCED PER PER
RATE
PER DAY
RATE
PER DAY PER HOUR UNIT BATCH Direct labor – refers to the time spent by
individuals who work specifically on manufacturing a
product or performing a service. (Raiborn & Kinney,
Cook 1 ₱50.34 8 ₱402.75 18.75 ₱1.34 ₱134.25 2018))
Cook 2 50.34 8 402.75 300 18.75 1.34 134.25
units
Total ₱100.69 ₱16.00 ₱805.50 37.5 ₱2.68 ₱268.5
48
• Schedule of Overhead and Expenses
1. Indirect materials – are needed for the completion of finished product which are either minimal or complex in nature
that they cannot be easily traceable to a product such as lubricating oil, grease, cleaning rags, brushes etc. ( Cost
Accounting & Cost Management by Vicente)
Table 19
Indirect Materials of Adobo Taco - sample
ADOBO VARIANT
49
3. Rent – an expense which is the cost incurred by a business to utilized property as office, factory, storage or general
use space. Rent is allocated based on the floor area of the business.
https:// www.investopedia.com
Table 21
Table 22 Utility Schedule – Electricity (sample)
Rent schedule - sample
COMPONENT AREA PERCENTAGE TOTAL Store Area 40 sqm 69% 5,865.00 70,380.00
Administrative 7.5 13% 128,571.43 Store Area 40 sqm 69% 1,955.00 23,459.97
Expenses Office Area 7.50 sqm 13% 368.33 4,420
50
Table 23
Leasehold Improvements Schedule - sample Table 24 Indirect labor cost for the two cooks which is the Employer’s contribution -
sample
ALLOCATION OF DEPRECIATION FOR LEASEHOLD IMPROVEMENTS
SSS, PhilHealth, HDMF, (COOK)
COMPONENT AREA PERCENTAGE TOTAL ANNUAL COST
EE ER PRODUCTION ANNUAL
(SQM.) OVERHEAD
CONTRIBUTION CONTRIBUTION SHARE COST
Fixed Overhead 10.5 18% ₱16,397.23 ₱840.00 ₱1680.00 100% ₱1680.00 ₱20,160.00
Selling Expenses 40 69% 62,856.04 366.50 366.50 100% 366.50 4,398.03
Administrative 7.5 13% 11,842.44 418.86 418.86 100% 418.86 5,026.32
Expenses ₱1,625.36 ₱2,465.36 100% ₱2,465.36 ₱29,584.35
TOTAL 100% ₱91,095.71
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6. SSS, Phil health, HDMF, EC (with supporting schedule – broken between expense and overhead)
PAYROLL REGISTER
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Selling Expenses
Table 27. Selling Expense Portion of Payroll Schedule - sample
Net Annual Annual
Daily Daily Monthly Expenses Selling
Hourly Monthly Salary Deductions Selling
Job Title Rate Rate Pay Expense
Rate Rate Pag- Total Monthly Rate Share
(8hrs) (6hrs) SSS PhilHealth IBIG Deductions *12
Assistant
Manager ₱550.00 - ₱68.75 ₱14,300 ₱580.00 ₱250.25 ₱286.00 ₱1,116.25 ₱13,183.75 ₱171,600 20% ₱34,320.00
Cashier 1 375.90 281.93 46.99 7,330.05 300.00 175.00 146.60 621.60 6,708.45 87,960.60 100% ₱87,960.60
Cashier 2 375.90 281.93 46.99 7,330.05 300.00 175.00 146.60 621.60 6,708.45 87,960.60 ₱87,960.60
100%
Service Crew 1 350.00 262.50 43.75 6,825.00 280.00 175.00 136.50 591.50 6,233.50 81,900.00 ₱81,900.00
100%
Service Crew 2 350.00 262.50 43.75 6,825.00 280.00 175.00 136.50 591.50 6,233.50 81,900.00 100% ₱81,900.00
Dishwasher 1 350.00 262.50 43.75 6,825.00 280.00 175.00 136.50 591.50 6,233.50 81,900.00 ₱81,900.00
100%
Dishwasher 2 350.00 262.50 43.75 6,825.00 280.00 175.00 136.50 591.50 6,233.50 81,900.00 ₱81,900.00
100%
TOTAL ₱2,701.80 ₱1,613.85 ₱337.73 56,260.10 ₱2,300.00 ₱1,300.25 ₱1,125.20 ₱4,725.45 ₱51,534.65 ₱675,121.20 100% ₱675,121.20
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Administrative Expenses
Table 29
Administrative Expense Portion of Payroll Schedule - sample
Annual Administrative
Salary Deductions Expenses Share Expense
Daily Rate Daily Rate Hourly
Job Title Monthly Rate Net Monthly Pay
(8hrs) (6hrs) Rate Total Monthly Rate
SSS PhilHealth Pag-IBIG Deductions *12
Assistant
Manager ₱550.00 - ₱68.75 ₱14,300.00 ₱580.00 ₱250.25 ₱286.00 ₱1,116.25 ₱13,183.75 ₱171,600.00 50% ₱85,800.00
Bookkeeper 402.75 ₱302.06 50.34 7,853.63 320.00 175.00 157.07 652.07 7,201.55 94,243.50 100% 94,243.50
Total ₱952.75 ₱302.06 ₱119.09 ₱32,153.63 ₱900.00 ₱425.25 ₱443.07 ₱1,768.32 ₱30,385.30 ₱385,843.50 100% ₱300,043.50
Table 30
Employer’s Share Schedule for Administrative-related Employees - sample
Total Admin
Employer's Expense
Admin Annual Admin
Employee Monthly Salary SSS PhilHealth HDMF Share Share
Expense Expense
Assistant Manager ₱14,300.00 ₱1,160.00 ₱250.25 ₱286.00 ₱1,696.25 100% ₱1,696.25 ₱20,355.00
Accountant - - - - - - - -
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7. Total Product Cost
GOOD LUCK!
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REQUIREMENTS
You are now ready to submit your Process Flow Chart, production capacity and business location & floor area for your
feasibility study. Each group will submit the following:
1. Your step by step process/flow chart with time duration.
a. Purchase process – description and process time
b. Pre-production process – description and process time
c. Selling process – description and process time
d. Production schedule for one week
e. Store schedule
f. Office Schedule
2. Your production capacity
a. Number of units produced per cycle or batch
b. Number of cycle per day
c. Manpower Schedule/shifting
3. Your Business location
a. Vicinity map
b. Actual façade of the location
4. Your Floor plan of the business (all floors)
a. Production area lay-out and specification
b. Office lay-out and specification
c. Store lay-out and specification
You are now ready to submit your Floor plan, Property, Plant & Equipment for your feasibility study. Each group will
submit the following:
1. Your Property, Plant and Equipment
a. Separate tabular presentation for
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1. Production machinery and equipment – Table 7
2. Production furniture and fixtures – Table 8
3. Office machinery and equipment – Table 9 Contents of the table:
1. Name
4. Office furniture and fixtures – Table 10 2. Image
5. Store machinery and equipment – Table 11 3. Date of purchase
4. Serial number
6. Store furniture and fixtures – Table 12 5. Estimated useful life
7. Production tools – not subject to depreciation -Table 13 6. Unit required
8. Kitchen supplies – Table 14 7. Unit Cost
8. Total Cost
9. Office supplies – Table 15 9. Total Depreciation
10. Store supplies – Table 16
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Rubrics
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