1.

6 Maintenance Schedule Matrix 12000 HRS

500 to 12000 Operating hours
Task Operating hours [HRS]

10000
10500
11000
11500
12000
Limit

1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
500

WM00285 1 DAY
WM00286 1 DAY
WM00287 1 DAY
WM00288 1 DAY
WM00289 1 DAY
WM00290 1 DAY
WM00291 1 DAY
WM00881 1 MON
WM00067 2 YR
WM00126 5 YR
WM00128 5 YR
WM00063 2 YR X X X X X X X X X X X X X X X X X X X X X X X X
WM00066 9 YR X X X X X X X X X X X X X X X X X X X X X X X X
WM00069 2 YR X X X X X X X X X X X X
WM00084 2 YR X X X X X X X X X X X X
WM00085 2 YR X X X X X X X X X X X X
WM00086 2 YR X X X X X X X X X X X X
WM00050 1 YR X X X X
WM00136 1 YR X X X X
WM00076 3 YR X X X X
WM00124 3 YR X X X X
WM00052 18 YR X X X X
WM00094 18 YR X X X X X
WM00098 18 YR X X X X
WM00106 3 YR X X
WM00110 9 YR X X
WM00089 18 YR X X
WM00090 18 YR X X
WM00775 18 YR X
WM00300 18 YR X X X X X X X X X X X X
WM00294 18 YR X X X X
WM00008 6 YR X X
WM00056 18 YR X X
WM00057 18 YR X X
WM00062 18 YR X X
WM00075 18 YR X X
TIM-ID: 0000000000 - 000

WM00093 18 YR X X
WM00096 18 YR X X
WM00921 18 YR X X
WM00970 18 YR X X
WM00971 18 YR X X
DAY = Days
MON = Months
YR = Years
HRS = Hours

14 | Maintenance Schedule | MS50157/01E 2020-03

 Task Operating hours [HRS]

10000
10500
11000
11500
12000
Limit

1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
500
WM00974 18 YR X X
WM00975 18 YR X X
WM00996 18 YR X X
WM00005 6 YR X
WM00006 6 YR X
WM00065 9 YR X
WM00011 18 YR X
WM00061 18 YR X
WM00072 18 YR X
WM00087 18 YR X
WM00091 18 YR X
WM00295 18 YR X
WM00976 18 YR X
WM00980 18 YR X
WM00001 18 YR X
WM00002 18 YR X
WM00045 18 YR X
WM00070 18 YR X
WM00088 18 YR X
WM00092 18 YR X
WM00095 18 YR X
WM00099 18 YR X
WM00100 18 YR X
WM00103 18 YR X
WM00104 18 YR X
WM00108 18 YR X
WM00111 18 YR X
WM00127 18 YR X
WM00137 18 YR X
WM00353 18 YR X
WM00439 18 YR X
WM00925 18 YR X
WM00577 6 YR
WM00581 - X X X X X X X X X X X X X X X X X X X X X X X X
WM00575 2 YR X X X X X X X X X X X X
WM00150 6 YR X X X X X X X X X X X X
WM00698 6 YR X X X X X X X X X X X X
WM00574 9 YR X X X X X X X X X X X X
WM01017 3 YR X X X X X X X X
WM01018 3 YR X X X X X X X X
TIM-ID: 0000000000 - 000

WM01015 9 YR X X X X X X X X
WM01016 9 YR X X X X X X X X
WM00706 1 YR X X X X
WM00707 1 YR X X X X
WM00918 6 YR X
DAY = Days
MON = Months
YR = Years
HRS = Hours

MS50157/01E 2020-03 | Maintenance Schedule | 15

Task Operating hours [HRS]

10000
10500
11000
11500
12000
Limit

1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
500
WM00280 18 YR X
WM00708 9 YR X
WM00579 18 YR X
WM00580 18 YR X
WM00222 1 YR
WM00148 3 YR
WM00979 18 YR
WM00790 1 DAY
WM00017 1 MON
WM00015 1 YR X X X X X X X X X X X X
WM00140 1 YR X X X X X X X X X X X X
WM00013 2 YR X X X X X X X X X X X X
DAY = Days
MON = Months
YR = Years
HRS = Hours

TIM-ID: 0000000000 - 000

16 | Maintenance Schedule | MS50157/01E 2020-03

 1.7 Cyclical maintenance tasks 12000 HRS
Qualifi- Interval Limit Item Maintenance tasks Task

Option
cation
[HRS]
Engine
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check engine oil level WM00285
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Visually inspect for leaks and general condition of engine WM00286
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check maintenance indicator of air filter X WM00287
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check relief bore of coolant pump WM00288
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- When engine is running, check for abnormal running noises, exhaust WM00289
TORING gas color and vibrations
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Drain water and contaminants from fuel prefilter X WM00290
TORING
QL1 - 1 DAY ENGINE OPERATIONAL MONI- Check pointer of vacuum gauge of fuel prefilter X WM00291
TORING
QL1 - 1 MON BENDING / TORSIONALLY RE- Check coupling (visual inspection), replace as necessary X WM00881
SILIENT COUPLING AND
STEEL-SPRING COUPLING
QL1 - 2 YR LUBE OIL SYSTEM Replace oil filter at every engine oil change, or when the time limit X WM00067
(years) is reached, at the latest
QL1 - 5 YR ENGINE MOUNTING Measure height of rubber element WM00126
QL1 - 5 YR ENGINE MOUNTING Measure buffer play, adjust if necessary WM00128
QL1 500 2 YR LUBE OIL SYSTEM Automatic centrifugal oil filter, check layer thickness of oil residue, X WM00063
clean, and replace paper element at every engine oil change at the
latest
QL1 500 9 YR AUTOMATIC OIL FILTER Automatic oil filter, check and clean filtering screen WM00066
QL1 1000 2 YR PRELUBRICATION Visually inspect pump X WM00069
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Fuel prefilter, replace filter X WM00084
SURE)
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Additional filter, replace easy-change fuel filter WM00085
SURE)
QL1 1000 2 YR FUEL SYSTEM (LOW PRES- Replace easy-change fuel filter WM00086
SURE)
QL1 3000 1 YR ENGINE MOUNTING Check general condition of rubber mounts (visual inspection) WM00050
QL1 3000 1 YR ENGINE MOUNTING Check securing screws for secure seating WM00136
QL1 3000 3 YR AIR SUPPLY SYSTEM Replace air filter X WM00076
QL1 3000 3 YR COOLANT SYSTEM Replace valve cover WM00124
QL1 3000 18 YR BATTERY-CHARGING GENERA- Check condition of coupling X WM00052
TOR
QL1 3000 18 YR VALVE GEAR Check valve clearance, adjust if necessary. ATTENTION! First adjust- WM00094
ment after 1,000 operating hours on a new engine and after 1,000
operating hours following each cylinder head overhaul.
QL1 3000 18 YR CYLINDER HEAD Measure valve protrusion WM00098
TIM-ID: 0000000000 - 000

QL1 6000 3 YR CRANKCASE BREATHER Replace oil separator (impactor) X WM00106

QL1 6000 9 YR RUNNING GEAR Inspect cylinder liner with endoscope WM00110
QL1 6000 18 YR GOVERNOR Reset drift correction parameters (CDC) WM00089
QL1 6000 18 YR FUEL SYSTEM (HIGH PRES- Replace fuel injection valve/injector WM00090
SURE)
QL1 12000 18 YR CRANKCASE BREATHER Replace oil separator (cyclone) X WM00775
QL3 1000 18 YR AIR SUPPLY TO CYLINDERS Check articulated rod for wear X WM00300
DAY = Days
MON = Months
YR = Years
HRS = Hours

MS50157/01E 2020-03 | Maintenance Schedule | 17

Qualifi- Interval Limit Item Maintenance tasks Task

Option
cation
[HRS]
QL3 3000 18 YR AIR SUPPLY TO CYLINDERS Check axial play of restrictor flap X WM00294
QL3 6000 6 YR RUBBER SLEEVE Replace rubber sleeve WM00008
QL3 6000 18 YR COOLANT SYSTEM Check HT thermostat housing and replace thermal actuator WM00056
QL3 6000 18 YR COOLANT SYSTEM Clean seawater cooler WM00057
QL3 6000 18 YR LUBE OIL SYSTEM Check centrifugal oil filter for wear X WM00062
QL3 6000 18 YR DIVERTER VALVE Check function of diverter valve WM00075
QL3 6000 18 YR VALVE GEAR Check rocker arm and valve bridge for wear. Visually inspect swing WM00093
follower with endoscope through pushrod bore
QL3 6000 18 YR VALVE GEAR Visually inspect camshaft running surfaces with endoscope through WM00096
pushrod bore
QL3 6000 18 YR COOLANT SYSTEM Replace sealing material for installation of coolant pump(s) and ther- WM00921
mostat(s) (only LT and HT)
QL3 6000 18 YR EXHAUST TURBOCHARGER Overhaul or replace exhaust turbocharger WM00970
QL3 6000 18 YR STARTING SYSTEM Overhaul or replace starter WM00971
QL3 6000 18 YR COOLANT SYSTEM Overhaul or replace coolant pump in HT circuit WM00974
QL3 6000 18 YR BILGE PUMP Overhaul or replace bilge pump X WM00975
QL3 6000 18 YR COOLANT SYSTEM Overhaul or replace raw water pump WM00996
QL3 12000 6 YR RUBBER BELLOWS Replace rubber bellows WM00005
QL3 12000 6 YR HOSE Replace hose line WM00006
QL3 12000 9 YR AUTOMATIC OIL FILTER Automatic oil filter, remove and clean filter housing, replace filter ele- X WM00065
ment and bearing
QL3 12000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP fuel sensor WM00011
SURE)
QL3 12000 18 YR OIL REPLENISHING UNIT Replace gear pump X WM00061
QL3 12000 18 YR EXHAUST SYSTEM Replace exhaust pipe bellows WM00072
QL3 12000 18 YR FUEL SYSTEM (LOW PRES- Replace pump WM00087
SURE)
QL3 12000 18 YR FUEL SYSTEM (HIGH PRES- Replace HP pump WM00091
SURE)
QL3 12000 18 YR AIR SUPPLY TO CYLINDERS Replace restrictor flap X WM00295
QL3 12000 18 YR BATTERY-CHARGING GENERA- Overhaul or replace battery-charging generator X WM00976
TOR
QL3 12000 18 YR CYLINDER HEAD Overhaul or replace cylinder head WM00980
QL4 12000 18 YR ENGINE, GENERAL Replace elastomer parts and seals WM00001
QL4 12000 18 YR ENGINE, GENERAL Disassemble engine completely. Check engine components accord- WM00002
ing to assembly instructions, replace or repair as necessary.
QL4 12000 18 YR BENDING / TORSIONALLY RE- Check coupling, replace if necessary X WM00045
SILIENT COUPLING AND
STEEL-SPRING COUPLING
QL4 12000 18 YR LUBE OIL SYSTEM Check pump, replace if necessary WM00070
QL4 12000 18 YR FUEL SYSTEM (HIGH PRES- Replace pressure relief valve WM00088
SURE)
QL4 12000 18 YR VALVE GEAR Replace swing follower and swing follower shaft WM00092
QL4 12000 18 YR VALVE GEAR Replace thrust bearing flange WM00095
TIM-ID: 0000000000 - 000

QL4 12000 18 YR RUNNING GEAR Replace conrod bearings WM00099

QL4 12000 18 YR RUNNING GEAR Replace rings WM00100
QL4 12000 18 YR RUNNING GEAR Replace crankshaft bearings WM00103
QL4 12000 18 YR GEAR TRAIN Check tooth flanks in gear train for wear (visual inspection), replace WM00104
bushing
QL4 12000 18 YR RUNNING GEAR Replace cylinder liners WM00108
QL4 12000 18 YR CAMSHAFT Replace camshaft bearings WM00111
DAY = Days
MON = Months
YR = Years
HRS = Hours

18 | Maintenance Schedule | MS50157/01E 2020-03

 Qualifi- Interval Limit Item Maintenance tasks Task

Option
cation
[HRS]
QL4 12000 18 YR ENGINE MOUNTING Replace rubber element of rubber mounts WM00127
QL4 12000 18 YR SENSOR TECHNOLOGY AND Replace wiring harness WM00137
WIRING HARNESS
QL4 12000 18 YR RUNNING GEAR Replace conrod WM00353
QL4 12000 18 YR RUNNING GEAR Replace vibration damper WM00439
QL4 12000 18 YR BENDING / TORSIONALLY RE- Replace coupling or coupling element(s) WM00925
SILIENT COUPLING
SCR system
QL1 - 6 YR EXHAUST GAS AFTERTREAT- Replace reducing agent lines X WM00577
MENT
QL1 500 - EXHAUST GAS AFTERTREAT- Visually inspect insulation of EGAT, replace as necessary X WM00581
MENT
QL1 1000 2 YR EXHAUST GAS AFTERTREAT- Replace filter on pre-feed module X WM00575
MENT
QL1 1000 6 YR SENSOR TECHNOLOGY AND Replace NOx sensor X WM00150
WIRING HARNESS
QL1 1000 6 YR EXHAUST GAS AFTERTREAT- Replace NH3 sensor X WM00698
MENT
QL1 1000 9 YR EXHAUST GAS AFTERTREAT- Check measuring lines of exhaust pressure sensors, clean if neces- X WM00574
MENT sary
QL1 1500 3 YR EXHAUST GAS AFTERTREAT- Replace filter insert (20V4000M93) X WM01017
MENT
QL1 1500 3 YR EXHAUST GAS AFTERTREAT- Replace filter insert (16V4000M93) X WM01018
MENT
QL1 1500 9 YR EXHAUST GAS AFTERTREAT- Replace SCR elements (20V4000M93) X WM01015
MENT
QL1 1500 9 YR EXHAUST GAS AFTERTREAT- Replace SCR elements (16V4000M93) X WM01016
MENT
QL1 3000 1 YR EXHAUST GAS AFTERTREAT- Check general condition of rubber mounts of EGAT (visual inspec- X WM00706
MENT tion)
QL1 3000 1 YR EXHAUST GAS AFTERTREAT- Check securing screws of EGAT for firm seating X WM00707
MENT
QL1 12000 6 YR EXHAUST GAS AFTERTREAT- Replace RA quality sensor of pre-feed module X WM00918
MENT SYSTEM
QL3 12000 18 YR EXHAUST GAS AFTERTREAT- Replace pre-feed module X WM00280
MENT
QL4 12000 9 YR EXHAUST GAS AFTERTREAT- Replace rubber mounts of EGAT X WM00708
MENT
QL4 12000 18 YR EXHAUST GAS AFTERTREAT- Replace dosing unit X WM00579
MENT
QL4 12000 18 YR EXHAUST GAS AFTERTREAT- Replace supply unit X WM00580
MENT
Preheater
QL1 - 1 YR PREHEATING Preheater, check for function and leaks X WM00222
QL1 - 3 YR PREHEATING Preheater, replace thermostat (electric) X WM00148
QL1 - 18 YR PREHEATING Overhaul or replace preheating unit X WM00979
TIM-ID: 0000000000 - 000

Fuel treatment system

QL1 - 1 DAY FUEL TREATMENT PLANT Check coolant drain valve X WM00790
QL1 - 1 MON FUEL TREATMENT PLANT Differential pressure gauge, check alarm function X WM00017
QL1 1000 1 YR FUEL TREATMENT PLANT Fuel pump, check pump performance X WM00015
QL1 1000 1 YR FUEL TREATMENT PLANT Replace filter element X WM00140
QL1 1000 2 YR FUEL TREATMENT PLANT Check function of rod electrode X WM00013
DAY = Days
MON = Months
YR = Years
HRS = Hours

MS50157/01E 2020-03 | Maintenance Schedule | 19