A Smart Sensor System For Carbon Monoxide Detection
A Smart Sensor System For Carbon Monoxide Detection
Abstract. This paper illustrates a smart sensor system for carbon monoxide detection. An innovative technological
approach has been pursued to fabricate gas sensors on silicon substrate, compatible with IC fabrication. A mixed
analog-digital electronic interface processes the outputs of three sensors to compensate relative humidity and
interfering gases. Sigma-delta signal processing and low-frequency noise reduction techniques are used to minimize
silicon area and to meet the required performance in a standard CMOS technology.
113
276 G. Cardinali et al.
The smart sensor system is made up by a full-custom which can be exploited to adapt calibration and mea-
integrated circuit implementing the electronic interface surement parameters to different sensors based on the
and an array of three sensors. The array contains a same detection principle (e. g. alcohol, methane).
commercial humidity sensor and two innovative micro-
sensors for CO and interfering gas detection. Fig. 1
3. Sensor Microstructure
shows a block diagram.
The gas sensors are based on Sn02 sensing lay- Fig. 2 shows the microstructure of one of the two gas
ers that show a variation in resistance when gases are sensors. The sensing film is placed on top of a layer
present. The Sn02 film is deposited on a thin mem- stack constituted (in order from bottom) by the mem-
brane realized on a silicon substrate using the bulk- brane, the heater element, the passivation layer and the
micromachining technique. To increase CO selectivity, metal contacts.
the two sensing layers are doped to enhance sensitivity Each of the above components is described in the
to CO in the first device and reduce it in the second following.
one.
As with other common interfering substances, air
relative humidity (RH) also perturbs sensor conduc- 3.1. Sensing Layers and Related Technology
tance. This requires constant monitoring and compen-
sation to guarantee the correct correlation between the Solid-state CO detectors chemically react with the
sensor output signal and the CO concentrations. A gases to be detected. The reaction produces a change in
low-cost capacitive sensor available on the market is the conductance of the sensing layer or a temperature
used to this end [2]. However, the system architecture increase in a heated element (catalytic sensor). Cat-
allows the discrete sensor to be easily replaced with an alytic sensors are low cost devices, but they have low
integrated humidity sensor. selectivity and need high gas concentrations to work
The electronic interface is integrated in 1.2-llm effectively.
CMOS technology. It carries out control and mea- The most widely used sensors in indoor applications
surement functions, spanning from reference and clock are based on the first of these two solutions and depend
generation to sensor temperature control and signal on the properties of wide-gap semi conductive mate-
processing with overs amp led techniques. The elec- rials, such as Sn02, deposited on suitable substrates.
tronic interface has a high degree of programmability When a Sn02 film is heated at 300 -7- 400°C in air, it
114
A Smart Sensor System 277
Silicon Substrate
traps oxygen molecules on the sensor surface in the position of very thin catalyst layers (gold or platinum)
form of ions (0-,02"), lowering its overall electrical on the surface of the sensing material. In addition, the
conductivity. If CO molecules are present in the sur- use of an activated carbon filter has been considered.
roundings, they react at the surface of the sensor lead- Indeed, experimental measurements have shown that a
ing to a charge injection that produces a conductivity carbon filter drastically reduces the response to ethyl
variation, in agreement with the following reactions: alcohol with concentrations in the range between 250
and 2000 ppm, while the magnitude of the sensor re-
Sn02 + e- + i02 -+ Sn02(0-)ad sponse to CO remains almost unaffected even at low
Sn02(0-)ad + CO -+ (Sn02 + e-) C02 concentration levels.
To reduce the effect of RH on the sensor response
The well-established Reotaxial Growth and Thermal and to increase CO sensitivity, the sensor operating pro-
Oxidation (RGTO) technique is ideal for the fabrica- cedure has been optimized. The device is operated in a
tion of this type of sensing layers [3--6]. RGTO sen- pulsed temperature mode (rather than at constant tem-
sors exhibit good sensitivity and time stability in their perature) and thus the temperature is cycled between
response, but they always exhibit some sensitivity to 120 -;- 150°C and 375 -;- 450°C every 60 sand 90 s, re-
interfering gases, which could be present in ambient in spectively. The conductance value is measured when
high concentrations. It therefore becomes vital to dis- the sensor temperature is in the lower range of the heat-
criminate between the response due to CO and to other ing cycle. Experimental data collected with the sensor
interfering substances. To overcome this problem, a operating in this manner have shown that the effect of
solution based on two sensitive layers has been con- humidity is reduced and selectivity to CO increased in
sidered. The first layer has been designed to be highly comparison with the standard operating mode. In ad-
selective of carbon monoxide while the second is sen- dition, power consumption (depending on the pulsed
sitive to ethyl alcohol, which is the most commonly duty-cycle) is lower.
found interfering gas. Finally, to minimize the response drift due to aging
To optimize the response of the sensor specifically (1 -;- 2 years), the sensors were stabilized by thermal
designed to detect the CO, several solutions have been treatment at 500°C in the open air for two weeks.
considered and incorporated into the thin film fabrica- Figs. 3-6 present experimental data showing the
tion technology [7, 8]. A first approach entails the de- response of Sn02 sensors under different conditions,
115
278 G. Cardinali et al.
4,510- 6 r - - - - - - - - - - - - - - - - - - - - - - - - - - ,
150 ppm CO
410- 6
75 ppm CO
~ 3,510- 6
Air
310- 6
2,5 10-6
o 20 40 60 80 100
RH (%)
Fig. 3. Sn02 Pt-RGTO film current (at I V bias) vs. RH at 0, 75 ppm, 150 ppm of CO in air. (The sensor case contained an activated carbon
filter.)
710- 6
R.H.=40% [C01=150ppm
T=20°C
610- 6 Tsensor=400°C
-----
510- 6 IF
410- 6
310- 6
210- 6
1 10-6
o
o 200 400 600 800 1000 1200 1400 1600
ALCOHOL (ppm)
Fig. 4. Response ofthe sensor in Fig. 3 at fixed CO concentration (150 ppm) vs. C2HSOH concentration. (The sensor case contained an activated
carbon filter.)
used to evaluate sensor behavior. The reported data an activated carbon filter on top. Measurements were
and trends were employed in designing the electronic carried out with CO concentrations set to 0, 75 ppm and
interface (see Section 4). For these measurements, the 150 ppm, respectively. We can see that the output cur-
sensors were biased at 1 V, to obtain sensor conduc- rent increases as the RH increases, and that the slope of
tance figures which are identical to the output current. the current as a function of the RH does not depend on
Fig. 3 shows how the relative humidity affects the CO concentration (at least for the concentration range
output current of a Sn02 Pt-doped RGTO sensor with considered).
116
A Smart Sensor System 279
7 W- S
R.H.=40% [C01=150ppm
T=20°C IF
61O- s T sensor=400°C
5 IO- s
41O- s
$
3 10- 5
21O- s
1 IO- s
0
0 200 400 600 800 1000 1200 1400 1600
ALCOHOL (ppm)
Fig. 5. Sn02 Au-RGTO film conductance vs. C2HSOH concentration at 150 ppm of CO in air. (The sensor case did not have any activated
carbon filter.)
61O· s
R.H.=40% [C2HPH1=500ppm
T=20°C
5 IO- s T =400°C
sensor - IF
41O· s
$ 310- 5
21O- s
1 IO- s
o
o 20 40 60 80 100 120 140 160
CO (ppm)
Fig. 6. Sn02 Au-RGTO film conductance vs. CO concentration at RH = 40 % and [C2HSOH] = 500 ppm in air. (The sensor case did not have
any activated carbon filter.)
117
280 G. Cardinali et al.
Fig. 4 shows the conductance variation of the same pattern of a positive photoresist layer reproduces mask
sensor, as a function of the ethyl alcohol content in the apertures corresponding to the membrane in the silicon
air. The CO concentration is set to 150 ppm. This fig- nitride deposited on the back side of a double polished
ure shows that the Sn02 Pt-RGTO sensor with a carbon silicon wafer (500 or 300 /Lm thick). After this litho-
filter is almost insensitive to the alcohol at concentra- graphic step, the wafer is put in a KOH solution at
tions below 500 -;- 600 ppm and slightly dependent on T = 80°C and bulk silicon is anisotropically removed
alcohol concentrations above that value. through the silicon nitride openings. The process stops
Without the carbon filter, the sensor's response to when the silicon nitride deposited on the front of the
a gas mixture similar to the one in Fig. 4 changes wafer is reached.
completely and exhibits a pronounced sensitivity to To optimize the mechanical properties of the mi-
C2H5 0H. Fig. 5 shows the output current of a Sn02 cromachined membranes, their dimensions and fabri-
Au-doped RGTO sensor, which exhibits a quite linear cation processes have been considered with care. A
dependence for ethyl alcohol concentrations above 500 number of membranes, with sizes ranging from 1 x 1
ppm. to 2 x 2 mm 2, were realized varying the parameters
Fig. 6 shows the Sn02 Au-doped RGTO sensor re- of the silicon nitride deposition process: temperature
sponse as a function of the CO concentration, at fixed and gas ratio (diclorosilaneiammonia). A test was per-
amounts ofRH (40 %) and C 2H5 0H (500 ppm). We formed to investigate the mechanical stability of the
can see that for CO concentrations from 0 to 150 ppm, membrane by applying a differential pressure. The
the output current value of this sensor does not depend membrane deflects in a blister-like shape and deflec-
on the presence of CO in the environment. tion is a function of membrane size and intrinsic film
The reported set of experimental data contains suf- stress. Test results show that an increase in membrane
ficient technical information to engineer and optimize area or in the gas ratio leads to an increase in deflection.
the two sensors and ensure selective detection of both On the other hand, the deposition temperature does not
CO and ethyl alcohol. affect the deflection magnitude. Experimental charac-
terization of fabricated devices shows that a 1.5 x 1.5
mm 2 membrane, 250-nm thick, breaks at a maximum
3.2. Thin Film Membrane on Silicon overpressure of 100 kPa, while it deflects about 35 /Lm
when a pressure of 40 kPa above the atmospheric pres-
A thin film applied as mechanical support is an im- sure is applied.
portant feature in microsensor technologies. Essential
membrane requirements can be summarized as follows:
i) mechanical stability; 3.3. Heater Resistor and Temperature Sensor
ii) low stress material;
iii) low thermal conductivity; To set and measure the operating temperature of the
iv) high chemical inertness under the KOH etchant gas sensitive layers, a heating resistor and a tempera-
(the same film must work either as etch-stop al- ture sensor must be integrated on micromachined mem-
lowing the membrane to form or act as masking branes. Both components can be fabricated by selec-
layer during the silicon bulk micromachining pro- tively etching the same conductive film deposited on
cess); top of the surface of the nitride film (the membrane).
v) film deposition process and material compatible Sputtered platinum is the most widely used and charac-
with IC technology. terized material for this type of application. It exhibits
Many solutions have been proposed to realize thin high stability in temperature cycles and a quite high
film membranes [9-13]. They span from a sin- temperature coefficient that ensures intrinsic temper-
gle layer to a sandwich of dielectric layers like ature uniformity of the heater and provides a simple
Si02/Si 3 N4 /PSG, SiC. To fulfil these requirements way to obtain a temperature measurement by moni-
without increasing fabrication process complexity, we toring resistance variations. The temperature sensor
modified the silicon nitride low pressure chemical va- could be the heater itself, but design characteristics of
por deposition (LPCVD) process to obtain a low stress the temperature control electronics suggest separate re-
membrane film. Membrane fabrication relies on a sin- alization of these components would be more suitable.
gle lithographic step. Through reactive ion etching, the Indeed, at the operating temperature T = 400°C, the
118
A Smart Sensor System 281
optimum resistance value for the heater is 100 Q, while Table 1. Resistance of passivation layers
the value for the temperature sensor is around 1 kQ.
Passivation thickness resistance
layer [nm] range
3.4. Passivation lAyer Si3N4 100 fewkQ
119
282 G. Cardinali et at.
(a)
Temp
[C)
555
495
435
375
325
265
205
145
85
25
(b)
Fig. 7. Simulation results of a double spiral shaped heater: (a) geometry; (b) temperature distribution.
4. Design of the Electronic Interface easily conform to sensor characteristics and the require-
ments of the external alarm system.
The main target in the design of control and measure- The electronic driving circuitry will perform the fol-
ment circuitry was achieving the best trade-off between lowing four main functions.
performance and costs. To this end, the whole elec- i) Control logic. Flexibility and programmability
tronic interface was realized using a 1.2-/Lm CMOS during control and measurement steps must be
technology and it was made as flexible as possible to ensured.
120
A Smart Sensor System 283
ii) Reference voltage generation. Accurate voltage perature swings in the control circuitry.
references must be generated for control and mea- ii) high rejection to supply variation, because a high
surement. voltage swing in the power supply may occur be-
iii) Heating control. During heating cycles, maxi- tween low and high temperature cycles.
mum accuracy and stability of the temperature is These two requirements are met by the band-gap volt-
required. age generator shown in Fig. 9. This circuit uses the
iv) Measurement and compensation circuitry. This base-emitter voltage VBE of a vertical bipolar transis-
function is based on bDo NO conversion and on tor (parasitic PNP BJT in N-well CMOS technology)
bitstream signal processing. This kind of elabo- to generate a reference voltage [15, 16]. It is well
ration requires a minimum amount of electronic known that the VBE voltage has a negative tempera-
circuitry to compensate spurious signals gener- ture coefficient. To compensate such a variation, the
ated by interfering gases. circuit relies on the positive temperature coefficient of
Fig. 8 shows the block diagram of the electronic inter- Do Vbe. The ratio RJ/ R3 is selected to cancel the first
face IC. order temperature effects. Low resistance values are
used to minimize the silicon area required. The nomi-
nal reference voltage is 1.205 V. The layout of passive
4.1. Control Logic components has been carefully designed, to minimize
mismatch effects. The variation of the generated volt-
Given the strong dependence of sensor behavior on the age is less than 1 mV within a 70°C temperature range,
operating temperature, measurement and control re- and is less than 0.2 mV for a 1 V supply variation.
quire a high degree of flexibility to optimize system
performance for different sensors. Therefore the con-
trol logic must allow the timing and duty cycles of
heating steps to be changed, as well as the number and 4.3. Heating Control
timing of measurements.
The timing section employs a 32 kHz quartz oscil- To operate in temperature pulsed mode, temperature
lator to generate a master clock signal with maximum stabilization is needed during heating cycles. As ex-
stability. As shown in Fig. 8, the 32-kHz crystal is the plained before, the heating system is constituted by two
only external component of the timing section. Two sputtered platinum resistors: the first is the heating re-
binary numbers corresponding to the length of each sistor R h , while the second is the measuring resistor
cycle are stored in the EEPROM (Fig. 1) to control Rm. Their nominal resistance values are 100 Q and
the programmability of the heating cycles. Since the 1000 Q, respectively. The operating temperatures are
time interval of each cycle will not exceed 128 s, and 400°C and 150°C. To reach 400°C during the heating
a time resolution of 0.5 s is considered satisfactory, cycle, at least 100 mW must be supplied to the heating
the master clock is divided by 2 16 , and the output of a resistor, that means that a current of 33 mA must be
synchronous 8-bit counter is compared with the mem- supplied by the control system. To furnish the heat-
ory contents. A toggle flip-flop switches between two ing current, a special output stage is added to a con-
states and generates the control waveform with the re- ventional single stage mirrored amplifier. The output
quested duty-cycle. Measurement steps are timed and stage consists of an open-drain PMOS transistor with
controlled in the same way. W / L = 1000. The heater is connected to the drain to
optimize the voltage swing.
Temperature is controlled through an "on/off'
4.2. Reference Voltage Generation switching circuit. The basic idea is to have, for a given
temperature, a reference resistor Rref which has the
A voltage reference generator is needed both to mea- same resistance as that expected for the measuring re-
sure the conductance of the sensors and in heating con- sistor.
trol. Such a voltage reference must have two important Hence Rm is compared with the reference resistor
key features: and the power is switched on (off) if Rm is smaller
i) high temperature stability, because the pulsed (higher) than Rref • The designed circuit implementing
mode operation of the heater may introduce tem- this control scheme is shown in Fig. 10. The tem-
121
284 G. Cardinali et al.
Bandgap
Voltage
Generator
~A v/"..,...,..",,,J..f.j v"'i
~ ~
~ ~
~
~
~
~
] E E E '" '"
~ ~ "'-
.., =
ESo '~" ~ '~"
~""'.J""'///'/"'..I'..I'''''''''''''/.z S-6 ~ ~ ~
.::: .::: .:::
QUARTZ ~
VREF2
(1.2 V)
VREF1
(1.1 V)
122
A Smart Sensor System 285
VDD
V REF1 V REF2
(1.1 V) (1.2 V)
temp. Rheater
cycle
R ref(150)
perature cycle is selected by switching between two 4.4. Measurement and Compensation Circuitry
reference resistors, according to the control logic sig-
nal. Let us suppose that the system has to perform the To obtain an electrical output which is only propor-
cycle at T = 400°C. Since the temperature is lower, tional to the CO concentration, the electronic interface
the value of the sensing resistance Rm is smaller than must compensate effects produced by alcohol and by
its reference value, R ref (400)' The output of the com- humidity on the Sn02 sensor. Before considering how
parator assumes the high state, and power is switched the conductance variation is converted into a readable
onto the heater. When the temperature exceeds 400°C, signal, it is worthwhile to analyze how such compensa-
the value of Rm becomes greater than the reference tion can be executed. The compensation scheme must
temperature and the comparator switches off the heat- take into account how interactions between interfering
ing element. In this control scheme the output PMOS gases and the sensing layer influence the response of
transistor behaves like a switch. A quite large output the sensor itself.
dynamic range is achieved, and the supplying power Let us denote the output of a CO sensor with an
capability is considerably increased. activated carbon filter on top with Sea, the output of a
The temperature accuracy of the proposed control sensor without a filter (specifically designed to reveal
circuit depends on the matching between the reference the presence ofC 2H5 0H) with SA/coho/, and the output
and the measuring resistors. To account for deviations of the humidity sensor with SRH.
of real parameters from design values, the two refer- By considering only signals from the CO and
ence resistors are discrete components (e. g. two multi- C2H5 0H sensors, we can write the following first-order
twist trimmers) external to the ASIC. The system can equation set:
be set to cycle between two given temperatures simply
by adjusting the values of these resistors.
Computer simulations confirmed that the design Sea = al . [CO] + b l . [C2H5 0H] (1)
{
specifications are also met in worst case conditions. A SA/coho/ = a2 • [CO] + b2 • [C 2H5 0H]
temperature control accuracy of about 2°C is achiev-
able if a tight thermal link exists between the heater and
the temperature sensor. This condition is satisfied in where square brackets [] are used to denote the gas
the device considered, due to the reduced dimensions concentrations.
of sensor microstructures. The equation set (1) can easily be solved to ex-
press [CO] as a linear combination of signals Sea and
123
286 G. Cardinali et al.
124
A Smart Sensor System 287
sigma delta4
Dithering
Pulse
sigma dellaS Generator
8 bit
compensation ,.....-_ _ _-,
coefficent
KI
,--_L-_--, digital
bitstream
[CO]
8 bit
compensation ,--_ _ _-,
coefficent
K2
[ALCOHOL]---_..I
8 bit
compensation ,--_ _ _-,
coefficent
K3
digital
bitstream
[RH]------1~1
Conductance variations must be converted into read- capacitor Caz' During the successive clock phase the
able signals by taking into account problems due to circuit acts as an integrator and the voltage stored on C z ,
offset and flicker noise. Flicker noise and offset were applied to the auxiliary input, cancels low-frequency
cancelled using a sampled data auto-zero technique. flicker noise and offset components.
During the auto-zero phase <I> AZ, the inputs of the first With the RH capacitive sensor we have a problem
integrator stage are connected to analog ground, the due to the large value of the sensor capacitance (around
integrating capacitor is disconnected, and the integra- 100 pF). Such capacitance is not compatible with the
tor output is connected to the negative auxiliary input. integrating capacitor, since it would saturate the inte-
The output voltage (equal to the input-referred offset grator output because of the over-large ratio Csens / Cj •
and flicker noise) is sampled and held on the auto-zero We overcame this problem using the circuit shown in
125
288 G. Cardinali et al.
Ci ~AZ
.-----I~
to second
in + stage
aux in+
feeedback path
L -_ _ _ _ _ _ _ _
.... T
--~
<PAZ
<PAZ
bitstream
Fig. 14. An additional capacitance (the reference ca- High-level simulations of the measurement interface
pacitor C ref ) is switched like the RH sensor, but to- have been performed using MATLAB [25] and TOSCA
wards a voltage opposite to the sensor bias voltage. [26].
Consequently the charge injected into the integrating Fig. 15 illustrates the results of the TOSCA simu-
capacitor is: lation of the multiplication of a sinusoidal waveform
by a constant coefficient. From the power spectral
Q = I::!C· Vref density of the resulting bitstream, we see the typ-
ical noise-shaping characteristics exhibiting a low-
where frequency noise level 60 dB below the signal. Fig. 16
illustrates the resulting spectrum of a chopped resistor
measurement, obtained by circuit level simulation in
time domain and fast Fourier transform (FFT). The two
This operation prevents integrator saturation.
126
A Smart Sensor System 289
m
to second
stage
feeedback path
,,
I I I I
I I I I I I I
-20 _ ___ ____ .1. ________ . ' . ________ .1. ________ . ' . ________ .1. ________ .1. ________ .J. ___ __ _
I I I I I , ,
I I I I I
I I I I I
-40
·60 , , ,,
-----~---, ,
-----~---------,-----
,
I I I I I I
·80 _.1.. _____ __ _ .1. _ _ _ _ _ _ _ _ . , . _ _ _ _ _ _ _ _ ..I. ________ ..I. ________ .J. ______ _
I I I
,,
I
,,
I I
-100 ~~~noTTTrrrnnTT.rnnnnTTTTrrnnTTTTrrnnTTTTrrrnnnTTTTrnnnTTrrrrinnTTTTrrrl
o lk 2k 3k 4k 5k 6k 7k 8k
Frequency [Hz]
Fig. 15. Spectrum of the bitstream signal for a single sensor output (TOSCA simulation).
127
290 G. Cardinali et at.
,,,
, ,
---- --- - -:- - - - - - - - - -:- - - - - - - - - -:- - - - - - - - - -:- - - - - - - - - ---- ---- -:- - - - - - - - - ------ ---
I I I I I t I
-20 ~- ~
,
I
,,
I I
,,
I
-40
, , ,
-60 I I I I t I
- - - - -,- - - - - - - - - -,- - - - - - - - - -,- - - - - - - - - -1- - - - - - - - - -.- - - - - - - - - , - - - - - - - - -
, ,,
I I I I I I ,
___ _ .1.. ________ .'- ________ .1. _ _ _ _ _ _ _ _ .1. _ _ _ _ _ _ _ _ ..I. ________ ... _________ .J _____ ___ _
-80
I I I I I I I
,,
I I I
,
I
o 1k 2k 3k 4k 5k 6k 7k 8k
Frequency [Hz]
Fig. 16. Spectrum of the bitstream signal for a single sensor output (circuit-level simulation).
simulation results are in good agreement, and demon- temperature mode, with cycles of 150 s. To evaluate
strate the validity of the proposed approach for gas the magnitude of the stress applied, we point out that
sensor signal processing. the membrane, when heated at T = 450°C, deflects
1 -;- 2 f.1.m while during the differential pressure test
5. Experimental Results it was deflected by tens of microns. All the tested de-
vices exhibited excellent mechanical stability and none
To evaluate sensor performance under different oper- broke during the tests, proving the long-term reliability
ating conditions and to optimize the whole system, the of the membrane.
basic components have been fabricated and character-
ized separately. This section describes some experi-
mental results allowing estimation of system behavior.
600
500
128
A Smart Sensor System 291
U 1,6 U 1,4
0
N 0
N
:Ii 1,4 :Ii
1,3
Ii Ii 1,2
~ ~
0 0
\0 \0
1,2 1,1 30% R.H. 20°C
0
U 0
u '\
S S
8: '\ 0..
0
0 "-
0..
0
0
0..
0,9
b ,
N N Ct,
.:z.0% R.H. 20°C
~ 0,8
" 0..
().. ~ 0,8 "().
'"
OJ)
IX
--0--0-_
'"
OJ)
IX 0,7 70% R.H. 20°C
0,6
°
0,6
100 200 300 400
ppm CO
500 600 700 800
° 100 200 300 400
ppm eo
500 600 700 800
Fig. 18. Sensor response to CO concentration in constant temperature Fig. 19. Sensor response to CO concentration in pulsed temperature
mode. mode.
Further mechanical and electrical investigations has been thoroughly investigated by means of elec-
were carried out on the complete structure (sensing trical and thermographic measurements. The depen-
layer included). In particular, an accelerated test was dence of the active area temperature on heating power
performed where the device was stressed pulsing the has been determined (Fig. 17). A total power of about
temperature between 200°C and 500°C each 2 s for 100 mW is required to heat the active area at 450°C
10 days. The results of the accelerated test have con- and 35 ms is the time interval needed to switch from
firmed both the excellent mechanical stability of the 200°C to 500°C. The thermal variation of the platinum
whole system and the considerable endurance of the resistance has been investigated by electrical measure-
passivation layer. ments performed on the real device and on test struc-
The thermal behavior of the sensor microstructure tures, maintained at a uniform and well-controlled tem-
RH =40%, V_heater =7 V
10 -s *---+ 180 ppm Alcohol + 100 ppm CO
~,
" ,
,
~
"
Fig. 20. Comparison of sensor responses to CO and alcohol (with filter and without filter).
129
292 G. Cardinali et at.
(2 Max
5.2. Characterization of the Sensing Films
2.67 V
, C2 Period
Experimental results on the stationary response of the
2.544ms sensing layers to different gas concentrations, are sum-
marized on section 3.1. Here some aspects of the tech-
niques used to reduce the sensitivity of the CO sensor
to interfering gases, such as relative humidity and ethyl
alcohol, are considered.
25Jun 1996 Figs. 18 and 19 show the responses of the same sen-
10:H:25
sor at two different levels of RH using the constant and
(a) the pulsed temperature procedures. The sensor output
is normalized to a reference condition of 200 ppm of
Tek 1111111150.0kS/s 2 Acqs CO and 60% of relative humidity. The pulsed tem-
f---------l---·-·-·----j
perature mode decreases the RH effect on the sensor
response, without affecting CO sensitivity.
C2 RMS
1.192 V Ethyl alcohol interference can be minimized by us-
ing an activated charcoal filter (by SUPELCO, Inc.),
C2 Max
3.61 V positioned inside the sensor housing, in front of the
sensing layer. Experimental results (Fig. 20) show that
(2 Period
4.136ms
Unstable
filtering is very effective, especially at low alcohol con-
histogram
centrations, without any appreciable efficiency reduc-
tion after several months of activity.
~l T
rately. They have been proven to work properly and
in agreement with the project specifications. Each 1:: i"!.
• Lo09d M{Obms eti2'7 2.169'251un Ig96 modulator output is a bit stream, whose low-frequency
10:25:21
analog content is proportional to the sensor conduc-
tance multiplied by the sampling coefficient.
(c)
Fig. 22 shows a single bit stream together with its
Fig. 21. Wavefonns at the temperature control output for differ.. power spectrum, obtained at the oscilloscope through
ent values of supply voltage: (a) VDD = 3 V; (b) VDD = 4 V;
(c) VDD = 5 V. Hanning window and 1024-point FFr. Noise shaping
130
A Smart Sensor System 293
Fig. 22. A single output bitstream and its power spectrum (obtained at the oscilloscope through FFT).
131
294 G. Cardinali et al.
132
A Smart Sensor System 295
Photo
not available
at time
of print
133
296 G. Cardinali et al.
134