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HS RGA Operating Manual PDF

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0% found this document useful (0 votes)
1K views

HS RGA Operating Manual PDF

Uploaded by

AMMAR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 52

A C Hi-Speed Refinery

GAS analyzer
Operating manual
Manual part number 23070.088 version 2.2
Notices
© Copyright 2013 Warranty Safety
AC Analytical Controls B.V. A warning calls
No part of this manual may The material in this attention to a condition or
be reproduced in any form or document is provided “as is” possible situation that could
by any means without prior and is subject to change cause injury to the user.
agreement from AC without notice in future
Analytical Controls B.V. editions. Unless agreed A caution calls
otherwise in writing, AC attention to a condition or
AC Analytical Controls B.V is Analytical B.V. disclaims all possible situation that could
a PAC company. warranties, either express or damage or destroy the
implied, with regard to this product or the user’s work.
The names of actual guide and any information
companies and products contained herein to
mentioned herein may be the maximum extent permitted Symbols:
trademarks of their by applicable law.
Read instructions
respective owners.
Hot surface

High voltage

Operating Manual
Edition: September, 2013
Version: 2.2

Printed in The Netherlands

AC Analytical Controls B.V.


Innsbruckweg 35
3047 AG Rotterdam
The Netherlands
Contents
1 Introduction .................................................................................................................... 4
1.1 Who should read this guide ..................................................................................... 4
1.2 How this guide is organized..................................................................................... 4
2 Before you begin the Installation .................................................................................... 5
2.1 Gas requirements .................................................................................................... 6
2.2 Electrical Requirements .......................................................................................... 8
3 Installing Hi-Speed Refinery GAS analyzer .................................................................... 9
3.1 Prepare ................................................................................................................... 9
3.2 Install....................................................................................................................... 9
3.3 Startup ...................................................................................................................13
3.4 Validate ..................................................................................................................13
3.5 Needle valve Tuning...............................................................................................14
4 Installing the Chromatographic Data System .................................................................15
4.1 Prepare ..................................................................................................................15
4.2 Install and Configure ..............................................................................................15
4.3 Validate ..................................................................................................................15
5 Installing GasXLNC™ Software ........................................................................................16
5.1 Prepare ..................................................................................................................16
5.2 Install......................................................................................................................16
5.3 Configure for used Chromatographic Data System.................................................19
6 Operation ......................................................................................................................21
6.1 Configuration ..........................................................................................................21
6.2 Sequence of Analysis .............................................................................................27
6.3 Analysis description................................................................................................30
6.4 Operation ...............................................................................................................31
6.5 Calibration ..............................................................................................................32
6.6 LPG Analysis..........................................................................................................41
6.7 Chemstation Method Settings ................................................................................46
6.8 Spare parts and consumables kit Hi-Speed RGA ...................................................49
Appendix A: Contact addresses ...........................................................................................51
Appendix B: Record important numbers ...............................................................................52

Hi-Speed Refinery GAS analyzer - Operating Manual Page 3 of 52


Introduction

1 Introduction
1.1 Who should read this guide
This guide is intended for people installing the AC Hi-Speed Refinery GAS analyzer and
accompanying software, or any part of it.

1.2 How this guide is organized


This guide contains the installation procedure for the AC Hi-Speed Refinery GAS analyzer.

Chapter 2: Before you begin the installation provides a check list to make sure everything is
present for a successful installation.

Chapter 3: Installing HI-speed Refinery Gas analyzer describes how to install the hardware
parts of the analyzer.

Chapter 4: Installing the Chromatographic Data System describes how to install and
configure your CDS.

Chapter 5: Installing GASXLNC™ Software describes how to install and configure the GasXLNC
software.

Chapter 6: Introduction describes how to operate the AC Hi-Speed analyzer .

When you receive the instrument from AC Analytical Controls, it has been factory tested. If
you have also received a PC with the system, it has been used to perform the factory test.
This means that all software is already installed on the PC. However some configuration still
needs to be done.

Take a few minutes to fill in the information in Annex B.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 4 of 52


Before you begin the Installation

2 Before you begin the Installation


Before you begin installation make sure you have everything setup and available for a
successful installation. The check list below can be used for verification.

Site requirements
Required gasses available (See 2.1 Gas requirements)
Sufficient bench space available
More information can be found in the AC site preparation and installation requirements prior to the
installation.

Unpacking
Unpack and verify condition and completeness of the shipment
Packaging complete (packing list)
System Configuration
Agilent 7890 series Gas Chromatograph
S/SL inlet
Thermal Conductivity Detector(s)
Flame Ionization Detector
AC hardware modification
PC requirements
Processor 2.8 GHz or higher
60 GB or more free hard disk space
(CD) DVD ROM device
Mouse or other pointing device
Access to a printer (e.g. local connected using USB or accessible via corporate
network)
LAN: 10/100baseT
Monitor with resolution 1024 x 768 or higher (recommended at least 1280 x 1024)
Windows 7 Service Pack 1 or higher, Windows XP Service
1
Pack 3 or higher, or
Windows 2003 Server Service Pack 2 or higher installed – US English versions only
Agilent G2070BA Chemstation32bit software2 for 1 GC or Agilent G2071BA
Chemstation32bit software for additional GC
AC GAS
XLNC™
software

Tools and Materials


Agilent GC install manual
Chromatographic Data System installed on PC or installation package available
XLNC™
AC GAS software installed on PC or installation package available
Consumable supplies available (AC Analytical Controls and Agilent)
1
Other versions of Windows are not supported. Home editions are not supported. Both 32-bit and 64-
bit editions of Windows 7 are supported.
2
The Agilent G2070BA Chemstation software consists of "core" software plus one Agilent GC
instrument driver. Each additional Agilent GC requires the Agilent G2071BA additional instrument
software, up to a maximum of three add-ons for four instruments per system.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 5 of 52


Before you begin the Installation

2.1 Gas requirements

2.1.1 Recommended gases


The carrier gas you use depends on the type of detector and the performance requirements.
See table 2-1 for the recommended gases for the Hi-Speed Refinery GAS analyzer.

Only very low ppm levels (0.5 ppm) of oxygen and total hydrocarbons should be present in
the gas supplies. Oil-pumped air supplies are not recommended because they may contain
large amounts of hydrocarbons. The addition of high-quality moisture, hydrocarbon, and
oxygen traps immediately after the main tank pressure is highly recommended. Refer to the
section "Gas Supply" of the Agilent GC Site Preparation Checklist for more information on
using traps.

Table 2-1: Gas Purity Recommendations


Function Gas type Pre-pressure Purity
Carrier gas Helium 6 bar / 90 psi 99.995% (4.5)
Nitrogen 6 bar/ 90 psi 99.995% (4.5)
FID support gases Hydrogen 5 bar / 75 psi 99.995% (4.5)
Air 5 bar / 75 psi Zero-grade or better

It is possible to use a compressor for the air supply. The air must be free of water and oil for
the FID. The compressor must be capable to supply sufficient air to maintain a 3 bar
pressure.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 6 of 52


Before you begin the Installation

2.1.2 Carrier gas filters


Oxygen and moisture in the carrier gas will result in rapid column stationary phase oxidation,
which causes a short lifetime and which may cause catalytic conversions in certain columns.
The installation of a high-quality filter is suggested to reduce the oxygen and water content of
the carrier gas. Oxygen will diffuse through certain types of diaphragms, valve seals, etc. It is
recommended to install the filter near the gas chromatograph.

The FID is very sensitive to hydrocarbons. If hydrocarbons are present in any of the gasses
in quantities greater than the trace amounts, baseline noise will result. Charcoal filters will
filter out hydrocarbon impurities.
Switching Air > 45 PSIG (3 Bar)

Air to FID 75 PSIG (5 Bar)


Hydrocarbonfilter
Air compressor
Water trap

Hydrogen to FID 75 PSIG (5 Bar)


Moisture / Oxygen /
hydrocarbon filter

Hydrogen 99.995% pure (4.5)

Helium carrier 90 PSIG (6 Bar)


Moisture / Oxygen /
hydrocarbon filter

Helium 99.995% pure (4.5)

Nitrogen carrier 90 PSIG (6 Bar)


Moisture / Oxygen /
hydrocarbon filter
Nitrogen 99.995% pure (4.5)

The helium and hydrogen gas lines must be made of stainless steel or copper.
The gas fittings are located at the rear of the gas chromatograph. All of the gas connections
are 1/8 inch male Swagelok fittings. The helium, hydrogen and nitrogen lines are connected
directly to the GC.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 7 of 52


Before you begin the Installation

2.2 Electrical Requirements

A proper earth ground is required for GC operations

For North America and geographical areas that use 110 - 120 VAC :

 Gas chromatograph: 120 VAC. Please refer to the Agilent Site Preparation Checklist for
additional information if required.
 All accessories: 110 - 120 VAC, 4 standard 3 prong grounded outlets.

For Europe and geographical areas that use 220/230/240 VAC

 Gas chromatograph: 220/230/240 VAC, Please refer to the Agilent Site Preparation
Checklist for additional information if required.
 All accessories: 220 - 240 VAC, 4 grounded outlets

Maximum power consumption of the 7890 gas chromatograph is 2,250 VA for a regular oven
and 2,950 for a fast-heating oven.

Do not turn on the oven until all electrical and gas connections have been
completed and checked for correctness and leaks.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 8 of 52


Installing Hi-Speed Refinery GAS analyzer

3 Installing Hi-Speed Refinery GAS analyzer


This procedure must be followed when installing the analyzer for the first time or moving it to
a different location. If the analyzer is already installed, it is advised to run the validation
procedure (see chapter 3.4). This will make sure the analyzer has been installed correctly
and is working within given specifications. Refer to the 7890A GC installation Poster and to
the 7890A GC User information for installation information.

3.1 Prepare
Please make sure you are ready to begin the installation. See chapter 2: Before you begin
the installation for details.

Make sure that all power inlets are configured for the supplied voltage.

3.2 Install
The AC Hi-Speed Refinery GAS analyzer system consists of a number of basic hardware
parts and dedicated software for operation and data handling.

3.2.1 Placing the instrument


The analyzer must be installed in a reasonable accessible area with sufficient space. The
dimensions of the instrument are:
 Width: Approximately 2.1 meters (7 feet) for the complete system.
 Depth: Approximately 0.6 meters (2 feet) for the complete system.
 Height: Approximately 0.8 meters (2 feet 8 inches) for the complete system.
 Weight: 70 KG (155 lb.)

Place the GC in such a way that the rear side is accessible. The cables to the PC and the
gas lines are connected at the rear side of the GC.

The Gas Chromatograph will vent hot (185 °C) oven air from the rear of the
Gas Chromatograph when the oven is cooling down to ambient temperature.
Ensure that nothing is placed behind the gas chromatograph that should not
come in contact with the hot exhaust air. Agilent manufactures an "Oven
Exhaust Deflector” (AC part no. 59.40.200) that deflects the exhaust air away
from the rear of the gas chromatograph. This device is easily and quickly
attached to the rear of the gas chromatograph. Please contact your local AC
office to order / install this device.

Do not switch the oven on before all electrical and gas connections have
been completed and checked for leaks.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 9 of 52


Installing Hi-Speed Refinery GAS analyzer

3.2.2 Connect gases


The gas fittings are located on the rear of the gas chromatograph. All of the gas connections
are 1/8 inch male Swagelok fittings. Each of the connections is marked for the correct gas.
Please make the following connections:

• Helium carrier to the Front, Aux1, Aux2 and Aux TCD


• Hydrogen fuel gas to the FID
• Nitrogen carrier for Aux 3 and reference flow for Back TCD
• Air to the FID and instrument Air (separate connections)

Air
FID Air FID H2 Front Inlet Actuator
Control
Aux 3
Aux 1

Aux 2

Regulator

He He N2 N2
Nitrogen
Helium

He Vent

TCD Vent
Instrument Air

LAN
Power

Figure 3-1 Rear side connections


Component Gas
1 Front Inlet (S/SL) Helium
2 Aux EPC 1 Helium
3 Aux EPC 2 Helium
4 Aux EPC 3 Nitrogen
6 Front Detector (FID) Hydrogen
7 Front Detector (FID) Air
8 Back Detector (TCD) Nitrogen
9 Aux Detector (TCD) Helium
10 Instrument Air Air
11 Air Actuator Control Regulator

Hi-Speed Refinery GAS analyzer - Operating Manual Page 10 of 52


Installing Hi-Speed Refinery GAS analyzer

3.2.2.1 Check the gas connections


Check that all gas lines are properly installed and all gas connections are leak tight.

Hydrogen is a flammable gas. If hydrogen or any other flammable gas is


used, periodic leak tests should be performed. Be sure that the hydrogen
supply is off until all connections are made, and ensure that the inlet fittings
are connected.
A Hydrogen flame is invisible!

All gases are dangerous when compressed. Do not store gas cylinders where
they might be dropped or exposed to excess heat. Always direct the flow of
compressed gases away from people.

The electrical power to the complete system should still be turned off.

The FID air supply should be zero grade to prevent excessive baseline noise.

The helium and hydrogen gas lines must be made out of stainless steel or
copper tubing. Teflon tubing must not be used for these gases. When using
Teflon tubing for the air connections, make sure not to over-tighten the
connection. The tubing may be squeezed too tight causing a restriction for
the air.

3.2.3 Preparing PC and printer


It is advised to place the PC close to the instrument. Make sure the PC is meeting the
specifications and is suited for your needs (see chapter 2). Setup the PC as instructed by the
supplier. If desired connect the PC to the corporate network. Windows should be installed,
licensed and configured correctly.

To prevent data loss, Windows must be configured as follows:


 Power options must be set to ‘Always on’
 Automatic updates (or any other application) must not restart the PC automatically

Make sure a printer is installed. This can be either a local or a network printer.

Contact local IT support before connecting the PC to your corporate network.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 11 of 52


Installing Hi-Speed Refinery GAS analyzer

3.2.4 Cabling (General)


The Agilent GC communicates electronically with other instruments through cables. Refer to
the 7890A GC installation Poster

 The Agilent 7890 Series GC is connected to the computer through LAN

Printer Computer
7890

Mouse

1 - LAN interface PC - GC

Figure 3-2 Cabling configuration for the Agilent 7890 Series GC.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 12 of 52


Installing Hi-Speed Refinery GAS analyzer

3.3 Startup
After the gas and electrical connections are made, you can switch on the 7890 GC.
Particularly when the instrument is just installed, it is important to flush the system with
carrier gas for some time to remove most of the air out of the instrument. Do not heat up a
thermal zone when flushing the system during startup. Then it may still take several runs
before the system is free of air and it may take several days before the system is free of
moisture.

The following instructions assume that you use the GC key panel to set temperatures and
flows.

The AC Hi-Speed Refinery GAS analyzer is completely tested and calibrated


prior to shipment. Copies of all test data and flow settings are included on the
accompanying CD-ROM. The system should not require major re-adjustment.

AC Refinery Gas analyzers come with pre-installed and validated columns

The following procedure assumes standard instrument configuration.

3.3.1 Procedure

1. Switch on the 7890 GC.


2. Set the air pressure for the actuators at ±3 bar with the air actuator control regulator
at the back of the GC (see figure 3-1)
3. Press Oven and press Off for the temperature.
4. Press Column 1, scroll down to the flow line. Make sure that a flow is set (when
turned off, type 5.1 and press <Enter>).
5. Press EPC (1,2,3) Select EPC 1 and make sure that a pressure is set (when turned
off, type 360 and press <enter>). Repeat for EPC 2 (360) and EPC 3 (350).
6. Let flow run through the instrument for at least 10 minutes.
7. Press Oven and press On to turn the Oven temperature on.
8. Press Front detector (FID) and set temperature and all flows on
9. Press Back Detector (TCD) and set temperature and reference flow on
10. Press Aux Detector (TCD) and set temperature and reference flow on
11. Turn on Aux 1 and Aux 2 and front inlet temperature by pressing the successive zone
keys.

See for the actual flows, pressures and temperatures chapter 4: Actual
settings of the analyzer in the supplied factory test documentation with the
analyzer.

3.4 Validate
The next checks can be executed to validate Hi-Speed Refinery GAS analyzer installation.

 After power-on, the GC will become ready within reasonable time.


 The GC replies to ping requests from the PC. (On the PC open an command prompt
and type ping <IP>, where <IP> is the IP address of the GC)
 The printer is working correctly. This can be verified by printing a test page.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 13 of 52


Installing Hi-Speed Refinery GAS analyzer

3.5 Needle valve Tuning

In the Hi-Speed are two Needle valves located which have to be tuned with the startup of the
instrument or after column 6 conditioning (13X column) or column 6 replacement.(See
chapter 6.1)

Needle valve 1: Restriction to vent


Needle valve 2: Column 6 Bypass

Both Needle valves are located inside the left side. (See chapter 6.1 figure 6-
2 and 6-4). Needle valve 1 is located at the back of the front plate of the left
side.

3.5.1 Restriction to vent needle valve adjustment


a. Set V4 OFF
b. Change the Aux1 pressure (~ 360kPa) till the measured flow of ~12ml/min is
reached on the TCD Vent (Reference flow off).
c. Set the same pressure for Aux 2 as for Aux 1
d. Adjust the needle valve till l flow of ~12ml/min is reached on the Helium Vent

TCD Vent and Helium (He) Vent are located at the rear of the leftside.

3.5.2 Column 6 bypass needle valve adjustment (needle valve or fixed


restriction)
a. Set V5 OFF
b. Change the Aux1 pressure (~ 360kPa) till the measured flow of ~12ml/min is
reached on the TCD Vent (Reference flow off).
c. Switch V5 ON.
d. Adjust the needle valve or fixed restriction (squeezing the tubing) till the flow is
within ±0,5ml/min difference of the measured flow in V5 off position.

TCD Vent is located at the rear of the left side.

3.5.2.1 Needle valve column 6 bypass adjustment procedure

o Remove the nut with two wrenches


o Remove the cap and O-ring
o Adjust the needle valve with a screw driver
o Replace the O-ring, cap and Nut

It is recommended to replace the O-ring every time the needle valve is


adjusted, preventing the needle valve going to leak, which causes retention
time shifts on the Aux channel (CO2) in the first runs of the day.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 14 of 52


Installing the Chromatographic Data System

4 Installing the Chromatographic Data System


This procedure must be followed when the Chromatographic Data system software is not
already installed on the PC.

When both the instrument and the computer are bought together from AC Analytical
Controls, the requested Chromatographic Data System is already installed and configured on
the computer. It might still be necessary to adjust the configuration to support the new
environment.

4.1 Prepare
Make sure you have all the necessary information (e.g. IP addresses) available to begin
installation of the Chromatographic Data System. If different type of installations are
supported (e.g. Client/Server) select the installation type suited for your needs.

4.2 Install and Configure


The Chromatographic Data System installations listed in the table below are supported.
Refer to the appropriate manual for installing the CDS correctly.

CDS Version Windows SA Remark


Agilent Chemstation B.04.xx XP, 7¹ ● B.04.01 SR1 with patch
B.04.03 SR1+ not supported
Agilent OpenLab C.01.03 XP, 7 ●
(Chemstation Edition)
¹ Only 32-bit edition

When the CDS is installed, configure an instrument for the GC. The type of GC can be found
on the label attached to the GC (e.g. 7890). More information can be found in the Agilent GC
manuals and the manuals of the CDS.

Examples:
Chemstation B.04.03 (Configuration Editor) OpenLab C.01.03 Chemstation (CP)

4.3 Validate
After connecting to the instrument, the CDS software shows status information of the
Hi-Speed analyzer.
.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 15 of 52


Installing GasXLNC™ Software

5 Installing GasXLNC™ Software


This procedure must be followed to install GasXLNC™ software on a PC where GasXLNC™ is not
installed. If (an older version of) GasXLNC™ software is already installed on the PC, read the
section about uninstalling the software first.

If both the instrument and the computer are bought from AC Analytical Controls, GasXLNC™
software is already installed and configured on the computer.

5.1 Prepare
The GasXLNC™ software co-operates with the Chromatographic Data System. Make sure the
Chromatographic software has been installed and configured correctly (See chapter 4).

5.1.1 Where to install


The GasXLNC™ software must be installed on the PC where the Chromatographic Data
System is installed which controls the Hi-Speed analyzer.

5.2 Install

PC User requires full acces rights for the XML installation and configuration.

Insert the GasXLNC™ Installation CD. This may bring up an ‘AutoPlay’ dialog; if so select the
‘Run CD_Start.exe’ option. The installation software will be started. If not, browse to the CD
and start the CD_Start.exe application. The following dialog is shown:

Click the “Install Gas XLNC” button to start the installation of the GasXLNC™ software. If a User
Account Control message dialog pops up, click Yes to continue installation. A wizard will be
started which guide you through the installation process. Clicking ‘Next >’ will advance to the
next step in the wizard. Clicking ‘< Back’ will move back to the previous step. ‘Cancel’ can be
clicked to abort the wizard and the software will not be installed. Installing the software using
the default options will suit most users.

Below some steps of the wizard (screens) are explained. Please note that some screens will
not appear or may look a little different, depending on your choices and your situation.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 16 of 52


Installing GasXLNC™ Software

Choose Agilent Chemstation B04.01. for


all supported (OpenLAB) Chemstation
versions

The location where the software will be


installed can be changed. Click the
‘Browse’ button to select an alternative
location.

In most cases the suggested location will


be sufficient.

After the installation is finished, Configure the


instrument in the Gas XLNC Configurator

Fill in the logon information and click OK.


By default there is a user ‘admin’,
password ‘admin’. Clicking the ‘Options
>>’ button, will allow selecting another
database.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 17 of 52


Installing GasXLNC™ Software

 Select in the correct instrument in


the left panel
 Press the right pointed arrow.
The instrument moves from the
left column to the right column.
 Under “Selected Instrument
properties” Choose the Hi-Speed
application and which GC-
methods have to be copied and
the name of the Database.
 Press Modify
.

For more detailed instruction about installation and how to configure an


Instrument See GasXLNC Installation manual on the CD. Browse on the cd
to the directory Software and select the file Installation.pdf.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 18 of 52


Installing GasXLNC™ Software

5.3 Configure for used Chromatographic Data System


Methods for the supported Chromatographic Data systems are provided on the installation
CD. The applicable methods need to be made available for the data system. This can be
done using the Configuration Tool.

5.3.1 Methods and Data CD


With each instrument, AC Analytical Controls provides a CD with the database and methods
used to configure and validate that instrument. To use the database provided on the CD,
copy the “database”-file to the folder C:\Temp (create if it doesn’t exist). Start the GasXLNC™
software. Restore the database from the File menu. Browse to the “c:\temp” folder, select the
“bak”-file and click OK. Close the software when done.

Figure 5-1 GasXLNC Instruments screenshot

Hi-Speed Refinery GAS analyzer - Operating Manual Page 19 of 52


Installing GasXLNC™ Software

Copy the methods from the CD to the respective method folder in the GasXLNC program
folder (e.g. 7890 GC, default installation: C:\Program Files\AC Analytical
Controls\GASXLNC\Applications\Hi-Speed RGA\Chemstation\Methods\7890). Run the
Configurator, make sure “copy methods” is checked and click Modify.

Figure 5-2 GasXLNC configurator screenshot


If the CD is not available, the methods must be adjusted according to the
method settings in chapter 6 in the factory test documentation.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 20 of 52


Operation

6 Operation
This section describes the operation, configuration, and analysis of Analytical Controls (AC)
Hi-Speed Refinery Gas Analyzer. The AC Hi-Speed RGA is based upon the Agilent 7890A
Series gas chromatograph (GC). For more information, refer to the appropriate Agilent
manuals for detailed information on the Agilent 7890 GC.

The AC Hi-Speed RGA consists of an Agilent 7890A Series GC optimized for refinery gas
analysis, Agilent Chemstation for instrument control and GasXLNC™ for data handling. The AC
Hi-Speed RGA determines hydrocarbons from C1 up to C6+, carbon dioxide, carbon
monoxide, nitrogen, oxygen, helium, hydrogen and hydrogen sulfide.

Helium is not tested as part of the Hi-Speed application

6.1 Configuration
The AC Hi-Speed RGA application for determining the composition of refinery gases uses an
Agilent 7890A Series GC with electronic pneumatics control (EPC) configured with four micro
packed GC columns, two capillary columns, three six port rotary valves, two ten port rotary
valves, a split/splitless inlet, a sample shutoff valve, a flame ionization detector (FID) and two
Thermal conductivity detectors (TCD). The micro packed columns are mounted in an
isothermal column oven located in the left-hand side of the chromatograph. The capillary
columns are mounted in the GC oven, four rotary valves are mounted in an isothermal valve
oven also located in the left side of the chromatograph, while the fore flush/back flush valve
of the hydrocarbon channel is located on the back inlet position. The sample shutoff valve is
mounted separately in the left side.

Figure 6-1 to Figure 6-5 illustrate the flow diagram, the left side, the front side, the column
positions of the AC Hi-Speed RGA.

Column 2 Column 1 V1
Front Inlet Aux 3 NO
Gas
N2 Sample in
He 25ul 50ul

1
V2 1
V6 V3 1
2 10
2 6 2 6
3 9
Column 5
3 5 3 5 4 8
5 7
4 4 6

S/SL

N2
FID TCD
Front Back

Air H2 TCD
Aux
Gas V4 50ul V5
Sample out Column 3 NV- Column 6 He
2 1
10
Bypass 1
3 9 Col 6 2 6
Aux 1 N.V Vent He
4 8 3 5
He 5 7 4
6
Aux 2
He Column 4

Figure 6-1 AC Hi-Speed Refinery Gas Analyzer – Flow diagram

Hi-Speed Refinery GAS analyzer - Operating Manual Page 21 of 52


Operation

Figure 6-2 AC Hi-Speed Refinery Gas Analyzer

SEE DETAIL LSV

RIGHTSIDE GC

DETAIL LSV
SCALE 1:1

SEE DETAIL BF

SCALE 1:1

DETAIL BF
SCALE 1:1

Figure 6-3 AC Hi-Speed Refinery Gas Analyzer LSV add-on

Hi-Speed Refinery GAS analyzer - Operating Manual Page 22 of 52


SEE DETAIL P

Operation

TCD Vent
Aux 1

Aux 2 Liq. Sample In

Aux 3 Liq. Sample Out

Front Inlet
Gas Sample In

Helium Vent NV-Bypass Col-6


Gas Sample In

detail R detail P
connection connection
Gas connections
gasses Sample
sample line connections

Figure 6-4 Gas connections backside & sample connections Leftside

SOLENOID

PRESSURE REGULATOR

VALVE 5
VALVE 4
VALVE 3
VALVE 2 DIN RAIL ADAPTOR
VALVE 1 ONLY USED FOR REPLACEMENT SETUP

Figure 6-6 Solenoid configuration

Hi-Speed Refinery GAS analyzer - Operating Manual Page 23 of 52


Operation

Column 2

V6
1
2 6

3 5 Front Inlet
4 Split/splitless

Column 1
Pre column

FID

Figure 6-7 The AC Hi-Speed RGA capillary column positions in the GC oven.

Figure 6-8 Valve oven and column oven

Hi-Speed Refinery GAS analyzer - Operating Manual Page 24 of 52


Operation

Table 6-1 Valves Used in the Instrument


Valves Function

Valve 1 Sample shutoff valve (normally open)

Valve 2 Gas Sampling Valve – Hydrocarbons channel

Valve 3 Injection and foreflush/backflush HayeSep/Molsieve column (column 5)

Valve 4 Injection and foreflush/backflush HayeSep column (column 3)

Valve 5 Bypass Valve Molsieve 13X column (column 6)

Valve 6 Forflush/backflush capillary Plot column (column 2)

Needle valve 1 Restriction to vent

Needle valve 2 Column 6 Bypass

Table 6-2 With LSV injection (See chapter 6.6):


Valve 7 Liquid Sampling Valve – Hydrocarbons channel

BPR Back Pressure regulator for LSV injection

Over the past different configurations have been used regarding the use of
needle valves in the system configuration. See the factory test documentation
applied with the analyzer for the used system configuration. See chapter 3.5
for needle valve adjustments if columns are conditioned or replaced.

Valve 1 is used to make reproducible and operator-independent injections. Valve 1 blocks


the gas sample flow to the sample loops after flushing, allowing the pressure in the sample
loops to become atmospheric.

Valve 1 is configured as a switching valve in the Chemstation method and the on/off settings
are in the Chemstation runtable. This allows the user to start the analysis from GasXLNC™
sequence editor. In the Chemstation method the injection source is manual. This means that
the analysis is always started by pressing the start button on the GC.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 25 of 52


Operation

Table 6-3 Columns for the Hi-Speed Configuration


Column Description Part No. for Maximum
Replacement temp °C

1 3 m x 0.32 mm x 4 µm SPB-1 10.73.049 325

2 25 m x 0.32 mm x 8 µm 21073.048 200


Al2O3 Plot ‘S’

3 0.25 m x 1/16”, (ID 1mm) 21071.501 275


Silcosteel, HayeSep Q
(80/100)

4 1 m x 1/16” Silcosteel, (ID 21071.502 165


1mm) HayeSep N (80/100)

5 1 m x 1/16” Silcosteel, (ID 21071.503 275


1mm) HayeSep Q (80/100) +
2 m x 1/16” Silcosteel,
Molsieve 5A (80/100)

6 2 m x 1/16” Silcosteel, (ID 41071.504 375


1mm) Molsieve 13X (80/100)

The length of the columns is nominal. The columns are conditioned and tuned at the factory to give the required separation and
timing.

All columns should be conditioned in the system at 110°C except for column 6.

* Column 6 should be conditioned at 350°C. Therefore the column must be removed and
conditioned in a separate GC.

* The maximum oven temperature is 200°C.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 26 of 52


Operation

6.2 Sequence of Analysis


The actual analysis consists of three analytical channels that are operated simultaneously.

6.2.1 FID Front channel


The sequence of analysis of the front channel of the AC Hi-Speed RGA is as follows:

FID Front Channel

Standby
S/SL
Front Inlet (He) Column 1 Column 2 FID

Injection (Valve 2 On)


Sample loop
S/SL
Front Inlet Column 1 Column 2 FID

Backflush column 1 (Valve 6 On)

S/SL
Front Inlet Column 2 Column 1 FID

Figure 6-6 Sequence of analysis of the FID front channel

Hi-Speed Refinery GAS analyzer - Operating Manual Page 27 of 52


Operation

6.2.2 TCD Back Channel


The sequence of analysis of the TCD back channel of the AC Hi-Speed RGA is as follows:

TCD Back Channel

Standby

Aux 3 (N2) Column 5 TCD

Injection on Column 5 (V3 On)


Sample loop

Aux 3 (N2) Column 5 TCD

Backflush Column 5 (V3 Off)

Aux 3 (N2) Column 5 TCD

Figure 6-7 Sequence of analysis of the TCD back channel

Hi-Speed Refinery GAS analyzer - Operating Manual Page 28 of 52


Operation

6.2.3 TCD Aux Channel:


The sequence of analysis of the TCD aux channel of the AC Hi-Speed RGA is as follows:

TCD Aux Channel

Standby
Aux 1 (He) Column 4 Column 6 TCD

Aux 2 (He) Column 3 Vent He

Injection (Valve 4 On)


Sample loop

Aux 1 Column 3 Column 4 Column 6 TCD

Aux 2 Vent He

Stopflow Column 6, backflush Column 3, elution Column 4 (Valve 5 On, Valve 4 Off)

Aux 1 Column 4 Column 6 TCD

Aux 2 Column 3 Vent He

Elution column 6 (Valve 5 Off)

Aux 1 Column 4 Column 6 TCD

Aux 2 Column 3 Vent He

Figure 6-8 Sequence of analysis of the TCD aux channel

Hi-Speed Refinery GAS analyzer - Operating Manual Page 29 of 52


Operation

6.3 Analysis description


The AC Hi-Speed RGA determines helium, hydrogen, oxygen, nitrogen, carbon monoxide,
carbon dioxide, C1-C5 hydrocarbons and C6+ in 7.5 minutes. The system contains six
columns and is subdivided into three separate channels. One channel determines all
hydrocarbons, a second channel determines hydrogen, and the third channel is used to
determine oxygen, nitrogen, carbon monoxide and carbon dioxide. The first channel uses a
temperature program, the other two channels are run isothermally.

6.3.1 Front (FID) Channel


This channel consists of one six-port gas sampling valve, one six-port back flush valve, a
capillary pre column (column 1), and a capillary Aluminum oxide Plot column (column 2)
configured in series. Helium gas is utilized as a carrier gas. An electronic flow regulator
controls the flow, and a FID detects the components.

The sample is introduced into the system using a sample loop that can be switched into the
flow using Valve 2. The contents of the sample loop is then transferred to the split/splitless
inlet. Here it is mixed with carrier gas and a small portion is transferred to the pre column. On
this column a pre separation takes place. Just before the elution of n-Hexane from this
column to the aluminum oxide Plot column, Valve 6 is switched. Now the flow on the pre
column is reversed and simultaneously the pre column is placed behind the aluminum oxide
Plot column. N-Hexane (and any heavier components) are now back flushed from the pre
column to the detector, followed by the hydrocarbon compounds on the aluminum oxide
column that are separated in a temperature programmed oven run.

6.3.2 Back (TCD) Channel


The third channel consists of one ten-port valve and one combined HayeSep/Molsieve
column (column 5). The carrier gas is Nitrogen, and a constant pressure regulator (Aux 3)
controls the flow. Detection is performed by TCD 2B.

After the sample has been introduced into the system by switching Valve 3 ON, Helium and
Hydrogen are separated on the HayeSep/Molsieve column. After the elution of Hydrogen, the
heavier components are back flushed to the detector. This is done by switching Valve 3 Off.

6.3.3 Aux (TCD) Channel


The second TCD channel consists of one ten-port valve, one six-port valve, two HayeSep
columns and a Molsieve 13X column. The carrier gas is helium, and two electronic constant
pressure regulators (Aux 1 and Aux 2) control the flows. Detection is performed by a TCD.

After the sample is introduced into the system by switching valve 4 ON. Oxygen, Nitrogen,
Methane and Carbon monoxide quickly pass both HayeSep columns (columns 3 and 4) and
elute onto the Molsieve column (column 6). Here these components are trapped by switching
Valve 5 On.

Then carbon dioxide, C2 Hydrocarbons and Hydrogen Sulfide elutes from the HayeSep Q
column (column 3) to the HayeSep N column (column 4.) Just after the elution of Hydrogen
Sulfide from the Haysep N column, Valve 4 is switched OFF, back flushing all remaining
components from the HayeSep Q column to vent. In the meantime Carbon dioxide and
Hydrogen Sulfide are separated on the HayeSep N column and detected by TCD 3C.

After the elution of Carbon dioxide from the HayeSep N, the Molsieve column is put in flow
again and the permanent gases are separated and detected by TCD 3C.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 30 of 52


Operation

6.4 Operation
The AC Hi-Speed analyzer uses the Gasxlnc fully integrated with the data system in a
Microsoft Windows environment to control all GC functions. This integrated software package
automates all aspects of the calibration, calculation and customized reporting.

The Agilent Chemstation method: RGA_HIX.m takes care of instrument controlIt is used for
all Gas sample analysis (GSV). LPG.m is used for Liquid Samples (LSV), Front channel only.

For detailed information on how to operate the Agilent Chemstation, refer to


the Agilent Chemstation Help file.

GasXLNC is used for Data handling and calibration. Integration is done by the Chemstation
method.

For detailed information how to operate the GasXLNC software, refer to the
GasXLNC operator manual

The tuned Database is applied with the system on the methods and data CD.
To use the database provided on the CD, copy the “database”-file to the
folder C:\Temp (create if it doesn’t exist). Start the GasXLNC™ software.
Restore the database from the File menu. Browse to the “c:\temp” folder,
select the “bak”-file and click OK. Close the software when done.

6.4.1 Sample preparation and sample handling


The next procedure describes the step-by-step sample introduction.
(Normally open gas sampling valve V1)
 Connect the calibration or gas sample cylinder to the “Gas sample in” connection at the
left side of the GC.
 Connect approximately 0.5-meter steel tubing to the “Gas sample out” connection at the
left side of the GC.
 Create a sequence line in the GasXLNC software, start the analysis and wait till the
GasXLNC control engine icon is green. See Chapter 3 of the GasXLNC Operator manual
for instruction on how to create a sequence.
 Press the PrepRun button on the GC.
 Flush the inlet tubing and sample loop with the gas for at least 1 minute with a flow of
approximately 50 ml/min.
 When the GC is ready for analysis: Press the START button on the GC to start the
analysis.
- The automatic sample shut off valve closes and the pressure in the sample loops
drop to atmospheric.
- At 0.1 minute the sample loop valves switch ON and the sample enters into the
system.
 At 0.2 min the sample shut off valve is opened. Close and disconnect the sample gas
cylinder.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 31 of 52


Operation

6.5 Calibration
Use GasXLNC for the calibration of your components. Refer to the operating manual of
GasXLNC for more information regarding calibration.

It is recommended that to calibrate on a regular basis. The system consists of three


detectors, one FID and two TCDs. The absolute response factors for each detector are
determined with calibration standards.

Because the GAS XLNC operates on mole percentages, the concentrations


must be specified in mole %.

The concentration of the calibration components must be within a 10%


window of the concentration of same components in the samples to be
analyzed. A good practice is too bracket your sample with a multilevel
calibration using calibration concentrations just below and above the final
concentration of the sample components.

6.5.1 Calibration Procedure


1 Create a calibration set for your calibration gases
2 Use Gas XLNC to inject the calibration gas containing all compounds on both channels.

Set the sequence event for the first calibration analysis to “Start new
calibration”.

3 Perform more calibration runs if you wish to average the response factors.
4 Use the calibration browser to view the calibration points in a plot and to discard
analyses that are faulty.
5 Recalibrate the calibration set if analyses are removed or updated.

6.5.2 Reports
There are standard report options in the GasXLNC software to present the sample or
calibration results like: Overall Report 7890 (with signal plots) or Small Report (components
results only) For Sample analysis special calculations are added to the reports.

To customize, add or remove calculations to the report, see the GasXLNC


operator manual for more detailed information.

Table 6-4 Standard Gas Calculations in overall and small Report

Molar Mass (g/mol)


Superior Molar Calorific Value 15 (KJ/mol 15°C)
Ideal Density at 15°C (Kg/m3)
Real Density at 15°C (Kg/m3)
ISO 6976 Real Wobbe Index at 15°C (MJ/m3 15°C)

The calculations in the GasXLNC software are based on a temperature of


288.15 K and a pressure of 101,325 Pa. Contact PAC if calculations are
required for a different temperature.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 32 of 52


Operation

6.5.3 Overall report Calibration Analysis of RGA gas

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Operation

Hi-Speed Refinery GAS analyzer - Operating Manual Page 34 of 52


Operation

Hi-Speed Refinery GAS analyzer - Operating Manual Page 35 of 52


Operation

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Operation

6.5.4 Overall report Calibration with Hydrogen Sulfide

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Operation

Hi-Speed Refinery GAS analyzer - Operating Manual Page 38 of 52


Operation

Hi-Speed Refinery GAS analyzer - Operating Manual Page 39 of 52


Operation

Hi-Speed Refinery GAS analyzer - Operating Manual Page 40 of 52


Operation

6.6 LPG Analysis


Optionally the Hi-Speed Refinery Gas Analyzer can be configured with a seventh valve, a
liquid sampling valve for LPG analysis.

In that case, the liquid sampling valve is located in the left-hand side compartment of the
chromatograph and is controlled by valve 7.

He
Column 2 Column 1
Front Inlet

Liquid 25ul
Sample in
1
V2 1
V6
S P 2 6 2 6

w C
3 5 3 5
0.06ul 4 4

V7 S/SL
Liquid
Check loop

FID
Liquid
Front
Sample out Air H2

Figure 6-9 Detail of Hi-Speed Refinery Gas Analyzer with Liquid Sampling Valve
flow diagram
The LPG sample is injected through the liquid sampling valve, enters the split/splitless inlet
Here it is mixed with carrier gas and a small portion is transferred to the pre column. On this
column a pre separation takes place. Just before the elution of n-Hexane from this column to
the aluminum oxide Plot column, Valve 6 is switched. Now the flow on the pre column is
reversed and simultaneously the pre column is placed behind the aluminum oxide Plot
column. N-Hexane (and any heavier components) are now back flushed from the pre column
to the detector, followed by the hydrocarbon compounds on the aluminum oxide column that
are separated in a temperature programmed oven run.

6.6.1 Calibration
LPG Analysis uses relative response factors, therefore no calibration is needed.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 41 of 52


Operation

6.6.2 Operation
The next procedure describes the step-by-step sample introduction done by a liquid sampling
valve.

1. Verify the pressure of the sample cylinder. The pressure should be lower than the rating
of the BPR (< 375 psi / 25,8 bar).

If the pressure inside the sample cylinder is higher than the rating of the BPR,
you will not be able to supply enough back pressure. The result will be that the
BPR stays “open”, resulting in continuous flow of sample until the pressure inside
the sample cylinder is equal to the set pressure of the BPR.

2. Connect approximately 0.5-meter steel tubing to the “Liquid sample out”.

Always connect the outlet of the sample line to a Fume hood, because the
samples are likely to be flammable and cause an explosion hazard when
mixed with air.

3. Connect the liquid sample cylinder to the “Liquid Sample in” connection at the left side of
the GC.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 42 of 52


Operation

4. Increase the back pressure of the BPR almost completely by turning the handle
clockwise.

5. Start the analysis from the data system:


a. Create a sequence line in the GasXLNC software, start the analysis and wait till
the GasXLNC control engine icon is green. (See Chapter 3 of the GasXLNC
Operator manual for instruction on how to create a sequence.)
b. If no GasXLNC software is used, start the analysis directly from the used data
system.

6. Press the PrepRun button on the GC.

7. Open the liquid sample cylinder slowly.

Check if there is no fluid or gas coming out of the GC sample outlet tubing. If
there is gas/liquid coming out, the sample pressure is higher than the BPR
range. See step 1.

8. Flush the sample tubing and sample loop until liquid fluid comes out of the sample out.
Do this, by slowly decreasing the back pressure of the BPR (turning the handle counter
clockwise). If the applied back pressure drops below the sample pressure, the BPR will
“open”.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 43 of 52


Operation

9. After the samples lines have been flushed with a couple of mL sample, increase the back
pressure of the BPR again (by turning the handle clockwise), until (almost) no sample
comes out.

A BPR is not a shut-off valve!

10. When the GC is ready for analysis: Press the START button on the GC to start the
analysis.

11. Close the sample cylinder.

12. After the injection, decrease the back pressure of the BPR almost completely by turning
the green handle counter clockwise to flush the remaining sample out of the sample line.

After decreasing the back pressure completely, always turn the green handle
a half turn back (clockwise) to prevent the stem of the BPR getting stuck.

13. Disconnect the sample cylinder.

Check if the liquid check loop is empty and no gas is coming out of the GC
sample outlet tubing, before disconnecting any connection line.

6.6.3 Report
There is one standard report in the GasXLNC software to present the sample results: LPG
Report. For Sample analysis special calculations are added to the reports.

To customize, add or remove calculations to the report, see the GasXLNC


operator manual for more detailed information.

Table 6-5 Standard Gas Calculations in LPG Report

ASTM D 2598 MON


ASTM D 2598 Relative Density (at 60°F)
ASTM D 2598 Vapor Pressure (psi at 100°F)

Hi-Speed Refinery GAS analyzer - Operating Manual Page 44 of 52


Operation

6.6.4 LPG report

Hi-Speed Refinery GAS analyzer - Operating Manual Page 45 of 52


Operation

6.7 Chemstation Method Settings

These settings are typical settings. Always check your test documentation for
the most up to date analyzer settings.

RGA_HIX.m is tuned for the analysis of Hydrogen Sulfide. If no Hydrogen Sulfide is present
in the sample the cuttimes of valve 4 Backflush column 3 can be set just after the elution of
Carbon dioxide and valve 5 switching can be changed

6.7.1 RGA_HIX.m

Component Description

Front S/SL Inlet


Heater 200 °C
Control mode Flow
Inlets Flow ~ 5 ml/min
Split 1:150
Split flow 200 ml/min
Total flow 205 ml/min
Septum purge 3 ml/min
Gas Saver ON (2 min)
Gas Saver Flow 20 ml/min

Aux EPC AUX EPC 1 AUX EPC AUX EPC 3


(He) 2 (He) (N2)
Pressure* 360 kPa 360 kPa 340 kPa

Front
AC 21073.048Hi Speed
200 °C: 35 m x 320 μm x 8 μm
Columns In Front Inlet
Out Front Detector
Flow ~ 5 ml/min
Pressure ~ 187 kpa

Temperature 80 °C
Equilibration time 0.5 min
°C/min Next °C Hold min
Oven Oven ramp 80 2
35 185 ~2.5
Total run time 7.5
Post Run 50 °C
Post Run Time 0 min

Front Front FID Back TCD Aux TCD


Heater 190 °C 150 °C 150 °C
Makeup flow OFF OFF OFF
Const Col + Mkp OFF OFF OFF
Detector
Electrometer /Filament ON ON ON
H2 flow 35.0 ml/min n.a. n.a.
Air flow 350.0 ml/min n.a. n.a.
Reference Flow n.a. 18 ml/min 18 ml/min
Negative Polarity n.a. ON OFF

Hi-Speed Refinery GAS analyzer - Operating Manual Page 46 of 52


Operation

Aux Thermal Aux1 ON 70 °C


Thermal Aux2 ON 70 °C

Signals Front FID


Back TCD Date rate 20 Hz Save ON Zero OFF
Aux TCD
Time (min)** Event Position Setpoint Description
0.01 Valve 1 On
0.1 Valve 2 On Injection on FID channel
0.11 Valve 3 On Injection on column 5
0.12 Valve 4 On Injection on column 3
Run Time 0.2 Valve 1 Off
Events 0.4 Valve 6 On Back flush FID channel
0.6 Valve 2 Off End injection FID channel
1.1 Valve 3 Off Backflush column 5
0.9 Valve 4 Off Back flush column 3
1.2 Valve 5 On Stopflow column 6
4.7 Valve 5 Off Elution column 6
7.49 Valve 6 Off End backflush FID channel
* Pressures will be tuned during the factory test of the analyzer, actual values are included in
the documentation.
** Times will be fine-tuned and included with checkout documentation for each gas analyzer.

6.7.2 Method adjustments if no Hydrogen Sulfide is present

RGA_HIX.m is tuned for the analysis of Hydrogen Sulfide. If no Hydrogen Sulfide is present
in the sample the method can be adjusted to a shorter runtime (~5min) by adjusting the oven
program and some Runtime events.

Component Description

Temperature 80 °C
Equilibration time 0.5 min
°C/min Next °C Hold min
Oven Oven ramp 80 2
35 185 ~0
Total run time 5
Post Run 50 °C
Post Run Time 0 min
Time (min)* Event Position Setpoint Description
Run Time
0.3 Valve 4 Off Back flush column 3
Events
2.5 Valve 5 Off Elution column 6
4.99 Valve 6 Off End backflush FID channel
*Typical settings. Cut times has to be experimental determined

Hi-Speed Refinery GAS analyzer - Operating Manual Page 47 of 52


Operation

6.7.3 LPG.m (Optional)


LPG.m uses the same method settings as RGA_HIX.m for the temperatures, flows etc. but
only the Front Channel is used for the analysis. The oven programming and the Runt time
events have to be changed.

Component Description

Temperature 80 °C
Equilibration time 0.5 min
°C/min Next °C Hold min
Oven Oven ramp 80 2
35 185 ~0
Total run time 5
Post Run 50 °C
Post Run Time 0 min
Time (min)* Event Position Setpoint Description
Run Time 0.01 Valve 7 On Injection on FID channel
Events 0.3 Valve 6 On Back flush FID channel
1.0 Valve 7 OffEnd injection FID channel
4.99 Valve 6 OffEnd backflush FID channel
* Times will be fine-tuned and included with checkout documentation for each gas analyzer.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 48 of 52


Operation

6.8 Spare parts and consumables kit Hi-Speed RGA

6.8.1 Analyzer ordering overview


Part Number Part Description

CCG2330A RGA HI-SPEED SYSTEM ON 120V 7890 GC


CCG2330C RGA HI-SPEED SYSTEM ON 230V 7890 GC
CCG2330.100 KIT, SPARE PARTS HI-SPEED RGA
CCG2330.200 KIT, CONSUMABLES HI-SPEED RGA
CCG2335A RGA HI-SPEED+LSV SYSTEM ON 120V 7890 GC
CCG2335C RGA HI-SPEED+LSV SYSTEM ON 230V 7890 GC
CCG2335.100 KIT, SPARE PARTS HI-SPEED RGA LSV ON 7890 GC

6.8.2 CCG2330.100 KIT, Spare Parts Hi-Speed RGA


Part Number Part Description Quantity Per Assembly

10.11.211 SOLENOID, 24V, 5 PRT (3/2) 1


10.15.009 VALVE, NEEDLE 1
10.25.029 VALVE, ROTARY, 6-PORT NITRONIC 60 1
10.25.031 VALVE, ROTARY, 10-PORT NITRONIC 60 1
15.20.007 PRESS FITTING 1
21052.022 SILICA, DEACTIVATED 3 MTR. 0.32 1
28431.005 ACTUATOR, FOR 6-10 PORT VALVES POS C 1

6.8.3 CCG2330.200 KIT, Consumables Hi-Speed RGA


Part Quantity Per
Number Part Description Assembly

10.73.049 PRE-COLUMN: PDMS-1, 3M, HI SPEED 1


NUT, ZERO VOLUME 1/16" (5 PCS) FOR ROTARY
21025.020 1
VALVES
FERRULE, VALCO, SS 1/16" (5 PCS) FOR ROTARY
21025.021 1
VALVES
21035.025 O-RING, METAL, 8X1MM (2PCS) 1
21040.007 FERRULE, GRAPH1/16" X 0.8MM FOR WIDEBORE (10) 1
21040.008 FERRULE, GRAPHITE FOR 0.25MM CAP.COL. (10 PCS) 1
21071.501 COLUMN, MICROPACKED: HAYESEP Q, 0.25M 1
21071.502 COLUMN, MICROPACKED: HAYESEP N, 1M 1
COLUMN, MICROPACKED: HAYESEPQ/MOLSIEVE 5A,
21071.503 1
3M
21073.048 COLUMN, CAPILLARY: AL2O3, L=25M 1
25001.650 FERRULE, VESPEL 1/16" STRAIGHT (10 PCS) 1
41071.504 CONDITIONED MOLSIEVE 13X 1
G1530A.973 SAMPLE LOOP 25UL, INERT 1
G1530A.974 SAMPLE LOOP 50UL, INERT 2

Hi-Speed Refinery GAS analyzer - Operating Manual Page 49 of 52


Operation

6.8.4 CCG2335.100 KIT, Spare Parts Hi-Speed RGA LSV on 7890 GC


Part Number Part Description Quantity Per Assembly

10.11.211 SOLENOID, 24V, 5 PRT (3/2) 1


10.15.009 VALVE, NEEDLE 1
10.25.029 VALVE, ROTARY, 6-PORT NITRONIC 60 1
10.25.031 VALVE, ROTARY, 10-PORT NITRONIC 60 1
10.25.059 VALVE, LSV, 0.06UL 1
15.20.007 PRESS FITTING 1
21052.022 SILICA, DEACTIVATED 3 MTR. 0.32 1
28431.005 ACTUATOR, FOR 6-10 PORT VALVES POS C 1

Hi-Speed Refinery GAS analyzer - Operating Manual Page 50 of 52


Appendix A: Contact addresses

Appendix A: Contact addresses


U.S.A. CHINA
PAC, LP Room 1003, Sunjoy Mansion
8824 Fallbrook Drive No. 6 RiTan Rd.
Houston, Texas 77064 Chao Yang District, Beijing 100020
T: +1 800.444.TEST T: +86 10 650 72236
O: +1 281.940.1803 F: +86 10 650 72454
F: +1 281.580.0719 [email protected]
[email protected] [email protected]
[email protected]
INDIA
FRANCE 1036 Regus
BP 70285 – Verson Trade Center, Level 1
14653 CARPIQUET Cedex Bandra (E) - 400 051, Mumbai
T: +33 0 231 264 300 T: +91 22 40 700 447 / 700
F: +33 0 231 266 293 F: +91 22 40 700 800
[email protected] [email protected]
[email protected] [email protected]

GERMANY MIDDLE EAST


Badstrasse 3-5, P.O.Box 1241 A1 Quds Street, A1 Tawar road, LIU#H13
D-97912 Lauda-Königshofen, Dubai Airport Freezone
T: +49 9343 6400 Near Dubai Airport (terminal 2)
F: +49 9343 640 101 P.O. Box #54781, Dubai, UAE
[email protected] T: +971 04 2947 995
[email protected] F: +971 04 2395 465
[email protected]
SINGAPORE [email protected]
61 Science Park Road
#03-09/10 The Galen SOUTH KOREA
Singapore Science Park III #621 World Vision Building
Singapore 117525 24-2, Youido-dong
T: +65 6412 0890 Seoul 150-010
F: +65 6412 0899 T: +82 2785 3900
[email protected] F: +82 2785 3977
[email protected] [email protected]
[email protected]
NETHERLANDS
P.O.Box 10.054 | 3004 AB Rotterdam THAILAND
Innsbruckweg 35 | 3047 AG Rotterdam 26th Floor, M. Thai Tower
T: +31 10 462 4811 All Seasons Place
F: +31 10 462 6330 87 Wireless Road
[email protected] Lumpini, Phatumwan
[email protected] Bangkok 10330
T: +66 2627 9410
RUSSIA F: +662627 9401
Shabolovka Street 34, Bldg. 2 [email protected]
115419, Moscow [email protected]
T: +7 495 617 10 86
F: +7 495 913 97 65
[email protected]
[email protected]

PAC Authorized Representatives are also located in most countries worldwide. More
information can be found on www.paclp.com.

Hi-Speed Refinery GAS analyzer - Operating Manual Page 51 of 52


Appendix B: Record important numbers

Appendix B: Record important numbers

In any verbal or written correspondence with AC concerning your analyzer, you may be
asked to provide the following information:

Hi-Speed RGA / GasXLNC


Order Number (system)

Software revision code

Software License number

Chromatographic Software
Version
 Chemstation (OpenLAB)
License

Chromatographic Hardware
Agilent 7890 GC Serial Number

Sampler S/N

Computer
Serial Number (if provided by PAC)

Operating System
 Windows XP Service Pack:  Professional  32-bit  English
 Windows 7  Ultimate  64-bit 
 Windows 2003  Enterprise

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The revision code is found on the CD or in the About box.
The license numbers are found on the documentation shipped with the software.
For questions regarding Agilent parts, please refer to the Agilent Site

Hi-Speed Refinery GAS analyzer - Operating Manual Page 52 of 52

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