1. The weekly report discusses tasks related to analyzing cycle time variations between assembly lines, identifying wastages, and working on eliminating bottlenecks in the paint shop process.
2. Options to introduce OEE based KPIs for production lines were discussed, including monitoring breakdown and runtime reports. Data will be collected for 14 days.
3. Increasing the size of fin dressing combs was proposed to save time, and samples will be made in the next 2-3 days for testing.
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Weekly Working Report (Week 5)
1. The weekly report discusses tasks related to analyzing cycle time variations between assembly lines, identifying wastages, and working on eliminating bottlenecks in the paint shop process.
2. Options to introduce OEE based KPIs for production lines were discussed, including monitoring breakdown and runtime reports. Data will be collected for 14 days.
3. Increasing the size of fin dressing combs was proposed to save time, and samples will be made in the next 2-3 days for testing.
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Weekly Working Report
Assigned Section: Assembly
Date: 26/10/2020 to 31/10/2020 Prepared by: Shayan Ahmed Raghib
Sr. Task Description Details Section Status #
Analysis of Cycle time Cycle times of assembly
Additional data gathering in 1 variations for different lines were discussed and Assembly progress. Also working on report assembly lines. wastages were identified.
Working on eliminating Different options to Discussed with Production
Paint Shop bottle neck eliminate paint shop bottle Management and relevant 2 Paint Shop and re-painting neck and re-paint process personnel. Currently working on process. were discussed feasibility report
Monitoring and recording Breakdown and Runtime reports
Introduction of OEE system of KPIs that highlight given to operators of selected 3 based KPIs for Overall runtime, performance and machines. Data will be taken production quality. after 14 days.
Time can be saved if fin
Feasibility discussed with dressing comb length is Increasing size of fin maintenance. Job order placed. 4 increased. Samples of this Process Hall dressing combs Samples will be made in 2 to 3 are to be made. To perform days. trials and test.
Feasibility of adding a drain
Adding drain hole/pipe Discussed with maintenance, will valve or hole to the 5 to the chemical Process Hall be applied when FPR (repair) will chemical application was application tanks be done next time. investigated. New quality reports for Press Shop Report being used. 6 Quality Reports rework, scrap and press Overall The rest will probably be shop. integrated in the coming month.
Use of register for the
After implementation on trial approval of size and A proper register for this basis, proper implementation will dimensions by Quality purpose will provide better 7 Feeding start from next month. New Inspector, instead of record keeping than small register will be provided through the piece of paper pieces of paper. LPR. currently used.
No cost-effective solutions can be
Washing Process time Alternatives to washing 8 Feeding implemented due to layout wastage process were investigated. limitations.
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