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The document contains data on the Chemical Engineering Plant Cost Index (CEPCI) from 1995 to 2020. It shows the CEPCI values increasing over time, with a linear trend line shown on a scatter plot having a slope of 18.38 and R2 value of 0.984. A second trend line for 1995 to 2015 has a slope of 12.84 and R2 value of 0.873. Heat exchanger, boiler, turbine, reactor, distillation column, and pump equipment specifications and costs are also provided.

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Fachri Munadi
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0% found this document useful (0 votes)
132 views

New 1

The document contains data on the Chemical Engineering Plant Cost Index (CEPCI) from 1995 to 2020. It shows the CEPCI values increasing over time, with a linear trend line shown on a scatter plot having a slope of 18.38 and R2 value of 0.984. A second trend line for 1995 to 2015 has a slope of 12.84 and R2 value of 0.873. Heat exchanger, boiler, turbine, reactor, distillation column, and pump equipment specifications and costs are also provided.

Uploaded by

Fachri Munadi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Year CEPCI

2000 394.00 Slope 18.353


2001 394.00 intercept 36327
2002 400.50 800.00
2003 410.00
700.00 f(x) = 18
2004 448.00 R² = 0.98
2005 468.20 600.00
2006 499.60 500.00

Cost Index
2007 525.40 400.00
2008 570.00
2009 300.00
521.90
2010 550.80 200.00
2011 585.70 100.00
2012 584.60
0.00
2013 617.6 1995 2000
2014 635.9
2015 654.3
2016 672.6
2017 691.0
2018 709.4
2019 727.7
2020 746.1

Year CEPCI
1995 381.1 Chemical Engineering Plant Cost Index
1996 381.7 600
1997 386.5
550
1998 389.5
1999 390.6 500
Cost Index

2000 394.1
2001 394.3 450

2002 395.6 400


2003 402
2004 444.2 350
2005 468.2 300
2006 499.6 1995 2000 2005 2010 2015
2007 525.4 Year
2008 575.4
700
2009 521.9
2010 550.8 600
2011 585.7
2012 584.6 500
2013 567.3 400
Cost Index

300

200
600

500

400

Cost Index
2014 576.1
2015 556.8 300
2016 541.7
200
2017 620.365
2018 633.21 100
2019 646.055
0
2020 658.9
1995 200
800.00

700.00 f(x) = 18.3832467532473 x − 36388.073783551


R² = 0.983654189577633
600.00

500.00
Cost Index

400.00

300.00

200.00

100.00

0.00
1995 2000 2005 2010 2015 2020 2025
Year

ering Plant Cost Index

005 2010 2015 2020


Year

700
f(x) = 12.8378311688314 x − 25273.4582683988
600 R² = 0.872990661506468

500

400
Cost Index

300

200
f(x) = 12.8378311688314 x − 25273.4582683988
600 R² = 0.872990661506468

500

400
Cost Index

300

200

100

0
1995 2000 2005 2010 2015 2020 2025
Year
HEAT EXCHANGER

No Code Type P (kPa) P (psig)


1 E-302 Shell & Tube 6302 914.03
2 E-401 Shell & Tube 1317 191.01
3 E-404 Shell & Tube 1317 191.01
4 E-402 Shell & Tube 11 1.60
5 E-502 Shell & Tube 101 14.65
6 E-504 Shell & Tube 101 14.65
7 E-506 Shell & Tube 101 14.65
8 E-503 Shell & Tube 1317 191.01
9 E-505 Shell & Tube 963 139.61
10 E-507 Shell & Tube 1317 191.01
11 E-403 Plate & Frame

BOILER
Code Q (kW) Q (Btu/hr) CP
12 B-301 81,400 277,748,359 917,296.00

STEAM TURBINE

Code Type P (MW) P (hp)


13 T-301 Steam Turbine 25 33,525.50

REACTOR AND SEPARATOR

ID (m) ID (ft) L (m)

Hydrolysis Reactor R-101 1.24 4.06844 2.8


Neutralization Reactor R-201 0.5 1.6405 1.16
Seed Fermenter R-301 2.62 8.59622 5.9
Main Fermenter R-401 4.63 15.19103 10.42

Decanter V-201 0.28 0.91868 0.56

DISTILLATION
ID (m) ID (ft) L (m)

Distillation Column C-202 0.762 2.500122 10.289


Extractive Distillation C-601 0.559 1.834079 5.8019
Recovery Ditillation Column C-602 0.219 0.718539 5.331
A (m2) A (ft2) a b FM FL FP Cb
186.50 2007.42 1.75 0.13 3.23 1.05 1.21 28,331.91
64.08 689.73 1.75 0.13 3.04 1.05 0.95 18,430.49
390.08 41.81 1.75 0.13 2.64 1.05 0.95 15,847.57
1147.00 12346.19 1.75 0.13 3.62 1.05 0.91 94,348.03
140.88 1516.42 1.75 0.13 3.17 1.05 0.91 24,808.61
20.09 216.25 1.75 0.13 2.86 1.05 0.91 14,583.58
15.74 169.46 1.75 0.13 2.82 1.05 0.91 14,317.79
32.40 21.09 1.75 0.13 2.57 1.05 0.95 18,936.50
10.32 41.81 1.75 0.13 2.64 1.05 0.94 15,847.57
19.10 21.09 1.75 0.13 2.57 1.05 0.95 18,936.50
1.33 14.32
Price (USD)
917,300.00

CP Price (USD)
530,439.16 530,400.00

L (ft) ts (m) ts (ft) W (lb) ln W (ln W)^2 CV FM


Reactor
9.1868 0.0117 0.038388 3017.858 8.012303 64.19699 16518.74 2.1
3.80596 0.0109 0.035763 472.0972 6.157185 37.91093 6436.937 2.1
19.3579 0.01306 0.04285 14942.43 9.61196 92.38977 42270.99 2.1
34.18802 0.0162 0.053152 57771.69 10.96425 120.2149 102524.8 2.1
Separator
1.83736 0.0144 0.047246 180.6179 5.196384 27.0024 4204.224 2.1
L (ft) ts (m) ts (ft) W (lb) ln W (ln W)^2 CV FM
Distillation Column
33.758209 0.032131 0.105422 15112.33 9.623266 92.60726 55343.58 2.1
19.0360339 0.0320294 0.105088 6428.65 8.76852 76.88694 32997.47 2.1
17.491011 0.0319786 0.104922 2401.555 7.783872 60.58866 18959.63 2.1
Cp Price (USD)
116,619.18 116,600.00
55,738.04 55,700.00
41,728.68 41,700.00
325,857.20 325,900.00
75,318.68 75,300.00
39,832.29 39,800.00
38,633.97 38,600.00
48,428.23 48,400.00
41,194.74 41,200.00
48,428.23 48,400.00
21,406.37 21,400.00
rho carbon 490

CPL CP CP (Rp)

3859.51853035 38548.874786 IDR 524,264,697.09


1057.520925128 14575.08832719 IDR 198,221,201.25
11366.16457735 100135.2474091 IDR 1,361,839,364.76
25888.24372495 241190.3424295 IDR 3,280,188,657.04

411.6201003299 9240.490973056 IDR 125,670,677.23


CPL CP CP (Rp)

7113.263182365 123334.7876761 IDR 1,677,353,112.40


3693.504332895 72988.20124262 IDR 992,639,536.90
1906.753344824 41721.9772832 IDR 567,418,891.05
lb/ft3
PUMP

Udah Code Q (kg/s)


Dehydration P-101 193.81
Electricity P-100 281.54
Condensate Pump P-401 310.89
P-402 316.86
Strainer P-501 306.12
RO P-502 304.51
Polishing P-503 166.66
High pressure P-504 165.66
ION exchange P-505 165.66
Deaerator P-506 165.66
BFW P-507 159.54

DEAERATOR
Udah Code Type
DA-100 Spherical

BELT CONVEYOR
Udah Code Type
BC-101 Belt
Shredder UNIT
Udah Code Type
S-101 Cone Crusher

Plate and Frame FILTER


Udah Code Type
PFF-101 Plate and Frame

WATER TANK and STORAGE TANK


Udah Code Type
V-Backwash Tank Closed
V-Suckback Tank Closed
Ethanol V-100 Closed
EG V-105 Closed
H2SO4 V-106 Closed
Ca(OH)2 V-107 Closed

Udah DEMINERALIZER COLUMN


Cation Code Type
Aniom CE-100 spherical
AE-100 spherical

CLARIFIER
Udah Code Type
CL-100 clarifier, steel
RESERVE OSMOSIS
udah Code Type
RO-100 Reserve Osmosis Seawater

BUCKET ELEVATOR
udah Code Type
BE-101 Bucket elevator

Absorption Chiller
Q (gpm) H (m) H (ft) S Cb FT
3,071.91 6.52 21.39 14,207.75 3,963.44 1.50
4,462.36 7.42 24.34 22,017.02 4,750.06 2.00
4,927.6445 5.67 18.60 21,253.16 4,677.79 2.00
5,022.27 4.80 15.75 19,930.27 4,550.57 2.00
4,852.00 10.75 35.27 28,814.90 5,361.52 2.00
4,826.53 15.79 51.80 34,739.13 5,858.04 2.00
2,641.62 15.58 51.12 18,886.32 4,448.19 1.50
2,625.71 10.62 34.84 15,498.93 4,102.02 1.50
2,625.71 15.45 50.69 18,694.06 4,429.13 1.50
2,625.71 10.43 34.22 15,359.66 4,087.26 1.50
2,528.64 6.20 20.34 11,404.66 3,646.54 1.50

Volume (gal) Cp Price (USD)


479.47 4,002 4,100

Width (in) Length (ft) Cp Price (USD)


16 100 27,040.00 27,100
Feed rate (ton/hr) Cp Price (USD)
100 176,250 176,300

Filtering Area, A (ft2) Cp Price (USD)


151.4 51,695 51,700

Volume (gal) Cp Price (USD)


395,848.61 503,870 503,900
295,402.94 408,128 408,200
51,411.83 115,895 115,900
3,451.67 16,576 16,600
1,714,950.20 879,058 879,100 857,475.10
476.04 3,981 4,000

Volume (m3) Volume (gal) Cp Price (USD)


0.28 73.96 1,042 1,100
0.22 58.12 876 900

Settling Area (ft2) Cp Price (USD)


100.00 34,691 34,700
1 gpm 1439.71 gpd

Q (gal/day) Cp Price (USD)


38,872.27 664 700

Width (in) Length (ft) Cp Price (USD)


25 15 11,235.26 11,300
0.6 m 4.50
FM Cp Price (USD)
1.35 8,025.96 8,000.00
1.35 12,825.17 12,800.00
1.35 12,630.02 12,600.00
1.35 12,286.53 12,300.00
1.35 14,476.11 14,500.00
1.35 15,816.71 15,800.00
1.35 9,007.58 9,000.00
1.35 8,306.58 8,300.00
1.35 8,969.00 9,000.00
1.35 8,276.71 8,300.00
1.35 7,384.25 7,400.00
HEAT EXCHANGER

No Code Type P (kPa) P (psig)


1 E-101 Shell & Tube 200 29.01
2 E-102 Shell & Tube 300 43.51
3 E-201 Shell & Tube 101 14.70
4 E-402 Shell & Tube 11 1.60
5 E-502 Shell & Tube 101 14.65
6 E-504 Shell & Tube 101 14.65
7 E-506 Shell & Tube 101 14.65
8 E-503 Shell & Tube 1317 191.01
9 E-505 Shell & Tube 963 139.61
10 E-507 Shell & Tube 1317 191.01
11 E-403 Plate & Frame

BOILER
Code Q (kW) Q (Btu/hr) CP
12 B-301 62 211,553 3,643.09

STEAM TURBINE

Code Type P (MW) P (hp)


13 T-301 Steam Turbine 1 1,166.69

REACTOR AND SEPARATOR

ID (m) ID (ft) L (m)

Pyrolysis Reactor R-101 2.28 7.48068 6.85


Cyclone V-100 0.6 1.9686 2.4
Vertical Separator V-101 1.067 3.500827 3.734
Main Fermenter R-401 4.63 15.19103 10.42

Adsorber S-301 0.2 0.6562 1.4

DISTILLATION
ID (m) ID (ft) L (m)

Distillation Column C-202 1.5 4.9215 7.7


Extractive Distillation
Recovery Ditillation Column

PSA UNIT
A (m2) A (ft2) a b FM FL FP Cb
186.50 2007.42 1.75 0.13 3.23 1.05 0.91 28,331.91
186.50 2007.42 0.00 0.00 1.00 1.05 0.92 28,331.91
27.15 41.81 2.70 0.07 3.64 1.05 0.91 15,847.57
1147.00 12346.19 1.75 0.13 3.62 1.05 0.91 94,348.03
140.88 1516.42 1.75 0.13 3.17 1.05 0.91 24,808.61
20.09 216.25 1.75 0.13 2.86 1.05 0.91 14,583.58
15.74 169.46 1.75 0.13 2.82 1.05 0.91 14,317.79
32.40 21.09 1.75 0.13 2.57 1.05 0.95 18,936.50
10.32 41.81 1.75 0.13 2.64 1.05 0.94 15,847.57
19.10 21.09 1.75 0.13 2.57 1.05 0.95 18,936.50
1.33 14.32
Price (USD)
3,600.00

CP Price (USD)
133,869.94 133,900.00

shell thickness
L (ft) ts (m) ts (ft) W (lb) ln W (ln W)^2 CV FM
Reactor and Separator
22.47485 0.0102 0.033466 11011.27 9.306675 86.61419 35012.54 2.1
7.8744 0.0117 0.038388 1120.111 7.021183 49.29702 9789.538 2.1
12.251254 0.0096 0.031498 2576.651 7.854246 61.68918 15150.56 2.1
34.18802 0.0162 0.053152 57771.69 10.96425 120.2149 102524.8 2.1
Separator
4.5934 0.0173 0.056761 318.6947 5.764234 33.22639 5380.147 2.1
L (ft) ts (m) ts (ft) W (lb) ln W (ln W)^2 CV FM
Distillation Column
25.2637 0.01651 0.054169 12109.52 9.401747 88.39284 48246.21 2.1
Cp Price (USD)
87,706.88 87,700.00
27,263.13 27,300.00
55,189.54 55,200.00
325,857.20 325,900.00
75,318.68 75,300.00
39,832.29 39,800.00
38,633.97 38,600.00
48,428.23 48,400.00
41,194.74 41,200.00
48,428.23 48,400.00
21,406.37 21,400.00
rho carbon 490

CPL CP (USD) CP (Rp)

11397.1799548 84923.50459419
IDR 1,256,867,867.99
2023.198284372 22581.22809697
IDR 334,202,175.84
4232.874239874 36049.05489207
IDR 533,526,012.40
25888.24372495 241190.3424295
IDR 3,569,617,067.96
IDR -
613.3384547899 11911.64743667 IDR 176,292,382.06
CPL CP CP (Rp)

8657.56149291 109974.5980729 IDR 1,594,631,672.06


IDR -
IDR -
lb/ft3
PUMP

Udah Code Q (kg/s)


water util P-200 0.88
P-201 0.88
P-202 0.88
GENERATOR P-300 0.99
gjd K-40 0.03
RO P-502 304.51
Polishing P-503 166.66
High pressure P-504 165.66
ION exchange P-505 165.66
Deaerator P-506 165.66
BFW P-507 159.54

COMPRESSOR
Udah Code Type
Ref K-201 Centrifugal
PSA K-401 Centrifugal

BELT CONVEYOR
Udah Code Type
BC-101 Belt
Shredder UNIT
Udah Code Type
S-101 Cone Crusher

Crusher UNIT
Code Type
S-101 Hammer Mills

Plate and Frame FILTER


Udah Code Type
PFF-101 Plate and Frame

WATER TANK and STORAGE TANK


Udah Code Type
Ash TK-101 Closed
NCG TK-102 Closed
Diesel TK-104 Closed
EG V-201 Closed
H2SO4
Ca(OH)2

Udah DEMINERALIZER COLUMN


Code Type
Cation R-201 Vertical with Head Tosrispherical
Anion R-202 Vertical with Head Torispherical
CLARIFIER
Udah Code Type
R-200 clarifier, steel
Q (gpm) H (m) H (ft) S Cb
14.00 23.10 75.79 121.84 2,001.15
14.00 21.04 69.03 116.28 2,011.06
13.9956 14.62 47.97 96.93 2,054.60
15.69 30.94 101.51 158.09 1,954.85
0.44 10.75 35.27 2.61 6,403.04
4,826.53 15.79 51.80 34,739.13 5,858.04
2,641.62 15.58 51.12 18,886.32 4,448.19
2,625.71 10.62 34.84 15,498.93 4,102.02
2,625.71 15.45 50.69 18,694.06 4,429.13
2,625.71 10.43 34.22 15,359.66 4,087.26
2,528.64 6.20 20.34 11,404.66 3,646.54

Pc (hp) Cb Price (USD)


77.00 44,238 44,300
14 11,240 11,300

Width (in) Length (ft) Cp Price (USD)


18 8 2,433.60 2,500
udh

Feed rate (ton/hr) Cp Price (USD)


5 7,587 7,600 udh

Feed rate (ton/hr) Cp Price (USD)


5 16,257 16,300 udh

Filtering Area, A (ft2) Cp Price (USD)


151.4 51,695 51,700 udh

Volume (gal) Cp Price (USD) Volume (m3)


1,719.70 10,037 10,100 7
50,424.00 114,287 114,300 191
23,496.00 65,950 66,000 89
3,073.88 15,249 15,300 11.6435

Volume (m3) Volume (gal) Cp Price (USD)


0.48 126.72 1,535 1,600
0.48 126.72 1,535 1,600
Settling Area (ft2) Cp Price (USD)
352.98 72,095 72,100 udh
FT FM Cp Price (USD)
1.00 1.35 2,701.55 2,700.00 udh
1.00 1.35 2,714.93 2,700.00 udh
1.00 1.35 2,773.71 2,800.00 udh
2.00 1.35 5,278.09 5,300.00
2.00 1.35 17,288.20 17,300.00
2.00 1.35 15,816.71 15,800.00
1.50 1.35 9,007.58 9,000.00
1.50 1.35 8,306.58 8,300.00
1.50 1.35 8,969.00 9,000.00
1.50 1.35 8,276.71 8,300.00
1.50 1.35 7,384.25 7,400.00
DIMAS
HE
Furnace
Turbine expander
Reaktor
distilasi
PV
Boiler
Decanter

MAULINA
Pump
Deaerator
Vessel
Belt conveyor
Crushing
Bucket elevator
Clarifier
Absorption Chiller
Demineralisasi
Plate and frame filter
RO
EQUIPMENT COST
Quantity Year
No Equipment Code Supplier
(Unit) Basis
Heat Exchanger (Shell and
udah 1 E-101 1 2018
2 E-102 1 2018
condenser 3 E-201 1 2018
Udah Boiler
5 B-301 1 2018
Udah Steam Turbin
6 B-301 1 2018
Udah Reaktor
7 R-101 1 2018
Seaparator (Cyclone
8 V-100 1 2018
Seaparator (Vertical Sepa
9 V-101 1 2018
Distillation
Udah 10 T-104 1 2018
Pump
11 P-200 2 2018
Udah 12 P-201 2 2018
13 P-202 2 2018
14 P-300 2 2018
Water Tank and Storage
Udah 15 TK-101 1 2018
16 TK-102 1 2018
17 TK-103 1 2018
18 V-Water Tank 2 2018
PSA Unit
19 K-401 2 2018
20 S-401 1 2018
Plate and Frame Filte
21 PFF-101 3 2018
Clarifier
22 CL-100 3 2018
Belt Conveyor
Udah 23 BC-101 1 2018
Shredder
24 S-101 1 2018
Crusher
25 S-102 1 2018
Extruder
26 EXD-101 1 2018
Udah 27 EXD-102 1 2018
Demineralizer
Cation 28 R-201 1 2018
Anion 29 R-202 1 2018
Udah Refrigerant Unit
Compressor 30 K-201 1 2018
Air Cooler 31 AC-300 1 2018
Adsorber 32

Udah Total

Udah 85.5
7937.6 9486.4
Udah 17424

Udah
EQUIPMENT COST
Cost Index in Year Price in Year Basis Price in 2030
FBM Total Price (USD)
Basis (USD) (USD)
Heat Exchanger (Shell and Tube)
709 87,700 92,237 3.17 292,400
709 27,300 28,712 3.17 91,000
709 55,200 58,056 3.17 184,000
Boiler
709 3,600 3,786 1.86 7,000
Steam Turbin
709 133,900 140,827 2.15 302,800
Reaktor
709 84,924 89,317 4.16 371,600
Seaparator (Cyclone)
709 22,581 23,749 4.16 98,800
Seaparator (Vertical Separator)
709 36,049 37,914 4.16 157,700
Distillation
709 109,975 115,664 4.16 481,200
Pump
709 2,700 2,840 3.30 18,700
709 2,700 2,840 3.30 18,700
709 2,800 2,945 3.30 19,400
709 5,300 5,574 3.30 36,800
Water Tank and Storage Tank
709 10,100 10,623 3.49 37,100
709 114,300 120,213 3.49 419,500
709 66,000 69,414 3.49 242,300
709 15,300 16,092 3.49 112,300
PSA Unit
709 11,300 11,885 2.15 51,100
709 11,912 12,528 4.16 52,100
Plate and Frame Filter
709 51,700 54,375 2.32 378,400
Clarifier
709 72,100 75,830 2.03 461,800
Belt Conveyor
709 2,500 2,629 1.61 4,200
Shredder
709 7,600 7,993 1.39 11,100
Crusher
709 16,300 17,143 1.39 23,800
Extruder
709 62,000
709 43,500
Demineralizer
709 1,600 1,683 3.49 5,900
709 1,600 1,683 3.49 5,900
Refrigerant Unit
709 44,300 46,592 2.15 100,200
709 200,000
4,291,300

Total ud bener
2020 746.1

UDH

567,400
UDH
#REF!
UDH
7,000
UDH
302,800
UDH

UDH
98,800
UDH

UDH

481,200
udh

93,600 WATER TANK and STORAGE TANK


udh
811,200

IDR
62,146,606,600
udh

udh

udh

udh

20 US $ per 100 m2

IDR
Supporting Equipment Qty Price per Piece Price (IDR)
Computers 10 5,000,000 50,000,000
Laptop 1 5,500,000 5,500,000
Meeting Desk and Chair Set 3 4,500,000 13,500,000
Receptionist Desk and Chair Set 3 3,000,000 9,000,000
Projector 5 500,000 2,500,000
Screen Projector 5 500,000 2,500,000
Trash Bin 50 50,000 2,500,000
Cleaning Set 3 300,000 900,000
Daikin Air Conditioner (1 PK) 12 3,000,000 36,000,000
Toilet Set 8 2,100,000 21,600,000
Office Stationary 3 1,500,000 4,500,000
Telephone 10 110,000 1,100,000
All in One Photocopy, Scanner and Printer 2 10,000,000 20,000,000
Clock 6 20,000 120,000
Office Desk 40 200,000 8,000,000
Chair 40 150,000 6,000,000
Filing Cabinet 1 1,200,000 1,200,000
Sofa 3 1,000,000 3,000,000
Dispenser 4 150,000 600,000
Generator 10 kVa Perkins 1 87,000,000 87,000,000
CCTV 10 650,000 6,500,000
White Board 5 200,000 1,000,000
Pantry 2 1,800,000 3,600,000
Television 2 3,500,000 7,000,000
Refrigerator 1 2,500,000 2,500,000
Absence Machine 1 800,000 800,000
Fire Extinguisher 5 200,000 1,000,000
LED Bulb 13 W 50 80,000 4,000,000
Exhaust Fan 8 250,000 2,000,000
Cable Roll 10 30,000 300,000
Safety Helmet 15 40,000 600,000
Safety Gloves 15 20,000 300,000
Safety Goggles 15 40,000 600,000
TOTAL 305,720,000
Price(USD)
3452.56180085624
379.781798094186
932.191686231184
621.461124154122
172.628090042812
172.628090042812
172.628090042812
62.1461124154122
2485.84449661649
1491.50669796989
310.730562077061
75.9563596188372
1381.02472034249
8.28614832205497
552.409888136998
414.307416102748
82.8614832205497
207.153708051374
41.4307416102748
6007.45753348985
448.833034111311
69.0512360171247
248.584449661649
483.358652119873
172.628090042812
55.2409888136998
69.0512360171247
276.204944068499
138.102472034249
20.7153708051374
41.4307416102748
20.7153708051374
41.4307416102748
21110.3438751554

ud bener
Installation Source Cost (IDR) Cost (USD)
Electricity Installation PLN Cost in January 2018 200,000,000 13810.2472
Water Installation PDAM – Middle Scale Indu150,000,000 10357.6854
Hydrants Installation Sprinkle hydrants PT. Tele 38,000,000 2623.946969
Network Installation Biznet 800,000 55.24098881
Telephone Installation Telkom 2018 Business subs 1,500,000 103.576854
Total Utilities Installation Cost 390,300,000 26950.69742

ud bener
PIPE COST
Material Schedule Nominal Size (in) Weight (lb/ft) Length (ft)

Carbon Steel 40 22 115.58 10.00


Carbon Steel 40 16 82.86 30.00
Carbon Steel 40 18 104.78 30.00
Carbon Steel 40 32 230.32 15.00
Carbon Steel 40 16 82.86 10.00
Carbon Steel 40 16 82.86 30.00
Electricity Generation
Carbon Steel 40 10 40.53 30.00
Carbon Steel 40 8 28.58 100.00
Carbon Steel 40 4 10.80 50.00
Carbon Steel 40 8 28.58 60.00
Carbon Steel 40 16 82.86 25.00
Condensate Treatment
Carbon Steel 40 4 10.80 10.00
Carbon Steel 40 4 10.80 10.00
Carbon Steel 40 8 28.58 30.00
Ethanol Fermentation
Carbon Steel 40 22 115.58 30.00
Carbon Steel 40 16 82.86 30.00
Carbon Steel 40 28 134.58 50.00
Carbon Steel 40 8 28.58 15.00
Carbon Steel 40 4 10.80 20.00
Carbon Steel 40 4 10.80 20.00
Carbon Steel 40 28 134.58 25.00
Carbon Steel 40 18 104.78 30.00
Carbon Steel 40 22 115.58 10.00
Carbon Steel 40 8 28.58 5.00
Carbon Steel 40 18 104.78 10.00
Carbon Steel 40 10 40.53 10.00
Carbon Steel 40 22 115.58 20.00
Carbon Steel 40 8 28.58 10.00
Carbon Steel 40 10 40.53 50.00
Ethanol Purification
Carbon Steel 40 10 40.53 20.00
Carbon Steel 40 8 28.58 75.00
Carbon Steel 40 10 40.53 100.00
Carbon Steel 40 8 28.58 20.00
Carbon Steel 40 10 40.53 50.00
Carbon Steel 40 8 28.58 30.00
Carbon Steel 40 22 115.58 20.00
Carbon Steel 40 16 82.86 10.00
Water Utility
Carbon Steel 40 22 115.58 32.81
Carbon Steel 40 22 115.58 15.01
Carbon Steel 40 22 115.58 10.01
Carbon Steel 40 18 104.78 10.01
Carbon Steel 40 18 104.78 5.00
Carbon Steel 40 8 28.58 32.81
Carbon Steel 40 8 28.58 32.81
Carbon Steel 40 8 28.58 32.81
Carbon Steel 40 18 104.78 10.01
Carbon Steel 40 18 104.78 10.01
Carbon Steel 40 18 104.78 5.00
Carbon Steel 40 18 104.78 5.00
Carbon Steel 40 8 28.58 10.01
Carbon Steel 40 10 40.53 10.01
Total

CONTROLLER COST
Type Qty Price (Rp) Total Price (Rp) Total Price (USD)
Level 6 13,200,000 79,200,000 5,900
Flow 13 12,000,000 156,000,000 11,500
Pressure 10 30,000,000 300,000,000 22,200
Temperatur 20 18,000,000 360,000,000 26,700
Total 66,300
PE COST
Total Weight (lb) Price per lb Total Price (USD)

1,155.80 4.55 5,300


2,485.79 4.55 11,300
3,143.36 4.55 14,300
3,454.87 4.55 15,700
828.60 4.55 3,800
2,485.79 4.55 11,300
ty Generation
1,215.81 4.55 5,500
2,858.49 4.55 13,000
540.10 4.55 2,500
1,715.09 4.55 7,800
2,071.50 4.55 9,400
ate Treatment
108.02 4.55 500
108.02 4.55 500
857.55 4.55 3,900
Fermentation
3,467.40 4.55 15,800
2,485.79 4.55 11,300
6,729.00 4.55 30,600
428.77 4.55 2,000
216.04 4.55 1,000
216.04 4.55 1,000
3,364.50 4.55 15,300
3,143.36 4.55 14,300
1,155.80 4.55 5,300
142.92 4.55 700
1,047.79 4.55 4,800
405.27 4.55 1,800
2,311.60 4.55 10,500
285.85 4.55 1,300
2,026.36 4.55 9,200
l Purification
810.54 4.55 3,700
2,143.87 4.55 9,800
4,052.71 4.55 18,400
571.70 4.55 2,600
2,026.36 4.55 9,200
857.55 4.55 3,900
2,311.60 4.55 10,500
828.60 4.55 3,800
ter Utility
3,791.99 4.55 17,300
1,734.84 4.55 7,900
1,156.56 4.55 5,300
1,048.48 4.55 4,800
524.24 4.55 2,400
937.82 4.55 4,300
937.82 4.55 4,300
937.82 4.55 4,300
1,048.48 4.55 4,800
1,048.48 4.55 4,800
524.24 4.55 2,400
524.24 4.55 2,400
286.04 4.55 1,300
405.54 4.55 1,800
158,000
TOTAL COST BULK MATERIAL 224,300
PIPE COST
Material Schedule Nominal Size (in) Weight (lb/ft) Length (ft)
Pyrolysis Process
Carbon Steel 40 22 115.58 10.00
Carbon Steel 40 16 82.86 30.00
Carbon Steel 40 18 104.78 30.00
Carbon Steel 40 32 230.32 15.00
Carbon Steel 40 16 82.86 10.00
Carbon Steel 40 16 82.86 30.00
Electricity Generation
Carbon Steel 40 10 40.53 30.00
Carbon Steel 40 8 28.58 100.00
Carbon Steel 40 4 10.80 50.00
Carbon Steel 40 8 28.58 60.00
Carbon Steel 40 16 82.86 25.00
Condensate Treatment
Carbon Steel 40 4 10.80 10.00
Carbon Steel 40 4 10.80 10.00
Carbon Steel 40 8 28.58 30.00
Ethanol Fermentation
Carbon Steel 40 22 115.58 30.00
Carbon Steel 40 16 82.86 30.00
Carbon Steel 40 28 134.58 50.00
Carbon Steel 40 8 28.58 15.00
Carbon Steel 40 4 10.80 20.00
Carbon Steel 40 4 10.80 20.00
Carbon Steel 40 28 134.58 25.00
Carbon Steel 40 18 104.78 30.00
Carbon Steel 40 22 115.58 10.00
Carbon Steel 40 8 28.58 5.00
Carbon Steel 40 18 104.78 10.00
Carbon Steel 40 10 40.53 10.00
Carbon Steel 40 22 115.58 20.00
Carbon Steel 40 8 28.58 10.00
Carbon Steel 40 10 40.53 50.00
Ethanol Purification
Carbon Steel 40 10 40.53 20.00
Carbon Steel 40 8 28.58 75.00
Carbon Steel 40 10 40.53 100.00
Carbon Steel 40 8 28.58 20.00
Carbon Steel 40 10 40.53 50.00
Carbon Steel 40 8 28.58 30.00
Carbon Steel 40 22 115.58 20.00
Carbon Steel 40 16 82.86 10.00
Water Utility
Carbon Steel 40 22 115.58 32.81
Carbon Steel 40 22 115.58 15.01
Carbon Steel 40 22 115.58 10.01
Carbon Steel 40 18 104.78 10.01
Carbon Steel 40 18 104.78 5.00
Carbon Steel 40 8 28.58 32.81
Carbon Steel 40 8 28.58 32.81
Carbon Steel 40 8 28.58 32.81
Carbon Steel 40 18 104.78 10.01
Carbon Steel 40 18 104.78 10.01
Carbon Steel 40 18 104.78 5.00
Carbon Steel 40 18 104.78 5.00
Carbon Steel 40 8 28.58 10.01
Carbon Steel 40 10 40.53 10.01
Total

CONTROLLER COST
Type Qty Price (Rp) Total Price (Rp) Total Price (USD)
Level 6 13,200,000 79,200,000 5,900
Flow 13 12,000,000 156,000,000 11,500
Pressure 10 30,000,000 300,000,000 22,200
Temperatur 20 18,000,000 360,000,000 26,700
Total 66,300
PE COST
Total Weight (lb) Price per lb Total Price (USD)
ysis Process
1,155.80 4.55 5,300
2,485.79 4.55 11,300
3,143.36 4.55 14,300
3,454.87 4.55 15,700
828.60 4.55 3,800
2,485.79 4.55 11,300
ty Generation
1,215.81 4.55 5,500
2,858.49 4.55 13,000
540.10 4.55 2,500
1,715.09 4.55 7,800
2,071.50 4.55 9,400
ate Treatment
108.02 4.55 500
108.02 4.55 500
857.55 4.55 3,900
Fermentation
3,467.40 4.55 15,800
2,485.79 4.55 11,300
6,729.00 4.55 30,600
428.77 4.55 2,000
216.04 4.55 1,000
216.04 4.55 1,000
3,364.50 4.55 15,300
3,143.36 4.55 14,300
1,155.80 4.55 5,300
142.92 4.55 700
1,047.79 4.55 4,800
405.27 4.55 1,800
2,311.60 4.55 10,500
285.85 4.55 1,300
2,026.36 4.55 9,200
l Purification
810.54 4.55 3,700
2,143.87 4.55 9,800
4,052.71 4.55 18,400
571.70 4.55 2,600
2,026.36 4.55 9,200
857.55 4.55 3,900
2,311.60 4.55 10,500
828.60 4.55 3,800
ter Utility
3,791.99 4.55 17,300
1,734.84 4.55 7,900
1,156.56 4.55 5,300
1,048.48 4.55 4,800
524.24 4.55 2,400
937.82 4.55 4,300
937.82 4.55 4,300
937.82 4.55 4,300
1,048.48 4.55 4,800
1,048.48 4.55 4,800
524.24 4.55 2,400
524.24 4.55 2,400
286.04 4.55 1,300
405.54 4.55 1,800
158,000
TOTAL COST BULK MATERIAL 224,300

gadipake
CONTINGENCY COST
Description Value
Factor 0.15
Total Bare Modul Cost (USD) 4,291,300
Contingency Cost (USD) 643,700

CONTRACTOR FEE
Description Value
Factor 0.03
Total Bare Modul Cost (USD) 4,291,300
Contractor Fee (USD) 128,700

TOTAL 772,400 11,185,896,800

ud bener
WORKING CAPITAL
15% x TCI

WC = 989,094
WORKING CAPITAL
atau 17.6% TPI
LAND COST
Description Price per m (Rp) Price per m2 (USD) Area (m2)
2

Land 5,000,000 345.21 1,206


Total

BUILDING COST
Description Price per m (Rp) Price per m2 (USD) Area (m2)
2

Building 24,000,000 1,657 598


Foundation 10% from land cost -
Contractors 3% from land cost -
Land Development 5% from land cost -
Total

175000000 m2 800,000,000,000
130,000,000 m2 20,000,000,000
1 m2 4571.42857142857
US $ IDR ud bener
1 13498
Total Cost (USD)
416,300
416,300

Total Cost (USD)


991,000
41,600
12,500
20,800
1,065,900
TOTAL CAPITAL INVESTMENT
Description Cost (USD) Percentage
Total Equipment Cost 4,291,300 56.59%
Bulk Material Cost
Land Cost 416,300 5.49%
Building Cost 1,065,900 14.06%
Supporting Facility Cost 21,110 0.28%
Utility Installation Cost 26,951 0.36%
Contingency and Contractor Fee 772,400 10.19%
Working Capital 989,094 13.04%
Total Capital Investment 7,583,055 100.00%
ud bener
Direct Cost 5,821,561
Indirect Cost 772,400
6,593,961

Chart Title

13%

Total Equipment Cost

10%
Bulk Material Cost
Land Cost
0% Building Cost
57% Supporting Facility Cost
14% Utility Installation Cost
Contingency and Contractor
Fee
5%
Working Capital
otal Equipment Cost
ulk Material Cost
nd Cost
uilding Cost
pporting Facility Cost
tility Installation Cost
ontingency and Contractor
e
orking Capital
Maintenance Amount (percentage) Annual Cost (USD)

Main equipments 15 % of Total Bare Module Cost 643,695

Supporting equipments 3% of Supporting Facilities Cost 633

Land and building 1% of Land and Building Cost 14,822

TOTAL 659,150

ud bener
Position Amount (person)
Operator 32
Control Room Labor 8
Analyst 2
TOTAL DIRECT LABOR COST

Department Position Amount (person)


President Director 1
General Manager 1
Stakeholder
Secretary of President
1
Director
Finance Accounting
Finance 1
Manager
Department
Accounting Analyst 1
Security 1
General
Support & Receptionist 1
Service
Cleaning Service 1

Production Coordinator 1

QC Manager 1
Production
Department
Supply Chain
1
Management Manager

Logistic Manager 1
Human Resources
1
Manager
HRD Human Resources
Department Planning and
1
Recruitment
Coordinator
HES
HES Manager 1
Department
Sales and Marketing Manager 1
Marketing Sales Engineer 1
Department Sales / Promotor 1
Maintenance Electrical Engineer 1
Department
Mechanical Engineer 1
TOTAL INDIRECT LABOR COST

UMK Tangerang

2016 2017 2018


USD 210.14 USD 227.48 USD 247.49
Salary per month per person (USD) Total Salary (USD)
324 134,697
324 33,674
309 8,036
DIRECT LABOR COST 176,407

Salary per month per person (USD) Total Salary (USD)


2,416 31,408
1,173 15,249
691 8,977

552 7,181

414 5,386
294 3,827

294 3,822

94 1,222

380 4,937

550 7,150

552 7,176

552 7,176
480 6,240

480 6,240

480 6,240
480 6,240
480 6,240
400 5,200
294 3,822
294 3,822
ECT LABOR COST 147,555

TOTAL DIRECT + INDIRECT 323,961 USD

ud bener

2019 2020
USD 269.58 USD 294.35
Material Supplier Quantity/day

Plastic Waste (PP) TPA Rawa Kucing Tangerang 10.8


Plastic Waste (PE) TPA Rawa Kucing Tangerang 17.2
Plastic Waste (PS) TPA Rawa Kucing Tangerang 12
Water CV Ariesta Jaya Abadi  499,416.22
Refrigerant R134 PT. Topre Refrigerator Indonesia 44,570.00
Total
Unit Price/Unit Shipping Cost /ton Distance (km)
/km
tonnes $27.00 $0.05 14
tonnes $43.00 $0.05 14
tonnes $30.00 $0.05 14
Litre $0.0041 $0.01 20.3
Kg $6.88 $0.02 15
Total
Cost/day Cost/Month Cost/Year
$292.30 $7,015.20 $84,182.40
$740.30 $17,767.20 $213,206.40
$360.70 $8,656.80 $103,881.60
$2,047.81 $49,147.43 $589,769.13
$306,641.90 $306,641.90 $306,641.90
$309,790.71 $382,213.33 $1,213,499.03
Price per kWh I-1/3500 VA s.d 14 kVA 0.08 USD

Equipments Qty Power (kW)


Pressure Swing Absorption 1 0.5

TOTAL ELECTRICITY COST FOR MAIN EQUIPMENTS

Equipments Qty Power (kW)


Computer 45 13.5
Telephone 20 0.2
CCTV 30 0.75
Photocopy Machine, Scanner, and Printer 5 2.5
Projector and screen 10 2
Dispenser 7 0.7
Television 6 3
Lamp 80 1.44
TOTAL ELECTRICITY COST FOR SUPPORT EQUIPMEN

Water Needs L/day m3/year


Plant 193408 70593.92
Employees (42 workers) 220 80.3
TOTAL PRICE FOR WATER (USD)/year

Fuel Supply
No Code
Equipment
1 Boiler B-301
Working day/year
Total fuel needed (tonnes) /year
Total fuel needed (L) /year
Total Price (USD)/year

Total Utilities 2,649,975.12


Working Total Power/week Total Power/year Total Cost/year
Time/week (h) (kWh) (kWh) (USD)
84 42 2184 USD 174.72

T FOR MAIN EQUIPMENTS 175

Working Total Power/week Total Power/year Total Cost/year


Time/week (h) (kWh) (kWh) (USD)
48 648 31752 2540.16
168 33.6 1646.4 131.712
168 126 6174 493.92
48 120 5880 470.4
48 96 4704 376.32
98 68.6 3361.4 268.912
48 144 7056 564.48
98 141.12 6914.88 553.1904
FOR SUPPORT EQUIPMENTS 5,399

Cost (USD/m3) Total Cost (USD)


0.44 USD 31,061.32
0.54 USD 43.36
USD 31,104.69

Mass Flow Density (kg/m3) 762.6


(tonnes/day)
9.100 Density (ton/L) 0.0007626
365 Price per L 0.6 USD
3,322
4,355,494
2,613,297

16558 kg/h 24 0.001


397.392 ton/d
Insurance
Insurance Type Measurement Annual Cost (USD)
Plant Insurance 0.5% of FC cost 37,915

Employee’s Insurance 6% of annual salary 490


Annual Insurance Cost 38,406

Land and Building Tax


Description Area (m2) Cost per m2 (USD) Cost (USD)
NJOP Earth 1,206 345.21 416,321
NJOP Building 598 1,657 991,023
Total NJOP 1,407,345
NJOPTKP 829
NJOP for PBB 1,406,516
NJKP (40% NJOP) 562,606
Debted PBB (0.5% NJKP) 2,813

Salary Tax
Position Amount (person) Salary per month per Insurance per month
person (USD)

President Director 1 2,416 145

General Manager 1 1,173 70

Secretary of President Director 1 691 41

Finance Accounting Manager 1 552 33


Accounting Analyst 1 414 25
Security 1 294 18
Receptionist 1 294 18
Cleaning Service 1 94 6
Production Coordinator 1 380 23
QC Manager 1 550 33
Supply Chain Management
Manager 1 552 33

Logistic Manager 1 552 33


Human Resources Manager 1 480 29
Human Resources Planning and
Recruitment Coordinator 1 480 29

HSE Manager 1 480 29


Marketing Manager 1 480 29
Sales Engineer 1 480 29
Sales / Promotor 1 400 24
Electrical Engineer 1 294 18
Mechanical Engineer 1 294 18
Total 20 11,350.36 681.02
Total 46,143.73
udah bener
1 USD 14482

the value from gov rules


NJOP-NJOPTKP
40%NJOP
0,5%NJKP

Untaxable income 1932.800


Total Insurance Bruto Income Position Cost Net Income per Net Income per Taxable Income Salary Tax per
per year Month year year

1739.52 2,561 128.05 2,432.91 29194.94 27262.144 1363.107

844.56 1,243 62.17 1,181.21 14174.53 12241.732 612.087


497.17 732 36.60 695.35 8344.15 6,411.35 320.568
397.74 586 29.28 556.28 6675.32 4,742.52 237.126
298.30 439 21.96 417.21 5006.49 3,073.69 153.685
211.93 312 15.60 296.41 3556.93 1,624.13 81.206
211.68 312 15.58 296.06 3552.70 1,619.90 80.995
67.68 100 4.98 94.66 1135.90 (796.90) -39.845
273.44 403 20.13 382.44 4589.28 2,656.48 132.824
396.00 583 29.15 553.85 6646.20 4,713.40 235.670
397.44 585 29.26 555.86 6670.37 4,737.57 236.878
397.44 585 29.26 555.86 6670.37 4,737.57 236.878
345.60 509 25.44 483.36 5800.32 3,867.52 193.376
345.60 509 25.44 483.36 5800.32 3,867.52 193.376
345.60 509 25.44 483.36 5800.32 3,867.52 193.376
345.60 509 25.44 483.36 5800.32 3,867.52 193.376
345.60 509 25.44 483.36 5800.32 3,867.52 193.376
288.00 424 21.20 402.80 4833.60 2,900.80 145.040
211.68 312 15.58 296.06 3552.70 1,619.90 80.995
211.68 312 15.58 296.06 3552.70 1,619.90 80.995
8,172.26 12,031.38 601.57 11,429.81 137,157.77 98,501.77 4,925.09
Depresiasi dengan metode Declining Balance
f equipment = 0.1 d2 = V1.f
f building = 0.05 Salvage value n tahun: Vs = Vi(1 – f)n
f support 0.05

Value Main Equipment Supporting Equipment Building


Initial Value in 1st year 4,291,300 21,110 1,065,900
D 429,130 1,056 53,295
Year 1
SV 3,862,170 20,055 1,012,605
D 386,217 1,003 50,630
Year 2
SV 3,475,953 19,052 961,975
D 347,595 953 48,099
Year 3
SV 3,128,358 18,099 913,876
D 312,836 905 45,694
Year 4
SV 2,815,522 17,195 868,182
D 281,552 860 43,409
Year 5
SV 2,533,970 16,335 824,773
D 253,397 817 41,239
Year 6
SV 2,280,573 15,518 783,534
D 228,057 776 39,177
Year 7
SV 2,052,515 14,742 744,358
D 205,252 737 37,218
Year 8
SV 1,847,264 14,005 707,140
D 184,726 700 35,357
Year 9
SV 1,662,538 13,305 671,783
D 166,254 665 33,589
Year 10
SV 1,496,284 12,640 638,194
D 149,628 632 31,910
Year 11
SV 1,346,655 12,008 606,284
D 134,666 600 30,314
Year 12
SV 1,211,990 11,407 575,970
D 121,199 570 28,798
Year 13
SV 1,090,791 10,837 547,171
D 109,079 542 27,359
Year 14
SV 981,712 10,295 519,813
D 98,171 515 25,991
Year 15
SV 883,541 9,780 493,822
D 88,354 489 24,691
Year 16
SV 795,187 9,291 469,131
D 79,519 465 23,457
Year 17
SV 715,668 8,827 445,674
D 71,567 441 22,284
Year 18
SV 644,101 8,385 423,391
D 64,410 419 21,170
Year 19
SV 579,691 7,966 402,221
D 57,969 398 20,111
Year 20
Year 20
SV 521,722 7,568 382,110
Total

483,481
4,894,830
437,850
4,456,980
396,647
4,060,333
359,435
3,700,899
325,821
3,375,078
295,452
3,079,625
268,010
2,811,615
243,207
2,568,409
220,784
2,347,625
200,508
2,147,117
182,170
1,964,947
165,580
1,799,367
150,568
1,648,799
136,979
1,511,820
124,677
1,387,143
113,534 50,731,030
1,273,609
103,440
1,170,169
94,292
1,075,877
85,999
989,878
78,478
911,400
Communication Cost
Communication Cost (USD) Price per month Month
Mail 1,656.00 138 12
Internet and Telephone 4,140.00 345 12
Annual Communication Cost 5,796.0

Plant Overhead

Equipment Qty Price per Unit Total Price per Unit

Hydrant 15 82.86 1,242.92


First Aid Kit 5 6.91 34.53
Total

TOTAL 45,512.17

ud bener
Marketing
Cost Market Research
1656 1 USD Consultant Market Reasearch
4140 14482 Total Market Research

Printed Media
Booklet
TOTAL PRINTED MEDIA PUBLICATION COST

Web Address
Google Adsense
Social Media (Fanspage, FB,
Twitter)

iklan-gratis.com
www.detik.com
TOTAL ONLINE ADVERTISEMENT COST

Types
Creating Website Cost
Design Website Cost
Annual Cost
Total Price Estimation TOTAL WEBSITE DEVELOPMENT
per Year COST
1,242.92
103.58 Media Type
1,346.50 Market Research
Printed
Electronic
Total Marketing Cost per Year
Price
691
691

Type Total Cost (USD)


Full colour display 242
D MEDIA PUBLICATION COST 242

Time (Adv/day) Price / day (USD) Price / year (USD)


Free Free
Free Free

Free Free
30 3 37,288
OTAL ONLINE ADVERTISEMENT COST 37,288

Cost / year (USD)


69
35
55

149

Total Cost (USD/year)


691
242
37,437
38,370
Cost Breakdown
Outcome Cost %
Raw Material 306,642 7.68%
Indirect Labor Salary 176,407 4.4160%
Direct Labor Salary 147,555 3.6938%
Utilities 2,613,297 65.42%
Maintenance 659,150 16.50%
Insurance and Tax 46,144 1.16%
General Expenses 45,512 1.1393%
TOTAL 3,994,706 100.00%

23,565,892
Raw Material
Indirect Labor Salary
Direct Labor Salary
Utilities
Maintenance
Insurance and Tax
General Expenses
WACC (Feasibility Study)
beta 1.06 fix
Weight of debt 8.40%
tax rate 25.00%
cost of debt 4.52%
annual inflation rat 6.40%
risk premium 2.00%
risk free rate 2.52%
market premium 6.63%

WACC 11.85%
Capital Loan
Capital Source Percentage Capital Share TCI
Bank 75% 5,687,291 Bank Interest Rate (BNI)
Investor 25% 1,895,764 Investor Interest Rate

Bank
Year Initial Loan Loan Interest Payment Total Payment
0 5,687,291
1 5,687,291 597,166 568,729 1,165,895
2 5,118,562 537,449 568,729 1,106,178
3 4,549,833 477,732 568,729 1,046,462
4 3,981,104 418,016 568,729 986,745
5 3,412,375 358,299 568,729 927,028
6 2,843,646 298,583 568,729 867,312
7 2,274,917 238,866 568,729 807,595
8 1,706,187 179,150 568,729 747,879
9 1,137,458 119,433 568,729 688,162
10 568,729 59,717 568,729 628,446

Investor
Year Initial Loan Loan Interest Payment Total Payment
0 1,895,764
1 1,895,764 227,492 379,153 606,644
2 1,516,611 159,244 379,153 538,397
3 1,137,458 119,433 379,153 498,586
4 758,306 79,622 379,153 458,775
5 379,153 39,811 379,153 418,964
7,583,055 Asset (TBM, Land, Building) 83,611,827,000
10.50% Maximum Loan 75,250,644,300
12.00%

Loan after Payment Year Total Payment


5,687,291 0
5,118,562 1 1,772,539
4,549,833 2 1,644,575
3,981,104 3 1,545,047
3,412,375 4 1,445,520
2,843,646 5 1,345,992
2,274,917 6 867,312
1,706,187 7 807,595
1,137,458 8 747,879
568,729 9 688,162
0 10 628,446

Loan after Payment


1,895,764
1,516,611
1,137,458
758,306
379,153
0
Total Operating Cost
Annual Cost (Year 2-20) 1st Year Cost
Direct Cost USD USD
Raw Material 306,641.90 1,213,499.03
Direct Labor Cost 176,406.62 176,406.62
Utilities 2,649,975.12 2,649,975.12
Maintenance ada di tabel cashflow ada di tabel cashflow
Fixed Cost
Depreciation ada di tabel cashflow ada di tabel cashflow
Insurance 8,172.26 8,172.26
Building Tax 2,813.03 2,813.03
Salary Tax 4,925.09 4,925.09
Indirect Labor Cost 147,554.70 147,554.70
Gerneral Expense 45,512.17 45,512.17
Total 3,342,000.88 4,248,858.02

Tax 0.25

Year Diesel Oil Sold/Liter

0 2020 -
1 2021 35,467.98
2 2022 35,467.98
3 2023 35,467.98
4 2024 35,467.98
5 2025 35,467.98
6 2026 35,467.98
7 2027 35,467.98
8 2028 35,467.98
9 2029 35,467.98
10 2030 35,467.98
11 2031 35,467.98
12 2032 35,467.98
13 2033 35,467.98
14 2034 35,467.98
15 2035 35,467.98
16 2036 35,467.98
17 2037 35,467.98
18 2038 35,467.98
19 2039 35,467.98
20 2040 35,467.98
SV
TOTAL
Product Pricing
Product Quantity - MWh
Price (US$) 0.08 per KWh
Kurs 13,508
Price (Rp) 1,013.10 per KWh
Cummullative Cash Flow 24,093,457.49

(0.44)

CASH FLOW

20,000...

10,000...

-10,000...

-20,000...

-30,000...

-40,000...

-50,000...

-60,000...

-70,000...

-80,000...
IRR NPV PBP
0.1380 $1,235,577 8.177

BEP 6.94
Ethanol 89,882,778.33 L
Cooling - kWh
Electricity - kWh

27.5 MW

Cash Flow Calculation


Price/L

-
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
0.619
-
-
COMMULATIVE CASH FLO

200000000

150000000

100000000

BTCF
ACTF
50000000

0
1 2 3 4

-50000000
Production Diesel Oil 3,000.00 kg/h
36,000.00 kg/day
44,334.98 Liter/day

Operating Expenses Maintenance Cost Depreciation Revenue


- - - -
4,248,858 659,150 483,481 6,956,260
3,342,001 659,150 437,850 6,956,260
3,342,001 659,150 396,647 6,956,260
3,342,001 659,150 359,435 6,956,260
3,342,001 659,150 325,821 6,956,260
3,342,001 659,150 295,452 6,956,260
3,342,001 659,150 268,010 6,956,260
3,342,001 659,150 243,207 6,956,260
3,342,001 659,150 220,784 6,956,260
3,342,001 659,150 200,508 6,956,260
3,342,001 659,150 182,170 6,956,260
3,342,001 659,150 165,580 6,956,260
3,342,001 659,150 150,568 6,956,260
3,342,001 659,150 136,979 6,956,260
3,342,001 659,150 124,677 6,956,260
3,342,001 659,150 113,534 6,956,260
3,342,001 659,150 103,440 6,956,260
3,342,001 659,150 94,292 6,956,260
3,342,001 659,150 85,999 6,956,260
3,342,001 659,150 78,478 6,956,260
- - - 50,731,029.98
COMMULATIVE CASH FLOW

00000

00000

00000

00000

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

00000

Year
Artinya payment untuk bank dan payment devident untuk investor p

Cash Expenses Payment All Expenses Gross Profit


- - - -
4,908,008 1,772,539 7,164,028 2,048,252
4,001,151 1,644,575 6,083,576 2,955,109
4,001,151 1,545,047 5,942,845 2,955,109
4,001,151 1,445,520 5,806,106 2,955,109
4,001,151 1,345,992 5,672,965 2,955,109
4,001,151 867,312 5,163,916 2,955,109
4,001,151 807,595 5,076,756 2,955,109
4,001,151 747,879 4,992,237 2,955,109
4,001,151 688,162 4,910,097 2,955,109
4,001,151 628,446 4,830,105 2,955,109
4,001,151 - 4,183,321 2,955,109
4,001,151 - 4,166,731 2,955,109
4,001,151 - 4,151,719 2,955,109
4,001,151 - 4,138,131 2,955,109
4,001,151 - 4,125,828 2,955,109
4,001,151 - 4,114,685 2,955,109
4,001,151 - 4,104,591 2,955,109
4,001,151 - 4,095,443 2,955,109
4,001,151 - 4,087,150 2,955,109
4,001,151 - 4,079,630 2,955,109
-
96,889,860 58,195,329
COMMULATIVE CASH FLOW

200,000,000

150,000,000

100,000,000

50,000,000

0
2020 2022 2024 2026 2028 2030 2032 2034

-50,000,000

18 19 20 21 22
30,532,067 3,053,206.71
30,795,339 3,079,533.89
31,032,284 3,103,228.35
31,245,534 3,124,553.37
31,437,459 3,143,745.88
31,610,191 3,161,019.15
31,765,651 3,176,565.08
31,905,564 3,190,556.42
32,031,486 3,203,148.63
32,144,816 3,214,481.62
dan payment devident untuk investor pada tahun yang sama A/P factor
MARR =
Cumulative Cash
BTCF ATCF Cash Flow PBP
Flow
(7,583,055) (7,583,055) (7,583,055) (7,583,055) -
(207,768) (155,826) (155,826) (7,738,881) 0.000
872,684 654,513 654,513 (7,084,368) 0.000
1,013,415 760,061 760,061 (6,324,306) 0.000
1,150,155 862,616 862,616 (5,461,690) 0.000
1,283,296 962,472 962,472 (4,499,218) 0.000
1,792,345 1,344,259 1,344,259 (3,154,959) 0.000
1,879,504 1,409,628 1,409,628 (1,745,331) 0.000
1,964,024 1,473,018 1,473,018 (272,313) 0.000
2,046,163 1,534,623 1,534,623 1,262,309 8.177
2,126,155 1,594,617 1,594,617 2,856,926 0.000
2,772,939 2,079,704 2,079,704 4,936,630 0.000
2,789,529 2,092,147 2,092,147 7,028,777 0.000
2,804,541 2,103,406 2,103,406 9,132,183 0.000
2,818,130 2,113,597 2,113,597 11,245,780 0.000
2,830,433 2,122,825 2,122,825 13,368,605 0.000
2,841,575 2,131,181 2,131,181 15,499,786 0.000
2,851,670 2,138,752 2,138,752 17,638,538 0.000
2,860,817 2,145,613 2,145,613 19,784,152 0.000
2,869,110 2,151,833 2,151,833 21,935,984 0.000
2,876,631 2,157,473 2,157,473 24,093,457 0.000
- - - 24,093,457 0.000
42,235,350 31,676,513 31,676,513 136,595,519

0.14 1,235,577.34 8.18


PV
PV

10,000,000

0
2020 2022 2024 2026 2028 2030 2032
-10,000,000

-20,000,000

-30,000,000

-40,000,000

-50,000,000

-60,000,000

-70,000,000

-80,000,000

17,622,382
19,275,079
20,910,569
36,355,263
028 2030 2032 2034 2036 2038 2040 36,480,704
36,593,601
36,695,209
36,786,655
36,868,957
36,943,029
37,009,693
19,308,215 1,930,821.51 37,069,692
18,309,707 1,830,970.72 37,123,690
17,311,199 1,731,119.94
16,312,691 1,631,269.15
15,314,184 1,531,418.36
14,315,676 1,431,567.57
13,317,168 1,331,716.78 17,253,714
12,318,660 1,231,865.99 18,498,373
11,320,152 1,132,015.20 19,698,447
10,321,644 1,032,164.41 20,858,394
21,982,228
0.10955
11.85%
NPV IRR ROI AV PV P/F factor
(830,724) (7,583,055)
(15,661) (142,954) 0.9174
60,352 550,904 0.8417
64,297 586,919 0.7722
66,944 611,077 0.7084
68,525 625,511 0.6499
87,813 801,581 0.5963
84,470 771,067 0.5470
80,991 739,308 0.5019
77,401 706,540 0.4604
73,789 673,566 0.4224
$1,235,577 13.80% 5.90% 88,262 805,678 0.3874
81,479 743,758 0.3555
75,166 686,131 0.3262
69,278 632,388 0.2992
63,836 582,715 0.2745
58,811 536,845 0.2519
54,147 494,266 0.2311
49,831 454,870 0.2120
45,850 418,531 0.1945
42,165 384,893 0.1784
- - 0.1637
447,023 4,080,539
4 2026 2028 2030 2032 2034 2036 2038 2040

1,762,238.20
1,927,507.93
2,091,056.92
3,635,526.31
3,648,070.42
3,659,360.13
3,669,520.86
3,678,665.52
3,686,895.72
3,694,302.89
3,700,969.35
3,706,969.16
3,712,368.99

1,725,371.36
1,849,837.30
1,969,844.71
2,085,839.44
2,198,222.76
Total PV
(7,583,055)
(7,726,010)
(7,175,106)
(6,588,187)
(5,977,109)
(5,351,599)
(4,550,017)
(3,778,951)
(3,039,643)
(2,333,103)
(1,659,537)
(853,859)
(110,101)
576,030
1,208,418
1,791,134
2,327,978
2,822,244
3,277,114
3,695,645
4,080,539
4,080,539
PRODUCT PRICE
Deviation Ethanol Price (USD) IRR NPV (USD) PBP (year)
-15% 0.881 16.10% 58,542,695 7.527
-10% 0.932 16.50% 61,734,780 7.326
-5% 0.984 16.91% 64,989,455 7.131
0% 1.036 17.31% 68,244,129 6.943
5% 1.088 17.72% 71,498,804 6.755
10% 1.140 18.13% 74,753,478 6.577
15% 1.191 18.53% 77,945,563 6.412

MAINTENANCE
Deviation Raw Material Price (USD) IRR NPV (USD) PBP (year)
-15% 9,472,308 18.74% 79,586,402 6.330
-10% 10,029,503 18.26% 75,805,643 6.522
-5% 10,586,697 17.79% 72,024,891 6.726
0% 11,143,892 17.31% 68,244,129 6.943
5% 11,701,087 16.84% 64,463,374 7.162
10% 12,258,281 16.37% 60,682,622 7.391
15% 12,815,476 15.90% 56,901,863 7.635

RAW MATERIAL
Deviation Total Labor Cost (USD) IRR NPV (USD) PBP (year)
-15% 5,135,179 17.96% 73,781,111 6.647
-10% 5,437,248 17.75% 71,935,453 6.742
-5% 5,739,318 17.53% 70,089,790 6.841
0% 6,041,387 17.31% 68,244,129 6.943
5% 6,343,456 17.09% 66,398,475 7.045
10% 6,645,526 16.88% 64,552,811 7.147
15% 6,947,595 16.66% 62,707,154 7.253
Deviation Cooling Price (USD) IRR NPV (USD) PBP (year) Deviation
-15% 0.091 17.29% 68,042,035 6.955 -15%
-10% 0.096 17.29% 68,105,189 6.951 -10%
-5% 0.102 17.30% 68,180,975 6.947 -5%
0% 0.107 17.31% 68,244,129 6.943 0%
5% 0.112 17.32% 68,307,284 6.939 5%
10% 0.118 17.33% 68,383,069 6.935 10%
15% 0.123 17.34% 68,446,224 6.931 15%

Deviation vs IRR
25.00%

20.00%

ethan
coolin
15.00%
electr
maint
raw m
10.00%

5.00%

0.00%
-20% -15% -10% -5% 0% 5% 10% 15% 20%
Electricity Price (USD)
0.064
IRR
11.23%
NPV (USD)
19,206,461
PBP (year)
10.471
Deviation
0.068 13.43% 37,038,340 9.129 12.000
0.071 15.09% 50,412,250 8.088
0.075 17.31% 68,244,129 6.943
10.000
0.079 19.56% 86,076,008 6.026
0.083 21.83% 103,907,888 5.280
0.086 23.55% 117,281,797 4.831 8.000

6.000

4.000

2.000

0.000
-20% -15% -10% -5% 0% 5%

ethanol
cooling
electricity Deviation vs NPV
maintenence
140,000,000
raw material

120,000,000

100,000,000

80,000,000

15% 20%
60,000,000

40,000,000

20,000,000

0
-20% -15% -10% -5% 0% 5% 10% 15% 20%
Deviation vs PBP
12.000

10.000

8.000 ethanol
cooling
electricity
6.000 maintenence
raw material

4.000

2.000

0.000
-5% 0% 5% 10% 15% 20%

vs NPV

ethanol
cooling
electricity
maintenence
raw material

10% 15% 20%

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