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COGELSA Catalogue EN

This document is a catalog from COGELSA, an independent company that manufactures industrial lubricants and greases. It was established over 100 years ago in Barcelona, Spain. The catalog outlines COGELSA's broad range of products for various industrial sectors, including oils, greases, coolants, and degreasers. It also details the technical services provided to help customers select the right products and monitor performance.

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M.AS
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0% found this document useful (0 votes)
1K views58 pages

COGELSA Catalogue EN

This document is a catalog from COGELSA, an independent company that manufactures industrial lubricants and greases. It was established over 100 years ago in Barcelona, Spain. The catalog outlines COGELSA's broad range of products for various industrial sectors, including oils, greases, coolants, and degreasers. It also details the technical services provided to help customers select the right products and monitor performance.

Uploaded by

M.AS
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INDUSTRIAL LUBRICANTS

GENERAL CATALOGUE
1916-2016,
More than 100 years offering efficient
solutions for industrial lubrication

COGELSA is an independent company that manufactures and develops


high-tech lubricants and greases.

The company was established more than 100 years ago and it is
located in the area of Barcelona, Spain.

Throughout all these years, the company has accumulated a broad


experience in different fields of industrial applications and works
closely with several additive suppliers and research institutes to
keep updated about the latest chemical technologies and market
trends. These collaborations and its own know-how allow R+D teams
to formulate special lubricants to meet the current demands of the
industrial customers.

COGELSA is present in more than 40 countries all over the world


through its extensive distribution network, from Asia to Europe, the
north of Africa and Latin America.

COGELSA offers a high level technical service to advice on the product


to be used. It can also help you to monitor the quality of the on-site
product performance with periodic laboratory analysis that allow a long
life cycle.

We supply our products to the main multinational companies, which


have the highest demands in terms of product stability and
performance. We will be happy to be your technical partner and help
your business grow, so that you and your team can concentrate on
your value-added proposition.

Let COGELSA take care of your industrial fluids!


Market sectors

PHARMACY & COSMETICS TEXTILE


Medicinal white oils Lubricants and greases for textile machines
Vaselines Process oils and auxiliaries for textile industries
Food grade maintenance lubricants

PRINTING FOOD AND BEVERAGE


Gear oils for printing machines H1 lubricants approved for the food industry
Sprays and grease Thermal oils
Cleaning and degreasing products Food grade sprays and degreasers

FLAT GLASS AUTOMOTIVE


Lubricants for float glass cutting Metalworking
Lubricants for vacuum pumps Metalforming
Sintering
METAL PACKAGES BUILDING
Industrial packages Profiling
Food packages Metal sheet forming

MINING AND QUARRIES RAILWAYS


High efficiency oils Lubricants
Hydraulic fluids Compressor oils
Gear oils

SPECIAL GREASES BIODEGRADABLE LUBRICANTS


Greases for cables Hydraulics
Greases for open gears Biodegradable greases
Pastes Mould releasers
Product ranges

INDUSTRIAL OILS 6 - 15

LUBRICANT GREASES 16 - 25

WATER MISCIBLE COOLANTS 26 - 29

NEAT CUTTING OILS 30 - 33

METAL FORMING LUBRICANTS 34 - 43


METAL PROTECTION 44 - 45

DEGREASERS 46 - 47

SPRAYS 48 - 49

MOULD RELEASERS FOR CONSTRUCTION


AND CIVIL WORKS
50

PRODUCTS FOR TEXTILE INDUSTRY 51 - 54


INDUSTRIAL OILS
MULTIPURPOSE OILS

ISO VG Viscosity
Product Description and Applications
(CST at 40 ° C)

ULTRA MF 10 / 22 / 32 / 46 / 68
100 / 150 / 220
Oils for the lubrication of bearings, hydraulics, slideways and gears.
Classification: ISO-L-HM. Meet the requirements of the standards:
10 / 22 / 32 / 46 / 68 / 100 / 150 / 220 DIN 51524-Part 2 HLP / DIN 51517-Part 3 CLP.

ULTRA ATOX 32 / 46 / 68 / 100 / 150


220 / 320 / 460
White oils with additives for the lubrication of bearings, hydraulics,
slideways, gears, circulation systems and compressors. Meet the
32 / 46 / 68 / 100 / 150 / 220 / 320 / 460 requirements of the standards: ISO 6743/4-HM. DIN 51524-Part 2
HLP.DIN 51517-Part 3 CLP. DIN 51506-VD-L.
Certified by NSF as H1 – suitable for incidental food contact.

ULTRASYNT ATOX 32 / 46 / 68
100 / 150 / 220
Synthetic oils for long lasting high-performance lubrication for
bearings, hydraulic systems, pumps, chains, gears and compressors.
32 / 46 / 68 / 100 / 150 / 220 / 320 / 460 / 680 320 / 460 / 680 These oils exceed the requirements of standards ISO 6743/4 - HM.
DIN 51524 - Part 2 HLP - DIN 51517 - Part 3 CLP - DIN 51506
- VD-L. Certified by NSF as H1 – suitable for incidental food contact.

ULTRA VBA 46 / 68 Multifunctional lubricants with Vegetable-based bases, suitable for


incidental food contact (NSF H1), totally free of hydrocarbons and
46 / 68 biodegradable. Specials as hydraulics for oil mills. Quality level DIN
51524 Part 2 HLP / DIN 51517 Part 3 CLP.

ULTRATEF H1 100 Multipurpose oil with PTFE for lubrication of open mechanisms in the
food industry. NSF approved as H1 for incidental food contact.

ULTRA BIO 100 100 Recommended for the lubrication of industrial gears, bearings,
guides, chains, hydraulic circuits, pumps and circulation
lubrication, in case of possible discharge of the lubricant into
the environment.

6
GENERAL LUBRICANTS

ISO VG Viscosity
Product Description and Applications
(CST at 40 ° C)

ENGINE OIL 100 / 150 General lubricant for machinery and mechanisms bearing moderate
loads at moderate speeds.
7 / 12 Have high oiliness and thermal stability.

SPECIAL LUBRICANTS

ULTRA SP 2 2 Lubrication of high speed spindles operating at extremely close


tolerances (“zero clearance”).

ULTRA CS 200 H1 200 Is specially formulated for the Lubrication of high-speed canning

INDUSTRIAL OILS
machine mechanisms. Due to its high stability and minimal residue
formation, it ensures correct lubrication under the most demanding
operating conditions.
Applicable in machinery that presents a risk of contamination of the
product with the lubricant.

SLIDEWAYS AND DRIP-FREE

STANDARD SLIP 68 / 100 / 150


220 / 320 / 1000
Special oils for the lubrication of horizontal and vertical slideways and
drip-free general lubrication.These oils contain unctuosity, adherence
68 / 100 / 150 / 220 / 320 / 1000 and extreme pressure (E.P.) additives. Quality level ISO 6743/4-L-HG
/ DIN 51524 - Part 2 - HLP / DIN 51517 - Part 3 - CLP.

7
GEAR OILS

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

STANDARD VAREN EP 100 / 150 / 220 / 320


460 / 680 / 1000
Lubrication of industrial gearboxes. Meet the requirements of the
standards: DIN 51 517 Part 3-CLP/ US STEEL 224 / AGMA
100 / 150 / 220 / 320 / 460 9005-D94.

680 / 1000

ULTRAGEAR EP 100 / 150 / 220


320 / 460 / 680
Oils with mineral base for gears operating in heavy duty load
conditions. High protection against micropitting. They are approved
100 / 150 / 220 / 320 / 460 / 680 by Siemens MD for use in Flender gears.

BIODEGRADABLE GEAR OILS

ULTRAGEAR BIO 460 460 Lubrication of industrial gears, bearings, slide ways, cams and other
mechanisms requiring oil with EP properties, where there is a
possibility of lubricant waste to the environment.

SYNTHETIC GEAR OILS

ULTRAGEAR PG 100 / 150 / 220


320 / 460
Synthetic lubricants with high thermal stability and great lubricating
power. For long life lubrication of all types of gears, circulation
100 / 150 / 220 / 320 / 460 systems, bearings at high temperature (up to 200ºC).

ULTRASYNT EP 150 / 220 / 320


460 / 680 / 1000
Polyalphaolefin based synthetic oil for gears operating in heavy duty
load and temperature conditions. They are approved by Siemens MD
150 / 220 / 320 / 460 / 680 / 1000 for use in Flender gears.

ULTRASYNT FGT 150 150 Special synthetic synthetic oil for lubricating bearings and gears
under high loads in the food, beverage, pharmaceutical and
cosmetics industries. Low coefficient of friction. Meets standards:
ISO 12925 - CKB, CKC, CKD / DIN 51517 Parts 1,2 and 3 - C, CL
and CLP. Certified by NSF as H1 - suitable for incidental
food contact.

ULTRASYNT WG 1000 1000 Is particularly suitable for the long-term lubrication of worm gears.
Can be used in circulation systems for lubrication of plain and roller
bearings and other mechanical components, especially at
high temperatures.

8
GEAR OILS FOR THE PRINTING INDUSTRY

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRAPRESS AG 68 / 68 Gear oils specially formulated to meet the requirements of printing


machine manufacturers (MANROLAND, HEIDELBERG, etc).
5 LA / 68 LA

COMPRESSORS AND PUMPS

STANDARD CP 46 / 68
100 / 150
Mineral oils for air compressors with specific additives. High stability
to oxidation, preventing the formation of deposits. Comply with the
46 / 68 / 100 / 150 standard DIN 51 506. Category VD-L.

STICK PRESS AG 23 320 Special oil for vacuum and pressure pumps in the Printing Industry.
Complies with standard DIN 51 506 / VB-L / VC-L / VD-L.

INDUSTRIAL OILS
STANDARD FRI 68 68 Mineral naphthenic oil for the lubrication of refrigerating
compressors of ammonia, freons R12 and R22, and
propane-butane. Complies with DIN 51503-KAA/KC/KE.

ULTRABAR HC 46 46 Special hydrocarbon based oils for lubricating screw and vane
compressors under severe operating conditions. Quality level: ISO
6743/3 - DAH / DIN 51 506 - VD-L.

ULTRABAR HS 46 / 68 PAO synthetic base oils for long-term lubrication of screw and vane
compressors under severe operating conditions. Quality level: ISO
46 / 68 6743/3 - DAJ / DIN 51 506 - VD-L.

9
CHAIN OILS

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRACHAIN HT 220 / 320 Synthetic lubricants for chains operating at temperatures up to


250ºC. High lubricating power. Residue-free.
220 / 320

ULTRACHAIN PRO 150 / 270 / 460 Oils with synthetic bases for chains working at temperatures of
200-220ºC. High resistance to oxidation and residue formation.
150 / 270 / 460

ULTRA CLT 320 320 Synthetic lubricant for chains operating from -30 up to 120ºC.
Resistant to moisture, water and steam. High adherence. Chains,
cables, cams, open mechanisms.

STANDARD SINT 15 15 Biodegradable ester based synthetic chain oil. Operating


temperature from -50 up to +180ºC. Suitable for operation in dusty
conditions and where environment contamination is possible.

STANDARD CLT 460 460 Mineral oil for chains and slide ways working up to +150ºC with high
loads and moisture.
Quality level ISO 6743/4 – category L-HG / DIN 51517 – CLP.

ULTRACHAIN CPO 270 270 Ester based synthetic oil for chain lubrication with operating
temperature up to +250ºC.
Compatible with some paints used in cataphoresis.

ULTRACHAIN FG 220 220 Ester based synthetic oil for chain lubrication with operating
temperature up to +250ºC.
Certified by NSF as H1 – suitable for incidental food contact.

ULTRADRY 320 320 Dispersion of micronized graphite in a synthetic fluid for the
lubrication of chains, bearings, sliding surfaces, support rings, etc.
at temperatures up to 450ºC (600ºC with sufficient relubrication).

10
CHAIN OILS

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRACHAIN CTP 145 135 Special synthetic oil for lubricating chains in overhead and ground
conveyors of cataphoretic paint lines. ULTRACHAIN CTP 145 is
compatible with most water soluble paints and prevents the
formation of craters, "fish eyes" and other surface defects. Working
temperature up to 200ºC.

ULTRALUBE P-6 32 Synthetic base oil for lubricating chains, guides, cams and other
open mechanisms at low temperatures (down to -50ºC). Prevents
the formation of crystals at low temperatures that can be projected
on processed foods. Approved by NSF as H1 for incidental
food contact.

NEBULIZABLE OILS

NEBULOIL 2 22 Highly refined oil with special additives for optimum pulverization.
Recommended by FESTO.

INDUSRIAL OILS
TECHNICAL OILS

SIVANO 22 / 10 Technical oils for use as plasticizers and auxiliaries


in chemical formulations.
1/6

WHITE SI 220 Silicone oil with high thermal stability for the lubrication of
mechanisms at temperatures from -30 to 200ºC, and as an auxiliary
in spinning.

11
MEDICINAL OILS

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

FARMOL 15 / 32 / 68 Medicinal-grade white oils suitable as lubricants and auxiliary


products in food processing, cosmetics and pharmaceuticals, etc.
22 / 33 / 55 DAB 10 and FDA 178.3620 (a) quality level.
Certified by NSF as 3H - suitable for direct contact with food.

FARMOL NL 22 White medicinal oil with the same uses as Farmol 22 but not
classified as dangerous by aspiration, thanks to its viscosity greater
than 20.5 mm2/s.

ULTRAFARM 40 40 Medicinal white oil stabilized with antioxidant, special for dough
dividers in bread industry, as a release agent and auxiliary product.
Quality level FDA 178.3620 (a), FDA 172.878.
Certified by NSF as 3H - suitable for direct contact with food.

ULTRAFARM VDP-E 32 Vegetable oil with additives, special for divider-weighers in industrial
bakeries. High resistance to heat and oxidation. Certified by NSF as
3H - suitable for direct contact with food.

ULTRASIL CUT 300 1 Food grade emulsion of silicone for lubrication and refrigeration in low
severity metalworking operations.

WHITE OIL FILANTE - Solid, medicinal-grade vaseline suitable for cosmetic and medicinal
use, and as a lubricant in the food industry.
DAB 10 and FDA 178.3620 (a) quality level.

12
HEAT TRANSFER FLUIDS

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ACEITE TERMICO 3 22 Synthetic thermal fluid for closed circuits.


For use at temperatures from -20 to +315ºC.

ULTRATERMIC P 6 32 Heat transfer fluid of synthetic base for closed circuits where a food
grade product is required. Operating temperature up to 315ºC.
NSF H1 certification.

SPECIAL OILS

ULTRA PFPE 150 / 220 / 460 Synthetic oils with perfluoropolyether base for Lubrication in

INDUSTRIAL OILS
extreme conditions, presence of aggressive chemical products, high
150 / 220 / 460 temperatures and lubrication for life.

ULTRASYNT PG 68 68 Synthetic oil auxiliary lubricant in manufacturing processes of


copper and aluminium wires.

ULTRASYNT IF 40 32 Special synthetic oil for lubricating sintered bearings. Very wide
working temperature range: -60 to + 150ºC.

13
SPECIAL HYDRAULICS FOR INDUSTRY

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

PRESOL HM 32 / 46 / 68
100 / 150
High performance hydraulic oils with anti-wear, corrosion protection,
anti-oxydation and anti-foam additives. Demulsifying, containing
32 / 46 / 68 / 100 / 150 zinc. Meet DIN 51 524 Part 2 standard and equivalent.

PRESOL TH EP 32 / 46
68 / 100
High performance hydraulic oils with anti-wear, corrosion protection,
anti-oxydation and anti-foam additives. Demulsifying, zinc- and
3/4/5/8 ash-free, red colour. Meet DIN 51 524 Part 2 standard and equivalent.

Ashless

PRESOL HV 15 / 32 / 46
68 / 100
High performance hydraulic oils featuring high viscosity index, with
anti-wear, corrosion protection, anti-oxydation and anti-foam
15 / 32 / 46 / 68 / 100 additives. Demulsifying, containing zinc.
Meet DIN 51 524 Part 3 standard and equivalent.

PRESOL HV PLUS 22 / 46 / 68 Refined and microfiltered hydraulic oil, specially formulated for use in
systems subject to large temperature variations, due to its very high
22 / 46 / 68 viscosity index, and where special anti-wear and extreme pressure
characteristics are required, great resistance to corrosion and stability
to oxidation. Complies with specifications: ISO 6074 (HV)
DIN 51524, Part 2 and 3 (HVI) MIL-L-24459.

PRESOL HFC 40 46 Fire resistant water-glycol type hydraulic fluid, featuring red colour
and high lubrication and stability.

ULTRAPRESS SC HM 46 / 68 High performance hydraulic oils with anti-wear, corrosion protection,


anti-oxydation and anti-foam additives. Demulsifying, zinc- and
46 / 68 ash-free. Meet DIN 51 524 Part 2 standard and equivalent.

Ashless

ULTRAPRESS SC HV 46 / 68 Highly refined and micro-filtered hydraulic oil, for use in systems
exposed to wide temperature variation, and where requirements of
46 / 68 anti-wear capacity, oxidation and corrosion protection are demanding.
The product is ashless and free from heavy metals, it has low foam
tendency and good deairation and demulsifying capacity.

ULTRAPRESS SCD 46 46 High performance hydraulic oil with anti-wear, corrosion protection,
anti-oxydation and anti-foam additives. Detergent, zinc- and ash-free.
Meets DIN 51 524 Part 2 standard and equivalent.

14
SPECIAL HYDRAULICS FOR INDUSTRY

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

PRESOL HE FR 46 / 68 Biodegradable fire resistant hydraulic fluid. is based


on a high flash point biodegradable TMP ester and additives.
46 / 68

ULTRAPRESS HEES 46 / 150 Are recommended for hydraulic equipment operating in conditions
where there is a risk of contamination to the environment such as
46 / 150 wind power installations, hydroelectric power stations, harbours, ski
resorts, etc. Also suitable as fire resistant hydraulic fluid.
Operating temperatures: from -30ºC up to 90ºC (with intermittent
peaks of +120ºC).

ULTRAPRESS SC 46 SL 46 Refined and "ashless" microfiltered hydraulic oil for systems where oils
with high degrees of cleanliness, anti-wear characteristics, oxidation
stability and corrosion resistance are required.

ULTRAPRESS SC 46 KM 46 Refined and "ashless" microfiltered hydraulic oil for systems where

INDUSTRIAL OILS
oils with high degrees of cleanliness, anti-wear characteristics, good
air separation behaviour, oxidation stability and corrosion resistance
are required.

15
LUBRICANT GREASES
CALCIUM

NLGI Dropping
Product Description and Applications
Consistency point ºC

GREASE CA-T 2 2 90 Greases for chassis and general lubrication up to 50ºC.


Water-resistant and adhesive.

GREASE MAR 2
3
140
140
Greases for chassis and general lubrication without load up to
90ºC. Good adhesion and water resistance.
2 PLUS / 3 PLUS

LITHIUM

LITKEN R 1
2
185
185
Multipurpose lithium greases for the lubrication of bearings with
medium loads, up to 120ºC.
1/2

LITKEN R 3 GREEN 3 190 Multipurpose lithium grease for lubricating rolling bearings with
light loads, up to 120ºC. Green color.

LITKEN COTTON 00 – Special lithium grease for lubrication of cotton picker spindle
assemblies in machinery like Case, John Deere and

GREASE International Harvester.

16
EP LITHIUM

NLGI Dropping
Product Description and Applications
Consistency point ºC

LITKEN A 2
3
185
185
Lithium greases with extreme pressure (EP) additives for
bearings under heavy loads and medium –low speed.
2 EP / 3 EP Operating temperature up to 120ºC.

LITKEN EP 00
0
-
185
Lithium greases with extreme pressure (EP) additives for
heavily loaded gearboxes and bearings. Operating temperature
00 / 0 / 1 / 2 / 3 1 185 up to 120ºC.
2 190
3 190

LITKEN BLANC 2 2 190 Multifunctional E.P. grease for applications requiring a white
lubricant, in the textile industry, furniture manufacture, food
industry, etc.

LITKEN HD 2 2 200 High performance EP lithium grease. It allows extension of

LUBRICANT GREASES
relubrication interval even in presence of high loads, water,
dust, etc. Operating temperature from -20 up to +140ºC.

17
LITHIUM WITH SOLID LUBRICANTS

NLGI Dropping
Product Description and Applications
Consistency point ºC

LIKTEMOL 1
2
185
185
EP lithium greases with molybdenum disulphide, for extreme
loads. Operating temperature up to 120ºC.
71 / 72

LITKEN MOLIBDENO 2
3
180
180
Lithium grease with EP additives and molybdenum disulphide,
for high loads and moderate speeds. Operating temperature
2/3 up to 110ºC.

LITKEN MOLY 2 2 185 Lithium grease with EP additives, molybdenum disulphide and
other solid lubricants, for high loads and moderate speeds.
Operating temperature up to 110ºC.

LIKTEN GMV 2-3 190 Lithium grease with EP additives and graphite for high loads
and moderate speeds. Operating temperature up to
2/3 110ºC.Special for mobile equipment in mining, earth
movement, etc.

ULTRALIT SEG 34 2 190 Synthetic base lithium grease with solid lubricants for
lubricating mechanical components operating at high speeds
and shock loads. Lifetime lubrication of impact wrenches,
drills, etc.

SPECIAL CALCIUM

GELSA 00
0
140
140
Very adhesive greases with exceptional water resistance, for
multipurpose lubrication up to temperatures of 120ºC.
00 / 0 / 200 2 160

GELSA BIO 0
2
140
140
Biodegradable, adherent water-resistant greases. Working
temperature up to 120ºC.
0/2

18
SPECIAL CALCIUM

NLGI Dropping
Product Description and Applications
Consistency point ºC

GELSA XEP 1
0
145

Greases for chain saw machines used in extraction of marble
and stone blocks. High load carrying capacity and
310 / 360 water resistance.

GELSA BIO FLUID 00


000
– Biodegradable grease special for Wheel flange Lubrication
systems in railways where solids lubricants are not allowed.

CALCOGRAF BIO FLUID 00


000
– Biodegradable grease with graphite, specially designed for
spray lubrication of wheel flange in railways. Operating
temperature from -20 up to +120ºC.

CALCOGRAF BIO HEAVY 1 140 Biodegradable grease with graphite, with high adherence and

LUBRICANT GREASES
load capacity. Rail lubricators, forestry equipment, etc.
Operating temperature from -20 up to +120ºC.

GELSA LICA 2 2 180 E.P. adherent lithium-calcium grease. Working temperature


from -20 to +120ºC.
Water resistant. Steel industry, paper mills, etc.

GELSA LT 215 2 150 Grease with semi-synthetic base for lubrication of mechanisms at
low temperature. Operating temperature from -40 up to +140ºC.

ULTRAGREASE 2 140 Food grade synthetic grease for low temperature and high
speed. Operating temperature from -60ºC up to +110ºC and

BETA 2 speed factor up to 1.200.000. NSF H1 certification.

19
SILICONE GREASES

NLGI Dropping
Product Description and Applications
Consistency point ºC

ULTRASIL GREASE 2 2 Infusible Silicone grease for a broad range of temperatures


(-50 to 200ºC), with high resistance to oxidation and
aggressive environments. For light-duty plastic-metal or
plastic-plastic mechanisms.

SPECIAL INORGANIC GREASES

ULTRAGREASE ATOX 2 2 Infusible Food grade high performance grease with synthetic base and
PTFE. Working temperature up to 160ºC. Special for can
closers, washing plants, packaging and points exposed to the
action of water and steam. NSF H1 certification.

ULTRAGREASE ALFA 2 2 Infusible Synthetic grease with PTFE. Exceptional adherence and
resistance to water and steam. Working temperature: 200ºC.
Pellet presses, sterilizers, can closers, etc.
NSF H1 certification.

ULTRABEN 2 2 Infusible Bentonite grease for high temperatures. Working temperature


up to +150ºC. High adherence and low oil separation.

ALUMINIUM COMPLEX

ULTRAPLEX AL 2 2 260 Aluminium complex grease for lubrication at high temperatures


(150ºC). Especially suitable for centralised systems.

ULTRAPLEX ALCA 00
2
-
255
Aluminium complex greases for manual lubrication of wire
ropes, open gear and mechanisms.
00 / 2 High adherence and load capacity.

20
ALUMINIUM COMPLEX

NLGI Dropping
Product Description and Applications
Consistency point ºC

ULTRAPLEX ALEA 0 0 200 Aluminum complex greases for open gear lubrication by
spraying, dipping or circulation. Excellent EP properties.
For cement, mining, sugar mills, etc.

ULTRAPLEX ALEA 000


00
-
-
Aluminum complex greases for open gear lubrication by
spraying, dipping or circulation. Excellent EP properties. For

3000 0 200 cement, mining, sugar mills, etc.

FLUID / NLGI 00 / MEDIUM

ULTRAPLEX 2 254 Aluminium complex grease for lubrication of hydraulic


hammers. Maximum tool protection in extreme condition.

HAMMER

ULTRAPLEX ALMA 00 - Aluminium complex greases with high adherence and load

LUBRICANT GREASES
1 220 carrying capacity special for centralised lubrication systems in
00 / 1 / 2 2 250 heavy industry. Operating temperatures up to 150ºC.

ULTRAPLEX ADH 1
2
220
225
Aluminium complex greases with high adherence and sealing
capacity special for centralised lubrication systems in heavy
1/2 industry. Operating temperatures up to 150ºC.

ULTRAPLEX ALX 1
2
240
240
Aluminium complex greases with molybdenum disulphide for
heavy machinery in the extractive industries, steel, etc. Special
461 / 2 for central lubrication equipment.
High adhesion and water resistance.

ULTRAPLEX FG 00
0
-
210
Food grade aluminium complex greases for lubrication of
points with possible incidental food contact. High protection in
00 / 0 / 1 / 2 1 230 front of wear, high loads and corrosion. Operating temperature
2 250 from -20 up to 150ºC. NSF H1 certification.

21
LITHIUM COMPLEX

NLGI Dropping
Product Description and Applications
Consistency point ºC

ULTRAPLEX LT 1
2
270
270
Lithium complex grease for bearings at high temperatures
(150ºC), subjected to heavy loads and vibrations.
1/2/3 3 280 Blue colour.

ULTRAGREASE 2 270 Lithium complex grease for bearings at high temperatures


(150ºC), subjected to heavy loads and vibrations, where the

GA 2 natural brown colour of the grease is preferred.

ULTRAPLEX LT 1
2
270
270
Lithium complex grease for bearings at high temperatures
(150ºC), subjected to heavy loads and vibrations. Blue colour.
1 PTFE / 2 PTFE Low friction coefficient.

ULTRAPLEX LCH 12 1-2 244 High viscosity mineral oil based grease and lithium special
complex soap for heavily loaded mechanisms in the steel,
cement, mining, and other industries.

ULTRAPLEX AC 2 2 270 A semi-synthetic lithium complex grease with solid lubricants.


For lubrication of slow mechanisms and high loads, especially
bolts in mobile machinery in mining and public works.

ULTRAPLEX MC 2 2 270 Semi-synthetic lithium complex greases with molybdenum


disulphide. For lubrication of slow mechanisms and high loads
in heavy industry, mining, public works, etc.
MC 2 with lower base oil viscosity for centralized equipment
and low temperatures.

ULTRAPLEX ACK 2 2 270 A semi-synthetic lithium complex grease with solid lubricants.
For lubrication of slow mechanisms and high loads, especially
bolts in mobile machinery in mining and public works.

ULTRAPLEX 1 240 High viscosity oil based grease, special lithium soap and solid
lubricants for the lubrication of crushers, mills and roller
LTM 1500 / 1 presses in the steel, cement, mining, etc. industries.

22
LITHIUM COMPLEX

NLGI Dropping
Product Description and Applications
Consistency point ºC

KRUPPER GREASE 1-2 270 Grease for hydraulic hammers for drilling in special cartridge
for automatic lubrication systems in hammers from ATLAS
COPCO (KRUPP), HITACHI, KOMATSU…

ULTRAPLEX XT 2 275 Lithium complex grease with synthetic base and PTFE for
mechanisms operating at temperatures up to 180ºC, high loads

2 SYNT and medium speeds.

ULTRAPLEX HP 2 275 Lithium complex grease with synthetic base. PTFE and solid
lubricants for mechanisms operating at temperatures up to

2 SYNT 180ºC, very high loads and medium speeds.

ULTRAPLEX TG 0-1 250 Lithium complex greases with synthetic base for mechanisms

LUBRICANT GREASES
1 250 operating at temperatures up to 200°C, low speeds, high loads
0 -1 SYNT / 1 SYNT and vibrations.

CALCIUM SULFONATE GREASES

ULTRAPLEX CS 1
1-2
>300
> 300
They are specially indicated for lubrication of bearings, open
gears, gearboxes, gear couplings, wire ropes and other
1 / 12 / 2 2 > 300 mechanical components under heavy loads working in adverse
environmental conditions. ULTRAPLEX CS 1 and CS 12 are
specially suitable for central lubrication systems.

ULTRAPLEX MCS 1
2
300
300
It is specially indicated for lubrication of bearings, open gears,
gearboxes, gear couplings, wire ropes and other mechanical
1/2 components under heavy loads working in adverse
environmental conditions.

ULTRAPLEX CSFG 0
2
300
300
Calcium sulfonate grease with a high viscosity semi-synthetic
base oil for lubricating mechanisms exposed to high loads and
460 / 462 temperatures, water and humidity. NSF H1 certification for
incidental food contact.

23
SPECIAL GREASES

NLGI Dropping
Product Description and Applications
Consistency point ºC

ULTRAGREASE TOP 1
2
-
-
Grease with fluorinated base and PTFE thickener special for
lubrication in extreme conditions. Operating temperature from
1/2 -30 up to +260ºC. Resistant to solvents and almost all chemical
products. Food grade NSF H1 approved.
High load carrying capacity.

ULTRAPLEX BA 1
2-3
245
245
Greases made of mineral base oil thickened with barium
complex soap and additives for improving resistance to
221 / 2223 / 4612 / 462 1-2 247 oxidation, corrosion and wear. It is specially indicated for
2 247 lubrication of bearings and other mechanical components
working under medium speeds, heavy loads and adverse
environmental conditions.

ULTRAPLEX BA 2 250 A complex barium grease with synthetic bases for lubricating
bearings and other mechanical components under high

SYNT 24 speeds, high loads and adverse environmental conditions.


Speed factor: 1,000,000. High resistance to water, emulsions,
acids and alkalis.

PASTE

ULTRAPASTE CU 1
2
190
190
Pastes with a high content of copper and solid lubricants for
the lubrication of drilling equipment and as assembly pastes for
12 / 25 threaded joints.

ULTRAPASTE CU 12 SF 0 190 For cable lubrication at temperatures up to 1100°C in the


steel industry.

24
WATER MISCIBLE
COOLANTS
FORMALDEHYDE FREE COOLANTS

Type of Water hardness


Product Description and Applications
emulsion range [ºfH]

CUTTINSOL Green /
Transparent
0-80 Synthetic soluble based on nitrites for grinding ("green coolant").

GREEN 102

ULTRASOL 50 R Transparent 0-40 Synthetic product for grinding and light machining processes
and castings, steel and ferric alloys.

ULTRASOL HM-S Transparent 0-40 Synthetic product for grinding processes and light and medium
machining of hard-metals and steels.

ULTRASOL 075 NS Transparent 0-90 Synthetic soluble without mineral oil, free of boron for grinding
and machining of ferrous metals, cast iron, nodular cast iron
and medium and low difficulty carbon steels.
Can be used for conventional aluminum machining.

CUTTINSOL 5 Milky 0-40 Mineral based. Multi-metal. Light and general machining.
Free from boron, chlorine, nitrites and amines.

CUTTINSOL 231 Opalescent 0-30 Semi-synthetic coolant for machining and grinding of steel and
in some cases aluminum.

ULTRASOL 210 Opalescent 0-30 Semi-synthetic coolant for machining and grinding of steel and
in some cases aluminum.

26
FORMALDEHYDE FREE COOLANTS

Type of Water hardness


Product Description and Applications
emulsion range [ºfH]

ULTRASOL 335 Milky


opalescent
0-40 Soluble fluid for machining and grinding of steels, stainless
steel, cast iron and aluminum. It is used in operations of
medium and high difficulty.

ULTRASOL 631 Milky 0-30 Soluble fluid for machining all aluminum alloys, steels and
compatible with yellow metals. It is used in operations of
medium and high difficulty.

ULTRASOL E 55 Opalescent 5-50 Boron-free soluble for machining and grinding of steels, castings
and aluminum. It can be used in some cases with yellow metals
and is not suitable for galvanizing. Lubro-refrigerant based on
state-of-the-art components, EP additives, and anticorrosives so
it can be used in medium and high difficulty operations.

WATER MISCIBLE COOLANTS


ULTRASOL 671 Milky 15-80 Boron-free soluble fluid and amines for machining yellow metals.

ULTRASOL 440 Milky


opalescent
10-60 Semi-synthetic soluble fluid with a high mineral oil content.
To be used in metalworking applications on steel and
conventional aluminium, on medium and high severity
operations. For soft and medium water hardness.

ULTRASOL 452 Milky


opalescent
20-70 Soluble fluid for machining all aluminum alloys, steels and
compatible with yellow metals. It is used in operations of
medium and high difficulty.

ULTRASOL BIO 475 Milky


opalescent
10-70 Boron and amines free fluid for multimetal machining.
Suitable for operations of medium and high difficulty.
Compatible with aerospace aluminiums.

27
GENERAL RANGE COOLANTS

Type of Water hardness


Product Description and Applications
emulsion range [ºfH]

ULTRASOL 064 Transparent 0-40 Boron-free synthetic fluid for flat and cylindrical grinding of
ferrous metals, cast iron, nodular cast iron and high detergent
carbon steels.

CUTTINSOL 24 RO Opalescent 0-30 Semi-synthetic, bacteriostatic, anti-corrosive. Multi-metal.


Grinding and machining of medium severity. Free from
chlorine, nitrites and secondary amines.

CUTTINSOL 5 T Milky 0-50 Soluble fluid for general machining ("white coolant") and
shaped for all types of metals.

CUTTINSOL 7 Transparent /
Opalescent
0-100 Semi-synthetic product for machining ferrous metals, cast iron,
nodular cast iron and carbon steels. It withstands extreme
water conditions and high pressures.

ULTRASOL 45 AD Milky
opalescent
20-80 Semi-synthtetic, bacteriostatic, anti-corrosive. Recommended
for machining of cast iron,as well as grinding of alloy steels.
Excellent washing power. Free from chlorine, nitrites
and secondary amines.

ULTRASOL 60 EP Milky
opalescent
5-60 Soluble fluid for machining and grinding of steels, stainless
steel, cast iron and aluminum. It is used in operations of
medium and high difficulty.

ULTRASOL 25 NF Milky
opalescent
10-50 Boron and amines-free soluble fluid for machining steel,
cast iron, aluminum and yellow metals. It can be used in some
cases for machining magnesium. Operations of medium and
high difficulty. Compatible with aerospace aluminums.

ULTRASOL 436 Milky


opalescent
0-30 Semi-synthetic soluble fluid to be used on medium and high
severity metalworking operations on steel and aluminium alloys.

28
COMPATIBLE SLIDEWAY OILS

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRAGUIDE 68 68 Oil recomended for horizontal slideway featuring a high


adhesion and preventing the "stick-slip" effect.
Compatible with coolants due to its separation power.

ULTRAGUIDE 220 220 Oil recomended for vertical slideway featuring a high adhesion
and preventing the "stick-slip" effect. Compatible with coolants
due to its separation power.

ADDITIVES FOR BATHS

BIOPOL K 14 Bactericide and fungicide for tank side treatments. 1 liter for
10.000 liters of emulsion.

WATER MISCIBLE COOLANTS


DEFOAMER E Antifoam for tank side treatments. Approx 1 liters for 10.000
liters of emulsion.

DEFOAMER K Additive to increase the water hardness based on calcium salts.

AUXILIARY PRODUCTS

STANDARD SYSTEM System cleaner for chaging of used emulsions. Add 1-2 % on
the used emusion.

CLEANER

ULTRADEG WASH Water based cleaner for exterior and interior wall machines.
Ready to use. Does not attack paintings.

29
NEAT
CUTTING OILS
NEAT CUTTING OILS (CHLORINE FREE)

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRACUT GR 3.5 3,5 High perfomance neat cutting oil for honing and grinding. Also
suitable for general machining of non-ferrous metals.

ULTRACUT GR 5 5 High perfomance neat cutting oil for honing and grinding. Also
suitable for general machining of non-ferrous metals. Based on
HC base oil.

ULTRACUT GR 7 7 High perfomance neat cutting oil for honing and grinding. Also
suitable for general machining of non-ferrous metals. Based on
HC base oil.

ULTRACUT GR 10 S 10 High perfomance neat cutting oil for finishing operations. Also
suitable for general machining of non-ferrous metals. Based on
HC base oils.

ULTRACUT GR 12 CS 13 High perfomance neat cutting oil for finishing operations. Also
suitable for general machining of non-ferrous metals. Based on
HC base oils.

ULTRACUT GR BIO 8 8 Low viscosity neat cutting oil, based on advanced


biodegradable ester technologies.
It’s designed for grinding and severe super finishing operations.

30
NEAT CUTTING OILS (CHLORINE FREE)

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRACUT ECO 21 General machining of copper, tin and bronze. Bar cutting,
turning, milling and drilling of low severity of low-alloy steels.
High washing power. Anti-mist additives content. Chlorine-free.

ULTRACUT UNI 21 General machining of non-ferrous metals and ferrous metals


(easy operations). Suitable for aluminum grinding. Bar turning.

ULTRACUT MV 2122 21 Multimetal neat oil for metalworking operations of


medium severity.
Based on base oil group III. Specific for bar turning and
applications with fogging problems.

ULTRACUT EXTRA 21 High severety machining of steel and stainless steel. Machining
of foged stainles steel. Anti-mist addives content.

NEAT CUTTING OILS


ULTRACUT EXTRA NGM 22 High severety machining of steel. Based on HC base oils.
Anti-mist addives content. Precision bar turned parts. Medical
implant machining.

ULTRACUT SUPER 30 Recommended for gear cutting and threading by rolling.


Medium and severe maching of ferrous metals.

ULTRACUT MV 2114 15 Suitable for high severity machining of all kinds of metals.
Can be used for drilling and broaching at low speed.
Recommended for PFIFFNER machines
(high precision bar turning).

ULTRACUT TP 2740 15 High severety machining of steel. Recommended for difficult


deep drilling and broaching.Based on HC base oils. Anti-mist
addives content.

ULTRACUT BIO 22 22 Straight vegetable-based oil and derivated from renowable raw
materials. Universal for most operations and materials. It's ideal
for medical industry applications as well.

31
EDM DIELECTRIC OILS

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRACUTTING LIGHT 1,6 Very low viscosity oil special for electrodischarge machining.
Suitable for machines with self-washing filters.
Tested in ONA.

CUTTINOIL EL 2,5 Very low viscosity oil special for electrodischarge machining,
particulary for roughing. High flash point.

MQL CUTTING OILS

ULTRACUT BIO 5 5 Recommended as a lubricating and cooling agent in general


machining, grinding and MQL operations of steel, aluminium
and yellow metals (copper, brass, bronze), and grinding of
high alloy and stainless steels.

ULTRACUT BIO 300 SP 32 Syntetic oil specially recommended for general machining.

ULTRACUT BIO 500 SP 46 Syntetic oil specially recommended for general machining.

ULTRACUT BIO 600 SP 32 Syntetic oil specially recommended for general machining and
difficult operations. Special for drilling.

ULTRACUT BIO ALC 25 27 Aluminum cutting process by disc-saw and by belt-cut.


Large and complicated parts.

32
MQL CUTTING OILS (FOR ALUMINIUM PROFILES)

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRALUB EV 460 S 2,5 Aluminum cutting process by disc-saw.


Aluminum profiles.

ULTRALUB EV 9 2,4 Aluminum cutting process by disc-saw.


Aluminum profiles. Vanishing oil for forming operations.

ALUMOL FLUID 32 31 Aluminum cutting process by disc-saw and


aluminum machining.

NEAT CUTTING OILS

33
METAL
FORMING
LUBRICANTS
NEAT OILS FOR STAMPING AND DEEP DRAWING (CHLORINATED)

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

EMBATOL A 22 Chlorinated very low viscosity oil for stamping and drawing
of ferrous metals.

EMBATOL 10 80 Chlorinated low viscosity synthetic oil for stamping, drawing and
fine blanking. Multimetal.

EMBATOL 15 150 Chlorinated oil for deep drawing of ferrous metals.

EMBATOL 20 220 For deep drawing, allowing high deformation rate in one single
stage, with excellent surface finishing. Contains chlorine. Free
from heavy metals.

EMBATOL 40 460 For deep drawing of stainless steels, allowing high deformation
rate in one single stage, with excellent surface finishing.
Maximum EP content. Does not contain mineral oil. Contains
chlorine. Free from heavy metals.

EMBATOL 95 625 Chlorinated synthetic oil for drawing bars, rods, of stainless
steel and very complicated processes. Multimetal.

34
NEAT OILS FOR STAMPING AND DEEP DRAWING (CHLORINATED)

ISO VG Viscosity
Products Description and Applications
(CST at 40° C)

ULTRALUB AC 5 5 Semi-vainising oil for stamping, die cutting.


Multimetal. Washable.

ULTRALUB AC 25 / 70 / 90 / 100
150 / 220
Neat olis for stamping and drawing.

25 / 70 / 90 L / 100 EP / 150 / 220

ULTRALUB SP 100 / 220 / 320


680 / 1050
Neat olis for stamping, deep drawing, fine blanking,
wire drawing.
100 / 220 / 320 / 680 / 1050

LUBRICANTS FOR FINE BLANKING

METAL FORMING LUBRICANTS


EMBATOL 10 80 Chlorinated low viscosity synthetic oil for stamping, drawing and
fine blanking. Multimetal.

ULTRALUB AC 70 70 Neat oli for stamping and drawing.

ULTRALUB SP 100 100 Neat Oil for complicated operations: Stamping, deep drawing,
fine blanking,… Ferrous metals.

ULTRALUB SP 220 220 Neat Oil for complicated operations: Stamping, deep drawing,
fine blanking,… Ferrous metals.

ANTI-PROJECTIONS

DESTAC BIO PROJECT No Used to prevent the adhesion of projections on metal surfaces
during welding and eliminates the need for chiseling, grinding
or wire brushing.

35
LUBRICANTS FOR COLD FORMING (FASTENERS)

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRALUB CF 500 EP 110 Chlorine free oil for cold stamping of medium to high severity.

ULTRALUB CF 800 MF 75 Chlorine free oil for cold stamping of medium to high severity.
Multifuntinal suitable for machine lubrication.

ULTRALUB CF 907 140 Chlorine free oil for high severity cold stamping.

SOLUBLE OILS FOR STAMPING AND DEEP DRAWING

ULTRADRAW 110 T 80 Mineral based emulsifiable fluid, with EP performance,


specially recommended for stamping and deep drawing of
aluminum and alloys, but suitable for all metals. Free from
chlorine, boron, amines and nitrites.

ULTRADRAW 150 EP 80 Mineral based emulsifiable fluid, with high EP performance,


recommended for deep drawing of steel and steel alloys. Free
from chlorine, boron, amines and nitrites.

ULTRADRAW E 68 120 Synthetic solube oil for stamping contining EP and AW


additives. Suitable for deep drawing of aluminium alloys.

ULTRADRAW PASTE TK Paste Water-soluble for deep drawing of stainless steel, steel and
aluminium. Can be applied pure or diluted.

36
SOLUBLE OILS FOR TUBE FORMING WITH WELDING

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRADRAW 805 80 Soluble olis with high content in mineral oil for tube forming
with welding.

ULTRADRAW TDR 60 Semi-synthetic emulsifiable fluid for medium severity stamping


of ferrous metals and cold roll forming of steel and galvanized
steel profiles.

NEAT OILS FOR DEEP DRAWING OF ALUMINIUMS AND YELLOW METALS

METAL FORMING LUBRICANTS


ECODRAW A-40 40 Neat oil for stamping and deep drawing of non-ferrous metals.

ECODRAW A-80 95 Neat oil for stamping and deep drawing of non-ferrous metals.
Special for very difficult operations with aluminium alloys.

ECODRAW A-120 120 Neat oil for stamping and deep drawing of non-ferrous metals.
Special for very difficult operations with aluminium alloys.

ECODRAW A-70 135 Neat oil for stamping and deep drawing of ferrous and
non-ferrous metals.
Specific for high difficulty operations with aluminium alloys.

37
VANISHING OILS FOR STAMPING

Product Flash point (ºC) Description and Applications

ULTRALUB LIGHT 75 Fast vanishing synthetic lubricant for short cutting cycles.
Odourless, does not leave any build-up.

ULTRALUB EV 3 75 Fast vanishing synthetic lubricant for short cutting cycles. Ideal
for insulating and low-emission glass. Odourless.

ULTRALUB EV 3 ATOX 60 High drying speed, specially recommended for stamping of


steel cans, with some degree of deep drawing. Faint odour. In
many cases it does not require degreasing prior to subsequent
surface processing. H1 registered (incidental food contact).

ULTRALUB EV 5 45 Very high drying speed, for stamping, forming and die cutting
of metal sheet, allowing medium drawing. Light smell. In many
cases it does not require degreasing prior to subsequent
surface processing. Flammable.

ULTRALUB EV 6 ATOX 95 Vanishing oil for light stamping of non ferrous metals.
Easy open lid for can manufacturing. H1 certificate.

ULTRALUB EV 7 ATOX 105 High drying speed, for stamping in fast presses and deep
drawing of food cans. Faint odour. In many cases it does not
require degreasing prior to subsequent surface processing.
H1 registered (incidental food contact).

ULTRALUB EV 10 EP 75 High drying speed, with EP performance for stamping, medium


drawing and punching of steels and alloy steels (automotive
parts, shelving, water fittings, etc.). Leaves a residual film
featuring excellent corrosion protection, which in many cases
does not require degreasing prior to subsequent
surface processing.

ULTRALUB EV 15 EP 85 Vanishing oil used for forming of ferrous metals.


It can be used in high difficulty operations, even up to 3 mm
sheet thickness.

38
VANISHING OILS FOR STAMPING

Product Flash point (ºC) Description and Applications

ULTRALUB EV 307 AL 65 Vanishing oil for stamping of no ferrous metals. Very suitable
for the production of aluminium radiators fins, compatible with
refrigeration gases.

ULTRALUB EV 350 AL 75 Vanishing oil for stamping of no ferrous metals. Very suitable for
the production of aluminium radiators fins, compatible with
refrigeration gases.

ULTRALUB EV 542 65 Vanishing oil used for forming of all metal types.
Specific for magnetic sheet.
Very compatible with elastomers.

METAL FORMING LUBRICANTS


ULTRALUB EV 2645 S 105 Semi- vanishing oil for stamping of non ferrous metals.
Medium-hight difficulty. H1 certificate.

FLOAT GLASS CUTTING

ULTRALUB LIGHT 72ºC Vanishing oil for cutting of flat glass.


Food grade H1 level.

CUTTINOIL SPECIAL 66ºC Vanishing oil for moderate glass cutting cycles.
Does not leave any residue.

GLASS

ULTRALUB EV 3 72ºC Vanishing oil for cutting of flat glass.

GLASSCUT 65 HS 75ºC Vanishing oil, odourless and clear, chlorine free, with a well
balanced composition of synthetic additives.
User friendly.

39
NEAT OILS FOR ALUMINIUM WIRE DRAWING

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ECODRAW A-90 95 Neat oil for aluminium wire drawing. All diameters.

ECODRAW A-100 ATOX 100 Neat oil for aluminium wire drawing. All diameters.
H1 certificated.

ECODRAW A-150 150 Neat oil for aluminium wire drawing. Rod wire.

ULTRACUT GR 10 S 10 Neat oil for aluminium wire drawing. Fine diameters.

ULTRALUB 105 TT 2,8 Synthetic neat oil for very fine aluminium wire drawing.
Wire cleaning fluid.

LLUBRICANTS FOR ALUMINIUM EXTRUSION

ULTRACAST NB D20 120 Boron nitrade dispersion in water for hot forming. Non-stick,
release liner and lubricant.

ULTRACUT BIO ALC 25 27 Oil specifically designed for cutting aluminium by saw (disc or
saw blade). It does not stain the aluminium on thermal
degreasing and it is odourless.

ALUMOL FLUID 32 31 Cutting of aluminum profiles by disc-saw. Applied by


microspraying devices.

ALUMOL EV 460S 1,6 Cutting of aluminum profiles by disc-saw. Applied by


microspraying devices.

ULTRALUB EV 9 2,4 Cutting of aluminum profiles by disc-saw. Applied by


microspraying devices.

40
ALUMINIUM DIE CASTING AT HIGHT PRESSURE

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRACAST W 2100 <10 Release agent for aluminium and zamak die casting.

ULTRACAST INJECT Z <10 Release agent for zamak and aluminium die casting.

ULTRACAST 2070 MZK 2,3 Solvent based mold releaser to be used in zamak.

ULTRACAST PST 460 M 450 Mineral based lubricant to be used in the piston.

METAL FORMING LUBRICANTS


ULTRACAST PST 460 V 450 Lubricant for the piston based on synthetics oil.

COLD DRAWING OF BARS

ULTRALUB AC 127 125 Oil for cold drawing of rolled bars and bright bars.

ULTRALUB AC 161 160 Oil for cold drawing of rolled bars and bright bars.

ULTRALUB AC 280 280 Oil for cold drawing of rolled bars and bright bars.
High performance.

PREVENT-RUST GR 10 10 Oil for calibrated bar with lubricating and anticorrosive capacity.

41
HOT FORGING AND STEEL FOUNDRIES IN THE STEEL INDUSTRY

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRACAST W 950 800 Synthetic fluid based on salts for hot forging. Soluble in water.

ULTRAFORGE GW 13 400 Colloidal graphite in water. Release agent for forging


and stamping.

ULTRAFORGE EM <10 Fluid free of solids components for hot forging for aluminium
work peices.

ULTRAFORGE B 900 Dispersion of colloidal graphite in mineral oil for hot forging /
stamping of brass.

ULTRACAST 209 7 Release agent for green moulding in iron cast production.

ULTRACAST 85 85 Release agent for steel continius casting.


Production of billets, slabs.

QUENCHING OILS

TEMPLEX N 25 Non-washable quenching oil. Low viscosity, high stability


against oxidation and high flash point.

TEMPLEX VS 22 Washable quenching oil for high speed cooling. Low viscosity,
high stability against oxidation and high flash point.

TEMPLEX SOL 441 - Water soluble fluid, based on synthetic polymers and used for
steel quenching. Working temperature between 20 ºC and 50 ºC.
At high concentrations the cooling rate is similar to an oil, while
at low concentrations it is higher than water.

42
Metallic pieces obtained by deep drawing operations

Aluminium profiles obtained by extrusion process Easy-open lids used in metallic packaging

Hot forging for foundry and steel industries

43
METAL
PROTECTION
CORROSION PREVENTION PRODUCTS

Product Type of film Description and Applications

PREVENT RUST A-1 Oily Water displacing corrosion proctection fluid. Ideal for parts
machined with water miscible coolants. Leaves a thin
protecting film.

PREVENT RUST A-3 Oily Water displacing and anti-corrosion fluid, non VOC.
For mid and long term protection.

PREVENT RUST A-5 Oily Corrosion protection fluid leaving a thick film for medium and
long term protection.Compatible with halogenated solvents
used in industrial washing machines.

PREVENT RUST A-7 AD Oily Anti-corrosion product, with an oily film, having a medium
thickness. For long term protection.

PREVENT RUST A-25 Oily Water displacing corrosion protection fluid leaving a film of
medium thickness, featuring a high content in anti-oxidation
and corrosion protection additives.

ULTRARRUST A-45 Oily Corrosion protection fluid, special for lubricating roll forming
processes of metal sheet.

44
CORROSION PREVENTION PRODUCTS

Product Type of film Description and Applications

PREVENT RUST A-80 HF Oily Dewatering fluid, based on aliphatic solvents (aromatic free)
and with a high content of corrosion inhibitors. With a high
water displacement capacity, It leaves a very thin and
transparent oily / waxy film to provide long term protection to
machined parts when stored.

PRODASPIT Oily Water displacing corrosion protection fluid. Ideal for parts
machined with water-miscible coolants. Leaves a thin but very
resistant film (> 80 h of salt spray chamber test).

ULTRARRUST 120W Waxy Water-displacing anticorrosive fluid leaving a dry film.


Used to protect ferrous metal parts for long periods indoors or
under cover, and in land transport.

ULTRARRUST 800W Waxy Water-displacing anticorrosive fluid leaving a dry film with a

METAL PROTECTION
waxy finish. Used to protect ferrous metal parts for long
periods indoors or under cover, and in land transport.

ULTRARRUST 800W Waxy Spray version of this waxy film metal protector
for long intervals.

SPRAY

ULTRARRUST TN Oily Water soluble anticorrosive fluid, based on mineral oil and
anticorrosive additives, that cleans and protects the
parts machined with water soluble fluids.
Specially designed for ferrous metals (cast iron and
steel), although it can be used for non ferrous metals.

PREVENT RUST S WAX Waxy Water based fluid, not containing solvants, ready to use or to
be diluted. For mid and long term protections.

45
DEGREASERS
DEGREASERS

Flash
Product Description and Applications
point

STANDARD CLEAN M-4 > 60ºC Mineral based cleaner for engines and machinery. Emulsifiable
in water for easy removal.

STANDARD CLEAN 50 – Slightly alkaline water-soluble cleaner ideal for high pressure
and steam cleansing.
Concentration up to 50%.

ULTRADEG WS 80 – Neutral water-soluble cleaner for application by spray, dipping


and ultrasounds, leaving a protecting film.
Concentration 2-5%.

ULTRADEG FG PLUS – Strong alkaline cleaner for industrial environment and


polluting agents.
Concentration 0.5-3% in water, or neat.

ULTRADEG 20 > 28 ºC Solvent-based cleaner featuring effective detergency of oils,


greases and other carbonated residues. Very fast evaporation.
Does not leave residues, chlorine-free.

ULTRADEG 40 > 40 ºC Degreaser based on highly refined paraffinic compounds.


The product does not contain aromatic substances,
chlorine nor HCFC.
It is especially designed to feature a very rapid evaporation
without leaving any type of residues.

46
DEGREASERS

Flash
Product Description and Applications
point

ULTRADEG 65 > 61 ºC Solvent-based cleaner featuring effective detergency of oils,


greases and other carbonated residues. Fast evaporation, not
flammable. Does not leave residues, chlorine-free.

STANDARD CLEAN FC-5 > 100 ºC Solvent-based cleaner featuring effective detergency of oils,
greases and other carbonated residues. Slow evaporation, not
flammable. Does not leave residues, chlorine- and VOC-free.

ULTRADEG BIO 65 ºC Based on biodegradable esters and renewable sources.


Used for cleaning ferrous and non-ferrous metals to remove
grease, oils and dirt in general.
It is suitable for releasing natural and synthetic resins.

ULTRADEG WASH Does not apply Water based cleaner for exterior and interior wall machines.
Ready to use. Does not attack paintings.

DEGREASERS
BLANKETS AND INK ROLLERS IN PRINTING INDUSTRY

CLEANGRAFIC 10 Specially formulated fluid for manual cleaning blankets, rubber


and ink rollers used in the printing industry.
Easily washable with water.

MISCELLANEOUS

DESBLOQUEANTE Multipurpose oil for releasing rusted mechanisms, temporary


antirust protection and lubrication of small mechanisms.

47
SPRAYS
SPRAYS

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

MOLISPRAY 600 High-performance lubricant with molybdenum disulphide, with


high adhesion for lubricating heavy-loaded mechanisms at
temperatures of up to 450ºC.

ULTRA MOLY DRY SPRAY - Dry film of molybdenum disulphide for lubrication in very dusty
environment, tight mechanisms, threaded spindles, slides,
racks and chains.

MULTIUSO SPRAY 5 Multipurpose penetration oil with excellent rust dissolving


properties, high penetration
and lubricating capacity.

SILICON SPRAY 220 Silicone aerosol specially formulated to use as a mould stripper
for plastic material, antiadhesive
for welding and as a polisher.

SOLDADURA SPRAY 1000 Anti-adhesive for welding in places where subsequent surface
treatment must be applied.

MULTIGREASE SPRAY Grease NLGI-2 Aerosol formulated to deposit a thin lubricating layer of very
adhesive, water-resistant grease.
Multipurpose lubrication up to +110ºC.

MULTILUBE PTFE SPRAY 100 Multipurpose lubricating aerosol with PTFE which provides a
very low friction coefficient. Excellent penetration and
anti-oxidation capacity.

48
SPRAYS

ISO VG Viscosity
Product Description and Applications
(CST at 40° C)

ULTRAPLEX ALEA 3000 Grease NLGI-0 Aluminium complex grease with high viscosity base oil for
lubricating open gears and cables operating under high loads

MEDIUM SPRAY and unfavourable environmental conditions.

ULTRA CWF 1500 SPRAY 1500 A synthetic spray lubricant with PTFE for lubricating open
points in hard working conditions. NSF approved as suitable
for incidental contact with food (H1). Chains, cables, guides,
eccentrics and other mechanisms in the food and
beverage industry.

MULTISLIP SPRAY 46 Mould stripper without silicone for plastics and rubber.
Anti-adhesive for welding.
Allows for subsequent surface treatments: serigraphy,
varnishing, painting, etc.

ULTRAGREASE TF SPRAY Grease NLGI-2 Food grade tefloned grease in spray. High resistance to water,
steam and high temperatures (peaks up to 200ºC). NSF H1
certification for incidental food contact.

SPRAYS
ULTRATEF H1 SPRAY 100 Food grade tefloned lubricant with good adherence and
penetration properties. For chains, cables, guides, etc. at peak
temperatures up to 150ºC.NSF H1 certification for
incidental food contact.

ULTRA MULTI FOOD SPRAY 15 Multipurpose penetration oil with excellent rust dissolving
properties, high penetration and lubricating capacity. NSF H1
certification for incidental food contact.

ULTRACUT UNI SPRAY 20 Multi-metal and multipurpose machining oil.


Contains anti-mist additives. For bar turning.

ULTRARRUST 800 W – Water-displacing anticorrosive fluid leaving a dry film with a


waxy finish. Used to protect ferrous metal parts for long

SPRAY periods indoors or under cover, and in land transport.


In spray form.

ULTRADEG 65 SPRAY 1,0 Solvent-based cleaner featuring effective detergency of oils,


greases and other carbonated residues.
Fast evaporation, not flammable. Does not leave residues,
chlorine-free. In spray form.

49
MOULD RELEASERS
FOR CONSTRUCTION
AND CIVIL WORKS
CONCRETE AND ASPHALT RELEASING AGENTS

Product Water soluble Description and Applications

DESTAC A YES Water-miscible concrete releasing agent. Does not stain nor
affect the subsequent painting or plastering.
For all types of moulds.

DESTAC 30 L NO Low viscosity concrete releasing agent for direct use.

DESTAC BIO NO Biodegradable low viscosity concrete releasing agent for direct
use. Special for brickwork walls.

DESTAC 8 MZ NO Synthetic-based concrete releasing agent where the inside and


outside appearance is especially critical. Recommended for
ceramic tiles.

DESTAC MR NO Specially developed for ceramic and refractory bricks.


It produces no fumes and leaves no carbonaceous residue.
It can also be used in other applications as prefabricated
concrete. A high quality in the released piece is reached,
without spots or cracks on it.

DESTAC A 30 BIO NO New technology release agent ready to use.


It is an emulsion of vegetable components, colourless,
odourless and non-flammable.
It is a non-toxic product that poses no risk to users
or the environment.

DESTAC VEG NO Biodegradable fluid based on vegetable oil.


Non-adhering fluid specifically developed to replace petroleum
source solvents.
Used as a non-adhering coating for the transport and
application of road asphalt.

50
PRODUCTS
FOR TEXTILE
INDUSTRY
KNITTING MACHINERY LUBRICANTS

Chemical ISO VG Viscosity


Product Description and Applications
composition (CST at 40° C)

ULTRATEX CR Synthetic oils,


additives
22
32
Circular and rectilinear knitting machines.

22 / 32 / 46 and emulsifiers 46

ROS OIL A Synthetic oils and


additives high
22
32
Circular and rectilinear knitting machines.

A-22 PLUS / A-32 PLUS refined mineral oils, 46


emulsifiers and
A-46 PLUS additive

ROS OIL A-22 Yellowish mineral


oil, additives and
22 Circular and rectilinear knitting machines. Washable.

PLUS TW surfactant

ROS OIL W Whites oils and


additives
22
32
Circular and rectilinear knitting machines.

W-2 / W-3 / W-4 46

ROS OIL A-22 FE Mineral oil,


additives and
22 Circular knitting machines. Rapid washing processes.

surfactant

ROS CLEAN Mineral oil and


additives
6 Cleaning oil for needles.

51
SPINNING LUBRICANTS - MINERAL OIL

Chemical
Product Character Active M. Description and Applications
composition

ISOCARD A-30 Technical oils,


fatty acids,
Anionic 100 % Woollen spinning. Wool and blends.

additive

ISOTEX Technical oil with


emulsifiers
Anionic 100 % Warps and wefts.

ISOTEX RM White oils,


emulsifiers and
Anionic 100 % High-density threads, very low friction coefficient.

additives

SPINNING LUBRICANTS - WHITE MINERAL OIL

ISOTEX AB White oil plus


emulsifiers
Non-ionic 100 % Warps and wefts. Polyethylene.

ISOTEX DT White oil and


additives
Non-ionic 100 % Warps, double torsion, wefts.

ISOTEX 112 White oil,


additives
Anionic 100 % Texturised and coning oils.

antiprojection

ISOMED GGR Medicinal oil,


plus additives
Anionic 100 % Polyethylene. Fibres in contact with food stuff.

52
SPINNING LUBRICANTS - SYNTHETIC LUBRICANTS

Chemical
Product Character Active M. Description and Applications
composition

ISOIL OP 40 Copolymer plus


anti-static agents
Cationic 25 % Open-end spinning and grinding.

ISOIL 34 OE-OP copolymer,


plus additives
Non-ionic 40 % Mixed and synthetic fibre spinning.

ISOIL B-P Copolymer,


lubricant and
Anionic 80 % PA, PE and PP fibres.

anti-static

ULTRATEX S-50 Lubricant based on


silicone oils and
Non-ionic 100 % PP spinning. Water-repellent.

THERMICAN anti-static additive

PRODUCTS FOR TEXTILE INDUSTRY


SPINNING LUBRICANTS - COLD SIZING AGENTS

ISOWACH Polyglycol esters


and emulgents
Anionic 20 % Warping of all types of fibres.

ISOWACH 5 Glycol Polymers


and emulgents
Non-ionic 20 % Warping of linen blends.

SPINNING AUXILIARES - ANTISTATIC AGENTS

ISOSTATIC PAT Quaternary


ammonium
Cationic 80 % Open spinning and triturating materials.

derivatives

ISOSTATIC Quaternary
ammonium
Cationic 40 % Open spinning and triturating materials.

PAT 2N derivates

ISOSTATIC AN Phosphoric esters Anionic 20 % Spinning of blends and synthetic fibres.

53
SPINNING LUBRICANTS -RESISTANCE PROVIDERS

Chemical
Product Character Active M. Description and Applications
composition

ISOSIL AN 4 NF Aqueous colloidal


silica dispersion
Anionic 40 % Spinning and paper, fine particle.

ISOSIL AN 3 NF Aqueous colloidal


silica dispersion
Anionic 30 % Spinning and paper, fine particle.

ISOSIL 360 CA Aqueous colloidal


silica dispersion
Anionic 30 % Spinning and paper with Food Grade
requirements. Beverage clarification.

SPINNING LUBRICANTS - WETTING AGENTS

HUMISOL 45 Sulphated
surfactants
Anionic 45 % Spinning wetting agent.

SPINNING LUBRICANTS - EQUALIZERS

ISOGAL AE Aliphatic ester Anionic 65 % Dyeing equalizer, for dispersed and direct
reagents and dyes.

OTHER LUBRICANTS

ISOTEX T White fluid


non-toxic
Non-ionic 100 % Polypropylene bag manufacturing.
3H NSF certified.

54
R+D
COGELSA offers you a complete range of
services supporting the implementation and
use of its lubricating oils and greases.

Friction tests that provide information on


temperature and coefficient of friction of the
fluids to compare their lubricity.

X-ray analysis of lubricants in use to


determine its status.

Analysis of soluble fluids to guarantee their


optimum operating condition.

The laboratory has about 500 m² and 7


full-time technicians.
The main mission of the unit is the research
and the development of new products and the
quality control of the raw materials and
the finished products.

Thanks to these resources COGELSA has a high


ability to design and formulate lubricants
tailored to the customer's needs, and which
can meet the latest industrial applications.
PRODUCTION AND LOGISTICS
COGELSA has a total area for its facilities
of 16,000 m².

The company has both blenders for the


production of lubricating oils and reactors for
the production of greases.

The facilities are in constant growth in order


to respond to the increasing demand of
products by the industrial markets.

H1 and 3H food grade oils

Soluble machining fluids

Greases with solid lubricants

In order to guarantee a fast supply to its


customers, COGELSA has more than 2.000
tons of stock taking into account raw materials
and finished product.

A well-prepared logistics team guarantees a


fast and agile handling of the products and of
the different orders, which are shipped out to
more than 40 countries around the world.
C/ Comerç, 36
Polígon industrial Can Sunyer
08740 Sant Andreu de la Barca
(Barcelona) - SPAIN
Tel. +34 93 682 22 20
[email protected]
www.cogelsa.com

Ref. 70108

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