Brake Control System: Section
Brake Control System: Section
SECTION
BRAKE CONTROL SYSTEM
BRC B
E
CONTENTS
WITH VDC (ESP) TCS FUNCTION .........................................................51 BRC
TCS FUNCTION : System Description ....................52
HOW TO USE THIS MANUAL ...................... 7
ABS FUNCTION ........................................................53
G
HOW TO USE THIS SECTION ............................ 7 ABS FUNCTION : System Description ....................53
Information ................................................................ 7
EBD FUNCTION ........................................................55
PRECAUTION ............................................... 8 EBD FUNCTION : System Description ....................55 H
BRC-1
CONSULT Function ................................................ 70 C1109 POWER AND GROUND SYSTEM ....... 119
DTC Description .................................................... 119
ECU DIAGNOSIS INFORMATION .............. 76 Diagnosis Procedure ............................................. 119
ABS ACTUATOR AND ELECTRIC UNIT C1110, C1153 ABS ACTUATOR AND ELEC-
(CONTROL UNIT) .............................................. 76 TRIC UNIT (CONTROL UNIT) .......................... 122
Reference Value ..................................................... 76 DTC Description .................................................... 122
Fail-Safe ................................................................. 79 Diagnosis Procedure ............................................. 122
DTC Inspection Priority Chart ................................. 83
DTC Index .............................................................. 84 C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM ................................................................... 123
WIRING DIAGRAM ..................................... 86 DTC Description .................................................... 123
Diagnosis Procedure ............................................. 123
BRAKE CONTROL SYSTEM ............................ 86
LHD ........................................................................... 86
C1113, C1145, C1146 YAW RATE/SIDE/DE-
LHD : Wiring Diagram ............................................. 86 CEL G SENSOR ............................................... 126
DTC Description .................................................... 126
RHD ........................................................................... 90 Diagnosis Procedure ............................................. 126
RHD : Wiring Diagram ............................................ 91
C1115 WHEEL SENSOR ................................. 127
BASIC INSPECTION ................................... 95 DTC Description .................................................... 127
Diagnosis Procedure ............................................. 127
DIAGNOSIS AND REPAIR WORK FLOW ........ 95
Work Flow ............................................................... 95 C1116 STOP LAMP SWITCH .......................... 133
Diagnostic Work Sheet ........................................... 96 DTC Description .................................................... 133
Diagnosis Procedure ............................................. 133
ADDITIONAL SERVICE WHEN REPLACING
ABS ACTUATOR AND ELECTRIC UNIT C1118 4WD SYSTEM ....................................... 135
(CONTROL UNIT) .............................................. 98 DTC Description .................................................... 135
Description .............................................................. 98 Diagnosis Procedure ............................................. 135
Work Procedure ...................................................... 98
C1120, C1122, C1124, C1126 ABS IN VALVE
ADJUSTMENT OF STEERING ANGLE SEN- SYSTEM ........................................................... 137
SOR NEUTRAL POSITION ............................... 99 DTC Description .................................................... 137
Description .............................................................. 99 Diagnosis Procedure ............................................. 137
Work Procedure ...................................................... 99
C1121, C1123, C1125, C1127 ABS OUT
CALIBRATION OF DECEL G SENSOR ......... 102 VALVE SYSTEM .............................................. 140
Description .............................................................102 DTC Description .................................................... 140
Work Procedure .....................................................102 Diagnosis Procedure ............................................. 140
DTC/CIRCUIT DIAGNOSIS ........................ 107 C1140 ACTUATOR RELAY SYSTEM ............. 145
DTC Description .................................................... 145
C10D7 PARKING BRAKE SYSTEM ............... 107 Diagnosis Procedure ............................................. 145
DTC Description ....................................................107
Diagnosis Procedure .............................................107 C1142 PRESS SENSOR .................................. 147
DTC Description .................................................... 147
C1101, C1102, C1103, C1104 WHEEL SEN- Diagnosis Procedure ............................................. 147
SOR .................................................................. 109
DTC Description ....................................................109
C1143 STEERING ANGLE SENSOR .............. 150
DTC Description .................................................... 150
Diagnosis Procedure .............................................109
Diagnosis Procedure ............................................. 150
C1105, C1106, C1107, C1108 WHEEL SEN-
C1144 INCOMPLETE STEERING ANGLE
SOR .................................................................. 113
DTC Description ....................................................113
SENSOR ADJUSTMENT ................................. 153
DTC Description .................................................... 153
Diagnosis Procedure .............................................114
Diagnosis Procedure ............................................. 153
BRC-2
C1154 TRANSMISSION RANGE SWITCH ...... 155 Component Function Check .................................. 191
DTC Description .................................................... 155 Diagnosis Procedure ............................................. 191 A
Diagnosis Procedure ............................................. 155 Component Inspection ........................................... 192
C1155 BRAKE FLUID LEVEL SWITCH .......... 157 hill descent control (DOWNHILL DRIVE
B
DTC Description .................................................... 157 SUPPORT) SWITCH ....................................... 193
Diagnosis Procedure ............................................. 157 Component Function Check .................................. 193
Component Inspection .......................................... 159 Diagnosis Procedure ............................................. 193
Component Inspection ........................................... 194 C
C1160 INCOMPLETE DECEL G SENSOR
CALIBRATION ................................................. 161 ABS WARNING LAMP ................................... 195
DTC Description .................................................... 161 Component Function Check .................................. 195 D
Diagnosis Procedure ............................................. 161 Diagnosis Procedure ............................................. 195
C1164, C1165 CV SYSTEM ............................. 162 BRAKE WARNING LAMP .............................. 196
DTC Description .................................................... 162 Component Function Check .................................. 196 E
Diagnosis Procedure ............................................. 162 Diagnosis Procedure ............................................. 196
C1166, C1167 SV SYSTEM ............................. 165 VDC (ESP) WARNING LAMP ......................... 197
BRC
DTC Description .................................................... 165 Component Function Check .................................. 197
Diagnosis Procedure ............................................. 165 Diagnosis Procedure ............................................. 197
C1170 VARIANT CODING ............................... 168 VDC (ESP) OFF INDICATOR LAMP .............. 198 G
DTC Description .................................................... 168 Component Function Check .................................. 198
Diagnosis Procedure ............................................. 168 Diagnosis Procedure ............................................. 198
C119A VACUUM SENSOR .............................. 179 EXCESSIVE OPERATION FREQUENCY ...... 202
DTC Description .................................................... 179 Description ............................................................. 202 L
Diagnosis Procedure ............................................. 179 Diagnosis Procedure ............................................. 202
C1B60 CHASSIS CONTROL SYSTEM ........... 182 UNEXPECTED BRAKE PEDAL REACTION . 204
DTC Description .................................................... 182 Description ............................................................. 204 M
Diagnosis Procedure ............................................. 182 Diagnosis Procedure ............................................. 204
U1000 CAN COMM CIRCUIT ........................... 184 THE BRAKING DISTANCE IS LONG ............. 206
DTC Description .................................................... 184 N
Description ............................................................. 206
Diagnosis Procedure ............................................. 184 Diagnosis Procedure ............................................. 206
U1002 SYSTEM COMM (CAN) ........................ 185 DOES NOT OPERATE .................................... 207 O
DTC Description .................................................... 185 Description ............................................................. 207
Diagnosis Procedure ............................................. 185 Diagnosis Procedure ............................................. 207
U1010 CONTROL UNIT (CAN) ........................ 187 BRAKE PEDAL VIBRATION OR OPERA- P
DTC Description .................................................... 187 TION SOUND OCCURS .................................. 208
Diagnosis Procedure ............................................. 187 Description ............................................................. 208
Diagnosis Procedure ............................................. 208
POWER SUPPLY AND GROUND CIRCUIT .... 188
Diagnosis Procedure ............................................. 188 VEHICLE JERKS DURING ............................. 209
Description ............................................................. 209
VDC (ESP) OFF SWITCH ................................ 191
Diagnosis Procedure ............................................. 209
BRC-3
VDC (ESP) WARNING LAMP, ABS WARN- Precautions for FEB System Service .................... 226
ING LAMP AND BRAKE WARNING LAMP
TURN ON ......................................................... 210 PREPARATION ......................................... 227
Description .............................................................210 PREPARATION ................................................ 227
Diagnosis Procedure .............................................210 Special Service Tools ........................................... 227
NORMAL OPERATING CONDITION .............. 211 Commercial Service Tools .................................... 227
Description .............................................................211 SYSTEM DESCRIPTION .......................... 228
REMOVAL AND INSTALLATION .............. 212 COMPONENT PARTS ...................................... 228
WHEEL SENSOR ............................................ 212 Component Parts Location ................................... 228
Distance Sensor .................................................... 231
FRONT WHEEL SENSOR .......................................212 Stop Lamp Switch ................................................. 231
FRONT WHEEL SENSOR : Exploded View ..........212
FRONT WHEEL SENSOR : Removal and Instal- SYSTEM ........................................................... 232
lation ......................................................................212 System Description ............................................... 232
Circuit Diagram ..................................................... 236
REAR WHEEL SENSOR .........................................213 Fail-safe (Distance Sensor) .................................. 236
REAR WHEEL SENSOR : Exploded View ............213
REAR WHEEL SENSOR : Removal and Installa- WARNING/INDICATOR/CHIME LIST ..................... 236
tion .........................................................................214 WARNING/INDICATOR/CHIME LIST : Warning
Lamp/Indicator Lamp ............................................ 237
SENSOR ROTOR ............................................ 216
OPERATION ..................................................... 238
FRONT SENSOR ROTOR .......................................216 Switch Name and Function ................................... 238
FRONT SENSOR ROTOR : Removal and Instal- Menu Displayed by Pressing Each Switch ............ 238
lation ......................................................................216
HANDLING PRECAUTION .............................. 241
REAR SENSOR ROTOR .........................................216 Description ............................................................ 241
REAR SENSOR ROTOR : Removal and Installa-
tion .........................................................................216 DIAGNOSIS SYSTEM (DISTANCE SENSOR).. 242
CONSULT Function (LASER/RADAR) ................. 242
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ............................................ 217 ECU DIAGNOSIS INFORMATION ............ 244
LHD ..........................................................................217 DISTANCE SENSOR ........................................ 244
LHD : Exploded View .............................................217 Reference Value ................................................... 244
LHD : Removal and Installation .............................217 Fail-safe (Distance Sensor) .................................. 246
DTC Inspection Priority Chart ............................... 246
RHD ..........................................................................219 DTC Index ............................................................. 247
RHD : Exploded View ............................................219
RHD : Removal and Installation ............................220 WIRING DIAGRAM ................................... 248
STEERING ANGLE SENSOR ......................... 222 FORWARD EMERGENCY BRAKING ............. 248
Removal and Installation .......................................222 Wiring Diagram ..................................................... 248
VDC (ESP) OFF SWITCH ................................ 223 BASIC INSPECTION ................................. 257
Removal and Installation .......................................223
DIAGNOSIS AND REPAIR WORK FLOW ....... 257
hill descent control (DOWNHILL DRIVE Work Flow ............................................................. 257
SUPPORT) SWITCH ........................................ 224
Removal and Installation .......................................224 ADDITIONAL SERVICE WHEN REPLACING
FORWARD EMERGENCY BRAKING DISTANCE SENSOR ........................................ 259
Description ............................................................ 259
PRECAUTION ............................................ 225 Work Procedure .................................................... 259
BRC-4
Distance Sensor Initial Vertical Alignment ............ 260 C1A21 UNIT HIGH TEMP ............................... 285
DTC Logic .............................................................. 285 A
DISTANCE SENSOR ALIGNMENT ................. 262 Diagnosis Procedure ............................................. 285
Description ............................................................ 262
Work Procedure (Preparation) .............................. 262 C1A24 NP RANGE .......................................... 286
Work Procedure (Setting The ICC Target Board).. 264 B
DTC Logic .............................................................. 286
Work Procedure (Radar Alignment) ...................... 266 Diagnosis Procedure ............................................. 286
ACTION TEST .................................................. 268 C1A26 ECD MODE MALFUNCTION .............. 288 C
Description ............................................................ 268 DTC Logic .............................................................. 288
Inspection Procedure ............................................ 268 Diagnosis Procedure ............................................. 288
DTC/CIRCUIT DIAGNOSIS ....................... 269 C1A39 STEERING ANGLE SENSOR ............ 289 D
DTC Logic .............................................................. 289
C10B7 YAW RATE SENSOR .......................... 269 Diagnosis Procedure ............................................. 289
DTC Logic ............................................................. 269 E
Diagnosis Procedure ............................................. 269 C1B5D FEB OPE COUNT LIMIT .................... 290
DTC Logic .............................................................. 290
C1A01 POWER SUPPLY CIRCUIT 1, C1A02 Diagnosis Procedure ............................................. 290
POWER SUPPLY CIRCUIT 2 .......................... 270 BRC
DTC Logic ............................................................. 270 U0121 VDC CAN 2 .......................................... 291
Diagnosis Procedure ............................................. 270 DTC Logic .............................................................. 291
Diagnosis Procedure ............................................. 291 G
C1A03 VEHICLE SPEED SENSOR ................. 271
DTC Logic ............................................................. 271 U0126 STRG SEN CAN 1 ............................... 292
Diagnosis Procedure ............................................. 271 DTC Logic .............................................................. 292
Diagnosis Procedure ............................................. 292 H
C1A04 ABS/TCS/VDC SYSTEM ...................... 273
DTC Logic ............................................................. 273 U0401 ECM CAN 1 ......................................... 293
Diagnosis Procedure ............................................. 273 DTC Logic .............................................................. 293 I
Diagnosis Procedure ............................................. 293
C1A05 BRAKE SW/STOP LAMP SW ............. 274
DTC Logic ............................................................. 274 U0415 VDC CAN 1 .......................................... 294
Diagnosis Procedure ............................................. 274 DTC Logic .............................................................. 294 J
Diagnosis Procedure ............................................. 294
C1A07 CVT ....................................................... 276
DTC Logic ............................................................. 276 U0428 STRG SEN CAN 2 ............................... 295 K
Diagnosis Procedure ............................................. 276 DTC Logic .............................................................. 295
Diagnosis Procedure ............................................. 295
C1A12 RADAR OFF-CENTER ......................... 277
DTC Logic ............................................................. 277 U1000 CAN COMM CIRCUIT ......................... 296 L
Diagnosis Procedure ............................................. 277 DTC Logic .............................................................. 296
Diagnosis Procedure ............................................. 296
C1A14 ECM ...................................................... 278 M
DTC Logic ............................................................. 278 U1010 CONTROL UNIT (CAN) ....................... 297
Diagnosis Procedure ............................................. 278 DTC Logic .............................................................. 297
Diagnosis Procedure ............................................. 297
C1A15 GEAR POSITION ................................. 279 N
DTC Logic ............................................................. 279 U1527 CCM CAN 1 ......................................... 298
Diagnosis Procedure ............................................. 279 DTC Logic .............................................................. 298
Diagnosis Procedure ............................................. 298 O
C1A16 RADAR BLOCKED .............................. 281
DTC Logic ............................................................. 281 U153F CCM CAN 2 ......................................... 299
Diagnosis Procedure ............................................. 281 DTC Logic .............................................................. 299
Diagnosis Procedure ............................................. 299 P
C1A17 DISTANCE SENSOR ........................... 283
DTC Logic ............................................................. 283 POWER SUPPLY AND GROUND CIRCUIT .. 300
Diagnosis Procedure ............................................. 283 Diagnosis Procedure ............................................. 300
C1A18 RADAR AIMING INCMP ...................... 284 SYMPTOM DIAGNOSIS ............................ 301
DTC Logic ............................................................. 284
Diagnosis Procedure ............................................. 284
BRC-5
DRIVER ASSISTANCE SYSTEM SYMP- Diagnosis Procedure ............................................. 302
TOMS ............................................................... 301
Symptom Table .....................................................301 REMOVAL AND INSTALLATION ............. 304
BRC-6
HOW TO USE THIS SECTION
< HOW TO USE THIS MANUAL > [WITH VDC (ESP)]
BRC
BRC-7
PRECAUTIONS
< PRECAUTION > [WITH VDC (ESP)]
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000010723615
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000010723616
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition power source and accessory
power source to the OFF, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Open driver door.
3. Turn the ignition switch to the ON position.
(At this time, the steering lock will be released.)
4. Turn the ignition switch to OFF position with driver door open.
5. Wait for 3 minutes or longer with driver door open.
NOTE:
• Do not close driver door because the steering wheel locks when driver door is closed.
BRC-8
PRECAUTIONS
< PRECAUTION > [WITH VDC (ESP)]
• The auto acc function is adapted to this vehicle. For this reason, even when the ignition switch is turned
to OFF position, the accessory power source does not turned OFF and continues to be supplied for a A
certain amount of time.
6. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned. B
7. Perform the necessary repair operation.
8. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from OFF position to ON position, then to LOCK position. (The steering wheel will lock C
when the ignition switch is turned to LOCK position.)
9. Perform self-diagnosis check of all control units using CONSULT.
Precautions for Removing Battery Terminal INFOID:0000000010735263
D
• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key
or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even E
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.
• When disconnecting the 12V battery terminal, turn off the ACC
power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below. BRC
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the G
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.
• For vehicles with the 2-batteries, be sure to connect the main bat-
H
tery and the sub battery before turning ON the ignition switch.
NOTE:
SEF289H
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected. I
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error. J
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2. K
INSTRUCTION 1
1. Open the hood.
L
2. Turn key switch to the OFF position with the driver side door opened.
3. Get out of the vehicle and close the driver side door.
4. Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
M
of the specified time.
BRC-9
PRECAUTIONS
< PRECAUTION > [WITH VDC (ESP)]
NOTE:
At this moment, ACC power is supplied.
2. Open the driver side door.
3. Open the hood.
4. Close the driver side door.
5. Wait at least 3 minutes.
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
6. Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
Precaution for Procedure without Cowl Top Cover INFOID:0000000010723618
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
PIIB3706J
CAUTION:
When performing an inspection and its related work with the engine at idle, always turn the stop/start
OFF switch ON or open the hood to release the stop/start system.
Precautions for Harness Repair INFOID:0000000010723619
• Solder the repaired area and wrap tape around the soldered area.
NOTE:
A fray of twisted lines must be within 110 mm (4.33 in).
SKIB8766E
SKIB8767E
BRC-10
PRECAUTIONS
< PRECAUTION > [WITH VDC (ESP)]
• Replace the applicable harness as an assembly if error is detected on the shield lines of CAN communica-
tion line. A
Precaution for Brake System INFOID:0000000010723620
WARNING: B
Since dust covering the front and rear brakes has an affect on human body, the dust must be removed
with a dust collector. Never splatter the dust with an air blow gun.
• Brake fluid use refer to MA-23, "Fluids and Lubricants". C
• Never reuse drained brake fluid.
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off
immediately and wash with water if it gets on a painted surface.
D
• Always confirm the specified tightening torque when installing the brake pipes.
• After pressing the brake pedal more deeply or harder than normal driving, such as air bleeding, check each
item of brake pedal. Adjust brake pedal if it is outside the standard value.
• Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause E
improper operation.
• Always loosen the brake tube flare nut with a flare nut wrench.
• Tighten flare nut of brake tube to the specified torque using a flare BRC
nut torque wrench (A).
• Turn the ignition switch OFF and disconnect the ABS actuator and
electric unit (control unit) harness connector or the battery negative
terminal before performing the work. Refer to BRC-9, "Precautions G
for Removing Battery Terminal".
• Check that no brake fluid leakage is present after replacing the
parts. H
JPFIA0061ZZ
I
Precaution for Brake Control System INFOID:0000000010723621
BRC-11
PRECAUTIONS
< PRECAUTION > [WITH VDC (ESP)]
• When a radio (including wiring), antenna and antenna lead line are located near ABS actuator and electric
unit (control unit), a malfunction or improper operation may occur for the control of VDC function, TCS func-
tion, ABS function, EBD function, brake limited slip differential (BLSD) function, brake assist function, brake
force distribution function, hill start assist function, advanced hill descent control function (4WD models with
gasoline engine), active trace control function (control of chassis control module) and active ride control
function (control of chassis control module).
• When the following items are replaced by other parts than genuine parts or modified, ABS warning lamp,
brake warning lamp and VDC warning lamp may turn ON, and the control may not operate normally for VDC
function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake
assist function, brake force distribution function, hill start assist function, advanced hill descent control func-
tion (4WD models with gasoline engine), active trace control function (control of chassis control module) and
active ride control function (control of chassis control module).
- Suspension component parts (shock absorber, spring, bushing and others)
- Tire and wheel (other than the specified size)
- Brake component parts (brake pad, disc rotor, brake caliper and others)
- Engine component parts (ECM, muffler and others)
- Body reinforcement component parts (rollover bar, tower bar and others)
• When suspension, tire and brake related parts are excessively worn or deteriorated and the vehicle is
driven, ABS warning lamp, brake warning lamp and VDC warning lamp may turn ON, and the control may
not operate normally for VDC function, TCS function, ABS function, EBD function, brake limited slip differen-
tial (BLSD) function, brake assist function, brake force distribution function, hill start assist function,
advanced hill descent control function (4WD models with gasoline engine), active trace control function
(control of chassis control module) and active ride control function (control of chassis control module).
• ABS warning lamp, brake warning lamp and VDC warning lamp may turn ON, when only front wheel or rear
wheel is rotated using a free roller. This is not a malfunction, because it is caused by wheel speed difference
between wheel that is rotated and wheel that is not rotated. In this case, perform self-diagnosis, check self-
diagnosis results, and erase memory.
• When power supply voltage is not normal, ABS warning lamp, brake warning lamp and VDC warning lamp
turn ON. ABS actuator and electric unit (control unit) stops control for VDC function, TCS function, ABS func-
tion, EBD function, brake limited slip differential (BLSD) function, brake assist function, brake force distribu-
tion function, hill start assist function, advanced hill descent control function (4WD models with gasoline
engine), active trace control function (control of chassis control module) and active ride control function (con-
trol of chassis control module). Ordinary brake operates. After power supply returns to normal, ABS warning
lamp, brake warning lamp and VDC warning lamp turn OFF. The control becomes operative for VDC func-
tion, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake assist
function, brake force distribution function, hill start assist function, advanced hill descent control function
(4WD models with gasoline engine), active trace control function (control of chassis control module) and
active ride control function (control of chassis control module).
• Brake pedal vibrates and operation sound occurs during sudden acceleration and cornering, when VDC
function, TCS function, brake limited slip differential (BLSD) function, brake assist function, brake force dis-
tribution function, hill start assist function, advanced hill descent control function (4WD models with gasoline
engine), active trace control function (control of chassis control module) and active ride control function (con-
trol of chassis control module) are operated. This is not a malfunction because it is caused by VDC function,
TCS function, brake limited slip differential (BLSD) function, brake assist function, brake force distribution
function, hill start assist function, advanced hill descent control function (4WD models with gasoline engine),
active trace control function (control of chassis control module) and active ride control function (control of
chassis control module) that is operated normally.
• VDC warning lamp may turn ON and VDC function, TCS function, brake limited slip differential (BLSD) func-
tion, brake assist function, brake force distribution function, hill start assist function, advanced hill descent
control function (4WD models with gasoline engine), active trace control function (control of chassis control
module) and active ride control function (control of chassis control module) may not normally operate, when
driving on a special road the is extremely slanted (bank in a circuit course). This is not a malfunction if the
status returns to normal for VDC function, TCS function, brake limited slip differential (BLSD) function, brake
assist function, brake force distribution function, hill start assist function, advanced hill descent control func-
tion (4WD models with gasoline engine), active trace control function (control of chassis control module) and
active ride control function (control of chassis control module) after the engine is started again. In this case,
perform self-diagnosis, check self-diagnosis results, and erase memory.
• A malfunction in yaw rate/side/decel G sensor system may be detected when the vehicle sharply turns dur-
ing a spin turn, acceleration turn or drift driving while VDC function and TCS function are OFF (VDC OFF
switch is pressed and VDC OFF indicator lamp is in ON status). This is not a malfunction if the status returns
BRC-12
PRECAUTIONS
< PRECAUTION > [WITH VDC (ESP)]
to normal for VDC function and TCS function after the engine is started again. In this case, perform self-diag-
nosis, check self-diagnosis results, and erase memory. A
BRC
BRC-13
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000010723622
LHD
2WD Models
JSFIA2501ZZ
Back of spiral cable assembly Engine room (RH side) Steering knuckle
Engine room (LH side) Instrument driver lower panel Rear axle housing
BRC-14
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
No. Component parts Function
A
Mainly transmits the following signals to ABS actuator and electric
unit (control unit) via CAN communication.
• Parking brake switch signal
• Brake fluid level switch signal B
Mainly receives the following signals from ABS actuator and electric
unit (control unit) via CAN communication.
• ABS warning lamp signal
Combination meter • VDC OFF indicator lamp signal C
• VDC warning lamp signal
• Brake warning lamp signal
• hill start assist indicator lamp signal
Mainly receives the following signals from ABS actuator and electric D
unit (control unit) via chassis control module via CAN communication.
• hill start assist display request signal
Refer to MWI-7, "METER SYSTEM : Component Parts Location" for
detailed installation location.
E
Mainly transmits the following signals to ABS actuator and electric
unit (control unit) via CAN communication.
• Active trace control signal BRC
• Active ride control signal
• Chassis control module malfunction signal
Mainly receives the following signals from ABS actuator and electric
Chassis control module unit (control unit) via CAN communication. G
• hill start assist display request signal
Mainly transmits the following signals to combination meter via CAN
communication.
H
• hill start assist display request signal
Refer to DAS-166, "Component Parts Location" for detailed installa-
tion location.
Front RH wheel sensor BRC-27, "Wheel Sensor and Sensor Rotor" I
BRC-15
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
No. Component parts Function
Mainly transmits the following signals to ABS actuator and electric
unit (control unit) via CAN communication.
• Stop lamp switch signal
• Brake pedal position switch signal
BCM
• Cranking signal
• Ignition switch ON signal
Refer to BCS-6, "BODY CONTROL SYSTEM : Component Parts Lo-
cation" for detailed installation location.
Mainly transmits the following signals to ABS actuator and electric
unit (control unit) via CAN communication.
Electric parking brake control module • Electric parking brake operation signal
Refer to PB-8, "Component Parts Location" for detailed installation
location.
Steering angle sensor BRC-27, "Steering Angle Sensor"
ABS actuator and electric unit (control unit) BRC-25, "ABS Actuator and Electric Unit (Control Unit)"
*: CVT models
4WD Models
BRC-16
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
BRC
JSFIA2502ZZ
P
Back of spiral cable assembly Engine room (RH side) Steering knuckle
Engine room (LH side) Instrument driver lower panel Center console
Rear axle housing
BRC-17
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
BRC-18
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
No. Component parts Function
A
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
• Accelerator pedal position signal
• Engine speed signal B
• Engine status signal
ECM • ECM malfunction signal
Refer to EC-28, "ENGINE CONTROL SYSTEM : Component Parts Lo-
cation" (MR20DD engine models), EC-440, C
"Component Parts Location" (QR25DE engine models), EC-812, "Com-
ponent Parts Location" (R9M engine models) for detailed installation lo-
cation.
D
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
IPDM E/R • Ignition switch ON signal
Refer to PCS-5, "Component Parts Location" for detailed installation lo- E
cation.
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
BRC
• Stop lamp switch signal
• Brake pedal position switch signal
BCM
• Cranking signal
• Ignition switch ON signal G
Refer to BCS-6, "BODY CONTROL SYSTEM : Component Parts Loca-
tion" for detailed installation location.
Mainly transmits the following signals to ABS actuator and electric unit
H
(control unit) via CAN communication.
Electric parking brake control module • Electric parking brake operation signal
Refer to PB-8, "Component Parts Location" for detailed installation loca-
tion. I
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
• 4WD malfunction signal
4WD control unit • 4WD operation signal J
Refer to DLN-14, "Component Parts Location" (MR20DD engine and
QR25DE engine models), DLN-117, "Component Parts Location" (R9M
engine models) for detailed installation location.
K
Steering angle sensor BRC-27, "Steering Angle Sensor"
ABS actuator and electric unit (control unit) BRC-25, "ABS Actuator and Electric Unit (Control Unit)"
L
Front LH wheel sensor BRC-27, "Wheel Sensor and Sensor Rotor"
BRC-19
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
JSFIA2503ZZ
Back of spiral cable assembly Instrument driver lower panel Engine room (RH side)
Steering knuckle Engine room (LH side) Rear axle housing
BRC-20
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
No. Component parts Function
A
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
• Parking brake switch signal
• Brake fluid level switch signal B
Mainly receives the following signals from ABS actuator and electric unit
(control unit) via CAN communication.
• ABS warning lamp signal
Combination meter • VDC OFF indicator lamp signal C
• VDC warning lamp signal
• Brake warning lamp signal
• hill start assist indicator lamp signal
Mainly receives the following signals from ABS actuator and electric unit D
(control unit) via chassis control module via CAN communication.
• hill start assist display request signal
Refer to MWI-7, "METER SYSTEM : Component Parts Location" for de-
tailed installation location.
E
Front RH sensor rotor BRC-27, "Wheel Sensor and Sensor Rotor" BRC
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
• N range signal G
• P range signal
• R range signal
TCM* • Current gear position signal
• Shift position signal H
• TCM malfunction signal
Refer to TM-466, "CVT CONTROL SYSTEM : Component Parts Loca-
tion" for detailed installation location.
I
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
• Accelerator pedal position signal
• Engine speed signal J
ECM
• Engine status signal
• ECM malfunction signal
Refer to EC-812, "Component Parts Location" for detailed installation lo-
cation. K
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
IPDM E/R • Ignition switch ON signal L
Refer to PCS-5, "Component Parts Location" for detailed installation lo-
cation.
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication. M
• Stop lamp switch signal
• Brake pedal position switch signal
BCM
• Cranking signal
N
• Ignition switch ON signal
Refer to BCS-6, "BODY CONTROL SYSTEM : Component Parts Loca-
tion" for detailed installation location.
O
BRC-21
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
No. Component parts Function
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
• Active trace control signal
• Active ride control signal
• Chassis control module malfunction signal
Mainly receives the following signals from ABS actuator and electric unit
Chassis control module (control unit) via CAN communication.
• hill start assist display request signal
Mainly transmits the following signals to combination meter via CAN
communication.
• hill start assist display request signal
Refer to DAS-166, "Component Parts Location" for detailed installation
location.
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
Electric parking brake control module • Electric parking brake operation signal
Refer to PB-8, "Component Parts Location" for detailed installation loca-
tion.
Steering angle sensor BRC-27, "Steering Angle Sensor"
ABS actuator and electric unit (control unit) BRC-25, "ABS Actuator and Electric Unit (Control Unit)"
*: CVT models
4WD Models
BRC-22
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
BRC
L
JSFIA2504ZZ
Back of spiral cable assembly Instrument driver lower panel Engine room (RH side) M
Steering knuckle Engine room (LH side) Rear axle housing
N
No. Component parts Function
Rear RH wheel sensor BRC-27, "Wheel Sensor and Sensor Rotor"
BRC-23
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
No. Component parts Function
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
• Parking brake switch signal
• Brake fluid level switch signal
Mainly receives the following signals from ABS actuator and electric unit
(control unit) via CAN communication.
• ABS warning lamp signal
Combination meter • VDC OFF indicator lamp signal
• VDC warning lamp signal
• Brake warning lamp signal
• hill start assist indicator lamp signal
Mainly receives the following signals from ABS actuator and electric unit
(control unit) via chassis control module via CAN communication.
• hill start assist display request signal
Refer to MWI-7, "METER SYSTEM : Component Parts Location" for de-
tailed installation location.
Front RH wheel sensor BRC-27, "Wheel Sensor and Sensor Rotor"
BRC-24
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
No. Component parts Function
A
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
• Active trace control signal
• Active ride control signal B
• Chassis control module malfunction signal
Mainly receives the following signals from ABS actuator and electric unit
Chassis control module (control unit) via CAN communication.
• hill start assist display request signal C
Mainly transmits the following signals to combination meter via CAN
communication.
• hill start assist display request signal
Refer to DAS-166, "Component Parts Location" for detailed installation D
location.
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication. E
Electric parking brake control module • Electric parking brake operation signal
Refer to PB-8, "Component Parts Location" for detailed installation loca-
tion.
BRC
Mainly transmits the following signals to ABS actuator and electric unit
(control unit) via CAN communication.
• 4WD malfunction signal
4WD control unit
• 4WD operation signal G
Refer to DLN-117, "Component Parts Location" for detailed installation
location.
Steering angle sensor BRC-27, "Steering Angle Sensor" H
VDC OFF switch BRC-28, "VDC (ESP) OFF Switch"
ABS actuator and electric unit (control unit) BRC-25, "ABS Actuator and Electric Unit (Control Unit)"
*: CVT models L
ABS Actuator and Electric Unit (Control Unit) INFOID:0000000010723623
JSFIA2254ZZ P
CONTROL UNIT
• Brake fluid pressure, engine and transaxle are controlled according to signals from each sensor.
• If malfunction is detected, the system enters fail-safe mode.
ACTUATOR
The following components are integrated with ABS actuator.
Pump
BRC-25
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
• Pressure the brake fluid and send.
• Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor
Activates the pump according to signals from ABS actuator and electric unit (control unit).
Motor Relay
Operates the motor ON/OFF according to signals from ABS actuator and electric unit (control unit).
Actuator Relay
Operates each valve ON/OFF according to signals from ABS actuator and electric unit (control unit).
ABS In Valve
Switches the fluid pressure line to increase or hold according to signals from control unit.
NOTE:
Valve is a solenoid valve.
ABS Out Valve
Switches the fluid pressure line to increase, hold or decrease according to signals from control unit.
NOTE:
Valve is a solenoid valve.
Cut Valve 1, Cut Valve 2
Shuts off the ordinary brake line from master cylinder, when VDC function, TCS function, brake limited slip dif-
ferential (BLSD) function, brake assist function, brake force distribution function, hill start assist function and
advanced hill descent control function (4WD models with gasoline engine) are activated.
NOTE:
Valve is a solenoid valve.
Suction Valve 1, Suction Valve 2
Supplies the brake fluid from master cylinder to the pump, when VDC function, TCS function, brake limited slip
differential (BLSD) function, brake assist function, brake force distribution function, hill start assist function and
advanced hill descent control function (4WD models with gasoline engine) are activated.
NOTE:
Valve is a solenoid valve.
Inlet Valve
Brake fluid sucked from the reservoir by the pump does not backflow.
NOTE:
Valve is a solenoid valve.
Outlet Valve
Brake fluid discharged from the pump does not backflow.
NOTE:
Valve is a solenoid valve.
Return Check Valve
Returns the brake fluid from brake caliper to master cylinder by bypassing orifice of each valve when brake is
released.
Reservoir
Temporarily reserves the brake fluid drained from brake caliper and wheel cylinder, so that pressure efficiently
decreases when decreasing pressure of brake caliper.
Yaw Rate/Side/Decel G Sensor
Calculates the following information that affects the vehicle, and transmits a signal to ABS actuator and elec-
tric unit (control unit) via communication lines. [Yaw rate/side/decel G sensor is integrated in ABS actuator and
electric unit (control unit).]
• Vehicle rotation angular velocity (yaw rate signal)
• Vehicle lateral acceleration (side G signal) and longitudinal acceleration (decel G signal)
Pressure Sensor
Detects the brake fluid pressure and transmits signal to ABS actuator and electric unit (control unit). [Pressure
sensor is integrated in ABS actuator and electric unit (control unit).]
BRC-26
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
Wheel Sensor and Sensor Rotor INFOID:0000000010723624
A
• Wheel sensor of front wheel is installed on steering knuckle.
CAUTION:
Never measure resistance and voltage value using a tester B
because sensor is active sensor.
• Sensor rotor of front wheel is integrated in wheel hub assembly.
• Wheel sensor of rear wheel is installed on wheel hub assembly.
(2WD models) C
CAUTION:
Never measure resistance and voltage value using a tester
because sensor is active sensor. D
• Wheel sensor of rear wheel is installed on rear axle housing. (4WD
JSFIA1272ZZ
models)
CAUTION:
Never measure resistance and voltage value using a tester because sensor is active sensor. E
• Sensor rotor of rear wheel is integrated in wheel hub assembly. (2WD models)
• Sensor rotor of rear wheel is installed on drive shaft (wheel side).
(4WD models) BRC
JSFIA1567ZZ
I
• Downsize and weight reduction is aimed. IC for detection portion
and magnet for sensor rotor are adopted.
• Power supply is supplied to detection portion so that magnetic field J
line is read. Magnetic field that is detected is converted to current
signal.
• When sensor rotor rotates, magnetic field changes. Magnetic field
change is converted to current signals (rectangular wave) and is K
transmitted to ABS actuator and electric unit (control unit). Change
of magnetic field is proportional to wheel speed.
L
JPFIC0131GB
P
JSFIA2318ZZ
BRC-27
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
VDC (ESP) OFF Switch INFOID:0000000010723626
The operation of the hill descent control switch enables the arbitrary
switching of the advanced hill descent control function between stop
status and standby status. The status of the function is indicated by
the hill descent control indicator lamp.
• ON:
- When advanced hill descent control function is under operating
condition
- Advanced hill descent control function operating or operational
(condition is satisfied)
• Blinking: Advanced hill descent control function operating or oper-
ational (condition is not satisfied)
JSFIA2255ZZ
• OFF: Advanced hill descent control function switch OFF (non-
operational status)
NOTE:
Applied to 4WD models with gasoline engine.
Brake Fluid Level Switch INFOID:0000000010723628
Detects the brake fluid level in reservoir tank and transmits con-
verted electric signal from combination meter to ABS actuator and
electric unit (control unit) via CAN communication, when brake fluid
level is the specified level or less.
JSFIA2256ZZ
BRC-28
COMPONENT PARTS
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
Brake Vacuum Sensor INFOID:0000000010723629
A
Detects the vacuum in brake booster and transmits converted elec-
tric signal to ABS actuator and electric unit (control unit).
B
D
JSFIA2257ZZ
BRC
BRC-29
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
SYSTEM
System Description INFOID:0000000010723631
• The system switches fluid pressure of each brake to increase, to hold or to decrease according to signals
from control unit in ABS actuator and electric unit (control unit). This control system is applied to VDC func-
tion, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake assist
function, brake force distribution function, hill start assist function and advanced hill descent control function
(4WD models with gasoline engine).
• Fail-safe function is available for each function and is activated by each function when system malfunction
occurs.
SYSTEM DIAGRAM
NOTE:
• 4WD control unit is applied to 4WD models.
• TCM is applied to CVT models.
• hill descent control switch is applied to 4WD models with gasoline engine.
JSFIA2365GB
BRC-30
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
BRC-31
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
*1: 4WD models with gasoline engine
*2: CVT models
*3: 4WD models
VALVE OPERATION [VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL
(BLSD) FUNCTION, BRAKE ASSIST FUNCTION, BRAKE FORCE DISTRIBUTION FUNCTION, hill
start assist FUNCTION AND ADVANCED hill descent control FUNCTION (4WD MODELS WITH
GASOLINE ENGINE)]
Each valve is operated and fluid pressure of brake is controlled.
VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Function, Brake force
distribution Function, hill start assist Function and Advanced hill descent control Function (4WD Models with Gaso-
line Engine) are in Operation (During Pressure Increases)
JSFIA1735GB
BRC-32
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
For the right brake, brake fluid pressure is maintained because the pressurization is unnecessary. The pres-
surization for the right brake is controlled separately from the left brake. A
During pressure rear RH brake increases
• Brake fluid is conveyed to the pump from the master cylinder through suction valve 2 and is pressurized by
the pump operation. The pressurized brake fluid is supplied to the rear RH brake through the ABS IN valve. B
For the left brake, brake fluid pressure is maintained because the pressurization is unnecessary. The pres-
surization for the left brake is controlled separately from the right brake.
During pressure rear LH brake increases
C
• Brake fluid is conveyed to the pump from the master cylinder through suction valve 1 and is pressurized by
the pump operation. The pressurized brake fluid is supplied to the rear LH brake through the ABS IN valve.
For the right brake, brake fluid pressure is maintained because the pressurization is unnecessary. The pres- D
surization for the right brake is controlled separately from the left brake.
VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Function, Brake force
distribution Function, hill start assist Function and Advanced hill descent control Function (4WD Models with Gaso- E
line Engine) are in Operation (During Pressure Holds)
BRC
JSFIA1736GB
M
Component parts Not activated When pressure holds
Cut valve 1 Power supply is not supplied (open) Power supply is supplied (close)
Cut valve 2 Power supply is not supplied (open) Power supply is supplied (close) N
Suction valve 1 Power supply is not supplied (close) Power supply is not supplied (close)
Suction valve 2 Power supply is not supplied (close) Power supply is not supplied (close)
O
ABS IN valve Power supply is not supplied (open) Power supply is not supplied (open)
ABS OUT valve Power supply is not supplied (close) Power supply is not supplied (close)
Each brake (fluid pressure) — Pressure holds P
BRC-33
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
During pressure front LH brake holds
• Since the cut valve 2 and the suction valve 2 are closed, the front LH brake, master cylinder, and reservoir
are blocked. This maintains fluid pressure applied on the front LH brake. The pressurization for the right
brake is controlled separately from the left brake.
During pressure rear RH brake holds
• Since the cut valve 2 and the suction valve 2 are closed, the rear RH brake, master cylinder, and reservoir
are blocked. This maintains fluid pressure applied on the rear RH brake. The pressurization for the left brake
is controlled separately from the right brake.
During pressure rear LH brake holds
• Since the cut valve 1 and the suction valve 1 are closed, the rear LH brake, master cylinder, and reservoir
are blocked. This maintains fluid pressure applied on the rear LH brake. The pressurization for the right
brake is controlled separately from the left brake.
VDC Function, TCS Function, Brake Limited Slip Differential (BLSD) Function, Brake Assist Function, Brake force
distribution Function, hill start assist Function and Advanced hill descent control Function (4WD Models with Gaso-
line Engine) are in Operation (During Pressure Decrease)
JSFIA1737GB
BRC-34
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
During pressure front LH brake decreased
• Since the suction valve 2 and the ABS OUT valve close and the cut valve 2 and the ABS IN valve open, the A
fluid pressure applied on the front LH brake is reduced by supplying the fluid pressure to the master cylinder
via the ABS IN valve and the cut valve 2. The pressurization for the left brake is controlled separately from
the right brake.
B
During pressure rear RH brake decreased
• Since the suction valve 2 and the ABS OUT valve close and the cut valve 2 and the ABS IN valve open, the
fluid pressure applied on the rear RH brake is reduced by supplying the fluid pressure to the master cylinder
via the ABS IN valve and the cut valve 2. The pressurization for the right brake is controlled separately from C
the left brake.
During pressure rear LH brake decreased D
• Since the suction valve 1 and the ABS OUT valve close and the cut valve 1 and the ABS IN valve open, the
fluid pressure applied on the rear LH brake is reduced by supplying the fluid pressure to the master cylinder
via the ABS IN valve and the cut valve 1. The pressurization for the left brake is controlled separately from
the right brake. E
Component Parts and Function
BRC-35
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
When Brake Pedal is Applied
JSFIA1738GB
BRC-36
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
When ABS Function is in Operation (During Pressure Increases)
A
BRC
H
JSFIA1738GB
L
During pressure front RH brake increases
• Brake fluid is supplied to the front RH brake from the master cylinder through the cut valve 1 and the ABS IN
valve. Since the suction valve 1 and the ABS OUT valve is closed, the fluid does not flow into the reservoir. M
The amount of brake fluid supplied to the front RH brake from the master cylinder is controlled according to
time that the ABS IN valve is not energized (time that the ABS IN valve is open).
During pressure front LH brake increases N
• Brake fluid is supplied to the front LH brake from the master cylinder through the cut valve 2 and the ABS IN
valve. Since the suction valve 2 and the ABS OUT valve is closed, the fluid does not flow into the reservoir.
The amount of brake fluid supplied to the front LH brake from the master cylinder is controlled according to
O
time that the ABS IN valve is not energized (time that the ABS IN valve is open).
During pressure rear RH brake increases
• Brake fluid is supplied to the rear RH brake from the master cylinder through the cut valve 2 and the ABS IN P
valve. Since the suction valve 2 and the ABS OUT valve is closed, the fluid does not flow into the reservoir.
The amount of brake fluid supplied to the rear RH brake from the master cylinder is controlled according to
time that the ABS IN valve is not energized (time that the ABS IN valve is open).
During pressure rear LH brake increases
• Brake fluid is supplied to the rear LH brake from the master cylinder through the cut valve 1 and the ABS IN
valve. Since the suction valve 1 and the ABS OUT valve is closed, the fluid does not flow into the reservoir.
BRC-37
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
The amount of brake fluid supplied to the rear LH brake from the master cylinder is controlled according to
time that the ABS IN valve is not energized (time that the ABS IN valve is open).
When ABS Function is Operating (During Pressure Holds)
JSFIA1739GB
BRC-38
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
When ABS Function is in Operation (During Pressure Decreases)
A
BRC
H
JSFIA1740GB
BRC-39
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
When Brake Release
JSFIA1741GB
BRC-40
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
Component parts Function
A
Cut valve 1
Shuts off the ordinary brake line from master cylinder.
Cut valve 2
Suction valve 1
Supplies the brake fluid from master cylinder to the pump. B
Suction valve 2
ABS IN valve Switches the fluid pressure line to increase or hold according.
ABS OUT valve Switches the fluid pressure line to increase, hold or decrease according.
C
Returns the brake fluid from each brake to master cylinder by bypassing orifice of each valve when
return check valve
brake is released.
Temporarily reserves the brake fluid drained from each brake, so that pressure efficiently decreases
Reservoir D
when decreasing pressure of each brake.
Pressure sensor Detects the brake fluid pressure and transmits signal to ABS actuator and electric unit (control unit).
Condition (status) ABS warning lamp Brake warning lamp VDC warning lamp BRC
Ignition switch OFF OFF OFF OFF
For approx. 1 second after the ignition switch is turned ON ON ON ON
G
Approx. 1 second after ignition switch is turned ON (when the before
OFF ON OFF
engine starts, system is in normal operation)
After engine starts OFF OFF OFF
H
When parking brake operates (parking brake switch ON) OFF OFF OFF
When brake fluid is less than the specified level (brake fluid level
OFF ON ON
switch ON)
I
VDC function is malfunctioning OFF OFF ON
TCS function is malfunctioning OFF OFF ON
ABS function is malfunctioning ON OFF ON J
EBD function is malfunctioning ON ON ON
Brake limited slip differential (BLSD) function is malfunctioning OFF OFF ON
K
Brake assist function is malfunctioning OFF OFF ON
Brake force distribution function is malfunctioning OFF OFF ON
hill start assist function is malfunctioning OFF OFF ON L
* OFF OFF ON
Advanced hill descent control function is malfunctioning
Brake vacuum sensor function is malfunctioning OFF ON OFF
M
VDC function is operating OFF OFF Blinking
TCS function is operating OFF OFF Blinking
ABS function is operating OFF OFF OFF N
EBD function is operating OFF OFF OFF
Brake limited slip differential (BLSD) function is operating OFF OFF Blinking
O
Brake assist function is operating OFF OFF OFF
Brake force distribution function is operating OFF OFF OFF
hill start assist function is operating OFF OFF OFF P
Advanced hill descent control function is operating* OFF OFF OFF
BRC-41
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
hill descent
VDC OFF indi- hill start assist control indica-
Condition (status)
cator lamp indicator lamp
tor lamp*
Ignition switch OFF OFF OFF OFF
For approx. 1 second after the ignition switch is turned ON ON ON ON
Approx. 1 second after ignition switch is turned ON (when system is in normal
OFF OFF OFF
operation)
After engine starts (when system is in normal operation) OFF OFF OFF
When VDC OFF switch is ON (VDC function and TCS function are OFF) ON OFF OFF
VDC function is malfunctioning OFF OFF OFF
TCS function is malfunctioning OFF OFF OFF
hill start assist function is operating OFF Blinking OFF
hill start assist function is operational (condition is satisfied) OFF ON OFF
hill start assist function is operational (condition is not satisfied) OFF OFF OFF
hill start assist function is malfunctioning OFF OFF OFF
Advanced hill descent control function is operational (condition is satisfied)* OFF OFF ON
Advanced hill descent control function is operational (condition is not satisfied)* OFF OFF Blinking
BRC-42
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
Circuit Diagram INFOID:0000000010723632
BRC
P
JSFIA2516GB
Fail-Safe INFOID:0000000010735268
VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION,
BRAKE ASSIST FUNCTION, BRAKE FORCE DISTRIBUTION FUNCTION, hill start assist FUNC-
TION AND ADVANCED hill descent control FUNCTION (4WD MODELS WITH GASOLINE ENGINE)
BRC-43
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
VDC warning lamp in combination meter turn ON when a malfunction occurs in system [ABS actuator and
electric unit (control unit)]. The control is suspended for VDC function, TCS function, brake limited slip differen-
tial (BLSD) function, brake assist function, brake force distribution function, hill start assist function, advanced
hill descent control function (4WD models with gasoline engine), active trace control function (control of chas-
sis control module) and active ride control function (control of chassis control module). The vehicle status
becomes the same as models without VDC function, TCS function, brake limited slip differential (BLSD) func-
tion, brake assist function, brake force distribution function, hill start assist function, advanced hill descent con-
trol function (4WD models with gasoline engine), active trace control function (control of chassis control
module) and active ride control function (control of chassis control module). However, ABS function and EBD
function are operated normally.
ABS FUNCTION
ABS warning lamp and VDC warning lamp in combination meter turn ON when a malfunction occurs in system
[ABS actuator and electric unit (control unit)]. The control is suspended for VDC function, TCS function, ABS
function, brake limited slip differential (BLSD) function, brake assist function, brake force distribution function,
hill start assist function, advanced hill descent control function (4WD models with gasoline engine), active
trace control function (control of chassis control module) and active ride control function (control of chassis
control module). The vehicle status becomes the same as models without VDC function, TCS function, ABS
function, brake limited slip differential (BLSD) function, brake assist function, brake force distribution function,
hill start assist function, advanced hill descent control function (4WD models with gasoline engine), active
trace control function (control of chassis control module) and active ride control function (control of chassis
control module). However, EBD function is operated normally.
NOTE:
ABS self-diagnosis sound may be heard the same as in the normal condition, because self-diagnosis is per-
formed when ignition switch turns ON and when vehicle initially starts.
EBD FUNCTION
ABS warning lamp, brake warning lamp and VDC warning lamp in combination meter turn ON when a mal-
function occurs in system [ABS actuator and electric unit (control unit)]. The control is suspended for VDC
function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake assist
function, brake force distribution function, hill start assist function, advanced hill descent control function (4WD
models with gasoline engine), active trace control function (control of chassis control module) and active ride
control function (control of chassis control module). The vehicle status becomes the same as models without
VDC function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake
assist function, brake force distribution function, hill start assist function, advanced hill descent control function
(4WD models with gasoline engine), active trace control function (control of chassis control module) and
active ride control function (control of chassis control module).
BRC-44
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
DTC Fail-safe condition
A
C1109 The following functions are suspended.
• VDC function
• TCS function
• ABS function B
• EBD function
• Brake limited slip differential (BLSD) function
C1110 • Brake assist function
• Brake force distribution function C
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module) D
The following functions are suspended.
• VDC function
• TCS function E
• ABS function
• Brake limited slip differential (BLSD) function
C1111 • Brake assist function
• Brake force distribution function BRC
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module) G
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function
• TCS function
H
*1
• ABS function
• Brake limited slip differential (BLSD) function
C1113 • Brake assist function*1 I
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
J
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function K
• TCS function
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function
L
C1115 • Brake assist function
• Brake force distribution function
• hill start assist function M
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
N
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function O
• Brake assist function
C1116 • Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1 P
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended.
C1118
• Advanced hill descent control function*1
BRC-45
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
DTC Fail-safe condition
C1120 The following functions are suspended.
• VDC function
C1121
• TCS function
C1122 • ABS function
• EBD function
C1123
• Brake limited slip differential (BLSD) function
C1124 • Brake assist function
C1125 • Brake force distribution function
• hill start assist function
C1126 • Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
C1127
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
C1130 • Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function
C1140 • Brake assist function
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function
C1142 • Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
C1143 The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
• Brake force distribution function
C1144 • hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
BRC-46
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
DTC Fail-safe condition
A
C1145 The following functions are suspended.
• VDC function
• TCS function
• ABS function*1 B
• Brake limited slip differential (BLSD) function
• Brake assist function*1
C1146 • Brake force distribution function
• hill start assist function C
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module) D
The following functions are suspended.
• VDC function
• TCS function
E
• ABS function
• Brake limited slip differential (BLSD) function
C1153 • Brake assist function
• Brake force distribution function BRC
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module) G
The following functions are suspended.
• VDC function
• TCS function H
• Brake limited slip differential (BLSD) function
C1154 • Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1 I
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended. J
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function K
C1155 • Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1 L
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function M
• TCS function
• ABS function*1
• Brake limited slip differential (BLSD) function N
C1160 • Brake assist function*1
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1 O
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
P
BRC-47
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
DTC Fail-safe condition
C1164 The following functions are suspended.
• VDC function
C1165
• TCS function
C1166 • ABS function
• EBD function
C1167
• Brake limited slip differential (BLSD) function
• Brake assist function
• Brake force distribution function
• hill start assist function
C1170
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
C1197
Electrical vacuum assistance of brake booster is suspended
C1198
C1199 Normal control
C119A Electrical vacuum assistance of brake booster is suspended
The following functions are suspended.
C1B60 • Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
U1000 The following functions are suspended.
• VDC function
U1002
• TCS function
• ABS function*2
• EBD function*2
• Brake limited slip differential (BLSD) function
• Brake assist function
U1010 • Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
*1: 4WD models with gasoline engine
*2: When a malfunction detected in CAN communication [between ABS actuator and electric unit (control unit)
and chassis control module].
VDC (ESP) FUNCTION
VDC (ESP) FUNCTION : System Description INFOID:0000000010723634
• Side slip or tail slip may occur while driving on a slippery road or intending an urgent evasive driving. VDC
function detects side slip status using each sensor when side slip or tail slip is about to occur and improves
vehicle stability by brake control and engine output control during driving.
• In addition to TCS function, ABS function and EBD function, target side slip amount is calculated according
to steering operation amount from steering angle sensor and brake operation amount from pressure sensor.
By comparing this information with vehicle side slip amount that is calculated from information from yaw rate/
side G sensor and wheel sensor, vehicle driving conditions (conditions of understeer or oversteer) are
judged and vehicle stability is improved by brake force control on all 4 wheels and engine output control.
JSFIA0672GB
• VDC function can be switched to non-operational status (OFF) by operating VDC OFF switch. In this case,
VDC OFF indicator lamp turns ON.
BRC-48
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
• Control unit portion automatically improves driving stability by performing brake force control as well as
engine output control, by transmitting drive signal to actuator portion according to difference between target A
side slip amount and vehicle side slip amount.
• VDC warning lamp blinks while VDC function is in operation and indicates to the driver that the function is in
operation.
B
• CONSULT can be used to diagnose the system diagnosis.
• Fail-safe function is adopted. When a malfunction occurs in VDC function, the control is suspended for VDC
function, TCS function, brake limited slip differential (BLSD) function, brake assist function, brake force dis-
tribution function, hill start assist function, advanced hill descent control function (4WD models with gasoline C
engine), active trace control function (control of chassis control module) and active ride control function (con-
trol of chassis control module). The vehicle status becomes the same as models without VDC function, TCS
function, brake limited slip differential (BLSD) function, brake assist function, brake force distribution func- D
tion, hill start assist function, advanced hill descent control function (4WD models with gasoline engine),
active trace control function (control of chassis control module) and active ride control function (control of
chassis control module). However, ABS function and EBD function are operated normally. Refer to BRC-43,
"Fail-Safe". E
NOTE:
VDC has the characteristic as described here, This is not the device that helps reckless driving.
SYSTEM DIAGRAM BRC
NOTE:
• 4WD control unit is applied to 4WD models.
• TCM is applied to CVT models. G
N
JSFIA2367GB
BRC-49
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
BRC-50
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
• During a cornering, brake force (brake fluid pressure) is applied on front wheel and rear wheel on the outer
side of turn. Moment directing towards the outer side of turn is generated. Oversteer is prevented. A
JPFIC0135GB D
• Changing driving lane on a slippery road, when oversteer tendency is judged large, engine output is con-
trolled as well as brake force (brake fluid pressure) of 4 wheels. Oversteer tendency decreases.
E
BRC
JPFIC0136GB
H
VDC Function That Prevents Tendency
• During a cornering, brake force (brake fluid pressure) is applied on front wheel and rear wheel on the inner
side of turn. Moment directing towards the inner side of turn is generated. Understeer is prevented.
I
JPFIC0137GB
L
• Applying braking during a cornering on a slippery road, when understeer tendency is judged large, engine
output is controlled as well as brake force (brake fluid pressure) of four wheels. Understeer tendency
decreases. M
JPFIC0138GB P
TCS FUNCTION
BRC-51
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
TCS FUNCTION : System Description INFOID:0000000010723635
JSFIA2367GB
BRC-52
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
INPUT SIGNAL AND OUTPUT SIGNAL
Major signal transmission between each unit via communication lines is shown in the following table. A
P
• By preventing wheel lock through brake force (brake fluid pressure) control that is electronically controlled by
detecting wheel speed during braking, stability during emergency braking is improved so that obstacles can
be easily bypassed by steering operation.
• During braking, control units calculates wheel speed and pseudo-vehicle speed, and transmits pressure
increase, hold or decrease signals to actuator portion according to wheel slip status.
BRC-53
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
• The following effects are obtained by preventing wheel lock during
braking.
- Vehicle tail slip is prevented during braking when driving straight.
- Understeer and oversteer tendencies are moderated during brak-
ing driving on a corner.
- Obstacles may be easily bypassed by steering operation during
braking.
• CONSULT can be used to diagnose the system diagnosis.
• Fail-safe function is adopted. When a malfunction occurs in ABS
function, the control is suspended for VDC function, TCS function,
ABS function, brake limited slip differential (BLSD) function, brake
assist function, brake force distribution function, hill start assist
function, advanced hill descent control function (4WD models with
gasoline engine), active trace control function (control of chassis
control module) and active ride control function (control of chassis
control module). The vehicle status becomes the same as models
without VDC function, TCS function, ABS function, brake limited
slip differential (BLSD) function, brake assist function, brake force
distribution function, hill start assist function, advanced hill descent
control function (4WD models with gasoline engine), active trace
control function (control of chassis control module) and active ride
control function (control of chassis control module). However, EBD
function is operated normally. Refer to BRC-43, "Fail-Safe".
JPFIC0140GB
NOTE:
• ABS function has the characteristic as described here, This is not the device that helps reckless driving.
• To stop vehicle efficiently, ABS does not operate and ordinary brake operates at low speed [approx. 10 km/h
(6 MPH) or less, but differs subject to road conditions).
• Self-diagnosis is performed immediately after when engine starts and when vehicle initially is driven [by vehi-
cle speed approx. 15 km/h (9 MPH)]. Motor sounds are generated during self-diagnosis. In addition, brake
pedal may be felt heavy when depressing brake pedal lightly. These symptoms are not malfunctions.
SYSTEM DIAGRAM
JSFIA2368GB
BRC-54
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
EBD FUNCTION
EBD FUNCTION : System Description INFOID:0000000010723637
D
• By preventing rear wheel slip increase through rear wheel brake force (brake fluid pressure) control that is
electronically controlled when slight skip on front and rear wheels are detected during braking, stability dur- E
ing braking is improved.
• EBD function is expanded and developed from conventional ABS function and corrects rear wheel brake
force to appropriate level by electronic control according to load weight (number of passengers).
BRC
JPFIC0142GB
I
• During braking, control unit portion compares slight slip on front
and rear wheels by wheel speed sensor signal, transmits drive sig-
nal to actuator portion when rear wheel slip exceeds front wheel J
slip for the specified value or more, and controls rear wheel brake
force (brake fluid pressure) so that increase of rear wheel slip is
prevented and slips on front wheel and rear wheel are nearly
K
equalized. ABS control is applied when slip on each wheel
increases and wheel speed is the threshold value of ABS control or
less.
• CONSULT can be used to diagnose the system diagnosis. L
• Fail-safe function is adopted. When a malfunction occurs in EBD
function, the control is suspended for VDC function, TCS function,
ABS function, EBD function, brake limited slip differential (BLSD) M
function, brake assist function, brake force distribution function, hill
start assist function, advanced hill descent control function (4WD
models with gasoline engine), active trace control function (control
of chassis control module) and active ride control function (control N
of chassis control module). The vehicle status becomes the same
as models without VDC function, TCS function, ABS function, EBD
function, brake limited slip differential (BLSD) function, brake assist O
function, brake force distribution function, hill start assist function,
advanced hill descent control function (4WD models with gasoline
engine), active trace control function (control of chassis control
module) and active ride control function (control of chassis control JPFIC0143GB
P
module). Refer to BRC-43, "Fail-Safe".
BRC-55
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
SYSTEM DIAGRAM
JSFIA2368GB
• LH and RH driving wheel spin is always monitored. If necessary, appropriate brake force is independently
applied to LH or RH driving wheel so that one-sided wheel spin is avoided and traction is maintained. Mainly
starting ability is improved.
• Brake limited slip differential (BLSD) function operates while VDC function is in non-operational status (OFF)
by VDC OFF switch.
• VDC warning lamp blinking while brake limited slip differential (BLSD) function is in operation and indicates
to the driver that the function is in operation.
• Slight vibrations are felt on the brake pedal and the operation noises occur, when brake limited slip differen-
tial (BLSD) function operates. This is not a malfunction because it is caused by brake limited slip differential
(BLSD) function that is normally operated.
• Fail-safe function is adopted. When a malfunction occurs in brake limited slip differential (BLSD) function,
the control is suspended for VDC function, TCS function, brake limited slip differential (BLSD) function,
brake assist function, brake force distribution function, hill start assist function, advanced hill descent control
function (4WD models with gasoline engine), active trace control function (control of chassis control module)
and active ride control function (control of chassis control module). The vehicle status becomes the same as
models without VDC function, TCS function, brake limited slip differential (BLSD) function, brake assist func-
BRC-56
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
tion, brake force distribution function, hill start assist function, advanced hill descent control function (4WD
models with gasoline engine), active trace control function (control of chassis control module) and active ride A
control function (control of chassis control module). However, ABS function and EBD function are operated
normally. Refer to BRC-43, "Fail-Safe".
SYSTEM DIAGRAM B
NOTE:
• 4WD control unit is applied to 4WD models.
• TCM is applied to CVT models. C
BRC
J
JSFIA2367GB
BRC-57
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
Component parts Signal description
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
• Accelerator pedal position signal
ECM
• Engine speed signal
• Engine status signal
• ECM malfunction signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
IPDM E/R communication.
• Ignition switch ON signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
• Stop lamp switch signal
BCM
• Brake pedal position switch signal
• Cranking signal
• Ignition switch ON signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Electric parking brake control module communication.
• Electric parking brake operation signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
*2 communication.
4WD control unit • 4WD malfunction signal
• 4WD operation signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Steering angle sensor communication.
• Steering angle sensor signal
*1: CVT models
*2: 4WD models
BRAKE ASSIST FUNCTION
BRAKE ASSIST FUNCTION : System Description INFOID:0000000010723639
• When the driver brakes hard in an emergency, the stopping distance is reduced by increasing brake fluid
pressure.
• Fail-safe function is adopted. When a malfunction occurs in brake assist function, the control is suspended
for VDC function, TCS function, brake limited slip differential (BLSD) function, brake assist function, brake
force distribution function, hill start assist function, advanced hill descent control function (4WD models with
gasoline engine), active trace control function (control of chassis control module) and active ride control
function (control of chassis control module). The vehicle status becomes the same as models without VDC
function, TCS function, brake limited slip differential (BLSD) function, brake assist function, brake force dis-
tribution function, hill start assist function, advanced hill descent control function (4WD models with gasoline
engine), active trace control function (control of chassis control module) and active ride control function (con-
trol of chassis control module). However, ABS function and EBD function are operated normally. Refer to
BRC-43, "Fail-Safe".
SYSTEM DIAGRAM
NOTE:
• 4WD control unit is applied to 4WD models.
BRC-58
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
• TCM is applied to CVT models.
A
BRC
H
JSFIA2367GB
BRC-59
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
Component parts Signal description
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
• Stop lamp switch signal
BCM
• Brake pedal position switch signal
• Cranking signal
• Ignition switch ON signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Electric parking brake control module communication.
• Electric parking brake operation signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
4WD control unit*2 • 4WD malfunction signal
• 4WD operation signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Steering angle sensor communication.
• Steering angle sensor signal
*1: CVT models
*2: 4WD models
BRAKE FORCE DISTRIBUTION FUNCTION
BRAKE FORCE DISTRIBUTION FUNCTION : System Description INFOID:0000000010723640
JPFIC0171GB
BRC-60
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
• TCM is applied to CVT models.
A
BRC
H
JSFIA2369GB
BRC-61
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
Component parts Signal description
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
• Stop lamp switch signal
BCM
• Brake pedal position switch signal
• Cranking signal
• Ignition switch ON signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
Chassis control module
• Active trace control signal
• Active ride control signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Electric parking brake control module communication.
• Electric parking brake operation signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
4WD control unit*2 • 4WD malfunction signal
• 4WD operation signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Steering angle sensor communication.
• Steering angle sensor signal
*1: CVT models
*2: 4WD models
hill start assist (UPHILL START SUPPORT) FUNCTION
hill start assist (UPHILL START SUPPORT) FUNCTION : System Description
INFOID:0000000010723641
• This function maintains brake fluid pressure so that the vehicle does not move backwards even if brake
pedal is released to depress accelerator pedal to start the vehicle while it is stopped on an uphill slope by
depressing brake pedal.
• This function operates when the vehicle is in stop status (engine running) on an uphill slope of slope ratio
10% or more, selector lever is in the position other than P or N, brake pedal is depressed and accelerator
pedal is not depressed. (CVT models)
• This function operates when the vehicle is in stop status (engine running) on an uphill slope of slope ratio
10% or more, shift lever is in the position other than neutral position, brake pedal is depressed and acceler-
ator pedal is not depressed. (M/T models)
• hill start assist indicator lamp turn ON when hill start assist function is satisfied to operational conditions.
• hill start assist indicator lamp blinks when hill start assist function is operation conditions.
• hill start assist function is only for the start aid. It maintains the brake fluid pressure for approx. 2 seconds
after releasing the brake pedal, and then decreases the pressure gradually. If the vehicle can start by the
accelerator operation, the brake is released automatically and a smooth start can be performed.
• Fail-safe function is adopted. When a malfunction occurs in hill start assist function, does not turn ON or
blink the hill start assist indicator lamp on the combination meter, the control is suspended for VDC function,
TCS function, brake limited slip differential (BLSD) function, brake assist function, brake force distribution
function, hill start assist function, advanced hill descent control function (4WD models with gasoline engine),
active trace control function (control of chassis control module) and active ride control function (control of
chassis control module). The vehicle status becomes the same as models without VDC function, TCS func-
tion, brake limited slip differential (BLSD) function, brake assist function, brake force distribution function, hill
start assist function, advanced hill descent control function (4WD models with gasoline engine), active trace
control function (control of chassis control module) and active ride control function (control of chassis control
module). However, ABS function and EBD function are operated normally. Refer to BRC-43, "Fail-Safe".
SYSTEM DIAGRAM
NOTE:
• 4WD control unit is applied to 4WD models.
BRC-62
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
• TCM is applied to CVT models.
A
BRC
H
JSFIA2369GB
BRC-63
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
Component parts Signal description
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
IPDM E/R communication.
• Ignition switch ON signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
• Stop lamp switch signal
BCM
• Brake pedal position switch signal
• Cranking signal
• Ignition switch ON signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via
CAN communication.
Chassis control module • hill start assist display request signal
Mainly transmits the following signals to combination meter via CAN communication.
• hill start assist display request signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Electric parking brake control module communication.
• Electric parking brake operation signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
4WD control unit*2 • 4WD malfunction signal
• 4WD operation signal
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
Steering angle sensor communication.
• Steering angle sensor signal
*1: CVT models
*2: 4WD models
ADVANCED hill descent control (DOWNHILL DRIVE SUPPORT) FUNCTION
ADVANCED hill descent control (DOWNHILL DRIVE SUPPORT) FUNCTION : System
Description INFOID:0000000010723642
• Advanced hill descent control function is applied to 4WD models with gasoline engine.
• At a steep descent, vehicle speed is normally controlled by the driver′s brake operation. On the other hand,
advanced hill descent control function automatically reduces and maintains vehicle speed.
• Advanced hill descent control function starts when all of the following conditions are satisfied: hill descent
control switch is ON and, vehicle speed is 25 km/h (15.5 MPH) or less, the inclination is 10% or more and
selector lever is in the other than P and N position.
• Advanced hill descent control function is cancelled when depressing the accelerator pedal or brake pedal.
(Advanced hill descent control function restarts when releasing the accelerator pedal or brake pedal.)
NOTE:
• While driving in the forward direction, the vehicle decelerates when the brake pedal is depressed and
maintains the speed [15 km/h (9.3 MPH) or less] achieved at a brake pedal release.
• While driving in the forward direction, the vehicle accelerates when the accelerator pedal is depressed and
maintains a speed [15 km/h (9.3 MPH) or less] achieved at an accelerator pedal release.
• As for M/T models, although the hill descent control indicator lamp blinks and advanced hill descent control
function becomes deactivated when engine coolant water temperature is low, this is normal. (advanced hill
descent control function starts when engine coolant water temperature rises and hill descent control indica-
tor lamp turns ON.)
• hill descent control switch is ON and turns ON when advanced hill descent control function are operation or
satisfied to operational conditions.
• The Stop lamp of the rear combination lamp stays ON during the operation of advanced hill descent control
function.
• Slight vibrations are felt on the brake pedal and the operation noises occur, when advanced hill descent con-
trol function operates. This is not a malfunction because it is caused by advanced hill descent control func-
tion that is normally operated.
• Fail-safe function is adopted. When a malfunction occurs in advanced hill descent control function, the oper-
ation of the hill descent control switch does not turn ON or blink the hill descent control indicator lamp on the
combination meter, and the control is suspended for VDC function, TCS function, brake limited slip differen-
tial (BLSD) function, brake assist function, brake force distribution function, hill start assist function,
BRC-64
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
advanced hill descent control function, active trace control function (control of chassis control module) and
active ride control function (control of chassis control module). The vehicle status becomes the same as A
models without VDC function, TCS function, brake limited slip differential (BLSD) function, brake assist func-
tion, brake force distribution function, hill start assist function, advanced hill descent control function, active
trace control function (control of chassis control module) and active ride control function (control of chassis
B
control module). However, ABS function and EBD function are operated normally. Refer to BRC-43, "Fail-
Safe".
SYSTEM DIAGRAM C
NOTE:
TCM is applied to CVT models.
D
BRC
JSFIA2370GB K
INPUT SIGNAL AND OUTPUT SIGNAL
Major signal transmission between each unit via communication lines is shown in the following table.
L
BRC-65
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
BRC-66
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp INFOID:0000000010723643
J
DESIGN/PURPOSE
• hill start assist function information is displayed on the information display.
• Advanced hill descent control function information is displayed on the information display. (4WD models with
K
gasoline engine)
System Information
L
BRC-67
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
hill start assist function
Design Description
JSFIA2371ZZ
• Not blinking (tire): hill start assist function operation condition is satisfied (not
operating)
• Blinking (tire): hill start assist function is operating
JSFIA2372ZZ
Advanced hill descent control function (4WD models with gasoline engine)
Design Description
JSFIA2371ZZ
JSFIA2373ZZ
BRC-68
SYSTEM
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
hill descent control display request signal is 4WD models
A
JSFIA2493GB
SIGNAL PATH D
BRC-69
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
CONSULT Function INFOID:0000000010723645
APPLICATION ITEMS
CONSULT can display each diagnostic item using the diagnostic test modes as follows.
DATA MONITOR
NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.
×: Applicable
Monitor item selection
Item (Unit) Note
INPUT SIGNALS MAIN ITEMS
FR LH SENSOR Wheel speed calculated by front LH wheel sensor is dis-
× ×
(km/h) played.
FR RH SENSOR Wheel speed calculated by front RH wheel sensor is dis-
× ×
(km/h) played.
BRC-70
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
Monitor item selection
Item (Unit) Note A
INPUT SIGNALS MAIN ITEMS
RR LH SENSOR Wheel speed calculated by rear LH wheel sensor is dis-
× ×
(km/h) played.
B
RR RH SENSOR Wheel speed calculated by rear RH wheel sensor is dis-
× ×
(km/h) played.
DECEL G-SEN
× × Decel G detected by decel G sensor is displayed. C
(G)
FR RH IN SOL*1 ×
Operation status of front RH wheel ABS IN valve is dis-
(On/Off) played.
D
FR RH OUT SOL*1 ×
Operation status of front RH wheel ABS OUT valve is dis-
(On/Off) played.
FR LH IN SOL*1 ×
Operation status of front LH wheel ABS IN valve is dis- E
(On/Off) played.
FR LH OUT SOL*1 ×
Operation status of front LH wheel ABS OUT valve is dis-
(On/Off) played. BRC
*1 Operation status of rear RH wheel ABS IN valve is dis-
RR RH IN SOL ×
(On/Off) played.
RR RH OUT SOL*1 Operation status of rear RH wheel ABS OUT valve is dis- G
×
(On/Off) played.
RR LH IN SOL*1 ×
Operation status of rear LH wheel ABS IN valve is dis-
(On/Off) played. H
RR LH OUT SOL*1 ×
Operation status of rear LH wheel ABS OUT valve is dis-
(On/Off) played.
I
EBD WARN LAMP
(On/Off) Brake warning lamp ON/OFF status is displayed.*2
STOP LAMP SW
× × Stop lamp switch signal input status is displayed. J
(On/Off)
MOTOR RELAY
× ABS motor and motor relay status is displayed.
(On/Off)
K
ACTUATOR RLY*1 × ABS actuator relay status is displayed.
(On/Off)
ABS WARN LAMP
× ABS warning lamp ON/OFF status is displayed.*2 L
(On/Off)
OFF LAMP
× VDC OFF indicator lamp ON/OFF status is displayed.*2
(On/Off)
M
SLIP/VDC LAMP
× VDC warning lamp ON/OFF status is displayed.*2
(On/Off)
BATTERY VOLT Voltage supplied to ABS actuator and electric unit (control
× × N
(V) unit) is displayed.
Current gear position judged from current gear position sig-
GEAR*3 × ×
nal is displayed.
Current shift position judged from shift position signal is dis-
O
SELECT LVR POSI*3 × ×
played.
YAW RATE SEN Yaw rate detected by yaw rate/side/decel G sensor is dis-
× × P
(d/s) played.
R range signal input status judged from R range signal is
R POSI SIG*3 displayed.
4WD MODE MON
× Drive status is displayed.
(2WD/4WD)
N range signal input status judged from N range signal is
N POSI SIG*3 displayed.
BRC-71
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
Monitor item selection
Item (Unit) Note
INPUT SIGNALS MAIN ITEMS
P range signal input status judged from P range signal is dis-
P POSI SIG*3 played.
ACCEL POS SIG
× Displays the Accelerator pedal position.
(%)
SIDE G-SENSOR Side G detected by yaw rate/side/decel G sensor is dis-
×
(m/s2) played.
STR ANGLE SIG Steering angle detected by steering angle sensor is dis-
×
(deg) played.
PRESS SENSOR Brake fluid pressure detected by pressure sensor is dis-
×
(bar) played.
EBD SIG
Operation status of EBD function is displayed.
(On/Off)
ABS SIG
Operation status of ABS function is displayed.
(On/Off)
TCS SIG
Operation status of TCS function is displayed.
(On/Off)
VDC SIG
Operation status of VDC function is displayed.
(On/Off)
EBD FAIL SIG
Fail-safe signal status of EBD function is displayed.
(On/Off)
ABS FAIL SIG
Fail-safe signal status of ABS function is displayed.
(On/Off)
TCS FAIL SIG
Fail-safe signal status of TCS function is displayed.
(On/Off)
VDC FAIL SIG
Fail-safe signal status of VDC function is displayed.
(On/Off)
CRANKING SIG
Cranking status is displayed.
(On/Off)
FLUID LEV SW
× Brake fluid level signal input status is displayed.
(On/Off)
PARK BRAKE SW
Parking brake switch signal input status is displayed.
(On/Off)
BRC-72
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
Monitor item selection
Item (Unit) Note A
INPUT SIGNALS MAIN ITEMS
Display
Test item Display item M
Up Keep Down
FR RH IN SOL Off On On
FR RH OUT SOL Off Off On* N
USV[FL-RR] Off Off Off
FR RH SOL
USV[FR-RL] Off Off Off
O
HSV[FL-RR] Off Off Off
HSV[FR-RL] Off Off Off
FR LH IN SOL Off Off On P
FR LH OUT SOL Off Off *
On
USV[FL-RR] Off Off Off
FR LH SOL
USV[FR-RL] Off Off Off
HSV[FL-RR] Off Off Off
HSV[FR-RL] Off Off Off
BRC-73
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
Display
Test item Display item
Up Keep Down
RR RH IN SOL Off On On
RR RH OUT SOL Off Off On*
USV[FL-RR] Off Off Off
RR RH SOL
USV[FR-RL] Off Off Off
HSV[FL-RR] Off Off Off
HSV[FR-RL] Off Off Off
RR LH IN SOL Off On On
RR LH OUT SOL Off Off On*
USV[FL-RR] Off Off Off
RR LH SOL
USV[FR-RL] Off Off Off
HSV[FL-RR] Off Off Off
HSV[FR-RL] Off Off Off
*: Immediately after being selected, status is “On”. Status changes to “Off” after approx. 2 seconds.
ABS In Valve (ACT), ABS Out Valve (ACT)
When “Up”, “ACT UP” or “ACT KEEP” is selected on display screen, the following items are displayed when
system is normal.
Display
Test item Display item
Up ACT KEEP ACT UP
FR RH IN SOL Off Off Off
FR RH OUT SOL Off Off Off
BRC-74
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
< SYSTEM DESCRIPTION > [WITH VDC (ESP)]
*: Immediately after being selected, status is “On”. Status changes to “Off” after approx. 2 seconds.
A
ABS MOTOR
When “ON” or “OFF” is selected on display screen, the following items are displayed when system is normal.
Display B
Test item Display item
On Off
MOTOR RELAY On Off
C
ACTUATOR RLY On On
ABS MOTOR
V/R OUTPUT On Off
M/R OUTPUT On Off D
Display
Test item
On Off
BRC
STOP ON RLY On Off
WORK SUPPORT
G
Item Description
ST ANGLE SENSOR ADJUSTMENT Perform neutral position adjustment of steering angle sensor.
H
DECEL G SEN CALIBRATION Perform decel G sensor calibration.
RE/PROGRAMMING, CONFIGURATION
Configuration includes the following functions. I
Function Description
• Allows the reading of vehicle specification (Type ID) written in ABS ac- J
Before replacing ECU tuator and electric unit (control unit).
Read/Write Configuration • Allows the reading of vehicle specification (Type ID) store in CONSULT.
Allows the writing of vehicle information (Type ID) stored in CONSULT K
After replacing ECU
into the ABS actuator and electric unit (control unit).
Allows the writing of vehicle specification (Type ID) into the ABS actuator
Manual Configuration
and electric unit (control unit) by hand. L
BRC-75
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH VDC (ESP)]
BRC-76
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH VDC (ESP)]
Monitor item Condition Reference valve in normal operation
A
When ABS actuator relay is active On
ACTUATOR RLY*2 When ABS actuator relay is not activated (in fail-
Off
safe mode)
B
ABS warning lamp is ON*3 On
ABS WARN LAMP
ABS warning lamp is OFF*3 Off
C
VDC OFF indicator lamp is ON*3 On
OFF LAMP
VDC OFF indicator lamp is OFF*3 Off
BRC-77
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH VDC (ESP)]
Monitor item Condition Reference valve in normal operation
When EBD function is fail-safe On
EBD FAIL SIG
When EBD function is normal Off
When ABS function is fail-safe On
ABS FAIL SIG
When ABS function is normal Off
When TCS function is fail-safe On
TCS FAIL SIG
When TCS function is normal Off
When VDC function is fail-safe On
VDC FAIL SIG
When VDC function is normal Off
When cranking On
CRANKING SIG
When other than cranking Off
When brake fluid level switch is ON (brake fluid level
On
FLUID LEV SW is less than the specified level)
When brake fluid level switch is OFF Off
When parking brake is active On
PARK BRAKE SW
When parking brake is released Off
When cut valve 1 is active On
USV[FL-RR]
When cut valve 1 is not activated Off
When cut valve 2 is active On
USV[FR-RL]
When cut valve 2 is not activated Off
When suction valve 1 is active On
HSV[FL-RR]
When suction valve is not activated Off
When suction valve 2 is active On
HSV[FR-RL]
When suction valve is not activated Off
When ABS actuator relay is active On
V/R OUTPUT
When ABS actuator relay is not activated Off
When ABS motor and motor relay are active On
M/R OUTPUT
When ABS motor and motor relay are not activated Off
Engine stopped 0 tr/min
ENGINE RPM
Engine running Almost same reading as tachometer
When stop lamp ON relay is active On
STP ON RLY
When stop lamp ON relay is not activated Off
When hill descent control switch is ON On
DDS SW*5
When hill descent control switch is OFF Off
When advanced hill descent control function is ac-
On
tive
DDS SIG*5
When advanced hill descent control function is not
Off
activated
When hill start assist function is active On
USS SIG*6
When hill start assist function is not activated Off
When shifter lever is in the 1st gear position On
1ST GEAR SIG*7 When shifter lever is in the other than 1st gear posi-
Off
tion
When VDC OFF switch is ON On
OFF SW
When VDC OFF switch is OFF Off
*1: Confirm tire pressure is standard value.
BRC-78
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH VDC (ESP)]
*2:Display occasionally changes On/Off for a moment after ignition switch is turned ON. This is operation for
checking purposes and is not a malfunction. A
*3: Refer to BRC-67, "WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp" for ON/OFF con-
ditions of each warning lamp and indicator lamp.
*4: CVT models
B
*5: “DDS” means “hill descent control” or “downhill drive support”.
*6: “USS” means “hill start assist” or “Uphill Start Support”.
*7: M/T models
C
Fail-Safe INFOID:0000000010723647
VDC FUNCTION, TCS FUNCTION, BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) FUNCTION, D
BRAKE ASSIST FUNCTION, BRAKE FORCE DISTRIBUTION FUNCTION, hill start assist FUNC-
TION AND ADVANCED hill descent control FUNCTION (4WD MODELS WITH GASOLINE ENGINE)
VDC warning lamp in combination meter turn ON when a malfunction occurs in system [ABS actuator and E
electric unit (control unit)]. The control is suspended for VDC function, TCS function, brake limited slip differen-
tial (BLSD) function, brake assist function, brake force distribution function, hill start assist function, advanced
hill descent control function (4WD models with gasoline engine), active trace control function (control of chas-
sis control module) and active ride control function (control of chassis control module). The vehicle status BRC
becomes the same as models without VDC function, TCS function, brake limited slip differential (BLSD) func-
tion, brake assist function, brake force distribution function, hill start assist function, advanced hill descent con-
trol function (4WD models with gasoline engine), active trace control function (control of chassis control G
module) and active ride control function (control of chassis control module). However, ABS function and EBD
function are operated normally.
ABS FUNCTION H
ABS warning lamp and VDC warning lamp in combination meter turn ON when a malfunction occurs in system
[ABS actuator and electric unit (control unit)]. The control is suspended for VDC function, TCS function, ABS
function, brake limited slip differential (BLSD) function, brake assist function, brake force distribution function,
hill start assist function, advanced hill descent control function (4WD models with gasoline engine), active I
trace control function (control of chassis control module) and active ride control function (control of chassis
control module). The vehicle status becomes the same as models without VDC function, TCS function, ABS
function, brake limited slip differential (BLSD) function, brake assist function, brake force distribution function, J
hill start assist function, advanced hill descent control function (4WD models with gasoline engine), active
trace control function (control of chassis control module) and active ride control function (control of chassis
control module). However, EBD function is operated normally.
K
NOTE:
ABS self-diagnosis sound may be heard the same as in the normal condition, because self-diagnosis is per-
formed when ignition switch turns ON and when vehicle initially starts.
L
EBD FUNCTION
ABS warning lamp, brake warning lamp and VDC warning lamp in combination meter turn ON when a mal-
function occurs in system [ABS actuator and electric unit (control unit)]. The control is suspended for VDC
function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake assist M
function, brake force distribution function, hill start assist function, advanced hill descent control function (4WD
models with gasoline engine), active trace control function (control of chassis control module) and active ride
control function (control of chassis control module). The vehicle status becomes the same as models without N
VDC function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake
assist function, brake force distribution function, hill start assist function, advanced hill descent control function
(4WD models with gasoline engine), active trace control function (control of chassis control module) and
active ride control function (control of chassis control module). O
BRC-79
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH VDC (ESP)]
DTC Fail-safe condition
C1101 The following functions are suspended.
• VDC function
C1102
• TCS function
C1103 • ABS function
• EBD function (only when both 2 rear wheels are malfunctioning)
C1104
• Brake limited slip differential (BLSD) function
C1105 • Brake assist function
C1106 • Brake force distribution function
• hill start assist function
C1107 • Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
C1108
• Active ride control function (control of chassis control module)
C1109 The following functions are suspended.
• VDC function
• TCS function
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function
C1110 • Brake assist function
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• Brake limited slip differential (BLSD) function
C1111 • Brake assist function
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function
• TCS function
• ABS function*1
• Brake limited slip differential (BLSD) function
C1113 • Brake assist function*1
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function
C1115 • Brake assist function
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
BRC-80
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH VDC (ESP)]
DTC Fail-safe condition
A
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function B
• Brake assist function
C1116 • Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1 C
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended. D
C1118
• Advanced hill descent control function*1
C1120 The following functions are suspended.
• VDC function E
C1121
• TCS function
C1122 • ABS function
• EBD function
C1123
• Brake limited slip differential (BLSD) function BRC
C1124 • Brake assist function
C1125 • Brake force distribution function
• hill start assist function
C1126 • Advanced hill descent control function*1 G
• Active trace control function (control of chassis control module)
C1127
• Active ride control function (control of chassis control module)
The following functions are suspended. H
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
C1130 • Brake force distribution function I
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module) J
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function
• TCS function
K
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function L
C1140 • Brake assist function
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1 M
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended. N
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function O
C1142 • Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module) P
• Active ride control function (control of chassis control module)
BRC-81
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH VDC (ESP)]
DTC Fail-safe condition
C1143 The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
• Brake force distribution function
C1144 • hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
C1145 The following functions are suspended.
• VDC function
• TCS function
• ABS function*1
• Brake limited slip differential (BLSD) function
• Brake assist function*1
C1146 • Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• Brake limited slip differential (BLSD) function
C1153 • Brake assist function
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
C1154 • Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function
C1155 • Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
The following functions are suspended.
• VDC function
• TCS function
• ABS function*1
• Brake limited slip differential (BLSD) function
C1160 • Brake assist function*1
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
BRC-82
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH VDC (ESP)]
DTC Fail-safe condition
A
C1164 The following functions are suspended.
• VDC function
C1165
• TCS function
C1166 • ABS function B
• EBD function
C1167
• Brake limited slip differential (BLSD) function
• Brake assist function
• Brake force distribution function C
• hill start assist function
C1170
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module) D
C1197
Electrical vacuum assistance of brake booster is suspended
C1198
E
C1199 Normal control
C119A Electrical vacuum assistance of brake booster is suspended
The following functions are suspended. BRC
C1B60 • Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
U1000 The following functions are suspended. G
• VDC function
U1002
• TCS function
• ABS function*2
H
• EBD function*2
• Brake limited slip differential (BLSD) function
• Brake assist function
U1010 • Brake force distribution function I
• hill start assist function
• Advanced hill descent control function*1
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module) J
*1: 4WD models with gasoline engine
*2: When a malfunction detected in CAN communication [between ABS actuator and electric unit (control unit)
and chassis control module]. K
When multiple DTCs are displayed simultaneously, check one by one depending on the following priority list. L
BRC-83
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH VDC (ESP)]
Priority Detected item (DTC)
• C1101 RR RH SENSOR-1
• C1102 RR LH SENSOR-1
• C1103 FR RH SENSOR-1
• C1104 FR LH SENSOR-1
• C1105 RR RH SENSOR-2
• C1106 RR LH SENSOR-2
• C1107 FR RH SENSOR-2
• C1108 FR LH SENSOR-2
• C1113 G SENSOR
• C1115 ABS SENSOR [ABNORMAL SIGNAL]
• C1116 STOP LAMP SW
• C1120 FR LH IN SOL
• C1121 FR LH OUT SOL
• C1122 FR RH IN SOL
• C1123 FR RH OUT SOL
• C1124 RR LH IN SOL
5
• C1125 RR LH OUT SOL
• C1126 RR RH IN SOL
• C1127 RR RH OUT SOL
• C1142 PRESS SEN CIRCUIT
• C1143 ST ANG SEN CIRCUIT
• C1145 YAW RATE SENSOR
• C1146 SIDE G SEN CITCUIT
• C1154 PNP POSI SIG
• C1160 DECEL G SEN SET
• C1164 CV 1
• C1165 CV 2
• C1166 SV 1
• C1167 SV 2
• C1197 VACUUM SENSOR
• C1198 VACUUM SEN CIR
• C1199 BRAKE BOOSTER
• C119A VACUUM SEN VOLT
6 • C1155 BR FLUID LEVEL LOW
OFF*2
C1113 G SENSOR ON OFF BRC-126, "DTC Description"
ON*3
BRC-84
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< ECU DIAGNOSIS INFORMATION > [WITH VDC (ESP)]
VDC warning ABS warning Brake warning
DTC Display item Refer to
lamp lamp lamp A
ABS SENSOR [ABNORMAL SIG-
C1115 ON ON ON BRC-127, "DTC Description"
NAL]
C1116 STOP LAMP SW ON OFF OFF BRC-133, "DTC Description" B
C1118 4WD SYSTEM OFF OFF OFF BRC-135, "DTC Description"
C1120 FR LH IN SOL ON ON ON BRC-137, "DTC Description"
C
C1121 FR LH OUT SOL ON ON ON BRC-140, "DTC Description"
C1122 FR RH IN SOL ON ON ON BRC-137, "DTC Description"
C1123 FR RH OUT SOL ON ON ON BRC-140, "DTC Description" D
C1124 RR LH IN SOL ON ON ON BRC-137, "DTC Description"
C1125 RR LH OUT SOL ON ON ON BRC-140, "DTC Description"
E
C1126 RR RH IN SOL ON ON ON BRC-137, "DTC Description"
C1127 RR RH OUT SOL ON ON ON BRC-140, "DTC Description"
C1130 ENGINE SIGNAL 1 ON OFF OFF BRC-143, "DTC Description" BRC
C1140 ACTUATOR RLY ON ON ON BRC-145, "DTC Description"
C1142 PRESS SEN CIRCUIT ON OFF OFF BRC-147, "DTC Description"
C1143 ST ANG SEN CIRCUIT ON OFF OFF BRC-150, "DTC Description"
G
BRC-85
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH VDC (ESP)]
WIRING DIAGRAM
BRAKE CONTROL SYSTEM
LHD
LHD : Wiring Diagram INFOID:0000000010723650
JRFWC1746GB
BRC-86
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH VDC (ESP)]
BRC
JRFWC1747GB
BRC-87
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH VDC (ESP)]
JRFWC1748GB
BRC-88
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH VDC (ESP)]
BRC
JRFWC1749GB
BRC-89
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH VDC (ESP)]
JRFWC1750GB
RHD
BRC-90
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH VDC (ESP)]
RHD : Wiring Diagram INFOID:0000000010723651
BRC
JRFWC1751GB
P
BRC-91
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH VDC (ESP)]
JRFWC1752GB
BRC-92
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH VDC (ESP)]
BRC
JRFWC1753GB
BRC-93
BRAKE CONTROL SYSTEM
< WIRING DIAGRAM > [WITH VDC (ESP)]
JRFWC1754GB
BRC-94
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [WITH VDC (ESP)]
BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000010723652
B
DETAILED FLOW
1.INTERVIEW FROM THE CUSTOMER C
Clarify customer complaints before inspection. First of all, perform an interview utilizing BRC-96, "Diagnostic
Work Sheet" and reproduce the symptom as well as fully understand it. Ask customer about his/her complaints
carefully. Check symptoms by driving vehicle with customer, if necessary. D
CAUTION:
Customers are not professional. Never guess easily like “maybe the customer means that...,” or “
maybe the customer mentions this symptom”. E
>> GO TO 2.
2.CHECK SYMPTOM BRC
Reproduce the symptom that is indicated by the customer, based on the information from the customer
obtained by interview. Also check that the symptom is not caused by fail-safe mode. Refer toBRC-79, "Fail-
Safe". G
CAUTION:
When the symptom is caused by normal operation, fully inspect each portion and obtain the under-
standing of customer that the symptom is not caused by a malfunction. H
>> GO TO 3.
3.PERFORM SELF-DIAGNOSIS I
With CONSULT
Perform self-diagnosis for “ABS”. J
Is DTC detected?
YES >> Record or print self-diagnosis results and freeze frame data (FFD). GO TO 4.
NO >> GO TO 6. K
4.RECHECK SYMPTOM
With CONSULT
1. Erase self-diagnostic results for “ABS”. L
2. Perform DTC confirmation procedures for the error-detected system.
NOTE:
If some DTCs are detected at the some time, determine the order for performing the diagnosis based on M
BRC-83, "DTC Inspection Priority Chart".
Is DTC detected?
YES >> GO TO 5. N
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-44,
"Intermittent Incident".
5.REPAIR OR REPLACE ERROR-DETECTED PART O
1. Repair or replace error-detected parts.
2. Reconnect part or connector after repairing or replacing.
3. When DTC is detected, erase self-diagnostic result for “ABS”. P
>> GO TO 7.
6.IDENTIFY ERROR-DETECTED SYSTEM BY SYMPTOM DIAGNOSIS
Estimate error-detected system based on symptom diagnosis and perform inspection.
BRC-95
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [WITH VDC (ESP)]
Can the error-detected system be identified?
YES >> GO TO 7.
NO >> Check harness and connectors based on the information obtained by interview. Refer to GI-44,
"Intermittent Incident".
7.FINAL CHECK
With CONSULT
1. Check the reference value for “ABS”.
2. Recheck the symptom and check that the symptom is not reproduced on the same conditions.
Is the symptom reproduced?
YES >> GO TO 3.
NO >> INSPECTION END
Diagnostic Work Sheet INFOID:0000000010723653
Description
• In general, customers have their own criteria for a problem. Therefore, it is important to understand the
symptom and status well enough by asking the customer about his/her concerns carefully. To systemize all
the information for the diagnosis, prepare the interview sheet referring to the interview points.
• In some cases, multiple conditions that appear simultaneously may cause a DTC to be detected.
INTERVIEW SHEET SAMPLE
Interview sheet
Registration Initial year
Customer number registration
MR/MS
name
Vehicle type VIN
Storage date Engine Mileage km (Mile)
Does not operate ( ) function
Warning lamp for ( ) turns ON.
Symptom Noise Vibration
Other
( )
First occurrence Recently Other ( )
Frequency of occurrence Always Under a certain conditions of Sometimes ( time(s)/day)
Irrelevant
BRC-96
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [WITH VDC (ESP)]
Interview sheet
A
Registration Initial year
Customer number registration
MR/MS
name
Vehicle type VIN
B
Storage date Engine Mileage km (Mile)
Other conditions
C
Memo
BRC
BRC-97
ADDITIONAL SERVICE WHEN REPLACING ABS ACTUATOR AND ELECTRIC
UNIT (CONTROL UNIT)
< BASIC INSPECTION > [WITH VDC (ESP)]
ADDITIONAL SERVICE WHEN REPLACING ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT)
Description INFOID:0000000010723654
When replaced the ABS actuator and electric unit (control unit), be sure to perform the following item.
• Configuration: Refer to BRC-104, "Work Procedure".
• Adjust the neutral position of steering angle sensor: Refer to BRC-99, "Work Procedure".
• Calibration of the decel G sensor. Refer to BRC-102, "Work Procedure".
Work Procedure INFOID:0000000010723655
1.CONFIGURATION
With CONSULT
Perform configuration of the ABS actuator and electric unit. Refer to BRC-104, "Work Procedure".
>> GO TO 2.
2.ADJUSTMENT THE NEUTRAL POSITION OF STEERING ANGLE SENSOR
With CONSULT
Perform adjustment the neutral of steering angle sensor. Refer to BRC-99, "Work Procedure".
>> GO TO 3.
3.CALIBRATION OF DECEL G SENSOR
With CONSULT
Perform calibration of decel G sensor. Refer to BRC-102, "Work Procedure".
BRC-98
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
< BASIC INSPECTION > [WITH VDC (ESP)]
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
A
Description INFOID:0000000010723656
Always adjust the neutral position of steering angle sensor before driving when the following operation is per- B
formed.
×: Required —: Not required
BRC-99
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
< BASIC INSPECTION > [WITH VDC (ESP)]
2. Select “ABS”, “DATA MONITOR”, “ECU INPUT SIGNALS” and “STR ANGLE SIG” in the order. Check that
the signal is within the specified value.
BRC-100
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
< BASIC INSPECTION > [WITH VDC (ESP)]
2. The vehicle is either pointing straight ahead, or the vehicle needs to be moved. Stop when it is pointing
straight ahead. A
3. Select “ABS”, “DATA MONITOR”, “ECU INPUT SIGNALS” and “STR ANGLE SIG” in the order. Check that
the signal is within the specified value.
B
STR ANGLE SIG : 0±2.5°
Is the inspection result normal?
YES >> GO TO 10. C
NO >> GO TO 1.
10.ERASE SELF-DIAGNOSIS MEMORY
D
With CONSULT
1. Record or print self-diagnosis results and freeze frame data (FFD).
2. Erase self-diagnosis result of “ABS”.
Are the memories erased? E
YES >> End of work.
NO >> Check the items indicated by the self-diagnosis.
BRC
BRC-101
CALIBRATION OF DECEL G SENSOR
< BASIC INSPECTION > [WITH VDC (ESP)]
CALIBRATION OF DECEL G SENSOR
Description INFOID:0000000010723658
CAUTION:
Always perform the decel G sensor calibration before driving when the following operation is per-
formed.
NOTE:
Yaw rate/side/decel G sensor calibration is performed when performing the decel G sensor calibration.
×: Required —: Not required
>> GO TO 3.
BRC-102
CALIBRATION OF DECEL G SENSOR
< BASIC INSPECTION > [WITH VDC (ESP)]
BRC-103
CONFIGURATION [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)]
< BASIC INSPECTION > [WITH VDC (ESP)]
CONFIGURATION [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
Work Procedure INFOID:0000000010723660
CAUTION:
• Use “Manual Configuration” only when “TYPE ID” of ABS actuator and electric unit (control unit)
cannot be read.
• After configuration, turn the ignition switch from OFF to ON and check that the VDC warning lamp
turns OFF after staying illuminated for approximately two seconds.
• If an error occurs during configuration, start over from the beginning.
1.CHECKING TYPE ID (1)
Use FAST (service parts catalogue) to search ABS actuator and electric unit (control unit) of the applicable
vehicle and find “Type ID”.
Is “Type ID” displayed?
YES >> Print out “Type ID” and GO TO 2.
NO >> “Configuration” is not required for ABS actuator and electric unit (control unit). Replace in the
usual manner.
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
2.CHECKING TYPE ID (2)
CONSULT Configuration
1. Select “Before Replace ECU” of “Read/Write Configuration”.
2. Check that “Type ID” is displayed on the CONSULT screen.
Is “Type ID” displayed?
YES >> GO TO 3.
NO >> GO TO 7.
3.VERIFYING TYPE ID (1)
CONSULT Configuration
Compare a “Type ID” displayed on the CONSULT screen with the one searched by using FAST (service parts
catalogue) to check that these “Type ID” agree with each other.
NOTE:
For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.
>> GO TO 4.
4.SAVING TYPE ID
CONSULT Configuration
Save “Type ID” on CONSULT.
>> GO TO 5.
5.REPLACING ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) (1)
Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
CAUTION:
Never perform the following work items:
• Air bleeding
• Adjustment of steering angle sensor neutral position
• Calibration of decel G sensor
>> GO TO 6.
6.WRITING (AUTOMATIC WRITING)
BRC-104
CONFIGURATION [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)]
< BASIC INSPECTION > [WITH VDC (ESP)]
CONSULT Configuration
1. Select “After Replace ECU” of “Re/programming, Configuration” or that of “Read / Write Configuration”. A
2. Select the “Type ID” agreeing with the one stored on CONSULT and the one searched by using FAST
(service parts catalogue) to write the “Type ID” into the ABS actuator and electric unit (control unit).
NOTE: B
For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.
>> GO TO 9. C
7.REPLACING ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) (2)
Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation". D
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
CAUTION:
Never perform the following work items: E
• Air bleeding
• Adjustment of steering angle sensor neutral position
• Calibration of decel G sensor
BRC
>> GO TO 8.
8.WRITING (MANUAL WRITING) G
CONSULT Configuration
1. Select “Manual Configuration”.
2. Select the “Type ID” searched by using FAST (service parts catalogue) to write the “Type ID” into the ABS H
actuator and electric unit (control unit).
NOTE:
For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”. I
>> GO TO 9.
9.VERIFYING TYPE ID (2) J
Compare “Type ID” written into the ABS actuator and electric unit (control unit) with the one searched by using
FAST (service parts catalogue) to check that these “Type ID” agree with each other.
NOTE: K
For the “Type ID” searched by using FAST (service parts catalog), use the last five digits of the “Type ID”.
>> GO TO 10. L
BRC-105
CONFIGURATION [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)]
< BASIC INSPECTION > [WITH VDC (ESP)]
BRC-106
C10D7 PARKING BRAKE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
DTC/CIRCUIT DIAGNOSIS A
C10D7 PARKING BRAKE SYSTEM
DTC Description INFOID:0000000010723661
B
POSSIBLE CAUSE
• Harness or connector E
• Electric parking brake control module
• ABS actuator and electric unit (control unit)
FAIL-SAFE BRC
The following functions are suspended.
• Deceleration control (brake control by VDC function) performed by pulling the parking brake switch while
driving the vehicle [10 km/h (6.2 MPH) or more]. G
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING H
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
I
>> GO TO 2.
2.CHECK DTC DETECTION
J
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
K
Is DTC “C10D7” detected?
YES >> Proceed to BRC-107, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
L
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723662
M
1.CHECK ELECTRIC PARKING BRAKE SYSTEM
With CONSULT
Perform self-diagnosis for “EHS/PKB”. N
Is any DTC detected?
YES >> Check the DTC. Refer to PB-36, "DTC Index".
NO >> GO TO 2. O
2.CHECK CONNECTOR AND TERMINALS
1. Turn the ignition switch OFF. P
2. Disconnect the electric parking brake control module harness connector.
3. Disconnect the ABS actuator and electric unit (control unit) harness connector.
4. Check the each harness connector for disconnection or looseness.
5. Check the each pin terminals for damage or loose connection with harness.
Is the inspection result normal?
YES >> GO TO 3
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 3.
BRC-107
C10D7 PARKING BRAKE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
3.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Connect the electric parking brake control module harness connector.
2. Connect the ABS actuator and electric unit (control unit) harness connector.
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch OFF to ON.
5. Perform self-diagnosis for “ABS”.
Is any DTC “C10D7” or “U1000” detected?
YES (“C10D7”)>>Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
YES (“U1000”)>>Refer to LAN-17, "Trouble Diagnosis Flow Chart".
NO >> INSPECTION END
BRC-108
C1101, C1102, C1103, C1104 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1101, C1102, C1103, C1104 WHEEL SENSOR
A
DTC Description INFOID:0000000010723663
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
RR RH SENSOR-1
C1101 When an open circuit is detected in rear RH wheel sensor circuit.
(Rear RH wheel sensor-1)
RR LH SENSOR-1 D
C1102 When an open circuit is detected in rear LH wheel sensor circuit.
(Rear LH wheel sensor-1)
FR RH SENSOR-1
C1103 When an open circuit is detected in front RH wheel sensor circuit.
(Front RH wheel sensor-1)
E
FR LH SENSOR-1
C1104 When an open circuit is detected in front LH wheel sensor circuit.
(Front LH wheel sensor-1)
CAUTION:
Never check between wheel sensor harness connector terminals.
BRC-109
C1101, C1102, C1103, C1104 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
BRC-110
C1101, C1102, C1103, C1104 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch OFF, and wait 10 seconds or more. A
5. Start the engine.
6. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
7. Stop the vehicle.
B
8. Perform self-diagnosis for “ABS”.
Is any DTC “C1101”, “C1102”, “C1103”, “C1104” detected?
YES >> GO TO 7.
C
NO >> INSPECTION END
7.CHECK WHEEL SENSOR HARNESS
1. Turn the ignition switch OFF. D
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Disconnect the wheel sensor harness connector.
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and wheel E
sensor harness connector. (Check the continuity when steering wheel is steered to RH and LH, or center
harness in wheel housing is moved.)
Measurement connector and terminal for power supply circuit
BRC
ABS actuator and electric unit (control unit) Wheel sensor
Continuity
Connector Terminal Connector Terminal
19 E22 (FR LH wheel) 1 G
16 E39 (FR RH wheel) 3
E36 Existed
31 B44 (RR LH wheel) 5
H
17 B41 (RR RH wheel) 7
BRC-111
C1101, C1102, C1103, C1104 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
2. Turn the ignition switch OFF, and wait 10 seconds or more.
3. Erase self-diagnosis result for “ABS”.
4. Start the engine.
5. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
6. Stop the vehicle.
7. Perform self-diagnosis for “ABS”.
Is any DTC “C1101”, “C1102”, “C1103”, “C1104” detected?
YES >> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
NO >> INSPECTION END
BRC-112
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1105, C1106, C1107, C1108 WHEEL SENSOR
A
DTC Description INFOID:0000000010723665
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
• When a short circuit is detected in rear RH wheel sensor circuit.
• When power supply voltage of rear RH wheel sensor is in following state.
RR RH SENSOR-2 - Rear RH wheel sensor power supply voltage: 7.2 V ≥ Rear RH wheel sensor power supply
C1105 D
(Rear RH wheel sensor-2) voltage
• When distance between rear RH wheel sensor and rear RH wheel sensor rotor is large.
• When installation of rear RH wheel sensor or rear RH wheel sensor rotor is not normal.
• When a short circuit is detected in rear LH wheel sensor circuit. E
• When power supply voltage of rear LH wheel sensor is in following state.
RR LH SENSOR-2 - Rear LH wheel sensor power supply voltage: 7.2 V ≥ Rear LH wheel sensor power supply
C1106
(Rear LH wheel sensor-2) voltage
• When distance between rear LH wheel sensor and rear LH wheel sensor rotor is large. BRC
• When installation of rear LH wheel sensor or rear LH wheel sensor rotor is not normal.
• When a short circuit is detected in front RH wheel sensor circuit.
• When power supply voltage of front RH wheel sensor is in following state. G
FR RH SENSOR-2 - Front RH wheel sensor power supply voltage: 7.2 V ≥ Front RH wheel sensor power sup-
C1107
(Front RH wheel sensor-2) ply voltage
• When distance between front RH wheel sensor and front RH wheel sensor rotor is large.
• When installation of front RH wheel sensor or front RH wheel sensor rotor is not normal. H
• When a short circuit is detected in front LH wheel sensor circuit.
• When power supply voltage of front LH wheel sensor is in following state.
FR LH SENSOR-2 - Front LH wheel sensor power supply voltage: 7.2 V ≥ Front LH wheel sensor power supply I
C1108
(Front LH wheel sensor-2) voltage
• When distance between front LH wheel sensor and front LH wheel sensor rotor is large.
• When installation of front LH wheel sensor or front LH wheel sensor rotor is not normal.
J
POSSIBLE CAUSE
• Harness or connector
• Wheel sensor K
• ABS actuator and electric unit (control unit)
• Sensor rotor
FAIL-SAFE L
The following functions are suspended.
• VDC function
• TCS function
M
• ABS function
• EBD function (only when both 2 rear wheels are malfunctioning)
• Brake limited slip differential (BLSD) function
• Brake assist function N
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
O
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE P
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
BRC-113
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
CAUTION:
Never check between wheel sensor harness connector terminals.
1.ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY SYSTEM
Check the ABS actuator and electric unit (control unit) power supply system. Refer to BRC-188, "Diagnosis
Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK TIRE
1. Turn the ignition switch OFF.
2. Check tire air pressure, wear and size. Refer to WT-66, "Tire Air Pressure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Adjust air pressure or replace tire, and GO TO 3.
3.CHECK DATA MONITOR (1)
With CONSULT
1. Erase self-diagnosis result for “ABS”.
2. Turn the ignition switch OFF, and wait 10 seconds or more.
3. Start the engine.
4. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively?
YES >> GO TO 4.
NO >> GO TO 5.
4.PERFORM SELF-DIAGNOSIS (1)
With CONSULT
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”.
Is any DTC “C1105”, “C1106”, “C1107”, “C1108” detected?
YES >> GO TO 5.
NO >> INSPECTION END
5.CHECK WHEEL SENSOR
1. Turn the ignition switch OFF.
2. Check the wheel sensor for damage.
BRC-114
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
3. Remove dust and foreign matter adhered to the sensor rotor with a vacuum dust collector through the
wheel sensor mounting hole. A
CAUTION:
Install wheel sensor with no backlash and float, and tighten the mounting bolt to the specified
torque.
B
• Front: Refer to BRC-212, "FRONT WHEEL SENSOR : Exploded View".
• Rear: BRC-213, "REAR WHEEL SENSOR : Exploded View".
Is the inspection result normal?
C
YES >> GO TO 8.
NO >> GO TO 6.
6.REPLACE WHEEL SENSOR (1) D
With CONSULT
1. Replace the wheel sensor.
- Front: Refer to BRC-212, "FRONT WHEEL SENSOR : Removal and Installation". E
- Rear: Refer to BRC-214, "REAR WHEEL SENSOR : Removal and Installation".
2. Erase self-diagnosis result for “ABS”.
3. Turn the ignition switch OFF, and wait 10 seconds or more.
4. Start the engine. BRC
5. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”.
NOTE: G
Set the “DATA MONITOR” recording speed to “10 msec”.
6. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting H
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively?
YES >> GO TO 7.
I
NO >> GO TO 19.
7.PERFORM SELF-DIAGNOSIS (2)
With CONSULT J
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”. K
Is any DTC “C1105”, “C1106”, “C1107”, “C1108” detected?
YES >> GO TO 19.
NO >> INSPECTION END L
8.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness. M
3. Check the wheel sensor harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 11. N
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 9.
9.CHECK DATA MONITOR (2) O
With CONSULT
1. Erase self-diagnosis result for “ABS”.
2. Turn the ignition switch OFF, and wait 10 seconds or more.
P
3. Start the engine.
4. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
BRC-115
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively?
YES >> GO TO 10.
NO >> GO TO 11.
10.PERFORM SELF-DIAGNOSIS (3)
With CONSULT
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”.
Is any DTC “C1105”, “C1106”, “C1107”, “C1108” detected?
YES >> GO TO 11.
NO >> INSPECTION END
11.CHECK TERMINAL
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector and then check the ABS
actuator and electric unit (control unit) pin terminals for damage or loose connection with harness connec-
tor.
3. Disconnect the each wheel sensor harness connector and then check the each wheel sensor pin termi-
nals for damage or loose connection with harness connector.
Is the inspection result normal?
YES >> GO TO 14.
NO >> Repair or replace error-detected parts, and GO TO 12.
12.CHECK DATA MONITOR (3)
With CONSULT
1. Connect the ABS actuator and electric unit (control unit) harness connector.
2. Connect the wheel sensor harness connector.
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch OFF, and wait 10 seconds or more.
5. Start the engine.
6. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
7. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively?
YES >> GO TO 13.
NO >> GO TO 14.
13.PERFORM SELF-DIAGNOSIS (4)
With CONSULT
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”.
Is any DTC “C1105”, “C1106”, “C1107”, “C1108” detected?
YES >> GO TO 14.
NO >> INSPECTION END
14.CHECK WHEEL SENSOR HARNESS
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Disconnect the wheel sensor harness connector.
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground.
BRC-116
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
BRC-117
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
BRC-118
C1109 POWER AND GROUND SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1109 POWER AND GROUND SYSTEM
A
DTC Description INFOID:0000000010723667
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
When ignition power supply voltage is in following state.
BATTERY VOLTAG [ABNORMAL]
C1109 • Ignition power supply voltage: 10 V ≥ Ignition power supply voltage
(Battery voltage [abnormal])
• Ignition power supply voltage: 16 V ≤ Ignition power supply voltage
D
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit) E
• Fuse
• Ignition power supply system
• Battery
BRC
FAIL-SAFE
The following functions are suspended.
• VDC function G
• TCS function
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function H
• Brake assist function
• Brake force distribution function
• hill start assist function I
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
J
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
K
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
L
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT M
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1109” detected? N
YES >> Proceed to BRC-119, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END O
Diagnosis Procedure INFOID:0000000010723668
1.CHECK CONNECTOR P
BRC-119
C1109 POWER AND GROUND SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is DTC “C1109” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) IGNITION POWER SUPPLY
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
BRC-120
C1109 POWER AND GROUND SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
BRC-121
C1110, C1153 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1110, C1153 ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
DTC Description INFOID:0000000010723669
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
CONTROLLER FAILURE
C1110 When there is an internal malfunction in the ABS actuator and electric unit (control unit).
(Controller failure)
EMERGENCY BRAKE When ABS actuator and electric unit (control unit) is malfunctioning. (Pressure increase
C1153
(Emergency brake) is too much or too little)
POSSIBLE CAUSE
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• EBD function (When DTC “C1110”)
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Brake force distribution function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is any DTC “C1110” or “C1153” detected?
YES >> Proceed to BRC-122, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723670
>> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
BRC-122
C1111 ABS MOTOR, MOTOR RELAY SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1111 ABS MOTOR, MOTOR RELAY SYSTEM
A
DTC Description INFOID:0000000010723671
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
PUMP MOTOR
C1111 When a malfunction is detected in motor or motor relay.
(Pump motor and motor relay)
POSSIBLE CAUSE D
• Harness or connector
• ABS actuator and electric unit (control unit)
• Fusible link E
• Battery power supply system
FAIL-SAFE
The following functions are suspended. BRC
• VDC function
• TCS function
• ABS function G
• Brake limited slip differential (BLSD) function
• Brake assist function
• hill start assist function
• Brake force distribution function H
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module) I
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING J
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
K
>> GO TO 2.
2.CHECK DTC DETECTION
L
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
M
Is DTC “C1111” detected?
YES >> Proceed to BRC-123, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END N
O
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness. P
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is DTC “C1111” detected?
BRC-123
C1111 ABS MOTOR, MOTOR RELAY SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK ABS MOTOR AND MOTOR RELAY POWER SUPPLY
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
BRC-124
C1111 ABS MOTOR, MOTOR RELAY SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
NO >> Repair or replace error-detected parts.
7.CHECK TERMINAL A
Check ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with harness.
Is the inspection result normal? B
YES >> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
C
NO >> Repair or replace error-detected parts.
BRC
BRC-125
C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1113, C1145, C1146 YAW RATE/SIDE/DECEL G SENSOR
DTC Description INFOID:0000000010723673
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
G SENSOR
C1113 When a malfunction is detected in decel G sensor signal.
(Decel G sensor)
YAW RATE SENSOR
C1145 When a malfunction is detected in yaw rate sensor signal.
(Yaw rate sensor circuit)
SIDE G-SEN CIRCUIT
C1146 When a malfunction is detected in side G sensor signal.
(Side G sensor circuit)
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• ABS function (4WD models)
• Brake limited slip differential (BLSD) function
• Brake assist function (4WD models)
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is any DTC “C1113”, “C1145”, “C1146” detected?
YES >> Proceed to BRC-126, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723674
>> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
BRC-126
C1115 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1115 WHEEL SENSOR
A
DTC Description INFOID:0000000010723675
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
ABS SENSOR [ABNORMAL SIGNAL] When difference in wheel speed between any wheel and others is detected during
C1115
(Wheel sensor [abnormal signal]) the vehicle is driven, because of installation of other tires than specified.
POSSIBLE CAUSE D
• Harness or connector
• Wheel sensor
• Sensor rotor E
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended. BRC
• VDC function
• TCS function
• ABS function G
• EBD function
• Brake limited slip differential (BLSD) function
• Brake assist function
• Brake force distribution function H
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module) I
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
J
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. K
>> GO TO 2.
2.CHECK DTC DETECTION L
With CONSULT
1. Start the engine.
2. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute. M
3. Stop the vehicle.
4. Perform self-diagnosis for “ABS”.
Is DTC “C1115” detected? N
YES >> Proceed to BRC-127, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END O
Diagnosis Procedure INFOID:0000000010723676
CAUTION: P
Never check between wheel sensor harness connector terminals.
1.ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY SYSTEM
Check the ABS actuator and electric unit (control unit) power supply system. Refer to BRC-188, "Diagnosis
Procedure".
Is the inspection result normal?
YES >> GO TO 2.
BRC-127
C1115 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
NO >> Repair or replace error-detected parts.
2.CHECK TIRE
1. Turn the ignition switch OFF.
2. Check tire air pressure, wear and size. Refer to WT-66, "Tire Air Pressure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Adjust air pressure or replace tire, and GO TO 3.
3.CHECK DATA MONITOR (1)
With CONSULT
1. Erase self-diagnosis result for “ABS”.
2. Turn the ignition switch OFF, and wait 10 seconds or more.
3. Start the engine.
4. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively?
YES >> GO TO 4.
NO >> GO TO 5.
4.PERFORM SELF-DIAGNOSIS (1)
With CONSULT
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”.
Is DTC “C1115” detected?
YES >> GO TO 5.
NO >> INSPECTION END
5.CHECK WHEEL SENSOR
1. Turn the ignition switch OFF.
2. Check the wheel sensor for damage.
3. Remove dust and foreign matter adhered to the sensor rotor with a vacuum dust collector through the
wheel sensor mounting hole.
CAUTION:
Install wheel sensor with no backlash and float, and tighten the mounting bolt to the specified
torque.
• Front: Refer to BRC-212, "FRONT WHEEL SENSOR : Exploded View".
• Rear: Refer to BRC-213, "REAR WHEEL SENSOR : Exploded View".
Is the inspection result normal?
YES >> GO TO 8.
NO >> GO TO 6.
6.REPLACE WHEEL SENSOR (1)
With CONSULT
1. Replace the wheel sensor.
- Front: Refer to BRC-212, "FRONT WHEEL SENSOR : Removal and Installation".
- Rear: Refer to BRC-214, "REAR WHEEL SENSOR : Removal and Installation".
2. Erase self-diagnosis result for “ABS”.
3. Turn the ignition switch OFF, and wait 10 seconds or more.
4. Start the engine.
5. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”.
NOTE:
BRC-128
C1115 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
Set the “DATA MONITOR” recording speed to “10 msec”.
6. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor. A
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively? B
YES >> GO TO 7.
NO >> GO TO 19.
7.PERFORM SELF-DIAGNOSIS (2) C
With CONSULT
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle. D
3. Perform self-diagnosis for “ABS”.
Is DTC “C1115” detected?
YES >> GO TO 19. E
NO >> INSPECTION END
8.CHECK CONNECTOR (2) BRC
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
3. Check the wheel sensor harness connector for disconnection or looseness.
G
Is the inspection result normal?
YES >> GO TO 11.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 9.
H
9.CHECK DATA MONITOR (2)
With CONSULT
1. Erase self-diagnosis result for “ABS”. I
2. Turn the ignition switch OFF, and wait 10 seconds or more.
3. Start the engine.
4. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR” J
and “RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
5. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor. K
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively? L
YES >> GO TO 10.
NO >> GO TO 11.
10.PERFORM SELF-DIAGNOSIS (3) M
With CONSULT
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
N
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”.
Is DTC “C1115” detected?
O
YES >> GO TO 11.
NO >> INSPECTION END
11.CHECK TERMINAL P
1. Turn the ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) harness connector and then check the ABS actu-
ator and electric unit (control unit) pin terminals for damage or loose connection with harness connector.
3. Disconnect each wheel sensor harness connector and then check the each wheel sensor pin terminals for
damage or loose connection with harness connector.
Is the inspection result normal?
YES >> GO TO 14.
BRC-129
C1115 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
NO >> Repair or replace error-detected parts, and GO TO 12.
12.CHECK DATA MONITOR (3)
With CONSULT
1. Connect the ABS actuator and electric unit (control unit) harness connector.
2. Connect the wheel sensor harness connector.
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch OFF, and wait 10 seconds or more.
5. Start the engine.
6. Select “ABS” and “DATA MONITOR”, check “FR LH SENSOR”, “FR RH SENSOR”, “RR LH SENSOR”
and “RR RH SENSOR”.
NOTE:
Set the “DATA MONITOR” recording speed to “10 msec”.
7. Read a value (wheel speed) of both normal wheel sensors and error-detecting wheel sensor.
Regarding the deference at 30 km/h (19 MPH) between the wheel speed detected by the error detecting
wheel sensor and the maximum/minimum wheel speed detected by the normal wheel sensors, is the differ-
ence within 5%, respectively?
YES >> GO TO 13.
NO >> GO TO 14.
13.PERFORM SELF-DIAGNOSIS (4)
With CONSULT
1. Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.
2. Stop the vehicle.
3. Perform self-diagnosis for “ABS”.
Is DTC “C1115” detected?
YES >> GO TO 14.
NO >> INSPECTION END
14.CHECK WHEEL SENSOR HARNESS
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Disconnect the wheel sensor harness connector.
4. Check the continuity between ABS actuator and electric unit (control unit) harness connector and wheel
sensor harness connector. (Check the continuity when steering wheel is steered to RH and LH, or center
harness in wheel housing is moved.)
Measurement connector and terminal for power supply circuit
BRC-130
C1115 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
BRC-131
C1115 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
BRC-132
C1116 STOP LAMP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1116 STOP LAMP SWITCH
A
DTC Description INFOID:0000000010723677
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
STOP LAMP SW
C1116 When stop lamp switch signal is not input when brake pedal operates.
(Stop lamp switch)
POSSIBLE CAUSE D
• Stop lamp switch
• BCM
• ABS actuator and electric unit (control unit) E
FAIL-SAFE
The following functions are suspended.
• VDC function BRC
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function G
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module) H
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
I
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. J
>> GO TO 2.
K
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON. L
2. Perform self-diagnosis for “ABS”.
Is DTC “C1116” detected?
YES >> Proceed to BRC-133, "Diagnosis Procedure". M
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723678 N
BRC-134
C1118 4WD SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1118 4WD SYSTEM
A
DTC Description INFOID:0000000010723679
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
4WD SYSTEM
C1118 When a malfunction is detected in 4WD system.
(4WD system)
POSSIBLE CAUSE D
• Harness or connector
• 4WD control unit
• ABS actuator and electric unit (control unit) E
FAIL-SAFE
The following functions are suspended.
• Advanced hill descent control function (Gasoline engine models) BRC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING G
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
H
>> GO TO 2.
2.CHECK DTC DETECTION I
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”. J
Is DTC “C1118” detected?
YES >> Proceed to BRC-135, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident". K
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723680
L
1.CHECK 4WD SYSTEM
With CONSULT
Perform self-diagnosis for “ALL MODE AWD/4WD”. M
Is any DTC detected?
YES >> Check the DTC.
• MR20DD engine and QR25DE engine models: Refer to DLN-30, "DTC Index". N
• R9M engine models: Refer to DLN-134, "DTC Index".
NO >> GO TO 2.
2.PERFORM SELF-DIAGNOSIS O
With CONSULT
1. Erase self-diagnosis result for “ABS”.
P
2. Turn the ignition switch OFF, and wait 10 seconds or more.
3. Start the engine and drive the vehicle for a short period of time.
4. Stop the vehicle.
5. Vehicle stooped, and perform self-diagnosis for “ABS”.
Is DTC “C1118” detected?
YES >> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
BRC-135
C1118 4WD SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
NO >> Check pin terminals and connection of each harness connector for abnormal conditions. Repair or
replace error-detected parts.
BRC-136
C1120, C1122, C1124, C1126 ABS IN VALVE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1120, C1122, C1124, C1126 ABS IN VALVE SYSTEM
A
DTC Description INFOID:0000000010723681
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
FR LH IN ABS SOL
C1120 When a malfunction is detected in front LH ABS IN valve.
(Front LH ABS IN solenoid valve)
FR RH IN ABS SOL D
C1122 When a malfunction is detected in front RH ABS IN valve.
(Front RH ABS IN solenoid valve)
RR LH IN ABS SOL
C1124 When a malfunction is detected in rear LH ABS IN valve.
(Rear LH ABS IN solenoid valve)
E
RR RH IN ABS SOL
C1126 When a malfunction is detected in rear RH ABS IN valve.
(Rear RH ABS IN solenoid valve)
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. M
>> GO TO 2.
2.CHECK DTC DETECTION N
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”. O
Is any DTC “C1120”, “C1122”, “C1124”, “C1126” detected?
YES >> Proceed to BRC-137, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident". P
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723682
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
BRC-137
C1120, C1122, C1124, C1126 ABS IN VALVE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is any DTC “C1120”, “C1122”, “C1124”, “C1126” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK ABS IN VALVE POWER SUPPLY
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
BRC-138
C1120, C1122, C1124, C1126 ABS IN VALVE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). A
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
NO >> Repair or replace error-detected parts. B
BRC
BRC-139
C1121, C1123, C1125, C1127 ABS OUT VALVE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1121, C1123, C1125, C1127 ABS OUT VALVE SYSTEM
DTC Description INFOID:0000000010723683
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
FR LH OUT ABS SOL
C1121 When a malfunction is detected in front LH ABS OUT valve.
(Front LH ABS OUT solenoid valve)
FR RH OUT ABS SOL
C1123 When a malfunction is detected in front RH ABS OUT valve.
(Front RH ABS OUT solenoid valve)
RR LH OUT ABS SOL
C1125 When a malfunction is detected in rear LH ABS OUT valve.
(Rear LH ABS OUT solenoid valve)
RR RH OUT ABS SOL
C1127 When a malfunction is detected in rear RH ABS OUT valve.
(Rear RH ABS OUT solenoid valve)
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit)
• Fusible link
• Battery power supply system
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function
• Brake assist function
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is any DTC “C1121”, “C1123”, “C1125”, “C1127” detected?
YES >> Proceed to BRC-140, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723684
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
BRC-140
C1121, C1123, C1125, C1127 ABS OUT VALVE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
Is the inspection result normal?
YES >> GO TO 3. A
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
B
Perform self-diagnosis for “ABS” again.
Is any DTC“C1121”, “C1123”, “C1125”, “C1127” detected?
YES >> GO TO 3. C
NO >> INSPECTION END
3.CHECK ABS ONT VALVE POWER SUPPLY
1. Turn the ignition switch OFF. D
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
E
ABS actuator and electric unit (control unit)
— Voltage
Connector Terminal
BRC
E36 25 Ground 10 – 16 V
4. Turn the ignition switch ON.
CAUTION:
G
Never start engine.
5. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
H
ABS actuator and electric unit (control unit)
— Voltage
Connector Terminal
E36 25 Ground 10 – 16 V I
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4. J
4.CHECK ABS OUT VALVE POWER SUPPLY CIRCUIT
1. Turn the ignition switch OFF. K
2. Check the 30A fusible link (#G).
3. Check the continuity and short circuit between ABS actuator and electric unit (control unit) harness con-
nector terminal (25) and 30A fusible link (#G).
L
Is the inspection result normal?
YES >> Perform trouble diagnosis for battery power supply.
NO >> Repair or replace error-detected parts.
M
5.CHECK ABS OUT VALVE GROUND CIRCUIT
1. Turn the ignition switch OFF.
2. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the N
ground.
BRC-141
C1121, C1123, C1125, C1127 ABS OUT VALVE SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
NO >> Repair or replace error-detected parts.
BRC-142
C1130 ENGINE SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1130 ENGINE SIGNAL
A
DTC Description INFOID:0000000010723685
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
ENGINE SIGNAL 1
C1130 When a malfunction is detected in ECM system.
(Engine system signal)
POSSIBLE CAUSE D
• ECM
• ABS actuator and electric unit (control unit)
• CAN communication line E
FAIL-SAFE
The following functions are suspended.
• VDC function BRC
• TCS function
• Brake limited slip differential (BLSD) function
• Brake force distribution function G
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module) H
BRC-144
C1140 ACTUATOR RELAY SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1140 ACTUATOR RELAY SYSTEM
A
DTC Description INFOID:0000000010723687
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
ACTUATOR RLY
C1140 When a malfunction is detected in actuator relay.
(Actuator relay)
POSSIBLE CAUSE D
• Harness or connector
• ABS actuator and electric unit (control unit)
• Fusible link E
• Battery power supply system
FAIL-SAFE
The following functions are suspended. BRC
• VDC function
• TCS function
• ABS function G
• EBD function
• Brake limited slip differential (BLSD) function
• Brake assist function
• Brake force distribution function H
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module) I
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
J
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. K
>> GO TO 2.
2.CHECK DTC DETECTION L
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”. M
Is DTC “C1140” detected?
YES >> Proceed to BRC-145, "Diagnosis Procedure".
N
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723688
O
1.CHECK CONNECTOR
1. Turn the ignition switch OFF. P
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
BRC-145
C1140 ACTUATOR RELAY SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
Is DTC “C1140” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK ACTUATOR RELAY POWER SUPPLY
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
BRC-146
C1142 PRESS SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1142 PRESS SENSOR
A
DTC Description INFOID:0000000010723689
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
PRESS SEN CIRCUIT
C1142 When a malfunction is detected in pressure sensor.
(Pressure sensor circuit)
POSSIBLE CAUSE D
• Stop lamp switch system
• ABS actuator and electric unit (control unit)
• Brake system E
FAIL-SAFE
The following functions are suspended.
• VDC function BRC
• TCS function
• Brake limited slip differential (BLSD) function
• Brake assist function G
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module) H
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
I
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. J
>> GO TO 2.
2.CHECK DTC DETECTION K
With CONSULT
1. Turn the ignition switch OFF to ON. L
2. Perform self-diagnosis for “ABS”.
Is DTC “C1142” detected?
YES >> Proceed to BRC-147, "Diagnosis Procedure". M
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723690 N
BRC-148
C1142 PRESS SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
YES >> GO TO 9.
NO >> Repair or replace error-detected parts. A
9.CHECK REAR DISC BRAKE
Check the rear disc brake.
B
• LHD models: Refer to BR-66, "BRAKE CALIPER ASSEMBLY : Inspection and Adjustment".
• RHD models: Refer to BR-126, "BRAKE CALIPER ASSEMBLY : Inspection and Adjustment".
Is the inspection result normal?
C
YES >> GO TO 10.
NO >> Repair or replace error-detected parts.
10.PERFORM SELF-DIAGNOSIS D
With CONSULT
1. Erase self-diagnosis result for “ABS”.
2. Start the engine and drive the vehicle for a short period of time. E
3. Perform self-diagnosis for “ABS”.
Is DTC “C1142” detected?
YES >> Replace the ABS actuator and electric unit (control unit). BRC
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
NO >> Check ABS actuator and electric unit (control unit) harness connector and terminal for damage,
looseness and disconnection. Repair or replace error-detected parts. G
BRC-149
C1143 STEERING ANGLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1143 STEERING ANGLE SENSOR
DTC Description INFOID:0000000010723691
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
ST ANG SEN CIRCUIT
C1143 When a malfunction is detected in steering angle sensor.
(Steering angle sensor circuit)
POSSIBLE CAUSE
• Harness or connector
• Steering angle sensor
• ABS actuator and electric unit (control unit)
• Fuse
• Ignition power supply system
• CAN communication line
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1143” detected?
YES >> Proceed to BRC-150, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723692
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is DTC “C1143” detected?
BRC-150
C1143 STEERING ANGLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
YES >> GO TO 3.
NO >> INSPECTION END A
3.CHECK STEERING ANGLE SENSOR POWER SUPPLY
1. Turn the ignition switch OFF.
B
2. Disconnect the steering angle sensor harness connector.
3. Check the voltage between steering angle sensor harness connector and ground.
BRC-151
C1143 STEERING ANGLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
8.CHECK CAN COMMUNICATION LINE
Check the CAN communication. Refer to LAN-17, "Trouble Diagnosis Flow Chart".
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
NO >> Repair or replace error-detected parts. Refer to BRC-10, "Precautions for Harness Repair".
BRC-152
C1144 INCOMPLETE STEERING ANGLE SENSOR ADJUSTMENT
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1144 INCOMPLETE STEERING ANGLE SENSOR ADJUSTMENT
A
DTC Description INFOID:0000000010723693
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
ST ANG SEN SIGNAL
C1144 When neutral position adjustment of steering angle sensor is not complete.
(Steering angle sensor not complete)
POSSIBLE CAUSE D
• Harness or connector
• Steering angle sensor
• ABS actuator and electric unit (control unit) E
• Incomplete neutral position adjustment of steering angle sensor
FAIL-SAFE
The following functions are suspended. BRC
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function G
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module) H
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
I
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. J
>> GO TO 2.
K
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON. L
2. Perform self-diagnosis for “ABS”.
Is DTC “C1144” detected?
YES >> Proceed to BRC-153, "Diagnosis Procedure". M
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723694 N
>> GO TO 2.
P
2.PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “ABS”.
Is DTC “C1144” detected?
YES >> GO TO 3.
NO >> INSPECTION END
BRC-153
C1144 INCOMPLETE STEERING ANGLE SENSOR ADJUSTMENT
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
BRC-154
C1154 TRANSMISSION RANGE SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1154 TRANSMISSION RANGE SWITCH
A
DTC Description INFOID:0000000010723695
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
PNP POSI SIG
C1154 When a malfunction is detected in TCM system.
(PNP position signal)
POSSIBLE CAUSE D
• TCM
• ABS actuator and electric unit (control unit)
• CAN communication line E
FAIL-SAFE
The following functions are suspended.
• VDC function BRC
• TCS function
• Brake limited slip differential (BLSD) function
• Brake force distribution function G
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module) H
BRC-155
C1154 TRANSMISSION RANGE SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
2.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Erase Self-diagnosis result for “ABS”.
2. Turn the ignition switch OFF, and wait 10 seconds or more.
3. Start the engine and drive the vehicle for a short period of time.
4. Stop the vehicle.
5. Vehicle stopped, and perform self-diagnosis for “ABS”.
Is DTC “C1154” detected?
YES >> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
NO >> Check pin terminals and connection of each harness connector for abnormal conditions. Repair or
replace error-detected parts.
BRC-156
C1155 BRAKE FLUID LEVEL SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1155 BRAKE FLUID LEVEL SWITCH
A
DTC Description INFOID:0000000010723697
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
BE FLUID LEVEL LOW • When brake fluid level low signal is detected.
C1155
(Brake fluid level low) • When an open circuit is detected in brake fluid level switch circuit.
POSSIBLE CAUSE D
• Harness or connector
• ABS actuator and electric unit (control unit)
• Brake fluid level switch E
• Combination meter
FAIL-SAFE
The following functions are suspended. BRC
• VDC function
• TCS function
• Brake limited slip differential (BLSD) function G
• Brake assist function
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine) H
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE I
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF J
and wait at least 10 seconds before conducting the next test.
>> GO TO 2. K
2.CHECK DTC DETECTION
With CONSULT L
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1155” detected?
M
YES >> Proceed to BRC-157, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
N
Diagnosis Procedure INFOID:0000000010723698
BRC-157
C1155 BRAKE FLUID LEVEL SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
BRC-158
C1155 BRAKE FLUID LEVEL SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
BRC-159
C1155 BRAKE FLUID LEVEL SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
• LHD models: Refer to BR-34, "Disassembly and Assembly".
• RHD models: Refer to BR-97, "Disassembly and Assembly".
BRC-160
C1160 INCOMPLETE DECEL G SENSOR CALIBRATION
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1160 INCOMPLETE DECEL G SENSOR CALIBRATION
A
DTC Description INFOID:0000000010723700
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
DECEL G SEN SET
C1160 When calibration of yaw rate/side/decel G sensor is not complete.
(Decel G sensor set)
POSSIBLE CAUSE D
• ABS actuator and electric unit (control unit)
• Incomplete calibration of decel G sensor
E
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function BRC
• ABS function (4WD models)
• Brake limited slip differential (BLSD) function
• Brake assist function (4WD models) G
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module) H
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
I
1.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON. J
2. Perform self-diagnosis for “ABS”.
Is DTC “C1160” detected?
YES >> Proceed to BRC-161, "Diagnosis Procedure". K
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
L
Diagnosis Procedure INFOID:0000000010723701
>> GO TO 2. N
2.PERFORM SELF-DIAGNOSIS
With CONSULT
O
1. Turn the ignition switch OFF, and wait 10 seconds or more.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1160” detected?
P
YES >> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
NO >> INSPECTION END
BRC-161
C1164, C1165 CV SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1164, C1165 CV SYSTEM
DTC Description INFOID:0000000010723702
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
CV 1
C1164 When a malfunction is detected in cut valve 1.
(Cut valve 1)
CV 2
C1165 When a malfunction is detected in cut valve 2.
(Cut valve 2)
POSSIBLE CAUSE
• Harness or connector
• ABS actuator and electric unit (control unit)
• Fusible link
• Battery power supply system
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function
• Brake assist function
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is any DTC “C1164” or “C1165” detected?
YES >> Proceed to BRC-162, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723703
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 2.
BRC-162
C1164, C1165 CV SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
2.PERFORM SELF-DIAGNOSIS A
Perform self-diagnosis for “ABS” again.
Is any DTC “C1164” or “C1165” detected?
YES >> GO TO 3. B
NO >> INSPECTION END
3.CHECK CUT VALVE POWER SUPPLY
C
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
D
ABS actuator and electric unit (control unit)
— Voltage
Connector Terminal
E
E36 25 Ground 10 – 16 V
4. Turn the ignition switch ON.
CAUTION: BRC
Never start engine.
5. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
G
ABS actuator and electric unit (control unit)
— Voltage
Connector Terminal
E36 25 Ground 10 – 16 V H
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 4. I
4.CHECK CUT VALVE POWER SUPPLY CIRCUIT
1. Turn the ignition switch OFF. J
2. Check the 30A fusible link (#G).
3. Check the continuity and short circuit between ABS actuator and electric unit (control unit) harness con-
nector terminal (25) and 30A fusible link (#G).
K
Is the inspection result normal?
YES >> Perform trouble diagnosis for battery power supply.
NO >> Repair or replace error-detected parts.
L
5.CHECK CUT VALVE GGROUND CIRCUIT
1. Turn the ignition switch OFF.
2. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the M
ground.
BRC-163
C1164, C1165 CV SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
NO >> Repair or replace error-detected parts.
BRC-164
C1166, C1167 SV SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1166, C1167 SV SYSTEM
A
DTC Description INFOID:0000000010723704
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
SV 1
C1166 When a malfunction is detected in suction valve 1.
(Suction valve 1)
SV 2 D
C1167 When a malfunction is detected in suction valve 2.
(Suction valve 2)
POSSIBLE CAUSE
• Harness or connector E
• ABS actuator and electric unit (control unit)
• Fusible link
• Battery power supply system BRC
FAIL-SAFE
The following functions are suspended.
• VDC function G
• TCS function
• ABS function
• EBD function
H
• Brake limited slip differential (BLSD) function
• Brake assist function
• Brake force distribution function
• hill start assist function I
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module) J
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
K
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
L
>> GO TO 2.
2.CHECK DTC DETECTION
M
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is any DTC “C1166” or “C1167” detected? N
YES >> Proceed to BRC-165, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END O
1.CHECK CONNECTOR P
BRC-165
C1166, C1167 SV SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
2.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis for “ABS” again.
Is any DTC “C1166” or “C1167” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK SUCTION VALVE POWER SUPPLY
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
BRC-166
C1166, C1167 SV SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
NO >> Repair or replace error-detected parts. A
BRC
BRC-167
C1170 VARIANT CODING
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1170 VARIANT CODING
DTC Description INFOID:0000000010723706
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
VARIANT CODING
C1170 When calibration of configuration is not complete.
(Variant coding)
POSSIBLE CAUSE
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• ABS function
• EBD function
• Brake limited slip differential (BLSD) function
• Brake assist function
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1170” detected?
YES >> Proceed to BRC-168, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723707
>> GO TO 2.
2.PERFORM SELF-DIAGNOSIS
With CONSULT
1. Turn the ignition switch OFF, and wait 10 seconds or more.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1170” detected?
YES >> Replace the ABS actuator and electric unit (control unit).
BRC-168
C1170 VARIANT CODING
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation". A
NO >> INSPECTION END
BRC
BRC-169
C1197 VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1197 VACUUM SENSOR
DTC Description INFOID:0000000010723708
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
VACUUM SENSOR
C1197 When a malfunction is detected in brake vacuum sensor.
(Vacuum sensor)
POSSIBLE CAUSE
• Harness or connector
• Brake vacuum sensor
• Vacuum piping
• ABS actuator and electric unit (control unit)
FAIL-SAFE
Electrical vacuum assistance of brake booster is suspended.
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1197” detected?
YES >> Proceed to BRC-170, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723709
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the brake vacuum sensor harness connector for disconnection or looseness.
3. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS (1)
With CONSULT
1. Connect the brake vacuum sensor harness connector.
2. Connect the ABS actuator and electric unit (control unit) harness connector.
3. Turn the ignition switch ON.
4. Perform self-diagnosis for “ABS”.
Is DTC “C1197” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK BRAKE BOOSTER AND CHECK VALVE
BRC-170
C1197 VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
1. Turn the ignition switch OFF.
2. Check the brake booster and the check valve. A
- LHD models: Refer to BR-38, "Inspection and Adjustment".
- RHD models: Refer to BR-100, "Inspection and Adjustment".
Is the inspection result normal? B
YES >> GO TO 4.
NO >> Replace the brake booster or the check valve.
• LHD models: Refer to BR-36, "Removal and installation".
C
• RHD models: Refer to BR-99, "Removal and installation".
4.PERFORM SELF-DIAGNOSIS (2)
With CONSULT D
1. Erase self-diagnosis result for “ABS”.
2. Turn the ignition switch ON.
3. Perform self-diagnosis for “ABS”. E
Is DTC “C1197” detected?
YES >> GO TO 5.
NO >> INSPECTION END BRC
5.CHECK VACUUM PIPING
1. Turn the ignition switch OFF.
2. Check the vacuum piping. G
- LHD models
• MR20DD: Refer to BR-40, "MR20DD : Inspection".
• QR25DE: Refer to BR-41, "QR25DE : Inspection". H
• R9M: Refer to BR-42, "R9M : Inspection".
- RHD models: Refer to BR-102, "Inspection".
Is the inspection result normal? I
YES >> GO TO 6.
NO >> Replace the vacuum piping.
• LHD models
J
- MR20DD: Refer to BR-40, "MR20DD : Removal and Installation".
- QR25DE: Refer to BR-41, "QR25DE : Removal and Installation".
- R9M: Refer to BR-42, "R9M : Removal and Installation".
• RHD models: Refer to BR-102, "Removal and Installation". K
6.PERFORM SELF-DIAGNOSIS (3)
With CONSULT L
1. Erase self-diagnosis result for “ABS”.
2. Turn the ignition switch ON.
3. Perform self-diagnosis for “ABS”.
M
Is DTC “C1197” detected?
YES >> GO TO 7.
NO >> INSPECTION END
N
7.CHECK TERMINAL
1. Turn the ignition switch OFF.
2. Disconnect the brake vacuum sensor harness connector. O
3. Check the brake vacuum sensor pin terminals for damage or loose connection with harness connector.
4. Disconnect the ABS actuator and electric unit (control unit) harness connector.
5. Check the ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with
harness connector. P
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
8.PERFORM SELF-DIAGNOSIS (4)
With CONSULT
BRC-171
C1197 VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
1. Connect the brake vacuum sensor harness connector.
2. Connect the ABS actuator and electric unit (control unit) harness connector.
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch ON.
5. Perform self-diagnosis for “ABS”.
Is DTC “C1197” detected?
YES >> GO TO 9.
NO >> INSPECTION END
9.CHECK BRAKE VACUUMSENSOR CIRCUIT
1. Turn the ignition switch OFF.
2. Disconnect the brake vacuum sensor harness connector.
3. Disconnect the ABS actuator and electric unit (control unit) harness connector.
4. Check the continuity between brake vacuum sensor harness connector and ABS actuator and electric unit
(control unit) harness connector.
Brake vacuum sensor ABS actuator and electric unit (control unit)
Continuity
Connector Terminal Connector Terminal
1 12
E31 2 E36 24 Existed
3 5
5. Check the continuity between brake vacuum sensor harness connector and ground.
BRC-172
C1198 VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1198 VACUUM SENSOR
A
DTC Description INFOID:0000000010723710
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
• When an open circuit is detected in vacuum sensor circuit.
VACUUM SEN CIR
C1198 • When a short circuit is detected in vacuum sensor circuit.
(Vacuum sensor circuit)
• When a malfunction is detected in vacuum sensor noise.
D
POSSIBLE CAUSE
• Harness or connector
• Brake vacuum sensor E
• ABS actuator and electric unit (control unit)
FAIL-SAFE
Electrical vacuum assistance of brake booster is suspended. BRC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING G
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
H
>> GO TO 2.
2.CHECK DTC DETECTION I
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
J
Is DTC “C1198” detected?
YES >> Proceed to BRC-173, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident". K
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723711
L
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the brake vacuum sensor harness connector for disconnection or looseness. M
3. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3. N
NO >> Repair or replace error-detected parts, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS (1)
O
With CONSULT
1. Connect the brake vacuum sensor harness connector.
2. Connect the ABS actuator and electric unit (control unit) harness connector.
3. Turn the ignition switch ON. P
4. Perform self-diagnosis for “ABS”.
Is DTC “C1198” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK TERMINAL
BRC-173
C1198 VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
1. Turn the ignition switch OFF.
2. Disconnect the brake vacuum sensor harness connector.
3. Check the brake vacuum sensor pin terminals for damage or loose connection with harness connector.
4. Disconnect the ABS actuator and electric unit (control unit) harness connector.
5. Check the ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with
harness connector.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.PERFORM SELF-DIAGNOSIS (2)
With CONSULT
1. Connect the brake vacuum sensor harness connector.
2. Connect the ABS actuator and electric unit (control unit) harness connector.
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch ON.
5. Perform self-diagnosis for “ABS”.
Is DTC “C1198” detected?
YES >> GO TO 5.
NO >> INSPECTION END
5.CHECK BRAKE VACUUM SENSOR CIRCUIT
1. Turn the ignition switch OFF.
2. Disconnect the brake vacuum sensor harness connector.
3. Disconnect the ABS actuator and electric unit (control unit) harness connector.
4. Check the continuity between brake vacuum sensor harness connector and ABS actuator and electric unit
(control unit) harness connector.
Brake vacuum sensor ABS actuator and electric unit (control unit)
Continuity
Connector Terminal Connector Terminal
1 12
E31 2 E36 24 Existed
3 5
5. Check the continuity between brake vacuum sensor harness connector and ground.
BRC-174
C1198 VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
Is DTC “C1198” detected?
YES >> Replace the ABS actuator and electric unit (control unit). A
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
NO >> INSPECTION END B
BRC
BRC-175
C1199 BRAKE BOOSTER
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1199 BRAKE BOOSTER
DTC Description INFOID:0000000010723712
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
BRAKE BOOSTER
C1199 When brake booster vacuum is approx. 0 kPa (0 mmHg) during engine running.
(Brake booster)
POSSIBLE CAUSE
• Harness or connector
• Brake vacuum sensor
• Vacuum piping
• ABS actuator and electric unit (control unit)
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1199” detected?
YES >> Proceed to BRC-176, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723713
1.CHECK CONNECTOR
1. Turn the ignition switch OFF.
2. Check the brake vacuum sensor harness connector for disconnection or looseness.
3. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, and GO TO 2.
2.PERFORM SELF-DIAGNOSIS (1)
With CONSULT
1. Connect the brake vacuum sensor harness connector.
2. Connect the ABS actuator and electric unit (control unit) harness connector.
3. Turn the ignition switch ON.
4. Perform self-diagnosis for “ABS”.
Is DTC “C1199” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK BRAKE BOOSTER AND CHECK VALVE
1. Turn the ignition switch OFF.
2. Check the brake booster and the check valve.
- LHD models: Refer to BR-38, "Inspection and Adjustment".
BRC-176
C1199 BRAKE BOOSTER
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
- RHD models: Refer toBR-100, "Inspection and Adjustment".
Is the inspection result normal? A
YES >> GO TO 4.
NO >> Replace the brake booster or the check valve.
• LHD models: Refer to BR-36, "Removal and installation". B
• RHD models: Refer to BR-99, "Removal and installation".
4.PERFORM SELF-DIAGNOSIS (2)
C
With CONSULT
1. Erase self-diagnosis result for “ABS”.
2. Connect the brake vacuum sensor harness connector.
3. Connect the ABS actuator and electric unit (control unit) harness connector. D
4. Turn the ignition switch ON.
5. Perform self-diagnosis for “ABS”.
Is DTC “C1199” detected? E
YES >> GO TO 5.
NO >> INSPECTION END
5.CHECK VACUUM PIPING BRC
With CONSULT
1. Erase self-diagnosis result for “ABS”. L
2. Connect the brake vacuum sensor harness connector.
3. Connect the ABS actuator and electric unit (control unit) harness connector.
4. Turn the ignition switch ON.
5. Perform self-diagnosis for “ABS”. M
Is DTC “C1199” detected?
YES >> GO TO 7.
NO >> INSPECTION END N
7.CHECK TERMINAL
1. Turn the ignition switch OFF. O
2. Disconnect the brake vacuum sensor harness connector.
3. Check the brake vacuum sensor pin terminals for damage or loose connection with harness connector.
4. Disconnect the ABS actuator and electric unit (control unit) harness connector.
5. Check the ABS actuator and electric unit (control unit) pin terminals for damage or loose connection with P
harness connector.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
8.PERFORM SELF-DIAGNOSIS (4)
BRC-177
C1199 BRAKE BOOSTER
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
With CONSULT
1. Connect the brake vacuum sensor harness connector.
2. Connect the ABS actuator and electric unit (control unit) harness connector.
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch ON.
5. Perform self-diagnosis for “ABS”.
Is DTC “C1199” detected?
YES >> GO TO 9.
NO >> INSPECTION END
9.CHECK BRAKE VACUUM SENSOR CIRCUIT
1. Turn the ignition switch OFF.
2. Disconnect the brake vacuum sensor harness connector.
3. Disconnect the ABS actuator and electric unit (control unit) harness connector.
4. Check the continuity between brake vacuum sensor harness connector and ABS actuator and electric unit
(control unit) harness connector.
Brake vacuum sensor ABS actuator and electric unit (control unit)
Continuity
Connector Terminal Connector Terminal
1 12
E31 2 E36 24 Existed
3 5
5. Check the continuity between brake vacuum sensor harness connector and ground.
BRC-178
C119A VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C119A VACUUM SENSOR
A
DTC Description INFOID:0000000010723714
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
VACUUM SEN VOLT
C119A When a malfunction is detected in supply power voltage of vacuum sensor.
(Vacuum sensor voltage)
POSSIBLE CAUSE D
• Harness or connector
• Brake vacuum sensor
• ABS actuator and electric unit (control unit) E
FAIL-SAFE
Electrical vacuum assistance of brake booster is suspended.
BRC
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF G
and wait at least 10 seconds before conducting the next test.
>> GO TO 2. H
1.CHECK CONNECTOR L
1. Turn the ignition switch OFF.
2. Check the brake vacuum sensor harness connector for disconnection or looseness.
3. Check the ABS actuator and electric unit (control unit) harness connector for disconnection or looseness. M
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts, and GO TO 2. N
2.PERFORM SELF-DIAGNOSIS
With CONSULT O
1. Connect the brake vacuum sensor harness connector.
2. Connect the ABS actuator and electric unit (control unit) harness connector.
3. Turn the ignition switch ON.
4. Perform self-diagnosis for “ABS”. P
Is DTC “C119A” detected?
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK BRAKE VACUUM SENSOR POWER SUPPLY
1. Turn the ignition switch OFF.
BRC-179
C119A VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
2. Disconnect the brake vacuum sensor harness connector.
3. Check the voltage between brake vacuum sensor harness connector and ground.
Brake vacuum sensor ABS actuator and electric unit (control unit)
Continuity
Connector Terminal Connector Terminal
E31 3 E36 5 Existed
4. Check the continuity between brake vacuum sensor harness connector and ground.
BRC-180
C119A VACUUM SENSOR
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
Is the inspection result normal?
YES >> Replace the ABS actuator and electric unit (control unit). A
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
NO >> Repair or replace error-detected parts. B
BRC
BRC-181
C1B60 CHASSIS CONTROL SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
C1B60 CHASSIS CONTROL SYSTEM
DTC Description INFOID:0000000010723716
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
EXTERNAL CONTROL MODULE
C1B60 When a malfunction is detected in chassis control system.
(External control module)
POSSIBLE CAUSE
• Harness or connector
• Chassis control module
• ABS actuator and electric unit (control unit)
FAIL-SAFE
The following functions are suspended.
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “C1B60” detected?
YES >> Proceed to BRC-182, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723717
BRC-182
C1B60 CHASSIS CONTROL SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
NO >> Repair or replace error-detected parts, securely lock the connector, and GO TO 3.
3.PERFORM SELF-DIAGNOSIS A
With CONSULT
1. Connect the chassis control module harness connector. B
2. Connect the ABS actuator and electric unit (control unit) harness connector.
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch OFF to ON.
5. Perform self-diagnosis for “ABS”. C
Is any DTC “C1B60” or “U1000” detected?
YES (“C1B60”)>>Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation". D
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
YES (“U1000”)>>Refer to LAN-17, "Trouble Diagnosis Flow Chart".
NO >> INSPECTION END E
BRC
BRC-183
U1000 CAN COMM CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
U1000 CAN COMM CIRCUIT
DTC Description INFOID:0000000010723718
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content)
CAN COMM CIRCUIT When CAN communication signal is not continuously transmitted or received for
U1000
(CAN communication circuit) 2 seconds or more.
POSSIBLE CAUSE
• CAN communication system malfunction
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function
• ABS function*
• EBD function*
• Brake limited slip differential (BLSD) function
• Brake assist function
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
*: When a malfunction detected in CAN communication [between ABS actuator and electric unit (control unit)
and chassis control module]
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON.
2. Perform self-diagnosis for “ABS”.
Is DTC “U1000” detected?
YES >> Proceed to BRC-184, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723719
BRC-184
U1002 SYSTEM COMM (CAN)
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
U1002 SYSTEM COMM (CAN)
A
DTC Description INFOID:0000000010723720
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
SYSTEM COMM(CAN) When ABS actuator and electric unit (control unit) is not transmitting or receiving
U1002
(CAN system communication) CAN communication signal for 2 seconds or less.
POSSIBLE CAUSE D
• CAN communication line
• ABS actuator and electric unit (control unit)
E
FAIL-SAFE
The following functions are suspended.
• VDC function
• TCS function BRC
*
• ABS function
• EBD function*
• Brake limited slip differential (BLSD) function G
• Brake assist function
• Brake force distribution function
• hill start assist function H
• Advanced hill descent control function (4WD models with gasoline engine)
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
*: When a malfunction detected in CAN communication [between ABS actuator and electric unit (control unit) I
and chassis control module]
DTC CONFIRMATION PROCEDURE
J
1.PRECONDITIONING
If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn the ignition switch OFF
and wait at least 10 seconds before conducting the next test. K
>> GO TO 2.
L
2.CHECK DTC DETECTION
With CONSULT
1. Turn the ignition switch OFF to ON. M
2. Perform self-diagnosis for “ABS”.
Is DTC “U1002” detected?
YES >> Proceed to BRC-185, "Diagnosis Procedure". N
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010723721 O
CAUTION:
• Never apply 7.0 V or more to the measurement terminal.
P
• Use a tester with open terminal voltage of 7.0 V or less.
• Turn the ignition switch OFF and disconnect the battery cable from the negative terminal when
checking the harness.
1.CHECK CAN DIAGNOSIS SUPPORT MONITOR
With CONSULT
1. Select “ABS” and “CAN Diagnosis Support Monitor” in order with CONSULT.
BRC-185
U1002 SYSTEM COMM (CAN)
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
2. Check the malfunction history between each control unit connected to ABS actuator and electric unit (con-
trol unit).
Check the result of “PAST”?
All items are “OK”>>Refer to GI-44, "Intermittent Incident".
“TRANSMIT DIAG” is other than ”OK”>>GO TO 2.
“METER/M&A” is other than “OK”>>GO TO 3.
A control unit other than “ABS” and “METER/M&A” are anything other than “OK”>>GO TO 4.
2.CHECK TRANSMITTING SIDE UNIT
Check the ABS actuator and electric unit (control unit) harness connector terminals (14) and (26) for damage
or loose connection.
Is the inspection result normal?
YES >> Erase self-diagnosis results. Then perform self-diagnosis for “ABS” with CONSULT.
NO >> Recheck terminals for damage or loose connection. Refer to LAN-7, "Precautions for Harness
Repair".
3.CHECK COMBINATION METER
• Check damage or loose connection between the ABS actuator and electric unit (control unit) harness con-
nector terminal (14) and combination meter harness connector terminal (42).
• Check damage or loose connection between the ABS actuator and electric unit (control unit) harness con-
nector terminal (26) and combination meter harness connector terminal (41).
Is the inspection result normal?
YES >> Erase self-diagnosis results for “METER/M&A”. Then perform self-diagnosis for “METER/M&A”
with CONSULT.
NO >> Recheck terminals for damage or loose connection. Refer to LAN-7, "Precautions for Harness
Repair".
4.CHECK APPLICABLE CONTROL UNIT
Check damage or loose connection of each CAN communication line harness connector terminals.
Is the inspection result normal?
YES >> Erase self-diagnosis results. Then perform self-diagnosis for applicable control unit with CON-
SULT.
NO >> Recheck terminals for damage or loose connection. Refer to LAN-7, "Precautions for Harness
Repair".
BRC-186
U1010 CONTROL UNIT (CAN)
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
U1010 CONTROL UNIT (CAN)
A
DTC Description INFOID:0000000010723722
Display Item
DTC Malfunction detected condition
(Trouble diagnosis content) C
CONTROL UNIT (CAN) When detecting error during the initial diagnosis of CAN controller of ABS actuator
U1010
(Control unit [CAN communication]) and electric unit (control unit).
POSSIBLE CAUSE D
• ABS actuator and electric unit (control unit)
FAIL-SAFE E
The following functions are suspended.
• VDC function
• TCS function
BRC
• ABS function*
• EBD function*
• Brake limited slip differential (BLSD) function
• Brake assist function G
• Brake force distribution function
• hill start assist function
• Advanced hill descent control function (4WD models with gasoline engine) H
• Active trace control function (control of chassis control module)
• Active ride control function (control of chassis control module)
*: When a malfunction detected in CAN communication [between ABS actuator and electric unit (control unit)
and chassis control module] I
BRC-187
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
POWER SUPPLY AND GROUND CIRCUIT
Diagnosis Procedure INFOID:0000000010723724
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) IGNITION POWER SUPPLY
1. Turn the ignition switch OFF.
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground.
BRC-188
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
Never start engine.
4. Check the voltage between ABS actuator and electric unit (control unit) harness connector and ground. A
BRC-189
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
3. Check the continuity and short circuit between ABS actuator and electric unit (control unit) harness con-
nector terminal (25) and 30A fusible link (#G).
Is the inspection result normal?
YES >> Perform trouble diagnosis for battery power supply.
NO >> Repair or replace error-detected parts.
9.CHECK GROUND CIRCUIT
Check the continuity between ABS actuator and electric unit (control unit) harness connector and the ground.
BRC-190
VDC (ESP) OFF SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
VDC (ESP) OFF SWITCH
A
Component Function Check INFOID:0000000010723728
ABS actuator and electric unit (control unit) VDC OFF switch
Continuity G
Connector Terminal Connector Terminal
E36 15 M5 1 Existed
5. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the H
ground.
BRC-191
VDC (ESP) OFF SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
BRC-192
HILL DESCENT CONTROL (DOWNHILL DRIVE SUPPORT) SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
HILL DESCENT CONTROL (DOWNHILL DRIVE SUPPORT) SWITCH
A
Component Function Check INFOID:0000000010723731
ABS actuator and electric unit (control unit) hill descent control switch H
Continuity
Connector Terminal Connector Terminal
E36 9 M183 1 Existed
I
5. Check the continuity between ABS actuator and electric unit (control unit) harness connector and the
ground.
J
ABS actuator and electric unit (control unit)
— Continuity
Connector Terminal
E36 9 Ground Existed K
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts. L
BRC-193
HILL DESCENT CONTROL (DOWNHILL DRIVE SUPPORT) SWITCH
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
With CONSULT
1. Connect the ABS actuator and electric unit (control unit) harness connector.
2. Connect the hill descent control switch harness connector.
3. Select “ABS”, “DATA MONITOR” and “DDS SW” according to this order. Check hill descent control switch
signal.
BRC-194
ABS WARNING LAMP
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
ABS WARNING LAMP
A
Component Function Check INFOID:0000000010723734
With CONSULT
1. Turn the ignition switch OFF to ON, and wait for 10 seconds or more. K
CAUTION:
Never start engine.
2. Select “ABS”, “DATA MONITOR” and “ABS WARN LAMP” according to this order.
3. Check that data monitor displays “On” for approx. 1 second after ignition switch is turned ON and then L
changes to “Off”.
Is the inspection result normal?
YES >> Replace the combination meter. refer to MWI-151, "Removal and Installation". M
NO >> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation". N
BRC-195
BRAKE WARNING LAMP
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
BRAKE WARNING LAMP
Component Function Check INFOID:0000000010723736
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-188, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “ABS”.
Is any DTC detected?
YES >> Check the DTC. Refer to BRC-84, "DTC Index".
NO >> GO TO 3.
3.CHECK BRAKE WARNING LAMP SIGNAL
With CONSULT
1. Turn the ignition switch OFF to ON, and wait for 10 seconds or more.
CAUTION:
Never start engine.
2. Select “ABS”, “DATA MONITOR” and “EBD WARN LAMP” according to this order.
3. Check that data monitor displays “On” for approx. 1 second after ignition switch is turned ON and then
changes to “Off”.
Is the inspection result normal?
YES >> Replace the combination meter. refer to MWI-151, "Removal and Installation".
NO >> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
BRC-196
VDC (ESP) WARNING LAMP
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
VDC (ESP) WARNING LAMP
A
Component Function Check INFOID:0000000010723738
With CONSULT
1. Turn the ignition switch OFF to ON, and wait for 10 seconds or more. K
CAUTION:
Never start engine.
2. Select “ABS”, “DATA MONITOR” and “SLIP/VDC LAMP” according to this order.
3. Check that data monitor displays “On” for approx. 1 second after ignition switch is turned ON and then L
changes to “Off”.
Is the inspection result normal?
YES >> Replace the combination meter. refer to MWI-151, "Removal and Installation". M
NO >> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation". N
BRC-197
VDC (ESP) OFF INDICATOR LAMP
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
VDC (ESP) OFF INDICATOR LAMP
Component Function Check INFOID:0000000010723740
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR-
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-188, "Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK VDC OFF INDICATOR LAMP SIGNAL (1)
With CONSULT
1. Turn the ignition switch ON.
CAUTION:
Never start engine.
2. Select “ABS”, “DATA MONITOR” and “OFF LAMP” according to this order.
3. Check that data monitor displays “On” for approx. 1 second after ignition switch is turned ON, and then
changes to “Off”.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation".
3.CHECK VDC OFF INDICATOR LAMP SIGNAL (2)
With CONSULT
Check that data monitor displays “On” or “Off” each time when VDC OFF switch is operated.
Is the inspection result normal?
YES >> Replace the combination meter. Refer to MWI-151, "Removal and Installation".
NO >> Check the VDC OFF switch system. Refer to BRC-191, "Diagnosis Procedure".
BRC-198
HILL START ASSIST (UPHILL START SUPPORT) INDICATOR LAMP
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
HILL START ASSIST (UPHILL START SUPPORT) INDICATOR LAMP
A
Component Function Check INFOID:0000000011004422
>> GO TO 3. M
3.CHECK HILL START ASSIST INDICATOR LAMP FUNCTION (2)
Check that hill start assist indicator lamp in combination meter blinks when hill start assist function is operating
conditions. N
NOTE:
About operating conditions, refer to BRC-62, "hill start assist (UPHILL START SUPPORT) FUNCTION : Sys-
tem Description". O
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4. P
4.CHECK CHASSIS CONTROL MODULE
Check the chassis control module.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
BRC-199
HILL START ASSIST (UPHILL START SUPPORT) INDICATOR LAMP
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
>> GO TO 6.
6.CHECK HILL START ASSIST INDICATOR LAMP FUNCTION (4)
Check that hill start assist indicator lamp in combination meter blinks when hill start assist function is operating
conditions.
NOTE:
About operating conditions, refer to BRC-62, "hill start assist (UPHILL START SUPPORT) FUNCTION : Sys-
tem Description".
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 7.
7.PERFORM SELF-DIAGNOSIS
With CONSULT
Perform self-diagnosis for “ABS”.
Is DTC detected?
YES >> Check the DTC. Refer to BRC-84, "DTC Index".
NO >> Replace the ABS actuator and electric unit (control unit).
• LHD: Refer to BRC-217, "LHD : Removal and Installation".
• RHD: Refer to BRC-220, "RHD : Removal and Installation".
BRC-200
HILL DECENT CONTROL (DOWNHILL DRIVE SUPPORT) INDICATOR LAMP
< DTC/CIRCUIT DIAGNOSIS > [WITH VDC (ESP)]
HILL DECENT CONTROL (DOWNHILL DRIVE SUPPORT) INDICATOR
A
LAMP
Component Function Check INFOID:0000000010723742
B
1.CHECK HILL DESCENT CONTROL INDICATOR LAMP FUNCTION (1)
Check that hill descent control indicator lamp in combination meter turns ON for approx. 1 second after ignition
C
switch is turned ON.
CAUTION:
Never start engine.
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Proceed to BRC-201, "Diagnosis Procedure".
E
2.CHECK HILL DESCENT CONTROL INDICATOR LAMP FUNCTION (2)
Check that hill descent control indicator lamp in combination meter turns ON/OFF when hill descent control
switch is operated. BRC
Is the inspection result normal?
YES >> INSPECTION END
NO >> Check hill descent control switch system. Refer to BRC-193, "Diagnosis Procedure". G
Diagnosis Procedure INFOID:0000000010723743
1.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY AND GROUND CIR- H
CUIT
Perform the trouble diagnosis for ABS actuator and electric unit (control unit) power supply and ground circuit.
Refer to BRC-188, "Diagnosis Procedure". I
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts. J
2.PERFORM SELF-DIAGNOSIS
With CONSULT K
Perform self-diagnosis for “ABS”.
Is any DTC detected?
YES >> Check the DTC. Refer to BRC-84, "DTC Index". L
NO >> Replace the combination meter. Refer to MWI-151, "Removal and Installation".
BRC-201
EXCESSIVE OPERATION FREQUENCY
< SYMPTOM DIAGNOSIS > [WITH VDC (ESP)]
SYMPTOM DIAGNOSIS
EXCESSIVE OPERATION FREQUENCY
Description INFOID:0000000010723744
VDC function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake
assist function, brake force distribution function, hill start assist function or advanced hill descent control func-
tion (4WD models with gasoline engine) operates in excessive operation frequency.
Diagnosis Procedure INFOID:0000000010723745
BRC-202
EXCESSIVE OPERATION FREQUENCY
< SYMPTOM DIAGNOSIS > [WITH VDC (ESP)]
YES >> Normal
NO >> Perform self-diagnosis for “ABS” with CONSULT. A
BRC
BRC-203
UNEXPECTED BRAKE PEDAL REACTION
< SYMPTOM DIAGNOSIS > [WITH VDC (ESP)]
UNEXPECTED BRAKE PEDAL REACTION
Description INFOID:0000000010723746
A malfunction of brake pedal feel (height or others) is detected when brake pedal is depressed.
Diagnosis Procedure INFOID:0000000010723747
BRC-204
UNEXPECTED BRAKE PEDAL REACTION
< SYMPTOM DIAGNOSIS > [WITH VDC (ESP)]
NO >> Check each components of brake system.
6.CHECK BRAKE PERFORMANCE A
Disconnect the ABS actuator and electric unit (control unit) connector so that ABS does not operate. Check
that brake force is normal in this condition. Connect harness connectors after checking.
B
Is the inspection result normal?
YES >> Normal
NO >> Check each components of brake system.
C
BRC
BRC-205
THE BRAKING DISTANCE IS LONG
< SYMPTOM DIAGNOSIS > [WITH VDC (ESP)]
THE BRAKING DISTANCE IS LONG
Description INFOID:0000000010723748
CAUTION:
Brake stopping distance on slippery road like rough road, gravel road or snowy road may become
longer when ABS is operated than when ABS is not operated.
1.CHECK BRAKING FORCE
Check the brake force using a brake tester.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check each components of brake system.
2.CHECK BRAKE PERFORMANCE
Disconnect the ABS actuator and electric unit (control unit) connector so that ABS does not operate. Check
the brake stopping distance in this condition. Connect harness connectors after checking.
Is the inspection result normal?
YES >> Normal
NO >> Check each components of brake system.
BRC-206
DOES NOT OPERATE
< SYMPTOM DIAGNOSIS > [WITH VDC (ESP)]
DOES NOT OPERATE
A
Description INFOID:0000000010723750
VDC function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function, brake B
assist function, brake force distribution function, hill start assist function, or advanced hill descent control func-
tion (4WD models with gasoline engine) does not operate.
Diagnosis Procedure INFOID:0000000010723751 C
CAUTION:
VDC function, ABS function and EBD function never operate when the vehicle speed is 10 km/h (6.2
MPH) or less. D
BRC-207
BRAKE PEDAL VIBRATION OR OPERATION SOUND OCCURS
< SYMPTOM DIAGNOSIS > [WITH VDC (ESP)]
BRAKE PEDAL VIBRATION OR OPERATION SOUND OCCURS
Description INFOID:0000000010723752
• Brake pedal vibrates and motor sound from ABS actuator and electric unit (control unit) occurs, when the
engine starts.
• Brake pedal vibrates during braking.
CAUTION:
Vibration may be felt during brake pedal is lightly depressed (just placing a foot on it) in the following
conditions. This is normal.
• When shifting gears
• When driving on slippery road
• During cornering at high speed
• When passing over bumps or grooves [Approx. 50 mm (1.97 in) or more]
• When pulling away just after starting engine [at approx. 10 km/h (6.2 MPH) or more]
Diagnosis Procedure INFOID:0000000010723753
1.SYMPTOM CHECK 1
Check that there are pedal vibrations when the engine is started.
Do vibrations occur?
YES >> GO TO 2.
NO >> Check the brake pedal.
• LHD models: Refer to BR-22, "Inspection and Adjustment".
• RHD models: Refer to BR-86, "Inspection and Adjustment".
2.SYMPTOM CHECK 2
Check that motor sound from ABS actuator and electric unit (control unit) occurs when the engine starts.
Does the operation sound occur?
YES >> GO TO 3.
NO >> Perform self-diagnosis for “ABS” with CONSULT.
3.SYMPTOM CHECK 3
Check symptoms when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur?
YES >> Check that radio (including wiring), antenna and antenna lead-in wires are not located near ABS
actuator and electric unit (control unit). Move them if they are located near ABS actuator and elec-
tric unit (control unit).
NO >> Normal
BRC-208
VEHICLE JERKS DURING
< SYMPTOM DIAGNOSIS > [WITH VDC (ESP)]
VEHICLE JERKS DURING
A
Description INFOID:0000000010723754
The vehicle jerks when VDC function, TCS function, ABS function, EBD function, brake limited slip differential B
(BLSD) function, brake assist function, brake force distribution function, hill start assist function or advanced
hill descent control function (4WD models with gasoline engine) operates.
Diagnosis Procedure INFOID:0000000010723755 C
1.CHECK SYMPTOM
Check that the vehicle jerks when VDC function, TCS function, ABS function, EBD function, brake limited slip D
differential (BLSD) function, brake assist function, brake force distribution function, hill start assist function or
advanced hill descent control function operates.
Is the inspection result normal? E
YES >> Normal
NO >> GO TO 2.
2.PERFORM SELF-DIAGNOSIS (1) BRC
With CONSULT
Perform self-diagnosis for “ABS”.
G
Is DTC detected?
YES >> Check the DTC.
NO >> GO TO 3. H
3.CHECK CONNECTOR
With CONSULT
1. Turn the ignition switch OFF. I
2. Disconnect the ABS actuator and electric unit (control unit) harness connector.
3. Check the connector terminal for deformation, disconnection and looseness.
4. Connect the ABS actuator and electric unit (control unit) harness connector, and perform self-diagnosis J
for “ABS” again.
Is the inspection result normal?
YES >> GO TO 4. K
NO >> Poor connection of connector terminal. Repair or replace connector terminal.
4.PERFORM SELF-DIAGNOSIS (2)
L
With CONSULT
Perform self-diagnosis for “ENGINE” and “TRANSMISSION”.
Is DTC detected?
M
YES >> Check the DTC.
NO >> Replace the ABS actuator and electric unit (control unit).
• LHD models: Refer to BRC-217, "LHD : Removal and Installation".
• RHD models: Refer to BRC-220, "RHD : Removal and Installation". N
BRC-209
VDC (ESP) WARNING LAMP, ABS WARNING LAMP AND BRAKE WARNING
LAMP TURN ON
< SYMPTOM DIAGNOSIS > [WITH VDC (ESP)]
VDC (ESP) WARNING LAMP, ABS WARNING LAMP AND BRAKE WARN-
ING LAMP TURN ON
Description INFOID:0000000010737210
ABS warning lamp and Brake warning lamp turn ON for a moment when restating the engine. (Vehicles with
the stop / start system)
Diagnosis Procedure INFOID:0000000010737211
BRC-210
NORMAL OPERATING CONDITION
< SYMPTOM DIAGNOSIS > [WITH VDC (ESP)]
NORMAL OPERATING CONDITION
A
Description INFOID:0000000010723756
B
Symptom Result
Brake pedal slightly vibrates and operation sound (motor sound and sound from suspen-
sion) occurs when VDC function, TCS function, ABS function, EBD function, brake limited
This is not a malfunction, because it is C
slip differential (BLSD) function, brake assist function, brake force distribution function, hill
caused by VDC function, TCS function,
start assist function or advanced hill descent control function (4WD models with gasoline
ABS function, EBD function, brake limited
engine) operates.
slip differential (BLSD) function, brake as-
Brake stopping distance may become longer than models without ABS function depending sist function, brake force distribution func- D
on the road conditions, when ABS function is operated on slippery road like rough road, tion, hill start assist function and
gravel road or snowy road. advanced hill descent control function
(4WD models with gasoline engine) that
Brake pedal vibrates and operation sound occurs during sudden acceleration and corner-
are normally operated.
E
ing, when VDC function, TCS function, brake limited slip differential (BLSD) function, brake
assist function or brake force distribution function is operated.
This is not a malfunction, because it is BRC
Brake pedal vibrates and motor sound from the engine room occurs, when the engine starts
caused by operation check of ABS actua-
or the vehicle starts just after starting the engine.
tor and electric unit (control unit).
Acceleration may be felt insufficient depending on the road conditions. This is not a malfunction, because it is
caused by TCS function that puts the G
TCS function may operate momentarily, while driving on a road where friction coefficient highest priority to obtain the optimum
varies, or when downshifting, or fully depressing accelerator pedal. traction (stability).
ABS warning lamp and VDC warning lamp may turn ON, when the vehicle is on a rotating H
turntable or is given a strong shaking or large vibrations on a ship while the engine is run-
ning.
VDC warning lamp may turn ON and VDC function, TCS function, brake limited slip differ- In this case, restart the engine on a nor- I
ential (BLSD) function, brake assist function and brake force distribution function may not mal road. If the normal condition is re-
normally operate, when driving on a special road the is extremely slanted (bank in a circuit stored, there is no malfunction. In that
course). case, erase “ABS” self-diagnosis result
A malfunction in yaw rate/side/decel G sensor system may be detected when the vehicle
memory with CONSULT. J
sharply turns during a spin turn, acceleration turn or drift driving while VDC function, TCS
function, brake assist function and brake force distribution function are OFF (VDC OFF
switch is pressed and VDC OFF indicator lamp is in ON status).
K
This is normal. (When checking the vehi-
The vehicle speed does not increase, when the accelerator pedal is depressed while the cle on a chassis dynamometer, operate
vehicle is on a 2-wheel chassis dynamometer for speedometer check. VDC OFF switch so that TCS function is
OFF.) L
This is not a malfunction, because it is
Flow sound of brake fluid from engine room occurs when hill start assist function operates. caused by hill start assist function that is
normally operated. M
BRC-211
WHEEL SENSOR
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
JSFIA0955GB
NOTE:
Front RH wheel sensor is symmetrically opposite of LH.
FRONT WHEEL SENSOR : Removal and Installation INFOID:0000000010723758
REMOVAL
1. Remove tires. Refer to WT-61, "Removal and Installation".
2. Remove the mudguard (front). Refer to EXT-30, "FRONT MUDGUARD : Removal and Installation" .
3. Remove front wheel sensor from steering knuckle.
CAUTION:
Never rotate and never pull front wheel sensor as much as possible, when pulling out.
4. Remove front wheel sensor harness from the vehicle.
CAUTION:
Never twist or pull front wheel sensor harness, when removing.
INSTALLATION
Note the following, and install in the reverse order of the removal.
• Check that there is no foreign material like iron powder or damage on inner surface of front wheel sensor
mounting hole of steering knuckle and sensor rotor. Install after cleaning when there are foreign material like
iron powder, or replace when there is a malfunction.
BRC-212
WHEEL SENSOR
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
• Never twist front wheel sensor harness when installing front wheel
sensor. Check that grommet is fully inserted to bracket . A
Check that front wheel sensor harness is not twisted after installa-
tion.
CAUTION:
B
Check that front wheel sensor identification line faces toward
the vehicle front.
JPFIC0209ZZ
E
2WD
BRC
JSFIA2266GB
M
BRC-213
WHEEL SENSOR
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
JSFIA2267GB
: Vehicle front
NOTE:
Rear RH wheel sensor is symmetrically opposite of LH.
REAR WHEEL SENSOR : Removal and Installation INFOID:0000000010723760
REMOVAL
1. Remove rear wheel sensor from rear wheel hub assembly. (2WD)
CAUTION:
Never rotate or pull rear wheel sensor as much as possible, when pulling out.
2. Remove rear wheel sensor from axle housing. (4WD)
CAUTION:
Never rotate or pull rear wheel sensor as much as possible, when pulling out.
3. Remove rear wheel sensor harness from the vehicle.
CAUTION:
Never twist and never pull rear wheel sensor harness, when removing.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Check that there is no foreign material like iron powder or damage on inner surface of rear wheel sensor
mounting hole of rear final drive and sensor rotor. Install after cleaning when there are foreign material like
iron powder, or replace when there is a malfunction.
BRC-214
WHEEL SENSOR
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
• Never twist rear wheel sensor harness when installing rear wheel
sensor. Check that grommet is fully inserted to bracket . A
Check that rear wheel sensor harness is not twisted after installa-
tion.
B
JPFIC0209ZZ
BRC
BRC-215
SENSOR ROTOR
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
SENSOR ROTOR
FRONT SENSOR ROTOR
FRONT SENSOR ROTOR : Removal and Installation INFOID:0000000010723761
REMOVAL
Replace wheel hub as an assembly when replacing because sensor rotor cannot be disassembled.
• 2WD: Refer to FAX-11, "Removal and Installation".
• 4WD: Refer to FAX-72, "Removal and Installation".
INSTALLATION
Replace wheel hub as an assembly when replacing because sensor rotor cannot be disassembled.
• 2WD: Refer to FAX-72, "Removal and Installation".
• 4WD: Refer to FAX-72, "Removal and Installation".
REAR SENSOR ROTOR
REAR SENSOR ROTOR : Removal and Installation INFOID:0000000010723762
REMOVAL
2WD
Replace wheel hub as a assembly when replacing because sensor rotor cannot be disassembled. Refer to
RAX-7, "Removal and Installation".
4WD
1. Remove drive shaft. Refer to RAX-22, "Removal and Installation".
2. Remove sensor rotor from rear drive shaft. Refer to RAX-22, "Removal and Installation".
INSTALLATION
Installation is the reverse order of removal.
BRC-216
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
A
LHD
LHD : Exploded View INFOID:0000000010723763
B
LHD
C
BRC
J
JSFIA2432GB
ABS actuator and electric unit (con- ABS actuator and electric unit (con- Bracket
trol unit) harness connector trol unit) K
To master cylinder secondary side To master cylinder primary side To rear LH caliper
To front RH caliper To front LH caliper To rear RH caliper
L
: Vehicle front
BRC-217
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
6. Disconnect ABS actuator and electric unit (control unit) harness
connector , follow the procedure below.
a. Push the pawl .
b. Move the lever in the direction until locked.
c. Disconnect ABS actuator and electric unit (control unit) harness
connector.
JSFIA1350ZZ
7. Loosen flare nut of brake tube using a flare nut wrench, and then remove brake tube between master cyl-
inder and ABS actuator and electric unit (control unit). Refer to BR-32, "Removal and Installation".
8. LIft up the vehicle.
9. Remove clip at the heat insulator lower side to make working
space.
: Vehicle front
JSFIA2488ZZ
10. Remove bolts at the ABS actuator and electric unit (control
unit) bracket lower side.
: Vehicle front
JSFIA2489ZZ
: Vehicle front
13. Remove the bolt at the ABS actuator and electric unit (control
unit) bracket upper side, then remove the ABS actuator and
electric unit as a set with bracket.
CAUTION:
• Never remove and never install ABS actuator and electric
unit (control unit) by holding harness connector. JSFIA2490ZZ
• Be careful not to drop ABS actuator and electric unit (con-
trol unit) and apply excessive impact to it.
14. Remove bracket from ABS actuator and electric unit (control unit).
INSTALLATION
Note the following, and install in the reverse order of removal.
BRC-218
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
• When replacing ABS actuator and electric unit (control unit), remove the inlet hole protector for brake tube
just before performing. A
• When installing brake tube, tighten to the specified torque using a flare nut torque wrench so that flare nut
and brake tube are not damaged. Refer to BR-32, "Exploded View".
• Never remove and install actuator by holding actuator harness.
B
• Bleed air from brake piping after installation. Refer to BR-14, "Bleeding Brake System".
• Never apply excessive impact to actuator, such as by dropping it.
• After installing the ABS actuator and electric unit (control unit) har-
ness connector , move the lever in the direction to secure C
the locking.
• When replacing the ABS actuator and electric unit (control unit), be
sure to perform the configuration. Refer to BRC-104, "Work Proce- D
dure".
JSFIA1352ZZ
RHD BRC
G
RHD
JSFIA2433GB
O
ABS actuator and electric unit (con- ABS actuator and electric unit (con- Bracket
trol unit) harness connector trol unit) P
To master cylinder secondary side To master cylinder primary side To rear LH caliper
To front RH caliper To front LH caliper To rear RH caliper
: Vehicle front
BRC-219
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
RHD : Removal and Installation INFOID:0000000010723766
REMOVAL
1. Disconnect the battery cable from negative terminal. Refer to BRC-9, "Precautions for Removing Battery
Terminal".
2. Drain brake fluid. Refer to BR-77, "Draining".
3. Remove air duct and air cleaner body. Refer to EM-308, "Removal and Installation".
4. Disconnect ABS actuator and electric unit (control unit) harness
connector , follow the procedure below.
a. Push the pawl .
b. Move the lever in the direction until locked.
c. Disconnect ABS actuator and electric unit (control unit) harness
connector.
JSFIA1350ZZ
5. Loosen flare nut of brake tube using a flare nut wrench, and
then remove brake tube between master cylinder and ABS
actuator and electric unit (control unit) . Refer to BR-95,
"Exploded View".
JSFIA2273ZZ
6. Remove ABS actuator and electric unit (control unit) and bracket.
CAUTION:
• Never remove and never install ABS actuator and electric unit (control unit) by holding harness
connector.
• Be careful not to drop ABS actuator and electric unit (control unit) and apply excessive impact to
it.
7. Remove bracket, bushing and collar from ABS actuator and electric unit (control unit).
INSTALLATION
Note the following, and install in the reverse order of removal.
• When replacing ABS actuator and electric unit (control unit), remove the inlet hole protector for brake tube
just before performing.
• When installing brake tube, tighten to the specified torque using a flare nut torque wrench so that flare nut
and brake tube are not damaged. Refer to BR-95, "Exploded View".
• Never remove and install actuator by holding actuator harness.
• Bleed air from brake piping after installation. Refer to BR-78, "Bleeding Brake System".
• Never apply excessive impact to actuator, such as by dropping it.
BRC-220
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
• After installing the ABS actuator and electric unit (control unit) har-
ness connector , move the lever in the direction to secure A
the locking.
• When replacing the ABS actuator and electric unit (control unit), be
sure to perform the configuration. Refer to BRC-104, "Work Proce-
B
dure".
JSFIA1352ZZ
BRC
BRC-221
STEERING ANGLE SENSOR
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
STEERING ANGLE SENSOR
Removal and Installation INFOID:0000000010723767
REMOVAL
1. Remove spiral cable assembly. Refer to SR-23, "Removal and Installation".
2. Remove steering angle sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform steering angle sensor neutral position adjustment when steering angle sensor is removed and
installed, or replaced. Refer to BRC-99, "Work Procedure".
BRC-222
VDC (ESP) OFF SWITCH
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
VDC (ESP) OFF SWITCH
A
Removal and Installation INFOID:0000000010723768
REMOVAL B
1. Remove lower instrument panel.
• For LHD, refer to IP-14, "Removal and Installation".
• For RHD, refer to IP-41, "Removal and Installation". C
2. Remove switch bracket.
• For LHD, refer to IP-14, "Removal and Installation".
• For RHD, refer to IP-41, "Removal and Installation". D
3. Remove VDC OFF switch from switch bracket while pushing
the pawl.
NOTE: E
For design of VDC OFF switch, refer to BRC-48, "VDC (ESP) FUNC-
TION : System Description".
BRC
G
JSFIA2274ZZ
INSTALLATION
Installation is the reverse order of removal. H
BRC-223
HILL DESCENT CONTROL (DOWNHILL DRIVE SUPPORT) SWITCH
< REMOVAL AND INSTALLATION > [WITH VDC (ESP)]
HILL DESCENT CONTROL (DOWNHILL DRIVE SUPPORT) SWITCH
Removal and Installation INFOID:0000000010723769
REMOVAL
1. Remove center console switch panel.
• For LHD, refer to IP-25, "Removal and Installation".
• For RHD, refer to IP-52, "Removal and Installation".
2. Remove switch bracket.
3. Remove hill descent control switch from switch bracket while
pushing the pawl.
NOTE:
For design of hill descent control switch, refer to BRC-28, "hill
descent control (Downhill Drive Support) Switch".
JSFIA2274ZZ
INSTALLATION
Installation is the reverse order of removal.
BRC-224
PRECAUTIONS
< PRECAUTION > [FORWARD EMERGENCY BRAKING]
PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000010930903
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING: D
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by E
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
BRC
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors. G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING: H
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing I
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service. J
Precautions for Removing Battery Terminal INFOID:0000000010930904
• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key K
or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.
• When disconnecting the 12V battery terminal, turn off the ACC
L
power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition M
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.
N
• For vehicles with the 2-batteries, be sure to connect the main bat-
tery and the sub battery before turning ON the ignition switch.
NOTE:
SEF289H
If the ignition switch is turned ON with any one of the terminals of O
main battery and sub battery disconnected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE: P
The removal of 12V battery may cause a DTC detection error.
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.
INSTRUCTION 1
1. Open the hood.
BRC-225
PRECAUTIONS
< PRECAUTION > [FORWARD EMERGENCY BRAKING]
2. Turn key switch to the OFF position with the driver side door opened.
3. Get out of the vehicle and close the driver side door.
4. Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time.
CAUTION:
• Never use the distance sensor removed from vehicle. Never disassemble or remodel.
• Erase DTC when replacing parts of FEB system. Then check the operation of FEB system after radar
alignment if necessary.
• Never change FEB system state ON/OFF without the consent of the customer.
• Turn the FEB system OFF in conditions similar to driving, such as free rollers or a chassis dyna-
mometer.
BRC-226
PREPARATION
< PREPARATION > [FORWARD EMERGENCY BRAKING]
PREPARATION A
PREPARATION
Special Service Tools INFOID:0000000010836772
B
Tool number
(Kent-Moore No.) Description C
Tool name
D
KV99112700
(—) Uses for radar alignment
ICC target board E
JSOIA1012ZZ
BRC
Commercial Service Tools INFOID:0000000010836765
G
Tool name Description
Spirit level Uses for distance sensor initial vertical align-
ment.
H
JSOIA1620ZZ
BRC-227
COMPONENT PARTS
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000010721663
LHD MODELS
JSOIA1636ZZ
BRC-228
COMPONENT PARTS
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
No. Component parts Function
A
• When Forward Emergency Braking operates, an engine torque down
request signal is received from the distance sensor.
• Refer to EC-28, "ENGINE CONTROL SYSTEM : Component Parts
Location" for detailed installation location. (MR20DD engine models) B
ECM
• Refer to EC-440, "Component Parts Location" for detailed installa-
tion location. (QR25DE engine models)
• Refer to EC-812, "Component Parts Location" for detailed installation
location. (R9M engine models) C
Stop lamp switch is installed at the upper part of the brake pedal and
Stop lamp switch
detects a brake operation performed by the driver.
• Performs the following operations using the signals received from the D
distance sensor via the CAN communication
- Description: Displays the FEB operation status
Combination meter - System display and warning: BRC-238, "Menu Displayed by Pressing
Each Switch" E
• Refer to MWI-7, "METER SYSTEM : Component Parts Location" for
detailed installation location.
• Stop lamp switch signal is transmitted to the distance sensor via CAN BRC
communication.
BCM
• Refer to BCS-6, "BODY CONTROL SYSTEM : Component Parts Lo-
cation" for detailed installation location.
G
Steering angle sensor signal is transmitted to distance sensor via CAN
Steering angle sensor
communication.
• While Forward Emergency Braking is operating, when the system
wants to recommend an operation to the driver, and when the system
H
is canceled, a buzzer sounds due to a sonar output request from the
distance sensor.
Sonar control unit
• Refer to SN-8, "Component Parts Location" for detailed installation
I
location. (With Park Assist)
• Refer to SN-119, "Component Parts Location" for detailed installation
location. (Without Park Assist)
Distance sensor detects radar reflected from a vehicle ahead by irradi- J
Distance sensor ating radar forward and calculates a distance from the vehicle ahead
and relative speed, based on the detected signal.
K
RHD MODELS
BRC-229
COMPONENT PARTS
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
JSOIA1637ZZ
BRC-230
COMPONENT PARTS
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
No. Component parts Function
A
• Stop lamp switch signal is transmitted to the distance sensor via CAN
communication.
BCM
• Refer to BCS-6, "BODY CONTROL SYSTEM : Component Parts Lo-
cation" for detailed installation location. B
• Brake fluid pressure control signal is received from distance sensor
via chassis communication.
• Brake fluid pressure control signal is transmitted to ABS actuator
Chassis control unit
electric unit (control unit) via CAN communication.
C
• Refer to DAS-166, "Component Parts Location" for detailed installa-
tion location.
• While Forward Emergency Braking is operating, when the system D
wants to recommend an operation to the driver, and when the system
is canceled, a buzzer sounds due to a sonar output request from the
distance sensor.
Sonar control unit E
• Refer to SN-8, "Component Parts Location" for detailed installation
location. (With Park Assist)
• Refer to SN-119, "Component Parts Location" for detailed installation
location. (Without Park Assist)
BRC
Distance sensor detects radar reflected from a vehicle ahead by irradi-
Distance sensor ating radar forward and calculates a distance from the vehicle ahead
and relative speed, based on the detected signal.
G
Distance Sensor INFOID:0000000010727967
JSOIA1619ZZ
K
Stop Lamp Switch INFOID:0000000010727968
• Stop lamp switch is installed at the upper part of the brake pedal L
and detects a brake operation performed by the driver.
• Stop lamp switch is turned ON, when depressing the brake pedal.
• Stop lamp switch signal is input to BCM. Stop lamp switch signals
M
are transmitted from BCM to distance sensor via CAN communica-
tion.
JSOIA0439ZZ O
BRC-231
SYSTEM
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
SYSTEM
System Description INFOID:0000000010721664
SYSTEM DIAGRAM
JSOIA1621GB
BRC-232
SYSTEM
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
Transmit unit Signal name Description
A
ABS malfunction signal Receives a malfunction state of ABS
ABS operation signal Receives an operational state of ABS
ABS warning lamp signal Receives an ON/OFF state of ABS warning lamp B
TCS malfunction signal Receives a malfunction state of TCS
ABS actuator CAN com-
and electric unit munica- TCS operation signal Receives an operational state of TCS
(control unit) tion VDC OFF switch signal Receives an ON/OFF state of VDC C
VDC malfunction signal Receives a malfunction state of VDC
VDC operation signal Receives an operational state of VDC
D
Vehicle speed signal (ABS) Receives wheel speeds of four wheels
Yaw rate signal Receives yaw rate acting on the vehicle
CAN com- E
Steering angle Receives the number of revolutions, turning direction,
munica- Steering angle sensor signal
sensor turning angle speed of the steering wheel
tion
CAN com- BRC
Combination Receives a selection state of Forward Emergency
munica- System selection signal
meter Brake
tion
Stop lamp Transmits a operational state of the brake pedal to the
Stop lamp switch signal G
switch BCM
DESCRIPTION N
• Forward emergency braking (FEB) system can assist the driver when there is a risk of a forward collision
with the vehicle ahead in the traveling lane.
• FEB system operate at speeds above approximately 5km/h (3 MPH). O
FUNCTION DESCRIPTION
• The FEB system uses a distance sensor to measure the distance to the vehicle ahead in the traveling lane.
• If there is a risk of a collision, FEB issues a visual and audible warning signal to the combination meter via P
CAN communication.
• If the driver does not take action, FEB issues the second visual and audible warning.
• And if the risk of a collision becomes imminent, FEB system applies braking command to ABS actuator and
electric unit (control unit) via CAN communication.
FEB Operating Condition
• FEB setting is ON (FEB warning lamp OFF)
• Vehicle speed: Approximately 5km/h and above
BRC-233
SYSTEM
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
CVT models
JSOIA0952ZZ
JSOIA0222ZZ
Harder brake
JSOIA0222ZZ
M/T models
JSOIA1130ZZ
BRC-234
SYSTEM
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
B
Situation Brake Warning
No obstacle approached No operation —
• Sounds the buzzer C
Start of warning No operation
• Blinks vehicle ahead indicator
Partial brake
D
• Sounds the buzzer
Start of partial brake (Higher pitched buzzer)
• Indicates FEB warning
E
JSOIA0222ZZ
JSOIA0222ZZ H
CAUTION:
It is the driver′s responsibility to stay alert, drive safely and be in control of the vehicle at all times. As
there is a performance limit, it may not provide a warning or brake in certain conditions. I
BRC-235
SYSTEM
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
Circuit Diagram INFOID:0000000010727972
JSOIA1638GB
If a malfunction occurs in the distance sensor cancels control, sounds a beep, and turns ON the FEB system
warning and warning lamp.
WARNING/INDICATOR/CHIME LIST
BRC-236
SYSTEM
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp INFOID:0000000010727970
BRC
BRC-237
OPERATION
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
OPERATION
Switch Name and Function INFOID:0000000010721665
JSOIA1622ZZ
SYSTEM DISPLAY
JSOIA1623ZZ
BRC-238
OPERATION
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
FEB OFF — — —
C
JSOIA1624ZZ
White White
D
E
FEB ON System ON OFF —
JSOIA1428ZZ JSOIA1625ZZ
BRC
Warning Operation
G
Display on combination meter Display on combination meter FEB warn-
System status Action Buzzer
Upper part Middle part ing lamp
There is a
possibility of a Short con-
collision with Partial brake tinuous I
the vehicle beeps
ahead
JSOIA1290ZZ JSOIA1625ZZ J
Red⇔White Yellow (Blink)
An obstacle K
ahead is
Continu-
avoided due to Harder brake
ous beeps
the system ap-
plying braking. L
JSOIA1477ZZ JSOIA1625ZZ
Warning Display M
BRC-239
OPERATION
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
Yellow
FEB system
malfunction Beep
JSOIA1290ZZ JSOIA1625ZZ
NOTE:
*: The system operates if the ignition switch is turned OFF⇒ON after the condition improves
BRC-240
HANDLING PRECAUTION
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
HANDLING PRECAUTION
A
Description INFOID:0000000010721667
BRC-241
DIAGNOSIS SYSTEM (DISTANCE SENSOR)
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
DIAGNOSIS SYSTEM (DISTANCE SENSOR)
CONSULT Function (LASER/RADAR) INFOID:0000000010981498
APPLICATION ITEMS
CONSULT performs the following functions via CAN communication with Distance sensor.
Monitored item
Description
[Unit]
VHCL SPEED SE Vehicle speed signal received from ABS actuator and electric unit (control unit) via CAN com-
[km/h] munication.
YAW RATE Yaw rate signal received from ABS actuator and electric unit (control unit) via CAN communi-
[deg/s] cation.
PWR SUP MONI
Indicates IGN voltage input by Distance sensor.
[V]
DISTANCE
Indicates the distance from the vehicle ahead.
[m]
RELATIVE SPD
Indicates the relative speed of the vehicle ahead.
[m/s]
RADAR OFFSET NOTE:
[m] The item is indicated, but not used.
RADAR HEIGHT NOTE:
[m] The item is indicated, but not used.
STEERING ANGLE
The steering angle is displayed.
[deg]
STRG ANGLE SPEED
The steering angle speed is displayed.
[deg/s]
L/R ADJUST
Indicates a horizontal correction value of the radar.
[deg]
U/D ADJUST
Indicates a vertical correction value of the radar.
[deg]
FCW SYSTEM ON NOTE:
[On/Off] The item is indicated, but not used.
FCW SELECT NOTE:
[On/Off] The item is indicated, but not used.
PFCW SYSTEM ON NOTE:
[On/Off] The item is indicated, but not used.
BRC-242
DIAGNOSIS SYSTEM (DISTANCE SENSOR)
< SYSTEM DESCRIPTION > [FORWARD EMERGENCY BRAKING]
Monitored item
Description
[Unit] A
PFCW SELECT NOTE:
[On/Off] The item is indicated, but not used.
FEB SW B
Indicates [On/Off] status of FEB system
[On/Off]
FEB SELECT
Indicates an ON/OFF state of the FEB system.
[On/Off] C
BRAKE SW Indicates [On/Off] status as judged from brake pedal position switch signal (BCM transmits
[On/Off] brake pedal position switch signal through CAN communication)
IDLE SW Indicates [On/Off] status of idle switch read from distance sensor through CAN communication D
[On/Off] (ECM transmits On/Off status through CAN communication)
THRTL SENSOR NOTE:
[On/Off] The item is indicated, but not used. E
VEHICLE AHEAD DETECT
Indicates [On/Off] status of vehicle ahead detection indicator output
[On/Off]
STATIC OBSTACLE DETECT
Indicates [On/Off] status of static obstacle detection
BRC
[On/Off]
BUZZER O/P
Indicates [On/Off] status of warning chime output
[On/Off]
G
FUNC ITEM (FCW) NOTE:
[Without FCW/With FCW] The item is indicated, but not used.
FUNC ITEM (PFCW) NOTE: H
[Without P-FCW/With- PFCW] The item is indicated, but not used.
FUNC ITEM (FEB)
Indicates systems which can be set to ON/OFF by selecting FEB.
[Without FCA/With FCA]
I
FUNC ITEM (ICC) NOTE:
[Without ICC/With ICC] The item is indicated, but not used.
PRESS ORDER Indicates status as judged from brake fluid pressure signal [ABS actuator and electric unit (con- J
[bar] trol unit) transmits brake fluid pressure signal through CAN communication].
WORK SUPPORT
K
Work support items Description
Outputs millimeter waves, calculates dislocation of the millimeter waves, and indicates adjust-
MILLIWAVE RADAR ADJUST
ment direction. L
FEB OPERATION MILEAGE The mileage information for FEB operation is displayed.
BRC-243
DISTANCE SENSOR
< ECU DIAGNOSIS INFORMATION > [FORWARD EMERGENCY BRAKING]
BRC-244
DISTANCE SENSOR
< ECU DIAGNOSIS INFORMATION > [FORWARD EMERGENCY BRAKING]
Monitor item Condition Value/Status
A
FEB system ON On
FEB SW Engine running
FEB system OFF Off
FEB system set with the information display is ON On B
FEB SELECT Ignition switch ON
FEB system set with the information display is OFF Off
When brake pedal is depressed On
BRAKE SW Ignition switch ON
When brake pedal is not depressed Off C
When brake pedal is depressed On
STOP LAMP SW Ignition switch ON
When brake pedal is not depressed Off
D
Idling On
IDLE SW Engine running
Except idling (depress accelerator pedal) Off
NOTE: E
THRTL SENSOR Off
The item is indicated, but not used
When a vehicle ahead is detected (vehicle ahead de-
On
VEHICLE AHEAD tection indicator ON) BRC
Drive the vehicle
DETECT When a vehicle ahead is not detected (vehicle ahead
Off
detection indicator OFF)
O
JSOIA1678ZZ
PHYSICAL VALUES P
BRC-245
DISTANCE SENSOR
< ECU DIAGNOSIS INFORMATION > [FORWARD EMERGENCY BRAKING]
Terminal No.
Description
(Wire color) Reference val-
Condition Standard value
Input/ ue
+ – Signal name
Output
1
Ground Ground — Ignition switch ON 0 - 0.1 V Approx. 0 V
(B)
2
— CAN communication-H — — — —
(L)
3
— CAN communication-L — — — —
(R)
5
— CHASSIS communication-H — — — —
(L)
6
— CHASSIS communication-L — — — —
(W)
8 1
Ignition power supply Input Ignition switch ON 10 - 16 V Battery voltage
(P) (B)
If a malfunction occurs in the distance sensor cancels control, sounds a beep, and turns ON the FEB system
warning and warning lamp.
If multiple DTCs are detected simultaneously, check them one by one depending on the following DTC inspec-
tion priority chart.
BRC-246
DISTANCE SENSOR
< ECU DIAGNOSIS INFORMATION > [FORWARD EMERGENCY BRAKING]
DTC Index INFOID:0000000010721671
DTC
CONSULT display Reference
CONSULT B
C10B7 YAW RATE SENSOR BRC-269, "DTC Logic"
C1A01 POWER SUPPLY CIR BRC-270, "DTC Logic"
C
C1A02 POWER SUPPLY CIR 2 BRC-270, "DTC Logic"
C1A03 VHCL SPEED SE CIRC BRC-271, "DTC Logic"
C1A04 ABS/TCS/VDC CIRC BRC-273, "DTC Logic" D
C1A05 BRAKE SW/STOP L SW BRC-274, "DTC Logic"
C1A07 CVT CIRCUIT BRC-276, "DTC Logic"
E
C1A12 LASER BEAM OFF CNTR BRC-277, "DTC Logic"
C1A14 ECM CIRCUIT BRC-278, "DTC Logic"
C1A15 GEAR POSITION BRC-279, "DTC Logic" BRC
C1A16 RADAR STAIN BRC-281, "DTC Logic"
C1A17 ICC SENSOR MALF BRC-283, "DTC Logic"
C1A18 LASER AIMING INCMP BRC-284, "DTC Logic" G
C1A21 UNIT HIGH TEMP BRC-285, "DTC Logic"
C1A24 NP RANGE BRC-286, "DTC Logic"
H
C1A26 ECD MODE MALF BRC-288, "DTC Logic"
C1A39 STRG SEN CIR BRC-289, "DTC Logic"
C1B5D FEB OPE COUNT LIMIT BRC-290, "DTC Logic" I
U0121 VDC CAN CIR 2 BRC-291, "DTC Logic"
U0126 STRG SEN CAN CIR 1 BRC-292, "DTC Logic"
J
U0401 ECM CAN CIR 1 BRC-293, "DTC Logic"
U0415 VDC CAN CIR 1 BRC-294, "DTC Logic"
U0428 STRG SEN CAN CIR 2 BRC-295, "DTC Logic" K
U1000 CAN COMM CIRCUIT BRC-296, "DTC Logic"
U1010 CONTROL UNIT (CAN) BRC-297, "DTC Logic"
L
U1527 CCM CAN CIR 1 BRC-298, "DTC Logic"
U153F CCM CAN CIR 2 BRC-299, "DTC Logic"
BRC-247
FORWARD EMERGENCY BRAKING
< WIRING DIAGRAM > [FORWARD EMERGENCY BRAKING]
WIRING DIAGRAM
FORWARD EMERGENCY BRAKING
Wiring Diagram INFOID:0000000010956827
JRFWC1755GB
BRC-248
FORWARD EMERGENCY BRAKING
< WIRING DIAGRAM > [FORWARD EMERGENCY BRAKING]
BRC
JRFWC1756GB
BRC-249
FORWARD EMERGENCY BRAKING
< WIRING DIAGRAM > [FORWARD EMERGENCY BRAKING]
JRFWC1757GB
BRC-250
FORWARD EMERGENCY BRAKING
< WIRING DIAGRAM > [FORWARD EMERGENCY BRAKING]
BRC
JRFWC1758GB
BRC-251
FORWARD EMERGENCY BRAKING
< WIRING DIAGRAM > [FORWARD EMERGENCY BRAKING]
JRFWC1759GB
BRC-252
FORWARD EMERGENCY BRAKING
< WIRING DIAGRAM > [FORWARD EMERGENCY BRAKING]
BRC
JRFWC1760GB
BRC-253
FORWARD EMERGENCY BRAKING
< WIRING DIAGRAM > [FORWARD EMERGENCY BRAKING]
JRFWC1761GB
BRC-254
FORWARD EMERGENCY BRAKING
< WIRING DIAGRAM > [FORWARD EMERGENCY BRAKING]
BRC
JRFWC1762GB
BRC-255
FORWARD EMERGENCY BRAKING
< WIRING DIAGRAM > [FORWARD EMERGENCY BRAKING]
JRFWC1763GB
BRC-256
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [FORWARD EMERGENCY BRAKING]
BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000010721828
B
OVERALL SEQUENCE
C
BRC
P
JSOIA0485GB
DETAILED FLOW
>> GO TO 2.
2.SELF-DIAGNOSIS WITH CONSULT
1. Perform “All DTC Reading” with CONSULT.
2. Check if the DTC is detected on the “Self-Diagnostic Results” of “LASER/RADAR”
Is any DTC detected?
YES >> GO TO 5.
NO >> GO TO 3.
3.ACTION TEST
Perform the FEB system action test to check the system operation. Check if any other malfunctions occur.
>> GO TO 4.
4.SYMPTOM DIAGNOSIS
Perform the applicable diagnosis according to the diagnosis chart by symptom. Refer to BRC-301, "Symptom
Table".
>> GO TO 6.
5.TROUBLE DIAGNOSIS BY DTC
1. Check the DTC in the “Self-Diagnostic Results”.
2. Perform trouble diagnosis for the detected DTC. Refer to BRC-247, "DTC Index".
>> GO TO 6.
6.MALFUNCTIONING PART REPAIR
Repair or replace the identified malfunctioning parts.
>> GO TO 7.
7.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT)
1. Erases self-diagnosis results.
2. Perform “All DTC Reading” again after repairing or replacing the specific items.
3. Check if any DTC is detected in self-diagnosis results of “LASER/RADAR”.
Is any DTC detected?
YES >> GO TO 5.
NO >> GO TO 8.
8.REPAIR CHECK (ACTION TEST)
Perform the following system action test. Check that the malfunction symptom is solved or no other symptoms
occur.
Is there a malfunction symptom?
YES >> GO TO 4.
NO >> Inspection End.
BRC-258
ADDITIONAL SERVICE WHEN REPLACING DISTANCE SENSOR
< BASIC INSPECTION > [FORWARD EMERGENCY BRAKING]
ADDITIONAL SERVICE WHEN REPLACING DISTANCE SENSOR
A
Description INFOID:0000000010721834
B
Always perform the following after removing and installing or replacing the distance sensor:
1. Distance sensor initial vertical alignment
2. Distance sensor alignment C
CAUTION:
The system does not operate normally unless the distance sensor is aligned properly.
Work Procedure INFOID:0000000010721835 D
>> GO TO 2.
BRC
2.DISTANCE SENSOR ALIGNMENT
Perform the distance sensor alignment. Refer to BRC-262, "Description".
G
>> Work End.
BRC-259
DISTANCE SENSOR INITIAL VERTICAL ALIGNMENT
< BASIC INSPECTION > [FORWARD EMERGENCY BRAKING]
DISTANCE SENSOR INITIAL VERTICAL ALIGNMENT
Description INFOID:0000000010721838
The following tool is necessary to perform the distance sensor initial vertical alignment:
• Spirit level.
AWOIA0048ZZ
Preparation INFOID:0000000010721840
NOTE:
The distance sensor initial vertical alignment procedure must be performed anytime the distance sensor is
removed and reinstalled.
1. The distance sensor is located near the right front head lamp
behind the front bumper fascia.
AWOIA0049ZZ
BRC-260
DISTANCE SENSOR INITIAL VERTICAL ALIGNMENT
< BASIC INSPECTION > [FORWARD EMERGENCY BRAKING]
2. Place the spirit level against the face of the distance sensor
. A
AWOIA0050ZZ
D
3. Turn the distance sensor adjustment screw to level the sen-
sor.
E
BRC
G
AWOIA0051ZZ
4. Insure the distance sensor electrical connector located on the bottom of the sensor is connected. H
5. Reinstall the front bumper fascia. Refer to EXT-15, "Removal and Installation".
6. Perform the distance sensor alignment procedure. Refer to BRC-262, "Description".
NOTE: I
With the front grill left removed, radar adjustment becomes easier.
BRC-261
DISTANCE SENSOR ALIGNMENT
< BASIC INSPECTION > [FORWARD EMERGENCY BRAKING]
DISTANCE SENSOR ALIGNMENT
Description INFOID:0000000010721842
BRC-262
DISTANCE SENSOR ALIGNMENT
< BASIC INSPECTION > [FORWARD EMERGENCY BRAKING]
6. Clean the right front side of the fascia in front of the distance
sensor . A
NOTE:
Check the distance sensor surface is clean.
B
>> GO TO 2.
JMOIA0055ZZ
BRC
JMOIA0057ZZ
H
H : 693 mm (27.28 in)
: Distance sensor
NOTE: I
Adjusting the ICC target board height may not allow the center to reach to H. In this case, raise the height to
upper limit of the adjustment range.
CAUTION:
To prevent damage to ICC target board, use a weight to protect the board from falling. J
>> GO TO 3.
K
3.RADAR ALIGNMENT OPERATION AREA
L
BRC-263
DISTANCE SENSOR ALIGNMENT
< BASIC INSPECTION > [FORWARD EMERGENCY BRAKING]
Position the vehicle in a place that is level and where area can be secured.
JMOIA0058ZZ
DESCRIPTION
Accurate adjustment of the radar alignment requires that the ICC target board be accurately positioned.
CAUTION:
If the radar alignment is adjusted with the ICC target board in the incorrect position, the FEB system
does not function normally.
1.PREPARATION OF SETTING ICC TARGET BOARD (1)
BRC-264
DISTANCE SENSOR ALIGNMENT
< BASIC INSPECTION > [FORWARD EMERGENCY BRAKING]
PKIB4694E BRC
O
>> GO TO 2.
P
JSOIA0824ZZ
BRC-265
DISTANCE SENSOR ALIGNMENT
< BASIC INSPECTION > [FORWARD EMERGENCY BRAKING]
>> GO TO 3.
3.CHECK THE ICC TARGET BOARD INSTALLATION AREA
Do not place anything other than ICC target board in the space shown in the figure (view from top).
JSOIA0825ZZ
DESCRIPTION
The radar alignment is performed automatically with CONSULT.
CAUTION:
Perform all necessary work for radar alignment until the adjustment completes as shown in the proce-
dure. If the procedure does not complete, the FEB system is inoperable.
1.PERFORM RADAR ALIGNMENT
1. Start the engine.
2. Connect CONSULT and select “Work support” of “LASER/RADAR”.
3. Select “MILLIWAVE RADAR ADJUST” after the “Work support” screen is displayed.
NOTE:
Confirm the following items;
• The target should be accurately placed.
• The vehicle should be stopped.
4. Select “Start” after the “MILLIWAVE RADAR ADJUST” screen is displayed.
NOTE:
If the adjustment screen does not appear or an error appears within approximately 10 seconds after “MIL-
LIWAVE RADAR ADJUST” is selected, the following causes are possible.
• The ICC target board is not installed in the correct position.
• Adequate space is not secured around the ICC target board.
• The radar alignment procedure exceeds its proper installation range.
- Deformation of vehicle body.
- Deformation of unit.
- Deformation of bracket.
• The area is not suitable for the adjustment work.
• Right front side of fascia (distance sensor view) is not clean.
• The FEB warning lamp illuminates.
>> GO TO 2.
BRC-266
DISTANCE SENSOR ALIGNMENT
< BASIC INSPECTION > [FORWARD EMERGENCY BRAKING]
2.RADAR ALIGNMENT A
1. Once the radar alignment procedure is started, you will be prompted by the CONSULT for the next instruc-
tion is displayed on the CONSULT screen.
2. Follow all the following instructions requested by CONSULT:
B
- Adjust ICC target board to position (top tilted toward vehicle)
- Adjust ICC target board to position (vertical position)
- Adjust ICC target board to position (top tilted away from vehi-
cle) C
JSOIA1629ZZ
E
BRC-267
ACTION TEST
< BASIC INSPECTION > [FORWARD EMERGENCY BRAKING]
ACTION TEST
Description INFOID:0000000010721856
>> GO TO 2.
2.CHECK FEB SYSTEM
1. Enable the setting of the FEB system on the vehicle information display.
2. Check FEB warning lamp is OFF.
BRC-268
C10B7 YAW RATE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
DTC/CIRCUIT DIAGNOSIS A
C10B7 YAW RATE SENSOR
DTC Logic INFOID:0000000010727798
B
BRC-269
C1A01 POWER SUPPLY CIRCUIT 1, C1A02 POWER SUPPLY CIRCUIT 2
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A01 POWER SUPPLY CIRCUIT 1, C1A02 POWER SUPPLY CIRCUIT 2
DTC Logic INFOID:0000000010766405
POSSIBLE CAUSE
• Connector, harness, fuse
• Distance sensor
FAIL-SAFE
FEB system is canceled.
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
4. Check if the “C1A01” or “C1A02” is detected as the current malfunction in “Self Diagnostic Result” of
“RADAR”.
Is “C1A01” or “C1A02” detected as the current malfunction?
YES >> Refer to BRC-270, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010766406
BRC-270
C1A03 VEHICLE SPEED SENSOR
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A03 VEHICLE SPEED SENSOR
A
DTC Logic INFOID:0000000010766623
O
1.CHECK DTC PRIORITY
If DTC “C1A03” is displayed with DTC “U1000” or “C1A04”, first diagnose the DTC “U1000” or “C1A04”.
Is applicable DTC detected? P
YES >> Perform diagnosis of applicable.
• U1000: Refer to BRC-296, "DTC Logic"
• C1A04: Refer to BRC-273, "DTC Logic"
NO >> GO TO 2.
2.CHECK DATA MONITOR
1. Start the engine.
BRC-271
C1A03 VEHICLE SPEED SENSOR
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
2. Drive the vehicle.
3. Check that the value of “VHCL SPD AT” is almost the same as the value of “VHCL SPEED SE” in “DATA
MONITOR” of “LASER/RADAR”.
CAUTION:
Be careful of the vehicle speed.
Is the inspection result normal?
YES >> Replace the distance sensor. Refer to BRC-304, "Removal and Installation".
NO >> GO TO 3.
3.CHECK TCM SELF-DIAGNOSIS RESULTS
1. Perform “All DTC Reading”.
2. Check if any DTC is detected in “Self Diagnostic Result” of “TRANSMISSION”.
Is any DTC detected?
YES >> Perform diagnosis on the detected DTC and repair or replace the malfunctioning parts. Refer to
BRC-247, "DTC Index".
NO >> GO TO 4.
4.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS RESULTS
Check if any DTC is detected in “Self Diagnostic Result” of “ABS”.
Is any DTC detected?
YES >> Perform diagnosis on the detected DTC and repair or replace the malfunctioning parts. Refer to
BRC-247, "DTC Index".
NO >> Replace the distance sensor. Refer to BRC-304, "Removal and Installation".
BRC-272
C1A04 ABS/TCS/VDC SYSTEM
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A04 ABS/TCS/VDC SYSTEM
A
DTC Logic INFOID:0000000010766625
POSSIBLE CAUSE
D
ABS actuator and electric unit (control unit)
FAIL-SAFE
FEB system is canceled. E
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY BRC
If DTC “C1A04” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic". G
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
H
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
4. Check if the “C1A04” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/ I
RADAR”.
Is “C1A04” detected as the current malfunction?
YES >> Refer to BRC-273, "Diagnosis Procedure". J
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
K
Diagnosis Procedure INFOID:0000000010766626
BRC-273
C1A05 BRAKE SW/STOP LAMP SW
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A05 BRAKE SW/STOP LAMP SW
DTC Logic INFOID:0000000010766627
POSSIBLE CAUSE
• Stop lamp switch circuit
• Stop lamp switch
• Incorrect stop lamp switch installation
• BCM
FAIL-SAFE
FEB system is canceled.
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC “C1A05” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic".
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
4. Check if the “C1A05” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “C1A05” detected as the current malfunction?
YES >> Refer to BRC-274, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010766628
BRC-274
C1A05 BRAKE SW/STOP LAMP SW
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
NO >> Check the stop lamp circuit. Refer to EXL-176, "Symptom Table" (LED headlamp) or EXL-361,
"Symptom Table" (Halogen headlamp) A
4.PERFORM SELF-DIAGNOSIS OF CHASSIS CONTROL MODULE
1. Perform “All DTC Reading”.
B
2. Check if any DTC is detected in “Self Diagnostic Result” of “CHASSIS CONTROL”. Refer to DAS-204,
"DTC Index".
Is any DTC detected?
C
YES >> Repair or replace the malfunctioning parts identified by the self-diagnosis result.
NO >> GO TO 5.
5.PERFORM SELF-DIAGNOSIS OF ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) D
1. Perform “All DTC Reading”.
2. Check if any DTC is detected in “Self Diagnostic Result” of “ABS”. Refer to BRC-84, "DTC Index".
Is any DTC detected? E
YES >> Repair or replace the malfunctioning parts identified by the self-diagnosis result.
NO >> GO TO 6.
6.PERFORM SELF-DIAGNOSIS OF BCM BRC
1. Perform “All DTC Reading”.
2. Check if any DTC is detected in “Self Diagnostic Result” of “BCM”. Refer to BCS-78, "DTC Index".
Is any DTC detected? G
YES >> Repair or replace the malfunctioning parts identified by the self-diagnosis result.
NO >> GO TO 7.
H
7.PERFORM SELF-DIAGNOSIS OF DISTANCE SENSOR
Check if any DTC is detected in “Self Diagnostic Result” of “LASER/RADAR”. Refer to BRC-247, "DTC Index".
Is any DTC detected? I
YES >> Repair or replace the malfunctioning parts identified by the self-diagnosis result.
NO >> INSPECTION END
J
BRC-275
C1A07 CVT
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A07 CVT
DTC Logic INFOID:0000000010927801
POSSIBLE CAUSE
• Transmission assembly
• TCM
FAIL-SAFE
FEB system is canceled.
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC “C1A07” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic".
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Turn ON FEB system and drive.
CAUTION:
Always drive safely.
3. Stop the vehicle.
4. Perform “All DTC Reading” with CONSULT.
5. Check if the “C1A07” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “C1A07” detected as the current malfunction?
YES >> Refer to BRC-276, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010927802
BRC-276
C1A12 RADAR OFF-CENTER
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A12 RADAR OFF-CENTER
A
DTC Logic INFOID:0000000010766413
POSSIBLE CAUSE
D
Radar is off the aiming point
FAIL-SAFE
The following systems are canceled. E
• Vehicle-to-vehicle distance control mode
• Distance Control Assist (DCA)
• Forward Emergency Braking (FEB)
• Predictive Forward Collision Warning (PFCW) BRC
BRC-277
C1A14 ECM
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A14 ECM
DTC Logic INFOID:0000000010766629
POSSIBLE CAUSE
• Accelerator pedal position sensor
• ECM
• Distance sensor
FAIL-SAFE
FEB system is canceled.
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC “C1A14” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic".
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Operate the FEB system and drive.
CAUTION:
Always drive safely.
3. Stop the vehicle.
4. Perform “All DTC Reading” with CONSULT.
5. Check if the “C1A14” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “C1A14” detected as the current malfunction?
YES >> Refer to BRC-278, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010766630
BRC-278
C1A15 GEAR POSITION
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A15 GEAR POSITION
A
DTC Logic INFOID:0000000010766632
POSSIBLE CAUSE D
• Input speed sensor
• Vehicle speed sensor A/T (output speed sensor)
• TCM E
FAIL-SAFE
FEB system is canceled.
BRC
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
G
If DTC “C1A15” is displayed with DTC “U1000”, “C1A03” or “C1A04” first diagnose the DTC “U1000”, “C1A03”
or “C1A04”
Is applicable DTC detected?
H
YES >> Perform diagnosis of applicable.
• U1000: Refer to BRC-296, "DTC Logic"
• C1A03: Refer to BRC-271, "DTC Logic"
• C1A04: Refer to BRC-273, "DTC Logic" I
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
J
1. Start the engine.
2. Turn the FEB system ON.
3. Drive the vehicle at 10 km/h (6 MPH) or faster for approximately 15 minutes or more.
CAUTION: K
Always drive safely.
4. Stop the vehicle.
5. Perform “All DTC Reading” with CONSULT. L
6. Check if “C1A15” is detected as the current malfunction in the “Self Diagnostic Result” of “LASER/
RADAR”.
Is “C1A15” detected as the current malfunction? M
YES >> Refer to BRC-279, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
N
Diagnosis Procedure INFOID:0000000010766633
BRC-280
C1A16 RADAR BLOCKED
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A16 RADAR BLOCKED
A
DTC Logic INFOID:0000000010766415
L
1.VISUAL CHECK 1
Check the contamination and foreign matter on the distance sensor area of the front bumper.
Does contamination or foreign materials adhere? M
YES >> Wipe out the contamination and foreign matter on the distance sensor area of the front bumper.
NO >> GO TO 2.
2.VISUAL CHECK 2 N
BRC-281
C1A16 RADAR BLOCKED
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
BRC-282
C1A17 DISTANCE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A17 DISTANCE SENSOR
A
DTC Logic INFOID:0000000010727824
POSSIBLE CAUSE
Distance sensor E
FAIL-SAFE
FEB system is canceled.
BRC
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
G
1. Turn the ignition switch OFF.
2. Wait for 10 minutes or more.
3. Start the engine.
4. Turn the FEB system ON. H
5. Perform “All DTC Reading” with CONSULT.
6. Check if the “C1A17” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”. I
Is “C1A17” detected as the current malfunction?
YES >> Refer to BRC-285, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident". J
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010727825
K
1.REPLACE DISTANCE SENSOR
L
BRC-283
C1A18 RADAR AIMING INCMP
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A18 RADAR AIMING INCMP
DTC Logic INFOID:0000000010727826
POSSIBLE CAUSE
• Distance sensor aiming adjustment not performed.
• Distance sensor aiming adjustment interrupted.
FAIL-SAFE
FEB system is canceled.
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn the ignition switch OFF.
2. Wait for 10 minutes or more.
3. Start the engine.
4. Turn the FEB system ON.
5. Perform “All DTC Reading” with CONSULT.
6. Check if the “C1A18” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “C1A18” detected as the current malfunction?
YES >> Refer to BRC-285, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010727827
BRC-284
C1A21 UNIT HIGH TEMP
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A21 UNIT HIGH TEMP
A
DTC Logic INFOID:0000000010766427
POSSIBLE CAUSE
D
Temperature around the distance sensor becomes extremely low or high
FAIL-SAFE
FEB system is canceled. E
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE BRC
1. Turn the ignition switch OFF.
2. Wait for 10 minutes or more.
3. Start the engine.
G
4. Turn the FEB system ON.
5. Perform “All DTC Reading” with CONSULT.
6. Check if the “C1A21” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”. H
Is “C1A21” detected as the current malfunction?
YES >> Refer to BRC-285, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident". I
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010766428
J
1.CHECK ENGINE COOLING SYSTEM
Check for any malfunctions in engine cooling system. K
Is engine cooling system normal?
YES >> Replace the distance sensor. Refer to BRC-304, "Removal and Installation".
NO >> Repair engine cooling system. L
BRC-285
C1A24 NP RANGE
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A24 NP RANGE
DTC Logic INFOID:0000000010766634
POSSIBLE CAUSE
• TCM
• Transmission range switch
FAIL-SAFE
FEB system is canceled.
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC “C1A24” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic".
NO >> GO TO 2.
2.CHECK DTC REPRODUCE (1)
1. Start the engine.
2. Turn the FEB system ON.
3. Wait for approximately 5 minutes or more after shifting the selector lever to “P” position.
4. Perform “All DTC Reading” with CONSULT.
5. Check if the “C1A24” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “C1A24” detected as the current malfunction?
YES >> Refer to BRC-286, "Diagnosis Procedure".
NO >> GO TO 3.
3.CHECK DTC REPRODUCE (2)
1. Wait for approximately 5 minutes or more after shifting the selector lever to “N” position.
2. Perform “All DTC Reading”.
3. Check if the “C1A24” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “C1A24” detected as the current malfunction?
YES >> Refer to BRC-286, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010766635
BRC-286
C1A24 NP RANGE
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
NO >> Perform diagnosis for transmission range switch circuit and repair or replace the malfunctioning
parts. Refer to TM-322, "Diagnosis Procedure" (Gasoline engine models) or TM-568, "Diagnosis A
Procedure" (Diesel engine models).
3.PERFORM TCM SELF-DIAGNOSIS
B
1. Perform “All DTC Reading”.
2. Check if any DTC is detected in “Self Diagnostic Result” of “TRANSMISSION”.
Is any DTC detected?
C
YES >> Perform diagnosis on the detected DTC and repair or replace the malfunctioning parts. Refer to
TM-288, "DTC Index" (Gasoline engine models) or TM-529, "DTC Index" (Diesel engine models).
NO >> Replace the distance sensor. Refer to BRC-304, "Removal and Installation".
D
BRC
BRC-287
C1A26 ECD MODE MALFUNCTION
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A26 ECD MODE MALFUNCTION
DTC Logic INFOID:0000000010766636
POSSIBLE CAUSE
ABS actuator and electric unit (control unit)
FAIL-SAFE
FEB system is canceled.
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC “C1A26” is displayed with DTC “U1000”, “U0415” or “U0121” first diagnose the DTC “U1000”, “U0415”
or “U0121”
Is applicable DTC detected?
YES >> Perform diagnosis of applicable.
• U1000: Refer to BRC-296, "DTC Logic"
• U0415: Refer to BRC-294, "DTC Logic"
• U0121: Refer to BRC-291, "DTC Logic"
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Wait for approximately 1 minute after turning the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
4. Check if the “C1A26” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “C1A26” detected as the current malfunction?
YES >> Refer to BRC-288, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010766637
BRC-288
C1A39 STEERING ANGLE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1A39 STEERING ANGLE SENSOR
A
DTC Logic INFOID:0000000010766639
POSSIBLE CAUSE
D
Steering angle sensor
FAIL-SAFE
FEB system is canceled. E
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY BRC
If DTC “C1A39” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic". G
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
H
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
4. Check if the “C1A39” is detected as the current malfunction in self-diagnosis results of “LASER/RADAR”. I
Is “C1A39” detected as the current malfunction?
YES >> Refer to BRC-289, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident". J
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010766640
K
1.CHECK DTC PRIORITY
If DTC “C1A39” is displayed with DTC “U1000”, first diagnose the DTC “U1000”. L
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic".
NO >> GO TO 2. M
2.CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS RESULTS
Check if any DTC is detected in “Self Diagnostic Result” of “ABS”.
N
Is any DTC detected?
YES >> Perform diagnosis on the detected DTC and repair or replace the malfunctioning parts. Refer to
BRC-84, "DTC Index".
NO >> Replace the distance sensor. Refer to BRC-304, "Removal and Installation". O
BRC-289
C1B5D FEB OPE COUNT LIMIT
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
C1B5D FEB OPE COUNT LIMIT
DTC Logic INFOID:0000000010766641
BRC-290
U0121 VDC CAN 2
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
U0121 VDC CAN 2
A
DTC Logic INFOID:0000000010766643
POSSIBLE CAUSE
D
ABS actuator and electric unit (control unit)
FAIL-SAFE
FEB system is canceled. E
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY BRC
If DTC “U0121” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic". G
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
H
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
4. Check if the “U0121” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/ I
RADAR”.
Is “U0121” detected as the current malfunction?
YES >> Refer to BRC-291, "Diagnosis Procedure". J
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
K
Diagnosis Procedure INFOID:0000000010766644
BRC-291
U0126 STRG SEN CAN 1
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
U0126 STRG SEN CAN 1
DTC Logic INFOID:0000000010766645
POSSIBLE CAUSE
Steering angle sensor
FAIL-SAFE
FEB system is canceled.
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC “U0126” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic".
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
4. Check if the “U0126” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “U0126” detected as the current malfunction?
YES >> Refer to BRC-292, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010766646
BRC-292
U0401 ECM CAN 1
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
U0401 ECM CAN 1
A
DTC Logic INFOID:0000000010766647
POSSIBLE CAUSE
D
ECM
FAIL-SAFE
FEB system is canceled. E
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY BRC
If DTC “U0401” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic". G
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
H
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
4. Check if the “U0401” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/ I
RADAR”.
Is “U0401” detected as the current malfunction?
YES >> Refer to BRC-293, "Diagnosis Procedure". J
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
K
Diagnosis Procedure INFOID:0000000010766648
BRC-293
U0415 VDC CAN 1
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
U0415 VDC CAN 1
DTC Logic INFOID:0000000010766649
POSSIBLE CAUSE
ABS actuator and electric unit (control unit)
FAIL-SAFE
FEB system is canceled.
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC “U0415” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic".
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
4. Check if the “U0415” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “U0415” detected as the current malfunction?
YES >> Refer to BRC-294, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010766650
BRC-294
U0428 STRG SEN CAN 2
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
U0428 STRG SEN CAN 2
A
DTC Logic INFOID:0000000010766651
POSSIBLE CAUSE
D
Steering angle sensor
FAIL-SAFE
FEB system is canceled. E
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY BRC
If DTC “U0428” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic". G
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
H
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
4. Check if the “U0428” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/ I
RADAR”.
Is “U0428” detected as the current malfunction?
YES >> Refer to BRC-295, "Diagnosis Procedure". J
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
K
Diagnosis Procedure INFOID:0000000010766652
BRC-295
U1000 CAN COMM CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
U1000 CAN COMM CIRCUIT
DTC Logic INFOID:0000000010766408
POSSIBLE CAUSE
ITS communication system
FAIL-SAFE
FEB system is canceled.
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
4. Check if the “U1000” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “U1000” detected as the current malfunction?
YES >> Refer to BRC-296, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010766409
BRC-296
U1010 CONTROL UNIT (CAN)
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
U1010 CONTROL UNIT (CAN)
A
DTC Logic INFOID:0000000010766411
POSSIBLE CAUSE
D
Distance sensor
FAIL-SAFE
FEB system is canceled. E
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE BRC
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
G
4. Check if the “U1010” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “U1010” detected as the current malfunction?
H
YES >> Refer to BRC-297, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
I
Diagnosis Procedure INFOID:0000000010766412
BRC-297
U1527 CCM CAN 1
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
U1527 CCM CAN 1
DTC Logic INFOID:0000000010927797
POSSIBLE CAUSE
Chassis control module
FAIL-SAFE
FEB system is canceled.
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC “U1527” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to DAS-204, "DTC Index".
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT.
4. Check if the “U1527” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “U1527” detected as the current malfunction?
YES >> Refer to BRC-298, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000010927798
BRC-298
U153F CCM CAN 2
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
U153F CCM CAN 2
A
DTC Logic INFOID:0000000010927799
POSSIBLE CAUSE D
Chassis control module
FAIL-SAFE E
FEB system is canceled.
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY BRC
If DTC “U153F” is displayed with DTC “U1000”, first diagnose the DTC “U1000”.
Is applicable DTC detected? G
YES >> Perform diagnosis of applicable. Refer to BRC-296, "DTC Logic".
NO >> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE H
1. Start the engine.
2. Turn the FEB system ON.
3. Perform “All DTC Reading” with CONSULT. I
4. Check if the “U153F” is detected as the current malfunction in “Self Diagnostic Result” of “LASER/
RADAR”.
Is “U153F” detected as the current malfunction? J
YES >> Refer to BRC-299, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-44, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END K
Diagnosis Procedure INFOID:0000000010927800
BRC-299
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
POWER SUPPLY AND GROUND CIRCUIT
Diagnosis Procedure INFOID:0000000010731072
1.CHECK FUSES
Check if any of the following fuses are blown:
Terminal
Condition
(+) (–) Voltage
Distance sensor (Approx.)
Ignition
Connector Terminal switch
Ground OFF 0V
E78 8 Battery volt-
ON
age
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair the distance sensor power supply circuit.
3.CHECK DISTANCE SENSOR GROUND CIRCUIT
1. Turn the ignition switch OFF.
2. Disconnect the distance sensor connector.
3. Check for continuity between distance sensor harness connector and ground.
Distance sensor
Continuity
Connector Terminal Ground
E78 1 Existed
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair the distance sensor ground circuit.
BRC-300
DRIVER ASSISTANCE SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
SYMPTOM DIAGNOSIS A
DRIVER ASSISTANCE SYSTEM SYMPTOMS
Symptom Table INFOID:0000000010727978
B
Before performing diagnosis, check that it is not a symptom caused by normal operation. Refer to BRC-232,
"System Description".
C
Symptom Confirmation item Inspection item/Reference page
System settings cannot be
turned ON/OFF D
All of system display does not illuminate
FEB system display does not il- Refer to BRC-302, "Diagnosis
luminate Procedure"
Combination meter E
Other information display is not illuminated
Refer to MWI-105, "DTC Index"
System settings cannot be
turned ON/OFF
All of system display does not illuminate BRC
FEB warning lamp does not illu- Refer to BRC-302, "Diagnosis
minate Procedure"
Combination meter
Other information display is not illuminated G
Refer to MWI-105, "DTC Index"
Chime does not sound. Refer to
FEB warning buzzer is not SN-109, "Symptom Table"
sounding (Warning display is — (Without Park Assist) or SN-235, H
functioning normally) "Symptom Table" (Without Park
Assist).
BRC-301
SYSTEM SETTINGS CANNOT BE TURNED ON/OFF
< SYMPTOM DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
SYSTEM SETTINGS CANNOT BE TURNED ON/OFF
Symptom Table INFOID:0000000010721673
CAUTION:
Perform the self-diagnosis with CONSULT before the symptom diagnosis. Perform the trouble diagno-
sis if any DTC is detected.
Description INFOID:0000000010721674
>> GO TO 6.
6.CHECK FEB SYSTEM
BRC-302
SYSTEM SETTINGS CANNOT BE TURNED ON/OFF
< SYMPTOM DIAGNOSIS > [FORWARD EMERGENCY BRAKING]
Check that FEB warning lamp turned ON⇔OFF, when operating steering switch.
A
>> INSPECTION END
BRC
BRC-303
DISTANCE SENSOR
< REMOVAL AND INSTALLATION > [FORWARD EMERGENCY BRAKING]
JSOIA1631GB
REMOVAL
1. Remove front bumper fascia. Refer to EXT-15, "Removal and Installation".
2. Disconnect distance sensor connector.
BRC-304
DISTANCE SENSOR
< REMOVAL AND INSTALLATION > [FORWARD EMERGENCY BRAKING]
3. Remove harness protectors from distance sensor bracket .
A
BRC
G
JSOIA1628ZZ
4. Remove distance sensor bracket mounting bolts to remove distance sensor with bracket from front
bumper reinforce. H
CAUTION:
Never give an impact to the distance sensor.
5. Remove distance sensor mounting bolts to remove distance sensor from distance sensor bracket. I
CAUTION:
Never give an impact to the distance sensor.
INSTALLATION J
Installation is in the reverse order of removal.
CAUTION:
Perform additional service when replacing distance sensor. Refer to BRC-259, "Work Procedure". K
BRC-305