Wpt-2 Assingment
Wpt-2 Assingment
of Textile Engineering
Name Id
ASSIGNMENT ON “PIGMENT PRINTING”
Nakib Ibna Bashar 2018000400097
Course code: Tex-3021 Course Title: Wet ProcessingTechnology-||
Md Shariful Ul Hoque 2018000400038
Submitted to : Md. Shahidul Islam ( Lecturer,DTE,SEU)
Submitted by : Md Jahangir Alam 2018000400079
Index
1.Introduction:…………………………………………………………………….………………..…....3
2.History of pigment printing…………………………………………………….………………..….....3
3.Pigment…………………………………………………………………………………………...…....3
1.Classification of Pigment ………………………………………………….……..…….…......4
2.Trade Name of Pigment………………………………………………………………..….......4
4.Textile Printing………………………………………………………………………………..……....4
1.Classification of printing……………………………………………………..……………......4
.2. Printing Process:…………………………………………….………………………..….. .....5
5.Pigment printing Process……………………………………………………………..…………..….....5
1. Typical Recipe of pigment printing:…………………………………….……..………….......6
2. Components of Pigment Printing system :…………………………………....…………….....7
1.Pigment dispersion……………………………………………………………..….......7
1.Dispersion Process…………………………………………………….….......7
2.Dispersing Equipment…………………………………………………….......8
3.Dispersion Properties Depends upon …………………………………..….....8
4.Influence of pigment dispersion particle size on printing………………..…...8
2. Binders…………………………………………………………………………….......8
1.Parameters influencing crosslinking………………………………..………....9
2. Crosslinking results in improved……………………………………..…..…..9
3 Binders Functional Groups……………………………………………….…...9
4. Binder Particle Size ………………………………………………….……...10
.5. Recent Development in Binders………………………………………….....10
6. Binders Components for self cross linking…………………….…….……....10
3. Thickening agents…………………………………………………………..………...10
1.Types of printing thickener ………………………………….…………….....11
2.Recent Development in Thickeners……………………………..……….…...11
4. Fixing agents……………………………………………………………………....….11
1. Developments in Fixing Agents…………………………………...………....11
2. Influencing Factors – Pigment Printing
5. Plasticisers ………………………………………………………………………….....12
6. Emulsifiers…………………………………………………………………………...12
6.Printing Methods………………………………………………………………………………..……...12
1. Screen printing method………………………………………………………….…….……...12
2. Flat bed screen printing………………………………………………………….…………....13
3.Rotary Screen Printing…………………………………………………………….…………..14
4. Roller Printing ……………………………………………………………….…………..…...15
7.Advantages of Pigment Printing……………………………………………………………….…….....15
8.Disadvantages of Pigment printing ……………………………………………………………..…...…16
9.Application of Pigment Printing:…………………………………………………………..….……......16
10.General Problem Find In Pigment Printing:………………………………………………..……….....17
11.Conclusion:………………………………………………………………………………………….....18
12.Reference…………………………………………………………………………………..…………..19
1.Introduction:
Pigment printing is one of the essential parts of the textile industry. It refers to the dyeing of
clothes and dress materials. There are various types of dyes available in the market which is used
for pigment printing. Resistant pigment, pigment dye ink, solvent dyes, ink pigments, resistant
pigment, printing ink pigments and artists pigment are some of the popular pigments available.
In pigment printing, insoluble pigments, which have no affinity for the fiber, are fixed on to the
textile with binding agents in the pattern required. Pigment printing is most economical printing
process and allows maximum output of goods because of the elimination of washing off, quick
sampling and high printing speeds. It is not possible to apply it directly on the fabric. Binder
must be used to apply the pigment dye on the fabric.
3.Pigment:
Pigments are insoluble coloring matter mostly organic and inorganic (mineral origin) have been
used for the coloration of metal wood, stone, and textile material. Pigments have no direct
affinity to textile fibers. They are fixed on textile materials with the help of a binding agent in
form of a thin invisible coating.
3.1.Classification of Pigment :
Pigments are two types. These are:
Organic Inorganic
4.Textile Printing:
The word of “printing” has derived from a Latin word which means “pressing “. It implies a
process that uses pressure. Textile printing is one kind of localized dyeing where dyes or
pigments & chemical applied by any method which can produce a particular effect of color on
fabric according to design. In a word, Applying colored patterns and designs to decorate a
finished fabric is called ‘Printing’. In a proper printed fabric, the color is affixed to the fiber or
fibre surface (pigment) so that it may not be affected by washing and friction or any other means.
It’s a combination of art, engineering & dyeing.
4.1.Classification of printing:
Printing can simply be classified according to technique, fibre type and dye class:
As, Chart Describes major portion of textile printing is covered by Pigment Printing so it
becomes an important topic to discuss.
To print on different substrates different chemistry is required for example printing on
natural cellulose is majorly done with reactive dyes.
Polyester is printed with disperse dyes.
Cotton is printed with sulfur dyes.
But, Pigment printing can be applied to various type of fibers like Cotton, Polyester,
Blend PC, Polyamide and many more.
transfer printing).
Curing
(Cotton 140-160°C/110-120°C 3-5min)
(Polyester 160-220°C 30-60s)
(Stenter)
5.2.1.Pigment dispersion:
Specific pigments are treated in a grinding mill in the presence of suitable non-ionic surfactants.
A particle size of 0.1-3 μm is typical. Generally, the pigment pastes are aqueous based and
contain the dispersing agen Most of the pigments used in textile printing are synthetic organic
materials except for carbon black, TiO2 and white pigments, copper and aluminum alloy. When
choosing synthetic pigments the principle brilliance and the coloring power of the pigments
should be taken into consideration. Organic pigments must used:
Azo pigments (Yellow, Orange, and Red).
Halogenated copper (Blues, greens).
Large number of aggregates and agglomerates formed during drying and pulverizing
process of formed pigment press cake.
To obtain better gloss, rheological properties and color strength of pigment applications
need pigment in dispersion .
Size of aggregates and agglomerates is reduced from 10-60 micron to below 1 micron1
5.2.1.1.Dispersion Process:
Size Reduction: Breaking of larger aggregates and agglomerates into smaller primary
particles by impact and shear force
Wetting Process: Uniform spreading of liquid medium on the pigment surface making a
medium on the pigment surface making a contact angle of zero degree. Proper wetting
contact angle of zero degree. Proper wetting improves gloss.
Stabilization: Dispersed particles are prevented to come together.
5.2.1.2.Dispersing Equipment:
Small particle size may cause a low colour yield besides clogging of screens and may
also entail thixotropic propensity of print pastes.. Wash fastness may be inferior since the
pigment particles may not be held properly in the layer of binder film.
For instance, 40g/kg shade using a pigment dispersion having a particle size of 0.1
micron and binder of 0.3 micron, since these particle micron, since these particles are not
held appropriately in the binder film, the wash particles are the wash fastness may be
affected. ,the pigments are liable to bleed on washing e.g. Pigment Red 2 with a lower
particle size. Red and Bordeaux pigments have a tendency. to bleed on washing.
Large particle size may entail dull prints.
High viscosity of pigment dispersions may not only lead to thicker dispersions may not
only lead to thicker print pastes but also cause inadequate penetration during printing on
the substrate.
5.2.2. Binders:
Binders plays key role in pigment printing. Binder are monomers which on heating get converted
into polymers. Just by simple heating, no pressure, no steaming, no electricity.
Binders{Monomer}----Heat---> Plasticizer/Plastic{Polymer}. Binders form plastic but, its too
soft and transparent that it’s difficult to see it but we can feel its harshness on the fabric. That’s
why pigment printed fabric have more harshness when compared to other printing techniques.
Binder actually hold the pigment color and sandwich it between fabric surface and plastic
coating and this coating help color to stick there and stand with high and severe conditions. In
addition to binder another component is also added to the textile pigment printing paste and that
is called fixer. Fixers are mostly formaldehyde based, which helps in strengthening of binder to
hold on pigment. Here are some binders given below.
Monomer Tg(⸰C)
Ethylene -125
Butadiene -78
Butyl acrylate -52
Ethyle acrylate -22
Vinyl acetate +30
Vinyl chloride +80
Methyl methacrylate +105
Styrene / acrylonitrile +105/130
There are two types of binders , Not self-cross linking and Self-cross linking (reactive side
groups)
Smaller the particle size of the binder results in brighter prints as total internal reflection
increases .
Bigger particle size binder may increase coverage but prints may look duller.
Very small particle size will lead of clogging of screens because of clogging of screens
because of agglomeration
Water-in-oil emulsions were widely used in the past as thickeners. They contained up to 70 % of
white spirit (mixture of aliphatic hydrocarbons with C12-C50 chain length), which resulted in
emissions of volatile organic carbon in the exhaust air from drying and curing ovens. Half-
emulsion printing pastes (oil in water) are only occasionally employed today. Nevertheless,
modern thickeners can still contain approximately 10 % of mineral oils, which are ultimately
found in exhaust air. New generation thickeners have been developed which do not contain any
volatile solvents. They are supplied in the form of non-dusting granules [64, BASF, 1994].
5.2.5. Plasticisers:
Plasticisers are mainly silicones or fatty acid esters, which are used to improve the dry rubbing
fastness and give a smooth dry handle to the fabric.
5.2.6. Emulsifiers:
In high- and low solvent pigment printing pastes, the emulsifiers serve to stabilise the solvent
(white spirit). In solvent-free pigment printing they are used to prevent agglomeration of the
pigment, screen blocking and separation of components of the print paste [186, Ullmann's,
2000]. Non-ionic surfactants such as aryl- and alkyl polyglycol ethers are the most commonly
used for this purpose.
6.Printing Methods:
A decorative pattern or design is usually applied to constructed fabric by:
a. Screen printing method
For each color in the print design, a separate screen must be constructed or engraved.
The modern flat-bed screen-printing machine consists of an in- feed device, a glue trough, a
rotating continuous flat rubber blanket, flat-bed print table harnesses to lift and lower the flat
screens, and a double-blade squeegee trough.
The in-feed device allows for precise straight feeding of the textile fabric onto the rubber
blanket.
As the cloth is fed to the machine, it is lightly glued to the blanket to prevent any shifting of
fabric or distortion during the printing process.
The blanket carries the fabric under the screens, which are in the raised position. Once under
the screens, the fabric stops, the screens are lowered, and an automatic squeegee trough
moves across each screen, pushing print paste through the design or open areas of the
screens. Remember, there is one screen for each color in the pattern.
The screens are raised, the blanket precisely moves the fabric to the next color, and the
process is repeated.
Once each color has been applied, the fabric is removed from the blanket and then processed
through the required fixation process.
The rubber blanket is continuously washed, dried, and rotated back to the fabric in-feed area.
The flat-bed screen process is a semi-continuous, start-stop operation. Flat screen
machines are used today mostly in printing terry towels.
Can produce as many as 25,000 impressions without significant degradation of the image.
The process is slow with production speeds in the range of 15-25 yards per minute.
6.3.Rotary Screen Printing
Rotary screen printing is so named because it uses a cylindrical screen that rotates in a
fixed position rather than a flat screen that is raised and lowered over the same print
location.
Rotary presses place the squeegee within the screen. These machines are designed for
roll-to-roll printing on fabric ranging from narrow to wide-format textiles.
In rotary printing, the fabric travels at a consistent speed between the screen and a steel
or rubber impression roller immediately below the screen. (The impression roller serves
the same function as the press bed on a flatbed press.)
As the fabric passes through the rotary unit, the screen spins at a rate that identically
matches the speed of substrate movement.
The squeegee on a rotary press is in a fixed position with its edge making contact with
the inside surface of the screen precisely at the point where the screen, substrate, and
impression roller come together .
Ink is automatically fed into the center of the screen and collects in a wedge-shaped
“well” formed by the leading side of the squeegee and the screen’s interior surface.
The motion of the screen causes this bead of ink to roll, which forces ink into stencil
openings, essentially flooding the screen without requiring a floodbar.
The squeegee then shears the ink as the stencil and substrate come into contact, allowing
the ink to transfer cleanly to the material.
By converting the screen-printing process from semi-continuous to continuous, higher
production speeds are obtained than in flat bed printing. Typical speeds are from 50-120
yards per minute
Roller Printing also called engrave roller printing. It is a modern continuous printing technique.
In this method, a heavy copper cylinder (roller) is engraved with the print design by carving the
design into the copper. Copper is soft, so once the design is engraved, the roller is electroplated
with chrome for durability. This printing technique developed in the late 19th and early 20th
centuries. Until the development of rotary screen printing; it was the only continuous technique.
Designs with up to 16 colors present no problem in Roller Printing.
7.Advantages of Pigment Printing:.
Applicable to natural and synthetic fiber.
Pigment printing is most economical printing process and allows maximum output of
goods because of the elimination of washing off, quick sampling and high printing
speeds.
The advantage of pigment printing is that the process can be done without subsequent
washing.
Simple Application
Simple technical process without wet after treatment
Little requirements for machinery equipment
Pigment printing can be applied to all substrate which are of interest to the printer,
including glass fibers, PVC and imitation leather, subject to some limitations in color
depth. It is extremely well suited for color resist effects, for example under azoic and
reactive dyes.
Mistakes in pigment printing can be recognized quickly.
Pigment printing presents the fewest problems for the printer of all coloration process,
with respect to labour costs, equipment and reliability of production.
Progress in quality of pigment printing
New synthetic polymers Good fastness properties, soft handle
1. Uncontrollable amount of
Pigment Agglomeration Pigment. Reduce the excessive amount of
thickener.
2. High viscosity.
Poor definition / Appearance 1. Due to the use of duller 1. Use brightener pigments.
pigment selection.
2. Lower rheology of the paste. 2. Select appropriate rheology
modifier and its amount.
Screen Chocking 1. High viscosity of printing 1. Decrease the amount of
paste. thickener.
2. Poor binder stability. 2. Check the strength and
quality of binder.
3. pH variation. 3. Check the pH of the paste, it
should be in alkaline medium.
Poor light fastness 1. Low light-fastness pigment. 1. Select appropriate pigment.
11.Conclusion:
Pigment printing process is the most commonly used printing technique so far. It can be done on
almost any kind of natural or synthetic fabrics and the process is also easier than others. One of
the reasons of its popularity is that a wide range of shades of colors can be created easily.
Pigments are synthetic colors which are water insoluble and hence do not penetrate into fabrics.
It is used as paint on wood, textiles, stone, etc.Pigment printing in textile is the most commonly
used textile printing technique because any shade of color can be created on fabric by using
pigment colors. Pigments on textile are possible to paste with external agent which is called
binder paste. It works as adhesive between pigment and fiber. Washing fastness of fabric
depends on quality of chemicals used in making paste
12.Reference:
https://www.slideshare.net/mothu/pigment-printing-of-textiles
http://www.swastiktextile.com/rotary_printi ng_machine.html
http://textilelearner.blogspot.com/2012/01/ rotary-screen-printing-machine-working.html
https://www.slideshare.net/islammajharul/reactive-pigment-printing?qid=affd4096-9536-
4541-803c-0c94e0c3ad54&v=&b=&from_search=3
https://textilelearner.blogspot.com/2013/10/a-typical-printing-process-printing.html
https://textilelearner.blogspot.com/2012/03/pigment-printing-process.
http://www.kemiteks.com/en-US/catalogue/pigment-printing-range/pigment-printing-
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https://textilelearner.blogspot.com/2012/03/inroduction-of-pigment.html
https://textilestudycenter.com/textile-printing/
https://en.wikipedia.org/wiki/Textile_printing
http://vipulorganics.com/blog/2016/06/23/what-is-pigment-printing-advantages-and-
disadvantages-of-pigment-printing/
https://www.slideshare.net/zydexindustries/advantages-of-eco-friendly-pigment-printing-
process-121304816?qid=61b51b50-fe47-46dd-a436-
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