INTRODUCTION

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HOCHANG MACHINERY
INDUSTRIES CO., LTD.
Hochang Philosophy

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 Contents

™ 1. Locations.
™ 2. Company Profile.
™ 3. Organization.
™ 4. Production Capacity.
™ 5. Design Capacity.
™ 6. Facilities.
™ 7. Main Business Items.
™ 8. Quality Management.
™ 9. Safety and Health Management
™ 10. Major Reference List.
™ 11. Technical Partners
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1. Location

No.1 Head Office & Main Factory

#743-65, YangDeung-Ri, SangBuk-Myeon, UlJu-Gun,
UlSan, Korea
Tel ) 82-52-255-2077/2074 Fax) 82-52-255-2091/2092

No.2 Factory (OnSan Factory)

#745, HwaSan-Ri, OnSan-Eup,
UlJu-Gun, UlSan, Korea
No.3 Machining Factory (Korea Precision Co., Ltd.
(Sister Company)
#308, JeonUp-Ri, DuSeo-Myeon,
UlJu-Gun, UlSan, Korea

No.4 Machinery and Metal Factory (Anshan Hanho

Machinery & Metal Co., Ltd. )
#8, Ahnjung-Ro, Cheonsan-Gu, Ahnsan-City,
Yo-Yeung-Province, China

No.5 OEDONG Factory

#Kyung Ju, Korea

No.6 Kyung Gi Factory

#Kyung Ki, Korea

No.7 Geoje Factory

SEOUL
#Geoje, Korea

1Hr No.8 NEW Factory for drilling equipment

#Onsan, Korea( Please see Next page)
ULSAN

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 1. Location

NO.8 NEW FACTORY

Hochang recently bought the new factory nearby seaside.
This factory will be used for fabrication of Derrick’s skeleton, Equipment etc.,

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2. Company Profile(1)

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2. Company Profile(2)

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2. Company Profile(3)

2005 Year
2006 Year

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3.Organization

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 4. Production Capacity

1) Steel Fabrication Capacity

No. Product Capacity Remark

1 Steel Fabrication 70,000 The capacities in
- Hatch Coaming Ton/Year this table are
- Cell Guide normal capacities.
- Ramp We, however, are
- etc ready to rearrange
our organization
and facilities
2 Marine & Offshore Equipment considering work
- Marine Winch / Windlass : 70 shipsets. load.
- Marine Crane : 70 shipsets.
- Offshore Crane : 30 shipsets.
- Offshore Mooring Equipments : 10 shipsets.

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 4. Production Capacity
2) Performance Test Capacity
‰Winch Test Tower & Bed
Test Bench Production
Dimension Q’ty Capacity Type
Name Capacity
Conventional,
WTB 1 4m x 12m(H) 1 30 Ton
Weight Type 50 Sets
Auto Tension / Month
WTB 2 3m x 10.7m(H) 1 100 Ton
Hyd. Cylinder Type

‰Deck Crane / Offshore Crane Test Bed

Test Production
Bench Dimension Q’ty Capacity Type
Name Capacity

3,000
DTB 1 Φ4,350mm 1 Conventional Type
Ton.m 4 Cranes
2,000 / Month
DTB 2 Φ3,200mm 1 Adjustable Type(0 or 5 Degree)
Ton.m

‰Provision & Hose Handling Crane Test Bed

Test Bench Production
Dimension Q’ty Capacity Type
Name Capacity

HTB 1 Φ2,097mm 1 700 Ton.m Inclined Type (5 degree) 24 Cranes

HTB 2 Φ2,481mm 1 1,000 Ton.m Inclined Type (5 degree) / Month

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 5. Design Capacity
1) Design Program.
M/C Name Applicable Task Developed by Remarks

INVENTOR 3D Modeling Auto desk

AutoCAD M2005 Mechanical Design Auto desk
CADRA Structure Design for Ship

SUN Structure Design for Ship Sun micro systems

Ansys & 3G 3D Analysis PLASSO Tech Ins. Structure Ans.

2) Designer

Experienced
Applicable Work Persons Carrier
Company
Crane & Machinery Designer 20 Persons Avg. 10 Years HHI, HSHI, Etc
Hull structure Designer 11 Persons Avg. 11 Years HHI, HSHI, Etc
Total 31 Persons

3) Design Code
- API,FEM, DIN, JIS,CMAA, etc.
- Class Society (NK, DNV, LR, ABS, BV, GL, KR, etc)

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 6. Facilities

1) Yard & Crane Capacity

Factory Total Area Shop Cranes
―30Ton x 20M Overhead Crane : 1Set
―20Ton x 20M Overhead Crane : 3Sets
Head Office & ―10Ton x 20M Overhead Crane : 3Sets
35,000 ㎡ 10,000 ㎡
Main Factory ―20Ton Semi-Gantry Crane : 1Set
―10Ton Tower Crane : 1Set
―Forklift 4 set (7.5T, 7.5T, 7.5T, 15T)
- 30Tonx20M(W)x15M(H) Gantry Crane : 1Set
On-san - 20Tonx20M(W)x8M(H) Gantry Crane : 2Sets
30,000 ㎡ 10,000 ㎡
Factory - 15Tonx20M(W)x8M(H) Gantry Crane : 2Sets
- 10Tonx20M(W)x8M(H) Gantry Crane : 3Sets
―30Ton Overhead Crane : 1Set
Machining ―20Ton Overhead Crane : 1Set
17,000 ㎡ 6,200 ㎡
Factory ―10Ton Overhead Crane : 5Sets
― 5Ton Overhead Crane : 3Sets
―60Ton x 28M Overhead Crane : 2Set
―40Ton x 23M Overhead Crane : 2Sets
New Factory 63,000 ㎡ 25,000 ㎡ ―20Ton x 23M Overhead Crane : 2Sets
―15Ton x 23M Overhead Crane : 2 Set
- 10Ton, 5Ton Over head crane ; 4 sets

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 6. Facilities

2) Machining Capacity
Working
Machine Capacity Q’ty
Description

1 Milling CNC Plano Miller 11000 x 3900 x 1800 2

2 Boring & Milling CNC Horizontal Boring M/C, etc 3000 x 2000 x 1600 5

Φ550~ Φ800 x4500~10000 8

3 Lathe CNC Heavy Duty Center Lathe Φ1300~ Φ2000
6
x3353~10000

4 Lathe CNC Vertical Lathe Φ2000 / Φ4000 2

5 Hobbing CNC Gear Hobbing M/C, etc Φ2600 x M20 3

6 Test CNC Gear Test M/C Φ2500 x Φ200 1

Annealing Auto Control Heating Treatment

7 5m × 5m ×5m(630℃) 1
Furnace M/C

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 6. Facilities

3) FACILITIES OF HYUNDAI
Machine Capacity Q’ty Remark

1 10,000 Ton Hydraulic Forming Press 300mmTh. X 6m Dia 1

2 10,000 Ton Hydraulic Forming Machine 200Ton(Ingot) 1

3 4,000 Ton Vertical Bending Machine 60mmTh. X 3mW 1

CNC 12,000 x 4,000 x 2,400mm 1

4 Horizontal Boring Machine MIT 9,000 x 3,250 x 1,600mm 1

FBA 4,000 x 2,500 x 800mm 1

5 4,000 Ton 4-roll Horizontal Bending Roller 230mmTh. X Φ4,730 x 4mL 1

Diameter : Max 13m 1

6 Boring & Milling Machine Vertical with 5 axis
Diameter : Max8.5m 1

6.25mW x 8mH x 27mL 1

7 Plano Miller
6.25mW x 7.5mH x 25mL 1

10m x 10m x 28.5m(1200℃) 1

8 Annealing Furnace 10m x 10m x 28.5m(900℃) 1

10m x 10m x 28.5m(750℃) 1

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7. Main Business Items

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7. Main Business Items(1)

SHIP EQUIPMENT & Structure Part

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7. Main Business Items(1)

Deck Machinery
Hochang deliveres 70 shipsets deck machinery per year

Ship Structure Part

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7. Main Business Items(2)

Offshore/subsea Structure &

Equipment

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7. Main Business Items(2)

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 7. Main Business Items(2)

GREATER PLUTIONIO PROJECT

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 7. Main Business Items(2)

Towing Winch Seawater Pump Caisson

Dummy for Export line Hang Off for Export line

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7. Main Business Items(3)

Hydro Power Plant

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7. Main Business Items(3)

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7. Main Business Items(4)

Offshore / Marine Material

Handling Equipment

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 7. Main Business Items(4)

Explosion proof type with non

sparking material

All design and engineering is developed

by HOCHANG

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7. Main Business Items(4)

Knuckle & Deck

Crane

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7. Main Business Items(5)

Drilling Equipment & Package

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 7. Main Business Items(5)

Hochang is making an effort to supply high quality drilling equipment including Derrick with famous
engineering company in the worldwide. We ensured the production technology for them through many
experience of marine and offshore equipment and structure.

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7. Main Business Items(5)

Hochang can supply 3D Model

drawing or detail engineering.
Our system can be checked all
matters prior to fabrication

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 7. Main Business Items(5)

HOCHANG joined and had agreement with SSI ( South Seas Inspection Company in Singapore).
In addition, HOCHANG invited the experts for Derrick from HHI.

A Various Class and company approved HOCHANG and SSI.

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7. Main Business Items(5)

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 7. Main Business Items(5)

Tensioning Tool & Calibrator for Derrick Assembly

HOCHANG uses the certified and calibrated tools

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7. Main Business Items(6)

INDUSTRIAL EQUIPMENT &

PLANT

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7. Main Business Items(6)

Hochang was awarded many industrial cranes such as

Reclaimer, shiploader etc.,
Many owners and client was satisfied our product in
spite of very difficult item.
This is another power of Hochang.

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7. Main Business Items(7)

Bridge Components

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 7. Main Business Items(7)

Hochang has special production technology of Hinge pin for bridge, which is used for preventing of some
impact from seismic. Hochang can supply the saddle of bridge with the biggest cast steel maker in Korea.
Based on which special production technology, we are now challenging new bridge project in USA
demanding various kinds of technologies.

HOCHANG acquired AISC CERTIFICATE.

HOCHANG passed the PQ of CALTRANS( California Transportation)

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 8. Quality Management

1) Quality Policy

We, Hochang Machinery Industries

Co., Ltd., assure our clients that we
serve with high quality products in
fully compliance with rules and
regulations of ISO 9001;2000,
ISO 14001;1996, KSA14001;2001,
OHSAS 18001;1999.

International class societies including

NK, DNV, LR, BV, ABS and GL, etc.
and approved quality management
plans prepared by our QM dep’t.

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8. Quality Management

ISO 14001;1996, OHSAS 18001;1999

KSA14001;2001

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 8. Quality Management

2) Quality Management Summary Chart

DESIGN TECHNOLOGY

RESEARCH & DEVELOPMENT MECHANICAL PROCESSING TECHNOLOGY

• PRODUCTION TECHNOLOGY DEVELOPMENT • MACHINING

• PRODUCTION DEVELOPMENT • CUTTING & FORMING
• SYSTEM DEVELOPMENT • FINISHING

TESTING & INSPECTION

WELDING TECHNOLOGY
TECHNOLOGY

• MATERIAL TESTING • HIGH EFFICIENCY AUTO WELDING

• NON-DESTRUCTIVE TESTING • WELD OVERLAY
• MECHANICAL INSPECTION • HEAT TREATMENT

QUALITY ASSURANCE PROGRAM

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 8. Quality Management
3) Approved WPS/Shop
No. Description Date Issued By Range

1 WPS 1995.06.12. ABS CLASS

2 WPS 1995.10.16. GL CLASS

3 WELDING SHOP 1995.10.16. GL CLASS

SHIP STRUCTURE & OFFSHORE STRUCTURE
4 WPS 1995.06.07. KRCLASS

5 WPS 1995.12.01. DNV CLASS

6 WPS 1995.12.13. LR CLASS

7 WPS 1998.02.27. LR,DNV,ABS,KR PIPING for SHIP

8 WPS 1998.02.23. LR,DNV,ABS,KR STAINLESS STEEL

9 WPS 1999.04.28. BV CLASS DECK CRANE

10 WPS 2001.04.10. NK CLASS SHIP STRUCTURE & OFFSHORE STRUCTURE

LOW ALLOY & STAINLESS STEEL for

11 WPS 2003.09.23. GL CLASS
SUBMARINE

PEDESTAL, HOIST & TROLLEY, BRIDGE

12 SHOP 2003.05.30. EXXONMOBIL
CRANE, etc.

13 SHOP 2003.07.29. DVS2719(GWS) SUBMARINE

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 9. Safety and Health Management

※ISO 14000/18000, 2004 HSE manual certificate issued by DNV class society.
1) Safety Workshop

‰ Three( 3 ) Specialist.
‰ Monthly Safety Education Program.
‰ Safety Equipment ( Helmet, Shoes and Belt, etc )
‰ Safety Access & Removal of Obstacle.
‰ Horizontal, Clean and Well–drain Work Floor.
‰ Monthly Inspection for Cranes, Sling wire, Shackle and Gas, etc.
‰ Safety Campaign (Anti-disaster campaign etc.)
‰ Fire Extinguisher and First-Aid Treatment, etc.

2) Health Care
‰ Annual Physical.
‰ Encouragement of Health Promotion.

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10. Major Reference List

HOCHANG MAJOR REFERENCE LIST

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 10. Major Reference List

Project Q’ty Technical

Item Capacity Owner
& Description (sets) Partner

M.P Girassol FPSO (France) National

18/10T X 7.5/12M MPG 1
Pedestal crane (Box Boom Type) Oilwell

Elf Amenam FSO (Nigeria) National

18T X 30M ELF 2
Pedestal crane (Box Boom Type) Oilwell

Donghae 1 Gas T 3047 (Korea) National

15T X 36.3M KNOC 1
Pedestal crane (Box Boom Type) Oilwell
Offsho
re 7.5T X 15(11)M National
3
Crane (Telescopic Crane) Oilwell
& Al-Shaheen Block5 Project (France)
Moorin Offshore Pedestal Crane 30T X 32M National
g MOQ 3
(Lattice Boom Type) (Lattice Boom) Oilwell
System

20T X 39M National

1
(Lattice Boom) Oilwell

HHI / Kizomba -A FPSO 2 Booms

74.5M Lattice Boom EXXON National
Offshore Pedestal Crane &
Adapter MOBIL Oilwell
(Lattice Boom type) 3 Adapters

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 10. Major Reference List

Project Q’ty Technical

Item Capacity Owner
& Description (sets) Partner

HHI / Kizomba -A FPSO Chain Stopper 15

Chain Stopper & EXXONMOBIL Timberland
Deflector Sheaves Deflector Sheave 8

JURONG Shipyard / P-50 National

Pedestal PETROBRAS 3
Pedestal for Pedestal Crane Oilwell

Offshore HHI / Kizomba –A FPSO 15T X 8,940M(Span)

Crane EXXONMOBIL 4 Hochang
Manual Bridge Crane 5T X 2,400M(Span)
&
Mooring
System HHI / Kizomba –A FPSO Manual 0.5T~20T Hoist & Trolley
EXXONMOBIL 72 Hochang
Hoist & Trolley (Non-Spark,Low Head Type)

HHI / SAKHALIN PROJECT 15T X 8M Hoist &

EXXONMOBIL 44 Hochang
Hoist Others Equipment

HHI/ Kizomba –A FPSO FMC

500 Ton Load Stopper EXXONMOBIL 15
Chain Stopper SOFEC

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 10. Major Reference List

Project Q’ty Technical

Item Capacity Owner
& Description (sets) Partner

DSME / Kizomba –B TLP 33/10T x 36/62M National

EXXONMOBIL 2
Offshore Pedestal Crane Oilwell

HHI / Kizomba –B FPSO 33/10T x 36/62M - 1set National

EXXONMOBIL 3
Offshore Pedestal Crane 33/10T x 36/74M - 2sets Oilwell

HHI / Kizomba –B FPSO 15T X 8,940M(Span)

EXXONMOBIL 4 Hochang
Manual Bridge Crane 5T X 2,400M(Span)

HHI / Kizomba –B FPSO 0.5T~20T Hoist & Trolley

Offshore EXXONMOBIL 72 Hochang
Manual Hoist & Trolley (Non Spark, Low Head Type)
Crane
& HHI / Kizomba -B FPSO Deflector Sheaves EXXONMOBIL 9 Timberland
Mooring FMC
System HHI / Kizomba –B FPSO Chain Support EXXONMOBIL 13
SOFEC

HHI / Kizomba –A & B Platform, Guiding Cone, Mock-up,

EXXONMOBIL 50 SAIPEM
FPSO / TLP Etc,

HHI / Kizomba –A FPSO CIP & MIP Tubing Work EXXONMOBIL 2 HHI

HHI / ONCG - MSP FAVELLE

14.2T / 20T x 35M / 30M ONGC MSP 2
Offshore Pedestal Crane FAVCO

SHI / DALIA FPSO TECHNIP

13 SET TOTAL 13
Fairlead Bracket ( PUSNES )

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 10. Major Reference List

Project Q’ty Technical

Item Capacity Owner
& Description (sets) Partner

SHI / DALIA FPSO

25Ton / SET TOTAL 2 TECHNIP
Oil Export Receptacles / xport Sheaves

SHI / DALIA FPSO

2 SETS TOTAL 2 TECHNIP
Oil Export Spools
DSME / DALIA FPSO
60 SETS TOTAL 60 TECHNIP
I-TUBE TOP & BOTTOM FLANGES
SHI / EAST AREA PROJECT
8 SETS EXXONMOBIL 8 TECHNIP
LEG MATING UNIT
SAMBANGWANG SHIPYARD / 3.5 Ton ( Explosion Proof
Offshore ESSO 20 HOCHANG
ERHA FPSO / ForkLift Etc, Type )
Crane
& DSME / AGBAMI FPSO CHEVRON
1 TON ~ 23 TON 119 HOCHANG
MATERIAL HANDLING EQUIPMENT TEXACO
Mooring
System DSME / DALIA FPSO
22 SETS TOTAL 60 TECHNIP
HANG-OFF
SHI / STYBARROW AKERKVAERNE
581 TON / HLDING FORCE Woodside 2
HAWSER WINCH / HOSE WINCH PUSNES

DSME / AGBAMI FPSO CHEVRON AKERKVAERNE

581 TON / HLDING FORCE 2
HAWSER WINCH / HOSE WINCH TEXACO PUSNES

DSME / DALIA FPSO

60 SETS TOTAL 60 TECHNIP
I-TUBE TOP & BOTTOM FLANGES

DSME / SABLE TIERII

1 TON ~ 15 TON EMCP 37 HOCHANG
MATERIAL HANDLING EQUIPMENT

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 10. Major Reference List

Q’ty Technical
Item Project Description Country
(sets) Partner

HYDRO
JINXI, TURBINE COMPONENTS V/A Tech
CHINA 4
PROJECT Hydro
1. INNER GATE BARREL CONE
2. OUTER GATE BARREL CONE
Hydro-Power Plant
3. REGULATING RING
ZILANBA, 4. WICKET GATE V/A Tech
CHINA 3
PROJECT 5. WICKET GATE MECHANISM Hydro

1. ROUGHING MILL
Shenhuo Alu.
Metallogical 2. INTERMEDIATE MILL CHINA 3 VAI UK
Foil Mill
3. FINISHING MILL

ALCANALCANG RECLAIMER
Industrial Plant AUSTERIA 1 VAMH
OVE G3 VABR 1,200 T / HOUR,36M

COMALCO
Industrial Plant NEWEIPA SHIPLOADER AUSTERIA 1 VAMH
PROJECT

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 10. Major Reference List

Q’ty Technical
Item Yard or Owner Capacity Del.
(sets) Partner
25Ton x 40.5M
2001~ National
China Shipping Corp. (Taiwan) 40Ton x 29M 18
2002 Oilwell
40Ton x 28M

Dae Sun Shipbuilding & Engineering. Co., 40Ton x 28M Since MacGREGOR
21
Ltd (Korea) 40Ton x 23M 2001 Cranes

40Ton x 28M
Since MacGREGOR
Hanjin Heavy Ind. Co. (Korea) 40Ton x 26M 12
2001 Cranes
Deck 40Ton x 21M
Crane 2001~
INP Knuckle Boom Crane. (Korea) 5 Ton X 13(9)M 4 TTS Marine ASA
2002

80/45/40T X 2004~ Japan Steel Works

Kyokuyo Shipyard (Japan) 8
19/30/33M 2005 (Hiroshima Plant)
2007~
HMD / C.P.OFFEN 40Ton 20 MacGREGOR
8
2007~
HMD / CONTI 40Ton x 28M 6 MacGREGOR
8

Hose 10 Ton x 20.0M

Hyundai Heavy Ind. Co. (Korea) Since
Handling ~ 497 Hochang
Crane Hyundai Mipo Dockyard. (Korea 1997
20 Ton x 28.0M

03 Ton x 15.0M
Provision Hyundai Heavy Ind. Co. (Korea) Hyundai Since
~ 658 Hochang
Crane Mipo Dockyard. (Korea) 1997
12.5 Ton x 13M

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 10. Major Reference List

Q’ty Technical
Item Yard or Owner Capacity Del.
(sets) Partner

2001~
China Shipping Corp. (Taiwan) Windlass 25t / Winch 15t 48 National Oilwell
2002

Mitsubishi Heavy Ind. Ltd. (Japan) Windlass 30t / Winch 20t 2002 16 National Oilwell

Windlass 27.4t / Winch

Deck Hyundai Heavy Ind. Co. (Korea) Since 2002 12 National Oilwell
20t
Machinery
Windlass 15t~45t / Winch Since
Hyundai Heavy Ind. Co. (Korea) 742 PUSNES
20t~30t 2002

Windlass 15t~28t / Winch Since

Hyundai Mipo Dockyard. (Korea) 675 PUSNES
16t~25t 2002

Total 1493

Daewoo Shipbuilding & Marine Since

CT250 8 LIPS
Engineering Co., Ltd (Korea) 2001

Bow Since
Hyundai Mipo Dockyard. (Korea) CT250, FT200 17 LIPS
2001
Thruster
Tunnel Since
Hyundai Heavy Ind. Co. (Korea) CT275, T1750, T2250 20 LIPS, BRUNVOLL
2001

Total 45

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 10. Major Reference List

Q’ty Technical
Item Yard or Owner Capacity Del.
(sets) Partner

National Oilwell
Knuckle Boom Crane 2006 14
Varco

National Oilwell
LMRP Skid on Main Deck 2006 1
Varco

National Oilwell
Lattice Boom Crane 2006 2
Drillship Varco
Samsung Heavy Industry (Korea) /
Equipment National Oilwell
BOP Moonpool Skid 2006 1
Varco

National Oilwell
X-Tree Moonpool Skid 2006 1
Varco

National Oilwell
Dual Hoisting Tower 2006 1
Varco

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11.Technical Partners

TECHNICAL PARTNERS

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 www.hoc21.com

Sales : [email protected]
Technical : [email protected]
Tel: +82-52-255-2004 /2060
Fax: +82-52-255-2091