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Injector Adjust - PDF

This document provides instructions for adjusting the electronic unit injectors on C-15, C-16, and C-18 on-highway engines. The adjustment procedure involves using an injector height gauge tool to measure the distance from the top of the unit injector to the machined ledge of the fuel injector body and adjusting the injector screw to achieve a measurement of 78.0 ± 0.2 mm. The screw is then tightened to a specified torque value. The procedure is repeated to adjust the injectors on different cylinders by rotating the flywheel to position the pistons correctly.

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0% found this document useful (0 votes)
463 views

Injector Adjust - PDF

This document provides instructions for adjusting the electronic unit injectors on C-15, C-16, and C-18 on-highway engines. The adjustment procedure involves using an injector height gauge tool to measure the distance from the top of the unit injector to the machined ledge of the fuel injector body and adjusting the injector screw to achieve a measurement of 78.0 ± 0.2 mm. The screw is then tightened to a specified torque value. The procedure is repeated to adjust the injectors on different cylinders by rotating the flywheel to position the pistons correctly.

Uploaded by

Musafer
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Service Information System Page 1 of 2

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Electronic Unit Injector - Adjust


SMCS - 1290-025

Table 1

Required Tools
Part Number Part Name Quantity
9U-7227 Injector Height Gauge 1

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Illustration 1 g00294868
Injector Mechanism

(1) Rocker arm

(2) Adjusting screw

(3) Locknut

(4) 9U-7227 Injector Height Gauge

To make an adjustment to the unit injectors on cylinders 3, 5, and 6 use the following procedure:

1. Put the No. 1 piston at the top center position on the compression stroke. Refer to Testing and
Adjusting, "Finding Top Center Position for No. 1 Piston".

2. Injector height gauge (4) is used in order to obtain a dimension of 78.0 ± 0.2 mm (3.07 ± 0.01
inch). The dimension is measured from the top of the unit injector to the machined ledge of the
fuel injector body.

3. Turn unit injector adjusting screw (2) clockwise until the correct height is obtained.

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Service Information System Page 2 of 2

4. Hold the adjusting screw in this position and tighten locknut (3) to a torque of 100 ± 10 N·m
(74 ± 7 lb ft).

5. To make an adjustment to the unit injectors on cylinders 1, 2, and 4, remove the timing bolt.
Turn the flywheel by 360 degrees in the direction of engine rotation. The direction of engine
rotation is counterclockwise, as the engine is viewed from the flywheel end. This will put the
number 1 piston at the top center position on the exhaust stroke.

6. Repeat Steps 3 through 4.

7. Remove the timing bolt from the flywheel after all the unit injector adjustments have been
made. Reinstall the valve mechanism cover.

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https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/medi... 19.8.2003

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