NG7-40.

5(Z)

NG7-12~40.5(Z)/T（630~2500）-31.5

Gas fully insulated and fully sealed

metal-enclosed switchgear

Installation and operation instruction

CHINT ELECTRIC CO., LTD

 NG7-40.5(Z)
Catalogue
1. Brief introduction
1.1 Product overview
1.2 Product characteristics
1.3 Basic type
1.4 Executive standard
1.5 Conditions of Use
1.6 The main technical parameters
1.7 Product structure and size

2. Installation and commissioning

2 1 Switch cabinet installation
2.2 Component installation
2.3 Initial power transmission
2.4 Status display and monitoring
2.5 Test program
2.6 Gas pressure compensation

3. Usage and operation

3.1 Suitable for VCB solution power transmission operation
3.2 Suitable for VCB solution power failure operation
3.3 Power and interlock function

4. Acceptance, packaging, transportation and storage

4.1 Delivery terms
4.2 Packaging
4.3 Lifting, transportation
4.4 Acceptance
4.5 Storage
4.6 Maintain

5. General provisions
5.1 Running check
5.2 Main circuit insulation level check
5.3 Circuit breaker mechanical characteristics check
5.4 Maintenance of other components

6. Ordering instructions
 NG7-40.5(Z)
1.Brief introduction
1.1 Product overview

NG7-12~40.5(Z) series gas fully insulated and fully sealed metal-enclosed

switchgear (hereinafter referred to as “C-GIS”) is a new generation of modular,
high-reliability, compact and maintenance-free gas-insulated switchgear. It is used
in the distribution systems of substations, high-rise buildings, industrial and mining
enterprises, etc., to control, protect and monitor the power supply system and load.

1.2 Product characteristics

1.2.1 The primary component adopts the full sealing design and is completely
sealed in the sealed gas box welded by the stainless steel plate. It is filled with
0.04MPa SF6 gas as the insulating medium, and the protection grade is IP67,
completely avoiding the influence of the external environment and climate on the
switchgear. Reliable operation in the harsh environment of the basement, plateau,
frozen soil, coastal, humid, etc., to achieve maintenance-free.
1.2.2 The modular design is realized. The side expansion busbar connector is
used in the cabinet, which is convenient to install and flexible to expand. The user
does not involve gas potting when the cabinet is connected at the site, and the air
leakage rate is extremely low.
1.2.3 It can realize manual and electric operation. The operating mechanism is
mature and reliable, and has perfect mechanical and electrical interlocking, which can
effectively prevent personal injury and equipment damage caused by misuse.
1.2.4 The design is compact, compared with the traditional air-insulated
switchgear, the volume is significantly reduced, the floor space is reduced by 30% to
70%, the space utilization rate is improved, and the comprehensive project cost is
effectively reduced.
1.2.5 Based on microprocessor protection and system technology, it integrates
protection, control, measurement, monitoring and communication functions to
achieve comprehensive automation requirements, and can be completely
unattended.·
·

1.3 Basic type:

● Incoming line, feeder cabinet

●Bus joint cabinet
● PT cabinet
● Cable hoisting cabinet
 NG7-40.5(Z)
● Measuring cabinet
●Buscouple isolation cabinet
● Incoming measuring cabinet

1.4 Executive standard

GB1984-2014 HV AC circuit breaker（IEC 62271-100:2012 MOD）

GB1985-2014 HV AC disconnector and grounding switch （ IEC
62271-102:2001+A1:2011 MOD）
GB3906-2006 3.6kV ～ 40.5kVAC metal-enclosed switchgear and control
equipmentAC metal-enclosed switchgear and control equipment （ IEC
62271-200:2011 MOD）
GB/T11022-2011 Common technical requirements for HV switchgear and control
equipment standards（IEC 62271-1：2011 MOD）
DL/T404-2007 3.6kV ～ 40.5kVAC metal-enclosed switchgear and control
equipment
DL/T593-2006 Common technical requirements for high voltage switchgear
and control equipment standards (IEC 60694:2002,
MOD)

1.5 Conditions of Use

1.5.1 Normal use conditions:

a) ambient air temperature -40 ° C ~ +40 ° C, and the average value measured
within 24h ≤ 35 ° C;

b) the effect of solar radiation can be ignored;

c) Altitude ≤ 5000m (special need to be specified when the altitude of the equipment
exceeds 1000m);
d) the surrounding air is not significantly contaminated by dust, smoke, corrosive
and/or flammable gases, vapours, salt sprays;
e) the average relative humidity measured within 24h ≤ 95%; the average value of
water vapor pressure measured within 24 ≤ 2.2kPa; the average monthly relative
humidity ≤ 90%; the average monthly water vapor pressure ≤ 1.8kPa;
f) the vibration or ground motion from outside the switchgear and control equipment
is negligible;
g) the magnitude of the electromagnetic interference induced in the secondary system
is ≤ 1.6 kV；
1.5.2 Special conditions of use:
For use when the inflator is used beyond normal use conditions, consult with the
manufacturer and agree.
 NG7-40.5(Z)
1.6The main technical parameters
The main technical parameters of this type of product are shown in Table 1.
Table 1 Main technical parameters of the product

No. Project Unit Parameter

1 Rated voltage kV 12 24 40.5

2 Rated frequency Hz 50

3 Rated current A 630/1250/2000/2500

Power frequency

withstand voltage
42 65 95
(interphase, ground,

vacuum fracture)

Power frequency
withstand voltage 48 79 118
Rated
(isolated fracture)

4 insulation kV
Power frequency
withstand voltage
level 2
(control and auxiliary
circuit)

Lightning impulse
withstand voltage
75 125 185
(interphase, ground,
vacuum fracture)
Lightning impulse
withstand voltage 85 145 215
(isolation fracture)

Rated Main circuit 25/431.5/4

short-time
5 withstand Grounding switch kA/s 25/431.5/4
current /
duration Ground loop 21.7/4 27.4/4

Rated peak
6 Main circuit kA 63/80
withstand
 NG7-40.5(Z)
current
Grounding switch 63/80

Ground loop 54.8/69.6

7 Rated short-circuit breaking current kA 25/31.5

8 Short circuit breaking times 次 30

9 Rated short circuit closing current kA 63/80

Rated single capacitor bank breaking

10 A 630
current

11 Rated back-to-back capacitor A 400

12 Group breaking current A 50

13 Rated cable charging breaking current O-0.3s-CO-3min-CO

breaker 10000
Mechanical
Three-position
14 Times
switch (isolation
life 3000
switch / grounding
switch)
Rated inflation
SF6 gas rated 0.04
pressure

pressure (20 °
15 Minimum MPa
C relative functional level 0.02
pressure
value)

Protection Sealed box IP67

16
Switchgear
level IP4X
housing

17 SF6 gas annual relative air leak rate % ≤0.01

18 Auxiliary circuit rated supply voltage AC380，AC220

V
Rated supply voltage of the control
19 DC110，DC220，AC220
loop
 NG7-40.5(Z)
width 600/800 600/800 600/800
Cabinet
20 deep mm 1150 1150 1760/1860
dimensions
high 2300 2300 2400

1.7 Product structure and size

1.7.1 Switch cabinet structure and its main components

1
6

2 7

3 8

9
4

10

Circuit breaker typical plan layout Figure 1

1 top expansion bus room

 NG7-40.5(Z)
2 instrument room
3 circuit breaker 4 lower air box
5 Cable room 6 Pressure relief chamber
7 Arrest arrester 8 Upper air box
9 Connecting copper bars 10 Current transformers

2. Product installation and commissioning

2.1 Product Installation
2.1.1 Installation of switchgear
In order to ensure that the switchgear always maintains good quality, the correct
installation procedure is very important. On-site installation of the switchgear must be
handled by a person who is specially trained and trained.
2.1.2 General requirements for the installation site
Before installation, the following preparations must be made: the entire power
distribution room is completed, with lighting and installation power. The power
distribution room should be kept dry and ventilated, and the power and control cable
trenches must be pre-set. Refer to GB/T11022 and other standards for the
environmental conditions of the switchgear. All switchgear cabinets are installed on
special foundation channel steel. The cable trench and foundation channel steel size
reference drawings are shown in Figure 6 below.
 NG7-40.5(Z)

Front

Prefabricated panels
Pre-buried 10# channel steel
Prefabricated panels

secondary cable tray

Primary cable tray

M12 Expansion screw Cable mounting bracket

Foundation drawing
 NG7-40.5(Z)
Embedded steel channel

Foot hole

Technical requirement:
1.The basic frame is made of 10# channel steel, galvanized, and the tolerance of flatness is ±1mm/m.
2.The geometrical tolerance requirements of the channel steel installation frame, the tolerance of straightness is ±1mm/m, and the total length is not more than 3mm.
3.See the attached file for specific parameter list.

voltage level

Figure 6 Cable trench and base channel size reference drawing (the specific shape
foundation map is provided according to the specific engineering order)
2.1.3 Basic precautions for on-site installation
2.1.3.1 The tightening torque is shown in Table 2.

2.1.3.2 Use standard bolts with a strength of 8.8.

Table 2 Locking torque

Tightening torque 1) (recommended) Nm
Thread Lubrication 2)
Without Lubricating oil or grease
M6 10.5 4.5
M8 26 10
M10 50 20

M12 86 40
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2.1.3.3 Unlubricated bolts The rated tightening torque is calculated from the coefficient

of friction of the thread of 0.14 (the actual value is inevitably errory, but partially

negligible); the tightening torque of the lubricated bolts is in accordance with DIN

43673.

2.1.3.4 Both the thread and the bolt head contact surface are coated with lubricant.

2.1.3.5 Data is only applicable to welded studs. Consideration should be given to the

torque specified in the detailed technical documentation (eg contact or device end) as

specified in the detailed technical documentation. In order to obtain accurate torque, it

is recommended to apply lubricant (fat) to the thread and bolt head contact surfaces.

2.1.3.6 All parts, including the surface of the insulating parts, should be removed. For

the cleaning work, please refer to the installation and operation manual of each part.

2.1.3.7 SF6 gas should be prevented from leaking into the power distribution room

when handling the gas system.

2.1.3.7.1 Otherwise, inaccurate data may be obtained during the leak test.

2.1.3.7.2 Ventilation should occur immediately and evacuate the power distribution

room.

2.1.3.7.3 Gas installation is not required for general installation. If gas operation is

required, please complete it by personnel trained in SF6 operation.

2.1.4 Installation of the cabinet and the mother unit

The installation of the cabinet and the mating system is as shown in the following

figure. The installation steps are as follows:

a) Thoroughly clean the silicone rubber insulation and apply silicone grease evenly;
 NG7-40.5(Z)
b) The switchgear cabinets are sequentially placed in accordance with the arrangement

order of the plan diagram to the installation foundation that meets the requirements;

c) pre-loading 3 busbar couplings on the side outlet casing that has been placed in the

predetermined position of the cabinet;

d) Place another cabinet close to the cabinet and install the cabinet screw at the hole of

the cabinet;

e) The cabinet is pulled by the screw, and the screws are evenly tightened;

f) Lock the anchor bolts of each switch cabinet, or weld the switch cabinet to the

channel steel by welding;

g) Before power transmission, all casings not equipped with expansion joints must be

inspected for application of corresponding insulation plugs;

h) Install the top cover after the expansion connector is installed.

Side exit bus system installation diagram

2.1.5 Basic framework
2.1.5.1 The installation basic frame of the switchgear shall be laid by the user according
to the requirements and shall be inspected and adjusted under the guidance of
professional technicians; when laying the basic frame, the technical specifications shall
be followed, in order to ensure the smooth completion of the assembly of the
switchgear, There are certain requirements for the geometrical tolerance of flatness and
straightness; the basic frame installation error is consistent with:
 NG7-40.5(Z)
a) Flatness tolerance: ±1mm/m;
b) Straightness tolerance: 1mm/m, the actual frame length does not exceed 3mm;
2.1.5.2 The upper surface of the foundation frame shall be 2 mm above the concrete
floor;
2.1.5.3 Reliable grounding with 30mm × 4mm galvanized steel strip. When the number
of cabinets exceeds 6, the number of grounding points shall comply with the relevant
civil engineering parameters;
2.1.5.4 When laying the foundation, the foundation channel steel should be filled in,
leaving no gap; (see Figure 6 for reference)
2.1.5.5 During the installation phase, the foundation channel steel shall not be
subjected to any impact or crushing.
2.2 Installation of components
2.2.1. Installation of the inner cone plug-in cable terminal

1.Inner cone socket

2.Cable mounting block
3.Inner cone plug cable terminal
4.Tail pipe grounding wire

5.Single core cable

6.Cable ground wire

7.Core-type current transformer

Figure 2 Inner cone plug-in cable terminal installation diagram

The installation steps are as follows:

a) Pull the single-core cable into the switch cabinet and pass through the

corresponding through-core current transformer;

b) Make the inner cone plug-in cable head in strict accordance with the "Inner Cone

Plug-in Terminal Installation and Operation Manual", and should be guided by

professional and technical personnel;

 NG7-40.5(Z)
c) Clean the outer surface of the stress cone and the inner surface of the inner cone

socket, and evenly apply the grease;

d) Insert the cable installation block correctly between the inner cone plug-in terminal

and the air box plate, insert the cable end into the hole of the inner cone socket, and

securely tighten the screw by alternate locking;

e) Reliably fix the cable, otherwise it may cause accidents due to stress problems;

f) The cable grounding wire should be directly connected to the main grounding circuit

of the switchgear, and the grounding wire of the tailpipe should also be reliably

grounded;

g) Before sending power, it is necessary to check all the inner taper sockets of the

unconnected cable to apply the corresponding insulated bulkhead blockage.

2.2.2 Installation of shielded plug arrester

(5) Contact
(1) Endocone insulator
(6)Insulator sealing surface

Air-cell and (7)Surge arrester sealing surface

(2) fixed flange
H

(3)Gasket ring (8)Installation flange

(9) Earthing
Separable and
(4)deadfront arrester

(10) Counter interface

a). Before installation, the fixed thickness H between the lower plane of the inner cone
insulator (1) and the upper plane of the arrester mounting flange (8) must be tested.
After installation, it is 13-15.5mm, otherwise the backing ring is added. ) to make
adjustments to ensure the required fixed thickness H.
b) Clean the inner sealing surface (6) of the inner cone insulator (1) with an industrial
 NG7-40.5(Z)
wiping paper. After the sealing surface is completely dry, apply a layer of lubricating
grease.
c). Clean the exposed organic jacket sealing surface (7) on the upper end of the arrester
with industrial wiping paper. After the sealing surface is completely dry, apply a layer of
lubricating grease.
d). First pass the backing ring (3) through the arrester sealing surface (7), place it flat on
the end face of the mounting flange (8), and pass the M8×50 fixing bolt through the
flange wire hole.
e). Then put the arrester vertically upwards. When inserting the inner cone insulator,
gently turn the arrester and finally press it evenly with the fixing bolt until the arrester
mounting flange (8), the backing ring (3), the air chamber steel plate Complete contact
between the fixing flange (2).
f) After the arrester is installed, the grounding point (9) of the arrester must be reliably
grounded with a copper wire of not less than 10 mm2.
g). Arrest arrester with counter interface (10), the interface bolt must pass the counting
monitor or pass through the signal collector and be reliably grounded with copper wire
of not less than 10mm2, and the contact (9) should also be reliably grounded.
2.2.3 Installation of the outer cone plug-in cable terminal and the rear plug-in
arrester refer to the following figure:
bolt

connecting rod
insulating plug

bushing bolt
connecting rod termianl rear connector bolt
silver plated copper flat pad cap
stress cone
silver plated copper flat pad spring pad nut
front connector
earth cable spring pad nut

earth cable surge arrester

earth cable

tinned soft wire

The installation steps are as follows:

a) Pull the cable into the switch cabinet and pass through the corresponding
through-core current transformer;
b) Strictly follow the "Outer cone front plug-in terminal installation and operation
manual" to make the outer cone plug-in cable head, and should be guided by
professional and technical personnel;
c) Clean the inner surface of the front plug and the outer surface of the sleeve and apply
silicone grease evenly;
d) Insert the front plug on the outer cone sleeve, twist the screw, put the corresponding
copper gasket, and lock the nut, then wipe the surface of the rear-mounted arrester with
alcohol paper, evenly apply grease, connect the rod One end of the M12 is screwed into
 NG7-40.5(Z)
the front joint, tightened with a wrench, screw the end of the bolt M16 into the
connecting rod, and then insert it into the hole of the front plug, insert the
corresponding copper washer correctly, put the elastic pad, tighten the nut, and finally
The insulation plug is reliably fastened and the insulating cap is covered. Be sure to fix
the arrester with the special bracket and hoop attached separately; (The detailed
operation method must be based on the installation instructions attached to the cable
attachment of the batch project)
e) Reliably fix the cable, otherwise it may cause accidents due to stress problems;
f) The cable grounding wire should be directly connected to the main grounding circuit
of the switchgear, and the grounding wire of the tailpipe should also be reliably
grounded;
g) Before sending power, it is necessary to check all the outer tapered bushings of the
unconnected cable and apply the corresponding insulating bulkhead blockage.
2.2.4 Installation of top voltage transformer (PT)
a) Remove the PT from the box and clean the plug with alcohol;

b) Place the pad at the jack, pay attention to the installation direction, and it is suitable

to fit tightly;

c) Pour the PT into the socket and fix it with M8 bolt fasteners;

d) The secondary wiring is fixed and connected to the instrument room from the

reserved position hole at the top of the instrument room.

2.2.5 Control cable and its wiring:

a) the required control cable and the connection between the cabinets;
b) The control cable enters the control room from the bottom of the cabinet and is
fitted with a variable diameter ring;
c) Form the connection between the cabinets by the connection of the small busbar
compartment at the top of the cabinet.
2.3 Initial power transmission
a) refer to all relevant safety procedures;
b) confirm that the circuit breaker in the cabinet is in the opening position;
c) The three-position switch in the relevant busbar system is in the closed state;
d) remove the grounding wire and short wiring in the power transmission area;
e) Start the switchgear according to the normal procedure and pay attention to the
signal display of the control unit;
f) performing a nuclear phase with a number of incoming and segmented busbars;
g) perform all measurements on the connected high voltage power supply and check
 NG7-40.5(Z)
all functions;
h) Pay attention to any anomalies.
2.4 Status display and monitoring
2.4.1 Pressure gauge monitoring of gases
When the switchgear is in operation, there must be sufficient insulation gas pressure in
the gas-filled unit. The actual pressure is detected by the gas density relay. If the air
pressure is lower than the minimum operating pressure value, the switchgear will issue
an alarm signal and lockout related operations.
2.4.2 Display and monitoring of the operating status of the switchgear
During the operation of the switchgear, all operating data and status indications should
be observed, paying particular attention to abnormal phenomena, including the
external conditions of the switchgear.
2.5 Test procedure
2.5.1 Loop live detection: Whether the observation circuit is energized through the
related display of the live display or intelligent control unit on the cabinet door;
2.5.2 Main circuit phase sequence detection: When there are two or more incoming
lines, the phase sequence of the main circuit can be tested by the plug-in type nuclear
phase detector;
2.5.3 Main circuit voltage test: Through the specially provided test plug, ensure that the
surface of the silicone rubber is clean and dry, evenly apply a layer of insulating grease,
and then insert into the reserved port (epoxy sleeve) in the inflatable unit and tighten.
When ready, the main circuit can be tested for voltage (power frequency withstand
voltage test).
Note: The relevant arrester should be removed before the voltage test. If there is a
current transformer, the secondary circuit should be shorted and grounded. After the
voltage test, the test plug should be carefully removed and the test port (epoxy sleeve)
returned to normal. Working status.
2.5.4 Main loop current test: Insert the specially reserved test plug into the reserved
port (epoxy sleeve) in the inflatable unit and tighten it, and apply current to the main
circuit according to the test requirements.
2.6 Gas pressure compensation
2.6.1 Inspection
At 20 ° C, the SF6 gas in the NG7 series switchgear is rated at 1.4 bar. The switchgear is
equipped with a temperature-compensated pressure indicator that can be equipped
with an auxiliary contact for remote indication of pressure reduction. When the pointer
is in the green area, the device pressure is normal, and the pointer is in the red area,
indicating that the device pressure is abnormal.
2.6.2 Compensation for SF6 gas
 NG7-40.5(Z)
The following equipment is required: a cylinder with a pressure gauge and a pressure
reducing valve adapter pressure measuring device.
Follow these steps:
a) loosening the pressure gauge;
b) tighten the (45N.m torque) adapter to the valve;
c) Before connecting the hose connecting the converter head to the cylinder, the gas in
the hose should be removed by adding SF6 gas through the hose.
body;
d) When the gas flows into the switchgear, the pressure gauge on the cylinder must be
observed. When the ambient temperature is 20 °C, when the indication value is 1.4 bar
(absolute pressure value), immediately stop gas replenishment;
e) remove the inflation hose and connect the pressure measuring device to check the
air pressure in the switch cabinet;
f) When the correct pressure of 1.4 bar (absolute pressure value) is reached, remove the
adapter and tighten the pressure gauge on the switchgear
(45N.m torque);
g) Check and confirm the seal between the pressure gauge and the valve.
 NG7-40.5(Z)
3 Use and operation (make sure the locking solenoid is unlocked before operation)

3.1 power transmission operation

3.1.1 Electric operation (operating in sequence)

1. Confirm that the density relay pointer 3. Rotate the “close/open switch” knob as
2. Turn the circuit breaker “local/remote
indicates more than 1.4bar (in the green indicated, hear the “beep” sound, the
switch” knob to position it in place.
area); after confirming, the lower door is circuit breaker opens the green light, and

closed. confirm that the circuit breaker is open.

5. Observe the grounding indication of the 6. After about 10s, the three-position switch
4. Turn the three-position “local/remote
three-position switch, confirm that it is in opening indicator light is on, and the
switch” knob to position it in place.
the grounding position, and press the three-position switch enters the opening

three-position switch to open the button. position.

7. Press the three-position switch closing 8. Turn the “storage switch” knob 9. Turn the “close/open switch” knob as indicated,

button to close the three-position switch. After clockwise. After about 8 seconds, the and hear the “beep” sound and the circuit breaker

about 10 seconds, the three-position switch circuit breaker energy storage indicator closes. Observe that the circuit breaker closing

closing indicator will light red, confirming that lights up and the energy storage is indicator is red, confirm that the circuit breaker is in the

completed. closed state, and the power transmission operation is

the three stations are in the closing position.
completed.
 NG7-40.5(Z)
3.1.2 Manual operation (operating in order)

1. Confirm that the density relay pointer 3. Observe that the “separation indication” on
2. Open the front upper door; press the
indicates more than 1.4bar (in the green the panel of the circuit breaker mechanism is
circuit breaker opening button to open
area); after confirming, the lower door is displayed as (O), confirming that the circuit
the circuit breaker
closed. breaker is in the open state.

4. Observe and confirm that the 6. Pinch the mechanism to unlock the paddle,
5. Turn the handle clockwise until it can't
three-station mechanism is in the continue to rotate clockwise until the handle
rotate to reach the opening position.
grounding position, push the unlocking pin, can't rotate, the limit reaches the closing

and insert the operating handle into the position, and the operating handle is pulled
out.

7. Insert the energy storage handle into 8. Press the mechanical closing button

the energy storage operation hole and to hear the “beep” sound. Observe

rotate the handle clockwise until you hear that the circuit breaker mechanism

a “click” sound. Observe and confirm “divide indication” is displayed as (I),

that the “storage indication” shows confirm that the circuit breaker is

“already stored energy”. closed, and the power transmission

operation is completed.
 NG7-40.5(Z)
3.2Power failure operation

3.2.1 Electric operation (operating in sequence)

1. Confirm that the density relay pointer 3. Rotate the “close/open switch” knob according
2. Turn the circuit breaker
indication is greater than 1.4bar (in the to the instruction, and hear the “beep” sound. The
“local/remote switch” knob to
green area); the lower door is closed after circuit breaker opens and the green light is on,
position it in place.
confirmation confirming that the circuit breaker is open.

4. Turn the three-position “local/remote 5. Observe the closing indication of the 6. After about 10s, the three-position

switch” knob to position it in place. three-position switch, confirm that it is in switch opening indicator light is on, the

the closing position, and press the three-position switch enters the opening

“three-position switch opening button” position, and then press the

"three-position switch grounding button".

9. Turn the “close/open switch” knob as

7. After about 10s, the three-position 8. Turn the “storage switch” knob
indicated, and hear the “beep” sound and the
switch grounding indicator lights up, clockwise. After about 8 seconds, the
circuit breaker closes. Observe that the circuit
and the three-position switch enters the circuit breaker energy storage indicator
breaker closing indicator is red, confirm that
grounding position. lights up and the energy storage is
the circuit breaker is in the closed state, and the
completed.
power failure operation is completed.
 NG7-40.5(Z)
3.2.2 Manual operation (in order)

1. Confirm that the density relay pointer

2. Open the front upper door; press the 3. Observe that the “separation
indication is greater than 1.4bar (in the
circuit breaker opening button to open indication” on the panel of the circuit
green area); the lower door is closed after
the circuit breaker breaker mechanism is displayed as (O),
confirmation
confirming that the circuit breaker is in

the open state.

4. Observe and confirm that the 5. Turn the handle counterclockwise

three-station mechanism is in the closing until it can't rotate to reach the opening

position, push the unlocking pin, and insert position.

the operating handle into the operating

hole.
 NG7-40.5(Z)
3.3Power and interlock function

3.3.1 Operating power supply

The operating power of the switchgear is provided by an external power supply device.
The secondary switch is connected to the main switch of the system switchgear power
supply. The internal circuit of the switchgear cabinet is connected to the top of the
cabinet to control the busbar, and is supplied to each unit cabinet.
3.3.2 Interlock function:
a) prevent the circuit breaker from being closed again when it is in the closed state;
b) The circuit breaker can only perform the closing or opening operation when the
three-position switch is in any working position of closing, isolation or
grounding;
c) When the three-position switch handle is not removed, or the three-position
switch is in communication, isolation or grounding operation, the circuit
breaker cannot be closed when the switch is not in place;
d) When the high voltage cable room is energized, the three-position switch is
open, the three-position grounding switch is closed, and the three-position
switch cannot be grounded.
e) Because the NG7-40.5(Z) cabinet is grounded through the circuit breaker, when
the grounding knife is in the grounding position and the high voltage cable room is
energized, the manual and electric locking circuit breakers are closed to prevent the
incoming line from being electrically blocked and grounded;
f) When the circuit breaker has no operating power supply, both the manual and
the electric motor are closed and closed; that is, the voltage loss blocking and closing
circuit breaker;
g) When the order is not specified, the circuit breaker has been equipped with an
electrical anti-skip function.
If the secondary control loop has no working power supply and the high-voltage
cable compartment is not energized, the on-site breaker test is required to be
tested on the site. The breaker panel must be disassembled and the latching
electromagnet link should be manually turned up.

3.3.3 The schematic diagram of the electric operating mechanism of the

three-position switch operation is shown in Figure 4.
3.3.4 Schematic diagram of the electric operating mechanism of the circuit breaker
switch operation is shown in Figure 5.
 NG7-40.5(Z)

Figure 4 Schematic diagram of three-position switch operation electric operating

mechanism

Anti-trip Closing Opening circuit

Energy storage circuit DS and CB interlock
circuit circuit

The cabinet with The grounding

live display latching switch contact of the cabinet
contacts

The cabinet with The grounding

live display latching switch contact of the cabinet
contacts

The blocking function is divided into

two states: 1.ES is closed without power
2. ES is energized and opende.

Figure 5 Schematic diagram of electric switch mechanism for circuit breaker switch
operation

4. Acceptance, packaging, transportation and storage

 NG7-40.5(Z)
4.1 Delivery terms

Switchgear assembled in the factory must be inspected for its assembly and
performance.
a) assemble several switch cabinets together and use them immediately on site;
b) Check whether the order requirements are met;
c) All switchgear cabinets have been routinely tested in accordance with relevant
standards;
d) The mounting materials and accessories are packaged separately;
e) Condition conditions of the gas compartment:
Insulating gas filled with rated working pressure;
Put in a desiccant bag;
Note: Air transport may be considered for discussion in individual cases.
4.2 Packaging
A special packing box is used, and a suitable desiccant is placed in the box, and has
signs such as rainproof, anti-collision, lifting position, and shipping address. Special
packaging requirements will be discussed separately.
4.3 Lifting, transportation
4.3.1 Single switch cabinets are hoisted and transported separately;
4.3.2 The weight of the transport unit should be considered;
4.3.3 The height of the center of gravity of the package should be considered;
4.3.4 The cabinet should be placed upright;
4.3.5 Various loading and unloading precautions should be carried out to ensure the
safety of personnel and articles. The following loading and unloading tools can be used:
crane;
a) The sling with hook should have sufficient carrying capacity (the opening angle of
the hook is ≥ 30mm);
b) The sling is connected to the four lifting rings at the top of the cabinet through the
hook, and the length of the sling should be no less than 4m;
c) Confirm that the sling/sling is strong and will not slip.
Forklifts (switch cabinets should stand on pallets).
The equipment should avoid tilting during handling. If it must be tilted, the tilt angle
should not exceed 5 degrees.
4.4 Acceptance
4.4.1 Check the package for damage;
4.4.2 Check whether the documents, accessories and spare parts are complete
according to the packing list of the product;
4.4.3 Check whether the model, specification, technical parameters and product
certification on the product nameplate meet the order requirements.
 NG7-40.5(Z)
Note: Photographs must be shown to show damage.
4.5 Storage
This product should be stored upright in a room that is dry, ventilated, damp-proof,
shock-proof and resistant to harmful gases. The room temperature should not be lower
than -15 °C. For long-term storage, the circuit breaker should be in the opening
position and the environment should be checked regularly to meet the requirements.
Packing, unpacking and storage should be done in a dry room, and the product, its
components and accessories should be checked for completeness and consistency. The
switchgear should be placed upright and not allowed to be stacked.

4.6 Maintain
Maintenance keeps the switchgear in trouble-free operation and achieves the
longest possible service life. In accordance with GB/T 11022 and IEC 60694, the
following closely related work is included.
Check: Confirmation of actual operating conditions
Maintenance: measures to maintain the specified operating conditions
Overhaul: measures to restore the specified operating conditions

5 General provisions

Under normal operating conditions, the maintenance and repair work of this
product is very small. The mechanical mechanism can be used after 10 years of
operation, or after the circuit breaker is divided into 10,000 times. After the
three-position switch is divided into 1000 times, the manufacturer is sent to specialize.
The trained personnel perform the necessary maintenance. Under abnormal
environmental conditions (contamination, corrosion, etc.), the cycle of overhaul should
be shortened accordingly. Note: When it comes to the maintenance and treatment of
insulating gas, it is necessary to attach great importance to safety, ensure the
ventilation of the operating site, equip with necessary protective tools (such as
disinfection masks) and rescue measures to avoid suffocation caused by excessive gas
density.
5.1 Running check
During normal operation, the various indication states of the equipment should be
observed regularly, and the recorded information of the protection unit should be
classified and summarized. If an abnormal situation occurs, the maintenance plan
should be determined after consulting the manufacturer. If necessary, the
manufacturer sends someone to the factory. Conduct on-site guidance.
5.2 Main circuit insulation level check
In the case of 2.5, the power frequency withstand voltage test is performed on the
 NG7-40.5(Z)
phase, relative and vacuum fractures of the main circuit in accordance with the
requirements in 2.5.3 test procedure. If the result is unsatisfactory, contact the
manufacturer for assistance.
5.3 Circuit breaker mechanical characteristics check
In the case described in 3.3.2, contact the manufacturer to inspect the mechanical
characteristics of the circuit breaker operating mechanism. If the result is unqualified,
the manufacturer is responsible for the adjustment process.
5.4 Maintenance of other components
For maintenance and overhaul of other components (high voltage primary cable,
lightning arrester, current transformer, voltage transformer, sensor and control
protection unit, etc.), please refer to the relevant standards and the requirements of the
respective manuals.

6 Ordering instructions

6.1 Determine the product model, name code, and technical parameters;
6.2 Determine the quantity of products and delivery period;
6.3 other special operational requirements;
6.4 Name and quantity of spare parts.