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Operating and Maintenance Manual: T & R Test Equipment Limited

This document provides an operating and maintenance manual for a primary current injection system. It describes the system components, safety precautions, operating instructions, applications for testing devices, maintenance procedures, specifications, and accessories. The system can generate high current outputs up to 12kA for testing protection devices and has timing functions to evaluate device operation. Safety is a top priority, with numerous warnings about handling high voltages and currents.

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Soe Htike
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0% found this document useful (0 votes)
132 views

Operating and Maintenance Manual: T & R Test Equipment Limited

This document provides an operating and maintenance manual for a primary current injection system. It describes the system components, safety precautions, operating instructions, applications for testing devices, maintenance procedures, specifications, and accessories. The system can generate high current outputs up to 12kA for testing protection devices and has timing functions to evaluate device operation. Safety is a top priority, with numerous warnings about handling high voltages and currents.

Uploaded by

Soe Htike
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 56

OPERATING AND MAINTENANCE MANUAL

Product: Primary Current Injection System


Type: CU-Ps and PLU-5k or PLU-6k

DESIGNED AND MANUFACTURED BY:

T & R Test Equipment Limited


15-16 Woodbridge Meadows, Guildford, Surrey, GU1 1BJ, United Kingdom
Telephone: 01483 207428 e-mail: [email protected]
Web: www.trtest.com
1
GENERAL SAFETY STATEMENT
WARNING

The following safety precautions should be reviewed to avoid injury to the user and damage to the
product (and other products connected to it). To avoid potential hazards only use this product as
specified.

 Only suitably qualified personnel should use this equipment. Servicing of this product
should only be carried out by suitably qualified service personnel.

To Avoid Fire Hazards and Personal Injury


 Use the correct power supply lead. Only use a suitably rated and approved power supply lead for
the country of use.
 Ensure that systems that the unit is to be connected to are isolated from the supply and earthed.

 Do not connect and disconnect leads whilst outputs are switched on. Breaking the output circuit
with current flowing may cause potentially fatal arcing.
 Ensure that the product is grounded. To avoid electric shock, it is essential that the grounding
conductor is connected to the earth ground. An additional earth terminal is provided on the unit that
should be connected to a local earth. Ensure that the unit is properly grounded before making any
connections to inputs or outputs.
 Terminal ratings must be observed to prevent fire hazards and risk of injury to the operator.
Consult the product manual for ratings information before making connections to any terminal.

 It is ESSENTIAL to consult the product manual for rating information before making any connection
to a terminal or terminal group marked with a warning triangle.

 Only use fuses of a type and rating specified for this product.

 Do not operate the unit out of its case or with any covers or panels removed.
 Do not touch exposed connections and components when power is present.

 Do not operate the product if any damage is suspected. Refer the unit to qualified service
personnel to be checked.
 Do not operate the unit in wet or damp conditions.

 Do not operate the unit in an explosive atmosphere.

 The CU-Ps systems have a very high output current (up to 12kA), and therefore generate large
magnetic fields around the output leads and loading transformer. Care must be taken in siting the
unit next to items sensitive to magnetic fields (such as computer monitors and other sensitive
equipment).
 Warnings from cardiac pacemaker manufacturers state that strong magnetic fields may affect
operation. Any high current unit such as the CU-Ps should therefore not be operated by, or in the
vicinity of persons fitted with cardiac pacemakers or any other electronic or electrical medical
implants.

If any further queries occur regarding the usage and maintenance of the equipment
detailed in this manual, please refer these to the supplier of the equipment in the first case
or to the manufacturer, T & R Test Equipment Limited.

2
SAFETY TERMS AND SYMBOLS

The following safety symbols appear on the equipment:

CAUTION/WARNING – Refer to manual

HOT – Refer to manual

Mains off

Mains on

The following safety symbols appear in this manual:

This action or procedure may be dangerous if not carried


CAUTION out correctly and may cause damage to the equipment or
connected equipment.

This action or procedure may cause injury or death to the


WARNING operator or other personnel if not carried out correctly using
applicable safety procedures.

Parts of the unit may become hot during use, particularly


HOT
when operating at high currents.

3
CONTENTS

1 DESCRIPTION OF EQUIPMENT 9

1.1 Control Unit Front Panel Layout and Functions 10

1.2 Loading Unit Front Panel Layout 12

1.3 Electrical Specification 14

1.3.1 Supply Requirements 14

1.3.2 Loading Unit Outputs 14

1.3.3 Secondary Injection Output 17

1.3.4 Metering 17

1.3.5 Timing System 21

1.4 Displayed Values and Messages 22

1.4.1 Displayed Values 22

1.4.2 Warning Messages 22

1.5 Primary Current Injection Lead Sets 24

1.5.1 Description 24

1.5.2 Factors Affecting Maximum Output Current 25

1.6 Overload Protection 26

1.7 Construction 26

1.8 Installation 27

2 OPERATION 28

2.1 Primary Current Injection with Loading Unit 28

2.1.1 Connections 29

2.1.2 Testing 30

2.1.3 After Testing 30

2.2 Secondary Current Injection 31

2.2.1 Connections 31

2.2.2 Testing 32

2.2.3 After Testing 32

2.3 Timing System 33

5
2.3.1 Timer Modes 34

2.3.2 General Procedure for Timing Tests 35

2.4 Storage of results 36

2.4.1 USB key 37

2.4.2 Setting the clock 37

2.4.3 Entering a comment 37

2.4.4 Auto-store 38

2.4.5 Waveform storage 38

2.4.6 File formats 39

2.4.7 Viewing results 39

3 APPLICATION NOTES – TESTING SPECIFIC DEVICES 41

3.1 Secondary Injection of an Over-Current Relay 41

3.1.1 Timer Mode 41

3.1.2 Connections 41

3.1.3 Test Procedure 41

3.2 Primary Injection of an Over-Current Relay 42

3.2.1 Timer Mode 42

3.2.2 Connections 42

3.2.3 Test Procedure 42

3.2.4 Using Pulse Mode to Set the Current 43

3.3 Timing of Auto-reset/Reclosing Devices 43

3.3.1 Timer Mode 43

3.3.2 Connections 43

3.3.3 Test Procedure 43

3.4 Timing Devices with NO Auxiliary Contacts 44

3.4.1 Timer Mode 44

3.4.2 Connections 44

3.4.3 Test Procedure 44

3.5 Using the Control Unit as a Single Contact Timer 45

3.5.1 Timer Mode 45

3.5.2 Connections 45

6
3.5.3 Test Procedure 45

3.6 Using the Control Unit as a Dual Contact Timer 45

3.6.1 Timer Mode 45

3.6.2 Connections 45

3.6.3 Test Procedure 45

3.7 CT Polarity 46

3.7.1 Modes & Settings 46

3.7.2 Connections 46

3.7.3 Test Procedure 46

3.8 CT Ratio 47

3.8.1 Modes & Settings 47

3.8.2 Connections 47

3.8.3 Test Procedure 47

4 MAINTENANCE 49

4.1 Output Control Brushes 49

4.2 Removal of the CU-Ps from Case 49

5 STANDARD ACCESSORIES 51

5.1 Spare Fuses Supplied 51

5.2 Standard Accessories Supplied 51

5.3 Optional Accessories Supplied 51

6 OVERALL PERFORMANCE SPECIFICATION 53

6.1 Insulation Resistance at 1000V DC 53

6.2 Applied Voltage Test 53

6.3 Accuracy of Instruments 53

6.3.1 Loading Unit Current Output 53

6.3.2 Secondary Injection Current Output 54

6.3.3 Auxiliary Metering Input 54

6.3.4 Timing System 54

7
7 REVISION 55

8
1 DESCRIPTION OF EQUIPMENT
The CU-Ps is a primary current injection system offering output currents up to 6000A. The
system consists of a separate control unit containing all metering and control functions and a
loading unit that provides the high current output. The CU-Ps is ideally suited to primary
current injection, stability testing and circuit breaker testing. In addition, the CU-Ps also offers
direct-reading CT ratio and polarity tests and a 100A secondary injection output.
Two loading units are available, delivering a maximum output current of 5000A or 6000A.
Each loading unit can be configured for series or parallel output to allow for a wide range of
load impedances. For example, the PLU-6k may be configured in series mode to give a
maximum current of 6000A at 6.6V range or configured in parallel mode to give a maximum
current of 12000A on the 3.3V.
The control units are rated at 12kVA for 1 second. All metering is digital. A memory facility is
provided to hold the current reading when the output trips or is switched off. The current is
thyristor controlled and is automatically switched off when the device under test trips.
The CU-Ps system has a high accuracy timing system, allowing timing tests to be carried out
to a resolution of 1ms. Selection for normally open or normally closed contacts is automatic,
and the status of the contacts is shown on the front panel.
Timing modes are available to test under and over current devices, re-closers, under and over
voltage devices, current trips and circuit breakers. A full range of high current output leads are
available to complement the system in a range of lengths.

The CU-Ps and associated loading units are designed to be used on ‘dead’
systems (i.e. no externally supplied voltages are present on the test object).
Under no circumstances connect a CU-Ps to a live system. Always check that
the power to the device under test is off and the circuit is isolated and earthed
WARNING
before making any connections.

9
1.1 Control Unit Front Panel Layout and Functions

A B C D E F G H

T
I

Q
J

P O N M L K

Figure 1.1 CU-Ps front panel layout

10
ITEM FUNCTION

A Earth terminal Connect to local earth

B Secondary injection output 0-100A Secondary injection output

C Secondary output circuit breaker Protection for secondary current output

D PLU metering connection Metering/control connection to loading unit

E Metering range/output selection Selects between outputs on CU-Ps


switch (primary/secondary injection) and metering
range

F Primary output circuit breaker Protection for primary current output

G Fuse Fuse for metering and control circuits

H Mains input switch/circuit breaker Supply isolation switch and protection

I Parallel indicator Illuminated when PLU is connected in parallel


mode

J Series indicator Illuminated when PLU is connected in series


mode

K Main output control Sets output current

L Output ON and OFF pushbuttons Switch output on and off and indicate output
state

M Adj. digital pot Used to adjust time and storage results

N Auxiliary metering inputs and Voltage and current input for auxiliary
selector metering circuit

O Select pushbuttons Used to adjust time and storage results

P USB sockets USB sockets for keyboard and memory key

Q Main display Displays output current, auxiliary metering,


timer and PLU mode.

R Timer and pulse selector Timer mode selection and pulse duration
switch

S Store result selector Controls result storage functions

T Timer inputs Timer contact inputs

11
1.2 Loading Unit Front Panel Layout
The CU-Ps system is available with a range of optional loading units and output lead sets.
The loading unit is connected to the control unit using a metering cable and a power cable.
The load is connected between the terminals 1&5 and 4&8.

A B C

Figure 1.2 Loading unit front panel shown in Parallel Mode

12
ITEM FUNCTION

A Parallel Mode Diagram Diagram to show how to connect Links for


Parallel Mode

B Connecting Links Used to connect terminals for Series and


Parallel Modes

C Series Mode Diagram Diagram to show how to connect Links for


Series Mode

D Output Terminals High current output to object under test

E CU-Ps metering connection Metering/control connection to control unit

F Terminal Numbers Numbers to identify terminals

13
1.3 Electrical Specification

1.3.1 Supply Requirements


The CU-Ps systems require a single phase 50/60Hz supply of 230V±10%. The maximum
power requirement of the system depends on the level of current to be drawn from the control
unit. For maximum output a 63A supply is required.
Maximum power requirement 23kVA 5 min on/15 min off
44kVA overload 1 second
Overload ratings are also available when operating in pulse mode. In this mode the output
current (and therefore supply current) may be higher for a maximum of two seconds. In every
case the maximum achievable output current is defined by the output cable and load
impedance.

1.3.2 Loading Unit Outputs


The loading units have two output windings which may either be connected in parallel or
series, allowing the output to be configured for a higher current with a lower voltage or a lower
current with a higher voltage. The links on the control unit must be connected to select series
or parallel operation:

Link
Configuration
terminals

2-3
Series
6-7

1-3

2-4
Parallel
5-7

6-8

Figure 1.3.1 Loading unit series/parallel links arrangement

14
To change the links, ensure the CU-Ps system is turned OFF from the main supply. Remove
all eight retaining nuts, and then remove the output terminal plates. Re-configure the links as
required, and then replace the output terminal plates and nuts. Ensure that all the nuts are
tightened.
The user selects whether the PLU loading unit is in Parallel or Series mode on the CU-Ps
control unit when:

 The CU-Ps is turned ON from the mains supply AND the ammeter select switch is in
the main output range
OR;

 The ammeter range select switch is moved from Secondary Injection to Main Output.
An LED will illuminate on the CU-Ps front panel next to the diagram of the selected mode.

Connect your loading


unit links and press
-->ON for Series
-->OFF for Parallel
Figure 1.3.2 Loading unit series/parallel selection

15
Loading Unit PLU-5k PLU-6k

Parallel mode Series mode Parallel mode Series mode


Output Arrangement

Open Circuit V* 0-4V 0-8V 0-3.3V 0-6.6V

Continuous Current 2500A 1250A 3000A 1500A

Max kVA 10 10 10 10

5 min on/15 min off Current 5000A 2500A 6000A 3000A

Max kVA 10 10 10 10

2 sec on/1 min off Current 8000A 4000A 9600A 4800A

Max kVA 32 32 32 32

1 sec on/1 min off Current 10000A 5000A 12000A 6000A

Max kVA 40 40 40 40

0.5 sec on/0.5 min off Current 10000A 5000A 12000A 6000A

Max kVA 40 40 40 40

0.2 sec on/0.5 min off Current 10000A 5000A 12000A 6000A

Max kVA 40 40 40 40

*open circuit voltage at 230V mains

The main output from the CU-Ps control unit is a 0-230V supply rated at 100A for 5 minutes
on/15 minutes off. This output is NOT isolated from the mains and is not designed to be used
without an isolating loading unit. The units are designed to drive the T&R PLU-5k and PLU-6k
loading units, which provide an isolated low voltage high current output.

Each output is rated for a continuous current and for higher intermittent currents. The
maximum ‘on’ time for intermittent currents is enforced by the unit, and the output will be
switched off if the rating is exceeded. The display will then show the following message until
the green OFF button is pressed to clear the trip condition:

16
Output Tripped
Press OFF to Reset

Figure 1.3.3 Output tripped message

NOTE: If the metering cable is not connected between the control unit and the external loading unit,
the ammeter will not function, and the output will not switch on when the output ON push-
button is pressed. The metering cable between the control and external loading unit acts as
an interlock circuit.
The control unit automatically selects the correct metering ranges and protection for the
loading unit connected.

1.3.3 Secondary Injection Output


The CU-Ps has two secondary injection outputs capable of injecting up to 100A without the
use of a loading unit. The secondary injection output is selected using the metering range
select switch.

Current
Unit Range Voltage
5 min on/15 1 min on/15
Continuous
min off min off

33A 15V 10A 20A 33A


CU-Ps
100A 5V 33A 67A 100A

The secondary injection output will only activate if the power and metering leads to the loading
unit are disconnected.
Ensure both the power and the metering leads are disconnected to the PLU-xk
before using the secondary injection outputs.

WARNING

1.3.4 Metering
The CU-Ps systems are fitted with a memory ammeter that holds the output current’s reading
at the precise moment that the output circuit is switched off. In timing modes where the contact
inputs are used to signify the end of a test, the last valid current before the contacts changed
state is held. This also holds true for the current operated timer mode. The ammeter will
capture and calculate the rms of a single cycle of output current.

17
The output metering ranges for the loading unit depend on the loading unit connected. The
metering ranges are identified as 10%, 50% and 100% on the control unit. These relate to the
maximum current that is available from the loading unit (on a PLU-6k the metering ranges are
600A, 3000A and 6000A when connected in series mode). When using the 0.2s, 0.5s and 1s
pulse modes the trip level is doubled e.g. the PLU-6k will trip at 12000A using all the pulse
modes except the 2s range.

1.3.4.1 Loading Unit Ammeter Ranges when set for series connection

Metering full
Loading unit Metering range Accuracy Trip current
scale

10% 500.0A 0.5%rdg+5d 525A

PLU-5k 50% 2500A 0.5%rdg+5d 2625A

100% 5000A 0.5%rdg+5d 5250A

10% 600.0A 0.5%rdg+5d 630A

PLU-6k 50% 3000A 0.5%rdg+5d 3130A

100% 6000A 0.5%rdg+5d 6300A

1.3.4.2 Loading Unit Ammeter Ranges when set for parallel connection

Metering full
Loading unit Metering range Accuracy Trip current
scale

10% 250.0A 0.5%rdg+5d 265A

PLU-5k 50% 1250A 0.5%rdg+5d 1275A

100% 2500A 0.5%rdg+5d 2625A

10% 300.0A 0.5%rdg+5d 315A

PLU-6k 50% 1500A 0.5%rdg+5d 1575A

100% 3000A 0.5%rdg+5d 3150A

1.3.4.3 Secondary Injection Output Ammeter Ranges

Ammeter
Unit Accuracy Trip current
range

10.00A ±0.5%rdg±5d 10.5A

CU-Ps 20.00A ±0.5%rdg±5d 21A

100.0A ±0.5%rdg±5d 105A

18
1.3.4.4 Auxiliary Meter Ranges
The CU-Ps has an auxiliary metering input with 300V/5A inputs. This can additionally
measure the phase angle between output current and auxiliary input or the ratio between
output current and auxiliary current.
Two inputs are provided, one for voltages up to 300V and the other for currents up to 5A. The
input in use is automatically selected by the unit. Do not connect to both inputs
simultaneously.

Do not exceed the input ratings.

Voltage input Current input

Figure 1.3.4 Auxiliary inputs

19
Auxiliary metering
Full scale Function
range

RMS 300.0V/5.000A Displays the RMS voltage or current of the


signal connected to the input
Accuracy
±0.7%rdg±5d

CT polarity Fwd/Rev Indicates the polarity of a CT connected


between the current output (primary) and
auxiliary current input (secondary)

CT ratio 5A 5000:5A Displays the ratio of a 5A CT connected


between the current output (primary) and
auxiliary current input (secondary)

CT ratio 1A 5000:1A Displays the ratio of a 1A CT connected


between the current output (primary) and
auxiliary current input (secondary)

Phase -179.9° to +180.0° Displays the phase angle between the


output current and the voltage or current
connected to the auxiliary input. Only active
if the output current is <10% of the selected
metering range and the auxiliary input is
>0.5A or 20V.

Hz 45.00-99.99Hz Displays the frequency of the voltage or


current of the signal connected to the input.
Only active if the auxiliary input is >0.5A or
20V.

20
1.3.5 Timing System
The CU-Ps systems are fitted with an integrated timing system linked to the output and the two
sets of contact inputs. The system is highly flexible and allows for the timing of all common
protection devices and trips. The timer may also be used to time external events not linked to
the output of the set. The timer is auto-ranging.
Full details of operating the timer are given in section 2.

Timer mode Range Resolution Accuracy

Pulse 2s 0-2.000s 1ms 0.01% rdg 2d

Pulse 1s 0-1.000s 1ms 0.01% rdg 2d

Pulse 0.5s 0-0.500s 1ms 0.01% rdg 2d

Pulse 0.2s 0-0.200s 1ms 0.01% rdg 2d

Off - - -

Internal start 0.01% rdg 2d

Single contact 0-999.999s/ 1ms/ 0.01% rdg 2d


0-9999.99s/ 10ms/
Dual contact 0-99999.9s 100ms 0.01% rdg 2d

Current operated 0.01% rdg 4d

In current operated mode timing results obtained with test currents below 20% of the selected
ammeter range are of doubtful accuracy and should be ignored.
The CU-Ps systems have two contact inputs which are used to start and stop the timer
depending on the mode selected. Each input has a connection for volt-free contacts and for
triggering by a DC voltage. In each case, the input auto-selects for normally open or normally
closed contacts. The contact state is shown by an LED (off when the contact is closed, on
when the contact is open).
The maximum open circuit voltage across the contact input is 24V, and the short circuit current
through the contacts is limited to 20mA.
The contact inputs are fully isolated.

21
1.4 Displayed Values and Messages

1.4.1 Displayed Values


The CU-Ps display simultaneously shows the injected test current, the loading unit metering
range full scale, the timer result, the selected auxiliary input value and quantity and the state of
the output on a liquid crystal display. It also displays warning and error messages, detailed in
the following section.
CU-Ps Output current Full Scale of loading unit range Timer

Output Range Timer


3000.A 5kA 0.000s
Aux metering:
3000.:5A 5.000A
Auxiliary metering

Figure 1.4.1 Normal values displayed on screen

1.4.2 Warning Messages


In addition to the normal display screens, the CU-Ps systems can display a range of warning
messages if the unit trips on over-current or duty cycle or is too hot internally. If an over
current or duty cycle trip occurs, the green OFF push-button must be pressed to clear the trip
condition. If the unit trips on over temperature, the unit will automatically reset when the
temperature falls to an acceptable level. If the unit is over temperature, switching the unit off
and back on will not clear the message – the unit must be allowed to cool.

Output Tripped
Press OFF to Reset

Figure 1.4.2 Over-current trip warning message

Duty Cycle Trip


Press OFF to Reset

Figure 1.4.3 Duty cycle trip warning message

22
Over Temperature
Output Disabled

Figure 1.4.4 Unit over temperature warning message

Remove Loading Unit


OFF to continue

Figure 1.4.5 Secondary injection selected with loading unit power lead plugged in to CU-Ps

Connect Loading Unit


OFF to continue

Figure 1.4.6 Primary injection selected with loading unit not connected

Press OFF to
continue

Figure 1.4.7 Loading unit fault cleared, waiting for user

PLU Over Temperature


Output Disabled

Figure 1.4.8 Loading unit over temperature

23
1.5 Primary Current Injection Lead Sets

1.5.1 Description
The optional 3000AL, 4000AL, 5000AL, 6000AL lead sets supplied for use with the CU-Ps are
made up from several 70mm2 cores and have different continuous and intermittent ratings.
The rating is also affected by the arrangement of the individual 70mm2 cables making up the
high current cable. The leads are supplied with the cables strapped together, but to achieve
their maximum rating the straps must be cut, and the cores laid out side by side whilst testing.

5 minutes on/15
1 sec on/1
Continuous rating minutes off
minute off rating
Lead set type rating
Cores strapped Cores laid out Cores strapped Cores strapped
together flat together together

3000AL 1200A 3000A 1500A 6000A

4000AL 1400A 4000A 2000A 8000A

5000AL 1600A 5000A 2500A 10000A

6000AL 1800A 6000A 3000A 12000A

8000AL 1800A 6000A 3000A 12000A

CAUTION

The cables and terminals will become hot in use. Ensure adequate cooling time is allowed
before touching cables or connectors after tests.
Note: The output leads should not be rested against any sharp edges whilst testing. The insulation
on the cables softens as it heats up, and it is possible for sharp edges to damage the
insulation on the cable under these circumstances. Eddy current heating may occur in ferrous
metals that the pair of cable rests against, and this could heat the cable insulation further.

24
1.5.2 Factors Affecting Maximum Output Current
The maximum output current obtainable from each tap of the loading unit output depends on
the following factors:

 Lead impedance
 Lead length

 Load impedance
The lead impedance is often dominant in defining the maximum current that may be injected
into the load. The cross-sectional area of the leads and the lead layout have a large effect on
impedance.
Figure 1.5 shows the ideal lead layout for the maximum current obtainable from a CU-Ps and
PLU-6k with a 3m 5000AL output lead set.

Figure 1.5 Ideal lead routing for maximum output current

25
1.6 Overload Protection
The CU-Ps is fitted with a range of overload protection devices:

Location Protection

Mains supply Circuit breaker


100A fuse

Main output Circuit breaker


Electronic over-current trip
Electronic duty cycle trip
Thermal protection

Contact circuits Auto-resetting semiconductor fuses

Auxiliary metering F6.3A fuse


current input

1.7 Construction
The CU-Ps control unit is housed in a robust steel case with castors for mobility. The front
panel is protected by a steel cover which is fixed to the main case with catches. The unit is
also fitted with steel handles at each end of the main chassis.
The external loading units, both the PLU-5k and PLU6-k, are housed in a steel case which is
similar in construction to the CU-Ps control unit. The loading unit is not fitted with a protective
cover.

26
1.8 Installation
The CU-Ps and associated loading units are designed for use in an indoor environment.
Before installation, a suitable mains connector must be connected to the 3-core mains input
cable provided. The connector and supply must be rated for 100A. It is also important to
ensure that the unit is adequately earthed. It is suggested that the earth stud on the side of the
unit is connected to a low impedance local earth. This is essential if the unit is used in a sub-
station environment.

Ensure that the unit is adequately earthed. If necessary, an extra earth


connection may be made between the earth terminal on the front panel of the
control unit, or the earth stud on the case, and a suitable low impedance local
WARNING earth.

Ensure that the unit is connected to an appropriate supply by a suitably rated


connector.
WARNING

The CU-Ps series control units and PLU series loading units are heavy. Avoid
lifting.
WARNING

27
2 OPERATION
This chapter describes how to use the CU-Ps systems in a variety of applications. Specific
examples are given in the applications section.

2.1 Primary Current Injection with Loading Unit

The connections between the CU-Ps and loading unit are shown in figure 2.1.

Figure 2.1 CU-Ps and loading unit connections

It is vital to ensure that secure, low impedance connections are made between
the output of the loading unit and the object under test. Ensure that the output
WARNING cables are suitably rated for the test current to avoid danger of fire. If the
connection to the load is broken whilst current is flowing, arcing may occur.

28
The output terminals and test leads may become hot during use. Allow
adequate time to cool after the test before touching.
CAUTION
If the supply earth to the CU-Ps is of doubtful integrity, the earth terminal on the CU-Ps should
be connected to a solid local earth.
The loading unit output from the CU-Ps control unit is ONLY for connection to a T&R Test
Equipment PLU series loading unit. The loading unit provides isolation from the mains.
The main output is switched on and off using the ON and OFF pushbuttons. The current level
is controlled by the main output control and protected by the output circuit breaker.

Never break the high current output circuit when the output is switched on
– this may cause arcing.
WARNING

2.1.1 Connections
Ensure that the unit is switched off and the test object is isolated and grounded before making
any connections.
Configure the loading unit for either parallel or series output depending on the voltage and test
current required. Ensure that all the nuts are fully tightened. See figure 1.3.1 for connection
details.
Connect the loading unit to the control unit as shown in figure 2.1. When switched on the
control unit will automatically detect the loading unit type.
Select the desired output on the loading unit; the unit will ask if the unit is connected in parallel
or series configuration. Press the ON button for Series or the OFF button for Parallel mode.
Set the metering range switch to 10%, 50% or 100%. These ranges refer to % of maximum
rated current of the connected loading unit, so for an PLU-5k 100% is 5000A and for an PLU-
6k 100% is 6000A.
As shown in Fig 2.1, one output lead always connects to the link between terminal 1 dand 5,
and the other connects to the link between terminal 4 and 8. Connect the output cables to the
test object.

After testing, the output terminals and leads may be hot. Allow to
cool before touching connections.
HOT

29
2.1.2 Testing
Always start the first test with the output control knob at zero to ensure that the test object is
not subjected to an unintentional over-current.
Switch the output on using the ON pushbutton and then increase the output current to the
desired test current. If you cannot achieve the desired test current, one of the following will be
limiting the current:

 Output leads too long. Use shorter output leads.

 Output leads in a large loop – minimising the area in the loop of the output leads will
maximise the current available.

 Output leads of insufficient cross-sectional area. Either use thicker output leads or use
two output leads per connection.

2.1.3 After Testing


On completion of the test, switch off the output using the OFF push-button. Return the output
control to zero and switch off the supply. Before disconnecting the test-object, ensure the
mains supply switch is in the OFF position.

30
2.2 Secondary Current Injection
The secondary current injection output of the CU-Ps allows currents of up to 100A to injected
for testing relays and trips.
To use the secondary injection output the loading unit power and metering
leads must be disconnected and one of the secondary injection metering
ranges selected.

Figure 2.2 Secondary Injection Connections

2.2.1 Connections
Ensure that the unit is switched off and the test object is isolated and grounded before making
any connections.
Connect the test object as shown in figure 2.2. The contact/timer connections will vary
depending on the device type.
Set the ammeter range switch to SEC. OUTPUT 10A, 20A or 100A.
Connect the supply lead to the mains and switch the supply circuit breaker on.

31
2.2.2 Testing
Always start the first test with the output control knob at zero to ensure that the test object is
not subjected to an unintentional over-current.
Switch the output on using the ON push-button and then increase the output current to the
desired test current.

2.2.3 After Testing


On completion of the test, switch off the output using the OFF push-button. Return the output
control to zero and switch off the supply. Before disconnecting the test-object, ensure the
mains supply switch is in the OFF position.

32
2.3 Timing System

Figure 2.3 Timing Sockets and Timing Mode Selector

The CU-Ps timing system is closely integrated with the main output and is very flexible.
A summary of the start and stop events for the timer is shown in the following table:

Timer Mode Timer Start Timer Stop Automatic Example


Condition Condition output off application

Off - - - Set current

Internal Start Main output on Contact set 1 When timer


IDMT relay
change stops

Single Contact
C1 1st change
using C1 1st change C1 2nd change Auto-recloser
(timer start)
Contact 1

Single Contact C2 2nd change


C2 1st change C2 2nd change Drop-off timing
using Contact 2 (timer stop)

Dual Contact C2 change


C1 change C2 change
1st change C1 (timer stop)

Dual Contact C2 change Auto-reclose


C2 change C1 change
1st change C2 (timer start) relay

Current Current >20% of Current < 20%


Current <20% Miniature circuit
Operated selected of selected
Timer stop breakers
metering range metering range

Pulse 0.2s Main output on Set current for


Time = 0.2s 200ms
thermal devices

Pulse 0.5s Main output on Time = 0.5s 500ms

Pulse 1s Main output on Time = 1s 1s

Pulse 2s Main output on Time = 2s 2s

33
The timer resets automatically when the output ON push-button is pressed. In each mode that
the timer is active, the output of the unit must be switched on to arm the timer.
Each contact channel has a contact input for volt-free contacts and a VDC input for DC
voltages. The VDC input may be used to trigger the timer from a DC voltage. This will trigger
from either the voltage switching from zero (0VDC) to 24-240VDC or 24-240VDC to zero. The
voltage must be connected with positive to the red VDC terminal and negative to the blue
COM terminal.

2.3.1 Timer Modes

2.3.1.1 Timer Mode: Off


In the ‘Off’ mode, the timer has no effect on the operation of the set, and the timer does not
run. This mode is used to set the required current through the test object before a timing test.

2.3.1.2 Timer Mode: Internal Start


The ‘Internal Start’ mode starts the timer when the main output is switched on and stops the
timer on the first change of contact set 1. When the timer is stopped, the output of the unit is
automatically switched off.

2.3.1.3 Timer Mode: Single Contact


In ‘Single Contact’ mode, the timer starts on the first change of state of contact set 1 after the
output is switched on and stops on the second change on contact set 1. The output is
automatically switched off when the timer is started. The timer is reset when the output is
switched on. This timer mode is ideally suited to timing auto-reclose relays.
If a single contact mode is required where the output remains on until the second change of
contact, this may be achieved by using single contact mode with contact set 2.

2.3.1.4 Timer Mode: Dual Contact


‘Dual Contact’ mode uses both contact set 1 and contact set 2. The time between C1 and C2
changing is always measured whether C1 or C2 changes first. If C1 changes first, the output
switches off when the timer stops. If C2 changes first, the output switches off when the timer
starts. In dual contact mode the timer will initially start when the output is switched on but will
restart on the first contact change.

2.3.1.5 Timer Mode: Current Operated


‘Current Operated’ mode is used to time devices that have contacts in series with the current
sense element. This includes miniature circuit breakers and MCBs.
The timer is started when the output current exceeds 20% of full scale of the selected
metering range and stops when the current falls below this threshold.

34
Approximate timer
Loading unit Metering range Range full scale
start/stop current

10A 10A 2A
Secondary
20A 20A 4A
Injection from
CU-Ps
100A 100A 20A

10% 500A 100A


PLU-5k
50% 2500A 500A
Parallel Mode
100% 5000A 1000A

10% 250A 50A


PLU-5k
50% 1250A 250A
Series Mode
100% 2500A 500A

10% 600A 120A


PLU-6k
50% 3000A 600A
Parallel Mode
100% 6000A 1200A

PLU-6k 10% 300A 60A

Series Mode 50% 1500A 300A

100% 3000A 600A

2.3.1.6 Pulse Mode


‘Pulse’ mode may be used to generate high current pulses into the test object. The electronic
trips are set to double the normal trip current in the 0.2s, 0.5s and 1s pulse modes. In the 2s
pulse mode, the trips function as normal. This is useful for setting the current when testing
thermal devices and testing instantaneous trips.

2.3.2 General Procedure for Timing Tests


The procedure for timing is the same whether an external loading unit is connected or the
secondary current injection output from the CU-Ps is used.

2.3.2.1 Connections
Ensure that the unit is switched off and the test object is isolated and grounded before making
any connections.
Connect the loading unit to the control unit as shown in figure 2.1. In the case of the
secondary injection output, make the connections shown in figure 2.2.

35
Set the ammeter range switch to one of the main output ranges (10%, 50% or 100%). Connect
the output cables to the desired output on the loading unit and to the test object.
Connect the supply lead to the mains and switch the main supply switch on. The display will
come on, showing the unit type and loading unit type whilst starting up.

2.3.2.2 Testing
It is advisable to make a preliminary test on the test object, starting at zero voltage, in order to
test the load impedance, before performing the test with output control set at higher values.
Therefore, ensure the output control knob is fully anti-clockwise before switching on.
Ensure the timer mode switch is in the off position and depress the ON push-button. Increase
the current by rotating the output control knob in a clockwise direction until the desired current
is indicated on the ammeter. Press the output OFF push-button.
Connect the test object contacts to the contact terminals on the test set, select the internal
start timer mode. If the test object has no auxiliary contacts (e.g. thermal breakers), it will be
necessary to use the current operated timer mode.
When the output ON push-button is pressed, the following will occur:
a. The timer will start and current will flow through the test object.
b. When the test object's contacts change state, the timer will stop, and the test current
will be automatically switched off.

2.3.2.3 After Testing


On completion of the test, return the output control to zero and switch off the supply. Before
disconnecting the test-object, ensure the mains supply switch is in the OFF position.

2.4 Storage of results


The CU-Ps can store all displayed values to a CSV spreadsheet file whenever the timer stops,
or the output is switched off. This is useful for recording all results, plotting relay curves and
plotting transformer magnetisation curves.
Files are stored on the USB key in the folder \TRTEST. A folder is then created in this using
the day’s date, and results files are named with the time of the test.
A comment can be entered to be stored with the results using a USB keyboard.
The following values are stored:

 Time

 Date
 Main output current

 Timer result

 Auxiliary current/voltage input value


 Auxiliary current/voltage input phase angle

 Auxiliary current/voltage input frequency

 Comment

36
2.4.1 USB key
A standard USB flash memory key is used to store the results files. The unit has been tested
with keys up to 8Gb in size.
Insert the USB key into the upper USB socket on the unit before starting to test. Most USB
memory devices have an LED that indicates when the device is accessed. This will flash when
a result is written.

Do not unplug the USB key whilst data is being written – data loss will result.

2.4.2 Setting the clock


The output of the unit must be switched off to set the clock.
 Set the STORE RESULT switch to SET CLOCK.

hh:mm:ss dd-mm-yy
10:13:24 15-12-08

 Use the  and  keys to select which digit to change.

 Use the ADJ control to change the selected digit.


 Use the red ON button to save the changes to the clock.

 Use the green OFF button to cancel setting the clock.

 Set the STORE RESULT switch to OFF.

2.4.3 Entering a comment


Each result is tagged with a comment when it is stored. The comment is entered by setting the
store result control to COMMENT and typing the comment using the optional USB keyboard.
The same comment is tagged to each result until the comment is updated or the comment is
erased. The comment is erased when the unit is switched off.
Any English language USB keyboard can be used with the CU-Ps.
The comment can be typed on the USB keyboard using the letters a-z, numbers 0-9 and
punctuation marks. A maximum of 59 characters may be entered for the comment.
The following keys are also used:
Shift + a-z Enter capital letter.
 Move cursor left/right.
Ins Switch between overwrite and insert mode. By default, the unit will overwrite
the character to the right of the cursor when a new character is typed.
Switching to insert mode will shift characters of the right of the cursor right
when a new character is typed.
Enter Accept the current comment.

37
Esc Lose the changes made to the comment since entering comment mode and
revert to the last comment entered.
 (backspace) Delete the character to the left of the cursor.
Del Delete the character under the cursor.
 (cursor right) Move cursor one character to the right.
 (cursor left) Move cursor one character to the left.
Shift+ Move cursor to end of comment.
Shift+ Move cursor to start of comment.
End Move cursor to end of comment.
Home Move cursor to start of comment.

The following keys have no effect: caps lock, shift lock, alt, Windows key, tab, , , page
up/down, F1-F12.

2.4.4 Auto-store
Set the STORE RESULTS switch to AUTO-STORE.
Set TIMER MODE to internal start, 1 contact, 2 contacts or current operated.
A result record is added to the current result file whenever the timer stops (this includes when
the output is switched off in internal start mode).
If results are to be stored and are not dependant on the timer, set the timer mode to internal
start, and press the OFF button for the main output when a result is to be stored.
Results are not stored when the timer is set to OFF. This allows the output current to be set
without storing any results to the output file.
The example below shows data stored when testing a relay.
"CU-Ps ","V0.12","C00","P1","A1"
"Time","Date","Main A","Timer","Aux A","Aux V","Phase","Freq Hz","Aux Range","Comment"
"11:18:40","28/10/19","2.38","7.961","0.000","0.0","0.0","0.00","6","CDG11 relay"
"11:18:49","28/10/19","3.73","5.252","0.000","0.0","0.0","0.00","6","CDG11 relay"

2.4.5 Waveform storage


Waveform storage mode allows the main output current and auxiliary input waveform to the
USB memory key as a CSV file.
Set the STORE RESULTS switch to WAVEFORM.
Set TIMER MODE to internal start, 1 contact, 2 contacts or current operated.
The waveform is stored to the memory key whenever the timer stops, or the output is switched
off. It takes several seconds to write the waveform data to the memory key. Please be patient
while the unit finishes writing the data.
A spreadsheet program (e.g Microsoft Excel or OpenOffice Calc) can be used to show the
waveform graphically.

38
2.4.6 File formats
Results file format
The results file is in CSV (comma separated value) format. The first line of the file details unit
type, software version and configuration information. The second line specifies column
headings for the data, and the third line onwards is data.
"CU-Ps ","V0.12","C00","P1","A1"
"Time","Date","Main A","Timer","Aux A","Aux V","Phase","Freq Hz","Aux Range","Comment"
"11:18:40","28/10/19","0.00","0.000","0.000","0.0","0.0","0.00","6","Comment – up to 39
chars"

Double-clicking on a results file in MS Windows on a PC with a spreadsheet installed will open


the file.

Waveform file format


The waveform file is in CSV (comma separated value) format.
The first line lists the time, date, and time between samples in ms (0.06=60µs). The second
line specifies column headings, and subsequent lines list one sample value for main output
current in A and one sample value for the auxiliary input in A or V. 1024 samples are stored at
60µs intervals for a total sampling time of 61.44ms.
"11:57:34","28/10/19","","","","Sample Time(ms)","0.06"
“Main","Aux. I"
"0.000","0.000"
"0.000","0.000"
"0.000","0.000"
"0.000","0.000"
"0.000","0.000"
.
.
.
"0.000","0.000"

Double-clicking on a results file in MS Windows on a PC with a spreadsheet program installed


will open the file.

2.4.7 Viewing results


The VIEW RESULTS setting allows the results from the current day to be displayed.
Ensure the main output is off. Set the STORE RESULTS switch to VIEW. The files to view can
be scrolled through using ADJ and the file to view opened using . The results in the file can
then be stepped through using ADJ.

39
3 APPLICATION NOTES – TESTING SPECIFIC DEVICES

3.1 Secondary Injection of an Over-Current Relay

Figure 3.1 Secondary injection of over-current relay

3.1.1 Timer Mode


Internal start

3.1.2 Connections
Connect the relay current coil to the most appropriate output on the CU-Ps (5V 100A or 15V
33A).
Connect the trip contacts on relay under test to contact set 1 on the CU-Ps.

3.1.3 Test Procedure


Switch on the main supply switch.
Set the metering range switch to the most appropriate secondary injection range (10A, 20A or
100A). Set the timer mode switch to the off position.

41
Ensure that the output control is in the zero position.
Press the output ON push-button and increase the output current to the desired level.
Press output OFF push-button.
Select the internal start position on the timer mode switch.
Press the output ON push-button.
When the device under test trips the timer will stop, and the output will be switched off
automatically.

3.2 Primary Injection of an Over-Current Relay

3.2.1 Timer Mode


Internal start.

3.2.2 Connections
Connect current output from loading
unit to desired input on device under
test.
Connect trip contact on the relay
under test to contact set 1 on the
control unit.

3.2.3 Test Procedure


Switch on the main supply switch.
Set the ammeter range switch to a
primary injection range (10%, 50% or
100%). Set the timer mode switch to
the off position.
Ensure that the output control is in the
zero position.
Check that connections are made as
figure 3.2.
Press the output ON push-button and
increase the current to the desired
level.
Press the output OFF push-button.
Select the internal start position on the
timer mode switch.
Figure 3.2 CU-Ps with over current device
Press the output ON push-button.
When the device under test trips the
timer will stop, and the output will be
switched off automatically.

42
3.2.4 Using Pulse Mode to Set the Current
When setting the current into the load pulse mode may be used to avoid injecting current for
long periods of time. Set the timer mode to pulse 0.2s and inject a series of pulses, adjusting
the output current until the desired current is set. Set the timer mode to internal start and then
press the ON push-button.

3.3 Timing of Auto-reset/Reclosing Devices

3.3.1 Timer Mode


Single contact.

3.3.2 Connections
Connect current output from
loading unit to desired input on
device under test.
Connect the trip contact on the
relay under test to contact set
1 on the control unit.

3.3.3 Test Procedure


Switch on the main supply
switch.
Set timer mode switch to the
off position.
Ensure that the output control
is in the zero position.
Check that connections are
made as figure 3.3.
Press output ON push-button
and increase the output
current to the desired level.
Press output OFF push-button.
Select the single contact
position on the timer mode
switch.
Press the output ON push-
button.

Figure 3.3 CU-Ps with auto-reclose device


When the device under test trips the timer will start, and the output will be switched off
automatically.
When the device auto-resets the timer will stop.

43
3.4 Timing Devices with NO Auxiliary Contacts

3.4.1 Timer Mode


Current Operated.

3.4.2 Connections
Connect current output from
loading unit to desired input on
device under test.

3.4.3 Test Procedure


Switch on the main supply
switch.
Set timer mode switch to the
off position.
Ensure that the output control
is in the zero position.
Check that connections are
made as figure 3.4.
Press output ON push-button
and adjust output control until
the desired output level is
indicated.
Press output OFF push-button.
Select the current operated
position on the timer mode
switch.
Press the output ON push-
button.
When the device under test
trips the timer will stop, and the
output will be switched off
automatically.
Figure 3.4 CU-Ps injecting into device with no auxiliary
contacts

44
3.5 Using the Control Unit as a Single Contact Timer

3.5.1 Timer Mode


Single contact.

3.5.2 Connections
Connect contact to be timed to contact set 1.

3.5.3 Test Procedure


Switch on the main supply switch.
Set timer mode switch to the single contact position.
Ensure that the output control is in the zero position.
Press output ON push-button. The timer system is now armed and will start when contact set
1 changes state (i.e. open to closed or vice-versa).
The timer will stop when the contacts return to their original state.

3.6 Using the Control Unit as a Dual Contact Timer

3.6.1 Timer Mode


Dual contact.

3.6.2 Connections
Connect contact to start timer to contact set 1.
Connect contact to stop timer to contact set 2.

3.6.3 Test Procedure


Switch on the main supply switch.
Set timer mode switch to the dual contact position.
Ensure that the output control is in the zero position.
Press output ON push-button. The timer runs and will restart when contact set 1 changes
state (i.e. open to closed or vice-versa).
The timer will stop when contact set 2 changes state.

45
3.7 CT Polarity

3.7.1 Modes & Settings


Timer mode: Off.
Auxiliary metering: CT polarity.

3.7.2 Connections
Connect current output from
loading unit to busbar through
CT primary (or loop lead
through the CT). Ensure that
CT P2 connects to COM
terminal on loading unit.
Connect S1 & S2 on CT
secondary to CU-Ps auxiliary
metering input S1 & S2. Check
that CT S1 connects to COM
input.

3.7.3 Test Procedure


Switch on the main supply
switch.
Set timer mode switch to the
off position.
Ensure that the output control
is in the zero position.
Check that connections are
made as figure 3.7.
Choose a suitable test current.
The test current must be
greater than 10% of the
metering range in use (e.g.
500A on 100% range with
Figure 3.7 CU-Ps CT ratio/polarity PLU-6k). The CT secondary
current must not exceed 5A.
Press the output ON push-
button and increase the output
current to the desired test
current. The display will show
either “OK” for correct polarity
or “REV” for reversed polarity.
Press output OFF push-button.

46
3.8 CT Ratio

3.8.1 Modes & Settings


Timer mode: Off.
Auxiliary metering: CT ratio 1A
or CT ratio 5A as appropriate
to CT secondary.

3.8.2 Connections
Connect current output from
loading unit to busbar through
CT primary (or loop lead
through the CT).
Connect S1 & S2 on CT
secondary to CU-Ps auxiliary
metering input S1 & S2.

3.8.3 Test Procedure


Switch on the main supply
switch.
Set timer mode switch to the
off position.
Ensure that the output control
is in the zero position.
Check that connections are
made as figure 3.8.
Press the output ON push-
button and increase the output
current to the rated CT primary
current. Read off the CT ratio
from the display.
Note: If the CT secondary is >5A a
lower test current must be
Figure 3.8 CU-Ps CT ratio/polarity used such that no more than
5A flows into the metering
input.
Press output OFF push-button.

47
4 MAINTENANCE
The following actions should only be taken by suitably qualified
and competent service personnel. Before removing the unit from
its case, ensure that the unit is disconnected from the mains.
WARNING Under no circumstances connect the unit to the mains whilst it is
removed from its case.

4.1 Output Control Brushes


The output control brushes should be examined and replaced if necessary. The interval
between inspection and renewal of the brushes will depend upon the amount of usage
(particularly at very high currents). However, it should be remembered that damage to the
output control can result if the brushes are allowed to wear away to such an extent that a loss
of brush pressure occurs.

4.2 Removal of the CU-Ps from Case


To remove the instrument from its case, the following procedure should be used:
a. Remove the 8 pozi pan head screws securing each of the side panels to the unit.
b. Remove side panels.

49
5 STANDARD ACCESSORIES

5.1 Spare Fuses Supplied


a. 1 off 20mm F6.3A
b. 1 off 32mm T4A

5.2 Standard Accessories Supplied


Description Part
Number
5 metre supply cable terminated at one end to suit the CU-Ps control unit A018-0001
mains input.
5 metre interconnecting lead terminated at both ends to supply power A240-0001
from the CU-Ps control unit to the PLU loading unit.
5 metre metering lead to connect the PLU loading unit to CU-Ps control A204-0003
unit
5 metre test lead set for timing tests between contacts and CU-Ps control S000-0534
unit.
5 metre 100A lead set for use with the secondary injection outputs on the A199-0001
CU-Ps control unit.
USB mini keyboard for writing comments. A000-0002
USB key 2.0 8GB micro memory stick for storage of results. A000-0003
User manual. N/A
Plastic case to hold leads. S000-0478

5.3 Optional Accessories Supplied


High Current Lead Sets for use with the PLU Loading Unit
Description Part Number
3000AL A019-0001
4000AL A020-0001
5000AL A021-0001
6000AL A022-0001

51
6 OVERALL PERFORMANCE SPECIFICATION

6.1 Insulation Resistance at 1000V DC


The insulation resistance will not be less than 10 megohms between mains input to frame and
all isolated outputs, and all combinations of isolated output to isolated output.

6.2 Applied Voltage Test


Mains input to frame and all isolated outputs 2kV RMS for 1 minute.
All isolated inputs/outputs 1.5kV RMS for 1 minute.

6.3 Accuracy of Instruments

6.3.1 Loading Unit Current Output

Metering full
Loading unit Metering range Accuracy Trip current
scale

10% 500.0A 0.5%rdg+5d 525A


PLU-5k
50% 2500A 0.5%rdg+5d 2625A
Parallel Mode
100% 5000A 0.5%rdg+5d 5250A

10% 250.0A 0.5%rdg+5d 260A


PLU-5k
50% 1250A 0.5%rdg+5d 1300A
Series Mode
100% 2500A 0.5%rdg+5d 2600A

10% 600.0A 0.5%rdg+5d 630A


PLU-6k
50% 3000A 0.5%rdg+5d 3130A
Parallel Mode
100% 6000A 0.5%rdg+5d 6300A

10% 300.0A 0.5%rdg+5d 315A


PLU-6k
50% 1500A 0.5%rdg+5d 1575A
Series Mode
100% 3000A 0.5%rdg+5d 3150A

53
6.3.2 Secondary Injection Current Output

Ammeter
Unit Accuracy Trip current
range

10.00A ±0.5%rdg±5d 10.5A

CU-Ps 20.00A ±0.5%rdg±5d 21A

100.0A ±0.5%rdg±5d 105A

6.3.3 Auxiliary Metering Input

Auxiliary metering range Full scale Accuracy

300.0V RMS 300.0V ±0.7%rdg±5d

5.000A RMS 5.000A ±0.7%rdg±5d

6.3.4 Timing System

Timer mode Range Resolution Accuracy

Internal start 0-999.999s/ 1ms/ 0.01% rdg 2d


9999.99s/ 10ms/
99999.9s 100ms

Single contact 0-999.999s/ 1ms/ 0.01% rdg 2d


9999.99s/ 10ms/
99999.9s 100ms

Dual contact 0-999.999s/ 1ms/ 0.01% rdg 2d


9999.99s/ 10ms/
99999.9s 100ms

Current operated 0-999.999s/ 1ms/ 0.01% rdg 4d


9999.99s/ 10ms/
99999.9s 100ms

Pulse 0-999.999s/ 1ms/ 0.01% rdg 2d


9999.99s/ 10ms/
99999.9s 100ms

54
7 REVISION

Product / Type: Primary Current Injection – CU-Ps & PLU Loading Units
File: CU-Ps manual v1.doc
Author: G Bond
Date: 17.06.19

Issue / Date: 1 / 20.08.19


Modified By: M Clancy

Checked By: N Eldridge Date: 28.10.19

55
Drawings Required

A3/002121 latest issue (CU-Ps)


A3/002135 latest issue (PLU-5k)
A3/002127 latest issue (PLU-6k)

56

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