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Jupiter TP Series Connectors PDF

The document describes the Jupiter TP series of underwater electrical connectors, including their rugged corrosion-resistant construction, waterproofing up to 300 meters, and ability to withstand various voltages and currents depending on the shell size and contact layout. The connectors have mechanical keys and locking systems for repeated matings and dismatings, and can withstand various environmental conditions such as temperature extremes, salt spray, fluid immersion, and vibrations or shocks.

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Sid Io
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100% found this document useful (1 vote)
2K views

Jupiter TP Series Connectors PDF

The document describes the Jupiter TP series of underwater electrical connectors, including their rugged corrosion-resistant construction, waterproofing up to 300 meters, and ability to withstand various voltages and currents depending on the shell size and contact layout. The connectors have mechanical keys and locking systems for repeated matings and dismatings, and can withstand various environmental conditions such as temperature extremes, salt spray, fluid immersion, and vibrations or shocks.

Uploaded by

Sid Io
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

JUPITER

TP series

Applications Description

• For electrics or electrical equipment in • Rugged construction with resistance


harsh environment as geophysics, rail to corrosion
transportation, civil construction, • Waterproof down to 300 meters
underwater instrumentation… underwater
• Scoop-proof shell
• 5 key mechanical polarization
Standards • Screw locking system

Characteristics Electrical Climatic

Mechanical • Withstanding voltage • Temperature range


according to the contact layout -20 °C to +70 °C
• Shells
Voltage Service voltage Withstanding voltage
- Brass (standard ASTM C 385) nickel- category (Vrms 50 Hz) (Vrms 50 Hz) • Watertightness
chrome treated - Unmated connectors: 145 PSI for tests,
Service 1 600 1500 72,5 PSI for service
• Insulators
Service 2 1000 2300 - Mated connectors: 870 PSI for tests,
- Nylatron or Teflon or Kel’f or Silicone
Service 3 7000 15 000 435 PSI for service
according to the contact layout table
• Contacts • Current rating - Contact resistance
- Solder type in brass with nickel-gold • Salt spray
Max. - 20 cycles of 24 hours
plate Shell Type of
current per
Resistance
• O-rings size contact (mΩ)
contact (A)
• Fluid resistance
- Nitrile elastomer 20 7 ≤4
- Oil, alcohol, petrol, diesel fuel, sea water
• Packing washers - Protection boot 8TP 16 14 ≤3
- Various gases (natural, butane, propane,
- Neoprene elastomer 10TP 14 20 ≤ 2.5
freon)
• Endurance 14TP 12 26 ≤2
20TP 6 65 ≤1
- 500 locking / unlocking cycles
• Free-fall 2 115 ≤ 0.6
coaxial 50 Ω 20 ≤ 2.5
- Connecting plug or plug harness 10TP
coaxial 75 Ω 7 ≤4
< 1.5 m
10TP triaxial 50 Ω
• Vibrations 7 ≤4
20TP coaxial 50 Ω
- from 0.1 Hz to 1 Hz : amplitude = 25 mm
10TP triaxial 75 Ω
- from 1 Hz to 5 Hz : acceleration = 0,1 g 4 ≤5
20TP coaxial 75 Ω
- from 5 Hz to 22 Hz : amplitude = 1 mm coaxial 50 Ω 40 ≤ 1.5
- from 22 Hz to 50 Hz: acceleration = 2 g 14TP triaxial 50 Ω 26 ≤2
duration 1 hour on each axis triaxial 75 Ω 14 ≤3
• Shocks 10TP- 14TP high voltage 14 ≤3
- Static acceleration of 120 g on each axis 20TP high voltage 20 ≤ 2.5

• Insulation resistance
- Unmated connectors : ≥ 104 MΩ
- Mated connectors : ≥ 5000 MΩ under
500 Vdc
• Shielding
- Mated connectors : measurement
between the receptacle plate and the
plug’s cable braid : ≤ 10 mΩ

1
JUPITER

TP series

General configuration
FED : straight plug
PCE : cable connecting plug
RER : jam-nut receptacle
REC : square flange receptacle
TER : jam-nut bulkhead
TEC : square flange bulkhead
RECSC : square flange in-line receptacle
BEF : watertight cap for plug
BER : watertight cap for receptacle

2
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TP series

Description
Example: Mated plug and receptacle

1. Receptacle

2. Plug

3. Insulating block with sealed male or female contacts

4. Insert / shell sealing by O'ring

5. Plug / receptacle taper seat with sealing by O'rings

6. Panel / receptacle sealing by O'ring

7. Cable external sheath / plug sealing by packing washers

8. Protection boot, restricts the cable’s radius of bending,


it must not be mistaken with an external sealing
moulding.

3
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TP series

Contacts
Ø A (mm) Ø F (mm)
Shell Size of Front of Inside the Conductive core authorized Removable Definition
size contact contact solder bucket AWG / cross-section (mm2) contact

20 1.02 0.9 26 / 0.14 to 22 / 0.38


8TP
16 1.59 1.2 24 / 0.21 to 20 / 0.60 pin

20 1.02 0.9 26 / 0.14 to 22 / 0.38


No
16 1.59 1.4 22 / 0.38 to 18 / 0.93
socket
10TP
14 1.93 1,9 18 / 0.93 to 16 / 1.34
14TP
12 2.39 2.3 16 / 1.34 to 14 / 1.91
20TP
pin
6 5 6.2 8 / 8.98 to 6 / 13.4
Yes
socket
2 7 9 4 / 21.8 to 2 / 34.5

Ø A (mm) Ø F (mm)
Shell Size of Front of Inside the Acceptable cable and Removable Definition
size contact contact solder bucket specifications contact

Coaxial 50Ω 1.93 2.4 KX 4 - KX 15 - NFC 93550


RG 213 U - RG 58 CU - MIL C 17 F pin
10TP No
KX 6A - KX 8 - NF C 93550
Coaxial 75Ω 1.02 1.5
RG 59 BU - RG 11 AU - MIL C 17 F socket

KX 13 - NF C 93550
14 TP Coaxial 50Ω 4 3 MIL C 17 F - RG 217U

10TP Triaxial 50Ω KX 15 - NF C 93550 pin


0.9 1.2
20TP Coaxial 50Ω MIL C 17 F - RG 58 CU
Yes
10TP Triaxial 75Ω KX 6A - NF C 93550 socket
0.7 0.8
20TP Coaxial 75Ω MIL C 17 F - RG 59 BU

Triaxial 50Ω 3 2.6


According to the cable clamp pin
14TP accessories
Triaxial 75Ω 1.59 1.2

10TP Marine cable DSM 40 No


High voltage 1.59 2 socket
14TP Marine cable DSM 41

20TP High voltage 2 1.3 Marine cable DSM 37

4
JUPITER

TP series

Ordering informations

Type of shell PCE ∆ 14TP


3568 ▲ P

- FED : straight plug


- PCE : cable connecting plug
- RER : jam-nut receptacle
- REC : square flange receptacle
- TER : jam-nut bulkhead
- TEC : square flange bulkhead
- RECSC : square flange in-line receptacle

Type of contacts
-M : male
-F : female
-1 : male / female for bulkhead

Shell size
- 8 TP
- 10 TP
- 14 TP
- 20 TP

Insulating material
According to the contacts layouts, see page 9

Pin layouts

See next page

Cable clamp accessory


See next page

Maximum diameter of the cable's external sheath (in 0.1 mm)


or cable code for coaxials, triaxials and high voltage

5
JUPITER

TP series

Pin layouts
(viewed from male insulator mating side)

8TP

Insulator : N Insulator : N
Pin layout : 04-16 Pin layout : 07-20
4 contacts Cable clamp : A or U 7 contacts Cable clamp : A or U
size 16 Voltage : service 2 size 20 Voltage : service 1

10TP

Insulator : T Insulator : N or T

Pin layout : 03-20 Pin layout : 07-20

Cable clamp : A or U 7 contacts Cable clamp : A or U


3 contacts
size 20 Voltage : service 2 size 20 Voltage : service 1

Insulator : N or T Insulator : N or T

Pin layout : 04-16 Pin layout : 05-16

4 contacts Cable clamp : A or U 5 contacts Cable clamp : A or U

size 16 Voltage : service 2 size 16 Voltage : service 1

Insulator : N or T Insulator : N or T

Pin layout : 02-14 Pin layout : 03-14

2 contacts Cable clamp : A or U 3 contacts Cable clamp : A or U

size 14 Voltage : service 2 size 14 Voltage : service 2

Insulator : T Insulator : K

Pin layout : 1C-50 or 1C-75 Pin layout : TX-50 or TX-75

Cable clamp : U Cable clamp : A


1 coax. 1 triax.
50Ω or 75Ω Voltage : service 1 50Ω or 75Ω Voltage : service 1

INSULATING MATERIALS :
Insulator : T and S (1) N : Nylatron (PA6/6+MOS2) - T : Teflon (PTFE)
K : Kel'F (PCTFE) - S : Silicone (FMQ)
Pin layout : 01-HT (1) : silicone insulator for the plug

Cable clamp : K Contact type :


1 high voltage
contact Voltage : service 3 20 16 14 12 6 2 High voltage Coax. Triax.

6
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TP series

Pin layouts
(viewed from male insulator mating side)

14TP

Insulator : N or T Insulator : N or T

Pin layout : 19-20 Pin layout : 12-16

19 contacts Cable clamp : A or U or M 12 contacts Cable clamp : A or U or M

size 20 Voltage : service 1 size 16 Voltage : service 2

Insulator : N or T Insulator : N or T

Pin layout : 03-12 Pin layout : 04-12

3 contacts Cable clamp : A or U or M 4 contacts Cable clamp : A or U or M

size 12 Voltage : service 2 size 12 Voltage : service 2

Insulator : N or T Insulator : T

Pin layout : 07-14 Pin layout : 01-06

7 contacts Cable clamp : A or U or M 1 contact Cable clamp : A or U or M

size 14 Voltage : service 2 size 6 Voltage : service 2

Insulator : T Insulator : T

Pin layout : 1C-50 Pin layout : TX-50 or TX-75

1 Coax. Cable clamp : U 1 Triax. Cable clamp : JA or JB

50 Ω Voltage : service 2 50 Ω or 75 Ω Voltage : service 2

INSULATING MATERIALS :
N : Nylatron (PA6/6+MOS2)
Insulator : T
T : Teflon (PTFE)
Pin layout : 01-HT

1 high voltage Cable clamp : K


Contact type :
contact Voltage : service 3 20 16 14 12 6 2 High voltage Coax. Triax.

7
JUPITER

TP series

Pin layouts
(viewed from male insulator mating side)

20TP

Insulator : N or T Insulator : N or T

Pin layout : 41-20 Pin layout : 27-16

Cable clamp : A or U or M Cable clamp : A or U or M

41 contacts Voltage : service 1 27 contacts Voltage : service 1


size 20 size 16

Insulator : N or T Insulator : N or T

Pin layout : 32-16 Pin layout : 21-14

Cable clamp : A or U or M Cable clamp : A or U or M

32 contacts Voltage : service 1 21 contacts Voltage : service 1


size 16 size 14

Insulator : T Insulator : N or T

Pin layout : 07-12 Pin layout : 16-12

Cable clamp : A or U or M Cable clamp : A or U or M

Voltage : service 2 Voltage : service 2


7 contacts 16 contacts
size 12 size 12

Insulator : T Insulator : T

Pin layout : 03-06 Pin layout : 04-06

Cable clamp : A or U or M Cable clamp : A or U or M

Voltage class : service 2 Voltage : service 2


3 contacts 4 contacts
size 6 size 6

Insulator : T Insulator : T

Pin layout : 01-02 Pin layout : 4C-50 or 4C-75

Cable clamp : A or U or M Cable clamp : A or U or M

Voltage : service 2 Voltage : service 1


1 contact 4 coax
size 2 50 Ω or 75 Ω
Insulator : X INSULATING MATERIALS :
N : Nylatron (PA6/6+MOS2) - T : Teflon (PTFE)
Pin layout : 04-HT
X : Kelanex (PBTFV 20%)
Cable clamp : A
Contact type :
Voltage : service 3
20 16 14 12 6 2 High voltage Coax. Triax.
4 high voltage
contacts

8
JUPITER

TP series

Cable clamp accessories (dimensions in mm)


Standard

Acceptable cable external diameter


Reference Description
8TP 10TP 14TP 20TP

A Cable clamp ∅ 4 to ∅ 5 to ∅ 9 to ∅ 16 to
∅ 6.2 ∅ 11 ∅ 16 ∅ 26

∅4 ∅5 ∅9 ∅ 16
U Cable clamp to to to to
Ground braid linked to shell ∅ 6.2 ∅ 11 ∅ 16 ∅ 26
(1) (1) (1) (1)

Specials (on request)

Acceptable cable external diameter

Reference Description
10TP 14TP 20TP
∅16 maxi
50 Ω
(KX 4 - KX 15 - NF C 93550)
Cable clamp for triaxial cable
JA / (RG 213 U - RG 58 CU - MIL C 17 F) /
Ground braid connection isolated from the shell
(marine cable DSM 40)
75 Ω
(KX 8 - NF C 93550)
(RG 11 AU - RG 6 AU - MIL C 17 F)

∅16 maxi
Cable clamp for triaxial cable 50 Ω
JB Ground braid connection isolated from the shell / (50 MP - 6145 CA) /
Armor braid linked to shell (marine cable DSM 41)
75 Ω
(75 MP - 6145 CA)

Cable clamp for high voltage cable


Ground braid linked to shell ∅ 11.3 ∅14.3 /
K
Armor braid connection maxi maxi
(size 14TP only)

/ ∅9 ∅ 16
Cable clamping sleeve
M to to
Armor braid linked to shell
∅ 16 ∅ 22

(1) Maximum diameter acceptable with grounding braid: with braid diameter turned down cable external sheath

9
JUPITER

TP series

Cable clamp accessories

Shell size 8TP - 10TP - 14TP - 20TP

Accessory

&

Shell 8TP 10TP 14TP 20TP


A 13 17 19 21
Note : Stripping for inserts with contacts size from 20 to 12, 1C-50, 1C-75

Shell size 14TP

Accessory

JA

Impedance ∅A
50 Ω 2.6
75 Ω 1.2

∅D L
< 10.6 30
≥ 10.6 36

10
JUPITER

TP

Shell size 14TP

Accessory

JB

Impedance ∅A
50 Ω 2.6
75 Ω 1.2

∅D L
< 10.6 30
≥ 10.6 36

Shell size 10TP

Accessory

11
JUPITER

TP series

Shell size 14TP

Accessory

Shell size 14TP - 20TP

Accessory

Note : Stripping for inserts with contacts size from 20 to 12

14TP 14TP
Shell size 20TP
∅ cable ≤ 14.5 ∅ cable > 14.5

A 23 36 27
B 10 20 15

12
JUPITER

TP series

Shell dimensions (mm)


RER - Jam-nut receptacle, watertight mounting

Panel cut-out

Shell size 8TP 10TP 14TP 20TP

A 23 37 37 49,5

B 8.5 14 13 17

∅E M17 x 1 M21 x 1 M29 x 1 M41 x 1

∅F M14 x 0.75 M18 x 0.75 M25 x 0.75 M36 x 1

∅G 20 25 34 46

H Max 5 10 9 12

on flats J 17 22 30 41

∅K +0.1
0 14.2 18.2 25.2 36.2

M +0.1
0 13.2 16.2 23.2 33.2

N 3 4 4 5

P/N RER∆8TPN − RER∆10TP▲ − RER∆14TP▲ − RER∆20TP▲ −

∆ = F (Female) for 01-HT and 04-HT pin layouts

13
JUPITER

TP series

Shell dimensions (mm)


REC - Square flange receptacle, watertight mounting

Panel cut-out

Shell size 8TP 10TP 14TP 20TP

A 23 37 37 49.5

B 4 14 13 17

C 23 32 40 52

D 17.5 24 31 42

∅E M17 x 1 M21 x 1 M29 x 1 M41 x 1

∅F 14 18 25 36

∅ K +0.1
0 14.2 18.2 25.2 36.2

∅L 3.2 4.3 5.3 6.3

P 3 5 6 8

∅ Q Max 31.5 42.5 53.5 70.5

R M3 M4 M5 M6

P/N REC∆8TPN − REC∆10TP▲ − REC∆14TP▲ − REC∆20TP▲ −

∆ = F (Female) for 01-HT and 04-HT pin layouts

14
JUPITER

TP series

Shell dimensions (mm)


TER - Jam-nut bulkhead, watertight mounting

Panel cut-out

Shell size 8TP 10TP 14TP 20TP

A 50 60 60 82

B 34.5 35.5 34.5 47.5

∅E M17 x 1 M21 x 1 M29 x 1 M41 x 1

∅G 23 28 40 52

H Max 19 16 13 22

on flats J 20 24 34 46

∅ K +0.1
0 17.2 21.2 29.2 41.2

M +0.1
0 14.2 19.2 27.2 39.2

N 4 4 6 5
(1)
P/N TER18TPK − TER110TPT − TER114TPT − TER120TPT −

Certain pin layouts are not available for bulkhead. Call us for more information.
(1) Except pin layout 01-HT (female/female contact). Bulkhead P/N : TER210TPT01-HT. Male plug on both sides.

15
JUPITER

TP series

Shell dimensions (mm)


TEC - Square flange bulkhead, watertight mounting

Panel cut-out

Shell size 8TP 10TP 14TP 20TP

A 50 60 60 82

B 34.5 35.5 34.5 47.5

C 32 40 52 76

D 24 31 42 60

∅E M17 x 1 M21 x 1 M29 x 1 M41 x 1

H Max 23 20 19 27

∅ K +0.1
0 17.2 21.2 29.2 41.2

∅L 4.3 5.3 6.3 8.5

P 4 6 8 9

∅ Q Max 42.5 53.5 70.5 100.5

R M4 M5 M6 M8

P/N TEC18TPK − TEC110TPT − (1) TEC114TPT − TEC120TPT −

Certain pin layouts are not available for bulkhead. Call us for more information.
(1) Except pin layout 01-HT (female/female contact). Bulkhead P/N : TEC210TPT01-HT. Male plug on both sides.

16
JUPITER

TP series

Shell dimensions (mm)


RECSC - Square flange in-line receptacle, watertight mounting

Panel cut-out

Shell size 8TP 10TP 14TP 20TP

A 57 82 100 126
B 42 58 76 96
C 32 40 52 76
D 24 31 42 60
∅E M17 x 1 M21 x 1 M29 x 1 M41 x 1
∅F 18 22 29 41
G 83 119 153 198
H Max 10 12 12 20
∅ J Max 20 23 32 45
∅ J1 Max 17 20 27 39
∅K +0.1
0 18.2 22.2 29.2 41.2
∅L 4.3 5.3 6.3 8.5
P 4 8 8 9
∅ Q Max 42.5 53.5 70.5 100.5
R M4 M5 M6 M8
P/N RECSC∆8TPN − RECSC∆10TP▲ − RECSC∆14TP▲ − RECSC∆20TP▲ −

Note : Only fit the protection boot after securing connector fixing onto panel.
1) For installing the protection boot.
∆ = F (Female) for 01-HT pin layout.

17
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TP series

Shell dimensions (mm)


FED - Straight plug

Shell size 8TP 10TP 14TP 20TP

∅A 20 25 34 46
∅ B Max 20 23 32 45
C 53 72 90 114
D 79 110 144 186
P/N FED∆8TPN − FED∆10TP▲ − FED∆14TP▲ − FED∆20TP▲ −

∆ = M (Male) for 01-HT and 04-HT pin layouts

PCE - Cable connecting plug

Shell size 8TP 10TP 14TP 20TP

∅A 20 25 34 46
∅ B Max 20 23 32 45
C 57 82 100 126
D 83 119 153 198
∅E M17 x 1 M21 x 1 M29 x 1 M41 x 1
on flats J 17 20 28 38

P/N PCE∆8TPN − PCE∆10TP▲ − PCE∆14TP▲ − PCE∆20TP▲ −

∆ = F (Female) for 01-HT pin layout

18
JUPITER

TP series

Caps

BEF - Plug sealing cap BER - Receptacle sealing cap

Shell size 8TP 10TP 14TP 20TP

A 30 39 40 51
∅B 20 25 34 46
C 27 34 34 48,5

P/N BEF 8TP BEF 10TP BEF 14TP BEF 20TP


without cord BER 8TP BER 10TP BER 14TP BER 20TP

P/N BEFC 8TP BEFC 10TP BEFC 14TP BEFC 20TP


with cord BERC 8TP BERC 10TP BERC 14TP BERC 20TP

Mated/unmated connectors
FED with RER, REC, TER, TEC or RECSC

Shell size 8TP 10TP 14TP 20TP

A 59 77 96 123
B 85 115 150 195
C 75 101 120 153

19
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TP series

Part numbers for insulating blocks


For FED, PCE and RECSC only
For RER, REC, TER and TEC, replacement of the insulating blocks is not recommended (no sealing test carried-out)

Insulating block BIS 14TP N - ∆


Shell size : 8TP - 10TP - 14TP - 20TP

Nylatron insulator

Pin layouts

Contacts : M = male - F = female

Insulating block BIS 14M ▲ - ∆


Shell size : 10M - 14M - 20M

Insulating material :
T = teflon
K = kel'f according to layouts

Pin layouts

Contacts : M = male - F = female

Please contact us for the following pin layouts 10TP : 01-HT


14TP : 01-HT, 1C-50, TX-50 and TX-75
20 TP : 04-HT

Part numbers for protection


boots

Shell size 8TP 10TP 14TP 20TP

Acceptable cable (mm) ∅ 4 to ∅ 6.2 ∅ 5 to ∅ 7 ∅ 9 to ∅ 11 ∅ 16 to ∅ 19


∅ A (mm) 5.3 5 9 16
P/N MDP9M053 MDP10M050 MDP14M090 MDP20M160

Acceptable cable (mm) ∅ 7 to ∅ 8.5 ∅ 11 to ∅ 13 ∅ 19 to ∅ 23


∅ A (mm) 6.8 11 19
P/N MDP10M068 MDP14M110 MDP20M190

Acceptable cable (mm) ∅ 8.5 to ∅ 10 ∅ 13 to ∅ 15 ∅ 23 to ∅ 25


∅ A (mm) 8.5 13 22
P/N MDP10M085 MDP14M130 MDP20M220

Acceptable cable (mm) ∅ 10 to ∅ 13 ∅ 15 to ∅ 16 ∅ 25 to ∅ 26


∅ A (mm) 10 15 25
P/N MDP10M100 MDP14M150 MDP20M250

20
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TP series

Part numbers for O'rings

REC-RER receptacle FED plug PCE cable connecting plug

TEC-TER bulkhead BER cap RECSC square flange in-line


receptacle

Shell size 8TP 10TP 14TP 20TP

➊ On panel
Dimension (mm) ∅ 15.1 x 1.6 ∅ 18.77 x 1.78 ∅ 26 x 2.5 ∅ 37.77 x 2.62
P/N 09-01 10-01 14-01 20-01

➋ On insulator
Dimension (mm) ∅ 8.1 x 1.6 ∅ 8.73 x 1.78 ∅ 15.6 x 1.78 ∅ 24 x 2
P/N 09-02 10-02 14-02 20-02

➌ On taper seat
Dimension (mm) ∅ 9.1 x 1.6 ∅ 12.42 x 1.78 ∅ 20.35 x 1.78 ∅ 30 x 2
P/N 09-03 10-03 14-03 20-03

➍ On panel
Dimension (mm) ∅ 18.1 x 1.6 ∅ 21.95 x 1.78 ∅ 29.82 x 2.62 ∅ 42.52 x 2.62
P/N 09-04 10-04 14-04 20-04

➎ On panel
Dimension (mm) ∅ 18.77 x 1.78 ∅ 24 x 2 ∅ 31.42 x 2.62 ∅ 42.52 x 2.62
P/N 10-01 20-02 14-05 20-04

21
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TP series

Tool part numbers

Plug wiring tool Contact assembling tool

This tool is used to have the plugs secured while The removable contacts are held in the insulator by a
performing the wiring operation, i.e.: tightening the stacked special nut, which can be screwed or unscrewed, using
components in backshell. the tools hereafter.
P/N: OUT-321

Crimping plier
Contact type Tool P/N

Male size 6 OUT.BMV.20M.16MC

Female size 6 OUT.BFV.20M.16MC

Male size 2 OUT.BMV.20M.35MC

Female size 2 OUT.BFV.20M.35MC


Use to crimp coax contact clamping cable accessories,
referenced JA and JB, size 14TP.
Crimping plier : M22520/5-01, fixture M22520/5-27
10TP triaxial 50Ω - 75Ω
20TP coaxial 50Ω - 75Ω OUT.MC.04
male and female

22
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TP series

Tool part numbers

Plastic jaw plier

This tool is used for holding the cable clamp while tightening
the sleeve

Ref - P/N : 410.01

Spanners
Pin spanner

Used to screw the mating sleeves of shell sizes


8TP, 10TP, 14TP and 20TP

Ref - P/N : 771.20.42

Pin fixture for torque wrench


Used to screw the mating sleeves at specified torques,
of shell sizes 8TP, 10TP, 14TP and 20TP
Pin fixture P/N: OUT-522/20.42
Torque wrench P/N: S 305D or R 305D

Round pin spanner


Used to screw the sleeve of cable clamp accessory, type M,
of shell size 14TP
To screw the sleeve of cable clamp accessory, type M,
of shell size 20TP, use a spanner jaw with 27 clearance.
Ref - P/N : 776C.20.35.3

23
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TP series

Wiring instructions
(8TP, 10TP, 14TP, 20TP cable clamp accessory type A and U)

1. Cable preparation

Inspection
• Check the cable visually. The cable must be smooth, round and free of damages.

• Check: the packing washer inner diameter shall be smaller than the outer sheath's diameter.

Assembling the accessories on the cable


• Clean the cable with alcohol and successively slide the following accessories onto the cable (see figure 1) :
- protection boot (1) : previously treated internally with talcum powder
- tightening sleeve (2)
- retainer (3)
- packing washer (4)
- clamping sleeve (5)
- cable clamp (6).

Figure 1

2. Wiring

• Strip conductors as shown in cable clamp accessories chaptet

• Fit a heat shrinking sleeve over each wire: see fig. 2.

• Solder the conductors into contact bucket, starting with the central pin then fanning out toward the periphery. Make sure the wires and
especially the copper cores are well cleaned (use alcohol if necessary).
• Slide heat shrinking sleeves, pushed fully against the insulator, and heat them.

With ground braid connection, accessory U


• Put down braid strands over cable external sheath and hold it with adhesive tape (see fig. 2).

Figure 2

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TP series

3. Connector assembly Table A

Shell size
• Bring cable clamp (6) close to its position on insulator by aligning Torque wrench
the locating keys into counterpart keyways. size/tip 8TP 10TP 14TP 20TP

With ground braid connection, accessory U Clamping sleeve 11 13 18 28


• Withdraw scotch tape from ground braid, cut strands at
appropriate length (see figure 3).
Tightening sleeve 12 16 20 32
• Screw clamping sleeve (5) onto cable clamp (6) then use a
torque wrench equipped with a special tip (see table A) and
tighten at specified torque as defined in table B.

• Hold cable clamp (6) with a plastic jaw plier (P/N 410.01) where Table B
the milling pattern is provided.
Shell size
Torque (mdaN) 8TP 10TP 14TP 20TP

(5) 0.4 to 0.4 to 0.4 to 1 to


Tightening sleeve 0.6 0.6 0.6 2

Figure 3 (2) 0.5 to 1 to 1.5 to 2 to


Tightening sleeve * 2.5 3.5 4 7

1.2 to 1.7 to 3.1 to 6 to


Round receptacle nut 1.5 2 3.5 6.3

Plug lock / 0.8 0.9 to 1.9 to 4.1 to


Plug cap 1.1 2.2 4.4

Receptacle 0.9 to 1.2 to 2,5 to 3.5 to


cap 1 1.5 3 4

* Depends on the cable construction

Figure 4
4. Wiring Chamber Compounding

This operation is only optional.

• Use any of the resins proposed next page

• Mix the compounds carefully, as specified by the supplier.

• Use a syringe to inject the resin through the compounding hole


provided in the wiring chamber (see figure 4).
Keep aligned during compounding
• Cure for 24 h at 20°C (or more, depending on the supplier’s
instructions).

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JUPITER

TP series

5. Final Assembly WIRING MANUALS P/Ns


- Cable fitting accessory K : NCA 140 A 400
• Apply a thin coat of silicone grease on the inner o'ring of the
plug body as well as its seal seat on the insulator block. - Cable fitting accessory M : NCA 140 A 500

• Engage the insulator block/cable clamp assembly into the plug - Cable fitting accessory JA.JB : NCA 143 A 400
body: WARNING! Make sure the locating keys are lined up ! - Arrangements with size 6/size 2 contacts : NCA 140 A 600

• Abut the packing washer (4) against the clamping sleeve (5). - Arrangements 10TP, TX-50 or TX-75 and
20TP, 4C-50 or 4C-75 : NCA 140 A 700
• Abut the metal retainer (3) against the packing washer (4).
- Arrangement 20TP, 04-HT : NCA 144 A 100
WARNING ! the retainer shall protude a minimum of two
thirds of its thickness beyond connector plug shell.

• Slightly grease the thread inside the tightening sleeve (2).

• Screw the tightening sleeve (2) with a torque wrench fitted with a
special tip (Table A) then a torque as defined in Table B. During
this operation, the plug shall be locked onto a corresponding
fixed receptacle (P/N OUT-321).

• Install the protection boot on the plug (use alcohol or oil).

Resins references to be used for coumpounding the wiring chamber

• ECCOBOND 45 : epoxy resin


GRACE EMERSON et CUMINGS
205, avenue Georges Clémenceau - 92000 NANTERRE (France)
Tél : 01 46 14 78 40 - Fax : 01 47 25 40 75

• DAMIVAL : polyurethane resin in three components


shore hardness D2 : 50, 85 et/and 90
GEC ALSTHOM - ZI du vert galant - 15 rue Aristide Briand
95310 St-OUEN l'AUMONE (France) - Tél : 01 30 37 40 54 - Fax : 01 30 37 54 01

• CAST 65 : polyurethane resin "removable"


BARNIER
9-11 rue Edouard - 26001 VALENCE (France) - Tél : 04 75 44 05 00 - Fax : 04 75 21 24 47

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