Electronic pellet burner controller - NPBC-V3-1

Electronic Pellet Burner Controller

NPBC-V3-1
SOFTWARE VERSION 3.2/3.1

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CHANGES IN THE TECHNICAL AND USER GUIDE OR IN THE SOFTWARE VERSION

Technical Changes Page

and User
Guide's
version
2.8 1. The software version is changed to 2.5/2.4 1
2. A Manual Feed function to control the feed screw motor is added 16
3. The cleaning before ignition, after extinction and after a back burning alarm is
different. Some new menus for the parameters of each of these cleanings have
been added.
4. Menu Cleaning on Start is added. 17
5. Menu Cleaning on Stop is added. 17
6. Menu Cleaning on BB is added. 18
7. After ignition, the fire's power is smoothly increased and the burner goes 19
through the first two power levels. From the new menu Burning Startup you can
set how many seconds the burner works on its lowest power level – line and on
the next power level – line
2.8.1 Specified conditions for the DHW pump to work. 16
2.9 1. The software version has been changed to 2.6/2.5 1
2. If Standby mode is activated, the circulation pumps don't stop right away, but
continue working if the conditions for them to be on are implemented. 12
3. When the controller is in Standby mode, there is an icon on the display for the
heated external installation. 12
2.10 Correct description of the performance in CH Priority mode 10
2.11 Correction in the symbols displayed for the different burning phases. 14
2.15 1. The software version has been changed to 2.8/2.7 1
2. A new method for intermediate cleanings without extinguishing the burner. 14
3. A new option and a menu for smooth regulation of the extinguishing process 20
when the room thermostat is activated while the burner is in CH Priority mode.
4. A new setting menu for the intermediate cleaning. 21
5. A new option to wait for the fire to get steady after the ignition is detected 18
(waits for the first dose of fuel to burn out). During this time no new pellets are
fed, only the fan provides air. A new menu for this option is added to the
settings.
6. An option to set the hysteresis for the temperature of the water in the boiler, 15
on which the heating installation's circulation pump turns on/off.
7. The monitoring software creates text files containing information about the
burner's condition on every data transfer.
2.16 1. The software version is changed to 3.2/3.1

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2. Different control logic of the circulation pumps of the installations.

3. Included Bulgarian language
4. A new way of operation in Service settings mode. After entering this
mode, browsing all the menus is not by pressing the F button, but by
pressing the arrow buttons. ▲ shows the next menu and ▼ - the previous.
5. After turning the burner off, the work of the internal auger motor is
restricted up to 1 minute.
6. After an unsuccessful ignition try, on every next attempt, the portion of
loaded fuel will be half of the amount of the previous one. This helps to
prevent the jam up of the burner with fuel after few unsuccessful ignition
attempts.
7. An option to power up the FC output during the Intermediate cleaning
procedures. This output may supply power to a device for periodical
mechanical cleanings of the burning chamber.
8. An option to set constant active time for the internal auger motor in
addition to its active time that depends on the fuel auger's active time.
9. Increased maximum work time of the cleaning blower during the cleaning
cycles (FC output) – from 60 to 600 seconds. Adjustment step is changed
to 10 seconds.

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INTRODUCTION

NPBC-V3-1 is a smart, functionally completed controller, designed to control a pellet burner and
heating and hot water installations. All necessary mechanisms and sensors along with the circulation
pumps of the water heater and the heating installations can be directly connected to the controller.
Through simple setup menus for all work parameters, NPBC-V3-1 can be easily adapted to every
burner and installation.

The controller is designed to be built in as OEM product in new-made burners. The following can be
connected to it:
• Electric feed screw motor to transfer pellets from the bunker to the burner (power up to 180W)
• Electric internal auger motor to forward the fuel to the burning area (power up to 180W)
• Main blower with smooth speed control to regulate the air flow (power up to 180W)
• Cleaner motor - an additional high power blower to clean the burner ( power up to 800W)
• Heater for firing the pellets ( power up to 550W)
• Hot water circulation pump (power up to 180W)
• Central heating circulation pump (power up to 180W)
• Photo sensor to detect ignition
• Temperature sensor or thermostat to control the backfire
• Temperature sensor to control the water in the boiler
• Temperature sensor for the hot water heater
• Room thermostat to control the burning according to the room temperature.

Main advantages of the controller:

• Settings for all the parameters of the ignition and burning processes
• RS-232 interface for PC for remote monitoring, control or software upgrade.
• Supports date and time and can be programmed with up to three working periods for the burner
during day.
• Full self diagnostic of the hardware and sensors. If a problem occurs, a short message with the
reason appears and, if necessary, the work mode automatically changes.
• An option to set up automatic clean-ups from 1 to 4 times for twenty four hours, providing
independent continuous performance with no attendance needed.
• Automatic three-level power regulation for reaching the set temperature in the boiler and
additional temporary Suspend mode to avoid ignition and extinction cycles during temporary
reduction of needed energy.
• Control of the pumps of the heating installation and hot water installation from the same
controller.

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TYPE OF BURNERS THAT NPBC-V3-1 CONTROLS
The controller NPBC-V3M-1 is designed to run burners, which use a photo sensor to detect the
burning fire. It measures the level of illumination from the fire and therefore the controller is not
recommended for applications, where the outside light gets into the burning chamber through a glass
door, for example pellet stoves. The pulsing control of the auger motor in the pellet tank allows the
precise dosing of the amount of pellets that goes to the burner. NPBC-V3-1 is able to control an
optional internal auger motor that forwards the pellets inside the burner. The controller can adjust the
rotation speed of the air fan by changing the part of the sinewave of the power supply. To work
properly, the fan should have an induction motor. An additional powerful blower could also be
connected to the controller to blow away the ashes from the burning chamber, while the burner is off
during the cleaning procedures. The controller runs up to two circulation pumps: for the heating
installation and for the hot water heater installation. All of the controlled mechanisms must work on
220VAC or 110VAC mains power supply!

Hydraulic scheme of the outside heating and hot water installation, controlled by NPBC-V3

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The controller consists two modules: Executive module and Control module. They are connected
with 4 wired cable.

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 Electronic pellet burner controller - NPBC-V3-1
NPBC-V3-1 TECHNICAL SPECIFICATION

1 Number of sensor inputs 6 (of 12 possible)

2 Temperature sensors type NTC 10K
3 Maximum measuring temperature 110oC
4 Ignition detecting By photo sensor
5 Temperature measuring accuracy 1%
6 Number of outputs for burner's executive mechanisms 7 (of 12 possible)
7 Supply voltage of each output power supply voltage
8 Blower's motor type induction motor with power
up to 180W
9 Ignition heater maximum power 550W
10 Additional cleaning blower maximum power 800W
11 Maximum power consumed by any other output 180W
12 Maximum short time current on each output 5A AC
13 Maximum section of the plugged in cables in each terminal 2.5mm2
14 Serial interface RS-232 Yes, with connector DB9
15 Power supply voltage 90-250V AC
16 Power consumed in Standby mode <1W
17 Executive module PCB dimensions 180х90mm
18 Control module PCB dimensions 90х75mm
19 Maximum length of the connecting wire between Executive up to 15m
module and Control module

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EXECUTIVE MODULE NPBC-MB3.3 DIMENSIONS AND PORTS DESCRIPTION

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NPBC-V3-1 INPUTS AND OUTPUTS DESCRIPTION:

Outputs Inputs
FM Main fan RT Room thermostat
FSG PS Photo sensor
A1 RB Reverse burning sensor
A2 B Boiler temperature sensor
CS WH Water heater temperature sensor
CA SA2 Auxiliary input 2
SF Screw for fuel PT
SB Internal screw AT
PH Heating installation pump OD
PWH Hot water heater pump SA1
IGN Ignition heater NA1
FC Fan for cleaning HES

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CONTROL MODULE'S DIMENSIONS

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EXPLOITATION INSTRUCTIONS

Main screen has the following view:

Heating installation Internal screw motor

Work mode Work phase
Feed screw motor Boiler temperature
Air fan Flame indicator
Additional information Clock

Press the F button to switch the work mode or to turn off the burner:

Check sign

By pressing “▲” or “▼” buttons, move up or down the check sign „√“, which indicates the mode you
are going to select. The following pressing the F button switches to the selected mode.

Work modes:
• Standby – Turn off the burner. If it was working by the moment of switching to this mode, the
fire will be automatically extinguished. In the work mode field will be shown „Standby”.
• Auto – Automatic mode. By selecting this mode the burner automatically starts and during the
work process keeps the set temperature. In the work mode field will be shown „Auto”.
• Programme – This mode has additional programming periods of the day when boiler's work is
allowed. In this mode the burner starts and regulates the set temperature only during the time
intervals allowed by the timer. In the work mode field appears a timer and the time of the
next turning on or off, depending which is next. For example means a turning off
is coming next at 22:00h .

If the clock is not set (its indication blinks) then pressing the F button switches to the time setting
screen (Set Time) instead of mode menu.

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Automatic work mode (Auto):

By selecting this mode, a choice for the external installation, which is going to be heated by the boiler,
appears:

Work modes with external installations:

• CH Priority – only the building heating installation works. The circulation pump turns on
when the temperature of the water in the boiler gets higher than the set temperature in the menu
CH Setup. The pump works until the temperature of the water gets lower than the set
temperature. When the room thermostat activates due to reaching the set temperature, the pump
keeps working, but the burner's power starts to decrease with one power level down on time
intervals set from the menu Burning Shutdown. At the end it goes through Suspend mode too
before it turns off. If the room thermostat goes back to its normal condition before the burner is
off, it will continue its work according to the temperature of the water in the boiler. If the room
thermostat is active for longer period (the time for Burning Shutdown + Suspend time has run
out) the burner turns off and will be ignited again after the thermostat gets back to its normal
condition.

• DHW Priority – the domestic hot water heater (DHW) has a priority in heating. The pump of
the water heater's installation turns on when all of the following conditions are implemented:
• The temperature of the water in the boiler is above 35oC
• The difference between the temperature of the water in the boiler and in the water heater
is above 5oC
• The temperature of the water in the water heater is lower than the temperature set in the
menu DHW Setup, line Set Temp.
After reaching the set temperature, the circulation pump turns off and then turns back on again
when the temperature of the water in the water heater gets lower than the difference Set Temp
– Hysteresis in the menu DHW Setup. When the water heater reaches the set temperature, if
the room thermostat is activated from the menu Addons Acctivation, the central heating
installation's pump turns on. In this case, if the room thermostat activates because of reaching
the set temperature and if the temperature of the water in the water heater is higher than Set
Temp – Hysteresis, the burner switches to Suspend mode. After the set time for Suspend
mode runs out, the burner turns off. It turns on again when the temperature of the water in the
boiler gets lower than the set temperature minus the temperature difference set for the second
power level in the menu Burn Level. The conditions for the circulation pumps of the water
heater or the heating installation should be implemented, as well.
• For a normal heat exchange, the set temperature of the boiler must be at least 5
degrees higher than the set temperature of the water heater!
• If the room thermostat is not activated in the menu Addons Activation, the temperature
in the rooms is considered as not reached and the central heating circulation pump

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works unconditionally.
• Parallel Pumps – both installations work: for heating and for hot water. The DHW circulation
pump works until the water heater reaches the set temperature in the menu DHW Setup. The
heating installation's circulation pump turns on when the conditions for this in the menu CH
Setup are implemented and turns off when the room thermostat activates due to reaching the
set temperature in all rooms. When both circulation pumps turn off or when the temperature of
the water in the boiler gets to the set temperature, the burner switches to Suspend mode. It
turns off after the maximum time for the Suspend mode runs out. The burner turns on again
when the temperature of the water in the boiler gets lower than the set temperature minus the
temperature difference set for the second power level in the menu Burn Level. The conditions
for the circulation pumps of the water heater or the heating installation should be implemented,
as well.
• For a normal heat exchange, the set temperature of the boiler must be at least 5
degrees higher than the set temperature of the water heater!
• If the room thermostat is not activated in the menu Addons Activation, the temperature
in the rooms is considered as not reached and the central heating circulation pump
works unconditionally.
• Summer Mode – the boiler works only to heat the hot water heater. The difference between
this mode and DHW Priority is that in this mode the boiler turns on only if heating the water
heater is necessary and after the set temperature is reached it turns off. On DHW Priority
mode the boiler does not turn off and maintains the set temperature for the water. If there is a
heating installation, which is not controlled by this controller, in DHW Priority mode it will
have the required hot water.

While the burner is working, the “heating installation” field shows one of the following symbols:

• only the building's central heating installation works

• only the hot water heater's installation works

• both the building's central heating installation and the hot water heater's installation work

• the hot water heater's installation works in Summer Mode

While in automatic mode, the only purpose of the controller is reaching and maintaining the set
temperature in the boiler. Besides, the controller takes care of the periodical cleaning procedures for
the burner. The frequency of these procedures can be set by Auto Clean Setup menu.

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Programming mode for intervals of the day when boiler's work is allowed (Programme):

If you decide that there is no need for the boiler to work twenty four hours, you can use the options for
limitation of the work time in this mode. By choosing the Programme mode a screen with time
intervals appears:

After confirming your choice by pressing the F button, a screen for choosing the external installation
appears. It is the same as in Auto mode. While working in this mode, on the upper left side of the
screen appears the time of the next operation which would be turning on (On) or turning off (Off) the
burner:
Programme mode
At 22:00h the burner
turns off

Turning off the controller:

To turn off the controller press F and choose Standby. The screen will take the following view:
Work mode of the heated
external installation

After that an extinguishing the fire and cleaning the burner procedures start automatically.

The complete extinguishing the fire and cleaning the burner takes time. It is normal if the burner’s and
the boiler’s aggregates continue working after selecting this mode.
The circulation pumps could work if the condition for them to be on are implemented even if the
burner is off. This allows the rest of the heat energy of the water in the boiler to be used.

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General information for operating with the controller:

When the controller’s screen is in base position, by pressing the ▲ (+) or ▼(-) you enter in a mode for
changing the temperature. Confirm the settings by pressing the ↵ (Enter) button or automatically by
pressing no buttons for 6 seconds.

If there is a water heater installation , controlled by this controller, to assure the normal heat
exchange process to the water in the water heater, the set temperature here must be at least 5 degrees
higher than the temperature in the menu DHW Setup, line Set Temp.

While on main screen, by pressing the Enter button the additional information in the lower left side
changes:

set temperature

current date

flame sensor indication

temperature in the water heater

error messages, if any. Error messages can be:

• BB Alarm - an alarm from the back burning thermistor
• Sensor E1 - the temperature sensor in the boiler is disconnected or missing
• Sensor E2 - the temperature sensor in the boiler is short
• Frost - the temperature in the boiler is < 0ºC (the water is frozen)
• IgnitionFail - ignition fail
• Tbb E1 - the back burning temperature sensor is disconnected or missing
• Tbb E2 - the back burning temperature sensor is short
• Tbb Alarm - the back burning temperature sensor alarm
• DHW E1 - the water heater's temperature sensor is disconnected or missing
• DHW E2 - the water heater's temperature sensor is short

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View of the screen when a problem is registered:
Sign for a problem in
the controller

Description of the
problem/problems
When a sign „Е“ for a registered problem is presented, you have to check what the problem is by
pressing the Enter button. The possible messages are listed above.

WORKING METHOD
The burner can work either in continuous automatic mode (Auto) or in mode with timers. When it is
in a timer mode, the burner works only during the intervals of the day set by the user. While working,
the burner goes through several stages: cleaning, igniting, burning, extinguishing, cleaning again and
initial state.

Every ignition begins with a cleaning cycle, which is indicated by the symbol for a fan in the upper
right corner of the screen (field work phase). The purpose is to clean all leftovers of the previous
burning. At first, for a certain time, set in the Cleaning on Start menu, only the primary fan works and
after that the additional cleaning fan turns on, if there is any and if it is activated from the Hardware
Setup menu. After that the burner goes to igniting phase.

The igniting is indicated by the symbol in the upper right corner of the screen (field work phase).
A portion of pellets, which is going to be ignited by the electrical heater and the fan, is loaded. When
the flame sensor indicates the pellets are burning, a symbol appears in the flame indicator field and
the burner goes to burning phase. If the pellets do not ignite before the set time is up, a new portion of
pellets is loaded and a new attempt for ignition is made. After as many retries as set in the menu
General Setup, if there still is no fire, the burner stops and a message Ignition fail appears.
The logic on igniting is as follows:
1. At first the heater turns on and works without air fan for as long as it is set in the menu Cycle
Setup, line Heater. The purpose is to heat up faster. Should watch out for the heater not to get
overheated and damaged, if the time for turning on the cooling is too long!
2. At the same time, while turning on the heater, a dose of pellets is fed for so long as it is set in
the menu: General Setup , line Feed.
3. After the time for the heater, working without air fan, runs out, there are two more steps on
which the air fan turns on. The idea is that the air fan works less intensive at first, so that it
doesn't extinguish the fire, but only keeps the needed oxygen level. After the fire is steady, the
fan's speed can be increased for full igniting of all the pellets.
4. If the photo sensor detects enough light, which can be set from the menu IR Level Setup, line
, the ignition cycle breaks off and the burner goes to work mode. Two parameters are used for
recognizing the light level – light level, measured by the photo sensor and time the illumination
is over this level.

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5. After detecting the burning fire, there is an option to wait for the first dose of pellets to
completely burn out, without feeding a new portion for a certain time. This might be set from
the menu Initial burning.
6. If by the end of the ignition cycle, realized by the above 4 steps, the fire doesn't flare up, a few
more cycles are performed, starting with pellet feeding and turning on the heater without air
fan. Set the number of retries from General Setup, line Retries. To avoid the burner to jam up
with not-flared pellets, the amount of new portion of pellets is half of the previous portion. New
portion of pellets is loaded only for the first three ignition attempts: 100%, 50% and 25% of the
set amount.
7. If the fire doesn't start after all of the retries, an alarm Ignition Fail occurs and no more retries
are going to be performed.
The burning phase is indicated by any of the following symbols in the upper right corner of the screen:
, , or . The burner works on its lowest power level indicated by while going from
igniting to burning until the fire flares up. After that the burner goes on its second power level
indicated by . The time for the burner to work on these two power levels can be set from the menu
Burning Startup. After igniting phase, the power is regulated depending on the difference between
the temperature in the boiler and the set temperature. The power regulation is on three levels with
additional level for suspending the fire only. For each level you can set the fan speed, amount of
pellets and frequency of loading. When the difference in temperatures is smaller than the set
differential temperature for the first power level, the burner goes to Suspend mode, indicated by . If
the Suspend mode continues longer than the set time for this mode and there is no need of increasing
the power, the burner turns off. If the difference in temperatures reaches the necessary difference for
the first power level while the burner is in suspend mode and if there is still embers, it will inflame
automatically.

When turning off, no matter manually or by a timer, the burner goes to extinguishing phase. This is
indicated by the symbol in the upper right corner of the screen. The fuel loading stops and the fan
runs on low speed for preventing a back fire to the container with pellets, while the rest of the pellets
burn out. When the sensor indicates that there is no fire, the burner goes to cleaning phase and after
that in initial state.

The controller can be set for up to 4 automatic intermediate cleanings for twenty four hours. At the
time set for automatic cleaning the burner turns off, cleans and then starts automatically.

The cleaning process is as follows:

1. The burner turns off.

2. The main blower turns on and works on maximum power for time, set in the menu Cleaning
on Stop, line Fan.
3. After the above time is up, the additional fan turns on and works along with the main blower
for time, set in the menu Cleaning on Stop, line Cleaner.
If this cleaning method is unnecessary, it could be deactivated by setting the Clean Count in the menu
Auto Clean Setup to 0.
The controller has one more option for intermediate cleanings that doesn't require the extinguishing of
the fire and only increases the power of the blower. The settings for this cleaning method are in the
menu Interm. Cleaning. The parameters for this setting are: the interval between the cleaning

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procedure, blower's speed for the cleaning and the duration of the procedure. During this cleaning
procedures the pellet feeding doesn't stop.
If this cleaning method is unnecessary, it could be deactivated by setting the duration of the procedure
(middle row in the menu Interm. Cleaning) to 0 sec.

USER SETTINGS
To enter settings mode press and hold the F button for 1.5 seconds. User settings are always available
no matter in what mode the burner is working at the moment.

When the controller is in settings mode, the buttons have the following functions:
• The Enter button switches to the next editable field, if any
• ▲ and ▼ buttons increase or decrease the current value. If you hold the button, the value
automatically changes in the relevant direction. If the setting requests a choice from a list of
options the button ▲ selects the previous option and the button▼ the next, if any.
• The F button forwards to the next setting screen and if any of the parameters has been changed,
it confirms the new values. If this was the last setting screen the controller goes back to the
main screen.
• If no buttons have been pressed for awhile, the controller shows the main screen and ignores
the changes made on the current screen.

Manual control of the feed screw motor – Manual Feed. By using

the up or down arrow keys turn on or off the check box in front of
Feed. If the check box is checked the screw motor works for 10
minutes or until the check box is unchecked manually again. You can
use this option to load the screw motor if it was left empty on any
reasons.
This menu is available only in Standby mode!!!
Setting the temperature for turning on/off the central heating
pump – CH Setup
When the temperature of the water in the boiler gets equal to the Set
Temp, the central heating installation's circulation pump turns on.
When the temperature of the water gets below the value set in Set
Temp – Hysteresis, the pump turns off.
Warning: The pump turns on/off from the room thermostat, too,
depending on the work mode!
The temperature of the boiler set in Set Temperature, must be higher
than the temperature set in CH Setup. Otherwise, this condition will
not be fulfilled.
Domestic hot water heater temperature set – DHW Setup
Set the temperature for the water heater to heat up from the parameter
Set Temp. After reaching this temperature, the water heater's
circulation pump turns off. It turns back on again when the
temperature of the water in the water heater gets lower than Set Temp
– Hysteresis. For the water heater's pump to turn on, the following
conditions must be implemented, as well:

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• the controller must be working in DHW Priority, Parallel

pumps or Summer mode
• the temperature of the water in the boiler must be above 35oC
• the difference between the temperature of the water in the
boiler and in the water heater must be more than 5oC
For a normal heat exchange process, the set temperature of the boiler
must be at least 5 degrees higher than the set temperature in the field
Set Temp!

Time setting - Set Time

Sets the clock

Date setting - Set Date

Sets the date

Contrast

Sets the contrast of the LCD display

Language

Choose the language you prefer for the menus.

FACTORY SETTINGS
Factory settings are used for adapting the controller to the specifics of the burner, the pellets which are
going to be used and the boiler installation. To enter factory settings mode press and hold the F and the
Enter buttons together for 3 seconds. Information about the hardware and the software version of the
controller appears on the screen:

Software version of The controller's version

the executive module
Software version of
the control module

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The following pressing the Enter button forwards to the first screen with factory settings. Browse the
menus by pressing the arrow buttons: ▲ forwards to the next menu and ▼returns to the previous. If
you want to change the parameters in the currently displayed menu, press the Enter button again. In
the upper right corner of the screen appears the sign , which indicates the Edit mode:

Sign for Edit mode

In this mode the buttons have the following functions:

• the arrow buttons ▲ or ▼change the value of the currently blinking parameter in the relevant
direction;
• the Enter button switches to the next editable parameter;
• the F button saves the changes in the current menu and exits the Edit mode;
• if no buttons are pressed for a certain time, the controller goes back to its main screen without
saving the settings in the currently displayed menu.
To exit the factory settings press F and confirm your choice with Enter:

Factory settings are as follows:

Cleaning on Start – set the work time for the main (Fan) and the additional (Cleaner) air fan for
the cleaning cycle before ignition

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Cleaning on Stop – set the work time for the main (Fan) and the additional (Cleaner) air fan for the
cleaning cycle after extinction. These settings also apply for the intermediate automatic cleanings.

Cleaning after extinction caused by Back Burning alarm – Cleaning on BB – sets the work time
for the main (Fan) and the additional (Cleaner) air fan for the cleaning cycle if a back burning alarm
has been registered.

General Setup - - set the number of ignition attempts (Retries) and the work time of the auger
for initial feed (Feed).

Ignition cycle setup - Cycle Setup – adjust the work time of the heater before the fan turns on
and the following two work modes of the fan, which include speed and duration.

The heater works for 30 sec.

before the fan turns on
After that, along with the
heater, the fan works for 2
min. on 5% of its power
Next 3 min., along with the
heater, the fan works on
15% of its power

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Waiting for the first dose of fuel to burn out – Initial Burning – After detecting that the pellets are
burning, the controller can wait for the fire to get steady. During this initial burning, no new pellets are
fed and only the air fan works. To activate this setting, enter the duration of this initial burning process
without feeding new pellets (Dur.) and the speed of the fan (Fan).

If this parameter is 0 sec.,

this process will be skipped

The air fan's speed

Work time on lower power until the fire flares up – Burning Startup – Right after ignition, the
burner doesn't work on its full power to prevent extinction of the unsteady fire. It works first on its two
lower power levels indicated by and . From this menu you can set the work time for each of
these two power levels

Work time on first power level

Work time on second power level

Burn Level – set limits for power regulation. Set the difference between the set temperature and the
boiler temperature for each level.
If the temperature difference
is more than 10 degrees, the
burner works on its 3rd level
If the temperature difference is If the temperature difference is
between 0 and 5 degrees, the between 5 and 10 degrees, the
burner works on its 1st level burner works on its 2nd level

3rd level - Setup – adjust the work mode for 3rd power level (maximum power). Set the active
time of the auger when loading a portion of pellets, the cycle time before loading a new portion of
pellets and the speed of the fan.

This screen means the following: on 3rd power level, on every 30 seconds (Cycle), the auger loads
pellets for 5 seconds (Feed). The fan works on 100% of its power (Fan).

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 Electronic pellet burner controller - NPBC-V3-1

2nd level - Setup - adjust the work mode for 2nd power level. Set the active time of the auger
when loading a portion of pellets, the cycle time before loading a new portion of pellets and the speed
of the fan.

1st level - Setup - adjust the work mode for 1st power level. Set the active time of the auger when
loading a portion of pellets, the cycle time before loading a new portion of pellets and the speed of the
fan.

Suspend – adjust the Suspend mode. Set the active time of the auger when loading a portion of
pellets, the cycle time before loading a new portion of pellets and the speed of the fan. Settings here
are the same as above.

Smooth extinction of the fire – Burning Shutdown – When the room thermostat activates due to
reaching the set temperature while the controller is working in CH Priority mode, the burner
smoothly decreases the power level and if the room thermostat remains active, it shuts down. The
burner goes through each power level and works on it for as long as it is set in the menu below:
If the burner is working on
this power level, in 60 seconds
it will switch to the lower one

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 Electronic pellet burner controller - NPBC-V3-1

Suspend Time – adjust the maximum duration for maintaining the fire. If there is no need for
increasing the power for longer than the time set in this setting, the burner turns off.

Intermediate cleaning – Interm. Cleaning – This cleaning method uses a periodical increasing the
power of the blower, without extinguishing the fire before that. The setting parameters are: Cycle – the
period between two cleaning cycles, Fan – duration of the cleaning procedure (first line) and power
level of the air fan and of the exhaust fan during this procedure (second line). The output for the
cleaning motor (FC) might be supplied, too, during these intermediate cleanings.
On every 60 minutes
the main fan's power
will be increased
If the box is checked,
the cleaning fan (FC output) It works for 30 seconds
will work, too
on 75% of its power

Automatic clean up - Auto Clean Setup – adjust the number of intermediate automatic cleanings
for twenty four hours (Clean Count) and the start time of one of them (Start) (the rest of the cleanings
are evenly distributed for the next twenty four hours).

Hardware Setup – gives the opportunity to deactivate the internal auger motor (Burner Feeder) and
the additional cleaning fan (Cleaner Motor), if the burner does not have these options. If Tstat NO is
checked, the room thermostat will be with normally opened sockets.

Technical and User Guide / version 2.16 page 24 of 30

 Electronic pellet burner controller - NPBC-V3-1

Burner feeder active time set - Burner Feeder – adjust the internal auger motor's (if any) active
time. It turns on at the same time with the main feed screw motor. The active time of the burner feeder
depends on the percents of the active time of the feed screw motor and the additional constant time.
For example, if the feed screw motor works for 5 seconds for each cycle, the percentage setting is
150% and the additional constant time is 5 seconds, then the internal auger motor will start spinning at
the same time with the feed screw motor and will stop in 7.5+5=12.5 seconds. The point of this
settings is to provide enough time for the pellets to move from one end of the burner feeder to the
other.

Percent of the feed screw

motor's active time

Additional constant time

Activating additional peripheral devices – Addons Activation – this setting activates the additional
outputs for central heating circulation pump CH Pump and domestic water heater circulation pump
DHW Pump. Thermostat activates the option to work with a room thermostat.

Flame sensor settings - IR Level Setup – adjusts the limits of the flame sensor for recognizing
ignition and extinction and the minimum time for keeping these rates to confirm the condition. Each
row’s format is: <illumination level>/<time for keeping this level>

Illumination level and

time for keeping this
level to confirm ignition
Illumination level and
time for keeping this
level to confirm extinction

Maximum temperature - Set Temperature – adjust the upper limit of the range for the boiler’s
temperature

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 Electronic pellet burner controller - NPBC-V3-1
The following screens are available only if the burner is in Standby mode!!!
Test Fan Speed – test setting for fan's speed. The power of the air fan can be increased or decreased
in percents by ▲ and ▼ buttons. This function has limited active time and turns off automatically.

Test turning on of the rest of the outputs – Test Outputs – When a row is checked, power is
supplied to this output for test purposes.

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 Electronic pellet burner controller - NPBC-V3-1

SETUP PARAMETERS RANGE FOR NPBC-V3

Setup Menu Parameter Unit Min Max Default

Set Temp °C 35 80 65
CH Setup
Hysteresis °C 1 5 5
Set Temp °C 20 65 45
DHW Setup
Hysteresis °C 1 5 2
Contrast Contrast level 0 20 9
Fan seconds 10 600 180
Cleaning on Start
Cleaner seconds 10 600 20
Fan seconds 10 600 180
Cleaning on Stop
Cleaner seconds 10 600 20
Fan seconds 10 600 180
Cleaning on BB
Cleaner seconds 10 600 20
Retries 0 5 3
General Setup
Feed seconds 1 99 10
Heater seconds 0 600 30
speed level 1 100 5
Fan phase 1
Ignition Cycle Setup minutes 1 9 2
speed level 1 100 15
Fan phase 2
minutes 1 9 3
Duration seconds 0 300 0
Initial Burning
Fan speed level 1 100 20
1st Power Level seconds 10 600 60
Burning Startup
2nd Power Level seconds 10 600 60
dT for 3rd Power
°C 0 30 10
Level
dT for 2nd Power
Burn Level °C 0 20 5
Level
dT for 1st Power
°C 0 10 0
Level
Feed seconds 0.1 25.0 5.0
3rd Burn Level Setup Cycle seconds 4 120 30
Fan speed level 1 100 100
2nd Burn Level Setup Feed seconds 0.1 25.0 3.0

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 Electronic pellet burner controller - NPBC-V3-1

Cycle seconds 4 120 30

Fan speed level 1 100 50
Feed seconds 0.1 25.0 3.0
1st Burn Level Setup Cycle seconds 4 120 20
Fan speed level 1 100 25
Feed seconds 0.1 25.0 2.0
Suspend Burn Level Cycle seconds 10 120 120
Fan speed level 1 100 5
3rd Power Level seconds 10 300 60
Burning Shutdown 2nd Power Level seconds 10 300 60
1st Power Level seconds 10 300 60
Suspend Time Suspend Time minutes 0 180 20
Cycle minutes 5 180 60
Interm. Cleaning Fan line 1 seconds 0 120 30
Fan line 2 speed level 1 100 75
Start time 00:00h 23:59h 12:00h
Auto Clean Setup
Clean Count 0 4 2
% 110 500 150
Burner Feeder Duty
seconds 0 30 0
level 1 150 100
Detect Ignition
seconds 10 240 20
IR Level Setup
level 0 150 40
Detect Extinction
seconds 10 240 60
Set Temperature Max °C 25 85 85
Test Fan Speed speed level 0 100 0

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 Electronic pellet burner controller - NPBC-V3-1

NPBC_Monitor.exe NPBC-V3 monitoring software

Technical and User Guide / version 2.16 page 29 of 30

 Electronic pellet burner controller - NPBC-V3-1
SETTING ALL PARAMETERS WITH NPBC_MONITOR.EXE

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