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M200502ee - Peela Chandani Industrial Visit PDF

Eastern Condiments Pvt. Ltd. is a major spice producer in India with over 5000 employees and annual turnover of 900 crore rupees. It obtains 33kV electricity from the grid, which is stepped down to 415V using oil-filled transformers rated at 950KVA. The company uses a variety of motors from 5HP to 25HP to power production processes like grinding, drying, and packing. It maintains a power factor of 0.97 using automatic power factor control panels. The primary production process involves cleaning, drying, grinding chili peppers into fine powder with a daily capacity of 20 tons.

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96 views13 pages

M200502ee - Peela Chandani Industrial Visit PDF

Eastern Condiments Pvt. Ltd. is a major spice producer in India with over 5000 employees and annual turnover of 900 crore rupees. It obtains 33kV electricity from the grid, which is stepped down to 415V using oil-filled transformers rated at 950KVA. The company uses a variety of motors from 5HP to 25HP to power production processes like grinding, drying, and packing. It maintains a power factor of 0.97 using automatic power factor control panels. The primary production process involves cleaning, drying, grinding chili peppers into fine powder with a daily capacity of 20 tons.

Uploaded by

ANAND
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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PRELEMINARY ENERGY AUDIT

CONDUCTED AT
EASTERN CONDIMENTS Pvt.Ltd
GUNTUR

By
PEELA CHANDANI
M200502EE
IPA
2020-2021
INTRODUCTION:
Eastern groups was established by M.E Meeran as a wholesale
provision business in 1969. he expanded it to a trading business in 1975 as
eastern agencies and set up eastern codiments in 1983.In there company,
there have working employees over 5000 people and turnover of 900cr.
They supplies world wide to 8 lakhs stores and holdes 80% of total market
share. Eastern condiments Pvt.Ltd has variety of spices, curry powders and
pickles in its product mix. They have different kinds of spices, curry
powders, blended masalas such as rasam powder,sambar powder, fish
masala biriyani masala etc, pickle powders, pickles, rice powders such as
puttu powder, idly powder, appam powder, etc.
PLANT DETAILS:
For this industry they get supply for 33kv/11kv substation form there to
reduce voltage step down transformers with kva rating of 950 is used with
reduced voltage of 3 phase supply 415v figure of transformer attaching below.
They use remote on load tap changing for transformer for any voltage
changes needed for them.

Fig1: step down transformer in eastern condiments pvt.ltd


Fig2: Name plate details of step down transformer

Fig3: remote onload tap changer of step down transformer


Fig4: Incoming feeder panel of industry
Fig5: over current relay protection for panel protection

LOAD DETAILS:
Tariff - 7.65 Rs/kwh (category - II(A) HT, as per APSPDCL)-OFF PEAK
8.65 Rs/kwh ( TOD) - PEAK
Fixed charges/month - Rs.475/kw.
Plant is working for 24hrs * 7 days.
Contract demand - 650KVA, 75% of contract demand - 488KVA, 130% of
contract demand - 845KVA.
Monthly energy (approx) = 350kwh
Monthly energy charges (approx) = Rs 2.5lakhs.
Monthly fixed charges (approx) = Rs 1lakh.
Power factor = 0.97 - they maintain power factor above 0.95 by using
Automatic power factor control panel ( apfc panel ) having different types
of capacitor banks like 25kvar, 20kvar etc. Automatically switch on
different capacitor banks depending upon power factor they get at output.
Fig6: automatic power factor control panels
PRODUCTION PROCESS:
First raw material (chilly) needed in bulk are cleared, roasted, crushed,
powdered, packed and dispached to furthur packing. The distribution is
handled by themselfs. The company has a production capacity of 20 tons
per day. Below flowchart shows the process from raw material to fine
powder.

Fig : overall production process in eastern condiments pvt.ltd

There three types of cutting such as first red chilies cut into chili flakes and
in second cutting semi powder and in third cutting fine chilli powder will
produce as shown below
Small chili powder production line:
Below figure shows small chili powder production line. Capacity of this is
1 tones per day. If we want to produce more high rated machines can be
used.

Chilli dry cleaning machine:


This machine cleans the dust on the surface of the chilli(raw material)
containing impurities such as rope, plastic pieces, small sand.
Chili deseeding machine:
It is mainly used to separate chili seed and skin. It is suitable for big
chili, Finished chili is clean of with seeds.

Chili drying:
Is raw chili containing moisture content too high, this type of dryer is
used to dry chilies for further process.
Milling and shifting system:
This system consist of milling, shifting and dust collect part. In
milling part chili can cut using some rollers, and in shifting part chili can be
shifted to grind to fine powder. In dust collector dust is filtered by passing
chili in high pressure pulse deduster

Different type of motors used in this process for cutting, powdering, drying,
Cleaning, grinding, cooling motors such as stepper motors for packing,
3phase induction motor rating up to 25hp for grinding purpose. Gear
motors also used. They use motors form range 5hp to 25hp. Stater also
used to start induction motor up to 5hp they are using direct online stater
more than 5hp they are using star-delta stater. And also there are using
programmable logic controller ( plc ) for controlling motors and other
applications

Note: Though eastern condiments is big industry, so they not allow me to


take pictures inside the plant and cant able to see machine ratings clearly.

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