Operations Management: Processes and Supply Chains: Twelfth Edition
Operations Management: Processes and Supply Chains: Twelfth Edition
Supply Chains
Twelfth Edition
Chapter 2
Process Strategy and
Analysis
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Learning Objectives (1 of 2)
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Learning Objectives (2 of 2)
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What is Process Strategy?
• Process Strategy
– The pattern of decisions made in managing
processes so that they will achieve their competitive
priorities
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Process Strategy
Figure 2.1 Major Decisions for Effective Processes
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Process Structure in Services (1 of 2)
• Customer Contact
– The extent to which the customer is present, is actively involved,
and receives personal attention during the service process
• Customization
– Service level ranging from highly customized to standardized
• Process Divergence
– The extent to which the process is highly customized with
considerable latitude as to how its tasks are performed
• Flow
– How the work progresses through the sequence of steps in a
process
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Process Structure in Services (2 of 2)
Table 2.1 Dimensions of Customer Contact in Service Processes
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Customer-Contact Matrix
Figure 2.2 Customer-Contact Matrix for Service Processes
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Service Process Structuring
• Front Office
• Hybrid Office
• Back Office
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Process Structure in Manufacturing (1 of 2)
• Process Choice
– A way of structuring the process by organizing
resources around the process or organizing them
around the products.
• Job Process
• Batch Process
– Small or Large
• Line Process
• Continuous-Flow Process
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Process Structure in Manufacturing (2 of 2)
Figure 2.3 Product-Process Matrix for Manufacturing Processes
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Production and Inventory Strategies
• Design-to-Order Strategy
• Make-to-Order Strategy
• Assemble-to-Order Strategy
– Postponement
– Mass Customization
• Make-to-Stock Strategy
– Mass Production
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Layout
• Layout
– The physical arrangement of operations (or
departments) created from the various processes and
put in tangible form.
• Operation
– A group of human and capital resources performing
all or part of one or more processes
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Process Strategy Decisions
• Customer Involvement
• Resource Flexibility
• Capital Intensity
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Customer Involvement (1 of 2)
• Possible Advantages
– Increased net value to the customer
– Better quality, faster delivery, greater flexibility, and
lower cost
– Reduction in product, shipping, and inventory costs
– Coordination across the supply chain
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Customer Involvement (2 of 2)
• Possible Disadvantages
– Can be disruptive
– Managing timing and volume can be challenging
– Could be favorable or unfavorable quality implications
– Requires interpersonal skills
– Multiple locations may be necessary
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Resource Flexibility
• Equipment
– General-purpose
– Special-purpose
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Capital Intensity
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Six Sigma Process Improvement Model (1 of 2)
Figure 2.6 Six Sigma Process Improvement Model
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Six Sigma Process Improvement Model (2 of 2)
• Define - The scope and boundaries of the process to be
analyzed are first established
• Measure - The metrics to evaluate how to improve the
process are determined
• Analyze - A process analysis is done, using the data on
measures, to determine where improvements are necessary
• Improve - The team uses analytical and critical thinking to
generate a long list of ideas for improvement
• Control - The process is monitored to make sure that high
performance levels are maintained
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Copyright
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