VMS MF - VMSA MF

PRODUCT LABEL

EN

VMS MF

OPERATING MANUAL

VMSA MF

SOLENOID DRIVEN METERING PUMPS

WITH DIAPHRAGM
 This operating instructions contains safety information that if ignored can endanger life or result
in serious injury.

Read these instructions carefully before use and keep them for future reference. The original
instruction is in Italian. All non-Italian instructions are translations of the original instruction.

Information and specifications on this manual could be uncorrect or could have printing errors.
Specifications are subject to change without notice.

Version: R1-11-13

NORME CE
EC RULES (STANDARD EC)
NORMAS DE LA CE

⎬
Direttiva Basso Voltaggio
Low Voltage Directive 2006/95/CE
Directiva de baja tensión

⎬
Direttiva EMC Compatibilità Elettromagnetica
EMC electromagnetic compatibility directive 2004/108/CE
EMC directiva de compatibilidad electromagnética

⎬
Norme armonizzate europee nell’ambito della direttiva
European harmonized standards underdirective 2006/42/CE
Las normas europeas armonizadas conforme a la directiva

VMS metering pump is tested and certified by WQA to NSF/ANSI 50 and 61 for materials safety.

GENERAL SAFETY GUIDELINES

Operating, installing, or maintaining the unit in any way that is not covered in this manual could
cause death, serious personal injury, or damage to the equipment.

ICON This manual use the following safety message icon:

Danger!
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Warning!
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Important - A practice not related to personal injury or additional information.

⎘ Cross reference - An instance which refers to related information elsewhere in the same
document

2
PURPOSE OF USE AND METERING PUMP IS INTENDED FOR CHEMICAL DOSING AND DRINKING WATER
SAFETY TREATMENT.

Do not use in explosive area (EX).

Do not use with flammable chemicals.
Do not use with radioactive chemicals.

Use after a proper installation.

Use the pump in accordance with the data and specifications printed on the label.

Do not modify or use in a manner inconsistent with the provisions of the operating manual.

Keep the pump protected from sun and water. Avoid water splashes.

In emergencies the pump should be switched off immediately. Disconnect the power
cable from the power supply.

When using pump with aggressive chemicals observe the regulations concerning the
transport and storage of aggressive fluids.

When installing always observe national regulations.

Manufacturer is not liable for any unauthorized use or misuse of this product that may
cause injury, damage to persons or materials.

Pump must be accessible at all times for both operating and servicing. Access must
not be obstructed in any way.

Feeder should be interlocked with a no-flow protection device.

Pump and accessories must be serviced and repaired by qualified and authorized
personnel only.

Before any operation:

• always read chemical Material Safety Data Sheet (MSDS);
• always wear protective clothing;
• always discharge the liquid end before servicing the pump.
• empty and rinse the liquid end before work on a pump which has been used with
hazardous or unknown chemicals.

This equipment requires regular maintenance to ensure potability requirements of the

water and maintenance of improvements as declared by the manufaturer.

3
ENVIRONMENTAL Work area
SAFETY Always keep the pump area clean to avoid and/or discover emissions.

Recycling guidelines

EWC code: 16 02 14

Always recycle according to these guidelines:

1. If the unit or parts are accepted by an authorized recycling company, then follow local recycling
laws and regulations.
2. If the unit or parts are not accepted by an authorized recycling company, then return them to
the nearest representative.

Waste and emissions regulations

Observe these safety regulations regarding waste and emissions:
• Dispose appropriately of all waste.
• Handle and dispose of the dosed chemical in compliance with applicable environmental
regulations.
• Clean up all spills in accordance with safety and environmental procedures.
• Report all environmental emissions to the appropriate authorities.

LABELS Fig. 1. Product label.

CE conformity
UL conformity
(if any)

Distributor

CODE: pump code QR

MODEL: pump model code

PUMP’S DATA

S/N: serial number

Spare parts For spare parts orders or any other communication, refer to product label.
Code (CODE) and serial number (S / N) uniquely identify the pump.

Fig. 2. WQA label.

THIS METERING PUMP IS TESTED AND CERTIFIED

BY WQA TO NSF/ANSI 50 AND 61 FOR MATERIALS
SAFETY.

4
1. Introduction
Introduction:
Metering Pumps “VMS MF” Series are the ideal solution for low / middle dosing of chemicals. All control and setup parameters
are available through a digital keyboard and they are displayed on a LCD backlit display. Pump has “Level” input ,

Pump’s capacity

Flow rate is determined by the stroke speed (frequency) adjustment.

However dosing accuracy is guarantee within an adjustment range from 30% to 100%.

Working modes:

Pump can work in differents ways. See related chapters for extended description of each single mode.

CONSTANT mode.
Pump doses at a constant rate set in “SPH” (strokes for hour), “SPM” (strokes for
minute) or “LPH” (litres per hour) parameters set during program session.

DIVIDE mode.
External pulses from a water meter are divided by a value set during program
session. The pump doses with a rate determined by this parameter.

MULTIPLY mode.
External pulses from a water meter are multiplied by a value set during program
session. The pump doses with a rate determined by this parameter.

PPM mode.
Dosing rate is determined by pulses from a water meter on the base of set PPM,
chemical product concentration (%) and quantity for each single stroke set during
program session.

PERC mode
Dosing rate is determined by pulses from a water meter on the base of set PERC
(%), chemical product concentration (%) and quantity for each single stroke set
during program session.

MLQ mode
Dosing rate is determined by pulses from a water meter on the base of set MLQ
(milliliters per quintal), chemical product concentration (%) and quantity for each
single stroke set during program session.

BATCH mode.
Signal from an external contact starts the pump to dose the set quantity.

VOLT mode.
Voltage from an external device drives the pump that doses proportionally using a minimum and
maximum of strokes for minute set during program session (0 ÷ 10 VDC).

mA mode.
Current from an external device drives the pump that doses proportionally using
a minimum and maximum of strokes for minute set during program session

5
2. Unpacking
Included into package: n.4 Dibbles ø6
n.4 Self tapping screws 4,5 x 40
n.1 Delayed fuse 5 X 20
n.1 Foot filter with valve
n.1 Injection valve
n.1 Level probe
m 2 Delivery pipe* (opaque PE)
m 2 Suction pipe * (transparent PVC)
m 2 Discharge pipe (transparent PVC)
n.1 This installation manual

* If hose is 6x8 there is only a 4meters long hose.

Cut to obtain suction and delivery hoses.

PLEASE DO NOT TRASH

PACKAGING.
IT CAN BE USED TO RETURN
THE PUMP.

Legend:

a. Alternating Current;

b. DC,

c. Protective Earth;

d. Standby;

e. Warning -

6
3. Pump’s description

Display LCD

Delivery valve

Discharge knob

Pump head

Level probe input

External Signal input

Suction valve

to power supply

7
4. Before to Install warnings

Pump’s installation and operativity is made in 4 main steps:

Pump’s installation
Hydraulic Installation (hoses, level probe, injection valve)
Electrical Installation (main power connection, priming)
Programming the pump.

Before to start, please read carefully the following safety information.

Protective clothes

Wear always protective clothes as masks, gloves, safety glasses and

further security devices during ALL installation procedure and while
handling chemicals.

Installation location

Pump must be installed in a safety place and fixed to the table / wall to
avoid vibration problems!

Pump must be installed in a easy accessible place!

Pump must be installed in vertical position!

Avoid water splashes and direct sun!

Hoses and Valves

Suction and delivery hoses must be installed in vertical position!

All hoses connections must be performed using only hands’ force!
No tongs required!

Delivery hose must be firmly fixed to avoid suddenly movements

that could damage near objects!

Suction hose must be shorter as possible and installed in vertical

position to avoid air bubbles suction!

Use only hoses compatibles with product to dose! See chemical

compatibility tabl.
If dosing product is not listed please consult full compatibility table or
contact chemical’s manufacturer!

Feeder should be interlocked with a no-flow protection device to automatically

shut-off the pumps when there is no flow!

Adequate measures shall be taken to prevent cross connection of chemicals!

Chemical feeding must be stopped during backwash cycles and periods of no-
flow as these conditions may introduce the potential for chemical overdosing.
Not doing so may result in elevated chemical concentrations and hazerdous
gas introduction into the pool or spa.

8
5. Installation Draw

Pump must be installed in a wall support at a maximum height (from tank’s bottom) of 1,5 meters.

1 - Dosing Pump
2 2 - Suction Hose
3 - Delivery Hose
4 - Injection Valve
5 5 - Air discharge
6 - Level Probe
7 - Foot Filter
8 - Power Cable

9
6. Hydraulic Installation

Hydraulic connections are:

Suction Hose with level probe and foot filter

Delivery Hose with injection valve
Discharge Hose

Suction Hose.

Completely unscrew tightening nut from pump’s head and remove assembling
components: tightening nut, holding ring and pipe holder.

Assembly as shown in fig. (A). Insert hose into pipe holder until it reaches the bottom.

Lock hose on pump’s head by screwing down the tightening nut.
Use only hands to do it!

Connect other side of the hose to the foot filter using the same procedure.

Suction Hose

Tightening Nut

Holding Ring

Pipe Holder

O-ring

Valve

fig. (A)

10
Assembling foot filter with level probe.

Level probe must be assembled with foot filter using the provided kit.
Foot valve is made to be installed into tank’s bottom without sediments priming problem.

STEP 5

STEP 4

INSERT RING AS SHOWN

STEP 3

INSERT PROBE
WITH N.O. CONTACT
UNTIL TO HEAR
A CLICK
STEP 2

INSERT FLOATER

STEP 1

INSERT RING AS SHOWN

Connect BNC from level probe into pump’s level input (front side of the pump).
Put level probe assembled with foot filter into tank’s bottom.

Warning: If there is a mixer installed into tank, install a suction lance

Progettato da Controllato da Modificato da, il Data Toll. Gen.
Massimo_F 24/10/2003 `0.05
Materiale:

instead of level probe / foot filter. FILTRO DI ASPIRAZIONE CON

SONDA DI LIVELLO - CONTATTO N.O.
FP+CE+PVDF
Edizione Foglio
076.0147.1 00 1 /1

Delivery Hose.

Completely unscrew tightening nut from pump’s head and remove assembling
components: tightening nut, holding ring and pipe holder.

Assembly as shown in fig. (A). Insert hose into pipe holder until it reaches the bottom.

Lock hose on pump’s head by screwing down the tightening nut.

Use only hands to do it!

Connect other side of the hose to the injection valve using the same procedure.

11
Discharge hose.

Insert one side of discharge hose into discharge connector as shown in fig (C).

Insert other side of discharge hose into product’s tank.

During priming procedure product exceeding will flow into tank.

To Delivery hose

Discharge Knob

Discharge hose
To Suction hose

fig (C)

For priming procedure see page 14.

12
Self-venting pump head.

to bleed hose

to delivery hose

to suction hose

Self-venting pump head must be used when using chemicals that produce
gas (i.e. hydrogen peroxide, ammonium, sodium hypoclorite at particular conditions).

Hoses assembling procedure (including purge hose) is described in fig. (A).

Notes:

- suction, delivery and purge valves are DIFFERENT! Do not exchange them!

- delivery and purge hoses are made of same material!

- it’s allowed to lightly bend discharge hose!

- during calibration procedure (“TEST”) insert discharge hose into BECKER test-tube!

13
7. Electrical Installation

All electrical connections must be performed by AUTHORIZED AND QUALIFIED personnel only.
Before to proceed, please, verify the following steps:

- verify that pump’s label values are compatible with main power supply.

- pump must be connected to a plant with a differential switch (0,03A

sensitivity) if there isn’t a good ground.

- to avoid damages to the pump do not install it in parallel with heavy

inductance load (for example: engines). A relay switch must be used. See below picture.

P - Dosing Pump
R - Relay
I - Switch or safety device
E - Electrovalve or inductance load
A - Main Power

WARNING
IF EQUIPMENT IS SUPPLIED WITH A PLUG:

If an appliance coupler or separable plug is used as the disconnecting device, it shall be readily identifiable and
easily reached by the operator. For single-phase portable equipment, a plug on a cord of length not greater than 3m
is considered to be easily reached.

WARNING
IF EQUIPMENT IS NOT SUPPLIED WITH A PLUG:

a) a switch or circuit-breaker shall be included in the building installation

b) it shall be in close proximity to the equipment and within easy reach of the operator
c) it shall be marked as the disconnetting device for the equipment

14
Once verified previous steps proceed as follows:

- check that “BNC” of level probe has been connected as described in “Hydraulic
Installation” chapter.

- connect “BNC” and external signal to pump’s “INPUT” connectors.
This input may be used as follows:

- as pulse sender water meter or

- as startup contact for “BATCH” mode or
- as voltage input for “VOLT” mode or
- as current input for “mA” mode

External signal input

Level probe input

PUMPS WITH PULSE EMITTER WATER METER WITH HALL EFFECT

External signal has got a three-wires connection:

white - signal

yellow - ground

brown - + 5V
If the pulse emitter water meter is supplied with metering pump external signal will be an MPM
connector for water meter connection. For mailn board connection see on page 44.

NOTE: Pumps with pulse emitter water meter with Hall effect exclude BATCH, VOLT and mA working
modes.

15
8. Basic Settings

LCD backlit display

VMS MF

Scroll and increase digit

Turn the pump on or off and exit from setup menu (without saving parameters)

Enter / exit from setup menu (saving parameters)

The “VMS MF” pump is equipped with a keyboard.To avoid any misunderstanding during next chapters all keys will be described
as shown on this legend:

ON/OFF

“UP” key “ESC”

ESC key

E
“RIGHT” key “E” key

Menu navigation:

To enter into programming mode press and keep pressed “E” key from main screen (fig.3):

upkeep STROKES batch

000m 00s 100 SPM waiting fig.3

Main screen (fig.3) may appear different if “PPM” or “BATCH” mode is enabled. After about 4 seconds the pump will show
the password screen (fig.5):

password
0000 fig.5

Default password is “0000”. Just press “E” key. Otherwise insert password using “UP” and “RIGHT” keys.

16
Saving / Discarding changes / Activating working mode

Once edited data into setup menu it’s possible to save them by pressing “E” key or to discard them by pressing “ESC” key.

To activate a working mode (Constant, Divide, Multiply, PPM, PERC, MLQ, Batch, Volt, mA) select the required mode and
confirm it using “E” key.

Turning on and off the pump

“ESC” key has a double function. It can be used to discard all changes made into setup mode or to turn on/off the pump. To
turn on/off the pump press and keep pressed this key while in main screen (fig.3). The pumps will show:

OFF
-----------------
To return into operating mode press “ESC” key. fig.6

Full menu / Short Menu mode

When entering into SETUP display shows access mode menu:

If this is the first time into SETUP menu then the pump will automatically set itself into “FULL” menu mode as shown in fig. A.
Just press “E” key to confirm. This mode will show all pump functions and working modes.

FULL SHORT
MENU MENU
fig. A fig. B

Next time the SETUP menu will be reached it will possible to operate with “SHORT” menu configuration to change only selected
mode parameters as shown in fig. B. Press “E” to confirm.

Note: “SHORT” menu option is not available during first time into SETUP menu or after a reset.

17
9. Priming

PRIMING

To proceed follow these steps: connect all hoses to the pump; open discharge valve by completely turning the discharging knob
(counter clock-wise). Power up the pump.
After pump’s intro (fig.1):

VMS MF
R: 1.xx fig.1

the pump will show the “Delay” (pump’s activation delay) as shown fig.2:

WAITING
00:59 fig.2

Press any key to skip the “Delay”. Pump will show “Srokes” (actual strokes) as shown in fig.3:

STROKES
100 SPM fig.3

Press and keep pressed the “RIGHT” key to enter into priming mode. Pump will go for 30 seconds into priming mode as shown
in fig.4.

PRIMING
30 Sec. fig.4

When the chemical begins to flow out from the outgassing hose then completely close the outgassing knob (except for self-
venting pump heads). This ends the priming procedure. If countdown for priming is not yet ended press “ESC” key.

Now the pump is operative. Proceed to setup and programming.

18
10. Pump’s functions summary

Pump’s functions summary

During pump’s working mode is it possible to see furthers working information.

Press more times the “UP” key to cycle through following information:

STROKES
100 SPM
Key

Key

MODE constant
Working
Mode CONSTANT 150 SPM
Key

SUPPLY
Power Supply
Voltage
220 VAC
Key

Key

DOSING cc/st
Liters/Hour
Gallons/ Hour 0.000 lph 0.20
Dosage

Key

19
10. Pump’s functions summary- ALARMS

If any alarm is active, in the menù “Pump’s functions summary” a general alarm display will show the symbol “#” and the
number of alarm active at the moment. Enter into this menu with “RIGHT” key.
The windows displayed show which alarms are active.

Key
ALARM ALARM Level alarm: the level probe signals the product
N° 01 LEVEL end.

Key
Key
Over flow alarm: signals the working frequency of
over the pump is higher than the values on the label.
# STROKES
flow
100 SPM
Key

Key
ALARM Power alarm signals the power supply is out of
range (from 180 to 270 VAC).
POWER
MODE
Key
CONSTANT
ALARM Stroke alarm signals that it has been set a capacity
higher than the value on the label.
Key stroke
Key
SUPPLY
Batch alarm signals that the pumps has received a
220 VAC ALARM pulse while in Batch working mode.
BATCH
Key

Key

DOSING
0.000 lph

Key

This diagram shows all the

possible alarms.

20
11. Quick Guide - Main Menu (Prog [1] Mode)

PROG [1] Mode [1]

MODE Key
CONSTANT E Key
See
E Key
page 34

Mode [2]
Key DIVIDE E Key
See
Key page 35

Mode [3]
MULTIPLY E Key
See
PROG [2] See Key page 36

Key
SETUP page 19
Key Mode [4]
E PPM E Key
See
page 37
Key

Key Mode [5]

PERC E Key
See
Key
page 38

Mode [&]
MLQ E Key
PROG [3] See See
page 20 Key page 39
STAT Key
E Mode [7]
BATCH E Key
See
Key
page 40

Mode [8]
VOLT E Key
See
Key page 41

Mode [9]
mA E Key
See
page 42

Key

21
12. Quick Guide - Main Menu (Prog [2] Setup)

SET [01]
PROG [1] See
CC/ST E Key
See
MODE pag. 19 Key pag. 22
Key
Set [02]
E test E Key
See
Key
pag. 22
Key set [03]
level E Key
Key See
pag. 23
set [04]
wmeter E Key

Key See
pag. 24
set [05]
timeout
PROG [2] E Key
See
SETUP Key
pag. 25
Key
set [06)
E unit E Key
Key See
Key
pag. 26
Key set [07)
delay E Key
Key See
pag. 27
set [08]
password E Key
See
Key
pag. 27

Key

PROG [3] See

STAT pag. 21
Key
E

22
13. Quick Guide - Main Menu (Prog [3] Stat)

PROG [1]
See pag. 19
MODE Key

E
Key

PROG [2]
See pag. 20
SETUP Key
Key
E
Key

PROG [3] ->TOt dos See pag. 38

counter
STAT Key

23
15. Setup

Pump’s initial setup

Apart of choosen working mode, the pump must be prepared to operate by setting the main parameters into “SETUP” menu.
To enter into this menu please follow the “Quick Guide through menu” at page 20.

CC per Stroke.

SET [01] Enter here the cc/stroke value obtained during “Test” mode (calibration).
CC/ST Use “UP” key to increase of one unit the blinking digit “_”.

E Key Press “RIGHT” key to skip on next digit.

Press “E” key to save data and “ESC” exit to main menu.
CC/ST Otherwise press “ESC” to discard data and exit to main menu.
10.00

Calibration.

This procedure defines the cc quantity (cubical centimeters) that the pump feed
SET [02] every single injection. To determine this value the pump must be calibrated.
TEST
1) Install the pump on plant and insert the suction hose (with its level
probe / foot filter) into a BEKER “test-tube”.
E Key If pump’s model is self-priming put the discharge hose into the “test-tube“ too.

2) Power up the pump and turn the flow’s knob to required position.
TEST OFF
3) Fill up the “test-tube” with the chemical until to reach a known value.
ST 020
4) From setup menu choose “TEST”, and insert 20”. This value is the strokes
that the pump will produce during the procedure.

6) Press “E”. The pump will begin to produce the 20 strokes and to suck the
chemical from the “test-tube”.

TEST ON
ST 020

7) At the end of 20 strokes the pump will stop. Read the value of chemical left
into “test-tube”.

8) Substract the initial value to the left value.

9) Divide the result with the ST value (20).

10) Type this value into “CC/ST” (Set [01]) as previously described.

11) If obtained result is too small or too big, please, try to change strokes
value (20).

24
 Pre Level Alarm (Reserve).
SET [03]
This function defines a pre-alarm status to inform user that the dosing product is near to
LEVEL end. Reserve value to be set, must be calculated on product quantity left between foot
filter and pump’s suction level.
E Key
- Use “UP” key to increase the blinking “_” digit.
stop LIT -Press “RIGHT” key to skip on next digit.
-Press “E” key to save data and “ESC” exit to main menu.
10.000
Otherwise press “ESC” to discard data and exit to main
menu.

During the alarm the pump continues to dose but it’ll show the following picture:

ALARM
N° 1
Key
Foot filter with
level probe
ALARM
LEVEL

Key
Customizable Reserver (liters
/ gallons)

25
 Water Meter Setup.

SET [04] Use this function to setup the water meter information.

wmeter By entering the amount of pulses produced by the water meter the pump will optimize
the working mode when programmed to work in ppm and update the stats menu.
E Key
- Use “UP” key to choose from “Pulse/L” (pulse/liter) or
“L/Pulse” (liter/pulse).
pulse/l
Choose “Pulse/L” for a water meter that produces
004.0 many pulses.
Key Choose “L/Pulse” for a water meter that produces
few pulses.

l/pulse Setting “000.0”, the pump does not accept the signal
and it is not possible to save the data.
004.0
- Use “UP” key to increase the blinking “_” digit. Enter
number of pulses that pump must receive to stop or not
the pump.
Key
- Press “RIGHT” key for next digit / field.

- Press “E” key to save data and “ESC” to exit to main

menu. Otherwise press “ESC” to discard data and exit
to main menu.

26
 Pulses Timeout (only for “Multiply” working mode and “PPM”, “PERC” and
“MLQ” working mode when the result is a multiplication).
SET [05]
When the pump receives a pulse from the water meter it starts the dosing
timeout activity through an amount of time (from the first pulse to the following one).
At the beginning the pump doesn’t know the time lapse between the first and
E Key the second pulse. So it’ll dose the product in the fastest way. From the second
pulse, the pump will dose the product correctly.

timeout This function set the maximum time between a pulse and the following one.
Once that this time is exceeded the pump will reinitialize the dosing activity as
020 sec the first time that a pulse has been received.

Default value is 120 seconds.

To set “Timeout” function, between the minimum (1 sec.) and the maximum
(999 sec.), proceed as follow:

- Use “UP” key to increase the blinking “_” digit.

Enter number of pulses that pump must receive to stop or
not the pump.

- Press “RIGHT” key for next digit / field.

- Press “E” key to save data and “ESC” to exit to

main menu. Otherwise press “ESC” to discard data and exit
to main menu.

Pulses Timeout does not take part in “Divide” working mode and in all working
modes when the result is a division.

External Pulses

The first time that the pump receives a pulse it doesn’t know
the time between this pulse and the following one. So the
pump will run faster as possible. “Timeout” function forces
the pump to work in this way, once a specified amount of
time has been exceeded.

After second pulse the pump will know the time between
a pulse and the following one.

So it’ll dose optimizing the dosage through the time.

27
 Unit Change.

SET [06] This function allows to choose between liters or gallons measurement unit.
unit
- Use “UP” key to switch between liter or gallons
E Key measurement unit.

- Press “E” key to save data and “ESC” exit to main

UNIT
menu. Otherwise press “ESC” to discard data and exit to
litre main menu.
Key

unit
usgal

Key

Startup Delay Setup.

SET [07] When the pump is powered is it possible to have a delay time (from 0 to 10
minutes) before dosing activities.
delay
- Use “UP” key to choose the alarm to set.
E Key
- Use “RIGHT” key for next digit.

power on - Press “E” key to save data and “ESC” exit to main menu.
01 min Otherwise press “ESC” to discard data and exit to main menu.

Note: Press any key during delay time to skip it.

28
 Password Setup.

SET [12] “Setup” menu is password protected. Default value to enter into “setup” menu
is “0000” (only numeric units). To change this password proceed as follows:
password
- Use “UP” key to change first digit.
E Key
- Press “RIGHT” key to move cursor over next digit.

password - Press “E” key to save data and “ESC” to exit to

0000 main menu. Otherwise press “ESC” to discard data and exit
to main menu.

Note: For lost password, please, follow the “Load default”

procedure.

29
16. “Load default” and “Reset Password” procedure

“LOAD DEFAULT” procedure

This procedure deletes all programming data set. It reloads the default data of the pump.

Follow this instructions:

- unplug power supply;

- pressing both “UP” and “RIGHT” keys, plug in power supply.

For few seconds, the display shows LOAD DEFAULT before start up the pump.

“RESET PASSWORD” procedure

This procedure resets the password set and reloads the default password of the pump (“0000”).

Follow this instructions:

- unplug power supply;

- pressing both “UP” and “ESC” keys, plug in power supply.

For few seconds, the display shows RESET PASSWORD before start up the pump.

30
17. Working procedure setup

Introduction.

“MF” pump can work in differents modes.

CONSTANT mode.
Pump doses at a constant rate set in “SPH” (strokes for hour), “SPM” (strokes for
minute) or “LPH” (litres per hour) parameters set during program session.

When to use this mode ?

This mode is useful when there isn’t an input signal to control the dosing activity. Pump
doses requested product quantity in constantly.

Which parameters must be set ?

SPH (strokes per hour), SPM (strokes per minute) LPH (litres per hour)

DIVIDE mode.
External pulses from a water meter are divided by a value set during program session. The
pump doses with a rate determined by this parameter.

When to use this mode ?

This mode is useful using an external signal from a pulse sender water meter that produces
elevated quantities of pulses. Pump divides these pulses to allow a correct dosing activity.

Which parameters must be set ?

DIVIDE (division factor)

MULTIPLY mode.
External pulses are multiplied by a value set during program session. The pump doses
with a rate determined by this parameter.

When to use this mode ?

This mode is useful using an external signal from a pulse sender water meter that produces
low quantities of pulses. Pump multiplies these pulses to allow a correct dosing activity.

Which parameters must be set ?

MULTIPLY (multiply factor)

PPM mode.
Dosing rate is determined by pulses from a water meter, desired concentration in PPM, chemical
product concentration (%) and quantity for each single stroke set during program session.

When to use this mode ?

This mode is useful using an external signal from a pulse sender water meter and it’s neces
sary to specify only PPM (parts per million) and product concentration, leaving the pump to
manage coming pulses.

Which parameters must be set ?

PPM (parts per million product quantity)
CONC (% of product’s concentration)
Water Meter Pulses
CC/Stroke

31
PERC mode.
Dosing rate is determined by pulses from a water meter, percentage (%), chemical product
concentration and quantity for each single stroke set during program session.

When to use this mode ?
This mode is useful using an external signal from a pulse sender water meter and it’s neces
sary to specify only % , leaving the pump to manage coming pulses.

Which parameters must be set ?

% (percentual product to dose)
CONC (percentual of product concentration)
Water Meter Pulses
CC/STROKE
TIMEOUT

Product quantity to dose:

(percentual product to dose * pump capacity l/h)
Percentual of product concentration

Water meter:
Use a water meter to reach its maximum pulsating capabilities.
Note: maximum frequency for this pump is 1Khz (1000 pulses per second).

32


MLQ mode.
Dosing rate is determined by pulses from a water meter on the base of set MLQ (milliliters
per quintal), chemical product concentration (%) and quantity for each single stroke set
during program session.

When to use this mode ?
This mode is useful when with an external signal from a pulse sender (as a water meter), it is
necessary to dose the product quantity set specifing the MLQ (milliliters per quintal) and
leaving the pump to manage the coming pulses.

Which parameters must be set ?
MLQ (product quantity in milliliters per quintal)
CONC (% of product’s concentration): set 100% if product is pure
Water Meter Pulses
CC/Stroke
TIMEOUT

BATCH mode.
Signal from an external contact starts the pump to dose product or to produce
an amount of strokes set during program session.

When to use this mode ?

This function allows to begin dosing activities when pump receives an external signal.

Which parameters must be set ?

ST (strokes)
CC (product’s quantity to dose)

VOLT mode.
Voltage from an external device drives the pump that doses proportionally using a minimum
and maximum of strokes for minute set during program session.

When to use this mode ?

This mode is used with controllers provided of a proportional output in voltage.

Which parameters must be set ?

HIV (maximum tension)
LOV (minimum tension)
SPM (strokes per minute)

mA mode.
Current from an external device drives the pump that doses proportionally using a minimum
and maximum of strokes for minute set during program session.

When to use this mode ?

This mode is used with controllers provided of a proportional output in current.

Which parameters must be set ?

HImA (maximum current)
LOmA (minimum current)
SPM (strokes per minute)

33
18. “CONSTANT” working mode

CONSTANT mode.
Pump doses at a constant rate set in“SPH” (strokes for hour), “SPM” (strokes for
minute), “LPH” (litres per hour) parameters set during program session.

Which parameters must be set ?

SPH (strokes per hour), SPM (strokes per minute), LPH (litres per hour).

mode [01]
CONSTANT
E Key

CONSTANT
100 spm
Key

CONSTANT
01 sph
Key

CONSTANT
110.0 lph
Key

CONSTANT
11.00 lph
Key

CONSTANT
1.100 lph Key

Choose “CONSTANT” working mode: “SPH” (strokes per hour), “SPM” (strokes per minute), “LPH” (litres per hour).

Use “UP” key to choose between these two modes. Use “RIGHT” key to change value. For next digit press again “RIGHT” key.

“LPH” value accuracy depends on cc/st value set into the Setup menu (SET [01] CC/ST).
LPH max value depends on the max frequency of the pump (refer to the pump’s label). If an higher value is set, the pump will show an alarm
message (ALARM STROKE).

Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data and exit to main menu.

Note: last mode displayed before press the “E” key will be the active one.

34
19. “DIVIDE” working mode

DIVIDE mode.
External pulses are divided by a value set during program session. The pump doses with a
frequency determined by this parameter.

Which parameters must be set ?

DIVIDE (divisor factor)

mode [02]
divide
E Key

DIVIDE
150.00

Use this mode if connected pulse sender water meter produces many pulses and pump must
divide them for correct dosing activities. See formula below to verify this value.

Minimum value accepted is 001.00. Setting a lower value the pump does not save the data.

Use “UP” key to modify the value. Press “RIGHT” key to move on next digit.

Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to
discard data and exit to main menu.

Use the following formula to find the divider to keep desired concentration.

[imp/l] x [cc]
( ——————————— ) x 1000 = N
[ppm] x [K]

N - divisor value to enter into the pump

[imp/l]- pulses/liter from pulse sender water meter
[cc] - single injection quantity of dosing pump
[ppm] - part per millions product quantity to dose (gr/m3)
[K] - product dilution coefficient.
100% of product when K=1

If obtained “N” is < 1 then install a pulse sender water meter that produces more pulses. Otherwise use the “MULTIPLY” mode and multiply
for 1/N. It’s also possible to fix the problem trying to decrease product dilution.

35
20. “MULTIPLY” working mode

MULTIPLY mode.
External pulses are multiplied by a value set during program session. The pump doses with
a frequency determined by this parameter.

Which parameters must be set ?

MULTIPLY (multiply factor)
TIMEOUT

mode [03]
multiply

E Key

multiply
010.00

Use this mode if: connected pulse sender water meter produces few pulses and pump must
multiply them for correct dosing activities. See formula below to verify this value.

Minimum value accepted is 001.00. Setting a lower value the pump does not save the data.

Use “UP” key to modify the value. Press “RIGHT” key to move on next digit.

Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data
and exit to main menu.

Use the following formula to find the divider to keep desired concentration.

[ppm] x [K]
( ————————————— ) = N
([imp/l] x [cc]) x 1000

N - multiplier value to enter into the pump

[imp/l]- pulses/liter from pulse sender water meter
[cc] - single injection product quantity of dosing pump
[ppm] - part per millions product quantity to dose (gr/m3)
[K] - product dilution coefficient.
100% of product when K=1

If obtained “N” is < 1 then install a pulse sender water meter that produces less pulses. Otherwise use the “DIVIDE” mode and divice for 1/N.
It’s also possible to fix the problem trying to decrease product dilution.

Note: before to use this mode please set the “TIMEOUT” parameter as described at page 26.

36
21. “PPM” working mode

PPM mode.
Dosing rate is determined by pulses from a water meter, PPM, chemical product (%)
concentration and quantity for each single stroke set during program session.

Which parameters must be set ?

PPM (parts per million product quantity)
CONC (% of product’s concentration)
TIMEOUT
WMETER (pulse sender water meter)
CC/ST (see related page)

mode [04]
PPM
E Key

ppm
0003.00
E Key

conc %
010.0
E Key

UpKEEP TIMEOUT
YES 00001’
E Key
E Key

IMP/H
100’
Use “UP” key to change selected unit (“_” blinking cursor) of PPM.

To move on next digit press “RIGHT” key.

To modify quantity of product concentration press “E” key.

Use “UP” key to change selected unit (“_” blinking cursor) of CONC%.

To move on next digit press “RIGHT” key.

Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data and exit to main menu.

To change “TIMEOUT” option, pump activation without external pulses for a set time, choose “YES” from “UPKEEP” menu. Then set pulses/
hour to dose at the end of set time.

Note: before to use this mode we suggest to set the “TIMEOUT” parameter. “TIMEOUT” take part when the result is a multiplication.

37
22. “PERC” working mode

PERC mode.
Dosing rate is determined by pulses from a water meter, percentage (%), chemical product
concentration and quantity for each single stroke set during program session.

Which parameters must be set ?

% (percentage of product quantity to dose)
CONC (% of product’s concentration): set 100% if product is pure
CC/STROKE (refer to CC/ST setup)
WMETER (water meter)
TIMEOUT

mode [05]
PERC
E key

perc Selectionable from 0.1 to 100.0%

03.0
E key

conc %
010.0

Use “UP” key to change selected unit (“_” blinking cursor) of PPM.

To move on next digit press “RIGHT” key.

To modify quantity of product concentration press “E” key.

Use “UP” key to change selected unit (“_” blinking cursor) of CONC%.

To move on next digit press “RIGHT” key.

Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data and exit to main menu.

Note: before to use this mode we suggest to set the “TIMEOUT” parameter.
“TIMEOUT” take part when the result is a multiplication.

38
23. “MLQ” working mode

MLQ mode.
Dosing rate is determined by pulses from a water meter on the base of set MLQ (milliliters
per quintal), chemical product concentration (%) and quantity for each single stroke set
during program session.

Which parameters must be set ?

MLQ (product quantity in milliliters per quintal)
CONC (% of product’s concentration): set 100% if product is pure
CC/STROKE (refer to CC/ST setup)
WMETER (water meter)
TIMEOUT

mode [06]
MLQ
E key

MLQ
03.00
E key

conc %
010.0

Use “UP” key to change selected unit (“_” blinking cursor) of MLQ.

To move on next digit press “RIGHT” key.

To modify quantity of product concentration press “E” key.

Use “UP” key to change selected unit (“_” blinking cursor) of CONC%.

To move on next digit press “RIGHT” key.

Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data and exit to main menu.

Note: before to use this mode we suggest to set the “TIMEOUT” parameter.
“TIMEOUT” take part when the result is a multiplication.

39
24. “BATCH” working mode
BATCH mode.
Signal from an external contact starts the pump to dose the needed quantity set
during program session or for the set number of strokes.

When to use this mode ?

This function allows to begin dosing activities when pump receives an external signal or to
dose in WORK-PAUSE mode.

Which parameters must be set ?

MODE (EXTERNAL - MANUAL - INTERNAL)
ST (strokes)
CC (product’s quantity to dose only if programmed to feed a set amount of chemical)
CC/STROKE (see “setup CC/ST”)
CONTACT (OPEN or CLOSED)

E Key mode [07]

QUANTITY
EXTERNAL
ST: 00000
MANUAL
QUANTITY CONTACT:
E Key E Key INT: 000’
ST: 00000 CLOSED
CONTACT: QUANTITY Key
E E Key
OPEN ST: 00000

E Key

CONTACT:
DIS.

E Key

ST: 1000
MANUAL

Choose working mode:

EXTERNAL: Pump doses within an amount of time if an external signal is received. External contact can be set as OPEN (normally open) or
CLOSED. (normally closed). Press “E” from main mode, choose to dose in ST or CC using “UP” key. Set quantity dose and press “E” to continue.
Define contact type using “UP” key. Press “E” to end procedure.

MANUAL: Pomp doses at the end of procedure. Press “E” from main mode, choose to dose in ST or CC using “UP” key. Set quantity to dose.
Press “E” to continue, review contact status and press “E”. Pump will begin to dose immediately showing quantity left.

INTERNAL: This is a “WORK-PAUSE” mode. Dosing will start for set CC or ST quantity and will stop for set time. Press “E” from main mode,
choose to dose in ST or CC using “UP” key. Set quantity dose and press “E” to continue. Define contact type (OPEN or CLOSED) using “UP”
key. Press “E” to end procedure.

NOTE: Pump must be calibrated (“TEST” function) in order to work properly into this mode. It’s not possible to program the
pump for both modes. Last entry overwrite previous ones.

40
25. “VOLT” working mode

VOLT mode.
Voltage from an external device drives the pump that doses proportionally using a minimum
and maximum of strokes for minute set during program session.

Which parameters must be set ?

HIV (maximum tension)
LOV (minimum tension)
SPM (strokes per minute)

mode [08]
volt
E Key

hiv 10.0
spm: 100
E Key

lov 00.0
spm: 000

ESC Key

To work in this mode is necessary to specify the “HIV” (maximum working tension), “LOV” (minimum working tension) and “SPM” (strokes per
minute) values that pump will produce between the parameters.

To setup this values enter into “VOLT” mode. The cursor will blink on first digit (“HIV” field). Insert maximum tension value that will be supplied
to the pump (“UP” key). To move on next digit press “RIGHT” key.

The cursor will blink on “SPM” field. Insert strokes per minute that pump will produce near “HIV” value (“UP” key). To move on next digit
press “RIGHT” key.

Press “E” key to move on “LOV”.

The cursor will blink on first digit (“LOV” field). Insert minimum tension value that will be supplied to the pump (“UP” key). To move on next
digit press “RIGHT” key.

The cursor will blink on “SPM” field. Insert strokes per minute that pump will produce near “LOV” value (“UP” key). To move on next digit
press “RIGHT” key.

Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data and exit to main menu.

Attention: if a wrong data is set (for example, it has been set the same value for HIV and LOV) an error message (WRONG ENTRY) will appear.

41
23. “mA” working mode

mA mode.
Current from an external device drives the pump that doses proportionally using a minimum
and maximum of strokes for minute set during program session.

Which parameters must be set ?

HImA (maximum current)
LOmA (minimum current)
SPM (strokes per minute)

mode [09]
ma

E Key

hima 10.0
spm: 100
E Key

loma 00.0
spm: 000

ESC Key

To work in this mode is necessary to specify the “HImA” (maximum working current), “LOmA” (minimum working current) and “SPM” (strokes
per minute) values that pump will produce between the parameters.

To setup this values enter into “mA” mode. The cursor will blink on first digit (“HImA” field). Insert maximum current value that will be supplied
to the pump (“UP” key). To move on next digit press “RIGHT” key.

The cursor will blink on “SPM” field. Insert strokes per minute that pump will produce near “HImA” value (“UP” key). To move on next digit
press “RIGHT” key.

Press “E” key to move on “LOmA”.

The cursor will blink on first digit (“LOmA” field). Insert minimum current value that will be supplied to the pump (“UP” key). To move on next
digit press “RIGHT” key.

The cursor will blink on “SPM” field. Insert strokes per minute that pump will produce near “LOmA” value (“UP” key). To move on next digit
press “RIGHT” key.

Press “E” key to save data and “ESC” to exit to main menu. Otherwise press “ESC” to discard data and exit to main menu.

Attention: if a wrong data is set (for example, it has been set the same value for HIV and LOV) an error message (WRONG ENTRY) will appear.

42
24. STATISTICS management

Stat.
To see dosing statistics choose “STAT” from main menu. See quick guide at pag. 21

prog [3]
stat
E Key

-> tot dos

counter
E Key

litres
10 E Key
Key E Key

Key
reset reset
no yes

tot dos
ESC Key
-> counter
E Key

pulse
5
E Key

Key E Key
reset reset
no yes

“TOD DOS” means total dosed product since pump last reset.
“COUNTER” means strokes numbers since pump last reset.

43
25. Troubleshooting

Problem Possible Cause

Pump isn’t powered. Connect it to main supply.

Pump doesn’t turn Pump’s protection fuse is broken. Replace it. See page replacement
on. procedure.

Pump’s main board is broken. Replace it. See page replacement

procedure.

The foot filter is obstructed. Clean it.

Suction hose is empty. Pump must be primed. Repeat priming

procedure.
Pump is not dosing and solenoid
is operating. Air bubbles inside hydraulic circuit. Check valves - hoses - fittings.

Product to dose is generating gas. Turn discharge knob and let air
flow away.

Use a self-venting pump head.

Pump is not dosing and sole- Crystals presence inside valves. Check them and try to dose 2-3
noid isn’t operating or slightly liters of normal water.
operating. Change valves.

Injection valve obstructed. Change it.

ERROR MEM: error in data storage. it is necessary to reload pump’s

default data, as described in “Load default procedure” on page 28.
Pump’s display shows “ER-
ROR MEM” o “ERROR DATA” ERROR DATA: error in data setting. Check the values set. If they are
correct, but the message still appears, the pump is
underdimensioned.

44
26. Fuse and main board replacement

Fuse or main board replacement is allowed to qualified personnel only. Before to operate disconnect the pump from main
power and all hydraulic connections.

For fuse replacement is necessary to use a 3x16 and 3x15 screwdriver and a new fuse (same model of old one).

For main board replacement is necessary to use a 3x16 and 3x15 screwdriver and a new main board (same model of old one).

Fuse replacement procedure:

- Remove 6 screws from pump’s back.

- Pull pump’s back cover until it’s completed separated from pump’s front.

- Locate the blown fuse and replace it.

- Reassemble the pump.

- Reinsert screws.

Main board replacement procedure:

- Remove 6 screws from pump’s back.

- Pull pump’s back cover until it’s completed separated from pump’s front.

- Remove board’s screws.

- Completely disconnect wires from main board and replace it. Reinsert screws.

- Reconnect wires to the main board (see enclosed picture).

- Reassemble the pump.

- Reinsert screws.

45
27. Main Board

115 - 230 VAC VERSION 12 VDC - 24 VDC VERSION

FUSE
+
FUSE - MAIN POWER

-
+
Coil N L Coil
Power STBY
supply

NC Input NC Input
C + - C + -
NO NO
Level Level

On demand On demand
level alarm level alarm
repeater repeater

VMS MF FOR WATER METER WITH HALL EFFECT CONNECTION

FUSE

Coil N L
Power
supply

NC Input
C + -
NO
Level

On demand
level alarm
repeater

WHITE
YELLOW
BROWN RED

46
A Appendix. Maintenance.
Maintenance In order to ensure the requirements of potable drinking water treated and the
schedule maintenance of the improvements as declared by the manufacturer, this equipment
must be checked at least once a month.

OPERATOR PROTECTION
Use safety equipment according to the company regulations.
Use this safety equipment within the work area during installation, service and
when handling chemicals:
• protective mask
• protective gloves
• safety goggles
• ear plugs or hear muffs
• further security device, if necessary.

POWER SUPPLY DISCONNECTION

Always disconnect power to the motor before you perform any installation or
maintenance tasks. Failure to disconnect power will result in serious physical
injury.

Installation and maintenance tasks should be carried out by AUTHORIZED AND

QUALIFIED PERSONNEL only in accordance with local regulations.

Use original spare parts.

Maintenance Shutdown the dosing pump before any maintenance operation ⎘ Shutdown
inspection procedure.

A maintenance schedule includes these types of inspections:

• Routine maintenance and inspections
• Three-month inspections
• Annual inspections
Shorten the inspection intervals appropriately if the pumped chemical is abrasive or corrosive.

Routine maitenance and inspections

Perform these tasks whenever you perform routine maintenance:
• Inspect the seal. Ensure that there are no leaks from the mechanical seal.
• Check electrical wiring
• Check for unusual noise and vibration (noise allowed 73 dbA; ± 5 dB).
• Check the pump and piping for leaks.
• Check for corrosion on parts of the pump and / or on hoses.

Three-month inspections
Perform these tasks every three months:
• Check that the tightenings.
• Check the mechanical seal if the pump has been left idle.

Annual inspections
Perform these inspections one time each year:
• Check the pump capacity (as per nameplate).
• Check the pump pressure (as per nameplate).
• Check the pump power (as per nameplate).

47
 f the pump performance does not satisfy your process requirements, and the process requirements
have not changed, then perform these steps:
1. Disassemble the pump.
2. Inspect it.
3. Replace worn parts.

Shutdown This procedure SHOULD BE CARRIED OUT BY AUTHORIZED AND QUALIFIED

procedure PERSONNEL

OPERATOR PROTECTION
Use safety equipment according to the company regulations.
Use this safety equipment within the work area during installation, service and
when handling chemicals:
• protective mask
• protective gloves
• safety goggles
• ear plugs or hear muffs
• further security device, if necessary.

Shutdown the dosing pump before any maintenance operation or before long downtimes.
Disconnect power and ensure it cannot be restarted.

Depressurize the system. The liquid may leak splashing.

Drain the chemical from pump head.

Release the pressure and disconnect the disharge pipe from the discharge valve.
Rinse the pump head and clean all valves.

48
B Appendix. Construction Materials and Technical info
TECHNICAL FEATURES

Power supply: 230 VAC (190÷265 VAC) - 50/60 Hz

Power supply: 115 VAC (90÷135 VAC) - 50/60 Hz
Power supply: 24 VAC (20÷32 VAC) - 50/60 Hz
Power supply: 12 VDC (10÷16 VDC)

Pump Strokes: 0 ÷ 180

Suction Height: 1,5 metres
Environment Temperature: 0 ÷ 45°C (32 ÷ 113°F)
Chemical Temperature: 0 ÷ 50°C (32 ÷ 122°F)
Installation Class: II
Pollution Level: 2
Audible Noise: 73dbA
Packaging and Transporting Temperature: -10 ÷ 50°C (14 ÷ 122°F)
Protection degree: IP 65

MANUFACTURING MATERIALS

Case: PPO
Pump head: PVDF
Diaphragm: PTFE
Balls: CERAMIC, GLASS, PTFE, SS *
Suction Pipe PVC
Delivery Pipe: PE
Valve Body: PVDF
O-ring: FP, EP, WAX, SI, PTFE *
Injection connector PP, PVDF (ceramic, HASTELLOY C276 spring)
Level Probe: PP, PVDF *
Level probe cable: PE
Foot Filter: PP, PVDF *

* as ordered.
INFORMATION

Flow Max pressure Max Current

Stroke Stroke Pump
Model Max Hoses
max l/h capacity per min 230 VAC 115 VAC Head
GPH bar PSI

2001 01 0,26 0,09 180 20 290 2.3 1.45 4x8 j

1802 02 0,53 0,19 180 18 261 2.3 1.45 4x6 k

1804 04 1,06 0,37 180 18 261 3.2 1.9 4x6 k

1502 02 0,53 0,19 180 15 218 2.7 1.3 4x6 k

1504 04 1,06 0,37 180 15 218 2.7 1.45 4x6 k

1505 05 1,32 0,46 180 15 218 3.2 1.9 4x6 k

1004 04 1,06 0,37 180 10 145 2.7 1.3 4x6 k

1005 05 1,32 0,46 180 10 145 2.7 1.45 4x6 k

1010 10 2,64 0,93 180 10 145 3.2 1.9 4x6 k

0706 06 1,59 0,56 180 07 102 2.7 1.3 4x6 k

0510 10 2,64 0,93 180 05 73 2.7 1.45 4x6 k

0512 12 3,17 1,11 180 05 73 3.2 1.9 4x6 k

0408 08 2,11 0,74 180 04 58 2.7 1.3 4x6 k

0310 10 2,64 0,93 180 03 44 2.7 1.3 4x6 k

0217 17 4,49 1,57 180 02 29 3.2 1.9 6x8 k

0116 16 4,23 1,48 180 01 15 2.7 1.45 6x8 k

49
C Appendix. Delivery Curves

Pump Head J Pump Head K

L/h
20 01 18 04 L/h

bar
l/h 01 l/h 04
bar
bar 20 bar 18

Pump Head K Pump Head K

L/h
18 02 L/h 15 04

bar
l/h 02 bar
l/h 04
bar 18 bar 15

Pump Head K Pump Head K

L/h
15 02 10 10 L/h

bar

l/h 02 bar l/h 10

bar 15 bar 10

Pump Head K Pump Head K

L/h
10 05 L/h 10 04

bar
l/h 05 l/h 04
bar
bar 10 bar 10

50
 Pump head K Pump head K

L/h
07 06 05 10 L/h

l/h 06 l/h 10 bar

bar 07 bar bar 05

Pump head K Pump head K

05 01 05 12 L/h
L/h

l/h 01 l/h 12
bar 05 bar
bar 05 bar

Pump head K Pump head K

04 08 03 10
L/h
L/h

bar
bar
l/h 08 l/h 10
bar 04 bar 03

Pump head K Pump head K

02 17 01 16
L/h

L/h
bar bar
l/h 17 l/h 16
bar 02 bar 01

Flow rate indicated is for H2O at 20°C at the rated pressure.

Dosing accuracy ± 2% at constant pressure ± 0,5 bar.

51
C Appendix. Self-Venting Delivery Curves

Pump Head KA Pump Head KA

L/h
18 02 15 03 L/h

bar
2 bar 3 bar
bar

18 l/h 15 l/h

Pump Head KA Pump Head KA

15 01 L/h 10 3.4 L/h

bar bar
1 bar 3.4 bar
15 l/h 10 l/h

Pump Head KA Pump Head KA

10 02 L/h
07 04

bar L/h

2 bar 4 bar
bar
10 l/h 7 l/h

Pump Head KA Pump Head KA

05 7.5 L/h 04 5.5

L/h

bar bar
7.5 bar 5.5 bar
5 l/h 4 l/h

52
 Pump head KA

03 07
L/h

bar
7 bar
3 l/h

Flow rate indicated is for H2O at 20°C at the rated pressure. Dosing accuracy ± 2% at constant pressure ± 0,5 bar.

53
D Appendix. Dimensions

DIME NS IO NS

mm inch

A 106.96 4.21

B 210.44 8.28

C 199.44 7.85

D 114.50 4.50

E 187.96 7.40

F 97.00 3.81

G 106.96 4.21

H 125.47 4.93

L 50.00 1.96

M 201.00 7.91

54
E Appendix. Chemical Compatibility Table
Chemical Solenoid driven metering pumps are widely used to dose chemical fluids and it is important that the
compatibility table most suitable material in contact with fluid is selected for each application. This compatibility table serves
as a useful help in this respect. All the informations in this list are verified periodically and believed to
be correct on the date of issuance. All the informations in this list are based on manufacturer’s data
and its own experience but since the resistance of any material depends by several factors this list is
supplied only as an initial guide, in no way manufacturer makes warranties of any matter respect to
the informations provided in this list.
Tab. 1. Chemical compatibility table.
Product Formula Ceram. PVDF PP PVC SS 316 PMMA Hastel. PTFE FPM EPDM NBR PE

Acetic Acid, Max 75% CH3COOH 2 1 1 1 1 3 1 1 3 1 3 1

Hydrochloric Acid, Concentrate HCl 1 1 1 1 3 1 1 1 1 3 3 1

Hydrofluoric Acid 40% H2F2 3 1 3 2 3 3 2 1 1 3 3 1

Phosphoric Acid, 50% H3PO4 1 1 1 1 2 1 1 1 1 1 3 1

Nitric Acid, 65% HNO3 1 1 2 3 2 3 1 1 1 3 3 2

Sulphuric Acid, 85% H2SO4 1 1 1 1 2 3 1 1 1 3 3 1

Sulphuric Acid, 98.5% H2SO4 1 1 3 3 3 3 1 1 1 3 3 3

Amines R-NH2 1 2 1 3 1 - 1 1 3 3 1 1

Sodium Bisulphite NaHSO3 1 1 1 1 2 1 1 1 1 1 1 1

Sodium Carbonate (Soda) Na2CO3 2 1 1 1 1 1 1 1 2 1 1 1

Ferric Chloride FeCl3 1 1 1 1 3 1 1 1 1 1 1 1

Calcium Hydroxide (Slaked Ca(OH)2 1 1 1 1 1 1 1 1 1 1 1 1

Lime)

Sodium Hydroxide (Caustic NaOH 2 1 1 1 1 1 1 1 2 1 2 1

Soda)
1
Calcium Hypochlor.(Chlor. Ca(OCl)2 1 1 1 1 3 1 1 1 1 1 3 1
ted Lime)

Sodium Hypochlorite, 12.5% NaOCl + NaCl 1 1 2 1 3 1 1 1 1 1 2 2

Potassium Permanganate, 10% KMnO4 1 1 1 1 1 1 1 1 1 1 3 1

Hydrogen Peroxide, 30% H2O2 1 1 1 1 1 3 1 1 1 3 3 1

(Perydrol)

Aluminium Sulphate Al2(SO4)3 1 1 1 1 1 1 1 1 1 1 1 1

Copper-II-Sulphate (Roman CuSO4 1 1 1 1 1 1 1 1 1 1 1 1

Vitriol)

1
Calcium Hypochlor.(Chlor.ted Lime): WQA test was based on 1% Calcium Hypochlorite solution.

1 - Good resistance rating

2 - Fairly resistance rating
3- Not resistant

Materials Polyvinyldene fluoride (PVDF)..................Pump heads, Valves, Fittings

Polypropylene (PP)...................................Pump heads, Valves, Fittings
PVC........................................................Pump heads
Stainless steel (SS 316)............................Pump heads, Valves
Polymethyl Metacrilate Acrylic (PMMA)....Pump heads
Polytetrafluoroethylene (PTFE).................Diaphragm
Fluorocarbon (FPM).................................O-ring
Ethylene propylene (EPDM)......................O-ring
Nitrile (NBR)............................................O-ring

55
F Appendix. Hoses resistance table

Hose features are very important for a reliable dosage. Every pump’s model is made to work in the best way using selected hoses
according to pump’s capacity / model. Information reported here are intended for standard use only. For extended information
ask to hose’s manufacturer.

56
57
 MOD 7.5 B1 Q
Ed. 1 - rev. 0 21/02/2012
PRODUCT SERVICE REPAIR FORM
ENCLOSE THE PRESENT FORM TO THE DELIVERY NOTE

DATE .............................................
SENDER
Company name.............................................................................................................................................
Address .................................................................................................................................................
Phone no. .................................................................................................................................................
Contact person.............................................................................................................................................

PRODUCT TYPE (see product label)

DEVICE CODE...............................................................................................................................................
S/N (serial number).......................................................................................................................................

OPERATING CONDITIONS
Location/installation description ...................................................................................................................
...................................................................................................................................................................
Chemical .................................................................................................................................................
Start-up (date)............................................. Running time (approx. hours).....................................................

REMOVE ALL THE LIQUID INTO THE PUMP HEAD AND DRY IT BEFORE PACKAGING IN ITS ORIGINAL BOX.

DESCRIPTION OF PROBLEM

MECHANICAL
Wear parts..................................................................................................................................
Brekage/other damages..............................................................................................................
Corrosion....................................................................................................................................
Other..........................................................................................................................................
ELECTRICAL
Connections, connector, cables....................................................................................................
Operating controls (keyboard, display, etc.)..................................................................................
Elettronics...................................................................................................................................
Other..........................................................................................................................................
LEAKS
Connections................................................................................................................................
Pump head.................................................................................................................................
NOT OR INADEQUATE FUNCTION/OTHER
..................................................................................................................................................
..................................................................................................................................................
..................................................................................................................................................

I declare that the dosing pump is free of any hazardous chemical.

Signature of the compiler Company stamp

58
Summary

GENERAL SAFETY GUIDELINES.....................................................................................................2

PURPOSE OF USE AND SAFETY.....................................................................................................3
ENVIRONMENTAL SAFETY............................................................................................................4
LABELS........................................................................................................................................4
SPARE PARTS...............................................................................................................................4

1. Introduction.............................................................................................................................5
2. Unpacking................................................................................................................................6
3. Pump’s description...................................................................................................................7
4. Before to Install warnings.........................................................................................................8
5. Installation Draw......................................................................................................................9
6. Hydraulic Installation................................................................................................................10
7. Electrical Installation................................................................................................................14
8. Basic Settings...........................................................................................................................16
9. Priming ...................................................................................................................................18
10. Pump’s functions summary.....................................................................................................19
10. Pump’s functions summary- ALARMS......................................................................................20
11. Quick Guide - Main Menu (Prog [1] Mode)............................................................................21
12. Quick Guide - Main Menu (Prog [2] Setup).............................................................................22
13. Quick Guide - Main Menu (Prog [3] Stat)...............................................................................23
15. Setup.....................................................................................................................................24
16. “Load default” and “Reset Password” procedure....................................................................30
17. Working procedure setup........................................................................................................31
18. “CONSTANT” working mode..................................................................................................34
19. “DIVIDE” working mode.........................................................................................................35
20. “MULTIPLY” working mode.....................................................................................................36
21. “PPM” working mode............................................................................................................37
22. “PERC” working mode...........................................................................................................38
23. “MLQ” working mode............................................................................................................39
24. “BATCH” working mode.........................................................................................................40
25. “VOLT” working mode............................................................................................................41
23. “mA” working mode..............................................................................................................42
24. STATISTICS management.......................................................................................................43
25. Troubleshooting......................................................................................................................44
26. Fuse and main board replacement..........................................................................................45
27. Main Board............................................................................................................................46
A Appendix. Maintenance.............................................................................................................47
B Appendix. Construction Materials and Technical info..................................................................49
C Appendix. Delivery Curves.........................................................................................................50
C Appendix. Self-Venting Delivery Curves......................................................................................52
D Appendix. Dimensions...............................................................................................................54
E Appendix. Chemical Compatibility Table.....................................................................................55
F Appendix. Hoses resistance table...............................................................................................56

59
When dismantling a pump please separate material types and send them according to local recycling disposal requirements.
We appreciate your efforts in supporting your local Recycle Environmental Program.
Working together we’ll form an active union to assure the world’s invaluable resources are conserved.