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EN DL420-5 DL450-5 Brochure D4600230 03-2019 LowRes

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0% found this document useful (0 votes)
175 views24 pages

EN DL420-5 DL450-5 Brochure D4600230 03-2019 LowRes

Uploaded by

Abhinandan Padha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Wheel Loaders | STAGE

DL420-5 / DL450-5

IV
CO
MP
TI
ER LIA N T
4 FI
NAL

Maximum power: 345 hp / 345 hp


Operating weight: 22930 kg / 25730 kg
Bucket capacity: 4.2 m³ / 4.5 m³
Doosan Group – Building your tomorrow today

ѓѓ Be part of the great Doosan family


The Doosan Group - founded in 1896 and headquartered in Seoul, South Korea - is one of the fastest-growing companies
in the world:
• With more than 37,500 employees in 38 countries, we are a major player in a variety of industries worldwide.
• A global leader in the Infrastructure Support Business (ISB), with 56 subsidiaries and 3,700 distributors worldwide.
• Dramatic growth over the past two decades, with an annual Doosan Group revenue rising from €2.4 billion in 1998 to
€12.8 billion in 2016.

ѓѓ Doosan Group – a top player worldwide

Doosan Infracore Doosan Bobcat Doosan Heavy Industries & Doosan Engineering &
• Among the world's Top 5 manufacturers of • A leading company in the design, manufacture, Construction Construction
construction equipment marketing, distribution and service of small • World N° 1 in desalination plant construction A pioneering leader in construction of residential
equipment and attachments for construction, • World N° 1 in heat recovery steam generator and public buildings, civil works and industrial
agriculture, and landscaping market facilities.
• Leading position in the global compact • World N° 1 in mould & tool steel • World N° 1 chemical process equipment
equipment market • World N° 3 in crankshafts products
• N° 1 in North America for SSL, CTL and MEX

ѓѓ Doosan Infracore Construction Equipment


Creating construction equipment for over 40 years
For over 40 years, we've been building a global production and business network to
become one of the world’s foremost construction equipment manufacturers.
A solid partner, close to you
A truly global player in every respect, we have large-scale factories, sales subsidiaries
and dealers all over the world.
Doosan facilities in Europe

2|
ѓѓ From machine manufacturer... to full solution provider
To ensure the highest trade-in and residual values, our parts and service support professionals maintain the
performance, productivity and reliability that you expect of our products throughout their lifetime.

ѓѓ Ask your dealer for a full range of services designed especially for you!
As your local specialist, your dealer ensures that you receive the maximum benefit from our integrated package.
Plan ahead to ensure the success of your equipment!

PROTECTION
+
Doosan approved Genuine parts Extension of Financial Maintenance Telematics Monitoring
attachments warranty solutions contract systems

ѓѓ Experience the Doosan product range!

Articulated Dump Trucks Wheel Loaders Wheeled Excavators Mini Excavators Crawler Excavators

|3
Raise productivity, fuel-efficiency & profits

Productivity
[[
Thanks to their robust design and the use of high-quality
components, the Doosan wheel loaders deliver very high
performance – ensuring you the best productivity and
reliability.

̮̮ Z-bar:"Z" kinematic delivers a huge


break-out force, especially for heavy
materials, and a large dump angle for
unloading sticky materials efficiently.

̮̮ Worktools:Wide range of
heavy-duty attachments to
answer all of your needs.

̮̮ Linkage:Direct mount for the best performance


or via a hydraulic quick coupler to change & lock
work tools quickly and safely from inside the cab.

̮̮ Simplicity of operation:"Lift arm raise kick-out" and


“return to dig” bucket – Automated functions operated
electronically from inside the cab.

̮̮ Versatility:3rd valve (standard) increases the


versatility of your investment.

̮̮ Load Isolation System:Ride control (standard)


reduces pitch effect and vibrations to provide the
most comfort.

̮̮ Automatic differential lock:Limited slip or


hydraulic lock – the machine delivers all of its ̮̮ Hydraulic system:Load sensing closed center
performance, while preserving fuel consumption system provides the operator with precision &
and reducing wear on the tires. smoothness while reducing fuel consumption.

4|
Total cost of ownership 
Minimizing your operating costs is at the heart of the
Doosan wheel loader’s design, every day.

̮̮ Safety:Always a critical factor for your company and your employees –


so, these machines feature large platforms, hand-rails, and 2 emergency
exits, with maintenance performed from the ground.

̮̮ Spacious cab:Operator enjoys comfortable driving, with


many ergonomic features as standard.

̮̮ Power:Exceptionally powerful, with high torque at low


revs, the Stage IV compliant Scania engines do not need a
Diesel Particulate Filter (DPF) and associated regeneration
system, so they deliver greater fuel efficiency.

̮̮ Telematics: Monitor your fleet online.


As standard, Doosan Connect system with dual mode (satellite, GSM).
Check productivity, fuel consumption, system warnings, maintenance
status, etc.

̮̮ Cooling performances:Cooling compartment separated


from the engine compartment to prevent warm and dusty
air from entering and to allow better control of air intake.
Automatically reversing fan as standard.

̮̮ Full fenders:As standard, to keep your


machine clean and your operators even safer.

̮̮ Serviceability:Spacious access to main


components allows quick and easy daily
maintenance.

Powertrain: 5-gear ZF PowerShift


̮̮ Axle oil cooling system: Feature available to transmission, with automatic and manual
ensure maximum performance even in extreme shift modes, plus torque converter
conditions. with “lock-up” function for lower fuel
consumption and an impressive speed
in climb.

|5
Top performance and fuel efficiency AG
ST E

IV
O

C
MP
TIE LIA N T
ѓѓ Strength and intelligence – a winning combination!
R4
FIN A L

Exceptional power – combined with the finest workmanship – results in a machine that performs at the highest level.
The DL420-5 & DL450-5 enhance your output from every angle:
• Impressive breakout force and high traction make penetration easy and allow you to tackle the hardest materials
• Powerful hydraulic system makes work quick and efficient
• Scania DC13 engine with SCR technology provides the power you need while meeting Stage IV environmental
regulations

The combination of these features gives Doosan wheel loaders excellent penetration power, ensuring optimum bucket
load in each cycle.

New engine – lower emissions / higher torque ECO gauge


The DL420-5 and DL450-5 are equipped with a Scania engine. Famous Shows the average fuel efficiency for 1 minute of operation.
for excellent fuel efficiency, reliability and long service life, it combines
exceptional power output and high torque at low revs. Common-rail fuel
Transmission
injection is combined with a Variable Geometry Turbocharger for faster The Doosan ZF transmission has 5 gears (depending on the country) to
machine response, even at very low speed. boost acceleration performance, especially on climbs with the lock-
up. The gear ratios are optimized and smooth, and shock-free shifts
Selective Catalytic Reduction (SCR) technology, combined contribute to the high overall level of operator comfort. Traction force is
with a Diesel Oxidation Catalyst (DOC), ensures compliance also maximized.
with Stage IV environmental regulations. As there is no need Together, these qualities enable high working speed in all conditions. The
for a particulate filter, there is no need for regeneration. transmission has 3 operating modes:
• Manual
Tailored performance • Automatic (working, 1st to 5th gear)
You can select from 3 different working modes: Eco, Normal and Power, • Automatic (travelling, 2nd to 5th gear)
while the Power-up function lets you switch the machine into a higher An automatic kick-down improves the machine's penetration into the pile.
working mode with lower transmission shift intervals by fully applying the
acceleration pedal.
Load-sensing hydraulic closed center system
This system provides maximum hydraulic performance, without producing
Save fuel, save money excess capacity, thus saving fuel and extending the lifetime and reliability
To improve your fuel efficiency, an auto shut-down reduces the engine's of vital components (such as the pumps and the main control valves).
idle time to prevent over-consumption and useless operating hours.
You can easily set the auto shut-down (to stop the engine after 3 to 60
minutes) via the LCD display.

6|
Lock-up: The DL420-5 & DL450-5 also feature torque converter lock-
up. When this is activated, the engine automatically connects directly
to the transmission (depending on speed and travel resistance),
even from 2nd gear. The transmission receives the full engine power
without hydraulic slip – thus increasing speed on slope dramatically.

This feature can save you up to 10% in fuel costs.

|7
Operating in comfort

ѓѓ Comfort – why do without?


The productivity of your wheel loader is directly linked to the operator’s performance. That’s why Doosan has placed
comfort at the very center of its design priorities for the DL420-5 & DL450-5.

More space, better visibility, a high comfortable seat, and plenty of storage space make it easy to work for hours
without fatigue or discomfort. And there’s no need to pay extra for the options you want – most of them are standard
features on this loader!

LIS on LIS off

Operator environment
A modern and attractive work space offers generous head room, and seat Accurate & smooth joystick steering
movement provides lots of leg room. Interior materials are selected for
Keep your concentration and reduce strain with the comfortable joystick
their high quality and easy cleaning. In addition, your belongings are right
steering integrated on the armrest. Drive your machine easily, especially
at hand, thanks to several storage boxes throughout the cab.
in repetitive tasks and tight spaces.
Comfortable automatic lift arm
Automatic air conditioning
Save time and reduce the number of operations with the “lift arm raise
Day and night, whatever the weather, set your preferred temperature
kick-out” and “return to dig” system. These functions are operated
for the best working conditions. Fully automatic climate control system
electronically from inside the cab. Different types of control are available,
adjusts air temperature and fan speed to maintain your ideal climate
joystick with FNR and proportional thumbwheel for auxiliary hydraulic
setting.
line, or fingertip control levers with FNR as well.
Adjustable steering column
High-comfort air suspension seat
Enhance your driving comfort, and work without fatigue, by easily
With vertical and horizontal suspension, the ultra-comfortable, heated
adjusting the steering column’s tilt and telescopic movements to fit your
and fully adjustable Grammer seat is featured as standard, giving you the
preferred position.
feeling of being comfortably installed in your own sofa.
Color LCD monitor panel
Load Isolation System
The 5.7” LCD panel is suitable for day and night work. The user-
This standard feature provides a smooth ride over rough ground, operator
friendly monitor has two customizable screen displays (per operator’s
comfort, and reduced cycle times due to improved vehicle stability in
preference), giving full access to machine settings and maintenance data.
movement. Higher productivity and better fuel efficiency while performing
Any abnormality is clearly displayed on the screen, allowing you to work
load & carry applications. Speed for automatic activation is adjustable by
safely and confidently with an accurate overview of all conditions.
the operator.

8|
1. Color rear-view camera 8. Electric joystick steering with F/R on left armrest
2. Emergency exit 9. Premium heated air-suspension seat with many set-up options
3. Cup holders and a lot of other storage space in the cab 10. Fire extinguisher bracket
4. Intuitive and grouped controls
5. Fully adjustable console with right armrest and joystick
6. Color LCD monitor panel
7. Steering wheel adjustable in all directions

|9
Expert control with maximum safety

ѓѓ Safe operation in all simplicity


Power alone is not enough – for maximum efficiency, it needs to be matched by precise control. Our unique range of
features allows every operator to get the most out of these impressive machines.

Safety is crucial to your company and your employees – so, these machines feature large platforms, hand-rails, and 2
emergency exits, with maintenance performed from the ground.

Rear-view camera Safe maintenance


A camera provides a clear view of what’s happening behind the machine Daily checking of all gauges takes place from the ground for quick and
for added safety and peace of mind. The full color display screen in the safe operation by everyone. Doosan has also installed an automatic
cab shows the operator what the camera sees. The panoramic view shows greasing system (as standard) to reduce working time and increase
trucks coming up behind the loader or people on the ground, and some operating comfort.
indicators provide a good perception of distances.
Safe access
External mirrors To facilitate access and mobility on the machine, multiple hand-rails
The external mirrors are heated to ensure visibility and prevent accidents ensure that the operator always has a firm support to hold on to.
in cold weather.
Driving assistance
Full fenders • Automatic transmission with smooth shift transition
To keep them clean and avoid mud splashing on the windows or accidents • Automatic transmission kick-down
on slippery steps, Doosan’s wheel loaders are standard equipped with • Automatic Hydraulic Differential Lock (HDL)
full fenders and mud guards. • Automatic Load Isolation System (LIS)
• Automatic kick-out function on lift arm
Cab • Automatic return to dig position
To ensure a healthy work environment, the cab air is filtered twice to • Automatic reversing fan
eliminate all particles larger than 2 microns. Plus, the cab satisfies ROPS/ • Automatic greasing system
FOPS regulations – a wide emergency exit (located on the right side) • Automatic lock-up on torque converter
provides fast, easy evacuation in a critical situation.

10|
Ergonomic controls:All controls are placed within the operator’s
easy reach. Clearly positioned for comfortable access, and grouped
by function, they enable safe, confident operation. The bucket is
controlled by using a convenient joystick or with fingertip levers.
Electric joystick steering Fingertip levers Both include an FNR reversing switch and kick-down function.

|11
Reliability, the habit of a lifetime

ѓѓ Dependable performance for low lifetime cost


Doosan has been building heavy construction equipment for 40 years. This extensive experience is reflected in the
superior design and development of our wheel loaders and by an extensive logistics network. Plus, our standard
machines include a wide range of features at no extra cost (other manufacturers offer these only as options).

Designed to last Articulation hinges


We pay the closest attention to the design and manufacture of structural The robust hinges feature a clean and solid design – and the 40°
components. Finite Element Analysis is used to ensure an extended articulation angle and steering radius are the best in their class.
lifetime for main structures such as the chassis, joints and lift arm. Then,
after modelling, they are subjected to intensive laboratory and field
Exhaust
testing in extreme conditions. Ongoing statistical analysis is used to The inner exhaust pipe sucks air out of the engine compartment through
continually increase reliability. an outer pipe – this ”chimney” effect provides constant air circulation and
prevents deposits of flammable material on hot parts.
Durable steel parts
Rear parts – such as the radiator grille, engine bonnet and fenders – are
Auto-lube
made of solid steel. They’re also designed for easy repair, reducing the The DL420-5 & DL450-5 are standard equipped with an automatic central
need to replace them if they are damaged. greasing system: ‘Auto-lube’ protects components for longer machine
lifetime.
Limited slip differentials
Limited slip differentials at the front and rear automatically ensure
ORFS (O-Ring Face Seal)
maximum traction and easy driving over soft and muddy ground with no All hydraulic lines, even the low pressure circuits, are sealed with ORFS
need for a manual differential lock. They also reduce the risk of skidding couplings to prevent leaks.
and prevent excessive tire wear. An optional hydraulic differential-lock
Engine pre-cleaner
can be activated automatically if one tire starts to slip. The outboard disc
brakes enable easy service without dismounting the axles. This basic cyclone-separator type feature separates more than 99% of
20 micron and larger particles. In addition to extending the air filter's
lifetime, it also ensures better combustion and a longer engine lifetime.

12|
Axle oil cooler system:To ensure maximum performance
from your machine, even in very hard applications, the
axles can be equipped with an oil cooling system to ensure
proper operation in any conditions.

|13
Simple maintenance with maximum uptime

ѓѓ Excellent service accessibility


Short maintenance operations at long intervals mean you can depend on your equipment being available on-site when
it’s needed. Our machines are designed for simple routine maintenance, while skilled Doosan technicians are available
to provide extra support when you need it. To get the most out of your machine, you can choose the package you need
from a broad range of service agreements. Uptime, productivity and residual value are all maximized, making these
wheel loaders an economical and rewarding choice.

Building further on the success of the Stage IIIB engines, the Stage IV Scania engine does not need a DPF
filter to meet the Stage IV emissions requirements. Which means no maintenance required – resulting in
more uptime!

Maintenance access made simple Global Doosan network


• The front and rear of the radiator – which is made of aluminium for the With a network of Doosan Dealers & Parts Distribution Centers worldwide,
highest pressure resistance and a long lifetime – are easily accessible your Doosan wheel loader can be serviced & maintained wherever you
• Air enters through the sides and top. Swing doors provide easy access are. Our service center in the heart of Europe has more than 40,000 parts
for maintenance in stock to supply you with top-quality components as quickly as possible.
• A battery cut-off switch makes it easy to disconnect the battery during
long-term storage
Full solution provider
• The hour meter display can be easily checked without turning the engine • The Doosan Telematic system is available as standard – offering
on you all of the features for reading out vehicle operating & production
parameters remotely, and providing you with total ease-of-mind
Triple-element air filter • Protection+: an extended warranty covering parts, travel and service
The forced-air cleaner removes 99% of particles and is backed up by a (check with your local dealer)
turbo pre-filter. Cleaning and cartridge replacement are only needed at • Maintenance contract: your dealer will support you with routine service
long intervals. at regular intervals
• Genuine parts: manufactured and tested to ensure they always meet the
Engine same high quality standards as the original components
The Scania EMS (Engine Management System) uses a CAN (Controller Area
Network) to provide a constant flow of operating information as well as Reversing 90° swing fan
diagnostic and ECU programming functions. The fan is located behind the radiator, and air is sucked in from the sides,
not from behind the machine. Easier cleaning access to one-block radiator
Urea tank from the rear and the front. The operator can easily set standard intervals
Connected to the ECU, sensors in the tank detect low levels of AdBlue® for fan reverse from the LCD display. Performance is regulated for lower
and any system malfunction. fuel consumption and shorter warm-up periods.

14|
Wheel chocks Battery cut-off switch Centrifugal pre-cleaner Easy maintenance access
Top Spin™ Donaldson®

|15
Technical specifications

➲➲ Engine ➲➲ Hydraulic system


Scania Stage IV (Tier 4 final) compliant diesel engine fully meets the latest emissions
regulations. DL420-5 DL450-5
XPI direct injection (Extra high Pressure Injection) ensures very good fuel efficiency. Type Load sensing - closed center hydraulic system
Variable Geometry Turbocharger (VGT) delivers high power and strong torque, even Main pump Dual variable displacement axial pistons pumps
at low idle. Maximum flow 476 l/min 476 l/min
Electronic engine controls optimize machine performance and manage the catalytic Maximum pressure 315 bar 315 bar
operations by a Diesel Oxidation Catalyst (DOC) and a Selective Catalytic Reduction Automatic functions for positioning the bucket ready
(SCR). to dig and a function for stopping the lift arm at the
Pilot system
desired height, and low position adjusted manually
DL420-5 DL450-5
by switch, are standard.
Model Scania DC13
In the oil return to the tank, the fibre glass filter has
Regulation compliant Stage IV Filtration
a filtering capability of 10 micron.
No. of cylinders 6
Nominal power - gross
345 hp (257 kW) at 1800 rpm
(SAE J1995)
Maximum torque - gross 1600 Nm at 1300 rpm 1600 Nm at 1400 rpm
Engine speed 750 - 950 - 2130 750 - 950 - 2200
(auto-idle - idle - high) [±20] rpm [±20] rpm ➲➲ Lift arm
Displacement 12.7 litres Z-kinematics with simple lifting piston system designed for heavy-duty applications.
Bore × stroke 130 mm × 160 mm 20.1 & 23.1 tons breakout force combined with a bucket angle that is maintained
Starter 24 V - 6 kW throughout the range of movement. Bucket angles are optimized in the travelling
Batteries - alternator 2 × 12 V, 200 Ah - 28 V, 100 A position and at ground level. Load Isolation System (LIS) is fitted as standard for
Centrifugal pre-cleaner Top Spin™ Donaldson® improved operator comfort, output and lifetime.
Air filter
with 2-stage dry filter. ▸▸Load cycle
Cooling package with automatic reversing fan to
Cooling facilitate radiator cleaning. Automatic rotation speed DL420-5 DL450-5
adjustment according to temperature conditions. Lift arm - up 6.0 s 6.1 s
Lift arm - down 3.0 s
Bucket - crowd 2.3 s
Bucket - dump 1.7 s 1.6 s

➲➲ Transmission ▸▸Hydraulic cylinders


5-Gear powershift transmission with 3 operating modes: manual, fully automatic or DL420-5 DL450-5
semi-automatic with ”kick-down” function. Quantity Bore × rod diameter × stroke (mm)
Based on high-quality components. Equipped with a modulation system for
Lift 2 170 × 105 × 789
protection and smooth gear and direction changes. A manual transmission control
lever is located to the left of the steering wheel. Direction change function also Bucket 1 190 × 120 × 590
available in automatic or semi-automatic mode. Transmission can be disengaged
by the brake pedal to deliver full engine power to the hydraulics system. A safety
device prevents the engine from starting if the transmission is not in neutral. Torque
converter lock-up function from 2nd to 5th gear. Transmission testing and adjustment
equipment available. ➲➲ Brakes
DL420-5 DL450-5 Dual multi-disc circuit with sintered metal discs for extended service life. Braking
Type 5-speed auto-powershift with lock-up system activated by a pump and accumulator circuits. Spring-applied, hydraulically
Torque converter Simple stage / mono phase / fixed wheel stator released parking brake is mounted on the transmission shaft and accumulator
7.0 - 12.0 - 18.5 - 26.5 - 6.5 - 12.0 - 19.0 - 26.5 - circuits and is electronically activated.
Speeds - Forward 1-2-3-4-5 Brake type: spring-applied / hydraulically released.
37.0 km/h 37.0 km/h
Speeds - Reverse 1-2-3 7.0 - 12.0 - 18.5 km/h 6.5 - 12.0 - 26.0 km/h Brake pump with variable displacement axial pistons provide 60 l/min.
Maximum traction 22.4 t 23.6 t Operator can activate/deactivate the Clutch Cut Off on the brake pedal from a switch
and can adjust the sensor proximity with the same switch.
Maximum gradeability 51% / 27° 58% / 30°
The emergency brakes are composed of a double system continually under pressure
by accumulators.
DL420-5 DL450-5
Braking distance 7.5 m at 32 km/h 9.0 m at 36 km/h
➲➲ Axles Number of disc brakes per
14 / 14 9/9
wheel (front / rear)
Front & rear axles manufactured by ZF with outboard planetary reduction gears.
Accumulators 0.75 l - 30 bar
The front and the rear are equipped with Limited Slip Differential (LSD), which means
the machine has the optimum traction in all conditions.
From 22.4 t to 23.6 t traction power allows operation on slopes of 27° to 31°.
DL420-5 DL450-5
LSD lock ratio 30% (Front & Rear)
HDL lock ratio 100% (Front)
Oscillation angle +/- 12° +/- 11°
Tire size - standard 26.5 R25 (L3)

16|
➲➲ Cab ➲➲ Steering system
Safety compliance with Roll Over Protection System (ROPS) and Falling Object
Protective Structure (FOPS) requirements. DL420-5 DL450-5
Spacious modular cab with excellent all-round visibility and ample storage space. Load sensing with amplification stage
Type
Good overview of the bucket, tires and loading area thanks to wide windows. Push- and priority valve
button controlled air conditioning and heating with air recirculation function. Double Steering angle 40°
cab air filter installed in the cab with extra protection for the operator in dusty or Oil flow 210 l/min
polluted environments. Viscous suspension mount for maximum comfort. Adjustable Operating pressure 185 bar 200 bar
high-quality heated seat with air suspension, arm rests and height and tilt adjustable Emergency steering system with electric
steering column. All operating information clearly displayed in front of the operator. Steering cylinders (2)
motor-driven hydraulic pump.
Control functions are centralized on a console on the right. Bore × rod diameter × stroke 100 × 50 × 442 100 × 50 × 450
DL420-5 DL450-5
ROPS ISO 3471:2008
Safety standards
FOPS ISO 3449
Door 1 ➲➲ Pressure settings
Emergency exits 2
DL420-5 DL450-5
▸▸Noise emissions Working (pump cut-off) 315 ± 10 bar
Steering relief – LS port side 185 ± 10 bar 185 ± 5 bar
DL420-5 DL450-5 Steering relief – steering pump side 200 ± 10 bar
A weighted emission sound Pilot control 30 ± 10 bar 30 + 2 bar
Declared: 72 dB(A) Declared: 73 dB(A)
pressure level at the operator
Measured: 71 dB(A) Measured: 72 dB(A) Brake accumulator charging 100~160 bar
position (ISO 6396)
Service brake 80 ± 3 bar
A weighted emission sound
Declared: 106 dB(A) Declared: 106 dB(A) Fan motor 150 ± 10 bar
power level at external position
Measured: 105 dB(A) Measured: 104 dB(A) Parking brake release 120 ± 5 bar
(ISO 6395)
Transmission selection pressure 17 ± 1 bar

➲➲ Fluid capacities
DL420-5 DL450-5
Fuel tank 278 l 319 l
Urea (AdBlue®) tank 60 l
Cooling system 52 l
Engine oil 38 l
Front axle 42 l
Rear axle 40 l 42 l
Hydraulic system 250 l 275 l
Hydraulic tank 126 l
Transmission oil 54 l

|17
Technical specifications

I
J
C
H

B
D

B
F

➲➲ Bucket selection chart DL420-5 & DL450-5


Material
Fill factor
density
Earth or Clay 115% 1.4-1.7
Sand or Gravel 110% 1.5-1.8
Aggregate 105% 1.6-1.7
Rock < 95% 1.7

18|
➲➲ Dimensions and operational data DL420-5
DL420-5 – Pin-on Rehandling configurations General purpose configurations Rock High Lift QC
Ground Engaging Tools Bolt-on cutting edge Teeth Teeth
Straight Convex Straight Convex Straight Convex Straight Convex Concave
Configuration
sides sides sides sides sides sides sides sides sides
Capacity heaped ISO/SAE m³ 4.3 4.7 4.5 4.9 4.2 4.5 4.4 4.7 3.5 = =
Capacity at 110% fill factor m³ 4.8 5.1 5.0 5.4 4.6 5.0 4.8 5.2 3.9 = =
B Bucket width mm 2995 2995 3200 3200 2995 2995 3200 3200 3230 = =
Breakout force kN 211 210 210 210 211 211 219 210 210 -8 -5
Static tipping load (straight) kg 18492 18435 8397 18341 18540 18483 18461 18405 18100 - 3615 - 2249
Static tipping load (at full turn) kg 16342 16285 16247 16191 16390 16333 16311 16255 15980 - 3175 - 2109
Dump height (at 45° – fully
H mm 2909 2909 2941 2941 3044 3044 3076 3076 2882 + 490 - 166
raised)*
Dump reach (at 45° – fully
I mm 1416 1416 1384 1384 1281 1281 1249 1249 1445 + 80 + 166
raised)*
Digging depth mm 150 150 150 150 150 150 150 150 150 + 35 =
J Height at bucket pivot point mm 4280 4280 4280 4280 4280 4280 4280 4280 4280 + 465 =
Max. tilt angle in carry position ° 48 48 48 48 48 48 48 48 48 +3 =
M Max. tilt angle fully raised ° 63 63 63 63 63 63 63 63 63 +1 =
K Max. tilt angle on ground ° 44 44 44 44 44 44 44 44 44 +1 =
Max. tilt angle at max. reach ° 59 59 59 59 59 59 59 59 59 = =
Max. dump angle at max. reach ° 74 74 74 74 74 74 74 74 74 - 13 =
Max. dump angle on ground ° 65 65 65 65 65 65 65 65 65 = =
L Max. dump angle fully raised ° 46 46 46 46 46 46 46 46 46 +1 =
O External radius at tire side mm 6570 6570 6570 6570 6570 6570 6570 6570 6570 = =
Q External radius at bucket edge mm 6955 6955 7065 7065 6970 6970 7080 7080 6875 + 80 + 40
E Wheel base mm 3500 3500 3500 3500 3500 3500 3500 3500 3500 = =
D Width at tires edge mm 2982 2982 2982 2982 2982 2982 2982 2982 2982 = =
F Tread mm 2300 2300 2300 2300 2300 2300 2300 2300 2300 = =
G Ground clearance (at 12° osc.) mm 495 495 495 495 495 495 495 495 495 = =
A Overall length mm 8859 8859 8904 8904 9050 9050 9095 9095 9000 + 697 + 235
C Overall height mm 3535 3535 3535 3535 3535 3535 3535 3535 3535 = =
Operating weight kg 22838 22895 22933 22989 22790 22847 22869 22925 23170 + 495 + 882
(*): All capacities according ISO 7546, with straight blade [measure at the tip of bucket teeth or cutting edge], tires 26.5 R25 (L3), Base EU configuration.

➲➲ Dimensions and operational data DL420-5 ➲➲ Density of operating materials


26.5 R25 26.5 R25 26.5 R25
L3 L4 L5 2000
1800
kg/m³

Width at tires edge - Empty mm 2982 -2 +2 1600


Width at tires edge - Loaded mm 3058 - 18 +3 1400
1200
C Overall height mm Base + 21 + 26
1000
G Ground clearance (at 12° osc.) mm Base + 21 + 26
800
J Height at bucket pivot point mm Base + 21 + 26
600
Static tipping load (straight) kg Base + 344 + 861 400
Static tipping load (at full turn) kg Base + 304 + 760
rock
Coal

Gravel

Sand

Rocks

Basalt
Snow

Coke

Loam

Earth

(crushed)
Granite
(shale)

Calcium

Sandstone

Operating weight kg Base + 419 + 1051

The specific weight of the material largely depends on the level of humidity, the degree of compaction, composition, etc.

➲➲ Bucket selection chart DL420-5 Bucket filling factor


115% 100% 95%

Lift arm Bucket G.E.T. Configuration m³ 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2
Straight sides 4.3
Bolt-on Convex sides 4.7
Rehandling
cutting edge Straight sides 4.5
Convex sides 4.9
Standard
Straight sides 4.2
lift arm
General Convex sides 4.5
Teeth
purpose Straight sides 4.4
Convex sides 4.7
Rock Concave sides 3.5
Straight sides 4.3
Bolt-on Convex sides 4.7
Rehandling
cutting edge Straight sides 4.5
High lift Convex sides 4.9
arm Straight sides 4.2
General Convex sides 4.5
Teeth
purpose Straight sides 4.4
Convex sides 4.7
Compliant with ISO 14397-1 (2007). The filling factor depends on the type of material, the working conditions and the experience of the operator. |19
Technical specifications

➲➲ Dimensions and operational data DL450-5


DL450-5 – Pin-on Rehandling configurations General purpose configurations Rock High Lift QC
Ground Engaging Tools Bolt-on cutting edge Teeth Teeth
Straight Convex Straight Convex Straight Convex Straight Convex Concave
Configuration
sides sides sides sides sides sides sides sides sides
Capacity heaped ISO/SAE m³ 4.6 5.0 5.0 5.3 4.5 4.8 4.8 5.2 4.0 = =
Capacity at 110% fill factor m³ 5.1 5.5 5.5 5.9 5.0 5.3 5.3 5.7 4.4 = =
B Bucket width mm 3300 3300 3300 3300 3300 3300 3300 3300 3340 = =
Breakout force kN 232 231 231 231 232 232 232 231 230 -2 -9
Static tipping load (straight) kg 20722 20667 20648 20589 20794 20739 20720 20661 20475 - 1026 - 2435
Static tipping load (at full turn) kg 18312 18257 18238 18179 18384 18329 18310 18251 18080 - 869 - 2281
Dump height (at 45° – fully
H mm 3237 3237 3187 3187 3104 3104 3055 3055 3105 + 465 - 191
raised)*
Dump reach (at 45° – fully
I mm 1298 1298 1348 1348 1431 1431 1480 1480 1430 + 210 + 191
raised)*
Digging depth mm 110 110 110 110 105 105 105 105 165 + 165 =
J Height at bucket pivot point mm 4500 4500 4500 4500 4500 4500 4500 4500 4500 + 485 =
Max. tilt angle in carry position ° 50 50 50 50 50 50 50 50 50 +1 =
M Max. tilt angle fully raised ° 66 66 66 66 66 66 66 66 66 -3 =
K Max. tilt angle on ground ° 45 45 45 45 45 45 45 45 45 -1 =
Max. tilt angle at max. reach ° 71 71 71 71 71 71 71 71 69 - 10 =
Max. dump angle at max. reach ° 70 70 70 70 70 70 70 70 70 -6 =
Max. dump angle on ground ° 69 69 69 69 69 69 69 69 69 +2 =
L Max. dump angle fully raised ° 45 45 45 45 45 45 45 45 45 = =
O External radius at tire side mm 6540 6540 6540 6540 6540 6540 6540 6540 6540 = =
Q External radius at bucket edge mm 7160 7160 7190 7190 7205 7205 7235 7235 7155 + 215 + 80
E Wheel base mm 3550 3550 3550 3550 3550 3550 3550 3550 3550 = =
D Width at tires mm 2982 2982 2982 2982 2982 2982 2982 2982 2982 = =
F Tread mm 2300 2300 2300 2300 2300 2300 2300 2300 2300 = =
G Ground clearance (at 11° osc.) mm 455 455 455 455 455 455 455 455 455 = =
A Overall length mm 9168 9168 9238 9238 9355 9355 9425 9425 9350 + 627 + 270
C Overall height mm 3583 3583 3583 3583 3583 3583 3583 3583 3583 = =
Operating weight kg 25623 25678 25697 25756 25551 25606 25625 25684 25870 + 276 + 1048
(*): All capacities according ISO 7546, with straight blade [measure at the tip of bucket teeth or cutting edge], tires 26.5 R25 (L3), Base EU configuration.

➲➲ Dimensions and operational data DL450-5 ➲➲ Density of operating materials


26.5 R25 26.5 R25 26.5 R25
L3 L4 L5 2000
1800
kg/m³

Width at tires edge - Empty mm 2982 -2 +2 1600


Width at tires edge - Loaded mm 3058 - 18 +3 1400
1200
C Overall height mm Base + 21 + 26
1000
G Ground clearance (at 11° osc.) mm Base + 21 + 26
800
J Height at bucket pivot point mm Base + 21 + 26
600
Static tipping load (straight) kg Base + 328 + 819 400
Static tipping load (at full turn) kg Base + 289 + 724
rock
Coal

Gravel

Sand

Rocks

Basalt
Snow

Coke

Loam

Earth

(crushed)
Granite
(shale)

Calcium

Sandstone

Operating weight kg Base + 419 + 1051

The specific weight of the material largely depends on the level of humidity, the degree of compaction, composition, etc.

➲➲ Bucket selection chart DL450-5 Bucket filling factor


115% 100% 95%

Lift arm Bucket G.E.T. Configuration m³ 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3
Straight sides 4.6
Bolt-on Convex sides 5.0
Rehandling
cutting edge Straight sides 5.0
Convex sides 5.3
Standard
Straight sides 4.5
lift arm
Convex sides 4.8
General purpose Teeth
Straight sides 4.8
Convex sides 5.2
Rock Concave sides 4.0
Straight sides 4.6
Bolt-on Convex sides 5.0
Rehandling
cutting edge Straight sides 5.0
High lift Convex sides 5.3
arm Straight sides 4.5
Convex sides 4.8
General purpose Teeth
Straight sides 4.8
Convex sides 5.2

20| Compliant with ISO 14397-1 (2007). The filling factor depends on the type of material, the working conditions and the experience of the operator.
Work tools

ѓѓ Configurable general purpose buckets


The Doosan range of configurable general purpose buckets offers you the possibility to configure the bucket that
matches your application perfectly.

Now, in addition to deciding about teeth or bolt-on edge, you choose the coupling system, floor shape, spill guard type,
bucket protection, and blade shape - all according to your needs!

Coupling systems Spill guards

Side cutters
shapes

Ground
engaging
tools

Blade shapes
Side wear Heels wear Body volume Floor shapes
plates plates

Your Doosan dealer will help you configure your bucket for your application - so that you maximize your productivity,
and get the level of protection you need.

|21
Standard and optional equipment

➲➲ Performance DL420-5 DL450-5 ➲➲ Maintenance DL420-5 DL450-5


Scania, Stage IV compliant, SCR, EGR, DOC, water-cooled, diesel  
Automatic lubrication system  
engine with Variable Turbo Charger and air-to-air intercooler Hydraulic reversing engine fan  
No DPF   Doosan Connect Telematic system  
Engine power mode selector switch  
Self-diagnosis system & monitoring indicator by the dashboard,  
(Normal / Economy & Power modes) plus electronic plug for fast adjustment
Power-up pedal function by full stroke of acceleration   Fast couplers for hydraulic check  
Auto shut-off engine   External drains for engine oil and coolant changes  
Auto idle function   Bio oil  
Fuel heater   3-year warranty or-5 year warranty  
Torque converter lock-up   Protection+ warranty  
Transmission clutch cut-off via the brake pedal  
Transmission mode selector switch  
Standard: 
(Manual / Auto 1 ‹–› 5 / Auto 2 ‹–› 5 with kick-down) Optional: 
Automatic hydraulic load sensing system, variable displacement  
pump
Limited slip differentials on front and rear axles  
Hydraulic differential lock on front axle  
Counterweight  
Additional counetrweight  
Robust Z bar lifting system  
High lift loader  
Quick coupler  
Wide range of buckets  

➲➲ Comfort
Load isolation system (LIS)  
Automatic lift arm kick-out  
Automatic return to dig  
Levelling function  
3rd hydraulic function  
Automatic air conditioning with electronic climate control   Electric joystick steering Fingertip control
Grammer air-suspension seat with safety belt 2 points  
Grammer air-suspension seat with safety belt 3 points  
Electric joystick steering on armrest  
Joystick lever with FNR and thumbwheel roller  
Fingertip levers  
Adjustable steering column (tiltable & telescopic)  
Tinted safety glass  
Left sliding window  
Right opening window (180°)  
Floor mat  
Multiple storage compartments  
Cup holder  
Loudspeakers and connections for radio  
Lift arm float kick-out  
Alternator 24 V / 80 A  
Dashboard monitoring with LCD display (dials, gauges and lamps)  
Interior cab light   High lift arm Differential hydraulic lock
Cigarette lighter and 12 & 24 Volt power sockets  
Weighing system  

➲➲ Safety
Emergency steering pump driven by electric motor  
Full fenders with rubber protection  
ROPS cab (SAE J 394, SAE 1040, ISO 3471)  
FOPS cab (SAE J 231, ISO 3449)  
Double filtered air cab  
PROTECTION
+
Right opening window (emergency exit)  
Front and rear wiper and washer  
Retractable roller sun visor, front & rear  
Road lights: low and high beam, tail indicators, stop, reversing  
lights
Work lights: 2 LED at the front and 4 halogen at the rear (6 × 70 W)  
Reverse travel alarm  
Rotating beacon  
Horn   Heavy-duty tire Protection+ warranty
Heated external mirrors  
Interior rear view mirrors  
Anti-slip steps & platforms  
Starting safety system  
Brake circuits with accumulator  
Dual service brake pedals  
Electric parking brake on the transmission, spring-applied  
hydraulic release
Wheel chocks  
Handrail on top of the cab and anti-slip platforms on front frame  

➲➲ Other
Bottom protection plates  
Tie hooks  
Articulation lock in the transport position  
Towing hitch  
Tires 26.5 R25 (L3)   Quick coupler Attachments
Tires 26.5 R25 (L4)  
Tires 26.5 R25 (L5)  

Some of these options may be standard in some markets. Some of these options may not be
available for certain markets. Please check with your local DOOSAN dealer for more information
about availability or to adapt your machine to your application needs.
22|
WORK EFFICIENCY
MANAGEMENT

JOB SITE
MANAGEMENT

PROACTIVE
SERVICE

PREVENTIVE
MAINTENANCE

OPERATION TREND
Total operation hours and operation hours by mode

FUEL EFFICIENCY*
Fuel level and fuel consumption

LOCATION
GPS and geo-fence

REPORTS
Operation report & utilization

WARNING & ALERT


Detect machine warnings, antenna disconnection,
and geo/time fence

FILTER & OIL MANAGEMENT


Preventive maintenance by item replacement cycle

TELEMATICS TERMINAL TELECOMMUNICATION DOOSANCONNECT WEB


Terminal device is installed and Doosan provides Dual mode Users can monitor machine status
connected to a machine to get (Mobile, Satellite) communication to from DoosanCONNECT Web.
machine data. maximize communication coverage.

*Functions may not be applied to all models. Please contact your sales representative for more information on this feature.

|23
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Specifications and design are subject to change without notice. Pictures of Doosan products may show other than standard equipment.

©2019 DOOSAN  D 4600230-EN  (03-19) Doosan Infracore Europe B.V., IBC - Pobřežní 620/3, 186 00 Praha 8-Karlín, Czech Republic

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