EA06 (220V)

Generator Automatic Voltage Regulator

Operation Manual

Suitable for Single or Three Phase Self Excited Brushless Generator

Compatible replacement for Mecc Alte UVR6
* Not a genuine Mecc Alte product.

Headquarters : No.3, Lane 201, Chien Fu St., Chyan Jenn Dist., Kaohsiung, TAIWAN
Tel : + 886-7-8121771 Fax : + 886-7-8121775 URL : http://www.kutai.com.tw
SECTION 1 : SUMMARY The AVR is equipped with adjustable under frequency
protection and over voltage protection to prevent
EA06-220V is equipped with 3 separate sensing inputs generator from overloading and over excitation.
(1-2, 3-4, 5-6 terminals R.S.T phase), which can survey
from single up to three phase voltages and check the The 3 LED each represents (Green) normal operation,
average voltage from Y, YY or wiring accordingly to (Red) under frequency and (Yellow) over excitation.
the generator requirement or user preference.
The built in EMS filter helps to prevent possible
interference from the AVR to the generator.
SECTION 2 : SPECIFICATION
Sensing Input (1-2, 3-4, 5-6) Soft Start Ramp Time
Voltage 170 − 280 Vac / 270 − 520 Vac 4 sec.
1 or 3 phase selectable by wiring
Frequency 50 / 60 Hz Unit Power Dissipation
Max.5 watts
Power Input (+, 2)
Voltage 50 − 280 Vac EMI Suppression
Frequency 50 / 60 Hz Internal EMI filtering

Output (+ , –) Over Excitation Protection

Voltage Max. 63 Vdc @ power input 220 Vac 25 − 55 Vdc @ 0.1 − 20 sec
Current Continuous 6A
Intermittent 7A for 10 sec. Under Frequency Protection
Resistance 10 − 100 ohms Adjustable range 42 − 62 Hz
Fuse Spec. 5 x 20mm S505-6.3A / 250V
(slow blow type) Environment
Operation Temperature -40 − +65 ˚C
Voltage Regulation Storage Temperature -40 − +80 ˚C
< +/- 1% ( with 4% engine governing ) Relative Humidity Max. 95%
Vibration 1.5 Gs @ 5 – 30 Hz
Build Up Voltage 5.0 Gs @ 30 – 500 Hz
Residual voltage at AVR terminal > 5 Vac @ 25 Hz
Dimensions
Thermal Drift 150.0 (L) x 115.0 (W) x 41.0 (H) mm
0.03% per °C change in AVR ambient
Weight
External Volts Adjustment 440 g +/- 2%
+/- 5% 100K ohms 1/2 watt potentiometer
115.0 41.0
87.0 20.5

5
4 3 2 1 0 B + ATTENTION
6
1. AVR can be mounted directly on the engine,
genset, switchgear, control panel, or any position
that will not affects operation. For dimension
reference, please see Figure 1.
2. All voltage readings are to be taken with an
150.0
122.0

EA06

average-reading voltmeter Meggers and

high-potential test equipment must not be used.
Use of such equipment could damage the AVR.
3. Secure all wiring connection. Do not install AVR
at a place with high vibrations to prevent loose
5.3 connections. For safety do not touch the heat
sink while in operation.
Outline and Drilling Diagram
Figure 1
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2 EA06-220V
SECTION 3 : WIRING / ADJUSTMENTS 3.7.2 Analogue type multi voltmeter is suggested when
adjusting the voltage stability. Adjust the 「STAB」
3.1 Field Excitation Wiring 「+, –」 potentiometer until the pointer on the multi
3.1.1 Connect AVR terminal 「+」 to field 「+」, connect voltmeter is oscillating to its minimal.

AVR terminal「–」 to the field「–」. 3.8 Circuit Protection

3.8.1 AMP. Over Excitation Protection Adjustment
(Overload protection)
NOTE
The Exciter field resistance is between 10 − 100 Set the 「AMP」Overload protection value (25 to
ohm.
55 Vdc) according to the generator maximum
excitation voltage. When over excitation occurs
3.1.2 If field resistance is less than 10 ohm when wait for 20 seconds then decrease the generator
generator is under full load and the field voltage is voltage to 30 to 50 Vac. When the Over
under the maximum output, please series a excitation protection is activated the yellow LED
suitable wattage (W) resistor to have the overall will illuminate, the higher the over excitation
field resistance to equal to 10 − 100 ohm. value is the shorter delay time becomes. The
generator will require stopping operation to reset.
3.2 Sensing / Power Input「1-2, 3-4, 5-6」
3.8.2 Hz. Under Frequency Protection Adjustment
3.2.1 Total of 3 sets of independent sensing inputs,
each input voltage equals to 220V (Center), can
「 Hz. 」 Is used to set the under frequency
be series into Y or to connect to the generator
output (3 Phases) for example R-T, T-S, S-R, or protection knee point. When the generator
joint connected into a single phase sensing (See frequency declines to setting point, the generator
Figure 2 to 13). voltage will also decrease in the same time to
prevent high excitation current from damaging
3.2.2 Terminal +, 2 is the AVR power input, voltage the AVR or the exciter, adjustment procedure :
range from 50 − 280V.
Adjustment procedure :
3.3 Frequency Selection (60 Hz) (1) Start generator and let voltage build up.
When the 2 terminals marked as 60 Hz on the AVR is (2) Adjust engine frequency to the appropriate
bridged, the system frequency is 60 Hz. In the contrary, low frequency value.
when bridge is removed the system frequency is 50 Hz. (3) Slowly adjust Hz. Potentiometer until the red
LED illuminates.
3.4 External Voltage Adjustment VR
Connect a 100K Ohms 1/2W voltage rheostat at VR
terminals to enable a +/- 5% voltage adjustment from SECTION 4 : OPERATION PROCEDURE
rated voltage. 4.1 Please confirm the follow condition before
starting the generator :
* The terminals must be bridged when the external
voltage adjustment function is none required. 4.1.1 Starting Setting
3.5 Terminals B, 0 can remain not connected (1) Confirm if the AVR specification conforms to
the system requirements ?
3.6 VOLT. Voltage Adjustment (2) Confirm the AVR wiring ?
User can adjust the generator voltage by rotating the (3) Confirm correct frequency selected ?
「 VOLT 」 potentiometer on the AVR. Rotate the (4) Confirm the generator rated voltage with the
potentiometer clockwise to increase voltage and AVR sensing input ?
decreasing when rotate counterclockwise. The voltage (5) Adjust 「 VOLT 」 potentiometer fully
adjust rate is less than 1% when the power factor
counterclockwise?
equals to 1 to 0.8 (PF 1 to 0.8) and frequency variation
within 6%. Adjust「STAB」potentiometer to the center
position?
3.7 STAB. Stability Adjustment Adjust「AMP」potentiometer fully clockwise?
3.7.1 Slowly and precise adjustment of 「 STAB 」
potentiometer can change the respond time
between the AVR and generator. Inadequate
adjustment will cause voltage instability and over
adjusting will cause sudden overly voltage
variation under heavy load.
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EA06-220V 3
4.1.2 Starting Generator SECTION 5 : FIELD FLASHING
(1) Reconfirm all setting and wiring.
When the regulator is installed correctly but the
generator is failed to generate power. Besides carbon
ATTENTION brushes were worn out, here are two possible causes
The AVR reading AC voltage are all average below.
value.
5.1 The polarity of field is inverse
(2) Start generator and adjust to rated frequency. Solution：Exchange the connection of F+ and F-.
The first measured voltage value should be
under the rated voltage. If not, then reconfirm 5.2 The residual voltage is less than 5 Vac,
the start setting.
Solution 1：
(3) Slowly adjust 「VOLT」 potentiometer to the 5.2.1 Shut down generator, disconnect the wiring
between AVR and generator then flash the field.
rated voltage, at this time the generator
Flashing duration = 3 seconds. (See wiring in
voltage may become unstable. Adjust the
Figure 2)
「STAB.」 potentiometer anticlockwise, until
Resistor 3 – 5 ohms for full wave AVR
the oscillation stabilizes. Over adjustment Resistor 5 – 10 ohms for half wave AVR
may cause short oscillation when load applied
or load type varies. Warning!! Over field flashing may damage
the field winding of generator.
SUGGESTION
5.2.2 Restart generator and measure the residual
Adjust the 「STAB.」 」 potentiometer to the point
voltage by AC Voltmeter, if it is still less than 5
where the oscillation occurs and then adjust the Vac, repeat the previous process, after several
potentiometer counterclockwise by 1/6 of times, the residual voltage still cannot be built,
rotation. Kutai EB500 is strongly recommended, see
Figure 2.
(4) If voltage can not be adjusted or to the rated R
value, please check to see if the generator
frequency is too slow (Under frequency S G
protection activated). If residual voltage is ~
below 5 Vac, then please execute field T
flashing to help build up the residual voltage.
F- Field F+
(5) Make sure the generator and AVR are both
R SW
under normal operation conditions.
- +
(6) The voltage adjustable range should be +/- V BATT.
1% under no load or full load. If the adjustable ~
range in not within such range, please check
the below : Figure 2 Manual Field Flash

A. Generator under frequency (Lower than low 5.3 Maintenance

frequency protection knee point). Regular maintenance to make sure the AVR
surface is clean and free from oil or moisture. All
B. Severely deformed generator output wave
connection terminals and wirings must be firmly
form.
tightened and no signs of visible oxidation or
C. Capacitive load over ratio (Power factor in erosion.
lead).
D. Change the AVR and restart.
WARNING
E. Under over excitation voltage protection
(Overload protection). Overly field flashing may damage the AVR or
generator excitation winding.
Please make sure you have read and understand
the contents of the instruction manual prior to
installation. Incorrect wiring connection may
result in irreversible damage to the product and
other equipments.

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4 EA06-220V
 S

- Field
+
N T
R
Auxiliary
winding Delta winding

6 5 4 3 2 1 0 B + -
60HZ

VR

Figure 3 3 phase 240 Vac With auxiliary winding

S S
-

-
Field

Field
+ +
N T N T
R R
Delta winding Delta winding

6 5 4 3 2 1 0 B + - 6 5 4 3 2 1 0 B + -
60HZ 60HZ

VR VR

Figure 4 3 phase 220 Vac Figure 5 3 phase 220 / 440 Vac

R R
-

-
Field

Field
S S
T + T +
N N
Auxiliary
winding

6 5 4 3 2 1 0 B + - 6 5 4 3 2 1 0 B + -
60HZ 60HZ

VR VR

Figure 6 1 phase 220 Vac Figure 7 1 phase 220 Vac With auxiliary winding

R
-

R
-
Field

Field

S S
T + T +
N N
Auxiliary
winding

6 5 4 3 2 1 0 B + - 6 5 4 3 2 1 0 B + -
60HZ 60HZ

VR VR

Figure 8 3 phase 220 Vac Figure 9 3 phase 220 Vac With auxiliary winding

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EA06-220V 5
 R R

-
Field

Field
S S
T + T +
N N
Auxiliary
winding

6 5 4 3 2 1 0 B + - 6 5 4 3 2 1 0 B + -
60HZ 60HZ
VR VR

Figure 10 3 phase 380 / 480 Vac Figure 11 3 phase 380 / 480 Vac With auxiliary winding

R R
-

-
Field

Field
S S
T + T +
N N
Auxiliary
winding

6 5 4 3 2 1 0 B + - 6 5 4 3 2 1 0 B + -
60HZ 60HZ

VR VR

Figure 12 3 phase > 480 Vac Figure 13 3 phase > 480 Vac With auxiliary winding

EA06 For Replacing Mec Calte SR7 Diagram

R R
-

-
Field

Field
S S
T + T +
N N
Auxiliary
winding
5C 4 5 3A 3 1 SR7 5C 4 5 3A 3 1 SR7
Terminal Terminal

6 5 4 3 2 1 0 B + - 6 5 4 3 2 1 0 B + -
60HZ 60HZ

VR VR

Figure 14 1 phase 220 Vac Figure 15 1 phase 220 Vac With auxiliary winding

R R
-
-

Field
Field

S S
T + T +
N N
Auxiliary
winding
5C 4 5 3A 3 1 SR7 5C 4 5 3A 3 1 SR7
Terminal Terminal

6 5 4 3 2 1 0 B + - 6 5 4 3 2 1 0 B + -
60HZ 60HZ

VR VR

Figure 16 1 phase 380 / 480 Vac Figure 17 1 phase 380 / 480 Vac With auxiliary winding

※ Use only original supplied spare protection fuse for fuse replacement.
※ Please accept our sincere apology if any modification in performance, specification or appearance is made
without prior notice.
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6 EA06-220V