●

Parts

Manual
3.0 & 4.0
~~~
RV GenSet

● 965-0222
3-86 (SPECS A-D)
replacea
9-S3 (SPECS A-C)
Pflnted [n U.S.A
 General Information

?
For parts or service, contact the dealer from whom you purchased this equipment or refer to your Nearest
Authorized Onan Parts and Service Center.

To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the *
Onan nameplate.

0 0

I I
MODEL AND SPEC NO.

SERIAL NO.

M-1149

For handy reference, insert “YOUR”

nameplate information in the spaces above.

Std. #36D
 Important Safety Precautions
●✍ Read and observe these safety precautions when using
or worldng on electfic 9enerat0rs, engines and related
. Warning Engine exhaust is known to the State of
California to cause cancer, birth defects and other
equipment. AISO read and follow the literature provided reproductive harm.
with the equipment.
Make sure exhaust is properly ventilated.
proper operation and maintenance are critical to perfor-
e mance and safety. Eiectficity, fuel, exhaust, moving parts ● Vessel bilge must have an operating power
and batteries present h=rds that can cause severe exhaust.
personal injury or death.
● Vehicle exhaust system must extend beyond ve-
FUEL, ENGINE OIL, AND FUMES ARE hicle perimeter and not near windows, doors or
FLAMMABLE AND TOXIC vents.

Fire, explosion, and personal injuw can result from im- ● Do not use engine or genset cooling air to heat an
proper practices. area.
● Used engine oil, and benzene and lead, found in ● Do not operate engine/genset in enclosed area
some gasoline, have been identified by government without ample fresh air ventilation.
agencies as causing cancer or reproductive toxicity.
● Expel exhaust away from enclosed, sheltered, or
When checking, draining or adding fuel or oil, do not
occupied areas.
ingest, breathe the fumes, or contact gasoline or
used oil. ● Make sure exhaust system components are se-
● Do not fill tanks with engine running. Do not smoke curely fastened and not warped.
around the area. Wipe up oil or fuel spills. Do not
leave rags in engine compartment or on equipment.
MOVING PARTS CAN CAUSE SEVERE
Keep this and surrounding area clean. PERSONAL INJURY OR DEATH

● ● Inspect fuel system before each operation

odically while running.
and peri- ● Do not remove any guards or covers with the equip-
ment running.
● Equip fuel supPly with a positive fuel shutoff. ● Keep hands, clothing, hair, and jewelry away from
moving parts.
● Do not store Wtransport equipment with fuel in tank.
● Before performing any maintenance, disconnect
● Keep an ABC-rated fire extinguisher available near
battery (negative [–] cable first) to prevent acciden-
equipment and adjacent areas for use on ail types of
tal starting.
fires except alcohol.
● Make sure fasteners and joints are secure. Tghten
● Unless provided with equipment or noted otherwise
in installation manual, fuel lines must be copper or supports and clamps, keep guards in position over
fans, drive belts, etc.
steel, secured, free of leaks and separated or
shielded from electrical wiring. ● If adjustments must be made while equipment is
● Use aorxoved, non-conductive flexible fuel hose for runn;ng, use extreme caution around hot manifolds
fuel connections. Do not use copper tubing as a flex- and moving parts, etc. Wear safety glasses and pro-
ible connection. It will work-harden and break. tective clothing.

EXHAUST GAS IS DEADLY BAITERY GAS IS EXPLOSIVE

● Engine exhaust contains carbon monoxide (CO), ● Wear safety glasses and do not smoke while servic-
●
an odoriess, invisible, poisonous gas. Learn the ing batteries.
symptoms of CO poisoning. ● Always disconnect battery negative (-) lead first
● Never sleep in a vessel, vehicle, or rmm with a gen- and reconnect it last. Make sure you connect battery
0 set or engine running unless the area is equipped correctly. A direct short across batte~ terminals can
with an operating CO detector with an audible cause an explosion. Do not smoke while servicing

e ●
alarm.
Each time the engine or genset is started, or at least
every day, thoroughly inspect the exhaust system. ●
batteries. Hydrogen gas given off duting charging is
explosive.
Do not disconnector connect battery cables if fuel
Shut down the unit and repair leaks immediately. vapors are present. Ventilate the area thoroughly.

GSP-1
. lof2
DO NOT OPERATE IN FLAMMABLE AND If the cabinet must be opened for any reason:
EXPLOSIVE ENVIRONMENTS 1. Move genset operation switch or Stop/Auto/
Flammable vapor can be ignited by equipment operation Handcrankswitch (whichever applies) to Stop.
or cause a diesel engine to overspeed and become diffi- 2. Disconnect genset batteries (negative [-] lead
cult to stop, resulting in possible fire, explosion, severe
personal injuty and d=th. Do not operate diesel equip-
ment where a flammable vapor environment can be
first).
3. Remove AC Dower to automatic transfer
●
created by fuel spill, leak etc., unless equipped with switch. If instr&Xions require othew”se, use ,
an automatic safety device to block the air intake and extreme caution due to shock hazard.
stop the engine.
MEDIUM VOLTAGE GENERATOR SETS
Q
HOT COOLANT CAN CAUSE SEVERE (601)/ TO 15kV)
PERSONAL 1NJUR% Medium voltage acts dfierentiy than low voltage.
. Hot coolant is under pressure. Do not loosen the Special equipment and training are required to work
coolant pressure cap while the engine is hot. Let the on or around medium voltage equipment. Operation
engine cool before opening the pressure cap. and maintenance must be done only by persons
trained and qualified to work on such devices. im-
ELECTRICAL SHOCK CAN CAUSE SEVERE proper use or procedures will result in severe per-
PERSONAL INJURY OR DEATH sonal injury or death.
● Do not semice control panel or engine with unit run- Do not work on energized equipment. Unauthorized
ning. High voltages are present. Work that must be personnel must not be permitted near energized
done while unit is running should be done only by equipment. Induced voftage rema”ns even after
qualified sewice personnel. equipment is disconnected from the power source.
● Do not connect the generator set to the public utility Plan maintenance with authorized personnel so
or to any other electrical power system. Electrocu- equipment can be de-energized and safely
tion can occur at a remote site where line or equip- grounded.
ment repairs are being made. An approved transfer GENERAL SAFETY PRECAUTIONS
switch must be used if more than one power source
is connected. ● Do not work on equipment when mentally or physi-
● Disconnect starting battety (negative [-] cable first)
before removing protective shields ortouching elec- ●
caliy fatigued or after consuming alcohol or drugs.
●
Carefully follow all applicable local, state and feder- —
trical equipment. Use insulative mats placed on dry al codes.
wood platforms. Do not wear jewelry, damp clothing ● Never step on equipment (as when entering or leav-
or allow skin surface to be damp when handling ing the engine compartment). It can stress and
electrical equipment. break unit mmponents, possibly resulting in dan-
● Use insulated tools. Do not tamper with interlocks. gerous operating condtions from leaking fuel, leak-
ing exhaust fumes, etc.
● Follow afl applicable state and local electrical
codes. Have all electrical installations performed by ● Keep equipment and area dean. Oil, grease, dift, or
a qualiied licensed electrician. Tag open switches stowed gear can cause fire or damage equipment
to avoid accidental closure. by restricting airflow.
● Wti transfer switches, keep cabinet closed and ● Equipment owners and operators are solely re-
locked. Only authorized personnel should have sponsible for operating equipment safely. Contact
cabinet or operational keys. Due to serious shock your authorized Onan/Cummins dealer or distribu-
hazard from high voltages tiin cabinet, all sewice tor for more information.
and adjustments must be performed by an electri- KEEP THIS DOCUMENT NEAR EQUIPMENT FOR
cian or authorized service representative. EASY REFERENCE.

GSP-I
2of2
 Index

●
Adapter, Choke 10 Governor 9
Adapter, Generator 20 Guard, Scroll 13

☛ Adapter, Oil Filter 7

Backplate, Scroll 13
Guide, Valve 4
Head, Cylinder 4
Baffle, Breather Valve 4 Hose, Fuel 29
✎ Ball, Governor
Base, Oil 6
8 Housing, Cylinder Air 13
Kit, Breather Icing 31
Bearing, Camshaft 4 Kit, Gasket-Engine 4
Bearing, Crankshaft 4 Kit, Repair-Carburetor 16, 17
Block, Cylinder 4 Kit, Tuneup-Ignition 13
Box, Breaker 12, 13 Line, Fuel-Gasoline 10
Box, Control 22 Manifold, Exhaust 14, 27, 28
Bracket, Governor Control 9 Manifold, Intake 10
Cable, Spark Plug 12 Muffler, Exhaust 27, 28
Camshaft 8 Pan, Oil 6
Cap, Oil Fill 6 Panel, Control 22
Carburetor, Gasoline 10, 16, 17 Piston 9
Carburetor, LP 29,30 Plate, Bearing-Rear 4
Clamp, Coil 12 Plate, Flyball 8
Clamp, Hose 11 Plug, Spark 12
Clamp, Muffler 27,28 Pump, Fuel-Electric (Gasoline) 10
Coil, Ignition 12 Pump, Oil 6

● Cover, Air Cleaner 19

Cover, Breaker Box 13
Regulator, LP 29
Relay, Start Solenoid 22
Cover, Control Box 22 Ring, Piston 9
Cover, Valve 4 Rod, Connecting 9
Crankshaft 8 Rod, Governor 9
Cushion, Vibration 14, 15 Scroll 13
Drain, Oil Filter 6 Seal, Oil 3, 4
Duct, Air Cleaner 19 Seat, Valve 4
Element, Air Cleaner 19 Spring, Governor 9
Filter, Breather Tube 10 “ Spring, Valve 4
Filter, Oil 6 Stator 20
Flywheel 8 Switch, Pressure-Oil 6
Gasket, Breaker Box 12, 13 Switch, Start-Stop 22
Gasket, Cylinder Head 4 Tappet, Valve 4
Gasket, Exhaust Manifold 14 Tube, Breather 10
Gasket, Oil Base 6 Tube, Exhaust 27, 28
Gasket, Valve Cover 4 Tube, Oil 4
✎ Gear, Cam Shaft 8
Gear, Crankshaft 8
Valve, Exhaust 4
Valve, Intake 4
Gearcase 3 Valve, Oil Drain 6
“ Yoke, Governor 3

a
 Introduction

This catalog applies to the standard BFA Recreational Vehicle Generator Sets and
factory installed options. Parts are arranged in groups of related items. Each illustrated
part is identified by a reference number corresponding to the same reference number in
the parts list for that group. Parts illustrations are typical. Using the Mode/ and Spec No,
from the nameplate, select Parts that apply to your set Model and Spec No. Unless ,
otherwise mentioned in the description, parts are interchangeable between models.
Right and left sides are determined by facing the engine end (front) of the set.

Generator Set Data Table

MODEL AND ELECTRICAL DATA

SPEC NO. WATTS HERTZ VOLTS PHASE

3. OBFA-51 R/* 3,000 50 120 1

3.oBFA-53cR/* 3,000 50 120/240 1

4.OBFA-1 R/* 4,000 60 120 1

4.oBFA-3cR/* 4,000 60 120/240 1

● - The specification letter advances (A to B, B to C, etc.) with manufacturing changes.

●
I

ITEMS REFERENCED AS OPTIONAL INDICATE PART IS FACTORY INSTALLED

AND MAY NOT BE APPLICABLE TO ALL MODELS. FOR FIELD CONVERSIONS
ADDITIONAL PARTS ARE USUALLY REQUIRED.

Standard Parts Section

This section contains the parts used on standard generator sets.

‘

2
 Gearcase

REF. PART OTY. PART

NO. NO. USED DESCRIPTION
1 103-0667 1 Gearcase Assembly (Includes
Parts Marked “)
2 150-1542 1 “Arm and Shaft, Governor
3 509-0008 1 “Seal, Oil - Governor Shaft
4 510-0013 2 “Bearing, Needle
5 510-0014 1 “Ball, Bearing
6 516-0130 1 “Pin, Governor Cup Stop
7 150-1187 “Yoke, Governor
8 815-0046 ; “Screw. Machine - Pan Head
(#8-32 X 3/8’)
..-
9 509-0040 1 “Seal. Oil - Crankshaft
10 103-0408 Gasket, Gearcase
11 526-0065 ; Washer, Flat - Copper
(21/64” ID X 9/16 OD X
1/16’ Thk)
12 SCREW, CAP-HEX HEAD
800-0032 4 5/16-18 X 1-3/4°
800-0034 1 5/16-18 X 2-1/4”
13 150-0678 1 “Clip, Sensitivity Adjustment

“ - Parts Included in 103-0667 Gearcase Assembly.

3
 Cylinder Block

.
..ff’,20

-,

43

15

42
.

●
4
 Cylinder Block

REF. PART QTY. PART REF. PART QTY. PART

●
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 110-3148 1 Block Assembly, Cylinder 19 516-0141 2 “Pin, Gearcase Alignment
(Includes Parts Marked “) 20 800-0010 2 Screw, Cap - Hex Head (1/4-20 x
2 800-0051 5 “Screw, Cap - Hex Head (3/8-16 1-3/4”)
3 x 1-1/4”) 21 526-0063 2 Washer, Flat - Copper (17/64” ID x
3 850-0050 5 “Washer, Lock - Spring (3/8”) 7/1,6” OD X 1/32” Thk)
4 509-0041 1 “Seal, Oil - Crankshaft Rear 22 110-2274 . 1 Cover, Valve (With Breather Port)
5 516-0072 4 “Pin, Drive - Bearing Stop 23 123-1174 1 Spring, Breather Valve
. 6 104-0776 As Req. .Shim (.005”) 24 526-0018 1 Washer, Flat (17/64” ID x 5/8” OD
7 BEARING, CRANKSHAFT - REAR (Includes X 1/16’ Thk)
Thrust Washer) 25 123-11’75 1 Reed. Breather Valve
101-0450 1 “Standard 26 123-1173 } Baffle, Breather Valve
101-0450-02 1 .002’ Undersize 27 110-1879 1 Cover, Valve (Without
101-0450-10 1 .010 Undersize Breather Port)
101-0450-20 1 .020 Undersize 28 110-1921 “3 Gasket, Valve Cover
101 -(3450-30 1 .030’ Undersize 29 526-0122 18 Washer. Flat (1 1/32” ID x
8 104-0575 2 “Washer, Thrust 23/32’ OD X 1 /8” Thk)
9 101-0415 1 “Gasket 30 HEAD, CYLINDER
10 101-0439 1 “Plate, Bearing - Rear 110-2562 “1 Right Side
11 517-0048 1 “Plug, Expansion - Welch 110-2561 1 Left Side
12 110-006s 2 “Gasket, Intake Valve Guide 31 110-0892 2 Gasket, Head
13 GUIDE, VALVE 32 SCREW, CAP-HEX HEAD
Engines w/o Intake Valve Seals 800-0540 12 Special
110-1807 2 Intake 800-0541 6 Special
110-1 so? 2 Exhaust 33 TAPPET. VALVE
Engines with intake Valve Seals 115-0006 4 Standard
110-1807 2 ● Exhaust 115-0006-02 4 .002” Oversize
110-3159 2 “Intake 115-0006-05 4 .005” Oversize
14 101-0405 2 “Bearing, Camshaft 34 1104639 8 Lock, Valve Spring
15 BEARING, CRANKSHAFT - FRONT 35 110-0904 2 Rotocap, Valve - Exhaust
101-0432 1 “Standard 36 110-0539 4 Spring, Valve
101-0432-02 1 .002 Undersize 37 110-1608 2 Valve, Intake
101-0432-10 1 .010” Undersize 38 110-1809 2 Valve, Exhaust
101-0432-20 1 .020” Undersize 39 517-0120 1 Plug, Cylinder Block Opening
101-0432-30 1 .030” Undersize 40 517-0067 1 Plug, Core Hole
16 120-0735 1 “Tube, Oil Crankcase 41 509-0168 2 Seal, Valve - Intake
17 INSERT, VALVE SEAT - EXHAUST 42 168-0144 1 Gasket Kit, Carbon Removal
110-1824 2 .Standard 168-0143 1 Gasket Kit, Engine
110-1824-02 2 .002’ Oversize 43 1104)893 2 Retainer, Intake Valve Spring
110-1824-05 2 .005” Oversize
110-1824-10 2 .010” Oversize ● - Parts Included in 110-3148 Cylinder Block Assembly.
110-1824-25 2 .025” Oversize
18 INSERT, VALVE SEAT - INTAKE
110-0197 2 ‘Standard
110-0197-02 2 .002 Oversize
110-0197-05 2 .005” Oversize
110-0197-10 2 .01 O“ Oversize
110-0197-25 2 .025’ Oversize

5
Oil System

6
 ‘il System

REF. PART QTY. PART REF. PART QTY. PAR?

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 801-9050 1 Screw, Cap - Hex Head 17 122-0645 i Filter, Oil

(3/8-24 X ?“) 18 122-0321 Gasket, Oil Filter Adapter
2 526-0066 1 Washer, Flat - Copper 19 526-0065 ; Washer, Flat - Copper (21/64” !D
(25/64” ID X 9/’16’ OD X X 9/16 OD X 1/16” Thk)
1/16’ Thk) 20 800-0Q28 2 Screw, Cap - Hex Head
3 120-0140 1 Spring, Oil Bypass Valve (5/16-18 X 1“)
4 120-0398 1 Valve, Oil Bypass 21 122-0320 1 Adapter. Oil Filter
5 120-0491 1 Pump, Oil 22 122-0360 Drain, Oil Filter
6 120-0161 Gasket Kit, Oil Pump 23 815-0194 ; Screw, Cap - Hex Head W/ET
7 800-0007 ; Screw, Cap - Hex Head (#10-32 X 3/6”)
(1/4-20 xl”) 24 309-0322 1 Switch, Oil Pressure
8 850-0040 2 Washer, Lock - Spring (1/4”) 25 122-0347 1 Seal, Air - Oil Filter
9 CUP, OIL PUMP INTAKE 26 336-3377 1 Lead, Oil Pressure Switch
120-0413 1 Begin Spec B to Control
120-0648 27 502-0053 1 Elbow (45° )
10 CAP AND INDICA}OR, :rLe;lflL 28 505-0019 1 Bushing, Reducer - Spec A
123-1400 1 Begin Spec B 29 505-0056 1 Plug, Pipe - Spec A
123-0489 1 Spec A 30 102-1275 1 Gasket, Oil Pan Mounting - Begin
11 123-0191 Gasket, Oil Fill CaD Spec B
12 SCREW, CAP-HE; HEAD 31 102-0889 1 Pan, Oil - Begin Spec B
800-0064 4 Begin Spec B (3/8-16 x 4-1/2) 32 815-0337 20 Screw. Self Tacmino -
800-0051 4 Spec A (3/8-16 x 1-1/4”) Hex’Head (l;&2d x 3/4”)
13 850-0050 4 Washer, Lock - Spring (1/4” ) 33 WASHER, FLAT
14 BASE, OIL 526-0013 4 Spec A, B (25/64” ID x 1” OD x
102-0944 1 Spec A 1/16’ Thk)
102-0957 1 Begin Spec B (Incl. Mtg. Gskt.) 526-0030 4 Begin Spec C (13/32” ID x 7/W
15 504-0092 1 Valve, Oil Drain - Begin Spec B OD X 1/8” Thk)
16 102-1200 1 Gasket. Oil Base

7
 Camshaft

REF. PART Q-w. PART

NO. NO. USED DESCRIPTION
1 150-0078 1 Ring, Retaining
2 150-1695 1 Kit, Governor Cup
Rec4acement (Includes
Pa~s Marked “) 1
3 510-0015 10 Ball, Governor
4 105-0332 Gear Assembly, Camshaft
(Includes Parts Marked t)
5 150-1510 tSpacer, Fly balls
6 150-0077 tPlate, Flyball
7 105-0541 Washer, Thrust (Special)
8 515-0001 Key, Woodruff
9 105-0376 Camshaft (Includes Center Pin)
10 150-0075 Pin, Center - Camshaft
11 150-1519 1 “Hub, Governor Cup
12 150-1520 1 ‘Cup and Bushing, Governor
13 105-0030 1 tGear, Camshaft

“ - Parts Included in 150-1695 Governor Cup Kit.

t - Parts Included in 105-0332 Camshaft Gear Assembly

Crankshaft and Flywheel

4

REF. PART QTY. PART

NO. NO. USED DESCRIPTION
1 104-0170 1 Screw, Cap - Hex Head
Heat Treated (Special)
2 850-0055 1 Washer, Lock - Spring (7/16)
3 526-0017 1 Washer, Flat (15/32” ID x ,
1-1/4” OD X 1/4” Thk)
4 134-3871 1 Flywheel
5 518-0014 1 Ring, Retaining
6 104-0043 1 Washer, Gear (Special)
1 Gear, Crankshaft .
7 104-0032
8 515-0227 1 ‘Kit, Key
9 515-0001 1 “Key, Woodruff
10 104-1331 1 Crankshaft (Kit) (Includes Parts
Marked “)

“ - Parts Included in 104-1331 Crankshaft Kit

8
 Piston and Rod
7~

REF. PAFIT QTY. PART

NO. NO. USED DESCRIPTION
1 PISTON AND PIN ASSEMBLY (Includes
Retaining Rings)
112-0186 2 Standard
112-0186-05 2 .005” Oversize
-. 112-0186-10 2 .01O“ Oversize
112-0186-20 2 .020’ Oversize
112-0186-30 2 .030” Oversize
112-0186-40 2 .040 Oversize
. 2 112-0229 2 Pin, Piston
3 518-0311 Ring, Retaining
4 RING SET, PISTO:

‘w 113-0189
113-0189-05
113-0189-10
2
2
2
Standard
.005” Oversize
.010 Oversize
113-0189-20 2 .020 Oversize
113-0189-30 2 .030 Oversize
113-0189-40 2 .040 Oversize
e
5 ROD, CONNECTING (Includes Bolt and Nut)
2 114-0300 2 Standard
! Q
4- 3 Q.1 114-0300-10 2 .010” Undersize
114-0300-20 2 .020’ Undersize
114-0300-30 2 .030” Undersize
6 114-0240 4 Bolt, Special - Connecting Rod
7 870-0137 4 Nut, Self-Locking (5/16-24)

Governor

REF. PART QTY. PART

NO. NO. USED DESCRIPTION
1 870-0131 1 Nut, Hex - Self Locking
(1/4-20)
2 150-0096 1 Stud, Speed Adjustment
3 150-1612 1 Spring, Governor
4 800-0004 2 Screw, Cap - Hex Head
( 1/4-20X 5/8’)
5 526-0063 2 Washer, Flat - Copper (17/64’ ID x
7/16” OD X 1/32” Thk)
6 150-1577 1 Bracket, Governor
7 518-0004 1 Clip, Retaining
8 870-0131 1 “Nut, Hex - Self Locking
(1/4-20)
9 150-0629 1 “Rod, Governor Arm to
Carburetor
10 870-0053 1 “Nut, Hex (#10-32)
11 150-0639 1 ‘Joint, Ball
12 149-0003 1 Gasket, Governor Bracket
13 15C)-0678 1 Clip, Sensitivity Adjustment
14 150-0630 1 Linkage, Governor (Includes
Parts Marked “)

‘ - Parts Included in 150-0630 Governor Linkage.

9
 Fuel System
37

.
o// 5
~ “/
& 3
‘Eiiica

20

2“

..
(n”

NY&J %-- _.r733L’2:=

3?

w
-z c1
1~
“( u’ o

$.
II
.,,4 @e) ;
15
. . . .. . ~
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..... ,. q=
.“ 9:
.
\

●
“ 23
o 25
g
 Fuel System

REF. PART QTY. PART REF. PART QTY. PART

●
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
~ 123-1417 1 Fiiter, Breatner Tube 24 149-1828 1 Pump, Fuel (Electric)
2 503-0280 1 Clamp, Hose (Includes Parts Marked ~)
3 123-1277 1 Tube, Breather 25 ELBOW (90° )
; 4 503-0769 1 Clamp, Hose 502-01%” 1 Spec A
5 140-1492 1 Adapter, Air Duct 502-0313 1 Begin Spec B
6 CARBURETOR, GASOLINE (Includes Mtg. Gskt.) 26 332-0529 2 tTerminal, Fuel Pump Lead
(See Separate Page for Components) 27 821-0008 2 Screw, Cap - Self Locking
. 146-0308 1 Walbro \. ..-
fl/4-20 X 5/16 Ig)
146-0419 1 Nikki 28 153-0058 1 ‘Housing, Choke -”
7 154-0733 1 Gasket, Carburetor to Adapter 29 153-0017 1 Bi-Metal, Choke
8 154-1977 1 Adapter, Carburetor m 153-0114 1 Element & Cover Choke
9 145-0438 1 Gasket, Manifold to Carburetor 31 332-0527 1 Terminal, Lug
Adapter 32 815-0285 2 Screw, Machine - Round Head
10 800-0028 2 Screw, Cap - Hex Head WET (#8-32 X 5/1 6’)
(5/16-1 8 X 1 “) 33 526-0062 2 Washer, Flat - Braaa (Special)
11 850-0045 2 Washer, Lock - Spring (5/16’) 34 815-0110 1 ‘Screw, Machine - Fillister
12 800-0023 2 Screw, Cap - Hex head Head (#1 O-32 x 7/8”)
(1/4-20 X 1-3/8) 35 850-0030 1 ‘Washer, Lock - Spring (#10)
13 850-0040 2 Washer, Lock - Spring (1/4) 36 332-0556 1 tConnector, Fuel Pump Lead
14 154-2206 1 Manifold, Intake 37 804-0017 3 Screw, Socket Head
15 154-1446 2 Gasket, Intake Manifold (#10-32 X 1/2” Ig)
16 800-0033 4 Screw, Cap - Hex head 36 1534499 1 Adapter, Choke
(5/16-1 8 X 2“) 39 815-0359 2 Screw, Self Tapping - Hex
17 850-0045 4 Washer, Lock - Spring (5/16’) Head (#10-32 x 7/8” Ig)
18 502-0003 1 Connector, Inverted Male 40 509-0145 1 Seal, “O Ring
19 149-1531 1 Line, Fuel 41 153-0440 1 Housing, Choke
20 518-0350 1 Clamp, Loop - Insulated (Includes Parts Marked “)
21 862-0015 1 Nut, Hex (5/1 6-1 8)
22 502-0002 1 Elbow, Inverted Male “ - Parts Included in 153-0440 Choke Housing & Screw,
23 502-0395 1 Connector, Hose t - Parts Included in 149-1830 Electric Fuel Pump.

11
 Ignition System
. .— .——-

REF. PART QTY. PART

NO. NO. USED DESCRIPTION
1 166-0643 1 Coil, Ignition
2 166-0586 1 Clamp, Coil
3 815-0350 1 Screw, Cap - Hex Head
(#10-32 X 1/2)
4 870-0131 1 Nut, Hex - W/E7 (#10-32)
5 312-0017 1 Capacitor
6 167-1602 2 Cable, Spark Plug
7 160-0558 2 Nipple, Spark Plug Cable
8 160-1303 1 Box Assembly, Breaker
(See Separate Group for
Components) Includes
Mounting Gasket
9 160-1150 1 Gasket, Breaker Box Mounting
10 336-2378 1 Lead, Coil to Breaker Points
11 160-1151 1 Plunger, Breaker Points
12 PLUG, SPARK
167-0237 2 Spec A
167-0298 2 Begin Spec B
13 166-0554 1 Nut, Hex (Special)
14 850-2005 1 Washer, Lock - Spring (Metric)
15 166-0554 2 Nut, Hex [Special)
16 850-2005 2 Washer, Lock (Metric)

12
 I
Breaker Box Assembly
R
REF.
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION r3 2

1-
160-1303 1 Box Assembly, Breaker -
Complete (Includes Parts
Marked “)
,. 1 509-0065 1 - Retainer, Breaker Box Cover
Screw
2 802-0022 1 ‘Screw, Cap - Socket Head 4—- .
(#10-24 X 1-1/2”)
526-0008 1 “Washer, Flat (13/84” ID x
7/16’ OD X 1/32” Thk)
160-1285 1 ‘Cover, Breaker Box (Includes
Screw. Washer and Retainer)
5 815-0358 1 ‘Screw, Cap - Hex Head
(#8-32 X 5/16)
7 312-0246 1 t’ Capacitor, Ignition
8 802-0034 2 ‘Screw, Cap - Socket Head
(1/4-20x 3/4”)
9 850-0040 2 ‘Washer, Lock - Spring (1/4”)
10 160-1183 1 t. Point Assembly. Breaker
11 160-1219 1 “Base. Breaker Box
12 160-1150 1 “Gasket. Breaker Box
14 336-2378 1 Lead, Breaker Box to Coil
15 160-1311 1 Kit, Ignition Tune-Up
(Includes Parts Marked t)

“ - Parts Included in 180-1303 Breaker Box Assembly.

t - Parts Included in 160-1311 Ignition Tune-Up Kit.

114

REF. PART alY. PART

(777 4
NO.
1
NO.
821-0008
USED
4
DESCRIPTION
Screw, Cap - Hex Head
(1/4-20 X 5/16’)
2 SCROLL ASSEMBLY
134-3149 1 Includes Guard (Prior to 6/83)
134-3151 1 Without Guard (Begin 6/83)
3 621-0010 2 Screw, Cap - HWH
(1/4-20 x 1/2” Ig)
4 BACKPLATE, SCROLL
134-3868 1 Begin Spec B
134-3257 1 Spec A
5 815-0261 4 Screw, Cap - Hex Head
(1/4-20 x 1/2’Ig)
6 HOUSING, CYLINDER AIR - LE~ SIDE
134-3701 1 Begin Spec B
134-3137 1 Spec A
7 HOUSING, CYLINDER AIR — RIGHT SIDE
134-3700 1 Begin Spsc B
134-3460 1 Spec A
8 GUARD, SCROLL
134-3418 1 Screen (Prior to 6/83)
9 134-4316 1 Wire (Begin 6/83)
. 9 615-0421 4 Screw, Self Tapping -
Hex Head W/ET (1O-16 x 1/2”)
Washer, Lock - Spec B (1/4”)
CY 10 850+040 4

13
 Exhaust System

REF. PART QTY. PART

NO. NO. USED DESCRIPTION
1 154-1947 1 Manifold, Exhaust
2 154-1725 2 Gasket, Exhaust Manifold
3 800-0026 4 Screw, Cap - Hex Head
(5/16-18 X 3/4’ Ig)
4 850-0045 4 Washer, Lock - Spring (5/1 6“)

Mounting
Begin Spec A

REF. PART WY. PART

NO. Nd. s USED Y~ DESCRIPTION . ;
402-0435 1 Hardware Package - Mounting
(includes Parts Marked ‘)
1 816-0206 3 ●Bolt, Carriage (7/16-14 x
3-1/2)
2 526-0198 6 “Washer, Flat (29/W ID x
1-1/2 OD X 1/16 Thk)
3 402-0290 3 “Bushing, Spacer
4 CUSHION, VIBRATION
402-0283 2 ●Engine End
402-0284 “Generator End
5 402-0282 ; “Snubber
6 526-0014 3 “Washer, Flat (29/64” ID x
l-l&?’ OD X 1/8” Thk)
7 850-0555 3 ●Washer, Lock - Spring (7/16”)
8 862-0004 3 “Nut, Hex (7/16-14)
9 403-1219 1 Plate, Mounting
10 337-0049 1 Strap, Ground
11 815-0350 1 Screw, Cap - Hex Head
W/~ (#10-32 X 3/8”)

“ - Par&a Included in 402-0435 Mounting Hardware Package

14
 Mounting
Begin Spec B

REF. PART QTY. PART

NO. NO. USED DESCRIPTION
.
402-0477 1 Hardware Package - Mounting
(Includes Parts Marked ‘)
- Engine End
402-0478 1 Hardware Package - Mounting
(Includes Parts Marked t)
12+ - Generator End - Right
114 Hand
402-0480 2 Hardware Package - Mounting
Io-@ (Includes Parts Marked E)
6-@ - Generator End

1 403-1484 1 Plate, Mounting

2 337-2055 1 Strap, Ground
3 816-0197 1 Bolt, Carriage
(7/1 6-14 X 1-1 /4)
4 856-0016 1 tWasher. Lock - Internal/
External (5/8”)
8
5 BOLT, CARRIAGE (7/16-14X 3-1/2”)
816-0206 1 ts
816-0206 2’
6 WASHER, FLAT (5/8” ID X 1-1/2” OD X 1/16” Thk)
526-0198 4“
526-0198 1 tc
7 BUSHING, SPACER
402-0290 1 Tc
402-0290 2“
8 CUSHION, VIBRATION
402-0283 1 tf
402-0283 2’
9 SNUBBER
402-0282 1 t!i
402-0282 2“
10 WASHER, FLAT (29/64 ID X 1-1/2 OD X 1/8” Thk)
526-0014 1 tf
526-0014 2“
11 WASHER, LOCK (7/1 6“)
850-0055 1 fSpring
850-0055 2 “Spring
5 856-0012 1 tlnternal/External
12 NUT, HEX (7/16-14)
862-0004 1 tf
862-0004 2“
13 526-0286 1 tfWasher, Flat (1.12” ID x
1.75” OD X .166” Thk)
15 856-0012 1 Washer, Lock - Ek (7/16”)
16 862-0004 1 Nut, Hex (7/16-14)
17 WASHER, FLAT (41/64 ID X 1-1/4” OD X 1/8” Thk)
526-0038 1 CGenerator End, R.H.
526-0038 2 ‘Engine End
18 850-0055 1 Washer, Lock (7/16”)

● - Parts Included in 402-0477 Hardware Package.

E - Parts Included in 402-0480 Hardware Package.
t - Parts Included kr402-0478ttardware Package.
 /-\ -I:rbure’”:;:;:as:::)
.

s
t+ (NY. PART
10 NO. NO. USED DESCRIPTION

,-, 2
\ 146-0308 1 Carburetor - Complete (Includes
f’ Mounting Gasket)
l’o<!.;-
-.
-_?-J=Y- :, / ‘w u
;
3
146-0248
146-0209
146-0208
1
1
1
“power Needle Package
“Idle Needle Package
“Spring Buoyancy
a

4 146-0227 1 “Valve and Seat Package

5 146-0222 1 “Screw, Lever Pin
6 146-0243 1 Jet, Power
7 146-0261 1 Idle Speed Adjusting

‘--- ~
Screw Package
8 146-0262 1 Float Package

-@E) 1
9 146-0267 Throttle Shaft Package
10 146-0247 4 Screw, Body to Intake
./’ -4 15 11 146-0142 4 Screw, Valve Mounting
12 146-0265 1 Choke Shaft Package
1 Intake, Air (Not Sold
Separately)
1 Body (Not Sold Separately)

1 ‘Gasket
1 Repair (Includes Parts Marked “)

Parts Included in 146-0290 Repair Kit,

“
 Carburetor Parts (Gasoline)
Nikki

20

FS-1440

REF. PART QTY. PART

NO. NO.
REF. PART an. PART
USED DESCRIPTION NO. NO. USED DESCRIPTION
146-0419 1 CARBURHOR, COMPLETE” 11 1 Intake, Air (Not Sold Separately)
(Includes Mounting Gasket) 12 1 Body, (Not Sold ~pllmtely)
1 146-0417 1 Choke, Shaft Kit 13 154-0733 2 *Gaaket Carburetor Mounting
2 146-0416 1 SHAFT, THROTTLE (Kit) 14 146-0327 1 Variable Jet Kit - Optional
3 146-0322 1 ●Screw and Plug Kit (High Altitude Application)
4 146-0326 1 ‘Gasket, Kit (Includes Parts Marked +)
5 146-0325 1 Float, Kit 15 146-0343 1 +Power Jet, Variable (Includes
6 146-0329 1 “Valve and Seat Kit Gasket)
7 1464343 1 JET, POWER 16 146-0340 1 +Retainer, Power Needle
8 146-0420 1 Jet, Idle (Includes Gasket)
9 146-0335 1 “Needle, Idle Adjusting 17 146-0341 1 +Spring, Power Needle
10 146-0331 1 ●Spting, Idle Adjusting Needle 16 146-0342 1 +Needle Complete, Power
19 145-0438 1 ●Gasket, Carburetor Mounting
20 146-0356 1 Kit, Repair (Includes Parts Marked”)

● - Parts Included in 146-0356 Repair Kk

+ - Parta Included in 146-0327 Variable Jet Kit

17
 Air Cleaner

m
;9
,-
6 Ue
‘:, (J
-, — _J’;
3 ———————— —
/-
y /

T—- ~\7
<;\
- -
-’-1,/ /[0

1“
i
0

~
._.—

~i LS1’
/
i’~
\

P
2

&

:.--.:..., ------ \. .,.

..,..,.:.-..
18
.--: .>... -..:.... ,.
~+
..-.>---:.:< .....
.-
.:. ....
........T’
. ..
-+%..-
16--&$i+

-—r
Ji

(1

‘u-d —4

& 10

REF. PART QTY. PART REF. PART QTY. PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 140-1520 1 Clamp, Air Duct 10 865~020 Nut, Wing (1/4-20)
2 140-1502 1 Seal, Air Duct to Adapter 11 526-0158 ; Washer, Flat (.261” ID x
3 518-0390 2 Screw, W[ng (1/4-20 x 3/4) 1“ OD X 1/8 Thk)
4 526-0021 1 Washer, Flat (17/64 ID x 12 870-0212 1 Nut, Hex - Locking (1/4-20)
3/4 OD X 1/16 Thk) 13 816-0070 1 Bolt, Carriage (1/4-20 x 6-1/2”)
5 140-1503 1 Duct, Air Cleaner 14 140-0495 1 Element, Air Cleaner
6 140-1531 Bracket, Air Duct Support 15 140-1504 1 Cover, Air Cleaner
< 7 821-0009 ; Screw, Cap - Hex Head “ 16 140-1522 1 Spacer, Air Intake
Locking (1/4-20 x 3/8’) 17 140-1529 1 Bracket, Air Intake Duct
8 140-1521 Seal, Air Duct to Breather Port 18 140-1528 Brace, Air Intake Duct
9 870-0212 ; Nut, Hex - Locking (1/4-20) 19 140-1533 ; Seal

19
 ., ~, .,
Generator

L ●

‘%i&&//’”?7All \
/2
/’-’”
) -“+25“’”
\ 26
~27

9 28
58
+~36 46
3738
$ “
39

&/ ‘“-a 140 41

Generator Cover AssY –

20 used with extended shaft only
 Generator

REF. PART QTY. PART REF. PART QTY. PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

m 1
2
862-0015
231-0164
4
1
Nut, Hex (5/16-18)
Adapter, Generator to Engine
(Includes 4-516-0196 Alignment
Pins)
25
26
27
871-0010
853-0008
526-0049
8
6
8
tNut, Hex - Brass (#10-32)
tWasher, Lock -ET (#10)
+Washer, Flat - Brass (.200” ID x
7/1 6“ OD X 1/32” Thk)
3 850-0050 4 Washer, Lock - Spring (3/8”) 28 526-0044 2 Washer, Flat-Extended Shaft Sets
4 800-0050 4 Screw, Cap - I-iex l-lead (1-1/64” ID X 1-1/4” ODxl/16’’Thk)
(3/8-16 X 1-1/4’) 29 214-0095 4 tBrush, Commutator (DC)
5 STUD, ARMATURE THROUGH ti tBRUSH, COLLECTOR RING (AC)
60 HERTZ 214-0096” 4 60 HZ”
520-0732 1 2 Wire, 120 Volt 214-0396 8 50 HZ, 4 W)re - 120/240 Volt
520-0781 1 4 Wire, 120/240 Volt 31 tSPRING, BRUSH
Extended Shaft 212-1232 8 60HZ
50 HERTZ 212-1232 12 50. HZ, 4 Wire - 120/240 Volt
520-0732 1 2 Wire, 4 Wire 32 615-0359 12 Screw, Cap - Hex Head -
6 ARMATURE ASSEMBLY (Includes Parts Marked “) Locking (#10-32 x 7/8”)
60 HERTZ 33 SUPPORT. GENERATOR
201-2524 1 4 Wire, 120/240 Volt 402-0475 2 Begin Spsc B
Extended Shaft 232-2619 1 Spec A
201-2571 1 2 Wire, 120 Volt 34 850-0050 2 Washer, Lock - Spring (3/8)
50 HERTZ 35 800-0051 2 Screw, Cap - Hex Head
201-2505 1 4 Wire, 120/240 Volt (3/8-16 X 1-1/4”)
201-2572 1 2 Wire, 120 Volt 36 FAN, COOLING
1 205-0090 1 50, 60 HZ
201-2406 4 Wire, 120/240 Volt
7 ‘RING, COLLECT~R 205@l 16 1 60 HZ, Extended Shaft Sets
4 Wire, 120/240 Volt 37 850-0055 1 Washer, Lock - Spring (7/16”)
204-0110
36 870-0203 1 Nut, Hex (7/1 6-20)
204-0125 1 2 Wire, 120 Volt
1 39 COVER, GENERATOR
8 203-0153 “Commutator
232-2107 1 50-60 HZ
9 510-0047 1 ‘Bearing, Ball
232-2827 1 Assembly, 60 HZ - Extended Shaft
10 STATOR ASSEMBLY, WOUND
Sets (Includes Parts Marked f)
220-1818 1 4 Wire, 120/240 Volt -50 HZ
1
40 8504040 4 Washer, Lock - Spring (1/4”)
220-1820 4 Wire, 120/240 Volt -60 HZ
41 812-0156 4 Screw, Machine - Round Head
Extended Shaft
(1/4-20 X 1-1/2”)
1

a
220-1823 2 Wire, 120 Volt
42 2344362 Wrapper, Generator
11 516-0196 8 Pin, Alignment
43 HARNESS, WIRIN;
12 870-0221 Nut, Hex W/ET (#8-32)
338-1099 1 4-Wire, 50 HZ - Begin Spec B
13 304-0014 ; Washer, Centering - Resistor
338-0948 1 2 Wire, 50-60 HZ
14 353-0057 1 Resistor (3.4 Ohm, 25 Watt)
338-0946 1 4 Wire, 60 HZ
15 853-0005 1 Washer, Lock - ET (#8)
44 850-0030 4 Washer, Lock (#1 O)
16 812-0091 1 Screw, Machine - Round -
Extended Shaft Sets
head (#8-32 x 2-1/2”)
45 813-0098 4 Screw RHM (10-32 x 3/8”)
17 800-0043 4 Screw, Cap - Hex Head
Extended Shaft Sets
(5/16-18 X 5“) 46 1
526-0032 Washer, Fiat (29/64 ID x 7/8 OD x
18 850-0045 4 Washer, Lock - Spring (5/16”) 1/16’ Thk) Extended Shaft
19 526-0115 4 Washer, Flat (1 1/32” ID x 1
47 353-0064 Resistor, Fixed — Extended Shaft
11/16” OD X 1/16” Thk)
Sets Only
BELL, END (Includes 4-515-0196 Alignment Pins) 5.7 Ohms at 25 Watts
211-0364 1 All (Except Sets w/Extended 1.6 Ohms at 50 Watts
Shaft) 46 304-0015 2 Washer, Centering - Resistor
211-0365 1 Sets wlExtended Shaft Extended Shaft Sets
60 HZ, 120/240 Volt 49 304-0706 2 Bracket, Resistor Mounting
21 232-!3596 1 Clip, Bearing Retainer Extended Shaft Sets
22 BLOCK, GENERATOR BRUSH (Includes Parts Marked i’) 50 812-0118 1 Screw, Pan Head (#l O x 5“ Lg)
TOP Extended Shaft Sets
212-1258 1 60 HZ 51 850-0030 1 Washer, Lock (#lCI)
212-0361 1 50 HZ, 4 Wire -60 HZ, Extended Extended Shaft Sets
Shaft 120/240 Volt 52 860-0011 1 Nut, Hex (#1 O-24 j
RIGHT SIDE Extended Shaft Sets
212-1255 1 60 HZ 53 815-0333 2 Screw, Round Head (10-32 x 1/2”)
212-0345 1 50 !+2, 4 Wire -60 HZ, Extended Extended Shaft Sets
Shaft 120/240 Vo!t % 232-2587 1 ECover, Fan
BOTTOM 55 234-0530 1 !ZScreen, Fan
212-1254 1 60 HZ 56 815-0350 4 EScrew, HWH - Slotted
212-0352 1 50 HZ, 4 Wire -60 HZ, Extended (1O-32X 3/8”)
Shaft 120/240 Volt 57 526-0009 4 EWasher, Flat
LEFT SIDE (7/32 ID X 1/2 OD X 1/16” Thk)
212-1259 1 60 HZ 58 232-2586 1 Hub, Fan
212-0S53 1 50 HZ, 4 Wire -60 HZ Extended Extended Shaft Sets Only
Shaft 120/240 Volt
815-0341 4 tScrew, Cap - Hex Head - Brass “ - Parts Included in Armature Asse~ibly.
(#10-32 X l“) t - Parts Included in Generator Brush Blocks.
24 853-0008 8 ~Washer, Lock - ET (#10) E - parts Included in 232-2827 Fan Cover Assemb!y.

21
Control

rl-
● .
.0
4

,5
.

?
40
●
22
 I
,!.

e REF.
NO.
1 301-4446
2
PART
NO.

301-4442
QTY.
USED
1
1
-
PART
DESCRIPTION
Box, Control
-Panel, Control
REF.
NO.
30
PART
NO.
WY.
USED
HARNESS. WIRING - CONTROL
PART
DESCRIPTION

Prior to Serial #D783330946 -

. 3 COVER, CONTROL (Includes AC Schematic) During Spec A (Includes
301-4466 1 Prior to Serial #D783332233 Parts Marked “)
During Spec A 338-1064 1 Sets Without Stafi-Disconnect
301-4543 1 Begin Serial #D783332233 338-1o64 1 Sets With Start-Disconnect (Also
. During Spec A Order Qty. 1-352-0161
301-4684 1 Begin Spec B Resistor)
301-61O7 1 3.0 BFA, 50 HZ Begin Serial #D763330846
4 301-4441 1 Plate, Control During Spec A
5 517-0132 1 Plug, Hole 338-1169 1 Sets Without Start-Disconnect
6 815-0350 1 Screw, Tapping - Slotted HWH (Includes Parts Marked t)
(#10-32 X 3/6”) 338-1265 1 Sets With Start-Olsconnect)
7 518-0056 1 Screw, Wing (#10-32 x 1/2) (Includes Parts Marked “)
6 RELAY, START SOLENOID 338-1265 1 Begin Spec B (Includes Parts
Spec A Marked “)
307-1498 1 Sets Without Start-Disconnect 31 323-1066 3 Nut, Wke
307-1617 1 Sets With Start-Disconnect 32 332-1043 1 “Jumoer. Terminal Block
307-1617 1 Begin Spec B (Pfior to Serial #D783332233
9 821-0009 6 Screw, Cav - HWH during Spec A)
(1/4-20 x 3/8”) 33 357-0030 1 ft”Rectifier, Diode
10 307-1575 2 *“ERelay, Ignition (Crank Ignition 34 323-0400 1 THousing, Connector Pin
and Run Ignition) 35 323~440 1 #EtHousing, Socket Pin
11 815-0340 2 Screw, Macfine - Round Head 36 323-0488 5 t!2#Pin, Connector - Female
(#10-32 X 3/8) 37 BREAKER. CIRCUIT
12 870-0131 2 Nut, Hex with ET (#1 O-32) 320-0544 1 30 Amp - Begin Ser. #783332233
13 308-0363 1 Switch, Start-Stop During Spec A
14 321-0175 2 Holder, Fuse 320-0750 1 15 Amp -50 HZ, 4 Wire
15 321-0174 2 Fuse (5 Ampere) 120/240 Volt - Begin Spec B
16 508-0208 1 Bushing, Insulating - Nylon 320-0692 1 20 Amp - Begin Ser. #D783332233
(3/4” Hole) During Spec A

a 17
16

19
20
331-0066
508-0191

304-0580
RESISTOR
1
1

1
Bushing, Insulating
Bushing, Insulating - Nylon
(7/6” Hole)
Insulator, Resistor Mounting
36
320-0750

STRIP. MARKER
332-2b9
1

1
15 Amp -50 HZ, 4 Wire
120/240 Volt - Begin Spec B

Use w/Block 332+3254

Begin Ser. #D783332233
352-0160 1 ‘t120-Ohm, 5 Watt, Begin During Spec A
Serial #D783332233 durina 332-2266 1 Use w/Block #332-0254
Spec A 50 HZ, 120/240 Volts
352-0161 1 EIOO-Ohm, 5 Watt - Begin Spec B 39 508-0015 1 Washer, Fibre
21 812-0087 1 Screw, Machine - Round Head 40 332-0142 1 Terminal, Solderless
(#8-32 X 1-1/2) 41 332-0592 1 “Jumper, Terminal Block
22 870-0221 2 Nut, Hex with ET (#8-32) (Prior to Serial #D783332233
23 821-0004 5 Screw, Cap - Hex Head during Spec A)
(#10-32 X 5/16)
24 856-0003 Washer, Lock - EIT (#10)
25 BLOCK, TERMINA:
“ - Parts Included in Wiring Harness 336-1084 Prior to
332-0699 1 ●6 Place - Prior to Serial
Serial #D783332233 during Spec A.
#D783330433 During Spec A
332-0254 1 4 Place t - Parts Included in Wiring Harness 338-1169 Begin
26 812-0066 2 Screw, Machine - Round Head Serial #D7$3332233 during Spec A.
(#6-32 X 3/4”)
!? - Parts Included in Wiring Harness 336-1265
27 653-0003 2 Washer, Lock - ET (#6)
Begin Spec B.
28 860-0005 2 Nut, Hex (#6-32)
28 338-1076 1 Harness, Wiring - Remote # - Parts Included in Wtring Harness 336-1078
Includes Parts Marked # Prior to Ser. #D763332233 During Spec A.

23
 OPTWDNAL EQUIPMENT PARTS SECTION
I

● This section contains illustrated parts listing of factory installed options for these Generator Sets.
Options may not be applicable to all modeis; for field conversions additional parts are usually
required. Optional park listed in this section are in addition Or in place of those shown in the
.
standard engine parts section.

25
I
 Optional
Remote Starting Control

.
4
/5

I1

REF. PART QTY. PART REF. PART QTY. PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
NOTEThis group consists of three types of Control Packages. 14 860-0005 2 tNut, Hex (#6-32)
Uae applicable control package when ordering components. 15 815-0380 2 Screw, Tapping (#5-x 1/2”)
1 308-0165 1 Control Package, Remote Starting 16 HARNESS, WIRING - REMOTE (Includes Parts Marked O/.)
(Includes Parts Marked “) 338-1062 1 6 Inches Long
2 300-0985 1 Control Package, Remote Starting 338-1060 1 10 Ft.
(Includes Parts markeda ) 338-1081 1 30 Ft.
3 300-0986 1 Control Package, Remote Starting 17 HOUSING, CONNECTOR PIN
Oaluxe (Includes Parts Marked t) 323-0400 1%
4 308-0154 1 ●Switch, Toggle (SPDT) 323-0440 1# .
5 308-0166 1 ‘Plate, Mounting 18 PIN, CONNECTOR
6 815-0365 2 “Screw, Machine - Round Head 323-0500 5 %
(#6-32 x 1/2’) 323-0468 5#
7 308-0341 1 AtSwitch. Rocker with Liaht ?
8 301-3566 1 tianel, ‘Control - “ - Parts Included in 306-0165 Control Package.
9 301-3606 1 tPanel, Control ~- Parts Included in 300-0985 Control Package.
10 302-0885 1 tMeter, Time Totalizing t - Parts Included in 300-0986 Deluxe Control Package.
11 302+888 1 tMeter, Battety Condition # - parts Included in Wiring Harness 338-1078 a
?2 359-0034 1 tDiode and Lead Prior to Ser. #D763332233 During Spec A.
13 815-0385 2 tscrew, Machine - Round Head VC..?arts Included in Wiring Harness 336-1080,
(#6-32 X 1/2”) 333-1081, 338-1082.

26
 Optional
Exhaust System
(hlon-UL Listed and CSA Certified)

.
1
7

J
II

89- ‘ “,>, \

6 ‘ i} “;:”
\
,.
‘1

10-$$
“d

.,
11

41
12
12

REF. PART OTY. PART

NO. NO. USED DESCRIPTION
1 154-1947 1 Manifold, Exhaust
2 800-0026 4 Screw, Cap - Hex Head
(5/16-18 X 3/4)
3 850-0045 4 Washer, Lock - Spring (5/16’”)
4 154-1725 2 Gasket. Exhaust Manifold
5 154-2061 1 Gasket, Exhaust
6 TUBE, EXHAUST
Begin Spec B
154-2167 1 15-1/2” long
154-2143 1 12-1/2 long
Spec A
154-1917 1 17” long
154-2017 1 14” long
7 800-0030 2 Screw, Cap - Hex Head
(5/16-18 X 1-1/4” Ig)
8 850-0045 2 Washer. Lock - Spring (5/16’”)
9 862-0015 2 Nut, Hex (5/16-18)
, 10 155-1239 1 Clamp, Muffler
155-1234 1 Bracket and Clamp, Muffler
;; MUFFLER, EXHAUST
155-1258 1 End Inlet
f 155-1520 1 Center Inlet
 Optional
Exhaust System
(UL Listed and CSA Certified)

19 15 -/ 14
?-’
,
\

IL I/’ 6

11

(i 12

12

REF. PART QTY. PART REF. PART QTV. PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 MANIFOLD, EXHAUST 10 ClAMP, MUFFLER
154-1947 1 Prior to 6/83 155-1015 1 1-1/2” Diameter
154-2425 1 Includes Heat Shield (Begin in 6/83) 155-1239 1 1-5/8’ Diameter
2 800-0028 4 Screw, Cap - Hex head 11 155-1234 1 Hanger, Muffler
(5/16-18 X 3/4”) 12 MUFFLER, EXHAUST
3 850-0045 4 Washer, Lock - Spring (5/16) 155-1258 1 End Inlet
4 154-1725 2 Gasket, Exhaust Man~old 155-1520 1 Center Inlet (Used with Straight
5 154-2061 1 Gasket, Exhaust Tube Exhaust Tube)
6 TUBE, EXHAUST 155-1910 1 Center Inlet (Used with 90° Bend
Spec A Exhaust Tube)
154-1917 1 17” Long 13 SHIELD, HEAT
154-2017 1 14 Long 154-1980 1 Spec A
Begin Spec B 154-2146 1 Begin Spec B
154-2167 1 15-1/2 Long (Straight) 14 821-0010 4 Screw, Cap-Hex Head Locking s
154-2143 1 12-1/2 Long (Straight) (1/4-20 x 1/2”)
154-2226 1 90° Bend-With Attached Clamp 15 154-1972 1 Shield, Heat (Prior to 6/83)
(4” Long) 16 503-0107 1 Clamp, Shield To Exhaust Tube
154-2554 1 90° Bend-WRh Attached Clamp 17 154-1883 1 Bracket, Heat Shield-Left Side 9
(18 Long) (Prior to 6183)
7 800-0030 2 Screw, CaP-Hex head 18 154-1886 1 Bracket, Heat Shield-Right Side
(5/16-18” x 1-1/4” Long) (Prior to 6/83)
8 650-0045 2 Washer, Lock-Spring (5/1 6’) 19 821-0010 1 Screw, Cap-Locking Head *
9 862-0015 2 Nut, Hex (5/16-18”) (1/4-20 X 1/2)

28
 Optional
LP Fuel System
4.0 BFA

10
.-

11 3
2

24

VENT HOSE —
THROUGH OIL DRAIN i5 /

REF. PART QTY. PART REF. PART QTY. PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 140-1719 1 Adapter, Air Duct 14 800-0008 2 Screw, HHC (1/4-20 x 1-1/4”)
2 148-0840 1 Adapter, Carburetor (Includes 15 526-0018 2 Washer, Flat (17/64 ID x
Gaskets, Screws, 3+1O 5/8 OD X 1/16” Thk)
Lock Washers) 16 850-0040 2 Washer, Lock (1/4”)
3 503-1039 1 Hose, Breather 17 862-0001 2 Nut, Hex (1/4-20)
(7/16 X 1-1/2”) 18 505-0057 1 Plug, Square Hd (:/8”)
4 123-1484 1 Tube, Breather (Copper) 19 307-1881 i Solenoid Assembly
5 509-0145 1 Seal, O-Ring 20 307-0312 1 Valve, Magnetic
* 6 502-0028 1 Plug, Pipe - Hex Head 21 505-0332 1 Nipple, Pipe (3/4 x 3“ Lg)
(1/8”) 22 505-0051 2 E!bow, Street (900 x 3/4,,)
7 502-0575 1 Elbow, Hose -45° 23 502-0395 1 Connector, Vent Hose (1/4”)
8 815-0389 1 Screw, Thd. Form 24 503-1016 Hose, Oil (1/2” ID x 12”)
Choke Shaft Hole 25 800-0028 ; Screw, HHC {5/16-18 x 1“)
(1 /4-20X 5/8”) 26 870-0257 2 Nut, Hex (5/1 6-1 8)
9 503-1048 1 Hose, Fuel (1/2” ID x 30” Lg) 27 148-0841 1 Kit, ,Conversion - Lp
10 503-0032 2 Clamp, Hose 4.0 BFA Only
11 502-0238 Connector, Hose (1/2”) 28 146-0362 1 Carburetor, LP (Includes Mounting
12 148-0311 Regu!ator, Gas Gasket) (See Separate Group
12 148-0852 9racket for Components)

29
 Optional
Carburetor Parts (Walbro)
LP

FS 1497

REF. PART QTY. PART REF. PART QTY. PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
146-0362 1 Carburetor, Complete (Includes 9 146-0261 1 Throttle Stop Package
Mounting Gasket) 10 146-0358 1 Seal, Idle Screw
2 146-0142 2 Screw, Throttle Valve 11 1464)357 1 Screw, Idle
3 1 Intake, Air (Not Sold Separately) 12 146-0363 1 Spring, Power Adjusting Screw
4 146-0247 1 Screw, Body to Intake 13 1 Body (Not Sold Separately)
5 146-0365 1 Gasket, Fuel Bowl 14 146-0364 1 Screw, Power Adjusting
6 146-0270 Shaft, Throttle (Package) 15 146-0359 1 seal, Power Adjusting Screw
7 146-0178 1 Seal, Throttle Shaft 16 154-0733 1 Gasket, Carburetor Mounting
6 2 Block, Filler (Not Sold Separately) 17 146-0244 1 Valve, Throttle (Package)

30
 Optional
Breather Icing

,.
... ,
...
.:*”
..j.

Z\.:’’’;’’’’”
,,:
:...,.;
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.
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?.
..:

e
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. .. : ,.
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. v.. .
.,+,:: ,-’. :,. ,.,
,$,4.: .; ;:..
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,.: . .

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,., .*”
,.
,,, /
!
[;“”’’’’’”fl
,“””’

[!.-:.--::!::!
1[ — RUBBER BREATHER TUBE
I

REF. PART QTY. PART

NO. NO. USED DESCRIPTION
123-1599 1 Kit, Breather Icing
1 503-1213 1 Insulation, Breather Hose
(1.5 ID X 2.38 Lg)
2 503-1214 1 Insulation, Breather Hose
(3/4 ID X 4.38 Lg)

Paint

REF. PART QTY. PART

NO. NO. USED DESCRIPTION
525-0137 1 Touch-up Paint (Metallic Green)
Pressurized Can (13 oz.)
525-0305 1 Touch-up Paint
(Non-Metallic Green)
Pressurized Can (13 oz.)
.

31