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QT140 500 KG Per Hr. Fish Feed Pelleting Plant

The document is a quotation for a 500 kg/hr fish feed pelletizing plant. It includes detailed specifications and pricing for the various components of the plant, including storage bins, feeders, mixers, a pellet mill, post conditioner, cooler and automated bagging system.

Uploaded by

Shekhar Mitra
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© © All Rights Reserved
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0% found this document useful (0 votes)
248 views11 pages

QT140 500 KG Per Hr. Fish Feed Pelleting Plant

The document is a quotation for a 500 kg/hr fish feed pelletizing plant. It includes detailed specifications and pricing for the various components of the plant, including storage bins, feeders, mixers, a pellet mill, post conditioner, cooler and automated bagging system.

Uploaded by

Shekhar Mitra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Manufacturer of Cattle Feed & Poultry Feed Plants, Fish Feed Plants,

All Types of Fabrication, Feed Machines, Erection & Commissioning


Works, Material Handling Equipment.
Reg. Office: B-30, Mangaljyot Soc., Nr. Jyotipark, Karelibaug, Vadodara, Gujarat.
Workshop: 919/3/19, GIDC, Makarpura, Vadodara, Gujarat.
Mo. 8160245619, 9586763463 Email: [email protected]

SKI/QT 140/20-21
Date: 21/11/2020

To,
M/s NH Enterprises
Jharkhad, India.

Kind Attn: Mr. Niladri Sekhar Mitra

Sub:- The revised quotation for 500 Kgs Per Hr Fish Feed Pelleting Plant.

Dear Sir,

This has reference to your enquiry for the subject cited above & thank you for the same.

We would like to inform you that, we have tried to incorporate all the features which are essential for the
machines operation & at per with the most mordern design perameter.

We've attached the conceived flow diagram also for your kind consideration.
We hope you will find this quote in line & will honour with the esteemed purchase order.

Thanking you,
Yours faithful,

SHIVAM PATEL Mob. +91 8160245619 / 9586763463


C/o Shree Krishna Industries
Plot No. 919/3/19, GIDC. Makarpura,
Vadodara - 390 010.
Gujarat, India.
Mail: [email protected]
M/s NH Enterprises
Jharkhad, India.

SKI/QT 140/20-21 Date: 21/11/2020


Sr.no Description Power Qty Unit Price Total Price
Hp Rs. Rs.

PLANT FOR PRODUCTION OF FISH FEED PELLETING PLANT( OUTPUT OF 500 Kg/Hr.)

PRODUCTION

Pelleting Capacity :
500 Kg/Hr. (Ø1.8 mm pellets - Fish feed)

Post conditioner Capacity :


1TPH (20min retention @90-100 °C)

Counter flow Cooler Capacity :


1TPH (+3 degree c above ambient)

Pellet Bagging Bin:


Capacity: 6m3 (3m3 x 2Bins) Pellet Storage Bins [5-6MT]

Auto Bagging Capacity :


5-6 bags/min - (each bag weighs 25-40 kgs.)
PELLETING SECTION
1 Storage Bin above Pellet Mill - 1 50000.00 50000.00
Capacity: 2500 ltrs (3mm THK)
Bulk Density 500-550 Kg/m³
Matl. : MS Fabricated steel stiffener.
Paint : Anti Corrosive, Primered Paint.
1A pneumatic vibrator with mounting plate. - 2 12000.00 24000.00
1B hi vibrating type fork level sensor 2 15000.00 30000.00

2 Bin Discharger for scraping the bin 1 30000.00 30000.00


Matl. : MS Fabricated steel stiffener.
Paint : Anti Corrosive, Primered Paint.
with Double Geard Motor- 2.0hp 2 1 70000.00 70000.00

3 Chain Slide Gate. - 1 18000.00 18000.00


Type : Manual
Size : 300mm x 300mm
Matl. : MS Fabricated steel stiffener.
Paint : Anti Corrosive, Primered Paint.

4 Common Surge Hopper - 1 15000.00 15000.00


Matl. : MS Fabricated steel stiffener.
Paint : Anti Corrosive, Primered Paint.

5 Dosing Screw Feeder 1 75000.00 75000.00


Capacity : 700 - 800 Kg/hr.
Matl. : SS 304 with side door for easy cleaning
*HI-power magnet(rare-earth 9000Gauss ) 1 12000.00 12000.00
Drive: Geared Motor 2HP/ 415V/ 50Hz RPM196 . 3 1 30000.00 30000.00
*Dust proof electric control panel having VFD, Digital 1 25000.00 25000.00
Temperature Indicator & its control On / Off button.
M/s NH Enterprises
Jharkhad, India.

6 Double Rotor Mixer Steam Conditioner 1 325000.00 325000.00


Type : Twin Rotor Differential Dia Conditioner with
multi point steam injection.
Size: Ø400 x 200 x 2000mm long
Matl. : SS 304 with side door for easy cleaning
*Adjustable Paddles for high Reliable Steam mixing
* Multi Point Steam Injection for Steam Cooking by HEADER 1 30000.00 30000.00

Drive : Geared Motor 3.0 HP/415V/50Hz 5 1 35000.00 35000.00

7 Single Rotor Steam Conditioner (double walled Jacketed) 2 225000.00 450000.00


Type : Single Rotor Conditioner with multi point steam injection.
Size: Ø250 X 2000
Matl. :- SS304 with 4 big cleaning gates.
*Adjustable Paddles for high Reliable Steam mixing
*FOOD grade rubber insulation for high temp mixing.
Drive : geared Motor 2HP 415V / 50Hz, 960RPM. 4 2 27000.00 54000.00

8 Pellet Mill 1 600000.00 600000.00


Model : PM 420-116/158T
Capacity: 500 Kg/Hr. on 1.8mm DIE.
* The front door is made from 6mm THK. Stainless steel
* Robustly engineering steel housing in welded
construction for vibration less operation.
* Rotor assembly comprising of main drive pulley and
die holder.
* The die speed can be adapted to suit the particular
properties of the material to be pelletized.
* The power transmission to the main pulley is done by
v-belts. The basement of the press is MS fabricated
out of 20mm thk which supports the whole
construction in a safe way that guarantees a
maximum stability and smooth running of the press.
* The die connection is reinforced by a stainless steel
ring that is molded to the quill shaft to guarantee a
low wear operation of the die.
* The press is equipped with two press rolls,
the bearings are protected by labyrinth seals.
M/s NH Enterprises
Jharkhad, India.

Technical details :
Die inner dial. : 420 mm
working width : 118 mm
* Gear Type Roll Assembly for Precise Die-Roll Gap
Adjustment.
* Knife Cutter Assembly - Scale Type for Easy Cutting
& precise Depth Adjustment.
8A Drive: Electric Motor 75HP/ 415V/ 1440 RPM 75 1 125000.00 125000.00
8B Pellet press die: G-Chrome™ duly gundrilled & 1 98000.00 98000.00
Vacuum hardened.
Die Size : 42-116/158T
Die Hole specification 1.8 x 40

9 Common Surge Hopper - 1 30000.00 30000.00


Matl. : SS 304 steel
Paint : Anti Corrosive, Primered, Polyurethane Paint.

10 Rotary AirLock, Type Ø200 x 350 long 1 40000.00 40000.00


underneath the Cyclone made of high quality carbon
steel sheet metal with motor console, coupling and
Drive : Geared Motor 2HP/415V/50Hz 2 1 30000.00 30000.00

11 Post Conditioner 1 800000.00 800000.00


Capacity- 1tph -2.0mm pellets
To post condition the hot pellets for 15-20minutes at max. 100° C
the holding chamber holds the pellet fot 10min with steam spray
& jacketed coil steam heating for uniform post conditioning.
the holding chamber is fed by the rotary airlock .
All contact parts with feed is of SS-304.the outer body is insulated
by rock wool for less loss of heat.
The drying chamber below the holding chamber has metal-
mesh conveyor to convey the feed to outlet in two stage.
the two exhaust fan prevents water condensation on the walls.
The drying chamber has heat exchanger for temp. uniformity
Matl. : inner shell Stainless Steel 304 3mm thk
Paint : Anti Corrosive, Primered Paint.
Drive : Geared Motor 1.5HP 3 2 30000.00 60000.00
* Steam PRS station for outlet pressure - 4Kg/cm2 & 1kg/cm2 1 250000.00 250000.00

12 Centrifugal Blower in post conditioner 4 2 25000.00 50000.00


Air Supply capacity : V = 1500 m³ / hr.
Pressure : . 250mm of water gauge
Drive : Electric Motor 2HP/ 415V / 3000 RPM

13 Pipeline to take hot air outside the feed mill tower 2 40000.00 80000.00
Matl. : 304 Stainless Steel - Ø200 x 5m long
M/s NH Enterprises
Jharkhad, India.

14 Counter Flow Cooler 5 1 550000.00 550000.00


Model : CFC 120 x 120 x 120
* Stainless steel rotary airlock feeder (Ø250mm) for uniform
feeding/distribution of pellets in cooling chamber with
with motor console coupling and 1.5 HP geared Motor.
* Air versus pellets counter flow enables the pellet to
be cooled gradually thus minimizing the risk of "cooling
shock".
* sturdy Hydraulic grid discharge system ensures
minimization of fine occurrences and high hygienic standards.
The cooler roof and walls are made of stainless steel.
*Control window for pellet level Control with adjustable
level indicator.
* Adjustable Hi-low level proximity sensor for the required
fill level of pellets in the cooling chamber.
*Manhole with PVC-window.
*All necessary airflow connections to the rotary seal
and exhaust fan in the roof of the cooler hood.
*Pellet discharge device with two stationary
adjustable sections and one movable section.
*Collecting hopper for central discharge of pellets
with tube connections.
*Steel construction for cooler at discharge section.
* Easy access doors for maintenance & cleaning of cooling
chamber.
* Full stainless steel compact design-less floor space occupied.
Specifications:
* Size of discharge section : 1200 x 1200 mm
* Max. height of pellet layer : 1000 mm
* Cooling volume : 1.50m3
* Dia cooling air tube : 300 mm
* Cooling time (bulk weight 500 Kg/m3)
on 2.0 mm pellets : 2tons per hour.
*Electric Control Panel for Cooler discharge Gate 1 30000.00 30000.00

(b) Cyclone, Type 800 1 110000.00 110000.00


For removing feed powder from air supply of: 9000 m³/hr
made of high quality stainless steel-304 sheet( 3.0mm thk)
Pneumatic vibrator with Mounting plate 1 12000.00 12000.00

(c ) Air-Lock, Type Ø200 1 1 45000.00 45000.00


underneath the Cyclone made of high quality carbon
steel sheet metal with motor console, coupling ,
sight glass assembly & geared motor of 1HP
M/s NH Enterprises
Jharkhad, India.

( d) Suction Ventilator ( Centrifugal Blower ) 1 98000.00 98000.00


Drive : Electric Motor 7.5 HP/ 415V / 3000 RPM 7.5 1 32000.00 32000.00
Air Supply capacity : V =9000 m³ / hr.
Pressure : . 250mm of water gauge

( e) Set pipes for coolerexhaust ducting. 1 95000.00 95000.00


according to plant layout in stainless steel sheets -0.9MM Thk
dia 300/400mm (MAX Length -10.0M)

15 Pellet Crumbler 1 250000.00 250000.00


Model : PC 200 x 800
Capacity - 1-2 tph (22TPI)
*Rolls made of specially hardened chilled roll steel
* Spring Loaded Roll Gap Adjustment.
* equipped with Feed diverter flap & roll cleaning Gate.
*0.5hp rotary feeder with VFD control panel for 1 105000.00 105000.00
equal & even distribution of pellets in the crumbler.
Drive: Electric Motor : 5HP / 415V / 50 Hz 5 1 17300.00 17300.00

16 Chain Conveyor ( U- type ) - 1 110000.00 110000.00


Capacity : 1-2TPH
Model: -CC 100 x 20 x 36
Matl. : MS Fabricated
Length : 5m
Scope of Supply : U shape trough Body , Chain guide,
Short Support, Set of Sprockets, Chain Tensioning Device,
Chain Internal Width 180mm pitch 100mm,
Drive :Geared Motor 2HP/415V/50Hz 2 1 30000.00 30000.00

17 pellet Elevator BE-3 1 195000.00 195000.00


Model : BE 6"
Capacity : 4-5 t/h at Bulk Density 500 Kg/m³
Height: 20m c/c
Matl. : MS fabricated
Paint : Anti Corrosive, Primered Paint.
No of Buckets per meter : 3.6
Bucket Size : 10” x 6” x 5", Shovel Type
Drive: Geared Motor 3HP/ 415V/50Hz/ 3.0 1 50000.00 50000.00
with Back Stop Assembly (In-Built)
Filter bag for clean ventilation of bucket elevator
BAGGING SECTION

18 Vibro screen (triple deck Deck) 1 300000.00 300000.00


*CLAMP type screen fitment for easy replacement of screen
*Triple deck for THREE- material variety removal from
single feed formulation.
Screening size : 1000 x 2000mm
Screen Opening : 1.4/1.2/0.6mm hole size
Capacity : 1-2Mt /Hr.
* Single sturdy eccentric throw mechanism with standard motor.
* Tubular frame for vibration free installation.
* Long screen travel provides fast, efficient method of size
separation with adequate residence time to eliminate
power from the feed.
*LOW power requirement with high processing rate.
Drive : Electric Motor- 2HP / 415 V /1440 RPM 2 1 9500.00 9500.00
Cooler to Cyclone - outlet + sieve (powder outlet)
M/s NH Enterprises
Jharkhad, India.

19 Two Way Pneumatic Flap - 1 25000.00 25000.00


Type : Electro-Pneumatic
Size : 200mm x 200mm
Matl. : MS
Paint : Anti Corrosive, Primered Paint.
Electro-Pneumatically operated air cylinder

20 Connecting pipes & bends - 40000.00 40000.00


Matl. : MS Fabricated 3.0mm thk
Paint : Anti Corrosive, Primered Paint.

21 Bagging Bin 2 65000.00 130000.00


Capacity : 3m3 x 2nos (5-6MT)
Matl. : MS Fabricated
Paint : Anti Corrosive, Primered Paint.

21A Hi / Low Vibrating Fork type level sensor - 4 15000.00 60000.00

22 Pneumatic Slide Gate. - 2 18500.00 37000.00


Type : Electro - Pneumatic
Size : 200mm x 200mm
Matl. : MS
Paint : Anti Corrosive, Primered Paint.

23 Common Surge Hopper - 1 20000.00 20000.00


Matl. : MS Fabricated
Paint : Anti Corrosive, Primered Paint.

24 GYRO Screen (48") 1 200000.00 200000.00


* Pellets to the weigh hooper of the bagging machine &
powder to be bagged manually
*CLAMP type screen fitment for easy replacement of screen
Single Deck with clamp type screen fitting
single feed formulation.
Screen size- DIA- 48INCH
Screen Opening : 1.5 mm hole size
Capacity : 2-3TPH
24A Drive : Electric Motor 2HP/ 415 V /1440 RPM 2 1

25 Auto Bagging 1 425000.00 425000.00


Capacity : 5-6 bags/ min (25-40 Kg bags)
with surge hopper and gravity feeder for accurate flow
weigh hopper with load cell and programmable PLC
Pneumatic bag clamping device.

26 SLAT CONVEYOR (Inclined Type) 1 200000.00 200000.00


Model No. ST 600 MARK - 1
Size : 600W x 6000 Long
Drive : Geared Motor 2HP/ 415 V /1440 RPM 2.0 1 30000.00 30000.00
26A Double thread heavy duty bag closing sewer head. 0.5 1 65000.00 65000.00
26B Pedestal stand with belt, wheel for height adjustment 1 95000.00 95000.00
M/s NH Enterprises
Jharkhad, India.

Utility Parts
27 Screw compressor 10 1 300000.00 300000.00
Compression: single-stage up to 10 bar .
Operating pressure: 5-8 atmospheres,
Drive - 10 HP Electric motor
27A Air pipeline with all accessories - 200000.00 200000.00
27B Air storage tank -500litre with automatic water 1 75000.00 75000.00
drainage & FRL UNIT.
27C Refrigerated Dryer 40CFM 1 80000.00 80000.00

28 Steam Generator (Boiler) Client Scope


Capacity – 1500 kg/hr. at 8BAR pressure
Wood/ Coal/ rice husk fired
28A Steam piping with insulation from the boiler to extruder, Client Scope
Conditioner, dryer with PRV station, gate valves & other accessories
28B Water pump & plumbing as per extruder supplier 1 Client Scope

29 Ducting & interconnecting Pieces

(A) Gravity Piping (Approx: 80Mtr) Dia 250 /200 - 160000.00 160000.00
We will charge @ Rs. 2000.00 / Mtr of the actual usage of the
Pipe
(B) Transition pieces - fabricated - 50000.00 50000.00
Connecting Chutes for all the conveyors, Elevators & M/cs -

30 STEAM DISTRIBUTING PIPING 1 Client Scope


STEAM CONDENSATION 1 Client Scope

Oil Dosing System


31 Main oil storage tank 1 Client Scope

31A Pipeline from main tank to Day storage tank 1 Client Scope
in the feed mill tower with stainers, valves & other piping
accessories of 40NB.

31B Oil Pump Station 1 Client Scope


oil Pump Station with gear pumps & other control valves
stainers & other piping accessories of 40NB
for filling of the day storage tank from the Main storage tank.

31C MS Service tank of 1000 litres with steam coil for 1 67000.00 67000.00
pre heating of oils with one stainer at the inlet.
31D CAPACITANCE ROD SWITCH FOR LEVEL SENSING 1 15000.00 15000.00

31E 25 NB pipeline connecting the MS service tank to SS304


dosing tank with all pipe fittings, Pn. actuator valves etc. 1 55000.00 55000.00

31F Oil batch weight Dosing System (LED Display) 1 145000.00 145000.00
Capacity : 20-30 Kg / min. of oil spray
SS304 Dosing Tank: 50 liters with 'S' type load cell Mounting
Brackets. mounted on MS frame with all required support.
Bottom discharge tank 60llitres with pneu. Valve .

31G Pipeline connecting oil weigh discharge tank to mixer with 1.0 1 90000.00 90000.00
all valves, pipe fitting with pneumatic diaphragm valve for
pipe cleaning at the end of oil spray cycle with 1.0HP Gear-Pump

A Total Amount of the Above 437 82 Rs. 8038800.00


M/s NH Enterprises
Jharkhad, India.

ELECTRICALS INCLUDING MCC PANEL & PLANT AUTOMATION SECTION


32 MMI weigher cum controller 1 300000.00 300000.00
Control Panel for Pre weighing System
Complete software for batch report generation SCADA .
*Electronic Weighing Controller with respective VFD
(inverter drives) to control discharge from their respective
bins in tandem with the weighing cycle of 500kgs batch
*All Interlocks of gates / flaps w.r.t. flow of material to bins
* Personal Computer I-5 with Windows 7, 32-bit, 1 110000.00 110000.00
Ram-4GB , 2 Gb graphic card, internal USB Port,
500GB Hard disc with MS office 2010, 22” LED Monitor,
Keyboard, Mouse With LAN Switch 4Pin with LAN Cable 5-10Mtrs

33 MCC Panel for Machines - 1 950000.00 950000.00


* Non Compartmentalised PLC based control & MCC panel.
* Floor Mounting type Panel with Sufficient Air Ventilation
and Suitable for easy operation protection from short circuit,
over current, overload. Protection with manual & automatic
operation facility.
* Main incoming ACB with earth fault release and all type-2
starter including pellet mill, blower.
* The Control Panel will have PLC having high speed program
& input scan time with built in USB & SD Card Slot.
* In MCC Panel, there are 4 Zones, each having fuse
protection. MCC Panel have 3 Type voltage supply –
415v, 110v & 24vDc.
* MCC panel having directly mounted bus bar & copper cabling
for internal wiring & LAPP Cable used for Control wiring.
* The Panel also have trip indication Lamp on/off, digital
ammeter, VFD & 110v Control voltage.
Switch Gear - Scneider / Siemens Make
** All VFDs would be ABB / DELTA
* All elevators remote PB provided on elevator top for
easy maintenance.
* Modem for external controlling through the (Computer).
Hence fault finding is very easy.

34 LOCAL CONTROL panel (4-6 STATION) with push button - 3 55000.00 165000.00
switches for Oils Dosing, pelleting & Bagging.

35 Cable and material for electric installation 1 550000.00 550000.00


* Power & control cables from MCC panel to motors
* Galvanised Earthing strips from motor to earthing pits
* All cables mounted on cable trays with copper lugging
& cable ties on every two metres for easy path finding of cables
* All cables are armoured copper cable upto 215hp.
* All PLC signal cables are polymer sheilded.

36 Plant Automation upto pellet mill bin 250000.00 250000.00


*PLC based automation system
*hammer mill , mixer with oil in full AUTO MODE
hi-low level sensors for hoppers & bins to make the plant
fully automatic

B Total Amount of the Above 0 7 2325000.00

Steel Structure for feed mill Tower


M/s NH Enterprises
Jharkhad, India.

1 Steel Structure (40-50 Metric Ton Approx) Client Scope


* Completed MS fabricated steel structure with
main column with stiffeners.
* Floor beams with chequered plate
* All connecting members with joining bolts,nuts &
taper washers.
* Roof truss , bracings, runners for sheetings.
* Louvers for ventilation.
Steel Structure would be billed at actual usage.

1A Chequered plates 5mm thk (5-8MT Approximate) Client Scope

1B Trench Covering of All chain conveyor (3MT Approx) Client Scope

2 Painting of complete feed machines - Client Scope


Paint : Anti Corrosive, Primered, synthetic.
Single coat - zinc chromate, Double coat - paint.

3 Hardware for Steel Structure (2.0MT Approximate) Client Scope


Nut-Bolts, Taper washer etc...

4 Steel Pipe Railing of Ø32mm on all floors Client Scope


Railing area: 200- 250 sqm
The actual value would differ from the quoted value

c Total Amount of the Above 0 0 Rs. 0.00

GRAND TOTAL OF A + B + C SECTION 437 89 Rs. 10363800.00

Terms & Conditions:


Price Basis :
* Quoted Basic Prices are each Ex-Works Makarpura, Vadodara, Gujarat.
Packing Charges :
* Packing is not required for such bulky items. However, if you want to pack the equipment,
Packing Charges will be Extra at actuals.
Taxes & Duties :
* 12% GST will be charged extra as per actual.

Freight Terms :
* Freight charges & Unloading of dispatched material to be arranged by the Client.
Insurance Terms:
* Insurance to be arranged by Customer. On dispatch of equipment(s) we will intimate about the
dispatch particulars to enable the customer to arrange insurance by E-Mail.
* We shall not undertake any liability for damage/loss/accident whatsoever, during transit.
Payment Terms:
* 5% advance amount with confirmation of Purchase Order.
* 35% advance amount on confiramation order of after 6 weeks for purchase of material.
* 60% amount on pro-rata basis prior to despatch of machines .

Delivery Terms :
* 15-18 Weeks for Material Procurement and Manufacturing
** TOTAL : 16-18Weeks from the Date of Receipt of Purchase Order and Advance.
List of Exclusions :
* Main power supply upto DISTRIBUTION PANEL/ MCC centre in the plant.
* Boiler & its accessories & steam piping upto Pellet mill/cooler including PRV station near pellet mill
* Oil storage & supply upto oil service tank inside the plant including gear pump, stainers , pipe line &
M/s NH Enterprises
Jharkhad, India.

its accessories.
* Inside/out side plant illumination lighting & power single/three phase points & wiring on each floor.
* Weighing scales -electronic/mechanical -if required.
* Plant roofing/side wall cladding, windows with rain hats & glazing, sheetings & bracings
* Illumination / Lightings for the entire plant, any type ( plant structure, machinery area ).
* Any civil construction for plant of any nature
* DG set, if any, to run the entire plant and its cabling up to the main control panel for the plant.
* Obtaining statutory approvals / permissions from electricity board / pollution control board etc.
are not in our scope;
* ANY items not specifically mentioned in our offer.
Validity:-
This offer will valid for 30 day only.

FOR Shree Krishna Industries

SHIVAM PATEL

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