11.6 Low Temperature Sensitisation and Low Temperature Embrittlement of Austenitic Stainless Steel at Reactor Operating Conditions: Effect of Residual Strain
11.6 Low Temperature Sensitisation and Low Temperature Embrittlement of Austenitic Stainless Steel at Reactor Operating Conditions: Effect of Residual Strain
11.6 LOW TEMPERATURE SENSITISATION AND residual strain of 15-20% in the region between the weld fusion
LOW TEMPERATURE EMBRITTLEMENT OF line and the heat-affected zone (HAZ). Since all the LTS related
AUSTENITIC STAINLESS STEEL AT REACTOR cracking have been in this region, it is pertinent to study the LTS
OPERATING CONDITIONS: EFFECT OF behaviour of stainless steels which are in cold-worked condition.
RESIDUAL STRAIN In a recent work completed last year, it has been shown that cold
work has an important influence on LTS behaviour of stainless
The AHWR is being designed for an operating life of 100 years steels. Types 304/304L/304LN/316L/316LN were used for LTS
with a provision for replacement of components that cannot studies in solution annealed/fabricated conditions with or
last for that long. Major issues in determining the design life are without different degrees of cold rolling. Modes of
the material selection and life prediction of stainless steel deformation/working encountered during fabrication of
recirculation pipelines for the AHWR. Since AHWR will have stainless steel components were also investigated viz. cold
water chemistry similar to BWRs, the issue of Stress Corrosion rolling, bending, machining/grinding, warm working.
Cracking (SCC) of these components has to be addressed. The Degree Of Sensitization (DOS) was measured using
Ensuring absence of sensitisation and Low Temperature electrochemical potentiodynamic reactivation (EPR) technique.
Sensitisation (LTS) over the complete design life of the It was shown that cold worked materials heat-treated at 5000 C
components will ensure freedom from early onset of IGSCC. for 11 days do not always result in LTS but the mechanism changes
However, there is no data to assure that LTS will not take place in to sensitisation with newer chromium rich carbides precipitating
100 years of operation at around 300 C. 0
at grain boundaries. Therefore, extrapolation of the results
obtained at 5000 C to the behaviour at 3000 C (5000 C for 11 days
All the IGSCC failures in recirculation pipelines of BWRs have as equivalent to 3000 C for 100 years) is not valid. It was also
occurred at the heat affected regions of weldment and not shown that type 304 L and 304 stainless steels have a tendency
elsewhere in the base material. It has been shown that there is a to transform into martensite upon cold rolling. The martensite
Complete intergranular cracking of the sensitized type Complete intergranular cracking of the sensitised type
304 stainless steel in 400 hours of exposure to high
304 stainless steel in 400 hours of exposure to high purity water
purity water at 280 0 C. The figure shows (a) intergranular
facets of the fracture surface and (b) secondary at 2800 C. The figure shows (a) intergranular facets of the
intergranular branches emanating fracture surface and (b) secondary intergranular branches
from the main intergranular crack.
emanating from the main intergranular crack.