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4 The Digital Controller For Large Chillers: 4.1 What Is in This Chapter?

1. The document discusses the digital controller for large chillers, explaining its features and functions. 2. The controller consists of an LCD display and 6 keys, including keys to enter menus, start/stop the unit, and scroll/adjust settings. 3. The controller has menus for settings, temperatures, alarms/warnings, timers, history, and more. Users can scroll through menu screens and adjust values using the keys.

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0% found this document useful (0 votes)
61 views

4 The Digital Controller For Large Chillers: 4.1 What Is in This Chapter?

1. The document discusses the digital controller for large chillers, explaining its features and functions. 2. The controller consists of an LCD display and 6 keys, including keys to enter menus, start/stop the unit, and scroll/adjust settings. 3. The controller has menus for settings, temperatures, alarms/warnings, timers, history, and more. Users can scroll through menu screens and adjust values using the keys.

Uploaded by

PPEPPITTOO
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 52

ESIE 05-07 The Digital Controller For Large chillers

Part 2
1
4 The Digital Controller For Large chillers

2
4.1 What Is in This Chapter?

Introduction In this chapter the practical use of the pCO² controller for large chillers will be explained.

Overview This chapter contains the following topics:


3
Topic See page

4.2–The Controller 2–110

4.3–Start/Stop, Cool/Heat and Temperature settings

4.4–What happens in Case of an Alarm or a Warning?


2–112

2–113
4
4.5–Menu Overview 2–114

4.6–How to Read or Adjust Parameter Settings: the Programming Procedure 2–115

4.7–Read-out Menu 2–116

4.8–Set Points Menu 2–120


5
4.9–User Settings & Service Menu 2–122

4.10–Timers Menu 2–143

4.11–History Menu 2–145

4.12–Info Menu 2–149

4.13–Input/Output Status Menu 2–151

4.14–User Password Menu 2–157

4.15–Network Menu 2–158

4.16–Cool/Heat Menu 2–159

4.17–Safety Menu 2–160

Part 2 – Functional Description 2–109


The Digital Controller For Large chillers ESIE 05-07

4.2 The Controller


1
Digital controller The (EWAP110~540MBYNN / EWAD120~340MBYNN / EWWD120~540MBYNN /
EWLD120~540MBYNN / ERAP110~170 MBYNN / EWTP110~540MBYNN) units are equipped with a
digital controller offering a user-friendly way to configure, use and maintain the unit.

2
The digital controller consists of:
• • An alphanumeric LCD display.
• • 6 keys (4 of them are colored when activated).

Front panel The illustration below shows the front panel of the controller.

Keys The table below contains an overview of the keys and their functions.

5 key Description LED Color

Key to enter the safeties menu or to reset an Red


p alarm

f Key to enter the main menu Green

Key to start up or to shut down the unit Green


o
-
g Key to scroll through the screens of a menu (only
in case v, : or ^ appears) or to rise, respectively

h lower a setting.

Key to confirm a selection or a setting Green


q

2–110 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

How to switch
between Screens
Each menu contains a number of screens. You can switch between the screens using the h g or
keys. In the upper-left corner of the screen you will find a screen indicator, indicating whether there is 1
a previous or next screen.

An overview is given in the below:

The screen indicator Indicates that you can

^ return to the previous screen 2


v go tot the next screen

/ either return to the previous or go to the next screen

Screen detail Each screen contains 4 lines which give information about a setting (a description and an entry field). 3
The entry fields can be adjusted using the h and the g keys.
The cursor is marked by the sign "_". The cursor can be moved between the screen indicator and the
entry fields using the q key.
The cursor can be moved directly to the screen indicator by pressing the f key. 4
Cursor Screen indicator

_ / l
l
i
i
n
n
e
e
1
2
: T I
v a
T
l
L E
u e 1 : 1 0 5
l i n e 3 v a l u e 2 : 2 0
l i n e 4 v a l u e 3 : 3 0

Information Entry field

Remark: Make sure that the cursor is at the screen indicator position when scrolling through the
screens.

Part 2 – Functional Description 2–111


The Digital Controller For Large chillers ESIE 05-07

4.3 Start/Stop, Cool/Heat and Temperature settings


1
Power on • • The initialization takes 10 seconds
• • The controller automatically goes to the menu overview.

2 Remote start/stop The procedure to start or stop the unit depends on the settings of the remote start/stop.

Remark: The remote start/stop is field supply.

How to start or stop

Local key Remote Switch Unit o LED


3 ON ON ON ON

ON OFF OFF Flashing

OFF ON OFF OFF

4 OFF OFF OFF OFF

How to cool or heat To change from cooling to heating (or visa versa) you have to enter the Cooling/Heating menu through
the main menu.

5 Emergency stop In case of an emergency: switch off the unit by pushing the emergency button.

Temperature To adjust the inlet or outlet water temperature, go to the Set Points menu through the main menu.
setting

Remark To prevent the unit from stopping at 100% the unit will always load-down to 12% and operate at this
capacity for a couple of seconds before shutting down.

2–112 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

4.4 What happens in Case of an Alarm or a Warning?


1
Introduction The units are equipped with four kinds of safety devices: unit safeties, circuit safeties, network safeties
and dual pump safety.

For a full list of all possible safeties reffer to overview of fault indications and safeties on page 3-9.

Overview safeties
2
Safety possible
Unit safety Description
if unit is off?

1. Inlet Condenser sensor error +Err / -Err read-out by sensor Y

2. Inlet Evaporator sensor error +Err / -Err read-out by sensor Y


3
3. Reverse phase protector Safety is activated if digital input is closed Y

4. Flow stopped Safety is activated if digital input is longer N


open then 5 seconds

Circuit safety Description


Safety possible 4
if unit is off?

1. Outlet Evaporator sensor error +Err / -Err read-out by sensor Y

2. General module safety Safety is activated if digital input is Y


opened

3. Freeze-up module safety Safety is activated if digital input is closed Y 5


Safety possible
Network safety Description
if unit is off?

1. PCB Communication problems Safety is activated if network status is Y


not OK. (Only possible if a network of
different controllers exist)

Safety possible
Dual pump safety Description
if unit is off?

1. Flow stopped Safety is activated if digital input is N


longer open then 5 seconds

Remark: How to view the safeties:


Press the p key when the alarm is activated.
The appropriate safety screen with the basic information appears. Press the q key to see
the detailed information.
If more than one kind of safety is active (indicated by means of ^, v or ÷), use the g and
h keys to consult them.

Part 2 – Functional Description 2–113


The Digital Controller For Large chillers ESIE 05-07

4.5 Menu Overview


1
Introduction This chapter gives an overview of the screens provided by the different menus.

2
Initial Test Main menu Readout menu

Appears when connected Not visible on remote terminal Setpoint menu


to power supply. because all menus are directly
accessible with
the different menu keys.
User settings menu

3
Service menu

4 Timers menu

History menu

Info menu
5
Input/Output menu

User password menu

Cooling/heating menu

Network menu

Safety menu

2–114 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

4.6 How to Read or Adjust Parameter Settings: the Programming Procedure


1
Programming
procedure

Begin (*)

2
Press the f key.

Select the disired menu with the h g keys.

Does the controller prompt you to give the password? No 3


Yes

Enter the password using the h or g key.

Press the q key.


4
Select the desired screen using the h or g key.

No
Do you want to adjust a parameter setting?

Yes 5
Select the parameter by using the q key.

Adjust the value using the h or g key.

No
Do you want to save the modifications?
Yes

Press the q key.

Yes
Do you want to adjust another parameter in the same screen?

No

Press the f key.

Yes
Do you want to adjust a parameter in another screen?
No

(*): The display shows the last screen used

Part 2 – Functional Description 2–115


The Digital Controller For Large chillers ESIE 05-07

4.7 Read-out Menu


1
Operational Using this menu you can read the operational information, such as the cooling set points, the inlet and
information outlet water temperature, the circuit status, etc. This menu allows access to several screens. The
number of screens depends on the unit type and the options.

2 Screen 1 This screen shows information about the operation mode, the setpoints and the temperatures:
Line 1f and 3a only visible if the unit is an ERAP.
Line 4a is only visible if the unit is a "HP".
Line 4b is only visible if the unit is a "HR".

Line n° Display Description

3 1a INLSETP1 (2) E Evaporator inlet water temperature setpoint 1 (or setpoint 2 in


case of dual setpoint setting).

1b OUTSETP1 (2) E Evaporator outlet temperature setpoint 1 (or setpoint 2 in


case of dual setpoint setting).

1c MANUAL MODE If the controller is programmed in manual control

4 1d INLSETP1(2) C Condenser inlet temperature setpoint 1 (or setpoint 2 in case


of dual setpoint setting).

1e SP1(2)E: C: Set point 1 Evaporator: Condenser:


(or setpoint 2 in case of dual setpoint setting), setpoint from
schedule timer.

5
1f SETPOINT1(2) The unit works on thermostat control (ERAP units).

2 INL WATER E Actual evaporator inlet water temperature.

3 OUTL WATER E Actual evaporator outlet water temperature.

3a TEMP SENSOR Actual temperature of the thermostat sensor (ERAP units)

4a INL WATER C Actual condenser inlet water temperature

4b HR SP: C: C Heat recovery setpoint and actual heat recovery condenser


temperature.

Screen 2 This screen shows information about the evaporator outlet water temperature:

Line n° Display Description

1 EVAPORATOR Evaporator related data.

2 OUT WATER C1 Actual evaporator outlet water temperature of circuit 1

3 OUT WATER C2 Actual evaporator outlet water temperature of circuit 2.

2–116 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Screen 3 This screen shows information about the status of compressors C1 or C2


1
Line n° Display Description

1 UNIT STATUS Compressor status data

2 C1 Actual status of compressor 1

4a
C2

UNITCAPACITY
Actual status of compressor 2

Indicates the actual capacity use (from 0 to 100%).


2
4b UNIT: % LOWNOISE: Indicates the actual capacity use (from 0 to 100%) and if
low noise is active or not.

The possible status of a compressor can be:


3
Display Description

OFF-CAN STARTUP The compressor is ready to start up when extra cooling is requested.

OFF-TIMER BUSY One of the software timers is counting. Compressor cannot start up.

ON – 12% STAR

ON – 12% DELTA
Compressor works on 12% in star (this mode is used to start up).

Compressor works on 12% on delta.


4
ON – XX% DELTA Compressor works on XX% on delta.

OFF–0% LIMIT Compressor is disabled, to limit the unit capacity. This can be acti-
vated with a schedule timer, a remote digital input or with a fixed Lim-

ON – YY% (LIMIT)
itation.

Compressor works on YY% and reached the limit specified in user


5
settings menu

OFF–SAFETY ACTIVE One of the safeties prevents starting of the compressor.

OFF–FREEZE UP DIS The compressor is shut off due to freeze up prevention.

ON – 12% SHEAT REC Compressor works on 12% in star (this mode is used to start up) and
heat recovery is activated.

ON – 12% DHEAT REC Compressor works on 12% in delta (this mode is used to start up)
and heat recovery is activated.

ON – ZZ% HEAT REC Compressor works on ZZ% and heat recovery is activated.

Remark: Possible values for xx, yy and zz are between 12% and 100%.

Part 2 – Functional Description 2–117


The Digital Controller For Large chillers ESIE 05-07

1 Screen 4 This screen shows information about the pressures of circuit 1:

Line n° Display Description

1 ACT. PRESSURES C1 Pressure data of circuit 1

2 HP1: b = °C Actual high pressure and corresponding temperature

2 3

4
LP1: b =

HP SETPOINT C1: b
°C Actual low pressure and corresponding temperature

This line is only for units with inverter fan control. It


shows the target high pressure set point.

Screen 5 This screen shows information about the pressures of circuit 2:

3 Line n° Display Description

1 ACT. PRESSURES C2 Pressure data of circuit 2

2 HP2: b = °C Actual high pressure and corresponding temperature

3 LP2: b = °C Actual low pressure and corresponding temperature

4 4 HP SETPOINT C: b This line is only for units with inverter fan control. It
shows the target high pressure set point.

Screen 6 This screen shows information about the compressor running hours:

5 Line n° Display Description

1 EXTRA READ-OUT Compressor running hours.

2.1 RH 1 Total running hours of compressor 1

2.2 CS 1 Total amount of start-ups of compressor 1.

3.1 RH 2 Total running hours of compressor 2

3.2 CS 2 Total amount of start-ups of compressor 2.

4 AMBIENT Actual ambient temperature (this line is only visible if the


unit is not water-cooled).

2–118 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Screen 6a This screen shows extra information about the compressor running hours for heat pump units:
1
Line n° Display Description

1 EXTRA READ-OUT Compressor running hours.

2.1 C1C: h Total running hours of compressor 1 in cooling mode.

2.2

3.1
H:

C2C: h
h Total running hours of compressor 1 in heating mode.

Total running hours of compressor 2 in cooling mode.


2
3.2 H: h Total running hours of compressor 2 in heating mode.

Screen 7 and 8 These screens show information about the EEV and will therefore only be visible if electronic
expansion valves are present. 3
Line n° Display Description

1 EEV 1 (2) READ-OUT Read-out off EEV driver of circuit 1 or 2

2 SUCTION TEMP: Actual suction temperature (unity: 0.1°C)

3 SUPERHEAT: Actual superheat temperature (unity: 0.1°C) 4


Remark: This screen is only visible if the parameter SCREENS is put on Yes (see EEV service menu
on page 2–141)

Part 2 – Functional Description 2–119


The Digital Controller For Large chillers ESIE 05-07

4.8 Set Points Menu


1
Screen 1: password Depending on the settings in the user settings menu explained further on, the system may require the
user password to enter the screens in this menu.
This screen will only appear if a password is required.

2
Line n° Display Description

1 ENTER PASSWORD Screen title

3 PASSWORD: 0000 Enter the correct password

Remark: The units leave the factory with the user password set to "1234". This user password can be
modified in the user password menu.
3
Screen 2: This menu allows you to set the inlet/ outlet water temperature of the evaporator/condenser of circuit
1 and 2. These set points will not be active in the Manual Control Mode.

Upper
Line n° Display Description Default value Lower limit
limit
4 1 INLSETP1 E Inlet water temp. set 12.0 °C MOW+3°C 23°C
point 1 evaporator

1a INLSETP1 C Inlet water temp. set 12.0 °C 15°C 50°C


point 1 Condenser

2 INLSETP2 E Inlet water temp. set 12.0 °C MOW+3°C 23°C


5 point 2 evaporator

2a INLSETP2 C Inlet water temp. set 12.0 °C 15°C 50°C


point 2 Condenser

3 OUTLSETP1 E Outlet water temp. set 7.0 °C MOW 16°C


point 1 evaporator

3a SETPOINT 1 Temp. setpoint 1 for 7.0 °C MOW 16°C


ER units

4 OUTLSETP2 E Outlet water temp. set 7.0 °C MOW 16°C


point 2 evaporator

4a SETPOINT 2 Temp. setpoint 2 for 7.0 °C MOW 16°C


ER units

Not all lines are visible. The type of unit and the operating mode determine which lines are visible:
• • Line 1, 2, 3, 4: Water and air-cooled units: Cooling mode(Inlet/Outlet/Manual).
• • Line 1a, 2a: only for water-cooled units: Heating mode(Inlet/Manual).
• • Line 1, 2, 1a, 2a: only for water-cooled units: Double thermostat (Inlet/manual).
• • Line 3a, 4a: only for ER units (Thermostat setpoint).

A ">" symbol is displayed in front of the active setpoint in this screen.

Remark: You can select setpoint 1 or 2 with a digital input from a switch. In the service menu you can
select which digital input you want to use for this.

2–120 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Remark:
• • The limit values mentioned in the table above are valid for the standard MOW (Minimum Outlet
Water) setting of 4°C.
1
• • For glycol units the lower limit of the cooling temperature set point depends on the MOW setting.
The possible MOW settings depend on the percentage of glycol in the water.

2
Screen 3: This menu allows you to set the EEV set points.
This screen is only visible if electronic expansion valves are present.

Line n° Display Description Default value Limit value

1 EEV SETPOINTS

2 SH SP1: 2: Superheat setpoint 5°C 0 to 9.9 °C

3 PR SP1: 2: Pressure setpoint of super-


heat
3.5 bar 0 to 7 bar 3

Screen 4 This menu allows you to set the EEV set points.
This screen is only visible if electronic expansion valves are present.

Line n° Display Description Default value Limit value 4


1 EEV SETPOINTS

2 MINOP1: 2: Min operation pressure 0 bar 0 to MAXOP bar

3 MAXOP1: 2: Max operation pressure 6.5 bar MINOP to 30 bar

Between the min and the max operation pressures the unit will regulate on superheat setpoint.
5
The details of this function are explained in the chapter about superheat control.

See chapter superheat control for more information.

Part 2 – Functional Description 2–121


The Digital Controller For Large chillers ESIE 05-07

4.9 User Settings & Service Menu


1
User Settings menu

Screen 1: password You need the user password to enter this menu.

2 Line n° Display Description

1 ENTER PASSWORD Screen title

3 PASSWORD: 0000 Enter the correct password

Remark: The units leave the factory with the user password set to "1234". This user password can be
3 modified in the user password menu.

Screen 2 This screen allows modification of the control settings:

Line n° Display Description Possible settings

4 1

2
CONTROL SETTINGS

MODE:
screen title

to select the control mode MANUAL CONTROL


INL WATER STEP
OUTL WATER STEP
THERMOSTAT
(ERAP units)

5 3 CIR1: CIR2: status of corresponding


compressor
0%
30% till 100%
(only for manual mode)

OFF / LOW / MED /


status of corresponding fan HIGH for 3step fans
4a F1*: F2*: speed
(only for manual mode) 0 to 100% for inverter
driven fans

For more info about this function refer to the corresponding chapter.

2–122 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Screen 3 This screen allows you to modify the thermostat loadup - down parameters.

Default
1
Lower Upper
Line n° Display Description (Depending on
limit limit
control mode)

1 THERMOST.SETTINGS screen title


2
3
2
4.1 LOADUP Loadup time (s) 48 (inlet) 12 300
(sampling time) 12 (outlet)
4.2 DWN Loaddown (s) 24 (inlet) 12 300
(sampling time) 12 (outlet)
3
Screen 4 This screen allows you to change the start up priority of the circuits in case of capacity demand:

Lower Upper
Line n° Display Description Default
limit limit

1 LEAD-LAG SETTINGS screen title 4


2 LEAD-LAG MODE To select the automatic AUTO
or manual lead-lag mode
*

3 LEAD-LAG HOURS To select the difference in 1000 100 1000


operation time between the
compressors (automatic
mode)
5
4 EQUAL STARTUP Startup both compressors NO NO YES
and raise the capacity of
both compressors with the
same value

If equal startup is set to "NO" then one compressor will go to 100% capacity before the second
compressor is started.

* If the lead-lag mode is not set to auto, the possible settings are:

Possible manual setting 1 Possible manual setting 2

C1>C2 C2>C1

For more info about this function refer to the corresponding chapter.

Part 2 – Functional Description 2–123


The Digital Controller For Large chillers ESIE 05-07

1 Screen 5 This screen allows you to choose whether the capacity limitation settings of the circuits are selected
by: a digital input (remote switch or timer), via the schedule timer, not active or set to lim1.

Line n° Display Description Possible settings

1 CAP. LIM. SETTINGS screen title

2
REMOTE DIG INP.
to select the capacity limitation SCHEDULE TIMER
2 MODE:
mode NOT ACTIVE
LIM1

3 L1CIR1 CIR2: Limitation setting 1


0%, 30% – 100%
4 L2CIR1 CIR2: Limitation setting 2

3 Remark: Only one mode is active at the time. When one mode is selected the other ones can't be
used.

For more info about this function refer to the corresponding chapter.

4 Screen 6
Line n° Display Description Possible settings

1 CAP. LIM. SETTINGS screen title

2 L3CIR1 CIR2: Limitation setting 3


0%, 30% – 100%
3 L4CIR1 CIR2: Limitation setting 4
5 This setting selects which CH.DI (chang.dig.input)
4 LOW NOISE MODE action activates the low noise SCH.T (schedule timer)
function YES/NO

For more info about this function refer to the corresponding chapter.

2–124 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Screen 7 This screens allows to set the pump lead and lag times. It is also in this screen that the "pump daily
on" function can be activated. 1
Lower Upper
Line n° Display Description Default
limit limit

1 PUMPCONTROL screen title

2 PUMPLEAD-
TIME
Time to run the water pump
before starting up the chiller
020 sec 020 sec 180 sec
2
3 PUMPLAGTIME Time to keep the pump on, after 000 sec 000 sec 180 sec
stopping the chiller

4.1 DAILY ON To activate a daily pump start up N N Y

4.2 AT Pump start time 12h00 00h00 24h00


3
The user will get the choice to perform a pump start every day to prevent obstruction of the pump and
to increase the lifetime of the pump. Every day at pump start time, which can be chosen, the pump will
be started automatically for a short time period (5s) when the unit is not on.

Remark: The default value for the PUMPLAGTIME is 0 sec, but it is recommend setting the lag time
to 120s. This is to prevent the evaporator from freezing up when there is no flow. 4
For more info about this function refer to the corresponding chapter.

Screen 8 This screen allows you to enable or disable the schedule timer and the holiday period timer.
This screen is only visible if the unit is operating as a standalone unit or if the unit is the master in a
DICN setup.
5
Possible
Line n° Display Description
settings

1 SCHEDULE TIMER screen title

2 ENABLE TIMER To enable the programmable schedule timer N/Y

3 ENABLE HOLIDAY To enable the programmable holiday period timer N/Y


PER

Remark: New screens will be available if one or both timer possibilities are set to Yes.
For more info and all the sceens about these schedule and holiday timers refer to the
schedule timer managment chapter on page 2–56.

Part 2 – Functional Description 2–125


The Digital Controller For Large chillers ESIE 05-07

1 Screen 9 This screen will only be visible if in service menu "Dual Evap. Pump" is selected as digital output

Line n° Display Description Possible settings

1 DUAL EVAP. PUMP screen title

2 MODE Select the start-up mode AUTOM. ROTATION

2
PUMP2 > PUMP1
PUMP1 > PUMP 2

3 OFFSET ON RH Running hours offset value 001h-999h


(default value 048h )

For more info about this function refer to the corresponding chapter.

3 Screen 10 This screen allows you to set the floating setpoint.


Only available on a Cooling only unit, heat recovery or RC unit.

Line n° Display Description Possible settings

1 FLOATING screen title

4 2
SETPOINT

MODE NOT ACTIVE


AMBIENT

2–126 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Screen 10a When you choose ambient mode the following settings will appear.
1
Lower Upper
Line n° Display Description Default
limit limit

1 FLOATING screen title


SETPOINT

2 MODE : Selected mode


2
3 MAX VALUE : Max value of floating setpoint 3°C 0°C 5°C
correction

4.1 ZERO: Here the setpoint value will be 20°C 20°C 43°C
equal to 0.

4.2 SLOPE This parameter is necessary


to draw the angle of the curve
5°C 0°C 10°C
3
For more info about this function refer to the corresponding chapter.

Screen 11 This screen allows you to modify the display language.

Line n° Display Description Possible settings


4
1 DISPLAY SETTINGS screen title

2 PRESS ENTER TO

5
3 CHANGE LANGUAGE

4 XXXXXXXXX The actual language is displayed Depending on the con-


troller memory 1 or
more languages are
available

When in this screen just press enters to change language, this is a loop function which means when
you reached the last selectable language you are sent back to the first. If only one language is
available the screen will not change when enter is pressed.
Depending on the memory size of the pCO2 controller 2 or 5 language are stored in the memory.

Screen 12 This screen allows you to modify time and date.

Line n° Display Description Possible settings

1 DISPLAY SETTINGS screen title

2 TIME To set the actual time 00h00–23h59

3 DATE To set the actual date MON-SUN


01/01/00-31/12/99

Part 2 – Functional Description 2–127


The Digital Controller For Large chillers ESIE 05-07

1 Screen 13 This screen will only be visible if in the service menu free cooling is selected as digital output.
Free cooling is only selectable on units with an ambient sensor (air-cooled cooling only or
condenserless).

Line n° Display Description Possible settings


1 FREE COOLING screen title

2
2 MODE: Choose mode to regulate the free cool- NOT ACTIVE
ing on INLET-AMBIENT
AMBIENT

Ambient: free cooling is based on ambient temperature


Inlet-Ambient: free cooling is based on the difference between inlet water temperature and ambient
temperature

3 For more info about this function refer to the corresponding chapter.

Screen 13a When you choose (Inlet -)ambient mode the following settings will appear.

Lower Upper
Line n° Display Description Default
limit limit
4 1 FREE COOLING screen title
2 MODE Selected mode
3.1 SP Define setpoint of free cooling 5°C -30°C 25°C
3.2 DI Setting of the free cooling differ- 1.0°C 1.0°C 5.0°C
ence

5 4.1 PUMP Status of the evaporator water


pump
ON OFF ON

4.2 LEAD The lead time of the evaporator 0s 0s 999s


water pump

Line 4 will only be visible if Ambient is selected. Inlet-Ambient is chosen the pump will remain "ON"

Screen 14 This screen is used to set the heat recovery parameters.


Line 2 and 3 are only visible if Analog input AI1 is set to HR INLET WATER C.
Line 4 is only visible if digital output 2 is set to heat recovery condenser pump in the service menu.

Lower Upper
Line n° Display Description Default
limit limit

1 HEAT RECOVERY screen title


2 HR INLSETP C: Heat recovery condenser 45°C 30°C 70°C
inlet setpoint
3 HR INLDIFF: Inlet step difference 3°C 2°C 5°C
4 HR COND PUMPLAG: Lag time of the heat 5s 0s 999s
recovery condenser
pump

For more info about this function refer to the corresponding chapter.

2–128 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Screen 15 Additional screens if DICN is selected.


1
For more info about this function refer to ”The fuction controller for DICN”.

Remark: When used in DICN option, the Schedule Timer (screens 8…) will only be available on the
master unit

Screens on the master unit.

Line n° Display Description Possible settings


2
1 MASTER SETTING screen title
2 NR OF SLAVES: Enter the number of slaves you want to 0/1/2/3
use on the DICN network

Screen 15a
3
Line n° Display Description Possible settings
1 MASTER SETTING screen title
2 MODE Normal: the unit works normally. NORMAL
Standby: if the unit is in standby it will only
start-up in case the other DICN units don’t
DISCONN.
ON/OFF 4
have enough capacity or error on other
STANDBY
unit, ...
Disconnected: the unit is disconnected of
the DICN setup and will operate as a
standalone.
3 OFFSET After the adjusted hours the units will
change the sequence of start-up.
0h till 9000h 5
4 PUMP ON IF: Select when the pump must start UNIT ON
COMPR ON

Screen 15b Screens on the slave unit:

Possible
Line n° Display Description
settings
1 SLAVE “X” screen title SLAVE 1 / 2 / 3
SETTINGS
2 MODE Normal: the unit works normally. NORMAL
Standby: if the unit is in standby it will only DISCONN.
start-up in case the other DICN units don’t ON/OFF
have enough capacity or error on other
STANDBY
unit, ...
Disconnected: the unit is disconnected of
the DICN setup and will operate as a stan-
dalone.
3 OFFSET After the adjusted hours the units will 0h till 9000h
change the sequence of start-up.
4 PUMP ON IF: Select when the pump must start. UNIT ON
This selection is for the unit only COMPR ON

Part 2 – Functional Description 2–129


The Digital Controller For Large chillers ESIE 05-07

1 Screen 16 This screen allows you to protect the access of the setpoint menu with a password.

Possible
Line n° Display Description
settings

1 SETPOINT PASSWORD screen title

2
2 PASSWORD NEEDED TO Depending on the setting the system No
may require the user password to enter
3 CHANGE SETPOINTS: Yes
the setpoint menu.

2–130 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Service menu
1
Operational The service menu is accessible through the last screen of the user settings menu, to enter the service
information menu you need the service password. Please contact your distributor for this password.
It is only possible to access the service menu when the unit is "OFF".

Screen 1 You need the password to enter this menu. 2


Line n° Display Description
1 ENTER SERVICE Screen title
3 PASSWORD: 0000 Enter the correct password

Remark: when the unit is operating it is not possible to enter the service menu. 3
Screen 2 This screen allows you to modify the minimum outlet water, the BMS communication interval and the
master-slave option.
Line 4 is not visible for ER units.

Line n° Display Description Default Possible settings 4


1 SERVICE MENU Screen title
2 MIN. OUTL. WATER To select the minimum outlet 4°C From MOW to 8°C
water temperature
3 FINETUNE(BMS) To select the communication 30s From 0s till 60s
interval 5
4 MS OPTION To select master-slave option N Y or N
yes or no

The minimum outlet water temperature is restricted depending on the percentage of glycol in the
water.

Screen 3 This screen allows you to modify the low pressure bypass timer, the low pressure setpoint and delay
network error.
Line 4 is only visible if MS Option setting = Yes or if PCOE is present.

Line n° Display Description Possible settings Default

1 SERVICE MENU Screen title


2.1 LP SP Specify the low pressure 02bar till 3.5bar **
limit
2.2 PDWN Low pressure setpoint for 0.2bar till 3.5bar 0.2bar
pump down.
3 LP BYPASSTIMER To set the low pressure From 0s to 180s 120s
bypass timer
4 DELAY NETW. ERR. To set the delay of the net- From 30s to 600s 120s
work error

** Default setpoint depends on refrigerant type:


• • 1 bar for R134a
• • 1.5 bar for R407c

Part 2 – Functional Description 2–131


The Digital Controller For Large chillers ESIE 05-07

1 Screen 4 This screen allows modifying the compressor running hours and number of start-ups (e.g. after
replacing a compressor).

Line n° Display Description Possible settings

1 SERVICE MENU Screen title

2
2 RUN.HRS-COMPR Screen title
STARTS

3.1 RH1: Read-out of actual running hours of Changeable from


compressor 1 00000h to 99999h

3.2 CS1: Read-out of actual number of starts of Changeable from


compressor 1 00000h to 99999h

3 4.1 RH2: Read-out of actual running hours of


compressor 2
Changeable from
00000h to 99999h

4.2 CS2: Read-out of actual number of starts of Changeable from


compressor 2 00000h to 99999h

4 Screen 5 This screen allows modifying the extra data about the compressor running hours in heating or cooling
(e.g. after replacing a compressor).

Line n° Display Description Possible settings

1 SERVICE MENU Screen title

5
2 RUN.HRS Screen title
COOL-HEAT

3.1 C1C: Read-out of actual running hours of Changeable from


compressor 1 in cooling 00000h to 99999h

3.2 H: Read-out of actual running hours of Changeable from


compressor 1 in heating 00000h to 99999h

4.1 C2C: Read-out of actual running hours of Changeable from


compressor 2 in cooling 00000h to 99999h

4.2 H: Read-out of actual running hours of Changeable from


compressor 2 in heating 00000h to 99999h

2–132 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Screen 6 This screen allows you to set the changeable digital inputs.

Line n° Display Description Possible settings


1
1 CHANG.INP/OUTPUTS Screen title
NONE
2 DI1: To set the digital input 1 STATUS
DUAL SETPOINT
REMOTE ON/OFF
2
3 DI2: To set the digital input 2
REMOTE COOL/HEAT
CAP. LIMIT 1
4 DI3: To set the digital input 3 CAP. LIMIT 2
CAP. LIMIT 3
CAP. LIMIT 4
LOW NOISE
3
HEAT RECOVERY

When you want to program on of these inputs, check the field wiring to see if this input is installed
correctly.

Each setting can only be assigned to one input, if you try to select it a second time it will not be
4
accepted.

For more info about this function refer to the corresponding chapter.

Part 2 – Functional Description 2–133


The Digital Controller For Large chillers ESIE 05-07

1 Screen 7 This screen allows you to set the changeable digital in- and output.
Line 3 not visible in case of CO, HR or ERAP unit.

Line n° Display Description Possible settings


1 CHANG.INP/OUTPUTS Screen title
NONE

2
STATUS
DUAL SETPOINT
REMOTE ON/OFF
REMOTE COOL/HEAT
2 DI4: To set the digital input 4 CAP. LIMIT 1
CAP. LIMIT 2
CAP. LIMIT 3

3 CAP. LIMIT 4
LOW NOISE
HEAT RECOVERY
NONE (open)
1 (closed)
3 DO1: REV. VALVE(C/H)

4 To set the digital output 2ND EVAP PUMP


CONDENSER PUMP
100% CAPACITY
FREE COOLING
4 DO2:
EVAP.HEATERTAPE
GEN.OPERATION

5 HR COND PUMP

When you want to program on of these inputs, check the field wiring to see if this input is installed
correctly.

Each setting can only be assigned to one input or output, if you try to select it a second time it will not
be accepted.

For more info about this function refer to the corresponding chapter.

2–134 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Screen 8 This screen allows you to set a changeable analogue input


Line 3 only visible if setpoint signal is selected. 1
Line n° Display Description Possible settings
1 CHANG.INP/OUT- Screen title
PUTS

2
2 AI1 • • To set a floating NONE
setpoint with an
MS OUTL WATER E
electrical signal.
SETP.SIGN.0/1V
• • To select if AI1 is SETP.SIGN.0/10V
used for HR inlet SETP.SIGN.0/20mA
water C SETP. SIGN.4/20mA
HR INLET WATER C
• • To select if AI1
is used for MS
outlet water E 3
3 MAX SETP.DIF: Maximum difference Between -50°C and 50°C
between set-points.

When you want to program this input, check the field wiring to see if this input is installed correctly.
For more info about this function refer to the corresponding chapter.

Remark:
4
• • If AI1 is programmed as HR inlet water C then Heat recovery mode is enabled, and the heat
recovery setpoint screen will appear in the user menu.
• • If AI1 is programmed as MS outlet water E, the controller will take the temperature reading from
AI1 as the DICN common outlet water temperature. If this AI1 is not programmed when DICN is
used, the controller will automatically take the AI1 input as DICN sensor. If the slave 1 setpoint
signal is used, the master must be programmed manually to MS outlet water C. 5
Screen 9 This screen allows you to adjust the offset of the probe.
Line 2/3 not visible in case of 'ERAP' unit type.

Lower Upper
Line n° Display Description Default
limit limit

1 PROBE OFFSET Screen title

2 AI4 INLET E : To set the accuracy of 0.0°C -0.5°C 0.5°C


the evaporator inlet
water temperature

2 AI5 OUTLET E : To set the accuracy of 0.0°C -0.5°C 0.5°C


the evaporator outlet
water temperature

3 AI6 AMBIENT : To set the accuracy of 0.0°C -0.5°C 0.5°C


the ambient tempera-
ture

Part 2 – Functional Description 2–135


The Digital Controller For Large chillers ESIE 05-07

1 Screen 10 This screen allows you to adjust the BMS settings.

Line n° Display Description Default Possible settings

1 BMS Screen title


SETTINGS

2
2 SER. BOARD: To select the communication NONE NONE
protocol between the BMS and RS485
the gateway RS232 (not used)
RS422 (not used)
LON FFT (not used)
LON RS485
(not used)

3 3 PROTOCOL: Indicates the communication


protocol
CAREL CAREL
MODEM (not used)
MODBUS (not used)
LON (not used)

4 BAUD RATE: To select the baud rate for 19200 bps 1200
communication between the 2400
BMS card and the gateway 4800
4 9600
19200

For more info about this function refer to the corresponding chapter.

Remark: Refer to the BMS manual (Service Manual BMS option for Daikin water chillers) for more

5
detailed information.

Screen 11 This screen allows you to activate the PC control mode and to modify the BMS settings.

Possible
Line n° Display Description Default
settings

1 BMSBOARD Screen title


SETTINGS

2 BMSCONTROL To allow BMS control to N N/Y


ALLOWED: read and write parameters

3 BMS ADDRESS PCB: Used to address circuits of 01 01 till 32


the unit towards the gate-
way

4 ON LINE: Indicates if there is commu- - YES - NO


nication between controller
and gateway.

For more info about this function refer to the corresponding chapter.

Remark: Refer to the BMS manual (Service Manual BMS option for Daikin water chillers) for more
detailed information.

2–136 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Screen 12 This screen allows you to customize the flow indication after start up.

Line n° Display Description Default Possible settings


1
1 SERVICE MENU Screen title
2/3 IF NO FLOW AFTER To select if the unit should ALARM ALARM/STANDBY
PUMPLEADTIME: go into alarm or standby
status if there is no flow
after start up. 2
4 MAN. PUMP To be able to check the OFF ON/OFF
operation of pump 1 and 2
OR
manually. This means that
MAN.PUMP: 2ND: when the unit is off the
(if a DO is set to dual pump can also be turned
evaporator pump) on at any time to check the
pump. 3
For more info about this function refer to the corresponding chapter.

Remark: In this menu you can turn 1 or 2 pumps on manually. The pump(s) will operate until they are
switched off or until you exit the service menu.
4
Screen 13 This screen allows you to customize the freeze up safety.

Possible
Line n° Display Description Default
settings

5
1 SERVICE MENU Screen title
2 FREEZE UP: To select one of the freeze up DIS&SAFETY DIS&SAFET
settings. Y/DIS. ONLY
3.1 SAFETY: Number of allowed freeze ups 2 0 to 5
during a specified time before
the circuit would stop.
3.2 IN To select the time in which the 60 min 5 till 180min
specified number of freeze ups
is allowed.
4 INL CHECK To select if the unit should N Y/N
AFTER RESET: check the inlet water tempera-
ture before reset.

Remark:
DISABLE ONLY:
• • The circuit will shut off after every freeze up protection (activated from MOW-1.5K) and will reset
automatically if evaporator outlet temperature > MOW. There will be no fault indication on the
controller.

DISABLE & SAFETY:


• • The circuit will shut off after every freeze up protection (activated from MOW-1.5K) and give a fault
indication after the number of allowed freeze ups during a specified time has expired. The safety
must be reset manually.

For more info about this function refer to the corresponding chapter.

Part 2 – Functional Description 2–137


The Digital Controller For Large chillers ESIE 05-07

1 Screen 14 This screen allows you to customize the fan safety.

In case of 3 step fans:

Lower Upper
Line n° Display Description Default
limit limit
1 SERVICE Screen title

2 2.1
MENU
FAN UP: Delay timer for switching on 10s 0s 180s
the fans one step up after Fan
HP is reached
2.2 DOWN : Delay timer for switching off the 180s 0s 180s
fans after Fan LP is reached

3 3.1 FAN LP :
Fan lower Limit, when pressure
is reached the fan down timer
6.0 bar
(R134a)
5.5 bar 8.7 bar

starts counting 11 bar 10.0bar 15.0


(R407C) bar
10 bar 8.0 bar 11.2 bar
Fan higher Limit, fans start (R134a)
3.2 HP :
when pressure is reached
4 17 bar
(R407C)
14.0 bar 19.0
bar
4 DIFF : Fan step difference 0.5 bar 0.5 bar 3 bar
4.0 bar 0.0 bar **
(R134a)
4.2 SHIFT To set fan shift
7.0 bar 0.0 bar **

5
(R407C)

** Maximum fan-shift = HPSETB - HP - 0.5 bar.

For more info about this function refer to the corresponding chapter.

2–138 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

In case of inverter driven fans:

This screen is shown in case of a heat recovery unit. 1


Lower Upper
Line n° Display Description Default
limit limit
1 SERVICE Screen title
MENU
2.1 HRSP1: High pressure setpoint
1 for heat recovery.
22.0 bar
(R407C)
16.0 bar 23.0 bar
2
2.2 D1: High pressure difference 1. 2.0 °C 0.0 °C 2.0 °C
3.1 HRSP2: High pressure setpoint 2 for 19.0 bar 16.0 bar 23.0 bar
heat recovery. (R407C)
3.2 D2: High pressure difference 2. 8.0 °C 6.0 °C 8.0 °C
4.1 HPSP: HP inverter setpoint if no HR
is requested.
13.0 bar
(R407C)
12.0 bar 14.0 bar
3
4.2 SHIFT: To set fan shift for low noise 9.0 bar 0.0 bar **
operation (R407C)

** Maximum fan shift = HPSETB - HP - 0.5 bar.

For more info abaut these functions refer to the corresponding chapter. 4
The following screens are additional screens that appear in case of inverter driven fans.

Lower Upper
Line n° Display Description Default
limit limit

1
2.1
SERVICE MENU
DO FAN OFF: %
Screen title
Digital output to switch 45% 0% 50%
5
the on/off fans, depend-
2.2 ON: % 55% 50% 99%
ing on the output signal
of the inverter.
3.1 INVMIN1: °C Parameters to define 0 -99 99
the minimum fan speed
3.2 - Hz 5 0 50
of the inverter driven
4.1 INVMIN2: °C fans in function of the 25 -99 99
outdoor ambient tem-
4.2 - Hz perature. 15 0 50

Lower Upper
Line n° Display Description Default
limit limit

1 SERVICE MENU Screen title


2.1 HPDIFF: Allowable deviation 0.3 bar 0.1 bar 0.4 bar
from the setpoint. when
fan output is around
50% (see page 2–34).
2.2 MAX: FanHPMaxDiff setting 0.5 bar 0.5 bar 8 bar
to set the reset value of
the Fan output Maxi-
mum function (see
page 2–37).

For more info about these functions refer to the corresponding chapter.

Part 2 – Functional Description 2–139


The Digital Controller For Large chillers ESIE 05-07

1 Screen 15 Line 4 is only visible if MS Option setting = Yes

Lower Upper
Line n° Display Description Default
limit limit

1 SERVICE MENU Screen title

2
2.1 C12%: Set the timer to run in 12% 20s 20s 180s
mode to start up

2.2 START: Timer to set the compressor 180s 120s 360s


to the first capacity step for a
certain time before the first
load-up is allowed

3
3.1 STOP: Timer to set to 12% before 8s 0s 99s
stop.

3.2 HP SETBACK: Function used to prevent the 16.5 bar 14 bar 18.0 bar
unit from going into high pres- (R134a)
sure safety
24.5 bar 23.5 bar 26.0 bar
(R407C)

4 4.1 MS PR: Unit priority –step Length


Priority
0-2 0-0 3-4

4.2 AI3 To set the accuracy of the 0 -0.5 0.5


sensor, Ms outlet water E or
HR inlet water C

5 Remark: Unity priority – step Length Priority


• • The first digit of the Master Slave Priority refers to the Unit priority. With this digit you can give each
unit a certain start up priority.
• • The second digit refers to the Step Length priority. This setting reacts only on loadup steps and
avoids that one of the DICN units goes into freeze-up alarm because the common leaving water is
still too high.

For more info about this function refer to the corresponding chapter.

Remark: Stop: This timer allows you to set the time of the 12% capacity step before stopping the
compressor. When a time is entered:
• • Time /2 is used to run in 12% capacity step.
• • Time /2 is used to still activate the 12% coil even if the compressor is switched off.

2–140 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Screen 16 This screen allows you to choose whether a password is needed to reset safeties.

Line n° Display Description Possible settings


1
1 SERVICE MENU Screen title
2 PASSWORD NEEDED TO

2
3 RESET SAFETIES:
4 Indication of the password NONE
needed to reset safeties. USER PASSWORD
(DEFAULT)
SERVICE PASSWORD

For more info about this function refer to the corresponding chapter.

3
Screen 17 This screen allows you to adjust the EEV settings
Only visible if EEV1 or EEV2 is present

Line n° Display Description Possible settings

1 EEV SERVICE MENU Screen title


2 SCREENS: Enabling additional screens, EEV N/Y 4
read-out
2.1 BATTERY: Enable battery N/Y
3 POWER ON,NO SAF: Set delay timer before safety will be 10 – 120 s
displayed (default 90s)

For more info about this function refer to the corresponding chapter. 5
Screen 18a This screen allows you to adjust the EEV settings
Only visible if EEV1 or EEV2 is present

Line n° Display Description

1 EEV DRIVER C1(2) Screen title


3 NO WARNINGS No warnings on EEV driver

Screen 18b This screen allows you to see and reset the warning
Only visible if EEV1 or EEV2 is present

Line n° Display Description Possible settings

1 EEV DRIVER C1(2) Screen title


2 SYSTEM WAITING FOR:
3 VALVE OPEN
4 GO AHEAD: N-Y

Remark: After setting GO AHEAD on Y you will be able to reset the Valve Open error on the Error
menu

Part 2 – Functional Description 2–141


The Digital Controller For Large chillers ESIE 05-07

1 Screen 18c This screen allows you to see if the battery is charged
Only visible if EEV1 or EEV2 is present

Line n° Display Description Possible settings

1 EEV DRIVER C1(2) Screen title

2
3 BATTERY CHARGED Indicates if battery is charged

4 Status N–Y

Screen 19

Line n° Display Description Possible settings

3 1 SERVICE MENU Screen title

2 SIMULATION: Indicates if the controller is set NO – YES


to simulation board or standard
parameters

3.1 AI: Setting (default = 0) 0–2

4 3.2 AO: Setting (default = 0) 0–1

3.3 DIS.EEV: Setting (default = 0) 0–1

4 STL Setting (default = 0) 0–1

For more info about this function refer to the corresponding chapter.
5
Screen 20 This screen allows you to modify the stepless differential thermostat settings

Lower Upper
Line n° Display Description Default
Limit Limit

1 SERVICE MENU Screen title

3.1 A: Setting A 0.8 °C 0.8 °C 6 °C


3.2 B: Setting B 0.5 °C 0.5 °C 1 °C
3.3 C: Setting C 0.2 °C 0.2 °C 0.4 °C

4.1 InlDiff Selection if inlet differential Y N Y


check is used

4.2 Valve of inlet differential 0.5 °C 0.3 °C 2 °C

For more info about this function refer to the corresponding chapter.

Remark: Inlet differentional check:

When a unit is on outlet control, then the inlet water temperature is stored in the memory at the moment
the last compressor is stopped by thermostat (not when stopped by safety, change mode...). The unit
will only restart if the thermostat ON is requested and if the inlet evapovator water temperature > stored
value + inldiff.

2–142 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

4.10 Timers Menu


1
Software timers Using this menu you can read the actual value of the software timers. This menu displays four screens.

Screen 1 This screen shows the actual value of the general timers:

Line n° Display Description 2


1 GENERAL TIMERS Screen title

2a.1 LOADUP: Delay timer for loading up; during countdown, the unit is unable
to load up

2a.2 -DWN: Delay timer for loading down; during countdown, the unit is una-
ble to load down 3
3a PUMPLEAD: The time the pump has to run before the chiller can start up.

3b PUMPLAG: The time the pump still has to keep running after the chiller has
stopped.
(appears when PUMPLEAD TIME =0)

3c PUMPDAILY: Countdown timer, counts if the daily pump start is activated and 4
if the start time is reached.

4 FLOWSTOP: Delay timer that starts counting when the water flow through the
evaporator stops during normal operation; if the water flow has
not restarted during the countdown, the unit will shut down
(default: 5s)

For more info about this function refer to the corresponding chapter.
5
Screen 2 This screen shows the actual value of the startup difference timer:

Line n° Display Description

1 COMPRESSOR Screen title


TIMERS

2 COMPR. STARTED Startup difference timer (5s).


If more then one compressor starts up at the same time than
there has to be 5 seconds between startups.

For more info about this function refer to the corresponding chapter.

Part 2 – Functional Description 2–143


The Digital Controller For Large chillers ESIE 05-07

1 Screen 3 This screen shows the actual value of the compressor timers:

Line n° Display Description

1 COMPRESSOR TIMERS Screen title

2 GRD1: s AREC1: s Guard timer & Anti recycling timer for compressor 1

2 3 GRD2: s AREC2: s Guard timer & Anti recycling timer for compressor 2

Remark: Guard timer: delay timer to prevent compressor from restarting after a shutdown
(default 60s). Only if AREC timer is already on 0s.

Anti recycling timer: AREC timer is used to limit the starts per hour, means counting after
starting the compressor. For a screw compressor the default value is 600sec (max. 6
3 starts/hour).

Screen 4 This screen shows the actual value of the compressor timers:

Line n° Display Description

4 1 COMPRESSOR
TIMERS
Screen title

2.1 START1: Delay timer that shows the remaining time that the unit has
to run in its first capacity step at start up.

2.2 STOP: Delay timer that shows the remaining time that the unit has
to run at 12% capacity before shutting down.
5 3.1 START2: Delay timer that shows the remaining time that the unit has
to run in its first capacity step at start up.

3.2 STOP Delay timer that shows the remaining time that the unit has
to run at 12% capacity before shutting down.

2–144 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

4.11 History Menu


1
Introduction The history menu contains all the information concerning the latest shutdowns. The structure of those
menus is identical to the structure of the safety menu. Whenever a failure is solved and the operator
performs a reset, the concerning data from the safety menu is copied into the history menu. The last
20 errors or warnings are recorded and can be read out.

Additionally the number of safeties that already occurred on each circuit can be consulted on the first
line of the history screens.
2
Screen 1

Line n° Display Description

1 UNIT HISTORY:XXX
CIRC 1 HISTORY:XXX
Indicates the safety. 3
XXX is the number of the alarm.
CIRC 2 HISTORY:XXX
NET HISTORY:XXX
U WARN HISTORY:XXX
C1WARN HISTORY:XXX

4
C2WARN HISTORY:XXX

2 XXX:XXXXXXXXXXXX Indicates the safety code and its description.

3 XXhXX – XX/XX/XX Indicates time and date of safety.

4 INLSETP1 E: XXX°C or Indicates the control mode and setpoint at


INLSETP2 E: XXX°C or the moment of shutdown.
OUTSETP1 E: XXX°C or
OUTSETP2 E: XXX°C or
INLSETP1 C: XXX°C or
5
INLSETP2 C: XXX°C or
SP1E: C: or
SP2E: C: or
THERMOSTAT
MANUAL MODE
HR INL C SENCOR

When in this main history screen it is possible to go to sub screens for more detailed information. To
access these sub screen press the q key as many times as needed to reach the desired sub screen.
Remark: The sub-screens automatically disappear after 5 seconds.

Part 2 – Functional Description 2–145


The Digital Controller For Large chillers ESIE 05-07

1 Sub screen 1.1 Push the q key to enter the first sub-screen.
Line n° Display Description

1 UNIT HISTORY:XXX Indicates if it was a unit, circ1, circ2 or network


CIRC 1 HISTORY:XXX safety.
CIRC 2 HISTORY:XXX XXX is the number of the alarm.

2 NET HISTORY:XXX
U WARN HISTORY:XXX
C1WARN HISTORY:XXX
C2WARN HISTORY:XXX

2 XXX:XXXXXXXXXXXX Indicates the safety code and its description.

3.1 INL.E: XX.X°C Actual measured evaporator inlet temperature at

3 3.2 INL.C:
the moment of shutdown.

Actual measured condenser inlet temperature at


XX.X°C the moment of shutdown. (The value is shown on
line 4!)

4 OUT.E: XX.X°C Actual measured evaporator outlet temperature at


the moment of shutdown.
4
Screen 1.2 Push the q key again to enter the second sub-screen.
Line n° Display Description

5
1 UNIT HISTORY:XXX Indicates if it was a unit, circ1, circ2 or network
CIRC 1 HISTORY:XXX safety.
CIRC 2 HISTORY:XXX XXX is the number of the alarm.
NET HISTORY:XXX
U WARN HISTORY:XXX
C1WARN HISTORY:XXX
C2WARN HISTORY:XXX

2 XXX:XXXXXXXXXXXX Indicates the safety code and its description.

3 OUTC1: XXX°C Actual measured evaporator outlet temperature of


circuit 1 at the moment of shutdown.

4 OUTC2: XXX°C Actual measured evaporator outlet temperature of


circuit 2 at the moment of shutdown.

2–146 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

Screen 1.3 Push the q key once more to enter the third sub-screen.
1
Line n° Display Description

1 UNIT HISTORY:XXX Indicates if it was a unit, circ 1, circ2, or network


CIRC 1 HISTORY:XXX safety.
CIRC 2 HISTORY:XXX XXX is the number of the alarm.
NET HISTORY:XXX
U WARN HISTORY:XXX
C1WARN HISTORY:XXX
2
C2WARN HISTORY:XXX

2 XXX:XXXXXXXXXXXX Indicates the safety code and its description.

3 C1: Actual status of the compressor of circuit 1 at the

4 C2:
moment of shutdown.

Actual status of the compressor of circuit 2 at the


3
moment of shutdown.

Screen 1.4 Push the q key once more to enter the fourth sub-screen.
Line n° Display Description
4
1 UNIT HISTORY:XXX Indicates if it was a unit, circ 1, circ2, or network
CIRC 1 HISTORY:XXX safety.
CIRC 2 HISTORY:XXX XXX is the number of the alarm.
NET HISTORY:XXX
U WARN HISTORY:XXX
C1WARN HISTORY:XXX 5
C2WARN HISTORY:XXX

2 XXX:XXXXXXXXXXXX Indicates the safety code and its description.

3 HP1: = °C Actual status of the high pressure of circuit 1 at


the moment of shutdown.

4 LP1: = °C Actual status of the low pressure of circuit 1 at


the moment of shutdown.

Part 2 – Functional Description 2–147


The Digital Controller For Large chillers ESIE 05-07

1 Screen 1.5 Push the qkey once more to enter the fifth sub-screen.
Line n° Display Description

1 UNIT HISTORY:XXX Indicates if it was a unit, circ 1, circ2, or network


CIRC 1 HISTORY:XXX safety.
CIRC 2 HISTORY:XXX XXX is the number of the alarm.

2 NET HISTORY:XXX
U WARN HISTORY:XXX
C1WARN HISTORY:XXX
C2WARN HISTORY:XXX

2 XXX:XXXXXXXXXXXX Indicates the safety code and its description.

3 HP2: = °C Actual status of the high pressure of circuit 2 at the

3 4 LP2: = °C
moment of shutdown.

Actual status of the low pressure of circuit 2 at the


moment of shutdown.

Screen 1.6 Push the q key once more to enter the sixth sub-screen.
4 Line n° Display Description

1 UNIT HISTORY:XXX Indicates if it was a unit, circ 1, circ2, network or


CIRC 1 HISTORY:XXX pump safety.
CIRC 2 HISTORY:XXX XXX is the serial number of the alarm.
NET HISTORY:XXX

5 U WARN HISTORY:XXX
C1WARN HISTORY:XXX
C2WARN HISTORY:XXX

2 XXX:XXXXXXXXXXXX Indicates the safety code and its description.

3 RH 1: Actual running hours of the compressor of circuit 1


at the moment of shutdown.

3a AMB.T: Actual ambient temperature at the moment of shut-


XX.X°C down. (The value is shown on line 4!)

4 RH 2: Actual running hours of the compressor of circuit 2


at the moment of shutdown.

2–148 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

4.12 Info Menu


1
Introduction Using this menu you can consult additional information about the unit. There are four screens.

Screen 1 This screen shows the actual time and date.

Line n° Display Description


2
1 TIME INFORMATION Screen title

2 TIME: XXhXX Actual time

3 DATE:XXX XX/XX/XX Actual day en date

For more info about how to set these parameters refer to the corresponding chapters. 3
Screen 2 This screen shows the unit type.

Line n° Display Description

1 UNIT INFORMATION Screen title 4


2a UNITTYPE: XX-XX-XXX The first two letters tell if the unit is air- or water-cooled,
the following two give the type of unit and the number
indicates the capacity power of the unit.

2b C: Indicates the type of the compressor:


STL: Stepless compressor
ST: Step compressor 5
3a CIRC: EVAP: Indicates the quantity of circuits and Evaporators

3b FAN: Indicates the type of the fans:


N: No fans
3ST: on/off fans with 3 fan steps
INV: on/off fans and Inverter fans

4 REFRIGERANT: XXXX Refrigerant type (R407C / R134a)

Remark: Unit type explanation: WW: Water-Water-cooled


AW: Air-water-cooled

CO: cooling only


HP: Heat-pump
HR: Heat recovery
RC: Remote condenser
CA: ER

Part 2 – Functional Description 2–149


The Digital Controller For Large chillers ESIE 05-07

1 Screen 3 This screen shows additional information about the unit, especially about the software and the EEV
drivers if present on the unit.
Line 4 only visible if EEV1 = Yes or EEV2 = Yes

Line n° Display Description

1 UNIT INFORMATION Screen title

2 2 SW: Indicates the software version and date.

3 SW CODE: Indicates the software code.

4 EEV1: -2: XXXXXX The hardware (first 3 digits) and software version
(last 3 digits ) of the EEV driver

3 Screen 4 This screen shows PCB information.

Line n° Display Description

1 PCB INFORMATION Screen title

4
2 BOOT: Indicates boot version and date.

3 BIOS: Indicates bios version and date.

4 pLAN ADDRESS : Gives the address that is set on the dipswitch


(For DICN)

For more info about how to set these parameters refer to the corresponding chapters.
5

2–150 Part 2 – Functional Description


ESIE 05-07 The Digital Controller For Large chillers

4.13 Input/Output Status Menu


1
Introduction Using this menu you can read the status of the digital inputs and the status of the relay outputs.
• • Screen 1 to 5 provides the status of the digital inputs.
• • Screen 7 to 13 provides the status of the relay outputs.

2
• • Screen 6 and 14 provides the status of the changeable digital inputs and outputs.
• • Screen 15 provides the status of the EEV inputs and outputs.

Screen 1 This screen shows the status of the emergency stop and the flow switch.

Line n° Display Description Possible settings

1 DIGITAL INPUTS Screen title 3


2 EMERGENCY STOP: Status of emergency stop OK/NOK

3 FLOWSWITCH: Status of flow switch FLOW OK/NO FLOW

Screen 2 This screen shows the status of digital inputs of circuit 1. 4


Line n° Display Description Possible settings

1 DIGITAL INPUTS Screen title

2 C1 HIGH PR. SW. : Status of high pressure switch of OK/NOK

3 C1 REV.PH.PROT.:
circuit 1

Status of reverse phase protector OK/NOK


5
of circuit 1

4 C1 OVERCURRENT : Status of the overcurrent switch OK/NOK


of circuit 1

Screen 3 This screen shows the status of digital inputs of circuit 1.

Line n° Display Description Possible settings

1 DIGITAL INPUTS Screen title

2 C1 DISCH. TH. PR.: Status of discharge temperature OK/NOK


protection switch of circuit 1

3 C1 COMPR. TH. PR.: Status of compressor thermal OK/NOK


protection of circuit 1

4 C1 FAN INV.: Status of the inverter fan control- OK/NOK


ler of circuit 1 (only visible if
inverter driven fans are present)

Part 2 – Functional Description 2–151


The Digital Controller For Large chillers ESIE 05-07

1 Screen 4 This screen shows you the status of digital inputs of circuit 2.

Line n° Display Description Possible settings

1 DIGITAL INPUTS Screen title

2 C2 HIGH PR. SW. Status of high pressure switch of OK/NOK

2
circuit 2

3 C2 REV.PH.PROT.: Status of reverse phase protector OK/NOK


of circuit 2

4 C2 OVERCURRENT Status of overcurrent switch of OK/NOK


circuit 2

3 Screen 5 This screen shows you the status of digital inputs of circuit 2.

Line n° Display Description Possible settings

1 DIGITAL INPUTS Screen title

4
2 C2 DISCH. TH. PR. Status of discharge thermal pro- OK/NOK
tection switch of circuit 2

3 C2 COMPR. TH. PR. Status of compressor thermal OK/NOK


protection of circuit 2

4 C2 FAN INV.: Status of the inverter fan control- OK/NOK


ler of circuit 2 (only visible if

5 inverter driven fans are present)

Screen 6 This screen shows the status of changeable digital inputs.

Line n° Display Description Possible settings Possible status

CHANG.
1 DIG. Screen title
INPUTS

DI1 Changeable digital NONE


2
XXXX:XXX input 1 + status of input DUAL SETPOINT SETP.1/SETP.2
REMOTE ON/OFF ON/OFF
DI2 Changeable digital REMOTE COOL/HEAT COOL/HEAT
3
XXXX:XXX input 2 + status of input CAP. LIMIT 1 NO LIM/LIMIT
CAP. LIMIT 2 NO LIM/LIMIT
CAP. LIMIT 3 NO LIM/LIMIT
DI3 Changeable digital CAP. LIMIT 4 NO LIM/LIMIT
4 LOW NOISE N/Y
XXXX:XXX input 3 + status of input
STATUS OPEN/CLOSED
HEAT REC: NO REQ/REQ

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ESIE 05-07 The Digital Controller For Large chillers

Screen 7 This screen shows the status of the compressor relays of circuit 1.
1
Line n° Display Description Possible settings

1 RELAY OUTPUTS Screen title

2 CIRCUIT 1 ON: Indicates the status of the compressor NO/YES

3 CIRCUIT 1 STAR: Indicates if the compressor is in star NO/YES


2
4 CIRCUIT 1 DELTA: Indicates if the compressor is in delta NO/YES

Screen 8 This screen shows the status of the compressor relays of circuit 2.

Line n° Display Description Possible settings


3
1 RELAY OUTPUTS Screen title

2 CIRCUIT 2 ON: Indicates the status of the compressor NO/YES

3 CIRCUIT 2 STAR: Indicates if the compressor is in star NO/YES

4 CIRCUIT 2 DELTA: Indicates if the compressor is in delta NO/YES


4

Part 2 – Functional Description 2–153


The Digital Controller For Large chillers ESIE 05-07

1 Screen 9 This screen shows the status of the relay outputs of compressor 1.

Line n° Display Description Possible settings


1 RELAY OUTPUTS Screen title.
2 C1(12%): Indicates if the 12% coil is energized N or Y
3 C1: CAPUP DOWN: Indicates if the compressor is loading N or Y

2 4 C1 Feedback:
up or loading down
Gives the feedback from the compres- ± 30 : = 0% cap
sor control motor
± 120 : =
100% cap

3
Screen 10 This screen shows the status of the relay outputs of compressor 2.

Line n° Display Description Possible settings


1 RELAY OUTPUTS Screen title
2 C2(12%): Indicates if the 12% coil is energized N or Y
3 C2: CAPUP DOWN: Indicates if the compressor is loading N or Y
up or loading down
4 4 C2 Feedback: Gives the feedback from the compres-
sor control motor
± 30 := 0% cap
± 120 : =
100% cap

5
Screen 11 This screen shows the status of the relay outputs of the fans from circuit 1.

Only for air-cooled units with 3 step fans

Line n° Display Description Possible settings


1 RELAY OUTPUTS Screen title
2 C1 FANSTEP 1 Indicates the status of the fan contac- Open/closed
tor of circuit 1
3 C1 FANSTEP 2 Indicates the status of the fan contac- Open/closed
tor of circuit 1
4 C1 FANSTEP 3 Indicates the status of the fan contac- Open/closed
tor of circuit 1

For units with inverter driven fans

Line n° Display Description Possible settings


1 RELAY OUTPUTS Screen title
2 C1 FANON/OFF: Indicates the status of the on/off fan Open/closed
contactor of circuit 1
3 C1 FANINV SP: Indicates the setpoint of the inverter From 0 to 50 Hz
fans of circuit 1

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ESIE 05-07 The Digital Controller For Large chillers

Screen 12 This screen shows the status of the relay outputs of the fans from circuit 2.
Only for air-cooled units with 3 step fans 1
Line n° Display Description Possible settings

1 RELAY OUTPUTS Screen title

2
2 C2 FANSTEP 1 Indicates the status of the fan contac- Open/closed
tor of circuit 2

3 C2 FANSTEP 2 Indicates the status of the fan contac- Open/closed


tor of circuit 2

4 C2 FANSTEP 3 Indicates the status of the fan contac- Open/closed


tor of circuit 2

For units with inverter driven fans 3


Line n° Display Description Possible settings

1 RELAY OUTPUTS Screen title

2 C2 FANON/OFF: Indicates the status of the on/off fan Open/closed


contactor of circuit 2 4
3 C2 FANINV SP: Indicates the setpoint of the inverter From 0 to 50 Hz
fans of circuit 2

Screen 13 This screen shows the status of the general alarm and the pump contacts.

Line n° Display Description Possible settings


5
1 RELAY OUTPUTS Screen title

2 GEN. ALARM: Indicates the status of the general Open/closed


alarm contact

3 PUMP/GEN OPER: Indicates the status of the DO contact Open/closed


for the pump or general operation.

4 AI1: Indicates the type of signal on ana- NONE


logue input 1 and the actual readout MS OUT E: °C
of the temperature or voltage or cur- SETP.SIGN. mV
rent SETP.SIGN. V
SETP.SIGN. mA
HR INL C: °C

Part 2 – Functional Description 2–155


The Digital Controller For Large chillers ESIE 05-07

1 Screen 14 This screen shows the status of the changeable digital input and the digital outputs.

Line n° Display Description Possible settings Possible status

CHANG.
1 Screen title
INP/OUTPUTS

2
2 DI4 XXXX:XXXX Changeable digital NONE
input 4 + status of input DUAL SETPOINT
SETP.1/SETP.2
REMOTE ON/OFF
ON/OFF
REMOTE
COOL/HEAT
COOL/HEAT
NO LIM/LIMIT
CAP. LIMIT 1
NO LIM/LIMIT
CAP. LIMIT 2
NO LIM/LIMIT
CAP. LIMIT 3

3
NO LIM/LIMIT
CAP. LIMIT 4
N/Y
LOW NOISE
OPEN/CLOSED
STATUS
NO REQ/REQ
HEAT REC:

3 DO1 XXXXXXX Changeable digital out- NONE(OPEN)


put 1 + status of output 1(CLOSED)

4
2ND EVAP PUMP
4 DO2 XXXXXXX Changeable digital out- CONDENSER
put 1 + status of output PUMP
O/C
100% CAPACITY
(Open/Closed)
FREE COOLING
GEN.OPERATION
REV.VALVE(C/H)
EVAPHEATERT.:
5 HR COND PUMP:

Screen 15 This screen shows the status of the In/Outputs of the EEV
Only if 1 or 2 electronic expansion valves are present on the unit.

Line n° Display Description Possible settings

1 EEV1 (2) IN/OUTPUTS Screen title

2 BATTERY: Status of the battery DISCONNECTED


HIGH INT.RES
NOT RECHARGE
DOWN
OK

3 VALVE POSITION The position of the elec- 0 - 9999


tronic expansion valve

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ESIE 05-07 The Digital Controller For Large chillers

4.14 User Password Menu


1
Password The user password is used to protect the access to:
• • the user settings menu
• • the set points menu (if selected so in the user settings menu)

2
• • the user password menu

The password is a 4-digit number between "0000" and "9999".

The units leave the factory with user password "1234". The service password overrides the user
password (in case you don't know or forgot the user password).

Screen 1 In this screen the user password must be entered to access the user password menu.
Use the h and g keys to select the password.
3
Line n° Display Description Possible settings

3
ENTER PASSWORD

PASSWORD: 0000
Screen title

Current password From 0000 till 9999


4
Screen 2 In this screen you can change the password.
Use the h and g keys to select the new password, press q key to confirm.
5
Line n° Display Description Possible settings

1 ENTER PASSWORD Screen title

2 NEW PASSWORD: To set the new password From 0000 till 9999

3 CONFIRM: To confirm the new password From 0000 till 9999

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The Digital Controller For Large chillers ESIE 05-07

4.15 Network Menu


1
The network menu is only accessible when MS OPTION is set to "YES" in the service menu.

Screen 1 Line2, 3, 4 only visible if MSOption = Yes

2 Line n° Display Description Possible settings

1 NETWORK

2 XXXXXXX Gives the setpoint you selected to INLSETP1(2) E


use ( usersettings menu and dual
OUTSETP1(2) E

3
setpoint if selected )
INLETSP1(2) C
SP1(2) E: C:

3 INL WATER E Inlet temperature of the inlet water °C


on the master unit.

4 OUTL WATER E Gives the temperature of the °C


4 mixed outlet water temperature.

Line 4 is only visible if in user settings menu the control setting mode is "outlet water setpoint".
An extra temperature sensor must be installed to measure the mixed outlet water temperature.

5
Screen 2
Line n° Display Description Possible settings

1.1 ¨M: Displays status of Master NORMAL/STANDBY/


(as selected in user settings menu) DISCONN/SAFETY

1.2 ST: Displays the capacity of the master

2.1 SL1: Displays status of the slave NORMAL/STANDBY/


(as selected in user settings menu) DISCONN/SAFETY

2.2 ST: Displays the capacity of the slave1

3.1 SL2: Displays status of the slave NORMAL/STANDBY/


(as selected in user settings menu) DISCONN/SAFETY

3.2 ST: Displays the capacity of the slave2

4.1 SL3: Displays status of the slave NORMAL/STANDBY/


(as selected in user settings menu) DISCONN/SAFETY

4.2 ST: Displays the capacity of the slave3

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ESIE 05-07 The Digital Controller For Large chillers

4.16 Cool/Heat Menu


1
Screen 1 This screen allows you to choose between cooling and heating.

Line n° Display Description Possible settings

1 COOLING/HEATING Screen title 2


3 MODE: To select cooling or heating mode COOLING (EVAP)
HEATING (COND)
DOUBLE THERM.

Remark: Cool/Heat Menu is only available on water-cooled chillers 3


For more info about how to set these parameters refer to the corresponding chapters.

Part 2 – Functional Description 2–159


The Digital Controller For Large chillers ESIE 05-07

4.17 Safety Menu


1
Introduction The safeties menu is only accessible, by pressing the p when a unit/circuit/network safety is
activated. The kind of safety will be displayed with a code, followed by its description.

The safeties menu is linked to the history screen. By pushing the q key when in the safety menu

2 you jump to the history menu where, along with the basic information, more detailed data screens can
be consulted, by pressing the q key again.
Remark: In the service menu it is possible to choose the password that will be requested to be able
to reset the safeties. This can be either the service either the user password. When one of these
passwords is selected in the service menu, it will be requested to enter that password before the safety
can be reset. Default the user password (1234) is needed to reset the errors.
3
Screen 1a
Line n° Display Description

1a UNIT WARNING Indicates if you have a unit, circuit or network

4 UNIT SAFETY
CIRCUIT SAFETY
NETWORK SAFETY
safety or warning (Not possible to reset, safety is
still present)

CIRCUIT WARNING

2 XXX:XXXXXXXXXXXX Indicates the safety code and its description.

5 Screen 1b When the error is solved the p key starts blinking and it is possible to reset the safety by pressing
the p key.

Line n° Display Description

1b RESET UNIT WARNING After solving the problem, the alarm key starts
RESET UNIT SAFETY blinking and the display indicates that resetting is
RESET CIRCUIT SAFETY possible.(possible to reset)
RESET NETW SAFETY
RESET CIRC WARNING

2 XXX:XXXXXXXXXXXX Indicates the safety code and its description.

2–160 Part 2 – Functional Description

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