An Improved Correlation On The Onset of Heat Transfer - 2018 - Nuclear Engineeri
An Improved Correlation On The Onset of Heat Transfer - 2018 - Nuclear Engineeri
A R T I C L E I N F O A B S T R A C T
Keywords: On the basis of the supercritical water experimental data, the distribution of onset heat flux is analyzed for the
Supercritical water heat transfer deterioration. This study evaluates the performance of empirical correlations for the prediction of
Heat transfer deterioration heat flux, causing the onset of heat transfer deterioration in vertical tubes of supercritical water. In light of the
Error analysis calculation results, it is shown that the onset of heat transfer deterioration effect is better predicted using the
Multiple regression analysis method
Mokry, Li and Schatte criterion. On the basis of experimental data, a new correlation is developed for predicting
the heat flux, which causes the onset of heat transfer deterioration in supercritical water. The new calculation
model has considered the influence of mass flux, pipe diameter, pressure and inlet temperature. The newly
developed correlation has an average relative error of 0.020837 and an average absolute deviation of 0.1627.
The improved criterion is more conducive for the design of supercritical water reactors in the future.
⁎
Corresponding author at: School of Nuclear Science and Engineering, North China Electric Power University, Beijing 102026, China.
E-mail addresses: [email protected] (M. Dongliang), [email protected] (Z. Tao).
https://doi.org/10.1016/j.nucengdes.2017.11.026
Received 11 July 2017; Received in revised form 6 November 2017; Accepted 13 November 2017
0029-5493/ © 2017 Elsevier B.V. All rights reserved.
M. Dongliang et al. Nuclear Engineering and Design 326 (2018) 290–300
calculated heat transfer co-efficient) is lower than 0.3, the heat transfer transition, it is affected by buoyancy as well as fluid acceleration at the
deterioration may occur at any random point. Because it was observed same time. Therefore, the occurrence of heat transfer deterioration and
that when the ratio is 0.3, there is a continuous change. It is believed its development mechanism in the supercritical water, is regarded as an
that the ratio of 0.3 does not represent any physical phenomena with a extremely complex phenomenon. Amongst the academia, there is still a
specific behavior. Thus, the change of heat transfer coefficient is mainly lack of unified conclusion on this subject. This article presents a study
based on the acceleration number πA and buoyancy number πB. Hence on the heat transfer deterioration calculation formula, based on an in-
the very definition of heat transfer deterioration is still controversial itial power value of the supercritical water, which is conducive to the
and having nounified conclusion. Podila and Rao (2015) simulated the design and development of future supercritical water reactors.
heat transfer deterioration phenomenon in supercritical water reactor
bundle channel tube. The study shows that when the mass flux is lower, 2. Calculation model
an increase in the inlet temperature or system pressure can effectively
suppress the occurrence of heat transfer deterioration phenomenon. Liu 2.1. Definition of heat transfer deterioration
et al., 2013a,b) found that when the mass flux is high, the effect of
acceleration plays a vital role in heat transfer deterioration. And at low When heat transfer deterioration phenomenon occurs then the heat
mass flux, the buoyancy effect plays an important role for the heat transfer coefficient decreases suddenly up to a very low value compared
transfer deterioration. When the pipe diameter is larger, it will result in to the normal heat transfer. And the wall temperature will suddenly rise
a higher wall temperature, hence the heat transfer is more likely to very quickly. So far in academia, the definition of deterioration of heat
deteriorate. At high mass flux, heat equivalent diameter is comparable transfer of supercritical water is not specified in a widely accepted
with the hydraulic diameter, also playing an important role in heat form. For comparing the formula about predicting deterioration heat
transfer deterioration. Yildiz and Groeneveld (2014) analyzed and transfer in supercritical water, a quantitative definition in terms of the
summarized the effect of pipe diameter size on the heat transfer dete- heat transfer coefficient is necessary. The general definition of heat
rioration in a supercritical medium (CO2, water, R-22 and R-12). Stu- transfer deterioration has been proposed by Koshizuka et al. (1995). It
dies show that increasing the pipe diameter will reduce the initial heat is used frequently in research paper is the following:
flux value, causing the heat transfer deterioration phenomenon. When
α < 0.3·αDB (1)
the mass flow rate, heat flux and the axial length are constant, the fluid
acceleration effect (due to fluid expansion) will be more obvious in In this definition, αDB is the heat transfer coefficient under normal
pipes of smaller diameter. Whereby for pipes of larger diameter, it will circumstances, as calculated by the Dittus-Boelter correlation. The D-B
have a more pronounced buoyancy effect. The thickness of the low correlation is shown below:
density layer (near the wall) is increased in such pipes, hence resulting
λb ·Nub λ
in more critical heat transfer deterioration. In solar central heating αDB = = ⎛ b ⎞·0.023·Re0.8
⎜ ⎟
b ·Pr
0.4
b
systems, Zhang et al. (2016) studied the heat transfer deterioration in di ⎝ di ⎠ (2)
vertical pipelines under unilateral non-uniform condition. Based on the
G·d i
non-uniform heating characteristics of solar energy, a suitable heat Re b =
ηb (3)
transfer deterioration criteria was proposed, along with the calculation
scheme for that condition. Based on earlier experimental data for su- ηb ·c p,b
percritical media, Jackson (2013) proposed an approach for describing Prb =
λb (4)
the combined effects on heat transfer of buoyancy and acceleration. It
can help to interpret experimental data on heat transfer at supercritical where λb is the bulk thermal conductivity (W/m K), d i is the pipe
pressure. Thereby, it becomes possible to use the supercritical flow diameter (mm), G is the mass flux (kg/m2s), ηb is the bulk dynamic
experimental data for guiding the thermal-hydraulic system design. At viscosity (Pa.s) and c p,b is the bulk specific heat at constant pressure (J/
the same time, the mechanism of heat transfer deterioration is also kg K).
analyzed. Jager et al. (2011) analyzed the calculation results of TRACE
code for the heat transfer coefficient of supercritical water, comparing 2.2. Existing criterion for the onset of heat transfer deterioration
them with the results of different correction formulae. It is suggested
that Bishop, Sandberg and Tong empirical formulae can be used as There are nine different power criterion, proposed for the calcula-
recommended formulae for nuclear reactor safety assessment and de- tion of onset of heat transfer deterioration. These criterion are sum-
sign. It is also suggested to evaluate and validate the experimental data marized in Table 1:
of heat transfer deterioration, which occurs in high power and lower From the existing criterion, as listed in Table 1, it can be seen that
mass fluxes. Zahlan et al. (2015) and Loewenberg et al. (2008) analyzed most of the criterion consider only the mass flux, pipe diameter, or
the heat transfer characteristics of supercritical water in the form of a pressure alone. But there is a lack of criterion which consider the mass
look-up table. Although this method has a higher accuracy, it is effec- flux, pipe diameter and pressure altogether. Although the No. 9 cri-
tive under the range of limited experimental parameters. Jingjing et al. terion has considered the influence of flow pipe diameter, mass flux and
(2014) used the sensitivity analysis method on some parameters of pressure, but because the specific heat at constant pressure and coef-
artificial neural network, getting the influence of different parameters ficient of thermal expansion the pseudo-critical point change with the
on the sensitivity of critical heat flux (CHF). Huang et al. (2016) eval- change of pressure, these two parameters are a function of pressure,
uated five different criterion for the prediction of heat transfer dete- generally not directly obtained, so they are need to be calculated first.
rioration. It was pointed out that heat transfer deterioration is a very So the use of this formula process increases the complexity. It is im-
complicated phenomenon. This phenomenon has a close relationship portant to consider the influence of multiple parameters and that the
with heat flux, mass flux, medium, pipe diameter, geometry, system criterion to be as simple as possible.
pressure and so on.
In the above discussion, various studies have analyzed the heat 2.3. Model for regression analysis of heat transfer deterioration
transfer deterioration phenomenon from all kinds of aspects, such as the
experimental research, numerical simulation analysis, calculation When calculating the initial heat flux (causing heat transfer dete-
model optimization, code calculation analysis, mechanism analysis and rioration), four parameters considered; the mass flux, pipe diameter,
the usage of look-up tables. Since the physical parameters of super- pressure and the inlet temperature, respectively. The calculation form is
critical water change continuously during the process of pseudo-critical shown in Eq. (5). This problem can be solved by multiple regression
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Table 1
Existing criterion for the onset of heat transfer deterioration in supercritical water.
analysis method, which is introduced by Backhaus et al., 2008. A si- deviation and the standard deviation etc. The standard deviation is
milar method is also used by Schatte et al. (2016) for developing a calculated to predict the degree of data deviation from the arithmetic
correlation of the onset of heat transfer deterioration. average. The smaller the standard deviation is, the better the existing
and the new criterion of heat transfer deterioration are. The root mean
qDHT = C1·f1 (G )·f2 (d i )·f3 (p)·f4 (Tin ) (5)
square error is used to measure the deviation size between the true
The practical formula for computing the initial heat flux of heat value and the predicted value. The formulae of relative deviation, the
transfer deterioration is shown in Eq. (6). average relative deviation, mean absolute relative deviation, the root
e e mean square deviation and the standard deviation formulae are shown
qDHT = C1 G eG·(di )edi ·(p)eP ·(Tin )eTin = C1·X1eG ·X2 di ·X3eP ·X4 Tin (6) in the following equations, respectively.
The task for Eq. (6) is to determine the values of [C1,eG,e di,ep,e Tin]. qDHT,cal−qDHT,exp
These parameters should keep the sum of squared errors (SSE), between Relative deviation RDi =
qDHT,exp (12)
the predicted result and the experimental data, to a minimum. The
natural logarithm is applied on both sides of Eq. (6), transforming it i=n
into a linear regression problem, as shown in Eq. (7). ∑ RDi
i=1
ln(qDHT ) = ln(C1) + eGln(X1) + e di ln(X2 ) + eP ln(X3) + e Tin ln(X 4 ) Average relative deviation MRD =
(7) n (13)
Eq. (7) can be solved by optimization of parameters, using the linear sumii==1n |RDi |
regression method. The computation formula is shown in Eq. (8). Mean absolute relative deviation MARD =
n (14)
B = (X ′X )−1X ′Y (8) i=n
⎡ ln(qDHT,exp (1)) ⎤
⎢ ln(q ⎥
DHT,exp (2)) ⎥ 3. Data processing
Y=⎢
⎢⋮ ⎥
⎢ ln(q (N )) ⎥ 3.1. Data source
⎣ DHT,exp ⎦ (10)
The source of data is representative for the supercritical water ex-
⎡ ln(C1,opt ) ⎤
⎢ eG,opt ⎥ periments, available in open literature from 1963 to 2015. The ex-
B = ⎢ e di,opt ⎥ perimental parameters of the investigated measurements are shown in
⎢ ⎥ Table 2.
⎢ ep,opt ⎥
⎢ e Tin,opt ⎥ It can be seen from Table 2 that the supercritical water experimental
⎣ ⎦ (11)
data includes 5130 data points. The subject of the experimental data is
After optimization of the parameters [C1,eG,e di,ep,e Tin], the criterion a uniformly heated vertical pipe. The IAPWS-IF97 formula is used to
of heat transfer deterioration is determined in the power calculation calculate the physical parameters of supercritical water. The range of
formula of supercritical water using the regression model. all data is summarized as follows: bulk water specific enthalpy is
451.30–3162.85 kJ/kg, mass flux is 203–3000 kg/m2s, heat flux is
2.4. Formulas for the error analysis 166–2960 kW/m2, pressure is 22.5–31 MPa, the pipe diameter is
0.7–38.1 mm and inlet temperature is 103.49–372.28 °C.
The error analysis is performed on the results of existing criterion
and as well as the new criterion, showing its influence on the heat 3.2. Data statistics
transfer deterioration. This includes the relative deviation, average re-
lative deviation, mean absolute relative deviation, root mean square According to the definition of heat transfer deterioration (as given
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Table 2
Supercritical water experiment statistical data.
Author Specific enthalpy Hb Heat transfer Mass flux G Heat flux q Pressure p Pipe diameter Inlet temperature Point
[kJ/kg] coefficient h [kg/m2s] [kW/m2] [MPa] D Tin [°C] number
[kW/m2K] [mm]
Ackerman (1970) 1012.96–2551.31 5.72–11.70 1220.00 1260.00 22.75 9.40 233.91 15.00
Glushchenko and Gandzyuk 512.97–1977.11 10.35–44.39 2200.00 1150–2960 23.50 1.00 118.24–126.03 63.00
(1972)
Griem (1996) 1521.87–2410.25 7.26–26.66 500–1000 300–400 25.00 14.00 334.26–359.50 71.00
Gu et al. (2015) 1343.44–2451.43 3.25–23.86 600–1000 700–1000 23–25 7.60–10 302.38–315.68 359.00
Wang et al. (2015) 889.80–3135.87 3.42–55.76 400–1000 200–400 23–28 2.00 206.37–305.89 266.00
Herkenrath et al. (1967) 1512.39–2755.58 6.60–20.21 1000.00 500–750 24–25 10.0–20.0 332.39–368.21 69.00
Wang et al. (2009) 1253.78–2557.11 2.05–22.48 900.00 300.00–500.00 26.00 26.00 284.81–311.16 37.00
Pan et al. (2011) 1428.87–3043.12 1.41–20.82 400–1200.0 284.00–663.00 22.5–30 17.00 319.14–334.82 305.00
Kirillov et al. (2005) 1551.88–2204.54 7.17–14.26 496.00 239.00 24.03 10.00 338.75 42.00
Lee and Haller (1974) 1165.69–2108.35 4.38–22.30 542–1627 252–1101 24.10 38.10 266.66–313.13 105.00
Ornatskiy et al. (1972) 451.30–2639.13 10.22–98.08 3000.00 1180–2960 23.50 0.70 103.49–104.32 104.00
Jie et al. (2011) 1349.30–3162.85 2.46–157.55 1009–1626 216.00–649.00 22.5–30 17.00 303.18–345.95 266.00
Mokrya et al. (2010) 1570.37–3142.97 1.25–48.84 203.00–1499 166.00–884.00 23.9–24.2 10.00 341.65–353.17 1323.00
Shitsman (1963) 1381.38–2934.82 1.72–24.90 430.00 210–386 23.30 10.00 309.28–334.14 106.00
Swenson et al. (1965) 659.64–3053.54 13.07–63.63 2150.00 786–1730 23–31 9.42 151.90–337.60 110.00
Vikhrev et al. (1967) 624.77–2679.82 6.47–39.36 1400.00 700–1160 26.50 20.40 144.34–147.81 72.00
Wang Fei et al. (2013) 1322.94–2479.42 1.54–29.91 450–1500 450–1250 23–26 10.00 298.23–329.02 679.00
Feng et al. (2005) 1194.61–2781.18 10.21–171.08 600–1200 200.00–600.00 23–30 12.00 272.71–372.28 353.00
Yamagata et al. (1972) 1089.93–2996.40 7.91–78.22 1114–1260 233–930 22.6–29.4 7.5–10 250.63–338.34 507.00
Yoshida and Mori (2000) 1233.30–2707.81 14.43–38.33 1180.00 698.00 24.50 10.00 280.60 40.00
Zhu et al. (2009) 1239.79–2852.95 1.04–41.87 600–1200 200–400 26–30 26.00 281.98–336.59 78.00
Zhu et al. (2007) 1621.69–2677.27 4.48–18.92 600.00 200.00 26–30 26.00 351.25–352.00 76.00
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Table 3
The specific parameters of 62 groups of working conditions.
No. Pipe diameter i Mass flux G Heat flux q Pressure p Inlet temperature Data Source
[mm] [kg/m2/s] [kW/m2] [MPa] T.in [°C]
3.4. Data reduction deterioration occurs) under a certain set of pipe diameters, pressures,
mass fluxes and inlet temperature. When the heat flux is beyond the
As shown in Table 3, the parameters of working conditions indicate onset power of heat transfer deterioration under that particular set of
the occurrence of the heat transfer deterioration phenomenon. When conditions, the case needs to be ignored and removed from the de-
the heating power increases and exceeds a certain value, the dete- terministic range. Hence for the supercritical water, the 62 groups of
rioration of heat transfer will be much more serious. A similar con- working conditions (of heat transfer deterioration) are eventually re-
clusion can also be made for decreasing mass flux values. Therefore, the duced to 40. The ultimately onset power of heat transfer deterioration is
model only needs to determine the minimum power (when heat transfer given as shown in Table 4.
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Table 4
Onset power of heat transfer deterioration in supercritical water.
No. Pipe diameter D Mass flux G Heat flux q Pressure p Inlet temperature Data Source
[mm] [kg/m2/s] [kW/m2] [MPa] T.in [°C]
4. Calculation results and analysis is formed in the pipe. It would let the low density layer becomes thicker
near the wall. And this is much induce deterioration in heat transfer.
4.1. Correlation coefficient matrix The correlation coefficient of pressure and inlet temperature are also
negative, it indicates that when the pressure or inlet temperature is
Using partial least squares analysis method, the correlation coeffi- lower, the onset of heat transfer deterioration is larger. This is because
cient of experimental data in Table 4 is computed. The five variables when the pressure is smaller, the heat capacity is larger at the pseudo-
simple correlation coefficient matrix is obtained. It is shown in Table 5. critical point. So, it becomes easier for the fluid to absorb more heat.
It can be seen from the correlation coefficient matrix in Table 5, Therefore, more heat flux is required to trigger the heat transfer dete-
mass flux and the onset of heat transfer deterioration is positive cor- rioration phenomenon. When the inlet temperature is low, the over-
relation. It shows that the onset of heat transfer deterioration increases cooling of the inlet fluid is increased, so more heat is needed to make
with the increase of mass flux. The pipe diameter and the onset of heat the heat transfer deterioration phenomenon occur.
transfer deterioration is negative correlation. This is because when the
pipe diameter is smaller, the acceleration effect (due to the fluid ex-
pansion) is more apparent. Hence it is more conducive to enhances heat 4.2. Evaluation of existing criterion for onset of heat transfer deterioration
transfer. Similarly when the diameter is larger, a larger buoyancy force
The calculation results of the heat transfer deterioration criterion
Table 5
Correlation coefficient matrix.
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Fig. 3. Comparison of Vikhrev criterion with experimental data. Fig. 6. Comparison of Yamagata criterion with experimental data.
Fig. 4. Comparison of Styrikovich criterion with experimental data. Fig. 7. Comparison of Kim criterion with experimental data.
Fig. 5. Comparison of Yin criterion with experimental data. Fig. 8. Comparison of Mokry criterion with experimental data.
(shown in Table 1) are analyzed and compared with the experimental As it can be seen from the comparison presented from Figs. 3–11,
data. The analysis results can be seen from Figs. 3–11. The horizontal there is significant difference between the onset heat flux values of the
axis represents the experimental heat flux value of the onset of the heat calculations using various criterion and the experimental data. The
transfer deterioration. The vertical axis represents the calculated value Cheng and Yamagata criterion calculations yield larger power values
for each criterion of the onset of the heat transfer deterioration re- than the experimental heat transfer deterioration heat flux. Vikhrev,
spectively. Kim and Yin criterion generally produce smaller power values than the
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also smaller for these 3 criterion. Thus, the Mokry, Li and Schatte cri-
terion seem to be the recommended for calculating the onset heat flux
of heat transfer deterioration in supercritical water.
The regression model (section 2.3) has been used for derivation a
new criterion to determine the onset heat flux value for heat transfer
deterioration in supercritical water. After optimization of the para-
meters [C1,eG,e di,ep,e Tin] using regression analysis, the optimization
constants are obtained, as shown in Eq. (17).
Based on the parameters given in Eq. (17), the new regression for-
mula for predicting the onset heat flux value of heat transfer dete-
rioration, is shown in Eq. (18):
Fig. 9. Comparison of Cheng criterion with experimental data. qDHT = 8255.2117·G 0.8325·d i−0.4958·p−0.7486 ·Tin−0.8125 (18)
where qDHT is the initial heat flux of heat transfer deterioration (kW/
m2), G is the mass flux (kg/m2s), d i is pipe diameter (mm), p is system
pressure (MPa) and Tin is system inlet temperature (°C).
The onset heat flux of heat transfer deterioration is calculated by Eq.
(18), and the calculation results are compared with experimental data,
as shown in Fig. 12. As it can be seen, the calculation results are basi-
cally evenly well distributed on both sides of the experimental value of
heat transfer deterioration. The deviation degree of calculation results
with the experimental data is relatively small. The margin of error is
basically within ± 15%.
Using the error analysis and calculation formula in section 2.4, the
standard deviation, average deviation, root mean square deviation and
average absolute deviation are calculated respectively. For each in-
vestigated criterion on the onset of heat transfer deterioration, the
comparisons of errors are shown in Table 6.
For comparison of average error and mean absolute deviation, bar
Fig. 10. Comparison of Li criterion with experimental data.
charts are plotted for each formula, as shown in Figs. 13 and 14, re-
spectively. Similarly, standard deviation and RMS deviation are com-
pared in Figs. 15 and 16, respectively.
Fig. 14 indicates the comparison of mean absolute relative deviation
for each criterion. Fig. 15 indicates the comparison of standard devia-
tion for each criterion. Among the existing nine criterion, the mean
relative error of Mokry calculation criterion is the smallest. It is also
relatively small for the Li and Schatte criterion. At the same time, Kim’s
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Table 6
Error comparisons of each investigated criterion.
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Development of a new empirical correlation for the predictionof the onset of the
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Hydraulic Technology Key Laboratory fund (20130901), Key Transfer 102, 133–141.
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Laboratory of Nuclear Reactor System Design Technology
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