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Aluminium Cladding Design

This document provides design references and material properties for steel, aluminum, and stainless steel components. It then calculates wind loads on a 400mm by 1200mm aluminum panel that is 3mm thick and checks that the panel meets strength and deflection requirements. Finally, it checks the capacity of M5 self-tapping screws used to connect components against the maximum shear and tensile forces on each screw.

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jatin
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© © All Rights Reserved
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Download as XLSX, PDF, TXT or read online on Scribd
247 views

Aluminium Cladding Design

This document provides design references and material properties for steel, aluminum, and stainless steel components. It then calculates wind loads on a 400mm by 1200mm aluminum panel that is 3mm thick and checks that the panel meets strength and deflection requirements. Finally, it checks the capacity of M5 self-tapping screws used to connect components against the maximum shear and tensile forces on each screw.

Uploaded by

jatin
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PARTS CALCULATIONS CHECKING

A Design Reference

Design Code
a. The Building (Construction) Regulations:1990
b. The COP for Structural Use of Steel 2011
c. COP on wind effects in Hong Kong 2004
d. BS EN 485-2 Aluminium and aluminium alloys. Sheet and strip, 2004
e. BS 8118-2 Structural use of aluminium, 1991

Material Property
Steel work
Grade: S275
Yield Strength = 275 N/mm2
E= 205000 N/mm2

Aluminium Cladding
E= 70000 N/mm2
Density = 27 kN/m3
γf = 1.20 ( Wind Only)
γm = 1.20

Grade: 3003-H18
Yield Strength, ρR = 170 N/mm2
Tensile Stress = 190 N/mm2

Stainless steel bolt


Grade: A2-50
Proof Stress, pb = 210.00 N/mm2
F.O.S. = 3.00

Load Estimation

Design Wind Pressure, Q = 1.83 kPa (H < 5m)

Cf (Cladding) = 1.40

Design Wind Load, DWL = 2.56 kPa (H < 5m) = Q *Cf

L= 400 mm

Legend

Wind Load, FWL = 3.69 kN/m (ULS) = DWL*w *γ


= 3.0744 kN/m (SLS) = DWL *w

Loading Width, w = 1200 mm

Max. Shear Force, Vy = FWL *L /2


= 0.7379 kN

Max. Bending Moment, Mx = FWL *L^2/8


= 0.0738 kNm

Max. Deflection, δ = 5 *FWL *L^4 /(384 *E *I)

Doc: [檔案] 1
PARTS CALCULATIONS CHECKING

B Aluminium Panel Check (400 *1200 *3mm thk.)

Sectional Properties

Area = 3672.00 mm2


Ixx = 7534.00 mm4
Iyy = 45779016.00 mm4
Zxx = 609.90 mm3
Zyy = 76298.36 mm3
rx = 1.43 mm
ry = 353.00 mm

Max. Shear Force, Vy = 0.7379 kN

Shear Capacity, Vc = ρR *Av /γm


= 10200 N
= 10.2
> 0.7379 OK!

Av = 0.8nDt
= 72 mm2

Max. Bending Moment, Mx = 0.0738 kN

Bending Moment Capacity, Mcx = ρR *Zxx /γm


= 86402 Nmm
= 0.0864 kNm
> 0.0738 OK!

Max. Deflection, δ = 5 *FWL *L^4 /(384 *E *I)


= 1.9432 mm (SLS)
< L/180 OK!
= 2.2222 mm

C M5 Self-tapping Screw Check

Size = M5

Effective Shear Area, As = 28.36 mm2

Effective Tensilw Area, At = 14.18 mm2

Max. Shear Force per Joint, Vs = 0.6149 kN (SLS)

Max. Tensile Force per Joint, Ts = 0.6149 kN (SLS)

No. of Screw per joint = 2

Screw Shear Capicity, Vc = As *pb/ F.O.S


= 1985.2 N
= 1.9852 kN
> 0.3074 kN (F.O.S. = 3) OK!

Doc: [檔案] 2
PARTS CALCULATIONS CHECKING
Screw Tensile Capacity, Vt = b/F.O.S.
= 992.6 N
= 0.9926 kN
> 0.3074 kN (F.O.S. = 3) OK!

Doc: [檔案] 3

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