10/20/2020 User Manual

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DO3000
Frequency Conversion Gantry Crane
permanent magnet center opening

User Manual

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User Manual

All rights reserved.

No part of this document (such as software) may be extracted and copied, nor may it be
reproduced (including data and publications) in any form by any unit or individual without the
authorization of this company.

All rights are reserved, violators will be prosecuted. The information contained in
This document is subject to change without notice.

All rights reserved.

The information in this document is subject to change without notice. No part of this document, including
electronic, mechanical, micro-coping, photocopying, recording or otherwise, may in any form or by any
means be reproduced, stored in a retrieval system or transmitted without prior written permission from
our company.

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Safety precautions
In this manual, safety precautions are divided into the following two categories:

Danger: the danger, so not operated in accordance with the requirements, may result in injury
serious, even deaths

Attention: the hazard, therefore not operating in accordance with the requirements, may result in
moderate or minor injuries and equipment damage

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When installing, commissioning and maintaining this system, please read this chapter carefully,
make sure it is operated in compliance with the safety precautions required by this chapter.
Any damage or loss caused by illegal operations has nothing to do with the company.
1 Installation

Danger
■ It is installed on the flame resistant objects such as metal, to avoid the risk of fire!
■ Keep away from flammable objects, to avoid the risk of fire!

Attention
■ The conductor head or screw cannot be made to fall into the equipment to avoid damage to the
controller!
■ The controller is installed in the place with the least vibration, where it can avoid direct sunlight.
■ It is installed in the place that can bear its weight to avoid damage from falling.
■ When unpacking, the driver is found to be damaged, not installed!
■ If the packing list does not match the actual names, it will not install!
■ When transporting, it should be taken and put down gently, otherwise there will be a risk of damaging the
team!
■ Do not touch the components of the hand controller, otherwise there will be a risk of damage!
electrostatic!
2 Connecting cables

Danger
■ The instructions in this manual must be followed, the construction must be carried out by the
professional electrical engineering personnel to avoid electric shock and injury.
■ There must be a switch to separate the controller and power supply, otherwise
there may be a risk of fire.
■ The controller is properly grounded according to the standard, otherwise there may be a risk
electric shock.

Attention
■ Never connect the input power supply to the controller output terminals (U,
V, W). Note the signs of the cable lugs so as not to connect the wrong cable. Of what
Otherwise, it will cause damage to the controller.
■ Ensures that the connected cables meet the EMC requirements and standard
security in your area. Otherwise, it will cause accidents.
■ To the communication cable, the shielded twisted pair cable with distance of
20 ~ 30mm, and the ground connection is shielded.
■ Ensures that the rated voltage of the product matches that of the power supply
AC power supply to avoid injury and fire.
■ It is noted to inspect if there is a short circuit in the peripheral circuit connected with the controller, if
all cables are securely connected. Otherwise, it will cause damage to the controller.
■ No part of the controller does not need pressure testing, this testing has been done at the factory
of product. Otherwise, it will cause accidents.

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3 Electrization

Danger
■ It can be electrified only after the controller is covered with the plate. After the
electrification, the cover plate cannot be opened, nor can any input terminal be touched and
controller output, otherwise it will cause electric shock.
■ All peripheral spare parts cable connections must comply with the guide in the manual.
Correctly connect the cables by the connection method provided by this manual. Of what
Otherwise, it will cause accidents.
■ The controller factory settings are not arbitrarily changed. Otherwise it will cause
equipment damage.
■ Non-professional person and technician does not detect the signal during operation. On the contrary,
may cause personal injury or equipment damage.

4 Maintenance, inspection and replacement of parts

Danger
■ Repair and maintenance of the equipment in the electrified state is not performed. On the contrary,

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There may be a risk of electric shock.
■ Person without professional training cannot repair and maintain the controller.
Failure to do so may cause personal injury or equipment damage.
■ After replacing the controller, you must adjust the parameters, all add-ons, which
can be inserted and removed, must be inserted and removed in case of power failure
electrical.
■ When maintaining and inspecting the equipment, the input power supply should be cut off, and made
after 5 minutes to avoid electric shock.

5 Use of a voltage other than the nominal value

When the external voltage is not in the specified voltage allowed range by the manual, if the
controller, it may cause damage to its components. If necessary, the voltage must be changed
with corresponding increase or decrease devices.
6 Lightning Impact Protection
The controllers of this series have been equipped with the protection device against
lightning over-current, which protects itself from lightning. In the places where
frequently occurs the lightning, customers should install the additional protection in front of the
controller.
7 Altitude and Derating Utilization
In the places with altitude more than 1,000m, in case the cooling effect of the controller
is bad due to the thinning of the air, it should be used to decrease power, then
You can contact this company for technical consultation.
8 Attention in case the controller is unusable
By burning the electrolytic capacitors of the main circuit and the printed circuit board, it can be
cause the explosion. When plastic parts are burned, toxic gases will be produced. They are treated
like industrial waste.
9 Suitable motor
AC permanent magnet synchronous motor is suitable for the controller,
Be sure to select and equip the controller according to the motor nameplate.
To achieve a better control effect, the positioning of the motor should be performed according to the
real need.
If a short occurs within the cable or motor it will cause the alarm controller to even
damage to the controller. Therefore, the insulation and short circuit test of the
finished motors and cables originally installed, it also needs to be done in the
daily maintenance. Attention: When performing this test, be sure to disconnect the controller and
test part.

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Catalogue
one Product introduction ............................................... .................................................. .............. 7

1.1 Technical parameters ................................................ .................................................. ........... 7

1.2 Working conditions ............................................... .................................................. ........ 7

2 Gantry Crane Installation Description ......................................... ....................................... 8

2.1 General drawing of the gantry crane ........................................... .......................................... 8

2.2 Gantry Crane Installation and Adjustment .......................................... ................................... 9

2.2.1 Installation of gantry crane mounting bracket ..................................... ........ 9

2.2.1.1 Installation of the elevator ceiling .......................................... ....................................... 9

2.2.2 Installation and commissioning of the DO3000 gantry crane ................................... 9

2.2.3 Installation and commissioning of the door pallet ...................................... ............ 10

2.2.4 Hanging panel resistance adjustment ........................................ ......................... 12

2.2.5 Wiring for door protection ......................................... .............................. 12

3 Start-up of electricity ........................................... .................................................. .... 14

3.1 Ways to connect frequency converter cables .......................................... .... 14

3.2 Controller interface ............................................... .................................................. ...... fifteen

3.2.1 Controller shell ............................................ .................................................. fifteen

3.2.2 Definition and description of the ports of entry and exit .................................. 16

3.3 Using the server ............................................... .................................................. ......... one

3.3.1 Synopsis of the use of the server ......................................... .................................. one

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3.3.2 Examples of operation ............................................ .................................................. .... two

3.3.3 Modification of data ............................................ .................................................. ..... 3

3.4 Description on commissioning ............................................ ................................... 3

3.4.1 Before starting up the gantry crane, ensure that the

following: ................................................ .................................................. .................................. 3

3.4.2 Basic start-up steps: ........................................ ................................... 4

3.4.3 Advanced start-up steps: ........................................ ............................ 10

3.5 Door open and close curve ........................................... ............................................. 12

3.5.1 Door open curve .......................................... .................................................. .. 12

3.5.2 Curve to close the door .......................................... .................................................. 13

3.5.3 Door reopen curve .......................................... ................................................. 14

3.6 Treatment of frequent breakdowns ............................................. .................................. 14

3.6.1 The gantry crane does not open the door ....................................... .................................... 14

3.6.2 The control system cannot receive incoming signals ...................................... ...... 14

3.6.3 The door runs to the limit of opening but does not park ..................................... .................. fifteen

3.6.4 Knock on the door when closing or opening into place ..................................... ..............................

3.6.5 Speed is too fast when closing or opening in place ................................... ..

3.6.6 The gantry crane opens and closes the door repeatedly ..................................... ... fifteen

3.6.7 Noises from the door vane ......................................... ............................................ fifteen

3.6.8 Examine faults ............................................ .................................................. ..... 16

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3.7 Frequency converter parameter table ........................................... ............... 16

4 Maintenance ................................................ .................................................. ................................. 22

4.1 Regular maintenance items of the gantry crane ......................................... ............ 22

4.2 Gantry Crane Daily Maintenance Items ......................................... .......... 22

5 Main Parts List Table ......................................... ............................................... 22

5.1 List of main parts ............................................. ............................................... 22

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1 Product introduction
DO3000 Center Opening Permanent Magnet Frequency Conversion Gantry Crane is a
door driving system, driven by permanent magnet synchronous motor and controlled
By stepless speed and frequency conversion, the best speed curve can be achieved, with
features such as efficient, reliable, simple to operate and less mechanical vibration. The crane
DO3000 center opening permanent magnet frequency conversion gantry applies to the
door system, of which the net opening width is (700 ~ 1,200) mm.

It has the following characteristics:

1 Synchronous motor rotation angle self-learning (static state)

2 Self-learning of door width

3 Demonstration of opening and closing the door automatically

4 Fault alarm and automatic protection

5 Optional insert and exit detection function

6 Optional synchronous / asynchronous gate vane function

1.1 Technical parameters

Input voltage: AC220V ± 20%;

b) Frequency converter:

Nominal frequency: 50 / 60Hz;

Output voltage: 0 ~ 220V;

Output frequency: 0 ~ 50Hz

c) Engine:

Nominal voltage: AC100 / 125V;

Rated rotating speed: 180r / min;

Rated power: 43 / 94W

1.2 Working conditions

a) When the altitude is lower than 1,000m, with 100% nominal output current;

1,000 ~ 2,000m, with 95% rated output current;

2,000 ~ 3,000m, with 85% rated output current;

b) In the rainiest month of the place of operation, the average maximum relative humidity is
95%, meanwhile the monthly average of the minimum temperature of the month is not superior to 25ºC;

c) The fluctuation of the electrical voltage corresponding to the nominal one must be in the range of ± 15%;

d) In the ambient air there should be no corrosive and flammable gases and conductive dust;

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2 Description of gantry crane installation

2.1 General drawing of the gantry crane
General drawing of the gantry crane: seen in figure 2-1

Connection support

Maximum pitch A between supports A

Guide rail
Hanging panel
Asynchronous gate palette
integrated with prevention of Threshold line and
d
forced opening elevator door ta
and
n
Door plate Threshold line ra )
ltu ra
lift living room door (to rtu
and
p
H Hto

Door threshold
elevator

Figure 2-1 General drawing of gantry crane installation

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2.2 Installation and adjustment of the gantry crane

2.2.1 Installing the gantry crane mounting bracket

2.2.1.1 Installation of the elevator ceiling

The gantry crane elevator ceiling mounting bracket is fixed by the fixing bolt on the
Type C slot. Shown in Figure 2-2

Mounting bracket
elevator roof
gantry crane

Figure 2-2 Gantry Crane Mounting Bracket Installation (Elevator Roof Installation)

2.2.2 Installation and commissioning of the DO3000 gantry crane

The connecting bolt is pre-installed in the door head installation hole of the
gantry crane, then the gantry crane is connected with the gantry crane mounting bracket with
connecting bolt. After installation the position of the gantry crane is adjusted, it is required
that the guide rail of the gantry crane is parallel with the elevator door sill, and use a
plumb line to ensure the vertical line of the gantry crane, if necessary, the
parallelism with joints, the deviation from parallelism and vertical is not more than 1mm. While i know
Adjust the center of the gantry crane and the center of entering and leaving the elevator car to make them be
matching; The height of the gantry crane is adjusted to ensure the installation of the door plate.
The installation plan of the gantry crane elevator ceiling is shown in figure 2-3

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Connecting bolt

Connecting bolt

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Connecting bolt

Connecting bolt
Connecting bolt

Connecting bolt

Connecting bolt
Connecting bolt

Figure 2-3 Ceiling installation plan Connecting bolt

gantry crane lift

2.2.3 Door pallet installation and commissioning

2.2.3.1 Installing the asynchronous door leaf with forced opening prevention

Asynchronous door vane with force open prevention is installed with the fixing bolt in
The hanging panel of the gantry crane is shown in Figures 2-4, 2-5.

Center line
door

Min

Min

Hanging panel
of the crane
portico

Bolt
fixation

Palette of
Palette of
door
prevention of
asynchronous Figure 2-5 Installing the Paddle
opening
with prevention asynchronous gate with prevention of
forced Figure 2-4 Mounting
of opening forced opening
prevention palette
forced
forced opening

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Installation steps:

1. Adjust the back of the gantry crane hanging panel to the vertical state.

2. Open the door manually until the door interval is 200mm (at this time the wheel
on the movable knife does not connect with the lifting block of the door pallet), the body is fixed
main door pallet on the rear of the hanging panel with fixing bolt, which makes
that the distance from the fixed blade and the lock contact surface to the center of the door is
111mm after closing it in place.

3. After confirming that the force open prevention knife set screw is
locked, close the gantry crane in place, adjusts the front and rear positions of
Forced opening prevention attachments so that attachment rubber wheel and hook attached
in the force open prevention knife cooperate well, and then the horizontal position of
Forced opening prevention inserts so that the attachment rubber wheel and the flap of the
hook on the force opening prevention knife is fairly contacted and cooperate
Well, at the end it fixes forced opening prevention annexes.

Installation requirements (points of attention):

1. The interval of the door pallet and the room door threshold is 5-10mm (Must be paid

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pay attention to the gap between the door pallet and the upper sill cover).
2. The grip value of the door vane wheels and the hall lock is between 7-9mm, in
leveling, the lock wheel is in the middle of two door vane knives, at the
operate the elevator, the wheel and the knife do not contact.

3. The vertical of the door pallet is within 0.5mm, when the door is fully closed.
elevator, the interval of two knives is between 70-72mm.

4. There is no impact between the door pallet and the lift block, the door pallet wheel and the
lift block are in proper place.

5. When closing the door into place, the relative position of the stop wheel (installed in the panel
door hanging) and the force opening prevention paddle is shown in the figure
2-19, and the paddle is raised (In the process of closing, the paddle wheel is raised with the help of the
gantry crane support), it must be ensured that the distance between the caesar wheel and the
paddle is not larger than 5mm. In this case, the support on the pallet and that of the gantry crane are
separate.

6. When the elevator is on leveling, when the elevator door is open manually, the
vanes begin to deflect down to the center of the door following the two pendulous rods,
the caesar wheel begins to contact the paddle.

7.The elevator is not on leveling, when the elevator door is open manually, the
vanes begin to deflect down to the center of the door following the two pendulous rods,
at this time if the door plate is still open, the support on the pallet and that of the crane
portico will cover together, so it will not open the door.

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2.2.4 Hanging panel resistance adjustment

When there is a lot of resistance in operation, the interval between the lower wheel and the
guide rail at 0.1 ~ 0.3mm according to figure 2-6, to open and close the door smoothly.

Hanging panel wheel

Door Hanging Panel Flush
(AB) is within ± 1

Guide rail

Upper press wheel

Figure 2-6 Hanging panel adjustment

2.2.5 Wiring for door guard

2.2.5.1 Wiring the safety contact plate

When installing the safety contact plate, its wiring is done according to figure 2-7.

It is fastened with the strip of pulling back the cable in the elevator door, through the support of the
tank chain, the tank chain is penetrated and connected to the control circuit.
Connects to
control circuit

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Figure 2-7 Safety Contact Plate Wiring (With Tank Chain)

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2.2.5.2 Light curtain wiring

When installing the light curtain, the wiring of the safety contact plate is done according to the figure
2-8.

It is fastened with the strip of pulling back the cable in the elevator door, through the support of the
tank chain, the tank chain is penetrated and connected to the control circuit.

Connects to the control circuit Connects to the control circuit

Figure 2-8 Light Curtain Wiring (with Tank String)

Requirements of installing the light curtain:

1. The lower end surface of the light curtain is on the same level as the end of the bracket
setting, the distance from the bottom end surface of the light curtain mounting bracket to
The bottom end surface of the elevator door plate must be greater than 10mm; at closing
the door, the distance between 10-20mm of the two light curtains is maintained; all holes
Installation of the light curtain should be fixed with the door leaves.

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2. Girdles with the strip of pulling back the light curtain cable along the reinforcing rib
door plate, and connects it to the light curtain cable box on the elevator ceiling.

3. In the installation of the light curtain must completely connect the cables to ground, connect
the ground wire and the elevator door with screws, is mutually connected with the wire to
elevator roof ground ..

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3 Electricity start-up
3.1 Ways to connect frequency converter cables
The cable connection is shown in Figure 3-1.

DO3000 Permanent Magnet Inverter

input port Port of departure

Box of
cables in the
ceiling of
Encoder
lift

Box of
cables in the
ceiling of
lift
Door lock
elevator
Box of switch
cables in the to close
ceiling of to your place
lift

Figure 3－1 Drawing of the frequency converter cable connection

The wiring connection of the light curtain and the safety contact plate is shown in figure 3-2

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Figure 3－2 Drawing of the light curtain cable connection and safety contact plate

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3.2 Controller interface

3.2.1 Controller shell

The controller shell is seen in Figure 3-3.

Switch
source of Source of (Green)
feeding feed
entry
Power supply (Red)

(Yellow)

Engine input interface

Protection output

(Red)
(Gray)
(Brown)
(Blue)
(Black)
Closes Encoder
do
Safety protection

To close
Open Entrance close to place Exit open to your
place
Security protection input
Open to place

Closing input Exit close to your

Disassembly of the place Close to place
Open entrance
shell! Indicator
preparation
Fault output Fault signal
and breakdown

Operator

Figure 3-3 Controller shell

● The circles in the figure represent the corresponding indicators with the various functions

Power supply indicator: when the power supply is normal, it lights up

constantly

Readiness / fault indicator: in normal state, it flashes, when fault appears it lights up
constantly.

Lock in place input indicator: When the door is closed in place, the signal to
limit switch, when there are signals lights up constantly.

ST1 / ST2 / ST3 indicator: ST code signal is input, when there are signals lights up
constantly.

Open-to-place output indicator: After opening the door to place, the power converter
frequency comes out the open signal to its place, when there are signals it lights up constantly.

Output indicator close to place: After closing the door to place, the inverter
frequency comes out the signal to close into place, when there are signals it lights up constantly.

Fault output indicator: After faults appear, the frequency converter exits the
fault signal, when there are signals lights up constantly.

Protection output indicator: if there is no motor output, it turns off, if there is

engine lights steadily.

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3.2.2 Definition and description of the ports of entry and exit

The definition and description of the input and output ports show respectively in the
Tables 3-1 and 3-2.

Table 3-1 Outlet port definition and description

Terminal Terminal definition

P1-1 Output relay common terminal

Normally open contact output to open

P1-2
to your place

Normally closed contact output of

P1-3
open to place

Normally open contact output of

P1-4
close in place

Normally closed contact output of

P1-5
close in place

Normally open contact output of

P1-6
fault signal

Normally closed contact output of

P1-7
fault signal

Table 3-2 Inlet port definition and description

Terminal Terminal definition

P2-1 24V

P2-2 Door open signal / ST1

P2-3 Door close signal / ST2

P2-4 Safety induction signal / ST3

Arrival magnetic switch signal

P2-5
closed

P2-6 COM

P2-7 0V

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3.3 Using the server

3.3.1 Server usage overview

The special server is applied, which can be easily operated with high efficiency. Plan of the
server seen in figure 3-4

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screen of
operation
principal

Back to menu
principal
Numeric key

Back to menu
previous

Shift key
culas (shift)

Key of
delete / confirm

Page Key
previous / Page
following Figure 3-4 Server

In the three rows of keys to the right of the server there are two upper and lower rows, if you use the
higher functions, keys are pressed directly; if the lower functions are used, press the
shift key + the key. Pay close attention to the GO ON, GO BACK,
CLEAR, ENTER described in the following startup document.

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3.3.2 Operation examples

After electrification, the server operation screen displays as the following:

This is the main interface of the server.

The in the upper left corner of the keyboard is to return directly to this interface.

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Ex .: Enters menu 3311 (Curve parameters)

In the main menu interface, press , and enter the following interface

Then press , enter the following interface

Then press , enter the following interface

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3.3.3 Data modification

In the server operation interface can display two rows of data, the original data (old, se
simplifies to or) displayed on the left of the second row, and the new data (new, simplifies to n)
can be entered on the right, as the following interface shows

Data input method: for example, when 40 is input, they should press the number key “4”, and two
times the "0", at this time it is observed that 40.00 is displayed on the right, after confirming

which is the data you need to enter, press + . If 400.00 was accidentally entered,

it is pressed , l that you can remove a "0".

3.4 Description on commissioning

3.4.1 Before commissioning the gantry crane, ensure the following:
♦ The system address is configured as follows:

DOL (open to place): 53-1

DCL (close in place): 53-2

EDP (light curtain): 53-3

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♦ On the bottom plate of the door pallet there are forced opening prevention knife bolts,
the force open prevention knife is raised as shown in figure 3-5

Knife lock bolt prevention

forced opening

Figure 3-5 Forced Opening Prevention Knife Bolt

♦ The elevator is in the service state

♦ The elevator roof urgent stop button has been pressed

♦ The cables attached to the gantry crane CJ1, DJ1, CJ17 and CJ22, have been connected correctly
according to figure 3-1.
♦ The gantry crane has been installed, with correct cable connections, before electrification,
When the door is pushed and pulled with the hands, there is residence in the operation of the
door, when the motor three-phase plug P4 is unplugged, the door works smoothly.

Note: The frequency converter has an impact prevention function by cutting off the electricity,
so before operating it, when pushing and pulling the door with the hands there is evident residence.

Unfulfilled issues must be operated in strict compliance with the safety standard
of elevator!

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♦ ※ When manufacturing the whole gantry crane, you have equipped with the frequency converter and motor
corresponding, it is carried out according to the basic start-up steps of 3.4.2.
♦ ※ If the frequency converter or the motor has been changed, it is carried out according to the steps
advanced commissioning 3.4.3.

3.4.2 Basic start-up steps:

3.4.2.1 Electrification of the gantry crane

The frequency converter switch is turned on, if the power supply indicator on the
Inverter lights up, signifying that the inverter power supply
frequency is normal.

3.4.2.2 Password entry

1. Enter menu 3311, find the Password parameter, and enter the password 8888, then
password 4321 is entered.

The concrete steps are as follows:

Enter the M3311 menu, press to find the last parameter:

Enter the password 8888:

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It is confirmed, it is pressed + . So the menu interface has been changed to:

Password 4321 is entered

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To confirm, press + . So the menu interface has changed to:

Is pressed to return to the main menu.

If the server is not operated within 5 minutes, the password must be entered again.

3.4.2.3 Self-learning

Step 1. Enter the M3311 menu, change the Run command source operating mode to 0.

Step 2. Enter the 3312 menu, change Feedback mode to 0.

Step 3. The menu334 is entered, the confirmation key is pressed to do the self-learning.

Note: you must strictly comply with the said steps, if you do not operate steps 1 and 2, and do the
self-learning directly, which may cause the gantry crane to be abnormal, unless it is
cut off the electricity (after all power supply indicators are off) and
it is electrified, it can return to normal.

The concrete steps are as follows:

Enter the M3311 menu, press , the next parameter is selected, if it is not 0,
set to 0:

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Is pressed to come back.

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Enter the M3312 menu, press , the following parameter is selected:

If it is not 0, it is set to 0, press + to confirm.

Is pressed to return to the main menu, enter menu M334:

Is pressed + To start self-learning, the self-learning interface is

like the following:

The process of the door operation in the self-learning state is:

Close the door → close in place → open the door → open in place → close the door → close in place
place.

The interface of self-learning completion is shown as the following:

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Is pressed to return to the main menu.

After finishing self-learning, the last time to lock into place, the motor is in the state of
loss of energy.

After finishing the self-learning, enter the menu M3311, you can examine the value of
“DR half range”, if it is the center opening gantry crane, the value is about half the width
opening width + 25mm, if it is the side opening gantry crane, the value is close to the width of
opening + 50mm.

3.4.2.4 Demonstrated operation of the gantry crane

1. Enter menu 3312, determine if the Feedback parameter is 0, if not, it is changed to 0.

2. Enter menu 3311, change the Run command source operating mode to 2.

3. Menu 313 is entered, the confirmation key is pressed for demonstrated operation.

4. Menu 313 is entered, Stop press ENTER is found, the confirmation key is pressed to
stop demonstrated performance.

The concrete steps are as follows:

Enter the M3312 menu, press , the following parameter is selected:

If it is not 0, it is set to 0, press + to confirm.

Is pressed to return to the main menu, enter menu M3311, press , I know
select the following parameter:

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If it is 0, it is set to 2 (in case it is not 0, it must first be set to 0),

press + to confirm.

Is pressed to return to the main menu, enter the M313 menu, its interface is displayed
like the following:

Is pressed + to begin the demonstrated operation. The gantry crane opens and
closes door constantly.

If you want to stop it, press , the following parameter is selected:

Is pressed + , to stop the operation shown, press for

Back to Main Menu.

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3.4.2.5 Gantry crane normal state setting

Before setting the normal state of the gantry crane, they should ensure that the stop button
urgent stop has been readjusted and the elevator ceiling has been revised, and the indicators are observed
ST1, ST2, ST3 code ST on the frequency converter panel, among which only the indicator
ST3 lights up.

1. Enter menu 3311, change the Run command source value to 0.

2. Enter menu 3312, change Feedback mode to 1.

3. Enter menu 3311, change the Run command source value to 5.

The concrete steps are as follows:

Enter the M3311 menu, press , the following parameter is selected:

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If it is not 0, first set to 0, press + to confirm.

Is pressed to return to the main menu, enter menu M3312, press , I know
select the following parameter:

set to 1, press + to confirm.

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Is pressed to return to the main menu, enter menu M3311, press , I know
select the following parameter:

If it is not 0, first set to 0, press + to confirm.

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Set to 5, press + to confirm.

Is pressed to return to the main menu, the gantry crane closes the door in place and holds
torsion.

After commissioning, they should pull out the force open prevention knife bolts,
it is seen in Figure 3-5.

3.4.3 Advanced start-up steps:

3.4.3.1 Electrification of the gantry crane

The frequency converter switch is turned on, if the power supply indicator on the
frequency converter lights up, it means that the power supply the frequency converter
it's normal.

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3.4.3.2 Password entry

It is carried out according to 3.4.2.2.

3.4.3.3 Positioning

In case the operating mode is 0, the door is pulled to the center of the door zone,
enters 332, the ENTER key is pressed, if the door moves a certain distance (about 2 centimeters,
In case the door does not move, you change the door to another position with your hands for the
new positioning), it means that the positioning has been completed.

Menu 3313 is entered, and the first parameter “Rated Power” is changed to select the types of
engines. If the Rated Power is set to 43.5, it is a 2.3NM motor, if it is set to 94.3, it is a
5.0N · M.

After changing the motor or frequency converter, the motor parameters should be
adjusted again.

3.4.3.4 Setting the motor rotation direction

Is pressed to return to the main menu, enter menu M3311, press , I know
select the following parameter, if it is not 0, set it to 0:

The door is thrown to the center, it is pressed To return to the main menu, enter menu M3311:

Is pressed + , at this time the door will work in one direction,

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press to stop it.

If the door works in the open direction, they do not need to change the direction of rotation of the motor.

If the door works in the closed direction, enter menu M3311, press for
select the following parameter:

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If the value is 0, it is set to 1, otherwise, to 0, press + to confirm.

Is pressed to return to the main menu.

3.4.3.5 Self-learning

It is carried out according to 3.4.2.3.

3.4.3.6 Demonstrated operation of the gantry crane

It is done according to 3.4.2.4.

3.4.3.7 Gantry crane normal state setting

It is done according to 3.4.2.5.

Note: 1. Only if the “ Run command source ” parameter is 0, it will be possible to modify the
parameters, including “ Run command source ”.

2. At startup the “ Feedback mode ” must be set to 0, at the end of startup

running, set to 1.

3. Only in the mode that the elevator roof urgent stop button has been
readjusted and the lift ceiling has been revised and “ Feedback mode ” has been adjusted
to 1 , you can set the “ Run command source ” to 5.

3.5 Curve to open and close the door

3.5.1 Door open curve

The curve of opening the door is seen in Figure 3-6.

Open to your
Close your place
place

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Function number,
Parameters Menu Description
Location
Low speed operating distance
Open low dis mm 4
arrival opening
Open unlock mm / s 5 Opening unlock speed
Open unlock S% 6 Opening Unlocking Distance
3311
Open accel mm / s2 7 Opening acceleration

Open jerk0 mm / s3 8 Round angle of opening acceleration

Open decel mm / s2 9 Opening deceleration
Open jerk1 mm / s3 10 Round angle of opening deceleration
Open limit fifteen Limited opening position
3315
Open arrive ms 17 Opening arrival reaction time

3-6 Figure of curve opening door

3.5.2 Door close curve

The curve of closing the door is seen in Figure 3-7.

Function number,
Parameters Menu Description
Location
Close arrive mm / s eleven Closing arrival speed
Operating distance at speed
Close low dis mm 12
low arrival closed
Close accel mm / s2 13 Close acceleration
Close jerk0 mm / s3 14 Round angle of closed acceleration
Close decel mm / s2 3311 fifteen Closed deceleration

Round angle of deceleration

Close jerk1 mm / s3 16
closed
Speed start unlocking
Close unlock mm / s 17
closed
Distance to start unlocking
Close unlock S% 18
closed

Close limit mm 3315 19 Limited closed position

Figure 3-7 Door close curve

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3.5.3 Door reopen curve

The curve for reopening the door is shown in Figure 3-8.

Speed 速度

时间
Weather

Parameters Menu Function number, location Description

Open slowdown
Ropen Dec twenty-one
adversely the door
3315
Round angle of deceleration
Ropen jerk 22
of adversely opening the door

Figure 3-8 Door reopen curve

3.6 Treatment of frequent faults

You can check the fault code with the server. Menu 321 is entered to examine the
current fault, in menu 322 to examine the history fault, in menu 324 and press the key
ENTER, to eliminate the fault.

3.6.1 The gantry crane does not open the door

When the control system has sent the signal to open and close the door, the gantry crane cannot
open and close the door.

Step 1: enter 3312, to confirm that the Feedback mode has been set to 1

Step 2: enter 3311, to confirm that the run commd source has been set to 5

Step 3: It is inspected if the RS14 cables have been connected reliably, if the direction of
RS14 dialing is 53, and if the address setting for opening and closing the cabinet door
control is correct.

3.6.2 The control system cannot receive incoming signals

After the arrival of closing or opening the door, the control cabinet cannot receive the signal of
arrival of opening and closing the gantry crane door

Step 1: At the opening or closing arrival, it is observed if the arrival indicators

corresponding values of the frequency converter light up, if they light up, enter step 2,
otherwise, in step 3

Step 2: Plug-in P1 is disconnected, gantry crane is allowed to run automatically

(that the operating mode is modes 1, 2, 5), it is examined whether the connection and disconnection between
P1-1 and P1-2 or between P1-1 and P1-3 is normal, if yes, it means that the frequency converter of the
gantry crane is normal, it is the control system signal problem (from cable connection or
parameter setting), if not, it means that the crane's frequency converter
gantry is damaged.

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Step 3: It may be that the door width by self-learning is too wide, causing
that the door width has not been met when the opening arrival has finished. It is examined whether
the value of DR half range (door width) in the 3311 corresponds to the actual width of
door, this value should be half the actual width + 25mm.

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3.6.3 The door runs to the limit of opening but does not park
At this time there will usually be the harsh noise that the teeth are slipping on the
strap, there are two possibilities:

1. When operating it manually, let run commd source = 0, after sending the command from
311 operation, the door will work to one direction, when the clear key is pressed, the crane
porch will stop. It is normal.

2. Generally occurs in the self-learning state, it is examined whether the strap is loose.

3. The positioning angle is not correct, you need to do the positioning again (which is
throw the door to the center)

3.6.4 The gantry crane opens and closes the door repeatedly

Step 1: If the opening arrival indicator lights up, it means that the gantry crane has reached
Instead, at this time, if the gantry crane closes without cause or reason, it should be examined whether the
Control system has sent signal to close the door to the gantry crane.

Step 2: If the arrival indicator does not light up when it opens into place, they should examine whether it is
caused by excessive width, generally twice the width equals the actual width of
the door + 50mm.

Step 3: It is confirmed if the arrival entrance and exit indicators from closed when it is closed to
instead, if the closed arrival input switch is effective.

3.6.5 Door vane noise

In the last stage of closing the door or starting to open the door the door paddle sounds very
strong: the door vane is started according to the start-up description in the
instructions.

3.7.6 The gantry crane does not work when opening or opening and closing the door there is shaking

A: By turning off the gantry crane, the P4 plug of the motor power cable is unplugged,
respectively measures the resistance between the two phases, which must be 40 ohms, the
resistance between the ground wire and the power wire, which must be infinite

B: If there is no multimeter, unplug the P4 plug of the motor power cable, pull the
door with your hands, which should be smooth without resistance, then respectively connect the two
phases, the door is pulled by hands, which must be shaking, it means that the gantry crane is
normal

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3.6.7 Examine Faults

Fault codes are discussed with the server (322). The related information is seen in the
following table:
Name of
Possible cause of failure Solution
fault
Debris is falling into the converter The debris is cleaned, and it is confirmed if the converter
frequency or is damaged. frequency is damaged.
It is measured with the universal instrument if the resistance of
the three motor phases is balanced, the motor phase
BASE FAULT
There are short circuits in either two of the 2.3NM should be close to 40 ohms, that of the motor
three phase motor 5.0NM should be close to 30 ohms, if they are not
balanced or there is much difference in the values of
residence, it means that the engine is damaged.
The voltage of the power supply is inspected.
DC link OVT The input voltage is too high
entry
The converter encoder circuit
The frequency converter is replaced
frequency is abnormal

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PVT lost There
encoder is cables
disconnection or short circuit in The encoder cables are fixed again
Encoder hardware is damaged The motor is replaced
In the process of opening and closing the door Inspected for foreign objects or interference
It's blocked. mechanical or door width is too large
MOTOR In the operation of the crane The power supply cable of the
OVERLOAD gantry, phase missing in motor motor
Encoder cables are
The encoder cables are fixed again
disconnected
In any one of the three phases of The resistance between the three phases of the motor and the
motor is shorted to ground earth, which must be infinite.
POWER LOST
The input voltage is measured, which must be between
The input voltage is too low
220V ± 20%

3.7 Frequency converter parameter table

The frequency converter parameters show in the following table:

Table 3-3 Gantry Crane Frequency Inverter Parameters

Number
Scope of Value
of Name SVT sample Scope Property
adjustment predetermined
function
M311 (Monitoring parameter group A)
According the
0 Software version Easy-CON
reality
Frequency of
one Freq out hz 0 ~ 50.00 ※
functioning
Rotating speed of Motor Speed
two ※
motor RPM
3 Rotor position Rotor position 0 ~ 359.9 ※
4 Dictated speed Dictated V mm / s ※
Voltage of departure
5 Output voltage 0 ~ 900V ※
dictation
Torsion current 1.0-> torsion
6 Mtr trq PU ※
dictation limited
Out
7 Output current current 0 ~ 999.9A ※
put
Greater tale of Run
8 ※
functioning count (10000)
Minor tale of
9 Run Count1 ※
functioning
M312 (Monitoring parameter group B)
Bus voltage
0 DC link V 9.999v ※
DC
1 ST Code status ST1 ST2 ST3 000000 ※
ENCODER
two Encoder position 5,536 ※
POSITION 0 ~ 6

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Number
of Name SVT sample Scope of adjustment Value Scope Property
function predetermined
3 Actual position Door position 00000
4 IN PUT1 INPUT1
5 IN PUT2 INPUT2
M313 (Monitoring parameter group C)
0 Key open door input False
one Entry close Key close door False
door
two cease Stop press ENTER
False
M3311 (Field Adjust parameters on site) EEPROM
0 Memory function Obistruction REM 0: No 0 Ineffective
points of failure 1: yes
one Direction denial Rotate dir 1/0 0.1 0
operating
two Command source RUN comd source 0~5 0
functioning 1.Operation
alone
2. Operation
constant
3. DO / DC
5.ST code
3 Door width DR half range mm 0 ~ 65,535 ■
4 Distance from Open low dis mm 0 ~ 100 5
operation in
low arrival speed
opening

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5 Opening speed Open unlock mm / s 5 ~ 100mm / s 45/60
start unlocking
6 Opening distance Open unlock s % 0 ~ 30.0% 3.0% / 5%
start unlocking
7 Opening Acceleration Open Accel mm / s2 10 ~ 2,048mm / s / s 1,000
8 Opening Angle Open Jerk 0 mm / s3 10 ~ 2,048mm / s / s / s 1,000
acceleration round
9 Opening Deceleration Open Decel mm / s2 10 ~ 2,048mm / s / s 800
10 Opening Angle Open Jerk 1mm / s3 10 ~ 2,048mm / s / s / s 800
round of
deceleration
eleven Closed speed Close arrive mm / s 5 ~ 100mm / s 15/50
arrival
12 Distance from close — low — dis mm 5 ~ 100 15/50
operation in
low arrival speed
closed
13 Closed Acceleration Close Accel mm / s2 10 ~ 2,048mm / s / s 800
14 Closed Round Angle Close Jerk 0 mm / s3 10 ~ 2,048mm / s / s / s 800
acceleration
fifteen Closed Deceleration Close Decel mm / s2 10 ~ 2,048mm / s / s 600
16 Closed Round Angle Close Jerk1 mm / s3 10 ~ 2,048mm / s / s / s 600
deceleration
17 Closed speed Close_unlock_mm / s 5 ~ 150mm / s 35
start unlocking
18 Closed Distance from Close_unlock_s% 0 ~ 30.0% 0
start unlocking
19 Password Password 0 ~ 9,999 8,888
M3312 (Regulator parameters)
0 Proportional gain 1 SpdP1 gain 0 ~ 10,000 1,000
(High speed)

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Number Name SVT sample Scope of setting Value Scope Property

of predetermined
function
one Comprehensive gain S pdI1 gain 0 ~ 10,000 800
1 (High speed)
two Proportional gain 2 S pdp2 gain 0 ~ 10,000 1,000
(Low speed)
3 Comprehensive gain S pdI2 gain 0 ~ 10,000 800
2 (low speed)
4 PI Switching threshold SGP tran21h thr% 0 ~ 100 5
5 PI Bandwidth SGP tran21 band °% 0 ~ 100 5
commutation
6 Feedback filter Sfbk filter 0 ~ 66 (high and low） 33
speed
7 Part filter Prop filter 0~3 0
proportional dictated from
the torque reference
8 Excessive speed of overspeed (pu) 1.00 ~ 2.00 1.25
motor 1.0: Rated RPM
9 Control method Methord control 0: VF two
1: closed circuit
motor
asynchronous
2: synchronous motor
10 Feedback mode feedback mode 0: DO / DC one
1: ST
eleven KP current loop CUR P gain 0 ~ 9,999 512
12 KI current loop CUR I gain 0 ~ 9,999 150
13 Electrical torque limit OP Drv Limit PU 0.00 ~ 2.50 2.5
(opening)

14 Brake torque limit OP REG Limit PU 0.00 ~ 2.50 2.5

(opening)

fifteen Electrical torque limit CL Drv Limit PU 0.00 ~ 2.50 2.5

(closed)
16 Brake torque limit CL REG Limit PU 0.00 ~ 2.50 2.5
(closed)
17 Protection coefficient Mtr ovl i fac PU 0.1 ~ 2.0 1.2
motor overload
18 P PVT Protection PVT Protect Gain 0 ~ 10 03
sensitive factors 0: disable

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Greater is the
number, minor
will be the sensitivity

M3313 (Motor Parameters)

0 Engine power Rated Power 0.1 ~ 999.9KW 43.5 / 94.3
one Pole number Number of poles 2 ~ 100 ■ Annexed
two Rotating speed Rated RPM 1 ~ 9,999 0180
motor rated
3 Nominal frequency of Rated frq 1.00Hz ~ 99.99Hz ■ Annexed
motor
4 Nominal motor voltage Rated voltage 0 ~ 999V 100/125
5 Rated current Rated IA 1.0 ~ 999.9 000.8 / 1.0
6 Wheel diameter Shv diam mm 10 ~ 10,000mm 00045
7 Proportion of Gear ratio 1.0 ~ 100.0 001.0
deceleration
8 Proportion of Rope ratio 1~6 one
curl
9 Default angle Rotor pos offset 0 ~ 65,535 ■
polo
10 Stator resistance RESIST S 0.000 ~ 9.999 7.730 / 2.7 90
ohms

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Number Name SVT sample Scope of fit Value Scope Property

of default
function I swim
eleven Inductance INDUCT S 0.0 ~ 999.9mH 357.0 / 252.4
stator
12 Rotor resistance RESIST ROTOR 0.000 ~ 9.999 ohms 5,230 / 1,820
13 INDUCT R rotor choke 0.0 ~ 999.9mH 357.0 / 252.4
14 Mutual induct mutual induct 0.0 ~ 999.9mH 325.0 / 240.6
fifteen No load current No load current 0.0 ~ 999.9A 001.0 / 2.7
M3314 (Motor Drive Scaling Parameters)
0 Actuator Number Drive Size 0 ~ 100 000
one Rated voltage Drive Rtd Volt (V) 0 ~ 1,000 0220
two Rated current Drive Rtd i RMS 0.0 ~ 999.9 002.5
(TO)
3 Coefficient of Inv i fscale (A) 0.000 ~ 2,000 1.00
current setting
4 Coefficient of Fscale bus (V) 0.000 ~ 2,000 1,050
voltage setting
5 Current limit Inv i limit (A) 0.0 ~ 999.9 005.0
(over-current)
6 Point of Bus ovt (PU) 0.00 ~ 2.00 1.40
bus overvoltage
7 Voltage point DC link UV (PU) 0.00 ~ 1.00 0.60
minor bus
8 Coefficient of Line fscale (V) 0.00 ~ 2.00 1.00
input voltage
9 Brake voltage Brake pick V (PU) 00 ~ 1.00 0.35 •
0. 1.00: 1.000V
10 Time in zone Inv dead time (us) 2 ~ 20 03
dead
11 P WM Value of Inv PWM comp 0.00 ~ 2.00 1.00
compensation (us)
12 Factor of Inv k mod (PU) 0 ~ 100 100
over-modulation
13 Frequency of Switch frq 0 ~ 12 KHz 12
carrier
14 Time of Power on Hour 0 ~ 65.535H *
functioning It is necessary to preserve
(time) turning off
fifteen Time of Power on Minute 0 ~ 59MIN *
functioning It is necessary to preserve
(minute) turning off
M3315 (Enhanced Parameters)
0 Time of Run hold time 0 ~ 99.9s 00.0
maintenance of 0: the
open and close constant operation
Others: when time comes it stops

one Speed of Power on V mm / s 10 ~ 100mm / s 0050

electrization
two Measured speed LEaRN V mm / s 10 ~ 100mm / s 0050
of the amplitude of
door
3 Reaction time close arrive 200 ~ 3,000ms 1,000
arrival of

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closed
4 Reaction time open Arrive 500 ~ 3,000ms 800
arrival of Upon arrival you enter the
opening torque maintenance
5 Signal adjustment Arr sw select 0: there is opening arrival, there is one
arrival arrival of closed
1: No opening arrival,
there is arrival of closed
2: No opening arrival,
there is no arrival of closed

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Number Name Sample of Scope of adjustment Value Reach Owner

of SVT default EC dad
function mined

6 Maintenance Opening Open hold 0 ~ 200.0% 100.0%

torsion torque
7 Closed Maintenance Close hold 0 ~ 200.0% 80.0%
torsion torque
8 Time of Baffle timer 0 ~ 999ms 200
determination of 0: no function
insertion and detection of
departure
9 Insertion torque in Baffle torque 0 ~ 200.0% 180.0%
high speed Hi Insertion torque when accelerating
10 Lock twist on Mid torque flow 0 ~ 200.0% 160.0%
constant speed of When ACC = 0, the locking torque
closed
Ba
eleven Insertion torque in Baffle torque 0 ~ 200.0% 140.0%
low speed The Insertion torque when decelerating
12 R Y1 selection of RY1 0: opening arrival signal (switch 0
function or impulse)
13 R Y2 selection of RY2 1: closed arrival signal (switch one
function or impulse)
14 R Y3 selection of RY3 2: Fault output two
function 3: Insert Out and Exit Detect
4: Opening output
5: Output closed
6: limit opening arrival signal
7: limit open close signal
fifteen Arrival position of Open limit mm 0 ~ 1,000mm 10
opening
16 Opening speed Open speed 0 ~ 1,000mm / s 0508
17 Arrival speed of Open arrived V 5 ~ 100mm / s 020
opening
18 Palette selection Door Coupler 0: Asynchronous Door Pallet 0
door 1: synchronous door vane
19 Arrival speed of Close limit mm 0 ~ 1,000mm 5
closed
twenty Closing speed Close speed 0 ~ 1,000mm / s 508
twenty-one Speed of ROpen Dec 500 ~ 9.999mm / s / s 5,000
deceleration of
closed adverse

22 Round angle of Open jerk 500 ~ 9.999mm / s / s / s 5,000

deceleration of
closed adverse
2. 3 Time of Demo open 0 ~ 999.9 78s 003.0
maintenance of hold S
show open to
its place

24 Time of Demo open 0 ~ 999.9s 003.0

maintenance of hold S
close demonstration
to your place
25 Manual acceleration Man accel 10 ~ 2,048mm / s2 0300
26 Manual deceleration Man decel 10 ~ 2,048mm / s2 0500
27 Manual speed Man speed 0 ~ 999mm / s 0050
(mm / s)
28 Status setting Master or 0: Master status. You can reopen the 0
master-slave Slave door
1: Slave status. Can't reopen
the door
29 Empty EMPTY 0 00000
M3316 (VF parameters）

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Page 37

Number Name SVT sample Scope of adjustment Value Scope Property

of predetermined
function
0 VF Mode VF mode 0: linear 0
1: square
one Elevation of TORQUE_BOOST 0 ~ 50.0% 20.0%
torsion
two Limit of TORQUE_CMPS_LIMIT 0 ~ 100% 000
compensation of
automatic twisting
3 Proportion of Baffle_freq_Hi 0 ~ 100.0% 070.0
frequency
determined of
insertion
(high speed)
4 Proportion of Baffle_freq_Lo 0 ~ 100.0% 050.0
frequency
determined of
insertion
(low speed)
5 Frequency of Bafflefreqsw 0 ~ 99.99HZ 00.50
switching of
determination of
insertion
6 Time of Bafflefreqtm 0 ~ 5,000MS 0100
determination of
insertion

1. The parameters marked ※, can only be examined, nor can they be modified.
2. The parameters marked ■ are self-learning, you can modify them by manual input.

Annex: table of motor configuration parameters

Number of Model Number Support of

Colour Best PI value Frequency
motor motor polo motor

XTA4522AAL BM14743 Black 1,500, 800, 1,500, 800 8 12 XTA4138BHX

XTA4522ABM BM14794 Black 1,500, 800, 1,500, 800 8 12 ——

XTA4522ABN PM81842 Silver 1,000, 800, 1,000, 800 16 24

XTA4138CJT
XTA4522ABT PMM2,3G Silver 1,000, 800, 1,000, 800 16 24

XTA4522ABV PM81855 Silver 1,000, 800, 1,000, 800 16 24

XTA4138CYK
XTA4522ABX PMM5,0G Silver 1,000, 800, 1,000, 800 16 24

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4 Maintenance
4.1 Regular maintenance items of the gantry crane
In elevator maintenance, when the door guide rail is cleaned, they should add the grease

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on the guide rail surface to lubricate. In the meantime, the tire wheel is inspected for wear.
Hanging panel of the door, if it exceeds 1.5mm, it must be adjusted or replaced in a timely manner.

Should regularly do the synchronous belt tension adjustment, the tension requirements of the
Synchronous band is shown in Figure 4-1.

Figure 4-1 Synchronous Belt Tension Requirements

4.2 Daily maintenance items for the gantry crane

a) It is examined whether it is stable when opening and closing the door, whether there are abnormal sounds in operation.

b) The tightness of the fasteners is frequently inspected.

If problems are found in the said process, they should take timely measures to ensure
normal operation of the gantry crane.

5 Main parts list table

5.1 List of main parts

Spare parts
Figure number
Name Legend (Quantity in each Observation
The pieces
machine)

XTA4215AAL Synchronous band one Piece easy

tooth circle hurt
arc

XTA4284AAR Chain of two Easy piece of

protection of be hurt
cables

XTA3052AAN Tension module one

XTA2701ACE Motor one

XTA4386ABA Plug Central opening: 3

Side opening: 4

Central opening of
double folding door:
4

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Central opening: 3

Plug module Side opening: 4

XTA3386AAY
intermediate Central opening of
double folding door:
4

One left, one

XTA3386ABP Plug Module
on the right

XTA3386AAX Plug Module one

1 (used when

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Switch module equipped with panel I know turn on
XTA3369AAE
magnetic of Contact of constantly
security)

1 (used when
equipped with panel
XTA3370AAA Magnet Module
of Contact of
security)

Palette of door
XTA2703AAE synchronous prevention one
forced opening

Easy piece of
XTA3035ADR Hanging Panel Wheel 4
hurt

Panel adjustment wheel Easy piece of

XTB3117ABE 4
pendant hurt

XTA3189AAG Caesar Piece 4

XTA3446AAK Frequency Inverter one

XTA4351ABJ Plate R14 one

Note: 1. If customers need the gantry crane spare parts, they should indicate it in the contract, and
provide a list of relevant spare parts. (Also, they have to buy the spare parts)

2. They are subject to change without prior notice.

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