MDB Module 2
MDB Module 2
where
𝐴𝐴𝑆𝑆 = circumference of hole multiplied by the
SHEAR STRESS – a classification of stress in which plate thickness
resisting area is parallel to the direction of the applied load.
(As =𝜋𝜋𝜋𝜋𝜋𝜋)
Types of Shear Stress
1. Direct Shear Stress 2. Indirect Shear or Induced Shear Stress
a. Single Shear
- If the stress distribution is uniform or constant 𝑃𝑃
then,
glued joint of area, As
𝑃𝑃 𝑃𝑃
cross sectional
𝜃𝜃 area, A
𝜃𝜃 = inclination of joint
𝑃𝑃 from the axis of block 𝑃𝑃= axial load of
𝑃𝑃 block
𝑃𝑃
𝑃𝑃𝑛𝑛
𝑑𝑑 𝑷𝑷 𝑷𝑷
𝑃𝑃𝑠𝑠
𝜃𝜃
𝑃𝑃 𝑃𝑃 𝑃𝑃
τ= = 𝜋𝜋
𝐴𝐴𝐴𝐴 𝑑𝑑 2
4 𝑃𝑃𝑆𝑆 𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃 𝑃𝑃(𝑠𝑠𝑠𝑠𝑠𝑠2𝜃𝜃)
τ𝑗𝑗𝑗𝑗𝑗𝑗𝑗𝑗𝑗𝑗 = = = :
b. Double Shear 𝐴𝐴𝑆𝑆 𝐴𝐴 2𝐴𝐴
- two identical areas resist the load 𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠
𝑷𝑷(𝒔𝒔𝒔𝒔𝒔𝒔𝒔𝒔𝒔𝒔)
𝑃𝑃/2 𝛕𝛕𝒋𝒋𝒋𝒋𝒋𝒋𝒋𝒋𝒋𝒋 =
𝑃𝑃 𝟐𝟐𝟐𝟐
𝑃𝑃/2
(expressed in terms of the cross sectional area
of the block A and the inclination of the joint)
𝑃𝑃 𝑃𝑃
τ= = 𝜋𝜋 2
𝐴𝐴𝐴𝐴 2 � 𝑑𝑑 � The block is under compression but shearing
4
(𝒅𝒅𝒅𝒅𝒅𝒅𝒅𝒅𝒅𝒅𝒅𝒅 𝒔𝒔𝒔𝒔𝒔𝒔𝒔𝒔𝒔𝒔) (sliding) may happen at the glued joint as shown.
𝑃𝑃/2
BEARING STRESS
𝑃𝑃/2 - A compressive stress (also a normal stress 𝝈𝝈) but
𝑃𝑃 its effect is external, i.e. at the contact surface
between the bodies in contact.
areas under shear - Also referred to as a “crushing or contact stress”.
c. Punching Shear
From a plate and rivet assembly,
𝑷𝑷
Punch projected area of the contact surface
(bearing area, Ab )
Plate 𝑑𝑑
𝑡𝑡
𝑡𝑡
𝑑𝑑
𝑃𝑃
1
Mechanics of Deformable Bodies: BASAEN, RV
where 𝑷𝑷
Punch of diameter ′d′
𝐴𝐴𝑏𝑏 = 𝑑𝑑𝑑𝑑 (for the given plate)
Metal sheet of thickness ′t′
Note: 𝑡𝑡
Failure due to the bearing stress results in an 𝑑𝑑 compressed area, Ac
𝑠𝑠ℎ𝑒𝑒𝑒𝑒𝑒𝑒 𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎, 𝐴𝐴𝑠𝑠
enlargement of the rivet hole.
Solution:
a) Maximum plate thickness, t:
Shear stress:
enlarged hole 𝑃𝑃 𝑃𝑃 𝑃𝑃
�τ = = � = 𝜏𝜏𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠ℎ : = 40:
𝐴𝐴𝑠𝑠 𝜋𝜋𝜋𝜋𝜋𝜋 𝜋𝜋(2.5)𝑡𝑡
𝑃𝑃 = 100𝜋𝜋(𝑡𝑡) → 𝑒𝑒𝑒𝑒𝑒𝑒 (1)
Example 2: Example 3:
A circular hole is to be punched in a plate that has The lap joint loaded as shown consists of three rivets
a shear strength of 40 𝑘𝑘𝑘𝑘𝑘𝑘. The working compressive stress of uniform diameter, d = 20mm. The thickness of the plates
for the punch is 50 𝑘𝑘𝑠𝑠𝑠𝑠. (a) Compute the maximum is 25mm and the load applied is 50 kN and the plate has a
thickness of a plate in which a hole 2.5 𝑖𝑖𝑖𝑖𝑖𝑖ℎ in diameter width of 130 mm. (a) Compute the shear stress in a rivet,
can be punched. (b) If the plate is 0.25 𝑖𝑖𝑖𝑖𝑖𝑖ℎ thickness, (b) ) the average bearing stress in each plate, and (c) the
maximum average tensile stress in a plate.
2
Mechanics of Deformable Bodies: BASAEN, RV
/ 𝑡𝑡
𝝈𝝈𝒕𝒕 = 𝟏𝟏𝟏𝟏. 𝟏𝟏𝟏𝟏 𝑴𝑴𝑴𝑴𝑴𝑴 (𝑨𝑨𝑨𝑨𝑨𝑨. )
𝑤𝑤
𝑃𝑃
Example 4:
A pulley assembly as shown transmits a twisting
moment of 𝑇𝑇 = 2200 𝑁𝑁 − 𝑚𝑚, at a shaft diameter of 60mm.
Solution: The key used has a length, Lk of 70mm and a thickness, t
a) Shear stress in a rivet of 10mm. (a) What is the key width, b, necessary if the
working shear stress is 60MPa? (b) Determine the bearing
𝑑𝑑 = 20𝑚𝑚𝑚𝑚 stress of the key.
𝑃𝑃
𝑃𝑃 Solution:
(a) Width, b = ?
The total load is equally shared among the three rivets
and thus, each rivet gets one-third of the total load.
𝑃𝑃 50 000
𝜏𝜏𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟 = 𝜋𝜋 = 𝜋𝜋
𝑛𝑛 𝑑𝑑 2
4 3 � 202 �
4
𝝉𝝉𝒓𝒓𝒓𝒓𝒓𝒓𝒓𝒓𝒓𝒓 = 𝟓𝟓𝟓𝟓. 𝟎𝟎𝟎𝟎 𝑴𝑴𝑴𝑴𝑴𝑴 (𝒂𝒂𝒂𝒂𝒂𝒂. )
𝑃𝑃
𝑃𝑃 𝑇𝑇
𝐹𝐹
The three holes on the plate also equally share the + 𝑑𝑑
applied load. The bearing stress in the plate is then
𝑃𝑃 50000 𝐹𝐹
𝜎𝜎𝑏𝑏𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 = =
𝑛𝑛(𝑑𝑑𝑑𝑑) 3(20)(25)
𝐹𝐹 73 333.3
𝑤𝑤 𝑡𝑡 �𝜏𝜏𝑘𝑘 = � ⇒ 𝜏𝜏𝑤𝑤 : = 60
(𝐿𝐿𝑘𝑘 𝑏𝑏) 70(𝑏𝑏)
𝑑𝑑
3
Mechanics of Deformable Bodies: BASAEN, RV
Solution: 𝑃𝑃
a) 𝑑𝑑𝑟𝑟𝑟𝑟𝑟𝑟 =? 5.75"
Force P:
[Σ𝑀𝑀𝐷𝐷 = 0] Solution:
𝑃𝑃(200) = 30𝑠𝑠𝑠𝑠𝑠𝑠60𝑜𝑜 (240): 𝑃𝑃 = 31.18𝑘𝑘𝑘𝑘 Stress analysis for the joint:
Reaction force at D:
[Σ𝐹𝐹𝑥𝑥 = 0]
𝑅𝑅𝐷𝐷 𝑥𝑥 = 30𝑐𝑐𝑐𝑐𝑐𝑐60𝑜𝑜 + 31.18: 𝑷𝑷 Tension on
plywood gussets
𝑅𝑅𝐷𝐷 𝑥𝑥 = 46.18 𝑘𝑘𝑘𝑘 𝑃𝑃
𝜎𝜎𝑝𝑝𝑝𝑝 =
[Σ𝐹𝐹𝑦𝑦 = 0] 2(5.75𝑡𝑡)
Tension on wood boards Thus, the maximum permisssible load P is only P =3681.6
𝑃𝑃 lb. The maximum torque or twisting moment that the
�𝜎𝜎𝑤𝑤𝑤𝑤 = � ⇒ 𝜎𝜎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎 𝑤𝑤𝑤𝑤
(5.75)(1.75)) coupling can transmit is:
𝑃𝑃
= 700: 𝑷𝑷
(5.75)(1.75))
𝑻𝑻 𝑷𝑷 𝑹𝑹
𝑃𝑃 = 7043.75 𝑙𝑙𝑙𝑙
+
( maximum permissible load for the boards) 𝑷𝑷
𝑷𝑷
𝑻𝑻
Solution:
Considering shearing of bolts:
𝑃𝑃 𝑃𝑃
𝜏𝜏𝑏𝑏𝑏𝑏𝑏𝑏𝑏𝑏 = 𝜋𝜋 ⇒ 𝜏𝜏𝑤𝑤 𝑏𝑏𝑏𝑏𝑏𝑏𝑏𝑏 : ⇒ 12 000
� 𝑑𝑑 2 � 𝜋𝜋 5 2
4 � � � �
4 8
𝑃𝑃 = 3681.6 𝑙𝑙𝑙𝑙.
𝑃𝑃𝐵𝐵𝐵𝐵
𝑃𝑃𝐵𝐵𝐵𝐵
Considering bearing in the coupling flanges:
𝑃𝑃 𝑃𝑃
𝜎𝜎𝑏𝑏 𝑏𝑏𝑏𝑏𝑏𝑏𝑏𝑏 = ⇒ 𝜎𝜎𝑤𝑤 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓 : ⇒ 15 000
(𝑑𝑑𝑑𝑑) 5
�� � 0.5�
8
𝑃𝑃 = 4687.5 𝑙𝑙𝑙𝑙
5
Mechanics of Deformable Bodies: BASAEN, RV
Solution:
Forces:
Due to symmetry of loading, RA = RH = 196 kN.
[Σ𝑀𝑀𝐴𝐴 = 0]
𝐵𝐵
𝑷𝑷𝑩𝑩𝑩𝑩
3𝑚𝑚 3 5
𝐴𝐴 4
4𝑚𝑚 𝐶𝐶 4𝑚𝑚
3 96𝑘𝑘𝑘𝑘
𝑃𝑃𝐵𝐵𝐵𝐵 � � 8 = 96(4): 𝑃𝑃𝐵𝐵𝐵𝐵 = 80 𝑘𝑘𝑘𝑘
5