Scribd
Upload
109 views

Coating Spec 01 PDF

This document provides coating specifications for Quadax series butterfly valves. It outlines applicable standards for coating preparation and application. Surfaces to be coated are cleaned and prepared. The body, cover plate, gland follower and screws are coated with a one-component silicone resin varnish at a minimum thickness of 30 μm. Non-coated surfaces like flanges are protected from corrosion. Coatings are inspected for thickness and quality. The coating is designed to provide corrosion protection for steel surfaces in various environments from -20°C to 500°C.

Uploaded by

WIN
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
109 views

Coating Spec 01 PDF

This document provides coating specifications for Quadax series butterfly valves. It outlines applicable standards for coating preparation and application. Surfaces to be coated are cleaned and prepared. The body, cover plate, gland follower and screws are coated with a one-component silicone resin varnish at a minimum thickness of 30 μm. Non-coated surfaces like flanges are protected from corrosion. Coatings are inspected for thickness and quality. The coating is designed to provide corrosion protection for steel surfaces in various environments from -20°C to 500°C.

Uploaded by

WIN
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

Coating Specifications

Quadax Series Butterfly Valves


Version July 2011

müller co-ax ag
Gottfried-Müller-Str. 1
74670 Forchtenberg
Germany

Tel. +49 7947 828-0


Fax +49 7947 828-11
E-Mail [email protected]
Internet www.co-ax.com
Coating Specifications

Table of Contents

1 Scope 3 
2 Applicable standards 3 
3 Preparation 3 
4 Covering 4 
5 Coating preparation 4 
6 Coating 4 
7 Protection of non-coated surfaces 4 
8 Final inspection 5 

Version July 2011 Page 2/5


Coating Specifications

1 Scope
These specifications describe the passive corrosion protection through the external coating
of housing elements of QUADAX butterfly valves that do not come into contact with medium.
These specifications do not apply to butterfly valves made of rust-resistant materials that are
not coated in the standard configuration.

2 Applicable standards
Standards
Preparation of steel substrates before application of
paints and related products – Visual assessment of
EN ISO 8501-1,2 ,4 surface cleanliness
Preparation of steel substrates before application of
paints and related products – Surface roughness
EN ISO 8503 characteristics of blast-cleaned steel substrates
Paints and varnishes – Corrosion protection of steel
EN ISO 12944 structures by protective paint systems
Preparation of steel substrates before application of
EN ISO 11124 paints and related products

EN ISO 2808 Paints and varnishes – Determination of film thickness

DIN EN 10204 Iron ores - types of test coatings


Non-conductive coatings on non-magnetic electrically
conductive basis materials – Measurement of coating
EN ISO 2360 thickness – Amplitude-sensitive eddy-current method
Paints and varnishes – Evaluation of degradation of
coatings – Designation of quantity and size of defects,
EN ISO 4628 and of intensity of uniform changes in appearance

DIN EN 13463 Non-electrical devices for use in explosive areas

RAL National Committee for Delivery Conditions Color-Coding


DIN color cards, DIN color card for the 2° standard
DIN 6164 observer

3 Preparation
‐ All soil and loose particles must be removed from the surfaces to be coated.

‐ The surfaces to be coated must be free from oil and grease.

‐ If necessary, roughen or blast the surfaces to be coated.

‐ Components requiring coating are painted on the fully assembled valve.

Version July 2011 Page 3/5


Coating Specifications

4 Covering
The following parts of the valve are coated:

‐ Body (partially)

‐ Cover plate incl. screws

‐ gland follower incl. screws

The following need to be covered:

‐ Flange sealing surfaces on body

‐ Welding stubs of housing (welding version)

‐ Shaft incl. key

Any actuators mounted to the valve are not coated.

5 Coating preparation
‐ The parts to be coated must be at least 5° above the dew point

‐ Relative humidity must be below 80%

‐ The temperature of the parts to be coated must be between10°C and 35°C.

6 Coating
‐ One-component silicone resin varnish (cover coating material) and conventional
atomizing spray are applied to the surface.

‐ The varnish has a single-layer structure and a minimum dry film thickness of
30 ±5 µm.

7 Protection of non-coated surfaces


‐ The coverings of non-coated surfaces must be removed

‐ Any adhesive residues must be removed

‐ Non-coated surfaces such as flange sealing surfaces must be protected against


corrosion with suitable measures (e.g. greasing) prior to installation.

Version July 2011 Page 4/5


Coating Specifications

8 Final inspection
‐ A final inspection of the coating of the valves is to be performed on a random-basis.

‐ The total thickness is to be inspected in line with DIN ISO 2808

‐ The total thickness may not be less than 80% of the specified coat thickness at any
point

‐ The total thickness may not exceed 250% of the specified coat thickness at any point

‐ The quality of the surface is to be inspected in line with EN ISO 4628

‐ The color must be inspected in line with RAL or DIN 6164

The coating is designed for corrosion protection for warm and


hot steel surfaces, for interior area as sole coating as well as
Description
for outdoor weathering in rural, urban and industrial
atmospheres.

Minimum permissible
-20°C
duration - temperature
Maximum permissible
+500°C
duration - temperature
Maximum temporary
+600°C
permissible temperature
Corrosion class No official corrosion class
Expected duration of
5 years (no liability)
corrosion protection

Materials for coating Ferrous materials such as steel and cast steel

Total drying film thickness 110 μm


Pretreatment of surface See specifications
Primer 1-component silicon-phosphate primer
Primer color Red-brown (matt)
Primer dry film thickness 60 μm
Topcoat 1-component silicon-resin varnish
Topcoat color Silver ( Alu ) matt
Topcoat dry film thickness 30 μm ±5μm
EN ISO 8501-1, 2 ,4 / EN ISO 8503 / EN ISO 12944 / EN
Applicable standards ISO 11124 / EN ISO 2808 / DIN EN 10204 / EN ISO 2360 /
EN ISO 4628 / DIN EN 13463 / RAL / DIN 6164

Version July 2011 Page 5/5

You might also like