This document discusses two types of antistatic finishes that can be applied to textiles: non-durable and durable. Non-durable finishes use anionic compounds like esters of phosphoric acid or alkyl phosphates and are only suitable for fabrics that do not require laundering. Durable finishes form a cross-linked polymer network on the fabric surface using methods like reacting polyamides with polyglycols or introducing a polyepoxide that provides both hydrophobic and hydrophilic properties to withstand repeated washing. The hydrophilic part absorbs moisture to reduce static charge buildup, but high moisture absorption can cause the polymer film to soften during laundering.
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Types of Antistatic Finishes
This document discusses two types of antistatic finishes that can be applied to textiles: non-durable and durable. Non-durable finishes use anionic compounds like esters of phosphoric acid or alkyl phosphates and are only suitable for fabrics that do not require laundering. Durable finishes form a cross-linked polymer network on the fabric surface using methods like reacting polyamides with polyglycols or introducing a polyepoxide that provides both hydrophobic and hydrophilic properties to withstand repeated washing. The hydrophilic part absorbs moisture to reduce static charge buildup, but high moisture absorption can cause the polymer film to soften during laundering.
Generally, Non-durable antistatic finishes are applied to the textile fabrics that don’t require multiple wash or any laundering in their lifetime. Mostly fibers and yarn processing finishes are done through non-durable antistatic agents. For example: conveyor belts, driving cords and textile filters. These agents are anionic in nature having compounds such as: Esters of Phosphoric Acid (largest group of non-durable antistats and its durability increases with molecular size) Alkyl Phosphates Ethoxylated Secondary Alcohols Glycerol Sodium Alkyl Sulfonates Generally, the antistatic agents tend to develop hygroscopic materials which can be done by Surfactants, Organic salts, Glycols, Poly Ethylene Glycols and Esters of salts of Alkyl Phosphonium acids. Glycols, Sulfonates or Amides are the agents based on hydroscopic compounds of low molecular weight, and are not compatible with the base polymer, hence, they move towards the surface of the fabric. As a result, a thin layer on the surface is formed able to absorb moisture and become conductive. Requirements for Non-durable antistats are: Low volatility Low flammability Non yellowing (heat stable) Low foaming Non corrosiveness
EXAMPLES OF NON DURABLE ANTISTATS:
DURABLE ANTISTATIC FINISHES: Durable antistatic finishes are quite difficult but possible to achieve. To obtain antistatic properties durable to repeated launderings, a cross-linked polymer network is formed on the surface of the fabric. This cross-linked polymer network can have hydrophobic and hydrophilic functionalities. Typically, Polyamides are reacted with Polyglycols to make this kind of structure. Crosslinking approaches are numerous. One is based on Polyepoxides. The introduction of hydrophilic character into the fabric surface is prime important and can be done by final polymer to meet the individual requirements. The hydrophilic part directs towards the air and absorbs moisture, hence ensuring dissipation of charge and better ion mobility. To achieve higher antistatic effect, the hydrophilic portion should be larger and hence it will absorb more moisture. Some Polyamines may be reacted with Polyglycols for durable hydrophilic finishing of textiles. Carbon or metallic coatings (e.g. Nano Silver) can be applied on the fabric which will result in improved fabric conductivity and reduced static charge accumulation.
DISADVANTAGES OF ANTISTATIC FINISHES:
At high levels of absorbed moisture, the polymer surface film softens and is more easily removed by abrasion during laundering. Higher degrees of cross linking will reduce the moisture absorption and subsequent swelling, but the antistatic effectiveness decreases.