3000, 4000,

4100, 7500,
7700
® Drum & Disc
Brake Lathes

Parts Identification
IMPORCOM
SERVICIO TECNICO
REFACCIONES Y EQUIPOS
Blvd. Leyva Solano #830-A Pte. READ these instructions before placing unit in
Culiacan Sinaloa CP 80000 service. KEEP these and other materials delivered
(667) 252-4278 (667) 716-0102 with the unit in a binder near the machine for
62*13*14581 ease of reference by supervisors and operators.
[email protected]

1601J. P. Hennessy Drive, LaVergne,TN USA 37086-3565 615/641-7533800/688-6359 Manual Part No.: 940940 00
HENNESSY INDUSTRIES INC. Manufacturerof AMMCO®, COATS® and BADA® Automotive Service Equipment and Tools. Revision: 05/01
 Parts Identification
Table of Contents Parts Identification
Electrical Panel Assembly . . . . . . . . . . . . . . . . . . . . .3 The following pages include full parts breakdowns
with exploded view illustrations to help with ordering
Main Frame Assembly Spindle—3000, 4000, replacement or spare parts. Assemblies are noted
4100, & 7700 . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 5 where it is recommended that individual parts not be
Variable Drum Feed Gearbox ordered separately. These parts are available only as
Assembly 3037-B. . . . . . . . . . . . . . . . . . . . . . . . .6 - 7 assemblies because some parts are staked, pinned, or
Motor Mount and Drive Shaft . . . . . . . . . . . . . . . .8 - 9 press fitted, then drilled, machined, or bored. Close tol-
Disc Brake Feed Mechanism 7751-B . . . . . . . . .10 - 11 erances must be maintained in assembly. Every effort
is made to supply accurate exploded views, however,
6950 Twin Cutter . . . . . . . . . . . . . . . . . . . . . . . . . . .12 due to interim changes in manufacturing operations,
7900 Twin Cutter & Safety Sheild . . . . . . . . . . . . . .13 some units may not be exactlyas illustrated.
Crossfeed Assemlby . . . . . . . . . . . . . . . . . . . . . . . .14
Spindle—7500 . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

2 • AMMCO Drum & Disc Brake Lathes

Parts Identification
Electrical Panel Assembly

Part
Item Qty No. Description
1 1 910348 Panel, Electrical
2 1 907963 Lamp
* 922763 Replacement Lamp Switch & Sprocket
* 922764 Replacement Dust Boot for Lamp
3 1 900220 Set Screw
4 1 901185 Switch,Plate
5 2 903183 Screw, Round Head Machine
6 1 906058 Grip, Cord, 110V
1 906077 Grip, Cord, 220V
7 1 920463 Plate, Electrical Caution
8 4 900306 Screw, Drive
9 1 907209 Cord, Set, 110V
1 907210 Cord, Set, 220V
10 1 906893 Switch,110V
1 921464 Switch,220V
11 1 903079 Strap, Clamp
12 1 921972 Screw, Self-tapping
13 1 901926 Washer, Lock
14 1 902889 Bushing, Insulation

* not shown

AMMCO Drum & Disc Brake Lathes • 3

 Parts Identification
Main Frame Assembly
Spindle—3000, 4000,
4100, & 7700

4 • AMMCO Drum & Disc Brake Lathes

Parts Identification
Part
Item Qty No. Description
1 1 903102 Nut, Arbor
2 1 903101 Arbor
3 1 903159 Ring, Retaining
4 1 923682 Ring, Adapter
5 2 903085 Boot
6 1 903164 Seal, Oil
6A 1 940720 Seal, Oil, DBL Lip
7 2 903089 Ring, Oil Seal Adapter
9 2 903033 Washer, Thrust
10 1 903153 Spindle Body, 3000/4000
1 907714 Spindle Body, 4100/7700
11 1 909831 Key, Drive
12 1 906486 Screw, Socket Head Cap
13 1 903224 Screw, Cuppoint Set
14 1 909830 Quill, Drive, 3000/4000
15 1 900283 Washer, Lock, 3000/4000
16 1 901602 Screw, Hex Hd. Cap, 3000/4000
17 1 910216 Quill, Drive, 4100/7700
18 1 906868 Screw, Flat Hd., 4100/7700
19 1 910737 Block, Keyway, 4100/7700
20 * 903032 Shim (* QuantityAs Required)
21 1 904670 Nut, Lead Screw, 4000/7000
1 907712 Nut, Lead Screw, 4100/7700
22 1 907344R Rear Flange Assy., 3000/4000
1 907729R Rear Flange Assy., 4100/7700
23 6 900209 Screw, Skt. Hd. Cap, 3000/7700
4 Screw, Skt. Hd. Cap, 4000,4100
24 1 904671 Nut,Take Up
25 1 903338 Screw, Skt. Hd. Set
26 1 904435 Ring, Boot, 4000/4100
1 903595 Spring, Boot, 3000/7700
27 1 909592 Clamp, Front
28 1 903142 Plug, Brass
29 1 906854 Knob
30 2 903319 Screw, Skt. Hd. Cap, 4000/4100
31 1 909645 Rod, Lock, 4000
1 909593 Rod, Lock, 4100
32 1 909998 Clamp, Rear, Lower
33 1 909999 Clamp, Rear, Upper
34 2 906825 Screw, Skt. Hd. Cap
35 1 900213 Screw, Set
36 1 907005 Drawbar & Nut Assy, 3000/4000
1 907716 Drawbar & Nut Assy, 4100/7700
37 1 903086 Boot & Spring, 3000/4000
1 907703 Boot & Spring, 4100, 7700
38 1 903037B Feed Mechanism, 3000/4000
1 907702 Feed Mechanism, 4100/7700

AMMCO Drum & Disc Brake Lathes • 5

 Parts Identification
Variable Drum Feed
Gearbox Assembly
3037-B

6 • AMMCO Drum & Disc Brake Lathes

Parts Identification
Part Part
Item Qty No. Description Item Qty No. Description
1 2 911241 Screw, Allen Set 31 1 903184 Nut, Stop
2 1 903043 Feed Dial Assembly 32 1 900213 Screw, Allen Set
3 1 903097 Ring, Retaining 33 1 909443 Nut, Bearing Lock
4 1 909930 Bearing, Thrust 34 1 909444 Washer, Spherical
5 1 903066 Screw, Feed Adjusting 35 1 909498 Gear Case Cover Assembly
6 1 903715 Gear Case Assembly 36 2 903038 Pin, Dowel
7 1 903132 Pin, Groove 37 1 904641 Washer, Bone Fiber
8 1 903663 Gear Case 38 1 903054 Shaft
9 1 903392 Cup, Bearing 39 1 900220 Screw, Set
10 1 907007 Spindle Extension Assembly *40 1 903090 Handwheel Assembly
11 1 903391 Bearing, Taper Roller 41 1 903026 Handle, Crank
12 1 903154 Spindle Extension 42 1 908235 Lead Screw and Clutch Assembly
13 1 903092 Pin, Groove 3000/4000
14 1 903040 Shut-OffAssy, 3000/4000 1 908237 Lead Screw and Clutch Assembly
1 907717 Shut-OffAssy, 4100/7500/7700 4100/7500/7700
15 1 903039 Collar, Stop 43 2 900311 Ball, Steel
16 2 903084 Screw, Knurled *44 1 909918 Lead Screw/Miter Gear Assembly
17 2 903141 Plug, Brass 3000/4000
*18 1 903058 Clutch Shifter Assembly 1 909919 Lead Screw/Miter Gear Assembly
19 1 900212 Screw, Allen Set 4100/7500/7700
20 2 904449 Key, Hy-Pro 45 1 903060 Spring, Clutch
*21 1 903042 Clutch Handle And Shaft Assy. 46 1 903047 Gear, Sliding Clutch
*22 1 907343 Feed Control Lever and 47 1 906163 Ring, Retaining
Differential Assembly 48 1 907264 Clutch Jaw
23 1 903036 Roller 49 1 907263 Spring, Coil
24 1 907338 Pinion Bushing Assy. 50 1 903061 Cup, Spring Loading
*25 1 903081 Driven Friction Disc and Bearing 51 1 903082 Friction Disc Assy.
Assembly 52 1 903093 Ring, Retaining
26 1 903098 Screw, Dog Point Set 53 2 903064 Washer
27 1 903069 Gear, Miter 54 10 903062 Spring, Belville
28 4 903094 Screw, Socket Hd. Cap 55 1 903078 Disc, Sliding Friction
29 4 903324 Washer 56 1 903077 Clutch, Fixed Friction
30 1 906155 Washer, Wave
*Sold as assembly only.

AMMCO Drum & Disc Brake Lathes • 7

 Parts Identification
Motor Mount and Drive
Shaft

8 • AMMCO Drum & Disc Brake Lathes

Parts Identification
Part
Item Qty No. Description
1 1 906766 O-Ring
2 2 906101 Screw, Hex Hd. Cap
3 2 921557 Washer, Lock
4 1 902165 Motor/BracketAssy.
6 1 903024 Pulley, Drive, 3000/4000**
1 903639 Pulley, Drive, 4100/7700**
6A 1 940142 Pulley, Drive, Poly-V-Belt**
7 4 900220 Set Screw, 3000/4000/7500**
2 900217 Set Screw, 4100/7700**
8 1 903023 Shaft, Motor Mount
9 1 903015 Lever, Belt Tension
10 1 903035 Pin, Eccentric Belt Release
11 1 907348 Lever Belt Release Assy.
12 1 903088 Handle, Belt Release
13 1 900320 Knob, Ball
14 1 903180 Screw, Socket Hd.
15 * 902364 Washer, Wave (*QtyAs Required)
16 1 903223 Bushing, Motor Mount Shaft
17 1 903377 Nut, Hex
18 1 903166 Plug, Welch
19 1 903172 Ring, Retaining I.D.
20 2 903394 Cup, Bearing
21 2 903393 Bearing, Cone
22 1 903372 Plug, Allen Pipe
23 1 922006 Fitting, Grease
24 1 9847-C Shaft,Worm W/WoodruffKeyway
1 940140 Shaft,Worm W/Square Keyway
25 * 903169 Shim, 0.005" (*QtyAs Required)
* 903170 Shim, 0.007" (*QtyAs Required)
* 903171 Shim, 0.020" (*QtyAs Required)
26 1 903186 Cap And Seal Assy.
27 1 903010 Cap, Bearing Seal
28 1 903163 Seal, Oil
29 1 907784-1 Pulley W/Pin AndTube
29A 1 940146-2 Pulley W/Pin AndTube, Poly-V-Belt
30 1 924239 Pin, Groove, 4000/4100
31 1 925588 Tube, Rubber, 4000/4100
32 1 903161 V-Belt, 3000,4000
1 910241 V-Belt, 4100/7700
1 940141 Poly V-Belt,
33 1 900236 Screw, Hex Hd. Cap
34 1 924446 Key, Woodruff
1 940139 Key, Square
35 1 903215 Sleeve, Oil Filler ** The parts listed are for models manufactured
36 1 903148 Dipstick prior to late 1996. Models manufactured from
37 1 911273 Nut, Self-Locking late 1996use a 2-groove pulley and poly V-belt.
38 1 903005 Guard, Belt, 3000/7700 Check your unit to see if it uses the original 3-
39 1 907788 Guard, Belt, 4000/4100/7500 groove pulley and standard V-belt (the part num-
40 1 910352 Panel Assy., Electrical bers provided), or the newer 2-groove pulley
41 2 900220 Screw, Set and poly V-belt (part numbers listed for 7500).
42 1 925454 Key, Square Order the pulley, set screw, and V-belt that
* 1 940175 Kit, Poly-V-Belt matches your unit.

AMMCO Drum & Disc Brake Lathes • 9

 Parts Identification
Disc Brake Feed
Mechanism 7751-B

10 • AMMCO Drum & Disc Brake Lathes

Parts Identification
Part Part
Item Qty No. Description Item Qty No. Description
1 1 910870 Gear Case Assembly 46 1 907742 Shifter Handle Assy.
2 4 903221 Screw, Socket Head 47 1 907746 Pin, Shifter Handle
3 2 903910 Washer, Lock 48 1 906451 Washer
5 1 907790 Case, Gear 49 1 907699 Spring
4 1 50 1 907744 Body, Shifter Handle
*6 1 940718 Drive Rod and Coupling Assy. 51 1 900320 Knob, Ball
*7 1 940719 Universal Coupling Assy. 52 1 900220 Screw, Set
*9 1 940717 Coupler 53 1 909815 Driven Assy., Right Angle Drive
*10 1 940403 Pin, Roll 54 1 924241 Worm Drive Assy.
14 1 907774 Rod, Drive *55 1 940401 Worm Shaft Repair Kit
15 2 906937 Pin, Dowel *56 1 905639 C Clip
16 2 906973 Washer, Thrust *57 2 906872 Washer, Travel
17 1 907775 Trap 58 1 906871 Bearing, Needle Thrust
18 1 907778 Gear, Drive 59 1 907998 Housing, Drive
20 1 906350 Washer, Bone Shim 60 1 906749 Bushing, Oilite
21 1 909814 Shifter Shaft Assy. *61 1 907997 Worm Drive Assy.
22 1 907994 Gear, Helix 62 2 906834 Screw, Cone Point Set
23 1 904006 Pin, Roll 63 1 907996 Shear Gear And Ring Assy.
24 2 905613 Ring, Retaining 64 1 906446 Plug, Dot
25 1 907764 Shaft, Clutch 65 1 909821 Coupling Assy.
26 1 906138 Ring, Retaining 66 1 903174 Ring, Retaining
27 5 903176 Key, Woodruff 67 1 909825 Spacer And Bushing Assy.
28 1 909816 Gear, Fine Feed 68 1 909822 Coupling And Gear Assy.
29 1 909813 Clutch 69 1 904096 Pin, Roll
30 1 909812 Gear, Coarse Feed 70 2 907908 Shim, 0.005”
34 1 907748 Shaft, Shift 2 907903 Shim, 0.010”
35 1 907902 Gear Case Cover and Tube Assy. 2 907904 Shim, 0.020”
36 1 907783 Tube 2 907905 Shim, 0.030”
37 2 903221 Screw, Socket Hd. Cap 71 1 924516 Shifter & Intermediate Gear Assy.
39 1 904789 Washer 72 2 928367 Screw, Cap
40 1 906254 Screw, Socket Hd. Cap 73 1 928529 Lead Screw Nut Kit
41 1 906974 Cap,Tube
42 2 906392 Screw, Hex Hd. Machine *Sold as assembly only.
43 2 906391 Screw, Hex Hd. Machine
44 1 907747 Plate, Index
45 2 904508 Screw, Round Hd. Machine

AMMCO Drum & Disc Brake Lathes • 11

 Parts Identification
6950 Twin Cutter

Part Part
Item Qty No. Description Item Qty No. Description
*1 2 906918 Carbide Insert, Positive Rake 13 2 906109 Screw, 3/16-16 Set
** 2 906914 Carbide Insert, Negative Rake 14 2 906908 Rod, Dial
2 2 906499 Screw, #4-40 X .25 Oval Head 15 2 906906 Plug, Dial
*3 1 925968 Holder, Tool Bit, RH, Positive Rake 16 2 906929 Washer, Spring
* 1 925969 Holder, Tool Bit, LH, Positive Rake 17 2 906907 Dial, Micrometer
** 1 910701 Holder, Tool Bit, RH, Neg. Rake 18 2 903338 Screw, Set
** 1 910702 Holder, Tool Bit, LH, Neg. Rake 19 2 906923 Knob, Dial Rod
4 2 909249 Screw, Square Head Set 20 1 906901 Dial Assembly
5 1 910650 Tool Holder, Left Hand
1 910651 Tool Holder, Right Hand Note: These parts are not included with the 6950 Twin
6 2 928584 Gib, Brass, Tool Holder Cutter tool.
7 1 906854 Screw, Lock
8 1 928572 Twin Cutter Housing For a complete assembly, order one of the following:
9 1 906905 Spring *28800 twin cutter with positive rake tool hold-
10 2 909879 Screw, Locating ers and bits.
11 2 903528 Nut, Hex **29800twin cutter with negative rake tool
12 2 906977 Plug, Dot holders and bits.

12 • AMMCO Drum & Disc Brake Lathes

Parts Identification
7900 Twin Cutter &
Safety Shield

Part Part
Item Qty No. Description Item Qty No. Description
1 1 925982 Support, Tool Bar 20 1 906914-2 Bit, Carbide, Package Of 2
5 1 923556 Bolt, T 21 1 925762 Holder
6 1 903214 Washer, Flat 22 1 925754 Sleeve
7 3 925756 Spring, Compression 23 1 924922 Washer, Flat
8 1 911227 Nut/Washer, Hex, Self-Align, Assy 24 1 925757 Screw, Shoulder
9 1 926018 Clamp Assy. 25 1 925984 Bar, Boring
10 1 925985 Clamp 26 1 925759 Ring, Retaining, External
11 2 904508 Screw, Pan Hd., Machine 27 1 925758 Washer, Wave
12 1 926015 Shield Assy. 28 1 925752 Dial, Micrometer
13 2 911150 Screw, Retainer 29 1 925983 Rod, Dial
14 1 926014 Bracket 30 1 903338 Screw, Set, Cup Point
15 2 911166 Insert, Nut 31 1 925751 Dial, Depth
16 1 911154 Shield 32 1 925981 Bar, Tool, LH, Assy.
17 1 926016 Decal, Safety 33 1 925761 Holder
18 1 925980 Bar, Tool, RH, Assy. 34 1 906930 Band, Silencer, HD, Assy.
19 1 906499 Screw, Oval Hd., Machine

AMMCO Drum & Disc Brake Lathes • 13

 Parts Identification
Cross Feed Assembly
Models 4000, 4100& 7500Only
Part Part
Item Qty No. Description Item Qty No. Description
1 1 907345 Cross Feed Assembly 14 1 909611 Spring, Dial
2 1 911227 Nut/Washer, Hex, Self-Align, Assy. 15 1 909633 Handwheel
3 1 911221 Nut, Locking 16 1 903026 Crank, Handwheel
4 1 911225 Retainer 20 1 900220 Screw, Set
5 1 911224 Washer 21 1 902064 Spring
6 1 903017 Clamp, Boring Bar, Upper (Except 22 1 909836 Plug
7500) 25 1 906873 Bearing, Needle Thrust
7 1 920666 Clamp, Boring Bar, Lower (Except 26 1 903211-1 Lead Screw Assembly
7500) 29 1 910346 Bar, Guide
8 1 903031 Stud, Boring Bar 31 1 907751B Gearbox Assy., 4000/4100/7500
9 1 909835 Crossfeed 32 4 900237 Screw, Cap 4000/4100/7500
10 3 906874 Race 33 4 901127 Screw, Cap 3000/7700
11 1 909626 Crossfeed Handwheel Assembly 34 1 903007 Cap, Lead Screw, 3000/7700
12 1 906839 Screw, Set 35 1 900237 Nut, 3000/7700
13 1 909634 Dial

Model 7500
Only

14 • AMMCO Drum & Disc Brake Lathes

Parts Identification
Spindle—7500
Part
Item Qty No. Description
1 1 903102 Nut, Arbor
2 1 903101 Arbor
4 1 940720 Seal, Oil
5 1 940021 Spindle And Gear Assy.
*5A 1 910315-1 Spindle Gear
*5B 1 903177 Roll Pin
6 1 910303 Spacer
7 2 906979 Bearing
8 1 903032 Shim
9 1 910316 Flange, Rear
10 6 900209 Screw
11 1 906981 Washer, Lock
12 1 906980 Nut, Lock
13 1 910364 Drawbar

AMMCO Drum & Disc Brake Lathes • 15